Raytheon Raytheon Marine GmbH High Seas Products| Postfach 1166 D-= 24100 Kiel Tel +49-4 31-30 19-0 Fax +49-4 31-30 19-291 Email ReceptionDE@raykel.com ‘wow sayimarin.com @ Gyro Compass \=see] STANDARD 20 Type 110 - 800, 110 - 804 and 110 - 806 Consisting of: - Gyro Compass Casing with outer Sphere, Type 110 - 222, - Supporting Liquid, Type 148 - 162, - Distilled Water, Type 148 - 398 and - Gyrosphere, Type 111 - 006 SERVICE MANUAL 1 Installation and First Putting into Operation 2 Maintenance, Shipboard Repair, Spare Parts Catalogue 3 Construction, Operating Principle, Technical Data 27TIE/"10-800.D00082 Edition: 14. Dec. 1999‘Wiiergae sone Vervetiqung dserUnteane, Ververtung und iting ies inhale ick gestae, soueitrictastrickich _ugetanden,Zuwiderbandungen veplchen 2 Schadenesatz Toute communication ou reproduction de ce document bute ‘enploiatian cu communication desan conten sont interes saut autorsation expres Tout manquement& cet régl es ilite et ‘expose son auteur au eseent de dommages eit, Copying ofthis dacament and ging itto others andthe use ‘communication othe contents thereof are rbidien without express ‘utr. Ofer ae fable tthe payment of damages. ‘Sin nesta exoresa atria, queda teminanteret prohibae ly ‘produc ttel 0 parcial de este document, asomo su wo ‘ndebido fo su exhibno comuncaina trees. De les infacores ‘seen el corespandent resarcieto de dates y pecs.Raytheon Marine Gabi Raytheon High Seo Prods Peetach 168 D- 2400 Ke! Gemany Tein 491.20 180 Fax of9120 18.21 Ema ResepierDEraybelcon vem amare or Konformitatserklarung des Herstellers Artikel Nr. 10 der Richtlinie 96/98/EG Manufacturer's Declaration of Conformity Article 10 — EC-Directive 96/98/EC Hiermit wird bestatigt, da das nachfolgend aufgefiihrte Produkt dem baumustergeprifften Produkt entspricht und gem Qualitatssicherungs-Modul D erfolgreich getestet wurde. This is to certify that the product identified below has been manufactured in accordance with with type approved units and has been successfully tested according to the Quality Assurance Module D. Produktbezeichnung/ Kreiselkompafsystem / Product Designation: Gyro Compass System Typ/Type: Standard 20 (Systemkomponenten siehe Aniage/ system components see attached) Baumusterprifung durch/ Bundesamt fir Seeschiffahrt und Hydrographie/ ‘Type Examination by: Federal Maritime and Hydrographic Agency Bemhard-Nocht-Str. 78 20359 Hamburg Benannte Stelle Nr. 0735/ Notified Body No. 0735 Baumusterpriifpescheinigung Nr./ Type Approval Certificate No BSH-6297/001/99-S4211 ‘Angewendete Normen Richtlinie 96/98EG / Directive 96/98EC und Richtlinien/- EN 8728 (1999) (ISO 8728) Applied Standards and EN 60945 (1997) (IEC 60945) Directives: EN 61162-1 (IEC 61162-1) Diese Erklarung wird verantwortlich fur den Hersteller abgegeben durch/ This declaration has been made in the name of the manufacturer by: Kiel, den 02.08.1999 Raytheon Marine GmbH Raytheon Marine GmbH Quality Assurance Manager Manager Environmental Lab. Rolf iniher Las EG-BPBIBSH.6297/001/90-54211 KE00030E Sete 1 von 3Konformitatserklarung des Herstellers Artikel Nr. 10 der Richtlinie 96/98/EG Raytheon Marine Gabi High Seas Products Patch 168 -26100 Kel Germany Tareio4 310 190 Fax of8.431.30 19291 Email ReceplonDEQrayklcom wi aman com Manufacturer's Declaration of Conformity Article 10 - EC-Directive 96/98/EC Kreiselkompaisystem / Gyro Compass System STANDARD 20 Auflistung der Systemkomponenten / Listing of the system components: ~thutterkompa® / Mastercompass Standard 20 110-222 -.Sensorkarte / Sensor PCB 110-222.101 ~Software Version 110-222. POO2E01.XX - kreiselkugel / Gyrosphere 110-006 “Verteiler / Distributor ,COMPACT™ 110-224 NGOOT , r - Software Version 110-224 PO04 E001.XX -Verteiler / Distributor (COMPACT 110-224 NGO02 ' -Mit Kurskorrektur-Modul / Course Correction