-Palatek. | ILLUSTRATIONS AND PARTS MANUAL - D175Q10JD -D210QHIOJD‘TABLE OF CONTENTS : TABLE OF CONTENTS PARTS ORDERING PROCEDURE SECTION 1 RECOMMENDED SPARE PARTS LIST SECTION 2 : MACHINE DIMENSIONS AND SPECIFICATIONS + SECTION 3 MACHINE WIRING DIAGRAM 7 SECTION 4 MACHINE CONTROL SYSTEM DIAGRAM SECTION 5 OIL PIPING DIAGRAM » SECTION 6 AXLE, TIRE, AND WHEEL ASSEMBLY AND MOUNTING PARTS SECTION 7 CHASSIS AND LOWER ENCLOSURE ASSEMBLY AND MOUNTING PARTS “SECTION 8 COMPRESSOR ASSEMBLY AND MOUNTING PARTS, SECTION 9 OIL COOLER AND RADIATOR ASSEMBLY AND MOUNTING PARTS SECTION 10 DRAWBAR, JACK SWIVEL, AND SAFETY CHAIN ASSEMBLY AND MOUNTING PARTS SECTION 11 DIESEL ENGINE AND MOUNTING PARTS SECTION 12 UPPER ENCLOSURE ASSEMBLY AND MOUNTING. PARTS : SECTION 13 OIL FILTER AND BYPASS ASSEMBLY AND MOUNTING PARTS SECTION 14 AIR FILTER ASSEMBLY AND MOUNTING. PARTS SECTION 15, INSTRUMENT PANEL ASSEMBLY AND MOUNTING PARTS: SECTION 16 MACHINE DRESS SECTION 17 MUFFLER ASSEMBLY AND MOUNTING PARTS. . SECTION 18 RECEIVER AND SEPARATOR ASSEMBLY AND MOUNTING PARTS. SECTION 19 : FUEL TANK ASSEMBLY AND MOUNTING PARTS... rea _.. SECTION 20 - INLET VALVE ASSEMBLY AND MOUNTING PARTS. SECTION 21 SULLIVAN-PALATEK, INC.PARTS ORDERING PROCEDURE SECTION + SECTION 1 PARTS ORDERING PROCEDURE PROCEDURE FOR ORDERING PARTS Parts should be ordered from the nearest Sullivan Distributor or the Distributor from whom the machine was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the . address below. When ordering parts, always indicate the SERIAL NUMBER and MODEL of the machine. This can be obtained from the Bill of Lading for the machine or from the Serial Number Plate located on the machine : SULLIVAN-PALATEK,INC. 386 RIVER ROAD CLAREMONT, NH 03743 Tel. (603) 543 - 3131 Fax (603) 543 = 0014 ——Note: When faxing,-mark———______ attention to Parts Dept. NOTE: Q= Portable = Utility = Diesel Not Illustrated Right Side Left Side millimeter metric - a Cubic Inches Volt Direct Current National Pipe Thread Inside Diameter CylinderSPARE PARTS LIST SECTION 2 RECOMMENDED SPARE PARTS D175Q10JD D185Q10JD D185QH10JD. D210Q10JD D210QH10JD PRIMARY AIR FILTER ELEMENT. 01900522 0008 SECONDARY AIR FILTER ELEMENT 01900522 0012 COMPRESSOR OIL FILTER ELEMENT 01900520 0012 COMPRESSOR DISCHARGE TEMPERATURE SWITCH 05019415 0012 ENGINE OIL FILTER ELEMENT 01900520 0030 ENGINE FUEL FILTER ELEMENT 05018155 0013 ENGINE WATER TEMPERATURE SHUTDOWN SWITCH. 