Q PIONEER’ The Art of Entertainment Service Manual | greene. “Th chapter 1 ia Senvce Manual i ot be repnte. On our ana ners, we may supp ony the ‘haptor 2 Forte chap, ploobe abo epee end etach oe chapter 2a your ce nace. STEREO CASSETTE DECK CT-S630S CT-S630S-G CT-S530 THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S). Model “The voltage can be converted by the y Power Requirement 'P* _ | erseaes fer-sesos-c] cr-sss0 folowing mated HEM ° ° ‘0 | Acezo-as0v ‘AG230 — 240V, [we ¥ He ° = = __| Acas0 - 220v ‘Acz20 — 200V, * “¥ Alter the wing ofthe Powar-aupply block at the primary winding of power tanslormor loving to the “Line Vokage Selection described in Service Manual CONTENTS, ‘CHAPTERt ‘CHAPTER? 41.1 PANEL FACILITIES: 21 BLOCK DIAGRAM ~ 1.2 SPECIFICATIONS ~ 2.2 EXPLODED VIEWS AND PACKING ~ 1.3 IC INFORMATION 2.3 PCB CONNECTION DIAGRAM. 1.4 FLINFORMATION-~ 2.4 SCHEMATIC DIAGRAM 1.5 ADJUSTMENTS 118 PARTS LIST FOR EXPLODED VIEWS AND PACKING 1.7 PCB PARTS LIST “140 AA8 PIONEER ELECTRONIC CORPORATION 41, iegue 1-Chone, Meguo-hu, Tayo 185, Japan PIONEER ELECTRONICS SERVICE INC. PO. Box 780, Lng Beach, Calforna 80801 US.A. PIONEER ELECTRONICS OF CANADA, INC, 300 Alstaie Parkway Markxam, Ontario LSA OP2 Cenada PIONEER ELECTRON [EUROPE] NV. Have 187 Keeberyan 1 S120 Mase Blum PIONEER ELECTRONICS AUSTRALIA PTY. 84 Boundary Road, Breesice, Vicia S195, Australia TEL: (03 580-9911 PIONEER ELECTRONIC CORPORATION 1994 7-586 MAR. 1694 Printad in JapanCT-S630S, CT-S630S-G, CT-S530 1.1. PANEL FACILITIES CHAPTER 1 ‘© POWER STANDBY/ON switch and STANDBY indica- or ‘The POWER swich activates the secondary transformer only. Even whan the auch sin the STANOBY poston, thre wll bo 2 power fom tothe deck’ cuits a long asthe power cords nnecied to 8 power out. @ TIMER mode/ropeat play switch (TIMER REC/OFF/ PLAY REPEAT) © MPX FILTER button @ Display off button (DISP OFF) Press 0 select the function display on or of © Level meter range selector button (METER RANGE) ress to select wie or expended range onthe evel mate © Function display © Dolby" NR button (DOLBY NR OFF/B/C/S (CT-S6308)) Dolby? NR button (DOLBY OFF/B/C (CT-8530)) 7 oly note reduction and HX Pro. hesdroom extension Imanufectured under ice rom Dalby Laboratories Licensing Corporation. HX Pro oigated by Bong & Olsen. + "DOLBY" the double-0 symbol OD and HX PRO" ae rade nar of Dalby Laboratares Licensing Corporation © Tape counter mode button (COUNTER MODE} © Counter reset/tape capacity selector button (COUNTER. RESET/TAPE CAPA) © FLEX button © Operation buttons “€dMS = Rewind musi earch Stop. >: Whon pressed during stop, begins playbsck, Dims. : Fast frward/musie serch . Recording whan pressed during playback or recording, pauses playback or recording. When pressed dung pause, Fesumes ply or starts recording. ©: Recording mute ® Recording level control (REC LEVEL) © Recording balance control (REC BALANCE) @ SUPER AUTO BLE START/CLEAR button 12 ® Headphones jack (PHONES) @ CD-DECK SYNCHRO recording button (CD SYN- cHRO) ® Monitor selector button (MONITOR) Used to monitor the source sound of the actual recorded cording 10 record or playback mode, the TAPE Indicator lights up and the monitor mode is automatically soloed. @ Eject button ( (If the tape is moving (recordin, playback, tape winding te}, press the stop il) button before pressing this buttonFUNCTION DISPLAY. ‘The above ilustration shows CT-S6208, © DOLBY NR B/C/S indicator (CT-S630S) DOLBY NR B/C indicator (CT-S530) © DOLBY HX PRO indicator @ MPX indicator ‘This ingicator lights when the MPX fiter bution is set to ON, {only when DOLBY N& is also set 10 ON) © CD SYNC indicator ghts when synchro recording from a CD player i being cer tied out © FLEX (1/f) indicator (1/1 53) ‘8 indicator ights whan the FLEX button is pressed 1.2 SPECIFICATIONS System... snnatrach, channel stereo Heads. Combined Hard Permaliy” vecording/playback head 1 aria” erasing head X 1 DC servo capstan motor x1 DG reel motor 1 No move than 0.05% (WRMS, JIS) 'No more than 20.14% (OIN} Fast Winding Time Approx. 