MDS-D Series SPECIFICATIONS MANUAL IB-1500011 (ENG) B

MITSUBISHI CNC
MDS-D Series
Specifications Manual
IB-1500011(ENG)-B
MELDAS is a registered trademark of Mitsubishi Electric Corporation.
Other company and product names that appear in this manual are trademarks or registered
trademarks of their respective companies.
Introduction
Thank you for selecting the Mitsubishi numerical control unit.
This instruction manual describes the handling and caution points for using this AC
servo/spindle.
Incorrect handling may lead to unforeseen accidents, so always read this instruction
manual thoroughly to ensure correct usage.
Make sure that this instruction manual is delivered to the end user.
Always store this manual in a safe place.
All specifications for the MDS-D Series are described in this manual. However, each
CNC may not be provided with all specifications, so refer to the specifications for the
CNC on hand before starting use.
Notes on Reading This Manual

(1) Since the description of this specification manual deals with NC in general, for the
specifications of individual machine tools, refer to the manuals issued by the
respective machine manufacturers. The "restrictions" and "available functions"
described in the manuals issued by the machine manufacturers have precedence
to those in this manual.
(2) This manual describes as many special operations as possible, but it should be
kept in mind that items not mentioned in this manual cannot be performed.
Precautions for safety
Please read this manual and auxiliary documents before starting installation, operation,
maintenance or inspection to ensure correct usage. Thoroughly understand the device, safety
information and precautions before starting operation.
The safety precautions in this instruction manual are ranked as "WARNING" and "CAUTION".
When there is a potential risk of fatal or serious injuries if

DANGER handling is mistaken.
When a dangerous situation, or fatal or serious injuries may

WARNING
occur if handling is mistaken.
When a dangerous situation may occur if handling is mistaken

CAUTION leading to medium or minor injuries, or physical damage.
Note that some items described as CAUTION may lead to major results depending on
the situation. In any case, important information that must be observed is described.
The numeric control unit is configured of the control unit, operation board, servo drive unit,
spindle drive unit, power supply, servomotor and spindle motor, etc.
In this section "Precautions for safety", the following items are generically called the "motor".
• Servomotor
• Linear servomotor
• Spindle motor
In this section "Precautions for safety", the following items are generically called the "unit".
• Servo drive unit
• Spindle drive unit
• Power supply unit
• Detector conversion unit
• Magnetic pole detection unit
WARNING
1. Electric shock prevention
Do not open the front cover while the power is ON or during operation. Failure to observe this
could lead to electric shocks.
Do not operate the unit with the front cover removed. The high voltage terminals and charged
sections will be exposed, and can cause electric shocks.
Do not remove the front cover even when the power is OFF unless carrying out wiring work or
periodic inspections. The inside of the units is charged, and can cause electric shocks.
Wait at least 15 minutes after turning the power OFF before starting wiring or inspections.
Failure to observe this could lead to electric shocks.
Ground the unit and motor following the standards set forth by each country. (In Japan,
grounding resistance 10Ω or less is the standard)
Wiring and inspection work must be done by a qualified technician.
Wire the servo drive unit and servomotor after installation. Failure to observe this could lead to
electric shocks.
Do not touch the switches with wet hands. Failure to observe this could lead to electric shocks.
Do not damage, apply forcible stress, place heavy items on the cables or get them caught.
Failure to observe this could lead to electric shocks.
2. Injury prevention
The linear servomotor uses a powerful magnet on the secondary side, and could adversely
affect pacemakers, etc.
During installation and operation of the machine, do not place portable items that could
malfunction or fail due to the influence of the linear servomotor's magnetic force.
Take special care not to pinch fingers, etc., when installing (and unpacking) the linear
servomotor.
CAUTION
1. Fire prevention
Install the units, motors and regenerative resistor on non-combustible material. Direct
installation on combustible material or near combustible materials could lead to fires.
Shut off the power on the power supply unit side if a fault occurs in the units. Fires could be
caused if a large current continues to flow.
Provide a sequence that shut off the power at the regenerative resistor error signal-ON when
using the regenerative resistor. The regenerative resistor could abnormally overheat and cause
a fire due to a fault in the regenerative transistor, etc.
The battery unit could heat up, ignite or rupture if submerged in water, or if the poles are
incorrectly wired.
CAUTION
2. Injury prevention
Do not apply a voltage other than that specified in Instruction Manual on each terminal. Failure
to observe this item could lead to ruptures or damage, etc.
Do not mistake the terminal connections. Failure to observe this item could lead to ruptures or
damage, etc.
Do not mistake the polarity ( + , – ). Failure to observe this item could lead to ruptures or
damage, etc.
Do not touch the radiation fin on unit back face, regenerative resistor or motor, etc., or place
parts (cables, etc.) while the power is turned ON or immediately after turning the power OFF.
These parts may reach high temperatures, and can cause burns or part damage.
Structure the cooling fan on the unit back face so that it cannot be touched after installation.
Touching the cooling fan during operation could lead to injuries.
3. Various precautions
Observe the following precautions. Incorrect handling of the unit could lead to faults, injuries and
electric shocks, etc.
(1) Transportation and installation
Correctly transport the product according to its weight.
Use the motor's hanging bolts only when transporting the motor. Do not transport the motor
when it is installed on the machine.
Do not stack the products above the tolerable number.
Do not hold the cables, axis or detector when transporting the motor.
Do not hold the connected wires or cables when transporting the units.
Do not hold the front cover when transporting the unit. The unit could drop.
Follow this Instruction Manual and install the unit or motor in a place where the weight can be
borne.
Do not get on top of or place heavy objects on the unit.
Always observe the installation directions of the units or motors.
Secure the specified distance between the units and control panel, or between the servo drive
unit and other devices.
Do not install or run a unit or motor that is damaged or missing parts.
Do not block the intake or exhaust ports of the motor provided with a cooling fan.
Do not let foreign objects enter the units or motors. In particular, if conductive objects such as
screws or metal chips, etc., or combustible materials such as oil enter, rupture or breakage
could occur.
The units and motors are precision devices, so do not drop them or apply strong impacts to
them.
CAUTION
Store and use the units under the following environment conditions.
Conditions
Environment
Unit Motor
0°C to 55°C 0°C to 40°C
During operation
Ambient (with no freezing) (with no freezing)
temperature During storage/ –15°C to 70°C –20°C to 65°C (Note)
transportation (with no freezing) (with no freezing)
90%RH or less 20% to 90%RH
During operation
Ambient (with no dew condensation) (with no dew condensation)
humidity During storage/ 90%RH or less 90% RH or less
transportation (with no dew condensation) (with no dew condensation)
Indoors (where unit is not subject to direct sunlight),
Atmosphere with no corrosive gas, combustible gas, oil mist,
dust or conductive particles
Altitude 10,000m or less above sea level
Vibration To follow each unit and motor specifications
(Note) -15°C to 55°C for linear servomotor.
Securely fix the servomotor to the machine. Insufficient fixing could lead to the servomotor
slipping off during operation.
Always install the servomotor with reduction gear in the designated direction. Failure to do
so could lead to oil leaks.
Structure the rotary sections of the motor so that it can never be touched during operation.
Install a cover, etc., on the shaft.
When installing a coupling to a servomotor shaft end, do not apply an impact by

hammering, etc. The detector could be damaged.
Do not apply a load exceeding the tolerable load onto the servomotor shaft. The shaft
could break.
Store the motor in the package box.
When inserting the shaft into the built-in IPM motor, do not heat the rotor higher than
130°C. The magnet could be demagnetized, and the specifications characteristics will not
be ensured.
Always use a nonmagnetic tool (explosion-proof beryllium copper alloy safety tool: NGK
Insulators) when installing the linear servomotor.
Always provide a mechanical stopper on the end of the linear servomotor's travel path.
If the unit has been stored for a long time, always check the operation before starting
actual operation. Please contact the Service Center or Service Station.
CAUTION
(2) Wiring
Correctly and securely perform the wiring. Failure to do so could lead to runaway of the motor.
Do not install a condensing capacitor, surge absorber or radio noise filter on the output side of
the drive unit.
Correctly connect the output side of the drive unit (terminals U, V, W). Failure to do so could
lead to abnormal operation of the motor.
Always install an AC reactor for each power supply unit.
Always install an appropriate breaker for each power supply unit. Breakers cannot be shared
by several units.
Direct application of a commercial power supply to the motor could cause burning. Always
connect the motor to the drive unit's output terminals (U, V, W).
When using an inductive load such as a relay, always connect a diode as a noise measure
parallel to the load.
When using a capacitance load such as a lamp, always connect a protective resistor as a noise
measure serial to the load.
Do not reverse the direction of a diode Servodrive unit Servodrive unit
COM COM
which connect to a DC relay for the (24VDC) (24VDC)
control output signals to suppress a

surge. Connecting it backwards could
Control output RA Control output RA
cause the drive unit to malfunction so signal signal
that signals are not output, and

emergency stop and other safety circuits are inoperable.
Do not connect/disconnect the cables connected between the units while the power is ON.
Securely tighten the cable connector fixing screw or fixing mechanism. An insecure fixing could
cause the cable to fall off while the power is ON.
When using a shielded cable instructed in the connection manual, always ground the cable with
a cable clamp, etc.
Always separate the signals wires from the drive wire and power line.
Use wires and cables that have a wire diameter, heat resistance and flexibility that conforms to
the system.
CAUTION
(3) Trial operation and adjustment
Check and adjust each program and parameter before starting operation. Failure to do so could
lead to unforeseen operation of the machine.
Do not make remarkable adjustments and changes as the operation could become unstable.
The usable motor and unit combination is predetermined. Always check the models before
starting trial operation.
If the axis is unbalanced due to gravity, etc., balance the axis using a counterbalance, etc.
The linear servomotor does not have a stopping device such as magnetic brakes. Install a
stopping device on the machine side.
(4) Usage methods
Install an external emergency stop circuit so that the operation can be stopped and power
shut off immediately.
Turn the power OFF immediately if smoke, abnormal noise or odors are generated from the unit
or motor.
Unqualified persons must not disassemble or repair the unit.
Never make modifications.
Reduce magnetic damage by installing a noise filter. The electronic devices used near the unit
could be affected by magnetic noise.
Use the unit, motor and regenerative resistor with the designated combination. Failure to do so
could lead to fires or trouble.
The brake (magnetic brake) assembled into the servomotor are for holding, and must not be
used for normal braking. Do not apply the brakes in the servo ON state. Doing so will lead to a
drop in the brake life. Always turn the servo OFF before applying the brakes.
There may be cases when holding is not possible due to the magnetic brake's life or the
machine construction (when ball screw and servomotor are coupled via a timing belt, etc.).
Install a stop device to ensure safety on the machine side.
After changing the programs/parameters or after maintenance and inspection, always test the
operation before starting actual operation.
Do not enter the movable range of the machine during automatic operation. Never place body
parts near or touch the spindle during rotation.
Follow the power supply specification conditions given in the separate specifications manual for
the power (input voltage, input frequency, tolerable sudden power failure time, etc.).
CAUTION
(5) Troubleshooting
If a hazardous situation is predicted during power failure or product trouble, use a servomotor
with magnetic brakes or install an external brake mechanism.
Use a double circuit configuration Shut off with the servomotor Shut off with NC brake
that allows the operation circuit for brake control output. control PLC output.
the magnetic brakes to be operated

Servomotor MBR EMG
even by the external emergency
stop signal.
Magnetic 24VDC
brake
Always turn the input power OFF when an alarm occurs.
Never go near the machine after restoring the power after a power failure, as the machine
could start suddenly. (Design the machine so that personal safety can be ensured even if the
machine starts suddenly.)
(6) Maintenance, inspection and part replacement

Always backup the programs and parameters in the CNC device before starting maintenance
or inspections.
The capacity of the electrolytic capacitor will drop over time due to self-discharging, etc. To
prevent secondary disasters due to failures, replacing this part every five years when used
under a normal environment is recommended. Contact the Service Center or Service Station
for replacement.
Do not perform a megger test (insulation resistance measurement) during inspections.
If the battery low warning is issued, back up the machining programs, tool data and
parameters with an input/output unit, and then replace the battery.
Do not short circuit, charge, overheat, incinerate or disassemble the battery.
(7) Disposal
Do not dispose of this type of unit as general industrial waste. Always return to the Service
Center or Service Station.
Do not disassemble the unit or motor.
Dispose of the battery according to local laws.
Always return the secondary side (magnet side) of the linear servomotor to the Service
Center or Service Station.
CAUTION
(8) Transportation
The unit and motor are precision parts and must be handled carefully.
According to a United Nations Advisory, the battery unit and battery must be transported
according to the rules set forth by the International Civil Aviation Organization (ICAO),
International Air Transportation Association (IATA), International Maritime Organization
(IMO), and United States Department of Transportation (DOT), etc.
(9) General precautions

The drawings given in this Specifications and Maintenance Instruction Manual show the covers and
safety partitions, etc., removed to provide a clearer explanation. Always return the covers or partitions to
their respective places before starting operation, and always follow the instructions given in this manual.
CONTENTS
1. Introduction ........................................................................................................................................ 1-1

1-1 Servo/spindle drive system configuration..................................................................................... 1-2
1-1-1 System configuration............................................................................................................ 1-2
1-2 Explanation of type....................................................................................................................... 1-3
1-2-1 Servomotor type................................................................................................................... 1-3
1-2-2 Servo drive unit type ............................................................................................................ 1-5
1-2-3 Spindle motor type ............................................................................................................... 1-6
1-2-4 Spindle drive unit type .......................................................................................................... 1-8
1-2-5 Power supply unit type ......................................................................................................... 1-9
1-2-6 AC reactor type .................................................................................................................... 1-10
2. Specifications .................................................................................................................................... 2-1

2-1 Servomotor ................................................................................................................................... 2-2
2-1-1 Specifications list................................................................................................................... 2-2
2-1-2 Torque characteristics ........................................................................................................... 2-4
2-2 Spindle motor................................................................................................................................ 2-6
2-2-1 Specifications ........................................................................................................................ 2-6
2-2-2 Output characteristics ........................................................................................................... 2-10
2-3 Drive unit....................................................................................................................................... 2-14
2-3-1 Servo drive unit ..................................................................................................................... 2-14
2-3-2 Spindle drive unit................................................................................................................... 2-16
2-3-3 Power supply unit.................................................................................................................. 2-17
2-3-4 AC reactor............................................................................................................................. 2-18
2-3-5 D/A output specifications for servo drive unit........................................................................ 2-19
2-3-6 D/A output specifications for spindle drive unit ..................................................................... 2-20
2-3-7 Explanation of each part ....................................................................................................... 2-21
3. Characteristics................................................................................................................................... 3-1
3-1 Servomotor ................................................................................................................................... 3-2
3-1-1 Environmental conditions...................................................................................................... 3-2
3-1-2 Quakeproof level................................................................................................................... 3-2
3-1-3 Shaft characteristics.............................................................................................................. 3-3
3-1-4 Oil / water standards ............................................................................................................. 3-4
3-1-5 Magnetic brake ..................................................................................................................... 3-5
3-1-6 Dynamic brake characteristics.............................................................................................. 3-8
3-2 Spindle motor................................................................................................................................ 3-10
3-2-2 Shaft characteristics.............................................................................................................. 3-10
3-3 Drive unit characteristics............................................................................................................... 3-11
3-3-2 Heating value ........................................................................................................................ 3-12
3-3-3 Overload protection characteristics ...................................................................................... 3-13
4. Dedicated options.............................................................................................................................. 4-1

4-1 Servo options................................................................................................................................ 4-2
4-1-1 Dynamic brake unit (MDS-D-DBU) (mandatory selection for large capacity)....................... 4-3
4-1-2 Battery option (MDS-A-BT, FCU6-BTBOX, ER6V-C119B) ................................................... 4-5
4-1-3 Ball screw end detector (OSA105-ET2, OSA166-ET2) ........................................................ 4-8
4-1-4 Machine end detector ........................................................................................................... 4-9
4-1-5 Detector conversion unit (MDS-B-HR).................................................................................. 4-11
4-1-6 Signal divider unit (MDS-B-SD) ............................................................................................ 4-13
4-2 Spindle options ............................................................................................................................. 4-15
4-2-1 Spindle end detector (OSE-1024-3-15-68) ........................................................................... 4-16
4-3 Cables and connectors ................................................................................................................. 4-18
4-3-1 Cable connection diagram .................................................................................................... 4-18
4-3-2 List of cables and connectors ............................................................................................... 4-19
5. Selection of peripheral devices ......................................................................................................... 5-1
5-1 Selection of wire ........................................................................................................................... 5-2
5-2 Selection of no-fuse breaker and contactor.................................................................................. 5-3
5-2-1 Selection of no-fuse breaker................................................................................................. 5-3
5-2-2 Selection of contactor ........................................................................................................... 5-4
5-3 Selection of earth leakage breaker............................................................................................... 5-5
5-4 Circuit protector ............................................................................................................................ 5-6
5-5 Noise filter..................................................................................................................................... 5-7
5-6 Surge absorber ............................................................................................................................. 5-8
5-7 Relay............................................................................................................................................. 5-9
Appendix 1. Outline dimension drawings .............................................................................................. A1-1

Appendix 1-1 Outline dimension drawings of servomotor .................................................................. A1-2
Appendix 1-1-1 HF motor ............................................................................................................... A1-2
Appendix 1-1-2 HP motor............................................................................................................... A1-11
Appendix 1-2 Outline dimension drawings of spindle motor............................................................... A1-17
Appendix 1-3 Outline dimension drawings of unit............................................................................... A1-30
Appendix 1-3-1 Servo drive unit..................................................................................................... A1-30
Appendix 1-3-2 Spindle drive unit .................................................................................................. A1-36
Appendix 1-3-3 Power supply unit ................................................................................................. A1-41
Appendix 1-3-4 AC reactor............................................................................................................. A1-44
Appendix 2. Cable/Connector specifications......................................................................................... A2-1

Appendix 2-1 Cable material............................................................................................................... A2-2
Appendix 2-2 Cable connection diagram............................................................................................ A2-3
Appendix 2-3 Main circuit cable connection diagram ......................................................................... A2-9
Appendix 2-4 Connector outline dimension drawing .......................................................................... A2-10
Appendix 3. Unit selection ..................................................................................................................... A3-1

Appendix 3-1 Selection of the servomotor series ............................................................................... A3-2
Appendix 3-1-1 Motor series characteristics .................................................................................. A3-2
Appendix 3-1-2 Servomotor precision............................................................................................ A3-2
Appendix 3-1-3 Selection of servomotor capacity.......................................................................... A3-3
Appendix 3-1-4 Motor shaft conversion load torque ...................................................................... A3-6
Appendix 3-1-5 Expressions for load inertia calculation ................................................................ A3-7
Appendix 3-2 Selection of the power supply unit................................................................................ A3-8
Appendix 3-2-1 Selection procedures of the power supply unit capacity ...................................... A3-8
Appendix 3-2-2 Selection according to the rated capacity (Continuous rated capacity)................ A3-8
Appendix 3-2-3 Selection with maximum momentary rated capacity ............................................ A3-9
Appendix 4. Transportation restrictions for lithium batteries ................................................................. A4-1

Appendix 4-1 Transportation restrictions for lithium batteries ............................................................ A4-2
Appendix 5. Compliance to EC directives ............................................................................................. A5-1

Appendix 5-1 Compliance to EC directives ........................................................................................ A5-2
Appendix 5-1-1 European EC directives ........................................................................................ A5-2
Appendix 5-1-2 Cautions for EC directive compliance................................................................... A5-2
Appendix 6. EMC installation guidelines ............................................................................................... A6-1

Appendix 6-1 Introduction ................................................................................................................... A6-2
Appendix 6-2 EMC directives.............................................................................................................. A6-2
Appendix 6-3 EMC measures ............................................................................................................. A6-3
Appendix 6-4 Measures for panel structure........................................................................................ A6-3
Appendix 6-4-1 Measures for control panel unit ............................................................................ A6-3
Appendix 6-4-2 Measures for door................................................................................................. A6-4
Appendix 6-4-3 Measures for operation board panel..................................................................... A6-4
Appendix 6-4-4 Shielding of the power supply input section ......................................................... A6-4
Appendix 6-5 Measures for various cables......................................................................................... A6-5
Appendix 6-5-1 Measures for wiring in panel................................................................................. A6-5
Appendix 6-5-2 Measures for shield treatment .............................................................................. A6-5
Appendix 6-5-3 Servomotor power cable....................................................................................... A6-6
Appendix 6-5-4 Servo/Spindle motor feedback cable .................................................................... A6-6
Appendix 6-5-5 Spindle motor power cable ................................................................................... A6-7
Appendix 6-6 EMC countermeasure parts.......................................................................................... A6-8
Appendix 6-6-1 Shield clamp fitting................................................................................................ A6-8
Appendix 6-6-2 Ferrite core............................................................................................................ A6-9
Appendix 6-6-3 Power line filter ..................................................................................................... A6-10
Appendix 6-6-4 Surge protector ..................................................................................................... A6-17
Appendix 7. Compliance with China Compulsory Product Certification (CCC Certification) System ... A7-1
Appendix 7-1 Outline of China Compulsory Product Certification System......................................... A7-2
Appendix 7-2 First Catalogue of Products subject to Compulsory Product Certification ................... A7-2
Appendix 7-3 Precautions for Shipping Products ............................................................................... A7-3
Appendix 7-4 Application for Exemption............................................................................................. A7-4
Appendix 7-5 Mitsubishi NC Product Subject to/Not Subject to CCC Certification ............................ A7-5
1. Introduction
1-1 Servo/spindle drive system configuration .......................................................................................... 1-2

1-1-1 System configuration................................................................................................................... 1-2
1-2 Explanation of type............................................................................................................................. 1-3
1-2-1 Servomotor type .......................................................................................................................... 1-3
1-2-2 Servo drive unit type.................................................................................................................... 1-5
1-2-3 Spindle motor type ...................................................................................................................... 1-6
1-2-4 Spindle drive unit type ................................................................................................................. 1-8
1-2-5 Power supply unit type ................................................................................................................ 1-9
1-2-6 AC reactor type ......................................................................................................................... 1-10
1-1
1. Introduction
1-1 Servo/spindle drive system configuration
1-1-1 System configuration

1-axis servo drive unit 2-axis servo drive unit Spindle drive unit Power supply unit Battery unit
(MDS-D-V1) (MDS-D-V2) (MDS-D-SP) (MDS-D-CV) (MDS-A-BT)
Battery cable Battery cable
From NC
Battery cable
In addition to the battery

unit, the battery built in
the drive unit can be
used.
L+
L-
To 2nd and 3rd

axis servo
Contactor
(Note)
Prepared by
user
AC reactor
(D-AL)
Servomotor Spindle motor

NFB
(Note)
Prepared by
user
Linear scale
(for full closed control)
(Note) Prepared by user
Spindle end detector
3-phase 200VAC power supply
1-2
1. Introduction
1-2 Explanation of type
1-2-1 Servomotor type
MITSUBISHI
AC SERVO MOTOR
Motor type HFxxxBS ROTARY DETECTOR OSA166S5 Detector type
SER. X X X X X X X X X X X DATE 0401
INPUT 3AC 155 V xxx A
Rated output OUTPUT x.xkW IEC34-1 1994 A2 MITSUBISHI ELECTRIC CORP.
MADE IN JAPAN D Serial No.
Rated rotation speed 3000r/min IP65 CI.F xx kg
Serial No. SER.No.xxxxxxxx* DATE 04-1
MITSUBISHI ELECTRIC
MADE IN JAPAN 00395298-01 Detector rating nameplate
Motor rating nameplate
(1) HF Series
HF (1) (2) (3) - (4)
(4) Detector
Detection
Symbol Resolution Detector type
method
A51 1,000,000p/rev OSA105S5
Absolute position
A74 16,000,000p/rev OSA166S5
(3) Shaft end structure

Shaft end
Symbol
structure (Note)
Only "Straight" is available for the rated output
S Straight
2.0kW and larger motor.
T Taper
(2) Magnetic brake

Symbol Magnetic brake
None None
With magnetic
B
brakes
(1) Rated output · Maximum rotation speed

Maximum rotation
Symbol Rated output
speed
75 0.75 kW 5000 r/min
105 1.0 kW 5000 r/min
54 0.5 kW 4000 r/min
104 1.0 kW 4000 r/min
154 1.5 kW 4000 r/min
204 2.0 kW 4000 r/min
354 3.5 kW 4000 r/min
453 4.5 kW 3500 r/min
703 7.0 kW 3000 r/min
903 9.0 kW 3000 r/min
1-3
1. Introduction
(2) HP Series
HP (1) (2) (3) - (4)
(4) Detector
Detection
Symbol Resolution Detector type
method
A51 1,000,000p/rev OSA105S5
Absolute position
A74 16,000,000p/rev OSA166S5
(3) Shaft end structure

Shaft end
Symbol
structure (Note)
Only "Straight" is available for the rated output
S Straight
2.0kW and larger motor.
T Taper
(2) Magnetic brake

Symbol Magnetic brake
None None
With magnetic
B
brake
(1) Rated output · Maximum rotation speed

Maximum rotation
Symbol Rated output
speed
54 0.5 kW 4000 r/min
104 1.0 kW 4000 r/min
154 1.5 kW 4000 r/min
204 2.0 kW 4000 r/min
354 3.5 kW 4000 r/min
454 4.5 kW 4000 r/min
704 7.0 kW 4000 r/min
903 9.0 kW 3000 r/min
1103 11.0 kW 3000 r/min
1-4
1. Introduction
1-2-2 Servo drive unit type
Output
MITSUBISHI SERVO DRIVE UNIT
TYPE MDS-D-V1-160W Type
POWER 9.0kW
Applicable standard INPUT 45A DC270-311V
0.2A 1PH200/200-230V 50/60Hz Input/output conditions
OUTPUT **.*A 3PH 155V 0-240Hz
EN50178 MANUAL #IB-1500010
Software No. S/W BND5xxW000A0 H/W VER. *
SERIAL# HVACQFXJK50 DATE 04/01
Manual No.
MITSUBISHI ELECTRIC CORPORATION JAPAN
Serial No.
* H V A C Q F X J K 5 0 %*
Rating nameplate
MDS-D- (1)
1-axis servo drive unit Compatible motor

Nominal HF HP
(1) Type
maximum Unit width
MDS-D-
current 75 105 54 104 154 204 354 453 703 903 54 104 154 204 354 454 704 903 1103
V1-20 20A § §
V1-40 40A § § § §
60mm
V1-80 80A § § § §
V1-160 160A § § § §
V1-160W 160A 90mm § §
V1-320 320A 120mm § §
V1-320W 320A 150mm §
§ indicates the compatible motor for each servo drive unit.
2-axis servo drive unit Compatible motor
(1) Type Nominal HF HP

maximum Unit width Axis
MDS-D- 75 105 54 104 154 204 354 453 703 903 54 104 154 204 354 454 704 903 1103
current
V2-2020 20+20A LM § §
L § § § §
V2-4020 40+20A
M § §
V2-4040 40+40A 60mm LM § § § §
L § § § §
V2-8040 80+40A
M § § § §
V2-8080 80+80A LM § § § §
L § § § §
V2-16080 160+80A
90mm M § § § §
V2-160160 160+160A LM § § § §
§ indicates the compatible motor for each servo drive unit.
CAUTION The dynamic brake unit (MDS-D-DBU) is required for the MDS-D-V1-320W.
1-5
1. Introduction
1-2-3 Spindle motor type

MITSUBISHI AC SPINDLE MOTOR
TYPE SJ–V5. 5–01T
SI CONT 4 POLE 3 PHASES
A(~)
kW r/min max WIND CONNECTU
3.7 1500-6000 25 POWER FACTOR 82 %
2.8 8000 17 MOTOR INPUT(~)
S2 30 min S3 50 % 137 - 162 V
A(~)
kW r/min max AMP INPUT(~)
5.5 1500-6000 33 200-230V 50/60Hz
4.1 8000 23 INSULATION CLASS F

AMB TEMP. 0-40°C
SERIAL
DATE
FRAME D90F WEIGHT 49 kg IP 44
IEC 34-1 1994 SPEC No.RSV00023*
MITSUBISHI ELECTRIC CORPORATION MADE IN JAPAN
A19103-01 995291-01
Rating nameplate
(1) Standard spindle motor series
SJ- (1) (2) - (3) (4) T
(4) Special specifications
Symbol Special
specifications
None None
Z High-speed
(3) Specification code

The SJ-V Series is indicated with a specification code (01 to 99).
(2) Short time rated output
Symbol Short time

rated output
2.2 2.2 kW (Note)
3.7 3.7 kW For the short time rated output of the wide range
5.5 5.5 kW constant output, high-speed and hollow shaft
7.5 7.5 kW series, refer to the specifications of each spindle
11 11 kW motor.
15 15 kW
18.5 18.5 kW
22 22 kW
26 26 kW
37 37 kW
45 45 kW
55 55 kW
(1) Motor series

Symbol Motor series
Compact medium to
V large capacity
VS Hollow shaft
(Note) The built-in spindle motor is available by special order.
1-6
1. Introduction
(2) IPM spindle motor series
SJ-PMF (1) (2) T- (3)
(3) Specification code (00)
(2) Base speed

Symbol Base speed
30 3000 r/min
(1) 30-minute rated torque

30-minute rated
Symbol
torque
018 17.5 N·m
035 35.0 N·m
(Note) The built-in IPM spindle motor is available by special order.
1-7
1. Introduction
1-2-4 Spindle drive unit type
Output
TYPE MDS-D-SP-200 Type
POWER 18.5kW
Applicable standard INPUT **A DC270-311V
0.2A 1PH200/200-230V 50/60Hz Input/output conditions
OUTPUT **A 3PH 155V 0-1167Hz
EN50178 MANUAL #IB-1500011
SERIAL# HVA79G06K0R DATE 04/01
Manual No.
Serial No.
* H V A 7 9 G 0 6 K 0 R G*
Rating nameplate
MDS-D - (1)
(1) Capacity
Nominal maximum
Symbol Unit width
current
SP-20 20 A
SP-40 40 A 60mm wide
SP-80 80 A
SP-160 160 A 90mm wide
SP-200 200 A 120mm wide
SP-240 240A
150mm wide
SP-320 320 A
SP-400 400 A Under development
SP-640 640 A Under development
1-8
1. Introduction
1-2-5 Power supply unit type
Output
TYPE MDS-D-CV-370 Type
POWER 37kW
Applicable standard INPUT 164A 3PH 200/200-230V 50/60Hz
0.2A 1PH 200/200V-230V 50/60Hz Input/output conditions
OUTPUT 121A DC270-311V
EN50178 MANUAL #IB-1500011
SERIAL# HVA3EG1796L DATE 04/01
Manual No.
Serial No.
* H V A 3 E G 1 7 9 6 L M*
Rating nameplate
MDS-D- (1)
Power supply unit Compatible

Compatible NFB
Compatible contactor
(1) Type Rated (Mitsubishi)
Unit width AC reactor (Mitsubishi)
MDS-D- output (Note)
(Note)
CV-37 3.7 kW Under
S-N11-AC200V NF50-CW3P-20A
development
D-AL-7.5K
CV-75 7.5 kW Under
S-N21-AC200V NF50-CW3P-30A
development
CV-110 11.0 kW D-AL-11K S-N35-AC200V NF50-CW3P-40A
90mm wide
CV-185 18.5 kW D-AL-18.5K S-N50-AC200V NF100-CW3P-75A
CV-370 37.0 kW 150mm wide D-AL-37K S-N95-AC200V NF225-CW3P-150A
CV-550 55.0 kW Under
D-AL-75K S-N220-AC200V NF225-CW3P-225A
development
(Note) This is an optional part, and must be prepared by the user.
1-9
1. Introduction
1-2-6 AC reactor type
Type D-AL-18.5K
Nameplate
Top surface of AC reactor
D-AL- (1)
AC reactor
Compatible power
(1) Type supply unit
Capacity
D-AL-
MDS-D-CV-37
7.5K 7.5kW
MDS-D-CV-75
11K 11.0 kW MDS-D-CV-110
18.5K 18.5 kW MDS-D-CV-185
30K 30.0 kW MDS-D-CV-300
37K 37.0 kW MDS-D-CV-370
45K 45.0 kW MDS-D-CV-450
75K 75.0 kW MDS-D-CV-750
1 - 10
2. Specifications
2-1 Servomotor......................................................................................................................................... 2-2

