TY-ROCK SNSM2103

www.metsominerals.com
 MODEL: F1608SG 8' x 16'
SERIAL NUMBER: SNSM2103
GENERAL ARRANGEMENT: SNSM2103_2
VIBRATOR: 114105
DATE: 1/27/14

Metso Industries, Inc.

3200 Bessemer City Rd
Bessemer City, NC 28016
Telephone
Classic: 1-704-702-5002
Rebuild: 1-704-629-6182
Fax: 1-704-629-6192

Revision 1/2009
 Table of Contents
SAFETY
Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Personal Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Maintenance safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Hazard Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Control of Hazardous Energy (Lock-Out/Tag-Out) Program . . . . . . . . . . . . .11

INTRODUCTION AND DESCRIPTION

Recommended Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

INSTALLATION AND OPERATION

Receiving and Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Planning the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Support Structure Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Base Frame Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Cable Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Slope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Feeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Chutes, Spouts, and Hoppers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Discharge Chutes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Fines Hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Access Platforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Dust Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Air Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Wet Screening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Spray Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Selection of Screen Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Rod Decks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Installing the Vibrating Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Motor and Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Direction of Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Speed of Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Screen Motion and Balancing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

MAINTENANCE AND REPAIR

Scheduled Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Daily Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Weekly Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Monthly Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Quarterly Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Lubrication Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Grease Lubrication Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Selecting a Grease Lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Grease Operating Base Oil Viscosity Check . . . . . . . . . . . . . . . . . . . . . . . .35

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 Lubrication Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Hand Gun Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Automatic Lubrication Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Adjusting Drive Belt Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Adjusting Screen Section Tensioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Adjusting Screen Operating Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Checking Screen Balance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Motion Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Checking for Screen Racking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Adjusting Screen Balance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Adjusting Air Enclosure Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Removal and Repair of Drive Guard and Wheel Guards . . . . . . . . . . . . . . .43
Cleaning and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Removal and Repair of Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Cleaning and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Removal and Repair of Shaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Cleaning and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Replacing Screen Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Replacing Profile Deck Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Replacing Ty-Loc Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Replacing Screen Support Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Replacing Rubber Mounting Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Replacing Sideplates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

TROUBLESHOOTING
Troubleshooting Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

ILLUSTRATED PARTS LIST

How to Use the Illustrated Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Ordering Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

WARRANTY

SPECIFICATION CARD

DRAWINGS

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 Safety Practices
Safety Practices affect everyone. Any and all personnel who operate or maintain your Metso, Inc. supplied
equipment are expected to comply with the basic safety practices, which follow.

This manual contains the best available information on proper installation, operation and maintenance of the
equipment that it addresses. It does NOT replace or supersede applicable federal, state, or local regulations, your
company safety rules or insurance carrier requirements. It definitely is not intended to replace good judgement or
common sense!

Equipment operators, plant management and safety engineers are required and expected to be aware of potential
hazards that may exist in the specific workplace where the equipment is installed and operated. All personnel
are expected to develop, implement and maintain a safe work environment compatible with operating conditions,
requirements, and practices.

Additional safety precautions suited to the specific conditions of the work site and the equipment installation
are the responsibility of the user.

Experience has demonstrated that the greatest number of workplace accidents is caused buy failure to follow
established safety rules. Be sure that you are fully familiar with the safety program requirements applicable to
operating this type of equipment. Consult your supervisor concerning any operating procedure that you are not sure
about before operating or working on this equipment.

NOTE: It is strongly recommended that properly constructed and guarded access platforms be erected at
convenient locations on the equipment installation site; to allow safe inspection, adjustment, maintenance
and repair of the equipment described in this manual. It is the responsibility of the purchaser of this
equipment to ensure that such platforms comply with applicable federal, state, and local standards and
regulations.

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2
 Personal Safety Practices
Make Appropriate Arrangements for Emergency Situations

Supervisory and operating personnel should develop and emergency response profile for possible emergencies on
the worksite. All personnel should know the location of fire extinguishers, where to obtain first aid assistance and
supplies, emergency report telephone numbers, power shut-off points, and other equipment shutdown control
locations. Appropriate tools and equipment should be available to allow immediate response to emergency situations.
Always follow the requirements and regulations of your company's Emergency Action Plan.

Safe Machinery Installation

1. Read and understand all parts of this manual including General Dimension Drawings.

2. Review you Plant Engineer's Installation Drawings for this equipment.

3. Select, assemble, and test the correct hoisting and rigging equipment required to move the equipment
to the installation site in you facility.

If there is any question regarding the proper rigging of the equipment or necessary hardware to make the
lift/movement of the equipment to its' designated mounting location, contact your Metso, Inc. representative or the
Metso, Inc. Manufacturing Plant and resolve the questions prior to beginning installation activities.

Know and Understand How the Metso Inc. Equipment Works

It is absolutely essential that machine operators understand completely how the machine works. The operator must
know the location and function of all controls, gauges, indicators and alarms included with the unit. Operators and
maintenance personnel must be completely familiar with maintenance procedures and schedules. Only if the equipment
is given maintenance on the prescribed schedule can costly and time-consuming breakdowns be prevented.

DO NOT OPERATE THE MACHINE WHEN ITS PARTS ARE WORN BEYOND
DESIGNATED TOLERANCES. REPAIR OR REPLACES THEM BEFORE TROUBLE OCCURS.

Inspect Your Machine Before Start-Up

Make a visual inspection of the machine for loose, worn, or damaged parts or faulty safety devices. Inspect all drive
belts and pulleys for excessive wear. Test alarm systems and check fluid levels. Make sure that hydraulic, air and
lubrication systems and their respective valves, drains, and fittings are in proper working order. Report or repair any problem
before starting the machine.

Follow the Recommended Equipment Start-Up Instructions

Be sure that control systems and alarms are working properly. Check gauges for proper readings. Check for any
unusual noises that may indicate bearing failure or other mechanical problems. Check for sudden rises in lubricant
temperature. Shut the equipment down immediately if problems are detected, and report the problems to your
supervisor. Always refer to the Operation Section of this manual if you are unsure about a start-up procedure or for
addition information.

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Stop the Machine Properly and Safely

The machine must be completely stopped with power off and locked-out with controls tagged before any cleaning,
repairs, adjustments, or service is performed. All provisions of your company's Control of Hazardous Energy
(Lock-Out/Tag-Out) program must be followed.

Report the Need for Necessary Repairs Immediately

Report any situation involving the need for repair, replacement or adjustment of an equipment component
immediately. Remember, the most minor defect could result in injuries to yourself of others or serious damage to the
machinery if it is not corrected promptly.

Do NOT work on the equipment unless you have been properly and completely trained to do the work involved.

Prevent Fire Hazards

Never weld or use a cutting torch near open or exposed fuels, lubricants, or other flammable materials. Follow
your company's Hot Work Policy.

Do not let greasy or oily rags accumulate in poorly ventilated areas. Store oily rags and other combustible
materials in an approved storage container and dispose of then properly.

Never use an open flame to check for fluid leaks in the equipment. Use an approved low voltage electric light or
flashlight.

Never Smoke in undesignated areas. Follow you company's Smoking Rules. Always extinguish smoking
materials properly. Know where the nearest fire extinguisher is located, how to operate it and what types of fires
it can be used to extinguish. Make sure that fire extinguishers are in place, are in proper working condition, and have
a current, valid inspection tag. If a fire extinguisher is not readily available, or does not meet these requirements, report
the situation to your supervisor.

Keep Your Work Area Clean

Become fully familiar with the worksite where the equipment is installed. Inspect the area daily and see that unsafe
conditions are corrected. Keep the floor/work surface clean and free of oil; grease rags, cable, chain, buckets and
other obstructions. Keep tools and loose parts in a toolbox or appropriate storage areas. Use high flashpoint, low toxicity
solutions for cleaning.

Handle Tools, Heavy Parts and Machine Components Properly

Do not toss parts or tools or drop them off platforms. Do not lower or swing electric or air power tools by their power
cords or airlines. Use a suitable rope and/or container to lower tools or parts to the floor. Review job activities and
arrange to get help before you attempt to lift, carry or move heavy parts. For heavy or awkward lifts use proper hoisting
devices.

Dress Properly for the Job and Use Appropriate Personal Protective Equipment

Follow your company Personal Protective Equipment Policy. Discuss personal protective equipment
requirements with your supervisor before operating equipment or performing service, repair of adjustment work. Don't
wear loose clothes of jewelry, and restrain long hair.

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Follow Your Company Substance Abuse Control Policy

Report any use of prescription or over-the-counter medications to your supervisor prior to operating this
equipment or making any adjustments of repairs to it.

ALCOHOL OR OTHER CONTROLLED SUBSTANCES SHOULD NOT BE USED PRIOR TO OR DURING WORK
ON THIS EQUIPMENT!

Avoid Serious Eye/Skin Injuries

Hydraulic fluid or compressed air can penetrate or burn the skin or damage the eyes causing serious injury, blindness,
or death.

Mineral-based hydraulic oil is hazardous. Always wear goggles when working with hydraulic fluid. Flush you skin
or eyes thoroughly with waster if you spill or splash hydraulic fluid on yourself. Remove clothing on which hydraulic
fluid had splashed. Get immediate assistance and report the matter to your supervisor. Get appropriate medical care.
Wear appropriate personal protective equipment as set forth in your company's Personal Protective Equipment Policy
when handling hydraulic fluid. Wash your hands with soap and water after handling hydraulic fluid. Never eat, drink, or
smoke while handling hydraulic fluid.

Make sure that all compressed air lines and couplings are in proper operating condition at all times. Be sure that
all compressed air lines intended for chip or dust removal are fitted with OSHA compliant pressure relief nozzles.
Never use compressed air to clean your clothing or any part of your body.

Dispose of All Waste Materials Properly

Dispose of all waste materials such as fuels, lubricants, hydraulic fluid, etc. in accordance with your company
waste management policies, and federal, state, and local regulations. If you have a question concerning proper
procedures to be followed, consult with your supervisor, or the company safety administrator.

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6
 Maintenance Safety Practices
Replace Loose or Defective Parts

Keep the equipment clean and free of dirt and oil so that loose, broken, defective, or worn parts can be easily
identified. Make daily visual check s for miss ing, crac ked, or frayed v- belt s. Als o check daily for frayed,
b roke n or kin ked ca ble s. I nsp ect end connections for wear. Replace sheaves with cracked rims or spokes
immediately. Report suspected defects to your supervisor. It is recommended that all replacement parts be those
approved or furnished by Metso, Inc. To contact Metso, Inc. for availability, current price or approval of such parts, call
the appropriate telephone number listed under For Parts & Service.

Properly Ground Machine Electrical Components

Check frequently to ensure that the equipment is properly grounded as stipulated in your company electrical safety
rules. Prevent any electric cable from coming in contact with water in puddles, drainage channels, etc. Protect
power cables from vehicular traffic such as forklifts and of the motor vehicles. Power cables should be bridged over
traffic lanes. All permanent electric cables should be in proper conduit or other approved insulation. Follow
your company electrical safety rules with regard to periodic inspection of the condition of electric line insulation
and couplings. Do NOT use portable, flexible electric cords to deliver electric power to Metso, Inc. equipment.

FOR PARTS & SERVICE

Metso (USA) Telephone: 1-803-699-4200

1030 Metso Way Toll Free: 1-800-643-4321
Columbia, SC 29229 Fax: 1-803-699-4201

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8
 Hazardous Warning
The equipment covered in this manual may be hazardous to the user if it is not operated and maintain in a safe
manner. Among the precautions which must be observed are:

Crushing and Vibrating Machinery

a. Before starting any machinery, be sure that all parts of the body are clear of areas where motion of the
machinery may result in pinching or impact.

b. Be sure that all rotating sheaves, Pulleys, and belts are adequately guarded to prevent contact with
personnel.

c. Design the feed and discharge system so that material being processed (rocks, gravel, coal, etc.) will be
retained within the system. Keep all parts of the body away from the flow of material; otherwise, injury can
result.

d. Do not sit or stand on vibrating machinery while unit is operating, as this practice may result in internal injuries.

e. Design supporting structures adequately to provide for the dynamic load imposed by the machine in
operation.

Conveying Machinery

a. Keep all parts of the body clear of moving conveyor belts and pinch-points.

b. Do not lubricate while in operation.

c. Do not lean over or ride on moving belts.

d. Stay clear of the feed and discharge points.

e. Be sure that all rotating sheaves, pulleys and belts are adequately guarded to prevent contact with
personnel.

Safety Equipment

It should be noted by the user that only such safety equipment and guards are supplied which are specified on the
Metso, Inc. shop order, specification sheet, customer order or the order acknowledgement. Any additional safety devices
required must be furnished by the Purchaser.

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10
 Control of Hazardous Energy
(Lock-Out/Tag-Out) Program
CAUTION: Purchaser must implement a Control of Hazardous Energy (Lock-Out/Tag-Out) Program, which
complies with 29 CFR 1910.147 and 133 regulations.

It is the responsibility of the purchaser to provide a suitable Control of Hazardous Energy program for the
Protection of its' employees; while they are engaged in the installation, maintenance, repair, or modification of
equipment powered by electricity, hydraulic, pneumatic or mechanical energy in order to meet the regulations of the U.S.
Dept. of Labor, Occupational Health and Safety Administration (OSHA).

Under certain conditions, and in certain operating environments, regulations concerning this area are
promulgated by the federal Mine Safety and Health Administration (MSHA). Certain state, county, local regulations may
also apply. Assistance in establishing specific regulatory obligations may be obtained from regulatory agencies, insurance
carriers, or private consultants.

Specific information concerning electrical operating characteristics such as output, rated capacity, etc. of
electrical motors supplied with the equipment may be obtained by review of the technical data contained in this
manual or from the specific equipment supplier stipulated in the Metso, Inc. Order.

Obtaining Control of Hazardous Energy Program Materials

Listed below are three possible suppliers of materials to aid you in development, documentation and
maintenance of your program. Inclusion of the names of these firms in this manual does not represent an
endorsement of them by Metso, Inc. These firms provide some of the materials required for a comprehensive
program.

1. SETON Name Plate Company Telephone 1-203-488-8059

PO Box BD – 1331 Telephone – Toll Free 1-800-243-6624
New Haven, CT 06505-9770 FAX – Toll Free 1-800-345-7819

2. EMED Co., Inc. Telephone – Toll Free 1-800-4423633

Graphic Communications Products FAX – Toll Free 1-800-344-2578
PO Box 369
Buffalo, NY 14240-0369

3. D & G Sign and Label Telephone 1-203-483-0491

PO Box LA-157 Telephone – Toll Free 1-800-356-9269
Northford, CT 06472 FAX 1-203-488-4770

The Purchaser has sole responsibility for safe operation of this equipment. The Purchaser is responsible for ensuring that on
site machine operation is in compliance with any and all applicable federal, state, county or city safety standards and regulations.

The equipment may be moved from one site to another a number of times by various purchasers, lessees, etc.
Consequently, responsibility for compliance with applicable safety and environmental codes lies with the entity responsible for
operating the equipment within each jurisdiction.

Purchaser is wholly responsible for any ancillary or support equipment such as, but not limited to, processed material receiving
devices, and inspection or service platforms.