05019415 0010 ENGINE WATER TEMPERATURE GAUGE 05018245 0004 ENGINE WATER TEMPERATURE SENDER 05019191 0007 ENGINE OIL PRESSURE SWITCH 00519344 ENGINE OIL PRESSURE GAUGE 05018275 0001 ENGINE OIL PRESSURE SENDER 05019205 0001 THROTTLE CONTROL CYLINDER 05017820 0018 AIR/OIL SEPARATOR 00543117 0026 IGNITION SWITCH 00600701 0408 MOMENTARY PUSHBUTTON SWITCH 00519255 AIR PRESSURE GAUGE : 05018310 0017 HOUR eR eee cscee eres eee ate ~ "95018732 0002 ~ FUEL LEVEL GAUGE. 05018320 0004: START-RUN VALVE 05019820 0001 PRESSURE REGULATOR VALVE: 05019760 0001 SAFETY VALVE 00843100 RECIRCULATING VALVE 00519456 0013 MINIMUM PRESSURE VALVE 05019610 0005 BLOWDOWN VALVE 05019660 0012 FUELLEVEL SENDER ‘ _ 05019190 0025 INLET VALVE REPAIR KIT 00717708 0004 COMPRESSOR SHAFT SEAL REPAIR KIT . 00701701 0290 OIL THERMOSTAT (140°F) 00543352 0001 OIL THERMOSTAT (180°F) OPTIONAL 05019505 0008 SULLIVAN-PALATEK, INC. RECOMMENDS USE OF ONLY ORIGINAL EQUIPMENT COMPRESSOR OIL FILTERS. USE OF A SUBSTITUTE MAY VOID WARRANTY. SEE WARRANTY FOR DETAILS. ‘SULLIVAN-PALATEK, INC.MACHINE DIMENSIONS AND SPECIFICATIONS ‘SECTION 3 D175Q10JD DIMENSIONS & SPECIFICATIONS (METRICS IN PARENTHESES) ss (i307) Type ~ Single Stage, Oil Flooded Rotary Screw Rated Delivery 425-cfm (3.54 m*/ min,) Rated Operating Pressure 150 psig (10.5 BAR) ~ Operating Pressure Range 70-170 psig (4.8 -14.7 BAR) Ambient Oper, Temp. Range — -20°fo+125°F (-20°to#52°C) ll Capacity 55 gal. (21L) ‘Total Receiver Volume “4.7 ft. (4B) Air Service Connector ‘Two 3/4" NPT ‘Type Cooling System Olt to Air ‘Type Air intake System ‘Two Stage Dry “Type of Contral 0100% Demand ‘Tire Size ‘$7205/75 D15 ENGINE ‘Tyne Diesel Engine Make John Deere Engine Model 4045DF270 | Number of Cylinders ad Bore & Stroke 449x5.00 (106x127mm) Displacement 276 in? (4.5L) HP @ Rated RPM 69 (51.0kw) Total Oil Capacity Sats (8.5L) Cooling System Capacity ‘44qts (13.21) Battery Rating Volts. 12 Cold Cranking Amps @O'F 650 Amps Full Load Speed 4850 RPM: Idle Speed i 4400 RPMy. Fuel Tank Capacity 25 gal. (94.61) WEIGHT : 2600 Ibs (1482kg) REV. ORIG. -PALATEK,INC.__MACHINE DIMENSIONS AND SPECIFICATIONS ‘SECTION 3 D185Q10JD AND D185QH10JD DIMENSIONS & SPECIFICATIONS (ETHICS IN PARENTHESES) presa10u0. Type Rated Delivery Rated Operating Pressure _ Operating Pressure Range ‘Ambient Oper. Temp. Range Oll Capacity ‘Total Receiver Volume” ~~ Air Service Connector ? Type Cooling System: ‘Type Ar Intake: System ‘Type of Control Tite Size | ENGINE Type il to Air Diesel Engine Make John Deere Engine Model 40450F270 Number of Cylinders 4 Bore & Stroke Displacement HP @ Rated RPM | Total O11 Capacity Gaoling System Capacity Battery Rating Volts 12 Cold Cranking Amps @0'F 650 Amps Full Load Speed 2200 RPMI Idle Speed 1400 RPM. Fuel Tank Capacity WEIGHT 76 (S7kw) Sats (8.5L) thats (13:21) Single Stage, Oil Flooded Rotary Screw 495 cfm. (5.20 m°/ min.) 4100 psig {7 BAR) 70-125 psig (4.8 - 8.6 BAR) -20't0H125°F (29"to+52"C) 5.5 gal. (241) 4.712 (A8L) ‘Two 3/4" NPT ‘Two Stage Dry: 0-100% Demand ‘ST205775 D15 4.49x5.00 (106x127mm) 276in. (4.5L) 25 gal (94.6L) 2600 tbs (1482kg) Le D185QH10J0 Single Stage, Oil Flooded Rotary Screw 485 cfm (5.20 m°) min.) 450 psig (10.5 BAR) 70-170 psig (4.8 - 11.7 BAR) 2001 25°F (-29"t0#82"C) 55 gal. (241) 4.782 (48L) Two 3/4” NPT Oil to Air ‘Two Stage Dry 0-100% Demand ST205(75 015 —! 48.5 Co) Diesel dohn Deere 4045DF270 4 4,49x5.00 (106x127mm) 276 in? (4.5L) 76 (67kw) Sats (8.5L) 44qts (13.21) 2 650 Amps: 2200 RPM 1400 RPM 25 gal, (94:6L) 2600 Ibs (1182kg) REV. ORIG.MACHINE DIMENSIONS AND SPECIFICATIONS p210010JD AND D210QH10JD DIMENSIONS & SPECIFICATIONS COMPRESSOR. 1 Rated Delivery Rated Operating Pressure Operating Pressure Range Ambient Oper. Temp. Range Oil Capacity “Total Receiver Volume ‘ir Service Connector ‘Type Cooling System ‘Type Air intake System {Type of Control Tire Size '] Engine Make” Engine Mode! ‘Number of Cylinders Bore & Stroke Displacement HP @ Rated RPM Total Oil Capacity Cooling System Capacity Battery Rating Volts Cold Cranking Amps. @ 0°F__ Full Load Speed Idle Speed Fual Tank Capacity (WETRICS IN PARENTHESES) ‘Single Stage, ‘Stage, Oil Flooded Rotary Screw 240 cfm (5.90 e°/ min.) 100 psig (7 BAR) 70-125 psig (4.8 8.6 BAR) -20'to+125°F (-29"to+52°C) 5.5 gal. (24) AT ft (48L) Two 3/4" NPT Oil to Air ‘Two Stage Dry 0-100% Demand 1205778 D45 Diesel John Deere 404sDF270 4 4,49x5.00 (106x127mm) 276 in? (4.5L) 80 (54.0kw) ‘Sqts (8.5L) 14qts (13.2L) 12 650 Amps 2500 RPM 4400 RPM 25 gal, (94.6L) 2600 Ibs (1182kg) ATH (BL) ‘Two 3/4" NPT . SECTION 3 vein (6.80 m°/ min) 4150 psig (10.5 BAR) 70-170 psig (4.8 11.7 BAR) -20toH25'F (-28'tot52°C) 53 gal. (21L) Dito Air ‘Two Stage Dry 0-100% Demand ST208/75 15 Diese! John Deere 4045DF270. 4 449x5.00 (106x127mm) + 276 ine (4.5L) 80 (55kw) 9 gts (8.5L) 46qts (13.21) i 2 650 Amps ans aus 2500 RPM ; 41400 RPM 25 gal, (94.61) 2600 Ibs (1182kg) REV. ORIG.MACHINE WIRING DIAGRAM SECTION 4 WIRING DIAGRAM NOTE: WIRE NO, 5 & NO. 18. "ARE JUMPED AND COMMON, REF: WD-15056 REV. AMACHINE CONTROL SYSTEM DIAGRAM CONTROL SYSTEM DIAGRAM LEGEND 4 AIR PRESSURE REGULATOR ‘2 START RUN VALVE ‘I BLOW-DOWN VALVE ‘4 ENGINE THROTTLE AIR CYLINDER ‘SINLET VALVE CYLINDER PRESSURE CHAMBER ‘S MODULATING PISTON ‘7 MODULATING SPRING VALVE PLATE ‘AIR INLET VALVE 410 AIR RECIRCULATING VALVE 44 AIROIL SEPARATOR ‘12 MINIMUM PRESSURE VALVE 49 AIR.OIL RECEIVER REV. ORIGINAL SULLIVAN-PAKATEK, INC. ___.