2-1-1 Specifications list......................................................................................................................... 2-2
2-1-2 Torque characteristics ................................................................................................................. 2-4
2-2 Spindle motor ..................................................................................................................................... 2-6
2-2-1 Specifications .............................................................................................................................. 2-6
2-2-2 Output characteristics................................................................................................................ 2-10
2-3 Drive unit .......................................................................................................................................... 2-14
2-3-1 Servo drive unit.......................................................................................................................... 2-14
2-3-2 Spindle drive unit....................................................................................................................... 2-16
2-3-3 Power supply unit ...................................................................................................................... 2-17
2-3-4 AC reactor ................................................................................................................................. 2-18
2-3-5 D/A output specifications for servo drive unit ............................................................................ 2-19
2-3-6 D/A output specifications for spindle drive unit ......................................................................... 2-20
2-3-7 Explanation of each part............................................................................................................ 2-21
2-1
2. Specifications
2-1 Servomotor
2-1-1 Specifications list
HF Series
HF Series
Servomotor type ABS specifications: HF -A74/-A51
HF75 HF105 HF54 HF104 HF154 HF204 HF354 HF453 HF703 HF903
Compatible servo drive
MDS-D-V1/2- 20 20 40 40 80 80 160 160 160W 320
unit type
Rated output [kW] 0.75 1.0 0.5 1.0 1.5 2.0 3.5 4.5 7.0 9.0
Conti- Rated current [A] 2.86 3.66 1.76 2.48 5.84 6.23 13.86 13.37 16.55 27.28
nuous
Rated torque [N·m] 1.79 2.39 1.59 3.18 4.77 6.37 11.14 14.32 22.28 28.65
charac-
teristics Stall current [A] 3.2 4.6 3.2 4.6 11.0 13.4 28.0 28.0 36.4 56.0
Stall torque [N·m] 2.0 3.0 2.9 5.9 9.0 13.7 22.5 30.0 49.0 58.8
Rated rotation speed [r/min] 4000 3000
Maximum rotation speed [r/min] 5000 4000 3500 3000
Maximum current [A] 14.0 15.5 16.8 29.0 52.0 57.0 116.0 104.2 108.4 204.0
Maximum torque [N·m] 8.0 11.0 13.0 23.3 42.0 47.0 90.0 122 152 208
Power rate at continuous
[kW/s] 12.33 11.18 4.09 8.44 12.67 10.58 16.53 18.32 32.24 42.09
rated torque
2
Motor inertia [kg·cm ] 2.6 5.1 6.2 12.0 18.0 38.3 75.1 112.0 154 195
2
Motor inertia with brake [kg·cm ] 2.8 5.3 8.3 14.0 20.0 47.9 84.7 122.0 164.0 205.0
High-speed, high-accuracy machine : 3 times or less of motor inertia
Recommended motor shaft conversion
General machine tool (interpolation axis) : 5 times or less of motor inertia
load inertia ratio
General machine (non-interpolation axis) : 7 times or less of motor inertia
Motor end detector Resolution per motor revolution
(resolution per motor revolution) A74: 16,000,000 pulse/rev, A51: 1,000,000 pulse/rev
Structure Fully closed, self-cooling (Protection method: IP67) (Note3)
Operation: 0 to 40°C (with no freezing),
Ambient temperature
Storage/transportation: -15°C to 70°C (with no freezing)
Operation: 80%RH or less (with no dew condensation),
Ambient humidity
Storage/transportation: 90%RH or less (with no dew condensation)
Environ-
ment Atmosphere Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist, or dust
Operation/storage: 1000 meters or less above sea level,
Altitude
Transportation: 10000 meters or less above sea level
2 2
Vibration X: 19.6m/s (2G) Y: 19.6m/s (2G)
Weight 2.5 4.3 4.8 6.5 8.3 12 19 26 32 45
[kg]
Without / with brake /3.9 /5.7 /6.7 /8.5 /10.3 /18 /25 /32 /38 /51
Armature insulation class Class F
(Note 1) The above characteristics values are representative values. The maximum current and maximum torque are the values
when combined with the drive unit.
(Note 2) Use the HF motor in combination with the MDS-D Series drive unit compatible with the 200VAC input.
This motor is not compatible with the conventional MDS-B/C1/CH Series.
(Note 3) The shaft-through portion is excluded.
2-2
2. Specifications
HP Series
HP Series
Servomotor type ABS specifications: HP -A74/-A51
HP54 HP104 HP154 HP204 HP354 HP454 HP704 HP903 HP1103
Compatible servo drive
MDS-D-V1/2- 40 40 80 80 160 160 160W 200 320
unit type
Rated output [kW] 0.5 1.0 1.5 2.0 3.5 4.5 7.0 9.0 11.0
Conti- Rated current [A] 2.33 4.21 5.09 6.78 14.36 13.29 18.28 26.19 29.28
nuous
Rated torque [N·m] 1.59 3.18 4.77 6.37 11.14 14.32 22.28 28.65 35.01
charac-
teristics Stall current [A] 4.4 7.8 9.6 14.6 29.0 29.6 40.2 64.0 92.0
Stall torque [N·m] 3.0 5.9 9.0 13.7 22.5 31.9 49.0 70.0 110.0
Rated rotation speed [r/min] 3000
Maximum rotation speed [r/min] 4000 3000
Maximum current [A] 16.8 25.6 52.0 57.0 116.0 116.0 108.4 172.0 212.0
Maximum torque [N·m] 11.0 19.2 35.0 43.0 66.0 95.0 120.0 170.0 260.0
Power rate at continuous
[kW/s] 4.22 11.26 19.00 13.07 28.86 36.00 56.42 38.17 44.74
rated torque
2
Motor inertia [kg·cm ] 6.0 9.0 12.0 31.0 43.0 57.0 88.0 215.0 274.0
2
Motor inertia with brake [kg·cm ] 7.0 10.0 13.0 32.0 47.0 61.0 92.0 239.0 294.0
High-speed, high-accuracy machine : 3 times or less of motor inertia
Recommended motor shaft conversion
General machine tool (interpolation axis) : 5 times or less of motor inertia
load inertia ratio
General machine (non-interpolation axis) : 10 times or less of motor inertia
Armature coil
[°C] 100
temperature rise limit
Motor end detector A74: 16,000,000pulse/rev
(resolution per motor revolution) A51: 1,000,000 pulse/rev
Structure Fully closed, self-cooling (Protection method: IP67) (Note3)
Operation: 0 to 40°C (with no freezing),
Ambient temperature
Storage/transportation: -15°C to 70°C (with no freezing)
Ambient humidity
Storage/transportation: 90%RH or less (with no dew condensation)
Environ-
ment Atmosphere Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist, or dust
Operation/storage: 1000 meters or less above sea level,
Altitude
2 2
Vibration X: 19.6m/s (2G) Y: 19.6m/s (2G)
Weight 5.1 7 8.2 15 19.1 23.2 38.5 55.4 78.7
[kg]
Without / with brake /6.4 /8.5 /9.7 /16.9 /24.1 /28.2 /44.5 /65.8 /89.1
Armature insulation class Class F
(Note 1) The above characteristics values are representative values. The maximum current and maximum torque are the values
when combined with the drive unit.
(Note 2) Use the HP motor in combination with the MDS-D Series drive unit compatible with the 200VAC input.
This motor is not compatible with the conventional MDS-B/C1/CH Series.
(Note 3) The shaft-through portion is excluded.
2-3
2. Specifications
2-1-2 Torque characteristics

(1) HF Series
[ HF75 ] [ HF105 ]
10 12
7.5 9
Torque [N.m]
Torque [N.m]
Short time operation range Short time operation range

5 6
2.5 3
Continuous operation range Continuous operation range
0 0
0 2000 4000 5000 0 2000 4000 5000
Rotation speed [r/min] Rotation speed [r/min]
[ HF54 ] [ HF104 ] [ HF154 ]

15 25 50
12 20 40
Torque [N.m]
Torque [N.m]
Torque [N.m]
9 15 30
6 10 20
Short time operation range
3 5 10
Continuous
Continuous operation range Continuous
operation range operation range
0 0 0
0 2000 4000 0 2000 4000 0 2000 4000
Rotation speed [r/min] Rotation speed [r/min] Rotation speed [r/min]
[ HF204 ] [ HF354 ] [ HF453 ]

50 100 125
40 80 100
Torque [N.m]
Torque [N.m]
Torque [N.m]
30 60 75

20 Short time operation range 40 50
10 20 25
Continuous operation range Continuous operation range Continuous operation range

0 0 0
0 2000 4000 0 2000 4000 0 1000 2000 3000 3500
[ HF703 ] [ HF903 ]
160 240
120 180
Torque [N.m]
Torque [N.m]
80 Short time operation range 120 Short time operation range
40 60

0 0
0 1000 2000 3000 0 1000 2000 3000
(Note) The above graphs show the data when applied the input voltage of 200VAC.
When the input voltage is 200VAC or less, the short time operation range is limited.
2-4
2. Specifications
(2) HP Series
[ HP54 ] [ HP104 ] [ HP154 ]

12 20 40
9 15 30
Torque [N.m]
Torque [N.m]
Torque [N.m]
6 10 20 Short time operation range
3 5 10

Continuous operation range
0 0 0
0 2000 4000 0 2000 4000 0 2000 4000
[ HP204 ] [ HP354 ] [ HP454 ]

50 75 100
40 50 80
Torque [N.m]
Torque [N.m]
Torque [N.m]
30 45 60
Short time operation range Short time operation range Short time operation range
20 30 40
10 15 20
Continuous operation range Continuous operation range Continuous operation range

0 0 0
0 2000 4000 0 2000 4000 0 2000 4000
[ HP704 ] [ HP903 ] [ HP1103 ]

150 180 300
120 240
135
Torque [N.m]
Torque [N.m]
Torque [N.m]
90 Short time operation range 180
Short time operation range

90 Short time operation range
60 120
45
30 60
Continuous operation range
0 0 0
0 2000 4000 0 1500 3000 0 1500 3000
(Note) The above graphs show the data when applied the input voltage of 200VAC.
When the input voltage is 200VAC or less, the short time operation range is limited.
2-5
2. Specifications
2-2 Spindle motor
2-2-1 Specifications
Base rotation speed

1150r/min series, 1500r/min series
Spindle motor type SJ-V
2.2 3.7 5.5 7.5 11 15 18.5 22 26 37 45 55

-01T -01T -01T -01T -01T -01T -01T -01T -01T -01T -01T -01T
Compatible spindle drive unit type SP SP SP
SP-40 SP-80 SP-200 SP-400 SP-640
MDS-D- -160 -240 -320
Continuous rating
1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45
Output [kW]
capacity 30-minute rating
2.2 3.7 5.5 7.5 11 15 18.5 22 26 37 45 55
50%ED rating [kW]
Base rotation speed [r/min] 1500 1150 1500 1150
Maximum rotation speed [r/min] 10000 8000 6000 3450
Frame No. A90 B90 D90 A112 B112 A160 B160 C160 A180 B180 A225
Continuous rated torque [N·m] 9.5 14.0 23.5 35.0 47.7 70.0 95.5 118 140 249 236 374
GD2 [kg·m2] 0.027 0.035 0.059 0.098 0.12 0.23 0.23 0.32 0.38 1.23 2.19 3.39
Inertia [kg·m2] 0.007 0.009 0.015 0.025 0.03 0.06 0.06 0.08 0.10 0.31 0.55 0.85
Tolerable radial load [N] 980 1470 1960 2940 3920 5880
Input voltage Single-phase 200V 3-phase 200V

Cooling fan
Maximum power
42W 40W 63W 175W 115W
consumption
Ambient temperature Operation: 0 to 40°C (with no freezing), Storage: -20°C to 65°C (with no freezing)
Ambient humidity Operation: 90%RH or less (with no dew condensation), Storage: 90%RH or less (with no dew condensation)
Environ-
ment
Atmosphere Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist, or dust
Operation: 1000 meters or less above sea level, Storage: 1000 meters or less above sea level,
Altitude
Weight [kg] 25 30 49 60 70 110 135 155 280 390 450
Insulation Class F
(Note 1) The rated output is guaranteed at the rated input voltage (200/220/230VAC) to the power supply unit.
If the input voltage fluctuates and drops below 200VAC, the rated output may not be attained.
(Note 2) The 50%ED rating applies for a 10-minute cycle time consisting of ON for five minutes and OFF for five minutes.
(Note 3) The tolerable radial load is the value calculated at the center of output shaft.
(Note 4) The protection level is IP44.
2-6
2. Specifications
Wide range constant output series
11-01T 11-09T 15-03T 18.5-03T 22-05T 22-09T
Compatible spindle drive unit type

SP-160 SP-200 SP-240 SP-320
MDS-D-
Continuous rating
3.7 5.5 7.5 9 11 15
Output [kW]
5.5 7.5 9 11 15 18.5
50%ED rating [kW]
Base rotation speed [r/min] 750 500
Maximum rotation speed [r/min] 6000 4500
Frame No. B112 A160 B160 A180
Continuous rated torque [N·m] 47.1 70.0 95.5 115 140 239
GD2 [kg·m2] 0.12 0.23 0.23 0.32 1.23

0.32
Inertia [kg·m2] 0.03 0.06 0.06 0.08 0.08 0.31
Tolerable radial load [N] 1960 2940 3920
Input voltage 3-phase 200V

Cooling fan
Maximum power
40W 63W 175W
consumption
Ambient humidity Operation: 90%RH or less (with no dew condensation), Storage: 90%RH or less (with no dew condensation)
Environ-
ment
Operation: 1000 meters or less above sea level, Storage: 1000 meters or less above sea level
Altitude
Transportation: 13000 meters or less above sea leve
Weight [kg] 70 110 135 280
Insulation Class F
2-7
2. Specifications
High-speed series
3.7-02ZT 7.5-03ZT 11-06ZT 11-08ZT 22-06ZT 30-02ZT

SP-80 SP-160 SP-200 SP-240 SP-320
MDS-D-
Continuous rating
2.2 5.5 5.5 7.5 11 18.5
Output [kW]
capacity 30-minute rating 3.7
7.5 7.5 11 15 22
50%ED rating [kW] (15min. rating)
Base rotation speed [r/min] 3000 1500
Maximum rotation speed [r/min] 15000 12000 8000
Frame No. A90 A112 B112 A160 B160
Continuous rated torque [N·m] 7.0 35.0 35.0 47.7 70.0 118
GD2 [kg·m2] 0.027 0.098 0.098 0.12 0.23 0.32
Inertia [kg·m2] 0.007 0.025 0.025 0.03 0.06 0.08
Tolerable radial load [N] 490 980 1470 1960
Single-phase
200V
Cooling fan
Maximum power
42W 40W 63W
consumption
Environ- Ambient humidity Operation: 90%RH or less (with no dew condensation), Storage: 90%RH or less (with no dew condensation)
ment
Altitude Operation: 1000 meters or less above sea level, Storage: 1000 meters or less above sea level
Weight [kg] 25 60 70 125 155
Insulation Class F
2-8
2. Specifications
Hollow shaft series IPM Series
Spindle motor type SJ-VS SJ-PMF
7.5-03ZT 22-06ZT 30-02ZT 01830T-00 03530T-00

SP-160 SP-240 SP-320 SP-160 SP-200
MDS-D-
Continuous rating
5.5 11 18.5 3.7 7.5
Output [kW]
7.5 15 22 5.5 11.0
50%ED rating [kW]
Base rotation speed [r/min] 1500 1500 3000
Maximum rotation speed [r/min] 12000 8000 8000
Frame No. A112 A160 B160 71 90
Continuous rated torque [N·m] 35.0 70.0 118 11.8 23.9
GD2 [kg·m2] 0.099 0.23 0.32 0.015 0.034
Inertia [kg·m2] 0.025 0.058 0.08 0.004 0.009
Tolerable radial load [N] 0 (Note 3) 0 (Note 3) 0 (Note 3) 1470 1960
Single-phase
200V
Cooling fan
Maximum power
40W 40W 38W 32W
consumption

Ambient humidity
Environ- Storage: 90%RH or less (with no dew condensation)
ment
Operation: 1000 meters or less above sea level,

Altitude
Storage: 1000 meters or less above sea level
Weight [kg] 65 115 140 23 35
Insulation Class F
(Note 1) The rated output is guaranteed at the rated input voltage (200 to 230VAC) to the power supply unit.
(Note 3) Do not apply a radial load.
2-9
2. Specifications
2-2-2 Output characteristics

[Base rotation speed 1500r/min series SJ-V2.2-01T] [Base rotation speed 1500r/min series SJ-V3.7-01T]
2.2 3.7
15-minute rating 15-minute rating
Output [kW]
Output [kW]
1.5
1.3 2.2
Continuous rating Continuous rating
0.9
1.3
0 0
0 1500 6000 10000 0 1500 6000 10000
[Base rotation speed 1500r/min series SJ-V5.5-01T] [Base rotation speed 1500r/min series SJ-V7.5-01T]
5.5 7.5
Output [kW]
Output [kW]
4.1 5.5
3.7
2.8 4.1
0 0
0 1500 6000 8000 0 1500 6000 8000
[Base rotation speed 1500r/min series SJ-V11-01T] [Base rotation speed 1500r/min series SJ-V15-01T]
11 15

Output [kW]
Output [kW]
8.3 11
7.5
5.6 8.3
0 0
0 1500 4500 6000 0 1500 4500 6000
[Base rotation speed 1500r/min series SJ-V18.5-01T] [Base rotation speed 1500r/min series SJ-V22-01T]
18.5 22
18.5
Output [kW]
15
Output [kW]
13.9 16.5
11.3 13.9
0 0
0 1500 4500 6000 0 1500 4500 6000
2 - 10
2. Specifications
[Base rotation speed 1500r/min series SJ-V26-01T] ［Base rotation speed 1150r/min series SJ-V37-01T］
26 37
22 30
Output [kW]
Output [kW]
0 0
0 1500 6000 0 1150 3450
［Base rotation speed 1500r/min series SJ-V45-01T］［Base rotation speed 1150r/min series SJ-V55-01T］
45 55
37 45
Output [kW]
Output [kW]
0 0
0 1500 3450 0 1150 3450
[Wide range constant output series SJ-V11-01T] [Wide range constant output series SJ-V11-09T]
5.5 7.5
Output [kW]
Output [kW]
5.5
3.7
0 0
0 750 6000 0 750 6000
[Wide range constant output series SJ-V15-03T] [Wide range constant output series SJ-V18.5-03T]
9 11
7.5 9
Output [kW]
Output [kW]
0 0
0 750 6000 0 750 6000
2 - 11
2. Specifications
[Wide range constant output series SJ-V22-05T] [Wide range constant output series SJ-V22-09T］
15 18.5
15
Output [kW]
Output [kW]
11 14.4
11.7
Continuous rating Continuous
0 0
0 750 6000 0 500 600 3500 4500
[High speed series SJ-V3.7-02ZT] [High speed series SJ-V7.5-03ZT]
3.7 7.5
3 6.3
Output [kW]
Output [kW]
5.5
2.2 4.6
1.8
0 0
0 3000 12000 15000 0 1500 10000 12000
[High speed series SJ-V11-06ZT] [High speed series SJ-V11-08ZT]
7.5 11
Output [kW]
Output [kW]
5.5
7.5
Continuous rating
Continuous rating
0 0
0 1500 12000 0 1500 8000
[High speed series SJ-V22-06ZT] [High speed series SJ-V30-02ZT]
15 22
30-minute rating
30-minute rating 18.5
Output [kW]
Output [kW]
11
0 0
0 1500 8000 0 1500 8000
2 - 12
2. Specifications
[Hollow shaft series SJ-VS7.5-03ZT] [Hollow shaft series SJ-VS22-06ZT]
7.5 15

Output [kW]
Output [kW]
5.5 11
0 0
0 1500 12000 0 1500 8000
[Hollow shaft series SJ-VS30-02ZT] [IPM series SJ-PMF01830T-00]
22 5.5
30-minute rating
30-minute rating
18.5
Output [kW]
Output [kW]
3.7
0 0
0 1500 8000 0 3000 8000
[IPM series SJ-PMF03530T-00]
11
30-minute rating
Output [kW]
7.5
Continuous rating
0
0 3000 8000
Rotation speed [r/min]
2 - 13
2. Specifications
2-3 Drive unit

2-3-1 Servo drive unit
(1) Specifications
(a) 1-axis servo drive unit
1-axis servo drive unit MDS-D-V1 Series
Servo drive
MDS-D-V1- 20 40 80 160 160W 320 320W
unit type
Nominal maximum current
[A] 20 40 80 160 160 320 320
(peak)
Rated voltage [V] 155AC
Output
Rated current [A] 4.6 7.8 14.6 29.6 40.2 59.6 83.4
Rated voltage [V] 270 to 311DC
Input
Rated current [A] 7 7 14 30 35 45 55
+10%
Voltage [V] 200AC (50Hz)/200 to 230AC (60Hz) Power fluctuation rate within
Control -15%
power Frequency [Hz] 50/60 Frequency fluctuation within ±3%
Current [A] Max. 0.2
Control method Sine wave PWM control method
Braking Regenerative braking and dynamic brakes
Dynamic brakes Built-in External
External analog output 0 to +5V, 2ch (data for various adjustments)
Structure Protection type (Protection method: IP20)
Ambient temperature Operation: 0 to 55°C (with no freezing), Storage / Transportation: -15°C to 70°C (with no freezing)
Operation: 90%RH or less (with no dew condensation)
Ambient humidity
Storage / Transportation: 90%RH or less (with no dew condensation)
Environ- Indoors (no direct sunlight)
ment Atmosphere
With no corrosive gas, inflammable gas, oil mist, dust or conductive fine particles
Altitude Operation/Storage: 1000 meters or less above sea level, Transportation: 13000 meters or less above sea level
Vibration/impact 4.9m/s2 (0.5G) / 49m/s2 (5G)
Cooling method Forced wind cooling
Weight [kg] 3.8 4.5 5.8 7.5
Heat radiated at rated
[W] 40 58 96 184 245 366 471
output
Noise Less than 55dB
2 - 14
2. Specifications
(b) 2-axis servo drive unit

2-axis servo drive unit MDS-D-V2 Series
Servo drive
MDS-D-V2- 2020 4020 4040 8040 8080 16080 160160
unit type
[A] 20/20 40/20 40/40 80/40 80/80 160/80 160/160
(peak)
Rated voltage [V] 155AC
Output
Rated current [A] 4.6/ 4.6 7.8/ 4.6 7.8/ 7.8 14.6/ 7.8 14.6/ 14.6 29.6/ 14.6 29.6/ 29.6
Input
Rated current [A] 14 21 28 44 60
+10%
Voltage [V] 200AC (50Hz) / 200 to 230AC (60Hz) Power fluctuation rate within
Control -15%
Control method Sine wave PWM control method·Current control method
Braking Regenerative braking and dynamic brakes
Dynamic brakes Built-in
External analog output 0 to +5V,2ch (data for various adjustments)
Ambient humidity
ment Atmosphere
Altitude Operation/storage: 1000 meters or less above sea level, Transportation: 13000 meters or less above sea level
Weight [kg] 4.5 5.2
[W] 82 104 126 172 218 319 420
output
(Note) The rated output current is the current value at stall.
2 - 15
2. Specifications
2-3-2 Spindle drive unit

(1) Specifications
Spindle drive unit MDS-D-SP Series
Spindle drive
MDS-D-SP- 20 40 80 160 200 240 320 400 640
unit type
[A] 20 40 80 160 200 240 320 400 640
(peak)
Output Rated voltage [V] 155AC
Rated current [A] 4.5 10 18 37 63 79 130 174 200
Input Rated voltage [V] 270 to 311DC
Rated current [A] 7 13 20 41 76 95 140 150 210
+10%
-15%
Control
Control method Sine wave PWM control method
Braking Regenerative braking
External analog output 0 to +10V,2ch (speedometer output, load meter output, data for various adjustments)
Ambient humidity
ment Atmosphere
Weight [kg] 3.8 4.5 5.8 6.5 7.5 16.5
Heat radiated at continuous
[W] 55 94 158 290 481 620 806 1045 1427
rated output
2 - 16
2. Specifications
2-3-3 Power supply unit

(1) Specifications
Power supply unit MDS-D-CV Series
Power supply
MDS-D-CV- 37 75 110 185 300 370 450 550
unit type
Rated output [kW] 3.7 7.5 11.0 18.5 30.0 37.0 45.0 55.0
Power facility capacity [kVA] 7 12 17 28 44 54 63 77
+10%
Rated voltage [V] 200AC (50Hz) / 200 to 230AC (60Hz) Power fluctuation rate within
-15%
Input Frequency [Hz] 50/60 Frequency fluctuation within ±3%
Rated current [A] 15 26 35 65 107 121 148 200
Output
Rated current [A] 17 30 41 76 144 164 198 238
+10%
-15%
Control
Main circuit method Converter with power regeneration circuit
Ambient humidity
ment Atmosphere
Weight [kg] 4.0 6.0 10.0 25.5
[W] 54 79 124 193 317 396 496 596
output
2 - 17
2. Specifications
2-3-4 AC reactor
An AC reactor must be installed for each power supply unit.
(1) Specifications
AC reactor
AC reactor model D-AL- 7.5k 11k 18.5k 30k 37k 45k 55k
Compatible power supply
37,75 110 185 300 370 450 550
unit type MDS-D-CV-
Rated capacity [kW] 7.5 11 18.5 30 37 45 55
Rated voltage [V] 200 / 200 to 230 AC
Rated current [A] 27 33 66 110 129 162 190
Frequency [Hz] 50/60 Frequency fluctuation within ±3%
Ambient
Operation: -10°C to 60°C (with no freezing), Storage/Transportation: -10°C to 60°C (with no freezing)
temperature
Ambient humidity
Storage/Transportation: 80%RH or less (with no dew condensation)
Environ-
ment Indoors (no direct sunlight)
Atmosphere
With no corrosive gas, inflammable gas, oil mist or dust
Altitude Operation/Storage: 1000 meters or less above sea level, Transportation: 10000 meters or less above sea level
Vibration / impact 9.8m/s2 (1G) / 98m/s2 (10G)
Weight [kg] 3.6 3.0 5.2 6.0 10.0 12.8 9.7
2 - 18
2. Specifications
2-3-5 D/A output specifications for servo drive unit
(1) D/A output specifications
Item Explanation
No. of channels 2ch
Output cycle 888µs (min. value)
Output precision 12bit
Output voltage range 0V to 5V
CN9 connector
Output magnification
±32768% (1% scale) Pin Name Pin Name
setting
1 LG 11 LG
Output pin M01 = Pin 9
2 12
M02 = Pin 19
(CN9 connector) 3 13
LG = Pin 1, 11
4 14
The D/A output for the 2-axis drive unit 5 15
(MDS-D-V2) is also 2ch. When using 6 16
Others the 2-axis drive unit, set -1 for the 7 17
output data (SV061, 62) of the axis 8 18
that is not to be measured. 9 MO1 19 MO2
10 20
MDS-D-V2
(2) Output data settings

No. Abbrev. Parameter name Explanation
SV061 DA1NO D/A output channel 1 data No. Input the No. of the data to be output to each D/A output channel.
SV062 DA2NO D/A output channel 2 data No.
No. Output data Standard output unit Output cycle

For 2-axis drive unit (MDS-D-V2). Set the parameters to another
-1 D/A output not selected
axis in the drive unit that is not D/A output.
0 Motor speed 1000(r/min)/V 888µs
1 Current command 100%/V 888µs
2 Current feedback 100%/V 888µs
3 Position droop 1mm/V 888µs
4 Feedrate (F∆T) 1mm/0.8ms/V 888µs
5 -
6 -
7 -
8 -
9 -
10 -
11 -
12 -
13 -
14 -
15 -
2 - 19
2. Specifications
2-3-6 D/A output specifications for spindle drive unit
(1) D/A output specifications
Item Explanation
No. of channels 2ch
Output cycle 888µs (min. value)
Output precision 12bit
Output voltage range 0V to 5V
Output magnification CN9 connector
±32768% (1% scale) Pin Name Pin Name
setting
1 LG 11 LG
Output pin M01 = Pin 9
2 12
M02 = Pin 19
(CN9 connector) 3 13
LG = Pin 1,11
4 14
5 15
6 16
7 17
8 18
9 MO1 19 MO2
10 20
MDS-D-SP
(2) Output data settings

No. Abbrev. Parameter name Explanation
SP125 DA1NO D/A output channel 1 data No. Input the No. of the data to be output to each D/A output channel.
SP126 DA2NO D/A output channel 2 data No.
No. Output data Standard output unit Output cycle

0 Motor speed 1000(r/min)/V 888µs
1 Current command 100%/V 888µs
2 Current feedback 100%/V 888µs
3 Position droop 1mm/V 888µs
4 Feedrate (F∆T) 1mm/0.8ms/V 888µs
5 －
6 －
7 －
8 －
9 －
10 －
11 －
12 －
13 －
14 －
15 －
2 - 20
2. Specifications
2-3-7 Explanation of each part
(1) Explanation of each 1-axis servo drive unit part
(1) (2)
(3)
(4)
(5)
(6) (7)
(8) (13)
(10)
(9)
(11)
(12)
(14)
(15)
MDS-D-V1 Bottom view of left diagram MDS-D-V1

60mm width 90mm width or more
The connector and terminal block layout may differ according to the unit being used. Refer to each unit
outline drawing for details.
Each part name

Name Description
(1) LED --- Unit status indication LED
(2) SWL --- Axis No. setting switch
(3) SW1 --- Unused axis setting switch
Control circuit
(4) CN1A --- NC or master axis optical communication connector

(5) CN1B --- Slave axis optical communication connector
(6) CN9 --- Maintenance connector (usually not used)
(7) CN4 --- Power supply communication connector
(8) CN2 --- Motor end detector connection connector
(9) CN3 --- Machine end detector connection connector
(10) CN20 --- Motor brake/dynamic brake control connector
L+
(11) TE2 Converter voltage input terminal (DC input)
L-
L11
(12) TE3 Control power input terminal (single-phase AC input)
L21
Main circuit
Motor power supply output connector (3-phase AC output),

(13) U, V, W,
Motor grounding terminal (for 60mm width)
TE1
Motor power supply output terminal (3-phase AC output)
(14) U, V, W
(for 90mm width or more)
Grounding terminal
(15) PE Note that TE1 connector (above “(13)”) is used for the motor
grounding of the 60mm width unit.
Screw size
1-axis servo drive unit MDS-D-V1-
Type 20 to 160 160W 320 320W
Unit width (mm) 60 90 120 150
(11) TE2 M6
(12) TE3 M4
(14) TE1 - M5 M8
(15) M5 M8
2 - 21
2. Specifications
(2) Explanation of each 2-axis servo drive unit part
(1) (2)
(3)
(4)
(5)
(6) (7)
(15)
(8) (16)
(12)
(9)
(10)
(11)
(13)
(14)
(17)
MDS-D-V2 Bottom view
Each part name

Name Description
SWL,
(2) --- Axis No. setting switch (L,M axis)
SWM
(3) SW1 --- Unused axis setting switch (L, M axis)
Control circuit

(8) CN2L --- Motor end detector connection connector (L axis)
(9) CN3L --- Machine end detector connection connector (L axis)
(10) CN2M --- Motor end detector connection connector (M axis)
(11) CN3M --- Machine end detector connection connector (M axis)
(12) CN20 --- Motor brake/dynamic brake control connector
L+
L-
Main circuit
L11
L21
(15) MU, MV, MW,
TE1 Motor power supply output connector(3-phase AC output)
(16) LU, LV, LW,
Grounding terminal
(17) PE
Use TE1 connector for the motor grounding.
Screw size
2-axis servo drive unit MDS-D-V2-
Type 2020 to 8080 16080 to 160160
Unit width (mm) 60 90
(13) TE2 M6
(14) TE3 M4
(17) M4
2 - 22
2. Specifications
(3) Explanation of each spindle drive unit part
(1) (2)
(3)
(4)
(5)
(6) (7)
(8) (12)
(9)
(10)
(11)
(13)
(14)
MDS-D-SP Bottom view of left diagram MDS-D-SP

60mm width 90mm width or more
Each part name

Name Description
(2) SWL --- Axis No. setting switch
Control circuit
(3) SW1 Unused axis setting switch