90 seconds (C-60 tape) Frequency Response (et ~20 dB recording level) TYPE (Metal) tape 200 21,000 He (26 48) TYPE I (6103) Tapa en 20 to 19,000 He (26 48) TYPE (Normal Tape on 20 10 19,600 He (28 48) Signsl-t-Nolae Ratio (Dolby NA OFF). -...More than 9 dB Noise Reduction Effect Dolby B-/p2 NR ON evn Dolby C-ype NR ON. Dolby S-pe NR ON... Haemonte Distortion. Motor nnn Wow and Flatter. More than 104 fa § kha) More than 19 (at § kha) More than 22 (at 5 tH) “No more than 0.8% (at ~4 dB: 160 ewebie) Input Sensiiviey) LINE (NPUT}.. vw 400 mV (Input impedance 72 k2} Output feferonce ivel TUNE (OUTPUT) onan 0.5 V (Output impedance 2:2 KO) Hestiphones PHONES) 741 mW (Load impedance 32 2) Miscellaneous Power requirements [AC 720-240 Volts, 50/60 Dimensions. Wig. "420 (wx 126 (5280 (0) men --A.t ig (European model) “444g (UK. model only) CT-S630S, CT-S630S-G, CT-S530 © Counter indicator Nocmaly the tape or time counter ie displayed as & number (see “COUNTER MODES") “The indicator lashes for approximately 4 seconds wien the ower is connected to the power supaly uring AUTO ELE tuning, insieates STAT, BIAS, LEVL, EQ, TUNE or Er. © TIME counter indicator Lights up in the tine counter mode. @ REMAIN counter indicator Lights up in the remaining time counter mode. @ BLE DATA indicator @ Level meter with peak hold function The OX beside the ~1 dB mark incicates the Dolby NR sys tam’ reference level, Meter ra ‘Wide mode: ~2008 to +4 08 Expand mode: ~6 dB to +6 dB © Monitor source indicators ‘TAPE: Recorded sound SOURCE: Original source sound ‘Subfunctions '¢ DOLBY B-type, Ctype and S.type NR Systems (CT-S6305) {© DOLBY B-type and C-ype NR Systems (CT-S590) DOLBY Hx PRO system MPX FILTER Hesaphones jack ‘igi electronic tape/time/remain counter Music search up t0 416 selections ‘Automat space recording mute SUPER AUTO BLE tning system FLovel moter 91 segments (with peak hold) Hy System remote convo! evalable €- DECK SYNCHRO function ‘Timer Recording/Playback (Automatic repeat playback ON) Accessories Operating instructions nn Connection cord with pin plugs. Remote cont cordon €D- DECK SYNCHRO contol cord. nore: ‘Speciicatins and design subject to possible modifications with- ‘ut notice, ue to imprevemontsCT-S630S, CT-S630S-G, CT-S530 1.3 IC INFORMATION + The information shown in thelist is bs information and may at conespond exactly to that shown in the schematic diagrams. 1. PD4443A (1701) ‘System Control (CPU) @ Pin Function Pino, [Ph Name Fanaons Pino, | Pi Name Funaion | Poe = | — | Teane 2 | Fe] someone 3 | — _| Nonconestion i lve scan out 3 [Pee _| keyecanou 3s |_wce ohn) Motor CONTs forthe door and reel + [Pe | Meo 3__| xP0FF_| POWER OFF cetecion LEDGE) a7 | mm | Reso PLAY rae wn, Covel scan pat ore Tigh © | rw | tevlscan ne oe | cow | Mecani cpman motor avr. POWER KEY put doteton Le 7 | power | FOWER KEY nat : 30__| XRESET | Forrosoting tho CPU. L Reseting TAKE-UP ade roalsenae np, | aor & _|_SENT | rorthe auto stop electors counter ‘Supt sie rel once input ati one | sexs For measuring the renin counter. ates 70 | _XREW | Remote conto unt nput eens 11 | ONET | Conver acon input aalean a eat output forthe FL 2 | AMET | Reh tovel scan ip een] Oo ° | Kev ete [KEY ‘it key scan input (EDGE) | owe 1s | Reve elem ve | neve ela 17 | bus _| Bias oscaton dive. ON wo | erpy _| tED dling ortho POWER STANDBY. 5 Hon’ 1@ | SYNG_| CO-SYNCHRO code m detection IN ‘Selenod ding fort mechan ve | rnco | SENTCDforcosYNRO) sv | soa | Selene ze] TRS Wer apitorgansomsion 32 | _w61 | Motor GONTe forthe door and rel 23 | NAS | TBtttho2bk Day NR selection zr | pare | Data apt om te memory Ie by (pose). | Pe 2_| _DATI_| Date ouput NMOSCAON and LC7570 ep Resear) ‘lsk for communicating wh 2 | SCK_| fimsaceen and Lorsro 3 | vow | ForrLve Chip sel fr communicating wih ‘PU oral FL ipa buf power |e | nmmscsen 57 |v | scopy tprox =aV) ‘Data ne for eommuieatng wih [Pe fold teal oa FL segment output (1) 20 | xu | LoowTotal opus of ore7o Sol ree) | ximy | UNE MUTE Low o8 ars) p= | aw) finewreeon | ar] por] Feseumentoupat 1) 28 | xaMy | REOMUTE. CON Key scan out (3) ze | ose | TEST sal ouput ort ats BLE e_| ee (goo Hz St 16H) FL vegnent ouput) ~ | es | pos | Lovtscan 2) Clock nput for be CPU 4.19 MH) Key can oui C8) nS | ve | Tevecssv s2_| eno _[ Toanoe TiTohe FL 7S To cach hey and OW ‘2: To the anodes D541 to D545 141.4 FLINFORMATION @V1501(RAW1133) Pin Connection ram. [iT @Ts] +] s] se]? [es] ole Sle ee epee [msisseens] FF [we pne Ler [oe] ea [cafes | co] er] eo | co | cio) no] riz] ria] ne [rir 2a] 2 [2 #181219 ]s|=[>]5[2[s["ls nelrio[ ne| rol re] er rel ropacl retest re[ritwl rie) TGIRIGGrT@ P-PIE AoE Wee pin BENG conse Axe | 3 \ 2 ct wn St a Gt a aan mt 2D OE + 2 UD 6 “BUS | np te Cee ee = = ‘Anode Connection wo] o |e] |e), se fw] oe] @] a als | = | | | = | | . : * rape | em | 0 | oe | ea | we | : © ® P3| pean me |e | oe | ee | t t ¢ | | as [em |e a a 2 Po] mm [tt ae apeveeg on | # | ® ro] mm [t ? alo weed ¢ z @ my @ | | : . : | 3 Bie |e s 4 ¢ 73 [oaumrne| room| ue | be [| | be Pio = [i D ru cme eects ee eee ral = 1 iz =| 1 181.5 ADJUSTMENTS 1, MECHANICAL ADJUSTMENT 1 Tape Speed Ajmont ede Teatpe ‘asin potion ‘Spectizaon rang buyback requener PLAY | PlaytheSTD-S01 ape Gk) _| Tape speed alamo ol 000K = Sie { Bees a Fig. Tape speed adjustment (© Bofore performing the head azimuth adjustment ‘Remove the azimuth cover before performing this adjustment. Push the tip of th azimuth cover wit your figure rom inside the door pocket. Fig.2 Removal of Azimuth Cover2, ELECTRICAL ADJUSTMENTS Adjustment Conditions 1, The mechanical adjustments must be completed first 2. The head must be cleaned and demagnetized 3. Tum power on allow the deck to warm up for at least a few minutes before commencing any electrical adjusiments, 4. The reference signal is 0 dBV=I Vins. 5. Connect a 10 k load resistance to the OUTPUT terminal 6 Unless otherwise specified, the switches listed below are left in the positions indicated. DOLBY NR OFF ‘TAPESELECTOR : NORM Test Tapes: STD-331E + Playback adjustments (See Fig. 3) ‘STD-631 or STD-632_: NORMAL blank tape sTD-621 + CyOzblank tape STD-610 METAL blank tape * As the reference recording level is 250 nwbim for STD-331E, ‘the recording evel will be higher by 4 dB for STD-331B (160 rwb/m). When adjusting, pay carefull attention tothe type of| CT-S630S, CT-S630S-G, CT-S530 List of Adjustments Playback sections 1. Head azimuth adjustment, 2. Playback level adjustment Recording sections 1. Bias oscillator adjustment 2. Reconting bias adjustment, 3, Recording level adjustment. 4, AUTO BLE adjustment NOTE: Hi Pe eadioom extension angnated by Bang & Olson ond ‘manufactured unde lense rom Doby Laborato Lcesing Corpo ration "DOLEYthe doubie-O symbol and “HH PRO” ae ademas of Daly Labrataes Lessing Cpertn. a ection Feature. tape used. Oe erat 20 tm Fig. 3 Constants of the test tape STD-331E PLAY BACK Head azimuth adjustment seco Fig.4 Head azimuth adjustment RECORDING, Fig.§ Frequency response zone 17CT-S630S, CT-S630S-G, CT-S530 PLAYBACK SECTION 1. Head Azimuth Adjustment + Tum VAIO, 1621 mechan contr postions er] Mose | teutsignal kts | Asien eaten Weenie exon Taemersvene | Roma iy te 0 Wie 28 | Head ama enert 1.| eta | Sectonot sto ste tet | seem ue our Menem payaso isos oor.) 2 | S70 | Look axon wih soem eck ater comping adnan 2, Playback Level Adjustment «Tie adamant dtemines be DOLBY NR ee and mut bo peered wih ra x] Mode | _lnpasal&vetape | _Adiwineetoetin | Mesuing anion | Altient abe Renan aye 31520 8 «| eur | cose 4 |ygoray ena S pur | mcetesro-sse | om | Yat th | Tea coy RECORDING SECTION 1. Blas Oscillator Adjustment Nos] Mose | Woutenal vine | Adinnenoeton essing ton Tejemertvave | Rena Toad he TD-610 [neo | teatmesro-croree, | oe | usce Te too te 0.3 te 2. Recording Blas Adjustment + Tum the DOLBY NR wach OFF {ISG amen cnton hub exec wa otto become unr is by chectng te dtoion No] Mode | Wovsanel este | _Adstnont baton Meesuin eon a poy 1 ad 1 fc; | Sanath re et ; on 1 | BiSbe | analintelneinad, | Aecievelconottame 2000) Srerbeboesttape une our epee cot lyback Rezo the above sal Sees nee cmomestDastor ae | Yeon tty Bleeacerel oh oe ec | SToespwstare ane | PF | Vena ety Sanalbocomes 048 203 piso SE wen compere i iho | Seton 3. Recording Level Adjustment + Tumthe DOLBY NR sch ie OFF We] _wode_[ Inna! tventepe | __Alusnortpaton essa eeten ‘nent ee eras ec! 1. | Bole Recteslcontaivoume | UNE OUT ~100aev Sto. s32 ene Record the above sal epider aytack 2.