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 Purchaser is required to perform periodic maintenance of the type and in the recommended schedules set forth in this manual.
Maintenance shall include, but is not limited to safety devices delivered with the equipment set forth in the Metso, Inc. order, and
Warning and Instruction labels affixed to the equipment by Metso, Inc. Replacement parts including warning and instructional
labels are available from Metso, Inc. The purchaser is invited to call Metso, Inc. for availability and current price of such parts and labels
at 1-800-643-4321 or 1-803-699-4200 to reach the Metso Facility in Columbia, South Carolina.

Any modifications to machinery as designed, manufactured, and delivered by Metso, Inc. without the express written approval
and consent of Metso, Inc will void all warranties and remove all responsibility of Metso, Inc. for any and all damages to persons or
property.

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 RECOMMENDED TORQUE VALUES

BOLT SIZE GRADE 5 GRADE 8

DRY RESIDUAL OIL OILED RESIDUAL OIL

-16 35 31 25 44

-24 40 35 30 49

½-13 90 75 60 105

½-20 110 85 70 120

-11 175 160 120 210

-18 200 170 135 240

¾-10 310 270 210 375

¾-16 345 295 235 420

-9 480 360 325 605

-14 525 435 360 675

1”-8 715 590 490 910

1”-14 783 660 530 990

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 Figure 2-1 Ty-Rock with Air Enclosure

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 This manual contains instructions for the installation,
operation, maintenance, troubleshooting, parts ordering The Ty-Rock vibrating body is integrally balanced by
and part replacement to Ty-Rock Vibrating Screens, means of the double eccentric shaft, sidearms, and
manufactured by Metso, Inc., Columbia, South Carolina. balance wheels. The weight of the mounted balance
wheel is adjusted to counterbalance the weight of the
The Ty-Rock Vibrating screen is one of several screen body. The circular displacement of the screen
different types of mechanically vibrated screens. It has body and that of the side arm are on opposite eccentric of
been designed to handle screening operations with good the shaft so that the displacement movement offset each
screening efficiency and in economical manner. Metso, other.
Inc. vibrating screens contain the very best design,
materials, and workmanship. This screen was built with The Ty-Rock’s double eccentric shaft and free floating
care and was inspected at the Metso, Inc. factory before action enables the center line of rotations to remain the
being shipped. If the instructions regarding the care and same at all speeds and no unusual loads are introduced
maintenance of the vibrating screen are followed, many at any time during starting, stopping, or running. Ty-Rock
years of trouble-free operations will result. screens stay balanced regardless of changes in
screenings angles or normal changes in the screen
This manual is written for service personnel familiar coverings.
with lubrication techniques, precision bearing servicing,
rigging, and ironwork. These vibrating screens can be
used in many different applications with different
accessories. References to accessories and components
not furnished with the Ty-Rock Vibrating Screen are
general and may not apply to the specific accessory and
application where used. If additional information about the
various accessories is desired, contact the specific
manufacturer.

Should you have a particular problem not covered in

this manual, please contact the Service Department at
Metso, Inc., 1030 Metso Way, Columbia, SC 29229 for
further assistance.

Description

The Ty-Rock Vibrating Screen is designed primarily

for medium to heavy duty screening, where high capacity,
ruggedness and dependability are important
requirements.

The Ty –Rock is a four-bearing vibrating machine with

a double eccentric shaft, which produces a high-speed,
circle throw movement. This type of motion is extremely
effective in stratifying a heavy bed of material, allowing
the fines to rapidly reach the screening surface. The fines
are quickly disposed of, leaving a large portion of the
screen surface available for accurate separations and
enabling the screening of high tonnage.

The Ty-Rock vibrating body and shaft supporting side

arms are isolated from the stationary base frame by
rubber mounts. The rubber mounts also minimize any out
of balance vibrations from being transmitted to the base
frame. Figure 2-2 Direction of Rotation

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 Because of the Ty-Rock’s integrally balanced design,
it can be either cable suspended or base mounted without
the use of special foundations or vibration dampeners.
The Ty-Rock includes a heavy-duty base frame,
which provides a motor support platform for mounting a
standard electric motor. The base frame also supports the
wheel and drive guards, and provides a convenient
support for fines hopper attachment.
Optional accessories for the Ty-Rock Vibrating
Screen include air seal enclosure, special deck coverings,
rubber ball decks, spray systems, and Ty-Electric heated
decks.
16
All locations given as right hand or left hand refer to
the observer’s position when facing the feed end and the
direction of process material flow (See Figure 2-1;
Direction of Flow, page15).
NOTE
Because of the size and weight of the balance wheel,
personnel attempting to rotate this component should use
extreme caution. Appropriate material handling and/or
lifting devices should be used to rotate the shaft and
balance wheel. Only properly trained, qualified personnel
should perform this work. All persons in the work area
must be accounted for and be verified to be clear of all
moving components of the screen unit. Follow the
provisions of your company control of Hazardous Energy
(Lock-out/Tag-out) policy.
Receiving and Handling
For your protection, inspect the vibrating screen
carefully on delivery. Inspect each item and if any damage
or a shortage is found, have an appropriate notation made
on the bill of lading before signing for delivery. This will
prevent controversy and will expedite any claim for
adjustment that you make with the carrier.
On vibrating screens equipped with base frames,
lifting lugs are provided near each corner. Use these when
lifting the screen. If the screen does not have a base
frame, carefully place lifting chains or slings under the
spring mounting body brackets. Use a spreader bar to
prevent the chains or cables from bearing against the side
plates.
CAUTION
Refer to the Specification Card, for the weight of this
vibrating screen to make sure that the lift capacities of the
lifting devices are adequate for the weight of the unit
components. Do not use any part of the shaft assembly when
lifting the screen.
Be very careful not to bump or drop your vibrating
screen. Bumping the shaft assembly could cause damage
to the shaft and bearings with consequent injuries to
personnel or damage to equipment.
Storing
If the vibrating screen is not going to be placed into
service immediately, take the following precautions to
store the screen.
a. Store the screen under a suitable cover where
the temperature is constant and the air free of
excessive moisture.
b. If open storage is necessary, or in an area subject
to wide temperature fluctuations, take the
following appropriate steps to protect bearing
surfaces from corrosion caused by moisture
condensation:
1. On grease lubricated shaft assemblies,
periodically pump recommended grease into
the bearing housings while rotating the shaft
by hand. Refer to the lubricating procedures
on page 34. Before putting the screen into
service after extended storage, flush the
bearing with warm oil and re-grease with
recommended lubricant.
2. If the shaft assembly is lubricated by an oil
bath system, the type of oil recommended for
the service has properties, which will keep
the bearing surfaces coated while in storage.
After extended storage, drain and replace the
oil before putting the screen in service.
3. On shaft assemblies lubricated by oil mist,
the amount of oil remaining within the
assembly is small and the bearings must be
protected with a rust preventative. It is
recommended that several ounces of Gulf Oil
coat TD, or equivalent, be poured into each
bearing cavity while rotating the shaft to
distribute the oil over all the bearing surfaces.
It is not necessary to flush this rust
preventative from the bearing before starting,
as it is compatible with lubricating oils.
c. If the storage area is subject to vibration, use
rubber cushions to isolate the screen from the
vibration.
d. Release the motor drive belt(s) tension while the
screen is in storage. Heavy paper strips inserted
between the sheaves and belts will prevent belt
sticking.
e. Coat all exposed rubber with a silicone spray to
prevent deterioration.
f. Prime and paint scratches and other bare metal.
g. Periodically rotate the screen shaft while the
screen is in storage. One or two turns every two
weeks should suffice.
h. Periodically inspect the stored screen. Should
there be any indication of rust or corrosion, take
corrective steps at once to prevent damage to the
screen.
NOTE
Because of the size and weight of the balance wheel,
personnel attempting to rotate this component should use
extreme caution. Appropriate material handling and/or
lifting devices should be used to rotate the shaft and
balance wheel. Only properly trained, qualified personnel
should perform this work. All persons in the work area must
be accounted for and be verified to be clear of all moving
components of the screen unit. Follow the provisions of your
company control of Hazardous Energy (Lock-out/Tag-out)
policy.
17
Planning the Installation
The Ty-Rock Vibrating Screen can be installed on a
sub-structure, supported from overhead by cables, or by
a combination of these two methods (See Figure 3-1;
Typical Mounting Arrangements, page 19). When
planning the installation, the following factors should be
considered.
a. The base frame, when provided, is sturdy enough
to support the screen body and a continuous
structural beam under the base frame is not
required.
b. Cable suspension or the combination method will
allow for slight adjustment to the slope of the
screen. Swivel brackets or a trunnion pin
arrangement should be provided. Refer to the
paragraph, Cable Suspension.
c. Vibration isolators between the base frame and
the supporting structure are generally not
recommended, but they may be necessary when
the structure frequency is near screen frequency.
d. Allow enough room beside the vibrating screen
to disassemble and remove the shaft assembly
for repair and overhaul.
e. Plan the necessary feeding devices, hoppers and
discharge chutes as part of screen installation
planning. The success of your installation may
depend on this important point. Specific
information on these items is contained in the
following paragraphs.
f. Access platforms should be provided for
observation and servicing of the vibrating screen.
g. The necessary electrical power source and water
supply should be readily available.
h. Install and connect all electrical components and
motors according to local electrical codes. Follow
the provisions of your company control of
Hazardous Energy (Lock-Out/Tag-Out) policy.
Support Structure Design
The design of a supporting structure for the vibrating
screen should consider primarily three items; the
recommended angle of operation, the strength required
18
to support the screen and additional loads, and avoidance
of a natural frequency which might coincide with the
operating speed of the vibrating screen. If the operating
speed of the screen coincides with or is close to the
natural frequency of one or more supporting structure
parts, vibration will be imparted to those parts. This could
be harmful to the screen, structure, and personnel.
Generally, the natural frequency of the support structure
should be at least twice the running speed of the screen.
When making calculations relating to the natural
vibrating frequency of the structure, also consider the
operating speed of the other equipment in the vicinity of
the screen. The natural frequency of the structure should
not directly coincide with or be a harmonic of the speed of
any other piece of equipment.
NOTE
To ensure safe screen operation, all installation and
support structure designs should be prepared and
approved by qualified engineers.
Base Frame Mounting
The Ty-Rock Vibrating Screen is always provided with
a base frame, which is constructed, from heavy tubular
members. The main longitudinal members are designed
with adequate strength and stiffness to support the screen
body. Therefore, a continuos structural beam under the
base frame member is not required.
Because of the dynamically balanced vibrating body
and the strength and rigidity of the base frame, the Ty-
Rock requires use of only very simple but versatile
mounting systems. Arrangements are possible in which
the base frame is not bolted to the supporting structure.
This will allow for quick and easy removal of the entire
machine for off site maintenance. Swivel brackets and
trunnion pin mounts allow the installation angle to be
easily changed to compensate for unforeseen variables
in the screening operation. (See Figure 3-2; Typical Base
Frame Mounting Arrangements, page 20)
Vibration dampening devices or isolators between the
base frame and the supporting structure are not usually
required or recommended. However, to adjust for any
discrepancies in the alignment of the structure and the
base frame, it may be necessary to use pieces of ½ inch
thick rubber (60 durometer) between these members.
Figure 3-1 Typical Mounting Arrangements

19
20
Figure 3-2 Typical Base Frame Mounting Arrangements
Cable Suspension
WARNING
If a screen is to be cable suspended, precautionary
measures should be taken to prevent death or injury to
personnel in case of cable failure. Use of auxiliary safety
cables and electrically interlocked failure switches are
strongly recommended. Contact the Metso, Inc. factory for
specific information or assistance.
The base frame of the vibrating screen has a hanger plate
at each corner. Attach the cables used to suspend the machine
at these points. Combinations of cable suspension and floor
mounting arrangements are possible. (See Figure 3-1; Typical
Mounting Arrangements, page 19) Contact the Metso, Inc.
service department for assistance in selecting the best unit and
installation mode for your specific application.
When computing the allowable cable load and
determining the mounting joints, from which the unit is to
be suspended, the following factors must be considered:
a. The actual weight of the vibrating screen
including all the auxiliary equipment such as
motors, chutes, and fines hoppers.
b. A material load on all screening surfaces, which is
assumed to be a six-inch deep bed.
c. Add 40% to the above totals to take care of any
external impact load, changes in screen weight,
and overloads.
The maximum allowable load for one screen
suspension cable is given in Table 3-1; Allowable cable
loads, below.
General information required for designing the cable
suspension is given in Table 3-2; Cable Suspension
Design, page 22. Be sure to check the following items
when using cable suspension:
Table 3-1 Allowable Cable Loads
Cable Size Maximum Allowable Load
½ in. diameter 3500 Pounds
in. diameter 5000 Pounds
¾ in. diameter 8000 pounds
1 in. diameter 14000 Pounds
a. The support points for cables must be located so
that the cable is exactly vertical when the
machine is in position.
b. Long cables have a tendency to whip when
supporting a vibrating load. To correct this,
dampening weights must be attached to the
cable. Usually these weights will be located near
to the midpoint of the cable, but it is a trial and
error process to find the exact location. Extra long
cables may require more that one dampening
weight. Contact the Metso, Inc. service
department for information or assistance.
c. For most screens, the use of any type of vibration
isolator is not recommended where the cable is
attached to the structure.
d. Cables should be inspected frequently for fraying
or corrosion. Pay particular attention to the points
where the cable clamps are applied and to where
the vibration dampening weights have been
attached.
Slope
A high speed, circle throw screen will generally be
operated at a slope between 15 to 30 degrees. The
optimum slope for any particular application is that which
will handle the greatest volume of oversize and still
remove the available undersize to the required standards.
Since the circle throw motion has a positive conveying
force, some applications may require that the screen be
installed level or inclined slightly uphill.
A recommended angle of operation is given in the
Specifications Card. Note that due to changes in cleavage
characteristics of the material or changes in your product
specification, it may be desirable to change the slope.
Plan for a variation of plus or minus 2 degrees when
designing the support structure, feed and discharge
chutes.
To quickly and efficiently separate coarse and fine
materials, the bed thickness must be limited so that the
load can be properly stratified. At a constant rate of feed,
an increase in the slope will increase the rate of travel,
thereby reducing the bed thickness. This reduction in bed
thickness will usually increase the screen efficiency. But
this will depend entirely upon conditions of each screen
application. Also note that as the screen angle increases,
the effective opening of the wire cloth decreases and a
finer separation occurs. It may then become necessary to
change to a large opening deck covering. Contact the
Metso, Inc. service department for assistance in obtaining
optimum settings for the Ty-Rock unit.
21
Table 3-2 Cable Suspension Design

WIRE ROPE TURNBUCKLE WIRE ROPE SOCKET U-BOLT WIRE ROPE LENGTH

DIAMETER MINIMUM LENGTH OF LENGTH TO CL ROD

SIZE TAKE UP LENGTH OF WIRE ROPE REQUIRED
OF WIRE LENGTH BASKET OF MTG HOLE DIAMETER

A B C D E F G H I J K

½” ” * 12” * * * * ¾”

” 1” * 12” * * * * ”
L-(C+G+F-2E) P-(H+F-E1-E2)
¾” 1¼” * 12” * * * * 1”

1” 1½” * 18” * * * * 1¼”

*This dimension may vary with each manufacturer. Measure and use actual dimensions when determining wire rope length.