(8) CN2L --- Built-in PLG detector connection connector
(9) CN3L --- Machine end detector connection connector
L+
L-
L11
L21
Main circuit
Motor power supply output connector

(12) U, V, W, (3-phase AC output),
TE1 Motor grounding terminal (for 60mm width)
Motor power supply output terminal (3-phase AC output)
(13) U, V, W
(for 90mm width or more)
Grounding terminal
(14) PE Note that TE1 connector (above “(12)”) is used for the motor
grounding of the 60mm width unit.
Screw size
Spindle drive unit MDS-D-SP-
Type 20, 40, 80 160 200 240, 320 400, 640
Unit width (mm) 60 90 120 150
(10) TE2 M6
(11) TE3 M4 Under development
(13) TE1 - M5 M8
(14) M5 M8
2 - 23
2. Specifications
(4) Explanation of each power supply unit part
(1) (2)
(3)
(4)
(5)
(8)
(6) (7)
(9)
(10)
(11)
MDS-D-CV Bottom view
Each part name

Name Description
(1) LED --- Power supply status indication LED
(2) SW1 --- Power supply setting switch
Control circuit
(3) CN4 --- Servo/spindle communication connector (master)

(4) CN9 --- Servo/spindle communication connector (slave)
(5) --- CHARGE LAMP TE2 output charging/discharging circuit indication LED
(6) CN23A --- External emergency stop input connector
(7) CN23B MC1,MC2 External contactor control connector
L+
(8) TE2 Converter voltage output terminal (DC output)
Main circuit
L-
L11
L21
(10) TE1 L1, L2, L3 Power input terminal (3-phase AC input)
(11) PE Grounding terminal
Screw size
Power supply unit MDS-D-CV-
Type 37, 75 110, 185 300 to 450 550
Unit width (mm) 90 150
(8) TE2 M6
(9) TE3 Under development M4 Under development
(10) TE1 M5 M8
(11) M5 M8
2 - 24
3. Characteristics
3-1 Servomotor......................................................................................................................................... 3-2

3-1-1 Environmental conditions ............................................................................................................ 3-2
3-1-2 Quakeproof level ......................................................................................................................... 3-2
3-1-3 Shaft characteristics .................................................................................................................... 3-3
3-1-4 Oil / water standards ................................................................................................................... 3-4
3-1-5 Magnetic brake............................................................................................................................ 3-5
3-1-6 Dynamic brake characteristics .................................................................................................... 3-8
3-2 Spindle motor ................................................................................................................................... 3-10
3-2-1 Environmental conditions .......................................................................................................... 3-10
3-2-2 Shaft characteristics .................................................................................................................. 3-10
3-3 Drive unit characteristics .................................................................................................................. 3-11
3-3-1 Environmental conditions .......................................................................................................... 3-11
3-3-2 Heating value............................................................................................................................. 3-12
3-3-3 Overload protection characteristics........................................................................................... 3-13
3-1
3. Characteristics
3-1 Servomotor
3-1-1 Environmental conditions
Environment Conditions
Ambient temperature 0°C to +40°C (with no freezing)
Ambient humidity 80% RH or less (with no dew condensation)
Storage temperature -15°C to +70°C (with no freezing)
Storage humidity 90% RH or less (with no dew condensation)

Indoors (no direct sunlight)
Atmosphere
No corrosive gas, inflammable gas, oil mist or dust
Operation / storage: 1000m or less above sea level
Altitude
Transportation: 10000m or less above sea level
3-1-2 Quakeproof level
Acceleration direction
Motor type
Axis direction (X) Direction at right angle to axis (Y)
HF75, HF105
2 2
X: 9.8m/s (1G) or less Y: 24.5m/s (2.5G) or less
HF54, HF104, HF154
HP54, HP104, HP154
HF204, HF354 2 2
X: 19.6m/s (2G) or less Y: 49m/s (5G) or less
HP204, HP354
HF453, HF703 2
X: 11.7m/s (1.2G) or less
HP454, HP704 2
Y: 24.5m/s (2.5G) or less
HF903 2
X: 9.8m/s (1G) or less
HP903, HP1103
The vibration conditions are as shown below.
200
Servomotor
(double-sway width) (µm)
100
80
Vibration amplitude
60 Y
X
50
40
30
20
Acceleration
0 1000 2000 3000

Speed (r/min)
3-2
3. Characteristics
3-1-3 Shaft characteristics
There is a limit to the load that can be applied on the motor shaft. Make sure that the load applied on the
radial direction and thrust direction, when mounted on the machine, is below the tolerable values given
below. These loads may affect the motor output torque, so consider them when designing the machine.
Servomotor Tolerable radial load Tolerable thrust load

HF75T, 105T (Taper shaft) 245N (L=33) 147N
HF75S, 105S (Straight shaft) 245N (L=33) 147N
HF54T, 104T, 154T (Taper shaft) 392N (L=58) 490N
HF54S, 104S, 154S (Straight shaft) 980N (L=55) 490N
HF204S, 354S, 453S, 703S (Straight shaft) 2058N (L=79) 980N
HF903S (Straight shaft) 2450N (L=85) 980N
HP54T, 104T, 154T (Taper shaft) 392N (L=52.7) 490N
HP54S, 104S, 154S (Straight shaft) 980N (L=52.7) 490N
HP204S, 354S, 454S (Straight shaft) 1500N (L=52.7) 490N
HP704S (Straight shaft) 1300N (L=52.7) 590N
Note: The symbol L in the table refers to the value of L below.
Radial load
Thrust load
L : Length from flange installation surface to center of load weight [mm]
1. Use a flexible coupling when connecting with a ball screw, etc., and keep the
shaft core deviation to below the tolerable radial load of the shaft.
2. When directly installing the gear on the motor shaft, the radial load increases
as the diameter of the gear decreases. This should be carefully considered
when designing the machine.
3. When directly installing the pulley on the motor shaft, carefully consider so
CAUTION that the radial load (double the tension) generated from the timing belt tension
is less than the values shown in the table above.
4. In machines where thrust loads such as a worm gear are applied, carefully
consider providing separate bearings, etc., on the machine side so that loads
exceeding the tolerable thrust loads are not applied to the motor.
5. Do not use a rigid coupling as an excessive bending load will be applied on
the shaft and could cause the shaft to break.
3-3
3. Characteristics
3-1-4 Oil / water standards

(1) The motor protective format uses the IP type, which complies
with IEC Standard. (Refer to the section "2-1-1 Specifications Oil or water
list".) However, these Standards are short-term performance
specifications. They do not guarantee continuous
environmental protection characteristics. Measures such as
covers, etc., must be taken if there is any possibility that oil or
water will fall on the motor, and the motor will be constantly wet
and permeated by water. Note that the motor’s IP-type is not
indicated as corrosion-resistant.
Servomotor
(2) When a gear box is installed on the servomotor, make sure that the oil level height from the
center of the shaft is higher than the values given below. Open a breathing hole on the gear
box so that the inner pressure does not rise.
Servomotor Oil level (mm)

HF75, HF105 15
HF54, HF104, HF154 22.5 Gear
HP54, HP104, HP154 20 Servomotor
HF204, HF354, HF453 30
Oil level
HP204, HP354, HP454, HP704 25
HF703 30 Lip
HF903 34 V-ring
HP903, HP1103 30
(3) When installing the servomotor horizontally, set the power cable and detector cable to face
downward. When installing vertically or on an inclination, provide a cable trap.
Cable trap
1. The servomotors, including those having IP67 specifications, do not have a

completely waterproof (oil-proof) structure. Do not allow oil or water to
constantly contact the motor, enter the motor, or accumulate on the motor. Oil
can also enter the motor through cutting chip accumulation, so be careful of
CAUTION this also.
2. When the motor is installed facing upwards, take measures on the machine
side so that gear oil, etc., does not flow onto the motor shaft.
3. Do not remove the detector from the motor. (The detector installation screw is
treated for sealing.)
3-4
3. Characteristics
3-1-5 Magnetic brake
1. The axis will not be mechanically held even when the dynamic brakes are
used. If the machine could drop when the power fails, use a servomotor with
magnetic brakes or provide an external brake mechanism as holding means
to prevent dropping.
2. The magnetic brakes are used for holding, and must not be used for normal
braking. There may be cases when holding is not possible due to the life or
machine structure (when ball screw and servomotor are coupled with a timing
CAUTION belt, etc.). Provide a stop device on the machine side to ensure safety.
3. When operating the brakes, always turn the servo OFF (or ready OFF). When
releasing the brakes, always confirm that the servo is ON first. Sequence
control considering this condition is possible by using the brake contact
connection terminal (CN20) on the servo drive unit.
4. When the vertical axis drop prevention function is used, the drop of the
vertical axis during an emergency stop can be suppressed to the minimum.
(1) Motor with magnetic brake

(a) Types
The motor with a magnetic brake is set for each motor. The "B" following the standard motor
model stands for the motor with a brake.
(b) Applications
When this type of motor is used for the vertical feed axis in a machining center, etc., slipping
and dropping of the spindle head can be prevented even when the hydraulic balancer's
hydraulic pressure reaches zero when the power turns OFF. When used with a robot, deviation
of the posture when the power is turned OFF can be prevented.
When used for the feed axis of a grinding machine, a double safety measures is formed with
the deceleration stop (dynamic brake stop) during emergency stop, and the risks of colliding
with the grinding stone and scattering can be prevented.
This motor cannot be used for the purposes other than holding and braking during a power
failure (emergency stop). (This cannot be used for normal deceleration, etc.)
(c) Features
1) The magnetic brakes use a DC excitation method, thus:
• The brake mechanism is simple and the reliability is high.
• There is no need to change the brake tap between 50Hz and 60Hz.
• There is no rush current when the excitation occurs, and shock does not occur.
• The brake section is not larger than the motor section.
2) The magnetic brake is built into the motor, and the installation dimensions are the same as
the motor without brake.
(d) Considerations to safety
1) Using a timing belt
Connecting the motor with magnetic brakes and the load (ball screw, etc.) with a timing
belt as shown on the left below could pose a hazard if the belt snaps. Even if the belt's
safety coefficient is increased, the belt could snap if the tension is too high or if cutting
chips get imbedded. Safety can be maintained by using the method shown on the right
below.
Dangerous! Safe!
Top Top
Motor
Load
Load
Brake
Bottom Bottom
Motor
(No brakes)
Ball screw Ball screw
Timing belt Timing belt Brake
3-5
3. Characteristics
(2) Magnetic brake characteristics
Motor type HF204B, HF354B,

HF54B, HF104B,
HF75B, HF105B HF453B,
HF154B
Item HF703B, HF903B
Spring closed non-exciting operation magnetic brakes
Type (Note 1)
(for maintenance and emergency braking)
Rated voltage 24VDC
Rated current at 20°C (A) 0.38 0.8 1.4
Capacity (W) 9 19 34
Static friction torque (N•m) 2.4 8.3 43.1
Inertia (Note 2) (kg•cm2) 0.2 2.2 9.7
Release delay time (Note 3) (s) 0.03 0.04 0.1
Braking AC OFF (s) 0.12 0.12 0.12
delay time
(Note 3) DC OFF (s) 0.03 0.03 0.03
Tolerable Per braking (J) 64 400 4,500
braking work
amount Per hour (J) 640 4,000 4,5000
Brake play at motor axis (degree) 0.1 to 0.9 0.2 to 0.6 0.2 to 0.6
No. of braking
(times) 20,000 20,000 20,000
Brake life operations
(Note 4) Work amount
(J) 32 200 1,000
per braking
Motor type
HP104B, HP354B, HP903B,
HP54B HP204B HP704B
HP154B HP454B HP1103B
Item
Spring closed non-exciting operation magnetic brakes
Type (Note 1)
(for maintenance and emergency braking)
Rated voltage 24VDC
Rated current at 20°C (A) 0.91 0.86 1.0 1.4 1.4 1.7
Capacity (W) 21 21 24 34 34 41
Static friction torque (N•m) 3.5 9 12 32 54.9 90
Inertia (Note 2) (kg•cm2) 0.5 0.5 0.5 3.4 4.5 24
Release delay time (Note 3) (s) 0.1 0.1 0.1 0.12 0.3 0.3
Braking delay AC OFF (s) 0.12 0.12 0.12 0.12 0.12 0.12
time (Note 3) DC OFF (s) 0.1 0.1 0.1 0.1 0.1 0.1
Tolerable Per braking (J) 700 700 700 4,500 4,500 4,500
braking work
amount Per hour (J) 7,000 7,000 7,000 45,000 45,000 45,000
Brake play at motor axis (degree) 0.2 to 0.6 0.2 to 0.6 0.2 to 0.6 0.2 to 0.6 0.2 to 0.6 0.2 to 0.6
No. of braking
(times) 20,000 20,000 20,000 20,000 20,000 20,000
Brake life operations
(Note 4) Work amount
(J) 200 200 200 1,000 1,000 1,000
per braking
(Note 1) There is no manual release mechanism. If handling is required such as during the machine core alignment work,
prepare a separate 24VDC power supply, and electrically release a brake.
(Note 2) These are the values added to the servomotor without a brake.
(Note 3) This is the representative value for the initial attraction gap at 20°C.
(Note 4) The brake gap will widen through brake lining wear caused by braking. However, the gap cannot be adjusted. Thus,
the brake life is considered to be reached when adjustments are required.
(Note 5) A leakage flux will be generated at the shaft end of the servomotor with a magnetic brake.
(Note 6) When operating in low speed regions, the sound of loose brake lining may be heard. However, this is not a problem in
terms of function.
3-6
3. Characteristics
(3) Magnetic brake power supply
1. Always install a surge absorber on the brake terminal when using DC OFF.
CAUTION 2. Do not pull out the cannon plug while the brake power is ON. The cannon
plug pins could be damaged by sparks.
(a) Brake excitation power supply

1) Prepare a brake excitation power supply that can accurately ensure the attraction current
in consideration of the voltage fluctuation and excitation coil temperature.
2) The brake terminal polarity is random. Make sure not to mistake the terminals with other
circuits.
(b) Brake excitation circuit

1) AC OFF and 2) DC OFF can be used to turn OFF the brake excitation power supply (to apply
the brake).
1) AC OFF
The braking delay time will be longer, but the excitation circuit will be simple, and the relay
cut off capacity can be decreased.
2) DC OFF
The braking delay time can be shortened, but a surge absorber will be required and the
relay cut off capacity will be increased.
<Cautions>
• Provide sufficient DC cut off capacity at the contact.
• Always use a surge absorber.
• When using the cannon plug type, the surge absorber will be further away, so use
shielded wires between the motor and surge absorber.
SW 24VDC 24VDC
SW1 SW2
Magnetic brake 1
Magnetic brake 2
ZD1
100VAC or
200VAC PS 100VAC or PS
Magnetic
brake 200VAC VAR1 VAR2
ZD2
(a) Example of AC OFF (b) Example of DC OFF
PS : 24VDC stabilized power supply

ZD1, ZD2 : Zener diode for power supply protection (1W, 24V)
VAR1, VAR2 : Surge absorber
Magnetic brake circuits
3-7
3. Characteristics
3-1-6 Dynamic brake characteristics
If a servo alarm that cannot control the motor occurs, the dynamic brakes will function to stop the
servomotor regardless of the parameter settings.
(1) Deceleration torque

The dynamic brake uses the motor as a generator, and obtains the deceleration torque by
consuming that energy with the dynamic brake resistance. The characteristics of this deceleration
torque have a maximum deceleration torque (Tdp) regarding the motor speed as shown in the
following drawing. The torque for each motor is shown in the following table.
Tdp
Deceleration
torque
0 Ndp
Motor speed
Deceleration torque characteristics of a dynamic brake
Max. deceleration torque of a dynamic brake

Stall torque Tdp Ndp Stall torque Tdp Ndp
Motor type Motor type
(Nm) (Nm) (r/min) (Nm) (Nm) (r/min)
HF75 2.0 5.43 1825 HP54 3.0 2.12 716
HF105 3.0 10.21 1967 HP104 5.9 3.70 987
HF54 2.9 3.96 758 HP154 9.0 5.80 1307
HF104 5.9 10.02 1060 HP204 13.7 8.72 2135
HF154 9.0 15.65 1356 HP354 22.5 12.81 2072
HF204 13.7 15.97 1029 HP454 31.9 20.53 1597
HF354 22.5 35.28 908 HP704 49.0 29.35 1404
HF453 30.0 53.01 1080 HP903 70.0 30.44 2242
HF703 49.0 71.93 1070 HP1103 110.0 52.56 2061
HF903 58.8 89.23 3755
3-8
3. Characteristics
(2) Coasting rotation distance during emergency stop

The distance that the motor coasts (angle for rotary axis) when stopping with the dynamic brakes
can be approximated with the following expression.
JL
LMAX = F {te + (1 + ) (A N2 + B)}
60 J M
LMAX : Motor coasting distance (angle) [mm, (deg)]

F : Axis feedrate [mm/min, (deg/min)]
N : Motor speed [r/min]
JM : Motor inertia [kgcm2]
JL : Motor shaft conversion load inertia [kgcm2]
te : Brake drive relay delay time (s) (Normally, 0.03s)
A : Coefficient A (Refer to the table below)
B : Coefficient B (Refer to the table below)
OFF
Emergency stop (EMG) ON
Dynamic brake control output OFF

ON
Actual dynamic brake operation OFF

ON
Motor speed
N
Coasting amount
Time
te
Dynamic brake braking diagram
Coasting amount calculation coefficients table

JM JM
Motor type A B Motor type A B
(kgcm2) (kgcm2)
HF54 2.6 0.46×10-9 4.58×10-3 HP54 6.0 10.77×10-9 10.61×10-3
HF75 5.1 0.44×10-9 5.15×10-3 HP104 9.0 6.72×10-9 12.57×10-3
HF104 6.2 3.60×10-9 6.21×10-3 HP154 12.0 4.31×10-9 14.15×10-3
HF105 12.0 1.97×10-9 6.65×10-3 HP204 31.0 6.54×10-9 39.73×10-3
HF154 18.0 1.48×10-9 8.17×10-3 HP354 43.0 6.36×10-9 36.40×10-3
HF204 38.3 4.07×10-9 12.92×10-3 HP454 57.0 6.82×10-9 23.22×10-3
HF354 75.1 4.09×10-9 10.12×10-3 HP704 88.0 8.38×10-9 22.05×10-3
HF453 112.0 3.42×10-9 11.95×10-3 HP903 215.0 12.37×10-9 82.91×10-3
HF703 154.0 3.49×10-9 11.99×10-3 HP1103 274.0 9.93×10-9 56.26×10-3
HF903 195.0 1.02×10-9 42.96×10-3
3-9
3. Characteristics
3-2 Spindle motor
Ambient temperature 0°C to +40°C (with no freezing)
Indoors (no direct sunlight);

Atmosphere
no corrosive gas, inflammable gas, oil mist or dust
Operation/storage: 1000m or less above sea level

Altitude
3-2-2 Shaft characteristics
There is a limit to the load that can be applied on the motor shaft. Make sure that the load applied on the
radial direction, when mounted on the machine, is below the tolerable values given below. These loads
may affect the motor output torque, so consider them when designing the machine.
Spindle motor Tolerable radial load
SJ-V3.7-02ZT 490N
SJ-V2.2-01T, SJ-V3.7-01T
980N
SJ-V7.5-03ZT, SJ-V11-06ZT
SJ-V5.5-01T, SJ-V11-08ZT
1470N
SJ-PMF01830T-00
SJ-V7.5-01T, SJ-V11-01T
1960N
SJ-V22-06ZT, SJ-V30-02ZT, SJ-PMF03530T-00
SJ-V11-09T, SJ-V15-01T, SJ-V15-03T, SJ-V18.5-01T, SJ-V18.5-03T
2940N
SJ-V22-01T, SJ-V22-05T, SJ-V26-01T
SJ-V37-01T, SJ-V45-01T, SJ-V22-09T 3920N
SJ-V55-01T 5880N
Radial load
(Note) The load point is at the one-half of the shaft length.
3 - 10
3. Characteristics
3-3 Drive unit characteristics
Ambient temperature Operation: 0°C to +55°C (with no freezing)
Indoors (no direct sunlight);

Atmosphere
no corrosive gas, inflammable gas, oil mist, dust or conductive fine particles
Operation/storage: 1000m or less above sea level
Altitude
Vibration Operation/storage: 4.9m/s2 (0.5G) or less Transportation: 49m/s2 (5G) or less
(Note) When installing the machine at 1,000m or more above sea level, the heat dissipation characteristics will drop as the
altitude increases. The upper limit of the ambient temperature drops 1°C with every 100m increase in altitude. (The
ambient temperature at an altitude of 2,000m is between 0 and 45°C.)
3 - 11
3. Characteristics
3-3-2 Heating value
Each heating value is calculated with the following values.

The values for the servo drive unit apply at the stall output. The values for the spindle drive unit apply for
the continuous rated output. The values for the power supply unit include the AC reactor's heating value.
Servo drive unit Spindle drive unit Power supply unit

Heating value Heating value Heating value Heating value
Type [W] Type [W] Type [W] Type [W]
MDS-D- Inside Outside MDS-D- Inside Outside MDS-D- Inside Outside MDS-D- Inside Outside
panel panel panel panel panel panel panel panel
V1-20 18 22 V2-2020 28 54 SP-20 24 31 CV-37 20 34
V1-40 20 38 V2-4020 30 74 SP-40 29 65 CV-75 24 55
V1-80 25 71 V2-4040 33 93 SP-80 37 121 CV-110 25 99
V1-160 36 148 V2-8040 39 133 SP-160 54 236 CV-185 32 161
V1-160W 44 201 V2-8080 45 173 SP-200 78 404 CV-300 45 272
V1-320 59 307 V2-16080 57 262 SP-240 91 529 CV-370 53 343
V1-320W 72 399 V2-160160 70 350 SP-320 118 688 CV-450 104 392
SP-400 148 897 CV-550 164 432
SP-640 196 1231
Design the panel's heating value taking the actual axis operation (load rate)
into consideration. With a general machine tool, the servo drive unit's load
POINT rate is approx. 50%, so the heating values inside the panel are half the values
shown above. (Excluding the power supply and spindle drive unit.)
3 - 12
3. Characteristics
3-3-3 Overload protection characteristics
The servo drive unit has an electronic thermal relay to protect the servomotor and servo drive unit from
overloads. The operation characteristics of the electronic thermal relay are shown below when standard
parameters (SV021=60, SV022=150) are set.
If overload operation over the electronic thermal relay protection curve shown below is carried out,
overload 1 (alarm 50) will occur. If the maximum torque is commanded continuously for one second or
more due to a machine collision, etc., overload 2 (alarm 51) will occur.
(1) Motor HF75
10000.0
When stopped
1000.0 When rotating

Operation time (s)
100.0
10.0
1.0
0.1
0 100 200 300 400 500 600 700
Motor current (stall current %)
(2) Motor HF105
10000.0
When stopped

Operation time (s)
100.0
10.0
1.0
0.1
0 100 200 300 400 500 600 700
3 - 13
3. Characteristics
(3) Motor HF54
10000.0
When stopped

Operation time (s)
100.0
10.0
1.0
0.1
0 100 200 300 400 500 600 700
(4) Motor HF104
10000.0
When stopped

Operation time (s)
100.0
10.0
1.0
0.1
0 100 200 300 400 500 600 700
(5) Motor HF154
10000.0
When stopped

Operation time (s)
100.0
10.0
1.0
0.1
0 100 200 300 400 500 600 700
3 - 14
3. Characteristics
(6) Motor HF204
10000.0
When stopped

Operation time (s)
100.0
10.0
1.0
0.1
0 100 200 300 400 500
(7) Motor HF354
10000.0
When stopped

Operation time (s)
100.0
10.0
1.0
0.1
0 100 200 300 400 500
(8) Motor HF453
10000.0
When stopped

Operation time (s)
100.0
10.0
1.0
0.1
0 100 200 300 400 500
3 - 15
3. Characteristics
(9) Motor HF703
10000.0
When stopped

Operation time (s)
100.0
10.0
1.0
0.1
0 100 200 300 400 500
(10) Motor HF903
10000.0
When stopped

Operation time (s)
100.0
10.0
1.0
0.1
0 100 200 300 400 500
(11) Motor HP54
10000.0
When stopped

Operation time (s)
100.0
10.0
1.0
0.1
0 100 200 300 400 500 600 700
3 - 16
3. Characteristics
(12) Motor HP104
10000.0
When stopped

Operation time (s)
100.0
10.0
1.0
0.1
0 100 200 300 400 500 600 700
(13) Motor HP154
10000.0
When stopped

Operation time (s)
100.0
10.0
1.0
0.1
0 100 200 300 400 500 600 700
(14) Motor HP204
10000.0
When stopped

Operation time (s)
100.0
10.0
1.0
0.1
0 100 200 300 400 500
3 - 17
3. Characteristics
(15) Motor HP354
10000.0
When stopped

Operation time (s)
100.0
10.0
1.0
0.1
0 100 200 300 400 500
(16) Motor HP454
10000.0
When stopped

Operation time (s)
100.0
10.0
1.0
0.1
0 100 200 300 400 500
(17) Motor HP704
10000.0
When stopped

Operation time (s)
100.0
10.0
1.0
0.1
0 100 200 300 400 500
3 - 18
3. Characteristics
(18) Motor HP903
10000.0
When stopped

Operation time (s)
100.0
10.0
1.0
0.1
0 100 200 300 400 500
(19) Motor HP1103
10000.0
When stopped

Operation time (s)
100.0
10.0
1.0
0.1
0 100 200 300 400 500
3 - 19
4. Dedicated options
4-1 Servo options ..................................................................................................................................... 4-2

4-1-1 Dynamic brake unit (MDS-D-DBU) (mandatory selection for large capacity)............................. 4-3
4-1-2 Battery option (MDS-A-BT, FCU6-BTBOX, ER6V-C119B)......................................................... 4-5
4-1-3 Ball screw end detector (OSA105-ET2, OSA166-ET2) .............................................................. 4-8
4-1-4 Machine end detector.................................................................................................................. 4-9
4-1-5 Detector conversion unit (MDS-B-HR) ...................................................................................... 4-11
4-1-6 Signal divider unit (MDS-B-SD)................................................................................................. 4-13
4-2 Spindle options................................................................................................................................. 4-15
4-2-1 Spindle end detector (OSE-1024-3-15-68) ............................................................................... 4-16
4-3 Cables and connectors .................................................................................................................... 4-18
4-3-1 Cable connection diagram ...............................................................................................................4-18
4-3-2 List of cables and connectors .........................................................................................................4-19
4-1
4-1 Servo options

The option units are required depending on the servo system configuration. Check the option units to be
required referring the following items.
(1) System establishment in the full closed loop control

Check the servo options required to execute the full closed loop control based on the following
table.
Motor side Need for detector

Need for Servo system
System establishment detector conversion unit
battery option specifications
specifications (MDS-B-HR)
OSA105-ET2, OSA166-ET2 Incremental × { Absolute position
Relative position linear scale
(Oblong wave signal output）
Incremental × × Incremental
(SIN wave signal output)
Incremental { × Incremental
Absolute position linear scale
(Futaba corporation)
Incremental × × Absolute position
AT342, AT343, AT345 (Mitsutoyo) Incremental × × Absolute position

LC191M, LC491M (HEIDENHAIN) Incremental × × Absolute position
RCN223, RCN723 (HEIDENHAIN) Incremental × × Absolute position
The absolute position system cannot be established in combination with the

POINT relative position (incremental) machine side detector and absolute position
motor side detector.
(2) System establishment in the synchronous control

(a) For position command synchronous control
The synchronous control is all executed in the NC, and the each servo is controlled as an
independent axis. Therefore, preparing special options for the synchronous control is not required
on the servo side.
(b) For speed/current command synchronous control

The signal divider unit (MDS-B-SD) may be required because two axes share the FB signal of the
linear scale in the full closed control. Check whether the signal divider unit is required based on the
following table.
For control with MDS-D-V2 For control with MDS-D-V1×2 units

(small capacity) (large capacity)
System establishment Need for signal Need for detector Need for signal Need for detector
devider unit conversion unit devider unit conversion unit
(MDS-B-SD) (MDS-B-HR) (MDS-B-SD) (MDS-B-HR)
Semi closed control
(only for motor side detector) × × { ×
(Oblong wave signal output) × × { ×
(Oblong wave signal output) × { × {
Absolute position linear scale
(Futaba corporation) × × { ×
AT342, AT343, AT345 (Mitsutoyo) × × { ×
LC191M, LC491M (HEIDENHAIN) × × { ×
When executing the synchronous control, use the servomotors of which the type
POINT and detector specifications are same.
4-2
4-1-1 Dynamic brake unit (MDS-D-DBU) (mandatory selection for large capacity)
The MDS-D-V1-320W units do not have dynamic brakes built in, so install an external dynamic brake
unit.
(1) Specifications
Type Coil specifications Compatible drive unit Weight (kg)
MDS-D-DBU 24VDC 160mA MDS-D-V1-320W 2
(2) Outline dimension drawings

• MDS-D-DBU
20
10
200
190
180
FG a b 13 14 U V W
200
5
5 5
20 20
140
[Unit: mm]
4-3
(3) Connecting with the servo drive unit
External
power supply
24VDC GND
Brake connector
Pin Name CNU20S(AWG14)
(CN20)
1 24VDC 1
2 DBU 2
3 MBR 3 Control terminal
block (M3)
Terminal Name
1
Twist wire 2 NC
3 a
4 b
5 13
To a motor brake 6 14
U V W a b
Dynamic brake unit

(MDS-B-DBU)
Power terminal
block (M3) Terminal Name
1 100
2 V
Servomotor 3 W
Internal circuit diagram
V
Terminal
W
block
U
R (0.5Ω)
14
13
b
MC SK
a
Correctly wire the dynamic brake unit to the servo drive unit.
CAUTION Do not use for applications other than emergencies (normal braking, etc.). The
internal resistor could heat up, and lead to fires or faults.
When you use a motor with a brake, please wire (between 1pin and 3pin) for the
POINT CN20 connector.
4-4
4-1-2 Battery option (MDS-A-BT, FCU6-BTBOX, ER6V-C119B)
This battery option may be required to establish absolute position system. Select a necessary battery
option for the servo system according to the section “4-1 Servo options”. Select either a battery unit or a
cell battery.
(1) Specifications
Battery unit Cell battery
Battery option type FCU6-BTBOX ER6V-C119B
MDS-A-BT-2 MDS-A-BT-4 MDS-A-BT-6 MDS-A-BT-8 (Note 1) (Note 2)
Lithium battery series ER6V 2CR5 ER6V

Nominal voltage 3.6V 6.0V 3.6V
Nominal capacity 4000mAh 8000mAh 12000mAh 16000mAh 2600mAh 2000mAh
Battery Hazard class Not Class 9 Class 9 Not Class 9
safety Battery shape Set battery Single battery
Number of batteries
used ER6V x 2 ER6V x 4 ER6V x 6 ER6V x 8 2CR5 x 2 ER6V x 1
Lithium alloy content 1.3g 2.6g 3.9g 5.2g 1.96g 0.7g
Mercury content 1g or less
Number of connectable axes Up to 2 axes Up to 4 axes Up to 6 axes Up to 8 axes Up to 8 axes Up to 2 axes
Approx. 6000 Approx. 10000
Battery continuous backup time Approx. 30000 hours
hours hours
Battery useful life (From date of Note3
7 years 5 years 7 years
unit manufacture)
Data save time during battery
replacement HF/HP series: approx. 20 hours at time of delivery, approx. 10 hours after 5 years
Back up time from battery
warning to alarm occurrence Approx. 100 hours
Weight 600g 200g 100g
(Note1) A lithium battery in FCU6-BTBOX is commercially available. The battery for replacement has to be prepared by the user.
(Note2) ER6V-C119B is a battery built in a servo drive unit. Install this battery only in the servo drive unit that executes absolute
position control.
(Note3) Use new batteries (nominal capacity 1300mAh or more) within five years from the date of manufacture. The batteries should
be replaced once a year.
1. On January 1, 2003, new United Nations requirements, "United Nations

