Genie Sisor 3268

Service Manual Part No.
52302
Rev D1
April 2006
March 2005
Important
Read, understand and obey the safety rules and
operating instructions in the appropriate Operator's
Manual on your machine before attempting any
maintenance procedure.
Basic mechanical, hydraulic and electrical

skills are required to perform most procedures.
However, several procedures require specialized
skills, tools, lifting equipment and a suitable
workshop. In these instances, we strongly
recommend that maintenance and repair be
performed at an authorized Genie dealer
service center.
Technical Publications
Genie Industries has endeavored to deliver the
highest degree of accuracy possible. However,
continuous improvement of our products is a Genie
policy. Therefore, product specifications
are subject to change without notice.
Readers are encouraged to notify Genie of errors
and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals.
Contact Us: Copyright © 1998 by Genie Industries
www.genieindustries.com 52302 Rev D March 2005

First Edition, Fourth Printing
e-mail: techsup@genieind.com
"Genie" is a registered trademark of Genie
Industries in the USA and many other countries.
"GS" is a trademark of Genie Industries.
Printed on recycled paper
Printed in U.S.A.
ii GS-2668 RT • GS-3268 RT Part No. 52302

March 2005 Section 1 • Safety Rules
Safety Rules
Danger
Failure to obey the instructions and safety rules
in this manual and the appropriate Operator's
Manual on your machine will result in death or
serious injury.
Many of the hazards identified in the
operator’s manual are also safety hazards
when maintenance and repair procedures
are performed.
Do Not Perform Maintenance

Unless:
You are trained and qualified to perform
maintenance on this machine.
You read, understand and obey:
- manufacturer’s instructions and safety rules
- employer’s safety rules and worksite
regulations
- applicable governmental regulations
You have the appropriate tools, lifting
equipment and a suitable workshop.
Part No. 52302 GS-2668 RT • GS-3268 RT iii

Section 1 • Safety Rules March 2005
SAFETY RULES
Personal Safety Be sure to wear protective eye wear and

other protective clothing if the situation
Any person working on or around a machine must warrants it.
be aware of all known safety hazards. Personal
safety and the continued safe operation of the Be aware of potential crushing hazards
machine should be your top priority. such as moving parts, free swinging or
unsecured components when lifting or
placing loads. Always wear approved steel-toed
shoes.
Read each procedure thoroughly. This
manual and the decals on the machine,
use signal words to identify the following:
Safety alert symbol—used to alert Workplace Safety
personnel to potential personal Be sure to keep sparks, flames and
injury hazards. Obey all safety lighted tobacco away from flammable and
messages that follow this symbol combustible materials like battery gases
to avoid possible injury or death. and engine fuels. Always have an approved fire
Red—used to indicate the extinguisher within easy reach.
presence of an imminently
hazardous situation which, if not
avoided, will result in death or Be sure that all tools and working areas
serious injury. are properly maintained and ready for
Orange—used to indicate the use. Keep work surfaces clean and free of
presence of a potentially debris that could get into machine components and
hazardous situation which, if not cause damage.
avoided, could result in death or
serious injury.
Be sure that your workshop or work area
Yellow with safety alert symbol— is properly ventilated and well lit.
used to indicate the presence of a
potentially hazardous situation
which, if not avoided, may cause
Be sure any forklift, overhead crane or
minor or moderate injury.
other lifting or supporting device is fully
Yellow without safety alert capable of supporting and stabilizing the
symbol—used to indicate the weight to be lifted. Use only chains or straps that
presence of a potentially are in good condition and of ample capacity.
hazardous situation which, if not
avoided, may result in property
damage. Be sure that fasteners intended for one
Green—used to indicate operation time use (i.e., cotter pins and self-locking
or maintenance information. nuts) are not reused. These components
may fail if they are used a second time.
Be sure to properly dispose of old oil or other

fluids. Use an approved container. Please be
environmentally safe .
iv GS-2668 RT • GS-3268 RT Part No. 52302

March 2005
Table of Contents
Introduction
Important Information ......................................................................................... ii
Section 1 Safety Rules

General Safety Rules ........................................................................................ iii
Section 2 Rev Specifications

B Machine Specifications ................................................................................ 2 - 1
B Performance Specifications ......................................................................... 2 - 2
B Hydraulic Specifications ............................................................................... 2 - 2
B Manifold Component Specifications ............................................................. 2 - 3
B Kubota D905 Engine .................................................................................... 2 - 4
B Perkins 403C-11 Engine .............................................................................. 2 - 5
B Kubota DF750 Engine ................................................................................. 2 - 6
B Kubota DF752 Engine ................................................................................. 2 - 7
B Hydraulic Hose and Fitting Torque Specifications ........................................ 2 - 8
Section 3 Rev Scheduled Maintenance Procedures

Introduction .................................................................................................. 3 - 1
Pre-delivery Preparation Report .................................................................. 3 - 3
Maintenance Inspection Report ................................................................... 3 - 5
B Checklist A Procedures
A-1 Perform Pre-operation Inspection ....................................................... 3 - 7
A-2 Perform Function Tests ...................................................................... 3 - 7
A-3 Perform Engine Maintenance ............................................................. 3 - 8
A-4 Inspect the Engine Air Filter ................................................................ 3 - 8
A-5 Perform 30 Day Service ..................................................................... 3 - 9
Part No. 52302 GS-2668 RT • GS-3268 RT v

March 2005
TABLE OF CONTENTS
Section 3 Rev Scheduled Maintenance Procedures, continued

B Checklist A Procedures, continued
A-6 Perform Engine Maintenance - Kubota D905 Models ....................... 3 - 10
A-7 Perform Engine Maintenance - Kubota Models ................................ 3 - 10
A-10 Drain the Fuel Filter/Water Separator - Diesel Models ...................... 3 - 12
A-11 Perform Engine Maintenance - Kubota D905 Models ....................... 3 - 13
B Checklist B Procedures
B-1 Inspect the Battery ........................................................................... 3 - 14
B-2 Inspect the Electrical Wiring ............................................................. 3 - 15
B-3 Inspect the Tires and Wheels
(including castle nut and lug bolt torque) .......................................... 3 - 16
B-4 Perform Engine Maintenance - Perkins 403C-11 Models ................. 3 - 16
B-5 Test the Key Switch .......................................................................... 3 - 17
B-6 Test the Emergency Stop ................................................................. 3 - 17
B-7 Test the Automotive-style Horn ........................................................ 3 - 18
B-8 Test the Fuel Select Operation - Gasoline/LPG Models ................... 3 - 19
B-9 Test the Drive Brakes ....................................................................... 3 - 20
B-10 Test the Drive Speed - Stowed Position ........................................... 3 - 21
B-11 Test the Drive Speed - Raised Position ............................................ 3 - 22
B-12 Inspect the Fuel and Hydraulic Tank Cap Venting Systems ............. 3 - 23
B-13 Perform Hydraulic Oil Analysis ......................................................... 3 - 24
B-14 Test the Flashing Beacons (if equipped) .......................................... 3 - 24
B-15 Perform Engine Maintenance - Kubota D905 Models ....................... 3 - 24
vi GS-2668 RT • GS-3268 RT Part No. 52302

April 2006
TABLE OF CONTENTS
Section 3 Rev Scheduled Maintenance Procedures, continued

C Checklist C Procedures
C-1 Test the Platform Overload System (if equipped) ............................. 3 - 25
C-2 Clean the Fuel Tank - Diesel Models ............................................... 3 - 26
C-3 Replace the Hydraulic Tank Breather Cap - Models with
Optional Hydraulic Oil ....................................................................... 3 - 27
C-4 Perform Engine Maintenance - Diesel Models .................................. 3 - 27
C-5 Perform Engine Maintenance - Kubota D905 and DF750 Models .... 3 - 27
C Checklist D Procedures
D-1 Check the Scissor Arm Wear Pads .................................................. 3 - 28
D-2 Replace the Hydraulic Tank Return Filter ......................................... 3 - 30
D-3 Perform Engine Maintenance - Perkins 403C-11 Models ................. 3 - 31
D-4 Perform Engine Maintenance - Kubota DF752 Models ..................... 3 - 31
D-5 Perform Engine Maintenance - Kubota Models ................................ 3 - 32
D-6 Perform Engine Maintenance - Kubota D905 Models ....................... 3 - 32
B Checklist E Procedures
E-1 Test or Replace the Hydraulic Oil ..................................................... 3 - 33
E-2 Perform Engine Maintenance - Perkins 403C-11 Models ................. 3 - 34
E-3 Perform Engine Maintenance - Gasoline/LPG Models ...................... 3 - 34
E-4 Perform Engine Maintenance - Perkins 403C-11 Models ................. 3 - 34
Part No. 52302 GS-2668 RT • GS-3268 RT vii

March 2005
TABLE OF CONTENTS
Section 4 Rev Repair Procedures

Introduction .................................................................................................. 4 - 1
B Platform Controls
1-1 Circuit Boards .................................................................................... 4 - 2
1-2 Joystick Controller .............................................................................. 4 - 3
1-3 Function Speed Tuning (before serial number GS6803-42382) ......... 4 - 5
1-3 Software Configuration (before serial number GS6803-42382) ........ 4 - 10
A Platform Components
2-1 Platform ........................................................................................... 4 - 14
2-2 Platform Extension ........................................................................... 4 - 15
B Scissor Components
3-1 Scissor Assembly, GS-2668 RT ....................................................... 4 - 18
3-2 Scissor Assembly, GS-3268 RT ....................................................... 4 - 24
3-3 Wear Pads ....................................................................................... 4 - 31
3-4 Lift Cylinder(s) .................................................................................. 4 - 32
B Kubota D905 Engine
4-1 Timing Adjustment ........................................................................... 4 - 35
4-2 Glow Plugs ....................................................................................... 4 - 35
4-3 Engine RPM ..................................................................................... 4 - 35
4-4 Flex Plate ......................................................................................... 4 - 36
4-5 Coolant Temperature and Oil Pressure Switches ............................. 4 - 37
viii GS-2668 RT • GS-3268 RT Part No. 52302

March 2005
TABLE OF CONTENTS
Section 4 Rev Repair Procedures, continued

B Kubota DF750 / DF752 Engine
5-2 Carburetor Adjustment - Gasoline/LPG Models ............................... 4 - 38
5-3 Choke Adjustment - Gasoline/LPG Models ...................................... 4 - 38
5-4 Flex Plate ......................................................................................... 4 - 38
5-6 Engine RPM ..................................................................................... 4 - 39
A Perkins 403C-11 Engine
6-1 Engine RPM ..................................................................................... 4 - 40
6-3 Flex Plate ......................................................................................... 4 - 41
B Ground Controls
7-1 Auxiliary Platform Lowering .............................................................. 4 - 42
7-2 Function Speed Tuning (after serial number GS6803-42381) .......... 4 - 43
7-3 Software Configuration (after serial number GS6803-42381) ........... 4 - 51
7-4 Level Sensor - Models without Outriggers
(before serial number 41754) ........................................................... 4 - 55
7-5 Level Sensor - Models without Outriggers
(after serial number 41753) .............................................................. 4 - 60
7-6 Level Sensor - Models with Outriggers ............................................. 4 - 63
A Hydraulic Pump
8-1 Function Pump ................................................................................. 4 - 68
Part No. 52302 GS-2668 RT • GS-3268 RT ix

April 2006
TABLE OF CONTENTS
Section 4 Rev Repair Procedures, continued

B Manifolds
9-1 Function Manifold Components ........................................................ 4 - 70
9-2 Valve Adjustments - Function Manifold ............................................ 4 - 74
9-3 Outrigger Manifold Components ....................................................... 4 - 77
9-4 Valve Adjustments - Outrigger Manifold ........................................... 4 - 78
9-5 Generator Manifold Components ..................................................... 4 - 80
9-6 Valve Adjustments - Generator Manifold .......................................... 4 - 81
9-7 Valve Coils ....................................................................................... 4 - 82
B Fuel and Hydraulic Tanks
10-1 Fuel Tank ......................................................................................... 4 - 84
10-2 Hydraulic Tank ................................................................................. 4 - 85
A Steer Axle Components
11-1 Yoke and Drive Motor ...................................................................... 4 - 86
11-2 Steer Cylinder .................................................................................. 4 - 87
11-3 Tie Rod ............................................................................................ 4 - 88
A Non-steer Axle Components
12-1 Drive Motor and Brake ..................................................................... 4 - 89
A Outrigger Components
13-1 Outrigger Cylinder ............................................................................ 4 - 90
B Brake Release Hand Pump Components
14-1 Brake Release Hand Pump Components ......................................... 4 - 91
A Platform Overload Components
15-1 Platform Overload System ............................................................... 4 - 92
x GS-2668 RT • GS-3268 RT Part No. 52302

March 2005
TABLE OF CONTENTS
Section 5 Rev Fault Codes

Introduction .................................................................................................. 5 - 1
B Fault Code Chart (before serial number GS6803-42382) ............................ 5 - 3
A Fault Code Chart (after serial number GS6803-42381) ............................... 5 - 9
Section 6 Rev Schematics

Introduction .................................................................................................. 6 - 1
A Electronic Control Module Layout (before serial number GS6803-42382) ... 6 - 2
A Electronic Control Module Pin-Out Legend
(before serial number GS6803-42382) ........................................................ 6 - 3
A Electronic Control Module Layout (after serial number GS6803-42381) ...... 6 - 4
A Electronic Control Module Pin-Out Legend
(after serial number GS6803-42381) ........................................................... 6 - 5
A Wiring Diagram - Platform Control Box
(before serial number GS6803-42382) ........................................................ 6 - 6
A Wiring Diagram - Platform Control Box
(after serial number GS6803-42381) ........................................................... 6 - 7
A Electrical Schematics Abbreviation and Wire Color Legends ....................... 6 - 8
A Electrical Symbols Legend ........................................................................... 6 - 9
B Electrical Schematic - Gasoline/LPG Models
(before serial number 21161) ..................................................................... 6 - 10
(from serial number 21161 to 21837) ......................................................... 6 - 12
A Electrical Schematic - Gasoline/LPG Models
(from serial number 41824 to GS6803-42381) ........................................... 6 - 26
A Electrical Schematic - ANSI Models with Gasoline/LPG Power
(from serial number GS6803-42382 to GS6805-43594) ............................ 6 - 30
A Electrical Schematic - ANSI Models with Gasoline/LPG Power
(after serial number GS6805-43594) ......................................................... 6 - 34
Part No. 52302 GS-2668 RT • GS-3268 RT xi

March 2005
TABLE OF CONTENTS
Section 6 Rev Schematics, continued

A Electrical Schematic - CE Models with Gasoline/LPG Power
A Electrical Schematic - CE Models with Gasoline/LPG Power
B Electrical Schematic - Diesel Models
(before serial number 21161) ..................................................................... 6 - 46
A Electrical Schematic - Diesel Models
(from serial number 41824 to GS6803-42381) ........................................... 6 - 70
A Electrical Schematic - ANSI Models with Diesel Power
A Electrical Schematic - ANSI Models with Diesel Power
A Electrical Schematic - CE Models with Diesel Power
A Electrical Schematic - CE Models with Diesel Power
A Hydraulic Schematics Component Call-out Legend ................................... 6 - 90
A Hydraulic Symbols Legend ........................................................................ 6 - 91
B Hydraulic Schematic (before serial number 35557) ................................... 6 - 92
A Hydraulic Schematic (from serial number 35557 to 40484) ....................... 6 - 94
A Hydraulic Schematic (from serial number 40485 to GS6804-43183) ......... 6 - 96
A Hydraulic Schematic (after serial number GS6804-43183 ......................... 6 - 98
xii GS-2668 RT • GS-3268 RT Part No. 52302

March 2005 Section 2 • Specifications
REV B
Specifications
Machine Specifications Rough Terrain, foam-filled
Fluid Capacities (before serial number 42000) Tire size

(before serial number 41200) 26 x 12 x 12
Hydraulic tank 21.5 gallons (after serial number 41199) 26 x 12D380
81.4 liters
Tire ply rating 8
Hydraulic system (including tank) 25 gallons
94.6 liters Tire diameter 26 in
66 cm
Fuel tank 15 gallons
56.8 liters Tire width 12 in
30 cm
Fluid Capacities (after serial number 41999)
Weight 178 lbs (+/- 7 lbs)
Hydraulic tank 15 gallons 80.7 kg (+/- 3.4 kg)
56.8 liters
Non-marking, solid rubber
Hydraulic system (including tank) 17 gallons
64.4 liters Tire size 22 x 16 x 9 in
55.9 x 40.6 x 22.9 cm
Fuel tank 14.5 gallons
54.9 liters Tire diameter 22 in
55.9 cm
Wheel alignment specification
Tire width 9 in
Toe-in Measurement 0 ± 0.125 inch 22.9 cm
0 ± 3.2 mm
Weight 120 lbs (+/- 1 lbs)
Tire and wheels 54.4 kg (+/- 2.2 kg)
Wheel lugs 6 @ 1/2 -20 Industrial, foam-filled (before serial number 41200)
Lug bolt torque, dry 125 ft-lbs Tire size 24-12.00 x 12 in

169.5 Nm
Tire ply rating 8
Lug bolt torque, lubricated 95 ft-lbs
129 Nm Tire diameter 24 in
61 cm
Castle nut torque, dry 300 ft-lbs
406.7 Nm Tire width 12 in
30 cm
Castle nut torque, lubricated 225 ft-lbs
305 Nm Weight 165 lbs (+/- 7 lbs)
74.8 kg (+/- 4.5 kg)
For operational specifications, refer to the

Operator's Manual. Continuous improvement of our products is a
Genie policy. Product specifications are
subject to change without notice.
Part No. 52302 GS-2668 RT • GS-3268 RT 2-1

Section 2 • Specifications March 2005
SPECIFICATIONS REV B
Performance Specifications Hydraulic Specifications

Drive speed, maximum Hydraulic Oil Specifications
Platform stowed 3.8 mph Hydraulic oil type Chevron Rykon MV equivalent
6.1 km/h ISO viscosity grade Multi-viscosity
40 ft / 7.2 sec Viscosity index 200
12.2 m / 7.2 sec
Cleanliness level, minimum 15/13
Platform raised 0.5 mph
0.8 km/h Water content, maximum 200 ppm
40 ft / 54.6 sec
Chevron Rykon MV oil is fully compatible and
12.2 m / 54.6 sec
mixable with Shell Donax TG (Dexron III) oils.
Function speed, maximum from platform controls Genie specifications require hydraulic oils which are
(with maximum rated load in platform) designed to give maximum protection to hydraulic
systems, have the ability to perform over a wide
GS-2668 RT temperature range, and have a minimum viscosity index
of 150. They should provide excellent antiwear,
Platform up 28 to 32 seconds oxidation, corrosion inhibition, seal conditioning, and
Platform down 33 to 37 seconds foam and aeration suppression properties.
GS-3268 RT Optional fluids
Platform up 38 to 42 seconds Biodegradable Petro Canada Premium ECO 46
Platform down 35 to 39 seconds Statoil Hydra Way Bio Pa 32
BP Biohyd SE-S
Outrigger leveling, maximum
Fire resistant UCON Hydrolube HP-5046
Front to back 6.6°
Quintolubric 822
Side to side 10.6°
Mineral based Shell Tellus T32
Gradeability
Shell Tellus T46
GS-2668 RT 40% Chevron Aviation A
GS-3268 RT 35%
Use Chevron Aviation A hydraulic

Continuous improvement of our products is a oil when in ambient temperatures
Genie policy. Product specifications are consistently below 32°F / 0°C.
subject to change without notice. Use Shell Tellus T46 hydraulic oil
when oil temperatures consistently
exceed 205°F / 96°C.
Genie specifications require
additional equipment and special
installation instructions for the
approved optional fluids. Consult
the Genie Industries Service
Department before use.
2-2 GS-2668 RT • GS-3268 RT Part No. 52302

REV B SPECIFICATIONS
Function pump Manifold Component

Type: 2 section pressure balanced gear pump Specifications
Displacement 0.488 cu in Plug torque
per revolution (pump #1) 8 cc
SAE No. 2 50 in-lbs / 6 Nm
Flow rate @ 3600 rpm 6.5 gpm
(pump #1) 24.6 L/min SAE No. 4 13 ft-lbs / 18 Nm
Displacement 0.488 cu in SAE No. 6 18 ft-lbs / 24 Nm

per revolution (pump #2) 8 cc
SAE No. 8 50 ft-lbs / 68 Nm
Flow rate @ 3600 rpm 6.5 gpm
(pump #2) 24.6 L/min SAE No. 10 55 ft-lbs / 75 Nm
Hydraulic tank 10 micron with SAE No. 12 75 ft-lbs / 102 Nm

return filter 25 psi / 1.7 bar bypass
Function manifold Valve Coil Resistance

System relief valve pressure 3500 psi Description Specification
(pump #1) 241.3 bar
DO3 valve, 3 position 4 way 3.5 - 4.5Ω
System relief valve pressure 3500 psi 12V DC with diode (schematic items A and B)
(pump #2) 241.3 bar
Solenoid valve, 2 position 4 way 7 to 8Ω
Lift relief valve pressure, GS-2668 RT 3500 psi 12V DC with diode (schematic item P)
241.3 bar
Lift relief valve pressure, GS-3268 RT 2000 psi 12V DC with diode (schematic item R)
137.8 bar
Proportional valve, 4 to 6Ω
Steer relief valve pressure 1500 psi 12V DC (schematic item T)
103.4 bar
Steer flow regulator 2 gpm 12V DC with diode (schematic items U, W, X and Y)
7.5 L/min
Solenoid valve, 2 position 3 way 5.5 to 6.5Ω
Outrigger manifold 12V DC (schematic item AB)
Relief valve pressure 2000 psi Solenoid valve, 2 position 2 way 8 to 10Ω
137.8 bar 12V DC with diode (schematic item AI)
Generator manifold Solenoid valve, 2 position 2 way 7 to 8Ω
Relief valve pressure 3000 psi 12V DC (schematic item BB)
206.8 bar Solenoid valve, 3 position 4 way 7 to 8Ω
Flow rate 4.5 gpm 12V DC (schematic item BD)
17 L/min Solenoid valve, 2 position 2 way 7.2 to 9.2Ω
Drive motors 10V DC (schematic items CA, CB, CC and CD)
Displacement 28.3 cu in Continuous improvement of our products is a

464 cc Genie policy. Product specifications are
Part No. 52302 GS-2668 RT • GS-3268 RT 2-3

Kubota D905 Engine Injection system
Displacement 54.86 cu in Injection pump make Bosch MD

0.90 liters Injection timing 13° to 25° BTDC
Number of cylinders 3 Injection pump pressure 1991 psi
Bore and stroke 2.83 x 2.90 inches 137 bar
72 x 73.6 mm Fuel requirement diesel number 2-D
Horsepower, gross intermittent 26 @ 3600 rpm Battery
19.3 kW
Type 12V DC
Firing order 1-2-3
Group 34/78
Compression ratio 23:1
Quantity 1
Compression pressure 412 to 469 psi
28.4 to 32.3 bar Ampere hour 75AH
Low idle 1500 rpm Cold cranking ampere 900A
300 hz
Reserve capacity @ 25A rate 125 minutes
High idle 3000 rpm
600 hz Starter motor
Governor centrifugal mechanical Brush length, new 0.5188 in

13 mm
Valve clearance, cold 0.0057 to 0.0072 in
0.145 to 0.185 mm Brush length, minimum 0.3346 in
8.5 mm
Engine coolant capacity 3.3 quarts
3.1 liters Alternator
Lubrication system Output 30A, 14V DC
Fan belt deflection 1 /4 to 3/8 inch

Oil pressure 36 to 64 psi
2.48 to 4.41 bar 7 to 9 mm
Oil capacity (including filter) 5.4 quarts

5.1 liters Continuous improvement of our products is a
Oil viscosity requirements 10W-30 Genie policy. Product specifications are
Engine oil should have properties of API classification
CD or higher.
2-4 GS-2668 RT • GS-3268 RT Part No. 52302

Perkins 403C-11 Engine Injection system
Displacement 68.9 cu in Injection pump make Bosch

1.13 liters Injection timing 23° BTDC @ 3000 rpm
Number of cylinders 3 Injection pump pressure 2133 psi
Bore and stroke 3.03 x 3.19 inches 150 bar
77 x 81 mm Fuel requirement diesel number 2-D
Horsepower, gross intermittent 26.1 @ 3000 rpm Battery
19.5 kW
Type 12V DC
Firing order 1-2-3
Group 34/78
Quantity 1
Compression pressure 425 psi
29.3 bar Ampere hour 75AH
Pressure of the lowest cylinder must be within
50 psi / 3.45 bar of the highest cylinder, though Cold cranking ampere 900A
at no time less than 360 psi / 24.8 bar
Reserve capacity @ 25A rate 125 minutes
Low idle 1500 rpm
300 hz Alternator
High idle 3000 rpm Output 40A, 12V DC

600 hz Fan belt deflection 3/16
inch
Governor all-speed mechanical 5 mm
Valve clearance, cold 0.0078 in

0.2 mm Continuous improvement of our products is a
Engine coolant capacity 3.28 quarts
3.1 liters
Engine coolant should be clean soft water with 50% anti

freeze concentration ethylene glycol to BS 6580:1992 or
ASTMD 3306-89 or AS 2108-1977
Lubrication system

(hot @ 2000 rpm) 2.76 to 4.14 bar
Oil capacity (including filter) 4.3 quarts

4.07 liters
Oil viscosity requirements

Below 14°F / -10°C 0W
From 14°F to 104°F / -10°C to 40°C 15W-40
Above 104°F / 40°C 20W-50

CH4 or ACEA classification E5.
Part No. 52302 GS-2668 RT • GS-3268 RT 2-5

Kubota DF750 Engine Starter motor
Brush length, new 0.669 in

Displacement 45.21 cu in
17 mm
0.74 liters
Brush length wear limit 0.453 in
Number of cylinders 3
11.5 mm
Bore & stroke 2.68 x 2.68 inches
Brush spring tension 50 to 91 ounces
68 x 68 mm
13.7 to 25.5 N
Horsepower, Gross intermittent 23.8 @ 3600 rpm
Battery
17.7 kW @ 3600 rpm
Type 12V DC
Firing order 1-2-3
Group 34/78
Low idle 1500 rpm
300 hz Quantity 1
High idle 3300 rpm Ampere hour 75AH
660 hz
Cold cranking ampere 900A
Governor centrifugal ball mechanical
Reserve capacity at 25A rate 125 minutes
Ignition System
8.8 to 12.7 bar Ignition spark advance 18° BTDC
Valve clearances, cold 0.0057 to 0.0072 inches Ignition coil primary resistance 1.3 to 1.6Ω
0.145 to 0.085 mm @ 75°F / 24°C
Lubrication system Ignition coil secondary resistance 10.7 to 14.5 kΩ

@ 75°F / 24°C
(operating temperature @ 3850 rpm) 1.9 to 4.4 bar Spark plug wire resistance 10 to 22kΩ
Oil capacity (including filter) 3.9 quarts Spark plug type NGK BCP4ES-11
3.7 liters
Spark plug gap 0.039 to 0.043 inches
Oil viscosity requirements 10W-30 1.0 to 1.1 mm
Engine oil should have properties of API classification Engine coolant

SH.
Capacity 3.1 quarts
Fuel pump 2.9 liters
Fuel pressure, static 2.84 psi Alternator

0.19 bar
Output 30A, 14V DC
Fuel flow rate 0.125 gpm
Fan belt deflection 1 /4 to 3/8 inch
0.47 L/min
7 to 9 mm
Continuous improvement of our products is a

2-6 GS-2668 RT • GS-3268 RT Part No. 52302

Kubota DF752 Engine Starter motor
Displacement 45.21 cu in Brush length, new 0.669 in

0.74 liters 17 mm
Number of cylinders 3 Brush length wear limit 0.453 in

11.5 mm
Bore & stroke 2.68 x 2.68 inches
68 x 68 mm Brush spring tension 50 to 91 ounces
13.7 to 25.5 N
Horsepower, Gross intermittent 24.8 @ 3600 rpm
18.5 kW @ 3600 rpm Battery
Firing order 1-2-3 Type 12V DC
Low idle 1500 rpm Group 34/78

300 hz Quantity 1
High idle 3200 rpm Ampere hour 75AH
640 hz
Cold cranking ampere 900A
Governor centrifugal ball mechanical
Reserve capacity at 25A rate 125 minutes
Compression ratio 9.2:1
Ignition System
8.8 to 12.7 bar Ignition spark advance 18° BTDC
Valve clearances, cold 0.0057 to 0.0072 inches Ignition coil primary resistance 1.3 to 1.6Ω
0.145 to 0.185 mm @ 75°F / 24°C
Lubrication system Ignition coil secondary resistance 10.7 to 14.5 kΩ
@ 75°F / 24°C
(operating temperature @ 3850 rpm) 1.9 to 4.4 bar #1 Spark plug wire resistance 2.81 to 4.79kΩ
Oil capacity (including filter) 3.4 quarts #2 Spark plug wire resistance 3.4 to 5.8kΩ
3.25 liters
#3 Spark plug wire resistance 3.57 to 6.09kΩ
Oil viscosity requirements 10W30
Spark plug type NGK BKR4E-11
SH. Spark plug gap 0.039 to 0.043 inches
1 to 1.1 mm
Fuel pump
Engine coolant
Fuel pressure, static 2.84 psi
0.19 bar Capacity 3.1 quarts
2.9 liters
Fuel flow rate 0.125 gpm
0.47 L/min Alternator
Output 30A, 14V DC

Continuous improvement of our products is a Fan belt deflection 1 /4 to 3/8 inch
Genie policy. Product specifications are 7 to 9 mm
Part No. 52302 GS-2668 RT • GS-3268 RT 2-7

Hydraulic Hose and Fitting Seal-Lok® fittings

Torque Specifications 1 Replace the O-ring. The O-ring must be
replaced anytime the seal has been broken.
Your machine is equipped with Parker Seal-Lok® The O-ring cannot be re-used if the fitting or
fittings and hose ends. Genie specifications require hose end has been tightened beyond finger
that fittings and hose ends be torqued to tight.
specification when they are removed and installed
or when new hoses or fittings are installed. The O-rings used in the Parker
Seal Lok® fittings and hose ends
are custom-size O-rings. They are
SAE O-ring Boss Port not standard SAE size O-rings.
(tube fitting - installed into Aluminum) They are available in the O-ring
field service kit (Genie part
SAE Dash size Torque number 49612).
-4 11 ft-lbs / 14.9 Nm 2 Lubricate the O-ring before installation.
-6 23 ft-lbs / 31.2 Nm 3 Be sure that the face seal O-ring is seated and
retained properly.
-8 40 ft-lbs / 54.2 Nm
4 Position the tube and nut squarely on the face
-10 69 ft-lbs / 93.6 Nm
seal end of the fitting and tighten the nut finger
-12 93 ft-lbs / 126.1 Nm tight.
-16 139 ft-lbs / 188.5 Nm 5 Tighten the nut or fitting to the appropriate
torque per given size as shown in the table.
-20 172 ft-lbs / 233.2 Nm
6 Operate all machine functions and inspect the
-24 208 ft-lbs / 282 Nm hoses and fittings and related components to
confirm that there are no leaks.
SAE O-ring Boss Port Seal-Lok Fittings

®
(tube fitting - installed into Steel) (hose end)
SAE Dash size Torque SAE Dash size Torque
-4 16 ft-lbs / 21.7 Nm -4 18 ft-lbs / 24.4 Nm
-6 35 ft-lbs / 47.5 Nm -6 27 ft-lbs / 36.6 Nm
-8 60 ft-lbs / 81.3 Nm -8 40 ft-lbs / 54.2 Nm
-10 105 ft-lbs / 142.4 Nm -10 63 ft-lbs / 85.4 Nm
-12 140 ft-lbs / 190 Nm -12 90 ft-lbs / 122 Nm
-16 210 ft-lbs / 284.7 Nm -16 120 ft-lbs / 162.7 Nm
-20 260 ft-lbs / 352.5 Nm -20 140 ft-lbs / 190 Nm
-24 315 ft-lbs / 427.1 Nm -24 165 ft-lbs / 223.7 Nm
2-8 GS-2668 RT • GS-3268 RT Part No. 52302

March 2005 Section 3 • Scheduled Maintenance Procedures
Scheduled Maintenance Procedures

About This Section
This section contains detailed procedures for each
scheduled maintenance inspection.
Each procedure includes a description, safety

warnings and step-by-step instructions.
Observe and Obey: Symbols Legend
Maintenance inspections shall be completed by Safety alert symbol—used to alert

a person trained and qualified on the personnel to potential personal
maintenance of this machine. injury hazards. Obey all safety
messages that follow this symbol
Scheduled maintenance inspections shall be to avoid possible injury or death.
completed daily, quarterly, semi-annually,
annually and every 2 years as specified on the Used to indicate the presence of
Maintenance Inspection Report. an imminently hazardous situation
which, if not avoided, will result in
Failure to perform each procedure death or serious injury.
as presented and scheduled could
result in death, serious injury or Used to indicate the presence of a
substantial damage. potentially hazardous situation
which, if not avoided, could result
Immediately tag and remove from service a in death or serious injury.
damaged or malfunctioning machine.
With safety alert symbol—used to
Repair any machine damage or malfunction indicate the presence of a
before operating the machine. potentially hazardous situation
which, if not avoided, may cause
Keep records on all inspections for three years. minor or moderate injury.
Machines that have been out of service for a Without safety alert symbol—used
period longer than 3 months must complete the to indicate the presence of a
quarterly inspection. potentially hazardous situation
Unless otherwise specified, perform each which, if not avoided, may result in
property damage.
maintenance procedure with the machine in the
following configuration: Used to indicate operation or
· Machine parked on a firm, level surface maintenance information.
· Platform in the stowed position Indicates that a specific result is expected after
· Key switch in the off position with the key performing a series of steps.
removed Indicates that an incorrect result has occurred
· The red Emergency Stop button in the off after performing a series of steps.
position at both ground and platform controls
· Wheels chocked
· All external AC power supply disconnected
from the machine
Part No. 52302 GS-2668 RT • GS-3268 RT 3-1

Section 3 • Scheduled Maintenance Procedures March 2005
SCHEDULED MAINTENANCE PROCEDURES
Maintenance Symbols Legend Pre-delivery Preparation Report

The following symbols have been The pre-delivery preparation report contains
used in this manual to help checklists for each type of scheduled inspection.
communicate the intent of the
instructions. When one or more of Make copies of the Pre-delivery Preparation report
the symbols appear at the to use for each inspection. Store completed forms
beginning of a maintenance as required.
procedure, it conveys the meaning Maintenance Schedule
below.
There are five types of maintenance inspections
that must be performed according to a schedule—
Indicates that tools will be required to daily, quarterly, semi-annually, annually, and
perform this procedure. two year. The Scheduled Maintenance Procedures
Section and the Maintenance Inspection Report
have been divided into five subsections—A, B, C,
D, and E. Use the following chart to determine
Indicates that new parts will be required
which group(s) of procedures are required to
to perform this procedure.
perform a scheduled inspection.
Indicates that a cold engine will be Inspection Checklist

required to perform this procedure.
Daily or every 8 hours A
Quarterly or every 250 hours A+B

Indicates that a warm engine will be
required to perform this procedure. Semi-annually or every 500 hours A+B+C
Annually or every 1000 hours A+B+C+D
Indicates that dealer service will be Two year or every 2000 hours A+B+C+D+E
required to perform this procedure.
Maintenance Inspection Report
The maintenance inspection report contains

checklists for each type of scheduled inspection.
Make copies of the Maintenance Inspection Report
to use for each inspection. Store completed forms
for three years.
3-2 GS-2668 RT • GS-3268 RT Part No. 52302

Pre-Deliver
Pre-Deliveryy Preparation
Fundamentals Instructions
It is the responsibility of the dealer to perform the Use the operator’s manual on your machine.
Pre-delivery Preparation.
The Pre-delivery Preparation consists of completing
The Pre-delivery Preparation is performed prior to the Pre-operation Inspection, the Maintenance items
each delivery. The inspection is designed to discover if and the Function Tests.
anything is apparently wrong with a machine before it
is put into service. Use this form to record the results. Place a check in
the appropriate box after each part is completed.
A damaged or modified machine must never be used. Follow the instructions in the operator’s manual.
If damage or any variation from factory delivered
condition is discovered, the machine must be tagged If any inspection receives an N, remove the machine
and removed from service. from service, repair and re-inspect it. After repair,
place a check in the R box.
Repairs to the machine may only be made by a
qualified service technician, according to the Legend
manufacturer's specifications. Y = yes, completed
Scheduled maintenance inspections shall be N = no, unable to complete
performed by qualified service technicians, according R = repaired
to the manufacturer's specifications and the Comments
requirements listed in the responsibilities manual.
Pre-Delivery Preparation Y N R
Pre-operation inspection
completed
Maintenance items completed
Function tests completed
Model
Serial number
Date
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company
Genie Industries USA Genie UK

18340 NE 76th Street The Maltings, Wharf Road
PO Box 97030 Grantham, Lincolnshire
Redmond, WA 98073-9730 NG31- 6BH England
(425) 881-1800 (44) 1476-584333
Copyright © 2002 by Genie Industries. Genie® is a registered trademark of Genie
Part No. 52302
Industries. Rev B
GS-2668 RT • GS-3268 RT 3-3
This page intentionally left blank.
3-4 GS-2668 RT • GS-3268 RT Part No. 52302

April 2006 Section 3 • Scheduled Maintenance Procedures
Maintenance Inspection Report

Model Checklist A - Rev B Y N R Checklist B - Rev B Y N R
A-1 Pre-operation inspect B-1 Battery
Serial number
A-2 Function tests B-2 Electrical wiring
Date A-3 Engine maintenance B-3 Tires and wheels
Perform every 40 hours: B-4 Engine maintenance -
Hour meter Perkins 403C models
A-4 Engine air filter
Perform after 40 hours: B-5 Key switch
Machine owner
A-5 Perform 30 day service B-6 Emergency Stop
Inspected by (print) Perform after 50 hours: B-7 Horn
A-6 Engine maintenance - B-8 Fuel select -
Inspector signature Gasoline/LPG models
Kubota D905 models
Perform every 50 hours: B-9 Drive brakes
Inspector title
A-7 Engine maintenance - B-10 Drive speed - stowed
Inspector company Kubota models B-11 Drive speed - raised
Perform every 100 hours: B-12 Tank venting systems
Instructions
A-8 Engine maintenance - B-13 Hydraulic oil analysis
· Make copies of this report to use for Kubota models
each inspection. B-14 Flashing beacons
Perform every 200 hours: (if equipped)
· Select the appropriate checklist(s) for
A-9 Engine maintenance - Perform every 400 hours:
the type of inspection to be
Kubota models B-15 Engine maintenance -
performed.
A-10 Drain filter/separator - Kubota D905 models
Daily or 8 hours Diesel models
Inspection: A Perform every 1-2 months:
Quarterly or 250 hours A-11 Engine maintenance -
Inspection: A+B Kubota D905 models
Semi-annually or 500 hours
Inspection: A+B+C Comments
Annually or 1000 hours
Inspection: A+B+C+D
Two year or 2000 hours
Inspection: A+B+C+D+E
· Place a check in the appropriate box
after each inspection procedure is
completed.
· Use the step-by-step procedures in
this section to learn how to perform
these inspections.
· If any inspection receives an “N”, tag
and remove the machine from service,
repair and re-inspect it. After repair,
place a check in the “R” box.
Legend
Y = yes, acceptable
N = no, remove from service
R = repaired
Part No. 52302 GS-2668 RT • GS-3268 RT 3-5

Section 3 • Scheduled Maintenance Procedures April 2006
MAINTENANCE INSPECTION REPORT
Model Checklist C - Rev C Y N R Checklist E - Rev B Y N R

C-1 Platform overload E-1 Test or replace
Serial number (if equipped) hydraulic oil
Date C-2 Fuel tank - E-2 Engine maintenance -

Diesel models Perkins 403C models
Hour meter C-3 Breather cap - models E-3 Engine maintenance -
with optional oil Gasoline/LPG models
Machine owner C-4 Engine maintenance - Perform every 3000 hours:
Diesel models E-4 Engine maintenance -
Inspected by (print) Perform every 800 hours: Perkins 403C models
Inspector signature C-5 Engine maintenance -

Kubota D905, DF750
Inspector title
Checklist D - Rev C Y N R
Inspector company D-1 Scissor arm wear pads
Instructions D-2 Hydraulic filter

· Make copies of this report to use for D-3 Engine maintenance -
each inspection. Perkins 403C models
· Select the appropriate checklist(s) for D-4 Engine maintenance -
the type of inspection to be performed. Kubota DF752 models
Perform annually:
Daily or 8 hours
D-5 Engine maintenance -
Inspection: A
Kubota models
Quarterly or 250 hours Perform every 1500 hours:
Inspection: A+B
D-6 Engine maintenance -
Semi-annually or 500 hours Kubota D905
Inspection: A+B+C
Annually or 1000 hours Comments
Inspection: A+B+C+D
Two year or 2000 hours
Inspection: A+B+C+D+E
· Place a check in the appropriate box
after each inspection procedure is
completed.
· Use the step-by-step procedures in
this section to learn how to perform
these inspections.
· If any inspection receives an “N”, tag
and remove the machine from service,
repair and re-inspect it. After repair,
place a check in the “R” box.
Legend
Y = yes, acceptable
N = no, remove from service
R = repaired
3-6 GS-2668 RT • GS-3268 RT Part No. 52302

REV B
Checklist A Procedures
A-1 A-2
Perform Pre-operation Inspection Perform Function Tests
Completing a Pre-operation Inspection is essential Completing the function tests is essential to safe
to safe machine operation. The Pre-operation machine operation. Function tests are designed to
Inspection is a visual inspection performed by the discover any malfunctions before the machine is
operator prior to each work shift. The inspection is put into service. A malfunctioning machine must
designed to discover if anything is apparently never be used. If malfunctions are discovered, the
wrong with a machine before the operator performs machine must be tagged and removed from
the function tests. The Pre-operation Inspection service.
also serves to determine if routine maintenance
procedures are required. Complete information to perform this procedure is
available in the appropriate operator's manual.
Complete information to perform this procedure is Refer to the Operator's Manual on your machine.
available in the appropriate operator's manual.
Refer to the Operator's Manual on your machine.
Part No. 52302 GS-2668 RT • GS-3268 RT 3-7

CHECKLIST A PROCEDURES REV B
A-3 A-4
Perform Engine Maintenance Inspect the Engine Air Filter
Engine specifications require that Genie specifications require that

this procedure be performed every this procedure be performed every
8 hours or daily, whichever comes 40 hours or weekly, whichever
first. comes first.
Required maintenance procedures and additional Maintaining the engine air filter in good condition is
engine information is available in the essential to good engine performance and service
Kubota DF750 Operator's Manual life. Failure to perform this procedure can lead to
(Kubota part number EG261-8916-1) OR the poor engine performance and component damage.
Kubota DF752 Operator's Manual
(Kubota part number EG601-8916-1) OR the Perform this procedure with the
Kubota D905 Operator's Manual engine off.
(Kubota part number 16622-8916-5) OR the 1 Kubota D905 models: Pull up on the engine
Perkins 403C-11 User's Handbook tray locking pin, located under the radiator on
(Perkins part number 100816460). the engine pivot tray. Swing the engine pivot
tray out and away from the machine for access.
Kubota DF750 Operator's Manual 2 Kubota D905 models: Remove the wingnut
Genie part number 97359
securing the end cap to the air cleaner canister.
Remove the end cap.
Genie part number 84250 All other models: Disconnect the retaining
clamps securing the end cap to the air cleaner
Kubota D905 Operator's Manual canister. Remove the end cap.
3 Remove the air filter element.
Perkins 403C-11 User's Handbook 4 Clean the inside of the air filter canister and the
Genie part number 97360 canister gasket with a damp cloth.
5 Inspect for and remove any blockage or debris
from the intake air passages.
3-8 GS-2668 RT • GS-3268 RT Part No. 52302

REV B CHECKLIST A PROCEDURES
6 Inspect the air filter element. If needed, blow A-5

from the inside out using low pressure dry
compressed air, or carefully tap out dust. Perform 30 Day Service
7 Securely install the filter element into the
canister.
The 30 day maintenance procedure is a one-time
8 Install the gasket and baffle (if equipped), and
sequence of procedures to be performed after the
end cap onto the air cleaner canister.
first 30 days or 40 hours of usage. After this
Be sure the dust discharge valve interval, refer to the maintenance checklists for
is facing down when installed. continued scheduled maintenance.
9 Secure the end cap to the air cleaner cannister 1 Perform the following maintenance procedures:
with the retaining clamps. Kubota DF750 and DF752 models:
10 Kubota D905 models: Swing the engine pivot · A-10 Perform Engine Maintenance -
tray back to its original position and make sure Gasoline/LPG Models
the engine tray locking pin locks into place.
· B-3 Inspect the Tires and Wheels
(including lug nut torque)
· D-3 Replace the Hydraulic Tank
Return Filter
Kubota D905 models:
· A-9 Perform Engine Maintenance -
Kubota D905 Models
Return Filter
Perkins 403C-11 models:
· B-4 Perform Engine Maintenance -
Perkins 403C-11 Models
· C-3 Perform Engine Maintenance -
Diesel Models
Return Filter
Part No. 52302 GS-2668 RT • GS-3268 RT 3-9

A-6 A-7
Perform Engine Maintenance - Perform Engine Maintenance -
Kubota D905 Models Kubota Models
Engine specifications require that Engine specifications require that

this one time procedure be this procedure be performed every
performed after the first 50 hours 50 hours or weekly, whichever
of operation. comes first.
Required maintenance procedures and additional Required maintenance procedures and additional
engine information is available in the engine information is available in the
Kubota D905 Operator's Manual Kubota D905 Operator's Manual
(Kubota part number 16622-8916-5). (Kubota part number 16622-8916-5) OR the
Kubota D905 Operator's Manual (Kubota part number EG261-8916-1) OR the
Genie part number 84240 Kubota DF752 Operator's Manual
(Kubota part number EG601-8916-1).
Kubota D905 Operator's Manual



3 - 10 GS-2668 RT • GS-3268 RT Part No. 52302

A-8 A-9
Kubota Models Kubota Models

100 hours. 200 hours.
(Kubota part number 16622-8916-5) OR the (Kubota part number 16622-8916-5) OR the
Kubota DF750 Operator's Manual Kubota DF750 Operator's Manual
(Kubota part number EG261-8916-1) OR the (Kubota part number EG261-8916-1) OR the
(Kubota part number EG601-8916-1). (Kubota part number EG601-8916-1).

Genie part number 84240 Genie part number 84240


Part No. 52302 GS-2668 RT • GS-3268 RT 3 - 11

A-10 a b
Drain the Fuel Filter/ Water

Separator - Diesel Models
c
Genie specifications require that
this procedure be performed every
200 hours or monthly, whichever
comes first.
Proper maintenance of the fuel filter/water
separator is essential for good engine
performance. Failure to perform this procedure can d
lead to poor engine performance and component
damage. e
Explosion and fire hazard. Engine

fuels are combustible. Perform this
procedure in an open, well-
ventilated area away from heaters,
sparks, flames and lighted
tobacco. Always have an a head bolt
approved fire extinguisher within b vent plug
c separator head
easy reach. d filter bowl
e drain plug
Perform this procedure with the
engine off. 3 Tighten the vent plug and clean up any spills or
1 Locate the fuel filter/water separator and loosen wet surfaces.
the vent plug located on the fuel filter/water If the fuel bowl is completely
separator head. drained, you must prime, or bleed,
2 Loosen the drain plug located at the bottom of the fuel filter/water separator
the bowl. Allow the water to drain into a suitable before starting the engine. See
container until fuel starts to come out. step 5.
Immediately tighten the drain plug. 4 Start the engine from the ground controls and
check the fuel filter/water separator for leaks.
3 - 12 GS-2668 RT • GS-3268 RT Part No. 52302

Bleed the fuel system: A-11

Before bleeding the system, fill the Perform Engine Maintenance -
fuel tank. Kubota D905 Models
5 Loosen the vent plug/screw located on the filter
head.
6 Operate the hand primer until fuel, free of air, Engine specifications require that
flows from the vent plug/screw. Tighten the vent this procedure be performed every
plug/screw on the filter head. one or two months.
7 Loosen the vent screw, located on top of the Required maintenance procedures and additional
fuel injection pump. engine information is available in the
8 Operate the hand primer until fuel, free of air, Kubota D905 Operator's Manual
flows from the vent plug/screw. Tighten the vent (Kubota part number 16622-8916-5).
plug/screw on the injection pump.
9 Clean up any fuel that may have spilled. Genie part number 84240
10 Attempt to start the engine using the starter
motor for a maximum of 15 seconds, resting the
starter for 30 seconds before trying again.
11 Inspect the fuel filter/water separator for leaks.
Explosion and fire hazard. If a fuel
leak is discovered, keep any
additional personnel from entering
the area and do not operate the
machine. Repair the leak
immediately.
Information to perform this
procedure is also available in the
Kubota D905 Operator's Manual,
(Kubota part number
16622-8916-5) OR the Perkins
403C-11 User's Handbook
(Perkins part number 100816460).