Modul_| NB 06-193 -Bediengerat / Operator Unit 130-601 ‘ -Software Version 130-601 PO01 E00.XX -Bediengerat / Operator Unit 130-605 ‘ -Software Version 130-605 P001 E00.XX -Control Unit Cu01-001 ‘ -Control Unit GY01-U01 ' -Control Unit GY03-U01 ‘ -Tochterkompa® / Repeater 133-555 -Tochterkompas / Repeater 133-556 -Peiltochter / Bearing Repeater 133-406 -Peiltochter / Bearing Repeater 133-407 -Peilsdule / Pelorous Stand 142-103 -Peilsdule / Pelorous Stand 142-117 NGOO1 -Anschlukasten / Junction Box 134-089 -Steuerstand / Steering Stand "COMPILOT 20" 106-085 > - Kursumsetzer / Course Transducer 132-620 - Kursschreiber / Course Printer DR235N - Sperry Booster 132-049 - Tochterkompat / Repeater Compass 133-302 EG-BPBIBSH.-6297/001/99-84211 E0030 Sete 2von 3naytheon Marine Gabi Raytheon High eos Pra eetach 166 224100 amary Yeinb431-20 190 Foc oe. 18291 El ReceprDEQayi con Konformitatserklarung des Herstellers Artikel Nr. 10 der Richtlinie 96/98/EG Manufacturer's Declaration of Conformity Article 10 - EC-Directive 96/98/EC. -Tochterkompaf / Repeater Compass 133-303 - Digitaltochterkompats / Digital Repeater 133-809 Digitaltochterkomps / Digital Repeater 133-811 - Bediengerat / Operator Unit (C + R Printer) NA 05-U01 - Gehause / Casing 129-035 oder / or 139-037 - Sonde / Magnetic Sonde 108-010 NGOO1 - Bediengerat / Operator Unit (TMC 20) 130-602 ‘ Wahlweise entsprechend der Systemkonfiguration Optional according to the system configuration ? Nur mit Control Unit GYO3-U01 NGO04 oder NGOOS Only with Control Unit GYO3-U01 NGOO4 or NGOOS EG-BPBIBSH-6297/001/90-54211 E0003 Sete 3von 3Gyro Compass STANDARD 20 Service Manual Techical Docemartation Contents: Safety Regulat Declaration of 1 14 1.2 13 14 15 16 17 18 1.84 19 10 4 12 13 14 15 16 2 24 22 2.2.4 222 2.2.2.4 2.2.2.2 2.23 2.23.4 2.2.3.2 2.2.3.3 2.23.4 2.23.5 23 2.3.1 2.3.2 23.3 2.3.4 ions Conformity acc. to EC Directive 96/98/EC Putting into Operation ..... Scope of Delivery Procedure Preparing the installation of the Gyrosphere 1 Installing the Gyrosphere ....... 1 Filing in ofthe Distiled Water and the Supporting Liquid af Putting in the Outer Sphere into the Compass Casing .... 21-8 1 1 1 Display Indications after Switching-on of Gyro Compase Equipment STD 20 .. Compass Zero Adjustment (Reference Course Input) . “1 Procedure .........60000+ -" Readout of the Gyro Compass Data 14 Checking and Adjusting the Height of Gyrosphere ; “17 Switching of the internal Follow-up System of the Gyro Compass... -18 ~19 ‘Test to be performed during Settling Phase or Normal Operation resp. Settling Time — : Clear Register .. Adjustment of the Polarity for the F.o.T. Output Sigel Measuring the Pick-off Voltage1) . Care, Maintenance and Shipboard Repair . Safety Regulations . cesses Maintenance Maintenance Schedule Checking the Level of the Supporting Liquid . Check Performance ... Refilling Operation of Double~ stiled Water... Exchanging the Supporting Liquid and the Distilled Water . . Removing the Outer Sphere from the Compass Casing ... Pouring away the Supporting Liquid and the Distilled Water . Taking the Gyrosphere out of the Outer Sphere . Filling up the new Liquids Putting in the Outer Sphere into the Compass Casing . Shipboard Repair ..........0.204+ Signaling in Case Warnings have occurred Search Aids in Case of Warnings Aids to Trouble Shooting . Checking the Cabling .. sition: 24. Now. 1999 277HE/110-800.D0C092Gyro Compass STANDARD 20 Service Manual 23.5 2.3.5.1 2.3.5.2 235.3 23.5.4 23.5.5 2.3.5.6 23.4.6 2.3.5 24 24.4 34 3.1.1 3.1.2 3.1.3 3.1.3.1 313.2 3.1.4 3.1.5 3.1.6 Annexes . 2-21 2-21 Exchanging of Parts Sensor Electronics Gyrosphere . : 2-24 Temperature Sensor and Overtemperature Fuse ... 2-25 Heating Cartridge 2-27 Fan ...... . 2-28 Brush Group and Collector Ring Board Encoder .. 