Dangerous Goods Regulations Article 12", became effective regarding the
transportation of lithium batteries. The lithium batteries are classified as
hazardous materials (Class 9) depending on the unit. (Refer to Appendix 4.)
2. The lithium battery must be transported according to the rules set forth by the
International Civil Aviation Organization (ICAO), International Air
Transportation Association (IATA), International Maritime Organization
(IMO), and United States Department of Transportation (DOT), etc. The
packaging methods, correct transportation methods, and special regulations
are specified according to the quantity of lithium alloys. The battery unit
exported from Mitsubishi is packaged in a container (UN approved part)
satisfying the standards set forth in this UN Advisory.
CAUTION 3. To protect the absolute value, do not shut off the servo drive unit control
power supply if the battery voltage becomes low (warning 9F).
4. Contact the Service Center when replacing the MDS-A-BT Series and cell
battery.
5. Replace the FCU6-BTBOX battery with a new battery (2CR5) within the
recommended service period. This battery is commercially available for use
in cameras, etc.
6. The battery life (backup time) is greatly affected by the working ambient
temperature. The above data is the theoretical value for when the battery is
used 8 hours a day/240 days a year at an ambient temperature of 25°C.
Generally, if the ambient temperature increases, the backup time and useful
life will both decrease.
4-5

• MDS-A-BT-2/-4/-6/-8
15 Use an M5 screw for the ø6 mounting hole
52
160
145
135
17
R3
6 100
30
[Unit: mm]
• FCU6-BTBOX
75 4 12.5 57.5
Plus (+) terminal
Minus (-) terminal
2CR5
75
2CR5
50 Packing are
Square
65
50
hole
2-M4 screw
Panel cut drawing

[Unit: mm]
4-6
(3) Installing the cell battery (ER6V-C119B)

Open the upper front cover of the servo drive unit.
Connect the battery connector Battery connector
and then put the battery inside.
To the battery
holder Battery
4-7
4-1-3 Ball screw end detector (OSA105-ET2, OSA166-ET2)
(1) Specifications
Model name Type Maximum feedrate Detector output Detector resolution
OSA105-ET2 Absolute position 1,000,000 p/rev
4,000 r/min Serial data
OSA166-ET2 detector 16,000,000 p/rev

• OSA105-ET2 / OSA166-ET2
Unit [mm]
8.72
8.72
85 56 30
4-Ø5.5
2 Cross section A-A
(scale 2:1)
45°
Ø100
A
-0.020
Ø80
0
A
φ75
51.8
60.2
10
CM10-R10P
24
4-8
4-1-4 Machine end detector

The machine end detectors are all special order parts, and must be prepared by the user.
(1) Relative position detector
Use a relative position detector for the machine end that satisfies the following "(a)" and "(b)"
according to the output signal specifications.
(a) Oblong wave output
Select a relative position detector with an A/B phase difference and Z-phase width at the
maximum feedrate that satisfies the following conditions.
Use an A, B, Z-phase signal type with differential output (RS-422 standard product) for the
output signal.
Output circuit Phase difference
A, B, Z-phase
A-phase
A, B, Z-phase B-phase
0.1µs or more
Z-phase
0.1µs or
more
Integer mm
For a scale having multiple Z phases, select the neighboring Z
phases whose distance is an integral mm.
(b) SIN wave output (using MDS-B-HR)

When using a relative position detector that the signal is the SIN wave output, the detector
output signal is converted in the detector conversion unit (MDS-B-HR), and then the signal is
transmitted to the drive unit in the serial communication. Select a relative position detector with
A/B phase SIN wave signal that satisfies the following conditions.
(Output signal)
• 2.5V reference 1Vp-p analog A-phase, B-phase, Z-phase differential output
• Output signal frequency max 200kHz
Voltage [V]
A phase B phase
3
2.5
Time
A/B phase output signal waveform during forward run
4-9
(2) Absolute position detector

The applicable absolute position detectors are as follows.
Applicable absolute position detectors for the machine end
Type Manufacturer Maximum feedrate Detector output Detector resolution

AT342 110m/min Serial data 0.5µm/p
AT343 Mitsutoyo 120m/min Serial data 0.05µm/p
AT543 120m/min Serial data 0.05µm/p
LC191M 120m/min Serial data 0.05µm/p
LC491M 120m/min Serial data 0.05µm/p
HEIDENHAIN
RCN723 300r/min Serial data 8,000,000p/rev
RCN223 1500r/min Serial data 8,000,000p/rev
Confirm each manufacturer specifications before using the machine end

CAUTION detector.
4 - 10
4-1-5 Detector conversion unit (MDS-B-HR)
This unit superimposes the scale analog output raw waves, and generates high resolution position data.
Increasing the detector resolution is effective for the servo high-gain. MDS-B-HR-12(P) is used for the
synchronous control system that 1-scale 2-drive operation is possible.
(1) Type configuration

MDS-B-HR- (1) (2)
(2) Protective structure

Symbol Protective structure
None IP65
P IP67
(1) Signal division function class

Symbol Scale output voltage class
11 Output number 1
12 Output number 2 (with division)
(2) Specifications
Type MDS-B-HR- 11 12 11P 12P
Compatible scale (example) LS186 / LIDA181 / LIF181 (HEIDENHAIN)
Signal 2-division function × { × {
Analog signal input specifications A-phase, B-phase, Z-phase (2.5V reference Amplitude 1VP-P)
Compatible frequency Analog raw waveform max. 200kHz
Scale resolution Analog raw waveform/512 division
Input/output communication style High-speed serial communication I/F, RS485 or equivalent
Working ambient temperature 0 to 55°C
Working ambient humidity 90%RH or less (with no dew condensation)
Atmosphere No toxic gases
2
Tolerable vibration 98.0 m/s (10G)
2
Tolerable impact 294.0 m/s (30G)
Tolerable power voltage 5VDC±5%
Maximum heating value 2W
Weight 0.5kg or less
Protective structure IP65 IP67
4 - 11

• MDS-B-HR
6.5 152 6.5 46
5 RM15WTR-10S
CON2
CON4
70
CON1
CON3
5
4- Ø5 hole RM15WTR-12S
RM15WTR-8Px2
165
Unit [mm]
(4) Explanation of connectors
Connector name Application Remarks
CON1 For connection with servo drive unit (2nd system) Not provided for 1-part system specifications
CON2 For connection with servo drive unit
CON3 For connection with scale
For connection with pole detection unit
CON4 *Used for linear servo system
(MDS-B-MD)
Connector pin layout

CON1 CON2 CON3 CON4
Pin No. Function Pin No. Function Pin No. Function Pin No. Function
1 RQ+ signal 1 RQ+ signal 1 A+ phase signal 1 A phase signal
2 RQ- signal 2 RQ- signal 2 A- phase signal 2 REF signal
3 SD+ signal 3 SD+ signal 3 B+ phase signal 3 B phase signal
4 SD- signal 4 SD- signal 4 B- phase signal 4 REF signal
5 P5 5 P5 5 Z+ phase signal 5 P24
6 P5 6 P5 6 Z- phase signal 6 MOH signal
7 GND 7 GND 7 RQ+ signal 7 P5
8 GND 8 GND 8 RQ- signal 8 P5
9 SD+ signal 9 TH signal
10 SD- signal 10 GND
11 P5
12 GND
Connector Type 8 1
1 7 8 9 1
CON1 RM15WTR- 8P 2 6 7 12 2 7 9 2
8
CON2 (Hirose Electric) 6 11
10
3 6 10 3
3 5
RM15WTR-12S 4 5 4 5 4
CON3
(Hirose Electric)
RM15WTR-10S CON1 CON3 CON4
CON4 CON2
(Hirose Electric)
4 - 12
4-1-6 Signal divider unit (MDS-B-SD)

This unit has a function to divide the position and speed signals fed back from the high-speed serial
detector and high-speed serial linear scale. This unit is used to carry out synchronized control of the
motor with two MDS-D-V1 drive units.
(1) Specifications
Type MDS-B-SD
Compatible servo drive unit MDS-D-V1-
Input/output communication style High-speed serial communication I/F, RS485 or equivalent
Working ambient temperature 0 to 55°C
Working ambient humidity 90%RH or less (with no dew condensation)
Atmosphere No toxic gases
Tolerable vibration 98.0 m/s2 (10G)
Tolerable impact 294.0 m/s2 (30G)
Tolerable power voltage 5VDC±10%
Maximum heating value 4W
Weight 0.5kg or less
Protective structure Protective type (protection method: IP20)
1. The MDS-B-SD unit divides the feed back signals from a motor side detector
(CN2 system) and from a machine end detector (CN3 system).
2. Always make sure that the CN2 system's CN2A and the CN3 system's CN3A
are always connected to the same servo drive unit. The CN2 system's CN2A
POINT and the CN3 system's CN3A cannot be connected to different servo drive
units.
3. Always provide one MDS-B-SD unit for one current/speed command
synchronous control operation.
4 - 13

• MDS-B-SD
Heat dissipation
allowance
100
40 135
Detector
CN2 CN3
Master axis
CN2A CN3A
168
Slave axis
CN2B CN3B
70 6
Heat dissipation and wiring

6
Wiring
allowance
allowance
150
156
2-M5-0.8 screw
34 6
Mounting hole Unit: [mm]
4 - 14
4-2 Spindle options
According to the spindle control to be adopted, select the spindle end detector based on the following
table.
(a) No-variable speed control

(When spindle and motor are directly coupled or coupled with a 1:1 gear ratio)
Spindle control Without spindle With spindle end
Control specifications
item end detector detector
Speed control Normal cutting control {
Constant surface speed control (lathe) {
Thread cutting (lathe) {
Orientation control 1-point orientation control {
Multi-point orientation control { This normally is not
Orientation indexing { used for no-variable
speed control.
Synchronous tap Standard synchronous tap {
control Synchronous tap after zero point return {
Spindle Without phase alignment function {
synchronous control With phase alignment function {
C-axis control C-axis control {
(Note) { : Control possible
× : Control not possible
(b) Variable speed control

(When using V-belt, or when spindle and motor are connected with a gear ratio
other than 1:1)
Spindle control Without spindle With spindle end
Control specifications
item end detector detector
Speed control Normal cutting control { {
Constant surface speed control (lathe) U {
Thread cutting (lathe) × {
Orientation control 1-point orientation control × {
Multi-point orientation control × {
Orientation indexing × {
Synchronous tap Standard synchronous tap S {
control Synchronous tap after zero point return × {
Spindle Without phase alignment function U {
synchronous control With phase alignment function
× {
C-axis control C-axis control ×
(Note) { : Control possible
× : Control not possible
U : Control not possible when using V-belt
S : Control not possible when varying the speed with a method other than the gears (when using V-belt or timing belt).
: Control not possible when using V-belt, or control not possible for the RFH-1024-22-1M-68(-8) detector
4 - 15
4-2-1 Spindle end detector (OSE-1024-3-15-68)
When a spindle end and motor are connected with a V-belt, or connected with a gear ratio other than 1:1,
use this spindle end detector to detect the position and speed of the spindle end. Also use this detector
when orientation control and synchronous tap control, etc are executed under the above conditions.
(1) Specifications
Detector type OSE-1024-3-15-68 OSE-1024-3-15-68-8
-4 2 -4 2
Mechanical Inertia 0.1 × 10 kgm or less 0.1 × 10 kgm or less
characteristics
Shaft friction torque 0.98Nm or less 0.98Nm or less
for rotation 4 2 4 2
Shaft angle acceleration 10 rad/s or less 10 rad/s or less
Tolerable continuous rotation speed 6000 r/min 8000 r/min
Maximum rotation speed 7030 r/min 8030 r/min
Mechanical Bearing maximum non-lubrication
20000h/6000r/min 20000h/8000r/min
configuration time
Shaft amplitude
0.02mm or less 0.02mm or less
(position 15mm from end)
Tolerable load 10kg/20kg 10kg/20kg
(thrust direction/radial direction) Half of value during operation Half of value during operation
Weight 1.5kg 1.5kg
Squareness of flange to shaft 0.05mm or less
Flange matching eccentricity 0.05mm or less
Working Ambient temperature range –5°C to +55°C
environment Storage temperature range –20°C to +85°C
Humidity 95%Ph
Vibration resistance 5 to 50Hz, total vibration width 1.5mm, each shaft for 30min.
2
Impact resistance 294.20m/s (30G)
(2) Detection signals

Signal name Number of detection pulses
A, B phase 1024p/rev
Z phase 1p/rev
Connector pin layout

Pin Function Pin Function
A A phase K 0V
B Z phase L -
C B phase M -
D - N A phase
E Case earth P Z phase
F - R B phase
G - S -
H +5V T -
J -
4 - 16
102 33 68
56
Ø68
Ø50
MS3102A20-29P 4- Ø5.4 hole
3 2
-0.11
0
-0.006
Ø15 -0.017
+0.012
Ø14.3
2 5 0
-0.009
Ø50 -0.025
Ø16
+0.05
0 3
+0.14
1.15 0
20
Shaft section
Key way magnified figure [Unit: mm]
Spindle end detector (OSE-1024-3-15-68, OSE-1024-3-15-68-8)
4 - 17
4. Dedicated Options
4-3 Cables and connectors

4-3-1 Cable connection diagram
The cables and connectors that can be ordered from Mitsubishi Electric Corp. as option parts are shown
below. Cables can only be ordered in the designated lengths. Purchase a connector set, etc., to create
special length cables.
Servo drive unit Spindle drive unit Power supply unit Battery unit
(MDS-D-V1/2) (MDS-D-SP) (MDS-D-CV) (MDS-A-BT)
From NC (2) Battery cable

(2)
(1)
(1) NC communication
CN2 cable
CN2 (3) Power supply
(5) Brake
connector communication cable
CN3
CN3
(3) Power supply communication connector

<Connector for contactor control output /
(6) Power connector (6) Power connector external emergency stop>
Spindle end PLG
(7) Spindle detector cable

<Spindle end PLG cable>

<Motor end PLG cable> Spindle motor
Signal divider unit (MDS-B-SD)
(4) Servo detector cable Servo detector cable

<MDS-B-SD unit cable> <Linear scale cable for
MDS-B-SD>
Detector conversion unit (This cable must be
(MDS-B-HR) prepared by the user.)
(4) Servo detector cable Servo detector cable

<MDS-B-HR unit cable> <Linear scale cable for MDS-B-HR>
(This cable must be prepared by the user.)
(Note) The linear scale must
Servo detector cable be prepared by the user.
<Cable for linear scale>
(This cable must be prepared by the user.)
(6) Power connector

(4) Servo detector cable
Ball screw end detector
<Ball screw end detector cable>
(5) Brake connector
(4) Servo detector cable Servomotor

<Motor side detector cable>
4 - 18
4-3-2 List of cables and connectors
(1) NC communication cable

Item Model Contents
For NC communication cable G391 Drive unit side connector Drive unit side connector
CN1A/ (Optical communication cable: 80mm of (Japan Aviation Electronics (Japan Aviation Electronics
CN1B minimum bend radius) Industry) Industry)
Length: Connector : PF-2D101 Connector : PF-2D101
0.3, 0.5, 1, 5,
10, 20, 30m
(2) Battery cable

Item Model Contents
For Battery cable DG21- M Drive unit side connector Battery unit side connector
battery (For drive unit – battery unit) (Hirose Electric) (3M)
unit Connector : DF1B-2S-2.5R Connector : 10120-3000VE
: Length Contact : DF1B-2428SCA Shell kit : 10320-52F0-008
0.3, 0.5, 1, 5m
For Battery cable DG22- M Drive unit side connector Drive unit side connector
drive (For servo drive unit – spindle drive unit) (Hirose Electric) (Hirose Electric)
unit Connector : DF1B-2S-2.5R Connector : DF1B-2S-2.5R
: Length Contact : DF1B-2428SCA Contact : DF1B-2428SCA
0.3, 0.5, 1, 5m
(3) Power supply communication cable and connector

Item Model Contents
For Power supply communication cable SH21 Drive unit side connector Power supply unit side
CN4/9 Length: (3M) connector (3M)
0.35, 0.5, 0.7, 1, Connector : 10120-6000EL Connector : 10120-6000EL
1.5, 2, 2.5, 3, Shell kit : 10320-3210-000 Shell kit : 10320-3210-000
3.5, 4, 4.5, 5,
6, 7, 8, 9,
10, 15, 20, 30m
For Power supply communication cable FCUA-CS000 Drive unit side connector Power supply unit side
CN4/9 connector set (3M) connector (3M)
Connector : 10120-3000VE Connector : 10120-3000VE
Shell kit : 10320-52F0-008 Shell kit : 10320-52F0-008
For Contactor control output / external CNU23S (AWG14) Power supply unit side connector
CN23 emergency stop for connector (DDK)
Connector : DK-3200M-06RXY
Contact : DK-3REC2LLP1-100
4 - 19
(4) Servo detector cable and connector

Item Model Contents
For Motor side detector cable / CNV2E-6P- M Servo drive unit side Servomotor detector/
CN2/3 Ball screw end detector cable connector Ball screw end detector side
(3M) connector (DDK)
Receptacle : 36210-0100JL Plug : CM10-SP10S-M
: Length Shell kit : 36310-3200-008 Contact : CM10-#22SC
2, 3, 4, 5,
7, 10, 15, 20,
25, 30m
CNV2E-7P- M Servo drive unit side Servomotor detector/
connector Ball screw end detector side
(3M) connector (DDK)
Receptacle : 36210-0100JL Plug : CM10-AP10S-M
: Length Shell kit : 36310-3200-008 Contact : CM10-#22SC
2, 3, 4, 5,
7, 10, 15, 20,
25, 30m
For Motor side detector connector / CNE10-R10S (9) Servomotor detector/
servo- Ball screw end detector connector Ball screw end detector side
motor connector (DDK)
detector Plug : CM10-SP10S-M
/ Ball Contact : CM10-#22SC
screw Applicable cable outline
end ø6.0 to 9.0mm
detector CNE10-R10L (9) Servomotor detector/
Ball screw end detector side
connector (DDK)
Plug : CM10-AP10S-M
Contact : CM10-#22SC
Applicable cable outline
ø6.0 to 9.0mm
CN3 MDS-B-HR unit cable CNV2E-HP- M Servo drive unit side MDS-B-HR unit side
connector connector
(3M) (Hirose Electric)
Receptacle : 36210-0100JL Plug : RM15WTP-8S
: Length Shell kit : 36310-3200-008 Clamp : RM15WTP-CP (10)
2, 3, 4, 5,
7, 10, 15, 20,
25, 30m
For MDS-B-HR connector CNEHRS (10) MDS-B-HR unit side connector
MDS-B- (Hirose Electric)
HR unit Plug : RM15WTP-8S (for CON1, 2)
RM15WTP-12P (for CON3)
Clamp : RM15WTP-CP (10)
ø8.5 to 11mm
4 - 20
Item Model Contents

CN3 MDS-B-SD unit cable CNV2E-D- M Servo drive unit side connector MDS-B-SD unit side connector
(3M) (3M)
Receptacle : 36210-0100JL Connector : 10120-3000VE
: Length Shell kit : 36310-3200-008 Shell kit : 10320-52F0-008
2, 3, 4, 5,
7, 10, 15, 20,
25, 30m
For MDS-B-SD connector FCUA-CS000 MDS-B-SD unit side connector MDS-B-SD unit side connector
MDS-B- (Two-piece set) (3M) (3M)
SD unit Connector : 10120-3000VE Connector : 10120-3000VE
Shell kit : 10320-52F0-008 Shell kit : 10320-52F0-008
For Servo detector connector CNU2S (AWG18) Servo drive unit side connector
CN2/3 (3M)
Receptacle : 36210-0100JL
Shell kit : 36310-3200-008
(5) Brake connector

Item Model Contents
For motor Brake connector for HF,HP CNB10-R2S (6) Servomotor side brake
brake connector (DDK)
Plug : CM10-SP2S-S
Contact : CM10-#22SC-S2

ø4.0 to 6.0mm
CNB10-R2L (6) Servomotor side brake
connector (DDK)
Plug : CM10-AP2S-S
Contact : CM10-#22SC-S2

ø4.0 to 6.0mm
For CN20 Brake connector for motor brake control CNU20S (AWG14) Servo drive unit side connector
output (DDK)
Connector : DK-3200S-03R
Contact : DK-3REC2LLP1-100
4 - 21
(6) Power connector

Item Model Contents
For motor Power connector for CNP18-10S (14) Servomotor side power
power HF75, 105, 54, 104, 154 connector (DDK)
HP54, 104, 154 Plug:
CE05-6A18-10SD-C-BSS
Clamp: CE3057-10A-1 (D240)
ø10.5 to 14mm
CNP18-10L (14) Servomotor side power
connector (DDK)
Plug:
CE05-8A18-10SD-C-BAS
Clamp: CE3057-10A-1 (D240)

ø10.5 to 14mm
Power connector for CNP22-22S (16) Servomotor side power
HF204, 354, 453, 703, 903 connector (DDK)
HP204, 354 Plug:
Clamp: CE3057-12A-1 (D240)
ø12.5 to 16mm
connector (DDK)
Plug:
Clamp: CE3057-12A-1 (D240)

ø12.5 to 16mm
Power connector for CNP32-17S (23) Servomotor side power
HP454, 704, 903, 1103 connector (DDK)
Plug:
Clamp: CE3057-20A-1 (D240)
ø22～23.8mm
connector (DDK)
Plug:
Clamp: CE3057-20A-1 (D240)

ø22 to 23.8mm
For TE1 Power connector for CNU1S (AWG14) Drive unit side power
MDS-D-V1-20, 40, 80 connector (DDK)
MDS-D-SP-20, 40, 80 Housing : DK-5200S-04R
Contact : DK-5RECSLP1-100
Power connector for CNU1S (AWG10) Drive unit side power

MDS-D-V1-160, 160W connector (DDK)
MDS-D-SP-160 Housing : DK-5200S-04R
Contact : DK-5RECMLP1-100
4 - 22
(7) Spindle detector cable and connector

Item Model Contents
For Motor end PLG cable/ CNP2E-1- M Spindle drive unit side Spindle motor side connector
CN2/3 Spindle end PLG cable connector (3M) (Tyco Electronics AMP)
Receptacle : 36210-0100JL Connector : AMP-172169-1
: Length Shell kit : 36310-3200-008 Contact : AMP-170363-1
AMP-170364-1
2, 3, 4, 5,
7, 10, 15, 20,
25, 30m
For Motor end PLG connector / CNEPGS Spindle motor side connector
spindle Spindle end PLG connector (Tyco Electronics AMP)
motor Connector : AMP-172169-1
Contact : AMP-170363-1
AMP-170364-1
For Spindle detector connector CNU2S (AWG18) Spindle drive unit side
CN2/3 connector (3M)
Receptacle : 36210-0100JL
Shell kit : 36310-3200-008
4 - 23
5. Selection of peripheral devices
5-1 Selection of wire ................................................................................................................................. 5-2

5-2 Selection of no-fuse breaker and contactor ....................................................................................... 5-3
5-2-1 Selection of no-fuse breaker ....................................................................................................... 5-3
5-2-2 Selection of contactor .................................................................................................................. 5-4
5-3 Selection of earth leakage breaker .................................................................................................... 5-5
5-4 Circuit protector .................................................................................................................................. 5-6
5-5 Noise filter .......................................................................................................................................... 5-7
5-6 Surge absorber................................................................................................................................... 5-8
5-7 Relay .................................................................................................................................................. 5-9
5-1
5-1 Selection of wire

(1) Recommended wire size for each power supply unit
Refer to the following tables, and select the wire size based on the power supply unit's capacity
regardless of the type of motor.
Terminal TE1 TE2 TE3 CN23A, CN23B

name (L1, L2, L3, ) (L+, L-) (L11, L21)
Wire 60°C part 75°C part 60°C /75°C part 60°C/75°C part 60°C/75°C part
Unit type mm2 AWG mm2 AWG mm2 AWG mm2 AWG mm2 AWG
MDS-D-CV-37 2 14 2 14
MDS-D-CV-75 5.5 10 5.5 10
MDS-D-CV-110 8 8 8 8
Same as TE1
MDS-D-CV-185 22 4 14 6 1.25 to 2 16 to 14 1.25 to 2 16 to 14
MDS-D-CV-300 - - 38 2
MDS-D-CV-370, 450 - - 60 1/0
MDS-D-CV-550 - - 80 3/0 Use an enclosed bar
(2) Recommended wire size for each spindle drive unit

Refer to the following tables, and select the wire size based on the spindle drive unit's capacity
regardless of the type of motor.
Terminal TE1 TE2 TE3

name (L1, L2, L3, ) (L+, L-) (L11, L21)
Wire 60°C part 75°C part 60°C /75°C part 60°C/75°C part
Unit type mm2 AWG mm2 AWG mm2 AWG mm2 AWG
MDS-D-SP-20, 40 2 14 2 14
MDS-D-SP-80 3.5 12 3.5 12
Match with TE2
MDS-D-SP-160 8 8 8 8
of selected power
MDS-D-SP-200 22 4 14 6 1.25 to 2 16 to 14
supply unit
MDS-D-SP-240, 320 - - 60 1/0
MDS-D-SP-400 - - 70 2/0
MDS-D-SP-640 - - 85 3/0 Use an enclosed bar
(3) Recommended wire size for each servo drive unit

Refer to the following tables, and select the wire size based on the servo drive unit's capacity regardless
of the type of motor. Select it based on each axis’s capacity in the case of a dual-axis drive unit
(MDS-D-V2).
Terminal TE1 TE2 TE3 CN20

name (L1,L2, L3, ) (L+, L-) (L11, L21)
Wire 60°C part 75°C part 60°C /75°C part 60°C/75°C part 60°C/75°C part
Unit type mm2 AWG mm2 AWG mm2 AWG mm2 AWG mm2 AWG
MDS-D-V1-80 or less 2 14 2 14
MDS-D-V1-160 5.5 10 5.5 10 Match with TE2
MDS-D-V1-160W 14 6 8 8 of selected power 1.25 to 2 16 to 14 1.25 to 2 16 to 14
MDS-D-V1-320 22 4 14 6 supply unit
MDS-D-V1-320W 38 2 22 4
(Note 1) The wire specifications are as follows.

60°C part: 600V vinyl insulated wire (IV wire)
75°C part: 600V Type 2 (heat resistant) vinyl insulated wire (HIV wire)
(Note 2) The selection conditions in the tables above follow EN60204-1.
- Ambient temperature is maximum 40°C.
- Cable installed on walls without ducts or conduits.
When using under other conditions, refer to EN60204-1 Table 5 and Appendix C.
(Note 3) The maximum wiring length to the motor is 30m.
(Note 4) Always wire the grounding wire.
(Note 5) If the wiring distance between the drive unit and motor is 20m or longer, make sure that the cable voltage drop is 2% or
less.
5-2
5-2 Selection of no-fuse breaker and contactor

Always select the no-fuse breaker and contactor properly, and install them to each power supply unit to
prevent disasters.
5-2-1 Selection of no-fuse breaker
Calculate a breaker selection current from the rated output and the nominal input voltage as in the
expression below. And then select the minimum capacity no-fuse breaker whose rated current meets
the breaker selection current.
Rated output of the power supply unit [kW]

Breaker selection current [A] = × 103
Nominal input voltage [V]
Selection of no-fuse breaker (for 200V input)
Unit type
37 75 110 185 300 370 450 550
MDS-D-CV-
Rated output 3.7kW 7.5kW 11kW 18.5kW 30kW 37kW 45kW 55kW
Breaker selection
18.5A 37.5A 55.0A 92.5A 150A 185A 225A 275A
current
Recommended breaker
NF50- NF50- NF60- NF100- NF225- NF225- NF225- NF400-
(Mitsubishi Electric
CW3P-20A CW3P-40A CW3P-60A CW3P-100A CW3P-150A CW3P-200A CW3P-225A CW3P-300A
Corp.: option part)
Rated current of the
recommended 20A 40A 60A 100A 150A 200A 225A 300A
breaker
Option part: A breaker is not prepared as an NC unit accessory, so purchase the part from your dealer, etc.
(Example)
Select a no-fuse breaker for using the MDS-D-CV-110 with a 220V nominal input voltage.
Breaker selection current = (11 × 1000) / 220 = 50[A]
According to the table above, select “NF50-CW3P-50A”.
1. It is dangerous to share a no-fuse breaker for multiple power supply units, so do not
share it. Always install the breakers for each power supply unit.
CAUTION 2. If the control power (L11, L21) must be protected, select according to the section "5-4
Circuit protector".
5-3
5-2-2 Selection of contactor
Select the contactor selection current that is calculated from the rated output and the nominal input
voltage as in the expression below. And then select the contactor whose conventional free-air thermal
current meets the contactor selection current.
Rated output of the power supply unit [kW]

Contactor selection current [A] = Nominal input voltage [V] × 103
Selection of contactor (for 200V input)

Unit type
37 75 110 185 300 370 450 550
MDS-D-CV-
Rated output 3.7kW 7.5kW 11kW 18.5kW 30kW 37kW 45kW 55kW
Contactor selection
18.5A 37.5A 55.0A 92.5A 150A 185A 225A 275A
current
Recommended
contactor S-N12- S-N25- S-N35- S-N65- S-N95- S-N150- S-N300- S-N300-
(Mitsubishi Electric AC200V AC200V AC200V AC200V AC200V AC200V AC200V AC200V
Corp.: option part)
Conventional free-air
thermal current of the
20A 50A 60A 100A 150A 200A 350A 350A
recommended
contactor
Option part: A breaker is not prepared as an NC unit accessory, so purchase the part from your dealer, etc.
(Example)
Select a contactor for using the MDS-D-CV-110 with a 220V nominal input voltage.
Contactor selection current = (11 × 1000) / 220 = 50[A]
According to the table above, select “S-N25-AC200V”.
1. If the contactor selection current is 20A or less, select the S-N12 product for
POINT the contactor.
2. Select a contactor whose excitation coil does not operate at 15mA or less.
5-4
5-3 Selection of earth leakage breaker

When installing an earth leakage breaker, select the breaker on the following basis to prevent the
breaker from malfunctioning by the higher frequency earth leakage current generated in the servo or
spindle drive unit.
(1) Selection
Obtaining the earth leakage current for all drive units referring to the following table, select an earth
leakage breaker within the “rated non-operation sensitivity current”.
Usually use an earth leakage breaker for inverter products that function at a leakage current within
the commercial frequency range (50 to 60Hz).
If a product sensitive to higher frequencies is used, the breaker could malfunction at a level less
than the maximum earth leakage current value.
Earth leakage current for each unit
Unit Earth leakage current Maximum earth leakage current

MDS-D-SP-20 to 640 6mA 15mA
MDS-D-V1-20 to 320W 1mA 2mA
MDS-D-V2-2020 to 160160 1mA 4mA (for two axes)
(Note1) Maximum earth leakage current: Value that considers wiring length and grounding, etc.
(Commercial frequency 50/60Hz)
(Note2) The earth leakage current in the power supply unit side is included in the drive unit side.
(2) Measurement of earth leakage current

When actually measuring the earth leakage current, use a product that is not easily affected by the
higher frequency earth leakage current. The measurement range should be 50 to 60Hz.
1. The earth leakage current tends to increase as the motor capacity increases.
2. A higher frequency earth leakage current will always be generated because the inverter
circuit in the drive unit switches the transistor at high speed. Always ground to reduce the
POINT higher frequency earth leakage current as much as possible.
3. An earth leakage current containing higher frequency may reach approx. several
hundreds of mA. According to IEC479-2, this level is not hazardous to the human body.
5-5
5-4 Circuit protector

This breaker is used to switch the control power and to provide overload and short-circuit protection.
When connecting a circuit protector or breaker to the power input (TE3 terminals L11 and L21) for the
control circuit, use a product that does not trip (incorrectly activate) by a rush current when the power is
turned ON. A circuit protector with inertial delay and an operation delayed type breaker are available to
prevent unnecessary tripping. Select the product to be used according to the machine specifications.
The rush current and rush conductivity time differ according to the power impedance and power ON
timing, so select a product that does not trip even under the conditions listed in the following table.
I [A]
Rush conductivity time:
Rush current: Ip Time to reach 36.8% of rush current Ip,
equivalent to breaker operation characteristics operation time.
36.8%
t [ms]
Time
constant: T
Rush current and rush conductive time for each unit
Rush current Rush conductive time

Unit type
Ip [A] T [ms]
MDS-D-CV-370 or less, MDS-D-V1/V2/SP 18 6
MDS-D-CV-450, 550 45 200
When collectively protecting the control circuit power for multiple units, select a circuit
POINT protector or breaker that satisfies the total sum of the rush current Ip.
The largest value is used for the rush conductivity time T.
5-6
5-5 Noise filter

(1) Selection
Use an EMC noise filter if the noise conducted to the power line must be reduced. Select an EMC
noise filter taking the power supply unit's input rated voltage and input rated current into
consideration.
(2) Noise filter mounting position

Install the noise filter to the power supply unit’s power input as the diagram below indicates.
Power
distribution panel
Breaker Contactor AC reactor Power supply unit

R
Noise filter
Power S
supply
T
MDS-D-CV
(Note) The noise filter must be prepared by the user.
Recommended devices: Densei-lambda MX13 Series

Soshin Electric HF3000C-TM Series
Contact : Densei-lambda Co., Ltd. Telephone : 0120-507039

http://www.densei-lambda.com
Soshin Electric Co., Ltd. Telephone : 03-3775-9112 (+81-3-3775-9112)
http://www.soshin.co.jp
(Note) The above devices may be changed at the manufacturer's discretion.