22
Feeding
The success of your installation will depend upon an
efficient method of feeding the screen. In order to
efficiently utilize the screen capacity and minimize
maintenance of the screening surface, the following items
should be considered in the feeding installation design.
a. The material should enter the feed area along a
line parallel to the centerline of the screen.
b. The material should be fed at a uniform rate and
evenly distributed across the full width of the
screen.
c. Any positive feeding arrangement, such as a
surge bin equipped with a vibrating feeder, is an
Figure 3-3 Typical Feed Box Arrangements
excellent investment when they are correctly
selected and installed. Such feeding equipment
should have controls to time the feed rate to the
capacity of the screen.
d. Vibrating screens are designed for the specific
materials and feed rates required for each
application. As material conditions and
requirements change, feed rates may have to be
altered. Feed rates depend upon too many
variables, feed velocity, material density, and
depth of bed, screen angle; to recommend exact
feed rate for application variations. Generally,
conveyors or other feed mechanisms should not
introduce the feed at a higher velocity than the
screen capacity. Efficiency will be impaired if the
feed must first slow down to the screen velocity.
23
 e. Gravity chutes and feed boxes are commonly
used to deliver wet or dry materials. These
consist of gates and baffles arranged to retard
material from high velocity feeding devices. This
allows the screen to accept the material at the
proper feed rate. (Refer to Figure 3-3; Typical
Feed Box Arrangements, page 23) Proper
arrangement of feed box baffles allows the
material to build on itself and ensures the
maximum wear of the baffle plates.
f. Where headroom for a baffle feed box is not
available, chain baffles can be used to retard feed
material velocity and help distribute it evenly.
(Refer to Figure 3-4; Chain Baffles Arrangements,
below) Chain baffles will also help prevent course
materials from being projected directly onto the
screening surface.
Figure 3-4 Chain Baffle Arrangements
24
g. Any chute or feed box used to deliver the material
should be six inches narrower than the width of
the vibrating screen, and should not come closer
than two inches from the screening surface or
feed plate, if provided. (Refer to Figure -5; Feed
Box Clearance, below)
h. Feed box arrangement required for wet material
feed is described in the paragraph Wet Screening.
NOTE
Good feed box arrangement and good feeding practices
eliminate the need to cover the first portion on the top deck
screening surface with a heavy sheet of rubber. Intended to
protect the screening surface from the impact of the feed, this
practice only wastes screening area.
Chutes, Spouts, and Hoppers
CAUTION
Chutes, spouts, and hoppers must not be added to the
vibrating body without prior consultation with the Metso, Inc.
Service Department. Any such unauthorized attachment of
chutes, spouts, or hoppers to the vibrating body will void any
and all Metso, Inc. product warranties.
When designing the feed chute, boxes, discharge
spouts, fines hoppers, and dust enclosures, take care that
a two-inch clearance is available to allow for exaggerated
motion while the screen is starting or stopping. The screen
body must not touch any stationary object under any
circumstance, This includes any possible accumulation of
material in the corners of the fines hopper or in a product
chute.
Figure 3-5 Feed Box Clearances
 A vibrating screen is carefully engineered for correct
weight distribution. Weight should not be added to the
vibrating body. The balance and bearing life will be
adversely affected and screening performance can be
jeopardized. The need for attachment of side plates skirts
or extensions should be anticipated when the installation
planned. They can then be made a part of the original
machine design or provided as a completely separate
feature of the structure.
Discharge Chutes
The chutes handling the oversize material must have
sufficient slope to prevent material hang-up. Enclosed
chutes should have a depth of not less than three times
the maximum piece size to prevent plugging. The
discharge chutes should also be designed to allow easy
access for screen section changes. They might be hinged
or arranged so they may be easily lifted away.
Fines Hopper
A fines hopper collects the fine product which passes
through the screening surface. This hopper should be
supported independently of the vibrating screen body and
clear it by at least two inches. The sloping side of the
hopper should be steep enough that the fine material
cannot build up in the valleys. A screen body striking
against accumulated material has the same effect as if it
were striking against a solid object. Provide a main way
for access into the area immediately below the screen.
Access Platforms
Working platforms should be provided for use of the
operators so they can observe the performance of the
vibrating screen. When designing these platforms, make
sure to properly consider necessary space requirements
and the ease of access for a change of screening surface.
Repair and overhaul of the shaft assembly requires
adequate working space above and beside the screen.
Some of the pieces handled during repair may require a
chain-fall or other hoisting devices. Disassembly and
assembly of the shaft may requires the use of special
bearing tools. To make use of these tools, adequate
clearance beyond the end of the shaft is required.
NOTE
Necessary access must be provided to properly maintain the
vibrating screens. Repair costs are generally increased if the
facilities are not convenient.
Dust Control
A growing need for eliminating pollution has led to an
increased interest in methods for dust control on
screening equipment. Two possible methods can be used
to alleviate airborne dust particles dispersed by a dry
screening operation. If moisture will not adversely affect
the screening, the fine dust particle can be suspended in
water. Or, secondly, enclose the vibrating screen unit and
remove the airborne dust particles. Wet screening will be
discussed in a later paragraph. Various dry dust control
methods are discussed below.
A hood, independently supported above the screen
body, could be equipped with air suction to draw off the
dust-laden air that becomes trapped under it.
Airborne dust can also be controlled be fully enclosing
the screen in a small room. However, if this arrangement
is considered, do not overlook the fact that the vibrating
screen must be regularly serviced by the operators.
Air Enclosure
This is a stationary dust control enclosure built to
surround the vibrating body. Unlike the full enclosure, it
leaves the shaft assembly and the screen tensioning
devices exposed for ease of servicing. Rubber seals
make the only contact between the stationary enclosure
and the moving body.
By exhausting air from within this enclosure, an
inward draft is created at all openings. This effectively
prevents the escape of dust-laden air from within the
enclosure. When doing fine screening, the main volume of
air should be exhausted from below the screen. The
airflow through the screen surface will tend to promote
material separation. Although an auxiliary air suction is
recommended, some inward draft is created by material
flow through the vibrating screen.
Wet Screening
Wet screening removes the fines by first suspending
them in water, then screening the water from the material.
The fines should be well dispersed in the water to be
removed efficiently. The feed to the screen should be
saturated with water before it is delivered to the screen.
Proper distribution of wet material to the screen is shown
in Figure 3-6; Wet Screening, page 26.
The premixing of the feed with water may involve
dilution of as much as two parts of solids to one part of
25
water or perhaps equal parts of solids and water. This
would represent from 3 to 5 gallons per minute for each
ton per hour of feed to the screen. The efficiency of the
premixing will have a great deal to do with the ultimate
capacity and the efficiency of the screening operation.
Spray Pipes
In addition to the water premixed with the feed, more
water should be introduced on the screening surface.
Either sprays or overflow boxes may be used for this
purpose. (See Figure 2-6; Wet Screening, below)
Sprays are generally directed against the flow of the
material at an angle of 45 degrees to the screening
surface. Troughs can be incorporated in the screen panel
design to accept the spray and re-pulp the solids. This
would provide the most efficient usage of available water
and helps prevent wear to the screen deck covering. (See
Figure 2-6; Wet Screening, below)
Figure 3-6 Wet Screening
26
Spray pipes for the top deck are usually supported
independently over the screen body. Depending upon the
size of the material being screened the spray heads
should be approximately eighteen inches above the
screening surface. The number of rows of spray heads
required down the length of the machine, and their
spacing, will depend upon the characteristics of the
material being handled. Spray nozzles spaced about one
foot apart will overlap the spray and provide a continuous
curtain of water across the full width of the screen.
Provide each row of spray heads with a valve so that the
volume of water can be adjusted to suit the conditions.
The quantity of water required for each spray line
depends upon the screen width and number of spray
lines. The total amount of water fed to the spray pipes
should be approximately 3 to 5 gallons per minute for
each ton per hour for feed to the screen. Under extreme
conditions, the total quantity of water, including premix,
could run as high as 8 to 10 gallons per minute. When
determining the required amount of water, keep in mind
that it is easier to valve down than to try to obtain
additional water capacity. Contact the sales department
for information or assistance in developing a wet screen
installation.
CAUTION
Do not burn holes in the side plate of a vibrating screen to
provide openings for spray pipes for a lower deck. Torch cut
holes induces stress in the area around the hole, which could
lead to cracking of the side plate with a potential injury to
personnel or damage to equipment. Contact the Metso, Inc.
factory prior to making any modification to the screen unit.
Unauthorized modification will void any and all Metso, Inc.
product warranties.
Figure 3-7 Washing Troughs
 Spray pipes can be provided for the lower surfaces of
a vibrating screen by boring large diameter holes in the
side plates. The holes must be large enough to
adequately clear the stationary pipe.
Selection of Screen Surface
The deck of a vibrating screen may be covered with
any of several types of screen surfaces available. Profits
will depend in large measure upon the specification of the
screening surface selection made.
Vibrating screens are usually provided with screen
sections of woven wire cloth. However, deck coverings of
perforated plate, profile decking, perforated rubber, and
polyurethane are also available. Using these deck coverings
may require the use of specially constructed support panels.
The selection of the best screen surface for a
particular screening application is not always a simple
decision. Initial cost or durability is not necessarily the
prime requirements. A Metso vibrating screen is
purchased to perform a specific task and its efficiency
should not be limited by the use of a screen surface
whose sole feature is durability.
Woven wire screen cloth is available in a wide range
of meshes and metals. Contact the Metso, Inc. field sales
representative to obtain a copy of Wire Cloth
Specifications Table No 74.
Metso Mineral, Inc. field sales representatives can
assist with special problems in selecting wire cloth
regardless of the make or type of screen being used.
Contact Metso, Inc. sales representative for advice or
assistance.
If a custom specification is required, Metso, Inc. can
recommend and supply the exact combination of metal,
weave, size, and type of wire cloth needed. General types
of wire cloth are described and illustrated below.
Plain Weave or Square Mesh: Most specifications 10
mesh and finer are woven as plain weave where the wires
are crimped during the weaving operation (Refer top
Figure 3-8; Wire Cloth, page 28).
Pre-crimped Wire Cloth: Used for 10 mesh and
coarser, pre-crimped wire cloth has very accurate
openings and is woven much tighter than plain weave. It
is generally preferred for vibrating screen sections and
other applications where sizing is important (Refer to
Figure 3-8; Wire Cloth, page 26).
Flat Top Screen Cloth: This cloth is woven without
projecting knuckles on one side of the wire so that the
wear is distributed evenly over the screening surface.
Long life is assured together with a minimum resistance to
the process material passing over the screen (Refer to
Figure 3-8; Wire Cloth, page 28.
Ton-Cap Screen: The oblong openings in the screen
provide greater open area and, therefore, increased
discharge capacity (Refer to Figure 3-8; Wire Cloth, page 28).
Ty-Rod Screen: The long slot screen opening is
adapted especially for sticky materials as it has less
tendency to clog and bind than other types of screens
(Refer to Figure 3-8; Wire Cloth, page 28).
Metso screen cloth is supplied in many special alloys
suitable for various types of corrosive material. It is also
furnished in special composition wire suitable for wet
screening and filtering. In every case, it is important to
select the types of wire best suited to resist the particular
acids or corrosive solution present. Consult with Metso,
Inc. field sales representatives for their recommendations
and assistance.
Rod Decks
On applications where screening material may be
highly abrasive or extremely sticky, causing severe
blinding and material buildup on cross members, rod
decks can be used. In these applications, properly spaced
rods will have less tendencies to clog and blind than most
woven cloth screens. When material is highly abrasive,
special high carbon, oil tempered steel rods can be used
when the same steel cannot be woven into cloth.
Pellet Rod Decks: Pellet rod decks consist of welded
rod sections that usually run the length of the screen with
few interruptions. Rod spacing is maintained by the
weldment itself, which can be either bolted or clipped to
crossmember supports. Special pellet rod decks run the
full screen length in one piece with rod spacing
maintained by rubber spacers (Refer to Figure 3-9; Rod
Decks, page 29).
Ty-Loc Rod Decks: Ty-Loc rod decks consist of either
individual rods or welded rod sections mounted in support
panels. The length of rods and number of panels varies
with the screen length. The spacing of individual rods are
maintained by rubber spacers and holders. One
advantage of the Ty-Loc rod deck is being able to replace
a few rods at a time. (Refer to paragraph Replacing
Ty-Loc Rods, page 55).
27
 Figure 3-8 Wire Cloth

28
Installing the Vibrating Screen
Purchaser/operator should utilize competent,
qualified engineering and construction personnel to
prepare the installation site and install the screen unit.
NOTE
Purchase/operator assumes full liability for the design,
fabrication, installation, use, and maintenance of all system
components not supplied by Metso, Inc.
On vibrating screens equipped with base frames,
lifting lugs are provided near each corner, use these when
lifting the screen. If the screen does not have a base
frame, carefully place lifting chains or slings under the
spring mounting body brackets. Use a spreader bars to
prevent the chains or cables from bearing against the side
plates.
Refer to Base Frame Mounting, page 18, and Cable
Suspension, page 21, paragraphs for additional
installation information.
CAUTION
Refer to the Specification Table for the weight of the vibrating
screen to make sure that it does not exceed the lift capacities.
Do not use any part of the shaft assembly when lifting the
vibrating screen.
After the vibrating screen has been placed into
position, it should be checked across its width at both
ends to make sure that it is level. Add shims as necessary.
Then measure the slope to make sure that the screen has
been installed at the recommended angle.
Figure 3-9 Rod Decks
Motor and Drive
The motor support is supplied as part of the base
frame. For shipping purposes, however, the motor support
is supplied disassembled from the base frame. Refer to
Figure 6-21, Base Frame With Motor Support, page 100
and assemble as shown. On some motor supports it is
necessary to weld support angles and gussets to the base
frame to ensure alignment after assembly. Most Ty-Rock
motor supports have an integral sliding base for motor
mounting and to facilitate proper drive tensioning. After
assembly of the motor support refer to Figure 6-2; Drive
Assembly, page 63, to install the motor and V-belt drive.
The Ty-Rock shaft has identical extensions on each
end and can be driven from either side. Unless otherwise
specified, all Ty-Rock screens are furnished with right
hand drive. A shaft end collar is provided on the side
opposite the drive. If it is necessary to change the side of
drive, merely interchange the position of the drive sheave
and end collar.
Most Ty-Rock screens should be equipped with high
starting torque motors. If a high torque motor is not readily
available, a standard torque motor can be used provided
that it is at least one horsepower size rating larger than
the recommended high torque motor. (Refer to the
Specification Card for motor recommendation).
Any drive assembly must be protected by a drive
guard. Drive guards are available from Metso, Inc. for
vibrating screens supplied with standard or overhead
motor mounting arrangements.
29
Direction of Rotation Usually, the increase in performance does not justify
the reduction in the bearing life. If it is necessary or
The shaft assembly of a vibrating screen can rotate in desirable to change the speed of the screen, submit the
either direction, depending upon the requirements of the problem to the Metso, Inc. Service Department for
specific applications. Directional flow rotation, rotation recommendations.
with the flow of the material, is used when the screen must
be operated at a low angle. This results in the most rapid Screen Motion and Balancing
movement of the oversize material when the screening
angle is restricted. Counterflow rotation is more efficient
but requires a steeper angle. (Refer to Figure 3-10; Shaft
Rotation, below).