Perkins 403C-11 User's Handbook

Part No. 52302 GS-2668 RT • GS-3268 RT 3 - 13

Checklist B Procedures REV B
B-1 3 Be sure that the battery hold downs and cable

connections are tight.
Inspect the Battery
Models without maintenance-free or sealed
batteries:
Proper battery condition is essential to good 4 Remove the battery vent caps and check the
engine performance and operational safety. specific gravity of each battery cell with a
Improper fluid levels or damaged cables and hydrometer.
connections can result in engine component Result: If any battery cell displays a specific
damage and hazardous conditions. gravity of less than 1.026, the battery must be
replaced.
Electrocution hazard. Contact with
hot or live circuits could result in 5 Check the battery acid level of each battery cell.
death or serious injury. Remove all If needed, replenish with distilled water to the
rings, watches and other jewelry. bottom of the battery fill tube. Do not overfill.
Bodily injury hazard. Batteries 6 Install the battery vent caps.
contain acid. Avoid spilling or
contacting battery acid. Neutralize
battery acid spills with baking soda
and water.
Perform this test after fully
charging the battery.
For a more accurate determination
of battery condition, fully charge
the battery and allow the battery to
rest 24 hours before performing
this procedure to allow the battery
cells to equalize.
1 Put on protective clothing and eye wear.
2 Be sure that the battery cable connections are
free of corrosion.
Adding terminal protectors and a
corrosion preventative sealant will
help eliminate corrosion on the
battery terminals and cables.
3 - 14 GS-2668 RT • GS-3268 RT Part No. 52302

REV B CHECKLIST B PROCEDURES
B-2 3 Turn the key switch to ground control and pull

out the Emergency Stop button to the ON
Inspect the Electrical Wiring position at both the ground and platform
controls.
4 Start the engine and raise the platform
approximately 10 feet / 3 m from the ground.
Maintaining electrical wiring in good condition is
essential to safe operation and good machine 5 Lift the safety arm, move to the center of the
performance. Failure to find and replace burnt, scissor arm and rotate down to a vertical
chafed, corroded or pinched wires could result in position.
unsafe operating conditions and may cause 6 Lower the platform onto the safety arm.
component damage.
Crushing hazard. Keep hands
Electrocution hazard. Contact clear of the safety arm when
with hot or live circuits may lowering the platform.
result in death or serious injury.
Remove all rings, watches and 7 Inspect the center chassis area and scissor
other jewelry. arms for burnt, chafed and pinched cables.
1 Inspect the following areas for burnt, chafed, 8 Inspect the following areas for burnt, chafed,
corroded and loose wires: corroded, pinched and loose wires:
· Ground control panel · ECM to platform controls

· Hydraulic tray · Power to platform wiring
· Engine tray 9 Raise the platform and return the safety arm to
the stowed position.
· Scissor arms
· Platform controls 10 Lower the platform to the stowed position and
turn the machine off.
2 Inspect for a liberal coating of dielectric grease
in the following locations:
· Between the ECM and platform controls
· All wire harness connectors
· Level sensor
Part No. 52302 GS-2668 RT • GS-3268 RT 3 - 15

CHECKLIST B PROCEDURES REV B
B-3 B-4
Inspect the Tires and Wheels Perform Engine Maintenance -
(including castle nut and lug bolt Perkins 403C-11 Models
torque)
Engine specifications require that

Maintaining the tires and wheels in good 250 hours or six months,
condition is essential to safe operation and good whichever comes first.
performance. Tire and/or wheel failure could result
Required maintenance procedures and additional
in a machine tip-over. Component damage may
engine information is available in the
also result if problems are not discovered and
repaired in a timely fashion.
1 Check the tire tread and sidewalls for cuts,
cracks, punctures and unusual wear. Perkins 403C-11 User's Handbook
2 Check each wheel for damage, bends and
cracked welds.
3 Remove the castle nut lock plate or cotter pin
and check each castle nut for proper torque.
Refer to Section 2, Specifications.
Always replace the cotter pin with
a new one when removing the
castle nut or checking the torque
of the castle nut.
4 Check each lug bolt for proper torque.
5 Install the castle nut lock plate using a new lock
washer OR install a new cotter pin and secure.
3 - 16 GS-2668 RT • GS-3268 RT Part No. 52302

B-5 B-6
Test the Key Switch Test the Emergency Stop
Proper key switch action and response is essential A properly functioning Emergency Stop is essential
to safe machine operation. The machine can be for safe machine operation. An improperly
operated from the ground or platform controls and operating red Emergency Stop button
the activation of one or the other is accomplished will fail to shut off power and stop all machine
with the key switch. Failure of the key switch to functions, resulting in a hazardous situation.
activate the appropriate control panel could cause
a hazardous operating situation. As a safety feature, selecting
and operating the ground controls
1 Pull out the red Emergency Stop button to the will override the platform controls,
ON position at both the ground and platform except the platform red
controls. Emergency Stop button.
2 Turn the key switch to platform control. 1 Start the engine from ground controls.
3 Check the platform up/down function from the 2 Push in the red Emergency Stop button to the
ground controls. off position.
Result: The machine functions should not Result: The engine should shut off and no
operate. machine functions should operate.
4 Turn the key switch to ground control. 3 Start the engine from platform controls.
5 Check the machine functions from the platform 4 Push in the red Emergency Stop button to the
controls. off position.
Result: The machine functions should not Result: The engine should shut off and no
operate. machine functions should operate.
6 Turn the key switch to the OFF position. The red Emergency Stop button at
the ground controls should stop all
Result: The engine should stop and no machine operation, even if the key
functions should operate. switch is switched to platform
control.
Part No. 52302 GS-2668 RT • GS-3268 RT 3 - 17

B-7
Test the Automotive-style Horn
A functioning horn is essential to safe machine
operation. The horn is activated at the platform
controls and sounds at the ground as a warning to
ground personnel. An improperly functioning horn
will prevent the operator from alerting ground
personnel of hazards or unsafe conditions.
1 Turn the key switch to platform control and

pull out the red Emergency Stop button to the
ON position at both the ground and platform
controls.
2 Push down the horn button at the platform
controls.
Result: The horn should sound.
If necessary, the horn can be
adjusted to obtain the loudest
volume by turning the adjustment
screw near the wire terminals on
the horn.
3 - 18 GS-2668 RT • GS-3268 RT Part No. 52302

B-8 4 Press the high idle button again to return the

engine to low idle.
Test the Fuel Select Operation -
Result: The high idle indicator light should turn
Gasoline/LPG Models
OFF and the engine should return to low idle.
5 Press the engine stop button.

Result: The engine should stop.
The ability to select and switch between
gasoline and LPG fuels as needed is essential to 6 Press the LPG operation button.
safe machine operation. A fuel selection can be
Result: The LPG indicator light should be ON.
made whether the engine is running or not.
Switching malfunctions and/or the failure of the 7 Start the engine and allow it to run at low idle.
engine to start and run properly in both fuel
modes and through all idle speeds can indicate 8 Press the high idle button to allow the engine to
fuel system problems that could develop into a run at high idle.
hazardous situation. Result: The high idle indicator light should be ON
Perform this test after checking and the engine should start promptly and
the gasoline and LPG fuel levels, operate smoothly in low and high idle.
and warming the engine to normal The engine may hesitate
operating temperature. momentarily and then continue
Be sure that the valve on the LPG to run on the selected fuel if the
tank is in the OPEN position. fuel source is switched while
the engine is running.
1 Move the fuel select toggle switch to the
gasoline position at the ground controls.
2 Start the engine from the platform controls and
allow the engine to run at low idle.
3 Press the high idle button at the platform
controls to allow the engine to run at high idle.
Result: The high idle indicator light should be ON
and the engine should start promptly and
operate smoothly in low and high idle.
Part No. 52302 GS-2668 RT • GS-3268 RT 3 - 19

B-9 5 Slowly move the joystick in the direction

indicated by the yellow arrow on the control
Test the Drive Brakes panel until the machine begins to move, then
return the joystick to the center position.
Result: The machine should move in the
direction that the yellow arrow points on the
Proper brake action is essential to safe machine
control panel, then come to an abrupt stop.
operation. The drive brake function should operate
smoothly, free of hesitation, jerking and unusual 6 Bring the machine to maximum drive speed
noise. Hydraulically-released individual wheel before reaching the start line. Release the
brakes can appear to operate normally when they function enable switch on the joystick or release
are actually not fully operational. the joystick when your reference point on the
machine crosses the test line.
Select a test area that is firm, level
and free of obstructions. 7 Measure the distance between the test line and
your machine reference point.
Be sure the extend deck is fully
retracted and the platform is in the The brakes must be able to hold
stowed position. the machine on any slope it is able
to climb.
1 Mark a test line on the ground for reference.
2 Start the engine from platform controls.
3 Choose a point on the machine; i.e., contact
patch of a tire, as a visual reference for use
when crossing the test line.
4 Slowly move the joystick in the direction
indicated by the blue arrow on the control panel
until the machine begins to move, then return
the joystick to the center position.
Result: The machine should move in the
direction that the blue arrow points on the
control panel, then come to an abrupt stop.
3 - 20 GS-2668 RT • GS-3268 RT Part No. 52302

B-10 Models before serial number GS6803-42382,

and after serial number GS6803-42381 with
Test the Drive Speed - software revision B1 or lower:
Stowed Position
6 Bring the machine to maximum drive speed
before reaching the start line. Begin timing
when your reference point on the machine
crosses the start line.
Proper drive function movement is essential to
safe machine operation. The drive function should 7 Continue at full speed and note the time when
respond quickly and smoothly to operator control. the machine reference point passes over the
Drive performance should also be free of finish line. Refer to Section 2, Specifications.
hesitation, jerking and unusual noise over the Models after serial number GS6803-42381 with
entire proportionally controlled speed range. software revision C0 or higher:
Select a test area that is firm, level 6 Bring the machine to maximum forward drive
and free of obstructions. speed before reaching the start line. Begin
Be sure the platform is fully timing when your reference point on the
retracted and lowered to the machine crosses the start line.
stowed position. 7 Continue at full speed and note the time when
1 Create start and finish lines by marking two the machine reference point passes over the
lines on the ground 40 feet / 12.2 m apart. finish line. Refer to Section 2, Specifications.
2 Turn the key switch to platform controls and pull 8 Bring the machine to maximum reverse drive
out the red Emergency Stop button to the on speed before reaching the start line. Begin
position at both the ground and platform timing when your reference point on the
controls. machine crosses the start line.
3 Start the engine from the platform controls. 9 Continue at full speed and note the time when
the machine reference point passes over the
4 Lower the platform to the stowed position. finish line. Refer to Section 2, Specifications.
when crossing the start and finish lines.
Part No. 52302 GS-2668 RT • GS-3268 RT 3 - 21

B-11 6 Continue at maximum speed and note the time

Test the Drive Speed - crosses the finish line. Refer to Section 2,
Raised Position Specifications.
If the raised drive speed does not
meet specifications, refer to the
Repair procedure, 1-3, Controller
Proper drive function movement is essential to Adjustments.
safe machine operation. The drive function should
GS-2668 RT before serial number 26563 and
respond quickly and smoothly to operator control.
GS-3268 RT before serial number 42000:
Drive performance should also be free of
hesitation, jerking and unusual noise over the 7 Raise the platform to full height.
entire proportionally controlled speed range.
8 Fully extend the platform extension.
9 Slowly move the joystick to the full drive
and free of obstructions.
position.
1 Create start and finish lines by marking two
Result: The drive function should not operate.
lines on the ground 40 feet / 12.2 m apart.
10 Lower the platform or retract the platform
2 Start the engine from the platform controls.
extension to drive.
3 Raise the platform to approximately
6 feet / 2 m.
when crossing the start and finish lines.
5 Bring the machine to maximum drive speed
before reaching the start line. Begin timing
crosses the start line.
3 - 22 GS-2668 RT • GS-3268 RT Part No. 52302

B-12 2 Check for proper venting.

Inspect the Fuel and Hydraulic Result: Air passes through the fuel tank cap.
Tank Cap Venting Systems Result: If air does not pass through the cap,
clean or replace the cap. Proceed to step 3.
When checking for positive fuel
tank cap venting, air should pass
Genie requires that this procedure freely through the cap.
be performed quarterly or every
250 hours, whichever comes first. 3 Using a mild solvent, carefully wash the cap
Perform this procedure more often venting system. Dry using low pressure
if dusty conditions exist. compressed air. Repeat step 2.
A free-breathing fuel tank cap is essential for good 4 Install the fuel tank cap onto the fuel tank.
engine performance and service life. A dirty or 5 Remove the breather cap from the hydraulic
clogged fuel tank cap may cause the engine to tank.
perform poorly and continued use may cause
component damage. Extremely dirty conditions 6 Check for proper venting.
may require that the cap be inspected more often. Result: Air passes through the breather cap.
Explosion and fire hazard. Engine Result: If air does not pass through the cap,
fuels are combustible. Perform this clean or replace the cap. Proceed to step 3.
procedure in an open, well-
ventilated area away from heaters, When checking for positive fuel
sparks, flames and lighted tank cap venting, air should pass
tobacco. Always have an freely through the cap.
approved fire extinguisher within 7 Using a mild solvent, carefully wash the cap
easy reach. venting system. Dry using low pressure
Perform this procedure with the compressed air. Repeat step 2.
engine off. 8 Install the breather cap onto the fuel tank.
1 Remove the cap from the fuel tank.
Part No. 52302 GS-2668 RT • GS-3268 RT 3 - 23

B-13 B-14
Perform Hydraulic Oil Analysis Test the Flashing Beacons
(if equipped)
Flashing beacons are used to alert operators and
Replacement or testing of the hydraulic oil is ground personnel of machine proximity and
essential for good machine performance and motion. The flashing beacons are located on both
service life. Dirty oil and a clogged suction strainer sides of the machine.
may cause the machine to perform poorly and
continued use may cause component damage. 1 Turn the key switch to ground control and pull
Extremely dirty conditions may require oil changes out the red Emergency Stop button to the on
to be performed more often. position at both the ground and platform
controls.
Before replacing the hydraulic oil,
the oil may be tested by an oil Result: The beacons should flash.
distributor for specific levels of 2 Turn the key switch to platform controls.
contamination to verify that
changing the oil is necessary. If Result: The beacons should flash.
the hydraulic oil is not replaced
at the two year inspection, test
the oil quarterly. Replace the oil
when it fails the test. See E-1, B-15
Test or Replace the Hydraulic Oil. Perform Engine Maintenance -
Kubota D905 Models
Engine specifications require that

400 hours.
(Kubota part number 16622-8916-5).

3 - 24 GS-2668 RT • GS-3268 RT Part No. 52302

REV C
Checklist C Procedures
C-1 5 Locate the terminal strip behind the ground
control panel.
Test the
6 Tag and disconnect the black wire of the
Platform Overload System maximum height limit switch wire harness from
(if equipped) the A10 terminal of the terminal strip.
7 Tag and disconnect the white wire of the
maximum height limit switch wire harness from
the B9 terminal of the terminal strip.
this procedure be performed every 8 Securely connect a jumper wire from terminal
500 hours or six months, A10 of the terminal strip to terminal B9 of the
whichever comes first OR when terminal strip.
the machine fails to lift the 9 Turn the key switch to platform control and pull
maximum rated load. out the red Emergency Stop button to the on
Testing the platform overload system regularly is position at both the ground and platform
essential to safe machine operation. Continued controls.
use of an improperly operating platform overload 10 Fully raise the platform. Release the joystick.
system could result in the system not sensing an
overloaded platform condition. Machine stability Result: The engine should stop and an alarm
could be compromised resulting in the machine should sound and fault code 99 PLATFORM
OVERLOAD should be present in the ECM
tipping over.
diagnostic display window at the ground
Perform this procedure with the controls.
machine on a firm, level surface
that is free of obstructions. Result: The engine does not stop OR an alarm
doesn't sound OR fault code 99 is not present
1 Disconnect the platform controls from the in the ECM diagnostic display window at the
machine at the platform. ground controls. Refer to Repair Procedure
15-1, Calibrate the Platform Overload System
2 Open the ground control panel and locate the
(if equipped).
Electronic Control Module (ECM).
11 Activate the auxiliary lowering function and
3 Tag and disconnect the platform controls wire
lower the platform approximately 4.5 m.
harness from the ECM wire harness.
12 Turn the key switch to the off position.
4 Securely connect the platform controls to the
ECM wire harness.
Part No. 52302 GS-2668 RT • GS-3268 RT 3 - 25

CHECKLIST C PROCEDURES REV C
13 Disconnect the jumper wire from terminal A10 C-2

of the terminal strip to terminal B9 of the
terminal strip. Clean the Fuel Tank -
14 Securely connect the black wire of the
Diesel Models
maximum height limit switch wire harness to
terminal A10 of the terminal strip.
15 Securely connect the white wire of the
Removing sediment from the fuel tank is essential
maximum height limit switch wire harness to
to good engine performance and service life. A
terminal B9 of the terminal strip.
dirty fuel tank may cause the fuel filter to clog
16 Turn the key switch to platform control. prematurely resulting in poor engine performance
and possible component damage.
17 Fully raise the platform. Release the joystick.
Explosion and fire hazard. Engine
Result: The platform should stop raising at
fuels are combustible. Clean the
maximum height. The engine should continue
fuel tank in an open, well-
to run and an alarm should not sound.
ventilated area away from heater,
Result: The engine stops OR an alarm sounds. sparks, flames and lighted
Refer to Repair Procedure 15-1, Calibrate the tobacco. Always have an
Platform Overload System (if equipped). approved fire extinguisher within
easy reach.
18 Lower the platform to the stowed position.
Immediately clean up any fuel that
19 Disconnect the platform controls from the ECM
may have spilled during this
wire harness.
procedure.
20 Securely connect the platform controls wire
harness to the ECM wire harness.
engine off.
1 Models with fuel shutoff valve: Turn the
platform controls wire harness at the platform.
manual fuel shutoff valve, located above the
fuel filter, to the closed position.
2 Tag, disconnect and plug the fuel supply and
return hoses at the filter head and the fuel
return pipe at the injectors. Clean up any fuel
that may have spilled.
3 - 26 GS-2668 RT • GS-3268 RT Part No. 52302

REV C CHECKLIST C PROCEDURES
3 Using an approved hand-operated pump, drain C-3

the fuel tank into a suitable container. Refer to
Section 2, Specifications, for tank capacity. Replace the
Explosion and fire hazard. When
Hydraulic Tank Breather Cap -
transferring fuel, connect a Models with Optional Hydraulic Oil
grounding wire between the
machine and pump or container.
Be sure to only use a hand
operated pump suitable for use The hydraulic tank is a vented-type tank. The
with gasoline and/or diesel fuel. breather cap has an internal air filter that can
become clogged or, over time, can deteriorate. If
4 Remove the tank retaining fasteners from the the breather cap is faulty or improperly installed,
bottom of the fuel tank and remove the tank impurities can enter the hydraulic system which
from the machine. may cause component damage. Extremely dirty
Component damage hazard. The conditions may require that the cap be inspected
fuel tank is plastic and may more often.
become damaged if allowed to fall.
1 Remove and discard the hydraulic tank breather
5 Tag and remove the hoses and fittings from the cap.
top of the tank.
2 Install and new cap onto the tank.
6 Rinse out the inside of the tank using a mild
solvent.
7 Install the hoses and fittings (removed in step 5)
into the top of the tank.
8 Install the tank into the machine as you route
the hoses through the bulkhead. Install and
tighten the tank retaining fasteners to
specification.
Torque specifications
Fuel tank retaining fasteners, dry 175 in-lbs

19.8 Nm
Fuel tank retaining fasteners, lubricated 131 in-lbs

14.8 Nm
9 Install the fuel supply and return hoses onto the

filter head and the fuel return pipe at the
injectors. Tighten the clamps.
10 Models with fuel shutoff valve: Turn the
manual fuel shutoff valve, located above the
fuel filter, to the open position.
Part No. 52302 GS-2668 RT • GS-3268 RT 3 - 27

REV C
C-4 C-5
Diesel Models Kubota D905 and DF750 Models

(Kubota part number 16622-8916-5) OR the (Kubota part number 16622-8916-5) OR the
Perkins 403C-11 User's Handbook Kubota DF750 Operator's Manual
(Perkins part number 100816460). (Kubota part number EG261-8916-1).


3 - 28 GS-2668 RT • GS-3268 RT Part No. 52302

REV C
Checklist D Procedures
D-1 3 Measure the thickness of each platform scissor
arm wear pad at the steer end of the machine.
Check the Scissor Arm Wear
Result: The measurement is 5/16 inch / 8 mm or
Pads
more. Proceed to step 4.
Result: The measurement is less than
5/16 inch / 8 mm. Replace both wear pads.
Maintaining the scissor arm wear pads in good 4 Measure the thickness of each platform scissor
condition is essential to safe machine operation. arm wear pad at the non-steer end of the
Continued use of worn out wear pads may result in machine.
component damage and unsafe operating
conditions. Result: The measurement is 5/16 inch / 8 mm or
more.
Perform this procedure on a firm,
level surface with the platform in Result: The measurement is less than
1 Measure the thickness of each chassis wear
pad at the steer end of the machine.
2 Measure the thickness of each chassis wear

pad at the non-steer end of the machine.
Part No. 52302 GS-2668 RT • GS-3268 RT 3 - 29

CHECKLIST D PROCEDURES REV C
D-2 4 Use a permanent ink marker to write the date

and number of hours from the hour meter on
Replace the Hydraulic Tank the filter.
Return Filter 5 Clean up any oil that may have spilled during
the replacement procedure.
6 Turn the key switch to ground controls and pull
Replacement of the hydraulic tank return filter is out the red Emergency Stop button to the on
essential for good machine performance and position at both the ground and platform
service life. A dirty or clogged filter may cause the controls. Start the engine.
machine to perform poorly and continued use may
cause component damage. Extremely dirty 7 Raise the platform approximately 3 feet / 1 m.
conditions may require that the filter be replaced 8 Inspect the filter and related components to
more often. be sure that there are no leaks.
Bodily injury hazard. Beware of
hot oil. Contact with hot oil may
cause severe burns.
The hydraulic filter is mounted on
the hydraulic tank.
1 Remove the filter with an oil filter wrench. Clean
the area where the hydraulic oil filter meets the
filter head.
Bodily injury hazard. Spraying
hydraulic oil can penetrate and
burn skin. Loosen hydraulic
connections very slowly to allow
the oil pressure to dissipate
gradually. Do not allow oil to squirt
or spray.
2 Apply a thin layer of fresh oil to the new oil filter
gasket.
3 Install the new filter and tighten it securely by
hand.
3 - 30 GS-2668 RT • GS-3268 RT Part No. 52302

REV C CHECKLIST D PROCEDURES
D-3 D-4
Perkins 403C-11 Models Kubota DF752 Models

(Perkins part number 100816460). (Kubota part number EG601-8916-1).

Part No. 52302 GS-2668 RT • GS-3268 RT 3 - 31

CHECKLIST D PROCEDURES REV C
D-5 D-6
Kubota Models Kubota D905 Models

this procedure be performed this procedure be performed every
annually. 1500 hours.
(Kubota part number 16622-8916-5) OR the (Kubota part number 16622-8916-5).
(Kubota part number EG261-8916-1) OR the Kubota D905 Operator's Manual
Kubota DF752 Operator's Manual Genie part number 84240
(Kubota part number EG601-8916-1).



3 - 32 GS-2668 RT • GS-3268 RT Part No. 52302

REV B
Checklist E Procedures
E-1 6 If equipped, close the two hydraulic shutoff
valves located at the hydraulic tank.
Test or Replace the Hydraulic Oil
Component damage hazard. The
engine must not be started with
the hydraulic tank shutoff valves in
the closed position or component
Replacement or testing of the hydraulic oil is
damage will occur. If the tank
essential for good machine performance and
valves are closed, remove the key
service life. Dirty oil and suction strainers may
from the key switch and tag the
cause the machine to perform poorly and
machine to inform personnel of the
continued use may cause component damage.
condition.
Extremely dirty conditions may require oil changes
to be performed more often. 7 Place a drain pan or other suitable container
under the hydraulic tank. Refer to Section 2,
Before replacing the hydraulic oil, Specifications.
the oil may be tested by an oil
distributor for specific levels of 8 Remove the drain plug from the hydraulic tank
contamination to verify that and completely drain the tank.
changing the oil is necessary. If Bodily injury hazard. Spraying
the hydraulic oil is not replaced hydraulic oil can penetrate and
at the two year inspection, test burn skin. Loosen hydraulic
the oil quarterly. Replace the oil connections very slowly to allow
when it fails the test. the oil pressure to dissipate
1 Raise the platform approximately 10 feet / 3 m. gradually. Do not allow oil to squirt
or spray.
2 Lift the safety arm, move to the center of the
scissor arm and rotate down to a vertical 9 Tag and disconnect the two suction hoses from
position. the hydraulic tank.
3 Lower the platform onto the safety arm. 10 Disconnect and plug the hydraulic hose at the
return filter. Cap the fitting on the filter.
clear of the safety arm when 11 Remove the tank strap retaining fasteners and
lowering the platform. remove the tank strap from the machine.
4 Push in the red Emergency Stop button to the 12 Remove the hydraulic tank from the machine.
off position.
13 Remove the suction strainers and clean them
5 Locate the hose cover plate in the center of the using a mild solvent.
drive chassis. Remove the hose cover plate 14 Clean the inside of the hydraulic tank using a
mounting fasteners and remove the cover. mild solvent.
15 Install the suction strainers using thread sealer
on the threads.
16 Install the drain plug using thread sealer on the
threads.
17 Install the hydraulic tank, tank strap and tank
strap retaining fasteners.
Part No. 52302 GS-2668 RT • GS-3268 RT 3 - 33

CHECKLIST E PROCEDURES REV B
18 Install the return filter hose onto the filter head. E-3
19 Install the suction hoses onto the tank. Perform Engine Maintenance -
20 Fill the tank with hydraulic oil until the fluid is Gasoline/LPG Models
within the top 2 inches / 5 cm of the sight
gauge. Do not overfill.
21 Clean up any oil that may have spilled. Properly Engine specifications require that
discard the oil. this procedure be performed every
22 If equipped, open the two hydraulic shutoff two years.
valves located at the hydraulic tank. Required maintenance procedures and additional
23 Operate all machine functions through a full engine information is available in the Kubota
cycle and check for leaks. DF750 Operator's Manual (Kubota part number
EG261-8916-1) OR the Kubota DF752 Operator's
24 Install the hose cover plate and install the hose Manual (Kubota part number EG601-8916-1).
cover plate mounting fasteners.
E-2 Kubota DF752 Operator's Manual
Perform Engine Maintenance - Genie part number 84250
Engine specifications require that E-4

2000 hours. Perform Engine Maintenance -
(Perkins part number 100816460). Engine specifications require that
Perkins 403C-11 User's Handbook 3000 hours.

3 - 34 GS-2668 RT • GS-3268 RT Part No. 52302

March 2005 Section 4 • Repair Procedures
Repair Procedures
About This Section
Most of the procedures in this section should only
be performed by a trained service professional
in a suitably equipped workshop. Select the
appropriate repair procedure after troubleshooting
the problem. Perform disassembly procedures to
Observe and Obey: the point where repairs can be completed. To
re-assemble, perform the disassembly steps in
Repair procedures shall be completed by a reverse order.
person trained and qualified on the repair of this
Symbols Legend
machine.
Immediately tag and remove from service a Safety alert symbol—used to alert
personnel to potential personal
injury hazards. Obey all safety
Repair any machine damage or malfunction messages that follow this symbol
before operating the machine. to avoid possible injury or death.
Before Repairs Start: Used to indicate the presence of

an imminently hazardous situation
Read, understand and obey the safety rules which, if not avoided, will result in
and operating instructions in the appropriate death or serious injury.
operator’s manual on your machine. Used to indicate the presence of a
Be sure that all necessary tools and parts are potentially hazardous situation
available and ready for use. which, if not avoided, could result
in death or serious injury.
Read each procedure completely and adhere
to the instructions. Attempting shortcuts may With safety alert symbol—used to
produce hazardous conditions. indicate the presence of a
potentially hazardous situation
Unless otherwise specified, perform each which, if not avoided, may cause
repair procedure with the machine in the minor or moderate injury.
following configuration:
Without safety alert symbol—used
· Machine parked on a firm, level surface to indicate the presence of a
· Platform in the stowed position potentially hazardous situation
which, if not avoided, may result in
· Key switch in the off position with the key
property damage.
removed
· The red Emergency Stop button in the off Used to indicate operation or
position at both ground and platform controls maintenance information.
· Wheels chocked Indicates that a specific result is expected after

· All external AC power supply disconnected performing a series of steps.
from the machine Indicates that an incorrect result has occurred
after performing a series of steps.
Part No. 52302 GS-2668 RT • GS-3268 RT 4-1

Section 4 • Repair Procedures March 2005
Platform Controls REV B
The platform controls, used to activate machine

a
functions from the platform or while standing on the
ground, contain a printed circuit board, joystick, b
decal membrane pad, buttons and/or toggle
switches, and LEDs. All of these components are c
replaceable though only the potentiometer-
equipped joystick, used before serial number d
GS6803-42382, is serviceable.
e
On models before serial number GS6803-42382,
the platform controls are also used to tune the f
performance of the machine. g
The function speed parameters in the Electronic h

Control Module are easily adjusted by moving the
i
joystick, pressing a button or activating a toggle
switch in a specific order when the ECM is in the
Platform controls before serial number GS6803-42382
programming mode (PS showing in the diagnostic
display window).
a
For further information or assistance, consult the
Genie Industries Service Department.
NC 1
i 2
Platform controls after serial number GS6803-42381
a alarm H1
b function enable/high speed select button for
platform up/down function BN12
c function enable/low speed select button for
platform up/down function BN13
d platform up/down toggle switch TS20 OR
platform up/down and outrigger up/down
toggle switch TS21
e circuit board U3
f DIP switch SW25
g joystick controller JC1
h potentiometer
i red Emergency Stop button P2
4-2 GS-2668 RT • GS-3268 RT Part No. 52302

REV B PLATFORM CONTROLS
1-1 1-2
Circuit Boards Joystick Controller
How to Remove the Platform Maintaining the joystick at the proper setting is
essential to safe machine operation. The joystick
Controls Circuit Board should operate smoothly over its entire range of
1 Push in the red Emergency Stop button to the motion.
off position at both the ground and platform Machines after serial number GS6803-42381 are
controls. equipped with Hall-effect joysticks, which do not
2 Loosen the platform control box lid retaining require calibration.
fasteners. Open the control box and secure the
control box lid in a level position. How to Calibrate the Joystick
3 Visually locate the circuit board mounted to the
(before serial number GS6803-42382)
inside of the platform control box lid. If the joystick is out of calibration,
4 Tag and disconnect the wire connections from fault code 30 will be present on the
the red Emergency Stop button. diagnostic display and the error
indicator light will be illuminated at
5 Tag and disconnect the wire harness the platform controls.
connectors from the platform controls circuit
board. 1 Turn the key switch to platform control and pull
out the red Emergency Stop button to the ON
Electrocution hazard. Contact with position at both the ground and platform
electrically charged circuits could controls.
Remove all rings, watches and 2 Remove the platform control box lid retaining
other jewelry. fasteners. Open the control box lid.
Component damage hazard. Electrocution hazard. Contact with

Electrostatic discharge (ESD) can electrically charged circuits could
damage printed circuit board result in death or serious injury.
components. Maintain firm contact Remove all rings, watches and
with a metal part of the machine other jewelry.
that is grounded at all times when
handling printed circuit boards OR
use a grounded wrist strap.
6 Remove the platform controls circuit board
retaining fasteners.
7 Remove the platform controls circuit board from
the platform control box lid.
Part No. 52302 GS-2668 RT • GS-3268 RT 4-3

PLATFORM CONTROLS REV B
3 Locate the potentiometer on the base of the 5 Loosen the set screw on the potentiometer
joystick. shaft just enough to allow the shaft to rotate.
6 With the joystick in the center or neutral
position, adjust the potentiometer shaft until
2.05V DC is displayed on the voltmeter. Tighten
the set screw.
7 Move the joystick full stroke in both directions
several times. Return the joystick to the center
position.
Result: The voltmeter should read 2.05V DC.
Result: If the voltmeter does not read
2.05V DC, repeat steps 5 through 8.
9 Wait a few seconds and then turn the key
switch to platform control.
a joystick controller JC1 Result: The error indicator light on the top of the
b potentiometer shaft slot platform control box should not be illuminated
c potentiometer shaft set screw and code 30 should not be present on the
d platform controls circuit board U3
diagnostic display.
e potentiometer
f brown wire Result: If the error indicator light is illuminated
g purple wire
or if code 30 is present on the diagnostic
4 Using a volt meter set to read DC voltage, place display, repeat this procedure beginning with
the voltmeter negative lead on the purple wire. step 5.
Place the volt meter positive lead on the brown
wire.
11 Close the lid and install the fasteners.
electrically charged circuits could
Remove all rings, watches and
other jewelry.
4-4 GS-2668 RT • GS-3268 RT Part No. 52302

1-3 How to Determine the Revision

Function Speed Tuning Level
(before serial number GS6803-42382) Models before serial number
13154 were not adjustable when
The raised drive speed and platform lift speeds are they were shipped from the
determined by the percentage of total ECM voltage factory. If the ECM has been
output. The speeds of the these functions may be updated to revision "BO" or later,
adjusted to compensate for wear in the hydraulic or if the machine serial number is
pump and drive motors. after 13153, you can access the
revision level of the ECM by using
To adjust the function speeds on machines after
the following procedure.
serial number GS6803-42382, see 7-2,
Function Speed Tuning (after serial number 1 Turn the key switch to ground control and pull
GS6803-42381). out the red Emergency Stop button to the ON
position at both platform and ground controls.
For further information or assistance, consult the
Genie Industries Service Department. 2 Move and hold the function enable toggle switch
and the platform up/down toggle switch in the
Tip-over hazard. Do not adjust the down direction.
lift and/or drive speed higher than
specified in this procedure. Setting Result: The revision level of the ECM will
drive speed greater than appear in the diagnostic display window.
specifications could cause the
machine to tip over resulting in
death or serious injury. SYSTEM
a
20 AMP
Tip-over hazard. This procedure

Refer to the appropriate
Genie service manual
for code descriptions.
must only be performed by a HOUR METER
trained service professional.

Attempting this procedure without b
the necessary skills will result in Function
Enable
Stop
death or serious injury.

and free of obstructions.
d c
a diagnostic display window

b red Emergency Stop Button P1
c platform up/down toggle switch TS66
c function enable toggle switch TS67
Part No. 52302 GS-2668 RT • GS-3268 RT 4-5

How to Adjust the Raised Drive ®
Speed Stop
Tip-over hazard. Setting drive c

a
speed greater than specifications
will cause the machine to tip over b
resulting in death or serious injury.
Do not adjust the drive speed ®
higher than specified in this

STOP
procedure. Stop
The drive function of the c AUTO

LEVEL
a
GS-2668 RT before serial number
26563 is disabled when the b
platform is 20 feet / 6.1 m or
higher while the platform is STOP
extended. The GS-2668 RT after

serial number 26562 is able to
drive at full height due to additional
a steer rocker switch SW6
counterweight being added to the b horn button BN5
machine. c platform extend/retract enable BN16
OR outrigger enable button BN16
The drive function of the
GS-3268 RT before serial number 3 Models without outriggers: Press and hold
42000 is disabled when the the horn button and platform extend/retract
platform is 26 feet / 7.9 m or enable button, then turn the key switch to
higher while the platform is platform controls.
extended. The GS-3268 RT after
Models with outriggers: Press and hold the
serial number 41999 is able to
horn button and the outrigger enable button,
drive at full height due to additional
then turn the key switch to platform controls.
counterweight being added to the
machine. Result: The diagnostic display window at the
1 Remove the platform controls from the platform ground controls will show PS.
and place the controls near the diagnostic The PS showing in the diagnostic
display window at the ground control panel. display window indicates that the
2 Turn the key switch to the off position. ECM is in the programming mode.
4-6 GS-2668 RT • GS-3268 RT Part No. 52302

4 Release the horn button and the platform

extend/retract enable button or outrigger enable
button.
5 Press the horn button to show the maximum
raised drive speed percentage.
6 To increase or decrease the raised drive speed,
press and hold the horn button while using the
steering rocker switch to adjust the percentage.
The percentage will be seen in the diagnostic
display window.
Factory percentage settings
Raised drive speed

Gasoline/LPG models 39
Diesel models 42
7 Release the horn button.

8 Turn the key switch to the off position to save
the settings.
9 Confirm the raised drive speed of the machine.
Refer to Maintenance Procedure B-11, Test the
Drive Speed - Raised Position.
Part No. 52302 GS-2668 RT • GS-3268 RT 4-7

How to Adjust the Fast Lift Speed ®
1 Remove the platform controls from the platform Stop
and place the controls near the diagnostic d

display at the ground control panel. a
2 Turn the key switch to the off position. c
3 Models without outriggers: Press and hold ®
the horn button and platform extend/retract STOP
enable button, then turn the key switch to Stop
platform controls. AUTO

LEVEL
a
then turn the key switch to platform controls.
Result: The diagnostic display window at the STOP
ground controls will show PS.

The PS showing in the diagnostic b d c b
display window indicates that the
ECM is in the programming mode. a steer rocker switch SW6
b function enable/high speed
4 Release the horn button and the platform select button BN12
extend/retract enable button or outrigger enable c horn button BN 5
button. d platform extend/retract enable BN16
OR outrigger enable button BN16
5 Press and hold the function enable/high speed
select button to show the fast platform lift speed 8 Turn the key switch to the off position to save
percentage in the diagnostic display window. the settings.
6 To increase or decrease the fast platform lift 9 Confirm the lift speed of the machine. Refer to
speed, press and hold the function enable/high Section 2, Specifications.
speed select button while using the steering
rocker switch to adjust the percentage. Factory percentage settings
7 Release the function enable/high speed select Fast lift speed

button. Gasoline/LPG models 39
Diesel models 42
4-8 GS-2668 RT • GS-3268 RT Part No. 52302

How to Adjust the Slow Lift ®
Speed Stop
1 Remove the platform controls from the platform d

a
and place the controls near the diagnostic
display at the ground control panel. c
2 Turn the key switch to the off position. ®
STOP
3 Models without outriggers: Press and hold

the horn button and platform extend/retract Stop
enable button, then turn the key switch to AUTO

LEVEL
a
platform controls.
then turn the key switch to platform controls. STOP
Result: The diagnostic display window at the

ground controls will show PS. b d c b
The PS showing in the diagnostic
display window indicates that the a steer rocker switch SW6
ECM is in the programming mode. b function enable/low speed
select button BN13
4 Release the horn button and the platform c horn button BN5
d platform extend/retract enable BN16
extend/retract enable button or outrigger enable OR outrigger enable button BN16
button.
7 To increase or decrease the platform lift speed,
5 Press and hold the function enable/high speed press and hold the function enable/slow speed
select button to show the fast platform lift speed select button while using the steering rocker
percentage in the diagnostic display window. switch to adjust the percentage.
Note this number.
The Slow Lift Speed percentage
6 Press and hold the function enable/low speed should be set 4 to 6 points less
select button to show the platform lift slow than the Fast Lift Speed
speed percentage in the diagnostic display percentage.
window.
8 Release the function enable/slow speed select
button.
9 Turn the key switch to the off position to save
the settings.
Factory percentage settings
Slow lift speed

Gasoline/LPG models 34
Diesel models 38
Part No. 52302 GS-2668 RT • GS-3268 RT 4-9

1-4 How to Configure the Software

Software Configuration If replacing the circuit board, note
(before serial number GS6803-42382) the position of each of the 8 toggle
switches on the DIP switch block.
The Electronic Control Module (ECM) contains Set the DIP switch on the new
programming for all configurations of the GS68 RT. circuit board to the same
configuration of the old one.
Models before serial number GS6803-42382 can
be adjusted to a different configuration by changing If replacing the circuit board, use
the combination of the DIP switch settings, located dielectric grease on the DIP switch
on the circuit board inside the platform control box. and all plug-in connectors.
DIP switches have two positions - on or off. When 1 Push in the red Emergency Stop button to the
reading the DIP switch code in the DIP Switch off position at both the ground and platform
Codes Chart on the next page, the on and off are controls. Turn the key switch to the off position.
represented by the numbers 1 (on) and 0 (off).
2 Remove the fasteners securing the lid of the
How to Determine the DIP Switch platform controls and open the platform control
box.
Configuration
1 Turn the key switch to ground control and pull
out the red Emergency Stop buttons to the on
position at both the ground and platform
controls.
2 Move and hold the platform up/down toggle
switch in the up direction and activate the
function enable toggle switch from the ground
controls.
Result: The diagnostic display window located
on the ground control panel, will display a
configuration number without the dot
illuminated. This configuration number indicates
the current configuration of the machine.
Configuration code that is less
than 100 will be shown as a
constant display. Configuration
code that is greater than 99 will be
shown as a flashing display.
4 - 10 GS-2668 RT • GS-3268 RT Part No. 52302

3 Rotate the platform control box in the position 7 To confirm the settings, pull out the red
shown to correctly identify the configuration of Emergency Stop button to the on position at
the DIP switch settings. both the ground and platform controls and turn
the key switch to ground control. Do not start
the engine.
a
8 Move and hold the platform up/down toggle
f
switch in the up direction and activate the
function enable toggle switch from the ground
controls.
Result: The diagnostic display window located
e
on the ground control panel, will display a
configuration number without the dot
b illuminated. This configuration number indicates
the current configuration of the machine.
Configuration code that is less
than 100 will be shown as a
constant display. Configuration
code that is greater than 99 will be
c shown as a flashing display.
SYSTEM
a
20 AMP
Refer to the appropriate

Genie service manual
for code descriptions.
HOUR METER
ON DIP
ON (1) d
b
OFF (0)
Stop
Function
1 2 3 4 5 6 7 8 Enable
a red Emergency Stop button P2

b DIP switch SW25
c control box
d enlarged view of DIP switch SW25
e circuit board U3
d c
f joystick controller JC4
4 Locate the DIP switch on the printed circuit a diagnostic display window
b red Emergency Stop Button P1
board. Move the DIP switch settings to c platform up/down toggle switch TS66
correspond with the configuration of the c function enable toggle switch TS67
machine options indicated in the chart.
See 1-4, Software Configuration. 9 Release the toggle switches, push in the red
Emergency Stop button to the off position at
5 Apply dielectric grease to the DIP switch after both the ground and platform controls and turn
setting the configuration. the key switch to the off position.
6 Close the lid and install the platform control box
lid fasteners.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 11

DIP Switch Codes Chart
Lift/Drive Cut Out
No Simultaneous
Overload Sensor
Motion Beacon
Descent Delay
Gasoline/LPG
Motion Alarm
A • in the column indicate that the machine Diagnostic DIP
Operation
configuration includes this option. Display Switch
Code Code
Diesel
Lift/Drive Cut Out
No Simultaneous
Overload Sensor
Motion Beacon
Descent Delay
Gasoline/LPG
Motion Alarm
Diagnostic DIP 49 01110000 • •
Operation
Display Switch
Code Code
50 10000000 • •
Diesel
52 01110001 • • •
53 10000001 • • •
55 01110010 • • •
01 01011010 • •
56 10000010 • •
02 00111010 • 58 10011111 • • •
04 01010001 • • 59 01111111 • • •
05 10100110 • • 61 01110111 • • •
07 01011011 • • 62 01111000 • • •
08 00111011 • • 64 10011000 • • • •
10 01010000 • • • 65 10011001 • • • •
11 10100111 • • • 67 01110011 • • • •
13 01010100 • • 68 10001011 • • • •
14 00110000 • • 70 10001101 • • • •
16 00100100 • • • 71 01111100 • • • •
17 10100100 • • • •
73 10011011 • • •
19 01011000 • • • 74 10000111 • • • •
20 00111000 • • • 76 01110100 • • • •
22 00101100 • • • • 77 10010011 • • • •
23 10101100 • • • • 79 01110110 • • • •
25 01010011 • • 80 00011010 • • • •
26 00110011 • • 82 10000100 • • • • •
28 00100101 • • • 83 10001100 • • • • •
29 10100101 • • • •
85 01110101 • • • •
31 01010111 • • • 86 10000110 • • • • •
32 00110111 • • • 88 10000101 • • • • •
34 00101001 • • • •
89 10011110 • • • •
35 10101001 • • • •
91 10001000 • • • •
37 01011100 • • • • 92 00011100 • • • • •
38 00111100 • • • • 94 01111011 • • • • • •
40 00101101 • • • • •
95 10011100 • • • • •
41 10101101 • • • •
43 01011111 • • • •
44 00111111 • • • •
46 00101111 • • • • •
47 10101111 • • • • •
4 - 12 GS-2668 RT • GS-3268 RT Part No. 52302

Lift/Drive Cut Out
No Simultaneous
Overload Sensor
Lift/Drive Cut Out
No Simultaneous
Overload Sensor
Motion Beacon
Descent Delay
Motion Beacon
Gasoline/LPG
Descent Delay
Motion Alarm
Gasoline/LPG
Diagnostic DIP
Motion Alarm
Diagnostic DIP
Operation
Display Switch
Operation
Display Switch
Code Code
Diesel
Code Code
Diesel
97 00010000 • • 145 00111110 • • •
98 00010001 • • 146 01000000 • • •
100 00010011 • • • 148 01000010 • • • •
101 00010100 • • • 149 01000011 • • • •
103 00010110 • • • 151 01000101 • • • •
104 00010111 • • • 152 01000110 • • • •
106 00011001 • • • • 154 01001000 • • • •
107 01111010 • • • • 155 01001001 • • • •
109 00101000 • • • 157 01001011 • • • •
110 00011101 • • • 158 01001100 • • • •
112 00011111 • • • • 160 01001110 • • • • •
113 00000000 • • • • 161 01001111 • • • • •
115 00000010 • • • • 163 01010101 • • • • •
116 00000011 • • • • 164 01010110 • • • • •
118 00000101 • • • • • 166 01011101 • • • • •
119 00000110 • • • • • 167 01011110 • • • • •
121 00001000 • • • 169 01100001 • • • • •
122 00001001 • • • 170 01100010 • • • • •
124 00001011 • • • • 172 01100110 • • • • •
125 00001100 • • • • 173 01100111 • • • • •
127 00001110 • • • • 175 01101110 • • • • •
128 00001111 • • • • 176 10100000 • • • • •
130 00100001 • • • • 178 10100010 • • • • • •
131 00100010 • • • • 179 10100011 • • • • • •
133 00100110 • • • • • 181 10101010 • • • • • •
134 00100111 • • • • • 182 10101011 • • • • • •
136 00101011 • • • • • 184 10110000 • • • • • •
137 00101110 • • • • • 185 10110001 • • • • • •
139 00110010 • • • • • 187 10110011 • • • • • •
140 00110100 • • • • • 188 10110100 • • • • • •
142 00110110 • • • • • • 190 10110110 • • • • • • •
143 00111001 • • • • • • 191 10110111 • • • • • • •
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 13

Platform Components REV A
2-1 5 GS-2668 RT before serial number 26563 and

Platform Remove the platform extension limit switch
mounting fasteners and remove the limit switch.
How to Remove the Platform Do not disconnect the wiring.
Bodily injury hazard. This 6 Raise the platform and return the safety arm to
procedure requires specific repair the stowed position.
skills, lifting equipment and a 7 Lower the platform to the stowed position and
suitable workshop. Attempting this turn the machine off.
procedure without these skills and
tools could result in death or 8 Remove the mounting fasteners that secure the
serious injury and significant platform controls quick disconnect plug to the
component damage. Dealer platform.
service is required. 9 Twist the connector to disconnect the platform
Perform this procedure with the controls from the plug.
platform in the stowed position 10 Remove the platform control box from the
and the platform extension deck platform and lay it off to the side.
fully retracted and locked in
position. Component damage hazard. The
platform controls wiring can be
1 Start the engine from the ground controls and damaged if it is kinked or pinched.
raise the platform 9 to 10 feet / 2.7 to 3 m.
11 Remove the cover to the AC power to platform
2 Lift the safety arm, move it to the center of the outlet. Tag and disconnect the wiring from the
scissor arm and rotate down to a vertical outlet.
position.
3 Lower the platform onto the safety arm. Turn electrically charged circuits could
the machine off. result in death or serious injury.
Crushing hazard. Keep hands Remove all rings, watches and
clear of the safety arm when other jewelry.
lowering the platform.
12 Pull the wiring down through the platform tube.
4 Remove the hose clamps or zip ties that secure
the power to platform wiring to the bottom of the
AC power to platform wiring can
platform.
be damaged if it is kinked or
Component damage hazard. Be pinched.
sure not to cut the power to If your machine is equipped with
platform wiring. an air line to platform option, the
air line must be disconnected from
the platform before removal.
4 - 14 GS-2668 RT • GS-3268 RT Part No. 52302