Contact each manufacturer for more information.
5-7
5-6 Surge absorber

When controlling a magnetic brake of a servomotor in DC OFF circuit, a surge absorber must be
installed to protect the relay contacts and brakes. Commonly a varistor is used.
(1) Selection of varistor
When a varistor is installed in parallel with the coil, the surge voltage can be adsorbed as heat to
protect a circuit. Commonly a 120V product is applied. When the brake operation time is delayed,
use a 220V product. Always confirm the operation with an actual machine.
(2) Specifications
Select a varistor with the following or equivalent specifications. To prevent short-circuiting, attach a
flame resistant insulation tube, etc., onto the leads as shown in the following outline dimension
drawing.
Varistor specifications
Varistor Rating Electrostatic

voltage Surge current Energy Max. limit capacity
Tolerable circuit withstand level withstand level
Varistor type rating Power voltage (reference
voltage (A) (J)
(range) value)
(V) AC（V） DC（V） 1 time 2 times 10/1000us 2ms （W）（V）（pF）
ERZV10D121 120
75 100 3500 2500 20 14.5 0.4 200 1400
TNR10V121K (108 to 132)
ERZV10D221 220
140 180 3500 2500 39 27.5 0.4 360 410
TNR10V221K (198 to 242)
(Note 1) Selection condition: When ON/OFF frequency is 10 times/min or less, and exciting current is 2A or less
(Note 2) ERZV10D121 and ERZV10D221 are manufactured by Matsushita Electric Industrial Co., Ltd.
TNR10V121K and TNR10V221K are manufactured by MARCON Electronics Co., Ltd.
Contact: Matsushita Electronic Components Co., Ltd : http://www.panasonic.co.jp/ maco/
MARCON Electronics Co., Ltd. Telephone : (Kanto)03-3471-7041 (+81-3-3471-7041)
(Kinki) 06-6364-2381 (+81-3-6364-2381)
(Chubu) 052-581-2595 (+81-52-581-2595)
(3) Outline dimension drawing

• ERZV10D121, ERZV10D221
11.5
[Unit: mm]
Insulation tube
20.0
Normally use a product with 120V varistor voltage. If there is no allowance for the brake operation
POINT time, use the 220V product. A varistor whose voltage exceeds 220V cannot be used, as such
varistor will exceed the specifications of the relay in the unit.
5-8
5-7 Relay
Use the following relays for the input/output interface (power supply, external emergency stop function:
CN23A or CN9.)
Interface name Selection example

Use a minute signal relay (Example: twin contact) to prevent a contact defect.
For digital input signal (CN23A, etc.)
<Example> OMRON: G2A, G6B type, MY type, LY type
Use a compact relay with rating of 24VDC, 50mA or less.
For digital output signal (CN9)
<Example> OMRON: G6B type, MY type
5-9
Appendix 1. Outline dimension drawings
Appendix 1-1 Outline dimension drawings of servomotor ....................................................................A1-2

Appendix 1-1-1 HF motor..................................................................................................................A1-2
Appendix 1-1-2 HP motor................................................................................................................A1-11
Appendix 1-2 Outline dimension drawings of spindle motor ....................................................................A1-17
Appendix 1-3 Outline dimension drawings of unit.....................................................................................A1-30
Appendix 1-3-1 Servo drive unit ............................................................................................................A1-30
Appendix 1-3-2 Spindle drive unit .........................................................................................................A1-36
Appendix 1-3-3 Power supply unit.........................................................................................................A1-41
Appendix 1-3-4 AC reactor ....................................................................................................................A1-44
A1 - 1
Appendix 1-1 Outline dimension drawings of servomotor

Appendix 1-1-1 HF motor
• HF75S • HF105S [Unit: mm]
• HF75T • HF105T 4- Ø6.6 mounting hole
L 33 Use a hexagon socket
bolt.
5.3 90
Ø14h6
41.5 7.5 3 45°
25
Ø100
Ø118
Ø80h7
Ø36
60.2
88.5
Oil seal
10 12 KL 54
Detector connector Power connector

CM10-R10P CE05-2A18-10PD-B
M8×1.0 screw
5.3 4- Ø6.6 mounting hole

Use a hexagon socket
Plain washer 8 bolt.
14
U nut 90
3 M8×1.0
45°
18 12
14 Ø100
Ø118
A
Ø80h7
Ø36
A
Ø14
88.5
Ø18
Oil seal Taper 1/10

8.9
54
0
5 -0.03
5 -0.03
0
3.55
Servomotor type L KL
HF75 F Cross section A-A
130 61
HF105 F 166 97
(Note 1) Use a friction coupling (Spun ring, etc.) to connect with the load.
(Note 2) Attach the cannon connector facing downward to improve the splash-proof performance.
A1 - 2
• HF75BS • HF105BS [Unit: mm]

• HF75BT • HF105BT 4- Ø6.6 mounting hole
bolt.
5.3 F 90
Ø14h6
41.5 7.5 3 45°
Ø100
25
Ø118
Ø80h7
Ø36
60.2
63.4
88.5
Oil seal
12
12.5 69.5 KL 54
10
CM10-R10P CE05-2A18-10PD-B
Brake connector
CM10-R2P
M8×1.0 screw
5.3 4- Ø6.6 mounting hole

Plain washer 8 bolt.
14
F 90
U nut
3 M8×1.0
45°
18 12 Ø100
14
A
Ø118
Ø80h7
Ø36
A
Ø14
88.5
Ø18
Oil seal Taper 1/10

8.9
54
0
5 -0.03
5 -0.03
0
3.55
Cross section A-A
HF75B F 171 61
HF105B F 207 97
A1 - 3
• HF54S • HF104S • HF154S

[Unit: mm]
4- Ø9 mounting hole
bolt.
41.7 50 F130
12 3 45°
Ø24h6
Ø165
Ø110h7
60.2
112.5
12 Ø145
10
24 Detector connector
Oil seal
CM10-R10P 20.9 13.5
Power connector
CE05-2A18-10PD-B KL 58
HF54S 122 57.8
HF104S 144 79.8
HF154S 166 101.8
[Unit: mm]
• HF54BS • HF104BS • HF154BS 4- Ø9 mounting hole
bolt.
47 50 F130
12 3 45°
Ø24h6
Ø165
Ø110h7
60.2
79.9
112.5
12 Ø145
10
62
24 Oil seal
Detector connector 20.9 13.5 29
CM10-R10P
KL
58
Power connector
CE05-2A18-10PD-B
Brake connector
CM10-R2P
HF54BS 156.5 57.8
HF104BS 178.5 79.8
HF154BS 200.5 101.8
A1 - 4
[Unit: mm]
• HF54T • HF104T • HF154T
Use a hexagon socket bolt.
L F130
41.7 12 3 45°
18 28 12
Ø165
Ø110h7
A
60.2
Plain washer 10
112.5
12 U nut M10×1.25 Ø145
10 Tightening torque
23 to 30Nm
24 Detector connector
20.9 13.5
CM10-R10P
M10×1.25 screw
Power connector KL
CE05-2A18-10PD-B 58 58
0
5
-0.03
25 -0.03
0
5
4.3
HF54T 122 57.8 Cross section A-A
Ø16
HF104T 144 79.8 Taper 1/10

HF154T 166 101.8
Oil seal
[Unit: mm]
• HF54BT • HF104BT • HF154BT
Use a hexagon socket bolt.
L F130
47 12 3
45°
18 28 12 Ø165
A
Ø110h7
60.2
Plain washer 10
79.9
112.5
U nut M10×1.25
12 Tightening torque
10 23 to 30Nm Ø145
62
24 20.9
Detector connector 13.5 29
CM10-R10P
M10×1.25 screw
KL
Brake connector 58
58
CM10-R2P
0
Power connector 25 5
-0.03
-0.03
0
CE05-2A18-10PD-B
5
4.3
Cross section A-A
HF54BT 156.5 57.8
Taper 1/10
Ø16
HF104BT 178.5 79.8

HF154BT 200.5 101.8 Oil seal
A1 - 5
• HF204S [Unit: mm]

4- Ø13.5 mounting hole
147 79 Use a hexagon socket
bolt.
42 75 □176
+0.010
18 3 45°
Ø35 0
Ø230 Ø200
Ø114.3 -0.025
0
60.2
140.9
10
12
24 24.8
Detector connector Oil seal
CM10-R10P 82
79.8
Power connector
CE05-2A22-22PD-B
• HF204BS
[Unit: mm]
4-Ø13.5 mounting hole
196.5 79 bolt.
49 18 3 F176
+0.010
75 45°
Ø35 0
Ø230 Ø200
Ø114.3 -0.025
0
60.2
96.9
140.9
10
12
24
69.5
24.8
44 Detector connector Oil seal
CM10-R10P 82
79.8
Brake connector
CM10-R2P
Power connector
CE05-2A22-22PD-B
A1 - 6
• HF354S [Unit: mm]

bolt.
2-M8 42 75 F176
Suspension bolt hole
+0.010
18 3 45°
Ø35 0
Ø230
Ø114.3 -0.025
Ø200
0
60.2
140.9
10
12
24 24.8
Detector connector Oil seal
CM10-R10P 82
119.8
Power connector
CE05-2A22-22PD-B
(Note 3) When suspending the motor using the suspension bolt, the suspension bolt must be contacted
closely to the suspension bolt spot facing.
• HF354BS [Unit: mm]

236.5 79 bolt.
2-M8 49 18 3 F176
+0.010
75 45°
Ø35 0
Ø230
Ø200
Ø114.3 -0.025
0
60.2
96.9
140.9
10
12
24
69.5
24.8
CM10-R10P 82
119.8
Brake connector
CM10-R2P
Power connector
CE05-2A22-22PD-B
A1 - 7
• HF453S
[Unit: mm]
4-M8 bolt.
Suspension bolt hole 42 75 F176
+0.010
18 3 45°
Ø35 0
Ø230
Ø200
Ø114.3 -0.025
0
60.2
140.9
10
12
Detector connector
24 CM10-R10P
24.8
Oil seal
Power connector 82
CE05-2A22-22PD-B 159.8

276.5 79 Use a hexagon socket
4-M8 bolt.
Suspension bolt hole 49 18 3 F176
+0.010
75 45°
Ø35 0
Ø230
Ø200
-0.025
0
Ø114.3
60.2
96.9
140.9
10
12
24
69.5
24.8
CM10-R10P 82
159.8
Brake connector
CM10-R2P
Power connector
CE05-2A22-22PD-B
A1 - 8
• HF703S
[Unit: mm]
4-M8 bolt.
Ø114.3 -0.025
45°
0
18 3
Ø230
Ø200
60.2
149.1
10
+0.010
12
Ø35 0
Detector connector
CM10-R10P
24 32 Oil seal
Power connector
82
CE05-2A32-17PD-B 211.8

4-M8 bolt.
Ø114.3 -0.025
45°
0
18 3
Ø230
Ø200
60.2
96.9
149.1
10
+0.010
12
Ø35 0
24
69.5
Detector connector
44 CM10-R10P 32 Oil seal
82
Brake connector 211.8
CM10-R2P
Power connector
CE05-2A32-17PD-B
A1 - 9
• HF903S
[Unit: mm]
bolt.
4-M8
F 204
Ø180 -0.040
Suspension bolt hole 80
0
42 25 5 45°
Ø215 Ø250
60.2
10
149.1
12
Ø 42 -0.016
Detector connector
0
CM10-R10P
24 32
Power connector 82
CE05-2A32-17PD-B 278.3
Oil seal

bolt.
4-M8
F 204
Ø180 -0.040
Suspension bolt hole 80

0
49 25 5 45°
Ø215 Ø250
60.2
96.9
10
149.1
12
-0.016
69.5
0
Ø 42
24 Detector connector 32
CM10-R10P
44 Brake connector 278.3 82
Oil seal
CM10-R2P
Power connector
CE05-2A32-17PD-B
A1 - 10
Appendix 1-1-2 HP motor

• HP54S • HP104S • HP154S [Unit: mm]
4-Ø9 mounting hole

Use a hexagon socket L 55 ± 1 F130 2-M6
bolt. Motor pulling
Ø24 -0.013
42 12 4 tap
0
M8x1.25
50
Depth 25
Ø110 -0.035
0
Ø165
60.2
C1
108
10 12 Ø145 ± 0.2
Oil seal
24
Detector connector KL
CM10-R10P
Power connector
CE05-2A18-10PD-B
HP54S 137 61
HP104S 156 80
HP154S 175 99
• HP54BS • HP104BS • HP154BS

[Unit: mm]
Use a hexagon socket L 55 ± 1 F130 2-M6
Motor pulling
Ø24 -0.013
bolt.
42 12 4 tap
0
M8x1.25
50
Depth 25
Ø 110 -0.035
0
Ø165
60.2
C1
108
10 12 Ø145 ± 0.2
Oil seal
24 71 KL
Detector connector
CM10-R10P Power connector
CE05-2A18-10PD-B
Brake connector
CM10-R2P
HP54BS 169 61
HP104BS 188 80
HP154BS 207 99
A1 - 11
• HP54T • HP104T • HP154T [Unit: mm]

4-Ø9 mounting hole L F130
Use a hexagon socket 2-M6
bolt. 42 12 4 Motor pulling
tap
18 28 12
Ø110 -0.035
0
Ø165
60.2
A
Plain washer 10
108
10 12 U nut M10×1.2
Tightening torque
23 to 30 Nm Ø145 ± 0.2
24
M10×1.25 screw
KL
58 ± 1
Detector connector 5
0
-0.03
CM10-R10P
25
5 -0.03
0
4.3
Power connector
CE05-2A18-10PD-B
Cross section A-A
Taper 1/10
Ø16
HP54T 137 61
HP104T 156 80
Oil seal
HP154T 175 99
• HP54BT • HP104BT • HP154BT
[Unit: mm]
L F130
Use a hexagon socket 2-M6
bolt. 42 12 4 Motor pulling
tap
18 28 12
Ø110 -0.035
A
Ø165
60.2
Plain washer 10
108
10 12 U nut M10×1.2
Tightening torque
23 to 30 Nm
Ø145 ± 0.2
24
71 KL
M10×1.25 screw
Detector connector 58 ± 1
CM10-R10P 0
5 -0.03
Brake connector Power connector 25
-0.03
0
CM10-R2P CE05-2A18-10PD-B
4.3
5
Cross section A-A
HP54BT 169 61 Taper 1/10
HP104BT 188 80
Ø16
HP154BT 207 99 Oil seal
A1 - 12
• HP204S • HP354S
[Unit: mm]
bolt. L 79 ± 1 F180 2-M8
Motor pulling
4-M8 tap
+0.010
42 16 3
0Ø35
Ø200 ± 0.23
75
-0.035
0
Ø114.3
Ø230
60.2
C1
135
10
12
Oil seal
Detector connector
24 CM10-R10P
M8×1.25
Power connector KL
Depth 25
CE05-2A22-22PD-B
HP204S 176 96
HP354S 199 119
• HP204BS • HP354BS [Unit: mm]

bolt. L 79 ± 1 F180 2-M8
Motor pulling
4-M8 tap
16 3
+0.010
42
Ø35 0
Ø200 ± 0.23
75
-0.035
0
Ø114.3
Ø230
60.2
C1
135
10
12
Oil seal
24
M8×1.25
75 KL
Depth 25
CM10-R10P CE05-2A22-22PD-B
Brake connector
CM10-R2P
HP204BS 212 96
HP354BS 235 119
A1 - 13
• HP454S [Unit: mm]

bolt. 229 79 ± 1 F180 2-M8
Motor pulling
+0.010
4-M8 tap
0
42 16 3
Ø35
Ø200 ± 0.23
75
-0.035
0
Ø114.3
Ø230
60.2
C1
135
10
12
Oil seal
Detector connector
24
CM10-R10P
149
Power connector
CE05-2A22-22PD-B M8×1.25
Depth 25
• HP454BS
[Unit: mm]

bolt. 265 79 ± 1 F180 2-M8
Motor pulling
+0.010
4-M8 tap
42 16 3
0

Ø35
Ø200 ± 0.23
75
-0.035
0
Ø114.3
Ø230
60.2
C1
135
10
12
Oil seal
24
75 149
Detector connector Power connector M8×1.25

CM10-R10P CE05-2A22-22PD-B Depth 25
Brake connector
CM10-R2P
A1 - 14
• HP704S [Unit: mm]

bolt. 79 ± 1 F180 2-M8
309
Motor pulling
+0.010
4-M8 tap
42 19 3
0
Ø35
Ø200 ± 0.23
75
-0.035
0
Ø114.3
Ø230
60.2
C1
166
10
12
Oil seal
Detector connector
CM10-R10P
220
24
Power connector M8×1.25
CE05-2A32-17PD-B Depth 25
• HP704BS
[Unit: mm]

2-M8
bolt. 357 79 ± 1 F180
Motor pulling
+0.010
4-M8 tap
Suspension bolt hole 42 19 3
0 Ø35
Ø200 ± 0.23
75
-0.035
0
Ø114.3
Ø230
60.2
C1
10
166
12
Oil seal
24 78 220
Detector connector Power connector M8×1.25

CM10-R10P CE05-2A32-17PD-B Depth 25
Brake connector
CM10-R2P
A1 - 15
• HP903S • HP1103S
[Unit: mm]
4-Ø13.5 mounting hole

bolt. L 79 ± 1 F 220
-0.019
4-M8
0
42 19 4
Ø55
Ø235 ± 0.23
75
-0.046
0
Ø200
60.2
Ø270
10 C1
184
12
24 Oil seal
Detector connector
CM10-R10P
Power connector KL 2-M10
CE05-2A32-17PD-B Motor pulling tap
M10×1.5
Servomotor type L KL Depth 25
HP903S 350 256
HP1103S 423 329
• HP903BS • HP1103BS [Unit: mm]

bolt. L 79 ± 1 F 220
-0.019
2-M10 42 19 4
0
Motor pulling tap

Ø55
Ø235 ± 0.23
75
-0.046
0
Ø200
60.2
Ø270
10 C1
184
12
Oil seal
24
84 KL
4-M8
Suspension bolt hole Power connector M10×1.5
CE05-2A32-17PD-B Depth 25
Detector connector
CM10-R10P Brake connector
CM10-R2P
HP903BS 399 256
HP1103BS 472 329
A1 - 16
Appendix 1-2 Outline dimension drawings of spindle motor

SJ-V Series
• SJ-V2.2-01T, SJ-V3.7-02ZT with standard flange
φ35
Terminal box 360

300 60
265
130 12 Flange
□174
4-φ12
48 5 168
45 8
Ａ
Exhaust air 5
18
φ1
Ａ φ φ
90
22 0
Cooling fan 8
Cooling air inlet

5 □176 5
2-M6 Screw
16
φ28j6
ＡＡ
Cross section
A-A [Unit: mm]
Note 1. Provide a clearance of 30mm or more between the cooling fan and wall.
Note 2. The shaft can also be mounted upward.
Note 3. If the suspension bolts are removed during operation, plug the screw holes with bolts.
• SJ-V2.2-01T, SJ-V3.7-02ZT with standard legs

φ35
360
Terminal box 300 60
265
130
5 176 5
45 8 168
Cooling
Exhaust air air inlet
Ａ
Cooling fan
75 56 4-φ10 35
105 41 70 70
180
8
2-M6 Screw
16
φ28j6
ＡＡ
Cross section [Unit: mm]
A-A
A1 - 17
• SJ-V3.7-01T with standard flange

φ35
390
330 60
295
160 12 Flange
□174
Terminal box 168 4-φ12
48 5
45 8
Ａ
Exhaust air 5
18
φ1
Ａ φ
φ2
90
20
Cooling fan
Cooling air inlet
8 5 □176 5
2-M6 Screw
16
φ28j6
ＡＡ
Cross section
A-A
[Unit: mm]
• SJ-V3.7-01T with standard legs

φ35
390
330 60
295
Terminal box 160
5 176 5
45 8 168
Ａ
Cooling
Ａ
Cooling fan
100 56
4-φ10 35
130 41
70 70
180
2-M6 Screw
16
φ28j6
ＡＡ
Cross section
A-A
[Unit: mm]
A1 - 18
• SJ-V5.5-01T with standard flange

Terminal box 485
425 60
390
255 Flange
12
φ44 □174
48 5 168
4-φ12
45 7.5
Ａ
Exhaust air 5
φ1
18
Ａ φ
90
φ
22
0
Cooling fan Cooling air inlet

5 □176 5
7
φ
22
φ28h6 3-M4 Screw

ＡＡ
Cross section
A-A
[Unit: mm]
• SJ-V5.5-01T with standard legs

φ44
485
425 60
Terminal box 255
390
5 176 5
45 7.5 168
Ａ
Cooling
Ａ
Cooling fan
4-φ10
159 56 35
190 41 70 70
180
7
φ
22
3-M4 Screw
φ28h6
ＡＡ
Cross section
A-A
[Unit: mm]
A1 - 19
• SJ-V7.5-01T, SJ-V7.5-03ZT, SJ-V11-06ZT with standard flange

φ44
Terminal box
520
440 80
403 Flange
238 □204
13 198
47 5 4-φ15
63 8
Ａ
215
φ2
Exhaust air
Ａ φ
φ2
25
50
Cooling fan
Cooling air inlet
5 □208 5
10
φ
22
φ32h6 3-M5 Screw
ＡＡ
Cross section
A-A
[Unit: mm]
• SJ-V7.5-01T, SJ-V7.5-03ZT, SJ-V11-06ZT with standard legs

φ44
520
Terminal box 440 80
403
238 5 208 5
198
63 8
Ａ
Cooling
Exhaust air
air inlet
Ａ
Cooling fan 4-φ12

140 70 45
180 50 95 95
230
10
φ22
φ32h6 3-M5 Screw
ＡＡ
Cross section
A-A
[Unit: mm]
A1 - 20
• SJ-V11-01T, SJ-V11-08ZT with standard flange

φ44
Terminal box 600

490 110
453 Flange
288 □204
13 198
65 5 4-φ15
80 10
Ａ
Exhaust air 15
φ2
φ2
Ａ φ2
25
50
Cooling fan
Cooling air inlet

5 □208 5
14
φ
40
φ48h6 3-M5 Screw
ＡＡ
Cross section
A-A
[Unit: mm]
• SJ-V11-01T, SJ-V11-08ZT with standard legs

φ44
Terminal box 600

490 110
453
288 5 208 5
198
80 10
Exhaust air Cooling

air inlet
Ａ
Cooling fan
140 70 45
180 50 95 95
4-φ12
230
14
φ
40
3-M5 Screw
φ48h6
ＡＡ
Cross section
A-A
[Unit: mm]
A1 - 21
• SJ-V15-01T, SJ-V18.5-01T, SJ-V11-09T, SJ-V15-03T, SJ-V22-06ZT with standard flange

φ44
579.5
469.5 110
Terminal box 434.5 266
259.5 □250 Flange
20
198 4-φ15
65 5
80 10
Ａ
Exhaust air
5
26
φ2
Ａ φ φ3
00
75
Cooling fan
Cooling air inlet

14
5 □262 5
φ
40
3-M5 Screw
φ48h6
ＡＡ
Cross section
A-A
[Unit: mm]
• SJ-V15-01T, SJ-V18.5-01T, SJ-V11-09T, SJ-V15-03T, SJ-V22-06ZT with standard legs

φ44
579.5
469.5 110
Terminal box
434.5
259.5
5 262 5
80 10 198
Ａ
Exhaust air Cooling
air inlet
Ａ
Cooling fan
178 108 50
250 60 4-φ15 127 127
295
14
φ
40
3-M5 Screw
φ48h6
ＡＡ
Cross section
A-A
[Unit: mm]
A1 - 22
• SJ-V30-02ZT with standard flange

φ51
649.5

499.5 266
329.5 20 □250 Flange
238 4-φ15
65 5
80 10
Ａ
Exhaust air 5
26
φ2
Ａ φ φ3
00
75
Cooling fan
Cooling air inlet
5 □262 5
14
φ
40
φ48h6 3-M5 Screw
ＡＡ
Cross section
A-A
[Unit: mm]
• SJ-V30-02ZT with standard legs

φ51
649.5
499.5
329.5
5 262 5
80 10 238
Ａ
Cooling
Ａ
Cooling fan
178 108 50
250 60 4-φ15 127 127
295
14
φ
40
3-M5 Screw
φ48h6
ＡＡ
Cross section
A-A
[Unit: mm]
A1 - 23
• SJ-V22-01T, SJ-V18.5-03T, SJ-V22-05T with standard flange

φ51
649.5

499.5 266
329.5 20 □250 Flange
238 4-φ15
65 5
90 10.5
Ａ
Exhaust air 5
26
φ2
Ａ φ φ3
00
75
Cooling fan
Cooling air inlet
5 □262 5
16
φ
45
φ55m6 3-M5 Screw

ＡＡ
Cross section
A-A
[Unit: mm]
• SJ-V22-01T, SJ-V18.5-03T, SJ-V22-05T with standard legs

φ51
649.5
499.5
329.5
5 262 5
90 10.5 238
Ａ
Cooling
Exhaust air
air inlet
Ａ
Cooling fan 178 108 50

275 60 4-φ15 127 127
295
16
φ
45
3-M5 Screw
φ55m6
ＡＡ
Cross section
A-A
[Unit: mm]
A1 - 24
• SJ-V26-01T with standard flange

φ51
Terminal box 695.5

585.5 110
545.5 Flange
20 □250
375.5
238 4-φ15
65 5
90 10.5
Ａ
Exhaust air 5
26
φ2
Ａ φ φ3
00
75
Cooling fan
Cooling air inlet
16 5 □262 5
φ
45
φ55m6 3-M5 Screw
ＡＡ
Cross section
A-A
[Unit: mm]
• SJ-V26-01T with standard legs

φ51
695.5
Terminal box
585.5 110
545.5
375.5
5 262 5
238
90 10.5
Ａ
Cooling
Ａ
Cooling fan
178 108 50
4-φ15
275 60 127 127
295
16
φ
45
3-M5 Screw
φ55m6
ＡＡ
Cross section
A-A
[Unit: mm]
A1 - 25
• SJ-V55-01T with standard flange

φ63
Terminal box 864

724 140
672
402 30
□480
75 5 348 4-φ24
110 15
Ａ
Exhaust air
00
φ5
φ5
Ａ φ5
10
50
Cooling fan 35°

Cooling air inlet 2-M10
20
φ
65
φ75m6 3-M6 Screw
ＡＡ
Cross section
A-A
[Unit: mm]
• SJ-V55-01T with standard legs

φ63
Terminal box 864

724 140
672
402
6 426 6
110 15 348
Ａ
Cooling
Cooling fan
286 149 4-φ19 80
366 109 178 178
435
20
φ
65
3-M6 Screw
φ75m6
ＡＡ
Cross section
A-A
[Unit: mm]
A1 - 26
SJ-VS Series
• SJ-VS7.5-03ZT with standard flange
φ44
32 453 80
Terminal box
405.5
210 230.5 13 □204

4-φ15
198
47 5
5
21
φ
φ2
φ
75
25
0
ＢＡ
Cooling air inlet
35°
Cooling fan Exhaust air 340 160

504 5 □208 5
M16 LeftM16
screw M16
M16Right screw
ＢＡ
[Unit: mm]
• SJ-VS22-06ZT with standard flange

φ44
32 479 110
Terminal box
411.5
210 241.5 20 □250

4-φ15
238
65 5
5
26
φ2
φ
φ
75
30
0
ＢＡ
Cooling air inlet
35°

545 5 □262 5
M16 LeftM16
screw M16
M16Right screw
ＢＡ
[Unit: mm]
A1 - 27
• SJ-VS30-02ZT with standard flange

φ51
32 549 110
Terminal box
481.5
210 311.5 20 □250

4-φ15
238
65 5
5
26
φ2
φ
75
φ
30
0
ＢＡ
Cooling air inlet
35°

615 5 □ 262 5
M16 LeftM16
screw M16
M16Right screw
ＢＡ
[Unit: mm]
A1 - 28
IPM Series
• SJ-PMF01830T-00 with standard flange
Terminal box
466
8 398 60
2×4-M5 361 164
205 193 146
12
45°
φ35 49 5
45 8
Ａ
□ 62
Exhaust air
φ1
40
45
φ1
Ａ
2-M5 Screw
φ
Flange
16
Cooling fan Cooling air inlet □130
5
□134
4-φ9
8
φ28j6
ＡＡ
Cross section
A-A
[Unit: mm]
• SJ-PMF03530T-00 with standard flange

Terminal box
464
384 80 Eyebolts 2-M8
342 198
2×4-M5
200 184 180
15
56
5
67 97
φ3
45 °
φ 65 50 5
a b
63 8 a b
Exhaust air
Ａ
5 φ
18 22
φ 0
Cooling fan
Cooling air inlet
φ1
2-M8 Screw
10
90
Flange
□174
4-φ12
φ32h6
ＡＡ
Cross section
A-A
[Unit: mm]
A1 - 29
Appendix 1-3 Outline dimension drawings of unit

Appendix 1-3-1 Servo drive unit
MDS-D-V1-20
MDS-D-V1-40
MDS-D-V1-80
MDS-D-V1-160
80
ø6 hole
(Wiring
15
15
allowance)
Inlet
195
(Note2)
Terminal cover
350
22
380
350
2-M6 screw
11 24
Inlet
2-M4 screw
124.5
16
92
6
15
30 90 20 180 60 15
(State with terminal cover removed)
60 (Cover opening 260
allowance)
Required wind
passage space
M5 screw
Square
342
360
hole
(Note 1)
[Unit: mm]
(Note 1) Attach packing around the square hole to ensure a seal.
(Note 2) The MDS-D-V1-20, 40 and 80 do not have the upper fan.
52
2-M5 screw hole
Panel mounting hole

machining drawing
A1 - 30
MDS-D-V1-160W
80
ø6 hole
(Wiring
15
15
allowance)
Inlet
195 Terminal cover

350
22
380
350
2-M6 screw
11 24
Inlet
2-M4 screw
124.5
16
92
6
15
45 90 20 180 60 15
allowance)
Required wind
passage space
3-M5 screw
2-M5 screw
Square
360
342
hole
(Note 1)
[Unit: mm]
82
2-M5 screw hole
Panel mounting hole

machining drawing
A1 - 31
MDS-D-V1-320
80
ø6 hole
(Wiring
15
15
allowance)
Inlet
195 Terminal cover

350
52
380
350
2-M6 screw
24
Inlet
11
2-M4 screw
124.5
92
6 46
15
60 90 20 180 60 15
allowance)
Required wind
passage space
3-M5 screw
Square 2-M5 screw

342
360
hole
(Note 1)
[Unit: mm]
112
2-M5 screw hole
Panel mounting hole
machining drawing
A1 - 32
MDS-D-V1-320W
80
2ø6 hole
(Wiring
15
15
allowance)
Inlet
195
Terminal cover
350
52
380
350
2-M6 screw
24
Inlet
11
2-M4 screw
124.5
92
6 6 46
15
45 60 45 90 20 180 60 15
allowance)
Required wind
passage space
60
M8 screw
3-M8 screw
Square
342
360
hole
(Note 1) M8 screw
[Unit: mm]
142
4-M5 screw hole
Panel mounting hole
machining drawing
A1 - 33
MDS-D-V2-2020
MDS-D-V2-4020
MDS-D-V2-4040
MDS-D-V2-8040
MDS-D-V2-8080
80
ø6 hole
(Wiring
15
15
allowance)
Inlet
195
(Note 2)
Terminal cover
350
22
380
350
2-M6 screw
11 24
Inlet
2-M4 screw
124.5
16
92
6
15
30 90 20 180 60 15
allowance)
Required wind
passage space
M4 screw
Square
360
342
hole
(Note 1)
[Unit: mm]
(Note 2) The MDS-D-V2-2020, 4020 and 4040 do not have the upper fan.
52
2-M5 screw hole
Panel mounting hole
machining drawing
A1 - 34
MDS-D-V2-16080
MDS-D-V2-160160
80
ø6 hole
(Wiring
15
15
allowance)
Inlet
195 Terminal cover