When attempting to handle very large tonnages,

directional flow rotation may be preferred, even though
the screen is relatively steeply inclined. The more rapid
movement of the material decreases the thickness of the
bed on the screening surface and enables the unit to
handle the larger tonnages.

The recommended direction of rotation for the vibrating

screen is given on the Specification Card. Contact the
Metso, Inc. factory for additional information or assistance.

Speed of Rotation

Figure 3-11 The Effect of Operating Speed on Bearing Life

Figure 3-10 Shaft Rotation
The recommended speed of rotation is determined by
the quantity and characteristics of the material, the angle
of operation, the amplitude of motion, the direction of
rotation and the separation efficiency requirements . The
vibrating screen must not be run at a speed higher than is
necessary to meet requirements.
Although the performance of a vibrating screen will
be enhanced by an increase in speed, the shaft bearing
life will be substantially reduced. The chart in Figure 3-11;
The Effect of Operating Speed on Bearing Life, below,
illustrates the effect of increased speed on bearing life.
Note that a 10 percent increase in speed will reduce the
bearing life by approximately 48 percent.
Elimination of unnecessary vibration from the screen
base frame or the support structure depends upon good
screen balance. Improper balancing will cause the screen
to operate at less than peak efficiency, wasting both
motion and power, and adversely affecting bearing life.
Before being shipped, Metso Vibrating Screens are
operated at designed operating speed to ensure proper
balancing. Therefore, in any new installation where
vibration is apparent, before attempting to balance the
screen, a check should be made of the supporting
structure, Refer to paragraph Support Structure Design,
page 18 for information on preventing unnecessary
vibration.

30
 The weight of the balance wheel is used to
counterbalance the screen body weight. Any change
made to the weight of the screen body will have to be
balanced by an appropriate increase or decrease in the
balance wheel weights.
CAUTION
DO NOT make changes to the weight of the screen body
without authorization from Metso, Inc. Any unauthorized
changes will invalidate any and all equipment warranties.
Do not attach additional chutes, hopper, or wear liners
to the vibrating body without consulting the Metso, Inc.
Service Department. Such additional weight will reduce
and distort the pattern of motion taken by the vibrating
body when running. Even relatively small additions to body
weight will have an adverse effect on the bearing life.
Since the screen body bearings and side arm
bearings are mounted on opposed but equal shaft
eccentric, both body and side arm circle throw motions
are identical. An out-of-balance condition exists when
these circle throw motions are not the same.
Because Ty-Rock Screens transmit little or no
vibration to the base frame, an out-of-balance condition
cannot readily be detected by base frame vibration alone.
However, several simple visual checks to determine
screen balance are described in Maintenance and Repair
Section.
Safety Precautions
Observe all normal safety precautions during the
operation, overhaul, and repair of the vibrating screen.
These precautions include, but are not limited to the
following:
a. Provide a remote start warning device and an
emergency stop control at the vibrating screen.
b. All personnel working near vibrating
equipment must wear a hard hat, safety
glasses, and hard-toed shoes.
c. Always disconnect and lock off power to the
vibrating screen and feed conveyors before
performing any adjustments or repairs. If the screen
can be fed by truck or loader barricade the access.
d. When making field repairs of the screen, be sure
to close off area below the screen to avoid injury
from falling objects.
e. Provide adequate ventilation when using cleaning
solvents or other chemicals. Repeated or
prolonged inhalation of solvent fumes can cause
illness or death.
f. Use protective goggles, gloves, and other
clothing when using solvents and chemicals.
Prolonged or repeated exposure of the shin to
chemicals can cause illness or death. If solvents
are accidentally splashed into the skin, wash the
area immediately with soap and warm water.
g. Do not use compressed air for blowing dirt from
clothing or skin. Compressed air can enter body
openings and cause severe injury or death.
h. Remove rings, ties, watches, bracelets, and other
jewelry while working on equipment.
i. Keep the screen area clean. Remove material
spillage, repair tools, discarded parts, spilled
lubricants, oily rags and other wasted before
restarting the screen.
Starting
A start-stop switch and fused disconnect is to be
supplied and located by the Purchaser/Operator,
therefore, only general starting instructions are given.
Because each vibrating screen installation is site specific,
general start-up instructions follow. Contact the Metso,
Inc. factory for specific information or assistance.
Initial Start-Up: Before starting the vibrating screen for
the first time, perform the following activities:
a. Check that the screen is level across the feed and
discharge ends.
b. Check that the screen has been installed at the
recommended angle.
c. Check that the power source meets the motor
current requirements and that overload protection
is provided.
d. Make sure that wheel and drive guards are
provided and in place.
e. Perform the Daily Maintenance listed on page 33.
f. Proceed as directed in Normal Start-Up.
31
Normal Start-up: If the vibrating screen has been
operating recently and components have not been
removed or repaired since it last operated, proceed as
follows:
a. Perform the Daily Maintenance as described on
page 33.
b. Make sure the screen is empty of material.
Starting with material on the screen causes
additional stress, which may burn out the motor,
and otherwise damage the drive assembly.
c. If screen deck heat is used, refer to the heater
manufacturer’s instructions and start the heater.
d. If automatic lubrication is used, refer to the
manufacturer’s instructions and start the
lubrication system.
e. Set the vibrating screen start/stop switch to the
ON position.
f. Start any discharge conveyors or vibrating feed
boxes before starting the material feed.
Cold Weather Starting: Before starting in cold weather,
it may be necessary to manually rotate the shaft assembly
32
several times. Placing the mass of the balance wheel on
top before starting will help reduce the starting torque
required. During cold weather, it is extremely important to
follow the proper lubrication procedures.
Stopping
Stopping a vibrating screen is essentially the reverse
of normal start-up. Note the following:
a. Stop the material feed to the screen and allow the
screen and discharge conveyors to operate for
several minutes to clear the screen of material.
b. Set the vibrating screen start-stop switch to OFF
position. Turn off any screen accessories that are
used.
NOTE
Repair or replacement of internal components in TY FS
Vibratory Screens requires specialized tools and equipment
as well as specifically trained personnel. Purchaser/Operator
assumes full liability for all repair work done on such
equipment. Contact Metso, Inc. representative or the Metso,
Inc. service department for advice and assistance in
determining whether your company should undertake repair
or parts replacement or if the equipment should be serviced
or repaired by Metso, Inc. representative.
Schedule Maintenance
Metso vibrating screens provide optimum service with a
minimum of maintenance; however, preventative maintenance
is always important and should be scheduled and performed
at regular intervals. A suggested schedule and necessary
maintenance operations are described below.
Reference to this manual will permit adjustments and
repairs to be made to the screen by plant personnel, with
a minimum of equipment down time. Metso, Inc. factory
servicemen are available for maintenance or repairs
assistance. Make any necessary repairs or adjustments
prior to operating the unit.
Daily Maintenance
Before Start-up: Before starting the vibrating screen,
perform the following:
a. Check the screening surface for material build-up.
Starting the unit with excessive material on the
screen deck may damage the vibrating screen.
b. Inspect the screening surface for breaks or worn
areas.
c. Verify that there is a 2-inch minimum clearance
between any part of the screen body and any
stationary chute, hopper and any part of the
support structure.
d. Make sure all components of the automatic
lubrication systems are operating properly. Pay
particular attention to reservoirs, lubricators,
breathers, pumps, line strainers, warning signals,
and pressure hose assemblies. Refer to the
manufacturer’s information or supplemental
manuals.
e. Check bolts on the vibrating body to make sure
that none have worked loose. Pay special
attention to the screen tensioning bolts, clamping
strip bolts, and bolts securing the vibrating head
to the screen body.
During Operation: While the screen is running perform
the following:
a. Check for lubricant coming out of the seals on the
bearing housings. This will indicate adequate
lubrication and will increase shortly after
lubrication has occurred.
b. Listen for abnormal sounds, which might indicate
loose parts, damaged bearings, loose drive belts,
or other damage.
Weekly Maintenance
a. Perform the Daily Maintenance.
b. Check the tensioning of the screen sections or
the fasteners used for any other type of screening
surface.
c. Check for pitting and oxidation of the wire cloth.
d. Inspect the rubber mounting units for deterioration,
cracks, or separation of rubber from metal plates.
e. Inspect the feed plate, feed plate liners, and any
other liners that may be used for wear. Replace
worn liners.
f. Check for worn, frayed, or loose drive belts.
Adjust tension on loose belts and replace worn
ones. Make sure the belts are riding in the sheave
grooves properly.
g. Inspect air seal rubber for deterioration, cracks,
and wear.
Monthly Maintenance
a. Perform Daily and Weekly Maintenance.
b. Inspect the screen support panels or brace
panels for excessive wear, bent rails, or cracked
welds. Replace if worn or damaged.
c. Inspect the shaft tube assembly and tube cover
for wear. Replace if worn or damaged,
d. Check for buildup of material on moving body parts
and remove as much as possible. Heavy buildup
can change balance of the vibrating screen.
Quarterly Maintenance
Shafts having bearings fitted loose on the shaft have
been rifle bored and cross drilled at the bearing position.
On these shafts, it is necessary to lubricate at the grease
fitting on the shaft ends with ½ to 1 ounce of moly-disulfide
grease or heavy oil to prevent corrosion only between the
shaft and inner bearing race.
33
 CAUTION
This lubrication does not lubricate the shaft bearings; refer to
paragraph Lubrication for proper bearing lubrication
procedures. It is important not to over grease at this point
which could contaminate the bearing lubricants with foreign
materials.
The shaft assemblies of Ty-Rock Vibrating Screens
are designed with grease, circulating oil, or oil mist
lubrication. This section pertains only to grease lubrication
of shaft assemblies. Information on automatic grease and
oil mist lubrication systems will be found in supplement
material.
NOTE
Lubrication cannot be over emphasized. An extremely high
proportion of bearing failures can be traced to improper or
insufficient lubrication, or contaminated lubricants. Store
lubricants, oil cans, and grease guns in an area that is as
dust free as possible.
Lubrication Selection
IMPORTANT NOTE
All oil lubricated vibrating equipment are shipped
with no running oil in the unit. You must fill your
vibrator with a suitable oil before starting the
machine. Failure to do so will damage the unit and
void the warranty.
The first part of this specification covers grease
lubricated machines and their recommended lubrication
and maintenance schedule. The second section contains
a list of greases that are acceptable for use in fulfilling the
requirement.
The grease lubricant selection is based on bearing
size, operating speeds and ambient temperatures. Using
various combinations of these factors determine the
grades of lubricant required to meet Metso’s minimum
viscosity requirements of 100 SUS at bearing operating
temperatures. To use the grease selection charts, the user
need only know the three factors of bearing size, speed,
and ambient temperature. Lists of acceptable
manufacturers and their trade name products are included
for easy reference. The lists are not exclusive of other
manfacturers and should not be considered an
endorsement of the products. There are numerous
equivalent products on the market that are equally
acceptable. Your lubricant supplier should be able to cross
reference our index to a manufacturer of your choice.
Contact Mesto Service Representative or the Metso
factory for additional information or assistance.
34
Grease Lubricated Machines
Maintaining adequate lubrication in your machine is
an important maintenance function. Many premature
failures can be traced to inadequate or improper
lubrication. Lubrication of the unit must be scheduled into
daily maintenance. For every eight (8) hours of operation,
the unit bearings should be greased.
At the time of initial start-up, a new machine should be
greased every hour for the first 8 hours of operation. This
procedure should also be followed if the machine has
been sitting idle for an extended period of time, /this
increased greasing will purge any contaminants which
may have entered the bearing housing during transit or
storage.
Daily maintenance should include checking the
bearing temperature, The operating temperature of the
bearings should be less than 105° F above the ambient
temperature (the temperature of the air around the
machine). For example: if the ambient temperature is 85°
F, the machine’s bearing temperature should be less than
190° F.
Selecting a Grease Lubricant
Vibrating screens require a lubricant having several
specific properties. Different grades might be required for
use under various operating conditions. The ambient
temperature as well as the bearing operating temperature
must be considered. In general, the lubricant selected for
vibrating screens must have the following characteristics:
1. Under normal operating temperatures, a high
quality, lithium based N.L.G.I. Grade EP2
(Extreme Pressure) grease is recommended.
2. The grease should contain oil having a viscosity
not less than 100 SUS at the bearing operating
temperatures.
3. Greases should not be used that contain
suspended solids such as graphite and molybdenum
disulfide (MoS2).
The following charts outline the proper grade of
lubricant for various operating environments.
A list of recommended greases will be supplied by
Metso, Inc. Service Department upon request.
Table 4-1 Ty-Rock Grease Requirements

744 820 860 950 1050 1100 1200 1400 1600 1700
Bearing Limiting Grams Ounces Grams Ounces Grams Ounces Grams Ounces Grams Ounces Grams Ounces Grams Ounces Grams Ounces Grams Ounces Grams Ounces
Size Speed

60 2600
65 2400 2.83 / 0.10
70 2200
80 2200 4.76 / 0.17
100 1700 5.53 0.20 5.81 0.20 5.95 0.21 6.25 0.22 6.57 0.23 6.73 0.24 7.03 0.25 7.59 0.27 8.12 0.29 8.36 0.30
110 1700 7.62 0.27 8.00 0.28 8.19 0.29 8.61 0.30 9.05 0.32 9.26 0.33 9.67 0.34 10.45 0.37 11.17 0.39 11.51 0.41
110W 1500 9.34 0.33 9.80 0.35 10.04 0.35 10.55 0.37 11.09 0.39 11.35 0.40 11.86 0.42 12.81 0.45 13.69 0.48 14.11 0.50
120 1600 9.87 0.35 10.36 0.37 10.61 0.37 11.15 0.39 11.72 0.41 12.00 0.42 12.53 0.44 13.54 0.48 14.47 0.51
120W 1300 13.49 0.48 14.17 0.50 14.51 0.51 15.25 0.54 16.03 0.57 16.41 0.58 17.14 0.60
140 1100 18.68 0.66 19.61 0.69 20.08 0.71 21.11 0.74 22.19 0.78
140W 1100 21.61 0.76 22.69 0.80 23.23 0.82 24.42 0.86 25.67 0.91
160 1000 27.99 0.99 29.39 1.04 30.10 1.06 31.63 1.12
160W 1000 33.40 1.18 35.06 1.24 35.91 1.27 37.74 1.33
Quantities listed are for each bearing per 8 hours of operation.