| peer | omemestooater | oye | asst deay | Te.3 em Secchi FURY | Stovenztartpe ene Yrssa ie) | TPs a voc gna eel Biebace : ones 2cb¥. s.| BE | Saotmestoeni | check mie 1126621848 Paar | ovettas Tha fe) : | 4.| BEE | Sistwstovsrerce’ | cock Re | neve rs PLAY | fe ond pvbos wae *CT-S630S, CT-S630S-G, CT-S530 4, AUTO BLE Adjustment ‘+ BLE adjstman shout be peomes ear llter adler are come, {Tis adnan chou be perfomed nthe ost mode * Entering the Test Mode. “Tum onthe power and ater more than 4 seconds, pres the COUNTER RESET” button, “COUNTER MODE" button and II {PAUSE} bution simutaneoush. “+ Releasing the Test Modo ress the “COUNTER RESET" but. fo] Mose [input signet teottape | “Adhatmerticcaton [Measuring ication ‘Adustent vale Remar a Sotto wot mode. 7 = 7 | Pressthe AUTO BLE MY | eyo 400 He assent iB beseech ‘Adjust bo Leh seme wich is | tnceation 1) : aS ew ‘cam ch ot tng up Press the AUTO meter = 3 He adjustment | ‘on the trontpanol oe eh (FL inciation 2) . Press the AUTO BLE hey 15 i edustment 7 con the tont panel heed (FLindieaton 3) MAIN UNIT eee rom HX UNIT Fig.6 Adjusting pointsCT-S630S, CT-S630S-G, CT-S530 41.6 PARTS LIST FOR EXPLODED VIEWS AND PACKING NOTES: + Pars marked by “NSP” ace generally unavailable because they are notin our Master Spare Pars List. + The dk mark found on some component parts indicates the importance of the safety factor ofthe part. Therefore, when replacing, be sure to use part of identical designation. 1 Parts marked by “©” are no always kept instock. Their delivery time may be longer than usual or they may be unavailable. 1. EXTERIOR AND PACKING @ PACKING Contrast of CT-S630S/HEM, CT-S630S/HB, CT-S630S-G/HEM and CT-SS30/HEM (CT-S630S/HEM, CT-S30S/HB, CT-$630S-G/HEM and CT-SS30/HEM and have the same construction except forthe following: PartNo, Mark | No.| Symbol & Description |“Cr-geg0s; | cr-sea08/ |CT-S6905-G/ Remarks fen re SES0-G! Icr-sss0mHEM| 3 | Packing case ruarses | ruatser | ANGtses | RHGI500 7 | Operating instructions ROIs | Notused | ARDIIss | RRDII53 (Germanftalan(DutchiSwedih ‘SpanishyPotuguese) 11 | Padapacer A Notused | HCIOs9 | Notused | Notusod 12 | Pad spacor 8 Notused | RHCtost | Notused | Notused «+ For CT-S630S/HEM Mark No. Desert rt No. 1 Pad @) HAL 2 Pad ®) RHALLIZ 3 Packing case RHGISES 4 Sheet RHX = 034 5S Connection cord assy RDEI098 (or AUDIO) 8 Control cord RDEIO38 Gor CD * DECK SYNCHRO) 7 Operating instructions RRDII59, (German /ttalian/Dutch/ Swedish /Spanish/ Portuguese) 8 Operating instructions RREIIOS English French) 9 Spacer A RHCIOM 10 Cord with mini plug PDEI247 (er SR cord)@ EXTERIOR Contrast of CT-S630S/HEM, CT-S630S/HB, CT-S630S-G/HEM and CT-S530/HEM (CT-S6305/HEM , CT-S630S/HB, CT-S630S-G/HEM and CT-S530/HEM have te same construction except forthe following: CT-S630S, CT-S630S-G, CT-S530 Par Wo ere | et Lee cr-ses0sem | cT.sssesiie [cT-sews-aiMeM] CT-S530NEM eam A | 2 | Pomercont wih pg Paros | poaress | Posies | Poatoos 4 | Name plate Rasoo7 fRawtore | Rantoor 7 | Asimath cover Pavesi akzest 8 | Main unt zazzt Fzsee2 to | DSP one wane vzszs a1 | anne ‘rwxtose wcxrose 18 | Vinod pactvor Bactror 37 | Power koob Ractaoe raciece 18 | Operation tobe Ractres Paci7os 48 | Beamon nab ractros ract7es 20 | Mode knob A act800 BActe00 21 | Side inad Pacrris ractris 25 | Doty Sunt Rutter 28 | Door poctt fafzaso Ratoase 50 | Bonnet Reaiorr REAIGTT 31 | Front panst ateses aces 41 | Eecttned Pace Ractrre 43 | opswonm wzsze3 nse | 40 | Traez unt wzses rsp | 50 | TANT unt Rweszee 2 | Rear paret waveso 2 | Pinca Net uved sp | 63 | Insect prot pate Net ed 6 | Sew Not weed Bezsoraeorce sp | 65 | Earn plate Not wed 4 Fee (758) Not weed For CT-S630S/HEM Mark _No. Description PartNo. Mark _No. Description Part No. a 1 Strain reliet CM 228 31 Front panel RANA & —-2 Power cord with plug PDG1003 82 Screw ‘ABZ30P080FMC 8 FUSOL, FUBOS Fuse (TIA) REK1022 38 Screw 'BBZ26P060F MC 4 Name plate RAMIOOT 34 Screw ‘BBZSOPOGOFZK, & 8 Power transformer (11) RTT1268 35 Screw 'BBZ30P00FMC. 8 Cord clamper RNH~ 164 36 7 Azimuth cover RAHDA31 Bros 8 Half pressure spring -RBK1004 38 Screw IBZ30PISOFCU 8 Main unit RW23221 39° Lead card 93P RDDI28 10. DISP unit RW23222 40° Connector assy 2P RKPIGBL M1 anit RWxI082 41 Eject knob RACITIZ 12 HX unit RWX1069 42° Door spring L REEL 33. Insulator PNWisi2 43 Damper assy RECIO05 14 Lens RNKISIL 44° Screw 1BC226POS0FMC 15 LED lens PNW2019 45° Screw IPZ26P080F MC. 18 VR knob RACITO7 48 Eject spring RBHIO2 17 Power knob RACIB09 41 Washer WaseD080D025 18 Operation knob RACITO5 48 OPSW unit RW23223 38 Balance knob RACITO5 NSP 49° TRN 2 unit RWZ225 20 Mode knob A RACIBO0 NSP 80 TRN 1 unit RWZ3224 21 Stide knob RACITIS NSP 51 Mechanism bracket RNEIGOL 22 Mode knob B RACIB08 52 Rear panel RNA1630 23 Door tens RAHRITL NSP 53. PCB spacer PNY — 404 Bh eee NSP 54 Trans shield plate RNEWSL 25 Mechanism unit RYMI224 NSP 85 Main chassis RNB1O0 28 Dolby $ unit RWX1IOL 56 Connector assembly 4? RKPI636 27 Remain display paper REE~ 113, ‘ST Connector assembly 4P — RKPI6I7 28 Door pocket RAHZ240 NSP 58 Arm Collar RLAII2 29 FL tens RAHZ2O1 NSP 69 ject arm RNEISO7 30, Bonnet REALOTT 60 Screw BEZBOPOAOFZK NSP 61 Binder 209-058 4.11CT-S630S, CT-S630S-G, CT-S530 2. MECHANISM UNIT Parts List Mark No. Description Part No. Mark No. Description Part No. 1 Fixed core RIAU 48 Chassis base BLK RXAISST 2 Planger REAL 47 Head base RNEI390 3 Head (R/P) RPBIO(T 48 Head spacer RNK2106 4 Head @) RPBIOSD 49. Elect prevention arm (L) RNE199 5 Push SW RSGIOIB8 50 Lever (L) (EJECT) RNKISS3 6 MTR reel BLE RXMIOST 51 Screw PMzz0P0e0F MC 7 MTR main BLE RXMIO58 52 Spacer RLAIZ75 8 Solenoid BLIC RXPIOIO 9 Photo transistor SPISSSS4FG 10 Main belt REBLIGS 1 Pinch roller ase’y RXALIES 2 FAW as'y RXAISB 13° Washer ‘WA2aDO4SD025 14 Screw 28x64 ZN -RBAIOW® 16 Washer REF 057 16 Reel base BLK RXAUBE 17 ler BLE RXAIUB Bo 19° Washer RBPI058 20 Asimuth SP REHIOWS 21 Head base SP RBL1003 ‘Slide SP RBEIZ9 Play arm RNKISIS Cam gear GR) RNKIGTZ Lever SP (L) (ETECT) — RBHI282 Bject prevention RBHIZ34 spring (L) Spring (CASSETTE) RBKIO¢8 Lever collar B RLAIMS Metal detector lever (L) RNKIS23 2 2 2 25 % a Pa 2 30 Detector lever (REC) _RNKIS27 3 2 3 4 3% % a Detector lever (P) RNKISAS Serew RBALIOL Plate HD BLK RXAMEB Serew PMAZ5PO50FMC F lock screw RBALOSL 38 Screw (11) RBALOMS 50 Screw RBALOTB 40° Washer WA2sD047D050 41. Washer vyEIsFUC 42 Holder cushion (L) _-REDIOZT 43. F lock screw RBALIO2 44 Screw RBALOSS, 45 PCB control BLK RXAMS?CT-S630S, CT-S630S-G, CT-S530 1.7. PCB PARTS LIST NOTES: «Parts matked by “NSPY are generally unavailable because they are not in our Master Spare Parts List {The cA matk found on some component parts indicates the importance ofthe safety factor ofthe part. Therefore, when replacing, be sure to we pars of identical designation. « Parts mavked by “@" are not always kept instock. Their delivery ime may be longer than usual or hey may be unsvalabe, {When ordering resistor ist convert resistance values into code form as shown in the following examples. Ec] When thre ae 2 effective digits (any digit spar from 0), such as S60 ohm and 47k ohm (tolerance is showa by J=5%, and 10%). 