You are on page 1of 110

SECTION 7 ELECTRICAL SYSTEM

Group 1 Component Location ----------------------------------------------------------------------------------------- 7-1


Group 2 Electrical Circuit -------------------------------------------------------------------------------------------------- 7-3
Group 3 Monitoring System --------------------------------------------------------------------------------------------- 7-22
Group 4 Electrical Component Specification ------------------------------------------------------------------ 7-69
Group 5 Connectors --------------------------------------------------------------------------------------------------------- 7-76
Group 6 Troubleshooting -------------------------------------------------------------------------------------------------- 7-97
SECTION 7 ELECTRICAL SYSTEM
GROUP 1 COMPONENT LOCATION

1. LOCATION 1

9 10

1 19
2
3
4
5 14
11 15
6
7 16
12 17
8 13 18

O
F
F

M
A

760F7EL20

1 Kick down button 8 Gear select lever 14 Pilot cut off switch
2 Horn button 9 Radio & USB player 15 Parking brake switch
3 FNR switch 10 Aircon & heater switch 16 SCR switch
4 FNR select button 11 Monitor 17 Differential lock switch (opt)
5 Hone button 12 Starting switch 18 Emergency test switch
6 Multi function switch Starting button (opt) 19 Engine control unit (ECU)
7 Hazard switch 13 Work load button

7-1
2. LOCATION 2

1 2 3 4

17 5

EN
GI
NE
MA
CH
INE
TR
AN
SM
ISS
ION

6 7

15 16

24V

19 20 8
13

9 10 12 11 13 14

760F7EL21

1 Head lamp 8 Master switch 15 Camera (opt)


2 Horn 9 Start relay 16 Work lamp
3 Angle sensor 10 Fuel sender 17 Control unit (electro
4 Work lamp 11 Battery relay hydraulic & joystick steering)
5 Machine control unit (MCU) 12 Battery 19 Engine hood open switch
6 Transmission control unit (TCU) 13 Rear combi lamp 20 24V socket
7 Fuse and relay box 14 Number plate lamp

7-2
HARENSS-CABIN ROOF AIR CONDITIONER HARNESS

SEAT

GND
HEATER

CAN 2 HI

GND

HI
5V
AC COMP

LH
AC IG 24V

WIPER PF

RH
FRONT
WIPER 24V
BATTRY (+)

MAIN RELAY
CAN 2 LOW

WIPER LOW

LOW
CASSETTE_IG

MIRROR HEAT
WITH SWITCH

ILLUMINATION

ATT LOCK
BEACON LAMP

DIFF. LOCK
STOP LAMP
GPS FEED BACK

MAIN RELAY

PARK OIL PR
ATT UNLOCK

BOOM UP PR
BRAKE OI PR
PVES ERROR
PVES SIGNAL
PVES POWER

SENSOR 24V+
WORK LAMP REAR
WORK LAMP REAR

AUTO GREASE

MAIN PUMP PR
IG POWER(24V)

RIDE CONTROL
WORK LAMP FRONT
WORK LAMP FRONT

EMERGENCY RY
EMERGENCY RY

BOOM DOWN PR
BRAKE PRIOLITY
AC OPERATE SIGNAL

CAN2 L
CAN2 H

DIFF. PR SENSOR
SWITCH PARKING

AUTO GREASE B+
REVERSE FAN SIGNAL

PVES SPOOL POSI

P/SENSOR SIGNAL
CASSETTE/ROOM LAMP
CASSETTE_ILLUMINATION

ELEC STEER PUMP PR

BOOM POSITION
A

KICK DOWN
JOYSTICK STEER
+35

N
R
BUCKET POSITION
2
6
7
5
1
4
3

2
7
9
8
6
5
1
4
3
8
5
4
3
2
1
9
6
7
2
5
3
7
4
6
1
8
9
6

2
10
11
13

14

9
4

12
11
10
14
13
15
5
1
2

10
11
12
14
13
11
10
59
58
57
50
53
31
32
35
44
40
48
47
46
56
59
36
35
29
54
30
42
33
24
34
60
55
25
17
19
20
26
21
52
16
45
27
28
39
11
14
41
10
51
38
12
13
37
22
23
18
43
15
8
3

7
1
EARTH1

A
B
C
G13 CN-21

CN-156

CN-05
CN-11

R04-A2

CN-07
6 Lo 5 M

CN-16
CN-15

L
L
L
L
L
L
L
L
L
L

B
Y
B
Y
Y
Y
Y
B
Y
V
Y
B
Y
Y

R
R
R
R
R
R
G
G
308 W

W
W
W

Br
Br
Br
Br
Br

Or
Or
Or
Or
Gr
Or
Gr
Gr
5 Hi 4

LR

YG
CAN A2 RESISTOR

WL
GR
LW
LW
LW

WR
RW
YW
BW
VW

RW
RW
RW
WR
RW
WR
RW
RW
RW

VOr
GW
GW
GW

YOr
YOr
BOr
BOr

LOr
ROr
ROr

GOr
G12

230 L

OrW
GrW
OrW

GrW
790 L

G11 B
791 Y
238 V
316 R

243 G

230B L
234 W
4

235 Gr

240 BrR
163 YOr
G02 G13 B 3 1 B

945
940
700
544
252
142
132
121
332
333
300
521
LW 591
YOr 163
ROr 290

2.0
2.0
317 LW 2 2 Pf

451
450
448
447
449
170
751
215
452
924
923
919
918
914
912
909
908
907
915
792
790
791

EARTH1
309 Y 3 E
WIPER
GROUP 2 ELECTRICAL CIRCUIT

1
FRONT

CS-41

A2

B4
B3

G4
163 YOr 8 7
8
503 Or
1
504 GOr
4
163
HAZARD SW

EARTH1

914
488
466
487
217
496

215
170
163
504
503
186
184
746
743
741
752
753
957
955
954
952
951
950
948
662
680
358
736
735
668
676
672
693
661
660
263
433
438
204
211
464
465
411
410
343
350
492
945
940
700
544
252
142
132
290
121
332
333
300
521
591
163
790
791
163
240
230
234
235
243
238
308 502 RW

323A
5 2
316 502 RW 1
2
309
9 5
502 4

F9
F7
A8

B8
B1
A2
A5

H7
H8
D6
C8
H6
C4
C1
H3
H4
H2
H1
G1

G2
G8
215
10
F1

313 G13 B 7
CN-125
BW 755 312
BATTERY(+) 1

J1
YL 756 300 CS-13
KEY IG(24V) 2

UNIT
Y 215 RW Y HO
CAN2 HI 3

G7
R 759
SERIAL "1"_L(RX) 4

REMOTE
Br 758 302 302 LOr 2 Gr
SERIAL "1"_H(TX) 9 1
F2

G4
WR 757 304 304 Gr 6 RW W

G7
GROUND-RS232 5 2
C
· ELECTRICAL CIRCUIT (1/3, machine serial number : ~#0363)