Table 4-2 Grease Lubrication Selection Chart

Operating Metso
Bearing Ambient
Speed Grease
Bore (MM) Temp (F)
Range (RPM) Class
0° - 32° I
55-80 600 - 1600 32° - 95° II
95° - 110° III
0° - 32° I
90-100 600 - 1360 32° - 95° II
95° - 110° III
0° - 32° I
110 - 120 - 120W 600 - 1120 32° - 95° II
95° - 110° III
0° - 32° I
140 - 140W
600 - 1100 32° - 95° II or III
See Note 3
95° - 110° III
0° - 32° See Note 2
160 - 160W
600 - 820 32° - 95° III
See Note 3
95° - 110° III

1. For ambient temperatures below -10° F and
above 110° F, consult with the Metso, Inc. factory.
2. Consult with Metso for low temperature options.
3. Metso, Inc. recommends oil lubrication for large
bearing machines running at the higher end of
these speeds.
Grease Operating Base Oil Viscosity Check
A check should be done periodically to determine
the operating viscosity of the grease selected. The
operating viscosity is the thickness of the grease when
heated to the temperature of an operating bearing. This
operating viscosity should not be below 100 SUS.
Because each grease will have a different
Viscosity/Temperature profile, it is important to consult
with your lubricant supplier for a grease to satisfy specific
requirements.
Requirements:
100 SUS minimum @ your operating temperature
No suspended solids such as graphite or
molybdenum disulfide
Extreme pressure grade (recommended)
With these requirements, the lubricant supplier should
be able to verify the grease’s adequacy.

35
Table 4-3 Operating Viscosity Lubrication Intervals
Maximum Operating
Metso Grease Class Actual lubrication intervals depend on several
Temperature F
operating conditions; High temperature and high-speed
I 120°
operations may require more frequent lubrication than
II 190° normal operations. Even in favorable conditions, it is
important to lubricate before oxidation occurs. Generally,
III 225° sufficient lubrication is required to replace oil depleted
grease in close proximity to the bearing. Refer to Table
This table is based on a minimum operating viscosity 4-1; Ty-Rock Grease Requirements, page 35, for
of 100 SUS at the temperature indicated. In marginal appropriate lubrication information.
situations use the next higher grease class.
Hand Gun Lubrication
Table 4-4 Metso Grease Class I
When lubricated manually, Metso, Inc. screens
Trade Name Manufacturer equipped with labyrinth type seals should be greased
approximately once every eight running hours. This
Duralith EP1 Chevron USA means the screen should be greased daily for a one shift
Lubriplate EMB
Lubriplate division of operation. It is recommended to grease in the middle of
Fiske Brothers Refining the shift to ensure easier starting at the next operating
Alvania 1 Shell Oil period. Button head grease fittings are provided so that
Regal AFB2 Texaco Co.
the screen can be lubricated while running, which is
preferred. (Refer to Figure 4-1; Bearing Lubrication, page
37 and Figure 4-2; Grease Pipes, page 38) For two or
three shift operations, lubricate the screen each shift or
Table 4-5 Metso Grease Class II at least twice every 24 hours.
Trade Name Manufacturer
When greasing by hand gun, sufficient grease should
Duralith EP2 Chevron USA be pumped into the bearing cavity to cause some grease
Lubriplate division of to be ejected through the seals within 5 minutes running
Lubriplate 1200-2 time. The quantity required would vary with the bearing
Fiske Brothers Refining
size, refer to Table 4-1; Ty-Rock Grease Requirements,
Alvania EP2 Shell Oil
page 35, for an idea what might be required.
Multifak EP2 Texaco Co.
Drydene Lithium EP2 Drydene Oil NOTE
Ronex MP Exxon Oil It is advised to count the hand gun strokes required to
properly lubricate each bearing to establish a procedure for
Mobilux EP2 Mobil Oil the particular grease gun used. Record this information in the
Energrease LCEP BP Oil Lubrication section of this manual for future reference.
Unoba EP2 Unocal Oil
This lubrication method is necessary to ensure that
fresh grease is in the bearing cavity and to keep foreign
material accumulated on the seals from working back into
Table 4-6 Metso Grease Class III the bearing cavity. (Refer to Figure 4-1 Bearing
Trade Name Manufacturer Lubrication, page 37).

Amber Grease #2 Bel-Ray Co. Automatic Lubrication Systems

Lubriplate division of
Lubriplate 1242EP
Fiske Brothers Refining Information on automatic lubrication systems
Lubrico B - 506 Master Lubricants furnished with Metso screens will be found as
Ultra Duty 2 Chevron USA
supplemental material to this manual. Use the following
as a guide when installing other systems.
Mobiltemp 2 Mobil Oil

36
 The quantity of grease injected into the bearing cavity
will depend upon the bearing size. (Refer to Table 4-1;
Ty-Rock Grease Requirements, page 35) The automatic
system should be adjusted to inject grease into the
bearing cavity on approximately 20 minutes cycles. This
will, of course, depend upon the capacity and number of
valves or injectors used. When injectors of .080 cu. in.
(.44 oz.) capacity are used on 160mm bearings, the cycle
should be every 5 minutes.
Enough grease must be discharged through the
labyrinth seals for the seals to be effective. However, if an
excess amount is being discharged, start with the valves
fully open and reduce the stroke or lengthen the time
cycle to reduce the amount. Do not attempt to reduce
what may appear to be excessive grease discharge to
less than minimum in order to reduce grease cost.
Inadequate lubrication will reduce bearing life.
WARNING
Disconnect and lock off all power to the vibrating screen and
feed conveyors before beginning any adjustment,
maintenance or repair work. Follow the provisions of your
company’s Control of Hazardous Energy (Lock-Out/Tag-Out)
Policy.
Figure 4-1 Bearing Lubrication
CAUTION
If arc welding repairs are necessary, be sure to properly
ground the screen body to avoid flashing an arc through the
bearings. Such an occurrence may cause serious damage
to the bearings.
Adjusting Drive Belt Tension
Proper drive belt tensioning is important for
satisfactory operation of the drive assembly. Loose belts
slip and cause belt and sheave wear. Slipping belts can
suddenly grab with enough force to break themselves or
damage the motor. Tight or over-tensioned belts will pull
the resilient mounting system of the vibrating body out of
line and impose unnecessary loads on the motor
bearings. To ensure proper tensioning of the drive
assembly, proceed as follows:
a. Make sure that there is no material build-up on
the screen before making belt adjustments. A
weight-laden machine will cause apparent loose
belts that will become too tight as material flows
off the screen.
b. Before tensioning the belts, check the alignment
37
 Figure 4-2 Grease Pipes

Figure 4-3 Belt Deflection Measurement

38
 of the sheaves. The motor shaft must be parallel
to the screen shaft and the drive sheaves
grooves must be aligned.
c. Refer to Figure 4-3; Belt Deflection
Measurement, page 37 and measure the span L
of unsupported belting in inches. This span is
approximately the drive center spacing.
d. Determine the desired deflection, which is an
amount equal to 1/64 inch for each inch of span
length. For example, the deflection for a 32 inch
span is 32/64 or ½ inch.
Table 4-7 Belt Deflection Forces
FORCE IN POUNDS AT CENTER OF SPAN
Belt Normal 1½ Times
Section Tension Normal Tension
A 1½ lbs. 2½ lbs.
B 3½ lbs. 5½ lbs.
C 7½lbs. 11.0 lbs.
D 13½ lbs. 20.0 lbs.
E 19½ lbs. 29.0 lbs.
e. Using a spring scale and steel tape, apply
enough force at mid-span to deflect the belt the
desired amount. Note this force and compare it
with the values in Table 4-2; Belt Deflection
Forces, page 35. A new belt or belt set should be
tightened to 1½ times normal tension as the
tension drops rapidly during the run-in period. A
force below the value for normal tension indicates
an under tensioned drive. If the force exceeds the
value for 1½ times normal tension, the drive may
be tighter than necessary. A drive which slips at 1
½ times normal tension is overloaded.
f. Any new drive should be rechecked after a run-in
period of 24 to 48 hours and adjusted as
necessary to the normal tension range.
Adjusting Screen Section Tensioning
The tensioning of the screen cloth is very important.
The screen sections must be held at proper tension over
the entire area. If the cloth is allowed to sag, it permits
whipping and shortens the life of the screen section, at the
same time decreasing the efficiency of the screening unit.
The screen tensioning method consists of tensioning
plates, which engage the edges of the screen sections.
The tension is controlled be carriage type tensioning bolts
or wedge type tensioning assemblies accessible on both
sides of the screen. The screen sections are usually
supplied with hooked edges and held in place with
tensioning plates. On larger diameter wire sizes, the
edges can be flattened and held in place with clamp
plates. Wide screens may require the use of two screen
sections across the width of the machine with center
hooded edges engaged in the clamping strip.
NOTE
New screen cloth should be inspected at the end of the first
day’s operation as it has a tendency to stretch. Most of the
stretch should be taken up at the end of the first full day.
To adjust screen cloth tension, proceed as follows:
a. Make sure the screen’s surface is free of material.
b. Loosen clamping strip bolts, if used, and
tensioning plate nuts to ensure that none are
frozen and that proper tensioning can be attained.
Split screen cloth clamping strip bolts should not
be loosened
NOTE
Tensioning is simplified if two workers are used, one on each
side of the screen.
c. Tighten the tensioning nuts equally and evenly
until the wire cloth is “drumhead” tight. Do not pull
the cloth too tight as there can be enough force
exerted at the tensioning plates to tear or break
fine cloth. When properly tensioned, the wire
cloth should have no waves or sags.
d. There should always be clearance between the
screen section edge and the side plate to allow
for proper tensioning. (See Figure 4-5; Tensioning
Clearance, page 42)
e. Tighten locking nuts on the tensioning bolts and
tighten the clamping strip bolts, if used.
NOTE
Do not attempt to tension split cloth by over tightening the
split cloth clamp strip.
Adjusting Screen Operating Speed
CAUTION
The vibrating screen operating speed must not be changed
without recommendations from the Metso, Inc. Service
Department. Any unauthorized speed change will invalidate
any and all equipment warranties.
39
 The recommended speed of rotation, given in
the Specification Card, is determined by the quantity
and characteristics of the material, the angle of
operation, the amplitude of motion, the direction of
rotation, and the separation efficiency requirements.
Although the performance of a vibrating screen may
be enhanced by an increase in speed, any desired
changes in screen operating speed must be first
submitted to the Metso, Inc. Service Department for
their recommendations. Any unauthorized speed
change will invalidate any and all equipment
warranties.
Checking Screen Balance
To determine whether a unit is in balance, visually
compare the size of the circles generated by some mark
on the side arm to some mark on the screen body as
close to the shaft as possible. (Refer to Figure 4-6;
Circle Motion Test Locations, page 42) The Ty-Rock is
so designed that the machine is in balance when the
circle on the side arm is equal to the circle on the body.
If the circle on the side arm is smaller than that on the
body, a decrease in balance wheel weight is required. If
the circle on the side arm is larger, and increase in
balance weight is required. (See Table 4-8; Balance
Circles, page 42)
Motion Analyzer
Another method to determine screen balancing is
by checking circle throw motion. Self-adhesive motion
analyzers are available from the Metso, Inc. Service
Department. Place the motion analyzer on the screen
body above the shaft. On the motion analyzer, locate
the circle throw that the machine is designed to
produce. The circle throw is twice the shaft eccentricity.
Refer to the Specification Card. Start the machine and
check the reference circle for current circle motion. The
reference circle will appear as a uniform gray circle
when the body circle motion is the same size as the
circle on the motion analyzer. A white spot will appear in
the center of the reference circle on the analyzer when
the body circle is larger than the reference circle. A
black spot will appear when the body circle is smaller
than the reference circle. (See Table 4-9; Circle Throw,
page 43)
Checking for Screen Racking
Occasionally, when major alterations have been
made to vibrating screen body weight, operating speed, or
supporting structure, a racking condition could occur. A
40
racking motion in a vibrating machine is very serious and
should be eliminated immediately. Upon first indications
of racking, notify the Metso, Inc. Service Department for
their recommendations. To check for racking proceed as
follows:
a. Refer to Figure 4-6; Circle Motion Test Locations,
page 42, for location of racking circle test
locations and a plain white index card or facsimile
to the side plate at these points. Place the card on
the machine with a reference line, such as the
card top edge, parallel to the side plate edge.
b. With a pencil resting against a firm stationary
support, and the screen running, gently touch the
pencil point to the card until a complete circle or
ellipse is drawn.
c. Mark each card as to the screen location
checked, e.g., feed end, right side.
d. Repeat procedures b and c at the other test
locations.
e. Compare the patterns taken from opposite sides.
The axis of each ellipse must be in the same
plane. If it were possible to see through the side
plates, racking would be indicated by Figure 4-8;
Machine Racking Indication, page 44. The
ellipses drawn on the cards can be compared by
checking the angles of the axes to the common
reference line. (Refer to Figure 4-9; Checking
Circle Axes, page 44) If angle L does not equal
angle R, then racking is indicated.
If the above checks are not conclusive in themselves,
and additional check for racking follows:
a. View the screen from the front, rear, and if
possible, from above.
b. Locate opposite reference points on the side
plates such as corners of feed and discharge lips
or else make your own marks.
c. When the screen is running, these reference points
must create two parallel, straight-line motions as
indicated in Figure 4-10; Racking Indication by
Parallel Motion, page 44. Motions other than
straight line and parallel would indicate screen
racking.
Figure 4-4 Cloth Tensioning Assemblies

41
 CAUTION
Operating a machine in a racking condition will cause severs
damage to the machine and support structures and poses a
hazard to nearby personnel. Shut down the unit. Notify
Metso, Inc. Service Department immediately. Follow the pro-
visions of your company Control of Hazardous Energy (Lock-
Out/Tag-Out) Policy.

Adjusting Screen Balance

Refer to paragraph Checking Screen Balance to

determine what adjustments are necessary to balance the
screen. Instructions for adjusting the two types of balance
wheels predominately used are given in Table 4-10;
Balance Weight Adjustment, page 44.

Adjusting Air Enclosure Rubber

As air enclosure rubber wears, slotted mounting holes

allow slight adjustment to be made. Refer to Figure 6-21;
Base Frame with Motor Mount, page 100 of this manual
and proceed as follows:

a. Loosen cap screws securing the rubber seals to

the frame members.
Figure 4-5 Tensioning Clearance

Figure 4-6 Circle Motion Test Locations

Table 4-8 Balance Circles

42

Figure 4-7 Motion Analyzer
b. Adjust the rubber seal so that it just touches the
side plate. If rubber seals are worn so that proper
adjustment cannot be attained, replace the seals.
c. While holding the seals in place, tighten the
securing cap screws.
Table 4-9 Circle Throw
This motion analyzer is printed as actual size.
It can be photocopied and taped to the
sideplates to determine circle throw motion.
Refer to the Motion Analyzer paragraph for
instructions.
Removal and Repair of Drive Guard and Wheel
Guards
Refer to the Figure 6-1 Drive Guard and Wheel Guard
drawing on page 62 in this manual. Contact Metso, Inc.
Service Department for information or assistance, if
required.
43
 Figure 4-8 Machine Racking Indication Figure 4-9 Checking Circle Axes

Figure 4-10 Racking Indication by Parallel Motion

Table 4-10 Balance Weight Adjustment

LIGHT SIDE
TO DECREASE BALANCE WEIGHTS
Remove weights from heavy side of the wheel.
Add weights to light side of the wheel.

TO INCREASE BALANCE WEIGHTS

Add weights to the heavy side of the wheel.
HEAVY SIDE
Partial wheel with fixed, bolted balance weights.
Remove weights from light side of the wheel.