2-29 2-32 Pump .. Spare Parts Catalogue Notes on Ordering .. Construction and Operating Principle . Construction .. Peeoneneee Supporting Plate Joint Outer Sphere and Pump . Upper Outer Sphere Shell Lower Outer Sphere Shell Gyrosphere ..... Sensor Electronics —— CASING Lee eesseseeeeeeeereee Operating Principle Gyro System Hydrostatic, Dynamic Suspension and Centring of the Gyrosphere in the Outer Sphere : Power Supply of the Gyrosphere Electric Pick-off and Follow-up for Course Transmission . Controlling the Temperature of the Outer Sphere Group 400 Hz Supply ......-222000eeeeees . ‘Temperature-dependent Functions .... Technical Data Dimensions Weight Electrical Data .. Acouracies ...... Environmental Conditions and Other Requiremerts 27T1E/110-800.000082 " Eaton: 24. Now. 19981Gyro Compass STANDARD 20 Service Manual ‘Tootrical Secumentaion Safety Regulations: ‘Warning! Use care during maintenance and repair to avoid contact with energized electrical conductors. Applicable safety regulations must be followed, such as VDE, VBG 4, OSHA 1919, and other consensus safety standards. Caution! + Maintenance and repair must be performed by trained and qualified personnel who are knowledgeable in equipment safety requirements! + Device may be damaged! Exchange of spare parts only with the supply voltage swit- ched off. ‘+ When the gyro compassis switched off, the rotors cometoa standstill not before a running-down time of approx. 15 to 30 min has elapsed. During this time, no intervention in the gyro compass must be made. The gyrosphere might be damaged ! Without built-in gyrosphere, the gyro compass equipment STANDARD 20 must not be put into operation: otherwise an error mes- sage appears. Do not switch on the 24 V supply voltage! Check the level of the supporting liquid only while the ship is lying in a harbor. The gyro compass STANDARD 20 must be in operation during this time. To avoid failure of the device, pay attention to the warnings indicated on the digital display, and eliminate the cause in good time. Itis absolutely necessary to make the entry of the alignment error into the table as - if the sensor electronics is replaced - the difference va- lue is required to ascertain the reference heading for the new PCB! Exton: 24. Nov, 1980 m 2TTIE/110-800.00C082Gyro Compass STANDARD 20 ‘Service Manual ATTENTION Observe Precautions for Handling Electrostatic Sensitive Devices CAUTION Handling of itive Semicon: vi Certain semiconductor devices used in the equipment are liable to damage due to static voltage. Observe the following precautions when handling these devices in their unterminated state, or sub-units containing these devices: 1) Persons removing sub-units from an equipment using these devices must be earthed by a wrist strap connected to the earthing point ©) provided on the equipment. 2) Soldering irons used during the repair operations must be low voltage types with earthed tips and isolated from the mains voltage by a double insulated transformer. 3) Outer clothing worn must be unable to generate static charges. 4) Printed Circuit Boards (PCBs) fitted with these devices must be stored and transported in anti- static bags. 2771€/110-800.00C082 Vv Edition: 26, Nov. 19981,Gyro Compass STANDARD 20 Service Manual ocuetaon 1 Putting into Operation 14 ‘Scope of Delivery ‘Standard scope of delivery of ’Gyro Compass STANDARD 20, Type 110 - 800" (see Fig. 1-1): = Gyro Compass STANDARD 20 with outer sphere, distilled water and supporting liquid (see Fig. 1-2) — Gyrosphere in separate packing — Tools and spare-parts box Gyrosphere in ‘Tools and spare— Gyro compass with outer sphere, separate packing parts packet distilled water and supporting liquid Fig. 1-1: Scope of Delivery ‘Gyro Compass’ ‘Standard scope of delivery of ‘Gyro Compass STANDARD 20, Type 110 - 