L 790 313 Br 1 BY

MANAGEMENT
CAN2 LOW 11 3
G53 312 G J
GROUND 12 4
791 317 LW 4 L
5
300 Br 3 BVi I
6
5 G \U+f058

A2
UNIT
R 14 CR-40 CS-12
B7

FLASHER 180 2.0 O J


86 30 87a
182 182 YOr O
85 8
RW 256 184 184 Y I

86
87 T 7 \U+f058
Br 531 186 186 R
MULTI FUNCTION SWITCH

86 6 R
H8

85 87 87a

IG EHCU
BW 755 503 180 G

85

87
30 5 BWG C
504 502 RW 4 BG 3
4
503 503 Or

86
85
87
R 15 CR-381 3 L BW 2
D5

504 504 GOr Hi

CR-11
87a 2 6 W
86 30

B
375 Lo Y 7
85 1
371

SLO
87 CS-11
377 186 C

RELAY
86 WB 8

RW 502
GW 500
F4

G53
85 87 87a 538 503
30
504

R 11 CR-30
86 30 87a B+
B 5
85 RS-A1 R
RY 345 L 994 O
87 J1939 CAN A-
A1

Br 531 Y 993 L
86 J1939 CAN A+

IG ECM
85 87 87a R 344
A B C

30 NC Lo Hi F
RESISTOR

R 12 CR-56 CN-57

G8
544 607 B
86 30 87a 11 GROUND
V 254 H3 607 B
85 12 GROUND
L 252 252
87 13 NC

HEAT
(HQ02)
RW 280
86 18 NC

MIRROR
85 87 87a RW 280 E5 995 B 995 B
30 16 CAN2-SHILD
MONITOR

375 791 Y 791 Y


15 CAN2 HI
A2

377 790 L 790 L


R13 CR-XX C5 14 CAN2 LOW
622
86 30 87a 8
536 RS232_SHILED => MASS AUX GND
85 19
87 20 RS232 RXD => MASS CAM CH3

86 10 RS232 TXD => MASS CAM CH2

SPARE
85 87 87a
30 9 PROGRAM DUMP => MASS CAM CH1

7
607 608 W
R 16 CR-38 5 CAMERA 0_INPUT_SIDE
608 608 W
86 30 87a 4 CAMERA 0_INPUT
E7

R 540 540 606 606 B


85 17 CAMERA SIGNAL SHILD
LW 538 C7 619 619 G
87 6 6.5V OUTPUT
ROr 600 600 609A R
86 1 IG 24V
85 87 87a ROr 600 570

NEUTRAL
30 3 BATT. 24V
650 Gr
2 BATT. 24V
R 17 CR-35
467 F8
86 30 87a CN-271
B G53 538
85 1
G 533 3.0 539 AUX_R
87 2
Br 531 AUX_L
86 3
85 87 87a R 530

IGNITION
30
CN-56
R 18 CR-05
86 30 87a
VW 539 607 B
85 14 GND
G 536 609B 607 B
87 9 GND

FUSE & RELAY BOX 1(INSIDE)


371 531

RELAY
86 16

SAFETY
85 87 87a GOr 534 534 J2
30 8
2.0 530
10
CN-36
15
10A TURN LAMP GW 500 163
01 H2 6 NC
30A START KEY SW R 530 591 186 R
02 5 HIGH BEAM
F4

10A RADIO B+ Gr 521 521 503 Or


03 4 RH TURN
10A TCU 24V B+ R 570 609 504 GOr
04 3 LH TURN
20A AC/HEATER B+ BrR 240 609A 650 650 Gr
05 F5 2 BATT. 24V
F5

10A CLUSTER 24V B+ Gr 650 650 609 609 V


CLUSTER

06 1 IG 24V
20A MCU B+ GW 630 630 609A
07
20A RMCU B+ BW 755 2.0
08 G3
20A ECM POWER R 344 623 790 790 L
09 13 CAN2 LOW
A2

10A ROOM LP LR 544 791 791 Y


10 12 CAN2 HI
10A SMART KET IG V 609B 755 792 792 B
11 11 CAN2-SHILD
10A MONITOR IG R 609A 755
12 7 NC
756
3R 102 102
3.0 G 533
CN-58A

J1 E6
RW 531
CN-37
B09
10A MCU IG, KEY OFF Br 623 322 322 BW
13 B15 AUTO GREASE RELAY
20A RADIO IG LW 591 240 328 328 L
14 B06 RIDE CONTROL RELAY

H1
20A TCU IG ROr 600 163 304 304 Gr
15 A39 INPUT FRONT WASHER SIGNAL
D2 F2

20A RMCU IG 750 302 302 LOr


16 A40 INPUT FRONT INT SIGNAL
10A CLUSTER IG V 609 163
17
----- MCU -----

10A SPARE 04 170 334 334 W


18 B05 REAR WIPER WASHER REALY
5A ECU IG Br 622 215 412 412 G
RY 345 19 B08 ATACH LOCK RELAY
H9
H9

10A SPARE 05 413 413 W


20 B19 ATACH UNLOCK RELAY
20A EHCU IG RW 914 914 122 122 R

H7 A3
RW 256 21 B07 BEACON RELAY
10A LH STEER LEVER R 464 464 254 254 V
22 B18 MIRROR HEAT REALY
10A ILLUMINATION Or 170 170 306 306 Br
23 B17 FRONT WIPER 1ST SPEED REALY
10A ILLUMINATION YOr 163 336 336 OrW
24 B16 REAR WIPER SPEED REALY

E2
E2

LOr 154 163 304


170
335
R 01 CR-02 DO-04
D9

535 532 532 RW


2 3 4 A20 BATTERY RELAY
B G53
1
W 211

HORN
RELAY
5
RW 215 215 531
2
1 5 4 ROr 209
3 DO-03
163
502

7-3
R 02 CR-26
G 312 312 731 731 B
2 3 4 A04 GND(MAIN)
W 306 731 B
1 A19 GND(MAIN)

LOW
Y 309 660 660 Or

WIPER
5 B35 ELEC. STEER MAIN PUMP PS

FRONT
Y 309 309 661 661 V
2 B28 ELEC. STEER PUMP PS
F1
F7

1 5 4 W 308 308
3

R 03 CR-04
Y 309
2 3 4 B31 ENINGE START SIGNAL(SCANIA)
B G53 538 538 LW
1 B32 NEUTRAL SIGNAL(24V)

HIGH
R 316 316 539 539 VW

WIPER
5 B11 ANTI-RESTART RELAY

FRONT
Br 313 313 467 467 V
2 B13 ELEC. STEERING PUMP RELAY
1 5 4 Br 300 300 993 993 Y
3 A23 CAN(1)-H
F8 A1

254 994 994 L


A33 CAN(1)-L
306 995 995 B
R 04 CR-203 A25 CAN_SHIELD(GROUND)
412 672 672 R
2 3 4 B27 BRAKE OIL LOW PS
H9

W 334 334 676 676 VW


1 B34 PARKING OIL LOW PS

REAR
OrW 335 413 668 668 BOr
5 B38 BRAKE PRIORITY_PR SIGNAL
F9

Br 300 336 736 736 Br

WASHER
2 B36 BOOM ROD PR SNENSOR
F9

1 5 4 Br 300 735 735 BW


3 B29 BOOM HEAD PR SNENSOR
122 693
358 358 RW
R 05 CR-25 B26 DIFFERTIAL LOCK PR SIGNAL
G 333 333 680 680 Br
2 3 4 A11 +24V PRESSURE SENSOR
OrW 336 662 662 GW
1 A28 AXLE OIL TEMP (FRONT)
H4

REAR
Br 300 663 663 WG

WIPER
5 A30 AXLE OIL TEMP(REAR)
Br 300 300 706 706 LW
2 B22 FUEL SENDOR
1 5 4 RW 332 332 711 711 W
3 B23 HYD TEMP SENDER
121
A35 AIR FILTER
D4

693 693 WR
R 06 CR-117 B25 GROUND_SENSOR
716 716 ROr
2 3 4 B33 ALT LEVEL
R 122 722 722 G
1 B10 COOLING FAN EPPR-
W 121 723 723 V
5 B20 COOLING FAN EPPR+
D3

WR 120 393 393 R

BEACON
2 B01 REVERSE FAN CONTROL
1 5 4 WR 120 280 658 658 W
3 A18 TACHO SENSOR(+)_REMOTE FAN
280 657 657 B
A15 TACHO SENSOR(-)_REMOTE FAN
731 B
R 07 CR-178
154 792
2 3 4
D3 A2

