Professional Documents
Culture Documents
Registered Ofce:
#429, Silver Springs, Plot No.6, Taloja MIDC, Navi Mumbai, Maharashtra - 410 208.
Email: ofce@mahadyuta.com / info@mahadyuta.com; Website: www.mahadyuta.com
Phone: 022-35648614 / 8976684258
Branch Ofces:
Visakhapatnam (A.P.), Kochi (Kerala), Gurugram (Haryana) & Singapore
CHEMICAL LESS INDUSTRIAL ANTI-SCALING &
DE-SCALING DEVICES
MAHADYUTA
Technical Solution Pvt. Ltd.
MAHADYUTA TECHNICAL SOLUTIONS PVT. LTD.
MAJOR ADVANTAGES
·ENVIRONMENT FRIENDLY PRODUCT
· MAINTENANCE FREE
· NO MOVING PARTS
· NO SALT ADDITION
· EASY INSTALLATION
· NO SPACE CONSTRAIN
· GUARANTEED RESULTS
Water, available for industrial use, is sourced from ground water, streams, ponds, or rivers. The general
composition of this water is as follows: -
(I) Water Molecule distribution: - Water molecules exist in clustered form (view Polar bonds/ Van Der Waals
forces) as well as de-clustered form.
(ii) Chemical Composition: - Water consists of Water Molecules (H2O), active ions and inert compounds. The
active cat-ions present in water are calcium (Ca), magnesium (Mg), sodium (Na), and potassium (K) and the
active an-ions are bicarbonate (HCO3), chloride (Cl), sulfate (SO4), etc.
When these ions combine, they make inert compounds such as Calcium Carbonate (CaCO3), Magnesium
Sulphate (MgSO4), Sodium Chloride (NaCl), etc.
(iii) Physical form of Compounds: - Active ions exist in water in free-oating state. When they combine and
make compounds, they can take shape of any of two major polymorphs such as Calcite and Aragonite. Detailed
Calcite Aragonite
Calcite is the most stable Polymorph of Calcium Aragonite is a stable Polymorph of Calcium with an
Carbonate with trigonal crystallization orthorhombic crystallization.
Calcite is not easily soluble in water, and thus Aragonite is more soluble in water than Calcite. Hence
precipitates from water at a quicker rate. it remains a part of the solution till higher levels of
concentration.
Calcite has a specic gravity of 2.71 and hardness Aragonite has a specic gravity of 2.96 and hardness
of 3.0 on mohs scale. of 3.5 to 4.0 on mohs scale.
Crystallization and Scale Formation:
Industrial Water, used for cooling purposes consists of inert Calcium/Magnesium compounds in calcite crystal
structure of around 600-700 micron size. It also contains free oating positively charged Cat-ions (Ca++ ,
Mg++, Fe++, Na+,etc) and negatively charged An-ions of these elements. These free-oating ions bond to
form compounds which tend to coagulate and grow. The positively charged Cat-ions also tend to stick to the
metal pipes (as metal pipes have negative charge) and thus form a layer of primary scale on the inner surface of
the pipeline.
Crystallization is a process wherein various free-oating Cat-ions and An-ions react naturally to form stable
chemical compounds. This is a continuous process, and it eventually results in saturation of Water. These
compounds remain completely soluble in water till the time they reach the point of saturation. Once this state is
surpassed, these compounds nucleate, crystalize, and precipitate out into water. These precipitated compounds
take shape of stable crystal polymorphs such as Calcite and Aragonite.
Scale Formation is a process wherein the positively charged cat-ions attach themselves to the inner lining of
metal pipes / tubes/ heat exchange surfaces/etc. When a metal is in contact with an ionic solution such as water
with scale producing minerals, the metal surface has a high density of electrons, giving it a locally negative
charge. The positive ions such as H+, Ca++ and Mg++ align themselves along the surface of the metal
surface, producing an (electric) double layer. These layers get reinforced with continuous supply of charged ionic
Nano Water Converter is designed to address the perennial problem of scaling incorporating following
four major actions: -
(1) Compound particle size reduction from macro size to micro size.
(2) Modifying crystal structure from Calcite to Aragonite.
(3) De-clustering water to increase its solubility.
(4) Cat-ion neutralization.
(1) Compound particle size reduction: - Nano Water converter is designed to generate articial
turbulence in the owing mass of water with the help of its intricate internal ow path design. This
turbulence can break the macro size of about 600-700 micron Calcite crystal structure of mineral
compounds to micro sizes of about 6 to 10 microns. This reduction of particle size enhances solubility of
compounds into water due to overall reduction in their surface area.
(2) Modifying crystal structure from Calcite to Aragonite: - Breakage of particles into microcrystalline
structure eventually alters the calcite bond of the scale forming compounds to another polymorph,
Aragonite. The orthorhombic structure of Aragonite crystals resists easy intermolecular bonding. Thus,
the water once treated through NANO WATER CONVERTOR remains in Aragonite conguration till the
time it doesn't undergo signicant temperature change.
(4) Cat-ion neutralization: - To address the free oating Cat-ions, a calibrated amount of DC Current at
calculated voltage is supplied to the surface of the Nano Water Converter. Infusion of these electrical
charges (negatively charged electrons) into water satises the urge of these positively charged cat-
ions (Ca++, Mg++, Fe++, Na+,etc) making them neutral. Thus, they do not stick to the inner walls
of pipes/ tubes/ heat exchanger surfaces/etc. Already existing an-ions in water acquire additional
higher intensity negative charges and oat freely in water. These neutralized particles oat freely in
water without causing any scales.
Thus, scales are prevented from attaching to the surfaces from the moment water gets
treated through the NANO WATER CONVERTER.
De-Scaling with-NANO Water Converter Devices
Nano Water Converter is also very effective in ensuring de-scaling action in highly scaled cooling water
systems. The de-scaling action is ensured in following ways: -
(1) Calibrated infusion of electricity into water neutralizes the Cat-ions and enhances the negative
charges being carried by An-ions in owing water. The potential of these charged An-ions is higher in
comparison to the potential available at the metal surfaces. This potential difference results in dislodging
of the scale-forming Cat-ions from the metal surface.
(2) The anti-scaling action of Nano Water Converter restricts the formation of fresh scales. This process
prevents further reinforcement of existing layers of scales.
(3) Continuous ow of pressurized water in cooling water system lines exerts abrasive force on the
existing scaled layers. This mechanical action of pressurized water breaks the bonds between existing
scales ensuring de-scaling action in system.
Clientele..
NANO WATER CONVERTER DEVICES
Equipment Specications
0 1,740
1.74 3,480
3.48 6,720
6.72 12,900
12.90 19,200
19.20 28,800
28.80 48,000
48.00 69,000
69.00 94,800
94.80 144,000
144.00 222,000
222.00 390,000
390.00 630,000
630.00 780,000
780.00 890,000