806" — Outer sphere with distilled water and supporting liquid packed in the bridge steering stand ComPilot 20 (see scheme Page 1-2) = Gyrosphere in separate packing (see Fig. 1-1) — Tools and spare-parts box (see Fig. 1-1) Eaton: 18. Sept 1997 1-1 277 1€/110-800.000082Gyro Compass STANDARD 20 Service Manual 12 Procedure (1) Disassemble the transportation support with outer sphere, supporting liquid and di- stilled water (Section 1.3) (2, Mount the compass casing on board ship. It is not required to mount the gyro com- pass STANDARD 20 on board ship in the *ship’s ahead direction”. It can be installed in an optional position and easily accessible for servicing work. (Installation of the Gyro Compass STANDARD 20 see Drawing No. 110 D 222 HP005) For reasons of safety, do not yet establish the cable connection to the distributor COMPACT or to the contro! unit, resp. ‘Without built-in gyrosphere, the gyro compass equip- ment STANDARD 20 must not be put into operation: otherwise an error message appears. do not switch on the 24 V supply voltage! (3) Installing the gyrosphere into the outer sphere (Section 1.4) (4) Filling in of the distilled water and of the supporting liquid (Section 1.5) (8) Putting in the outer sphere into the compass casing (Section 1.6) (6) Establish plug~and-socket connections to the distributor COMPACT or to the control unit, resp., and switch on power supply. (7) Observe the heating and settling phase; pay attention to possibly occuring warnings and error messages (Section 1.7, Sections 2.3.1 and 2.3.2) (8) Adjustment of the compass zero (reference course input) (Section 1.8) (9) Readout and controlling of the gyro compass data (Section 1.9) Pendulum joint ~ Plastic container Outer sphere Bottles for = supporting liquid = = distiled water 2771€/110-600.00C082 1-2 Edition: 18. Sept. 1997Gyro Compass STANDARD 20 ‘Teoria! Service Manual Documentation 13 Preparing the Installation of the Gyrosphere — Unscrew the two screws from the upper part of the door of the gyro compass casing, lit out the door and remove the earth wire (not for Type 110-806). = Carefully lift out the plastic container with the outer sphere and the two bottles of sup- porting liquid and distilled water (see Fig. 1-2) = Take the outer sphere out of the plastic container and place it on the three rigidly mounted pins (siehe Fig. 1-3) Caution! Risk of tilt-over! Pendulum joint — Plastic container Outer sphere —_| Bottles for = supporting liquid = distiled water ~ Fig. 1-2: Gyro Compass STANDARD 20 with Transportation Support Eaton: 18. Sopt. 1997 1-3 2T71E/110-800.00C082Gyro Compass STANDARD 20 Service Manual 14 Installing the Gyrosphere Required special tool: Suction cup Procedure: — Loosen the six screws that connect the upper outer sphere with the lower outer sphere (see Fig. 1-3). Loosen Ons - lf UW, Fig. 1-8: Put-down Outer Sphere with Plug — Remove the upper outer sphere taking into account the cable loom from the lower outer sphere to the small PCB (see Fig. 1-4). — Lift the gyrosphere out of the transportation box and — by making use of the suction cup ~ insert it carefully into the lower hemisphere (see Fig. 1-4). — Put the upper outer sphere again on the lower outer sphere. 277 1€/10-800.00C082 1-4 Edition: 14. Feb. 1997Gyro Compass STANDARD 20 Technical ‘Service Manual Documentation Pay attention to the gasket of between the two outer spheres (see Fig. 1-4)! — Re-tighten the six screws (see Fig. 1-3). Gasket A Upper outer sphere Cable loom j \\ Io 4 Sj TT 1 tt rr Z Fig. 1-4: Upper and Lower Outer Spheres separated — Inserting the Gyrosphere Eaton: 14, Feb 1987 1-5 2771€/110-800.D0C082Gyro Compass STANDARD 20 Service Manual 15 Filling in of the Distilled Water and the Supporting Liquid (see Fig. 1-5) — Unscrew three plastic screws (green, red and