G 412 790 790 L


1 A34 CAN2 LOW

LOCK
WR 410 120 791 791 Y
5 A24 CAN2 HI
E5

ATTCH.
WB 414 2.0 300 693
2
1 5 4 WB 414 414
A8

3 B21 ECO FEELING SIGNAL


209 153 153 G
A13 ILLUMINATION LIGHT RELAY
181 181 G
D8

R 08 CR-177 A14 DRIVING LIGHT RELAY


464 144 144 VW
2 3 4 B09 WORK LAMP FRONT
W 413 410 134 134 Y
1 B03 WORK LAMP REAR
H6
D8

BOr 411 411 380 380 L


5 B14 FUEL WARMER
ATTCH.

WB 414 211 235 235 Gr


UNLOCK

2 A29 AIRCON RUN SIGNAL


1 5 4 WB 414 465 234 234 W
3 B04 AC COMP. OFF SIG_REVERSE FAN
G1

163 743 743 LW


R 09 CR-37 B37 BOOM POSITION SENSOR
Gr 462 462 746 746 OrW
2 4 B30 BUCKET POSITION SENSOR
J2

3
G2

V 467 741 741 YOr


1 A05 REF. POWER +5V
B G53 623 623 Br
5 A03 POWER IG(+24V)
RELAY
STEER
G2

R 464
2 A01 BATTERY POWER(+24V)
1 5 4
G3

Gr 465 630 630 GW


3 A02 BATTERY POWER(+24V)

913 GrW
R 10 CR- B02 DETENT CONTROL_BUCKET
922 VBr
2 3 4 B12 DETENT CONTROL_BOOM UP
G4

751 751 L
1 A17 COUNT_WEIGHT_SET SWITCH
913
5
EMERGENCY SPARE

922
2
1 5 4
3
752 752 Gr
A37 AUTO GREASE LAMP(GREEN)
C2 G8

753 753 R
A36 AUTO GREASE LAMP(RED)
CS-02B 630
B24 WIF ANALOG INPUT
G56 635 635 G
G8

SHD C A16 DIFF. LOCK AUTO


OPTION L 790 790 636 636 GR
CAN LOW B A26 DIFF. LOCK MANUAL
A2
G5

Y 791 791 629 629 GrY


CAN HI A A10 HOUR METER_HIGH
GND A07 PEDAL POSITION2 5V+
BUTTON ST 6 B40 PEDAL POSITION2
SWITCH 5 A09 PEDAL POSITION2 RETURN
610 GND
GND 3 3 4 A06 PEDAL POSITION1 5V+
RELAY
START

611 SIG
SIG
BUTTON

2 2 ACC 3 B39 PEDAL POSITION1


612
5V 1 1 5V B 1 A08 PEDAL POSITION1 RETURN
CN-641 BR 2 A38 BOOM DOWN LEVER DETENT-BELOW HL740F
780 780 W
A27 PROGRAM DUMP
G6

CN-641 CS-02C CS-02A 781 781 R


A31 RS-232(1) RX
782 782 Br
A21 RS-232(1) TX
757 757 WR
CN-64 A12 RS-232 GND
L 790 790 758 758 Br
CAN2 LOW 4 A22 RS-232(2) TX
A2
G7

Y 791 791 759 759 R


CAN2 HI 3 A32 RS-232(2) RX
G7

B G56
GND 2
V 609B
IG 24V 1
SMARK KEY
TAG READER

CN-58B
C

6 CS-02
5
B7

GOr 534 534


6 CS-XX
3 5
2 609B 11 12
ACC BR

1 B 4 1
J2

RW 531 531
H

4 3 3
SPARE

0,I

R 530 530
1 4
RW 531
START KEY

2
H0 I

6
A1

7 6
4
A2

9 9
3
7
11
B G56 1 12
12
EARTH

CS-XX
J2

G5

G55 11 12
1
G20
3
SPARE

636
635
630
629
462
163

G22
4
G
Gr

6
GR
GW
GrY
YOr

7 6
4
CN-137
E3

B 219
EARTH1

1 9 9
R 220 3
2 7
G14

11
260
210
270

1 12
12
B 218
1
R 223 CN-48
2
G6

629 GrY
3 S
CN-139 G14 B
2 E
12V SOCKET 12V SOCKET
12345

630 GW
1 B+
780
782
781
790
791
994
993
755
G55

B
Or
HOUR METER

218
219
223
220
210
210
260
270
163
462
163
635
636
163

G22
G22
G20
G20
G14
G14
G14
G14
G14
G14

170E
636A

L
L

B
B
B
B
Y
Y
B
B
B
B
B
B
B

R
R

G
G
G

W
Br

Or
Gr

GR

BW
YOr
YOr
YOr

ROr
ROr
7

2
7

9
8
6
5
4
2
1
7
3

1
8
4
5
9
3
5
4
6
2
1
9
8

F
10

A
E

C
B
H
D

12
11
10
E7
E6
E5
E3
E2
B8
B7
B4
B3
B1
A8
A5
A3
A2
A1

D9
D8
D6
D5
D3
D4
D2
C8
C7
C5
C4
C2
C1

CL-02
5
2
4
3

6
1
8

CN-171
8
CS-75
CS-79

CN-122
10 10

CN-138
2
1

SERVICE
SOCKET
CN-79A

CAN_Hi
CAN_Lo
CAN2_Hi
CAN2_Lo
9

4
1
7
5
2
7

BATTERY(-)
BATTERY(+)

20A/13mA

DIFF. LOCK MANUAL SW


MCU_RS232_TX

EMERGENCY TEST SW
12V
MCU_RS232_RX
-
B
A

CIGAR

24V
MCU_RS232 P_DUMP

DC/DC CONVERTER
A
B
CS-79A
3,6: AUTO

SERVICE TOOL1
1,4: MANUAL

-MCU,CAN2
DIFF.LOCK FOOT SW
HARENSS-CABIN
ROOF AC HARNESS

SEAT

GND
HEATER

5V
ATT LOCK

DIFF. LOCK
ATT UNLOCK
WITH SWITCH

PVES ERROR

STOP LAMP
PVES SIGNAL
PVES POWER

PARK OIL PR

BOOM UP PR
BRAKE OI PR
IG POWER(24V)

SENSOR 24V+
MAIN PUMP PR
AUTO GREASE
EMERGENCY RY
EMERGENCY RY

RIDE CONTROL
CAN 2 LOW

WIPER 24V

SWITCH PARKING
WIPER PF
WIPER LOW
MAIN RELAY
CAN 2 HI

GND

front
ILLUMINATION

PVES SPOOL POSI

BOOM DOWN PR
P/SENSOR SIGNAL
CAN2 L

BRAKE PRIOLITY
BEACON LAMP
GPS FEED BACK

MAIN RELAY
BATTRY (+)

CAN2 H
MIRROR HEAT
AC COMP

AC IG 24V
AC OPERATE SIGNAL

WORK LAMP FRONT


WORK LAMP FRONT

WORK LAMP REAR


WORK LAMP REAR

DIFF. PR SENSOR
AUTO GREASE B+
CAN A2 RESISTOR
REVERSE FAN SIGNAL

HI
CASSETTE_IG

LH
BOOM POSITION

RH
CASSETTE_ILLUMINATION

CASSETTE/ROOM LAMP

F
N
R
LOW
BUCKET POSITION

KICK DOWN
JOYSTICK STEER
ELEC STEER PUMP PR

+35
A

B
CN-21

2
6
7
5
1
4
3

2
7
9
8
6
5
1
4
3
8
5
4
3
2
1
9
6
7
2
5
3
7
4
6
1
8
9
6

2
1
2

10
11
13
CN-156

A
B
14

C
EARTH1

9
4

12
11
10
14
13
15
8
3

7
1

10
11
12
14
13
11
10
58
57
50
53
31
32
35
44
40
48
47
46
56
59
36
35
29
54
30
42
33
24
34
25
17
19
20
26
21
52
16
45
27
28
39
11
14
41
10
51
38
12
13
37
22
23
18
43
15