REV A PLATFORM COMPONENTS
13 Support the platform with a forklift at the 2-2

steer end of the machine. Do not apply any
lifting pressure. Platform Extension Deck
14 Attach a strap from the platform railings to the
carriage on the forklift to support the platform.
How to Remove the Platform
Extension Deck
15 Remove the retaining fasteners from the
platform pivot pins at the steer end of the Perform this procedure with the
machine. platform in the stowed position
and the platform extension deck
16 Use a slide hammer to remove the pins.
fully retracted and locked in
Crushing hazard. The platform will position.
fall when the pivot pins are
1 Remove the fasteners from the access cover on
removed if not properly supported
the side of the platform at the non-steer end of
by the forklift.
the machine.
17 Remove the retaining fasteners from the 2 Remove the fasteners from the roller wheel
platform pivot pins at the non-steer end of the mount.
machine.
3 Remove the wheel roller bolt, then remove the
18 Use a slide hammer to remove the pins. roller wheel from the platform.
Crushing hazard. The platform will 4 Repeat steps 2 through 4 for the other side of
fall when the pivot pins are the platform.
removed if not properly supported
by the forklift. 5 Lift the platform extension lock handle.
6 Remove the two bolts that attach the platform
19 Carefully lift the platform off of the machine and
extension lock handle assembly to the platform
place it on a structure capable of supporting it.
extension railing.
Crushing hazard. The platform will
7 Remove the two bolts that attach the extension
become unbalanced and fall when
lock pin bracket to the railing. Lay the lock
removed from the machine if not
handle assembly off to the side.
properly supported and secured to
the forklift. 8 Remove the platform extension limit switch
Note the position of the wear pads Do not disconnect the wiring.
before the platform is removed so
that when the platform is installed
they will be in the correct position.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 15

PLATFORM COMPONENTS REV A
9 GS-2668 RT before serial number 26563 and

Remove the platform extension limit switch
Do not disconnect the wiring.
10 Remove the platform controls from the platform
and lay them off to the side.
11 Position a forklift at the steer end of the
machine with the forks even with the bottom of
the platform extension.
12 Carefully slide the platform extension out until
the platform extension makes contact with the
carriage on the forklift.
13 Attach a lifting strap from the platform extension
railings to the carriage on the forklift to support
the platform extension.
14 Carefully slide the platform extension out and
away from the platform and place it on a
structure capable of supporting it.
Crushing hazard. The platform
extension will become unbalanced
and fall when removed from the
machine if not properly supported
and secured to the forklift.
4 - 16 GS-2668 RT • GS-3268 RT Part No. 52302

Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 17

Scissor Components REV B
1 12
13
14
3 15
4 16
17
5
6 18
19
20
8 21
22
9
23
10
11
GS-2668
Steer End Non-steer End
1 Number 5 pivot pin (steer end) 13 Number 4 inner arm
2 Number 4 center pivot pin 14 Number 4 outer arm
3 Number 4 pivot pin (steer end) 15 Number 4 pivot pin (non-steer end)
4 Number 3 outer arm 16 Number 3 inner arm
5 Lift cylinder rod-end pivot pin 17 Number 3 center pivot pin
7 Number 2 center pivot pins (2 each) 19 Number 2 inner arm
8 Number 2 pivot pin (steer end) 20 Number 2 outer arm
9 Number 1 center pivot pin 21 Number 2 pivot pin (non-steer end)
10 Number 1 inner arm 22 Lift cylinder barrel-end pivot pin
11 Number 1 pivot pin(s) (steer end) 23 Number 1 outer arm
12 Number 5 pivot pin (non-steer end)
4 - 18 GS-2668 RT • GS-3268 RT Part No. 52302

REV B SCISSOR COMPONENTS
3-1 6 Remove the upper cable tray from the scissor

assembly.
Scissor Assembly, GS-2668 RT
Component damage hazard.
Cables can be damaged if they
How to Disassemble the are kinked or pinched.
Scissor Assembly, GS-2668 RT
7 Connect the platform controls to the quick
Bodily injury hazard. This disconnect plug to allow the machine to
procedure requires specific repair operate.
skills, lifting equipment and a
suitable workshop. Attempting this
out the red Emergency Stop button to the on
procedure without these skills and
tools could result in death or
controls. Start the engine.
serious injury and significant
component damage. Dealer 9 Raise the platform approximately 10 feet / 3 m.
service is required.
10 Remove the safety arm from the number 3 inner
When removing a hose assembly arm (index #16).
or fitting, the O-ring on the fitting
and/or hose must be replaced and 11 Install the safety arm on the number 2 inner arm
then torqued to specification (index #19) at the steer end of the machine.
during installation. Refer to 12 Lift the safety arm, move to the center of the
Section Two, Hydraulic Hose and scissor arm and rotate down to a vertical
Fitting Torque Specifications. position.
1 Remove the platform. See 2-1, How to Remove 13 Lower the scissor assembly onto the safety
the Platform. arm.
2 Remove the cables from the number 4 outer Crushing hazard. Keep hands
arm (index #14). clear of the safety arm when
3 Remove the cables from the upper cable tray lowering the platform.
support. 14 Turn the key switch to the off position and push
4 Remove the cables from the number 3 inner in the red Emergency Stop button to the off
arm (index #16) and lay the cables off to the position at both the ground and platform
side. controls.
Component damage hazard. 15 Attach a lifting strap from an overhead crane to

Cables can be damaged if they the number 4 outer arm (index #14).
are kinked or pinched. 16 Support the number 4 inner arm (index #13)
5 Remove the mounting fasteners from the upper with a second overhead crane at the non-steer
cable tray supports. end.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 19

SCISSOR COMPONENTS REV B
17 Remove the external snap rings from the 26 Remove the external snap rings from the
number 4 center pivot pin (index #2). number 3 center pivot pin (index #17) at the
ground controls side.
18 Use a soft metal drift to remove the number 4
center pivot pin (index #2). 27 Use a soft metal drift to tap the number 3 center
pivot pin (index #17) halfway out at the ground
19 Remove the external snap rings from the
controls side.
number 4 pivot pin (index #15) at the non-steer
end of the machine. 28 Remove the external snap rings from the
end.
pivot pin (index #15) from the non-steer end.
Remove the number 4 outer arm (index #14) 29 Use a soft metal drift to tap the number 3 pivot
from the machine. pin (index #18) halfway out at the non-steer end
of the machine. Remove the number 3 outer
Crushing hazard. The number 4
arm (index #4) at the ground controls side from
outer arm (index #14) could
the machine.
become unbalanced and fall if not
properly supported when removed Crushing hazard. The number 3
from the machine. outer arm (index #4) at the ground
controls side could become
21 Attach a lifting strap from an overhead crane to
unbalanced and fall if not properly
the number 4 inner arm (index #13).
supported when removed from the
22 Remove the external snap rings from the machine.
number 4 pivot pin (index #3).
23 Use a soft metal drift to remove the number 4 the number 3 outer arm (index #4) at the engine
pivot pin (index #3). Remove the number 4 side.
inner arm (index #13) from the machine.
Crushing hazard. The number 4 number 3 center pivot pin (index #17) at the
inner arm (index #13) could engine side.
32 Use a soft metal drift to tap the number 3 center
properly supported when removed
pivot pin (index #17) at the engine side in the
from the machine.
other direction.
33 Use a soft metal drift to tap the number 3 pivot
the number 3 outer arm (index #4) at the
pin (index #18) at the non-steer end in the other
direction. Remove the number 3 outer arm
25 Support the number 3 inner arm (index #16) (index #4) from the engine side of the machine.
with a second overhead crane at the non-steer
end.
outer arm (index #4) at the engine
side could become unbalanced
and fall if not properly supported
when removed from the machine.
4 - 20 GS-2668 RT • GS-3268 RT Part No. 52302

34 Remove the cables from the lower cable tray. 43 Attach a lifting strap from an overhead crane to
Lay the cables off to the side of the machine. the number 2 outer arm (index #20) at the
35 Remove the mounting fasteners from the lower
cable tray mounting bracket on the number 2 44 Support the number 2 inner arm (index #19)
center pivot pin (index #7) at the engine side of with a second overhead crane at the non-steer
the machine. end.
36 Remove the mounting fasteners from the lower 45 Remove the external snap rings from the
cable tray supports at both ends of the lower number 2 center pivot pin (index #7) at the
cable tray. ground controls side.
37 Remove the lower cable tray from the machine. 46 Use a soft metal drift to remove the number 2
center pivot pin (index #7) at the ground
controls side.
are kinked or pinched. 47 Remove the external snap rings from the
number 2 pivot pin (index #21) at the non steer
end.
the lug on the rod end of the lift cylinder.
39 Remove the pin retaining fasteners from the
pin (index #21) halfway out at the non-steer end
cylinder rod-end pivot pin (index #5). Use a soft
metal drift to remove the pin.
arm (index #20) at the ground controls side
Crushing hazard. The cylinder from the machine.
could fall if not properly supported
when the pin is removed.
outer arm (index #20) at the
40 Lower the cylinder onto the number 1 center ground controls side could
pivot pin (index #9). become unbalanced and fall if not
41 Remove the external snap rings from the from the machine.
number 3 pivot pin (index #6) at the steer end.
42 Use a soft metal drift to remove the number 3 the number 2 outer arm (index #20) at the
pivot pin (index #6) at the steer end. Remove engine side.
the number 3 inner arm (index #16) from the
machine. 50 Remove the external snap rings from the
number 2 center pivot pin (index #7) at the
Crushing hazard. The number 3 engine side.
inner arm (index #16) could
become unbalanced and fall if not 51 Use a soft metal drift to remove the number 2
properly supported when removed center pivot pin (index #7) at the engine side.
from the machine.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 21

52 Use a soft metal drift to tap the number 2 pivot 57 Tag and disconnect the wiring from the solenoid
pin (index #21) at the non steer end in the other valve on the lift cylinder.
58 Remove the cables from the number 1 inner
(index #20) from the engine side of the
arm (index #10). Lay the cables off to the side
machine.
of the machine.
engine side could become
are kinked or pinched.
supported when removed from the 59 Remove the LPG tank.
machine.
60 Remove the LPG tank bracket mounting
53 Support the number 1 outer arm (index #23) fasteners. Remove the LPG tank bracket from
with a second overhead crane at the steer end. the machine.
54 Remove the external snap rings from the 61 Raise the scissor assembly slightly and return
number 2 pivot pin (index #8) at the steer end. the safety arm to the stowed position. Lower
the scissor assembly.
pivot pin (index #8) at the steer end. Remove Crushing hazard. The scissor
the number 2 inner arm (index #19) from the assembly could become
machine. unbalanced and fall if not properly
supported when the safety arm is
returned to the stowed position.
become unbalanced and fall if not 62 Support and secure the entry ladder to an
properly supported when removed appropriate lifting device. Remove the entry
from the machine. ladder mounting fasteners. Remove the entry
ladder from the machine.
56 Tag, disconnect and plug the hydraulic hose on
the lift cylinder. Cap the fitting on the cylinder. Crushing hazard. The entry ladder
could become unbalanced and fall
if not properly supported and
secured to the lifting device.
connections very slowly to allow 63 Secure both ends of the scissor arms together
the oil pressure to dissipate with a strap or other suitable device.
or spray.
4 - 22 GS-2668 RT • GS-3268 RT Part No. 52302

64 Attach each end of a lifting strap to each end of 71 Remove the pin retaining fasteners from the
the scissor assembly. cylinder barrel-end pivot pin (index #22). Use a
soft metal drift to remove the pin. Remove the
65 Attach an overhead crane to the center of the
cylinder from the scissor assembly.
strap.
Crushing hazard. The cylinder
number 1 pivot pin(s) (index #11). Use a soft
if not properly supported when
metal drift to remove the pin(s).
removed from the assembly.
Crushing hazard. The scissor
assembly could fall if not properly
the number 1 outer arm (index #23).
supported by the overhead crane.
73 Support the number 1 inner arm (index #10)
67 Lift the scissor assembly slightly and slide the
with a second overhead crane.
scissor assembly towards the non-steer end of
the machine to allow the wear pads to slide out 74 Remove the external snap rings from the
of the channel. number 1 center pivot pin (index #9).
68 Remove the scissor assembly from the 75 Use a soft metal drift to remove the number 1
machine and place it on a structure capable of center pivot pin (index #9).
supporting it.
Crushing hazard. The scissor assembly could become
assembly could become unbalanced and fall if not properly
unbalanced and fall if not properly supported when the center pivot
supported and secured to the pin is removed.
overhead crane.
76 Remove the number 1 outer arm (index #23)
During removal, the lifting strap from the assembly.
connected to the overhead crane
will need to be carefully adjusted
for proper balancing.
69 Remove the straps securing the scissor arms properly supported when removed
together. from the machine.
the lug on the rod end of the lift cylinder. Raise
the rod end of the cylinder to a vertical position.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 23

1 16
2 17
3 18
4 19
20
5
21
6
22
7
8 23
9 24
10 25
26
11
27
12 28
13 29
14 30
15
GS-3268
Steer End Non-steer End
2 Number 5 center pivot pin 17 Number 5 inner arm
3 Upper lift cylinder rod-end pivot pin 18 Number 5 outer arm
7 Number 3 outer arm 22 Number 4 pivot pin (non-steer end)
8 Number 3 center pivot pin 23 Upper lift cylinder barrel-end pivot pin
9 Lower lift cylinder rod-end pivot pin 24 Number 3 inner arm
13 Number 1 center pivot pin 28 Number 2 pivot pin (non-steer end)
14 Number 1 inner arm 29 Lower lift cylinder barrel-end pivot pin
15 Number 1 pivot pin(s) (steer end) 30 Number 1 outer arm
4 - 24 GS-2668 RT • GS-3268 RT Part No. 52302

3-2 6 Remove the external snap rings from the

Scissor Assembly, GS-3268 RT end.
How to Disassemble the pivot pin (index #19) from the non-steer end of
Scissor Assembly, GS-3268 RT the machine. Remove the number 5 outer arm
(index #18) from the machine.
Bodily injury hazard. This
procedure requires specific repair Crushing hazard. The number 5
skills, lifting equipment and a outer arm (index #18) could
suitable workshop. Attempting this become unbalanced and fall if not
procedure without these skills and properly supported when removed
tools could result in death or from the machine.
8 Remove the cable clamps from the number 5
component damage. Dealer
inner arm (index #17) and the upper cable tray.
service is required.
Lay the cables off to the side of the machine.
When removing a hose assembly
and/or hose must be replaced and
then torqued to specification
during installation. Refer to 9 Tag, disconnect and plug the hydraulic hose on
Section Two, Hydraulic Hose and the upper lift cylinder. Cap the fitting on the
Fitting Torque Specifications. cylinder.
1 Remove the platform. See 2-1, How to Remove Bodily injury hazard. Spraying
the Platform. hydraulic oil can penetrate and
2 Remove the cables from the side of the number
5 outer arm (index #18) at the engine side.
Component damage hazard. gradually. Do not allow oil to squirt
Cables can be damaged if they or spray.
3 Attach a lifting strap from an overhead crane to the lug on the rod end of the upper lift cylinder.
4 Remove the external snap rings from the upper cylinder rod-end pivot pin (index #3). Use
number 5 center pivot pin (index #2). a soft metal drift to remove the pin.
5 Use a soft metal drift to remove the number 5 Crushing hazard. The cylinder
center pivot pin (index #2). could fall if not properly supported
when the pin is removed.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 25

12 Lower the cylinder onto the number 3 center 24 Raise the platform approximately 10 feet / 3 m.
pivot pin (index #8).
25 Lift the safety arm, move it to the center of the
13 Attach a lifting strap from an overhead crane to scissor arm and rotate down to a vertical
the number 5 inner arm (index #17). position. Lower the scissor assembly onto the
safety arm.
number 5 pivot pin (index #4). Crushing hazard. Keep hands
clear of the safety arm when
pivot pin (index #4). Remove the number 5
inner arm (index #17) from the machine. 26 Turn the key switch to the off position and push
in the red Emergency Stop buttons to the off
controls.
properly supported when removed 27 Attach a lifting strap from an overhead crane to
from the machine. the number 4 outer arm (index #21) at the
16 Remove the mounting fasteners from the upper
cable tray mounting bracket on the number 4 28 Support the number 4 inner arm (index #20)
center pivot pin (index #5) at the engine side of with a second overhead crane at the non-steer
the machine. end.
17 Remove the mounting fasteners from the upper 29 Remove the external snap rings from the
cable tray supports at both ends of the upper number 4 center pivot pin (index #5) at the
cable tray. ground controls side.
18 Remove the upper cable tray. 30 Use a soft metal drift to remove the number 4
19 Tag and disconnect the wiring from the solenoid
controls side.
valve on the lift cylinder.
20 Remove the safety arm from the number 4 inner
arm (index #20).
end.
21 Install the safety arm on the number 2 inner arm
(index #26) at the steer end of the machine.
22 Connect the platform controls to the quick of the machine. Remove the number 4 outer
disconnect plug to allow the machine to arm (index #21) at the ground controls side
operate. from the machine.
23 Turn the key switch to ground control and pull Crushing hazard. The number 4
out the red Emergency Stop buttons to the on outer arm (index #21) at the
position at both the ground and platform ground controls side could
controls. Start the engine. become unbalanced and fall if not
from the machine.
4 - 26 GS-2668 RT • GS-3268 RT Part No. 52302

33 Attach a lifting strap from an overhead crane to 40 Remove the pin retaining fasteners from the
the number 4 outer arm (index #21) at the upper cylinder barrel-end pivot pin (index #23).
engine side. Use a soft metal drift to remove the pin.
Remove the cylinder from the machine.
number 4 center pivot pin (index #5) at the Crushing hazard. The cylinder
engine side. could become unbalanced and fall
when removed from the machine if
not properly supported.
center pivot pin (index #5) at the engine side.
Component damage hazard. Be
careful not to damage the valve or
pin (index #22) in the other direction. Remove
fittings on the cylinder while
the number 4 outer arm (index #21) from the
removing it from the machine.
engine side of the machine.
outer arm at the engine side
(index #21) could become
unbalanced and fall if not properly 42 Support the number 3 inner arm (index #24)
supported when removed from the with a second overhead crane at the non-steer
machine. end.
37 Remove the external snap rings from the 43 Remove the external snap rings from the
number 4 pivot pin (index #6) at the steer end number 3 center pivot pin (index #8) at the
of the machine. ground controls side.
38 Use a soft metal drift to remove the number 4 44 Use a soft metal drift to tap the number 3 center
pivot pin (index #6) at the steer end. Remove pivot pin (index #8) halfway out at the ground
the number 4 inner arm (index #20) from the controls side.
machine.
Crushing hazard. The number 4 number 3 pivot pin (index #25) at the non steer
inner arm (index #20) could end.
from the machine.
39 Attach a lifting strap from an overhead crane to arm (index #7) at the ground controls side from
the lug on the rod end of the upper lift cylinder. the machine.
Raise the rod end of the cylinder to a vertical
position.
outer arm (index #7) at the ground
controls side could become
machine.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 27

47 Attach a lifting strap from an overhead crane to 57 Remove the pin retaining fasteners from the
the number 3 outer arm (index #7) at the engine lower cylinder rod-end pivot pin (index #9). Use
side. a soft metal drift to remove the pin.
48 Remove the external snap rings from the Crushing hazard. The cylinder
number 3 center pivot pin (index #8) at the could fall if not properly supported
engine side. when the pin is removed.
49 Use a soft metal drift to tap the number 3 center 58 Lower the cylinder onto the number 1 center
pivot pin (index #8) at the engine side in the pivot pin (index #13).
other direction.
50 Use a soft metal drift to tap the number 3 pivot number 3 pivot pin (index #10) at the steer end.
pin (index #25) at the non-steer end in the other
pivot pin (index #10) at the steer end. Remove
(index #7) from the engine side of the machine.
the number 3 inner arm (index #24) from the
Crushing hazard. The number 3 machine.
outer arm (index #7) at the engine
side could become unbalanced
and fall if not properly supported
when removed from the machine.
51 Remove the cables from the number 3 inner from the machine.
of the machine.
52 Remove the cables from the lower cable tray. ground controls side.
Lay the cables off to the side of the machine.
53 Remove the mounting fasteners from the lower with a second overhead crane at the non-steer
cable tray mounting bracket on the number 2 end.
center pivot pin (index #11) at the engine side
of the machine.
number 2 center pivot pin (index #11) at the
54 Remove the mounting fasteners from the lower ground controls side.
cable tray supports at both ends of the lower
cable tray.
55 Remove the lower cable tray from the machine. controls side.
Component damage hazard. 65 Remove the external snap rings from the
Cables can be damaged if they number 2 pivot pin (index #28) at the non steer
are kinked or pinched. end.
the lug on the rod end of the lower lift cylinder.
4 - 28 GS-2668 RT • GS-3268 RT Part No. 52302

66 Use a soft metal drift to tap the number 2 pivot 73 Use a soft metal drift to remove the number 2
pin (index #28) halfway out at the non-steer end pivot pin (index #12) at the steer end. Remove
of the machine. Remove the number 2 outer the number 2 inner arm (index #26) from the
arm (index #27) at the ground controls side machine.
from the machine.
Crushing hazard. The number 2 inner arm (index #26) could
outer arm (index #27) at the become unbalanced and fall if not
ground controls side could properly supported when it is
become unbalanced and fall if not removed from the machine.
74 Support and secure the entry ladder to an
from the machine.
appropriate lifting device. Then remove the
67 Attach a lifting strap from an overhead crane to entry ladder mounting fasteners. Remove the
the number 2 outer arm (index #27) at the entry ladder from the machine.
engine side.
Crushing hazard. The entry ladder
68 Remove the external snap rings from the could become unbalanced and fall
number 2 center pivot pin (index #11) at the if not properly supported and
engine side. secured to the lifting device.
69 Use a soft metal drift to remove the number 2 75 Disconnect and plug the hydraulic hose on the
center pivot pin (index #11) at the engine side. lift cylinder. Cap the fitting on the cylinder.
70 Use a soft metal drift to tap the number 2 pivot Bodily injury hazard. Spraying
pin (index #28) at the non-steer end in the other hydraulic oil can penetrate and
direction. Remove the number 2 outer arm burn skin. Loosen hydraulic
(index #27) from the engine side of the connections very slowly to allow
machine. the oil pressure to dissipate
Crushing hazard. The number 2 or spray.
engine side could become 76 Tag and disconnect the wiring from the solenoid
unbalanced and fall if not properly valve on the lift cylinder.
77 Remove the cables from the number 1 inner
machine.
71 Support the number 1 outer arm (index #30) of the machine.
with a second overhead crane at the steer end.
78 Remove the LPG tank.
79 Remove the LPG tank bracket mounting
number 2 pivot pin (index #12) at the steer end.
fasteners. Remove the LPG tank bracket from
the machine.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 29

80 Raise the scissor assembly slightly and return 87 Remove the straps securing the scissor arms
the safety arm to the stowed position. Lower together.
the scissor assembly. Remove the straps.
Crushing hazard. The scissor the lug on the rod end of the lower lift cylinder.
assembly could become Raise the rod end of the cylinder to a vertical
unbalanced and fall if not properly position.
supported when the safety arm is
returned to the stowed position.
lower cylinder barrel-end pivot pin (index #29).
81 Secure both ends of the scissor arms together Use a soft metal drift to remove the pin.
with a strap or suitable device. Remove the cylinder from the scissor
assembly.
82 Attach each end of a lifting strap of ample
capacity to each end of the scissor assembly. Crushing hazard. The cylinder
83 Attach an overhead crane to the center of the
if not properly supported when
strap.
removed from the assembly.
number 1 pivot pin(s) (index #15). Use a soft
metal drift to remove the pin(s).
with a second overhead crane.
assembly could fall if not properly
supported by the overhead crane. 92 Remove the external snap rings from the
number 1 center pivot pin (index #13).
85 Lift the scissor assembly slightly and slide the
scissor assembly towards the non-steer end of 93 Use a soft metal drift to remove the number 1
the machine to allow the wear pads to slide out center pivot pin (index #13).
of the channel.
86 Remove the scissor assembly from the assembly could become
machine and place it on a structure capable of unbalanced and fall if not properly
supporting it. supported when removed from the
machine.
assembly could become 94 Remove the number 1 outer arm (index #30)
unbalanced and fall if not properly from the assembly.
supported and secured to the
overhead crane.
outer arm (index #30) could
During removal, the lifting strap become unbalanced and fall if not
connected to the overhead crane properly supported when removed
will need to be carefully adjusted from the machine.
for proper balancing.
4 - 30 GS-2668 RT • GS-3268 RT Part No. 52302

3-3 8 Turn the key switch to the off position and push
in the red Emergency Stop buttons to the off
Wear Pads position at both the ground and platform
controls.
How to Replace the Scissor Arm 9 Secure both ends of the scissor arms together
Wear Pads with a strap or other suitable device.
1 Remove the platform. See 2-1, How to Remove 10 Attach a strap from an overhead crane to the
the Platform. non-steer end of the scissor arms.
2 Remove the mounting fasteners from the 11 Raise the scissor arms slightly at the non-steer
stationary wear pads on the platform. end with the overhead crane just enough to
take the pressure off of the non-steer end slide
Note the position of the wear pads
blocks.
before they are removed so when
the new ones are installed they 12 Remove the pin retaining fasteners from the
will be in the correct position. slide block pivot pin.
3 Connect the platform controls to the quick 13 Place a rod through the pin and twist to remove
disconnect plug to allow the machine to the pin.
operate.
controls. Start the engine.
5 Raise the platform approximately 10 feet / 3 m.
6 Lift the safety arm, move it to the center of the
scissor arm and rotate down to a vertical
position. 14 Remove the slide block and remove the wear
7 Lower the scissor arms onto the safety arm. pad mounting fasteners.
Crushing hazard. Keep hands 15 Install the new wear pad.

clear of the safety arm when 16 Repeat steps 12 through 15 for the other wear
lowering the scissor arms. pad slide block.
17 Install the wear pad slide blocks into the drive
chassis and install the slide block pivot pins and
pin retaining fasteners.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 31

3-4 3 Lower the platform onto the safety arm.

Lift Cylinder(s) Crushing hazard. Keep hands
The lift cylinders are single acting hydraulic lowering the platform.
cylinders. The GS-2668 RT uses one lift cylinder; 4 Tag and disconnect the wiring from the solenoid
the GS-3268 RT uses two. Each lift cylinder is valve at the barrel end of the lift cylinder.
equipped with a check valve to prevent movement
in the event of a hydraulic line failure. 5 Before serial number 40207: Tag and
disconnect the manual lowering cable from the
How to Remove the Lift Cylinder solenoid.
GS-2668 RT: During assembly, the manual

platform lowering cable needs to
Bodily injury hazard. This be properly adjusted. See 6-1,
procedure requires specific repair How to Adjust the Manual Platform
skills, lifting equipment and a Lowering Cable.
suitable workshop. Attempting this
procedure without these skills and 6 Tag, disconnect and plug the hydraulic hose
tools could result in death or from the lift cylinder. Cap the fitting on the
serious injury and significant cylinder.
component damage. Dealer Bodily injury hazard. Spraying
service is strongly recommended. hydraulic oil can penetrate and
When removing a hose assembly burn skin. Loosen hydraulic
or fitting, the O-ring on the fitting connections very slowly to allow
and/or hose must be replaced and the oil pressure to dissipate
then torqued to specification gradually. Do not allow oil to squirt
during installation. Refer to or spray.
Section Two, Hydraulic Hose and 7 Attach a strap from an overhead crane or
Fitting Torque Specifications. similar lifting device to the rod end of the lift
1 Raise the platform approximately 10 feet / 3 m. cylinder for support.
2 Lift the safety arm, move to the center of the 8 Remove the lift cylinder rod-end pivot pin
scissor arm and rotate down to a vertical retaining fastener. Use a soft metal drift to
position. remove the pin.
Crushing hazard. The lift cylinder
will fall if not properly supported.
4 - 32 GS-2668 RT • GS-3268 RT Part No. 52302

9 Lower the cylinder onto the number 1 center GS-3268 RT:

pivot pin.
Bodily injury hazard. This
10 Support and secure the entry ladder to an procedure requires specific repair
appropriate lifting device. Remove the entry skills, lifting equipment and a
ladder mounting fasteners. Remove the entry suitable workshop. Attempting this
ladder from the machine. procedure without these skills and
tools could result in death or
component damage. Dealer
service is strongly recommended.
secured to the lifting device when
removed from the machine. When removing a hose assembly
11 Remove the lift cylinder barrel-end pivot pin or fitting, the O-ring on the fitting
retaining fastener. Use a soft metal drift to and/or hose must be replaced and
remove the pin. then torqued to specification
during installation. Refer to
Crushing hazard. The lift cylinder Section Two, Hydraulic Hose and
will fall if not properly supported. Fitting Torque Specifications.
12 Carefully pull the lift cylinder out the non-steer 1 Start the engine and raise the platform
end of the machine through the scissor arms. approximately 10 feet / 3 m.
Crushing hazard. The lift cylinder 2 Lift the safety arm, move to the center of the
could become unbalanced and fall scissor arm and rotate down to a vertical
if not properly supported when position.
removed from the machine.
3 Lower the platform onto the safety arm.
Component damage hazard. Be
careful not to damage the valve or Crushing hazard. Keep hands
fittings on the cylinder while clear of the safety arm when
removing it from the machine. lowering the platform.
4 Tag and disconnect the wiring from the solenoid
valve at the barrel end of the lift cylinder.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 33

5 Tag, disconnect and plug the hydraulic hose 10 Support and secure the lift cylinder to an
from the lift cylinder. Cap the fitting on the appropriate lifting device.
cylinder.
11 Remove the external snap ring from the lift
Bodily injury hazard. Spraying cylinder barrel-end pivot pin. Use a soft metal
hydraulic oil can penetrate and drift to remove the pin.
gradually. Do not allow oil to squirt 12 Carefully pull the lift cylinder out the non-steer
or spray. end of the machine through the scissor arms.
6 Attach a lifting strap from an overhead crane or Crushing hazard. The lift cylinder
similar lifting device to the rod end of the lift could become unbalanced and fall
cylinder for support. if not properly supported when
7 Remove the external snap ring from the lift
cylinder rod-end pivot pin. Use a soft metal drift Component damage hazard. Be
to remove the pin. careful not to damage the valve or
fittings on the cylinder while
removing it from the machine.
8 Lower the cylinder to a horizontal position.
If removing the upper lift cylinder, disregard
step 9.
9 To remove the lower cylinder, support and
secure the entry ladder to an appropriate lifting
device. Remove the entry ladder mounting
fasteners. Remove the entry ladder from the
machine.
secured to the lifting device when
4 - 34 GS-2668 RT • GS-3268 RT Part No. 52302

REV B
Kubota D905 Engine
4-1 4-3
Timing Adjustment Engine RPM
Complete information to perform this procedure is How to Adjust the RPM
available in the Kubota D905 Workshop Manual
(Kubota part number 97897-00870). 1 Start the engine from the ground controls.
2 Hold the start toggle switch to the start position
Kubota D905 Workshop Manual and check the engine RPM on the diagnostic
Genie part number 52229 display. Refer to Section 2, Specifications.
Proceed to step 4 if the low idle is correct.
3 To correct the low idle speed, loosen the lock
nut, then turn the low idle adjustment screw
4-2 clockwise to increase the rpm or
Glow Plugs counterclockwise to decrease the rpm. Tighten
the lock nut and recheck the rpm.
How to Check the Glow Plugs a b

engine turned off.
1 Connect the leads from an ohmmeter between
the far left glow plug and ground.
Result: The resistance should be approximately
1Ω.
2 If the ohm reading is different than 1Ω, remove
the wire and connector plate from the three
individual glow plugs. Then, one glow plug at a
time, measure the resistance between the glow
d c
plug and ground.
a high idle solenoid
Result: The resistance should be approximately b low idle adjustment screw
1.8Ω for each individual glow plug. c lock nut
d high idle adjustment nut
3 Install the connector plate and wires to all three
glow plugs. 4 Move the engine idle control switch to high idle
(rabbit symbol) from the ground controls.
out the red Emergency Stop button to the on 5 Hold the start toggle switch to the start position
position. and check the engine RPM on the diagnostic
display. Refer to Section 2, Specifications.
5 Connect the red positive (+) lead from a volt
meter to the number three glow plug. Connect 6 To correct the high idle speed, loosen the lock
the black negative (-) lead to ground. nut on the solenoid, then turn the solenoid boot
counterclockwise to increase the rpm or
6 Hold the glow plug switch in the on position. clockwise to decrease the rpm. Tighten the lock
Result: The volt meter should read 12V DC or nut and recheck the rpm.
more.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 35

KUBOTA D905 ENGINE REV B
4-4 How to Install the Flex Plate

Flex Plate 1 Install the flex plate onto the flywheel with the
raised spline toward the pump.
The flex plate couples the engine to the pump. The
flex plate is bolted to the engine flywheel and has a Install the coupler onto the pump
splined cut-out in the center to engage the pump shaft with the set screw towards
coupler. the pump. Leave a
1/32 inch / 0.8 mm gap between
How to Remove the Flex Plate the coupler and pump end plate.
Apply Loctite® removable thread
1 Attach a lifting strap from an overhead crane to locker to the coupler set screw
the pump assembly for support. Do not lift it. and torque the set screw to
65-70 ft-lbs / 88-95 Nm.
2 Remove all of the pump mounting plate to
engine fasteners. 2 Apply Loctite® removable thread locker to the
flex plate mounting fasteners. Torque the flex
3 Carefully pull the pump assembly away from the
plate mounting fasteners to 36 ft-lbs / 49 Nm.
engine and secure it from moving.
Component damage hazard. Do
not force the drive pump during
Hoses can be damaged if they are
installation or the flex plate splines
kinked or pinched.
may become damaged.
4 Remove the flex plate mounting fasteners.
Remove the flex plate from the flywheel. a b c d e
a pump
b pump shaft
c pump coupler
d flex plate
e flywheel
f 1/32 inch / 0.8 mm gap
4 - 36 GS-2668 RT • GS-3268 RT Part No. 52302

REV B KUBOTA D905 ENGINE
4-5 a b
Coolant Temperature and Oil

Pressure Switches
The engine coolant temperature switch is a
normally open switch. The switch contacts close at
approximately 225°F / 107°C. If the coolant
temperature rises above the switch point, the
switch contacts close and the engine will shut off to
prevent damage. The engine will not start until the
temperature drops below the switch point. An over-
temperature indicator light at the ground controls
should turn on when the switch closes.
The engine oil pressure switch is a normally closed

switch. The switch contacts open at approximately
7 psi / 0.48 bar. If the oil pressure drops below the
switch point, the contacts open and the engine will
shut off to prevent damage. A low oil pressure
indicator light at the ground controls should turn on
a coolant temperature switch
when the switch opens. b oil pressure switch
How to Replace the Coolant 2 Tag and disconnect the wiring from the switch.
Remove the switch from the engine.
Temperature and Oil Pressure
Switches Bodily injury hazard. Contact with
hot engine fluids or components
Perform this procedure with the may cause severe burns.
engine off.
3 Install the new switch and tighten. Torque
1 Open the engine side cover and pull up on the to 8-18 ft-lbs / 11-24 Nm.
lock pin on the engine pivot tray located under
Always use pipe thread sealant
the radiator. Swing the engine pivot tray out and
when installing a new switch.
away from the machine to access both
switches.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 37

Kubota DF750 / DF752 Engine REV B
5-1 5-3
Timing Adjustment - Choke Adjustment -
Gasoline/LPG Models Gasoline/LPG Models
The ignition timing cannot be The choke is solenoid-operated and functions only
adjusted. The timing adjustment in the gasoline mode. The choke will not operate in
screw is factory sealed with a LPG mode.
tamper resistant cap installed by
the manufacturer. If service or
repair is needed, contact your
local Kubota dealer. 5-4
Flex Plate
5-2 See 4-4, Flex Plate.
Carburetor Adjustment -
Gasoline/LPG Models
5-5
The carburetor cannot be Coolant Temperature and Oil
adjusted. The carburetor mixture
screws are factory sealed with
Pressure Switches
tamper resistant caps installed by
the manufacturer. If service or See 4-5, Coolant Temperature and Oil Pressure
repair is needed, contact your Switches.
local Kubota dealer.
Complete repair information for the Kubota DF750 Complete repair information for the Kubota DF752
engine is available in the engine is available in the
Kubota DF750 Workshop Manual Kubota DF752 Workshop Manual
(Kubota part number 97897-00643). (Kubota part number 97897-02100).
Kubota DF750 Workshop Manual Kubota DF752 Workshop Manual

4 - 38 GS-2668 RT • GS-3268 RT Part No. 52302

REV B KUBOTA DF750 / DF752 ENGINE
5-6 a b c d
Engine RPM
How to Adjust the RPM

The on-board self diagnostics
incorporate a built-in engine
tachometer. The first two digits of
a solenoid boot
the engine rpm are displayed on b threaded rod
the diagnostic display when the c yoke locknut
start toggle switch is moved to the d yoke
start position with the engine
4 Move the engine idle control switch to high idle
running. Engine rpm equals the
first two digits multiplied by 100.
Perform this procedure in gasoline
and check the engine RPM on the diagnostic
mode with the engine at normal
operating temperature.
6 To correct the high idle speed, loosen the yoke
1 Start the engine from the ground controls.
lock nut on the high idle solenoid, then turn the
2 Hold the start toggle switch to the start position high idle adjustment nut and solenoid boot
and check the engine RPM on the diagnostic counterclockwise to increase the rpm or
display. Refer to Section 2, Specifications. clockwise to decrease the rpm. Tighten the
Proceed to step 4 if the low idle is correct. yoke lock nut and recheck the rpm.
3 To correct the low idle speed, turn the low idle Be sure the solenoid fully retracts
adjustment screw on the carburetor clockwise when activating high idle.
to increase rpm or counterclockwise to
decrease rpm.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 39

Perkins 403C-11 Engine REV A
6-1 6-2
Engine RPM Timing Adjustment
How to Adjust the RPM Complete information to perform this procedure is

available in the Perkins 403C-11 Workshop
1 Start the engine from the ground controls. Manual (Perkins part number TPD1458).
and check the engine RPM on the diagnostic Perkins 403C-11 Workshop Manual
display. Refer to Section 2, Specifications. Genie part number 84817
Proceed to step 4 if the low idle is correct.
3 To correct the low idle speed, loosen the
locknut on the low idle adjustment screw. Turn
the low idle adjustment screw on the linkage
clockwise to increase rpm or counterclockwise
to decrease rpm. Tighten the lock nut and
recheck the rpm. See the illustration.
4 Move the engine idle control switch to high idle
and check the engine RPM on the diagnostic
6 To correct the high idle speed, loosen the yoke
lock nut on the high idle solenoid, then turn the
high idle adjustment nut and solenoid boot
counterclockwise to increase the rpm or
clockwise to decrease the rpm. Tighten the
yoke lock nut and recheck the rpm. See the
illustration.
Be sure the solenoid fully retracts
when activating high idle. a b c d e
a solenoid
b yoke locknut
c yoke
d low idle lock nut
e low idle adjustment screw
4 - 40 GS-2668 RT • GS-3268 RT Part No. 52302

REV A PERKINS 403C-11 ENGINE
6-3 How to Replace the Coolant

Flex Plate Temperature and Oil Pressure
Switches
See 4-4, Flex Plate.
engine off.
1 Open the engine side cover and pull up on the
6-4 lock pin on the engine pivot tray located under
Coolant Temperature and Oil the radiator. Swing the engine pivot tray out and
Pressure Switches away from the machine to access both
switches.
The engine coolant temperature switch is a 2 Coolant temperature switch: Tag and
normally open switch. The switch contacts close at disconnect the wiring from the switch, located
approximately 221°F / 105°C. If the coolant at the engine coolant outlet just above the
temperature rises above the switch point, the alternator. Remove the switch from the engine.
switch contacts close and the engine will shut off to
prevent damage. The engine will not start until the Oil pressure switch: Tag and disconnect the
temperature drops below the switch point. wiring from the switch, located at the top of the
engine just in front of the valve rocker cover.
The engine oil pressure switch is a normally open Remove the switch from the engine.
switch. The switch contacts close at approximately
Bodily injury hazard. Contact with
4.27 psi / 0.3 bar. If the oil pressure drops below
hot engine fluids or components
the switch point, the contacts close and the engine
may cause severe burns.
will shut off to prevent damage.
3 Coolant temperature switch: Install the new
Before serial number GS6803-42382: A fault switch. Torque to 20 ft-lbs / 27 Nm.
indicator light at the ground controls should turn on
when either switch closes. Oil pressure switch: Install the new switch.
After serial number GS6803-42381: A fault code Torque to 88 in-lbs / 10 Nm.
will be shown in the diagnostic display window at
Always use pipe thread sealant
the ground controls when either switch closes.
when installing a new switch.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 41

Ground Controls REV B
7-1 8 Tighten the upper lock nut and repeat step 6 to

confirm the distance between the end of the
Auxiliary Platform Lowering lowering cable and the end of the lowering
valve.
Auxiliary Platform Lowering, 9 Install the cable mounting nut onto the lowering
GS-2668 RT valve.
(before serial number 40207) 10 Raise the platform and rotate the safety arm to
The manual platform lowering system lowers the
platform in the event of a main power failure. The 11 Pull the manual lowering handle at the ground
manual platform lowering cable is attached to the controls 2 to 3 times to ensure it is functioning
barrel end of the lift cylinder and is activated next correctly.
to the ground controls.
How to Adjust the Manual

Platform Lowering Cable a
1 Raise the platform approximately 10 feet / 3 m.

