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13/06/2020 Recherche de média - REHS9688 - Installation of the <NOBR>468-4172</NOBR> Engine Wiring Gp On Certain 3512C Engines {1…

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Instruction spéciale
Installation of the 468-4172 Engine Wiring Gp On Certain 3512C Engines {1403, 7553}
Numéro d'imprimé -REHS9688-01 Date de publication -26/05/2015 Date de mise à jour -25/08/2016

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Installation of the 468-4172 Engine Wiring Gp On Certain 3512C


Engines {1403, 7553}
SMCS - 1403; 7553

Engine
3512C (S/N: MLM1-UP)
Hydraulic Shovel
6060 (S/N: DHN1-UP)
6060 FS (S/N: DH31-UP)

Introduction
This Special Instruction describes the installation of the 468-4172 Engine Wiring Gp on certain 3512C Engines.

Before attempting the procedures documented in this Special Instruction, make sure that you have read and
understand the information in this document.

Important Safety Information


Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to
observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous
situations before an accident occurs.

A person must be alert to potential hazards. This person must also have the necessary training, skills, and tools to
perform these functions properly.

Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are
not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every
possible circumstance of a potential hazard.

Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. Avoid
using a tool, a procedure, a work method, or operating technique that is not recommended by Caterpillar. If used,
ensure the safety of the operating personnel and others.

Ensure that the product will not be damaged or the product will be made unsafe by the operation, lubrication,
maintenance, or the repair procedures.

Operation of the machine and the maintenance of the machine must not occur unless the instructions and warnings
in the machines Operation and Maintenance Manual have been read and the instructions and the warnings are
understood.

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Do not attempt to assemble this machine until you read and you
understand the assembly instructions.

Improper assembly procedures could result in injury or death.

Accidental engine starting can cause injury or death to personnel


working on the equipment.

To avoid accidental engine starting, disconnect the battery cable from


the negative (−) battery terminal. Completely tape all metal surfaces of
the disconnected battery cable end in order to prevent contact with
other metal surfaces which could activate the engine electrical system.

Place a Do Not Operate tag at the Start/Stop switch location to inform


personnel that the equipment is being worked on.

Do not operate or work on this machine unless you have read and
understand the instructions and warnings in the Operation and
Maintenance Manuals. Failure to follow the instructions or heed the
warnings could result in injury or death. Contact your Cat dealer for
replacement manuals. Proper care is your responsibility.

Parts Required
Table 1
Item Qty Part Number Part Description
1 2 0L-1143 Bolts

2 1 0L-1351 Bolt

3 1 0L-2070 Bolt

4 5 0S-0509 Bolts
5 10 0S-1571 Bolts

6 2 0S-1585 Bolts

7 12 0S-1594 Bolts

8 4 0S-1595 Bolts
9 1 0T-0573 Bolt

10 2 1F-7958 Nut

11 1 1V-7753 Spacer
12 1 4P-7429 Clip
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13 6 4P-7581 Clip

14 10 4P-8134 Clips

15 2 5G-3676 Grommets
16 32 5M-2894 Hard Washers

17 7 5P-7464 Clips

18 7 5P-7465 Clips
19 4 5P-7468 Clips

20 4 5P-7469 Clips

21 7 6V-1249 Grommets

22 4 6V-1874 Grommets
23 4 6V-8178 Washers

24 3 6W-6672 Spacers

25 4 7X-3392 Hard Washers


26 2 8T-1889 Clips

27 2 8T-1890 Clips

28 2 8W-8909 Sleeves

29 2 9M-4594 Spacers
30 62 9X-6772 Cable Straps

31 12 132-5789 Clips

32 3 133-6934 Spacer
33 2 399-8225 Brackets

34 1 468-4172 Harness As
35 1 8T-6762 Pipe Plug

Installation Procedure

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Illustration 1 g03805452
Front end of engine

Illustration 2 g06119675
Plug (35) replaces unused oil temperature sensor.

1. Attach harness assembly (34) to the Electronic Control Module (ECM).

2. Install clip (14) at the top of the ECM using previous hardware. Use cable strap (30) to secure the harness
assembly to the clip.

a. Install clip (14) to the side of the ECM using bolt (4) with hard washer (16). Secure the harness
assembly to the clip using cable strap (30).

b. Install clip (12) at the bottom of the ECM using bolt (9), spacer (11), and hard washers (16). Secure
the harness assembly to the clip using cable strap (30).