TO DECREASE BALANCE WEIGHTS

Remove weights from heavy side of the wheel.

WEIGHTS TO INCREASE BALANCE WEIGHTS

Add weights to the heavy side of the wheel.
HEAVY SIDE
Partial wheel with fixed, bolted balance weights.

44
Removal: To remove the drive guard and wheel guards
from the vibrating screen, refer to Figure 6-1; Drive Guard
and Wheel Guard, page 62 and disassemble according
to the order of item numbers. Note the following:
a. Remove the fasteners (item 1 through 7, Figure
6-1; Drive Guard and Wheel Guard, page 62)
securing the front drive guard cover (8) to the
guard support and back cover. Separate and
remove both halves of the front cover.
b. To remove drive guard back cover (11), refer to
paragraph Removal and Repair of Drive
Assembly, page 41 for instructions on removing
the screen sheave. Remove cap screw (9) and
lock washer (10) and remove back cover from
screen.
Contact Metso, Inc. Service Department for additional
guidance if required.
Cleaning and Inspection:
a. Clean all parts with a cloth dampened in cleaning
solvent.
b. Inspect the drive guard and wheel guards for
dents, cracks, or broken welds. Repair or replace
as necessary. Prime and paint any bare metal.
Installation: Installation of the drive guard and wheel
guards is essentially the reverse procedure of removal.
Refer to Figure 6-1; Drive Guard and Wheel Guard, page
62. Note the following:
a. (Refer to Figure 6-1; Drive Guard and Wheel
Guard, page 62) When installing the upper wheel
guard assemblies (18), the rubber seal (21)
should be close to but not touching the side plate.
Note that the drive side upper wheel guard is
open to fit over the shaft and that the wheel guard
opposite the drive side will cover the shaft end.
b. Refer to appropriate paragraphs when installing
screen sheave and V-belts.
c. When installing the drive guard and wheel
guards, periodically rotate the shaft to check for
any contact of the guards with the balance
wheels of shaft. Realign the guards to give proper
clearance where needed.
Removal and Repair of Drive Assembly
Removal: To remove the drive assembly, refer to Figure
6-2; Drive Assembly, page 63 and disassemble according
to the order of item numbers. Note the following:
a. Remove the drive guard.
b. Loosen the motor mounting hardware and slide the
motor toward the shaft to remove the B-belts (3).
c. To remove the motor sheave (6), remove three
cap screws (4) and use them as jack screws in the
three threaded sheave holes. Tighten uniformly to
prevent binding. Pry apart the sheave hub (7), if
necessary, and remove from shaft. Be careful not
to lose motor key (8).
Cleaning and Inspection:
a. Clean the v-belts with a cloth dampened in
cleaning solvent. Inspect the belts for fraying and
cracks. Replace worn or damaged belts.
b. Clean all remaining part with cleaning solvent.
Wipe the motor clean with a cloth dampened in
solvent.
c. Check the drive sheave for groove wear, replace
worn sheave.
d. Inspect the motor for bent or damaged shaft,
cracked mounted feet, and cracked, dented or
otherwise damaged housings. Refer to motor
manufacturer’s service instructions for additional
information. Replace a damaged motor.
Installation: Installation of the drive assembly is the
reverse of the procedure of removal. (Refer to Figure 6-2;
Drive Assembly, page 63) Note the following:
a. To install the drive sheave on the motor shaft, first
place the hub (7) in the sheave (6) and loosely
install cap screws (4) and lock washers (5). If the
hub appears to be a tight fit on the motor shaft, it
may be necessary to pry apart the hub slot slightly
and install it first on the shaft. When the hub is
seated on the motor shaft, then install the sheave.
b. With key (8) on motor shaft, slide sheave and hub
to desired position on shaft with hub toward
motor. Refer to paragraph Adjusting Drive Belt
45
 Tension, page 37 for alignment instructions. Be cap screws securing the sheave to the hub and
sure heads of cap screws are away from motor. use them as jack screws in the three-threaded
Tighten the screws alternately and progressively sheave holes. Tighten uniformly to prevent bind-
until they are pulled up tight. Tighten ¼ inch ing until the sheave is free. Carefully pry apart the
diameter hub screws to 9-ft lbs torque, 5/16 inch to sheave hub, if necessary and remove from shaft.
15-ft lbs, inch to 30-ft lbs, and ½ to 60-ft lbs. Do not lose sheave hub key. On an older style,
When tightening, do not allow the sheave to be one-piece sheave, use proper puller tools and
drawn in contact with flange of hub; there should carefully pull the sheave from the shaft.
be a gap of to ¼ inch.
NOTE
c. Adjust the drive belt tension (Refer to paragraph If you do not expect to replace the Ty-Rock shaft, it is usually
Adjusting Drive Belt Tension, page 37. preferred to disassemble, repair and reinstall each side of the
shaft assembly separately. Each Ty-Rock shaft assembly has
Removal and Repair of Shaft Assembly a thrust and expansion side. It is imperative that during
assembly, the thrust and expansion parts are used on the
proper side.
Ty-Rock Vibrating Screens have been supplied with
the inside bearings fitted tight on the shaft and loose in
the housing (T.O.S.), and also loose on the shaft and tight 5. Remove the front plate (21) and end cover (13).
in the housing (L.O.S.). Most new Ty-Rock shaft (Refer to Figure 6-20; Mounting Assembly, page
assemblies are loose on shaft arrangement. Loose on 98) Unbolt the rubber mounting units from the
shaft bearing arrangements will have clamp bolts and back plate. It is not necessary to remove the
grease fittings in the shaft ends. References in the test rubber mounting units from the side arm.
will be made to specific types of shaft assemblies which
are listed be inside bearing size. (Refer to Table 4-11; WARNING
Ty-Rock Vibrating Screen Types, below) Refer to Because of the extreme pressures developed using hydraulic
Specification Card for the Ty-Rock screen type. pusher and puller tools, the following precautions must be
used to prevent injury to personnel or damage to equipment.
Disassembly and Removal: To disassemble the shaft
assembly, refer to the appropriate figure in V and proceed a. Use pressure gauge with hydraulic pump and
as follows: do not exceed the recommended working
pressures.
1. Remove the drive guard and wheel guards.
b. All personnel must stand clear of both ends
2. Remove the drive V-belts. of the shaft and clear of the end of the
hydraulic ram when applying pressure.
3. Remove the clamp bolts securing the end collar
and end plate to the shaft; remove the end collar c. All bolts in the pusher and puller tools must
and plate. be properly tightened with full nut thread
length engaged.
4. To remove the screen sheave, remove the three
WARNING
Table 4-11 Ty-Rock Vibrating Screen Types Larger outside bearing and side arm assemblies, and
Inside balance wheels are heavy and awkward to handle. Be sure
New Type Old Type Figure No.
Bearing Bore to support these parts during removal to avoid injury to
5-3 (L.O.S.) personnel and damage to equipment.
80 mm F-0800-X F-300
5-4 (L.O.S.)
5-5 (L.O.S.)
100 mm F-1000-X F-600 6. If your machine has full cast valance wheels, it is
5-6 (L.O.S.)
recommended to use pulling tools in holes
5-7 (L.O.S.)
120 mm F-1200-X F-800
5-8 (L.O.S.) provided in balance wheel and to remove wheel
5-9 (L.O.S.)
and side arm together. Otherwise, use pulling
140 mm F-1400-X F-900 tools and remove complete side arm and bearing
5-10 (L.O.S.)
as shown in Figure 4-11; Side Arm and Outside
160 mm F-1600-X F-1100 5-11 (L.O.S.)
Bearing Removal, page 47.

46
7. Disassemble the side arm and bearing assembly
according to the order of item numbers ion the
appropriate shaft assembly drawing. It may be
necessary to press the bearing from the side arm;
take care to press against the outer race of the
bearing.
8. Remove balance wheel spacers when used.
Spacers can be located on either side of the
balance wheel. Refer to your particular shaft
assembly figure in Illustrated Parts List Section .
9. Remove all but F-1600-X balance wheels by
using pulling rods in the threaded holes provided.
Take care not to lose the balance wheel key which
may be on the bottom side of the shaft. Balance
wheels (33; Figure 6-11, page 84) on F-1600-X
machines clamp onto the shaft. After removing nut
(30), washer (31), and cap screw (32), the
balance wheel should slide off easily. Older
machines may have balance wheels with taper
lock hubs. Remove these wheels in the same
manner as removing drive sheaves.
10. Disconnect and remove the grease pipes from
the inside bearing housing and terminal block. On
shafts that are oil lubricated, remove the tube
housing pipe plug (61, Figure 6-11; page 84) and
Figure 4-11 Side Arm and Outside Bearing Removal
completely drain the oil from the housing.
11. Remove the bearing housing nuts and all but
three or four cap screws equally spaced around
the housing. Use these cap screws as guides and
to support the tube housing, After removing the
bearing housing, reinstall the nuts on the cap
screws.
12. Remove the inside-bearing slinger and seal.
Some seals are provided with setscrews, which
can be turned down to free the seal. Pry off all
other seals taking care not to damage seals or
slingers.
13. On (L.O.S.) bearing arrangements, remove the
bearing retaining rings. One retaining ring is used
on the expansion side of the shaft and two are
used on the thrust side.
14. Remove the outer seal sleeve (43, Figure 6-11,
page 84) on F-1600-X shaft assembly.
WARNING
Inside bearing and housing assemblies can be very heavy.
Be sure to support the bearing housing during removal to
prevent injury to personnel and damage to bearing.
47
 15. Remove the two large set screws in the bearing
housing flange. Most (L.O.S.) bearing housings
can be removed by inserting cap screws in the
two large threaded holes to be used as jack
screws to force the bearing housing away from the
side plate. Should the (L.O.S.) bearing be difficult
to pull off the shaft due to corrosion between the
bearing race and shaft, applications hydraulic or
grease pressure through the clamp bolt fitting on
the end of the shaft to expand and free the inner
race. Tight on shaft bearings and housings must
be removed by inserting pulling rods in the large
threaded holes and carefully pulling the bearing
and housing from the shaft. (Refer to Figure 4-12;
Inside Housing and Bearing Removal, page 49)
16. Remove the inside bearing filler rings and note
number and locations where used. (T.O.S.)
bearing arrangements will use two filler rings in
thrust side of shaft and no rings on expansion
side. Some F-1600-X (L.O.S.) bearing
arrangements will use both retaining rings (36,
Figure 6-7, page 74) and two filler rings (37).
17. Remove the inner seal housing (49, Figure 6-11,
page 84) and spacer ring (51) from the F-1600-X
bearing housing (53). Set screws (50) are
provided to jack the seal housing off the bearing
housing. Turn down set screws evenly to prevent
binding.
18. Using the proper pushing tools, as shown in
Figure 4-13, page 49, press the bearing from the
housing. Made certain to apply pressure on the
outer race only. Also take care not to damage the
finish oh the housing bore.
19. The grease retainer collar and the F-1600-X inner
seal sleeve (58, Figure 6-11, page 84) are fitted
(T.O.S.). It is recommended to inspect them for
damage and wear while they remain on the shaft.
If they are damaged and must be removed, it will
be necessary to pull the shaft part way out of the
tube housing. This will mean that the opposite
end of the shaft assembly must also be
disassembled. It may also be necessary to apply
heat to the collars to facilitate removal.
20. If you plan to remove the screen shaft,
disassemble the other side in the same manner
as described above, When removing the shaft,
carefully guide it out to avoid catching or scraping
the journals on the tube housing.
48
Cleaning and Inspection
1. Discard and replace O-rings.
2. If the bearings appear to be in good condition,
clean them in kerosene and rinse with a clean
light oil to re-lubricate the rollers. Check that the
bearings are within tolerances given in Table 4-12;
Standard Bearing Fits and Tolerances, page 50.
Replace bearings that are worn or damaged or
show signs of overheating and brinelling. Wrap
bearings in lint free paper until you are ready in
install them.
3. Clean all remaining parts with a petroleum base
cleaning solvent. Wipe the shaft and inside of the
tube housing with a cloth dampened in solvent.
Pack the clean tube housing with clean cloths to
prevent entry of dirt into the tube.
4. Use a small bottle brush or blow air through the
rifle-bored and cross-drilled passages in the
(L.O.S.) shaft to make sure they are clear.
5. With a bright light on the outside of the tube
housing, check the inside for holes. Replace a
worn or damaged tube housing.
6. Inspect the seals, seal sleeves, filler rings, seal
housings, and grease retainer collars for wear or
scoring on contact surfaces and for distortion or
other damage. Check for elongated mounting
holes in seals and seal housings. Replace any
worn or damaged parts.
7. Inspect the side arm spacer tubes for worn or
damaged ends. Replace any bent or damaged
spacer tubes. Make sure all spacer tubes used
are the same length.
8. Inspect the side arm and bearing housing for
scoring, wear, distortion, elongated mounting
holes, or other damage. Check for burred metal
around mounting holes and file smooth. Use a
small bottle brush or blow air through the grease
passages to make sure they are clear. Polish the
housing bore with fine crocus cloth to remove
scratches and slight scoring. Compare the bore
with tolerances given in Table 4-12; Standard
Bearing Fits and Tolerances, page 50. Replace
worn or damaged housings.
Figure 4-12 Inside Housing and Bearing Removal