2 Lift the safety arm, move to the center of the b
scissor arm and rotate to a vertical position.
Crushing hazard. Keep hands c
d
4 Push the handle on the manual platform
lowering cable all the way in.
5 Disconnect the cable mounting nut from the
e
lowering valve at the barrel end of the lift
cylinder.
6 Pull the cable tight and measure the distance
between the end of the lowering cable and the
f
end of the lowering valve.
Result: The measurement should be 3/16 to
1/4 inch / 4.7 to 6.4 mm.
g
7 To adjust, loosen the upper lock nut on the
cable mounting bracket. Turn the lower lock nut AE
clockwise to decrease the distance or
a manual lowering cable sheath
counterclockwise to increase the distance. b upper lock nut
c cable mounting bracket
d lower lock nut
e cable mounting nut
f end of the lowering cable
g manual lowering valve
(hydraulic schematic item AE)
4 - 42 GS-2668 RT • GS-3268 RT Part No. 52302

REV B GROUND CONTROLS
Auxiliary Platform Lowering, 7-2

GS-3268 RT, and Function Speed Tuning
GS-2668 RT (after serial (after serial number GS6803-42381)
number 40206)
All machine function speeds are determined by the
In the event of a main power failure, activating the percentage of total ECM voltage output. The
function enable and manual platform lowering speeds of the following machine functions may be
buttons at the ground controls will lower the adjusted to compensate for wear in the hydraulic
platform. There is no adjustment required. pump and drive motors.
Before serial number 41824, two 6V DC batteries · Stowed drive speed

wired in series supply power for the manual · High torque drive speed
platform lowering function. These batteries are
located behind the ground control panel. · Raised drive speed
· Platform lift speed
After serial number 41823, the auxiliary platform
lowering circuit uses the main 12V battery for its To adjust the function speeds on machines before
power source. serial number GS6803-42382, see 1-3,
Function Speed Tuning (before serial number
How to Replace a Manual GS6803-42382).
Platform Lowering Battery For further information or assistance, consult the
(before serial number 41824) Genie Industries Service Department.
1 Open the ground controls cover. Tip-over hazard. Do not adjust the
2 Remove the ground control panel fasteners and specified in this procedure. Setting
open the panel. drive speed greater than
3 Tag and disconnect the wires from the battery specifications could cause the
to be removed. machine to tip over resulting in
death or serious injury.
4 Remove the battery from the machine.
Tip-over hazard. This procedure
5 Install the new battery and connect the wires. must only be performed by a
trained service professional.
6 Close the ground control panel and install the
Attempting this procedure without
fasteners.
the necessary skills will result in
7 Close the ground controls cover. death or serious injury.
How to
Determine the Revision Level
position at both platform and ground controls.
Result: The revision level of the ECM will
appear in the LED display window.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 43

GROUND CONTROLS REV B
How to b
a
Adjust the Stowed Drive Speed
c
Tip-over hazard. Do not adjust the
specified in this procedure. Setting d
drive speed greater than
specifications could cause the a diagnostic display
machine to tip over resulting in b blue platform up button
death or serious injury. c lift function enable button
d yellow platform down button
On machines with software
revision B1 or lower, stowed drive Result: TUNE SPEEDS is showing in the diagnostic
speeds in forward and reverse are display window. The ECM is now in
simultaneously adjusted, resulting programming mode.
in both directions of travel 5 Press the lift function enable button.
operating at the same speed.
On machines with software 6 Use the yellow platform down arrow to scroll to
revision C0 or higher, the stowed max high speed drive.
forward drive speed and the Result: MAX HIGH SPEED DRIVE is showing in the
stowed reverse drive speed may diagnostic display window.
be adjusted independent of one
another. See 7-2, How to 7 Press the lift function enable button.
Determine the Revision Level.
8 Press the yellow platform down button to
Models with software revision B1 or lower: decrease the drive speed or press the blue
platform up button to increase the drive speed.
1 Pull out the red Emergency Stop button to the Refer to Section 2, Specifications.
on position at the platform controls.
The performance achieved should
2 Push in the red Emergency Stop button to the always be within specifications.
off position at the ground controls.
9 Press the lift function enable button.
3 Turn the key switch to ground control.
10 Push in the red Emergency Stop button to the
4 Press and hold both the blue platform up and off position at the ground controls.
yellow platform down buttons. Pull out the red
Emergency Stop button to the on position at the 11 Check the stowed drive speed of the machine.
ground controls. Refer to the Maintenance procedure B-10, Test
the Drive Speed - Stowed Position.
4 - 44 GS-2668 RT • GS-3268 RT Part No. 52302

Models with software revision C0 or higher:

a b
1 Pull out the red Emergency Stop button to the
on position at the platform controls. c

off position at the ground controls. d

a diagnostic display
4 Press and hold both the blue platform up and b blue platform up button
yellow platform down buttons. Pull out the red c lift function enable button
Emergency Stop button to the on position at the
ground controls. 10 Press the lift function enable button.
Result: TUNE SPEEDS is showing in the diagnostic 11 Use the yellow platform down arrow to scroll to
display window. The ECM is now in max rev high speed drive.
programming mode.
Result: MAX REV HIGH SPEED DRIVE is showing in
5 Press the lift function enable button. the diagnostic display window.
6 Use the yellow platform down arrow to scroll to 12 Press the lift function enable button.
max fwd high speed drive.
Result: MAX FWD HIGH SPEED DRIVE is showing in decrease the drive speed or press the blue
the diagnostic display window. platform up button to increase the drive speed.
7 Press the lift function enable button. Refer to Section 2, Specifications.
8 Press the yellow platform down button to The performance achieved should
decrease the drive speed or press the blue always be within specifications.
platform up button to increase the drive speed. 14 Press the lift function enable button.
The performance achieved should off position at the ground controls.
always be within specifications.
16 Check the stowed drive speed of the machine.
9 Press the lift function enable button. Refer to the Maintenance procedure B-10, Test
Result: TUNE SPEEDS is showing in the diagnostic the Drive Speed - Stowed Position.
display window. The ECM is now in
programming mode.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 45

How to Adjust the b

a
High Torque Drive Speed
c
revision B1 or lower, high torque 4 Press and hold both the blue platform up and
drive speeds in forward and yellow platform down buttons. Pull out the red
reverse are simultaneously Emergency Stop button to the on position at the
adjusted, resulting in both ground controls.
directions of travel operating at the Result: TUNE SPEEDS is showing in the diagnostic
same speed. display window. The ECM is now in
On machines with software programming mode.
revision C0 or higher, the high
torque forward drive speed and 5 Press the lift function enable button.
the high torque reverse drive 6 Use the yellow platform down arrow to scroll to
speed may be adjusted max high torque drive.
independent of one another. See
7-2, How to Determine the Result: MAX HIGH TORQUE DRIVE is showing in the
Revision Level. diagnostic display window.
Models with software revision B1 or lower: 7 Press the lift function enable button.
1 Pull out the red Emergency Stop button to the 8 Press the yellow platform down button to
on position at the platform controls. decrease the drive speed or press the blue
platform up button to increase the drive speed.
2 Push in the red Emergency Stop button to the Refer to Section 2, Specifications.
3 Turn the key switch to ground control. always be within specifications.
4 - 46 GS-2668 RT • GS-3268 RT Part No. 52302


a b


c lift function enable button
yellow platform down buttons. Pull out the red d yellow platform down button
programming mode.
Result: MAX REV HIGH TORQUE DRIVE is showing in
max fwd high torque drive.
Result: MAX FWD HIGH TORQUE DRIVE is showing in decrease the drive speed or press the blue
8 Press the yellow platform down button to always be within specifications.
decrease the drive speed or press the blue
Result: TUNE SPEEDS is showing in the diagnostic
programming mode.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 47

How to b
a
Adjust the Raised Drive Speed
c
revision B1 or lower, raised drive
speeds in forward and reverse are 6 Use the yellow platform down arrow to scroll to
simultaneously adjusted, resulting raised drive speed.
in both directions of travel
operating at the same speed. Result: MAX RAISED DRIVE SPEED is showing in the
On machines with software diagnostic display window.
revision C0 or higher, the raised 7 Press the lift function enable button.
forward drive speed and the raised
reverse drive speed may be 8 Press the yellow platform down button to
adjusted independent of one decrease the raised drive speed or press the
another. See 7-2, How to blue platform up button to increase the raised
Determine the Revision Level. drive speed. Refer to Section 2, Specifications.
Models with software revision B1 or lower: The performance achieved should

on position at the platform controls. 9 Press the lift function enable button.
2 Push in the red Emergency Stop button to the 10 Push in the red Emergency Stop button to the
off position at the ground controls. off position at the ground controls.
3 Turn the key switch to ground control. 11 Check the raised drive speed of the machine.
Refer to the Maintenance procedure B-11, Test
4 Press and hold both the blue platform up and the Drive Speed - Raised Position.
yellow platform down buttons. Pull out the red
ground controls.
programming mode.
4 - 48 GS-2668 RT • GS-3268 RT Part No. 52302


a b


yellow platform down buttons. Pull out the red c lift function enable button
programming mode.
Result: MAX REV RAISED DRIVE SPEED is showing in
max fwd high torque drive.
Result: MAX FWD RAISED DRIVE SPEED is showing in decrease the drive speed or press the blue
7 Press the lift function enable button. Refer to Section 2, Specifications.
8 Press the yellow platform down button to The performance achieved should
decrease the drive speed or press the blue always be within specifications.
16 Check the raised drive speed of the machine.
9 Press the lift function enable button. Refer to the Maintenance procedure B-11, Test
Result: TUNE SPEEDS is showing in the diagnostic the Drive Speed - Raised Position.
programming mode.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 49

How to b
a
Adjust the Lift Speed
c
d
off position at the ground controls. a diagnostic display
b blue platform up button
3 Turn the key switch to ground control. c lift function enable button
4 Press and hold both the blue platform up and
yellow platform down buttons. Pull out the red 8 Press the yellow platform down button to
Emergency Stop button to the on position at the decrease the maximum lift speed or press the
ground controls. blue platform up button to increase the
Result: TUNE SPEEDS is showing in the diagnostic maximum lift speed. Refer to Section 2,
display window. The ECM is now in Specifications.
programming mode. The performance achieved should
5 Press the lift function enable button. always be within specifications.
lift speed. 10 Push in the red Emergency Stop button to the
Result: MAX LIFT SPEED is showing in the off position at the ground controls.
diagnostic display window. 11 Check the lift speed of the machine. Refer to
7 Press the lift function enable button. Section 2, Specifications.
4 - 50 GS-2668 RT • GS-3268 RT Part No. 52302

7-3 Machine Option Definitions

Software Configuration
Descent Delay: This option halts descent at
(after serial number GS6803-42381)
approximately 12 feet / 3.6 m. All controls must
be released for 4 to 6 seconds before descent
How to Configure the Software is re-enabled. Required for Europe.
The Electronic Control Module (ECM) contains Lift/Drive Cut Out: Lift and drive functions are
programming for all configurations of the GS-68. disabled when the down limit switch is
Models after serial number GS6803-42381 can be activated and the machine is on a slope
adjusted to a different configuration using the exceeding the rating on the serial plate.
buttons at the ground controls. Activated for all machines.
ANSI and CSA models: Motion Alarm: The motion alarm will sound
when activating a function.
on position at the platform controls. Motion Beacons: The flashing beacons
2 Push in the red Emergency Stop button to the operate only when activating a function.
off position at the ground controls. Overload: This cuts out all functions when the
3 Turn the key switch to ground control. platform overload pressure switch is tripped.
The red Emergency Stop button must be
4 Press and hold both the blue platform up and cycled before any function can be resumed.
yellow platform down buttons. Pull out the red Required for Europe.
ground controls. Sim Operation: When enabled, this allows
some machine functions to be activated
Result: TUNE SPEEDS is showing in the diagnostic simultaneously. Required to be disabled for
display window. European models.
a b Beacons: When installed on the machine, the

flashing beacons operate continuously when
c the key switch is turned to ground or platform
controls and both red Emergency Stop buttons
are pulled out to the on position.
d
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 51

5 Use the yellow platform down arrow to scroll to 9 Press the lift function enable button to activate
select options. or deactivate the motion beacons option.
Result: SELECT OPTIONS is showing in the For this option to function
diagnostic display window. The ECM is now in correctly, the machine must be
programming mode. equipped with flashing beacons.
6 Press the lift function enable button. 10 Models with platform overload (option): Use
the yellow platform down arrow to scroll to
Result: DESCENT DELAY is showing in the
overload.
diagnostic display window. Press the lift
function enable button to activate or deactivate Result: OVERLOAD ON is showing in the diagnostic
the descent delay option OR use the yellow display window.
platform down arrow to scroll to lift/drive cutout.
Result: OVERLOAD OFF is showing in the
Result: LFT/DRV CUTOUT ON is showing in the diagnostic display window. Press the lift
diagnostic display window. function enable button to activate the overload
option.
Result: LFT/DRV CUTOUT OFF is showing in the
diagnostic display window. Press the lift 11 Use the yellow platform down arrow to scroll to
function enable button to activate the lift/drive sim operation.
cutout option.
Result: SIM OPERATION ON is showing in the
The lift/drive cutout option should diagnostic display window.
be activated or in the ON position.
Result: SIM OPERATION OFF is showing in the
7 Use the yellow platform down arrow to scroll to diagnostic display window. Press the lift
motion alarm. function enable button to activate the sim
operation option.
Result: MOTION ALARM is showing in the
diagnostic display window. For all models except CE, the sim
operation option should be
8 Press the lift function enable button to activate
activated or in the ON position.
or deactivate the motion alarm option OR use
the yellow platform down arrow to scroll to 12 Use the yellow platform down arrow to scroll to
motion beacons. return to the main menu.
Result: MOTION BEACONS is showing in the Result: RETURN TO MAIN MENU is showing in the
diagnostic display window. diagnostic display window.
4 - 52 GS-2668 RT • GS-3268 RT Part No. 52302

13 Press the lift function enable button. 5 Use the yellow platform down arrow to scroll to
select options.
Result: SELECT OPTIONS is showing in the
diagnostic display window. Result: SELECT OPTIONS is showing in the
diagnostic display window. The ECM is now in
programming mode.
CE models:
Result: DESCENT DELAY ON is showing in the
1 Pull out the red Emergency Stop button to the diagnostic display window.
Result: DESCENT DELAY OFF is showing in the
2 Push in the red Emergency Stop button to the diagnostic display window. Press the lift
off position at the ground controls. function enable button to activate the descent
3 Turn the key switch to ground control. delay option.
4 Press and hold both the blue platform up and For CE models, the descent delay
yellow platform down buttons. Pull out the red option should be activated or in
Emergency Stop button to the on position at the the ON position.
ground controls. 7 Use the yellow platform down arrow to scroll to
Result: TUNE SPEEDS is showing in the diagnostic lift/drive cutout.
display window. Result: LFT/DRV CUTOUT ON is showing in the
diagnostic display window.
a b
Result: LFT/DRV CUTOUT OFF is showing in the
c
function enable button to activate the lift/drive
cutout option.
d
The lift/drive cutout option should
be activated or in the ON position.
b blue platform up button 8 Use the yellow platform down arrow to scroll to
motion alarm.
Result: MOTION ALARM is showing in the
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 53

9 Press the lift function enable button to activate 12 Use the yellow platform down arrow to scroll to
or deactivate the motion alarm option OR use return to the main menu.
the yellow platform down arrow to scroll to
Result: RETURN TO MAIN MENU is showing in the
motion beacons.
Result: MOTION BEACONS is showing in the
10 Press the lift function enable button to activate
or deactivate the motion beacons option OR
use the yellow platform down arrow to scroll to 14 Push in the red Emergency Stop button to the
overload. off position at the ground controls.
For this option to function
correctly, the machine must be
equipped with flashing beacons.
Result: OVERLOAD ON is showing in the diagnostic
display window.
Result: OVERLOAD OFF is showing in the
function enable button to activate the overload
option.
For CE models, the overload
option should be activated or in
the ON position.
11 Use the yellow platform down arrow to scroll to
sim operation.
Result: SIM OPERATION OFF is showing in the
Result: SIM OPERATION ON is showing in the
function enable button to deactivate the sim
operation option.
For CE models, the sim operation
option should be deactivated or in
the OFF position.
4 - 54 GS-2668 RT • GS-3268 RT Part No. 52302

7-4 5 Place a 1.27 x 10 x 10 inch / 3.23 x 25 x 25 cm

thick steel block under both wheels at the steer
Level Sensor - end of the machine.
Models without Outriggers 6 Lower the machine onto the blocks.
(before serial number 41754)
7 Turn the key switch to platform control and pull
The Electronic Control Module (ECM) is
programmed to deactivate the lift and drive
controls.
functions and activate an alarm when a signal is
received from the level sensor. 8 Before serial number 41137: Raise the
platform at least 12 feet / 3.6 m.
The tilt alarm sounds when the incline of the
chassis exceeds 2° to the side, 3° to the front or 5° Result - ANSI and CSA models: The tilt alarm
to the rear. will sound at 180 beeps per minute.
Result - CE and Australian models: The drive
How to Install and Calibrate the function and the lift function will not operate and
Level Sensor the tilt alarm will sound at 180 beeps per
minute.
Tip-over hazard. Failure to install
or calibrate the level sensor as After serial number 41136: Raise the platform
instructed could result in the at least 12 feet / 3.6 m.
machine tipping over causing
Result - The drive function and the lift function
death or serious injury. Do not
will not operate and the tilt alarm will sound at
install or calibrate the level sensor
180 beeps per minute.
other than specified in this
procedure. If you are not installing a new level sensor,
proceed to step 21.
machine on a firm, level surface 9 Push in the red Emergency Stop button to the
that is free of obstructions. Use a off position at the platform controls.
digital level to confirm.
Before serial number 41200:
1 Remove the platform controls from the platform.
10 Remove the ground control panel retaining
2 Block the wheels at the non-steer end of the fasteners and open the panel. Locate the level
machine. sensor behind the ground control panel.
3 Center a lifting jack under the drive chassis at After serial number 41199:
the steer end of the machine.
11 Lift the safety arm, move to the center of the
4 Raise the machine approximately
4 inches / 10 cm.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 55

13 Locate the level sensor enclosure on the

chassis under the limit switches at the steer
end of the machine. Remove the enclosure
cover retaining fasteners and the cover.
a b c d
MODELS
WITHOUT
a
OUTRIGGERS
d
Y
b X c
BEFORE
SERIAL NUMBER
41200
Level sensor - models without outriggers
Level sensor (after serial number 41199) a chassis

b level sensor
a level sensor c "X" indicator
b max height limit switch (CE models) d "Y" indicator
c down limit switch
d load sense delay limit switch (CE models)
d
All models: a
Y
14 Tag and disconnect the wire harness from the X c
level sensor. b
15 Remove the fasteners securing the level sensor
to the chassis. Remove the level sensor from
the machine.
MODELS
16 Install the new level sensor onto the machine
with the "Y" on the level sensor base closest to
WITHOUT
the steer end of the machine. Install and tighten OUTRIGGERS
the level sensor retaining fasteners.
Tip-over hazard. The tilt level
sensor must be installed with the
"Y" on the level sensor base
closest to the steer end of the
AFTER
machine. Failure to install the tilt
SERIAL NUMBER
level sensor as instructed will 41199
cause the machine to tip over
4 - 56 GS-2668 RT • GS-3268 RT Part No. 52302

17 Connect the wire harness to the level sensor. 31 Before serial number 41137: Raise the
on position at the platform controls. Result - ANSI and CSA models: The tilt alarm
will sound at 180 beeps per minute.
19 Tighten the level sensor adjusting fasteners
until the bubble in the top of the level sensor is Result - CE and Australian models: The drive
centered in the circles. function and the lift function will not operate and
the tilt alarm will sound at 180 beeps per
Be sure there are threads showing
minute.
through the top of the adjusting
fasteners. Result: If the tilt sensor alarm does not sound,
adjust the tilt level sensor until the alarm just
Result: The tilt sensor alarm should not sound.
begins to sound OR the down limit switch may
20 After serial number 41199: Raise the platform need to be adjusted.
and rotate the safety arm to the stowed
After serial number 41136: Raise the platform
position.
at least 12 feet / 3.6 m.
22 Raise the machine slightly. will not operate and the tilt alarm will sound at
23 Remove the blocks from under both wheels.
Result: If the tilt sensor alarm does not sound,
24 Lower the machine and remove the jack. adjust the tilt level sensor until the alarm just
25 Remove the blocks from the wheels at the begins to sound OR the down limit switch may
non-steer end of the machine. need to be adjusted.
26 Block the wheels at the steer end of the 32 Lower the platform to the stowed position.
machine. 33 Raise the machine slightly.
27 Center a lifting jack under the drive chassis at 34 Remove the blocks from under both wheels.
the non-steer end of the machine.
35 Lower the machine and remove the jack.
12 inches / 0.3 m. 36 Remove the blocks from the wheels at the steer
end of the machine.
29 Place a 6.64 x 10 x 10 inch / 16.87 x 25 x 25 cm
thick steel block under both wheels at the 37 Center a lifting jack under the drive chassis at
non-steer end of the machine. the ground controls side of the machine.
30 Lower the machine onto the blocks. 38 Raise the machine approximately
4 inches / 10 cm.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 57

39 Models with RT tires: Place a 42 Turn the level sensor adjusting nuts just until
1.85 x 10 x 10 inch / 4.7 x 25 x 25 cm thick the level sensor alarm does not sound.
steel block under both wheels at the ground
controls side of the machine.
Models with non-marking tires: Place a 44 Raise the machine slightly.
1.94 x 10 x 10 inch / 4.93 x 25 x 25 cm thick
steel block under both wheels at the ground 45 Remove the blocks from under both wheels.
controls side of the machine. 46 Lower the machine and remove the jack.
Models with industrial tires: Place a
1.95 x 10 x 10 inch / 4.95 x 25 x 25 cm thick 47 Center a lifting jack under the drive chassis at
steel block under both wheels at the ground the engine side of the machine.
controls side of the machine. 48 Raise the machine approximately
40 Lower the machine onto the blocks. 4 inches / 10 cm.
41 Before serial number 41137: Raise the 49 Models with RT tires: Place a
platform at least 12 feet / 3.6 m. 2.15 x 10 x 10 inch / 5.46 x 25 x 25 cm thick
Result: The tilt alarm does not sound and all controls side of the machine.
functions will operate. Proceed to step 43. All other models: Place a
Result - ANSI and CSA models: The tilt alarm 2.25 x 10 x 10 inch / 5.72 x 25 x 25 cm thick
sounds at 180 beeps per minute. Proceed to steel block under both wheels at the ground
step 42. controls side of the machine.
Result - CE and Australian models: The drive 50 Lower the machine onto the blocks.
function and the lift function will not operate and
the tilt alarm sounds at 180 beeps per minute.
Proceed to step 42.
at least 12 feet / 3.6 m.
Result: The tilt alarm does not sound and all
functions will operate. Proceed to step 43.
will not operate and the tilt alarm sounds at 180
beeps per minute. Proceed to step 42.
4 - 58 GS-2668 RT • GS-3268 RT Part No. 52302

51 Before serial number 41137: Raise the 52 Lower the platform to the stowed position.
Result - ANSI and CSA models: The tilt alarm off position at both the ground and platform
will sound at 180 beeps per minute. controls.
Result - CE and Australian models: The drive 54 Turn the key switch to the off position.
function and the lift function will not operate and
55 Raise the machine slightly.
the tilt alarm will sound at 180 beeps per
minute. 56 Remove the blocks from under both wheels.
Result: If the tilt sensor alarm does not sound, 57 Lower the machine and remove the jack.
begins to sound OR the down limit switch may 58 Before serial number 41200: Close the ground
need to be adjusted. control panel. Install and securely tighten the
retaining fasteners. Do not over tighten.
at least 12 feet / 3.6 m. After serial number 41199: Install the cover
onto the level sensor enclosure. Install and
Result - The drive function and the lift function securely tighten the retaining fasteners. Do not
will not operate and the tilt alarm will sound at over tighten.
Result: If the tilt sensor alarm does not sound,
need to be adjusted.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 59

7-5 4 Lower the platform onto the safety arm.

Level Sensor - Crushing hazard. Keep hands
Models without Outriggers lowering the platform.
(after serial number 41753)
5 Locate the level sensor enclosure on the
chassis under the limit switches at the steer
cover retaining fasteners and the cover.
functions and activate an alarm when a signal is
received from the level sensor.
a b c d
The tilt alarm sounds when the incline of the
chassis exceeds 2° to the side and 3° to the front
or rear.
How to Install and Calibrate the

Level Sensor
or calibrate the level sensor as
instructed could result in the
procedure.
that is free of obstructions. Use a Level sensor (after serial number 41199)
a level sensor
1 Remove the platform controls from the platform. b max height limit switch (CE models)
c down limit switch
If you are not installing a new level sensor, d load sense delay limit switch (CE models)
proceed to step 13.
6 Tag and disconnect the wire harness from the
2 Raise the platform approximately 10 feet / 3 m. level sensor.
3 Lift the safety arm, move to the center of the 7 Remove the fasteners securing the level sensor
scissor arm and rotate to a vertical position. to the chassis. Remove the level sensor from
the machine.
4 - 60 GS-2668 RT • GS-3268 RT Part No. 52302

8 Install the new level sensor onto the machine d

with the "Y" on the level sensor base closest to a
the steer end of the machine. Install and tighten Y
the level sensor retaining fasteners. X c
b
Tip-over hazard. The tilt level
"Y" on the level sensor base
machine. Failure to install the tilt MODELS
level sensor as instructed will WITHOUT
cause the machine to tip over OUTRIGGERS
9 Connect the wire harness to the level sensor.
controls.
11 Tighten the level sensor adjusting fasteners
until the bubble in the top of the level sensor is
centered in the circles.
through the top of the adjusting a chassis
b level sensor
fasteners. c "X" indicator
d "Y" indicator
Result: The tilt sensor alarm should not sound.
12 Raise the platform and rotate the safety arm to 16 Models with RT tires: Place a
the stowed position. 1.85 x 10 x 10 inch / 4.7 x 25 x 25 cm thick
13 Lower the platform to the stowed position. controls side of the machine.
Models with non-marking tires: Place a
14 Center a lifting jack under the drive chassis at
the ground controls side of the machine.
15 Raise the machine approximately controls side of the machine.
4 inches / 10 cm.
17 Lower the machine onto the blocks.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 61

18 Raise the platform at least 12 feet / 3.6 m. 28 Raise the platform at least 12 feet / 3.6 m.
Result: The tilt alarm does not sound and all Result - The drive function and the lift function
functions will operate. Proceed to step 20. will not operate and the tilt alarm will sound at
will not operate and the tilt alarm will sound at Result: If the tilt sensor alarm does not sound,
180 beeps per minute. Proceed to step 19. adjust the tilt level sensor until the alarm just
19 Turn the level sensor adjusting nuts just until
need to be adjusted.
the level sensor alarm does not sound.
off position at both the ground and platform
22 Remove the blocks from under both wheels. controls.
23 Lower the machine and remove the jack. 31 Turn the key switch to the off position.
24 Center a lifting jack under the drive chassis at 32 Raise the machine slightly.
the engine side of the machine.
4 inches / 10 cm.
35 Install the cover onto the level sensor
26 Models with RT tires: Place a
enclosure. Install and securely tighten the
retaining fasteners. Do not over tighten.
Models with non-marking tires: Place a
4 - 62 GS-2668 RT • GS-3268 RT Part No. 52302

7-6 After serial number 41199:

Level Sensor - 3 Raise the platform approximately 10 feet / 3 m.
Models with Outriggers 4 Lift the safety arm, move to the center of the
functions and activate an alarm when a signal is Crushing hazard. Keep hands
received from the level sensor. clear of the safety arm when
When the outriggers are stowed, the tilt alarm
sounds when the incline of the chassis exceeds 2° 6 Locate the level sensor enclosure on the
to the side. chassis under the limit switches at the steer
When the outriggers are deployed, the tilt alarm cover retaining fasteners and the cover.
sounds when the incline of the chassis exceeds
0.8° to the side. a b c d
At all times, the tilt alarm sounds when the incline

of the chassis exceeds 3° to the front or rear.
How to Install and Calibrate the

Level Sensor
or calibrate the level sensor as
instructed could result in the
procedure.
that is free of obstructions. Use a
1 Remove the platform controls from the platform. Level sensor (after serial number 41199)
If you are not installing a new level sensor, a level sensor

b max height limit switch (CE models)
proceed to step 8. c down limit switch
d load sense delay limit switch (CE models)
2 Before serial number 41200: Remove the
ground control panel retaining fasteners and
open the panel. Locate the level sensor behind
the ground control panel.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 63

Install the level sensor:

level sensor.
8 Remove the fasteners securing the level sensor
to the chassis. Remove the level sensor from
the machine.
MODELS
9 Install the new level sensor onto the machine
WITH
with the "X" on the level sensor base closest to
the steer end of the machine. Install and tighten OUTRIGGERS
d a
the level sensor retaining fasteners.
X
Tip-over hazard. The tilt level c Y b
"X" on the level sensor base
BEFORE
machine. Failure to install the tilt SERIAL NUMBER
level sensor as instructed could 41200
result in the machine tipping over
causing death or serious injury.
10 Connect the wire harness to the level sensor.
11 Turn the key switch to platform control and pull a chassis
out the red Emergency Stop buttons to the on b level sensor
position at both the ground and platform c "Y" indicator
controls. d "X" indicator
12 Set a multimeter to read DC voltage. d
Adjust the side-to-side axis: X

a Y c
13 Without disconnecting the wire harness from
the level sensor, connect the negative lead of
the multimeter to the black wire at the level
sensor.
14 Without disconnecting the wire harness from MODELS
the level sensor, connect the positive lead of b
the multimeter to the yellow wire at the level WITH
sensor. OUTRIGGERS
AFTER
SERIAL NUMBER
41199
4 - 64 GS-2668 RT • GS-3268 RT Part No. 52302

15 Adjust the "Y" axis (side-to-side) to 2.5V DC. 19 Disconnect the positive and negative leads.
Tap the top of the level sensor lightly with
20 Apply Sentry Seal to the adjusting nuts.
fingers after each turn of an adjusting nut.
off position at the platform controls.
potentiometers on the bottom of
the level sensor or calibrate the 22 Before serial number GS6803-42382: Press
level sensor other than specified in and hold the outrigger enable button and press
this procedure. Failure to calibrate and hold the auto level button and pull out the
the tilt level sensor as instructed red Emergency Stop button to the on position at
will cause the machine to tip over the platform controls. Continue to hold the
resulting in death or serious injury. outrigger enable button and the auto level
button for approximately 3 seconds or until a
beep is heard. Release the buttons.
through the top of each adjusting
After serial number GS6803-42381: Press
nut.
and hold the auto level button and press and
16 Disconnect the positive lead. hold the left front outrigger button. Pull out the
red Emergency Stop button to the on position at
Adjust the front-to-back axis:
the platform controls. Continue to hold the auto
17 Without disconnecting the wire harness from level button and left front outrigger button for
the level sensor, connect the positive lead of approximately 3 seconds or until a beep is
the multimeter to the blue wire at the level heard. Release the buttons.
sensor. 23 Push in the red Emergency Stop button to the
18 Adjust the "X" axis (front-to-back) to 2.43V DC. off position at the platform controls.
Tap the top of the level sensor lightly with
fingers after each turn of an adjusting nut.
potentiometers on the bottom of
the level sensor or calibrate the
level sensor other than specified in
this procedure. Failure to calibrate
the tilt level sensor as instructed
will cause the machine to tip over
through the top of each adjusting
nut.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 65

Confirm the side-to-side level sensor setting: 32 Lower the machine and remove the jack.
24 Center a lifting jack under the drive chassis at 33 Center a lifting jack under the drive chassis at
the ground control side of the machine. the tank side of the machine.
25 Raise the machine approximately 34 Raise the machine approximately

6 inches / 15 cm. 6 inches / 15 cm.
26 Models with RT tires: Place a 35 Models with RT tires: Place a

2.15 x 10 x 10 inch / 5.46 x 25 x 25 cm thick 2.15 x 10 x 10 inch / 5.46 x 25 x 25 cm thick
steel block under both wheels at the ground steel block under both wheels at the ground
controls side of the machine. controls side of the machine.
All other models: Place a All other models: Place a
2.25 x 10 x 10 inch / 5.72 x 25 x 25 cm thick 2.25 x 10 x 10 inch / 5.72 x 25 x 25 cm thick
steel block under both wheels at the ground steel block under both wheels at the ground
controls side of the machine. controls side of the machine.
27 Lower the machine onto the blocks. 36 Lower the machine onto the blocks.
28 Pull out the red Emergency Stop button to the 37 Raise the platform at least 12 feet / 3.6 m.
on position at platform controls. Start the
Result: The platform stops raising and the tilt
engine.
alarm will sound at 180 beeps per minute.
29 Raise the platform at least 12 feet / 3.6 m.
Result: The platform does not stop raising and
Result: The platform stops raising and the tilt the tilt alarm does not sound. The level sensor
alarm will sound at 180 beeps per minute. must be replaced. Repeat this procedure
beginning with step 2.
Result: The platform does not stop raising and
the tilt alarm does not sound. The level sensor For reference only, the output of
must be replaced. Repeat this procedure the level sensor should be
beginning with step 2. approximately 3.3V DC. To
confirm, connect the positive lead
For reference only, the output of of a multimeter to the yellow wire
the level sensor should be at the level sensor, and the
approximately 1.7V DC. To negative lead to the black wire.
confirm, connect the positive lead
of a multimeter to the yellow wire 38 Lower the platform to the stowed position.
at the level sensor, and the
negative lead to the black wire.
4 - 66 GS-2668 RT • GS-3268 RT Part No. 52302

Confirm the front-to-back level sensor setting: 52 Raise the machine approximately
6 inches / 15 cm.
the steer end of the machine. 53 Place a 4.08 x 10 x 10 inch / 10.36 x 25 x 25 cm
thick steel block under both wheels at the
43 Raise the machine approximately non-steer end of the machine.
6 inches / 15 cm.
44 Place a 4.08 x 10 x 10 inch / 10.36 x 25 x 25 cm
thick steel block under both wheels at the steer 55 Raise the platform at least 12 feet / 3.6 m.
end of the machine. Result: The platform stops raising and the tilt
45 Lower the machine onto the blocks. alarm will sound at 180 beeps per minute.
46 Raise the platform at least 12 feet / 3.6 m. Result: The platform does not stop raising and
the tilt alarm does not sound. The level sensor
Result: The platform stops raising and the tilt must be replaced. Repeat this procedure
alarm will sound at 180 beeps per minute. beginning with step 2.
Result: The platform does not stop raising and For reference only, the output of
the tilt alarm does not sound. The level sensor the level sensor should be
must be replaced. Repeat this procedure approximately 3.4V DC. To
beginning with step 2. confirm, connect the positive lead
For reference only, the output of of a multimeter to the blue wire at
the level sensor should be the level sensor, and the negative
approximately 1.5V DC. To lead to the black wire.
confirm, connect the positive lead 56 Lower the platform to the stowed position.
of a multimeter to the blue wire at
the level sensor, and the negative 57 Raise the machine slightly.
lead to the black wire.
48 Raise the machine slightly. 60 Turn the key switch to the off position.
the non-steer end of the machine.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 67

Hydraulic Pump REV A
8-1 2 Connect a 0 to 5000 psi / 0 to 350 bar pressure

gauge to the high pressure port on each section
Hydraulic Pump of the pump.
The hydraulic pump is a 2-section, gear-type 3 Gasoline/LPG models: Disconnect the ignition
pump. Pump number 1 is the pump section which coil wire from the center of the ignition coil.
is closer to the engine and pump number 2 is the Diesel models: Hold the manual fuel shutoff
pump section that is farther from the engine. Each lever clockwise in the closed position.
section of the pump has its own relief valve in the
function manifold.
When removing a hose assembly position at both the ground and platform
or fitting, the O-ring on the fitting controls.
and/or hose must be replaced and 5 Observe the pressure gauge while cranking the
then torqued to specification engine. Immediately stop if the pressure
during installation. Refer to reaches or exceeds 3000 psi / 206 bar in either
Section Two, Hydraulic Hose and one of the gauges.
Fitting Torque Specifications.
Result: If both of the pressure gauges read
How to Test the Hydraulic Pump 3000 psi / 206 bar, immediately stop. The pump
1 Tag, disconnect and plug the high pressure is good.
hydraulic hoses from both sections of the Result: If pressure fails to reach
hydraulic pump. 3000 psi / 206 bar in one or both sections of the
Bodily injury hazard. Spraying pump, one of the pump sections or the pump
hydraulic oil can penetrate and coupling is bad and will need to be serviced or
burn skin. Loosen hydraulic replaced.
connections very slowly to allow 6 Remove the pressure gauges and connect the
the oil pressure to dissipate hydraulic hoses.
or spray.
4 - 68 GS-2668 RT • GS-3268 RT Part No. 52302

REV A HYDRAULIC PUMP
How to Remove the How to Prime the Pump

Hydraulic Pump Component damage hazard. Be
1 Tag, disconnect and plug the hydraulic hoses sure that the hydraulic tank shutoff
on the pump. valves (if equipped) are in the
open position before priming the
Bodily injury hazard. Spraying pump. The engine must not be
hydraulic oil can penetrate and started with the hydraulic tank
burn skin. Loosen hydraulic shutoff valves in the closed
connections very slowly to allow position or component damage will
the oil pressure to dissipate occur.
or spray. 1 Connect a 0 to 600 psi / 0 to 50 bar pressure
gauge to either diagnostic test port on the
2 Remove the pump mounting bolts. Carefully
function manifold.
remove the pump.
After replacing the hydraulic
pump, it is critical to return the lift
speed and raised drive speed
controls.
settings to original factory
specifications. Refer to 3 Gasoline/LPG models: Close the valve on the
Maintenance Procedure B-11 Test LPG tank, then disconnect the hose from the
the Drive Speed - Raised Position tank (if equipped). Move the fuel select toggle
to check the speeds, and see switch at the ground controls to the LPG
Repair Procedure 1-3 Controller position.
Adjustments to correct the raised
drive speed percentage settings. Diesel models: Disconnect the wiring from the
fuel shutoff solenoid.
4 Crank the engine with the starter motor for
15 seconds, wait 15 seconds, then crank the
engine an additional 15 seconds or until the
pressure reaches 300 psi / 20.7 bar.
5 Gasoline/LPG models: Connect the hose to
the LPG tank and open the valve (if equipped).
Move the fuel select toggle switch at the ground
controls to the gasoline position.
Diesel models: Connect the wiring to the fuel
shutoff solenoid.
6 Start the engine from the ground controls and
check for hydraulic leaks.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 69

Manifolds REV B
9-1
Function Manifold Components
The function manifold is located inside the hydraulic tray.
Index Schematic
No. Description Item Function Torque
1 DO3 valve, 3 position 4 way ................ A ......... Controls flow to the steer end
ground controls side drive motor
and the non-steer end engine side
drive motor in forward and reverse ....... 30-35 in-lbs / 3-4 Nm
2 DO3 valve, 3 position 4 way ................ B ......... Controls flow to the steer end
engine side drive motor and
the non-steer end ground
controls side drive motor in
forward and reverse .............................. 30-35 in-lbs / 3-4 Nm
3 Check valve ......................................... C ......... Drive speed select circuit .................. 25-30 ft-lbs / 34-41 Nm
4 Check valve ......................................... D ......... Prevents engine from running
backwards when on an incline
and reversing direction of travel ........ 25-30 ft-lbs / 34-41 Nm
5 Check valve ......................................... E ......... Steer circuit ....................................... 25-30 ft-lbs / 34-41 Nm
6 Check valve ......................................... F ......... Proportional circuit ............................ 25-30 ft-lbs / 34-41 Nm
7 Relief valve, 3500 psi / 241.3 bar ........ G ......... Relief valve for number
one section of pump .......................... 15-25 ft-lbs / 34-41 Nm
8 Check valve ......................................... H ......... Proportional circuit ................................ 30-35 in-lbs / 3-4 Nm
9 Diagnostic nipple - Test port #1 ........... I ........... Testing
10 Diagnostic nipple - Test port #2 ........... J .......... Testing
11 Relief valve,
GS-2668 RT, 3500 psi / 241.3 bar
GS-3268 RT, 2000 psi / 37.8 bar ........ K ......... Platform up ........................................ 15-25 ft-lbs / 34-41 Nm
12 Check valve ........................................ L .......... Drive circuit anti-cavitation ................ 20-25 ft-lbs / 27-54 Nm
13 Shuttle valve ........................................ M ......... Brake circuit ...................................... 20-25 ft-lbs / 27-54 Nm
This list continues. Please turn the page.
4 - 70 GS-2668 RT • GS-3268 RT Part No. 52302

REV B MANIFOLDS
Y5A
A
B
2
Y5 Y6A
Y6
AA
27 3
C
Z 4
26
D
5
E
F
6
Y G
25 Y1 7
X Y1B
H
24 8
W Y1A
23
V
22
U Y2
21
I
9
S
Y3
Y8 K
Y9 Y4 Q J
10
P
T R
O
N
L
20 19 18 17 16 15 14 13 12 11
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 71

MANIFOLDS REV B
Function Manifold Components, continued

Index Schematic
14 Check valve ......................................... N ......... Drive circuit anti-cavitation ................ 20-25 ft-lbs / 27-34 Nm
15 Relief valve, 3500 psi / 241.3 bar ........ O ......... Relief valve for number
two section of pump ............................ 5-25 ft-lbs / 34-41 Nm
16 Solenoid valve, 2 position 4 way ......... P ......... Platform up ........................................ 25-30 ft-lbs / 34-41 Nm
17 Priority flow regulator,
2 gpm / 7.6 L/min ................................. Q ......... Steer circuit ....................................... 25-30 ft-lbs / 34-41 Nm
18 Solenoid valve, 3 position 4 way ......... R ......... Steer left/right ...................................... 5-30 ft-lbs / 34-41 Nm
19 Orifice - plug, 0.035 in / 0.89 mm ........ S ......... Brake circuit
20 Proportional solenoid valve N.O. ........ T ......... Drive/lift circuit ................................... 25-30 ft-lbs / 34-41 Nm
21 Solenoid valve, 2 position 2 way
N.O. ..................................................... U ......... Brake circuit ...................................... 20-25 ft-lbs / 27-54 Nm
22 Relief valve, 1500 psi / 103.4 bar ........ V ......... Steer left/right .................................... 25-30 ft-lbs / 34-41 Nm
N.O. poppet ......................................... W ........ Drive speed select circuit .................. 25-30 ft-lbs / 34-41 Nm
N.O. poppet ......................................... X ......... Drive speed select circuit .................. 25-30 ft-lbs / 34-41 Nm
N.C. ..................................................... Y ......... Drive speed select circuit .................. 25-30 ft-lbs / 34-41 Nm
26 Check valve ......................................... Z ......... Prevents overflowing the drive
motors when in high drive speed ...... 20-25 ft-lbs / 27-54 Nm
27 Check valve ......................................... AA ....... Prevents engine from running
backwards when on an incline
and reversing direction of travel ........ 25-30 ft-lbs / 34-41 Nm
4 - 72 GS-2668 RT • GS-3268 RT Part No. 52302

REV B MANIFOLDS
Y5A
A
B
2
Y5 Y6A
Y6
AA
27 3
C
Z 4
26
D
5
E
F
6
Y G
25 Y1 7
X Y1B
H
24 8
W Y1A
23
V
22
U Y2
21
I
9
S
Y3
Y8 K
Y9 Y4 Q J
10
P
T R
O
N
L
20 19 18 17 16 15 14 13 12 11
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 73

MANIFOLDS REV B
A
9-2 B
Valve Adjustments - Y5
Y5A
Function Manifold Y6
Y6A
AA
How to Y
Z C
Adjust the System Relief Valves Y1 D
E
X F
The function manifold contains two system relief Y1B
valves, one for each section of the pump. G

a
W
Perform this procedure with the Y1A H
machine on level ground.

V
1 Connect a 0 to 5000 psi / 0 to 350 bar pressure
gauge to test port #2 (item J) and test port #1 U
(item I) on the function manifold. Y2
S
T
2 Place wheel chocks in front of all four wheels.
Y9
I
b
3 Remove the platform controls from the platform
and place the controls near the function R Y3
Y8 K
Y4 Q
manifold on the tank side of the machine. P J
O
c
N
4 Models without outriggers: Start the engine L
from platform controls and press the high M
torque button (BN6).
d
Models with outriggers: Start the engine from
platform controls and press the high torque/left a P1 system relief valve
b test port #1
front outrigger button (BN17). c test port #2
d P2 system relief valve
5 Move the joystick full stroke in the forward
direction. Note the pressure readings on both 7 Adjust the internal hex socket. Turn it clockwise
pressure gauges. Refer to Section 2, to increase the pressure or counterclockwise to
Specifications. decrease the pressure. Install the relief valve
6 Turn the engine off. Use a wrench to hold the cap.
P2 system relief valve (item O) or P1 system Tip-over hazard. Failure to adjust
relief valve (item G) and remove the cap . the relief valve as instructed will
Do not adjust the relief valve
higher than specified.
8 Repeat steps 4 through 5 to confirm the relief
valve pressures.
4 - 74 GS-2668 RT • GS-3268 RT Part No. 52302

REV B MANIFOLDS
A
How to Adjust the Steer Relief B
Valve Y5
Y5A
Y6
Perform this procedure with the Y6A
AA
platform in the stowed position.
Z C
1 Connect a 0 to 5000 psi / 0 to 350 bar pressure Y
Y1 D
gauge to test port #2 (item J) on the function
E
manifold. X F
Y1B
G
W
out the red Emergency Stop button to the on Y1A H
controls. V
3 Start the engine from the platform controls. U

Y2
4 Press and hold the function enable toggle S

switch and hold the steer thumb rocker switch T
Y9
in the right direction. Allow the wheels to I
completely turn to the right, then continue R Y3

holding the switch while observing the pressure Y4 Q
Y8 K
reading on the pressure gauge. Note the P J

b
O
pressure. Refer to Section 2, Specifications. N
L
5 Turn the engine off. Use a wrench to hold the a M
steer relief valve and remove the cap (item V).

a test port #2
6 Adjust the internal hex socket. Turn it clockwise b steer relief valve
to increase the pressure or counterclockwise to
decrease the pressure. Install the relief valve
cap.
Component damage hazard. Do
not adjust the relief valve higher
than specified.
valve pressure.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 75

MANIFOLDS REV B
A
How to Adjust the Platform Up B
Relief Valve Y5
Y5A
Y6
Be sure that the hydraulic oil level Y6A
AA
is within the top 2 inches / 5 cm of
C
the sight gauge. Y
Z
Y1 D
1 Connect a 0 to 5000 psi / 0 to 350 bar pressure
E
gauge to test port #1 (item I) on the function X F
manifold. Y1B
G
2 Place the maximum rated load in the platform. W
Secure the load to the platform. Refer to Y1A H
Section 2, Specifications.
V
out the red Emergency Stop button to the on U
position at both the ground and platform Y2
controls. T
S
4 Start the engine from the ground controls. Y9 I

a
5 Press and hold the function enable switch and R Y3
K
hold the platform up/down toggle switch in the Y4 Q
Y8 b
P J
up direction. Allow the platform to raise O
N
completely, then continue holding the switch L
while observing the pressure reading on the M
pressure gauge. Note the pressure. Refer to

a test port #1
Section 2, Specifications. b platform up relief valve
6 Turn the engine off. Hold the platform up relief
valve with a wrench and remove the cap
(item K).
7 Adjust the internal hex socket. Turn it clockwise
cap.
Tip-over hazard. Failure to adjust
the relief valve as instructed will
Do not adjust the relief valve
higher than specified.
valve pressure.
4 - 76 GS-2668 RT • GS-3268 RT Part No. 52302

REV B MANIFOLDS
9-3
Outrigger Manifold Components
The outrigger manifold is located beneath the hose cover panel on top of the drive chassis
Index Schematic
1 Relief valve, 2000 psi / 137.8 bar ......... BA ......... Outrigger circuit ..................................... 20 ft-lbs / 27.1 Nm
2 Solenoid valve, 2 position 2 way .......... BB ......... Outrigger slow extend .............................. 25 ft-lbs / 34 Nm
3 Orifice - plug,
0.063 inch / 1.6 mm .............................. BC ......... Outrigger retract
4 Solenoid valve, 3 position 4 way .......... BD ......... Outrigger extend/retract ........................... 25 ft-lbs / 34 Nm
5 Counterbalance valve
(not used after serial number 40484) ... BE ......... Outrigger retract circuit .................. 30-35 ft-lbs / 41-47 Nm
1
BA
BE
5
BE
5
Y39
BD Y40
4
Y44
BC
3 2
BB
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 77

MANIFOLDS REV B
9-4 3 Connect the platform controls to the quick

disconnect plug above the hydraulic tank.
Valve Adjustments -
Outrigger Manifold out the red Emergency Stop buttons to the ON
How to Adjust the Outrigger controls.
Relief Valve 5 Start the engine and raise the platform
approximately 10 feet / 3 m.
hydraulic oil can penetrate and 6 Lift the safety arm, move to the center of the
burn skin. Loosen hydraulic scissor arm and rotate down to a vertical
connections very slowly to allow position.
gradually. Do not allow oil to squirt 7 Lower the platform onto the safety arm.
or spray. Crushing hazard. Keep hands
When removing a hose assembly clear of the safety arm when
or fitting, the O-ring on the fitting lowering the platform.
and/or hose must be replaced and 8 Stop the engine.
then torqued to specification
during installation. Refer to 9 Disconnect the hydraulic supply hose from the
Section Two, Hydraulic Hose and IN port of the outrigger manifold.
Fitting Torque Specifications. The IN port of the outrigger

Perform this procedure with the manifold is located next to the
machine on a firm, level surface. outrigger extend/retract valve
(item BD) and is labeled as IN.
1 Disconnect the platform controls from the quick
disconnect plug at the bottom of the platform. 10 Install a tee into the in port and install the
Remove the platform controls from the platform. outrigger manifold supply hose into the tee.
Connect a 0 to 5000 psi / 0 to 350 bar pressure
Component damage hazard. The gauge to the tee of the outrigger manifold.
platform controls wiring can be Torque to specification. Refer to Section 2,
damaged if it is kinked or pinched. Specifications.
2 Open the hydraulic tank cover at the ground 11 Start the engine from the platform controls.
controls side of the machine and disconnect the
platform controls harness at the quick
disconnect plug above the hydraulic tank.
4 - 78 GS-2668 RT • GS-3268 RT Part No. 52302

REV B MANIFOLDS
12 Push and hold the auto level button and activate

the outrigger extend/retract toggle switch in the
down direction and note the pressure reading
on the pressure gauge. Refer to Section 2,
Specifications.
13 Turn the engine off. Use a wrench to hold the
outrigger relief valve (item BA) and remove the
cap.
14 Adjust the internal hex socket. Turn it clockwise
cap.
valve pressure.
16 Remove the pressure gauge and tee from the
manifold and install the outrigger manifold
supply line into the outrigger manifold. Torque
to specification. Refer to Section 2,
Specifications.
17 Raise the platform and return the safety arm to
18 Lower the platform the stowed position and turn
the machine off.
19 Disconnect the platform controls from the quick
disconnect plug above the hydraulic tank and
connect the platform controls harness to the
quick disconnect plug above the hydraulic tank.
20 Install the platform controls into the platform and
connect the platform controls to the quick
disconnect plug at the bottom of the platform.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 79

MANIFOLDS REV B
9-5
Generator Manifold Components
The generator manifold is located above the function manifold.
Index Schematic
1 Solenoid valve, 2 position 3 way ......... AB .......... Generator on/off .................................. 25 ft-lbs / 34 Nm
2 Flow regulator, 4.3 gpm / 16.3 L/min ... AC .......... Generator speed ................................. 20 ft-lbs / 27.1 Nm
3 Relief valve, 3000 psi / 206.8 bar ........ AD .......... Generator circuit .................................. 20 ft-lbs / 27.1 Nm
1
AB
2
AC
3
AD
4 - 80 GS-2668 RT • GS-3268 RT Part No. 52302

REV B MANIFOLDS
9-6 4 Connect an electrical tool, which does not draw

more than 15A, to the electrical outlet at the
Valve Adjustments - platform controls and run the tool at full speed.
Generator Manifold 5 Connect the positive and negative leads from a
multimeter of sufficient capacity to the electrical
How to Adjust the Generator outlet at the generator.
Voltage Result: The reading on the multimeter should be
Bodily injury hazard. Spraying 112V to 118V AC.
hydraulic oil can penetrate and Result: If the reading on the multimeter is not
burn skin. Loosen hydraulic 112V to 118V AC, proceed to step 6.
the oil pressure to dissipate 6 Turn the key switch to the off position.
gradually. Do not allow oil to squirt 7 Use a wrench to hold the generator flow
or spray. regulator valve (item AC) and remove the cap.
Electrocution hazard. Contact with 8 Adjust the internal hex socket. Turn it clockwise
electrically charged circuits could to increase the AC voltage or counterclockwise
result in death or serious injury. to decrease the AC voltage. Install the flow
Remove all rings, watches and regulator valve cap.
other jewelry.
Be sure that the hydraulic oil level Failure to adjust the generator as
is within the top 2 inches / 5 cm of instructed may result in damage to
the sight gauge. the generator or other electrical
Perform this procedure with the equipment. Do not adjust the
machine on a firm, level surface. generator to other than specified.
1 Disconnect all electrical tools from the machine. 9 Repeat steps 2 through 5 to confirm the
generator AC voltage.
2 Start the engine from the platform controls.
3 Press the generator select switch.
Result: The generator should activate and the
engine should go to high rpm.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 81

MANIFOLDS REV B
9-7 Valve Coil Resistance Specifications

Valve Coils Description Specification
How to Test a Coil DO3 valve, 3 position 4 way 3.5 - 4.5Ω

12V DC with diode (schematic items A and B)
A properly functioning coil provides an
electromotive force which operates the solenoid Solenoid valve, 2 position 4 way 7 to 8Ω
valve. Critical to normal operation is continuity 12V DC with diode (schematic item P)
within the coil that provides this force field.
Electrocution hazard. Contact with 12V DC with diode (schematic item R)
result in death or serious injury. Proportional valve, 4 to 6Ω
Remove all rings, watches and 12V DC (schematic item T)
other jewelry.
Not all solenoid valve coils utilize
12V DC with diode (schematic items U, W, X and Y)
an integrated diode; review the
electrical schematic for your Solenoid valve, 2 position 3 way 5.5 to 6.5Ω
machine to confirm. Refer to 12V DC (schematic item AB)
Section 7, Schematics.
12V DC with diode (schematic item AI)
coil to be tested.
2 Test the coil resistance. Solenoid valve, 2 position 2 way 7 to 8Ω
12V DC (schematic item BB)
Result: The resistance should be within
specification, plus or minus 30%. Solenoid valve, 3 position 4 way 7 to 8Ω
12V DC (schematic item BD)
Result: If the resistance is not within
specification, plus or minus 30%, replace the Solenoid valve, 2 position 2 way 7.2 to 9.2Ω
coil. 10V DC (schematic items CA, CB, CC and CD)
4 - 82 GS-2668 RT • GS-3268 RT Part No. 52302