black) from the upper outer sphere (the black screw serves de-aeration). It is indispensable to observe the right order of points a) tog)! Filler Dist. water Supporting liquid Red Green Black ve ow wt es 7 Gasket Fig. 1-5: Filling in the Liquids 2771€/110-800.00C082 1-6 Edition: 14. Febe. 1987Gyro Compass STANDARD 20 Service Manual ‘eon Documentation a) Put the supplied filer onto the bottle of distilled water (red label). b) Fill the total amount of distilled water (230 cm®) into the filling hole (red screw). ©) Screw in the red screw again; pay attention to gasket. d) Remove the filler from the empty bottle for distilled water and put it onto the bottle of supporting liquid (green label). e) Fill approx. 840 cm? of the contents of the bottle into the filing hole (green screw). Pay attention to the fact that 840 cm? will have been filled in when the measur— ing cone of the liquid level looks as follows: ) Supporting liquid that is not used must be poured away by all means! Special measures of disposal are not necessary. 9) Screw in the green screw again; pay attention to gasket. pay attention to gasket. Editon: 14. Feb. 1997 2771€/110-800.000082Gyro Compass STANDARD 20 Service Manual 16 Putting in the Outer Sphere into the Compass Casing (see Fig. 1-6) — Re-insert the outer sphere with the gyrosphere in the compass casing carefully: Caution! Pay attention to the two locking pins of the closure! They must not be damaged, as they ensure the cor- rect angular position. - With both hands, take hold of the outer sphere and bring it to below the snap closures of the pendulum joint. Pendulum joint ‘Small plug Outer sphere Fig. 1-6: Putting in the Outer Sphere into the Compass Casing 277 1€/10-800.00C032 1-8 Edition: 14, Febr. 1997Gyro Compass STANDARD 20 ‘Service Manual Technical Becumertaton — With your thumbs, press down two snap closures and make them lock into place — Carefully turn the outer sphere through 90° and repeat the same procedure for the other two snap closures. The outer sphere is now fast to the pendulum joint. = Put the cable with plug counterclockwise (viewed from above) around the outer sphere and fasten the plug to the small PCB of the outer sphere; tighten safety screws. - Shut the door of the binnacle, pay attention to ground strap. The gyro compass is now ready for work and can be p 24 V power supply. into operation by switching on the Eston: 05. Mar. 1909, 1-9 2771€/110-800. 000082Gyro Compass STANDARD 20 Service Manual 17 Display Indications after Switching-on of Gyro Compass Equipment STANDARD 20 The following operating states of the gyro compass will be signalized: (See also Signalling of the Operating States on the Steering Repeater Compass or on the Operator Unit, resp. in the corresponding description). After switching-on of the gyro compass equipment, the digital display indicates: Indications ‘Comments, Notes Heating Phase During the heating phase indication of the temperature of the ‘supporting liquid. for example: fh: heating phase 28.8: 288°C (2) Setting Time ‘As soon as the lower operating temperature of 45 °C is reached: = automatical switching-on the compass internal follow-up system by the sensor electronics = during a setting time of approx. 3 h, heading indication with a luminous point added to the last []_Heading Indication ‘After termination ofthe setting procedure: = heading indication This indicated heading value, however, cannot yet bbe used: it must stil be corrected by entering the reference course! (see following Section 1.8) 2771 /110-800.000032 1-10 Edition: 14. Feb. 1997Gyro Compass STANDARD 20 a Techical ‘Service Manual Decumertaton 18 Compass Zero Adjustment (Reference Course Input) Aiter installation of the gyro compass, adaptation to the mounting site is required. Compass zero adjustment takes