350
22
380
350
2-M6 screw
11 24
Inlet
2-M4 screw
124.5
16
92
6
15
45 90 20 180 60 15
allowance)
Required wind
passage space
M4 screw
Square
360
342
hole
(Note 1)
[Unit: mm]
82
2-M5 screw hole
Panel mounting hole

machining drawing
A1 - 35
Appendix 1-3-2 Spindle drive unit

MDS-D-SP-20
MDS-D-SP-40
MDS-D-SP-80
80
ø6 hole
15
15
(Wiring
allowance)
Inlet
195
(Note 2)
Terminal cover
350
22
380
350
2-M6 screw
11 24
Inlet
2-M4 screw
124.5
16
92
6
15
30 90 20 180 60 15
allowance)
Required wind
passage space
M5 screw
Square
342
360
hole
(Note 1)
[Unit: mm]

(Note 2) The MDS- D-SP-20 and 40 do not have the upper fan.
52
2-M5 screw hole
Panel mounting hole
machining drawing
A1 - 36
MDS-D-SP-160
80
ø6 hole
(Wiring
15
15
allowance)
Inlet
195 Terminal cover

350
22
380
350
2-M6 screw
11 24
Inlet
2-M4 screw
124.5
16
92
6
15
45 90 20 180 60 15
allowance)
Required wind
passage space
3-M5 screw
2-M5 screw
Square
360
342
hole
(Note 1)
[Unit: mm]
82
2-M5 screw hole
Panel mounting hole

machining drawing
A1 - 37
MDS-D-SP-200
80
ø6 hole
15
15
(Wiring
allowance)
Inlet
195 Terminal cover

350
52
380
350
2-M6 screw
24
Inlet
11
2-M4 screw
124.5
92
6 46
15
60 90 20 180 60 15
allowance)
Required wind
passage space
3-M5 screw
Square 2-M5 screw

342
360
hole
(Note 1)
[Unit: mm]
2-M5 screw hole 112
Panel mounting hole

machining drawing
A1 - 38
MDS-D-SP-240
80
2ø6 hole
15
15
(Wiring
allowance)
Inlet
195
Terminal cover
350
52
380
350
2-M6 screw
24
Inlet
11
2-M4 screw
124.5
92
6 6 46
15
45 60 45 90 20 180 60 15
allowance)
Required wind
passage space
60
M8 screw
3-M8 screw
Square
342
360
hole
(Note 1) M8 screw
[Unit: mm]
142
4-M5 screw hole
Panel mounting hole
machining drawing
A1 - 39
MDS-D-SP-320
80
2ø6 hole
15
15
(Wiring
allowance)
195
Inlet
Terminal cover
350
52
380
350
（Fan mounting position）

2-M6 screw
24
11
2-M4 screw
124.5
200
92
6 6 46 8
15
45 60 45 90 20 180 67
(State with terminal cover removed) Required
150 (Cover opening 267 wind passage
allowance) space
60
M8 screw
3-M8 screw
Square
342
360
hole
(Note 1) M8 screw
[Unit: mm]
142
4-M5 screw hole
Panel mounting hole
machining drawing
A1 - 40
Appendix 1-3-3 Power supply unit

MDS-D-CV-110
MDS-D-CV-185
80
ø6 hole
15
15
(Wiring
allowance)
Inlet
195
Terminal cover
350
22
380
350
2-M6 screw
11 24
Inlet
2-M4 screw
124.5
16
92
6
15
45 90 20 180 60 15
allowance)
Required wind
passage space
3-M5 screw
2-M5 screw
Square
360
342
hole
(Note 1)
[Unit: mm]
82
2-M5 screw hole
Panel mounting hole

machining drawing
A1 - 41
MDS-D-CV-300
MDS-D-CV-370
80
2ø6 hole
15
15
(Wiring
allowance)
Inlet
195
350 Terminal cover
42
380
350
2-M6 screw
24
Inlet
11
2-M4 screw
124.5
92
6 6 36
15
45 60 45 90 20 180 60 15
allowance)
Required wind
passage space
60
3-M8 screw
Square
342
360
hole
2-M8 screw
(Note 1)
[Unit: mm]

142
4-M5 screw hole
Panel mounting hole
machining drawing
A1 - 42
MDS-D-CV-450
80
2ø6 hole
15
15
(Wiring
allowance)
195
350 Terminal cover
42
380
350
Inlet
2-M6 screw
24
(Fan mounting position)

11
2-M4 screw
124.5
124
92
6 6 36 8
15
45 60 45 90 20 180 67
(State with terminal cover removed) Required
150 (Cover opening 267 wind passage
allowance) space
60
3-M8 screw
Square
342
360
hole
2-M8 screw
(Note 1)
[Unit: mm]

142
4-M5 screw hole
Panel mounting hole
machining drawing
A1 - 43
Appendix 1-3-4 AC reactor
D-AL-7.5K
Nameplate
Terminal screw
2-M5×12
FG L11 L21 L31
L12 L22 L32 Terminal plate

(with cover)
Grounding 4-M6 hole

20
position Cover
2-M4×10
Terminal
assignment seal 130
175
Serial number
of manufacture
155
N.P
55±1.5 82±1.5
165
[Unit: mm]
D-AL-11K
Nameplate
Terminal screw
2-M5×12
FG L11 L21 L31
L12 L22 L32 Terminal plate

(with cover)
4-M6 hole
20 Grounding
Cover
position
2-M4×10
Terminal
assignment seal 130
175
Serial number
of manufacture
155
N.P
55±1.5 75±1.5
165
[Unit: mm]
A1 - 44
D-AL-18.5K
Nameplate
Terminal screw
2-M5×12
FG L11 L21 L31
L12 L22 L32

Terminal plate
(with cover)
4-M6 hole
20 Grounding Cover
position
2-M4×10
Terminal
assignment seal 130
175
Serial number
of manufacture
155
N.P
55±1.5 105±1.5
165
[Unit: mm]
D-AL-30K
Nameplate
Terminal screw
2-M5×12
FG L11 L21 L31
L12 L22 L32

Terminal plate
(with cover)
4-M6 hole
20 Grounding
Cover
position
Terminal
assignment seal 2-M4×10
175
Serial number
of manufacture
155
N.P
55±1.5 110±1.5
165 140
[Unit: mm]
A1 - 45
D-AL-37K
Nameplate
Terminal screw
2-M5×12
FG L11 L21 L31
L12 L22 L32

Terminal plate
(with cover)
4-M6 hole
20 Grounding
position
Cover
Terminal
Serial number
of manufacture
175
N.P
70±1.5 110±1.5
215±2.5 150
[Unit: mm]
D-AL-45K
Nameplate
Terminal screw
2-M5×12
FG L11 L21 L31
L12 L22 L32

Terminal plate
(with cover)
4-M6 hole
20 Grounding
position
Cover
Terminal
Serial number
of manufacture
175
N.P
70±1.5 120±1.5
215±2.5 160
[Unit: mm]
A1 - 46
D-AL-55K
Nameplate
Terminal screw
FG L11 L21 L31
L12 L22 L32
Terminal plate
(with cover)
Cover
Grounding Terminal
position 2-M4×10
assignment seal
320
Serial number
of manufacture
Contact position
between terminal
190
plate(FG) and grounding

Contact wire AWG14 N.P
YEL/GRN
Screw M4×14
200±1.5 120±1.5
4-M8 hole
220±2.5
[Unit: mm]
A1 - 47
Appendix 2. Cable/Connector specifications
Appendix 2-1 Cable material ..................................................................................................................A2-2

Appendix 2-2 Cable connection diagram ...............................................................................................A2-3
Appendix 2-3 Main circuit cable connection diagram.............................................................................A2-9
Appendix 2-4 Connector outline dimension drawing............................................................................A2-10
A2 - 1
Appendix 2-1 Cable material

The specifications of the wire used for each cable, and the machining methods are shown in this
section. When manufacturing the detector cable, use the recommended wires shown below or
equivalent products.
(a) Heat resistant specifications cable

Wire characteristics
Wire type Finish
Sheath No. of Heat
(special order outer Configura- Conductive Withstand Insulation
material pairs resistance Flexibility
part) diameter tion resistor voltage resistance
temperature
BD20288 2 100 strands/ 40.7Ω/km
Compound 6-pair Heat (0.5mm2) 0.08mm or less 70×104 times
shielded cable 500VAC/ 1000MΩ/km
8.7mm resistant 105°C or more at
Specification No. 1min or more
PVC 4 40 strands/ 103Ω/km R200
Bangishi-17145
(0.2mm2) 0.08mm or less
(Note 1)
(b) General-purpose heat resistant specifications cable

Wire characteristics
Wire type Finish
Sheath No. of Heat
(special order outer Configura- Conductive Withstand Insulation
material pairs resistance Flexibility
part) diameter tion resistor voltage resistance
temperature
BD20032
Compound 6-pair 2 100 strands/ 40.7Ω/km
shielded cable (0.5mm2) 0.08mm or less 100×104 times
500VAC/ 1000MΩ/km
Specification No. 8.7mm PVC 60°C or more at
1min or more
Bangishi-16903 R200
4 40 strands/ 103Ω/km
Revision No. 3 (0.2mm2) 0.08mm or less
(Note 2)
(Note 1) Bando Electric Wire (Contact: 81+48-461-0561 http://www.bew.co.jp)

(Note 2) The Mitsubishi standard cable is the (a) Heat resistant specifications table. For MDS-C1/CH
series, (b) or equivalent was used as the standard cable.
Core identification
Insulator color
Pair No.
L1 L2
2
A1 Sheath A1 (0.5mm ) Red White
2
A2 (0.5mm ) Black White
B4 B1 Mesh shield 2
B1 (0.2mm ) Brown Orange
2
Intervening wire B2 (0.2mm ) Blue Green
2
B3 B2 B3 (0.2mm ) Purple White
2
A2 B4 (0.2mm ) Yellow White
Cable core Tape
L1
L2
Conductor
Insulator
Compound 6-pair cable structure drawing
A2 - 2
Appendix 2-2 Cable connection diagram
1. Take care not to mistake the connection when manufacturing the detector
cable. Failure to observe this could lead to faults, runaway or fire.
CAUTION 2. When manufacturing the cable, do not connect anything to pins which
have no description.
(1) Battery cable
<DG21 cable connection diagram>
Drive unit side connector Battery unit side connector

Connector: DF1B-2S-2.5R Connector: 10120-3000VE
Contact: DF1B-2428SCA Shell kit: 10320-52F0-008
BT 1 9 BT
LG 0.5mm2 LG
2 1
<DG22 cable connection diagram>
Battery unit side connector Battery unit side connector

Connector: DF1B-2S-2.5R Connector: DF1B-2S-2.5R
Contact: DF1B-2428SCA Contact: DF1B-2428SCA
BT 1 0.5mm2 1 BT
LG 2 2 LG
A2 - 3
(2) Power supply communication cable and connector
<SH21 cable connection diagram>
Drive unit side connector Power supply unit side connector

Connector: 10120-3000VE Connector: 10120-3000VE
Shell kit: 10320-52F0-008 Shell kit: 10320-52F0-008
1 1
11 11
2 2
12 12
3 3
13 13
4 4
14 14
5 5
15 15
6 6
16 16
7 7
17 17
8 8
18 18
9 9
19 19
10 10
20 20
PE PE Plate
<CNU23S connector connection diagram>
Power supply unit side connector

Connector: DK-3200M-06RXY
Contact: DK-3REC2LLP1-100
External emergency
3 EMG2
stop input
2 (NC)
24G 1 EMG1
CN23A
MC2 3 Contactor
(NC) 2 breaker output
MC1 1
CN23B
A2 - 4
(3) Servo detector cable
<CNV2E-6P, CNV2E-7P cable connection diagram>
Servo drive unit side connector Servomotor detector/

Receptacle: 36210-0100JL Ball screw end detector side connecto
Shell kit: 36310-3200-008 Plug: CM10-SP10S-M (Straight)
CM10-AP10S-M (Angle)
Contact: CM10-#22SC
P5(+5V) 1 8 P5(+5V)
0.5mm2
LG 2 5 LG
3 -
0.2mm2
BT 9 4 BT
SD 7 6 SD
0.2mm2
SD* 8 7 SD*
RQ 3 1 RQ
0.2mm2
RQ* 4 2 RQ*
Case PE 10 SHD
grounding
<For 15m or less>
0.5mm2
P5(+5V) 1 8 P5(+5V)
0.5mm2
LG 2 5 LG
3 -
9 0.2mm2 4
BT BT
SD 7 6 SD
0.2mm2
SD* 8 7 SD*
RQ 3 1 RQ
0.2mm2
RQ* 4 2 RQ*
Case PE 10 SHD
grounding
<For 16m to 30m>
A2 - 5
<CNV2E-HP cable connection diagram>
Servo drive unit side connector MDS-B-HR unit side connector

Receptacle: 36210-0100JL Plug: RM15WTP-8S
Shell kit: 36310-3200-008 Clamp: RM15WTP-CP (10)
2
0.5mm
5 P5(+5V)
7 LG
2
P5(+5V) 1 0.5 mm 6 P5(+5V)
LG 2 8 LG
10
2
RQ 3 0.2 mm 1 RQ
RQ* 4 2 RQ*
5
6
2
SD 7 0.2 mm 3 SD
SD* 8 4 SD*
Case PE PE Case
grounding grounding
<CNV2E-D cable connection diagram>
Servo drive unit side connector MDS-B-SD unit side connector

Receptacle: 36210-0100JL Connector: 10120-3000VE
Shell kit: 36310-3200-008 Shell kit: 10320-52F0-008
2
0.5mm
20 P5(+5V)
2
11 LG
0.5mm
P5(+5V) 1 10 P5(+5V)
LG 2 1 LG
9 9 BAT
10
2
RQ 3 0.2mm 7 RQ
RQ* 4 17 RQ*
5
6 2
7 0.2mm 6
SD SD
SD* 8 16 SD*
Case PE PE Case
grounding grounding
A2 - 6
(4) Brake connecter
<CNU20S connector connection diagram>
• For MDS-DH-V1-80W or less
Servo drive unit side connector

Connector: DK-3200S-03R
MBR2 3 External power 24VDC

DBR 2
MBR1 1 Motor brake
CN20
• For MDS-DH-V1-160, 160W
Servo drive unit side connector

Connector: DK-3200S-03R
DC24V 1 External power 24VDC

DBU 2 Dynamic brake
Motor 3 Motor brake
CN20
A2 - 7
<CNP2E-1 cable connection diagram>
Spindle drive unit side connector Spindle motor side connector

Receptacle: 36210-0100JL Connector: AMP-172169-1
Shell kit: 36310-3200-008 Contact: AMP-170363-1
AMP-170364-1
(Note)
P5(+5V) 1 7 P5(+5V)
2
2 0.5mm
LG 8 LG
MT1 5 2 2 MT1
6 0.2mm
MT2 1 MT2
SD 7 2 5 SD
8 0.2mm
SD* 6 SD*
RQ 3 2 3 RQ
0.2mm
RQ* 4 4 RQ*
Case PE 9 SHD
grounding
(Note) For the pin”7” or “8”, use the contact “170364-1”.

For the other pins, use the contact “170363-1”.
<For 15m or less>
Spindle drive unit side connector Spindle motor side connector

Receptacle: 36210-0100JL Connector: AMP-172169-1
Shell kit: 36310-3200-008 Contact: AMP-170363-1
AMP-170364-1
P5(+5V) 1 7(注) P5(+5V)

2
2 0.5mm
LG 8 LG
MT1 5 2 2 MT1
0.2mm
MT2 6 1 MT2
SD 7 5 SD
2
8 0.2mm
SD* 6 SD*
RQ 3 2 3 RQ
0.2mm
RQ* 4 4 RQ*
Case PE 9 SHD
grounding
(Note) For the pin”7” or “8”, use the contact “170364-1”.

For the other pins, use the contact “170363-1”.
<For 16m to 30m>
A2 - 8
Appendix 2-3 Main circuit cable connection diagram

The methods for wiring to the main circuit are shown below.
(1) DRSV1 cable, DRSV2 cable

These cables are used to connect the servo drive unit's TE1 terminal and HF-H / HP-H motor.
• DRSV1 cable : This is the power line for the single-axis unit (MDS-DH-V1-) and dual-axis
integrated unit (MDS-DH-V2-) L axis.
• DRSV2 cable : This is the power line for the dual-axis integrated unit (MDS-DH-V2-) M axis.
<DRSV1/DRSV2 cable connection diagram>
Drive unit side Motor side
1: U A
2: V B
3: W C
4: D
(1) The main circuit cable must be manufactured by the user.

(2) Refer to Chapter 5 " Selection of peripheral devices" when selecting the
wire material.
CAUTION (3) Lay out the terminal block on the drive unit side as shown in "Appendix 1
Outline dimension drawing".
(4) Refer to "Appendix 1-1 Servomotor outline dimension drawings for
details on the servomotor's connectors and terminal block.
A2 - 9
Appendix 2-4 Connector outline dimension drawing

(1) NC communication cable
NC communication connector (NC optical communication connector)

Manufacturer: Japan Aviation Electronics Industry
<Type>
Connector: PF-2D101
[Unit: mm]
20.3
8.5 22.7
Manufacturer: Tyco Electronics AMP

<Type>
Connector: 1123445-1
Optical fiber: ESKA Premium
(MITSUBISHI RAYON) [Unit: mm]
L<=150
L>150
(Note 1) The POF fiber's light amount will drop depending on how the fibers are wound. So, try to avoid
wiring the fibers. (Communication will be cut off if the cable is wound 10 times or more within
ø10mm.)
(Note 2) Do not wire the optical fiber cable to moving sections.
A2 - 10
(2) Battery connector
Battery connector for drive unit

Manufacturer: Hirose Electric
<Type> [Unit: mm]
Connector: DF1B-2S-2.5R 5.0
2.5
1.6
1.9
11.5
4.4
Battery connector for battery unit

Manufacturer: 3M
<Type> [Unit: mm]
Connector: 10120-3000VE 12.0
Shell kit: 10320-52F0-008
10.0
22.0 14.0
39.0
23.8
33.3 12.7
A2 - 11
(3) Power supply communication connector
Power supply unit connector for CN4/9

Manufacturer: 3M
<Type>
Connector: 10120-3000VE [Unit: mm]
12.0
Shell kit: 10320-52F0-008
10.0
22.0 14.0
39.0
23.8
33.3 12.7
Manufacturer: 3M
<Type>
Connector: 10120-6000EL [Unit: mm]
Shell kit: 10320-3210-000
11.5
This connector is integrated with the

20.9
cable, and is not available as a connector
set option.
42.0
33.0
29.7
Power supply unit connector for CN23 (Connector for contactor control output / external emergency stop)
Manufacturer: DDK
<Type> [Unit: mm]
Connector: DK-3200M-06RXY 19.24
22.8
1 2 3
27.30
7.62
14.77
5.08
A2 - 12
(4) Servo detector connector
Motor side detector connector / Ball screw end detector for connector
Manufacturer: DDK
<Type> [Unit: mm]
Plug: CM10-SP10S-M
ø18.9
ø21
(51.4)
Manufacturer: DDK
<Type> [Unit: mm]
Plug: CM10-AP10S-M
or less
ø18.9
34
ø21
32.5
A2 - 13
MDS-B-HR connector
<Type> [Unit: mm]
Plug: RM15WTP-8S
M19×1 M16×0.75
15.2
23
36.8

<Type> [Unit: mm]
Clamp: RM15WTP-CP (10)
M16×0.75
8.5 20
10.5
19
MDS-B-SD connector (Two-piece set)

Manufacturer: 3M
<Type>
Connector: 10120-3000VE [Unit: mm]
12.0
Shell kit: 10320-52F0-008
10.0
22.0 14.0
39.0
23.8
33.3 12.7
A2 - 14
Servo drive unit connector for CN2/3

Manufacturer: 3M
<Type> [Unit: mm]
Receptacle: 36210-0100JL 22.7 11
Shell kit: 36310-3200-008
Manufacturer: MOLEX
<Type>
Connector housing: 54593-1011
Plug cover A: 54594-1015
33.9
Plug cover B: 54595-1005
Shell cover: 58935-1000
Shell body: 58934-1000
Cable clamp: 58937-0000
22.4
10
A2 - 15
(5) Brake connector
Brake connector for HF, HP

Manufacturer: DDK
<Type> [Unit: mm]
Plug: CM10-SP2S-S
ø18.9
ø21
(51.4)
Manufacturer: DDK
<Type> [Unit: mm]
Plug: CM10-AP2S-S
or less
ø18.9
34
ø21
32.5
Brake connector for motor brake control output

Manufacturer: DDK
<Type> [Unit: mm]
Connector: DK-3200S-03R 19.24
22.8
1 2 3
29.70
7.15
6.55
１２３Ａ
5.08
A2 - 16
(6) Power connector
Motor power connector

Manufacturer: DDK
D or less
W A
7.85 or more
øC±0.8
øB +0-0.38
Plug: [Unit: mm]
Type A B +0
-0.38 C±0.8 D or less W
1
CE05-6A18-10SD-C-BSS 1 /8-18UNEF-2B 34.13 32.1 57 1-20UNEF-2A
3 3
CE05-6A22-22SD-C-BSS 1 /8-18UNEF-2B 40.48 38.3 61 1 /16-18UNEF-2A
3
CE05-6A32-17SD-C-BSS 2-18UNS-2B 56.33 54.2 79 1 /4-18UNS-2A
Manufacturer: DDK
D or less
A
R±0.7
øB +0-0.38
(S) ±1
more
Y or
U±0.7
W
Plug: [Unit: mm]
Type A B +0
-0.38
D or less W R±0.7 U±0.7 (S) ±1 Y or more
1
CE05-8A18-10SD-C-BAS 1 /8-18UNEF-2B 34.13 69.5 1-20UNEF-2A 13.2 30.2 43.4 7.5
3 3
CE05-8A22-22SD-C-BAS 1 /8-18UNEF-2B 40.48 75.5 1 /16-18UNEF-2A 16.3 33.3 49.6 7.5
3
CE05-8A32-17SD-C-BAS 2-18UNS-2B 56.33 93.5 1 /4-18UNS-2A 24.6 44.5 61.9 8.5
Manufacturer: DDK
(D)
A
C
1.6
V screw
G±0.7
B±0.7
øF
(Bushing inner
diameter)
øE
(Inner diameter of cable clamp）
H
(Movable range of one side)
Clamp: [Unit: mm]

Avail.
Total Outer
Shell length dia. screw Fitting screw Applicable
Type length Bushing
size cable
A B C D E F G H V
CE3057-10A-1(D240) 18 23.8 30.1 10.3 41.3 15.9 14.1 31.7 3.2 1-20UNEF-2B CE3420-10-1 φ10.5～φ14.1
3
CE3057-12A-1(D240) 20 23.8 35 10.3 41.3 19 16.0 37.3 4 1 /16-18UNEF-2B CE3420-12-1 φ12.5～φ16.0
3
CE3057-20A-1(D240) 32 27.8 51.6 11.9 43 31.7 23.8 51.6 6.3 1 /4-18UNS-2B CE3420-20-1 φ22.0～φ23.8
A2 - 17
Power connector for drive unit TE1

Manufacturer: DDK
<Type> [Unit: mm]
Housing: DK-5200S-04R 44.08
30.5
1 2 3 4
56.08
48.48
10.5
9.1
10.16
A2 - 18
(7) Spindle detector connector
Motor end PLG connector / Spindle end PLG connector

Manufacturer: Tyco Electronics AMP
<Type> [Unit: mm]
Plug: AMP-172169-1 23.7 ± 0.4
9.3 16 ± 0.4
4.2
8.4
14
2.8 4.2
2.8
8.4
14
Spindle drive unit Connector for CN2/3

Manufacturer: 3M
<Type> [Unit: mm]
Receptacle: 36210-0100JL 22.7 11
Shell kit: 36310-3200-008
Manufacturer: MOLEX
<Type>
Connector housing: 54593-1011
Plug cover A: 54594-1015
33.9
Plug cover B: 54595-1005

Shell cover: 58935-1000
Shell body: 58934-1000
Cable clamp: 58937-0000
22.4
8
10
A2 - 19
Appendix 3. Selection
Appendix 3-1 Selection of the servomotor series ...................................................................................A3-2

Appendix 3-1-1 Motor series characteristics ......................................................................................A3-2
Appendix 3-1-2 Servomotor precision ................................................................................................A3-2
Appendix 3-1-3 Selection of servomotor capacity ..............................................................................A3-3
Appendix 3-1-4 Motor shaft conversion load torque...........................................................................A3-6
Appendix 3-1-5 Expressions for load inertia calculation.....................................................................A3-7
Appendix 3-2 Selection of the power supply unit ...................................................................................A3-8
Appendix 3-2-1 Selection procedures of the power supply unit capacity...........................................A3-8
Appendix 3-2-2 Selection according to the rated capacity (Continuous rated capacity) ....................A3-8
Appendix 3-2-3 Selection with maximum momentary rated capacity.................................................A3-9
A3 - 1
Appendix 3-1 Selection of the servomotor series
Appendix 3-1-1 Motor series characteristics

The HF Series and HP Series servomotors are medium-inertia compact motors for the MDS-D Series
(200V system input) basic feed axis.
Motor series characteristics
Motor series Capacity (rated speed) Detector resolution Features
HF 0.75 to 1kW (5000 r/min) 16,000,000 p/rev Medium-inertia high-torque motor
0.5 to 3.5kW (4000 r/min) 1,000,000 p/rev
4.5 to 9kW (3000 r/min)
HP 0.5 to 7kW (4000 r/min) 16,000,000 p/rev Low-inertia high-speed motor
9 to 11kW (3000 r/min) 1,000,000 p/rev
Appendix 3-1-2 Servomotor precision

The control precision of the servomotor is determined by the detector resolution, motor characteristics
and parameter adjustment. This section examines the following four types of servomotor control
precision when the servo parameters are adjusted. When selecting a servo, confirm that these types of
precision satisfy the machine specifications before determining the servomotor series.
(1) Theoretic precision: ∆ε

This value is determined by the motor detector precision, and is the value obtained by dividing the
movement amount (∆S) per motor rotation by the detector resolution (RNG).
(2) Positioning precision: ∆εp

This is the precision outline that affects the machine targeted for positioning, and expresses the
machine's positioning precision. When the motor is a single unit, this is determined by the detector
resolution and matches with the theoretic precision ∆ε. When the motor is actually installed on a
machine, the positioning precision ∆εp becomes 1 to 2 times the theoretic precision ∆ε. This is due
to the effect on the motor control by the machine rigidity, etc. Furthermore, the value to which the
error from the motor shaft to the machine end is added becomes the actual machine end
positioning precision. If the machine requires a precise positioning accuracy at the machine end,
the scale feedback can be input.
(3) Surface precision during machining: ∆εv

This is the precision outline that affects the machine tools, etc., which are important factors in the
machine operation path and interpolation functions. It also affects the surface roughness of the
machining surface. The machining surface roughness is affected by elements caused by the
detector resolution, the motor's electrical characteristics (torque ripple, etc.) and mechanical
characteristics (cogging torque, etc.). In the NC unit feed axis motor (HF) those torque
characteristics are excellent, and higher precision machining is possible than that of other motors.
Because the effects of torque ripple and cogging torque are relatively small in motors with large
amounts of inertia, the motor with the larger inertia, among the two identical capacity motors, will be
more advantageous for surface precision. Due to the effects of differences in characteristics of the
motor itself, the surface precision during machining will differ greatly according to the motor series.
(4) Absolute position repeatability precision: ∆εa

This is the precision outline that affects the absolute position system machine, and expresses the
precision in repeatability of the position before the power was shut off and the position when the
power is turned on again. With the single motor unit, the precision is 1 to 2 times the theoretic
precision ∆ε. Note that the absolute position repeatability ∆εa is the difference between when the
power was turned off last and returned on. This error is not cumulated.
A3 - 2
Appendix 3-1-3 Selection of servomotor capacity

The following three elements are used to determine the servomotor capacity.
1. Load inertia ratio
2. Short time characteristics (acceleration/deceleration torque)
3. Continuous characteristics (continuous effective load torque)
Carry out appropriate measures, such as increasing the motor capacity, if any of the above conditions is
not fulfilled.
(1) Load inertia ratio

Each servomotor has an appropriate load inertia ratio (load inertia/motor inertia). The control
becomes unstable when the load inertia ratio is too large, and the servo parameter adjustment
becomes difficult. It becomes difficult to improve the surface precision in the feed axis, and the
positioning time cannot be shortened in the positioning axis because the settling time is longer.
If the load inertia ratio exceeds the recommended value in the servo specifications list, increase the
motor capacity, and select so that the load inertia ratio is within the recommended range.
Note that the recommended value for the load inertia ratio is strictly one guideline. This does not
mean that controlling of the load with inertia exceeding the recommended value is impossible.
1. When selecting feed axis servomotors for NC unit machine tools, place
importance on the surface precision during machining. To do this, always
select a servomotor with a load inertia ratio within the recommended value.
POINT Select the lowest value possible within that range.
2. The load inertia ratio for the motor with brakes must be judged based on the
motor inertia for the motor without brakes.
(2) Short time characteristics

In addition to the continuous operation range, the servomotor has the short time operation range
that can only be used for short times such as acceleration/deceleration. This range is expressed at
the maximum torque. The maximum torque differs for each motor, so confirm the specifications in
section "2-1 Servomotor".
The maximum torque affects the acceleration/deceleration time constant that can be driven. The
linear acceleration/deceleration time constant ta can be approximated from the machine
specifications using expression (3-1). Determine the maximum motor torque required from this
expression, and select the motor capacity.
(JL + JM) × N
ta = (ms) ....................................................................... (3-1)
95.5 × (0.8 × TMAX − TL)
N : Motor reach speed (r/min)

JL : Motor shaft conversion load inertia (kg.cm2)
JM : Motor inertia (kg.cm2)
TMAX : Maximum motor torque (N.m)
TL : Motor shaft conversion load (friction, unbalance) torque (N.m)
A3 - 3
(3) Continuous characteristics

A typical operation pattern is assumed, and the motor's continuous effective load torque (Trms) is
calculated from the motor shaft conversion and load torque. If numbers <1> to <8> in the following
drawing were considered a one cycle operation pattern, the continuous effective load torque is
obtained from the root mean square of the torque during each operation, as shown in the
expression (3-2).
<1> <2> <3> <4> <5> <6> <7> <8>
Motor
speed 0
T1
T7
T2 T4
Motor
torque 0
Time
T3 T6 T8
T5
t1 t2 t3 t4 t5 t6 t7 t8
t0
Fig. 1 Continuous operation pattern
2 2 2 2 2 2 2 2
Trms = T1 ·t1 + T2 ·t2 + T3 ·t3 + T4 ·t4 + T5 ·t5 + T6 ·t6 + T7 ·t7 + T8 ·t8 ............ (3-2)
t0
Select a motor so that the continuous effective load torque Trms is 80% or less of the motor stall
torque Tst.
Trms ≤ 0.8 . Tst ....................................................................................................... (3-3)
The amount of acceleration torque (Ta) shown in tables 3-1 and 3-2 is the torque to accelerate the
load inertia in a frictionless state. It can be calculated by the expression (3-4). (For linear
acceleration/deceleration)
(JL + JM) × N
Ta = (N.m) .................................................................................. (3-4)
95.5 × ta
N : Motor reach speed (r/min)

JL : Motor shaft conversion load inertia (kg.cm2)
JM : Motor inertia (kg.cm2)
ta : Linear acceleration/deceleration time constant (ms)
For an unbalance axis, select a motor so that the motor shaft conversion load torque (friction torque
+ unbalance torque) is 60% or less of the stall.
TL ≤ 0.6 . Tst ............................................................................................................ (3-5)
A3 - 4
(3-1) Horizontal axis load torque