Figure 4-13 Inside Bearing Removal

49
50
Table 4-12 Standard Bearing Fits and Tolerances
HOUSING FIT UNLOADED LOADED
BEARING DIMENSIONS SHAFT HOUSING BORE REQUIRED
SKF BEARING NO. SHAFT FIT WITH STOCK INTERNAL BRG. INTERNAL BRG.
TYLER PART NO. DIAMETER STOCK SIZE HOUSING FIT(3)
OR EQUAL(2) BORE(3) CLEARANCE CLEARANCE
BORE OUTSIDE DIA
MIN. MAX. MIN. MAX. MIN. MAX. MIN. MAX. MIN. MAX. MIN. MAX. MIN. MAX. MIN. MAX. MIN. MAX.
N-7350-1 22312/CY/RL1/W502 2.3616 2.3622 5.1176 5.1179 2.3623 2.3628 .0001 T .0012 T 5.1175 5.1179 .0003 L .0004 T .0000 .0003 L .0031 .0043 .0022 .0042
N-9050-1 452314/M/W502 2.7553 2.7559 5.9050 5.9053 2.7560 2.7565 .0001 T .0012 T 5.9049 5.9053 .0003 L .0004 T .0000 .0003 L .0044 .0057 .0034 .0056
N-9060-1 (4) 452316/M/E502
T.O.S. 3.1497 3.1502 .0001T .0012 T 6.6920 6.6924 .0002 L .0007 T .0000 .0002 L .0034 .0056
N-9060-4 EPVB/452316/M2/W502
3.1490 3.1496 6.6922 6.6927 .0044 .0057
N-9060-1 452316/M/W502
L.O.S. 3.1471 3.1478 .0012 L .0025 L 6.6915 6.6919 .0003 T .0012 T .0003 T .0012 T .0036 .0056
N-9060-4 EPVB/452316/M2/W502
W-4470-1 452318/M/W502 3.5425 3.5433 7.4794 7.4799 3.5435 3.5440 .0002 T .0015 T 7.4793 7.4797 .0003 L .0006 T .0000 .0003 L .0053 .0071 .0041 .0069
L-11725-1 OUTSIDE 452320/M/W502
8.4636 8.4640 .0003 L .0006T .0000 .0003 L
L-11725-4 T.O.S. EPVB/452320/M2/W502
3.9372 3.9377 .0002 T .0015 T .0041 .0069
L-11725-1 INSIDE 452320/M/W502
3.9362 3.9370 8.4637 8.4642 8..467 8.4651 .0005 L .0014 L .0011 L .0014 L .0053 .0071
L-11725-4 T.O.S. EPVB/452320/M2/W502
L-11725-1 INSIDE 452320/M/W502
3.9342 3.9350 .0012 L .0028 L 8.4627 8.4635 .0002 T .0015 T .0002 T .0015 T .0043 .0070
L-11725-4 L.O.S. EPVB/452320/M2/W502
W-4320-1 452324/M/W502
T.O.S. 4.7247 4.7252 .0003 T .0016 T 10.2365 10.2370 .0007 L .0017L .0014 L .0017 L .0051 .0081
W-4320-4 EPVB/452324/M2/W502
4.7236 4.7244 10.2353 10.2358 .0064 .0083
W-4320-1 452324/M/W502
L.O.S. 4.7215 4.7224 .0012 L .0029 L 10.2340 10.2350 .0003 T .0018 T .0000-3 T .0018 T .0052 .0081
W-4320-4 EPVB/452324/M2/W502
A-4660-1 452328/M/W502
T.O.S. 5.5124 5.5129 .0006 T .0021 T 11.8115 11.8120 .0009 L .0019 L .0016 L .0019 L .0058 .0090
A-4660-4 EPVB/452328/M2/W502
5.5108 5.5118 11.8101 11.8106 .0075 .0095
A-4660-1 452328/M/W502
L.O.S. 5.5088 5.5097 .0011 L .0030 L 11.8088 11.898 .0003 T .0018 T .0003 T .0018 T .0063 .0094
A-4660-4 EPVB/452328/M2/W502
J-433-1 452332/M/W502
6.2982 6.2992 13.3847 13.3853 6.2960 6.2970 .0012 L .0032 L 13.3834 13.3844 .0003 T .0019 T .0003 T .0019 T .0087 .0110 .0075 .0108
J-433-4 EPVB/452332/M2/W502

NOTES: (1) All dimensions given are in inches. NOMENCLATURE: CY Pressed Bass Cage
(2) All bearings must be rated for vibrating screens. M Machined Brass or Bronze Cage
(3) Where interference fit is specified between bearing and stock housing M2 Heavy Duty Brass Cage
the housing may have to be ground or honed to give required fit. RL1 Special Internal Roller Clearance
(4) A tight-on-shaft bearing will have a loose fit in housing, and likewise, w502 Close Tolerance O.D. plus Oil Holes and Groove in O.D.
a loose-on-shaft bearing will have a tight fit in housing.
L Loose
T Tight (Interference Fit)
L.O.S. Loose-On-Shaft
T.O.S. Tight-On-Shaft
 9. Inspect the shaft for straightness scoring on
journals, or damaged keyways. Dress up
keyways, nicks, and scored areas with a fine
stone. Polish the bearing journals with fine crocus
cloth. Compare the shaft diameters with the
tolerances given in Table 4-12; Standard Bearing
Fits and Tolerances, page 50.
Bearing Care: When handling bearings, observe the
following:
1. Work with clean tools, in clean surroundings.
2. Store new bearings in their original package. Do
not open the package until you are ready to install
the bearing.
3. If you have to wipe any surface of the bearing,
use only clean, lint free cloths.
4. Wash bearings only in clean gasoline or kerosene
and rinse with a clean light oil to relubricate the
bearings.
CAUTION
It is extremely important not to drop or bump a bearing, as it
is very possible to false brinell the bearing by such abuse,
and this will lead to premature failure.
Reassembly and lubrication: Reassembly and
installation are essentially the reverse of removal and
disassembly; refer to the appropriate figure for your
screen shaft assembly. Note the following:
1. If the shaft has been removed, determine the
thrust or expansion side of the shaft with (L.O.S.)
bearings. The shaft thrust side will have two
retaining ring grooves and the expansion side
one. On an F-1600-X shaft, the expansion side
inside bearing journal is approximately ½ inch
longer than the tryst side journal. Shaft
assemblies are factory installed with the thrust
side on the left-hand side of the screen, and it is
recommended to reinstall the shaft the same
way.
2. Cover the shaft journals with clean cloths or
plastic sleeves to prevent marring and carefully
place the shaft in the tube housing. Make sure
the shaft is adequately supported during
installation.
3. Support the shaft and install the inside grease
retainer collar and F-1600-X seal sleeve (58,
Figure 6-11, page 84). It may be necessary to
heat these parts slightly in order to slide them on
the shaft. It is important to make sure the collars
are seated firmly against the shaft shoulder.
When that shaft has been removed from the
machine, it is usually more convenient to install
the grease retainer collars on the shaft before
installing the shaft.
4. On an F-1600-X shaft assembly, install new seal
rings into the grooves in both seal housings. This
can be done by starting one end of the ring in the
groove and then turning in the rest. Install the seal
housing (49, Figure 6-11, page 84), O-ring (44),
and spacer ring (51) on the bearing housing
before installing the bearing. When installing the
seal housing, make sure the setscrews are turned
out before tightening the cap screws (48). You
should also be using new self-locking cap screws.
5. Before you install the bearing into the bearing
housing, refer to your specific shaft assembly
figure in Illustrated Parts List Section to determine
whether a spacer ring is required on either side of
the bearing. With spacer ring in place where
required, install the bearing in the housing.
Bearings fitted loose in the housing (T.O.S.)
should slide in easily. If not, the fit is too tight and
you should recheck bearing and housing
tolerances. Bearings fitted tight in the housing
(L.O.S.) can be pressed in as shown in Figure
4-14; Bearing Installation, page 52. You could
also preheat the bearing housing in an oil bath to
approximately 170 F (77C) and then drop the
bearing into the housing.
CAUTION
Do not drive a bearing into a housing with a hammer, even
though a piece of soft metal may be used in an attempt to
prevent damage to the bearing. The risk of brinelling the
bearing race is extremely high. Use a press and exert
pressure only against the outer race of the bearing.
6. With the bearing installed in the housing, recheck
the internal bearing clearance.
7. To ensure proper bearing lubrication, we advise
to hand pack the bearing with recommended
lubricant. This is especially important for bearing
housings with only one grease pipe, since these
bearings are lubricated from only one side.
51