REV B MANIFOLDS
How to Test a Coil Diode

Genie incorporates spike suppressing diodes in COIL
a
many valve coils. Properly functioning coil diodes d
MULTI
METER
protect the electrical circuit by suppressing voltage
spikes. Voltage spikes naturally occur within a
function circuit following the interruption of c -
electrical current to a coil. Faulty diodes can fail to
+
b
protect the electrical system, resulting in a tripped
10 W 9V
circuit breaker or component damage. RESISTOR BATTERY
Electrocution hazard. Contact with c

b
+
-
Remove all rings, watches and a multimeter
other jewelry. b 9V DC battery
c 10: resistor
1 Test the coil for resistance. See 9-3, How to d coil
Test a Coil. Note: Dotted lines in illustration indicate a
reversed connection as specified in step 6
2 Connect a 10: resistor to the negative terminal
of a known good 9V DC battery. Connect the 4 Connect the negative lead to the other terminal
other end of the resistor to a terminal on the on the coil.
coil.
If testing a single-terminal coil,
The battery should read 9V DC or connect the negative lead to the
more when measured across the internal metallic ring at either end
terminals. of the coil.
:
Resistor, 10:
5 Momentarily connect the positive lead from the
Genie part number 27287 multimeter to the positive terminal on the 9V DC
battery. Note the current reading.
6 At the battery or coil terminals, reverse the
3 Set a multimeter to read DC current. connections. Note the current reading.
The multimeter, when set to read Result: Both current readings are greater than
DC current, should be capable of 0 mA and are different by a minimum of 20%.
reading up to 800 mA. The coil is good.
Result: If one or both of the current readings are
0 mA, or if the two current readings do not differ
by a minimum of 20%, the coil and/or its
internal diode are faulty and the coil should be
replaced.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 83

Fuel and Hydraulic Tanks REV B
10-1 4 Tag, disconnect and plug the fuel supply and

return hoses from the fuel tank.
Fuel Tank
5 Clean up any fuel that may have spilled.
How to Remove the Fuel Tank 6 Remove the fuel tank mounting fasteners.
Explosion and fire hazard. Engine 7 Remove the fuel tank from the machine.
fuels are combustible. Remove the
fuel tank in an open, well-
fuel tank is plastic and may
ventilated area away from heaters,
become damaged if allowed to fall.
sparks, flames and lighted
tobacco. Always have an Component damage hazard.
approved fire extinguisher within During installation, do not
easy reach. overtighten the fuel tank mounting
fasteners. Torque the fuel tank
Explosion and fire hazard. When
mounting fasteners to
transferring fuel, connect a
54 in-lbs / 6.1 Nm.
grounding wire between the
machine and pump or container. Clean the fuel tank and inspect
for cracks or other damage before
Explosion and fire hazard. Never
installing.
drain or store fuel in an open
container due to the possibility of
fire.
1 Remove the fuel filler cap from the tank.
2 Using an approved hand-operated pump, drain
the fuel tank into a suitable container. See
capacity specifications.
Be sure to only use a hand
operated pump suitable for use
with gasoline and/or diesel fuel.
3 Models with fuel shutoff valves: Close the
fuel tank shutoff valves.
4 - 84 GS-2668 RT • GS-3268 RT Part No. 52302

REV B FUEL AND HYDRAULIC TANKS
10-2 5 Close the two hydraulic shutoff valves located

at the hydraulic tank.
Hydraulic Tank
The primary functions of the hydraulic tank are to engine must not be started with
cool, clean and deaerate the hydraulic fluid during the hydraulic tank shutoff valves in
operation. It utilizes internal suction strainers for the closed position or component
the pump supply lines and has an external return damage will occur. If the tank
line filter. valves are closed, remove the key
from the key switch and tag the
How to Remove the machine to inform personnel of the
condition.
Hydraulic Tank
work area and surfaces where this
procedure will be performed must
be clean and free of debris that
could get into the hydraulic system
and cause severe component
damage. Dealer service is open closed
recommended.
6 Open the hydraulic tank side cover.
or fitting, the O-ring on the fitting 7 Remove the drain plug from the hydraulic tank
and/or hose must be replaced and and completely drain the tank into a container
then torqued to specification of suitable capacity. Refer to Section 2,
during installation. Refer to Specifications.
Section Two, Hydraulic Hose and Bodily injury hazard. Spraying
Fitting Torque Specifications. hydraulic oil can penetrate and
1 Raise the platform approximately 10 feet / 3 m. burn skin. Loosen hydraulic
2 Lift the safety arm, move it to the center of the the oil pressure to dissipate
scissor arm and rotate down to a vertical gradually. Do not allow oil to squirt
position. or spray.
3 Lower the platform onto the safety arm. 8 Tag and disconnect the two suction hoses from
the hydraulic tank.
clear of the safety arm when 9 Disconnect and plug the hydraulic hose at the
lowering the platform. return filter. Cap the fitting on the filter.
4 Remove the hose cover plate mounting 10 Remove the tank strap retaining fasteners.
fasteners. Remove the cover. Remove the tank strap.
11 Remove the hydraulic tank from the machine.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 85

Steer Axle Components REV A
11-1 6 Support and secure the yoke and drive motor

assembly to a lifting jack.
Yoke and Drive Motor
7 Remove the cotter pin from the tie rod clevis
pin.
How to Remove the Yoke
and Drive Motor Always use a new cotter pin when
installing a clevis pin.
8 Remove the retaining fastener from the lower
yoke pivot pin.
and/or hose must be replaced and
then torqued to specification 9 Place a rod through the pin and twist to remove
during installation. Refer to the pin.
Section Two, Hydraulic Hose and
Fitting Torque Specifications.
1 Block the non-steer wheels and center a lifting
jack under the drive chassis at the steer end of
the machine.
2 Loosen the wheel lug bolts. Do not remove
them.
3 Raise the machine approximately 10 Repeat steps 7 through 9 for the upper yoke
6 inches / 5 cm. Place blocks under the chassis pivot pin.
for support.
11 Remove the yoke and drive motor assembly
Crushing hazard. The chassis will from the machine.
fall if not properly supported.
Crushing hazard. The yoke and
4 Remove the wheel lug bolts. Remove the tire drive motor assembly may
and wheel assembly. become unbalanced and fall if not
properly supported and secured to
5 Tag, disconnect and plug the hoses from the the lifting jack when it is removed
drive motor. Cap the fittings on the drive motor. from the machine.
connections very slowly to
allow the oil pressure to
dissipate gradually. Do not
allow oil to squirt or spray.
4 - 86 GS-2668 RT • GS-3268 RT Part No. 52302

REV A STEER AXLE COMPONENTS
How to Remove a Drive Motor 11-2

Component damage hazard. Steer Cylinder
Repairs to the motor should only
be performed by an authorized How to Remove the
dealer.
Steer Cylinder
work area and surfaces where this When removing a hose assembly
procedure will be performed must or fitting, the O-ring on the fitting
be clean and free of debris that and/or hose must be replaced and
could get into the hydraulic system then torqued to specification
and cause severe component during installation. Refer to
damage. Dealer service is Section Two, Hydraulic Hose and
recommended. Fitting Torque Specifications.
When removing a hose assembly 1 Tag, disconnect and plug the hydraulic hoses
or fitting, the O-ring on the fitting from the steer cylinder. Cap the fittings on the
and/or hose must be replaced and cylinder.
then torqued to specification Bodily injury hazard. Spraying
during installation. Refer to hydraulic oil can penetrate and
Section Two, Hydraulic Hose and burn skin. Loosen hydraulic
Fitting Torque Specifications. connections very slowly to allow
1 Loosen the wheel lug bolts. Do not remove the oil pressure to dissipate
them. gradually. Do not allow oil to
squirt or spray.
2 Block the non-steer end wheels and center a
lifting jack under the steer end of the machine. 2 Remove the pin retaining fasteners from the
barrel-end pivot pin. Use a soft metal drift to
3 Raise the machine approximately remove the pivot pin.
2 inches / 5 cm. Place blocks under the chassis
for support. 3 Remove the pin retaining fasteners from the
rod-end pivot pin. Use a soft metal drift to
Crushing hazard. The chassis will remove the pin.
fall if not properly supported.
4 Remove the steer cylinder from the machine.
4 Remove the wheel lug bolts. Remove the tire
and wheel assembly.
5 Tag, disconnect and plug the hoses from the
drive motor. Cap the fittings on the drive motor.
gradually. Do not allow oil to
squirt or spray.
6 Remove the drive motor mounting fasteners.
Remove the drive motor from the machine.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 87

STEER AXLE COMPONENTS REV A
11-3 4 Center a lifting jack under the steer end of the

drive chassis and raise the machine until the
Tie Rod steer tires are off of the ground.
5 Place blocks under the drive chassis for
How to Remove the Tie Rod support.
1 Remove the cotter pin from each tie rod clevis 6 Loosen the jam nut on the adjustable end of the
pin. Remove the clevis pins. tie rod.
Always use a new cotter pin when 7 Remove the cotter pin from the clevis pin at the
installing a clevis pin. adjustable end of the tie rod.
2 Remove the tie rod. Always use a new cotter pin when
installing a clevis pin.
How to
Perform the Toe-in Adjustment 8 Slide the tie rod off of the yoke and adjust it by
turning the end.
(before serial number 33737)
One half turn on the adjustable
Perform this procedure on a firm, end equals approximately
level surface. 1/4 inch / 6.4 mm change in the
Perform this procedure with the front and rear measurements.

platform in the stowed position. 9 Slide the tie rod onto the yoke. Install the clevis
1 Straighten the steer wheels. pin.
2 Block the tires at the non-steer end of the 10 Lower the machine.
machine. 11 Repeat step 3. If further adjustment is needed,
3 Measure the steer tires, front to front and back repeat steps 4 through 9.
to back, using a measuring fixture. 12 Install a new cotter pin in the tie rod clevis pin.
13 Tighten the jam nut against the adjustable end
of the tie rod.
4 - 88 GS-2668 RT • GS-3268 RT Part No. 52302

REV A
Non-steer Axle Components
12-1 4 Remove the wheel lug bolts. Remove the tire
and wheel assembly.
Drive Motor and Brake
5 Tag, disconnect and plug the hydraulic hoses
from the drive motor and brake. Cap the fittings
How to Remove a Drive Motor on the drive motor and brake.
and Brake Bodily injury hazard. Spraying
Component damage hazard. hydraulic oil can penetrate and
Repairs to the motor should only burn skin. Loosen hydraulic
be performed by an authorized connections very slowly to
dealer. allow the oil pressure to
Component damage hazard. The allow oil to squirt or spray.
work area and surfaces where this
procedure will be performed must 6 Support and secure the drive motor and brake
be clean and free of debris that assembly to a lifting jack.
could get into the hydraulic system 7 Remove the drive motor and brake mounting
and cause severe component fasteners.
damage. Dealer service is
recommended. 8 Remove the drive motor and brake assembly
from the machine.
or fitting, the O-ring on the fitting Crushing hazard. The drive motor
and/or hose must be replaced and and brake assembly may become
then torqued to specification unbalanced and fall if not properly
during installation. Refer to supported and secured to the
Section Two, Hydraulic Hose and lifting jack when removed from the
Fitting Torque Specifications machine.
1 Block the steer wheels and center a lifting jack

under the drive chassis at the non-steer end of
the machine.
2 Loosen the wheel lug bolts. Do not remove
them.
2 inches / 5 cm and place blocks under the
drive chassis for support.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 89

Outrigger Components REV A
13-1 6 Attach a lifting strap from an overhead crane to

the barrel end of the outrigger cylinder for
Outrigger Cylinder support. Do not apply any lifting pressure.
7 Remove the outrigger mounting fasteners. Slide
How to Remove an Outrigger the outrigger cylinder away from the machine.
Cylinder (if equipped)
Crushing hazard. The outrigger
Perform this procedure with the cylinder may become unbalanced
platform in the stowed position and fall if not properly supported
and the outriggers fully retracted. when removed from the machine.
When removing a hose assembly If the outrigger cylinder is being
or fitting, the O-ring on the fitting replaced, remove the shoulder pin
and/or hose must be replaced and from the barrel end of the
then torqued to specification outrigger cylinder and install it onto
during installation. Refer to the new cylinder.
Section Two, Hydraulic Hose and
Fitting Torque Specifications
1 Lower the outrigger cylinder to be removed until
the foot pad is resting on the ground. Do not
apply any downward pressure.
2 Remove the outrigger limit switch. Do not
disconnect the wiring.
3 Remove the mounting fasteners from the
outrigger cover. Remove the cover.
4 Tag and disconnect the wiring from the
outrigger cylinder solenoid valve.
5 Tag, disconnect and plug the hydraulic hoses
from the outrigger cylinder. Cap the fittings on
the cylinder.
connections very slowly to
allow the oil pressure to
allow oil to squirt or spray.
4 - 90 GS-2668 RT • GS-3268 RT Part No. 52302

REV B
Brake Release Hand Pump Components
14-1
Brake Release Hand Pump Components
Before serial number 41200: The brake release hand pump manifold is mounted underneath the battery
in the hydraulic tray.
After serial number 41199: The brake release hand pump manifold is mounted at the non-steer end of
the chassis on the ground controls side of the machine.
Index Schematic
1 Shuttle valve ..................................... AE ............. Brake release circuit ............................ 45-50 in-lbs / 5 Nm
2 Check valve, pilot operated .............. AF ............. Manual brake release circuit ............ 65-70 in-lbs / 7-8 Nm
3 Hand pump ....................................... AG ............ Manual brake release .............................. 30 ft-lbs / 41 Nm
4 Needle valve ..................................... AH ............ Manual brake release enable .............. 45-50 in-lbs / 5 Nm
Before serial number GS6804-43184
AE
AH
4 2
AF Note: 'alpha' callouts refer
to corresponding notes on
the hydraulic schematic
AG 3
3
AG
4
AH
After serial number GS6804-43183
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 91

Section 4 • Repair Procedures April 2006
Platform Overload Components REV A
15-1 4 Open the side cover at the ground controls side

of the machine and locate the Electronic
Platform Overload System Control Module (ECM) wire harness to platform
controls wire harness connection above the
Calibrate the Platform Overload hydraulic tank.
System (if equipped) 5 Tag and disconnect the platform controls wire
harness from the ECM wire harness.
ECM wire harness.
this procedure be performed every 7 Using a suitable lifting device, place a test
1000 hours or annually, whichever weight, corresponding to the maximum load as
comes first. indicated on the capacity indicator decal, in the
center of the platform floor. Secure the weight
On machines with platform overload systems, to the platform. Refer to the chart below.
proper calibration is essential to safe machine
operation. An improperly calibrated platform GS-2668 975 kg
overload system could result in the system failing
to sense an overloaded platform. The stability of GS-3268 919 kg
the machine is compromised and it could tip over.
Be sure the hydraulic oil level is

between the full and add marks on 8 Turn the key switch to platform control and pull
the oil level indicator. out the red Emergency Stop button to the on
Perform this procedure with the controls. Start the engine.
that is free of obstructions. 9 Raise the platform to approximately 4 m.
1 Models with outriggers: Deploy the outriggers 10 Rotate the safety arm away from the machine
and level the machine. and let it hang down.
2 Apply a thin layer of dry film lubricant to the 11 Remove the cover from the pressure switch.
area of the chassis where the scissor arm wear The pressure switch is located on
pads make contact. the lift cylinder.
3 Disconnect the platform controls from the 12 Slowly turn the nut of the platform overload
machine at the platform. pressure switch one-quarter turn into the
hydraulic line.
4 - 92 GS-2668 RT • GS-3268 RT Part No. 52302

April 2006 Section 4 • Repair Procedures
REV A PLATFORM OVERLOAD COMPONENTS
13 Push in the red Emergency Stop button to the 15 Raise the platform until the position indicator
off position at the ground controls. corresponds to the maximum load position of
the capacity indicator decal.
on position at the ground controls. Wait 3 Tip-over hazard. Raising the
seconds and start the engine. platform with maximum load
above the maximum load position,
Result: The alarm doesn't sound and the engine as shown on the capacity indicator
will start and run. Proceed to step 15. decal on the side of the platform,
Result: The engine will not start and an alarm is could result in the machine tipping
sounding. Repeat this procedure beginning with over, resulting in death or serious
step 12. injury. Do not raise the platform
above the maximum load position
The red Emergency Stop button of the capacity indicator decal.
must be cycled after each quarter
turn of the nut to allow the platform To perform this step, the lift relief
overload system to reset. valve will need to be adjusted.
Wait a minimum of 3 seconds Before raising the platform,

between each quarter turn of the applying a piece of tape onto the
nut to allow the platform overload underside of the platform, at a
system to reset. point which corresponds to the
maximum load position of the
capacity indicator decal, may help
complete this part of the
procedure.
Result: The engine continues to run. Proceed to
step 16.
Result: The engine has stopped and an alarm is
sounding. Proceed to step 17.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 93

PLATFORM OVERLOAD COMPONENTS REV A
Set the pressure switch: 20 Return the safety arm to the stowed position.
Lower the platform to the stowed position.
16 Using a wrench, turn the nut of the platform
overload pressure switch out of the hydraulic After returning the safety arm to
line until the overload alarm sounds and the the stowed position, use the
engine stops running. auxiliary down function to lower
the platform.
Turning the nut out of the
hydraulic line will activate the Set the maximum height limit switch:
alarm; turning the nut into the
21 Using a suitable lifting device, place a test
hydraulic line will deactivate the
weight in the center of the platform floor.
alarm.
Secure the weight to the platform. Refer to the
17 Slowly turn the nut of the platform overload chart below.
pressure switch one-quarter turn into the
hydraulic line. GS-2668 RT 567 kg
GS-3268 RT 454 kg
on position at the ground controls. Wait 3 22 Raise the platform to approximately 4 m.
seconds and start the engine.
23 Rotate the safety arm away from the machine
Result: The alarm doesn't sound and the engine and let it hang down.
will start and run. Proceed to step 20.
24 Remove the maximum height limit switch
Result: The engine will not start and an alarm is fasteners. Remove the maximum height limit
sounding. Repeat this procedure beginning with switch and set it to the side so that the limit
step 17. switch will not be activated.
The red Emergency Stop button 25 Raise the platform until it is approximately
must be cycled after each quarter 65 cm less than full height.
turn of the nut to allow the platform
overload system to reset.
Wait a minimum of 3 seconds
between each quarter turn of the
nut to allow the platform overload
system to reset.
4 - 94 GS-2668 RT • GS-3268 RT Part No. 52302

26 Raise the platform in 5 cm increments until the 27 Install and adjust the maximum height limit
overload alarm sounds and the engine stops switch until it activates just before the point
running. Proceed to step 27. reached in step 26. Securely tighten the
fasteners. Do not over tighten.
Result: The alarm does not sound and the
engine continues to run when the platform 28 Use the auxiliary down function to lower the
reaches full height. Repeat this procedure platform approximately 15 cm.
beginning with step 7.
29 Start the engine and fully raise the platform.
a b c Result: The engine continues to run. Proceed to
step 30.
Result: An alarm sounds and the engine stops
running. Repeat this procedure beginning with
step 24.
30 Lower the platform to approximately 4 m.
31 Return the safety arm to the stowed position.
Disable the descent delay function:
GS-2668 33 Turn the key switch to ground control.
GS-3268
Limit switch legend
a maximum height limit switch

b down limit switch
c load sense delay limit switch
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 95

34 Press and hold both the blue platform up and 39 Pull out the red Emergency Stop button to the
yellow platform down buttons. Pull out the red on position at the ground controls.
For more information on
ground controls.
programming, refer to Section 4,
Result: TUNE SPEEDS is showing in the diagnostic Repair.
display window.
Calibrate the load sense delay limit switch:
b 40 Turn the key switch to platform control. Start the

a
engine.
c 41 Lower the platform until the load sense delay
limit switch activates and the platform stops
d
lowering. Release the joystick.
Result: The alarm does not sound and the
engine continues to run. Proceed to step 49.
Result: The alarm sounds and the engines
stops running. The load sense delay limit switch
35 Use the yellow platform down arrow to scroll to needs to be calibrated. Proceed to step 42.
SELECT OPTIONS.
42 Raise the platform to approximately 4 m.
diagnostic display window. The ECM is now in
and let it hang down.
programming mode.
44 Loosen the fasteners securing the load sense
delay limit switch just enough to allow
Result: DESCENT DELAY ON is showing in the movement of the limit switch.
45 Move the roller head of the load sense delay
37 Press the lift function enable button to limit switch 1 mm upwards. Tighten the
deactivate the descent delay option. fasteners. Do not over tighten.
Result: DESCENT DELAY OFF is showing in the 46 Return the safety arm to the stowed position.
47 Raise the platform approximately 1 m.
48 Repeat this procedure beginning with step 41.
4 - 96 GS-2668 RT • GS-3268 RT Part No. 52302

Enable the descent delay function: Calibrate the down limit switch:
49 Push in the red Emergency Stop button to the 57 Turn the key switch to platform control. Start the
off position at the ground controls. engine.
50 Turn the key switch to ground control. 58 Raise the platform approximately 1 m.
51 Press and hold both the blue platform up and 59 Lower the platform until the down limit switch
yellow platform down buttons. Pull out the red activates and the platform stops lowering.
Emergency Stop button to the on position at the Quickly release the controls and then
ground controls. immediately attempt to lower the platform to
display window. Result: The platform stops for 4 to six seconds.
52 Use the yellow platform down arrow to scroll to Release the joystick and proceed to step 67.
select options. Result: The platform stops and then will
Result: SELECT OPTIONS is showing in the immediately begin to lower again. The down
diagnostic display window. The ECM is now in limit switch needs to be calibrated. Proceed to
programming mode. step 60.
53 Press the lift function enable button. 60 Raise the platform to approximately 4 m.
Result: DESCENT DELAY OFF is showing in the 61 Rotate the safety arm away from the machine
diagnostic display window. and let it hang down.
54 Press the lift function enable button to activate 62 Loosen the fasteners securing the down limit
the descent delay option. switch just enough to allow movement of the
limit switch.
Result: DESCENT DELAY ON is showing in the
diagnostic display window. 63 Move the roller head of the down limit switch
1 mm upwards. Tighten the fasteners. Do not
55 Push in the red Emergency Stop button to the over tighten.
64 Raise the platform approximately 1 m.
on position at the ground controls. 65 Return the safety arm to the stowed position.
66 Repeat this procedure beginning with step 59.
Part No. 52302 GS-2668 RT • GS-3268 RT 4 - 97

67 Lower the platform to the stowed position and 72 Raise the platform to approximately 4 m.
remove the weight from the platform.
Result: The platform lowers to the stowed and let it hang down.
position. Proceed to step 72. 74 Install the cover onto the platform overload
Result: The platform stops lowering. The down pressure switch box and securely tighten the
limit switch needs to be calibrated. Proceed to cover retaining fasteners. Do not over tighten.
step 68. 75 Apply Sentry Seal to one of the cover retaining
68 Raise the platform to approximately 4 m. fasteners where it contacts the platform
overload pressure switch box.
and let it hang down.. 76 Return the safety arm to the stowed position.
70 Loosen the fasteners securing the down limit 77 Lower the platform to the stowed position.
switch just enough to allow movement of the 78 Calibrate the lift relief valve.
limit switch.
71 Move the roller head of the down limit switch
1 mm downwards. Tighten the fasteners. Do
not over tighten.
TROUBLESHOOTING THE PLATFORM OVERLOAD SYSTEM

CONDITION POSSIBLE CAUSE SOLUTION
CANNOT LIFT RATED LOAD RELIEF VALVE SET TOO LOW INCREASE RELIEF VALVE PRESSURE
AT MAXIMUM HEIGHT WITH RATED LOAD IN TURN OFF RED EMERGENCY STOP
PLATFORM, THE PRESSURE SWITCH SYSTEM NEEDS TO BE RESET BUTTON, WAIT THREE SECONDS AND TURN
ALARM CONTINUES TO SOUND BACK ON
MAXIMUM HEIGHT LIMIT SWITCH OUT OF LOWER THE UP LIMIT SWITCH SLIGHTLY
ADJUSTMENT -OR- FAULTY -OR- REPLACE CONTACTS
TOO MUCH WEIGHT IN PLATFORM PUT CORRECT RATED LOAD IN PLATFORM
TURN THE PRESSURE SWITCH NUT 1/4
PRESSURE SWITCH OUT OF ADJUSTMENT
TURN INTO THE HYDRAULIC LINE
BATTERIES ARE NOT FULLY CHARGED CHARGE BATTERIES
OVERLOAD SYSTEM NOT ADJUSTED
REPEAT CALIBRATION PROCEDURE
PROPERLY
SLIDER CHANNEL NOT LUBRICATED LUBRICATE SLIDER CHANNELS
AT DOWN LIMIT WITH RATED LOAD IN TURN OFF RED EMERGENCY STOP
PLATFORM, THE PRESSURE SWITCH SYSTEM NEEDS TO BE RESET BUTTON, WAIT THREE SECONDS AND TURN
ALARM CONTINUES TO SOUND BACK ON
DOWN LIMIT SWITCH OUT OF ADJUSTMENT RAISE THE DOWN LIMIT SWITCH
TOO MUCH WEIGHT IN PLATFORM PUT CORRECT RATED LOAD IN PLATFORM
TURN THE PRESSURE SWITCH NUT 1/4
OVERLOAD SYSTEM NOT ADJUSTED
TURN INTO THE HYDRAULIC LINE -OR-
PROPERLY
REPEAT CALIBRATION PROCEDURE
4 - 98 GS-2668 RT • GS-3268 RT Part No. 52302

March 2005 Section 5 • Fault Codes
Fault Codes
Before Troubleshooting:
Read, understand and obey the safety rules
and operating instructions in the appropriate
operator's manual on your machine.
Be sure that all necessary tools and test
equipment are available and ready for use.
Observe and Obey:
Be aware of the following hazards and follow
Troubleshooting and repair procedures shall be generally accepted safe workshop practices.
completed by a person trained and qualified on
Crushing hazard. When testing
the repair of this machine.
or replacing any hydraulic
Immediately tag and remove from service a component, always support
damaged or malfunctioning machine. the structure and secure it
from movement.
Repair any machine damage or malfunction
before operating the machine. Electrocution hazard. Contact
with electrically charged circuits
Unless otherwise specified, perform each could result in death or serious
repair procedure with the machine in the injury. Remove all rings, watches
following configuration: and other jewelry.
· Machine parked on a firm, level surface
· Platform in the stowed position hydraulic oil can penetrate and
· Key switch in the off position with the key burn skin. Loosen hydraulic
removed connections very slowly to allow
· The red Emergency Stop button in the off
gradually. Do not allow oil to
position at both ground and platform controls
squirt or spray.
· Wheels chocked
· All external AC power supply disconnected
from the machine
Part No. 52302 GS-2668 RT • GS-3268 RT 5-1

Section 5 • Fault Codes March 2005
FAULT CODES
About This Section LED Diagnostic Readout

When a malfunction is discovered, the fault code
charts in this section will help a service
professional pinpoint the cause of the problem. To
use this section, basic hand tools and certain
pieces of test equipment are required—voltmeter,
ohmmeter, pressure gauges.
General Repair Process
The diagnostic readout displays numerical codes

that provide information about the machine
Malfunction Identify Troubleshoot
discovered symptoms operating status and about malfunctions. The dot
to the right of the numbers remain on when a
fault code is displayed.
problem
still exists The codes listed in the Fault Code Chart
describe malfunctions and can aid in
Return to Inspect Perform troubleshooting the machine by pinpointing the
service problem and test repair area or component affected.
solved
5-2 GS-2668 RT • GS-3268 RT Part No. 52302

REV B
Fault Code Chart
(before serial number GS6803-42382)
Fault Code Fault Condition Possible Causes Solution
–– Normal operation.
Consult Genie
ECM does not allow Machine does not Defective ECM or
01, 02 or 03 machine to function. operate. platform controls.
Industries Service
Department
Ground controls
engine start toggle Check for stuck
Engine will not start.
ECM does not allow switch fault, or is toggle switch OR test
10 machine to function.
Machine will not
activated when the or replace the toggle
operate.
keyswitch is turned switch.
on.
Ground controls
engine choke or glow Check for stuck
ECM does not allow plug toggle switch toggle switch OR test
Machine will not
fault, or is activated or replace the toggle
operate.
when the keyswitch switch.
is turned on.
Ground controls
platform up/down Check for stuck
ECM does not allow toggle switch fault, or toggle switch OR test
Machine will not
is activated when the or replace the toggle
operate.
keyswitch is turned switch.
on.
Platform controls Check or replace
Engine will not start. engine choke or glow platform control panel
ECM does not allow Machine will not plug button fault, or is switch board or
20 machine to function. operate from activated when the replace the platform
platform. keyswitch is turned controls main circuit
on. board.
Check or replace
Platform controls
Engine will not start. platform control panel
engine start button
ECM does not allow Machine will not switch board or
21 machine to function. operate from
fault, or is activated
replace the platform
when the keyswitch
platform. controls main circuit
is turned on.
board.
Platform controls
Check for stuck
Engine will not start. steer left rocker
steer microswitch
ECM does not allow Machine will not switch fault, or is
22 machine to function. operate from activated when the
OR test or replace
the steer
platform. keyswitch is turned
microswitch.
on.
Part No. 52302 GS-2668 RT • GS-3268 RT 5-3

FAULT CODE CHART REV B

(BEFORE SERIAL NUMBER GS6803-42382)
Platform controls
Check for stuck
Engine will not start. steer right rocker
steer microswitch
ECM does not allow Machine will not switch fault, or is
23 machine to function. operate from activated when the
OR test or replace
the steer
platform. keyswitch is turned
microswitch.
on.
Platform controls
Engine will not start. platform up/down Check for stuck
ECM does not allow Machine will not toggle switch fault, or toggle switch OR test
26 machine to function. operate from is activated when the or replace the toggle
platform. keyswitch is turned switch.
on.
Platform controls Check for stuck
platform up/down fast function enable
speed function button OR test or
ECM does not allow Machine will not
enable button fault, or replace the platform
is activated when the up/down fast speed
platform.
key switch is turned function enable
on. button.
Platform controls Check for stuck
platform up/down function enable
slow speed function button OR test or
ECM does not allow Machine will not
enable button fault, or replace the platform
is activated when the up/down slow speed
platform.
keyswitch is turned function enable
on. button.
Check for stuck
function enable
Platform controls switch OR check for
Engine will not start. function enable function enable
ECM does not allow Machine will not switch fault, or is switch being tied
29 machine to function. operate from activated when the down OR test or
platform. key switch is turned replace the platform
on. up/down slow speed
function enable
button.
Platform controls
Engine will not start. Check to make sure
joystick fault, or is
ECM does not allow Machine will not the joystick is in the
activated when the
center or neutral
keyswitch is turned
platform. position.
on.
5-4 GS-2668 RT • GS-3268 RT Part No. 52302

REV B FAULT CODE CHART

No power output from

Check wiring and
ECM to the steer No power output from
terminal at the steer
right valve coil OR Machine will not steer ECM to steer right
40 ECM does not sense right. coil (schematic item
right coil OR check
wiring and terminal at
the steer right valve R) OR bad valve coil.
ECM.
coil.
No power output from Check wiring and
ECM to the steer left terminal at the left
Machine will not steer ECM to steer left coil
41 valve coil OR ECM
left. (schematic item R)
right coil OR check
does not sense the wiring and terminal at
OR bad valve coil.
steer left valve coil. ECM.
Check wiring and
ECM to the platform No power output from
terminal at the
up valve coil OR ECM to platform up
42 ECM does not sense
Platform will not raise.
coil (schematic item
platform up coil OR
check wiring and
the platform up valve P) OR bad valve coil.
terminal at ECM.
coil.
ECM to the brake
Machine will not ECM to brake coil terminal at the brake
43 valve coil OR ECM
drive. (schematic item T) coil OR check wiring
does not sense the
OR bad valve coil. and terminal at ECM.
brake valve coil.
ECM to the right front No power output from terminals to right front
and left rear drive ECM to right front and left rear drive
forward valve coil OR Machine will not drive and left rear drive forward valve coil OR
44 ECM does not sense forward. forward valve coil check the wiring and
the right front and left (schematic item A) terminal at the ECM
rear drive forward OR bad valve coil. OR replace the valve
valve coil. coil.

ECM to the right front No power output from terminals to right front
and left rear drive ECM to right front and left rear drive
reverse valve coil Machine will not drive and left rear drive reverse valve coil
45 OR ECM does not in reverse. reverse valve coil OR check the wiring
sense the right front (schematic item A) and terminal at the
and left rear drive OR bad valve coil. ECM OR replace the
reverse valve coil. valve coil.
Part No. 52302 GS-2668 RT • GS-3268 RT 5-5



ECM to the left front No power output from terminals to left front
and right rear drive ECM to left front and and right rear drive
forward valve coil OR Machine will not drive right rear drive forward valve coil OR
46 ECM does not sense forward. forward valve coil check the wiring and
the left front and right (schematic item B) terminal at the ECM
rear drive forward OR bad valve coil. OR replace the valve
valve coil. coil.

ECM to the left front No power output from terminals to left front
and right rear drive ECM to left front and and right rear drive
reverse valve coil Machine will not drive right rear drive reverse valve coil
47 OR ECM does not in reverse. reverse valve coil OR check the wiring
sense the left front (schematic item B) and terminal at the
and right rear drive OR bad valve coil. ECM OR replace the
reverse valve coil. valve coil.

Check wiring and
ECM to the platform No power output from
terminal at the
down valve coil OR Platform will not ECM to platform
48 ECM does not sense lower. down coil OR bad
platform down coil
OR check wiring and
the platform down valve coil.
terminal at ECM.
valve coil.
Check wiring and
ECM to the No power output from
terminal at the
parallel/series valve ECM to
Machine will not parallel/series valve
49 coil OR ECM does
drive.
parallel/series valve
not sense the coil (schematic item
X) OR replace valve
parallel/series valve X) OR bad valve coil.
coil.
coil.
Check wiring and
terminal at the
parallel/series valve ECM to
Machine will not parallel/series valve
50 coil OR ECM does
drive.
not sense the coil (schematic item
V) OR replace valve
parallel/series valve V) OR bad valve coil.
coil.
coil.
5-6 GS-2668 RT • GS-3268 RT Part No. 52302

REV B FAULT CODE CHART


ECM to the
ECM to terminal at the
Machine will not parallel/series valve parallel/series valve
51 coil OR ECM does
drive. coil (schematic item coil (schematic item
not sense the
W) OR bad valve W) OR replace valve
coil. coil.
coil.
Check wiring and
terminal at the
porportional valve coil ECM to proportional
Machine will not proportional valve coil
52 OR ECM does not
drive.
valve coil (schematic
(schematic item T)
sense the item T) OR bad valve
OR replace valve
porportional valve coil.
coil.
coil.
ECM to the LPG shut- Check wiring at the
off valve coil OR Engine will not start LPG shut-off valve
60 ECM does not sense or run on LPG.
ECM to LPG shut-off
coil OR replace LPG
coil OR bad coil.
the LPG shut-off valve coil.
valve coil.
Check the engine oil
level OR check
wiring and terminal at
Low engine oil
Engine will not start the oil pressure
ECM does not allow pressure OR
or run OR engine
defective oil pressure
switch OR check the
runs then shuts off. wiring and terminal at
switch.
the ECM OR replace
the oil pressure
switch.
Part No. 52302 GS-2668 RT • GS-3268 RT 5-7


Check the engine

radiator coolant level
OR check wiring and
High engine terminal at the water
Engine will not start
ECM does not allow temperature OR temperature switch
or run OR engine
defective water OR check the wiring
runs then shuts off.
temperature switch. and terminal at the
ECM OR replace the
water temperature
switch.
Check battery or
ECM does not allow All functions do not Low supply voltage to alternator condition, E
68 machine to function. operate. ECM. Stop relay 1 & 2
terminals.
Engine starts and Consult Genie
ECM does not allow Engine idle RPM too
runs then shuts
low.
Industries Service
down. Department
Engine starts and Consult Genie
ECM does not allow
runs then shuts Engine RPM too high. Industries Service
down. Department
5-8 GS-2668 RT • GS-3268 RT Part No. 52302

REV A
Fault Code Chart
Fault Code LED Condition Result Solution
SYSTEM READY Green Normal operation
01 Red Internal ECM error. System shutdown. Replace ECM.

INTERNAL ECU
FAULT
02 Red
Platform/ECM communication
System shutdown.
Troubleshoot control cable OR
PLATFORM ECU error. troubleshoot platform controls.
FAULT
20 Red
Engine start button fault at
Engine will not start. Replace ECM.
CHASSIS START ground controls.
SW FAULT
21 Starting aid button fault at
CHASSIS CHOKE Red Starting aid disabled. Replace ECM.
ground controls.
SW FAULT
22 Up switch fault at ground
CHASSIS UP SW Red Platform up function inoperable. Replace ECM.
controls.
FAULT
23 Platform up/down enable Platform up/down functions
CHASSIS LIFT SW Red Replace ECM.
button fault at ground controls. disabled.
FAULT
24 Red
Down switch fault at ground
Platform down function disabled. Replace ECM.
DOWN SW FAULT controls.
25 Red Left turn switch fault.

Malfunctioning steer left
Troubleshoot steer left microswitch.
LEFT TURN SW microswitch.
FAULT
26 Red Right turn switch fault.
Malfunctioning steer right
Troubleshoot steer right microswitch.
RIGHT TURN SW microswitch.
FAULT
27 Red
Function enable switch on
Machine functions disabled.
Release function enable switch on
DRIVE ENABLE joystick is activated when joystick before power up OR replace
SW FLT machine is turned on. joystick.
28 Drive joystick off neutral when Release joystick before power up OR

OFF NEUTRAL Red Machine functions disabled.
machine is turned on. replace joystick.
DRIVE JOYSTICK
29 Lift enable button fault at the Troubleshoot button OR replace printed
PLATFORM LIFT Red Lift function disabled.
platform controls. circuit board at platform controls.
SW FAULT
30 Replace up/down switch at platform
OFF NEUTRAL Red Up/down switch off neutral. Up/down function disabled.
controls.
LIFT JOYSTICK
31 Starting aid fault at the Troubleshoot button OR replace printed
PLATFORM Red Starting aid disabled.
CHOKE SW platform controls. circuit board at platform controls.
FAULT
32 Red
Engine start button fault at
Troubleshoot button OR replace printed
PLATFORM platform controls. circuit board at platform controls.
START SW FAULT
33 Red
Left front outrigger enable
Outriggers disabled.
LEFT FRONT button fault at platform
circuit board at platform controls.
OUTRIG SW FLT controls.
Part No. 52302 GS-2668 RT • GS-3268 RT 5-9

FAULT CODE CHART REV A

(AFTER SERIAL NUMBER GS6803-42381)

34 Red
Right front outrigger enable
Outriggers disabled.
RIGHT FRONT button fault at platform
35 Red
Left rear outrigger enable
button fault at platform Outriggers disabled.
LEFT REAR circuit board at platform controls.
36 Right rear outrigger enable

RIGHT REAR Red button fault at platform Outriggers disabled.
37 Outrigger autolevel enable

AUTO LEVEL Red button fault at platform Outriggers disabled.
SWITCH FAULT controls.
49 Red Drive coil 1 (Y1) fault.

High torque drive function will not
Troubleshoot coil OR wiring.
DRIVE COIL 1 operate.
FAULT
50 Red Drive coil 2 (Y1A) fault.
High torque drive function will not
DRIVE COIL 2 operate.
FAULT
51 High torque drive function will not
DRIVE COIL 3 Red Drive coil 3 (Y1B) fault. Troubleshoot coil OR wiring.
operate.
FAULT
52 Red Proportional coil (Y9) fault.
Lift and outrigger functions are
FUNC PROP COIL disabled.
FAULT
54 Red Up coil (Y8) fault. Platform will not raise. Troubleshoot coil OR wiring.
UP COIL FAULT
55 Red Down coil (Y7) fault. Platform will not lower. Troubleshoot coil OR wiring.
DOWN COIL
FAULT
56
RIGHT TURN COIL Red Right turn coil (Y3) fault. Machine will not turn right. Troubleshoot coil OR wiring.
FAULT
57 Red Left turn coil (Y4) fault. Machine will not turn left. Troubleshoot coil OR wiring.
LEFT TURN COIL
FAULT
58 Red Brake release coil (Y2) fault. Brakes will not release. Troubleshoot coil OR wiring.
BRAKE COIL
FAULT
60 Red Forward 1 coil (Y6) fault.
Drives slow or not at all when
FORWARD 1 COIL elevated.
FAULT
61 Drives slow or not at all when
REVERSE 1 COIL Red Reverse 1 coil (Y5) fault. Troubleshoot coil OR wiring.
elevated.
FAULT
62 Red Forward 2 coil (Y6A) fault.
FORWARD 2 COIL elevated.
FAULT
63 Red Reverse 2 coil (Y5A) fault.
REVERSE 2 COIL elevated.
FAULT
5 - 10 GS-2668 RT • GS-3268 RT Part No. 52302

REV A FAULT CODE CHART

(AFTER SERIAL NUMBER GS6803-42381)

Check the engine oil level OR check
66 wiring from the oil pressure switch to
LOW OIL Red Low oil pressure. Engine stops.
ECM
PRESSURE OR replace the oil pressure switch.
Gasoline/LPG models: Check the
engine radiator coolant level OR check
the wiring from the water temperature
67 High engine temperature OR switch to ECM OR replace the water
HIGH COOLANT Red High coolant temperature. defective engine coolant or oil temperature switch.
TEMPERATURE temperature switch. Diesel models: Check the engine oil
level OR check the wiring from the oil
temperature switch to ECM OR replace
the oil temperature switch.
68
LOW ECU Red Low ECM voltage. System shutdown. Charge battery.
VOLTAGE
69 Red Low RPM. Engine idle RPM too low.
Consult Genie Industries Service
LOW ENGINE Department.
RPM
70 Consult Genie Industries Service
HIGH ENGINE Red High RPM. Engine RPM too high.
Department.
RPM
80 Left front outrigger coil (Y35)
LEFT FRONT Red Left front outrigger disabled. Troubleshoot coil OR wiring.
fault.
OTRG COIL FLT
81 Red
Left rear outrigger coil (Y33)
Left rear outrigger disabled. Troubleshoot coil OR wiring.
LEFT REAR OTRG fault.
COIL FLT
82 Red
Right front outrigger coil (Y36)
Right front outrigger disabled. Troubleshoot coil OR wiring.
RIGHT FRONT fault.
OTRG COIL FLT
83 Right rear outrigger coil (Y34)
RIGHT REAR Red Right rear outrigger disabled. Troubleshoot coil OR wiring.
fault.
OTRG COIL FLT
84 Outrigger extend coil (Y40)
OUTRIGGER EXT Red Outrigger extend function disabled. Troubleshoot coil OR wiring.
fault.
COIL FLT
85 Red
Outrigger retract coil (Y39)
Outrigger retract function disabled. Troubleshoot coil OR wiring.
OUTRIGGER RET fault.
COIL FLT
86 Red
Outrigger slowdown coil (Y44) Outrigger slow extend function
OUTRIGGER fault. disabled.
SLOW COIL FLT
90
2 SPEED COIL Red 2 speed coil (Y1) fault High torque drive function disabled. Troubleshoot coil OR wiring.
FAULT
92 Drive pump forward
DRIVE FWD PROP Red Drive forward function disabled. Troubleshoot coil OR wiring.
proportional coil (Y51) fault
COIL FAULT
93 Red
Drive pump reverse
Drive reverse function disabled. Troubleshoot coil OR wiring.
DRIVE REV PROP proportional coil (Y51) fault
COIL FAULT
94 Red Wrong machine type selected Machine will not operate. Correct selection.
MACHINE TYPE
FAULT
Part No. 52302 GS-2668 RT • GS-3268 RT 5 - 11

5 - 12 GS-2668 RT • GS-3268 RT Part No. 52302

March 2005 Section 6 • Schematics
Schematics
About This Section
There are two groups of schematics in this section.
An illustration legend precedes each group of
drawings.
Electrical Schematics
Observe and Obey: Electrocution hazard. Contact with

Troubleshooting and repair procedures shall be result in death or serious injury.
completed by a person trained and qualified on Remove all rings, watches and
the repair of this machine. other jewelry.
Immediately tag and remove from service a Hydraulic Schematics
Repair any machine damage or malfunction hydraulic oil can penetrate and
before operating the machine. burn skin. Loosen hydraulic
Before Troubleshooting: the oil pressure to dissipate
Read, understand and obey the safety rules
or spray.
and operating instructions in the appropriate
operator's manual on your machine. General Repair Process
Be sure that all necessary tools and test
equipment are available and ready for use.
Malfunction Identify Troubleshoot
discovered symptoms
problem
still exists
Return to Inspect Perform

service problem and test repair
solved
Part No. 52302 GS-2668 RT • GS-3268 RT 6-1

Section 6 • Schematics March 2005
Electronic Control Module Layout

(before serial number GS6803-42382) REV A
Engine Platform controls
Down limit switch
Up limit switch
J4 J3
Electronic Control Module
J1 J2 Level
sensor
Horn
Function manifold
Flashing beacon
Ground controls
6-2 GS-2668 RT • GS-3268 RT Part No. 52302

Electronic Control Module Pin-Out Legend

REV A (before serial number GS6803-42382)
9 2^]]TRcâ 9!2^]]TRcâ 9"2^]]TRcâ 9#2^]]TRcâ

"%_X] "%_X] '_X] '_X]
?X] 3TbRaX_cX^] ?X] 3TbRaX_cX^] ?X] 3TbRaX_cX^] ?X] 3TbRaX_cX^]
1! CdUUbbYWXd°I# 1! @\QdV_b]e`Y^èd 1! <Y]YdcgYdSXY^èd° 1! <@7cU\USdY^èd
1" CdUUb\UVd°I$ 1" @\QdV_b]T_g^Y^èd `\QdV_b]e` 1" 5^WYÛcdQbdY^èd
1# @\QdV_b]e`°I( 1# >_decUT 1" <Y]YdcgYdSXY^èd° 1# 3X_[UW\_g`\eWY^èd
1$ 2bQ[UbU\UQcU°I" 1$ >_decUT `\QdV_b]T_g^ 1$ 8YWXYT\UY^èd
1% 4bYfUV_bgQbT°I& 1% ;UicgYdSX`_gUb 1# <Y]YdcgYdSXY^èd° 1% DQSX_]UdUbcYW^Q\Y^èd
1& 4bYfUbUfUbcU°I% 1& <UfU\cU^c_bY^èd UhdU^cY_^TUS[ 1& >_decUT
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1!" 4bYfU`QbQ\\U\°I!2 1!" >_decUT 2! <UVdbUQb_edbYWWUb 2$ 8YWXYT\U_edèd
_edèd°I## 2% 5^WYÛcdQbd_edèd
2! 6\QcXY^WRUQS_^°62! 2! 1ed_\UfU\cU^c_b 2" BYWXdbUQb_edbYWWUb 2& 7UÛbQd_bcU\USd_edèd°
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I#% 2# 1ed_\UfU\cU^c_b 2# >_decUT
2# @b_`_bdY_^Q\V\_gS_^db_\° 2$ >_decUT 2$ 7b_e^TVb_]`\QdV_b] 3! <@7cU\USd_edèd
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2$ >_decUT 2& >_decUT Y^èd 3# 3X_[UW\_g`\eW_edèd
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°I#& 2( ?Y\`bUccebU<54 3% >_decUT
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2( ?edbYWWUbUhdU^Tc\_g° 2!! 8_b^bU\Qi_edèd 3# >_decUT
I$$ 2!" 1\Qb]_edèd 3$ >_decUT
2) >_decUT 3% >_decUT
2! >_decUT 3! 4YQW^_cdYSTYc`\Qi1 3& >_decUT
2!! >_decUT 3" 4YQW^_cdYSTYc`\Qi2
2!" >_decUT 3# 4YQW^_cdYSTYc`\Qi3
3$ 4YQW^_cdYSTYc`\Qi4
3! @_gUbY^èd 3% 4YQW^_cdYSTYc`\Qi5
3" @_gUbY^èd 3& 4YQW^_cdYSTYc`\Qi6
3# @_gUbY^èd 3' 4YQW^_cdYSTYc`\Qi7
3$ @_gUbY^èd 3( 4YQW^_cdYSTYc`\Qi8
3% >_decUT 3) 4YQW^_cdYSTYc`\Qi:
3& >_decUT 3! 4YQW^_cdYSTYc`\Qi; C 1 6
3' 7b_e^T 3!! >_decUT
3( 7b_e^T 3!" >_decUT B 1 6
3) >_decUT
3! >_decUT A 1 6
3!! @_gUbY^èd
3!" @_gUbY^èd
18 pin connector (J3 and J4)

C 1
A 1
B 1
6
6
J4 J3
C 1 12
6
6
B 1
6
C 1
A 1
B 1 6 12
C 1
A 1
B 1
12

12
12
A 1 6 12
J1 J2
36 pin connector (J1 and J2)
12
B 1
12
C 1
12
A 1
Part No. 52302 GS-2668 RT • GS-3268 RT 6-3