When operations <1> to <8> are for a horizontal axis, calculate so that the following torques are
required in each period.
Load torques of horizontal axes

Period Load torque calculation method Explanation
Normally the acceleration/deceleration time constant is
(Amount of acceleration torque) +
<1> calculated so that this torque is 80% of the maximum torque of
(Kinetic friction torque)
the motor.
<2> (Kinetic friction torque)
The absolute value of the acceleration torque amount is same
(Amount of deceleration torque) + as the one of the deceleration torque amount. The signs for the
<3>
(Kinetic friction torque) amount of acceleration torque and amount of deceleration
torque are reversed.
Calculate so that the static friction torque is always required
<4> (Static friction torque)
during a stop.
− (Amount of acceleration torque) − The signs are reversed with period <1> when the kinetic friction
<5>
(Kinetic friction torque) does not change according to movement direction.
The signs are reversed with period <2> when the kinetic friction
<6> − (Kinetic friction torque)
does not change according to movement direction.
− (Amount of deceleration torque) − The signs are reversed with period <3> when the kinetic friction
<7>
(Kinetic friction torque) does not change according to movement direction.
Calculate so that the static friction torque is always required
<8> − (Static friction torque)
during a stop.
(3-2) Unbalance axis load torque

When operations <1> to <8> are for an unbalance axis, calculate so that the following torques are
required in each period. Note that the forward speed shall be an upward movement.
Load torques of unbalance axes

Period Load torque calculation method Explanation
Normally the acceleration/deceleration time constant is
(Amount of acceleration torque) + (Kinetic
<1> calculated so that this torque is 80% of the maximum
friction torque) + (Unbalance torque)
torque of the motor.
<2> (Kinetic friction torque) + (Unbalance torque)
The absolute value of the acceleration torque amount
(Amount of deceleration torque) + (Kinetic is same as the one of the deceleration torque amount.
<3>
friction torque) + (Unbalance torque) The signs for the amount of acceleration torque and
amount of deceleration torque are reversed.
The holding torque during a stop becomes fairly large.
<4> (Static friction torque) + (Unbalance torque)
(Upward stop)
− (Amount of acceleration torque) − (Kinetic
<5>
The generated torque may be in the reverse of the
<6> − (Kinetic friction torque) + (Unbalance torque) movement direction, depending on the size of the
unbalance torque.
− (Amount of deceleration torque) − (Kinetic
<7>
The holding torque becomes smaller than the upward
<8> − (Static friction torque) + (Unbalance torque)
stop. (Downward stop)
During a stop, the static friction torque may constantly be applied. The static
friction torque and unbalance torque may be applied during an unbalance axis
POINT upward stop, and the torque during a stop may become extremely large.
Therefore, caution is advised.
A3 - 5
Appendix 3-1-4 Motor shaft conversion load torque

The calculation method for a representative load torque is shown.
Type Mechanism Calculation expression

F .( V F.∆S
TL = N
)=
2×103πη
3
2×10 πη
TL : Load torque (N.m)
F : Force in axial direction of the machine
that moves linearly (N)
η : Drive system efficiency
V : Speed of object that moves linearly (mm/min)
N : Motor speed (r/min)
Z1 Fc ∆S : Object movement amount per motor
η F0
Linear rotation (mm)
Z1, Z2 : Deceleration ratio
movement Servo-
motor Z2 F in the above expression is obtained from the expression below
W
when the table is moved as shown on the left.
F = Fc + µ (W . g + F0)
Fc : Force applied on axial direction of moving section (N)
F0 : Tightening force on inner surface of table guide (N)
W : Total weight of moving section (kg)
g : Gravitational acceleration = 9.8 (m/s2)
µ : Friction coefficient
TLO Z1 1 1 1
TL = · · TLO + TF = · · TLO + TF
Z2 η n η
TL : Load torque (N.m)
Rotary TLO : Load torque on load shaft (N.m)
movement TF : Motor shaft conversion load friction torque (N.m)
Z1 Z2
η : Drive system efficiency
Z 1, Z2 : Deceleration ratio
Servomotor n : Deceleration rate
When rising
TL = TU + TF
When lowering
TL = -TU · η2 + TF
Servomotor TL : Load torque (N.m)
TU : Unbalanced torque (N.m)
TF : Friction torque on moving section (N.m)
1/n (W1 − W2) · g V (W1 – W2) · g · ∆S

TU = ·( N )=
2 × 103πη 3
2 × 10 πη
Vertical
Counter- µ · (W1 + W2) · g · ∆S
movement weight TF = 3
2 × 10 πη
Load W1 : Load weight (kg)
W2
W2 : Counterweight weight (kg)
W1 η : Drive system efficiency
g : Gravitational acceleration = 9.8 (m/s2)
V : Speed of object that moves linearly (mm/min)
N : Motor speed (r/min)
∆S : Object movement amount per motor rotation (mm)
µ : Friction coefficient
A3 - 6
Appendix 3-1-5 Expressions for load inertia calculation

The calculation method for a representative load inertia is shown.
Type Mechanism Calculation expression
ØØD1.
π·ρ·L
Rotary ØD2.
JL = . (D14 – D24) = W . (D12 – D22)
shaft is 32 8
cylinder Reference data
center JL : Load inertia [kg.cm2] Material densities
ρ : Density of cylinder material [kg/cm3] Iron
–3 3
L : Length of cylinder [cm] ..... 7.80×10 [kg/cm ]
D1 : Outer diameter of cylinder [cm] Aluminum
–3 3
..... 2.70×10 [kg/cm ]
D2 : Inner diameter of cylinder [cm]
Copper
W : Weight of cylinder [kg] –3 3
..... 8.96×10 [kg/cm ]
Rotary shaft
Cylinder When rotary shaft and cylinder
shaft are deviated W . 2
JL = (D + 8R2)
R 8
JL : Load inertia [kg.cm2]

W : Weight of cylinder [kg]
D : Outer diameter of cylinder [cm]
R : Distance between rotary axis and
D cylinder axis [cm]
Rotary shaft
a2 + b2
R
JL = W ( 3 + R2 )
b
Column a b
a
JL : Load inertia [kg.cm2]
W : Weight of cylinder [kg]
a.b.R : Left diagram [cm]
Rotary shaft
1 V 2 ∆S
JL = W ( · ) = W ( 20π )2
N 2πN 10
V
Object that JL : Load inertia [kg.cm2]
moves W : Weight of object that moves linearly [kg]
linearly Servo-
motor
N : Motor speed [r/min]
W V : Speed of object that moves linearly [mm/min]
∆S : Object movement amount per motor rotation [mm]
D 2
JL = W ( ) + JP
D 2
Suspended
object JL : Load inertia [kg.cm2]
W : Object weight [kg]
D : Diameter of pulley [cm]
JP : Inertia of pulley [kg.cm2]
W
Load B
N3 JB J31 JL = J11 + (J21 + J22 + JA) ·( N2 )2 + (J31 + JB) · ( N3 )2
N1 N1
J21
Converted
load Servomotor J22 JL : Load inertia [kg.cm2]
Load A N2 JA, JB : Inertia of load A, B [kg.cm2]
N1 JA J11~J31 : Inertia [kg.cm2]
N1~N3 : Each shaft’s speed [r/min]
J11 N1
A3 - 7
Appendix 3-2 Selection of the power supply unit
Appendix 3-2-1 Selection procedures of the power supply unit capacity

Select a power supply unit that satisfies both the "rated capacity selection" and "momentary maximum
rated capacity selection".
Appendix 3-2-2 Selection according to the rated capacity (Continuous rated capacity)
(1) When there is only one servomotor axis

Power supply unit capacity > ∑ (spindle motor output) + (servomotor output)
(2) When there are two or more servomotor axes

Power supply unit capacity > ∑ (spindle motor output) + 0.7 ∑ (servomotor output)
(Note 1) ∑ (spindle motor output) refers to the total short-time rated output (kW) of the spindle motor.
If the output characteristics for acceleration/deceleration and the output characteristics for
constant rotation differ, substitute the larger output in the "spindle motor output".
If the spindle motor's short-time rated output characteristics are less than 10 minutes, multiply
the value with the following coefficient, and set the results as the "spindle motor output".
Short-time rated Short-time rated
Coefficient Coefficient
output time output time
1 minute 0.2 5 minutes 0.7
2 minutes 0.4 6 to 7 minutes 0.8
3 minutes 0.5 8 to 9 minutes 0.9
4 minutes 0.6 10 minutes or more 1.0
To limit the spindle motor output, multiply the output by the limit rate and substitute in the
"spindle motor output".
∑ (servomotor output) refers to the total servomotor rated output (kW).
(Note 2) The total spindle/servomotor output must satisfy the following conditions.
Power supply unit capacity Motor output total capacity

MDS-D-CV-185 and smaller Use up to 0.5[kW] over the power supply unit capacity is possible.
MDS-D-CV-300 and larger Use up to 1[kW] over the power supply unit capacity is possible.
(Note 3) If the power supply unit capacity selected for a configuration consisting of several servomotors
is less than the output for the isolated motor, select the power supply unit having the maximum
capacity or more based on the combined motor output.
(Example) Selection when using three servomotors (motor output: 9kW 1 unit, 9kW 2 units)
Power supply unit capacity = 0.7 × (9kW + 1kW + 1kW) = 7.7kW

MDS-D-CV-75 is selected. Since the independent motor is 9kW or less, the MDS-D-CV-110
is selected for the unit.
A3 - 8
Appendix 3-2-3 Selection with maximum momentary rated capacity

Select the capacity so that the total value of the two outputs "total sum of maximum momentary output
during spindle motor acceleration" and "total sum of maximum momentary output during acceleration of
servomotor that is accelerating and decelerating simultaneously" is not more than the maximum
momentary rated capacity of the power supply unit.
Maximum momentary rated capacity of power supply unit ≥ Σ (Maximum momentary output of
spindle motor) + Σ (Maximum momentary output of servomotor accelerating/ decelerating
simultaneously)
Maximum momentary output of spindle motor

= Spindle motor acceleration/deceleration output × 1.2
Spindle motor acceleration/deceleration output means the maximum output (kW) specified in the
acceleration/deceleration output characteristics, or the maximum output (kW) of the short time rated
output specified at a time of 30 minutes or less. If there are no specifications other than the 30-minute
rated output, the 30-minute rated output will be the spindle motor acceleration/deceleration output.
Selection data
Motor HF 75 105 54 104 154 204 354 453 703 903
Rated output (kW) 0.75 1.0 0.5 1.0 1.5 2.0 3.5 4.5 7.0 9.0
Maximum momentary output
2.6 3.6 3.4 6.0 9.0 8.0 21.0 24.0 26.0 41.0
(kW)
Motor HP 54 104 154 204 354 454 704 903 1103

Rated output (kW) 0.5 1.0 1.5 2.0 3.5 4.5 7.0 9.0 11.0
Maximum momentary output
2.9 7.0 8.0 11.0 15.0 23.0 24.0 33.0 50.0
(kW)
MDS-D-
Unit 37 75 110 185 300 370 450 550
CV-
Rated capacity (kW) 3.7 7.5 11 18.5 30 37 45 55
Maximum momentary rated
16 23 39 60 92 101 125 175
capacity (kW)
When reducing the time constant replacing the conventional motor with the
HF or HP series motor, the power supply capacity may rise because the
CAUTION motor maximum momentary output increases more than the conventional
motor. Therefore, make sure to check the selection with maximum
momentary rated capacity.
A3 - 9
[Selection example]
(Example 1) Spindle motor : 30-minute rated 22kW × 1 unit
Servomotor : HF354 (V1-160) × 3 units
.... The three units are simultaneously accelerated/decelerated.
(1) Selection with rated capacity

22kW + 0.7 × (3.5kW × 3) = 29.35kW
→ Rated capacity 30kW : MDS-D-CV-300 or more is required.
(2) Selection with maximum momentary rated capacity

22kW × 1.2 + 21kW × 3 = 89.4kW
→ Maximum momentary rated capacity 92kW : MDS-D-CV-300 or more is required.
Power supply unit that satisfy conditions (1) and (2)

→ Select MDS-D-CV-300.
(Example 2) Spindle motor : 30-minute rated 22kW × 1 unit

Servomotor : HF354 (V1-160) × 1 units
HF453 (V1-160) × 2 units
.... The three units are simultaneously accelerated/decelerated.
(1) Selection with rated capacity

22kW + 0.7 × (3.5kW + 4.5kW × 2) = 30.75kW
→ Rated capacity 30kW : MDS-D-CV-300 or more is required.
(2) Selection with maximum momentary rated capacity

22kW × 1.2 + 21kW + 24kW × 2 = 95.4kW
→ Maximum momentary rated capacity 101kW : MDS-D-CV-370 or more is required.
Power supply unit that satisfy conditions (1) and (2)

→ Select MDS-D-CV-370.
A3 - 10
Appendix 4. Transportation Restrictions for Lithium Batteries
Appendix 4-1 Transportation restrictions for lithium batteries.................................................................. A4-2
A4 - 1
Appendix 4-1 Transportation restrictions for lithium batteries

The United Nations Dangerous Goods Regulations "Article 12" became effective from 2003. When
transporting lithium batteries with means subject to the UN Regulations, such as by air transport,
measures corresponding to the Regulations must be taken. The UN Regulations classify the batteries
as dangerous goods (Class 9) or not dangerous goods (Non Class 9) according to the lithium content.
To ensure safety during transportation, lithium batteries (battery unit) directly exported from Mitsubishi
are packaged in a dedicated container (UN package) for which safety has been confirmed. When the
customer is transporting these products with means subject to the UN Regulations, such as air transport,
the shipper must follow the details explained in section 2.
(1) Target products

The following Mitsubishi NC products use lithium batteries. The UN Regulations classify the
batteries as dangerous goods (Class 9) or not dangerous goods (Non Class 9) according to the
lithium content. (Refer to the battery unit's rating nameplate or section "4-1-2 Battery option" for
details on the lithium content.) If the batteries subjected to hazardous materials are incorporated in
a device and shipped, a dedicated packaging (UN packaging) is not required. However, the item
must be packed and shipped following the Packing Instruction 912 specified in the IATA DGR
(Dangerous Goods Regulation) book.
Also, all lithium battery products incorporated in a machinery or device must be fixed securely in
accordance with the Packing Instruction 900 and shipped with protection in a way as to prevent
damage or short-circuits.
(a) Products requiring dedicated packaging (Class 9 materials)

Mitsubishi type Battery manufacturer Battery class
MDS-A-BT-4
MDS-A-BT-6 Battery
Toshiba Battery
MDS-A-BT-8
ER6V-C119B
Battery cell
CR23500SE-CJ5 Sanyo Battery
Note) The battery units labeled as "FCUA-" instead of "MDS-A-" also use the same battery.
(b) Products not requiring dedicated packaging (Non Class 9 materials)

Mitsubishi type Battery manufacturer Battery class
MDS-A-BT-2 Battery
FCU6-BTBOX
CR2450 Toshiba Battery
CR2032 Battery cell
ER6
Q6BAT Sanyo Battery
Note) Dedicated packaging is required if the shipment exceeds 24 cells/12 assembled batteries.
Package the batteries so that this limit is not exceeded.
Example) Rating nameplate for battery units
Mitsubishi type
Safety class
Battery manufacturer type
Lithium metal content
A4 - 2
(2) Handling by user

The following technical opinion is solely Mitsubishi's opinion. The shipper must confirm the latest
IATA Dangerous Goods Regulations, IMDG Codes and laws and orders of the corresponding
export country. These should be checked by the company commissioned for the actual
transportation.
IATA : International Air Transport Association

IMDG Code : A uniform international code for the transport of dangerous goods by seas
determined by IMO (International Maritime Organization).
(a) When shipping isolated lithium battery products (Packing Instruction 903)
1) Reshipping in Mitsubishi UN packaging

The isolated battery's safety test and packaging specifications comply with the UN Regulations
(Packing Instruction 903). Thus, the user only needs to add the following details before shipping.
(Consult with the shipping company for details.)
i) Indication of container usage mark on exterior box (Label with following details recorded.)
• Proper shipping name (Lithium batteries)
• UN NO. (UN3090 for isolated battery, UN3091 for battery incorporated in a device or included)
• Shipper and consignee's address and name
Example of completing form
Shipper information Consignee information
ii) Preparation of shipping documents (Declaration of dangerous goods)
2) When packaged by user

The user must follow UN Regulations when packing, preparing for shipping and preparing the
indications, etc.
i) Packing a Class 9 lithium battery

• Consult with The Ship Equipment Inspection Society of Japan for details on packaging.
• Prepare for shipping as explained in "1) Reshipping in Mitsubishi UN packaging".
The Ship Equipment Inspection Society of Japan

Headquarters Telephone: 03-3261-6611 Fax: 03-3261-6979
ii) Packing a Non Class 9 lithium battery

• Cells and batteries are separated so as to prevent short circuits and are stored in a strong
outer packaging. (12 or less batteries, 24 or less cells.)
• Certificates or test results showing compliance to battery safety test.
The safety test results have been obtained from the battery manufacturer. (Consult with
Mitsubishi when the safety test results are required.)
• Prepare for shipping as explained in "1) Reshipping in Mitsubishi UN packaging".
A4 - 3
(b) When shipping lithium batteries upon incorporating in a machinery or device

(Packing Instruction 900)
Pack and prepare for shipping the item in accordance with the Packing Instruction 900 specified in
the IATA DGR (Dangerous Goods Regulation) book. (Securely fix the batteries that comply with the
UN Manual of Tests and Criteria to a machinery or device, and protect in a way as to prevent
damage or short-circuit.)
Note that all the lithium batteries provided by Mitsubishi have cleared the UN recommended safety
test; fixing the battery units or cable wirings securely to the machinery or device will be the user’s
responsibility.
Check with your shipping company for details on packing and transportation.
(c) When shipping a device with lithium batteries incorporated (Packing Instruction 912)
A device incorporating lithium batteries does not require a dedicated packaging (UN packaging).
However, the item must be packed, prepared for shipping and labeled following the Packing
Instruction 912 specified in the IATA DGR (Dangerous Goods Regulation) book.
Check with your shipping company for details on packing and transportation.
The outline of the Packing Instruction 912 is as follows:
• All the items in the packing instructions for shipping the isolated lithium battery products
(Packing Instruction 903) must be satisfied, except for the items related to container,
short-circuit, and fixation.
• A device incorporating lithium batteries has to be stored in a strong water-proofed outer
packaging.
• To prevent an accidental movement during shipment, securely store the item in an outer
packaging.
• Lithium content per device should be not more than 12g for cell and 500g for battery.
• Lithium battery mass per device should be not more than 5kg.
(3) Regulations enforcement timing

The UN Regulations for each transportation method shall be enforced at the following timing.
Transportation method Enforcement timing

Air transport (ICAO/IATA) January 1, 2003
Sea transport January 1, 2004
Ground transport in Japan Timing not set; currently not subject to Regulations
Ground transport overseas Follows each country's regulations
United States : Scheduled in 2004
Europe : Scheduled in 2004
ICAO: International Civil Aviation Organization, IATA: International Air Transportation Association
(4) Reference
Refer to the following materials for details on the regulations and responses.
Guidelines regarding transportation of lithium batteries and lithium ion batteries (Edition 2)
.......................................................... Battery Association of Japan
A4 - 4
Appendix 5. Compliance to EC directives
Appendix 5-1 Compliance to EC directives............................................................................................A5-2

Appendix 5-1-1 European EC directives ............................................................................................A5-2
Appendix 5-1-2 Cautions for EC directive compliance .......................................................................A5-2
A5 - 1
Appendix 5-1 Compliance to EC directives
Appendix 5-1-1 European EC directives

In the EU Community, the attachment of a CE mark (CE marking) is mandatory to indicate that the basic
safety conditions of the Machine Directives (issued Jan. 1995), EMC Directives (issued Jan. 1996) and
the Low-voltage Directives (issued Jan. 1997) are satisfied. The machines and devices in which the
servo and spindle drive are assembled are the targets for CE marking.
(1) Compliance to EMC directives

The servo and spindle drive are components designed to be used in combination with a machine or
device. These are not directly targeted by the Directives, but a CE mark must be attached to
machines and devices in which these components are assembled. "MDS-D/DH INSTRUCTION
MANUAL", which explains the unit installation and control panel manufacturing method, etc., has
been prepared to make compliance to the EMC Directives easier.
(2) Compliance to Low-voltage directives

The MDS-D/DH Series units are targeted for the Low-voltage Directives. An excerpt of the
precautions given in this specification is given below. Please read this section thoroughly before
starting use.
A Self-Declaration Document has been prepared for the EMC Directives and Low-voltage
Directives. Contact Mitsubishi or your dealer when required.
Appendix 5-1-2 Cautions for EC directive compliance

Use the Low-voltage Directive compatible parts for the servo/spindle drive and servo/spindle motor. In
addition to the items described in this instruction manual, observe the items described below.
(1) Configuration
Control panel
Servo/spindle drive
Electromagnetic
Isolating Circuit breaker contactor
transformer Motor
AC reactor
CB MC M
Use a type B (AC/DC detectable type) breaker
(2) Environment
Use the units under an Overvoltage Protection Category III and Pollution Class of 2 or less
environment as stipulated in IEC60664.
(a) To attain the Overvoltage Category II, insert an EN or IEC Standard compliant star-connection
insulated transformer in the power supply unit input.
(b) To attain a Pollution Class of 2, install the servo/spindle drive unit in a control panel having a
structure (IP54 or higher) in which water, oil, carbon or dust cannot enter.
Drive unit Motor
During During During During
Storage Storage
operation transportation operation transportation
Ambient Ambient
0°C to 55°C –15°C to 70°C –15°C to 70°C 0°C to 40°C -15°C to 70°C -15°C to 70°C
temperature temperature
90%RH or
Humidity 90%RH or less 90%RH or less 90%RH or less Humidity 80%RH or less 90%RH or less
less
Altitude 1000m or less 1000m or less 10000m or less Altitude 1000m or less 1000m or less 10000m or less
(3) Power supply

(a) Use the servo/spindle drive unit under the Overvoltage Category III conditions stipulated in
IEC60664.
(b) Do not omit the circuit breaker and electromagnetic contactor.
A5 - 2
(4) Earthing
(a) To prevent electric shocks, always connect the servo/spindle drive unit protective earth (PE)
terminal (terminal with mark) to the protective earth (PE) on the control panel.
(b) When connecting the earthing wire to the protective earth (PE) terminal, do not tighten the
wire terminals together. Always connect one wire to one terminal.
PE terminal PE terminal
(5) Wiring
1) Always use crimp terminals with insulation tubes so that the connected wire does not contact
the neighboring terminals.
Crimp terminal
Insulation tube
Wire
2) Do not connect the wires directly.
(6) Peripheral devices

1) Use EN/IEC Standards compliant parts for the no-fuse breaker and contactor.
(7) Miscellaneous
1) Refer to "MDS-D/DH INSTRUCTION MANUAL" for methods on complying with the EMC
Directives.
2) Ground the facility according to each country's requirements.
3) The control circuit connector ({) is safely separated from the main circuit ( ).
4) Inspect the appearance before installing the unit. Carry out a performance inspection of the
final unit, and save the inspection records.
Mitsubishi CNC Power supply unit Drive unit
MDS-A-BT-
OPT1 CN1A BT1 CN1A
OPT2
CN4 CN4 CN3M

Machine end
detector
CN9 CN9 CN3L
Machine end
detector
External emergency External brake
stop input CN23A CN20 CN2L
output contact
CN2M
MC2
Contactor
MC MC1 CN23B MU
No-fuse AC reactor
breaker MV M
3~
R L1 MW Motor end
detector
S L2
TE1 L+ TE1
L+
T L3 TE2
TE2 L- L-
LU
LV M
L11 TE3 3~
L11 TE3
LW Motor end
L21 detector
L21
: Main circuit
: Control circuit
Ground Ground Ground
A5 - 3
Appendix 6. EMC installation guidelines
Appendix 6-1 Introduction ...................................................................................................................... A6-2

Appendix 6-2 EMC directives ................................................................................................................. A6-2
Appendix 6-3 EMC measures ................................................................................................................ A6-3
Appendix 6-4 Measures for panel structure ........................................................................................... A6-3
Appendix 6-4-1 Measures for control panel unit................................................................................. A6-3
Appendix 6-4-2 Measures for door ..................................................................................................... A6-4
Appendix 6-4-3 Measures for operation board panel ......................................................................... A6-4
Appendix 6-4-4 Shielding of the power supply input section.............................................................. A6-4
Appendix 6-5 Measures for various cables ............................................................................................ A6-5
Appendix 6-5-1 Measures for wiring in panel ..................................................................................... A6-5
Appendix 6-5-2 Measures for shield treatment................................................................................... A6-5
Appendix 6-5-3 Servomotor power cable ........................................................................................... A6-6
Appendix 6-5-4 Servo/Spindle motor feedback cable ........................................................................ A6-6
Appendix 6-5-5 Spindle motor power cable........................................................................................ A6-7
Appendix 6-6 EMC countermeasure parts ..................................................................................................A6-8
Appendix 6-6-1 Shield clamp fitting...........................................................................................................A6-8
Appendix 6-6-2 Ferrite core.......................................................................................................................A6-9
Appendix 6-6-3 Power line filter ............................................................................................................ A6-10
Appendix 6-6-4 Surge protector ............................................................................................................ A6-17
A6 - 1
Appendix 6-1 Introduction

EMC Directives became mandatory as of January 1, 1996. The subject products must have a CE mark
attached indicating that the product complies with the Directives.
As the NC unit is a component designed to control machine tools, it is believed to be out of the direct
EMC Directives subject. However, we would like to introduce the following measure plans to backup
EMC Directives compliance of the machine tool as the NC unit is a major component of the machine
tools.
(1) Methods for installation in control/operation panel

(2) Methods of wiring cable outside of panel
(3) Introduction of countermeasure parts
Mitsubishi is carrying out tests to confirm the compliance to the EMC Directives under the environment
described in this manual. However, the level of the noise will differ according to the equipment type and
layout, control panel structure and wiring lead-in, etc. Thus, we ask that the final noise level be
confirmed by the machine manufacturer. These contents are the same as the EMC INSTALLATION
GUIDELINES (BNP-B8582-45). For measures for CNC, refer to "EMC INSTALLATION GUIDELINES"
(BNP-B2230).
Appendix 6-2 EMC directives

The EMC Directives regulate mainly the following two withstand levels.
Emission ..... Capacity to prevent output of obstructive noise that adversely affects external
sources.
Immunity ..... Capacity not to malfunction due to obstructive noise from external sources.
The details of each level are classified as Table 1. It is assumed that the Standards and test details
required for a machine are about the same as these.
Table 1
Standards for
Generic
Class Name Details determining test
Standard
and measurement
Regulate electromagnetic noise radiated through EN61000-6-4
Radiated noise
the air EN61800-3
Emission EN55011
Regulate electromagnetic noise discharged from (Industrial
Conductive noise environment)
power supply wire
Example) Regulate withstand of discharge of
Static electricity
static electricity charged in a human IEC61000-4-2
electrical discharge
body.
Radiated magnetic Example) Simulatie immunity from digital wireless
IEC61000-4-3
field transmitters
Example) Regulate withstand level of noise from
Burst immunity IEC61000-4-4
relays or hot swapping EN61000-6-2
Example) Regulate withstand level of noise EN61800-3
Immunity Conductive
entering through power supply wire, (Industrial IEC61000-4-6
immunity
etc. environment)
Power supply Example) Regulate 50/60Hz power frequency
IEC61000-4-8
frequency field noise
Power dip Example) Regulate Power voltage drop withstand
IEC61000-4-11
(fluctuation) level
Example) Regulate withstand level of noise
Surge IEC61000-4-5
caused by lightning
A6 - 2
Appendix 6-3 EMC measures

The main items relating to EMC measures include the following.
(1) Store the device in an electrically sealed metal panel.
(2) Earth all conductors that are floating electrically. (Lower the impedance.)
(3) Wire the power line away from the signal wire.
(4) Use shielded wires for the cables wired outside of the panel.
(5) Install a noise filter.
Ensure the following items to suppress noise radiated outside of the panel.
(1) Securely install the devices.
(2) Use shielded wires.
(3) Increase the panel's electrical seal. Reduce the gap and hole size.
Note that the electromagnetic noise radiated in the air is greatly affected by the clearance of the panel
and the quality of the cable shield.
Appendix 6-4 Measures for panel structure

The design of the panel is a very important factor for the EMC measures, so take the following measures
into consideration.
Operation board panel
Door
Control panel
Appendix 6-4-1 Measures for control panel unit
(1) Use metal for all materials configuring the panel.

(2) For the joining of the top plate and side plates, etc., mask the contact surface with paint, and fix with
welding or screws.
In either case, keep the joining clearance to a max. of 20cm for a better effect.
(3) Note that if the plate warps due to the screw fixing, etc., creating a clearance, noise could leak from
that place.
(4) Plate the metal plate surface (with nickel, tin) at the earthing section, such as the grounding plate.
(5) The max. tolerable hole diameter of the openings on the panel surface, such as the ventilation
holes, must be 3cm to 5cm. If the opening exceeds this size, use a measure to cover it. Note that
even when the clearance is less than 3cm to 5cm, noise may still leak if the clearance is long.
Example)
Painting mask
Max. joining
clearance 20cm
Hole exceeding Painting mask
3cm to 5cm
* Provide electrical conductance
A6 - 3
Appendix 6-4-2 Measures for door
(1) Use metal for all materials configuring the door.