59
60
55

CN-15
CN-07
R04-A2
G13 M
6 Lo 5

CN-16
CN-11

CN-05

L
L
L
L
L
L
L
L
L

B
Y
B
Y
Y
Y
Y
B
Y
V
Y
B
Y

R
R
R
R
R
R
L

G
G
308 W

W
W
W

Br
Br
Br
Br
Br

Or
Or
Or
Or
Gr
Or
Gr
Gr
5 Hi 4

LR

YG

WL
GR
LW
LW
LW
LW

WR
RW
YW
BW
VW

RW
RW
RW
WR
RW
WR
RW
RW
RW

VOr
GW
GW
GW

YOr
YOr
BOr
BOr
YOr

LOr
ROr
ROr
ROr

GOr
G12

OrW
GrW
OrW

GrW
230 L
316 R

790 L
4

791 Y
238 V
243 G

230B L
234 W
235 Gr
G02

240 BrR
163 YOr
G13 B 3 1 B

945
940
700
544
252
142
132
121
332
333
300
521
591
163
290

G11 B 2.0
2.0
317 LW

EARTH1
2 2 Pf

451
450
448
447
449
170
751
215
452
924
923
919
918
914
912
909
908
907
915
792
790
791
309 Y 3 E
WIPER

1
FRONT
GROUP 2 ELECTRICAL CIRCUIT

CS-41

A2

B4
B3

G4
163 YOr 8 7
8
503 Or
1
504 GOr
4
163

EARTH1

914
488
466
487
217
496
790
791

215
170
163
504
503
186
184
746
743
741
752
753
957
955
954
952
951
950
948
662
680
358
736
735
668
676
672
693
661
660
263
433
438
204
211
464
465
411
410
343
350
492
945
940
700
544
252
142
132
290
121
332
333
300
521
591
163
163
240
230
234
235
243
238

323A
308 502 RW
2
HAZARD SW

5
316 502 RW 1
2
309
9 5
502 4

F9
F7
A8

B8
B1
A2
A5

H7
H8
D6
C8
H6
C4
C1
H3
H4
H2
H1
G1

G2
G8
215
10
F1

CN-125 313 G13 B


7
BW 755 312

J1
BATTERY(+) 1
YL 756 300 CS-13
KEY IG(24V) 2

UNIT
Y 215 RW Y HO
CAN2 HI 3
SERIAL "1"_L(RX) 4

REMOTE
302 302 LOr 2 Gr
SERIAL "1"_H(TX) 9 1
F2

304 304 Gr 6 RW W

G4
GROUND-RS232 5 2
L 790 313 Br 1 BY C
CAN2 LOW 11 3

MANAGEMENT
G53 312 G J
· ELECTRICAL CIRCUIT (1/3, machine serial number : #0364~)

GROUND 12 4
791 317 LW 4 L
5
300 Br 3 BVi I
6
UNIT 5 G X

A2
R 14 CR-40 CS-12
B7

FLASHER 180 2.0 O J


86 30 87a
182 182 YOr O
85 8
RW 256 184 184 Y I
87 7

86
Br 531
T
186 186 R X
86 6 R
85 87 87a BW 755 503 180 G
MULTI FUNCTION SWITCH

IG EHCU
30 5

85

87
504 502 RW 4 BWG C BG 3
4
503 503 Or

86
85
87
R 15 CR-381 3 BW 2
H8 D5

L
504 504 GOr

CR-11
87a 6 W Hi
86 30 2

B
375 Lo Y 7
85

RW
1

GW
371

SLO
87
377 186 CS-11 C

502
500

RELAY
86 WB 8

G53
F4

85 87 87a 538 503


30
504

R 11 CR-30
86 30 87a B+
B 5
85 RS-A1 R
RY 345 L 994
87 J1939 CAN A- O
A1

Br 531 Y 993 L
86 J1939 CAN A+

IG ECM
85 87 87a R 344
A B C

30 NC Lo Hi F
RESISTOR

R 12 CR-56 CN-57
544 607 B

G8
86 30 87a 11 GROUND
V 254 H3 607 B
85 12 GROUND
L 252 252
87 13 NC

HEAT
RW 280
86 18 NC
85 87 87a RW 280 E5 995 B 995 B

MIRROR
30 16 CAN2-SHILD
MONITOR

375 791 Y 791 Y


15 CAN2 HI
A2

377 790 L 790 L


R13 CR-XX C5 14 CAN2 LOW
622
86 30 87a 8
536 607 B RS232_SHILED => MASS AUX GND
85 19
87 4 RS232 RXD => MASS CAM CH3

RS232 TXD => MASS CAM CH2


86 10

SPARE
85 87 87a
30 9 PROGRAM DUMP => MASS CAM CH1
607
7
999 999 Br
R 16 CR-38 5 CAMERA CH3 DIFF-
608 608 W
86 30 87a 20 CAMERA CH3 DIFF+
E7

R 540 540 606 B


85 17 CAMERA SIGNAL SHILD
87
LW 538 C7 619 619 G
6 6.5V OUTPUT
ROr 600 600 609A R
86 1 IG 24V
85 87 87a ROr 600 570 999A
30 3 BATT. 24V

NEUTRAL
608A 650 Gr
2 BATT. 24V
R 17 CR-35

E8
87a
467 F8
86 30 CN-271
B G53 538
85 1
G 533 3.0 539
87 2 AUX_R
Br 531

FUSE & RELAY BOX1 - INSIDE


86 3 AUX_L
85 87 87a R 530
30

IGNITION
CN-56
R 18 CR-05
86 30 87a
VW 539 607 B
85 14 GND
G 536 609B 607 B
87 9 GND
371 531
16

RELAY
86 J2
85 87 87a GOr 534 534

SAFETY
30 8
2.0 530
10
CN-36
15
10A TURN LAMP GW 500 163
CLUSTER

01 H2 6 NC
30A START KEY SW R 530 591 186 R
02 5 HIGH BEAM
F4

10A RADIO B+ Gr 521 521 503 Or


03 4 RH TURN
10A TCU 24V B+ R 570 609 504 GOr
04 3 LH TURN
20A AC/HEATER B+ BrR 240 609A F5 650 650 Gr
05 2 BATT. 24V
F5

10A CLUSTER 24V B+ Gr 650 650 609 609 V


06 1 IG 24V
20A MCU B+ GW 630 630 609A
07
20A RMCU B+ BW 755 2.0
08 G3
20A ECM POWER R 344 623 790 790 L
09 13 CAN2 LOW
A2

10A ROOM LP LR 544 791 791 Y


10 12 CAN2 HI
10A SMART KET IG V 609B 755 792 792 B
11 11 CAN2-SHILD
10A MONITOR IG R 609A 755
12 7 NC
756
3R 102 102
3.0 G 533 CN-58A

J1 E6
RW 531
CN-37 B09
10A MCU IG, KEY OFF Br 623 322 322 BW
13 B15 AUTO GREASE RELAY
20A RADIO IG LW 591 240 328 328 L
14 B06 RIDE CONTROL RELAY

H1
20A TCU IG ROr 600 163 304 304 Gr
15 A39 INPUT FRONT WASHER SIGNAL
D2 F2

20A RMCU IG 750 302 302 LOr


16 A40 INPUT FRONT INT SIGNAL
----- MCU -----

10A CLUSTER IG V 609 163


17
10A SPARE 04 170 334 334 W
18 B05 REAR WIPER WASHER REALY
5A ECU IG Br 622 215 412 412 G
RY 345 19 B08 ATACH LOCK RELAY
H9
H9

10A SPARE 05 413 413 W


20 B19 ATACH UNLOCK RELAY
20A EHCU IG RW 914 914 122 122 R

H7 A3
RW 256 21 B07 BEACON RELAY
10A LH STEER LEVER R 464 464 254 254 V
22 B18 MIRROR HEAT REALY
10A ILLUMINATION Or 170 170 306 306 Br
23 B17 FRONT WIPER 1ST SPEED REALY
10A ILLUMINATION YOr 163 336 336 OrW
24 B16 REAR WIPER SPEED REALY

E2
E2

LOr 154 163 304


170
335 DO-04
R 01
D9

CR-02 535 532 532 RW


2 3 4 2 1 A20 BATTERY RELAY
B G53
1
W 211
5

HORN
RELAY
RW 215 215 531
2 2 1
1 5 4 ROr 209
3
163 DO-03

7-3-1
502
R 02 CR-26
G 312 312 731 731 B
2 3 4 A04 GND(MAIN)
W 306 731 B
1 A19 GND(MAIN)