Electronic Control Module Layout

(after serial number GS6803-42381) REV A
Platform controls
Engine
To outriggers
Down limit
Flashing beacons switch
J1 J2 Level
sensor
Generator
Horn
Outriggers and manifold
Ground controls
Function manifold and ECM
6-4 GS-2668 RT • GS-3268 RT Part No. 52302

Electronic Control Module Pin-Out Legend

REV A (after serial number GS6803-42381)
J1 Connector J2 Connector
(36 pin) (36 pin)
Pin Description Pin Description
A1 Right turn coil Y3 (output) A1 Up limit switch LS5 (input)
A2 Left turn coil Y4 (output) A2 Down limit switch LS6
A3 Up coil Y8 (output) (input)
A4 Brake coil Y2 (output) A3 Aux down power (input)
A5 Drive forward1 Y6 (output) A4 Aux down relay CR23
A6 Drive reverse1 Y5 (output) terminal 86 (output)
A7 Drive forward2 Y6A (output) A5 Key switch terminal 3 (input)
A8 Drive reverse2 Y5A (output) A6 Level sensor S7 (white)
A9 Down coil Y7 (output) (input)
A10 Drive coil1 Y1 (output) A7 Plug
A11 Drive coil Y1A (output) A8 Plug
A12 Drive coil Y1B (output) A9 Plug
A10 Platform controls (ground)
B1 Generator coil Y29 (output) (input)
B2 Plug A11 Platform controls (data +)
B3 Proportional flow control Y9 (input)
(output) A12 Platform controls (data -)
B4 Plug (input)
B5 Right front outrigger coil
Y36 (output) B1 Level sensor S8 (blue)
B6 Outrigger extend coil Y40 (input)
(output) B2 Level sensor S8 (black)
B7 Outrigger retract coil Y39 (input)
(output) B3 Level sensor S8 (yellow)
B8 Outrigger extend coil Y40 (input)
(output) B4 Plug
B9 Left front outrigger coil Y35 B5 Plug
(output) B6 Plug
B10 Left rear outrigger coil Y33 B7 Engine start relay CR1
(output) terminal 86 (output)
B11 Right rear outrigger coil Y34 B8 Ignition relay CR8 terminal
(output) 86 (output)
B12 LPG select OR Pin layout B9 Engine high idle (output)
Diesel shut off coil (output) B10 Level sensor S8 (red)
36 pin connector (output)
C1 Plug B11 Horn relay CR5 terminal 86
C2 Platform overload (input) (output)
C3 Right front outrigger limit B12 Alarm (output)
switch LS13 (input)
C4 Right rear outrigger limit C1 System power (input)
C 1 6 12
switch LS15 (input) C2 System power (input)
C5 Left front outrigger limit B 1 6 12 C3 System power (input)
switch LS12 (input) C4 Engine starting aid (output)
A 1 6 12
C6 Left rear outrigger limit C5 Oscillate stowed relay CR84
switch LS14 (input) terminal 86 (output)
C7 Alternator (input) C6 Oscillate raised relay CR85
C8 Engine oil pressure SW2 terminal 86 (output)
(input) C7 Ground (output)
C9 Engine water temp SW1 OR C8 Plug
oil temp SW3 (input) C9 Plug
C10 Plug C10 Auxiliary down relay CR23
C11 Fuel coil (output) terminal 87 (output)
C12 Plug C11 Flashing beacons FS1
(output)
C12 ECM power (input)

C 1
A 1
B 1
12
12
12
J1 J2
12
B 1
12
C 1
12
A 1
Part No. 52302 GS-2668 RT • GS-3268 RT 6-5

Wiring Diagram - Platform Control Box

(before serial number GS6803-42382) REV A
P2 P2
EMERGENCY STOP EMERGENCY STOP
BUTTON BUTTON
BK RD BK RD
NC 1
NC 1
2
2
RD RD
JC4 JC4
JOYSTICK JOYSTICK
BN BN
CONTROLLER CONTROLLER
WH/BL
WH/BK
WH/RD
WH/RD
WH
WH/YL
PP
BN
U3 U3
OR PLATFORM PLATFORM
WH/BK
CONTROLS CONTROLS
WH CIRCUIT CIRCUIT
WH/BL BOARD BOARD
PP
OR OR
PP
D7 SW25 D7 SW25
VOLTAGE DIP SWITCH VOLTAGE DIP SWITCH
ON DIP ON DIP
REGULATOR REGULATOR
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
YL
BL
WH
RD RD WH
WH
GN BK BK
BL
BL
WH
BK BK
BL WH
BK
YL YL
BK BK
RD
RD RD
BK
H1 BN12 BN13 H1 BN12 BN13

ALARM FUNCTION FUNCTION TS20 ALARM FUNCTION FUNCTION
ENABLE/ ENABLE/ PLATFORM ENABLE/ ENABLE/
HIGH SPEED LOW SPEED UP/DOWN HIGH SPEED LOW SPEED TS20
BUTTON BUTTON TOGGLE BUTTON BUTTON PLATFORM UP/DOWN
WH TOGGLE SWITCH
SWITCH
(MODELS WITHOUT OUTRIGGERS)
- OR -
TS21
PLATFORM UP/DOWN / OUTRIGGER UP/DOWN
TOGGLE SWITCH
(MODELS WITH OUTRIGGERS)
TO COIL CORD ASSEMBLY TO COIL CORD ASSEMBLY
Gasoline/LPG models Gasoline/LPG models

before serial number 1241 after serial number 1240
and and
Diesel models Diesel models
before serial number 1055 after serial number 1054
6-6 GS-2668 RT • GS-3268 RT Part No. 52302

Wiring Diagram - Platform Control Box

COIL CORD ASSEMBLY
H1
ALARM BK
NC 1
RD
P2
EMERGENCY
STOP
OR
BL
JC1 WH
JOYSTICK
CONTROLLER
1 5
J5
GY
4
J3
BK
U3
RD 1 PLATFORM
CONTROLS
CIRCUIT
BK BOARD
PP
YL
WH/BL
1 14
GY
BL
J2
OR
RD
WH
BN
6
BK
YL
TS20 BL
OR RD
1
TS21 J1
TS20 PLATFORM UP/DOWN TOGGLE SWITCH (MODELS WITHOUT OUTRIGGERS)

TS21 PLATFORM UP/DOWN / OUTRIGGER UP/DOWN TOGGLE SWITCH (MODELS WITH OUTRIGGERS)
Part No. 52302 GS-2668 RT • GS-3268 RT 6-7

Electrical Schematics Abbreviation and Wire Color Legends

REV A
4;42CA820;B274<0C82;464=3 4;42CA820;B274<0C82;464=3 F8A42>;>A

8cT\ 3TbRaX_cX^] 8cT\ 3TbRaX_cX^]
;464=3
2 2QddUbi > >_dU
2!-5^WYÛcdQbd >3 >_b]Q\\iS\_cUT
8cT\ 3TbRaX_cX^]
2$-1ehY\YQbi`\QdV_b]T_g^ >? >_b]Q\\i_Ù^

2< 2\eU
2> 2edd_^ @ @_gUb
2; 2\QS[
2>!-5^WYÛcd_` @!-5]UbWU^Sicd_`Redd_^QdWb_e^TS_^db_\c
2B 2b_g^
2>"-5^WYÛcdQbd @"-5]UbWU^Sicd_`Redd_^Qd`\QdV_b]S_^db_\c 7> 7bUU^
2>#-7\_g`\eW @C" @\QdV_b]_fUb\_QT`bUccebUcgYdSX ?B ?bQ^WU
2>$-8YWXYT\U A 5\USdb_]USXQ^YSQ\c_\U^_YT @@ @eb`\U
2>%-8_b^ A!-<@7\_S[_ed B4 BUT
2>&-8YWXd_baeU A"-7Qc_\YÛ\_S[_ed G8 GXYdU
2>'-7UÛbQd_b A#-8YWXYT\U I< IU\\_g
2>!!-4bYfY^W\YWXdc A(-6eU\cXed_VV 2<B4 2\eUBUT
2>!"-8YWXcÙUT\YVdU^QR\U A4 AeYS[TYcS_^ÛSd 2<G8 2\eUGXYdU
2>!#-<_gcÙUT\YVdU^QR\U A4#-3_^db_\SQR\Ud_Wb_e^T 2;B4 2\QS[BUT
2>!%-8_b^\UVdVb_^d_edbYWWUb A4$-3_^db_\SQR\Ud_`\QdV_b] ?BG8 ?bQ^WUGXYdU
2>!&-?edbYWWUbVe^SdY_Û^QR\U B BUcYcd_b B42; BUT2\QS[
2>!'-8YWXd_baeU\UVdVb_^d_edbYWWUb
2>!(-7UÛbQd_bbYWXdVb_^d_edbYWWUb B'-" :bUcYcd_b B4G8 BUTGXYdU
2>" -?edbYWWUbQed_\UfU\ B!%- d_% _X]`_dU^dY_]UdUb G82< GXYdU2\eU
2>""-BYWXdbUQb_edbYWWUb C CU^c_b G82; GXYdU2\QS[
2>"#-1ehY\YQbi`\QdV_b]T_g^ C'-DY\dcU^c_b]_TU\cgYdX_ed_edbYWWUbc G8B4 GXYdUBUT
3" 3Q`QSYd_b## eV C(-DY\dcU^c_b]_TU\cgYdX_edbYWWUbc G8I< GXYdUIU\\_g
32 3YbSeYdRbUQ[Ub CG CgYdSX I<2; IU\\_g2\QS[
32!-" Q]` CG!-5^WYÛS__\Q^ddU]ÙbQdebU
32"-!Q]`RUV_bUcUbYQ\ê]RUb"$ CG"-5^WYÛ_Y\`bUccebU
32"-'Q]`QVdUbcUbYQ\ê]RUb"#))) CG%-6e^SdY_Û^QR\U
3B 3_^db_\bU\Qi CG&-CdUUb\UVdbYWXd
3B!-5^WYÛcdQbd CG"%-49@cgYdSX
3B$-8YWXYT\U DC D_WW\UcgYdSX
3B%-8_b^bU\Qi DC&-7\_g`\eW
3B(-9W^YdY_^ DC" -@\QdV_b]e`T_g^
3B!%-7\_g`\eW DC"!-@\QdV_b]e`T_g^_edbYWWUb
3B!'-8iTbQe\YS_Y\S__\Y^WVQ^ UhdU^TbUdbQSd
3B"%-5^WYÛbe^ DC%"-5^WYÛcdQbd
3B#$-4bYfY^W\YWXdc DC%#-6eU\cU\USd
3B$#-@_gUbd_53= DC%$-5^WYÛXYWXYT\U
4 @_gUbce``\i DC%%-6e^SdY_Û^QR\U
4!-1\dUb^Qd_b DC%&-7\_g`\eW
4"-7UÛbQd_b_`dY_^ DC&&-@\QdV_b]e`T_g^
4'-F_\dQWUbUWe\Qd_b°!"F43d_%F43 DC&'-6e^SdY_Û^QR\U
5>! @\QdV_b]S_^db_\R_hU^S\_cebU E 5\USdb_^YSS_]`_Û^d
62! 6\QcXY^WRUQS_^c_`dY_^ E#-@bY^dUTSYbSeYdR_QbT
6) # 1VecU E%-5\USdb_^YSS_^db_\]_Te\U

E!)-9W^YdY_^S_Y\
7 7QeWU E" -C`Qb[`\eWc
7&-8_eb]UdUb E"&-4YcdbYRed_b
7(-4YQW^_cdYSTYc`\Qi E#"-7\_g`\eW
7>4 7b_e^T I FQ\fUS_Y\
8 8_b^_bQ\Qb] I!-4bYfU`QbQ\\U\
8!-1\Qb]\UfU\cU^c_b I!1-4bYfU`QbQ\\U\
8"-1ed_]_dYfUcdi\UX_b^ I!2-4bYfU`QbQ\\U\
:3$ :_icdYS[S_^db_\\UbTbYfUcdUUb`\QdV_b]e`T_g^ I"-2bQ[UbU\UQcU
;C! ;UicgYdSX I#-CdUUbbYWXd
< <54_b\YWXd I$-CdUUb\UVd
<!(-5]UbWU^Sicd_` I%-4bYfUbUfUbcU
<!)-@_gUb I%1-4bYfUbUfUbcU
<"!-8YWXd_baeUcU\USdUT I&-4bYfUV_bgQbT
<"#-8YWXYT\UcU\USdUT I&1-4bYfUV_bgQbT
<"%-6Qe\d I'-@\QdV_b]T_g^
<"'-7UÛbQd_bcU\USdUT I'1-@\QdV_b]T_g^7C#"&(_^\i
<")-4bYfY^W\YWXdc I(-@\QdV_b]e`
<$!-3__\Q^ddU]ÙbQdebU I)-@b_`_bdY_^Q\V\_gS_^db_\
<$"-?Y\`bUccebU I! -1ehY\YQbi`\QdV_b]T_g^7C#"&(_^\i
<C <Y]YdcgYdSX RUV_bUcUbYQ\ê]RUb$ " '
<C!-5hdU^cY_^TUS[ I! 1-1ehY\YQbi`\QdV_b]T_g^7C#"&(_^\i
<C%-@\QdV_b]e` I")-7UÛbQd_b_^_`dY_^
<C&-@\QdV_b]T_g^ I##-<UVdbUQb_edbYWWUb
<C!"-<UVdVb_^d_edbYWWUb I#$-BYWXdbUQb_edbYWWUb
<C!#-BYWXdVb_^d_edbYWWUb I#%-<UVdVb_^d_edbYWWUb
<C!$-<UVdbUQb_edbYWWUb I#&-BYWXdVb_^d_edbYWWUb
<C!%-BYWXdbUQb_edbYWWUb I#)-?edbYWWUbbUdbQSd
= =_d_b_bè]` I$ -?edbYWWUbUhdU^T
=!-8iTbQe\YS_Y\S__\Y^WVQ^ I$$-?edbYWWUbUhdU^Tc\_g
=#-5^WYÛcdQbdUb
6-8 GS-2668 RT • GS-3268 RT Part No. 52302

Electrical Symbols Legend

REV A
PLATFORM
KS1
P1
M4
GROUND
Solenoid valve with Motor or pump
Emergency Stop GROUND spike supression Flashing beacon
button
Key switch diode
30 86
Wire connection
87 85
Solenoid valve Spark plugs
Control relay no diode Horn or alarm
A A
Glow plug(s) C C
No connection Button B B
D D
(circuits crossing) Solenoid valve with E E
redundant coils
Quick disconnect
Diode M3
Pressure switch
Electro-mechanical Starter motor

CB1
20A solenoid
S32
Circuit breaker S33
S34 Toggle switch
S35
Temperature switch S36
S37
R S38
D1 F S39
Alternator DIP switch

LED
Voltage regulator
(+)
Capacitor (+)
G6 G6
( )
-
Hour meter
Ignition coil
Potentiometer
-
( )
Limit switch
G
12V DC
Battery
Resistor
Distributor Level sensor
Work lights
(models without outriggers)
Part No. 52302 GS-2668 RT • GS-3268 RT 6-9

Electrical Schematic
Gasoline/LPG Models (before serial number 21161) REV B
Part 1 of 2
P1
EMERGENCY
CB2 STOP
PLATFORM
KS1
1A
GROUND
85 86
CR43
GROUND POWER TO
87 ECM
30
85 86
CR25 C2
(+) CR1 87 ENGINE RUN 33000 uf
BN23 ENGINE 30
START
AUXILIARY 86 30
R7 2000
85 86
PLATFORM
DOWN B4
(GS-3268RT ONLY)
-
( )
12V DC 87
CR8
85 87 30 IGNITION
TS52 TS56 TS54
85 86
CR15
START
HIGH IDLE
CHOKE
87 STARTING
30
AID
CB1 85 86
20A
87
CR4
30 HIGH IDLE
J4-C3
J2-A5
J4-A3
J4-B4
J4-C4
J1-C11,C12
J4-B5
J4-A5
J4-A2
J4-A4
R
D1 F
U5
J1-C1\C4
ELECTRONIC CONTROL MODULE

J2-B11
J2-B12
J4-C2
G6
J1-A9
J2-B7
J4-B6
J2-B8
J4-B2
J4-C1
J4-B1
J1-B1
L30
U19
Q7 CR5 L27
30 86
U26 SW1 SW2 L41 Q1 Q2
G
H1
M3 87 85
Q3
N.O. N.C.
H2
L42 M4
B1
12V DC FB1
B1 M3 D1 U19 U26 U20 G6 Q7 Q3 L30 H2 Y7 Y7A FB1 H1 SW1 SW2 L41 L42 L27 Y29 Q1 M4 Q2
TEMPERATURE SWITCH
COOLANT
HOURMETER
CHOKE
HIGH IDLE SOLENOID
WORK LIGHTS (OPTION)

ENGINE STARTER
(OPTION)
AUTOMOTIVE-STYLE HORN
ALTERNATOR
BATTERY 12V DC
IGNITION COIL
DISTRIBUTOR
SPARK PLUG(S)
OIL PRESSURE SWITCH
GENERATOR (OPTION)
TILT ALARM
GENERATOR ON LED
LPG SELECT
FUEL PUMP
PLATFORM DOWN
(GS-3268 ONLY)
PLATFORM DOWN
TEMPERATURE LED
COOLANT
FLASHING BEACON (OPTION)
OIL PRESSURE LED
GASOLINE SELECT
- NOTE -
MACHINE SHOWN IN THE STOWED
POSITION WITH THE POWER OFF ES0116F
6 - 10 GS-2668 RT • GS-3268 RT Part No. 52302

REV B Gasoline/LPG Models (before serial number 21161)
Part 2 of 2
P2
EMERGENCY
QD4 QD3 STOP
BK
C C C C BK POWER TO PLATFORM
RD
A A A A RD POWER TO GROUND
B B B B WH GROUND PIO3 PIO2
D D
D D BL DATA LINK (HIGH) PIO4
E E
G8 E E YL DATA LINK (LOW) PIO5
DIAGNOSTIC
DISPLAY 12V DC
SW25 U3 D7 5V DC
DIP PLATFORM CONTROLS VOLTAGE

SWITCH PRINTED CIRCUIT BOARD REGULATOR
1
TS67 2
PP
FUNCTION 3
RD WH 4 JC1
ENABLE
5 BN R15 JOYSTICK
LS6 LS5 LS1 N.C. 6 5K
POTENTIOMETER
CONTROLLER
PLATFORM PLATFORM EXTENSION 7 OR
DOWN UP DECK 8
WH/BK WH/YL
LEVEL
SENSOR SW5 SW6 STEER
LEFT/ RIGHT
N.C. N.C. N.C. CIRCUIT WH/BL FUNCTION ENABLE
GROUND FROM PLATFORM
LEFT
RIGHT
BOARD PIN18
TS66 WH/RD
PIN15
UP
DOWN
S7 WH
PLATFORM
PIN14
DATA LINK (+) BK
DATA LINK (-) YL
LEVEL
SENSOR
BK PLATFORM CONTROLS
BN
MEMBRANE DECAL
POUT2 POWER LED L19
POUT7 LPG LED L22
J2-A1
J2-A2
J3-A1
J2-C1/C10
J3-A2
J3-A3
J3-B4
J3-A4
J1-C7,C8
J3-A5
J2-A6
J2-B10
POUT4 FAULT LED L25

POUT5 GENERATOR LED L27
U5 POUT6 HIGH TORQUE LED L21
ELECTRONIC CONTROL MODULE POUT8 HIGH IDLE LED L23
J1-A10
J1-A12
J1-A11
J1-A7
J1-B3
J1-A3
J1-A4
J1-A6
J1-A8
J1-A5
J1-A2
J1-A1
PIN5 ENGINE STOP BN1
PIN6 ENGINE START BN2
PIN10 HIGH IDLE BN4
PIN19 HORN BN5
PIN9 HIGH TORQUE BN6
PIN24 GENERATOR BN7
PIN25 PLATFORM EXT/RET ENABLE BN16
PIN29 STARTING AID BN3
PIN13 LPG SELECT BN14
WH
PIN1 LIFT ENABLE HIGH BN12
Y3 Y4 Y8 Y2 Y6 Y5 Y6A Y5A Y1 Y1A Y1B Y9 BL
PIN2 LIFT ENABLE LOW BN13
STEER LEFT
DRIVE FORWARD (2)
DRIVE PARALLEL
DRIVE PARALLEL
DRIVE PARALLEL
PLATFORM UP
BRAKE RELEASE
DRIVE REVERSE (2)

STEER RIGHT
DRIVE REVERSE (1)
FLOW CONTROL
PROPORTIONAL
DRIVE FORWARD (1)
RD
PIN3 UP
PLATFORM UP/DOWN TS20
YL
PIN4 DOWN
RD
POUT1 +
H1
BK ALARM
PIN11 -
PLATFORM CONTROLS
- NOTE -
ES0116F POSITION WITH THE POWER OFF
Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 11

Gasoline/LPG Models (from serial number 21161 to 21837) REV B
Part 1 of 2
P1
EMERGENCY
CB2 STOP
PLATFORM
KS1
1A
GROUND
85 86
CR43
GROUND POWER TO
87 ECM
30
85 86
CR25
(+) CR1 87 ENGINE RUN
BN23 ENGINE 30
START
AUXILIARY 86 30
85 86
PLATFORM
DOWN B4
(GS-3268RT ONLY)
-
( )
12V DC 87
CR8
85 87 30 IGNITION
TS52 TS56 TS54
85 86
CR15
START
HIGH IDLE
CHOKE
87 STARTING
30
AID
CB1 85 86
20A
87
CR4
30 HIGH IDLE
J4-C3
J2-A5
J4-A3
J4-B4
J4-C4
J1-C11,C12
J4-B5
J4-A5
J4-A2
J4-A4
R
D1 F
U5
J1-C1\C4

J2-B11
J2-B12
J4-C2
G6
J1-A9
J2-B7
J4-B6
J2-B8
J4-B2
J4-C1
J4-B1
J1-B1
L30
U19
Q7 CR5 L27
30 86
U26 SW1 SW2 L41 Q1 Q2
G
H1
M3 87 85
Q3
N.O. N.C.
H2
L42 M4
B1
12V DC FB1
B1 M3 D1 U19 U26 U20 G6 Q7 Q3 L30 H2 Y7 Y7A FB1 H1 SW1 SW2 L41 L42 L27 Y29 Q1 M4 Q2
TEMPERATURE SWITCH
COOLANT
HOURMETER
CHOKE
HIGH IDLE SOLENOID

ENGINE STARTER
(OPTION)
ALTERNATOR
BATTERY 12V DC
IGNITION COIL
DISTRIBUTOR
SPARK PLUG(S)
OIL PRESSURE SWITCH
GENERATOR (OPTION)
TILT ALARM
GENERATOR ON LED
LPG SELECT
FUEL PUMP
PLATFORM DOWN
(GS-3268 ONLY)
PLATFORM DOWN
TEMPERATURE LED
COOLANT
OIL PRESSURE LED
GASOLINE SELECT
- NOTE -
POSITION WITH THE POWER OFF ES0116G
6 - 12 GS-2668 RT • GS-3268 RT Part No. 52302

REV B Gasoline/LPG Models (from serial number 21161 to 21837)
Part 2 of 2
P2
EMERGENCY
QD4 QD3 STOP
BK
RD
D D
E E
DIAGNOSTIC
DISPLAY 12V DC
SW25 U3 D7 5V DC

1
TS67 2
PP
FUNCTION 3
RD WH 4 JC1
ENABLE
5 BN R15 JOYSTICK
POTENTIOMETER
CONTROLLER
DOWN UP DECK 8
WH/BK WH/YL
LEVEL
LEFT/ RIGHT
LEFT
RIGHT
BOARD PIN18
TS66 WH/RD
PIN15
UP
DOWN
S7 WH
PLATFORM
PIN14
DATA LINK (+) BK
DATA LINK (-) YL
LEVEL
SENSOR
BN
MEMBRANE DECAL
POUT2 POWER LED L19
POUT7 LPG LED L22
J2-A1
J2-A2
J3-A1
J2-C1/C10
J3-A2
J3-A3
J3-B4
J3-A4
J1-C7,C8
J3-A5
J2-A6
J2-B10
POUT4 FAULT LED L25

J1-A10
J1-A12
J1-A11
J1-A7
J1-B3
J1-A3
J1-A4
J1-A6
J1-A8
J1-A5
J1-A2
J1-A1
PIN10 HIGH IDLE BN4
PIN19 HORN BN5
PIN24 GENERATOR BN7
WH
STEER LEFT
DRIVE FORWARD (2)
DRIVE PARALLEL
DRIVE PARALLEL
DRIVE PARALLEL
PLATFORM UP
BRAKE RELEASE
DRIVE REVERSE (2)

STEER RIGHT
DRIVE REVERSE (1)
FLOW CONTROL
PROPORTIONAL
DRIVE FORWARD (1)
RD
PIN3 UP
YL
PIN4 DOWN
RD
POUT1 +
H1
BK ALARM
PIN11 -
PLATFORM CONTROLS
- NOTE -
ES0116G POSITION WITH THE POWER OFF
Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 13

Part 1 of 3
CB2 CHANGED TO 7 AMP P1

AFTER SERIAL NUMBER 33850 EMERGENCY
CB2 STOP
PLATFORM
KS1
1A
GROUND
85 86
CR43
GROUND POWER TO
87 ECM
30
85 86
CR25
BN23 ENGINE 30
START
AUXILIARY 86 30
85 86
PLATFORM
DOWN B4
(GS-3268RT ONLY)
-
( )
12V DC 87
CR8
85 87 30 IGNITION
TS52 TS56 TS54
85 86
CR15
START
HIGH IDLE
CHOKE
87 STARTING
30
AID
CB1 85 86
20A
87
CR4
30 HIGH IDLE
J4-C3
J2-A5
J4-A3
J4-B4
J4-C4
J1-C11,C12
J4-B5
J4-A5
J4-A2
J4-A4
R
D1 F
U5
J1-C1\C4

J2-B11
J2-B12
J4-C2
G6
J1-A9
J2-B7
J4-B6
J2-B8
J4-B2
J4-C1
J4-B1
J1-B1
L30
U19
Q7 CR5 L27
30 86
U26 L41 Q1 Q2
G
H1
M3 87 85
Q3
H2 SW1 SW2
L42 M4
B1 N.O. N.C.
12V DC FB1
B1 M3 D1 U19 U26 U20 G6 Q7 Q3 L30 H2 Y7 Y7A FB1 H1 SW1 SW2 L41 L42L27 Y29 Q1 M4 Q2
TEMPERATURE SWITCH
COOLANT
HOURMETER
CHOKE
HIGH IDLE SOLENOID

ENGINE STARTER
(OPTION)
ALTERNATOR
BATTERY 12V DC
IGNITION COIL
DISTRIBUTOR
SPARK PLUG(S)
OIL PRESSURE SWITCH
GENERATOR (OPTION)
TILT ALARM
GENERATOR ON LED
LPG SELECT
FUEL PUMP
PLATFORM DOWN
(GS-3268 ONLY)
PLATFORM DOWN
TEMPERATURE LED
COOLANT
OIL PRESSURE LED
GASOLINE SELECT
- NOTE -
POSITION WITH THE POWER OFF ES0116N
6 - 14 GS-2668 RT • GS-3268 RT Part No. 52302

Part 2 of 3
QD4
C C
A A
B B
D D
E E
NOTE: LS5, LS1

USED ON
GS-3268 ONLY G8
AFTER SERIAL OUTRIGGERS DIAGNOSTIC
DISPLAY
NUMBER 26562 (OPTION) (OPTION)
TS67
FUNCTION RD WH
ENABLE
LS6 LS5 LS1 PS3 N.C.
PLATFORM PLATFORM EXTENSION PLATFORM
DOWN UP DECK OVERLOAD
LS12 LS13 LS14 LS15
LEFT RIGHT LEFT RIGHT
FRONT FRONT REAR REAR LEVEL
OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER SENSOR
N.C. N.C. N.C. N.O. CIRCUIT

BOARD
TS66
N.O. N.O. N.O. N.O.
UP
DOWN
S7
PLATFORM
DATA LINK (+) BK

MODELS
DATA LINK (-) YL

WITHOUT LEVEL
OUTRIGGERS SENSOR
BN
J2-A1
J2-C1/C10
J2-A2
J3-A1
J3-A2
J3-A3
J2-A7
J2-A8
J2-A10
J3-A6
J3-B5
J3-B4
J3-A4
J1-C7,C8
J3-A5
J2-A6
J2-B10
U5
J2-B10
J1-A10
J1-A12
J1-A11
J1-B6
J1-B7
J2-B3
J1-A7
J1-B3
J1-B5
J1-B8
J1-A3
J1-A4
J1-A6
J1-A8
J1-B2
J3-B2
J1-A5
J1-A2
J3-B1
J2-B1
J1-A1
RD
BL
YL
S8
2-AXIS
LEVEL
SENSOR
BK
Y3 Y4 Y8 Y2 Y6 Y5 Y6A Y5A Y1 Y1A Y1B Y9 Y35 Y36 Y33 Y34 Y40 Y39 Y44 S9
STEER LEFT
DRIVE FORWARD
DRIVE PARALLEL
DRIVE PARALLEL
DRIVE PARALLEL
PLATFORM UP
BRAKE RELEASE
DRIVE REVERSE
STEER RIGHT
DRIVE REVERSE
FLOW CONTROL
PROPORTIONAL
OUTRIGGER
RIGHT FRONT
DRIVE FORWARD
OUTRIGGER
RIGHT REAR
SLOW
OUTRIGGER EXTEND
OUTRIGGER
LEFT REAR
OUTRIGGER EXTEND
OUTRIGGER RETRACT
OUTRIGGER
LEFT FRONT
SENSOR
AUTO LEVELING
- NOTE -
ES0116N POSITION WITH THE POWER OFF
Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 15

Part 3 of 3
P2 P2
EMERGENCY EMERGENCY
QD3 STOP QD3 STOP
BK BK
C C BK POWER TO PLATFORM C C BK POWER TO PLATFORM
RD RD
A A RD POWER TO GROUND A A RD POWER TO GROUND
B B WH GROUND PIO3 PIO2 B B WH GROUND PIO3 PIO2
D D BL DATA LINK (HIGH) PIO4 D D BL DATA LINK (HIGH) PIO4
E E YL DATA LINK (LOW) PIO5 E E YL DATA LINK (LOW) PIO5

12V DC 12V DC
SW25 U3 D7 5V DC
SW25 U3 D7 5V DC
DIP PLATFORM CONTROLS VOLTAGE DIP PLATFORM CONTROLS VOLTAGE

SWITCH PRINTED CIRCUIT BOARD REGULATOR SWITCH PRINTED CIRCUIT BOARD REGULATOR
1 1
2 2
3 OR 3 OR
4 JC1 4 JC1
5 BN R15 JOYSTICK 5 BN R15 JOYSTICK
6 5K CONTROLLER 6 5K CONTROLLER
7 PP POTENTIOMETER 7 PP POTENTIOMETER
8 8
WH/BK WH/YL WH/BK WH/YL
SW5 SW6 STEER

LEFT/ RIGHT
SW5 SW6 STEER
LEFT/ RIGHT
WH/BL FUNCTION ENABLE WH/BL FUNCTION ENABLE
LEFT
RIGHT
LEFT
RIGHT
PIN18 PIN18
WH/RD WH/RD
PIN15 PIN15
WH WH
PIN14 PIN14
BK PLATFORM CONTROLS BK PLATFORM CONTROLS

MEMBRANE DECAL MEMBRANE DECAL
POUT2 POWER LED L19 POUT2 POWER LED L19
POUT3 POUT3 LIFT ERROR INDICATOR LED L57
POUT4 FAULT LED L25 POUT4 FAULT LED L25
POUT5 GENERATOR LED L27 POUT5 GENERATOR LED L27
POUT6 HIGH TORQUE LED L21 POUT6 HIGH TORQUE LED L21
POUT7 LPG LED L22 POUT7 LPG LED L22
POUT8 HIGH IDLE LED L23 POUT8 HIGH IDLE LED L23
PIN5 ENGINE STOP BN1 PIN5 ENGINE STOP BN1

PIN6 ENGINE START BN2 PIN6 ENGINE START BN2
PIN10 HIGH IDLE BN4 PIN10 AUTO LEVEL BN20
PIN19 HORN BN5 PIN19 HIGH TORQUE/LF OUTRIGGER BN17
PIN23 HIGH TORQUE BN6 PIN23 HIGH IDLE BN4
PIN24 GENERATOR BN7 PIN24 LPG SELECT/RR OUTRIGGER BN22
PIN13 LPG SELECT BN14 PIN13 HORN/LR OUTRIGGER BN15
PIN25 PLATFORM EXT/RET ENABLE BN16 PIN25 OUTRIGGER ENABLE BN16
PIN29 STARTING AID BN3 PIN25 GENERATOR/RF OUTRIGGER BN18

WH
BL
WH
RD PIN1 LIFT ENABLE HIGH BN12
PIN3 UP
PLATFORM UP/DOWN TS20 BL
YL PIN2 LIFT ENABLE LOW BN13
PIN4 DOWN RD
PIN3 UP
RD PLATFORM & OUTRIGGER
POUT1 + YL
PIN4 DOWN UP/DOWN TS21
H1 RD
BK ALARM POUT1 +
PIN11 - H1
BK ALARM
PIN11 -
PLATFORM CONTROLS PLATFORM CONTROLS
(GASOLINE/LPG MODELS WITHOUT OUTRIGGERS) (GASOLINE/LPG MODELS WITH OUTRIGGERS)
6 - 16 GS-2668 RT • GS-3268 RT Part No. 52302

Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 17

Part 1 of 3
P1
EMERGENCY
CB2 STOP
PLATFORM
KS1
7A
GROUND
85 86
CR43
GROUND POWER TO
87 ECM
30
85 86
CR25
BN23 ENGINE 30
START
AUXILIARY 86 30
85 86
PLATFORM
DOWN B4
(GS-3268RT ONLY)
-
( )
12V DC 87
CR8
85 87 30 IGNITION
TS52 TS56 TS54
85 86
CR15
START
HIGH IDLE
CHOKE
87 STARTING
30
AID
CB1 85 86
20A
87
CR4
30 HIGH IDLE
J4-C3
J2-A5
J4-A3
J4-B4
J4-C4
J1-C11,C12
J4-B5
J4-A5
J4-A2
J4-A4
R
D1 F
U5
J1-C1\C4

J2-B11
J2-B12
J4-C2
G6
J1-A9
J2-B7
J4-B6
J2-B8
J4-B2
J4-C1
J4-B1
J1-B1
L30
U19
Q7 CR5 L27
30 86
U26 L41 Q1 Q2
G
H1
M3 87 85
Q3
H2 SW1 SW2
L42 M4
B1 N.O. N.C.
12V DC FB1
B1 M3 D1 U19 U26 U20 G6 Q7 Q3 L30 H2 Y7 Y10 Y7A Y10A FB1 H1 SW1 SW2 L41 L42 L27 Y29 Q1 M4 Q2
TEMPERATURE SWITCH
COOLANT
HOURMETER
CHOKE
HIGH IDLE SOLENOID

ENGINE STARTER
(OPTION)
ALTERNATOR
BATTERY 12V DC
IGNITION COIL
DISTRIBUTOR
SPARK PLUG(S)
OIL PRESSURE SWITCH
GENERATOR (OPTION)
TILT ALARM
GENERATOR ON LED
LPG SELECT
FUEL PUMP
PLATFORM DOWN
AUXILLIARY PLATFORM DOWN
AUXILLIARY PLATFORM DOWN

(GS-3268 ONLY)
PLATFORM DOWN
(GS-3268 ONLY)
TEMPERATURE LED
COOLANT
OIL PRESSURE LED
GASOLINE SELECT
- NOTE -
POSITION WITH THE POWER OFF ES0116S
6 - 18 GS-2668 RT • GS-3268 RT Part No. 52302

Part 2 of 3
QD4
C C
A A
B B
D D
E E
NOTE: LS5, LS1

USED ON
GS-3268 ONLY G8
DISPLAY
TS67
FUNCTION RD WH
ENABLE
LS12 LS13 LS14 LS15

BOARD
TS66
N.O. N.O. N.O. N.O.
UP
DOWN
S7
PLATFORM
DATA LINK (+) BK

MODELS
DATA LINK (-) YL

WITHOUT LEVEL
OUTRIGGERS SENSOR
BN
J2-A1
J2-C1/C10
J2-A2
J3-A1
J3-A2
J3-A3
J2-A7
J2-A8
J2-A10
J3-A6
J3-B5
J3-B4
J3-A4
J1-C7,C8
J3-A5
J2-A6
J2-B10
U5
J2-B10
J1-A10
J1-A12
J1-A11
J1-B6
J1-B7
J2-B3
J1-A7
J1-B3
J1-B5
J1-B8
J1-A3
J1-A4
J1-A6
J1-A8
J1-B2
J3-B2
J1-A5
J1-A2
J3-B1
J2-B1
J1-A1
RD
BL
YL
S8
2-AXIS
LEVEL
SENSOR
BK
STEER LEFT
DRIVE FORWARD
DRIVE PARALLEL
DRIVE PARALLEL
DRIVE PARALLEL
PLATFORM UP
BRAKE RELEASE
DRIVE REVERSE
STEER RIGHT
DRIVE REVERSE
FLOW CONTROL
PROPORTIONAL
OUTRIGGER
RIGHT FRONT
DRIVE FORWARD
OUTRIGGER
RIGHT REAR
SLOW
OUTRIGGER EXTEND
OUTRIGGER
LEFT REAR
OUTRIGGER EXTEND
OUTRIGGER RETRACT
OUTRIGGER
LEFT FRONT
SENSOR
AUTO LEVELING
- NOTE -
ES0116S POSITION WITH THE POWER OFF
Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 19

Part 3 of 3
P2 P2
EMERGENCY EMERGENCY
QD3 STOP QD3 STOP
BK BK
RD RD

12V DC 12V DC
SW25 U3 D7 5V DC
SW25 U3 D7 5V DC

1 1
2 2
3 OR 3 OR
4 JC1 4 JC1
8 8
SW5 SW6 STEER

LEFT/ RIGHT
SW5 SW6 STEER
LEFT/ RIGHT
LEFT
RIGHT
LEFT
RIGHT
PIN18 PIN18
WH/RD WH/RD
PIN15 PIN15
WH WH
PIN14 PIN14



WH
BL
WH
PIN3 UP
PIN4 DOWN RD
PIN3 UP
POUT1 + YL
H1 RD
BK ALARM POUT1 +
PIN11 - H1
BK ALARM
PIN11 -
6 - 20 GS-2668 RT • GS-3268 RT Part No. 52302

Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 21

Part 1 of 3
PLATFORM
KS1
GROUND
85 86
CR43
GROUND POWER TO
87 ECM
30
(+)
85 86
CR25
CR1 87
30 ENGINE RUN
ENGINE
START
B4
-
( )
12V DC 86 30
85 86
87
CR8 BN68
85 87 30 IGNITION START
85 86
87
CR15
30 GLOW
CB1 PLUG
20A
85 86
R
D1 F 87
CR4
3 30 HIGH IDLE
J4-C3
J2-A5
J4-B4
J4-C4
J1-C11,C12 J2-B12
J4-B5
J4-A5
J4-A2
1
G6
2 L30 J1-C1\C4
U5
HYDRAULIC
J2-B11
J2-B7
J4-B6
J2-B8
J1-A9
J4-B2
J1-B1
J4-B1
OIL COOLER
(OPTION)
(+) B1 F9A
12V DC 20A SW4 CR5 86
30
U19
N.O. Q7 L27
U26 30 86 87 85
SW1 SW2 L41
CR17
G
H1
Q3 H2
M3
87 85
N.O. N.C.
L42
M1 FB1
( )
-
B1 M3 D1 U19 U26 U20 M1 SW4 G6 Q7 Q3 L30 H2 Y7 Y10 Y7A Y10A H1 FB1 SW1 SW2 L41 L42 L27 Y29
TEMPERATURE SWITCH
COOLANT
HOURMETER

CHOKE
HIGH IDLE SOLENOID

ENGINE STARTER
(OPTION)
ALTERNATOR
BATTERY 12V DC
IGNITION COIL
DISTRIBUTOR
SPARK PLUG(S)
OIL PRESSURE SWITCH
GENERATOR (OPTION)
COOLING FAN (OPTION)
HYDRAULIC OIL
TILT ALARM
GENERATOR ON LED
TEMPERATURE SWITCH
HYDRAULIC OIL
TEMPERATURE LED
COOLANT
PLATFORM DOWN

AUXILIARY PLATFORM
(GS-3268 ONLY)
PLATFORM DOWN
AUXILIARY PLATFORM
OIL PRESSURE LED

DOWN (GS-3268 ONLY)
DOWN (GS-3268 ONLY)
- NOTE -
POSITION WITH THE POWER OFF ES0116U
6 - 22 GS-2668 RT • GS-3268 RT Part No. 52302

Part 2 of 3
P1
EMERGENCY
STOP QD4
C C
A A
B B
D D
E E
G8
OUTRIGGERS DIAGNOSTIC
DISPLAY
(OPTION) (OPTION)
BN44 FUNCTION RD WH
ENABLE
LS6 PS3 N.C.

PLATFORM PLATFORM
DOWN OVERLOAD
LS12 LS13 LS14 LS15
BN90 TS54 BN83 BN84 LEFT RIGHT LEFT RIGHT
LEVEL
GLOW HIGH PLATFORM PLATFORM FRONT FRONT REAR REAR
PLUG IDLE UP DOWN N.C. N.O. CIRCUIT

BOARD
N.O. N.O. N.O. N.O.

S7
DATA LINK (+) BK

MODELS
DATA LINK (-) YL

WITHOUT LEVEL
OUTRIGGERS SENSOR
BN
J3-A1
J2-C1/C10
J4-A3
J4-A4
J2-A1
J2-A2
J3-A2
J3-A3
J2-A7
J2-A8
J2-A10
J3-A6
J3-B5
J3-B4
J3-A4
J1-C7,C8
J3-A5
J2-A6
J2-B10
U5
J2-B10
J1-A10
J1-A12
J1-A11
J4-C2
J1-B6
J1-B7
J2-B3
J1-A7
J1-B3
J1-B5
J1-B8
J1-A3
J1-A4
J1-A6
J1-A8
J1-B2
J3-B2
J1-A5
J1-A2
J4-C1
J3-B1
J2-B1
J1-A1
RD
BL
YL
S8
2-AXIS
LEVEL
SENSOR
Q1 Q2
M4
BK
Y3 Y4 Y8 Y2 Y6 Y5 Y6A Y5A Y1 Y1A Y1B Y9 Y35 Y36 Y33 Y34 Y40 Y39 Y44 S9 Q1 M4 Q2
LPG SELECT
FUEL PUMP
STEER LEFT
DRIVE FORWARD
DRIVE PARALLEL
DRIVE PARALLEL
DRIVE PARALLEL
PLATFORM UP
BRAKE RELEASE
DRIVE REVERSE
STEER RIGHT
DRIVE REVERSE
FLOW CONTROL
PROPORTIONAL
OUTRIGGER
RIGHT FRONT
DRIVE FORWARD
OUTRIGGER
RIGHT REAR
SLOW
OUTRIGGER EXTEND
OUTRIGGER
LEFT REAR
OUTRIGGER EXTEND
OUTRIGGER RETRACT
OUTRIGGER
LEFT FRONT
SENSOR
AUTO LEVELING
GASOLINE SELECT
- NOTE -
ES0116U POSITION WITH THE POWER OFF
Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 23

Part 3 of 3
P2 P2
EMERGENCY EMERGENCY
QD3 STOP QD3 STOP
BK BK
RD RD

12V DC 12V DC
SW25 U3 D7 5V DC
SW25 U3 D7 5V DC

1 1
2 2
3 OR 3 OR
4 JC1 4 JC1
8 8
SW5 SW6 STEER

LEFT/ RIGHT
SW5 SW6 STEER
LEFT/ RIGHT
LEFT
RIGHT
LEFT
RIGHT
PIN18 PIN18
WH/RD WH/RD
PIN15 PIN15
WH WH
PIN14 PIN14



WH
BL
WH
PIN3 UP
PIN4 DOWN RD
PIN3 UP
POUT1 + YL
H1 RD
BK ALARM POUT1 +
PIN11 - H1
BK ALARM
PIN11 -
6 - 24 GS-2668 RT • GS-3268 RT Part No. 52302

Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 25

Gasoline/LPG Models (from serial number 41824 to GS6803-42381) REV A
Part 1 of 3
PLATFORM 2
B
B1 GROUND
4
85 86
CR43
GROUND 3 POWER TO
87 ECM
30
KS1
KEY SWITCH
85 86
CR25
CR1 87
30 ENGINE RUN
ENGINE
START
86 30
85 86
87
CR8 BN68
85 87 30 IGNITION START
87a
85 86
87
CR15
30 STARTING AID
CB1
20A
85 86
R
D1 F 87
CR4
30 HIGH IDLE
J4-C3
J2-A5
J4-B4
J4-C4
J1-C11,C12 J2-B12
J4-B5
J4-A5
J4-A2
G6
L30 J1-C1\C4
U5
HYDRAULIC
J2-B11
J2-B7
J4-B6
J2-B8
J1-A9
J4-B2
J1-B1
J4-B1
OIL COOLER
(OPTION)
(+) B1 F9A
12V DC 20A SW4 CR5 86
30
U19
N.O. Q7 L27
U26 30 86 87 85
SW1 SW2 L41
CR17
G
H1
Q3 H2
M3
87 85
N.O. N.C.
L42
M1 FB1
( )
-
B1 M3 D1 U19 U26 U20 M1 SW4 G6 Q7 Q3 L30 H2 Y7 Y10 Y7A Y10A H1 FB1 SW1 SW2 L41 L42 L27 Y29
TEMPERATURE SWITCH
COOLANT
HOURMETER

CHOKE
HIGH IDLE SOLENOID

ENGINE STARTER
(OPTION)
ALTERNATOR
BATTERY 12V DC
IGNITION COIL
DISTRIBUTOR
SPARK PLUG(S)
OIL PRESSURE SWITCH
GENERATOR (OPTION)
HYDRAULIC OIL
TILT ALARM
GENERATOR ON LED
TEMPERATURE SWITCH
HYDRAULIC OIL
TEMPERATURE LED
COOLANT
PLATFORM DOWN

AUXILIARY PLATFORM
(GS-3268 ONLY)
PLATFORM DOWN
AUXILIARY PLATFORM
OIL PRESSURE LED

DOWN (GS-3268 ONLY)
DOWN (GS-3268 ONLY)
- NOTE -
POSITION WITH THE POWER OFF ES0116V
6 - 26 GS-2668 RT • GS-3268 RT Part No. 52302

REV A Gasoline/LPG Models (from serial number 41824 to GS6803-42381)
Part 2 of 3
P1
EMERGENCY
STOP QD4
C C
A A
B B
D D
E E
G8
DISPLAY
(OPTION) (OPTION)
BN44 FUNCTION RD WH
ENABLE
LS6 PS3 N.C.

PLATFORM PLATFORM
DOWN OVERLOAD
LS12 LS13 LS14 LS15
LEVEL

BOARD
N.O. N.O. N.O. N.O.

S7
DATA LINK (+) BK

MODELS
DATA LINK (-) YL

WITHOUT LEVEL
OUTRIGGERS SENSOR
BN
J3-A1
J2-C1/C10
J4-A3
J4-A4
J2-A1
J2-A2
J3-A2
J3-A3
J2-A7
J2-A8
J2-A10
J3-A6
J3-B5
J3-B4
J3-A4
J1-C7,C8
J3-A5
J2-A6
J2-B10
U5
J2-B10
J1-A10
J1-A12
J1-A11
J4-C2
J1-B6
J1-B7
J2-B3
J1-A7
J1-B3
J1-B5
J1-B8
J1-A3
J1-A4
J1-A6
J1-A8
J1-B2
J3-B2
J1-A5
J1-A2
J4-C1
J3-B1
J2-B1
J1-A1
RD
BL
YL
S8
2-AXIS
LEVEL
SENSOR
Q1 Q2
M4
BK
Y3 Y4 Y8 Y2 Y6 Y5 Y6A Y5A Y1 Y1A Y1B Y9 Y35 Y36 Y33 Y34 Y40 Y39 Y44 S9 Q1 M4 Q2
LPG SELECT
FUEL PUMP
STEER LEFT
DRIVE FORWARD
DRIVE PARALLEL
DRIVE PARALLEL
DRIVE PARALLEL
PLATFORM UP
BRAKE RELEASE
DRIVE REVERSE
STEER RIGHT
DRIVE REVERSE
FLOW CONTROL
PROPORTIONAL
OUTRIGGER
RIGHT FRONT
DRIVE FORWARD
OUTRIGGER
RIGHT REAR
SLOW
OUTRIGGER EXTEND
OUTRIGGER
LEFT REAR
OUTRIGGER EXTEND
OUTRIGGER RETRACT
OUTRIGGER
LEFT FRONT
SENSOR
AUTO LEVELING
GASOLINE SELECT
- NOTE -
ES0116V POSITION WITH THE POWER OFF
Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 27

Gasoline/LPG Models (from serial number 41824 to GS6803-42381) REV A
Part 3 of 3
P2 P2
EMERGENCY EMERGENCY
QD3 STOP QD3 STOP
BK BK
RD RD

12V DC 12V DC
SW25 U3 D7 5V DC
SW25 U3 D7 5V DC

1 1
2 2
3 OR 3 OR
4 JC1 4 JC1
8 8
SW5 SW6 STEER

LEFT/ RIGHT
SW5 SW6 STEER
LEFT/ RIGHT
LEFT
RIGHT
LEFT
RIGHT
PIN18 PIN18
WH/RD WH/RD
PIN15 PIN15
WH WH
PIN14 PIN14



WH
BL
WH
PIN3 UP
PIN4 DOWN RD
PIN3 UP
POUT1 + YL
H1 RD
BK ALARM POUT1 +
PIN11 - H1
BK ALARM
PIN11 -
6 - 28 GS-2668 RT • GS-3268 RT Part No. 52302

Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 29

ANSI Models with Gasoline/LPG Power REV A
(from serial number GS6803-42382 to GS6805-43594)
Part 1 of 3
KS1 KEY SWITCH P1
B1 EMERGENCY STOP
2
PLATFORM
CONTROL
B 4
GROUND
CONTROL
AB1
CB2 20A
AB7 AB3 AB3 AB3
AB28
CR41 CR1 CR23 N.C.