(2) Use an EMI gasket or conductive packing for the contact between the door and control panel unit.
(3) The EMI gasket or conductive packing must contact at a uniform and correct position of the metal
surface of the control panel unit.
(4) The surface of the control panel unit contacted with the EMI gasket or conductive packing must
have conductance treatment.
Example) Weld (or screw) a plate that is plated (with nickel, tin).
Control panel
EMI gasket
Packing
Door
Carry out conductance treatment on

sections that the EMI gasket contacts.
(5) As a method other than the above, the control panel unit and door can be connected with a plain
braided wire. In this case, the panel and door should be contacted at as many points as possible.
Appendix 6-4-3 Measures for operation board panel
(1) Always connect the operation board and indicator with an earthing wire.
(2) If the operation board panel has a door, use an EMI gasket or conductive packing between the door
and panel to provide electrical conductance in the same manner as the control panel.
(3) Connect the operation board panel and control panel with a sufficiently thick and short earthing
wire.
Refer to the "EMC INSTALLATION GUIDELINES" BNP-B2230 for the NC for more details.
Appendix 6-4-4 Shielding of the power supply input section
(1) Separate the input power supply section from other parts in the control panel so that the input
power supply cable will not be contaminated by radiated noise.
(2) Do not lead the power supply line through the panel without passing it through a filter.
Control panel Control panel
Drive unit Drive unit
Radiated
noise
Radiated
noise Partition
plate
Power Power
Breaker AC input line filter Breaker AC input
line filter
The power supply line noise is eliminated Use a metal plate, etc., for the shielding
by the filter, but cable contains noise again partition. Make sure not to create a
because of the noise radiated in the control clearance.
panel.
A6 - 4
Appendix 6-5 Measures for various cables

The various cables act as antennas for the noise and discharge the noise externally. Thus appropriate
treatment is required to avoid the noise.
The wiring between the drive unit and motor act as an extremely powerful noise radiation source, so
apply the following measures.
Appendix 6-5-1 Measures for wiring in panel
(1) If the cables are led unnecessarily in the panel, they will easily pick up the radiated noise. Thus,
keep the wiring length as short as possible.
Noise Noise
Device Device Device Device Device Device
(2) The noise from other devices will enter the cable and be discharged externally, so avoid internal
wiring near the openings.
Control panel Control panel
Device Device Device Device
Noise
(3) Connect the control device earthing terminal and grounding plate with a thick wire. Take care to the
leading of the wire.
Appendix 6-5-2 Measures for shield treatment

Common items
Use of shield clamp fittings is recommended for treating the shields. The fittings are available as
options, so order as required. (Refer to section "6.1 Shield clamp fitting".)
Clamp the shield at a position within 10cm from the panel lead out port.
1. When leading the cables, including the grounding wire (FG), outside of the
panel, clamp the cables near the panel outlet (recommendation: within
10cm).
2. When using a metal duct or conduit, etc., the cables do not need to be
POINT clamped near the panel outlet.
3. When leading cables not having shields outside the panel, follow the
instructions given for each cable. (Installation of a ferrite core, etc., may be
required.)
A6 - 5
Appendix 6-5-3 Servomotor power cable
Control panel Control panel Earth with paint mask
Conduit connector
Earth with P or U clip
Cannon connector To drive unit
To drive unit Cannon connector
Servomotor
Conduit
Servomotor
Shield cable
Cabtyre cable
Using shield cable Using conduit
(1) Use four wires (3-phase + earthing) for the power cable that are completely shielded and free from
breaks.
(2) Earth the shield on both the control panel side and motor chassis side.
(3) Earth the shield with a metal P clip or U clip.
(A cable clamp fitting can be used depending on the wire size.)
(4) Directly earth the shield. Do not solder the braided shield onto a wire and earth the end of the wire.
Solder
(5) When not using a shield cable for the power cable, use a conventional cabtyre cable. Use a metal
conduit outside the cable.
(6) Earth the power cable on the control panel side at the contact surface of the conduit connector and
control panel. (Mask the side wall of the control panel with paint.)
(7) Follow the treatment shown in the example for the conduit connector to earth the power cable on
the motor side. (Example: Use a clamp fitting, etc.)
Clamp fitting
To
grounding
Conduit
Conduit connector Cannon connector
Appendix 6-5-4 Servo/Spindle motor feedback cable
Use a pair shield cable for the

Control panel
servomotor and spindle motor
feedback cables, and ground them in
the control panel.
Cannon connector Mounting a ferrite core directly behind

To drive unit the unit connector is also effective in
suppressing noise.
Batch shield pair cable
A6 - 6
Appendix 6-5-5 Spindle motor power cable
Control panel Control panel Earth with paint mask
Conduit connector
Earth with P or U clip Terminal box
Terminal box
To drive unit
To drive unit
Conduit
Spindle motor
Shield cable Cabtyre cable
Using shield cable Using conduit
(1) Use four wires (3-phase + earthing) for the power supply cable that are completely shielded and
free from breaks.
(2) Earth the shield in the same manner as the servomotor power cable.
(3) When not using a shield cable for the power supply cable, use a conventional cabtyre cable. Use a
metal conduit outside the cable.
(4) Earth the power supply cable on the control panel side at the contact surface of the conduit
connector and control panel side wall in the same manner as the servomotor power cable. (Mask
the side wall of the control panel with paint.)
(5) Earth at the conduit connector section in the same manner as the servomotor power cable.
A6 - 7
Appendix 6. EMC Installation Guidelines
Appendix 6-6 EMC countermeasure parts
Appendix 6-6-1 Shield clamp fitting
The effect can be enhanced by connecting the cable directly to the grounding plate.
Install an grounding plate near each panel's outlet (within 10cm), and press the cable against the
grounding plate with the clamp fitting.
If the cables are thin, several can be bundled and clamped together.
Securely earth the grounding plate with the frame ground. Install directly on the cabinet or connect with
an earthing wire.
Contact Mitsubishi if the grounding plate and clamp fitting set (AERSBAN- SET) is required.
Peel the cable sheath

at the clamp section
Cable
Grounding plate
Cable
Clamp fitting
(Fitting A,B)
40
Shield outer sheath
View of clamp section
•Outline
Outlinedrawing
drawing
Grounding plate 2- 5 hole 17.5

Clamp fitting
Installation hole
0.3
30
C
A
24 - 0.2
B
MAX L 10
35
3
6
7
24+0.3
0
Note 1 6 22
M4 screw
35
unit: mm
11
Note 1) Screw hole for wiring to cabinet grounding plate

Note 2) Grounding plate thickness is 1.6mm
A B C Enclosed fittings L
AERSBAN-DSET 100 86 30 Clamp fitting A × 2 Clamp fitting A 70
AERSBAN-ESET 70 56 – Clamp fitting B × 1 Clamp fitting B 45
A6 - 8
Appendix 6-6-2 Ferrite core
A ferrite core is integrated and mounted on the plastic case.

Quick installation is possible without cutting the interface cable or power cable.
This ferrite core is effective against common mode noise, allowing measures against noise to be taken
without affecting the signal quality.
Recommended ferrite core

TDK corporation ZCAT Series
Configration / dimension
ZCAT Type ZCAT-A Type

A D A E
B C B C
D
Fig.1 Fig.2
ZCAT-B Type ZCAT-C Type

A E A
B
C
D
D
C
Fig.3 Fig.4
Unit [mm]
Applicable Recommended
Part name Fig. A B C D E Weight
cable outline ferrite core
1
ZCAT3035-1330 (-BK)* 1 39 34 13 30 --- 13 max. 63
ZCAT2035-0930-M (-BK) 2 35 29 13 23.5 22 10 to 13 29
ZCAT2017-0930-M (-BK) 3 21 17 9 20 28.5 9 max. 12
ZCAT2749-0430-M (-BK) 4 49 27 4.5 19.5 --- 4.5 max. 26
*1 A fixing band is enclosed when shipped.

ZCAT-B type: Cabinet fixed type, installation hole ø4.8 to 4.9mm, plate thickness 0.5 to 2mm
ZCAT-C type: Structured so that it cannot be opened easily by hand once closed.
A6 - 9
Appendix 6-6-3 Power line filter

(1) Power line filter for 200V (for MDS-D series)
HF3000A-TM Series for 200V
Features
• 3-phase 3-wire type (250V series, 500V series)
• Compliant with noise standards German Official Notice Vfg243,
EU Standards EN55011 (Class B)
• Effective for use with IGBT inverter and MOS-FET inverter.
• Easy mounting with terminal block structure, and outstanding
reliability.
Application
• Products which must clear noise standards German Official
Notice Vfg243 and EU Standards EN55011 (Class B).
• For input of power converter using advanced high-speed power device such as IGBT MOS-FET.
Specifications (250V series)

HF3005A HF3010A HF3015A HF3020A HF3030A HF3040A HF3050A HF3060A HF3080A HF3100A HF3150A
Part name
-TM -TM -TM -TM -TM -TM -TM -TM -TM -TM -TM
Rated voltage 250VAC
Rated current 5A 10A 15A 20A 30A 40A 50A 60A 80A 100A 150A
Leakage current 1.5mA MAX 250VAC 60Hz
Contact: Soshin Electric Co., LTD. Telephone: 03-3775-9112 (+81-3-3775-9112) http://www.soshin.co.jp
<Example of measuring voltage at noise terminal> ... Measured with IGBT inverter
German Official Notice Vfg243 measurement data EU Standards EN55011 (Class B)

measurement data
A6 - 10
<Typical characteristics>
40A item
<Circuit diagram>
(250V series) (500V series)
Outline dimensions
[ Unit : mm ]
Dimensions
Part name
A B C
HF3005A-TM
HF3010A-TM
180 170 130
HF3015A-TM
HF3020A-TM
HF3030A-TM
260 155 140
HF3040A-TM
HF3050A-TM 170
290 190
HF3060A-TM 230
HF3080A-TM
405 220
HF3100A-TM 210
HF3150A-TM 570 230
A6 - 11
200V MX13 Series 3-phase high attenuation noise filter
Features
• Perfect for mounting inside control panel:
New shape with uniform height and depth
dimensions
• Easy mounting and maintenance work:
Terminals are centrally located on the
front
• Complaint with NC servo and AC servo
noise:
High attenuation of 40dB at 150KHz
• Safety Standards:
UL1283, CSA22.2 No.8, EN133200
• Patent and design registration pending
Specifications
Type
MX13030 MX13050 MX13100 MX13150
Item
1 Rated voltage (AC) 3-phase 250VAC (50/60Hz)
2 Rated current (AC) 30A 50A 100A 150A
Test voltage (AC for one minute across
3 2500VAC (100mA) at 25°C, 70% RH
terminal and case)
Insulation resistance (500VDC across
4 100MΩ min. at 25°C, 70% RH
terminal and case)
5 Leakage current (250V, 60Hz) 3.5 mA max. 8 mA max.
6 DC resistance 30 mΩ max. 11 mΩ max. 5.5 mΩ max. 3.5 mΩ max.
7 Temperature rise 30°C max
8 Working ambient temperature –25°C to +85°C
9 Working ambient humidity 30% to 95% RH (non condensing)
10 Storage ambient temperature –40°C to +85°C
11 Storage ambient humidity 10% to 95% RH (non condensing)
12 Weight (typ) 2.8kg 3.9kg 11.5kg 16kg
(Note) This is the value at Ta≤50°C.
Refer to the following output derating for Ta>50°C.
Contact : Densei-lambda Co., Ltd. Telephone : 03-3447-4411 (+81-3-3447-4411)
Fax : 03-3447-7784 (+81-3-3447-7784)
http://www.densei-lambda.com
A6 - 12
Example of using MX13 Series

This is a noise filter with the same dimensions as MDS-D/DH drive unit depth (200mm) and height
(380mm). This unit can be laid out easily in the device by arranging it in a row with the servo unit.
As with the servo unit, the terminals are arranged on the front enabling ideal wire lead-out.
Refer to the following usage examples for details.
Wire to 3-phase power supply
Noise filter input terminal

200
380 Noise filter (MX13 Series)
Noise filter output terminal
Servo unit
Servo input terminal Wire from noise filter to servo
Example of noise terminal voltage attenuation

Noise terminal voltage
Noise terminal voltage
[dBuV]
[dBuV]
Frequency [MHz] Frequency [MHz]
EMI data for independent control panel EMI data for control panel + noise filter
(with six-axis servo unit mounted) (MX13030)
Output derating
Current (%)
Ambient temperature Ta (°C)
A6 - 13
Outline drawing
MX13030, MX13050
[ Unit : mm ]
MX13030 MX13050
A 66 81
B 45 55
C 10.5 13
D 50 67
E 13 16
F 10 13
G 177 179
H M4 screw M6 screw
I 70 85
J M4 screw M6 screw
K 195 200
MX13100, MX13150
[ Unit : mm ]
(Installation hole) (Installation hole)
MX13100 MX13150
A 130 165
B 90 110
C 20 27.5
D 115 150.5
E 37.5 57.5
F 18 23
G 174 176
H M6 screw M8 screw
I 21 27
J 37.5 56.5
K 115 149.5
L 276 284
A6 - 14
(2) 400V power line filter (for MDS-DH Series)

400V 3SUP-HL-ER-6B Series
Features
• 3-phase, 3-wire type high attenuation characteristics
• CE marking compatible
• Rated current value 30A to 200A
• For EN55011 Class A, B measures
• Application: Primary side of inverter power supply,
UPS, CNC machine tool, etc.
Specifications
Type 3SUP-HL30-ER-68 3SUP-HL50-ER-6B 3SUP-HL75-ER-6B 3SUP-HL100-ER-6B 3SUP-HL150-ER-6B
Rated current 30A (50°C) 50A (50°C) 75A (50°C) 100A (50°C) 150A (50°C)
Maximum operation
500Vrms (50°C)
voltage
Operation frequency 50/60Hz
Leakage current 8mA (at 500Vrms 60Hz)
[A leakage current will not flow if there is no phase failure in a power supply grounded at a neutral point.]
Connection terminal M4 M6 M6 M6 M8
Weight 5.2 kg 6.5 kg 12.0 kg 12.5 kg 23.5 kg
Nominal inductance 6 × 1.4mH 6 × 1.4mH 6 × 1.0mH 6 × 0.56mH 6 × 0.6mH
Safety standards EN133200 (compatible)
These specifications are for reference. Contact the filter manufacturer for detailed data.
Other matters
– If the leakage current is limited, use 3SUP-HL -ER-6B-4 (leakage current 4mA product).
– When using with the peripheral device and a higher attenuation characteristics are required,
use the 3SUP-HL -ER-6.
Contact : Okaya Electric Industries Co., Ltd. Telephone : 03-3424-8120 (+81-3-3424-2110)
http://www.okayaelec.co.jp
A+1.5/-1.5
B
I C+1.5/-1.5
2-ΦJ D 2-ΦK
L
L
Label (H) E+4.0/-4.0 F

(G)
A B C D E F G H I J K L
3SUP-HL30-ER-6B 246 230 215 200 100 85 13 18 140 4.5 × 7 4.5 M4
3SUP-HL50-ER-6B 286 270 255 240 120 90 13 18 150 5.5 × 7 5.5 M6
3SUP-HL75-ER-6B 396 370 350 330 170 140 18 23 155 6.5 × 8 6.5 M6
3SUP-HL100-ER-6B 396 370 350 330 170 140 18 23 155 6.5 × 8 6.5 M6
3SUP-HL150-ER-6B 484 440 420 400 200 170 30 25 200 6.5 × 8 6.5 M8
3SUP-HL200-ER-6B 484 440 420 400 200 170 30 25 200 6.5 × 8 6.5 M8
[ Unit: mm ]
General tolerance: ± 1.5mm
A6 - 15
400V HF3000C-TMA Series

Features
• 3-phase, 3-wire type high attenuation characteristics
Specifications
Type HF3030C-TMA HF3050C-TMA HF3060C-TMA HF3080C-TMA HF3100C-TMA HF3150C-TMA HF3200C-TMA
Rated current 30A 50A 60A 80A 100A 150A 200A
Rated voltage 460VAC (50°C)
Operation frequency 50/60Hz
Leakage current 5.3mA (at 460Vrms 60Hz)
[A leakage current will not flow if there is no phase failure in a power supply grounded at a neutral point.]
Overload current Rated current × 150% for 1 minute
Connection terminal M5/M4 (E) M6/M4 (E) M6/M4 (E) M8/M6 (E) M8/M6 (E) M10/M8 (E) M10/M8 (E)
Weight 3.2 kg 6.7 kg 10.0 kg 13.0 kg 14.5 kg 23.0 kg 23.5 kg
Safety standards EN133200 (compatible)
These specifications are for reference. Contact the filter manufacturer for detailed data.
Contact : Soshin Electric Co., Ltd. Telephone : 03-3775-9112 (+81-3-3775-9112) http://www.soshin.co.jp
Outline dimensions
30A to 60A 80A, 100A
150A, 200A
A B C D E F G H J K L M N
HF3030C-TMA 260 210 85 155 140 125 44 140 70 R3.25 / L8 M5 M4 ---
HF3050C-TMA 290 240 100 190 175 160 44 170 100 R3.25 / L8 M6 M4 ---
HF3060C-TMA 290 240 100 190 175 160 44 230 160 R3.25 / L8 M6 M4 ---
HF3080C-TMA 405 350 100 220 200 180 56 210 135 R4.25 / L12 M8 M6 ---
HF3100C-TMA 405 350 100 220 200 180 56 210 135 R4.25 / L12 M8 M6 ---
HF3150C-TMA 570 550 530 230 190 100 15 210 140 100 M10 M8 33
HF3200C-TMA 570 550 530 230 190 100 15 210 140 100 M10 M8 33
[ Unit: mm ]
General tolerance : ±1.5mm
A6 - 16
Appendix 6-6-4 Surge protector

Insert a surge protector in the power input section to prevent damage to the control panel or power
supply unit, etc. caused by the surge (lightning or sparks, etc.) applied on the AC power line.
Use a surge protector that satisfies the following electrical specifications.
(1) Surge protector for 200V (for MDS-D series)

R•A•V BYZ series for 200V
Maximum Surge Surge
Electrostatic
Circuit voltage tolerable Clamp voltage withstand withstand Service
Part name capacity
50/60Hz Vrms circuit (V) ±10% level voltage temperature
voltage 8/20µs (A) 1.2/50µs (V)
RAV-781BYZ-2 3AC 250V 300V 783V 2500A 20kV 75pF -20 to 70°C
Outline dimension drawings Circuit diagram

11 1
(1) Black (2) Black (3) Black

5.5 1
28.5 1
UL-1015 AWG16
30
0
200
4.5 0.5
28 1
41 1
unit: mm
R•A•V BXZ series for 200V
Maximum Surge Surge
Electrostatic
Circuit voltage tolerable Clamp voltage withstand withstand Service
Part name capacity
50/60Hz Vrms circuit (V) ±10% level voltage temperature
voltage 8/20µs (A) 1.2/50µs (V)
RAV-781BXZ-4 3AC 250V 300V 1700V 2500A 2kV 75pF -20 to 70°C
(Note) Refer to the manufacturer's catalog for details on the surge protector's characteristics and specifications, etc.

11 1
(1)Black (2)Black (3)Black U Green

5.5 1
28.5 1
UL-1015 AWG16
30
0
200
4.5 0.5
28 1
41 1
unit: mm
A6 - 17
(2) Surge protector for 400V (for MDS-DH series)

R•A•V BYZ series for 400V
Maximum Surge Surge
Circuit voltage tolerable Clamp voltage withstand withstand Electrostatic Service
Part name
50/60Hz circuit level voltage capacity temperature
voltage 8/20µs 1.2/50µs
RAV-152BYZ-2A 3AC 430V 500V 1476V±10% 2500A 20kV 35pF -20 to 70°C
Outline dimension drawings 11 1 Circuit diagram
(1)Black (2)Black (3)Black

5.5 1
28.5 1
UL-1015 AWG16
30
0
200
4.5 0.5
28 1
41 1
unit: mm
RCM Seires for 400V
AC discharge Surge Surge withstand
Part name Rated voltage start voltage withstand level voltage
(V) ±20% 8/20µs (A) 1.2/50µs (V)
RCM-781BUZ-4 3AC 250/430V AC700V 2500A 2kV
RCM-801BUZ-4 3AC 290/500V AC800V 2500A 2.32kV
11 1
(1)Black (2)Black (3)Black

U Green
5.5 1
28.5 1
For neutral-point grounding

UL-1015 AWG16
30
0
200
4.5 0.5
28 1
41 1
The voltage between the 3

unit: mm phases is 500Vrms or less
Contact : Okaya Electric Industries Co., Ltd. Telephone : 03-3424-8120 (+81-3-3424-2110) http://www.okayaelec.co.jp
A6 - 18
(3) Example of surge protector installation

An example of installing the surge protector in the machine control panel is shown below.
A short-circuit fault will occur in the surge protector if a surge exceeding the tolerance is applied.
Thus, install a circuit protection breaker in the stage before the surge protector. Note that almost no
current flows to the surge protector during normal use, so a breaker installed as the circuit
protection for another device can be used for the surge protector.
Transformer Breaker
NC unit
Other device
(panel power
supply, etc.)
Contactor
Control panel
Panel earth MC (relay panel,
Factory leakage etc.)
power breaker Breaker AC reactor Power supply
unit and
Input
drive unit
power
supply
Other device
(panel power
supply, etc.)
Breaker
(1) Surge protector

(Protection across phases)
(2) Surge protector

B (Protection across each phase's grounding)
Grounding
Grounding plate
Installing the surge absorber
1. The wires from the surge protector should be connected without extensions.
2. If the surge protector cannot be installed just with the enclosed wires, keep
the wiring length of A and B to 2m or less. If the wires are long, the surge
CAUTION protector's performance may drop and inhibit protection of the devices in the
panel.
3. The selected surge protector differs according to the input power voltage.
A6 - 19
Appendix 7. Compliance with China Compulsory Product Certification (CCC Certification) System
Appendix 7-1 Outline of China Compulsory Product Certification System ............................................A7-2

Appendix 7-2 First Catalogue of Products subject to Compulsory Product Certification.......................A7-2
Appendix 7-3 Precautions for Shipping Products...................................................................................A7-3
Appendix 7-4 Application for Exemption ................................................................................................A7-4
Appendix 7-5 Mitsubishi NC Product Subject to/Not Subject to CCC Certification................................A7-5
A7 - 1
Appendix 7-1 Outline of China Compulsory Product Certification System

The Safety Certification enforced in China included the "CCIB Certification (certification system based
on the "Law of the People’s Republic of China on Import and Export Commodity Inspection" and
"Regulations on Implementation of the Import Commodities Subject to the Safety and Quality Licensing
System" enforced by the State Administration of Import and Export Commodity Inspection (SACI) on
import/export commodities, and the "CCEE Certification" (certification system based on "Product
Quality Certification Management Ordinance" set forth by the China Commission for Conformity
Certification of Electrical Equipment (CCEE) on commodities distributed through China.
CCIB Certification and CCEE Certification were merged when China joined WTO (November 2001),
and were replaced by the "China Compulsory Product Certification" (hereinafter, CCC Certification)
monitored by the State General Administration of Quality Supervision, Inspection and Quarantine
(AQSIQ) of the People's Republic of China.
The CCC Certification system was partially enforced from May 2002, and was fully enforced from May
2003. Target commodities which do not have CCC Certification cannot be imported to China or sold in
China. (Indication of the CCIB or CCEE mark has been eliminated from May 1, 2003.)
CCIB : China Commodity Inspection Bureau
CCEE : China Commission for Conformity Certification of Electrical Equipment
CCC : China Compulsory Certification
Appendix 7-2 First Catalogue of Products subject to Compulsory Product

Certification
The First Catalogue of Products subject to Compulsory Product Certification, covering 132 items (19
categories) based on the CCIB products (104 items), CCEE products (107 items) and CEMC products
(Compulsory EMC Certification products) was designated on December 3, 2001.
Class Product catalogue Class Product catalogue
1 Electric Wires and Cables (5 items) 5 Electric tools (16 items)
2 Switches, Installation protective and connection devices (6 items) 6 Welding machines (15 items)
3 Low-voltage Electrical Apparatus (9 items) Compulsory Certification 7 Household and similar (18 items)
Regulations electrical appliances
Circuit-breakers (including RCCB, RCBO, MCB) 8 Audio and video equipment (16 items)
Low-voltage switchers 9 Information technology (12 items)
(disconnectors, switch-disconnectors, and equipment
fuse-combination devices. 10 Lighting apparatus (2 items)
11 Telecommunication terminal (9 items)
equipment
Other protective equipment for circuits 12 Motor vehicles and Safety (4 items)
(Current limiting devices, circuits protective Parts
devices, over current protective devices, 13 Tyres (4 items)
thermal protectors, over load relays,
14 Safety Glasses (3 items)
low-voltage electromechanical contactors and
motor starters) 15 Agricultural Machinery (1 item)
CNCA -01C -011: 2001
Relays (36V < Voltage ≤ 1000V) 16 Latex Products (1 item)
(Switch and Control
Other switches Equipment) 17 Medical Devices (7 items)
(Switches for appliances, vacuum switches, CNCA -01C -012: 2001 18 Fire Fighting Equipment (3 items)
pressure switches, proximity switches, foot (Installation Protective 19 Detectors for Intruder Alarm (1 item)
switches, thermal sensitive switches, hydraulic Equipment) Systems
switches, push-button switches, position limit
switches, micro-gap switches, temperature
sensitive switches, travel switches,
change-over switches, auto-change-over
switches, knife switches)
Other devices
(contactors, motor starters, indicator lights,
auxiliary contact assemblies, master
controllers, A.C. Semiconductor motor
controllers and starters)
Earth leakage protectors
Fuses
Low-voltage switchgear CNCA-01C-010:2001
(Low-voltage
switchgear)
4 Small power motors (1 item) CNCA-01C-013:2001
(Note) (Small power motors)
(Note) When the servomotor or the spindle motor of which output is 1.1kW or less (at 1500 r/min) is used,
NC could have been considered as a small power motor. However, CQC (China Quality
Certification Center) judged it is not.
A7 - 2
Appendix 7-3 Precautions for Shipping Products

As indicated in Appendix 7-2, NC products are not included in the First Catalogue of Products subject to
Compulsory Product Certification. However, the Customs Officer in China may judge that the product is
subject to CCC Certification just based on the HS Code.Note 2
NC cannot be imported if its HS code is used for the product subject to CCC Certification. Thus, the
importer must apply for a "Certification of Exemption" with CNCA.Note 3 Refer to Appendix 7-4.
Application for Exemption for details on applying for an exemption.
(Note 1) The First Catalogue of Products subject to Compulsory Product Certification (Target HS
Codes) can be confirmed at http://www.cqc.com.cn/Center/html/60gonggao.htm.
(Note 2) HS Code: Internationally unified code (up to 6 digits) assigned to each product and used for
customs.
(Note 3) CNCA: Certification and Accreditation Administration of People's Republic of China
(Management and monitoring of certification duties)
A7 - 3
Appendix 7-4 Application for Exemption

Following "Announcement 8" issued by the Certification and Accreditation Administration of the
People's Republic of China (CNCA) in May 2002, a range of products for which application for CCC
Certification is not required or which are exempt from CCC marking has been approved for special
circumstances in production, export and management activities.
An application must be submitted together with materials which prove that the corresponding product
complies with the exemption conditions. Upon approval, a "Certification of Exemption" shall be issued.
<Range of products for which application is exempt>

Range of products not (a) Items brought into China for the personal use by the foreign embassies, consulates, business
requiring application agencies and visitors
(Excluding products purchased from Service Company for Exporters)
(b) Products presented on a government-to-government basis, presents
(c) Exhibition products (products not for sale)
(d) Special purpose products (e.g., for military use)
Products not requiring application for CCC Certification are not required to be CCC marked or
certified.
Range of products for (e) Products imported or manufactured for research and development and testing purposes
which application is (f) Products shipped into China for integration into other equipment destined for 100% re-export to a
exempted destination outside of China
(g) Products for 100% export according to a foreign trade contract (Excluding when selling partially in
China or re-importing into China for sales)
(h) Components used for the evaluation of an imported product line
(i) The products imported or manufactured for the service (service and repairs) to the end-user. Or the
spare parts for the service (service and repairs) of discontinued products.
(j) Products imported or manufactured for research and development, testing or measurements
(k) Other special situations
The following documents must be prepared to apply for an exemption of the "Import Commodity Safety
and Quality License" and "CCC Certification".
(1) Formal Application

(a) Relevant introduction and description of the company.
(b) The characteristics of the products to be exempted.
(c) The reason for exemption and its evidence (ex. customs handbook).
(d) The name, trademark, quantity, model and specification of the products to be exempted.
(Attach a detail listing of these items for a large quantity of products. When importing materials
for processing and repair equipments, submit a list of the importing materials for each month
and repair equipments.)
(e) Guarantee for the safety of the products; self-declaration to be responsible for the safety during
the manufacturing and use.
(f) To be responsible for the authenticity and legitimacy of the submitted documents. Commitment
to assist CNCA to investigate on the authenticity of the documents (When CNCA finds it
necessary to investigate on the authenticity of the documents.)
(2) Business license of the company (Copy)

(3) Product compliance declaration
Indicate which standard’s requirements the products comply with or submit a test report (Copy is
acceptable. The report can be prepared in a manufacturer’s laboratory either at home or overseas.)
(4) Import license (Only if an import license is needed for this product. Copy is acceptable.)
(5) Quota certificate (Only if a quota certificate is needed for this product. Copy is acceptable.)
(6) Commercial contract (Copy is acceptable.)
(7) If one of item (4), (5) or (6) cannot be provided, alternative documents, such as bill of lading, the
invoice, and other evidential documents must be submitted.
A7 - 4
Appendix 7-5 Mitsubishi NC Product Subject to/Not Subject to CCC Certification

The state whether or not Mitsubishi NC products are subject to the CCC Certification is indicated below,
based on the "First Catalogue of Products subject to Compulsory Product Certification" issued by the
State General Administration of Quality Supervision, Inspection and Quarantine (AQSIQ) of the
People's Republic of China and the Certification and Accreditation Administration of the People's
Republic of China (CNCA) on July 1, 2002.
Judgment on whether or not subject to

Model China HS Code (Note 1)
CCC Certification
Power supply unit 85044090
Not subject to CCC Certification
Servo/spindle drive unit 85371010
85015100
Servo/spindle Not subject to CCC Certification
85015200
NC – Not subject to CCC Certification
Display unit – Not subject to CCC Certification
(Note 1) The China HS Code is determined by the customs officer when importing to China. The
above HS Codes are set based on the HS Codes used normally when exporting from Japan.
(Note 2) Reference IEC Standards are used as the actual IEC Standards may not match the GB
Standards in part depending on the model.
Whether or not the NC products are subject to CCC Certification was judged based on the following five
items.
(a) Announcement 33 (Issued by AQSIQ and CNCA in December 2001)

(b) HS Codes for the products subject to CCC Certification (Export Customs Codes)
* HS Codes are supplementary materials used to determine the applicable range. The applicable
range may not be determined only by these HS Codes.
(c) GB Standards (This is based on the IEC Conformity, so check the IEC. Note that some parts are
deviated.)
(d) Enforcement regulations, and products specified in applicable range of applicable standards within
(e) "Products Excluded from Compulsory Certification Catalogue" (Issued by CNCA, November 2003)
Reference
• Outline of China's New Certification System (CCC Mark for Electric Products), Japan Electrical
Manufacturers' Association
• Outline of China's New Certification System (CCC Mark for Electric Products) and Electric
Control Equipment, Nippon Electric Control Equipment Industries Association
A7 - 5
Revision History
Date of revision Manual No. Revision details
Nov. 2004 IB(NA)1500011-B First edition created.

Notice
Every effort has been made to keep up with software and hardware revisions in the
contents described in this manual. However, please understand that in some
unavoidable cases simultaneous revision is not possible.
Please contact your Mitsubishi Electric dealer with any questions or comments
regarding the use of this product.
Duplication Prohibited
This manual may not be reproduced in any form, in part or in whole, without written
permission from Mitsubishi Electric Corporation.
© 2004 MITSUBISHI ELECTRIC CORPORATION

ALL RIGHTS RESERVED
MITSUBISHI CNC
MITSUBISHI ELECTRIC CORPORATION

HEAD OFFICE : MITSUBISHI DENKI BLDG., 2-2-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
MODEL MDS-D Series
MODEL
CODE 008-314
Manual No. IB-1500011 (ENG)

Specifications subject to change without notice.
IB(NA)1500011(ENG)-B(0411)MEE Printed in Japan on recycled paper.

MDS-D Series SPECIFICATIONS MANUAL IB-1500011 (ENG) B

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Notes on Reading This Manual

When there is a potential risk of fatal or serious injuries if

When a dangerous situation, or fatal or serious injuries may

When a dangerous situation may occur if handling is mistaken

Wiring and inspection work must be done by a qualified technician.

Do not stack the products above the tolerable number.

Do not get on top of or place heavy objects on the unit.

Always observe the installation directions of the units or motors.

Do not install or run a unit or motor that is damaged or missing parts.

When installing a coupling to a servomotor shaft end, do not apply an impact by

Store the motor in the package box.

Always install an AC reactor for each power supply unit.

control output signals to suppress a

that signals are not output, and

(4) Usage methods

the magnetic brakes to be operated

Always turn the input power OFF when an alarm occurs.

(6) Maintenance, inspection and part replacement

Do not perform a megger test (insulation resistance measurement) during inspections.

Do not short circuit, charge, overheat, incinerate or disassemble the battery.

Do not disassemble the unit or motor.

Dispose of the battery according to local laws.

(9) General precautions

1. Introduction ........................................................................................................................................ 1-1

2. Specifications .................................................................................................................................... 2-1

4. Dedicated options.............................................................................................................................. 4-1

Appendix 1. Outline dimension drawings .............................................................................................. A1-1

Appendix 2. Cable/Connector specifications......................................................................................... A2-1

Appendix 3. Unit selection ..................................................................................................................... A3-1

Appendix 4. Transportation restrictions for lithium batteries ................................................................. A4-1

Appendix 5. Compliance to EC directives ............................................................................................. A5-1

Appendix 6. EMC installation guidelines ............................................................................................... A6-1

1-1 Servo/spindle drive system configuration .......................................................................................... 1-2

1-1 Servo/spindle drive system configuration

1-1-1 System configuration

Battery cable Battery cable

In addition to the battery

To 2nd and 3rd

Servomotor Spindle motor

Spindle end detector

3-phase 200VAC power supply

1-2 Explanation of type

1-2-1 Servomotor type

HF (1) (2) (3) - (4)

(3) Shaft end structure

(2) Magnetic brake

(1) Rated output · Maximum rotation speed

HP (1) (2) (3) - (4)

(3) Shaft end structure

(2) Magnetic brake

(1) Rated output · Maximum rotation speed

1-2-2 Servo drive unit type

1-axis servo drive unit Compatible motor

2-axis servo drive unit Compatible motor

(1) Type Nominal HF HP

1-2-3 Spindle motor type

4.1 8000 23 INSULATION CLASS F

SJ- (1) (2) - (3) (4) T

(4) Special specifications

(3) Specification code

(2) Short time rated output

Symbol Short time

(1) Type Nominal HF HP