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Electric direct control system A

2-1
variable displacement piston pumps

Piston Pumps
Model Code
PH80-MS( *)
(F)YR-21-EDHS2-10
1 2 3 4 5 6 7 8 9 10

1 PH Series swash plate type variable displacement piston pump 7 Rotation (viewed from shaft end)
PH56, PH80, PH100, PH130, PH170 R: right rotation (clockwise)
2 Port specifications L: left rotation (counter-clockwise)
M: standard 8 Pump design no.
3. 4 Code for double pump 9 Pump control method
S: single pump EDHS2 : electric direct control [flow, pressure]
* Consult Tokyo Keiki for double pump configurations 10 Control valve design no.
5 Pump mounting
Omit: flange mounting
F: foot mounting
6 Shaft end configuration
Y: long shaft w/SAE key

Specifications

Model Code PH56 PH80 PH100 PH130 PH170


Maximum displacement volume cm3/rev 56 80 100 130 170
Working pressure MPa 21
Allowable speed min-1 600~1800
Max. flow L/min. 100.8 144 180 234 306
Hysteresis Less than 1%
Flow control
Repeatability Less than 1%
Command signal DC10V (10V = Max. flow)
Min. adjustable pressure 0.3 MPa
Pressure Hysteresis Less than 1%
control Repeatability Less than 1%
Command signal DC10V(10V=21MPa)
Flange mounting 48 60 85 109 120
Weight kg
Foot mounting 56 70 95 120 130
A
Dimensions Curve (1800 min-1, 20 mm2/s) (typical examples)
Characteristics

2-2 Input voltage


入力電 圧-流量特–性Flow characteristics
Piston Pumps

PH56 PH80

120 150
1800min-1

100 1800min-1 125


1500min-1
1500min-1
80 100

60 75
吐 吐
Delivery

Delivery
出 40 出 50
L/min

L/min
量 量
L/min L/min
20 25

0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10

入力電圧
Input VoltageV VDC
DC 入力電圧
Input VoltageV VDC
DC

PH100 PH130

200 250
-1 1800min-1
1800min
200 1500min-1
150 1500min-1

150
100
吐 吐 100
Delivery

Delivery

出 出
L/min

L/min

量 量
L/min 50 L/min
50

0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10

入力電圧
Input VoltageV VDC
DC 入力電圧
Input VoltageV VDC
DC

PH170 Input voltage – Pressure characteristics


入力電圧-圧力特性

320
1800min-1
21.0
280
1500min-1
240 17.5

200 14.0

160 ル
Full Cutoff Pressure

カ 10.5

吐 120 ト
MPa
Delivery


L/min

オ 7 .0
量 フ
80
L/min 圧
力 3 .5
40
MPa

0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10

入力電圧
Input VoltageV VDC
DC 入力電圧
Input Voltage V DC
V DC
A
Dimensions
PH56
2-3

170

Piston Pumps
Note: For details of the shaft end configuration,
suction port, casing drain port and mating
mount area dimensions, refer to the pressure
compensator control system (page A1-6).

111
188
Tank port, G1/2 249
271
130

205

Delivery port, G3/4


110

PH80 Pilot port, G1/4 (with plug)


140

Note: For details of the shaft end configuration,


suction port, casing drain port and mating
mount area dimensions, refer to the pressure
compensator control system (page A1-6).
34
135
178

Delivery port, G1 240.



349

123
219

182.

Delivery port, G3/4


106

Delivery port, G1

127 2-320
A
Dimensions

2-4 PH100 Pilot port, G1/4 (with plug)


Piston Pumps

Note: For details of the shaft end configuration,


suction port, casing drain port and mating

142
mount area dimensions, refer to the pressure
compensator control system (page A1-7).

32
142
198
269.

Delivery port, G1 379


130
232

Delivery port, G1

195.

120

Delivery port, G1

138 2-345

PH130
PH170 Pilot port, G1/4 (with plug)

Note: For details of the shaft end configuration,


suction port, casing drain port and mating
139

mount area dimensions, refer to the pressure


compensator control system (page A1-7).
35
159
218

291
Delivery port, G1-1/4 376.

418

150
240

203.