place via switch B11 and push-button B14 on the sensor electronics PCB. 1.8.4 Procedure Prerequisite: — The gyro compass equipment must be in operation at least Sh. (1) Preparing the adjustment: — Ascertain the reference course from the course direction of the ship's fore-and-aff line (e.g. take bearing or draw the pier course from the sea chart) and note it; e. g.: 178.4°. — Open the gyro compass; on the sensor electronics PCB, the push-button B14 and the switch B11 become visible (see Fig. 1-7). ‘Switch B11 eee Fig. 1-7: Position of Push-button and Switch in the Opened Gyro Compass Sensor Eaton: 27. Febr. 1908 1-11 2771€/110-800,000082Gyro Compass STANDARD 20 Service Manual (2) Entry of the ascertained reference course value Position of the key B14 and switch B11, see Fig. 1-7 ‘Ser. No. ‘Activity Indication Remarks, Notes ~ ‘sete All connected course indica- 1 | Switch B11 A to OFF - tions do nat follow the course 2 change any longer. 100" TO 1" 110" | ~The flashing decimal place requests a value alteration ; Vy Actuate the key B14 until the first |< 2 | digit ofthe calculated value ap- iz pears S i vi; 3 | Pause of actuation > 5s — The next-lower decimal place flashes and re- quests a value alteration ‘Actuate the key B14 until the 4 | second digit ofthe calculated value appears a 5 | Pause of actuation > 5s Hl = The next-lower decimal place flashes and re- quests a value alteration ‘Actuate the key B14 until the 6 _| third digit of the calculated value ‘appears 7 | Pause of actuation > 5s a — The next-lower decimal place flashes and re- quests a value alteration ‘Actuate the key B14 until the 6 | fourth digit of the calculated value appears a ‘Altor the end of the value input, 7 |set switch B11 /Ato ON = Storing the difference value Indication of the valid course value on the gyro ‘compass and on all repeater compasses con- nected 2771 /110-800,000082 1-12 Edition: 14. Febe. 1997Gyro Compass STANDARD 20 Service Manual Decumrtition With that, the appropriate zero position for the encoder is determined. The display in the gyro compass now indicates the valid compass course which is also received by the re- peaters via the corresponding interface. = Read out the difference value (alignment error) (see Point 1.9, Step 5) and enter it into the table found on the inner surface of the door (Type 110-800 and 110-804) or on the supporting plate: (Type 110-806). 78.5 ‘AUGNMENT ERROR Table for — Alignment Error with Typ 110-806 Itis absolutely necessary to make this entry as - if the sen- sor electronics is replaced - the difference value is required to ascertain the reference course for the new PCB! (See Section 2.3.4.1) ~ After inputting the difference value, close the door of the casing, pay attention to ground strap. tition: 05, Mar. 1909 2771€/110-800.D0Co82Gyro Compass STANDARD 20 Service Manual 19 Readout of the Gyro Compass Data Certain data of the gyro compass can be indicated on the display ofthe gyro compass, ¢.9. for servicing purposes: “a - AB 0 De F GH Indications Comments, Notes. Indication ofthe rot. value (‘ate of turn) in°/s. With the ship berthed atthe pier, the value is 0. ‘Arate of tum direction with negative sign is, Indicated with a point behind the first decimal igi. by actuation of the 0.04* with the ship at rest (ship made fast to the pier) suggests a defect. 