LOW
Y 309 660 660 Or
5 B35 ELEC. STEER MAIN PUMP PS

WIPER
FRONT
Y 309 309 661 661 V
2 B28 ELEC. STEER PUMP PS
F1
F7

1 5 4 W 308 308
3

R 03 CR-04
Y 309
2 3 4 B31 ENINGE START SIGNAL(SCANIA)
B G53 538 538 LW
1 B32 NEUTRAL SIGNAL(24V)
R 316 316 539 539 VW

HIGH
5 B11 ANTI-RESTART RELAY

WIPER
FRONT
Br 313 313 467 467 V
2 B13 ELEC. STEERING PUMP RELAY
1 5 4 Br 300 300 993 993 Y
3 A23 CAN(1)-H
F8 A1

254 994 994 L


A33 CAN(1)-L
306 995 995 B
R 04 CR-203 A25 CAN_SHIELD(GROUND)
412 672 672 R
2 3 4 B27 BRAKE OIL LOW PS
H9

W 334 334 676 676 VW


1 B34 PARKING OIL LOW PS
OrW 335 413 668 668 BOr

REAR
5 B38 BRAKE PRIORITY_PR SIGNAL
Br 300 336 736 736 Br
F9

2 B36 BOOM ROD PR SNENSOR


F9

1 5 4

WASHER
Br 300 735 735 BW
3 B29 BOOM HEAD PR SNENSOR
122 693
358 358 RW
R 05 CR-25 B26 DIFFERTIAL LOCK PR SIGNAL
G 333 333 680 680 Br
2 3 4 A11 +24V PRESSURE SENSOR
OrW 336 662 662 GW
1 A28 AXLE OIL TEMP (FRONT)
H4

Br 300 663 663 WG

REAR
5 A30 AXLE OIL TEMP(REAR)

WIPER
Br 300 300 706 706 LW
2 B22 FUEL SENDOR
1 5 4 RW 332 332 711 711 W
3 B23 HYD TEMP SENDER
121
A35 AIR FILTER
693 693 WR
D4

R 06 CR-117 B25 GROUND_SENSOR


716 716 ROr
2 3 4 B33 ALT LEVEL
R 122 722 722 G
1 B10 COOLING FAN EPPR-
W 121 723 723 V
5 B20 COOLING FAN EPPR+
D3

WR 120 393 393 R


2 B01 REVERSE FAN CONTROL

BEACON
1 5 4 WR 120 280 658 658 W
3 A18 TACHO SENSOR(+)_REMOTE FAN
280 657 657 B
A15 TACHO SENSOR(-)_REMOTE FAN
731 B
R 07 CR-178
154 792
2 3 4
D3 A2

G 412 790 790 L


1 A34 CAN2 LOW
WR 410 120 791 791 Y

LOCK
5 A24 CAN2 HI
E5

WB 414 2.0 300 693

ATTCH.
2
1 5 4 WB 414 414
3 B21 ECO FEELING SIGNAL
A8

209 153 153 G


A13 ILLUMINATION LIGHT RELAY
181 181 G
R 08 CR-177 A14 DRIVING LIGHT RELAY
D8

464 144 144 VW


2 3 4 B09 WORK LAMP FRONT
W 413 410 134 134 Y
1 B03 WORK LAMP REAR
D8

H6

BOr 411 411 380 380 L


5 B14 FUEL WARMER
WB 414 211 235 235 Gr
ATTCH.

2 A29 AIRCON RUN SIGNAL


UNLOCK

1 5 4 WB 414 465 234 234 W


3 B04 AC COMP. OFF SIG_REVERSE FAN
G1

CR-37 163 743 743 LW


R 09 B37 BOOM POSITION SENSOR
Gr 462 462 746 746 OrW
2 3 4 B30 BUCKET POSITION SENSOR
J2
G2

V 467 741 741 YOr


1 A05 REF. POWER +5V
B G53 623 623 Br
5 A03 POWER IG(+24V)
RELAY
STEER

R 464
G2

2 A01 BATTERY POWER(+24V)


G3

1 5 4 Gr 465 630 630 GW


3 A02 BATTERY POWER(+24V)
EMERGENCY

913 GrW
R 10 CR- B02 DETENT CONTROL_BUCKET
922 VBr
2 3 4 B12 DETENT CONTROL_BOOM UP
G4

751 751 L
1 A17 COUNT_WEIGHT_SET SWITCH
913
5
922
SPARE

2
1 5 4
3
752 752 Gr
A37 AUTO GREASE LAMP(GREEN)
C2 G8

753 753 R
A36 AUTO GREASE LAMP(RED)
CS-02B 630 781 BW
B24 SEAT BELT WARNING
0.85B G56 635 635 G
G8

GND C A16 DIFF. LOCK AUTO


0.85B L 790 790 636 636 GR
CAN LOW B A26 DIFF. LOCK MANUAL
G5

A2

0.85RB Y 791 791 629 629 GrY


CAN HI A A10 HOUR METER_HIGH
A07
1.25RG
BUTTON ST 6 B40
SWITCH 5 A09
0.5Y
SIG 3 SIG 4 A06
START

0.5B 1.25W
GND 2 GND ACC 3 B39
BUTTON

0.5R 1.25R
5V 1 5V B 1 A08
1.25RB
CN-641 CN-641A BR 2 A38
780 780 W
A27 PROGRAM DUMP
G6

781 781 R
CONTROL UNIT

CS-02A A31 RS-232(1) RX


782 782 Br
A21 RS-232(1) TX
CN-64 A12 RS-232 GND
L 790 790
CAN2 LOW 4 A22 RS-232(2) TX
A2

Y 791 791
CAN2 HI 3 A32 RS-232(2) RX
B G56
GND 2
V 609B
SMARK KEY

IG 24V 1
TAG READER

A C B CN-58B
CN-250

6
C

5
CS-02A
B7

1.25RG 1.25RG GOr 534 534


6 ST ST 6 CS-?
A C B
3 5 R2 5
2 1.25G 609B 11 12
1B 4 R1 4 1
J2
C B

1.25W 1.25W RW 531 531


A(com)

ACC
SEAT BELT SW

4 3 ACC 3 3
1.25R
UNIT

1.25R R 530 530


0,I

ACC BR H
SPARE

1 5V B 1 4
1.25RB 1.25RB RW 531
2 BATT BR 2
H0 I

6
CONTROL

CS-02C
A1

0.85B 6
START KEY

GND C 7
0.85B 4
START KEY CAN LOW B
A2

0.85RB
SWITCH CS-02 CAN HI A 9 9
7 3
CS-02B 11
B G56 1 12
12

CS-?
G5
J2

G55 11 12
1
EARTH

G20
636
635
630
629
462
163

3
G22
SPARE

4
G
Gr

GR
GW

6
GrY
YOr

7 6
4
CN-137
E3
EARTH1

B 219 9 9
1
R 220 7 3
2
G14

11
260
210
270

1 12
12
B 218
1
R 223 CN-48
2
12V SOCKET
G6

629 GrY
3 S
CN-139 G14 B
2 E
12345

630 GW
1 B+
780
782
781
790
791
994
993
755
G55

B
Or
HOUR METER

163
462
163
635
636
163

G14
G14
G14
G14
G14
G14

218
219
223
220
210
210
260
270
636A

G22
G22
G20
G22
G20

170E
G55
B
B
B
B
B
B

G
G

L
L
Gr

B
B
B
B
Y
Y
B

R
R

G
W
GR

Br

Or
YOr
YOr
YOr

BW

ROr
ROr
7
7

8
4
5
9

1 2
3
5
4
6
2
1
9
8

9
8
6
5
4
2
1
7
3
10

12
11
10
E8

F
E7
E6
E5
E3
E2
B8
B7
B4
B3
B1
A8
A5
A3
A2
A1

A
E

C
B
H
D9
D8
D6
D5
D3
D4

D
D2
C8
C7
C5
C4
C2
C1

CN-171
5
2
4
3

6
1
8

CL-02
8
10 10

CS-75
CS-79

CN-122
1

SERVICE
CN-138

SOCKET
CN-79A

CAN_Hi
9

CAN_Lo
4
1
7
5
2
7

CAN2_Hi
CAN2_Lo
BATTERY(-)
BATTERY(+)