5602 + 56x10! S61 « - RDLaPM ISIE 4kQ 47x10 473 sours aU 050 ORS Rn2i[O)fRIS) 19 010 « Sree x2 When thee at 3 effective digits (och in high preston ‘mea film esstor) 5.62k Q-*562 X 10! S621 «+++ RNIAPCESISIZIOF LIST OF WHOLE PCB ASSEMBLIES Part No. Mark po aeeetinies) cT-segos/ | cT-sesos/ | CT-Ses0s-G/| CT-8530/ — HEM HB HEM HEM sp | MOTHER UNIT wares | whites | RWMie0e | RWMI7I9 [EMAIN UNIT. Rwzse2t | RWzae21 | Rwze221 | RWZs262 HX UNIT Rwxioes | RWXtos9 | RWXx1089 | RWX1069 JF UNIT wxtozz | RWxtos2 | RWxXto02 | RWXt088 DOLBY $ UNIT Rwxitot | RWxitor | Rwxtto1 | Not used [pise unr Rwzse22 | Rwzs22 | Rwzs222 | RWZ5269 opsw uni Rwzs223 | Rwza229 | Rwzs223 | RWZ3284 wee | [TaN UNIT Rwzsze4 | RwZ3224 | Rwze224 | RWz3285 nse | Crrn2unir Rwzs225 | Rwzs225 | Rwzs225 | RWZ3208 MAIN UNIT RWZ3221 and RWZ3282 have the same construction except for the following: Part No. Mark ‘Symbol & Description Remarks: wz3221 RWz3282 1e201, 1C251 (CXA15695. (OXA1s608 eset BAIS21eN Not used 284 DTAtAES. Not used 286 iss254 Not used c4a, case ‘CEASS2OMI6 Not used 208 cocstio1s0 Not used Reet D/OPMa2) Not used R931, R932 ROWEPMION Not used R41 — Rosa ROW/ePMI525 Not used R10 ROI/BPMA7SI Not wsod c41, C942 CEASATOMIG Not used 1/F UNIT RWX1092 and RWX1086 have the same construction except for the following: Part No, Mark ‘Symbol & Descriptc Remarks m et RWx1092, RWXx1086 ints RDI/EPM3E3 ROWePMIBSSCT-S630S, CT-S630S-G, CT-S530 DISP UNIT RWZ3222 and RWZ3283 and have the same construction except for the following: PartNo. (a Symbol & Desciption Remarks eal m : RWZ3222 RWZ3283, | bist 188254 Not used OPSW UNIT Although RWZ3223 and RWZ3284 are different in part number, they consist of the same components. TRN 1 UNIT Although RWZ3224 and RWZ3285 are different in part number, they consist of the same components. TRN 2 UNIT Although RWZ3225 and RWZ3286 are different in part number, they consist of the same components. + PARTS LIST FOR CT-S630S/HEM Mark No. Description Part No. Mark No. Deseription Part No. MAIN UNIT Q481, 482, Q50L, 0502 ‘DICL24ES 2 2, 551-585 mmci2aes SEMICONDUCTORS. Tcs4i sais r35-a78, art, 62, 0883 mmci24es JCI6, 1S, 1401, 1S, 1ss1 BAIS mrci248s ross ania mrci2ers ceo, 1c251 ances sz rena eisto ‘AL DaOL-p4, ut, oto-n818 1SR35-1008iL a 220 Ish, 6, 501-0503 1ssase A ras avosea 2541-545, DL, 701 155254 4 1001 NOISE ras-ps, rat-T3 15254 ra oTizek ‘re, ee Dr, atz-neas 1Ss084 A rain IVT0684 D056 18254 A 106 ayraza A par wrzi22, ems ssc A base 213.68 1c rey Boe wrzs7. 58 io mane moe wrZr8. 1A 168 To4soee COILS AND FILTERS ress rouse a2 vena om 25403008 un RID10st en, ze we 1551, ss RIFL0a cas sca006 ual RrP1099 (18, ez, ot, ss 840 cA Feo) F202 rP1208 a3, 32, 085,08, 821 ssessita ‘CAPACITORS 5 ose cssilh iis clis covcie1ss0 Hs, o0T soieset cutcus ‘ooctz21480 ‘HS, BS, 65,058, 0823 poy cus c178 ‘ocsL.221150 aus 328 ‘251, C41 C55, 82,6564 ‘EASO1OS0| hn, che, cm, cons ‘EAs T00NE0 are, estore 834 omnes cu, canes, 152, c171 reas cate covst101550 os, an), ote, 461-0178 reas cial, cize car, cana ‘cexsi0iNi0CT-S630S, CT-S630S-G, CT-S530 Mark No. Description Part No. Mark No. Description Part No. 558, 560,958, 254 easton S61, S52 (220) repos ; cans ceasioMnis WRIOL, R102, REDS. (47H) Repl0dt J cag, 810 ‘oasioNnsa vast esi02s cao ceastoauens raise revn09s cas cuasczoms Other Resistors wo/eACOO) cats, x04 ceasean10 cao, aoe ceaszza6 OTHERS 113, a4, c258, 254 (EASON ‘G01 35P cORECTOR sass (LA OECTER POST BaD 259, 260, c348, 34 ceasssonis sit ounwecroe ost BO-PER-E (S55, C556, C628 EASS30NE (2 CONNECTOR POST BORER 308, cs0e eassnaNso JABS SAK PANTO can cana, cs, case (eASaTONS (hun, 342, 522, 0321, cTo2 ceasaTons A351 sce xn-020 551 scx ‘an00z ca ceasivons Sas, 852 Ce 004 (201, C2, ¢558, 354, 831 CeASATNSO (owo1' IP SOR comecror ———SRKLIS asd CASARTHSO POS BIWDER veFI008 (203, cab, C255, 256 ‘CEASRLONSO 505, 506 ‘ceaseeTngo EARTH PLATE e001 TOL CERAMIC RESOUATOR (4.1542) YSSIOH4 357, 58 cenxan02i50 40s, a4, c525| (crTm4332350 HX UNIT 40s, 626 CFTRA882150 (asl, ese, C407 crrvai03is0 ‘SEMICONDUCTORS 523 crrvae23is0 501 wrcizanca ete 23119098 109, cio, c402 cervartsiso 803 mreazes ‘105, C06, ctos crT¥As63450 ene 1ss054 205, C206, C257, C258 ceryass3350 cxou crrva823150 COILS AND FILTERS 0, 302 cocmarsucs 1601, L602 (6) amon cor, c308 crcrsizexso CAPACITORS sai, to1, cros-cmas, 122 cxcrFi0szs0 509, cB10 cocst101Ks00 161, tee, C51, C852, 805 cxcrri03z50 516, cB17 CHASSIS