CONTROL CR42 CR5 CR8 ENGINE AUXILIARY
SYSTEM POWER HORN IGNITION START DOWN G6
HOUR
AB1
METER LS6
PLAT
86 30 1 86 30 2 86 30 5 86 30 4 86 30 3 86 30 6 DOWN
LIMIT
85 87 87A 85 87 87A 85 87 87A 85 87 87A 85 87 87A 85 87 87A SWITCH
J2-A4
J2-B7
J2-B8
J2-B11
J1-C2
J2-C12
J2-A2
J2-C1/C3
J2-A5
J2-A3
U5
ECM
BAT L30
WORK LIGHTS
EXCT STA
D1 J1-C7
BN23 BN91
J2-C4 AUXILIARY DOWN AUXILIARY DOWN
J1-A3
J1-A9
J2-B9 ENABLE
U19
(+)
CR15 CR4
B1 ( )
- STARTING HIGH IDLE
STARTER
AID
+
86 30 7 86 30 8
U26
C5
G
M3 85 87 87A 85 87 87A
4700 uF
Y7A Y10A
-
Q7 Q3
CHOKE HIGH IDLE
H2 SOLENOID SOLENOID
Y8 Y7 Y10
H2 AUTOMOTIVE-STYLE HORN
K1 STARTER RELAY
B1 12 VOLT BATTERY
M3 STARTER MOTOR
U19 IGNITION COIL
U26 DISTRIBUTOR
U20 SPARK PLUG(S)
D1 ALTERNATOR
L30 WORK LIGHTS (OPTION)
Q3 HIGH IDLE SOLENOID
G6 ENGINE HOURMETER
U32 GLOW PLUG (OPTION)
Y8 PLATFORM UP
Y7 PLATFORM DOWN
Y10 AUX PLATFORM DOWN
(GS-3268 ONLY)
Y7A PLATFORM DOWN
(GS-3268 ONLY)
Y10A AUX PLATFORM DOWN
- NOTE -
POSITION WITH THE POWER OFF ES7161A
6 - 30 GS-2668 RT • GS-3268 RT Part No. 52302

REV A ANSI Models with Gasoline/LPG Power
Part 2 of 3
CR8 TERMINAL 30 AB2

BATTERY (+)
RD
WH
F9A SW4
N.O.
20A
CR17 30 86
N.C.
LEVEL SENSOR
87 85 CIRCUIT BOARD
HYDRAULIC
OIL COOLER
(OPTION) M1 S7 LEVEL
SENSOR
MODELS WITHOUT
BATTERY (-) OUTRIGGERS
AB23
BK AB29
AB1
J2-B2
J2-A6
J2-B10
U5
J2-B12
J1-A10
J1-A12
J2-C11
J1-C11
J1-B12
J1-A11
J1-C8
J1-C9
J1-A2
J1-A5
J1-A4
J1-A7
J1-A1
J1-A6
J1-B3
J1-A8
J2-C7
J1-B1
AB22 AB11 AB13
Y4 Y1 Y1B Y6 Y6A Y9 Q2 Q1
M4
SW2 SW1 H5 FB1

Y3 Y1A Y2 Y5 Y5A Y29
SW2OIL PRESSURE SWITCH
SW1 COOLANT TEMPERATURE SWITCH
H5 ALARM
FB1 FLASHING BEACON (OPTION)
Y4 STEER LEFT
Y1 DRIVE PARALLEL
Y1A DRIVE PARALLEL
Y1B DRIVE PARALLEL

Y3 STEER RIGHT
Y2 BRAKE RELEASE
Y6 DRIVE FORWARD (1)
Y5 DRIVE REVERSE (1)
Y6A DRIVE FORWARD (2)
Y5A DRIVE REVERSE (2)
Y9
Y29 GENERATOR (OPTION)
Q2 GASOLINE SELECT
M4 FUEL PUMP
Q1 LPG SELECT
ECM GROUND
S7 LEVEL SENSOR
FLOW CONTROL
PROPORTIONAL
- NOTE -
ES7161A POSITION WITH THE POWER OFF
Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 31

Part 3 of 3
QD4 QD3 P2
BK EMERGENCY
WH/RD 4 4 4 4 BK POWER TO PLATFORM STOP
RD
RD/WH 3 3 3 3 RD POWER TO GROUND
BL 1 1 1 1 WH GROUND WH J5 PIN1
BK 2 2 DATA LINK (HIGH) BL
2 2 BL J5 PIN4
OR 5 5 5 5 OR OR
DATA LINK (LOW) J5 PIN5
OUTRIGGERS
(OPTION) J5 PIN2
12V DC
AB3 AB3 AB2 AB2 U3 D7
PLATFORM CONTROLS VOLTAGE 5V DC
PRINTED CIRCUIT BOARD REGULATOR
S8
2 AXIS GY
TILT LEVEL J2 PIN1
SENSOR
HALL EFFECT
J2 PIN2
YL
JC1
GROUND
GENERATOR
POWER
WH JOYSTICK
PITCH
J2 PIN12
ROLL
LS12 LS13 LS14 LS15 J2 PIN13

BN
CONTROLLER
LF RF LR RR
BL
O-RIG O-RIG O-RIG O-RIG J2 PIN3
LIMIT LIMIT LIMIT LIMIT PP
RD
BL
YL
BK
J2 PIN4
DATA LINK (+)
DATA LINK (-)

GND FROM PLAT
SWITCH SWITCH SWITCH SWITCH

J5 PIN3
GY
SW5 SW6
FUNCTION ENABLE
LEFT
RIGHT
N.O. N.O. N.O. N.O. OR STEER
J2 PIN5
BK LEFT/ RIGHT
AB23 AB24 J2 PIN6
RD
J2 PIN7
AB27 AB26 AB17 AB16 AB25 AB1 J2 PIN8
WH/BL
J2 PIN14
J1-C5
J1-C3
J1-C6
J1-C4
J2-B10
J2-B1
J2-B3
J2-B2
J2-A10
J2-A11
J2-A12
POUT1
PIN2 HORN BN5

U5 PIN3 STARTING AID BN3
ELECTRONIC
CONTROL PIN4 ENGINE START BN2
J1-B10
J1-B11
MODULE
J1-B7
J1-B6
J1-B8
J1-B5
J1-B9
AB10 AB14 AB7 PIN6 GENERATOR BN7
AB9 AB15 AB8 AB6

Y36 Y34 Y40 Y44 PIN8 HIGH IDLE BN4
PIN9 LF OUTRIGGER ENABLE BN85
PIN10 RF OUTRIGGER ENABLE BN86
PIN11 LR OUTRIGGER ENABLE BN87
Y35 Y33 Y39 PIN12 RR OUTRIGGER ENABLE BN24

Y39 OUTRIGGER RETRACT
Y44 OUTRIGGER DOWN SLOW
S8 2-AXIS LEVEL SENSOR

Y36 RIGHT FRONT OUTRIGGER
Y34 RIGHT REAR OUTRIGGER
Y40 OUTRIGGER EXTEND

Y35 LEFT FRONT OUTRIGGER
Y33 LEFT REAR OUTRIGGER
PIN13 LIFT FUNCTION BN9
PIN14 ORGR AUTOLEVEL ENABLE BN20
PIN15 SYSTEM STATUS L50
YL
J1 PIN4
BL -OR-
J1 PIN3
PLATFORM & OUTRIGGER
RD UP/DOWN
J1 PIN1 TS21
BK
J1 PIN5
J3 PIN1
RD +
- NOTE - J3 PIN2
BK
H1
ALARM PLATFORM
CONTROLS
6 - 32 GS-2668 RT • GS-3268 RT Part No. 52302

Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 33

Part 1 of 3
F9 5A FUSE P1EMERGENCY STOP
KS1 KEY SWITCH
2
B1
PLATFORM
CONTROL
4
B
3
GROUND
CONTROL
AB1
CB2 20A
AB7 AB3 AB3 AB3
AB28
CR41 CR1 CR23 N.C.

HOUR
AB1
METER LS6
PLAT
86 30 1 86 30 2 86 30 5 86 30 4 86 30 3 86 30 6 DOWN
LIMIT
85 87 87A 85 87 87A 85 87 87A 85 87 87A 85 87 87A 85 87 87A SWITCH
J2-A4
J2-B7
J2-B8
J2-B11
J1-C2
J2-C12
J2-A2
J2-C1/C3
J2-A5
J2-A3
U5
ECM
BAT L30
WORK LIGHTS
EXCT STA
D1 J1-C7
BN23 BN91
J1-A3
J1-A9
J2-B9 ENABLE
U19
(+)
CR15 CR4
B1 ( )
- STARTING HIGH IDLE
STARTER
AID
+
86 30 7 86 30 8
U26
C5
G
M3 85 87 87A 85 87 87A
4700 uF
Y7A Y10A
-
Q7 Q3
CHOKE HIGH IDLE
H2 SOLENOID SOLENOID
Y8 Y7 Y10
K1 STARTER RELAY
B1 12 VOLT BATTERY
M3 STARTER MOTOR
U19 IGNITION COIL
U26 DISTRIBUTOR
U20 SPARK PLUG(S)
D1 ALTERNATOR
G6 ENGINE HOURMETER
Y8 PLATFORM UP
Y7 PLATFORM DOWN
(GS-3268 ONLY)
Y7A PLATFORM DOWN
(GS-3268 ONLY)
- NOTE -
POSITION WITH THE POWER OFF ES7161D
6 - 34 GS-2668 RT • GS-3268 RT Part No. 52302

REV A ANSI Models with Gasoline/LPG Power
Part 2 of 3
CR8 TERMINAL 30 AB2

BATTERY (+)
RD
WH
F9A SW4
N.O.
20A
CR17 30 86
N.C.
LEVEL SENSOR
87 85 CIRCUIT BOARD
HYDRAULIC
OIL COOLER
SENSOR
MODELS WITHOUT
AB23
BK AB29
AB1
J2-B2
J2-A6
J2-B10
U5
J2-B12
J1-A10
J1-A12
J2-C11
J1-C11
J1-B12
J1-A11
J1-C8
J1-C9
J1-A2
J1-A5
J1-A4
J1-A7
J1-A1
J1-A6
J1-B3
J1-A8
J2-C7
J1-B1
AB22 AB11 AB13
M4
SW2 SW1 H5 FB1

H5 ALARM
Y4 STEER LEFT
Y1 DRIVE PARALLEL
Y1A DRIVE PARALLEL
Y1B DRIVE PARALLEL

Y3 STEER RIGHT
Y2 BRAKE RELEASE
Y9
Q2 GASOLINE SELECT
M4 FUEL PUMP
Q1 LPG SELECT
ECM GROUND
S7 LEVEL SENSOR
FLOW CONTROL
PROPORTIONAL
- NOTE -
ES7161D POSITION WITH THE POWER OFF
Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 35

Part 3 of 3
QD4 QD3 P2
BK EMERGENCY
RD
2 2 BL J5 PIN4
OR 5 5 5 5 OR OR
OUTRIGGERS
(OPTION) J5 PIN2
12V DC
S8
2 AXIS GY
TILT LEVEL J2 PIN1
SENSOR
HALL EFFECT
J2 PIN2
YL
JC1
GROUND
GENERATOR
POWER
WH JOYSTICK
PITCH
J2 PIN12
ROLL

BN
CONTROLLER
LF RF LR RR
BL
RD
BL
YL
BK
J2 PIN4
DATA LINK (+)
DATA LINK (-)

GND FROM PLAT

J5 PIN3
GY
SW5 SW6
FUNCTION ENABLE
LEFT
RIGHT
J2 PIN5
BK LEFT/ RIGHT
AB23 AB24 J2 PIN6
RD
J2 PIN7
WH/BL
J2 PIN14
J1-C5
J1-C3
J1-C6
J1-C4
J2-B10
J2-B1
J2-B3
J2-B2
J2-A10
J2-A11
J2-A12
POUT1
PIN2 HORN BN5

ELECTRONIC
J1-B10
J1-B11
MODULE
J1-B7
J1-B6
J1-B8
J1-B5
J1-B9
AB9 AB15 AB8 AB6




YL
J1 PIN4
BL -OR-
J1 PIN3
RD UP/DOWN
J1 PIN1 TS21
BK
J1 PIN5
J3 PIN1
RD +
- NOTE - J3 PIN2
BK
H1
ALARM PLATFORM
CONTROLS
6 - 36 GS-2668 RT • GS-3268 RT Part No. 52302

Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 37

CE Models with Gasoline/LPG Power REV A
Part 1 of 3
KS1 KEY SWITCH P1
B1 EMERGENCY STOP
2
PLATFORM
CONTROL
B 4
GROUND
CONTROL
AB1
CB2 20A
AB7 AB3 AB4
AB28
PS2
PLATFORM
OVERLOAD
PRESSURE
SWITCH
AB20
CR41 CR1 CR23 N.C.

HOUR
AB1
METER LS6
PLAT
86 30 1 86 30 2 86 30 5 86 30 4 86 30 3 86 30 6 DOWN
LIMIT
85 87 87A 85 87 87A 85 87 87A 85 87 87A 85 87 87A 85 87 87A SWITCH
AB21
J2-A4
J2-B7
J2-B8
J2-B11
J1-C2
J2-C12
J2-A2
J2-C1/C3
J2-A5
J2-A3
U5
ECM
BAT
EXCT STA
D1 J1-C7
BN23 BN91
J1-A3
J1-A9
AB1
ENABLE
U19 J2-B9
(+)
AB12
L30 N.C.
N.C.
CR15 CR4 WORK LS24 LS25
B1 -
( ) STARTING HIGH IDLE LIGHTS MAXIMUM LOAD SENSE
STARTER
AID AB1 HEIGHT DELAY
+
U26 86 30 7 86 30 8 LIMIT SW LIMIT SW
9
86 30
G
M3 85 87 87A 85 87 87A CR77

DOWN
ENABLE
85 87 87A
Y7A Y10A
C5
4700 uF
-
Q7 Q3
CHOKE HIGH IDLE
H2 SOLENOID SOLENOID Y8 Y7 Y10
K1 STARTER RELAY
B1 12 VOLT BATTERY
M3 STARTER MOTOR
U19 IGNITION COIL
U26 DISTRIBUTOR
U20 SPARK PLUG(S)

D1 ALTERNATOR
G6 ENGINE HOURMETER
Y8 PLATFORM UP
Y7 PLATFORM DOWN
(GS-3268 ONLY)
Y7A PLATFORM DOWN
(GS-3268 ONLY)
- NOTE -
6 - 38 GS-2668 RT • GS-3268 RT Part No. 52302

REV A CE Models with Gasoline/LPG Power
Part 2 of 3
CR8 TERMINAL 30 AB2

BATTERY (+)
RD
WH
F9A SW4
N.O.
20A
CR17 30 86
N.C.
LEVEL SENSOR
87 85 CIRCUIT BOARD
HYDRAULIC
OIL COOLER
SENSOR
MODELS WITHOUT
AB23
BK AB29
AB1
J2-B2
J2-A6
J2-B10
U5
J2-B12
J1-A10
J1-A12
J2-C11
J1-C11
J1-B12
J1-A11
J1-C8
J1-C9
J1-A2
J1-A5
J1-A4
J1-A7
J1-A1
J1-A6
J1-B3
J1-A8
J2-C7
J1-B1
AB22 AB11 AB13
M4
SW2 SW1 H5 FB1

H5 ALARM
Y4 STEER LEFT
Y1 DRIVE PARALLEL
Y1A DRIVE PARALLEL
Y1B DRIVE PARALLEL

Y3 STEER RIGHT
Y2 BRAKE RELEASE
Y9
Q2 GASOLINE SELECT
M4 FUEL PUMP
Q1 LPG SELECT
ECM GROUND
S7 LEVEL SENSOR
FLOW CONTROL
PROPORTIONAL
- NOTE -
Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 39

Part 3 of 3
QD4 QD3 P2
BK EMERGENCY
RD
2 2 BL J5 PIN4
OR 5 5 5 5 OR OR
OUTRIGGERS
(OPTION) J5 PIN2
12V DC
S8
2 AXIS GY
TILT LEVEL J2 PIN1
SENSOR
HALL EFFECT
J2 PIN2
YL
JC1
GROUND
GENERATOR
POWER
WH JOYSTICK
PITCH
J2 PIN12
ROLL

BN
CONTROLLER
LF RF LR RR
BL
RD
BL
YL
BK
J2 PIN4
DATA LINK (+)
DATA LINK (-)

GND FROM PLAT

J5 PIN3
GY
SW5 SW6
FUNCTION ENABLE
LEFT
RIGHT
J2 PIN5
BK LEFT/ RIGHT
AB23 AB24 J2 PIN6
RD
J2 PIN7
WH/BL
J2 PIN14
J1-C5
J1-C3
J1-C6
J1-C4
J2-B10
J2-B1
J2-B3
J2-B2
J2-A10
J2-A11
J2-A12
POUT1
PIN2 HORN BN5

ELECTRONIC
J1-B10
J1-B11
MODULE
J1-B7
J1-B6
J1-B8
J1-B5
J1-B9
AB9 AB15 AB8 AB6




YL
J1 PIN4
BL -OR-
J1 PIN3
RD UP/DOWN
J1 PIN1 TS21
BK
J1 PIN5
J3 PIN1
RD +
- NOTE - J3 PIN2
BK
H1
ALARM PLATFORM
CONTROLS
6 - 40 GS-2668 RT • GS-3268 RT Part No. 52302

Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 41

Part 1 of 3
KS1 KEY SWITCH
2
B1
PLATFORM
CONTROL
4
B
3
GROUND
CONTROL
AB1
CB2 20A
AB7 AB3 AB4
AB28
PS2
PLATFORM
OVERLOAD
PRESSURE
SWITCH
AB20
CR41 CR1 CR23 N.C.

HOUR
AB1
METER LS6
PLAT
86 30 1 86 30 2 86 30 5 86 30 4 86 30 3 86 30 6 DOWN
LIMIT
85 87 87A 85 87 87A 85 87 87A 85 87 87A 85 87 87A 85 87 87A SWITCH
AB21
J2-A4
J2-B7
J2-B8
J2-B11
J1-C2
J2-C12
J2-A2
J2-C1/C3
J2-A5
J2-A3
U5
ECM
BAT
EXCT STA
D1 J1-C7
BN23 BN91
J1-A3
J1-A9
AB1
ENABLE
U19 J2-B9
(+)
AB12
L30 N.C.
N.C.
CR15 CR4 WORK LS24 LS25
B1 -
( ) STARTING HIGH IDLE LIGHTS MAXIMUM LOAD SENSE
STARTER
AID AB1 HEIGHT DELAY
+
U26 86 30 7 86 30 8 LIMIT SW LIMIT SW
9
86 30
G
M3 85 87 87A 85 87 87A CR77

DOWN
ENABLE
85 87 87A
Y7A Y10A
C5
4700 uF
-
Q7 Q3
CHOKE HIGH IDLE
H2 SOLENOID SOLENOID Y8 Y7 Y10
K1 STARTER RELAY
B1 12 VOLT BATTERY
M3 STARTER MOTOR
U19 IGNITION COIL
U26 DISTRIBUTOR
U20 SPARK PLUG(S)

D1 ALTERNATOR
G6 ENGINE HOURMETER
Y8 PLATFORM UP
Y7 PLATFORM DOWN
(GS-3268 ONLY)
Y7A PLATFORM DOWN
(GS-3268 ONLY)
- NOTE -
POSITION WITH THE POWER OFF ES7183B
6 - 42 GS-2668 RT • GS-3268 RT Part No. 52302

REV A CE Models with Gasoline/LPG Power
Part 2 of 3
CR8 TERMINAL 30 AB2

BATTERY (+)
RD
WH
F9A SW4
N.O.
20A
CR17 30 86
N.C.
LEVEL SENSOR
87 85 CIRCUIT BOARD
HYDRAULIC
OIL COOLER
SENSOR
MODELS WITHOUT
AB23
BK AB29
AB1
J2-B2
J2-A6
J2-B10
U5
J2-B12
J1-A10
J1-A12
J2-C11
J1-C11
J1-B12
J1-A11
J1-C8
J1-C9
J1-A2
J1-A5
J1-A4
J1-A7
J1-A1
J1-A6
J1-B3
J1-A8
J2-C7
J1-B1
AB22 AB11 AB13
M4
SW2 SW1 H5 FB1

H5 ALARM
Y4 STEER LEFT
Y1 DRIVE PARALLEL
Y1A DRIVE PARALLEL
Y1B DRIVE PARALLEL

Y3 STEER RIGHT
Y2 BRAKE RELEASE
Y9
Q2 GASOLINE SELECT
M4 FUEL PUMP
Q1 LPG SELECT
ECM GROUND
S7 LEVEL SENSOR
FLOW CONTROL
PROPORTIONAL
- NOTE -
ES7183B POSITION WITH THE POWER OFF
Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 43

Part 3 of 3
QD4 QD3 P2
BK EMERGENCY
RD
2 2 BL J5 PIN4
OR 5 5 5 5 OR OR
OUTRIGGERS
(OPTION) J5 PIN2
12V DC
S8
2 AXIS GY
TILT LEVEL J2 PIN1
SENSOR
HALL EFFECT
J2 PIN2
YL
JC1
GROUND
GENERATOR
POWER
WH JOYSTICK
PITCH
J2 PIN12
ROLL

BN
CONTROLLER
LF RF LR RR
BL
RD
BL
YL
BK
J2 PIN4
DATA LINK (+)
DATA LINK (-)

GND FROM PLAT

J5 PIN3
GY
SW5 SW6
FUNCTION ENABLE
LEFT
RIGHT
J2 PIN5
BK LEFT/ RIGHT
AB23 AB24 J2 PIN6
RD
J2 PIN7
WH/BL
J2 PIN14
J1-C5
J1-C3
J1-C6
J1-C4
J2-B10
J2-B1
J2-B3
J2-B2
J2-A10
J2-A11
J2-A12
POUT1
PIN2 HORN BN5

ELECTRONIC
J1-B10
J1-B11
MODULE
J1-B7
J1-B6
J1-B8
J1-B5
J1-B9
AB9 AB15 AB8 AB6




YL
J1 PIN4
BL -OR-
J1 PIN3
RD UP/DOWN
J1 PIN1 TS21
BK
J1 PIN5
J3 PIN1
RD +
- NOTE - J3 PIN2
BK
H1
ALARM PLATFORM
CONTROLS
6 - 44 GS-2668 RT • GS-3268 RT Part No. 52302

Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 45

Diesel Models (before serial number 21161) REV B
Part 1 of 2
P1
EMERGENCY
CB2 STOP
PLATFORM
KS1
1A
GROUND
85 86
CR43
GROUND POWER TO
87 ECM
30
85 86
CR25 C2
BN23 ENGINE 30
START
AUXILIARY 86 30
R7 2000
85 86
PLATFORM
DOWN B4
(GS-3268RT ONLY)
-
( )
12V DC 87
CR8
85 87 30 FUEL
TS52 TS56 TS54
85 86
CR15
START
HIGH IDLE
GLOW PLUG
87 GLOW
30
PLUG
CB1 85 86
20A
87
CR4
30 HIGH IDLE
J4-C3
J2-A5
J4-A3
J4-B4
J4-C4
J1-C11,C12
J4-B5
J4-A5
J4-A2
J4-A4
R
D1 F
U5
J1-C1\C4

J2-B11
J2-B12
G6
J1-A9
J2-B7
J4-B6
J2-B8
J4-B2
J4-B1
J1-B1
(+) B1
12V DC
30 86 L27
CR5
H1 SW1 SW2 L41
Q3
M3 87 85
N.O. N.C.
(HOLD)
(PULL)
U32 H2
L42
FB1
-
( )
Q8
B1 M3 D1 Q8 G6 U32 Q3 H2 Y7 Y7A H1 FB1 SW1 SW2 L41 L42 L27 Y29
TEMPERATURE SWITCH
COOLANT
HOURMETER
GLOW PLUG
HIGH IDLE SOLENOID

ENGINE STARTER
(OPTION)
ALTERNATOR
BATTERY 12V DC
OIL PRESSURE SWITCH
GENERATOR (OPTION)
TILT ALARM
GENERATOR ON LED
FUEL SHUT OFF
PLATFORM DOWN
(GS-3268 ONLY)
PLATFORM DOWN
TEMPERATURE LED
COOLANT
OIL PRESSURE LED
- NOTE -
6 - 46 GS-2668 RT • GS-3268 RT Part No. 52302

REV B Diesel Models (before serial number 21161)
Part 2 of 2
P2
EMERGENCY
QD4 QD3 STOP
BK
RD
D D
E E
DIAGNOSTIC
DISPLAY 12V DC
SW25 U3 D7 5V DC

1
TS67 2
PP
FUNCTION 3
RD WH 4 JC1
ENABLE
5 BN R15 JOYSTICK
POTENTIOMETER
CONTROLLER
DOWN UP DECK 8
WH/BK WH/YL
LEVEL
LEFT/ RIGHT
LEFT
RIGHT
BOARD PIN18
TS66 WH/RD
PIN15
UP
DOWN
S7 WH
PLATFORM
PIN14
DATA LINK (+) BK
DATA LINK (-) YL
LEVEL
SENSOR
BN
MEMBRANE DECAL
POUT2 POWER LED L19
POUT3
J2-A1
J2-A2
J3-A1
J2-C1/C10
J3-A2
J3-A3
J3-B4
J3-A4
J1-C7,C8
J3-A5
J2-A6
J2-B10
POUT4 FAULT LED L25

J1-A10
J1-A12
J1-A11
J1-A7
J1-B3
J1-A3
J1-A4
J1-A6
J1-A8
J1-A5
J1-A2
J1-A1
PIN10 HIGH IDLE BN4
PIN19 HORN BN5
PIN24 GENERATOR BN7
WH
STEER LEFT
DRIVE FORWARD
DRIVE PARALLEL
DRIVE PARALLEL
DRIVE PARALLEL
PLATFORM UP
BRAKE RELEASE
DRIVE REVERSE
STEER RIGHT
DRIVE REVERSE
FLOW CONTROL
PROPORTIONAL
DRIVE FORWARD
RD
PIN3 UP
YL
PIN4 DOWN
RD
POUT1 +
H1
BK ALARM
PIN11 -
PLATFORM CONTROLS
- NOTE -
Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 47

Diesel Models (from serial number 21161 to 21837) REV B
Part 1 of 2
P1
EMERGENCY
CB2 STOP
PLATFORM
KS1
1A
GROUND
85 86
CR43
GROUND POWER TO
87 ECM
30
85 86
CR25 C2
BN23 ENGINE 30
START
AUXILIARY 86 30
R7 2000
85 86
PLATFORM
DOWN B4
(GS-3268RT)
-
( )
12V DC 87
CR8
85 87 30 FUEL
TS52 TS56 TS54
85 86
CR15
START
HIGH IDLE
GLOW PLUG
87 GLOW
30
PLUG
CB1 85 86
20A
87
CR4
30 HIGH IDLE
J4-C3
J2-A5
J4-A3
J4-B4
J4-C4
J1-C11,C12
J4-B5
J4-A5
J4-A2
J4-A4
R
D1 F
U5
J1-C1\C4

J2-B11
J2-B12
G6
J1-A9
J2-B7
J4-B6
J2-B8
J4-B2
J4-B1
J1-B1
(+) B1
12V DC
30 86 L27
CR5
H1 SW1 SW2 L41
Q3
M3 87 85
N.O. N.C.
(HOLD)
(PULL)
U32 H2
L42
FB1
-
( )
Q8
B1 M3 D1 Q8 G6 U32 Q3 H2 Y7 Y7A H1 FB1 SW1 SW2 L41 L42 L27 Y29
TEMPERATURE SWITCH
COOLANT
HOURMETER
GLOW PLUG
HIGH IDLE SOLENOID

ENGINE STARTER
(OPTION)
ALTERNATOR
BATTERY 12V DC
OIL PRESSURE SWITCH
GENERATOR (OPTION)
TILT ALARM
GENERATOR ON LED
FUEL SHUT OFF
PLATFORM DOWN
(GS-3268 ONLY)
PLATFORM DOWN
TEMPERATURE LED
COOLANT
OIL PRESSURE LED
- NOTE -
6 - 48 GS-2668 RT • GS-3268 RT Part No. 52302

REV B Diesel Models (from serial number 21161 to 21837)
Part 2 of 2
P2
EMERGENCY
QD4 QD3 STOP
BK
RD
D D
E E
DIAGNOSTIC
DISPLAY 12V DC
SW25 U3 D7 5V DC

1
TS67 2
PP
FUNCTION 3
RD WH 4 JC1
ENABLE
5 BN R15 JOYSTICK
POTENTIOMETER
CONTROLLER
DOWN UP DECK 8
WH/BK WH/YL
LEVEL
LEFT/ RIGHT
LEFT
RIGHT
BOARD PIN18
TS66 WH/RD
PIN15
UP
DOWN
S7 WH
PLATFORM
PIN14
DATA LINK (+) BK
DATA LINK (-) YL
LEVEL
SENSOR
BN
MEMBRANE DECAL
POUT2 POWER LED L19
POUT3
J2-A1
J2-A2
J3-A1
J2-C1/C10
J3-A2
J3-A3
J3-B4
J3-A4
J1-C7,C8
J3-A5
J2-A6
J2-B10
POUT4 FAULT LED L25

J1-A10
J1-A12
J1-A11
J1-A7
J1-B3
J1-A3
J1-A4
J1-A6
J1-A8
J1-A5
J1-A2
J1-A1
PIN10 HIGH IDLE BN4
PIN19 HORN BN5
PIN24 GENERATOR BN7
WH
STEER LEFT
DRIVE FORWARD
DRIVE PARALLEL
DRIVE PARALLEL
DRIVE PARALLEL
PLATFORM UP
BRAKE RELEASE
DRIVE REVERSE
STEER RIGHT
DRIVE REVERSE
FLOW CONTROL
PROPORTIONAL
DRIVE FORWARD
RD
PIN3 UP
YL
PIN4 DOWN
RD
POUT1 +
H1
BK ALARM
PIN11 -
PLATFORM CONTROLS
- NOTE -
Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 49

Part 1 of 3
CB2 CHANGED TO 7 AMP P1

AFTER SERIAL NUMBER 33850 EMERGENCY
CB2 STOP
PLATFORM
KS1
1A
GROUND
85 86
CR43
GROUND POWER TO
87 ECM
30
85 86
CR25 C2
BN23 ENGINE 30
START
AUXILIARY 86 30
R7 2000
85 86
PLATFORM
DOWN B4
(GS-3268RT)
-
( )
12V DC 87
CR8
85 87 30 FUEL
TS52 TS56 TS54
85 86
CR15
START
HIGH IDLE
GLOW PLUG
87 GLOW
30
PLUG
CB1 85 86
20A
87
CR4
30 HIGH IDLE
J4-C3
J2-A5
J4-A3
J4-B4
J4-C4
J1-C11,C12 J2-B12
J4-B5
J4-A5
J4-A2
J4-A4
R
D1 F
J1-C1\C4
U5
J2-B11
G6
J2-B7
J4-B6
J2-B8
J4-B2
J1-A9
J4-B1
J1-B1
(+) B1
12V DC
30
CR5 86 L27
H1 SW1 SW2 L41
F9 Q3
30A 87 85
M3
N.O. N.C.
(HOLD)
(PULL)
U32 H2
L42
FB1
-
( )
Q8
B1 M3 D1 F9 Q8 G6 U32 Q3 H2 Y7 Y7A H1 FB1 SW1 SW2 L41 L42 L27 Y29
TEMPERATURE SWITCH
COOLANT
HOURMETER
GLOW PLUG
HIGH IDLE SOLENOID

ENGINE STARTER
(OPTION)
ALTERNATOR
BATTERY 12V DC
OIL PRESSURE SWITCH
GENERATOR (OPTION)
TILT ALARM
GENERATOR ON LED
FUSE
FUEL SHUT OFF
TEMPERATURE LED
COOLANT
PLATFORM DOWN

(GS-3268 ONLY)
PLATFORM DOWN
OIL PRESSURE LED
F9 ADDED AFTER
SERIAL NUMBER 38365
- NOTE -
POSITION WITH THE POWER OFF ES7140C
6 - 50 GS-2668 RT • GS-3268 RT Part No. 52302

Part 2 of 3
QD4
C C
A A
B B
D D
E E
NOTE: LS5, LS1

USED ON
GS-3268 ONLY G8
DISPLAY
TS67
FUNCTION RD WH
ENABLE
LS12 LS13 LS14 LS15

BOARD
TS66
N.O. N.O. N.O. N.O.
UP
DOWN
S7
PLATFORM
DATA LINK (+) BK

MODELS
DATA LINK (-) YL

WITHOUT LEVEL
OUTRIGGERS SENSOR
BN
J2-A1
J2-C1/C10
J2-A2
J3-A1
J3-A2
J3-A3
J2-A7
J2-A8
J2-A10
J3-A6
J3-B5
J3-B4
J3-A4
J1-C7,C8
J3-A5
J2-A6
J2-B10
U5
J2-B10
J1-A10
J1-A12
J1-A11
J1-B6
J1-B7
J2-B3
J1-A7
J1-B3
J1-B5
J1-B8
J1-A3
J1-A4
J1-A6
J1-A8
J1-B2
J3-B2
J1-A5
J1-A2
J3-B1
J2-B1
J1-A1
RD
BL
YL
S8
2-AXIS
LEVEL
SENSOR
BK
STEER LEFT
DRIVE FORWARD
DRIVE PARALLEL
DRIVE PARALLEL
DRIVE PARALLEL
PLATFORM UP
BRAKE RELEASE
DRIVE REVERSE
STEER RIGHT
DRIVE REVERSE
FLOW CONTROL
PROPORTIONAL
OUTRIGGER
RIGHT FRONT
DRIVE FORWARD
OUTRIGGER
RIGHT REAR
SLOW
OUTRIGGER EXTEND
OUTRIGGER
LEFT REAR
OUTRIGGER EXTEND
OUTRIGGER RETRACT
OUTRIGGER
LEFT FRONT
SENSOR
AUTO LEVELING
- NOTE -
ES7140C POSITION WITH THE POWER OFF
Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 51

Part 3 of 3
P2 P2
EMERGENCY EMERGENCY
QD3 STOP QD3 STOP
BK BK
RD RD

12V DC 12V DC
SW25 U3 D7 5V DC
SW25 U3 D7 5V DC

1 1
2 2
3 OR 3 OR
4 JC1 4 JC1
8 8
SW5 SW6 STEER

LEFT/ RIGHT
SW5 SW6 STEER
LEFT/ RIGHT
LEFT
RIGHT
LEFT
RIGHT
PIN18 PIN18
WH/RD WH/RD
PIN15 PIN15
WH WH
PIN14 PIN14


PIN24 GENERATOR BN7 PIN24 RR OUTRIGGER BN24

PIN25 PLATFORM EXT/RET ENABLE BN16 PIN13 HORN/LR OUTRIGGER BN15
PIN29 STARTING AID BN3 PIN25 OUTRIGGER ENABLE BN16
PIN25 GENERATOR/RF OUTRIGGER BN18

WH
PIN1 LIFT ENABLE HIGH BN12 WH
BL
PIN2 LIFT ENABLE LOW BN13 BL
RD PIN2 LIFT ENABLE LOW BN13
PIN3 UP RD
PLATFORM UP/DOWN TS20 PIN3 UP
YL
PIN4 DOWN YL PLATFORM & OUTRIGGER
RD RD
POUT1 + POUT1 +
H1 H1
BK ALARM ALARM
BK
PIN11 - PIN11 -

(DIESEL MODELS WITHOUT OUTRIGGERS) (DIESEL MODELS WITH OUTRIGGERS)
6 - 52 GS-2668 RT • GS-3268 RT Part No. 52302

Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 53

Part 1 of 3
P1
EMERGENCY
CB2 STOP
PLATFORM
KS1
7A
GROUND
85 86
CR43
GROUND POWER TO
87 ECM
30
85 86
CR25 C2
(+) 87 ENGINE RUN 33000 uf
BN23 30
AUXILIARY 86 30
R7 2000
PLATFORM CR1 85 86
DOWN B4 ENGINE
(GS-3268RT)
-
( )
12V DC START 87
CR8
85 87 30 FUEL
TS52 TS56 TS54
85 86
CR15
START
HIGH IDLE
GLOW PLUG
87 GLOW
30
PLUG
CB1 85 86
20A
87
CR4
30 HIGH IDLE
J4-C3
J2-A5
J4-A3
J4-B4
J4-C4
J1-C11,C12 J2-B12
J4-B5
J4-A5
J4-A2
J4-A4
R
D1 F
J1-C1\C4
U5
J2-B11
G6
J2-B7
J4-B6
J2-B8
J4-B2
J1-A9
J4-B1
J1-B1
(+) B1
12V DC
30
CR5 86 L27
H1 SW1 SW2 L41
F9 Q3
30A 87 85
M3
N.O. N.C.
(HOLD)
(PULL)
U32 H2
L42
FB1
-
( )
Q8
B1 M3 D1 F9 Q8 G6 U32 Q3 H2 Y7 Y10 Y7A Y10A H1 FB1 SW1 SW2 L41 L42 L27 Y29
TEMPERATURE SWITCH
COOLANT
HOURMETER
GLOW PLUG
HIGH IDLE SOLENOID

ENGINE STARTER
(OPTION)
ALTERNATOR
BATTERY 12V DC
OIL PRESSURE SWITCH
GENERATOR (OPTION)
TILT ALARM
GENERATOR ON LED
FUSE
FUEL SHUT OFF
TEMPERATURE LED
COOLANT
PLATFORM DOWN

AUXILIARY PLATFORM
(GS-3268 ONLY)
PLATFORM DOWN
AUXILIARY PLATFORM
OIL PRESSURE LED

DOWN (GS-3268 ONLY)
DOWN (GS-3268 ONLY)
- NOTE -
POSITION WITH THE POWER OFF ES7140H
6 - 54 GS-2668 RT • GS-3268 RT Part No. 52302

Part 2 of 3
QD4
C C
A A
B B
D D
E E
G8
GS-3268 ONLY OUTRIGGERS DIAGNOSTIC
DISPLAY
(OPTION) (OPTION)
TS67
FUNCTION RD WH
ENABLE
LS12 LS13 LS14 LS15

BOARD
TS66
N.O. N.O. N.O. N.O.
UP
DOWN
S7
PLATFORM
DATA LINK (+) BK

MODELS
DATA LINK (-) YL

WITHOUT LEVEL
OUTRIGGERS SENSOR
BN
J2-A1
J2-C1/C10
J2-A2
J3-A1
J3-A2
J3-A3
J2-A7
J2-A8
J2-A10
J3-A6
J3-B5
J3-B4
J3-A4
J1-C7,C8
J3-A5
J2-A6
J2-B10
U5
J2-B10
J1-A10
J1-A12
J1-A11
J1-B6
J1-B7
J2-B3
J1-A7
J1-B3
J1-B5
J1-B8
J1-A3
J1-A4
J1-A6
J1-A8
J1-B2
J3-B2
J1-A5
J1-A2
J3-B1
J2-B1
J1-A1
RD
BL
YL
S8
2-AXIS
LEVEL
SENSOR
BK
STEER LEFT
DRIVE FORWARD
DRIVE PARALLEL
DRIVE PARALLEL
DRIVE PARALLEL
PLATFORM UP
BRAKE RELEASE
DRIVE REVERSE
STEER RIGHT
DRIVE REVERSE
FLOW CONTROL
PROPORTIONAL
OUTRIGGER
RIGHT FRONT
DRIVE FORWARD
OUTRIGGER
RIGHT REAR
SLOW
OUTRIGGER EXTEND
OUTRIGGER
LEFT REAR
OUTRIGGER EXTEND
OUTRIGGER RETRACT
OUTRIGGER
LEFT FRONT
SENSOR
AUTO LEVELING
- NOTE -
ES7140H POSITION WITH THE POWER OFF
Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 55

Part 3 of 3
P2 P2
EMERGENCY EMERGENCY
QD3 STOP QD3 STOP
BK BK
RD RD

12V DC 12V DC
SW25 U3 D7 5V DC
SW25 U3 D7 5V DC

1 1
2 2
3 OR 3 OR
4 JC1 4 JC1
8 8
SW5 SW6 STEER

LEFT/ RIGHT
SW5 SW6 STEER
LEFT/ RIGHT
LEFT
RIGHT
LEFT
RIGHT
PIN18 PIN18
WH/RD WH/RD
PIN15 PIN15
WH WH
PIN14 PIN14




WH
BL
PIN3 UP RD
YL
RD RD
POUT1 + POUT1 +
H1 H1
BK ALARM ALARM
BK
PIN11 - PIN11 -

6 - 56 GS-2668 RT • GS-3268 RT Part No. 52302

Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 57

Part 1 of 3
P1
EMERGENCY
CB2 STOP
PLATFORM
KS1
7A
GROUND
85 86
CR43
GROUND POWER TO
87 ECM
30
85 86
CR25 C2
BN23 30
AUXILIARY 86 30
R7 2000
PLATFORM CR1 85 86
DOWN B4 ENGINE
(GS-3268RT)
-
( )
12V DC START 87
CR8
85 87 30 FUEL
TS52 TS56 TS54
85 86
CR15
START
HIGH IDLE
GLOW PLUG
87 GLOW
30
PLUG
CB1 85 86
20A
87
CR4
30 HIGH IDLE
J4-C3
J2-A5
J4-A3
J4-B4
J4-C4
J1-C11,C12 J2-B12
J4-B5
J4-A5
J4-A2
J4-A4
R
D1 F
L30 J1-C1\C4
U5
J2-B11
G6
J2-B7
J4-B6
J2-B8
J4-B2
J1-A9
J4-B1
J1-B1
(+) B1
12V DC
30
CR5 86 L27
H1 SW1 SW2 L41
F9 Q3
30A 87 85
M3
N.O. N.C.
(HOLD)
(PULL)
U32 H2
L42
FB1
-
( )
Q8
B1 M3 D1 F9 Q8 G6 U32 Q3 L30 H2 Y7 Y10 Y7A Y10A H1 FB1 SW1 SW2 L41 L42 L27 Y29
TEMPERATURE SWITCH
COOLANT
HOURMETER
GLOW PLUG

HIGH IDLE SOLENOID
ENGINE STARTER
(OPTION)
ALTERNATOR
BATTERY 12V DC
OIL PRESSURE SWITCH
GENERATOR (OPTION)
TILT ALARM
GENERATOR ON LED
FUSE
FUEL SHUT OFF
TEMPERATURE LED
COOLANT
PLATFORM DOWN

AUXILIARY PLATFORM
(GS-3268 ONLY)
PLATFORM DOWN
AUXILIARY PLATFORM
OIL PRESSURE LED

DOWN (GS-3268 ONLY)
DOWN (GS-3268 ONLY)
- NOTE -
POSITION WITH THE POWER OFF ES7140
6 - 58 GS-2668 RT • GS-3268 RT Part No. 52302

Part 2 of 3
QD4
C C
A A
B B
D D
E E
G8
DISPLAY
(OPTION) (OPTION)
TS67
FUNCTION RD WH
ENABLE
LS12 LS13 LS14 LS15

BOARD
TS66
N.O. N.O. N.O. N.O.
UP
DOWN
S7
PLATFORM
DATA LINK (+) BK

MODELS
DATA LINK (-) YL

WITHOUT LEVEL
OUTRIGGERS SENSOR
BN
J2-A1
J2-C1/C10
J2-A2
J3-A1
J3-A2
J3-A3
J2-A7
J2-A8
J2-A10
J3-A6
J3-B5
J3-B4
J3-A4
J1-C7,C8
J3-A5
J2-A6
J2-B10
U5
J2-B10
J1-A10
J1-A12
J1-A11
J1-B6
J1-B7
J2-B3
J1-A7
J1-B3
J1-B5
J1-B8
J1-A3
J1-A4
J1-A6
J1-A8
J1-B2
J3-B2
J1-A5
J1-A2
J3-B1
J2-B1
J1-A1
RD
BL
YL
S8
2-AXIS
LEVEL
SENSOR
BK
STEER LEFT
DRIVE FORWARD
DRIVE PARALLEL
DRIVE PARALLEL
DRIVE PARALLEL
PLATFORM UP
BRAKE RELEASE
DRIVE REVERSE
STEER RIGHT
DRIVE REVERSE
FLOW CONTROL
PROPORTIONAL
OUTRIGGER
RIGHT FRONT
DRIVE FORWARD
OUTRIGGER
RIGHT REAR
SLOW
OUTRIGGER EXTEND
OUTRIGGER
LEFT REAR
OUTRIGGER EXTEND
OUTRIGGER RETRACT
OUTRIGGER
LEFT FRONT
SENSOR
AUTO LEVELING
- NOTE -
ES7140 POSITION WITH THE POWER OFF
Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 59

Part 3 of 3
P2 P2
EMERGENCY EMERGENCY
QD3 STOP QD3 STOP
BK BK
RD RD

12V DC 12V DC
SW25 U3 D7 5V DC
SW25 U3 D7 5V DC

1 1
2 2
3 OR 3 OR
4 JC1 4 JC1
8 8
SW5 SW6 STEER

LEFT/ RIGHT
SW5 SW6 STEER
LEFT/ RIGHT
LEFT
RIGHT
LEFT
RIGHT
PIN18 PIN18
WH/RD WH/RD
PIN15 PIN15
WH WH
PIN14 PIN14




WH
BL
PIN3 UP RD
YL
RD RD
POUT1 + POUT1 +
H1 H1
BK ALARM ALARM
BK
PIN11 - PIN11 -

6 - 60 GS-2668 RT • GS-3268 RT Part No. 52302

Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 61

Part 1 of 3
P1
EMERGENCY
CB2 STOP
PLATFORM
KS1
7A
GROUND
85 86
CR43
GROUND POWER TO
87 ECM
30
85 86
CR25 C2
BN23 30
AUXILIARY 86 30
R7 2000
PLATFORM CR1 85 86
DOWN B4 ENGINE
(GS-3268RT)
-
( )
12V DC START 87
CR8
85 87 30 FUEL
TS52 TS56 TS54
85 86
CR15
START
HIGH IDLE
GLOW PLUG
87 GLOW
30
PLUG
CB1 85 86
20A
87
CR4
30 HIGH IDLE
J4-C3
J2-A5
J4-A3
J4-B4
J4-C4
J1-C11,C12 J2-B12
J4-B5
J4-A5
J4-A2
J4-A4
R
D1 F
L30 J1-C1\C4
U5
J2-B11
G6
J2-B7
J4-B6
J2-B8
J4-B2
J1-A9
J4-B1
J1-B1
(+) B1
12V DC
30
CR5 86 L27
H1 SW1 SW2 L41
F9 Q3
30A 87 85
M3
N.O. N.C.
(HOLD)
(PULL)
U32 H2
L42
FB1
-
( )
Q8
B1 M3 D1 F9 Q8 G6 U32 Q3 L30 H2 Y7 Y10 Y7A Y10A H1 FB1 SW1 SW2 L41 L42 L27 Y29
TEMPERATURE SWITCH
COOLANT
HOURMETER
GLOW PLUG

HIGH IDLE SOLENOID
ENGINE STARTER
(OPTION)
ALTERNATOR
BATTERY 12V DC
OIL PRESSURE SWITCH
GENERATOR (OPTION)
TILT ALARM
GENERATOR ON LED
FUSE
FUEL SHUT OFF
TEMPERATURE LED
COOLANT
PLATFORM DOWN

AUXILIARY PLATFORM
(GS-3268 ONLY)
PLATFORM DOWN
AUXILIARY PLATFORM
OIL PRESSURE LED

DOWN (GS-3268 ONLY)
DOWN (GS-3268 ONLY)
- NOTE -
POSITION WITH THE POWER OFF ES7140N
6 - 62 GS-2668 RT • GS-3268 RT Part No. 52302

Part 2 of 3
QD4
C C
A A
B B
D D
E E
G8
DISPLAY
(OPTION) (OPTION)
TS67
FUNCTION RD WH
ENABLE
LS12 LS13 LS14 LS15

BOARD
TS66
N.O. N.O. N.O. N.O.
UP
DOWN
S7
PLATFORM
DATA LINK (+) BK

MODELS
DATA LINK (-) YL

WITHOUT LEVEL
OUTRIGGERS SENSOR
BN
J2-A1
J2-C1/C10
J2-A2
J3-A1
J3-A2
J3-A3
J2-A7
J2-A8
J2-A10
J3-A6
J3-B5
J3-B4
J3-A4
J1-C7,C8
J3-A5
J2-A6
J2-B10
U5
J2-B10
J1-A10
J1-A12
J1-A11
J1-B6
J1-B7
J2-B3
J1-A7
J1-B3
J1-B5
J1-B8
J1-A3
J1-A4
J1-A6
J1-A8
J1-B2
J3-B2
J1-A5
J1-A2
J3-B1
J2-B1
J1-A1
RD
BL
YL
S8
2-AXIS
LEVEL
SENSOR
BK
STEER LEFT
DRIVE FORWARD
DRIVE PARALLEL
DRIVE PARALLEL
DRIVE PARALLEL
PLATFORM UP
BRAKE RELEASE
DRIVE REVERSE
STEER RIGHT
DRIVE REVERSE
FLOW CONTROL
PROPORTIONAL
OUTRIGGER
RIGHT FRONT
DRIVE FORWARD
OUTRIGGER
RIGHT REAR
SLOW
OUTRIGGER EXTEND
OUTRIGGER
LEFT REAR
OUTRIGGER EXTEND
OUTRIGGER RETRACT
OUTRIGGER
LEFT FRONT
SENSOR
AUTO LEVELING
- NOTE -
ES7140N POSITION WITH THE POWER OFF
Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 63

Part 3 of 3
P2 P2
EMERGENCY EMERGENCY
QD3 STOP QD3 STOP
BK BK
RD RD

12V DC 12V DC
SW25 U3 D7 5V DC
SW25 U3 D7 5V DC

1 1
2 2
3 OR 3 OR
4 JC1 4 JC1
8 8
SW5 SW6 STEER

LEFT/ RIGHT
SW5 SW6 STEER
LEFT/ RIGHT
LEFT
RIGHT
LEFT
RIGHT
PIN18 PIN18
WH/RD WH/RD
PIN15 PIN15
WH WH
PIN14 PIN14




WH
BL
PIN3 UP RD
YL
RD RD
POUT1 + POUT1 +
H1 H1
BK ALARM ALARM
BK
PIN11 - PIN11 -

6 - 64 GS-2668 RT • GS-3268 RT Part No. 52302

Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 65

Part 1 of 3
PLATFORM
KS1
GROUND
85 86
CR43
GROUND POWER TO
87 ECM
30
(+)
85 86
CR25 C2
CR1 87
30 ENGINE RUN 33000 uf
ENGINE
START
B4
-
( )
12V DC 86 30
R7 2000
85 86
87
CR8 BN68
85 87 30 FUEL START
85 86
87
CR15
30 GLOW
CB1 PLUG
20A
85 86
R
D1 F 87
CR4
30 HIGH IDLE
J4-C3
J2-A5
J4-B4
J4-C4
J1-C11,C12 J2-B12
J4-B5
J4-A5
J4-A2
G6
L30 J1-C1\C4
U5
HYDRAULIC
J2-B11
J2-B7
J4-B6
J2-B8
J4-B2
J1-A9
J4-B1
OIL COOLER
J1-B1
(OPTION)
(+) B1 F9A
12V DC
20A
SW4 30
CR5 86
N.O.
L27
30 86 87 85
H1 SW1 SW2 L41
F9 Q3
30A CR17 H2
M3
87 85
N.O. N.C.
(HOLD)
(PULL)
U32
L42
M1 FB1
( )
-
Q8
B1 M3 D1 Q8 M1 SW4 G6 U32 Q3 L30 H2 Y7 Y10 Y7A Y10A H1 FB1 SW1 SW2 L41 L42 L27 Y29
TEMPERATURE SWITCH
COOLANT
HOURMETER
GLOW PLUG

HIGH IDLE SOLENOID
ENGINE STARTER
(OPTION)
ALTERNATOR
BATTERY 12V DC
OIL PRESSURE SWITCH
GENERATOR (OPTION)
HYDRAULIC OIL
TILT ALARM
GENERATOR ON LED
TEMPERATURE SWITCH
HYDRAULIC OIL
FUEL SHUT OFF
TEMPERATURE LED
COOLANT
PLATFORM DOWN

AUXILIARY PLATFORM
(GS-3268 ONLY)
PLATFORM DOWN
AUXILIARY PLATFORM
OIL PRESSURE LED

DOWN (GS-3268 ONLY)
DOWN (GS-3268 ONLY)
- NOTE -
POSITION WITH THE POWER OFF ES7140P
6 - 66 GS-2668 RT • GS-3268 RT Part No. 52302

Part 2 of 3
P1
EMERGENCY
STOP QD4
C C
A A
B B
D D
E E
G8
DISPLAY
(OPTION) (OPTION)
BN44 FUNCTION RD WH
ENABLE
LS6 PS3 N.C.