20A/13mA
-

EMERGENCY TEST SW
12V

DIFF. LOCK MANUAL SW


B
A

MCU_RS232_TX
MCU_RS232_RX

CIGAR

24V
A
B

DC/DC CONVERTER
MCU_RS232 P_DUMP
CS-79A

20WD-91129
-

SERVICE TOOL1
-MCU,CAN2
3,6: AUTO

DIFF.LOCK FOOT SW
1,4: MANUAL
· ELECTRICAL CIRCUIT (2/3, machine serial number : ~#0363)

----- EH CONTROLLER ----- SHIFT LEVER ----- TCU -----


AD7

27
14
16

34
35
40
47
48

54
58
60

61

EU1-SIGNAL SENSOR_BRAKE PEDAL


6
15

22
30
31
32

34
35
36
37
AS AD6

ED14-SWITCH PRESELECT LOCKUP


5
CN-43

ADM2-JOYSTICK SELECT LAMP(-)


ER2-SENSOR TEMP CONVERTER

AU1-+5V SUPPLY_BRAKE PEDAL


VMGA1-GROUND_BRAKE PEDAL
AD5

VMG2-SPEED SENSOR OUTPUT


R

DIN _LH LEVER TILT SW(COM)


JOYSTIC STTERING 428 YW

VMGA2-GEAR BOX TEMP(COM)

ED15-JOYSTICK SELLECTER(+)
ADM1-START INTERLOCK RY(-)
DIN _SAFETY SWITCH SIGNAL

LEVER SIGNAL - BUCKET SEC

ER3-SW FILTER RESTRICTION


LEVER SIGNAL - BUCKET PRI

SD4-SPEED METER CLUSTER


2

ED10-PARKING BRAKE SW(+)


SENSOR POWER GROUND -

EF2-SPEED PICK-UP TURBIN

ADM4-REVERSE DRIVE RY(-)


RCV SELECT, 5V=JOYSTICK

LEVER SIGNAL - BOOM SEC


V AD4

VMG1-SPEED PICK-UP COM

ED4-SHIFT LEVER X2B-FWD


426 W

LEVER SIGNAL - BOOM PRI

ED6-SHIFT LEVER X2D-NEU


ED5-SHIFT LEVER X2C-REV
EF3-SPEED PICK-UP GEAR
LEVER SIGNAL - AUX SEC
1.6V DC POWER SOURCE
3.3V DC POWER SOURCE

5V DC SENSOR POWER +

ED7-SHIFT LEVER-X1D-KD
LH LEVER TILT SW(COM)
1

LEVER SIGNAL - AUX PRI

ED3-SHIFT LEVER-X1A-B3

ED1-SHIFT LEVER X1C-B1


EF4-SPEED SENSOR(SIG)

ED2-SHIFT LEVER X1B-B2


EF1-SPEED PICK-UP ENG

AIP7 5 SPEED & LOCK-UP


VPE1-CONTINUANCE 24V
VPE2-CONTINUANCE 24V

VPS1-GEAR BOX VPS1(+)

VPS1-GEAR BOX VPS1(+)


PVES SPOOL POSITION

ED9 DIFF. LOCK SWITCH


DIN _OP SWITCH(COM)
B3 AD3
CD-46

VPS2-RIDE CONT. RY(+)

ADM5-RY RIDE CONT.(-)


LOCK-UP PROPORTIONAL V/V

ADM6-RY DIFF LOCK(-)


PWM _BUCKET DUMP

ER1-GEAR BOX TEMP


PWM _BOOM DOWN

ED12-NEU-JOYSTICK
841 G

ED13-REV-JOYSTICK
B2 AD2

ED8-FWD-JOYSTICK
P/SENSOR SIGNAL

NC_DIN/AIN/FreqIN

SDDK-DIAGNOSTIC
EUPR-DIAGNOSTIC
OP SWITCH(COM)

AIP3-GEAR BOX Y3

AIP6-GEAR BOX Y6
AIP4-GEAR BOX Y4
AIP1-GEAR BOX Y1
PWM _AUX DOWN
1

AIP5-GEAR BOX Y5
AIP2-GEAR BOX Y2
PWM _BUCKET IN
BUCKET DETENT
845 V

VGS-CAN SHIELD
PWM _BOOM UP
B1 AD1 CN-04

BOOM DETENT
2 SPEED SENSOR OUTPUT

PWM _AUX UP
PVES POWER
PVES SIGNAL
PVES ERROR

VPI-POWER IG
K1

NC_PWMOUT

Supply voltage

Supply voltage
Supply voltage
Supply voltage
Supply voltage
2 1 2 1 2 1 600 ROr
4 3 4 3 4 3 ED

CAN_Shield
3

AUX HOLD
TCU_VPS2(53) 428 YW YW 428 CD-17

NO(3.3V)
NC(1.6V)

Power(+)
FUEL HEATER

VM1-GND
VM2-GND
CAN1_H
Power(-)

CAN1_L
K N R F VP 13

CAN1 H

CAN2 H

CANF_H
CAN1 L

CAN2 L

CANF_T
CANF_L
Ground
TCU_AIP7(50) 426 W W 426 810 B CN-196
14

VPS2
D 1

ED11
OUTPUT SIGNAL VM

NC

CN-157
FUSE_TCU 600 ROr ROr 600 820 W LW 382 2.0 2.0 382 LW
X2 15 2 1
TCU(04) 841 G G 841 CD-27(GRAY)

CN-18
AD5(R) C 16 LW 382 2.0 B G53 2.0 1.25 G53 B
ENG. PICK-UP

EH-23
2

27
39
29
28
33
38
17
16
14
10

45
46

43
44

42
41

40

20
21

11

13
12
26
25
24
23
19
18

47
48
49
50
12

15
845 V V 845 810A BW

49
18
29
21
66
52
25
26
28
36
23
68
45

19
27
41
12
42

62
13

32
39
46
51
55
56

20
43
63
64
65
67
22

31
30
44
59
53

57
11
50

24
37
38
17

10
35
TCU(62)

6
7

3
4

9
8

1
6
7
1

3
4
5

8
9
2

1
2

5
B

9
AD4(F) 17 1
TCU(03) 810 B B 810 825 RW
AD6(N) D 19 2 CN-128
K2

OrW

OrW

GrW

OrW

OrW

GrW

GrW
CD-47(BLACK)

BrW

BrW
820 W W 820

GOr

GOr
ROr

ROr

600 ROr

ROr

ROr
YOr

VOr
TCU(19)

GW
VBr

914 RW

RW
RW
RW
RW

825 RW

WR

WR

LOr

WR

RW
LOr
CS-105

YW

VW

850 VW

YW

YW
Gr 246 1.25 246

WL
GR

LW

LW
YG

VB

VB
21 TURBIN PICK-UP 810B

Or

Or

Or

Gr
Br
W

820 W

W
A 1

G
R

570 R
570 R
ED1(VP)

G17 B
G17 B

995 B

810 B

Y
B G21B 810A B BW 810A B

L
TCU(03)
7 22 2 G53B 2
YOr 170B X1 TCU(41) 825 RW RW 825 830 WR

951
914
914
914
914
8 3 1
GW 418 AD7(KD) D TCU(03) 810B B BOr 810B AC COMP.