Delivery port, G1
134
Pump controller EDAB-PQ-P-10
A
Specifications 2-5

Piston Pumps
Supply voltage DC24V±10%
Max. consumption during transitions : 2A
Supply current consumption
Steady state : 0.9A
Drive current output Applicable solenoid coil resistance : 10Ω
Flow command : DC 0 to 10V (100% flow at 10V)
Command inputs Pressure command : DC 0 to 10V (21MPa at 10V)
Input impedance : 10kΩ
Flow command : DC0~10V(QIN)
Pressure command : DC0~10V(PIN)
Flow feedback : DC0~10V(QFB)
Monitor outputs
Pressure feedback : DC0~10V(PFB)
Recommended load resistance : More than 10kΩ
Minimum load resistance : 3.6kΩ, maximum current: 2.8mA
Working temperature range 0~+55℃
Storage temperature range -10~+80℃

Compatible connectors * These are to be provided by the user.


Code Model Code No. of Poles
CN1 1803578 2
Manufacturer : Phoenix Contact
CN2 1803581 3 Pitch between pins : 3.81 mm
CN3 1803594 4 Length of stripped wire : 7 mm
Tightening screwdriver : Flathead screwdriver, W=2.5, T=0.6
CN4 1803604 5
Tightening torque : 0.22~0.25 N·m
CN5 1803617 6

Dimensions
70
4.5
6

CN1
Solenoid
18

CN2
Supply power

CN3
Pressure sensor
170
160

CN4
Swash plate
angle sensor

5 CN5
Command
input/monitor
output
9

1 4.5

34 27 70
A
Wiring connections between pump and controller

2-6 Refer to the illustrations below for the connections between the controller and the control valve (solenoid) and sensors (pressure and
swash plate angle) of the pump.
Piston Pumps

CN1 Solenoid

CN2 Power input

CN3 Pressure sensor

CN4 Swash plate angle sensor

CN5 Command input/monitor output

DIN 43650 connector, wiring connection port Pg.11, compatible cable diameter: φ6 to 9
No polarities Connect to pins 1 and 2.

Solenoid current output CN1


1

2
2-conductor cable No polarities
2 conductors, AWG16 to 20 (to be
provided separately by the user)

A metal sheet part (frame) and this pin are connected internally.
If a grounded installation proves difficult because metal sheets have been DC 24V power input
CN2
installed on the user’s machine, connect a grounding wire to this pin. EARTH
DC24V
Power supply at user’s location
0V
2-conductor cable
2 conductors, AWG16 to 20 (to be
provided separately by the user)

Pressure sensor
CN3
0V
1
0V
2 Black
Sensor signal input
White
3 3-conductor cable Power output for sensor
Connector made by Red
1: Red – power supply (+) 3 conductors, 0.5 mm²
Sumitomo Wiring Systems (to be provided separately
2: White – output (+)
Housing : 6189-0131 by the user)
3: Black – common
Retainer : 6918-0326
Wire seal : 7165-0118
Terminal : 1500-0106
A shielded wire must be connected.

Solder cup side Insulate the shielded wire at the round connector side. LVDT flow sensor
CN4
0V
SEC input
5 4 To pin 4
0V
3 2 1 To pin 3
0V
To pin 2
PRI output
Round connector made To pin 1
by Hirose Electric Co., Ltd.
Twisted pair cable with shielding
JR13PK-5S
(Tokyo Keiki part no.: VA27283) 2P, 0.3 mm2
(to be provided separately by the user) (to be provided separately by the user)
Using the twisted pair cable, connect PRI to PRI and SEC to SEC.

Command input/monitor output


CN5
EARTH
Connect a shielded wire to this pin.
A metal sheet part (frame) and this pin are connected internally. QFB monitor output
PFB monitor output
User’s machine PIN command input
5-conductor cable with shielding
0V
5P, 0.3 mm2
(to be provided separately by the user) QIN command input

The 0V pin is connected internally to the power supply 0V.