PLATFORM PLATFORM
DOWN OVERLOAD
LS12 LS13 LS14 LS15
LEVEL

BOARD
N.O. N.O. N.O. N.O.

S7
DATA LINK (+) BK

MODELS
DATA LINK (-) YL

WITHOUT LEVEL
OUTRIGGERS SENSOR
BN
J3-A1
J2-C1/C10
J4-A3
J4-A4
J2-A1
J2-A2
J3-A2
J3-A3
J2-A7
J2-A8
J2-A10
J3-A6
J3-B5
J3-B4
J3-A4
J1-C7,C8
J3-A5
J2-A6
J2-B10
U5
J2-B10
J1-A10
J1-A12
J1-A11
J1-B6
J1-B7
J2-B3
J1-A7
J1-B3
J1-B5
J1-B8
J1-A3
J1-A4
J1-A6
J1-A8
J1-B2
J3-B2
J1-A5
J1-A2
J3-B1
J2-B1
J1-A1
RD
BL
YL
S8
2-AXIS
LEVEL
SENSOR
BK
STEER LEFT
DRIVE FORWARD
DRIVE PARALLEL
DRIVE PARALLEL
DRIVE PARALLEL
PLATFORM UP
BRAKE RELEASE
DRIVE REVERSE
STEER RIGHT
DRIVE REVERSE
FLOW CONTROL
PROPORTIONAL
OUTRIGGER
RIGHT FRONT
DRIVE FORWARD
OUTRIGGER
RIGHT REAR
SLOW
OUTRIGGER EXTEND
OUTRIGGER
LEFT REAR
OUTRIGGER EXTEND
OUTRIGGER RETRACT
OUTRIGGER
LEFT FRONT
SENSOR
AUTO LEVELING
- NOTE -
ES7140P POSITION WITH THE POWER OFF
Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 67

Part 3 of 3
P2 P2
EMERGENCY EMERGENCY
QD3 STOP QD3 STOP
BK BK
RD RD

12V DC 12V DC
SW25 U3 D7 5V DC
SW25 U3 D7 5V DC

1 1
2 2
3 OR 3 OR
4 JC1 4 JC1
8 8
SW5 SW6 STEER

LEFT/ RIGHT
SW5 SW6 STEER
LEFT/ RIGHT
LEFT
RIGHT
LEFT
RIGHT
PIN18 PIN18
WH/RD WH/RD
PIN15 PIN15
WH WH
PIN14 PIN14




WH
BL
PIN3 UP RD
YL
RD RD
POUT1 + POUT1 +
H1 H1
BK ALARM ALARM
BK
PIN11 - PIN11 -

6 - 68 GS-2668 RT • GS-3268 RT Part No. 52302

Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 69

Diesel Models (from serial number 41824 to GS6803-42381) REV A
Part 1 of 3
PLATFORM 2
B
B1 GROUND
4
85 86
CR43
GROUND 3 POWER TO
87 30 ECM
KS1
KEY SWITCH
85 86
C2
CR25 33000 uf
CR1 87 30 ENGINE RUN
ENGINE
START
86 30
R7 2000
85 86
CR8 BN68
85 87 87 30 FUEL START
87a
85 86
CR15
87 30 GLOW
CB1 PLUG
20A
85 86
R
D1 F CR4
87 30 HIGH IDLE
J4-C3
J2-A5
J4-B4
J4-C4
J1-C11,C12 J2-B12
J4-B5
J4-A5
J4-A2
G6
L30 J1-C1\C4
U5
HYDRAULIC
J2-B11
J2-B7
J4-B6
J2-B8
J4-B2
J1-A9
J4-B1
OIL COOLER
J1-B1
(OPTION)
(+) B1 F9A
12V DC
20A
SW4 30
CR5 86
N.O.
L27
30 86 87 85
H1 SW1 SW2 L41
F9 Q3
30A CR17 H2
M3
87 85
N.O. N.C.
(HOLD)
(PULL)
U32
L42
M1 FB1
( )
-
Q8
B1 M3 D1 Q8 M1 SW4 G6 U32 Q3 L30 H2 Y7 Y10 Y7A Y10A H1 FB1 SW1 SW2 L41 L42 L27 Y29
TEMPERATURE SWITCH
COOLANT
HOURMETER
GLOW PLUG

HIGH IDLE SOLENOID
ENGINE STARTER
(OPTION)
ALTERNATOR
BATTERY 12V DC
OIL PRESSURE SWITCH
GENERATOR (OPTION)
HYDRAULIC OIL
TILT ALARM
GENERATOR ON LED
TEMPERATURE SWITCH
HYDRAULIC OIL
FUEL SHUT OFF
TEMPERATURE LED
COOLANT
PLATFORM DOWN

AUXILIARY PLATFORM
(GS-3268 ONLY)
PLATFORM DOWN
AUXILIARY PLATFORM
OIL PRESSURE LED

DOWN (GS-3268 ONLY)
DOWN (GS-3268 ONLY)
- NOTE -
POSITION WITH THE POWER OFF ES7140R
6 - 70 GS-2668 RT • GS-3268 RT Part No. 52302

REV A Diesel Models (from serial number 41824 to GS6803-42381)
Part 2 of 3
P1
EMERGENCY
STOP QD4
C C
A A
B B
D D
E E
G8
DISPLAY
(OPTION) (OPTION)
BN44 FUNCTION RD WH
ENABLE
LS6 PS3 N.C.

PLATFORM PLATFORM
DOWN OVERLOAD
LS12 LS13 LS14 LS15
LEVEL

BOARD
N.O. N.O. N.O. N.O.

S7
DATA LINK (+) BK

MODELS
DATA LINK (-) YL

WITHOUT LEVEL
OUTRIGGERS SENSOR
BN
J3-A1
J2-C1/C10
J4-A3
J4-A4
J2-A1
J2-A2
J3-A2
J3-A3
J2-A7
J2-A8
J2-A10
J3-A6
J3-B5
J3-B4
J3-A4
J1-C7,C8
J3-A5
J2-A6
J2-B10
U5
J2-B10
J1-A10
J1-A12
J1-A11
J1-B6
J1-B7
J2-B3
J1-A7
J1-B3
J1-B5
J1-B8
J1-A3
J1-A4
J1-A6
J1-A8
J1-B2
J3-B2
J1-A5
J1-A2
J3-B1
J2-B1
J1-A1
RD
BL
YL
S8
2-AXIS
LEVEL
SENSOR
BK
STEER LEFT
DRIVE FORWARD
DRIVE PARALLEL
DRIVE PARALLEL
DRIVE PARALLEL
PLATFORM UP
BRAKE RELEASE
DRIVE REVERSE
STEER RIGHT
DRIVE REVERSE
FLOW CONTROL
PROPORTIONAL
OUTRIGGER
RIGHT FRONT
DRIVE FORWARD
OUTRIGGER
RIGHT REAR
SLOW
OUTRIGGER EXTEND
OUTRIGGER
LEFT REAR
OUTRIGGER EXTEND
OUTRIGGER RETRACT
OUTRIGGER
LEFT FRONT
SENSOR
AUTO LEVELING
- NOTE -
ES7140R POSITION WITH THE POWER OFF
Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 71

Diesel Models (from serial number 41824 to GS6803-42381) REV A
Part 3 of 3
P2 P2
EMERGENCY EMERGENCY
QD3 STOP QD3 STOP
BK BK
RD RD

12V DC 12V DC
SW25 U3 D7 5V DC
SW25 U3 D7 5V DC

1 1
2 2
3 OR 3 OR
4 JC1 4 JC1
8 8
SW5 SW6 STEER

LEFT/ RIGHT
SW5 SW6 STEER
LEFT/ RIGHT
LEFT
RIGHT
LEFT
RIGHT
PIN18 PIN18
WH/RD WH/RD
PIN15 PIN15
WH WH
PIN14 PIN14




WH
BL
PIN3 UP RD
YL
RD RD
POUT1 + POUT1 +
H1 H1
BK ALARM ALARM
BK
PIN11 - PIN11 -

6 - 72 GS-2668 RT • GS-3268 RT Part No. 52302

Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 73

ANSI Models with Diesel Power REV A
Part 1 of 3
KS1 KEY SWITCH P1
B1 EMERGENCY STOP
2
PLATFORM
CONTROL
B 4
GROUND
CONTROL
AB1
CB2 20A
AB7 AB3 AB3 AB3
AB28
CR41 CR1 CR23 N.C.

HOUR
AB1
METER LS6
PLAT
86 30 1 86 30 2 86 30 5 86 30 4 86 30 3 86 30 6 DOWN
LIMIT
85 87 87A 85 87 87A 85 87 87A 85 87 87A 85 87 87A 85 87 87A SWITCH
J2-A4
J2-B7
J2-B8
J2-B11
J1-C2
J2-C12
J2-A2
J2-C1/C3
J2-A5
J2-A3
U5
ECM
BAT
STA
EXCT D1 J1-C7
BN23 BN91
J1-A3
J1-A9
J2-B9 ENABLE
F9 L30
30A CR15 CR4 WORK
B1 STARTING HIGH IDLE LIGHTS
STARTER
AID
+
7 8
(HOLD)
86 30 86 30
(PULL)
M3 85 87 87A 85 87 87A
Y7A Y10A
KUBOTA DIESEL ONLY
Q8 U32 C5
4700 uF
-
FUEL
SHUT
GLOW
PLUG
Q3
HIGH IDLE
H2 OFF (OPTION)
SOLENOID Y8 Y7 Y10
K1 STARTER RELAY
B1 12 VOLT BATTERY
M3 STARTER MOTOR
D1 ALTERNATOR
Q8 FUEL SHUT OFF
G6 ENGINE HOURMETER
Y8 PLATFORM UP
Y7 PLATFORM DOWN
(GS-3268 ONLY)
Y7A PLATFORM DOWN
(GS-3268 ONLY)
- NOTE -
6 - 74 GS-2668 RT • GS-3268 RT Part No. 52302

REV A ANSI Models with Diesel Power
Part 2 of 3
CR8 TERMINAL 30 AB2

BATTERY (+)
RD
WH
F9A SW4
N.O.
20A
CR17 30 86
N.C.
LEVEL SENSOR
87 85 CIRCUIT BOARD
HYDRAULIC
OIL COOLER
SENSOR
MODELS WITHOUT
AB23
BK AB29
AB1
J2-B2
J2-A6
J2-B10
U5
J2-B12
J1-A10
J1-A12
J2-C11
J1-A11
J1-C8
J1-C9
J1-A2
J1-A5
J1-A4
J1-A7
J1-A1
J1-A6
J1-B3
J1-A8
J2-C7
J1-B1
AB22 AB11 AB13
Y4 Y1 Y1B Y6 Y6A Y9
SW2 SW1 H5 FB1

H5 ALARM
Y4 STEER LEFT
Y1 DRIVE PARALLEL
Y1A DRIVE PARALLEL
Y1B DRIVE PARALLEL

Y3 STEER RIGHT
Y2 BRAKE RELEASE
Y9
ECM GROUND
S7 LEVEL SENSOR
FLOW CONTROL
PROPORTIONAL
- NOTE -
Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 75

Part 3 of 3
QD4 QD3 P2
BK EMERGENCY
RD
2 2 BL J5 PIN4
OR 5 5 5 5 OR OR
OUTRIGGERS
(OPTION) J5 PIN2
12V DC
S8
2 AXIS GY
TILT LEVEL J2 PIN1
SENSOR
HALL EFFECT
J2 PIN2
YL
JC1
GROUND
GENERATOR
POWER
WH JOYSTICK
PITCH
J2 PIN12
ROLL

BN
CONTROLLER
LF RF LR RR
BL
RD
BL
YL
BK
J2 PIN4
DATA LINK (+)
DATA LINK (-)

GND FROM PLAT

J5 PIN3
GY
SW5 SW6
FUNCTION ENABLE
LEFT
RIGHT
J2 PIN5
BK LEFT/ RIGHT
AB23 AB24 J2 PIN6
RD
J2 PIN7
WH/BL
J2 PIN14
J1-C5
J1-C3
J1-C6
J1-C4
J2-B10
J2-B1
J2-B3
J2-B2
J2-A10
J2-A11
J2-A12
POUT1
PIN2 HORN BN5

ELECTRONIC
J1-B10
J1-B11
MODULE
J1-B7
J1-B6
J1-B8
J1-B5
J1-B9
AB9 AB15 AB8 AB6




YL
J1 PIN4
BL -OR-
J1 PIN3
RD UP/DOWN
J1 PIN1 TS21
BK
J1 PIN5
J3 PIN1
RD +
- NOTE - J3 PIN2
BK
H1
ALARM PLATFORM
CONTROLS
6 - 76 GS-2668 RT • GS-3268 RT Part No. 52302

Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 77

Part 1 of 3
KS1 KEY SWITCH
2
B1
PLATFORM
CONTROL
4
B
3
GROUND
CONTROL
AB1
CB2 20A
AB7 AB3 AB3 AB3
AB28
CR41 CR1 CR23 N.C.

HOUR
AB1
METER LS6
PLAT
86 30 1 86 30 2 86 30 5 86 30 4 86 30 3 86 30 6 DOWN
LIMIT
85 87 87A 85 87 87A 85 87 87A 85 87 87A 85 87 87A 85 87 87A SWITCH
J2-A4
J2-B7
J2-B8
J2-B11
J1-C2
J2-C12
J2-A2
J2-C1/C3
J2-A5
J2-A3
U5
ECM
BAT
STA
EXCT D1 J1-C7
BN23 BN91
J1-A3
J1-A9
J2-B9 ENABLE
F9 L30
30A CR15 CR4 WORK
B1 STARTING HIGH IDLE LIGHTS
STARTER
AID
+
7 8
(HOLD)
86 30 86 30
(PULL)
M3 85 87 87A 85 87 87A
Y7A Y10A
KUBOTA DIESEL ONLY
Q8 U32 C5
4700 uF
-
FUEL
SHUT
GLOW
PLUG
Q3
HIGH IDLE
H2 OFF (OPTION)
SOLENOID Y8 Y7 Y10
K1 STARTER RELAY
B1 12 VOLT BATTERY
M3 STARTER MOTOR
D1 ALTERNATOR
Q8 FUEL SHUT OFF
G6 ENGINE HOURMETER
Y8 PLATFORM UP
Y7 PLATFORM DOWN
(GS-3268 ONLY)
Y7A PLATFORM DOWN
(GS-3268 ONLY)
- NOTE -
6 - 78 GS-2668 RT • GS-3268 RT Part No. 52302

REV A ANSI Models with Diesel Power
Part 2 of 3
CR8 TERMINAL 30 AB2

BATTERY (+)
RD
WH
F9A SW4
N.O.
20A
CR17 30 86
N.C.
LEVEL SENSOR
87 85 CIRCUIT BOARD
HYDRAULIC
OIL COOLER
SENSOR
MODELS WITHOUT
AB23
BK AB29
AB1
J2-B2
J2-A6
J2-B10
U5
J2-B12
J1-A10
J1-A12
J2-C11
J1-A11
J1-C8
J1-C9
J1-A2
J1-A5
J1-A4
J1-A7
J1-A1
J1-A6
J1-B3
J1-A8
J2-C7
J1-B1
AB22 AB11 AB13
Y4 Y1 Y1B Y6 Y6A Y9
SW2 SW1 H5 FB1

H5 ALARM
Y4 STEER LEFT
Y1 DRIVE PARALLEL
Y1A DRIVE PARALLEL
Y1B DRIVE PARALLEL

Y3 STEER RIGHT
Y2 BRAKE RELEASE
Y9
ECM GROUND
S7 LEVEL SENSOR
FLOW CONTROL
PROPORTIONAL
- NOTE -
ES7162D POSITION WITH THE POWER OFF
Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 79

Part 3 of 3
QD4 QD3 P2
BK EMERGENCY
RD
2 2 BL J5 PIN4
OR 5 5 5 5 OR OR
OUTRIGGERS
(OPTION) J5 PIN2
12V DC
S8
2 AXIS GY
TILT LEVEL J2 PIN1
SENSOR
HALL EFFECT
J2 PIN2
YL
JC1
GROUND
GENERATOR
POWER
WH JOYSTICK
PITCH
J2 PIN12
ROLL

BN
CONTROLLER
LF RF LR RR
BL
RD
BL
YL
BK
J2 PIN4
DATA LINK (+)
DATA LINK (-)

GND FROM PLAT

J5 PIN3
GY
SW5 SW6
FUNCTION ENABLE
LEFT
RIGHT
J2 PIN5
BK LEFT/ RIGHT
AB23 AB24 J2 PIN6
RD
J2 PIN7
WH/BL
J2 PIN14
J1-C5
J1-C3
J1-C6
J1-C4
J2-B10
J2-B1
J2-B3
J2-B2
J2-A10
J2-A11
J2-A12
POUT1
PIN2 HORN BN5

ELECTRONIC
J1-B10
J1-B11
MODULE
J1-B7
J1-B6
J1-B8
J1-B5
J1-B9
AB9 AB15 AB8 AB6




YL
J1 PIN4
BL -OR-
J1 PIN3
RD UP/DOWN
J1 PIN1 TS21
BK
J1 PIN5
J3 PIN1
RD +
- NOTE - J3 PIN2
BK
H1
ALARM PLATFORM
CONTROLS
6 - 80 GS-2668 RT • GS-3268 RT Part No. 52302

Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 81

CE Models with Diesel Power REV A
Part 1 of 3
KS1 KEY SWITCH P1
B1 EMERGENCY STOP
2
PLATFORM
CONTROL
B 4
GROUND
CONTROL
AB1
CB2 20A
AB7 AB3 AB4 AB3
AB28
PS2
PLATFORM
OVERLOAD
PRESSURE
SWITCH
AB20
CR41 CR1 CR23 N.C.

HOUR
AB1
METER LS6
PLAT
86 30 1 86 30 2 86 30 5 86 30 4 86 30 3 86 30 6 DOWN
LIMIT
85 87 87A 85 87 87A 85 87 87A 85 87 87A 85 87 87A 85 87 87A SWITCH
J2-A4
J2-B7
J2-B8
J2-B11
J1-C2
J2-C12
J2-A2
J2-C1/C3
J2-A5
J2-A3
U5
ECM
BAT
STA
EXCT D1 J1-C7
BN23 BN91
J1-A3
J1-A9
J2-B9 ENABLE
AB12
F9 L30 N.C.
N.C.
30A CR15 CR4 WORK LS24 LS25
B1 STARTING HIGH IDLE LIGHTS MAXIMUM LOAD SENSE
STARTER
AID HEIGHT DELAY
+ LIMIT SW LIMIT SW
7 8
(HOLD)
86 30 86 30
(PULL)
86 30 9
M3 85 87 87A 85 87 87A CR77

DOWN 85 87 87A
Y7A Y10A
KUBOTA DIESEL ONLY
ENABLE
Q8 U32 C5
4700 uF
-
FUEL
SHUT
GLOW
PLUG
Q3
HIGH IDLE
H2 OFF (OPTION)
SOLENOID Y8 Y7 Y10
K1 STARTER RELAY
B1 12 VOLT BATTERY
M3 STARTER MOTOR
D1 ALTERNATOR
Q8 FUEL SHUT OFF
G6 ENGINE HOURMETER
Y8 PLATFORM UP
Y7 PLATFORM DOWN
(GS-3268 ONLY)
Y7A PLATFORM DOWN
(GS-3268 ONLY)
- NOTE -
6 - 82 GS-2668 RT • GS-3268 RT Part No. 52302

REV A CE Models with Diesel Power
Part 2 of 3
CR8 TERMINAL 30 AB2

BATTERY (+)
RD
WH
F9A SW4
N.O.
20A
CR17 30 86
N.C.
LEVEL SENSOR
87 85 CIRCUIT BOARD
HYDRAULIC
OIL COOLER
SENSOR
MODELS WITHOUT
AB23
BK AB29
AB1
J2-B2
J2-A6
J2-B10
U5
J2-B12
J1-A10
J1-A12
J2-C11
J1-A11
J1-C8
J1-C9
J1-A2
J1-A5
J1-A4
J1-A7
J1-A1
J1-A6
J1-B3
J1-A8
J2-C7
J1-B1
AB22 AB11 AB13
Y4 Y1 Y1B Y6 Y6A Y9
SW2 SW1 H5 FB1

H5 ALARM
Y4 STEER LEFT
Y1 DRIVE PARALLEL
Y1A DRIVE PARALLEL
Y1B DRIVE PARALLEL

Y3 STEER RIGHT
Y2 BRAKE RELEASE
Y9
ECM GROUND
S7 LEVEL SENSOR
FLOW CONTROL
PROPORTIONAL
- NOTE -
Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 83

Part 3 of 3
QD4 QD3 P2
BK EMERGENCY
RD
2 2 BL J5 PIN4
OR 5 5 5 5 OR OR
OUTRIGGERS
(OPTION) J5 PIN2
12V DC
S8
2 AXIS GY
TILT LEVEL J2 PIN1
SENSOR
HALL EFFECT
J2 PIN2
YL
JC1
GROUND
GENERATOR
POWER
WH JOYSTICK
PITCH
J2 PIN12
ROLL

BN
CONTROLLER
LF RF LR RR
BL
RD
BL
YL
BK
J2 PIN4
DATA LINK (+)
DATA LINK (-)

GND FROM PLAT

J5 PIN3
GY
SW5 SW6
FUNCTION ENABLE
LEFT
RIGHT
J2 PIN5
BK LEFT/ RIGHT
AB23 AB24 J2 PIN6
RD
J2 PIN7
WH/BL
J2 PIN14
J1-C5
J1-C3
J1-C6
J1-C4
J2-B10
J2-B1
J2-B3
J2-B2
J2-A10
J2-A11
J2-A12
POUT1
PIN2 HORN BN5

ELECTRONIC
J1-B10
J1-B11
MODULE
J1-B7
J1-B6
J1-B8
J1-B5
J1-B9
AB9 AB15 AB8 AB6




YL
J1 PIN4
BL -OR-
J1 PIN3
RD UP/DOWN
J1 PIN1 TS21
BK
J1 PIN5
J3 PIN1
RD +
- NOTE - J3 PIN2
BK
H1
ALARM PLATFORM
CONTROLS
6 - 84 GS-2668 RT • GS-3268 RT Part No. 52302

Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 85

Part 1 of 3
KS1 KEY SWITCH
2
B1
PLATFORM
CONTROL
4
B
3
GROUND
CONTROL
AB1
CB2 20A
AB7 AB3 AB4 AB3
AB28
PS2
PLATFORM
OVERLOAD
PRESSURE
SWITCH
AB20
CR41 CR1 CR23 N.C.

HOUR
AB1
METER LS6
PLAT
86 30 1 86 30 2 86 30 5 86 30 4 86 30 3 86 30 6 DOWN
LIMIT
85 87 87A 85 87 87A 85 87 87A 85 87 87A 85 87 87A 85 87 87A SWITCH
J2-A4
J2-B7
J2-B8
J2-B11
J1-C2
J2-C12
J2-A2
J2-C1/C3
J2-A5
J2-A3
U5
ECM
BAT
STA
EXCT D1 J1-C7
BN23 BN91
J1-A3
J1-A9
J2-B9 ENABLE
AB12
F9 L30 N.C.
N.C.
30A CR15 CR4 WORK LS24 LS25
B1 STARTING HIGH IDLE LIGHTS MAXIMUM LOAD SENSE
STARTER
AID HEIGHT DELAY
+ LIMIT SW LIMIT SW
7 8
(HOLD)
86 30 86 30
(PULL)
86 30 9
M3 85 87 87A 85 87 87A CR77

DOWN 85 87 87A
Y7A Y10A
KUBOTA DIESEL ONLY
ENABLE
Q8 U32 C5
4700 uF
-
FUEL
SHUT
GLOW
PLUG
Q3
HIGH IDLE
H2 OFF (OPTION)
SOLENOID Y8 Y7 Y10
K1 STARTER RELAY
B1 12 VOLT BATTERY
M3 STARTER MOTOR
D1 ALTERNATOR
Q8 FUEL SHUT OFF
G6 ENGINE HOURMETER
Y8 PLATFORM UP
Y7 PLATFORM DOWN
(GS-3268 ONLY)
Y7A PLATFORM DOWN
(GS-3268 ONLY)
- NOTE -
6 - 86 GS-2668 RT • GS-3268 RT Part No. 52302

REV A CE Models with Diesel Power
Part 2 of 3
CR8 TERMINAL 30 AB2

BATTERY (+)
RD
WH
F9A SW4
N.O.
20A
CR17 30 86
N.C.
LEVEL SENSOR
87 85 CIRCUIT BOARD
HYDRAULIC
OIL COOLER
SENSOR
MODELS WITHOUT
AB23
BK AB29
AB1
J2-B2
J2-A6
J2-B10
U5
J2-B12
J1-A10
J1-A12
J2-C11
J1-A11
J1-C8
J1-C9
J1-A2
J1-A5
J1-A4
J1-A7
J1-A1
J1-A6
J1-B3
J1-A8
J2-C7
J1-B1
AB22 AB11 AB13
Y4 Y1 Y1B Y6 Y6A Y9
SW2 SW1 H5 FB1

H5 ALARM
Y4 STEER LEFT
Y1 DRIVE PARALLEL
Y1A DRIVE PARALLEL
Y1B DRIVE PARALLEL

Y3 STEER RIGHT
Y2 BRAKE RELEASE
Y9
ECM GROUND
S7 LEVEL SENSOR
FLOW CONTROL
PROPORTIONAL
- NOTE -
Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 87

Part 3 of 3
QD4 QD3 P2
BK EMERGENCY
RD
2 2 BL J5 PIN4
OR 5 5 5 5 OR OR
OUTRIGGERS
(OPTION) J5 PIN2
12V DC
S8
2 AXIS GY
TILT LEVEL J2 PIN1
SENSOR
HALL EFFECT
J2 PIN2
YL
JC1
GROUND
GENERATOR
POWER
WH JOYSTICK
PITCH
J2 PIN12
ROLL

BN
CONTROLLER
LF RF LR RR
BL
RD
BL
YL
BK
J2 PIN4
DATA LINK (+)
DATA LINK (-)

GND FROM PLAT

J5 PIN3
GY
SW5 SW6
FUNCTION ENABLE
LEFT
RIGHT
J2 PIN5
BK LEFT/ RIGHT
AB23 AB_ J2 PIN6
RD
J2 PIN7
AB27 AB26 AB17 AB16 AB_ AB1 J2 PIN8
WH/BL
J2 PIN14
J1-C5
J1-C3
J1-C6
J1-C4
J2-B10
J2-B1
J2-B3
J2-B2
J2-A10
J2-A11
J2-A12
POUT1
PIN2 HORN BN5

ELECTRONIC
J1-B10
J1-B11
MODULE
J1-B7
J1-B6
J1-B8
J1-B5
J1-B9
AB9 AB15 AB8 AB6




YL
J1 PIN4
BL -OR-
J1 PIN3
RD UP/DOWN
J1 PIN1 TS21
BK
J1 PIN5
J3 PIN1
RD +
- NOTE - J3 PIN2
BK
H1
ALARM PLATFORM
CONTROLS
6 - 88 GS-2668 RT • GS-3268 RT Part No. 52302

Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 89

Hydraulic Schematics Component Call-out Legend

REV A
7H3A0D;822><?>=4=C
;464=3
8cT\ 5d]RcX^]
A Drive circuit – directs oil to left front

and right rear wheels motors
B Drive circuit – directs oil to right front
and left rear wheels motors
C Check valve – drive speed select
circuit
D Check valve – prevents engine from
running backward when on an incline
and reversing direction of travel
E Check valve – steer circuit
F Check valve – proportional circuit
G Relief valve – pump 1
H Check valve – proportional circuit
I Test port 1
J Test port 2
K Relief valve – lift circuit
L Check valve - drive circuit
M Shuttle valve – brake release circuit
N Check valve - drive circuit
O Relief valve – pump 2
P Platform up/down
Q Priority flow regulator
R Steer left/right
S Orifice – brake release circuit
T Proportional valve – lift/drive circuit
U Brake release
V Relief valve – steer circuit
W Drive speed select circuit
X Drive speed select circuit
Y Drive speed select circuit
Z Check valve – prevents overflowing
the drive motors when in high speed
AA Check valve – prevents engine from
running backward when on an incline
and reversing direction of travel
AB Generator on/off
AC Flow regulator - generator speed
AD Relief valve – generator circuit
AE Platform down
AF Shuttle valve – brake release circuit
AG Pilot operated check valve – brake
release circuit
AH Hand pump – brake release circuit
AI Needle valve – brake release enable
AJ Orifice – platform down circuit
AK Platform overload (option)
BA Relief valve – outrigger circuit
BB 2 position, 2 way solenoid valve –
outrigger lowering slow
BC Orifice – outrigger lowering slow
BD 3 position, 4 way directional valve –
outrigger cylinder extend/retract
BE Counterbalance valve – outrigger
CA Right front outrigger autolevel valve
CB Left front outrigger autolevel valve
CC Right rear outrigger autolevel valve
CD Left rear outrigger autolevel valve
6 - 90 GS-2668 RT • GS-3268 RT Part No. 52302

Hydraulic Symbols Legend

REV A
Filter Single direction Bi-directional

Counterbalance variable speed motor variable speed motor
valve
Check valve Brake

Y44 Y1 Priority flow regulator
E
Solenoid operated
Engine 2 position 2 way
directional valve
Solenoid operated
Solenoid operated 2 position 3 way
2 position 3 way directional valve
Fixed displacement directional valve
pump
Relief valve
Proportional
solenoid valve
Dual acting cylinder Platform overload
pressure switch
Shuttle valve
Solenoid operated
Single acting cylinder 3 position 4 way Hand pump
directional valve
0.063 in
1.6 mm
Orifice
Solenoid operated Pilot operated
with size
2 position 2 way valve, check valve with
normally closed needle valve
Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 91

Hydraulic Schematic
(before serial number 35557) REV B
Part 1 of 2
OUTRIGGERS GENERATOR
(OPTION) (OPTION)
Y35 Y36 GENERATOR

CB CA AD
AB MANIFOLD
Y29
AC 4.5 gpm
LEFT RIGHT 3000 psi 17 L/min
FRONT FRONT 206.8 bar
OUTRIGGER OUTRIGGER
C2 C1
COUNTERBALANCE
VALVE
3000 psi
207 bar
MANIFOLD STEER CYLINDER
4.5:1
BE
I J LEFT RIGHT
TEST 1 TEST 2
V2 V1 S1 S2
LEFT RIGHT X X
B B R R
REAR REAR
OUTRIGGER OUTRIGGER OUTRIGGER Y3 Y4
MANIFOLD
Y33 Y34 R
CD BC CC
0.063 in
BB E
Y44
1.6 mm
Y40 Y39 V
1500 psi
BD 103.4 bar
BA
2000 psi P1
137.8 bar
IN OUT
Q
2 gpm
7.5 L/min
P2
O
3500 psi
FUNCTION
241.3 bar MANIFOLD
6.5 gpm 6.5 gpm

24.6 L/min 24.6 L/min
25 psi
E 1.7 bar
HYDRAULIC TANK
HS0032B
HS0027J
6 - 92 GS-2668 RT • GS-3268 RT Part No. 52302

Hydraulic Schematic
REV B (before serial number 35557)
Part 2 of 2
UPPER LIFT BRAKE RELEASE

LIFT CYLINDER CYLINDER MANIFOLD
(GS-3268)
LEFT RIGHT
FRONT FRONT
AJ AJ
0.059 in 0.059 in
1.5 mm 1.5 mm
Y10A Y10
AI Y7A AI Y7 AG AE
AF
RIGHT LEFT
PLATFORM AH REAR REAR
COM N.O.
OVERLOAD HP B1
(OPTION)
AK
LIFT HP B1 M2A M3A M3B M2B M1A M4A M4B M1B
A B
N
Y6 Y5 Y6A Y5A
U
Y2 5 psi
P AA 0.35 bar
C
Z
G
S
Y8
Y1 Y1A Y1B
3500 psi M 0.035 in
241.3 bar 89 mm Y W X
H F
5 psi
D 0.35 bar
K
Y9
T GS-3268:
2000 psi / 137.8 bar FUNCTION
GS-2668:
3500 psi / 241.3 bar
MANIFOLD
HS0027J
Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 93

Hydraulic Schematic
(from serial number 35557 to 40484) REV A
Part 1 of 2
(OPTION) (OPTION)
Y35 Y36 GENERATOR

CB CA AD
AB MANIFOLD
Y29
AC 4.5 gpm
OUTRIGGER OUTRIGGER
OUT-B IN-R
OUTRIGGER STEER CYLINDER

IN-B
MANIFOLD OUT-R
I J LEFT RIGHT
3000 psi TEST 1 TEST 2

X S1 S2
LEFT 207 bar RIGHT X
REAR BE 4.5:1
REAR
OUTRIGGER OUTRIGGER Y3 Y4
Y33 Y34 R
CD BC CC
0.063 in Y44
BB E
1.6 mm
Y40 Y39 V
1500 psi
BD 103.4 bar
BA
2000 psi P1
137.8 bar
IN OUT
Q
2 gpm
7.5 L/min
P2
O
3500 psi
FUNCTION
241.3 bar MANIFOLD
6.5 gpm 6.5 gpm

24.6 L/min 24.6 L/min
25 psi
E 1.7 bar
HYDRAULIC TANK
HS0032C
HS0027J
6 - 94 GS-2668 RT • GS-3268 RT Part No. 52302

Hydraulic Schematic
REV A (from serial number 35557 to 40484)
Part 2 of 2
UPPER LIFT BRAKE RELEASE ITEMS Y10 AND Y10A ADDED

LIFT CYLINDER CYLINDER MANIFOLD AFTER SERIAL NUMBER 38464
(GS-3268)
LEFT RIGHT
FRONT FRONT
AJ AJ
0.059 in 0.059 in
1.5 mm 1.5 mm
Y10A Y10
AI Y7A AI Y7 AG AE
AF
RIGHT LEFT
COM N.O.
OVERLOAD HP B1
(OPTION)
AK
A B
N
Y6 Y5 Y6A Y5A
U
Y2 5 psi
P AA 0.35 bar
C
Z
G
S
Y8
Y1 Y1A Y1B
3500 psi M 0.035 in
241.3 bar 89 mm Y W X
H F
5 psi
D 0.35 bar
K
Y9
T GS-3268:
GS-2668:
3500 psi / 241.3 bar
MANIFOLD
HS0027J
Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 95

Hydraulic Schematic
(from serial number 40485 to GS6804-43183) REV A
Part 1 of 2
(OPTION) (OPTION)
Y35 Y36 GENERATOR

CB CA AD
AB MANIFOLD
Y29
AC 4.5 gpm
OUTRIGGER OUTRIGGER
OUT-B IN-R

IN-B
MANIFOLD OUT-R
I J LEFT RIGHT
TEST 1 TEST 2
X S1 S2
LEFT RIGHT X
REAR REAR
Y33 Y34 R
CD BC CC
0.063 in Y44
BB E
1.6 mm
Y40 Y39 V
1500 psi
BD 103.4 bar
BA
2000 psi P1
137.8 bar
IN OUT
Q
2 gpm
7.5 L/min
P2
O
3500 psi
FUNCTION
241.3 bar MANIFOLD
6.5 gpm 6.5 gpm

24.6 L/min 24.6 L/min
25 psi
E 1.7 bar
HYDRAULIC TANK
HS0032D
HS0027L
6 - 96 GS-2668 RT • GS-3268 RT Part No. 52302

Hydraulic Schematic
REV A (from serial number 40485 to GS6804-43183)
Part 2 of 2

(GS-3268)
LEFT RIGHT
FRONT FRONT
AJ AJ
0.059 in 0.059 in
1.5 mm 1.5 mm
Y10A Y10
AI Y7A AI Y7 AG AE
AF
RIGHT LEFT
COM N.O.
OVERLOAD HP B1
(OPTION)
AK
A B
N
Y6 Y5 Y6A Y5A
U
Y2 5 psi
P AA 0.35 bar
C
Z
G
S
Y8
Y1 Y1A Y1B
3500 psi M 0.035 in
241.3 bar 89 mm Y W X
H F
5 psi
D 0.35 bar
K
Y9
T ITEMS D AND AA CHANGED
GS-3268: TO 200 PSI / 13.8 BAR
2000 psi / 137.8 bar AFTER SERIAL NUMBER 40958
FUNCTION
GS-2668:
3500 psi / 241.3 bar
MANIFOLD
HS0027L
Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 97

Hydraulic Schematic
(after serial number GS6804-43183) REV A
Part 1 of 2
(OPTION) (OPTION)
Y35 Y36 GENERATOR

CB CA AD
AB MANIFOLD
Y29
AC 4.5 gpm
OUTRIGGER OUTRIGGER
OUT-B IN-R

IN-B
MANIFOLD OUT-R
I J LEFT RIGHT
TEST 1 TEST 2
X S1 S2
LEFT RIGHT X
REAR REAR
Y33 Y34 R
CD BC CC
0.063 in Y44
BB E
1.6 mm
Y40 Y39 V
1500 psi
BD 103.4 bar
BA
2000 psi P1
137.8 bar
IN OUT
Q
2 gpm
7.5 L/min
P2
O
3500 psi
FUNCTION
241.3 bar MANIFOLD
6.5 gpm 6.5 gpm

24.6 L/min 24.6 L/min
25 psi
E 1.7 bar
HYDRAULIC TANK
HS0032D
HS0027M
6 - 98 GS-2668 RT • GS-3268 RT Part No. 52302

Hydraulic Schematic
Part 2 of 2

(GS-3268)
LEFT RIGHT
BRAKE
FRONT FRONT
AJ AJ
0.059 in 0.059 in
1.5 mm 1.5 mm
Y10A Y10
AI Y7A AI Y7
AG
RIGHT LEFT
PLATFORM COM N.O. REAR REAR
OVERLOAD MANUAL
AH
HAND
(OPTION) AK RELEASE PUMP
LIFT HP B1 B M2A M3A M3B M2B M1A M4A M4B M1B
A B
N
Y6 Y5 Y6A Y5A
U
Y2 200 psi
P AA 13.8 bar
C
Z
G
S
Y8
Y1 Y1A Y1B
3500 psi M 0.035 in
241.3 bar 89 mm Y W X
H F
200 psi
D 13.8 bar
K
Y9
T GS-3268:
GS-2668:
3500 psi / 241.3 bar
MANIFOLD
HS0027M
Part No. 52302 GS-2668 RT • GS-3268 RT 6 - 99

6 - 100 GS-2668 RT • GS-3268 RT Part No. 52302

California Proposition 65
WARNING
The exhaust from this product contains chemicals
known to the State of California to cause cancer,
birth defects or other reproductive harm.
Genie North America

Phone 425.881.1800
Toll Free USA and Canada
Distributed By:
800.536.1800
Fax 425.883.3475
Genie Australia Pty Ltd.

Phone +61 7 3375 1660
Fax +61 7 3375 1002
Genie Scandinavia Genie China

Phone +46 31 575100 Phone +86 21 53852570
Fax +46 31 579020 Fax +86 21 53852569
Genie France Genie Malaysia

Phone +33 (0)2 37 26 09 99 Phone +65 98 480 775
Fax +33 (0)2 37 26 09 98 Fax +65 67 533 544
Genie Iberica Genie Japan

Phone +34 93 579 5042 Phone +81 3 3453 6082
Fax +34 93 579 5059 Fax +81 3 3453 6083
Genie Germany Genie Korea

Phone +49 (0)4202 88520 Phone +82 25 587 267
Fax +49 (0)4202 8852-20 Fax +82 25 583 910
Genie U.K. Genie Brasil

Phone +44 (0)1476 584333 Phone +55 11 41 665 755
Fax +44 (0)1476 584334 Fax +55 11 41 665 754
Genie Mexico City Genie Holland

Phone +52 55 5666 5242 Phone +31 183 581 102
Fax +52 55 5666 3241 Fax +31 183 581 566
Part No.
52302
Rev D1
Service Manual GS-2668 RT & GS-3268 RT

Genie Sisor 3268

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Service Manual Part No.

Basic mechanical, hydraulic and electrical

Contact Us: Copyright © 1998 by Genie Industries

www.genieindustries.com 52302 Rev D March 2005

Printed on recycled paper

ii GS-2668 RT • GS-3268 RT Part No. 52302

Do Not Perform Maintenance

Part No. 52302 GS-2668 RT • GS-3268 RT iii

Personal Safety Be sure to wear protective eye wear and

Be sure to properly dispose of old oil or other

iv GS-2668 RT • GS-3268 RT Part No. 52302

Section 1 Safety Rules

Section 2 Rev Specifications

Section 3 Rev Scheduled Maintenance Procedures

Part No. 52302 GS-2668 RT • GS-3268 RT v

Section 3 Rev Scheduled Maintenance Procedures, continued

vi GS-2668 RT • GS-3268 RT Part No. 52302

Section 3 Rev Scheduled Maintenance Procedures, continued

Part No. 52302 GS-2668 RT • GS-3268 RT vii

Section 4 Rev Repair Procedures

viii GS-2668 RT • GS-3268 RT Part No. 52302

Section 4 Rev Repair Procedures, continued

Part No. 52302 GS-2668 RT • GS-3268 RT ix

Section 4 Rev Repair Procedures, continued

x GS-2668 RT • GS-3268 RT Part No. 52302

Section 5 Rev Fault Codes

Section 6 Rev Schematics

Part No. 52302 GS-2668 RT • GS-3268 RT xi

Section 6 Rev Schematics, continued

xii GS-2668 RT • GS-3268 RT Part No. 52302

Fluid Capacities (before serial number 42000) Tire size

Lug bolt torque, dry 125 ft-lbs Tire size 24-12.00 x 12 in

For operational specifications, refer to the

Part No. 52302 GS-2668 RT • GS-3268 RT 2-1

Performance Specifications Hydraulic Specifications

Use Chevron Aviation A hydraulic

2-2 GS-2668 RT • GS-3268 RT Part No. 52302

Function pump Manifold Component

Displacement 0.488 cu in SAE No. 6 18 ft-lbs / 24 Nm

Hydraulic tank 10 micron with SAE No. 12 75 ft-lbs / 102 Nm

Function manifold Valve Coil Resistance

Displacement 28.3 cu in Continuous improvement of our products is a

Part No. 52302 GS-2668 RT • GS-3268 RT 2-3

Kubota D905 Engine Injection system

Displacement 54.86 cu in Injection pump make Bosch MD

Governor centrifugal mechanical Brush length, new 0.5188 in

Lubrication system Output 30A, 14V DC

Fan belt deflection 1 /4 to 3/8 inch

Oil capacity (including filter) 5.4 quarts

2-4 GS-2668 RT • GS-3268 RT Part No. 52302

Perkins 403C-11 Engine Injection system

Displacement 68.9 cu in Injection pump make Bosch

High idle 3000 rpm Output 40A, 12V DC

Valve clearance, cold 0.0078 in

Engine coolant should be clean soft water with 50% anti

Oil pressure 40 to 60 psi

Oil capacity (including filter) 4.3 quarts

Oil viscosity requirements

Engine oil should have properties of API classification

Part No. 52302 GS-2668 RT • GS-3268 RT 2-5

Kubota DF750 Engine Starter motor

Brush length, new 0.669 in

Lubrication system Ignition coil secondary resistance 10.7 to 14.5 kΩ