1) from software version P02 E01.00 on 277HEN10-800,.00c032 22 Edion: 07. Nov. 1997Gyro Compass STANDARD 20 Service Manual 2 Care, Maintenance and Shipboard Repair 24 Safety Regulations Warning! Use care during maintenance and repairto avoid contact, with energized electrical conductors. Applicable safety regulations must be followed, such as VDE, VBG 4, OSHA 1919, and other consensus safety standards. Caution! Maintenance and repair must be performed by trained and qualified personnel who are knowledgeable in equipment safety requirements! Device may be damaged! Exchange of spare parts only with the supply voltage switched off. To avoid damaging the cross-slotted screws during assembly and disassembly, use a screwdriver of the model POZIDRIV. Eston: 25. Aug, 1998 a-4 2771€/110-800, 000082Gyro Compass STANDARD 20 Service Manual 22 Maintenance 2.24 Maintenance Schedule Ser. No. Care and Maintenance Time Interval Cross Reference Exchanging the supporting liquid every 3 years 2.2.2 2 [Exchanging the distilled water every 3 years 22.2 Maintenance of the gyro compass is restricted to exchanging the supporting liquid, the re- newal of the distilled water and the appertaining gaskets every three years. To avoid failure of the device, be sure to check the level of the supporting liquid regularly (see Section 2.2.2) 2771€/110-800.000032 Editon: 10, Mar. 1908Gyro Compass STANDARD 20 a Teoria! Service Manual 2.2.2 2.2.24 Checking the Level of the Supporting Liquid Check the level of the supporting liquid only while the ship is lying in a harbor. Check Performance - Unscrew two screws from the upper part of the door of the gyro compass casing, lift out the door, pay attention to ground strap (not for type 110-806). = Switching ofthe Compass internal Follow-up System of the Gyro Compass (see Fig. 2-1): Gyro compass STANDARD 20 must be in operation! off. = Set DIP switch B11 /G to on jee A ] OFF = internal follow-up system on | RS CDE On The outer sphere can now manually be turned into any position, the digital display always indi- cating the corresponding angular value. - Hold the bottom of the quick-release fasteners with both hands (refer to Fig. 21) and release they by pressing with your thumbs. - Carefully turn the outer sphere 90° and repeat the same procedure with the other quick release fasteners. The outer sphere is now open to view and can be removed. Editon: 08. Mar. 1989 2-3 2771€/110-800.00C082Gyro Compass STANDARD 20 Service Manual a weed ABCDEF Outer sphere, pump and gyro system Fig. 2-1: Removing the Outer Sphere from the Compass Casing and Switch B11 = Continue to hold the outer sphere with both hands, lower it slightly (thereby releasing the locking device) and carefully remove it from the compass casing and putt on the three fixed pins in a horizontal position (refer to Fig. 2-2); cable connection must be preserved! Caution! Risk of tilt-over! 2771€110-800. 000082 2-4 Eston: 05. Mar. 1980Gyro Compass STANDARD 20 Service Manual Fig. 2-2: Put down Outer Sphere = Check the supporting liquid level on the measuring cone (see Fig. 2-4); ~ Unscrew the red plastic screw and check the liquid level of the distilled water by the dipstick, Type 148-472 (Depot Maintenance Tools) (see Fig. 2-3). Height of the Gyrosphere approx. 2 mm Gyrosphere rests in the ~ outer sphere! 1) Reterence: Surtees — > measuring cone normal ( 2 Ne) Level of the dist. Water Fig. 2-3: Checking the Level of the dist. Water and the Height of the Gyrosphere 277E/110-800.D00082 Editon: 05. Mar. 1980 2-5Gyro Compass STANDARD 20 Service Manual 2.2.2.2 destiled Wasser Ifthe level of the supporting liquid is under the label ‘min.’ of the dipst added acc. to Section 2.2.2.2. distilled water must be Exchange the supporting liquid acc. to Section 2.2.3, when: = the liquid level is no more sensible on the measuring cone and — the liquid level is under ‘min.’, checked at the dipstick, — the last changing of the supporting liquid was carried out 2 to 2,5 years ago. Refilling Operation of Distilled Water With Dipstick (Refer to Fig. 2-3): = Fillin distilled water at the red screw and check the precise height of the distilled water level with the dipstick Dipstick not available (refer to Fig. 2-4): = Pour out remaining distilled water through the filler