If the command signal and monitor signal are minus, they are shared by this 0V pin.
A
Construction
Pump body part
Cross section Z-Z 2-7

Piston Pumps
40
41

51 39 38 37 36 35 34 33 32 31 50 57

44
43 42


30
Z Z
29
28

27

25

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 45 46 56 47 53 52

PH56 PH80
No. Name Part No. Standard Quantity No. Name Part No. Standard Quantity
5 Shaft seal 40012883 1 5 Shaft seal VA19648 1
7 O-ring 008051119 JIS B 2401 1B-G75 1 7 O-ring 008051219 JIS B 2401 1B-G80 1
23 O-ring 007991419 AS568-914 (NBR, Hs90) 1 23 O-ring 007991419 AS568-914 (NBR, Hs90) 1
33 Backup ring 008101202 JIS B 2407 T2-P12 1 33 Backup ring 008101202 JIS B 2407 T2-P12 1
34 O-ring 008001219 JIS B 2401 1B-P12 1 34 O-ring 008001219 JIS B 2401 1B-P12 1
35 O-ring 007991419 AS568-914 (NBR, Hs90) 1 35 O-ring 007992019 AS568-920 (NBR, Hs90) 1
37 Gasket 40032097 1 37 Gasket 40017811 1
40 O-ring 007904119 AS568-041 (NBR, Hs90) 1 40 O-ring 007904119 AS568-041 (NBR, Hs90) 1
52 O-ring 008002219 JIS B 2401 1B-P22.4 1 52 O-ring 008002219 JIS B 2401 1B-P22.4 3
56 O-ring 007990219 AS568-902 (NBR, Hs90) 1 56 O-ring 007990219 AS568-902 (NBR, Hs90) 4
57 O-ring 008001419 JIS B 2401 1B-P14 1

PH100 PH130/PH170
No. Name Part No. Standard Quantity No. Name Part No. Standard Quantity
5 Shaft seal 40011048 1 5 Shaft seal 40011048 1
7 O-ring 008051319 JIS B 2401 1B-G85 1 7 O-ring 008051419 JIS B 2401 1B-G90 1
23 O-ring 007991419 AS568-914 (NBR, Hs90) 1 23 O-ring 007991419 AS568-914 (NBR, Hs90) 1
33 Backup ring 008101202 JIS B 2407 T2-P12 1 33 Backup ring 008101202 JIS B 2407 T2-P12 1
34 O-ring 008001219 JIS B 2401 1B-P12 1 34 O-ring 008001219 JIS B 2401 1B-P12 1
35 O-ring 007992019 AS568-920 (NBR, Hs90) 1 35 O-ring 007992019 AS568-920 (NBR, Hs90) 1
37 Gasket 40021003 1 37 Gasket 40024503 1
40 O-ring 007904319 AS568-043 (NBR, Hs90) 1 40 O-ring 007904519 AS568-045 (NBR, Hs90) 1
52 O-ring 008002219 JIS B 2401 1B-P22.4 3 52 O-ring 008002219 JIS B 2401 1B-P22.4 3
56 O-ring 007990219 AS568-902 (NBR, Hs90) 4 56 O-ring 007990219 AS568-902 (NBR, Hs90) 4

Rotating group kit


Model Code PH56 PH80 PH100 PH130 PH170
Rotating group kit (★ marked parts) 40078940 40048885 40038843 40058177 40068811
Right hand rotating group kit (★, ☆ marked parts) 40088131 40068523 40068507 40068562 40068854
Left hand rotating group kit (★, ☆ marked parts) 40088132 40068524 40068508 40068563 40068855

Seal kit for pump body part (pump control part not included)
Model Code PH56 PH80 PH100 PH130/PH170
Seal kit part no. 40088422 40068287 40068288 40068289
A
Construction

2-8 Pressure compensator mechanism parts (CH: Pressure compensator control)


Piston Pumps

13

11 10 9 8 7 6 5 4 3 2 1

12

No. Name Part No. Standard Quantity


3 O-ring 007990219 AS568-902 (NBR, Hs90) 1
8 O-ring 007902019 AS568-020 (NBR, Hs90) 1
12 O-ring 007901119 AS568-011 (NBR, Hs90) 3

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