451
1
AD1 C DIAGNOSTIC 830 WR
4
WR 830 INTER

G18
TCU(42)

473
474

993
994
995

216
475
464
3 57 GEAR PICK-UP
DPF CONTROL SW
2 BW AD2 B CD-48

CN-134
1
2

3
4
2
1 TCU(17) 875 WR WR 875 875 WR CR-24 CN-80
6 7 AD3 A 58 1
BW 423 A1 860 GOr FILTER RESTRICTION 710 5.0
5 5 2 Y 376 1.25
Pa

B
G17

496
914
492
487
488
217

466
913
922
475
216

473
474
948
950

952
954

955
957
951

993
994
995
791
790
792

904
912
909
915
452
923
924
919
918
908
907
914

951

914
4
5.0R 709
OrW 422 EARTH1 PREHEATER

Gr
Or

ROr 600
800
801

800
801
ROr 600
352
CD-49

R
V

Y
L
3

B
860

CN-159
C

CN-158
10 2 GLOW RELAY

810A

810B

451A
C1 C2 D6 A1 A2 B3 TCU_ER2(49) 855 ROr ROr 855 855 TEMP CONVERTER

X1

993
994
995

540
570
600
600
810
820

825

830
841
845
850
875
855
865
870
860
880
885
890
895
900
600
905
910
915
920
925
930

449
447
448
450
451
426

193

435
428
426
940
945
700
X2
C

C
D

D
B
A

B
A
9 59 1

Or

Or
W

W
7 8

Y
G 536 1.25
EARTH1 ROr 716 1.25

915
16

451

925
905
930
920

600
910
CS-17 EARTH1 A1 C7 K2 K3 J6 B4 J5 K1 B8 TCU(46) 860 GOr
5
GOr 860 860 GOr
9 VMGA2 RS-01
B G21B TCU(39) 870 YOr YOr 870 870 ROr 716
7 6 8 TEMP 2

WOr

GrW
Or 170B 850 VW VW 850 850

GOr
8 TCU(12,13)

ROr
BrW
ROr
7

VOr
FWD REV RESISTOR RW 718

LW
3W/300
8 23 7 VPS1(+) 1
K3 TCU_AIP6(51) 880 BrW
7
BrW 880 880
6 Y6
1 2 3 4 1 2 3
6 TCU_AIP5(09) 895 LOr LOr 895 895 Y5
5 36 Y5 CN-74
5 ALTERNATOR
4
2
ROr 340C J6 TCU_AIP4(55) 885 Gr
9
Gr 885 885
4 Y4
Y1 ==
Y2
Y3 4
CR-23 CN-45
3 ROr 340B TCU_AIP3(32) 865 OrW OrW 865 865 NC
G53A 5W 727
M
1
2 5
TCU_AIP2(10) 900 VBr
10
VBr 900 900
3 Y3 Y6
U
FI 3
ROr 716 536 M
PARKING SW

11 2 Y2 Y4 2 5R 728
RW 340A TCU_AIP1(56) 890 YW YW 890 890
6
LW 350
12 1 Y1 Y2 ==
Y1
~3 P 1
B+
4
G 718
Y 352 CN-112 B+
1 708 15 R 708 STARTER
K4 AC COMP. 246 Gr
24
Gr 246 AC COMP. 2
109 80R
PRE-HEAT RELAY 376 Y Y 376 GLOW RELAY FROM BATTERY RELAY
30
382 LW LW 382 FUEL HEATER B DO-31 DO-30
25
CS-04 FUEL WARMER 382 LW LW 382 2 2
26
B G21B 1 1
7 R01-A1
7 8 Or 170 WIF 994 TVS DIODE TVS DIODE
8 1 A J1939 CAN A-
ALT LEVEL 716 ROr 716 ALTERNATOR I 993
6 170 START RELAY 536 536
18
G 536 START RELAY B J1939 CAN A+ CN-31 CN-30
5 20
PILOT CUT OFF SW

C NC 1 1
4 RW 914
2
3 CAN A RESISTOR 2 2
2 FUSE
1 GrW 343 FUSE
4 2
ROr 340
5 8

G30
760
643

771
772
773
787

789
R 904
343
350

464

170

914
1

ECU
CN-J2
C4 A3 992
47
992 CC24
A1 993
34
993 G
22 CAN A(+) 8
994 994 V CN-20
A1 35 46 CAN A(-) 1
760
1
YW 785
A2 37 22
LOr 786
2
A2 120 OHM

G30
789

787
771
772
773

760

643
38 23 3
A3 C5 43
643
4
536
622 Br 622 622 Br G30
31 5 POWER IG CN-J2 12
377 377 377
42 83 STARTER LOCK
375
A5 A5 374 GOr 374 374
K7 375 RW
45
375 375
75 AIR HEATER RELAY
44 76 HS RETURN
VBr 764
DEF INJ PR SENSOR 16 5
783 GOr 783 783
60 3 DEF RY CONTROL
784 RW 784 784
49 7 DEF HEATER RY
A8 A8 622
789 Br 789 POWER DEF SUPPLY - RY OUTPUT R 765
48 DEF PUMP MOTOR GROUND 54 6
G 766
DEF PUMP MOTOR SUPPLY 79 7
787 Or 787 POWER DEF SENSOR - RY OUTPUT Y 767
B1 B1 771 W
46
771 HOSE HEAT1 - RY OUTPUT
DEF PUMP MOTOR PWM 6
Gr 768
8
27 DEF REVERTING VALVLE 81 9
772 L 772 HOSE HEAT2 - RY OUTPUT
28
773 LW 773 HOSE HEAT3 - RY OUTPUT
29

B3 B3 115
CN-126 LOr 769
24 DEF TANK HEAT 82 10
993 V 770
B4 B4 J1939 CAN A+ C
994
DEF TANK HEAT 57 11
J1939 CAN A- D
G30 G30

SERVICE
NC A 39 CN-21
771
E DEF DIAG 1 38 1

TOOL
NC
115 115
NC F 32
115 115 WB WB 115 BATT (+)
NC B 33
B7 5V1 WATER IN FUEL 772
DEF DIAG 2 39 2
3
B8 B8 S1
WIF 1
778 G
2 CN-162 RETURN 2 13 WIF

646 YOr 646 CN-J78 646 YOr 773


R1 1 1 50 33 POSITION 1 RETURN DEF DIAG 3 40 3
645 Or 645 645 Or 774

ASSEMBLY
THROTTLE
C1 C1 5V2
6
2
642 W
51
642 642 W
10 POSITION 1 DEF MONITOR 84 4
3 52 9 POSITION 1 5V SUPPLY DEF MONITOR 85
643 WOr 643 643 WOr
C2 C2 S2
5 6
644 Y
53
644 644 Y
8 POSITION 2 SUPPLY
YW 775
5 40 64 POSITION 2 DEF DS INJ VV 53 5
R2 647 BW 647 647 BW WOr 776
4 4 41 61 POSITION 2 RETURN DEF DS INJ VV 77 6

C4 418 418 789


55 87 REGEN INHIBIT SWITCH 7
422 422
C5 C5 423
56
423 423 GW
91 FORCED REGEN SWITCH
54 62 RETURN 12
CD-96 CD-96A
643 643

- S+
A 1 8
640 640 640
C7 C7 B
760
2
760 760
35 ENGINE COOLANT LEVEL 9
C 3 32 VS OEM RETURN
WB 787
C8 C8 COOLANT LEVEL CS-75:3 4
WB
1 BATT (+) 10
CN-16 CD-16 25 BATT (+) 11
693 WOr 115 WB
1 1 1 26 BATT (+)
716 663 WG 663 WG WB
35 2 2 27 BATT (+)
663 WB
33 CD-01 AXLE OIL TEMP(REAR) 28 BATT (+)
711 W 711 W
19 2
G30
1 73 BATT (-)
G30
D2 D2 HYD. TEMP G30
49 BATT (-)
ENG-SIDE
50 BATT (-) CD-101
G30 937 Y
51 BATT (-) AIR PRESSURE 44 4 AIR PRESS
D4 20
G30
52 BATT (-) SENSOR SUPPLY 61
938 G
3 SUPPLY POWER
693 WOr WOr 693 933 ROr
D4 40 TEMPERATURE 33
934 VW
2 AIR TEMP
78 1 RETURN
D3 D3 TBAP SENSOR
CN-02 JP1
CD-02 TWISTED 2CORE
D5 D5 1
ECM J1
& 2CORE WIRE
706 LW 706 LW FUEL SENDER
42 2
10AWG
D6 D6 CABLE BATTERY-EARTH
A8 CN-129
243 G 243 G
43 2 Pa
238 V
44
238 V
1
R/DRY
D8 27