x2, cas8 cxcrFi03250 ood CEASRONSD (358, B15-caa1,c858 cucrrsT32s0 601, e602 (eTALORI50 605,506 (orTKAZ21560 aan. coee cxcrrars2s0 clos, cio (HPUNBIOUS sor, c608 verrzo3n25 cusau capuva024so 513 (xPUTBIOIKSO cio, cot cxpazrisi00 603, c604 (HPUTBEZLKSO our cxpassasion (611, C612 (390/500) eci0ot aos (3300/35) eas RESISTORS aor (3300/18) cu26 ‘veo, m2 verBsHseT3 Other Resistors 1/6003 RESISTORS md alorz231 4VUF UNIT ror aacTIOaS rot Rare) ‘SEMICONDUCTORS Bs rastzeas re1nn, 1131 Basa 08 RASTEESI aursi-an6 mreizes put 188254 za, Re2t (4.70) ooze 20s, R206 (2) 023 CAPACITORS 7283, 264 (58002) ow024 cua-ciuss cessoio4s0 5548 (0) rei020 cnr, cing ceasionulo BIL Ro1/2r0100| aise, C140 ‘ceaserTas0 ans cuisteniso & mo HeAL/4t220) 133, c134 coownisa5 305 S2UES605 ‘RAo1, 2 (20H) nero css, c1136 cocrceroesMark No. Description Part No. Mark No. Description Part No. cus,ci6 cocrxssenas DISP UNIT cuzo ccenaT3Kas cust, cn cocrassexas SEMICONDUCTORS. cuin.ciniz ccrxszanas erro. preizees 1g01-01609, 01511-01518 Isszs4 cus cxPore101Ks0| ito SeLg210S RESISTORS. SWITCHES AND RELAYS Other Resistors oie ‘1506, S150, S1T01 901030 ‘1501-51504 501084 DOLBY S UNIT 150 SHOAL ‘SEMICONDUCTORS CAPACITORS. too, 11002 cunsite9 aso ceaserams CAPACITORS RESISTORS (1008, C1004 c101s,c1016 cenoions0 AIL Resistors wo1/6NDON ‘a0s1,c10s2 cEIAOIONS0 cioes,c1080 coaloous OTHERS 10ss,c1oes cerarzos (lIsO1 33° cowecroR 7640-3 (io2s,c1080, 103s, c1036 cencrons VISO1 FL INDICATOR TUBE aarniss oss, c1034 cer1s0 OPSW UNIT ‘i002, C1002, cx0s, c10%2 ceuana20 (ho4s,C1o4s, i081, c1os2 cauanazuso ‘SEMICONDUCTORS. ‘hoet, C1028, C104, C1042 cenanso uni, ane reazees cuoTs, c1o7s CeIn Dudor-pu0e 18254 1409 saLsei06 cxois,cioz0 cerzzaiso p14as saLecioR uos7, clogs ceTvas34iso ‘1013, C1044, c1085, 106 crsarB102Kso SWITCHES AND RELAYS ‘hoot, cioos, C1025, C1026 cxsayBi0unes SuOI-SianL 301030 (1048, Cloud, C1067, C1068 cxsarmi04n2s, ‘CAPACITORS, io77,ciove,c108, c1os2 cxsarmiosnes cuo czastoayso uost, clogs crserBL0URes ‘102s, c1o24,c1049, 1050, (CKSRYBISEKSO RESISTORS (oss, C1066, ci069-ci072 casayBi8aKso AIL Resistors Po1/6CI cnoss, close caSarBI82KS0 TRN 1 UNIT xors,c1oso crsarBi8a1s0 This unit has n0 service parts. oss, C1060 cxsarn2z24s0 ‘i008, cioio, iors, c1ora cxsgraezaxso TRN 2 UNIT 109s, close casgHBs8H50 ‘This unit has no service parts (io0s, C100, c108, c1os2 CASTERS xoss,c1ost cxsarBeri3s0 cuod7,clous caSeYBATaNSO con, coz CHSQYBESIES0 1o17, Cio, c10ss, cosa cxsarBs2eKs0 ‘oat, C1022, €1038, C1010 CHSRYBR2aK25 RESISTORS Other Resistors s1/10s005 OTHERS (i002 cowecror 1P sosas-o77029 ‘CHL001 CONNECTOR &P nnae-087029® PIONEER’ The Art of Entertainment Service Manual enoeno RRZ1084 “Te chapter ofthis Srvc Manual wi at be repeed. On your adéiona ower We ‘hapten Forth chp STEREO CASSETTE DECK CT-S630S CT-S630S-G CT-S530 CHAPTER 2 CONTENTS (CHAPTERS 2.1 BLOCK DIAGRAM se 22 2.2 EXPLODED VIEWS AND PACKING ssrB. 2.3 PCB CONNECTION DIAGRAM-~ 2 24 SCHEMATIC DIAGRAM 245 PIONEER ELECTRONIC CORPORATION 41 Neguro 1-Chome, Meguro-hs, ohyo 158, Japan PIONEER ELECTRONICS SERVICE INC. PO. Box 170, Long Boa. Calor S080 US. PIONEER ELECTRONICS OF CANADA. INC. S00 AlstiaPariway Maram, Orta LOR OP2 Canada PIONEER ELECTRONIC [EUROPE] NA. Fine 1087 Kootbeqluan 1, 9120 Neeele, Belgium PIONEER ELECTRONICS AUSTRALIA PTY. LID. 176-164 BounceryFoad, Breese, Vitra SIGS, Atala TL: (08) S80-B911 ‘© PIONEER ELECTRONIC CORPORATION 1994 eeCT-S630S, CT-S630S-G, CT-S530 2.1 BLOCK DIAGRAM ®ve o ane in 22—| 4 I 2 1 3 1 4 1 5 2.2 EXPLODED VIEWS AND PACKING CT-S6308, CT-S630S-G, CT-$530 3B 85 5. 