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Illustration 3 g03805505
Front end for engine

3. Install clips (14) using bolts (4) with hard washers (16) shown in the locations in Illustration 3. Secure the
harness assembly to the clips using cable straps (30).

a. Install clip (31) in the location shown using the previous hardware. Secure the harness assembly to the
clip using cable strap (30).

b. Install clip (13) in the location shown using the previous hardware. Secure the harness assembly to the
clip using cable strap (30).

Illustration 4 g03805651

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Right side of engine

4. Install clips (14) at the corner of the valve cover bases as shown in Illustration 4 using the previously
installed hardware.

5. Install grommets (22) around the harness assembly. Install clips (19) and (20) around the grommets. Attach
the clips to the cylinder heads using spacers (29), bolts (5), and hard washers (16).

a. Install clip (26) using bolt (2) with hard washer (16).

b. Install clips (13) using bolts (7) with hard washers (16).

c. Install clip (31) using spacer (32), bolt (5), and hard washer (16).

d. Secure the harness assembly to the clips using cable straps (30) in the location shown in Illustration 4.

Illustration 5 g03806883
Right rear of engine

6. Install clip (31) using spacer (32), bolt (5), and hard washer (16).

a. Install clip (14) using spacer (24), bolt (3), and hard washer (16).

b. Install clip (14) using bolt (7) and hard washer (16) on top of the flywheel housing.

c. Install clip (13) using bolt (7) and hard washer (16) on the side of the flywheel housing.

d. Install clip (14) using bolt (7) and hard washer (16) on the side of the flywheel housing.

e. Install clip (13) using bolt (7) and hard washer (16) on the drain cover.

f. Install clip (13) using bolt (7) and hard washer (16) on the camshaft cover.

7. Install grommet (21) on the harness assembly in the location shown in Illustration 5. Install clips (17) and
(18) around the grommet. Secure the clips using spacer (29), bolt (5), and hard washer (16).

8. Secure the harness assembly to the installed clips using cable straps (30) in the locations shown in
Illustration 5.
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Illustration 6 g03807096
Flywheel end of engine

9. Install grommets (21) around the harness assembly in the locations shown in Illustration 6.

a. Install clips (17) and (18) around the grommets in the locations shown in Illustration 6.

b. Secure the outside clips to the top of the flywheel housing using bolts (8) with hard washers (25).

10. Secure the middle two set of clips using brackets (33), bolts (6), nuts (10), and washers (23).

11. Install clips (14) on the side of the flywheel housing using bolts (7) with hard washers (16). Secure the
harness assembly to the clips using cable straps (30).

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Illustration 7 g03807178
Left rear of engine

12. Install clips (14) at the corner of the valve cover bases behind the oil filter base. Secure the harness assembly
to the clips using cable straps (31).

13. Install clip (14) at the corner of the cylinder head using spacer (24), bolt (1), and hard washer (16). Secure
the harness assembly to the clips using cable straps (30).

14. Install clip (31) using the previously installed hardware. Secure the harness assembly to the clips using cable
straps (30).

15. Install grommets (15) in the locations shown in Illustration 7.

a. Install clips (26) and (27) around the grommets.

b. Secure the clips using bolts (5), hard washers (16), and spacers (29).

Illustration 8 g03807256
Left rear of engine

16. Install clip (13) using previously installed hardware. Secure the harness assembly using cable strap (30).

17. Install clips (14) at the corner of the valve cover bases. Secure the harness assembly using cable strap (30).

18. Install sleeves (28) around the harness assembly in the locations shown in Illustration 8.

a. Install clips (31) around the sleeves. Secure the clips to the cylinder head using bolts (7) with hard
washers (16). Secure the harness assembly using cable straps (30).

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Illustration 9 g03807320
Left side of engine behind fuel filter base

19. Install clips (31) using previously installed hardware in the locations shown in Illustration 9. Secure the
harness assembly using cable straps (30).

Copyright 1993 - 2020 Caterpillar Inc. Sat Jun 13 2020 11:45:25 GMT+0100 (UTC+01:00)
Tous droits réservés.
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