D9 535 K6 740 2.0 BrW


28
740 2.0 740 CN-140
304 304 Gr 304 740 BrW 24V
47 2
D9 37 CN-03 522
1 SOCKET
30
E2 335 OrW
39
335

E2 163 YOr
38
YOr 163 G80
6
36
E3 E3 K8 170 Or
31
Or 170
5

192 BrW BrW 192 740 2.0 740


15 4 2
G80 2.0 G80
3 1

E5 E5 K7 DO-03
41
E6 CS-72
E6 607 B
45
B 607 COWL OPEN 740 2.0
29 CN-102 2 1
619 V V 619 304 Gr WASHER ACTUATOR G80 2.0
E7 606 B
18
B 606 G80 B
1
PUMP CN-72 5 2
34 2 M 1 3
E7 608 Y
3
Y 608 FRONT 1
803
2
803 2.0
6 4
C8

D2
B7

K5

K4

K6

B1

E5

K8

K7

J5
CN-103 M 3 5
46
335 OrW
1
WASHER 2
804
1
2.0
4 6
R
48
R 104A G80 B
2 M
PUMP
657 B B 657 REAR

G80
11 COWL OPEN SWITCH
323A

658 B W 658
182

180

153
181
380

144
134

375

374
376
382
246

238

740

132
142
290

154
120
209
280
300
414
260
270
210
111
103
111

340

142
391
201
204
438

433
264

263

322
328

192

193

435

426

115
787
622

771
772

784
789

783
773

102
10
D3 722 G
9
G 722 CN-154(GRAY)
723 V V 723 G 722 722
8 2
731 B B 731 V 723 723 FAN PROPORTIONAL V/V
7 1
393 R R 393 B 731 CN-155(BLACK)
6
LW 391 391
2
D5 504 GOr
13
GOr 504 R 393 393
1
503 Or OrW 503
4
535 RW RW 535 CD-73 FAN REVERSE SOL
2
657 B
32 1
201 LOr
14
LOr 201 658 W FAN PICK-UP
2
K7 142 RW
5
RW 142
391 LW LW 391 CN-249
12 CN-24
102 3.0 R 3R 102 606 606 B

CAMERA
16 1 4 SHD
103 3.0 R 3R 102 607 607 B
17 2 2 GND
111 3R 3R 111 608 608 Y
26 3 3 SIG
K8 111 3R
25
3R 111 619
4
619 V
1 6.5V
111 8R 111 3R 3R 111
24 5
111 8R 111 3R 3R 111 15R 111
23 6 CL-45
111 3R 3R 111 RW 142 142 RW 142 RW
22 12 1
111 3R 3R 111 G71B
21 2

CN-01 WORK LAMP RH


CL-46
RW
1
B G70 1.25 G70 B G70 G71A
11 2
MASTER
382 2.0

370 2.0

WORK LAMP LH
SWITCH CS-74 CN-351 B G54 2.0 CL-21
102 8 102 5R 171B Or 174
G02

174
153
154
150
150

181
182
180
180

201
204
190

380

370

375
373
374
376

238
246
230
2 230

144
132

GW 2 130

134
142
140
2 140

120
GW 2 130
2 230
150
2 180
190
209
RW 2 280
370
370
260

111

111

210
290
2 140
300
340
323
373
391
329

414
270

793

WB2.0 115

BrW 2 740

322
263
323
323

328
433
329
329

193
192
190
190

435
438
426
329

340

787
622

784
789

783
771

793

783
772

793

783
773

793
2 40A 10 2
104 8 104 8W 104 8W 105 G71
RW 511

1
111 15R 106
FUSE MAXI 1
CN-65
NUMBER
BrW

G54
GOr

GOr

GOr

GOr
ROr

ROr
ROr

ROr

ROr
YOr

GW

GW

BrR

BrR
BrR

BrR
LOr

LOr

RW

RW

WR

RW

RW
RW

RW
WB

BW
LW

LW

LW
80A 1 PLATE LAMP
Or
Or

Or

Gr

Or

Or

Or
Or

Or

BACK BUZZER
Br

Br

Br

Br
W
W

W
G

G
G

G
R

R
B

Y
Y

Y
Y

Y
Y

15R
BrW 192 192
L

L
L

L
CN-352 2
CR-55
CR-210

CR-211

CR-115

CR-136

CR-302

CR-303

CR-304

CR-305

CR-306
CR-03

CN-38

CN-39
CR-07
CR-63

CR-46

BACK BZ. STOP LAMP


CR-36

CR-58

CR-79

CR-78
87

87

87

87

87

87

87

87

87

SEAT HEAT/AIR-RIDE
30

30

30

30

30

30

30

30

30
85

85

85

85

85

85

85

85

85
86

86

86

86

86

86

86

86

86

WORK LAMP_FRONT

8W
HOSE HEATING 1,2,3

5
87a

87a

87a

87a

87a

87a

87a

87a

87a

3
1

1
2

2
FAN REVERSE, ATT.
WORK LAMP_REAR
AIR-CON/HEATER 1

FUEL WARMER 1
FUEL WARMER 2

QUICK COUPLLER

SERVICE SOCKET
CR-

CR-01
PARK, PILOT CUT
12V CONVERTOR

CR-01A CL-16
CR-
RIDE CONTROL
CIGARLIGHTER

AUTO GREASE
87 87a

87 87a

87 87a

87 87a

87 87a

87 87a

87 87a

87 87a

87 87a

107 108
HEAT MIRROR

CS-75 80R Or 170 Or


DEF SUPPLY
AIR PRE-HEAT

4
COWL OPEN

1 C
HEAD LAMP

4
DEF SENSOR

REAR
30

30

30

30

30

30

30

30

30

541 RW 541 OrW 503 OrW


5

5
3

3
ILL.LAMP
BEACON

2
ECU B+

3 T
SPARE

SPARE

SPARE
WIPER

COMBI
R 25

R 31

R 32

R 35

R 29

R 36

R 30

R 33

R 34

R 20

R 21

R 22

R 23

R 19

R 24

R 25

R 26

R 27

R 28
109
85

85

85

85

85

85

85

85

85

HORN
86

86

86

86

86

86

86

86

86

532 RW 535 G50 80R G54 B


1

1
2

2
1 2 2 E
R 104A BATTERY LOr 201 LOr RH
4 BATT. RY 1 S
PRE-HEAT AC AUTO RIDE BACK-UP DIFF. PARKING POWER POWER HOSE HOSE HOSE CL-15
10A

20A

30A

20A

20A

10A

20A

20A

20A

30A

30A

10A

20A

20A

20A

20A

20A

10A

10A

20A

10A

10A

10A

10A

10A

15A

15A

30A

10A

ILL DRIVING STOP LAMP FUEL WORK WORK 3 CD-96A : 4


5A

RELAY GREASE CONTROL BUZZER DEF DEF HEAT1 HEAT2 HEAT3 CL-802A 532A YOr 163 163 YOr
RELAY WARMER LAMP LAMP LOCK 2
TO STARTER 4 C
34
35
36

37
38
39
40
41
42
43
44
45
46
47
48

49
50
51

52
53
54
25
26
27
28
29
30
31
32
33

(HG01) (LF01) (XF06) SENSOR SUPPLY R 104A B G50 1.25 G50A GOr 504 504 GOr REAR
FRONT REAR + 1
G54E B
3 T
COMBI
111 111 2 E

You might also like