1, EXTERIOR AND PACKING Exterior2.3 PCBCONNECTION DIAGRAM YIMO M3H\OE@2-T2 a TMU MIAM i ' I | Boor | SOIRV | goBD stIO. 1 ise] | ses0 se0 01 | | pesotiers tore fhosar ! | [| reo 80 rota recor? reray|' ° ' ° ' . ! . : 5 | oeze-To ,9-20882-TO 20882-TD ‘© This diagram Is viewed from the foll side. jo 7 Timu 2 yasoa oT MeIMAHO3M OT I ‘S007 M9, (EAN TIAU. TIMU MAM | ; : A rrr i sorav| $810 13to1 ee 2508 cio ets elt ot x arte ost wi sane ee me sams ! easo.zio a0 sic won Tiny t at to atsaeay Sse ' esai TO AT i] sa | ; ae pesos ' ra are ons vees - an rorav|ree nS Tin NI OT lea jo oft dol eoton wll 9 i ! ane ror) cid] ano reeay| reeaeco to ves] eerean lerporosorsze i Boece neo mwu 3\1 ot weet vens| Sena ann ewe JEe0 TIMU XH TIMU ANT a ecco eee = roses seen [spss jereeses 1260 l fest A reeav [Pe _- isseies FEE ee | 2 yao0 oT pees GE == reorwo sazgigrgeme See TMU MIAM OT ‘TIMU MeIMAHOaM OT egggssoo Aron AS Mu wiaw oT eMaroaM oT ‘ASOT ° seot060 TIMU S MAT — a TMU | MAT Jerr ace0 = Rerors seo eros. lerosrre om fees inet arco nsvon ou AY a 7 ma —( TIWU WAM OT. c OSS OA: M3 ee yy Bee u WAM OT Y BOBO o Sele : 9d: TS. ‘A= poet ana M2IMAHO3M OT (EXEITINU, 210CT-S630S, CT-S630S-G, CT-$530 | * | 3 | ‘ | 5 I : I > ‘© This diagram Is viewed from the mounted parts side. cT-s8: ‘TO MECHANISM ‘TO DOLBY S UNIT ne MAIN_UNIT UNIT C73) eniooz i a | Line vtoge selection _ ss ee - reves eer | re im stage hw cad. tng mein! arre 088 or & Remove ate top ecterr tesarairt ? {| ar 8. GRE Seba of TAN 1 UNIT sino in. ance aise 2283 | owe re Vetose [erie tot TF UNIT {not wero teas | or ric 2201-230 ve \ - nove a a 1 oss 4 tek ote weg loin a al roe unt 8, lyme 1 ose ranean entot nor ' raxcied fv et aversor | vnacr ' 10 ' ‘aax-192 [240 label To 1/F UNIT, sSsezoeolee75| | sone cenit a95205020474] ose °° Sales Lemete 8 1/F UNIT HX UNIT 233 ie orcas | exe Seeegars & Seea gare] VSS \ ‘ronaaes |e ‘est ! vcs ! { = 18020466 | L-. ‘aaresey | agai Basaaee rriso3-» aeRgeeee! aa) See To doLey s ub Triesoma gues Shales’ To Nain ur oneegretbas5 en001 To MAIN UNIT eat JT HERANESM Un ToMAINY ee TO MECHANISM CN4O1 0 UNITS/S)DOLBY SUNT o: TRN 1 UNIT TRN 2 UNIT see! I { E ° cooucooro U xo oray wr ‘i sce croorse Sfaot ! ‘orrears| meat ore le \eoe = A\ 2c rower coro fl To MAIN UNIT ‘1001 x To MAIN UNF 02, A ronen TRANSFORMER ex RNZEOLS NP 1566 — A TO MECHANISM UNIT(3/3) anates 182 J arr2 a4os| R102 7 ait [vais N02 aise c283 104 ctor e284 0351 0181 3 892 g5i| Vato! vist versed] yas NOTE FOR PCB DIAGRAMS: 1. Partnumber in PCB clagrams match thoes in the scheme A organ eneen tne main par of PCB ard stems 2. ‘igrrns is shown ba (Baar P| Sasa SR rare 804 e608 Taser Loe | ‘ot “a cane ofg-o Dae Com CJ ‘ 6) capaci chia (Poroed oa 83. Te tansetoreminal marked wit Eor C shows te omit. 4 The dodo termina marked with® or sows cahedo ade 5: Te eanatortominai manag wah or shows nope NOTE FOR PCB DIAGRAMS: 1. Partrunbers in PCB diagrams match tose in the schematic japan 2. Acampaison between the main paris of PCB and schemas ‘degra shown boom = a _ — _ = em, = = él iél|= extn | FTE] [moon Sg cto oa ob laser1 Lv 2 ON 3 AS ey ae ee ae 2.4 SCHEMATIC DIAGRAM | MAIN UNIT (RWz3221: CT-S630s, cT-s630s-s) | [Paver Suppty Section for EI Lees a Ree F | 1ZE UNIT, ‘DOLBY $ ‘UNIT, SCH—1 |b UN PSH Gut PTRN 1 UNIT, TRN 2 UNIT KS 1 I 2 I 3 I 4 1I 4 I 5 od 6 ! 7 I SIGNAL ROUTE => /PLAYBACK SIGNAL © !PLAYBACK (FLEX) SIGNA DISP UNIT(PW23222:cT-$630S,CT-S630S-G) > ;RECORDING SIGNAL (PWZ3283 :CT-$530)CT-S630S, CT-S630S-G, CT-S530 SOW separ le er Sone A [rear 7 I | {| | | cae: i I ! u i 7 ED Be } c 9 OPSW UNIT (PWZ3223: CT-S6308, | CT-S630S-G) E (PW23284: CT-S530) SIGNAL ROUTE = PLAYBACK SIGNAL [> ;PLAYBACK (FLEX) SIGNAL F =D [RECORDING SIGNAL PwWZ3222:CT-S630S,CT-S630S-G) 23283 :CT-S530) MAIN UNIT, HX UNIT, VeCT-S630S, CT-S630S-G, CT-S530 | * | £ | ‘ ! & Note: This circuit di ce shows the differences "30S and CT-$530. For other details, refer UNIT. (RWX1086) t—_8 B MECHANI — te43} RYM1224) = : ~ espe i 1, When ordering service parts, be sure to refer to. OPSW UNIT. DOLBY S_UNIT (RWX1101) “PARTS LIST of EXPLODED VIEWS” or “PCB (CT-S630S,CT-S630S-G On! ; | { : 1 | :“| IPLAYBACK SIGNAL > | PLAYBACK(FLEX) SIGNAL, SD: RECORDING SIGNAL, _ HiT (CT-S630S, CT-S630S-G Only) DOLBY S UNIT (RWX1101) cxA14170‘ BLAYBACK(ELEOSIGNAL Si) AREER NUNES GPeaeGEEUEE gEREE icre82 cxA141 70 Maw NT eNtooza ‘cN100281-+ scH-t)] [OF oO recoure [@ [To Main unr cNtoora, CNtootat-=scH—1 7 '@242@@O66 9 eo