neck (red) by an injector (tool supplied). - Measure out 230 cm? of distilled water = Fill in this portion of distilled water at the red screw ww asia Measuring cone Fig. 2-4: Refilling Double-distilled Water 2771€/110-800,00C032 2-6 Eéiton: 05. Mar. 1998Gyro Compass STANDARD 20 Service Manual Technical Becumertaton Continue after Measuring with and without Dipstick: ~ Screw the red screw back into position, observing the sealing = Unscrew the two other plastic screws (green, black) from the upper outer sphere ~ Add distilled water in at the green plastic screw until the condition 'Fluid level good / OK’ is reached (refer to Fig. 2-4). ~ Screw the green and black screws back into position, observing the sealing - Re-insert the outer sphere in the compass casing carefully Caution! Pay attention to the two locking pins of the closure! They must not be damaged, as they ensure the correct angular position. = With both hands, take hold of the outer sphere and bring it to below the snap closures of the pendulum joint (see Fig. 2-1). - With your thumbs, press down two snap closures and make them lock into place - Carefully turn the outer sphere through 90° and repeat the same procedure for the other two snap closures. The outer sphere is now fast to the pendulum joint. ~ Set DIP switch B11 /G to oF re TT] | ON = internal follow-up system on. | 7 on. a BC DEF G - Shut the door of the binnacle, pay attention to ground strap. Edition: 08. Mar. 1909 2-7 2771€/110-800. 000082Gyro Compass STANDARD 20 Service Manual 2.2.3 Exchanging the Supporting Liquid and the Distilled Water 2.2.3.1 Removing the Outer Sphere from the Compass Casing — Switch off the 24 V supply voltage of the STANDARD 20 equipment Caution! When the gyro compass is switched off, the rotors come to a standstill not before a running-down time of approx. 15 to 30 min has elapsed. During this time, no intervention in the gyro compass must be mede. The gyrosphere might be damaged ! = Unscrew two screws from the upper part of the door of the gyro compass casing, lft out the door, pay attention to ground strap (not for type 110-806). ~ Loosen the safety screws of the plug from the small board on the outer sphere and draw off the plug (see Fig. 2-5). AHA ieee oo Outer sphere, pump and — gyto system Fig. 2-5: Removing the Outer Sphere from the Compass Casing - Hold the bottom of the quick-release fasteners with both hands (refer to Fig. 2-5) and release they by pressing with your thumbs. - Carefully turn the outer sphere 90° and repeat the same procedure with the other quick release fasteners. The outer sphere is now open to view and can be removed. 27716/110-800.D00032 2-8 Eston: 05. Mar. 1999Gyro Compass STANDARD 20 Service Manual - Continue to hold the outer sphere with both hands, lower it slightly (thereby releasing the locking device) and carefully remove it from the compass casing and put it on the three fixed pins (refer to Fig. 2-6). Caution! Risk of tilt-over! a bo S ‘ Loosen > 7 6 screw E 4 hL/ ' Pins MMM MMMM Vd Fig. 2-6: Outer Sphere (removed) without Plug Ezdtion: 10. Mar. 1998, 2-9 2771€/110-800,00082Gyro Compass STANDARD 20 Service Manual 2.2.3.2 Pouring away the Supporting Liquid and the Distilled Water (refer to Fig. 2-7) - Unscrew the green plastic screw in order to deaerate the system - Unscrew the black plastic screw ~ Hold the outer sphere with both hands and pour away the supporting liquid (special mea~ sures of disposal are not necessary). Supporting liquid must not be re-used! ~ Unscrew the red plastic screw from the upper outer sphere and pour out remaining dis tilled water by the injector ‘Supporting liquid Green Black or tr Sealing ring Dist. water Measuring cone Sealing ring. Fig. 2-7: Plastic Screws in the Outer Sphere 2771€/110-800.000082 2-10 Ezition: 10. Mar. 1998