Figure 4-14 Bearing Installation
8. Before installing the bearing housing on the shaft,
make sure that the bearing housing mounting area
on the side plate is clean and free of burrs. Some
shaft assemblies require a filler (37, Figure 6-10,
page 82) between the bearing housing and side
plate. If required, make sure that it is installed. Turn
out the setscrews in the housing flange to avoid
improper seating of housing to side plate. Install
new O-ring (47, Figure 6-11, page 84) on F-1600-
X bearing housing. Place the bearing and housing
over the shaft end and align the mounting holes
with those in the side plate. Use drifts or the old
capscrews as guides. Make sure that the bearing
housing lubrication ports are toward the top.
Figure 4-15 Installation of Inside Bearing and Housing
52
(T.O.S.) bearings will have to be pressed on the
shaft as shown in Figure 4-15; Installation of Inside
Bearing and Housing, page 52. Be sure to press
only against the bearing inner race. When
installing the F-1600-X housing, make sure the
seal rings do not catch on the inner seal sleeve.
Rotate the housing slightly to help the rings clear
the sleeve. It is also important to make sure that
the bearing housing is properly seated against the
side plate before tightening mounting screws. You
should install new grade 5 cap screws and nuts
and tighten alternately and progressively around
the housing. Tighten lubricated inch diameter
bearing housing screws to approximately 10 ft-lbs
torque, ¾ inch to 210 ft-lbs, and 1 inch to 490 ft-lbs.
9. With a feeler gauge, check the internal bearing
clearance after installing the bearing on the shaft.
Make sure that the clearance conforms to the
dimensional data given in Table 4-12; Standard
Bearing Fits and Tolerances, page 50.
10. Install retaining rings and spacer rings as
required. Refer to your specific shaft assembly
figure in Illustrated Parts List Section.
11. With stepped edge facing out, press the outer
seal sleeve (43, Figure 6-11, page 84) on the
F-1600-X shaft until it is firmly seated against the
shaft shoulder. Note that the thrust side seal
sleeve is slightly wider than the expansion side
sleeve. Be sure you install the fright sleeve ion
the proper side. Place a new O-ring (44) in the
outer seal housing (39) and make sure new seal
rings (38) are in place.
12. Rotate the shaft by hand to make certain no parts
are binding and all parts are properly seated.
13. Install the grease pipe assemblies, connecting
them first to the bearing housing and then to the
side plate terminal block. Make sure all other
lubrication fittings and pipe plugs are in place
14. We recommend that you now lubricate the
bearing, using only the fitting, which directs the
grease into the area behind the bearing. In most
cases, this will be the fitting on the right as you
face the housing. Inject grease until it begins to
flow through the bearing. Rotate the shaft to
ensure distribution of grease throughout the
bearing.
15. Install the inside bearing seal and slinger and the
F-1600-X outer seal housing (39, Figure 6-11,
page 84). Use new self-locking seal cap screws
and make sure the setscrews are turned out
before tightening. When installing the F-1600-X
seal housing, make sure the lubrication fitting is
Figure 4-16 Shaft and Bearing Arrangement
on top and that the seal rings do not catch on
the outer seal sleeve (43). Also make sure the
F-1600-X bearing slinger pin (36) is fitted properly
between the slinger (35) and seal sleeve (43).
When properly seated, the slinger will extend past
the sleeve by approximately 1/16 inch.
16. Install the balance wheel spacer (31, Figure 6-6,
page 70) on an F-1600-X tight-on-shaft assembly.
17. Polish the balance wheel bore with a fine crocus
cloth. If any balance wheel weights were removed
from the valance wheel, make sure they are all
installed in the exact location they were originally.
With the balance wheel key held in place with a
little grease, press on the balance wheel. The
balance wheel must be firmly seated against the
inside-bearing slinger. We recommend that the
F-1600-X balance wheel (33, Figure 6-11, page
84) also be pressed on and held in place while
tightening the clamping cap screw (32) and nut
(30). Balance wheels with taper-lock hubs should
be installed in the same manner as drive sheaves.
53
 NOTE
We recommend that all parts from the inside-bearing slinger
out be pressed on the shaft to ensure that they are firmly
seated against the previously installed part. This positioning
is critical for proper installation alignment. (Refer to Figure
4-16; Shaft and Bearing Arrangements, page 53).
18. While rotating the shaft by hand, lubricate the
bearing housing and seal housing fittings until
grease just begins to be ejected from between
the seal and slinger.
19. Install balance wheel spacers where required on
the outside of the balance wheel. Rotate the shaft
to make sure sufficient clearance exists for the
balance wheel weights and bolts.
NOTE
Although the outside bearing and side arm assembly can be
installed as an assembly, to facilitate and ensure proper
installation, we recommend that the outside bearing seals
and slingers are installed individually.
20. Install the outside bearing in the side arm. The
bearing must be a selective fir in the side arm
bore as specified in Table 4-12; Standard Bearing
Fits and Tolerances, page 50. With the bearing
properly aligned in the bore, no tools other than
light tapping with a brass bar and soft hammer
should be required to install the bearing. If pusher
tools are required, the fit is too tight and the side
arm bore must be ground or honed to give the
specified fit.
21. Press one complete set of outside bearing seals
and slingers on the shaft. You can use dabs of
grease to hold the seals and slingers in place.
Refer to you specific shaft assembly figure in
Illustrated Parts List Section to determine what
parts are required. On shaft assemblies with
three slingers, the inner slinger is slightly wider
than the other two, which are identical.
22. With the side arm lubrication fitting in top, start
the assembled bearing and side arm on the shaft
and begin pressing into place using the pushing
tools as shown in Figure 4-17; Outside Bearing
Installation, page 55. After the bearing is partially
pressed onto the shaft, align the seals and
slingers in the side arm by using the seal cap
screws and spacer tubes. Press the bearing
firmly into place making sure the inner seal has
not dropped out of position.
54
23. With a feeler gauge, check the internal bearing
clearance after installing the bearing. Make sure
that the clearance conforms to the dimensional
data given in Table 4-12; Standard Bearing Fits
and Tolerances, page 50.
24. With the bearing and side arm pressed firmly in
place, only then remove the seal cap screws and
install the outside seals and slingers. Press on
these seals and slingers to ensure that all parts
are drawn up tight against the balance wheel.
With the seal cap screws installed and tightened,
both outside bearing outer seals should be
seated the same distance in from the outer lip of
the side arm. Reposition the side arm as neces-
sary. Install side arm lubrication fittings.
25. Install and secure the rubber mounting units to
the mounting plates.
26. Rotate the shaft by hand to make sure that no
parts are binding and that all parts are properly
seated.
27. Install the sheave spacer on an F-1600-X shaft
assembly.
28. With hub key on shaft, carefully pry apart hub slot
and slide hub onto the shaft until it is firmly seated
against the outer slinger. You could also press the
hub into position. Install screen sheave on hub
and tighten the screws alternately and
progressively unto they are pulled up tight. Tighten
½ inch diameter hub screws to 60 ft-lbs torque
and inch to 110 ft-lbs. When tightening, do not
allow the sheave to be drawn in contact with the
hub; there should be a gap of to ¼ inch.
29. Install the end collar and end plates and secure
with clamp bolts. Make sure the loose-on-shaft
clamp bolt has a lubrication fitting.
30. Lubricate the shaft assembly with recommended
lubricant; refer to lubrication paragraph. Note that
after installing new bearings, additional grease
may be required to fill the bearing housing cavity.
Refer to Table 4-1; Ty-Rock Grease
Requirements, page 35, for an idea of how much
grease is required to fill the bearing cavity and
seal labyrinths. F-1600-X shaft assemblies and
some other oil lubricated shaft assemblies are
provided with lubrication fittings on the bearing
housing seal. A recommended grease should be
 pumped through this fitting directly into the seal
labyrinths in order for the seals to properly protect
the bearing from entry of dirt.
31. Install V-belts, wheel guards, and drive guard.
Replacing Screen Sections
Removal:
1. If a center-clamping strip is used, remove the
bolts securing the clamping strip and facing
rubber to the screen support panel. A split cloth
clamping strip cannot be removed until tension is
taken off the screen sections.
2. Remove the nuts or tensioning wedges from the
tensioning plate bolts. Remove the tensioning or
clamp plates.
3. Lift the screen sections from the vibrating screen
body using a suitable, properly rated lifting device
mounted to a secure support, strong enough to
support component weight.
NOTE
On multi-deck vibrating screens with discharge chutes, it may
be necessary to remove the screen body back plate and slide
the screen sections out the back.
Figure 4-17 Outside Bearing Installation
When room is available at the discharge end of the
screen, an alternate screen removal method is as follows:
a. Remove clamping strips, if used.
b. Loosen all tensioning assemblies.
c. Carefully slide the screen sections down the
support panels. Ensure that all personnel are
protected from crushing exposures. Follow
your company’s confined space Entry Policy
Provisions.
Inspection:
1. If the screen section was removed for reasons
other than damage, inspect it closely for wear and
corrosion. Store reusable screen sections in a
dry, traffic free location where they are protected
from damage.
2. Inspect all support panel rubber, wedges, and
clamping strip rubber. If these are worn,
damaged, or show signs of deterioration, they
must be replaced.
3. Inspect the support panels for broken welds, bent
rails, or other damage. Make cure the bolts
securing the panels are tight. Repair or replace
damaged panels.
55
 4. Inspect the tensioning plates for abrasive wear,
bending, cracks, and damages or worn mounting
holes, Damaged or bent tensioning plates must
be replaced to ensure proper screen section
tensioning. Also make sure all tensioning
assemblies are installed and in good condition.
Installation:
Installation is essentially the reverse of removal.
Please note the following:
1. Verify that the screen support and all rubber
components are in good order, only then install
the screen sections.
2. When split cloth screen panels are used, the
center-clamping strip will have to be installed
before the tensioning rails. Tighten the clamping
strip bolts firmly but not enough to draw the wire
cloth edge flat against the bridge rail support.
3. Install tensioning or clamp plates and tensioning
assemblies but do not tighten. Make sure the
tensioning plates and split cloth clamping strips
are properly inserted in the hooked edge of the
screen section and are not fitted only on the metal
reinforced edging.
Figure 4-18 Replacing Ty-Loc Rods
56
4. If a center-clamping strip is used, set it in position
and install each of the clamping strip bolts but do
not tighten.
5. Tension the wire cloth; (Refer to paragraph
Adjusting Screen Section Tensioning, page 39).
New wire cloth sections should be retensioned
after one shift of operation and then again once
each week.
NOTE
NOTE: Do not attempt to tension split wire cloth sections
by over tightening the center-clamping strip.
6. Tighten all bolts securing the clamping strip to the
panel.
Replacing Profile Deck Sections
Removal:
Some profile deck sections have hooked edges and
can be removed and installed in the same manner as wire
cloth screen sections. To remove other profile deck
sections, refer to Figure 6-18; Screen Panel for Profile
Wire Sections, page 95, and remove according to the
sequence of item numbers.
Inspection
1. Check for worn, corroded, loose, broken, or
missing profile bars. Check for broken welds
and bent or broken framing members.
Repair or replace damaged profile deck
sections.
2. Inspect all support panel rubber, wedges, and
clamping strip facing. If these are worn,
damaged, or show signs of deterioration, they
must be replaced.
3. Inspect the support panels and clamping strips
for broken welds, corrosion, bent or broken
framing members, or other damage. Make sure
bolts securing the panels are tight. Repair or
replace damaged panels.
Installation:
Installation of the profile deck sections is essentially
the reverse of removal. Note the following:
1. Place the profile deck sections on the support
panels making sure all facing and bearing strip
rubber and wedges are in place.
2. Install dams, if used, and loosely install clamping
strips and securing bolts. Do not tighten fully until
all sections have been positioned properly.
3. Install tensioning plates, if used, making sure
rubber facing is in place. This tensioning
assembly actually clamps the profile deck
sections to the support panels.
Replacing Ty-Loc Rods
Removal:
To remove Ty-Loc rods, refer to Figure 4-18;
Replacing Ty-Loc Rods, below and proceed as follows:
1. Insert the Ty-Loc tool between the rods at the
feed end of the panel, taking care to properly
hook the tool end in the slot provided in the panel
crossmember.
2. Apply pressure on the rod section end to
compress the rod holder. When the rod pressure
is taken off the Ty-Loc rubber, it can be pried out
with a screwdriver.
3. With the Ty-Loc rubber removed, release tool
pressure and lift out the tool.
4. The Ty-Loc rod section can now be removed as
a unit.
Inspection
1. Inspect all spacer, holder, and support rubber. If
these are worn, damaged, or show signs of
deterioration, replace them.
2. Check the support panels for broken welds,
corrosion, bent or broken members, or other
damage. Make sure bolts securing the panels are
tight. Repair or replace damaged panels.
Installation:
Install Ty-Lok rod sections by reversing the removal
procedure. You may have to use a hammer to reset the
Ty-Loc rubber into position.
Replacing Screen Support Panels
Screen support panels are structural members of the
vibrating screen. However, when damaged, they can be
replaced one or two at a time, depending upon the size of
the screen. Refer to Figure 6-14; Body Parts, page 90, to
replace screen support panels and proceed as follows:
1. Remove air enclosure covers, if used.
2. Remove screen sections and tensioning plates.
3. Remove feed plates, panel lips, and braces from
support panels where necessary.
WARNING
Larger screen support panels can weigh over 500 pounds.
Due to corrosion or material buildup, panels may seem to
support themselves. To avoid injury to personnel, support the
panels at all times during removal.
4. While supporting the screen panel, remove the
cap screws (17, Figure 6-14, page 90), lock
washers, (15), and nuts (14) that secure the
panel to the side plates; remove panel.
5. To install screen support panels, proceed in the
reverse order of removal. Be sure to install braces,
if used, and make certain all securing cap screws
and nuts are installed and properly tightened.
57
Replacing Rubber Mounting Units
To replace worn or damaged rubber mounting units,
refer to Figure 6-20; Mounting Assembly, page 98. Note
the following:
1. To avoid requiring support of the screen body,
remove no more than two mounting units at a
time. It may be necessary to raise the screen
body slightly to take weight off the mounting units
for removal.
2. When installing the new mounting units, lift the
screen body slightly to align the mounting holes.
Make sure the ground cable (22, Figure 6-20,
page 98) is installed between the screen body
bracket and the mounting housing.
Replacing Sideplates
Replacing worn or damaged sideplates is an involved
procedure that for some vibrating screen nay require
complete disassembly. It is usually more convenient to
replace one sideplate at a time, to do so, proceed as
follows:
NOTE
Working with heavy and awkward parts in elevated locations
requires extreme caution and good sense. All warnings,
cautions, and standard safety procedures must be followed to
prevent possible death or injury to personnel.
CAUTION
If arc welding is used, be sure to properly ground the screen
body to avoid flashing and arc through the bearings.
58
1. Before removing the sideplate, the tube housing
and all support panels must be supported. You
should do this by the best means available to you.
This may require overhead cable slings, tack
welding angle iron to the panels to create a rigid
structure, or a combination of both. The object is
to keep the tube housing and support panels in
proper alignment while replacing the sideplate.
2. Since these vibrating screens are mounted at an
angle, you must tie off the feed end of the body to
prevent any slipping movement.
3. Remove the drive assembly and wheel guards.
4. Support the screen body and remove the side
arm and mounting assemblies. To support the
body, you should place several timbers across
the base frame. One should be placed against
each mounting pedestal in the feed end side.
Another timber should run lengthwise under the
panels to raise the sideplate off the cross timbers.
5. Disassemble the shaft assembly and remove the
shaft.
6. Refer to Figure 6-14; Body Parts, page 90, and
disassemble the necessary body parts from the
sideplate. Remove the sideplate from the support
panels and tube housing.
7. Installing the sideplate is essentially the reverse
procedure of removal. Be sure to install any
sideplate stiffeners, if used. Also make sure all
 This troubleshooting section includes some of the
most common problems that may be encountered during
operation of a vibrating screen. Table 5-1, Troubleshooting
Chart, lists troubles, probable causes, and possible
remedies.
Troubleshooting Procedures
1. Note unusual operation and trouble. Refer to
Table 5-1 to determine probable cause.
Table 5-1 Troubleshooting
Trouble Probable Cause
Motor Does not operate Fuse blown.
Defective power cable.
Defective motor.
Motor hums but does not Defective motor.
start.
Bearing lubricant too heavy.
Bearing frozen or damaged.
Motor overheats. Incorrect bearing lubricant.
Bearing failing.
Defective motor.
Power circuit wire size too small.
Power circuit overloaded.
Excessive Structure Insufficient clearance between screen
vibration. and structure or material build-up.
Damaged or hardened mounting units.
Support structure too weak.
Excessive screen vibration.
Excessive screen vibration Screen out of balance.
Damaged or worn mounting unit.
Screen operating speed too fast.
Insufficient screening. Screen blinding.
Drive belts slipping.
Material feed too great.
2. Always check the easiest and most obvious
causes first to save time and trouble. Do not
disassemble the vibrating head or components
until all other possible causes and remedies for a
specific problem have been examined.
3. After a mechanical failure has been corrected,
locate and correct the cause of the trouble so
that the failure will not reoccur.
Possible Remedy
Replace blown fuse.
Check cable for broken conductors; Replace
if defective.
Replace defective motor.
Replace defective motor.
Clean bearings and relubricate with proper
lubricant.
Replace damaged bearing.
Clean bearings and relubricate with proper
lubricant.
Replace damaged bearing.
Replace defective motor.
Install power circuit with correct wire size.
Reduce load on power circuit.
Provide adequate clearance or remove
built-up material.
Replace mounting units.
Add extra supports.
See excessive screen vibration trouble.
See screen out of balance trouble.
Replace mounting units.
Decrease screen operating speed.
See Blinding troubles.
Re-adjust drive belt tension.
Decrease feed rate.
59
Table 5-1 Troubleshooting
Trouble Probable Cause
Screening blinding. Screen too flat.
Shaft rotating in wrong direction.
Wrong wire cloth for application.
Material too moist.
Excessive screen Wire cloth not tensioned properly.
section breakage.
Corrosive action of material.
Damaged or worn support panel rubber.
Feed concentrated at one point.
Screen out of balance. Material build-up on screen.
Heavier wire cloth being used.
Chutes or hopper added to screen body. Remove added chutes and hopper.
60
Possible Remedy
Increase angle of operation.
Change shaft rotation.
Use different type or size cloth.
Change cloth size or heat screens.
Refer to Adjusting Screen Section
Tensioning.
Switch to corrosion resistant wire sloth.
Replace damaged rubber.
Distribute feed evenly across screen surface.
Remove excess material.
Return to original wire cloth size or rebalance
screen.
How to Use the Illustrated Parts List
Explanation of Columns
Figure and Item Number: This column indicates the
figure number on which the listed part appears. It also lists
the item number that identifies that part on the illustration.
If the column lists 6-2-14, it indicates that the part is
located on figure 6-2 and that it is identified by the item
number 14 on that illustration.
Description: This column provides the correct name
and/or description of the part. Always include this
information in parts orders. Items that are part of an
assembly are indented beneath that assembly. See the
sample list below. When the grease fitting adapter is
ordered, the grease fitting is also supplied.
Quantity Required: This column lists the quantity of a
part provided in the particular location indicated. “AR” in
this column indicates that no definite quantity is assigned
but that the item should be used as required.
Recommended Spare: This column indicates parts that
are suggested to be stocked as spare parts.
Ordering Parts
When ordering repair parts, be sure to give the screen
serial number, part number, and description. The screen
number is given on the identification plate mounted on the
sideplate near the screen discharge end.
Because Metso, Inc. vibrating screens are designed
for individual applications, these parts lists may not
represent your screen exactly. Items unique to your
vibrating screen will be included on supplemental pages
inserted in this manual.
In some instances, various designs are illustrated. Be
sure to order items, which apply to your screen. When
noted, indicate the screen surface (i.e., first, second, or
third), location (feed end, center, or discharge end) and
side (right or left).

NOTE
In order to use the illustrated parts list for more that one vibrating screen, actual part numbers will be indicated on your
order acknowledgement. We recommend that you make a note if the actual part numbers in your parts list for future
reference. This system makes it imperative that you indicate the machine serial number when placing your parts
order.

SAMPLE LIST

FIG. & QTY. REC.

DESCRIPTION
ITEM NO. REQ. SPARE

6-3-1 SHAFT ASSEMBLY

6-3-1 PIPE PLUG, Magnetic, sq. hd, ½-14 NPT . . . . . . . . . . . . . . . . . . . . . . . 2
-2 ADAPTER, Grease fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-3 FITTING, Grease, NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-4 WASHER, Lock, ¾ in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-5 WASHER, Flat, 1 ½ in. O.D., 13 /16 in. I.D. . . . . . . . . . . . . . . . . . . . . . . . . 1
9
/64 in. thick

61
 Figure 6-1 Drive Guard and Wheel Guard

FIG. & QTY. REC.

DESCRIPTION
ITEM NO. REQ. SPARE

6-1-1 SCREW, Cap, hex hd, -16 x ¾ in. lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR

-2 WASHER, Flat, in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-3 WASHER, Lock, in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-4 NUT, Hex, ½-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-5 WASHER, lock, ½ in. nom I.D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-6 SCREW, Cap, hex hd, ½-13 x1 ½ in. lg . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-7 WASHER, Flat, ½ in. nom I.D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-8 COVER, Front, drive guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-9 SCREW,Cap, hex hd, in. lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-10 WASHER, Lock, ½ in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-11 COVER, Back, drive guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-12 SCREW, Cap, hex hd, -11 x 1 in. lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
-13 WASHER, Lock, in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
-14 WHEEL GUARD, Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
FASTENER ASSEMBLY, Winghead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 #
-15 RECEPTACLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
-16 RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
-17 STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
-18 WHEEL GUARD ASSEMBLY, Upper, drive side (shown) . . . . . . . . . . . . . 1
WHEEL GUARD ASSEMBLY, Upper, opposite drive side . . . . . . . . . . . . . 1
-19 NUT, Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-20 RIVET,Copper belt, No. 10 x 1 in. lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-21 SEAL, Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-22 WHEEL GUARD, Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

62
 Figure 6-2 Drive Assembly

FIG. & QTY. REC.

DESCRIPTION
ITEM NO. REQ. SPARE

6-2-1 NUT, HexAGON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

-2 BASE, Sliding (when required) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-3 V-BELT SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 #
-4 SCREW, Cap, hex hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
-5 WASHER, Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
-6 SHEAVE,Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 #
-7 HUB,Motor sheave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 #
-8 KEY, Machine (furnished with motor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-9 MOTOR, Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

63
 Figure 6-3 F-0800-X (LOS) Shaft Assembly

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

64
 FIG. & QTY. REC.
DESCRIPTION
ITEM NO. REQ. SPARE

6-3-1 CLAMP BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #

-2 FITTING, Grease NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-3 COLLAR, End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-4 PLATE, End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-5 SHEAVE, Screen extended rim (when ordering, specify . . . . . . . . . . . . . . 1
pitch diameter and no. of grooves)
SHEAVE, Screen (if used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-6 HUB, Screen sheave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-7 SCREW, Cap hex hd ½-13 X 2 ¾ in. lg . . . . . . . . . . . . . . . . . . . . . . . . . 3
-8 WASHER, Lock ½ in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
-9 KEY, Sheave hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-10 SLINGER, Outer outside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 #
-11 LOCKNUT, Hexagon -16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
-12 WASHER, Flat in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
-13 SCREW, Cap hex hd -16 X 4 ¾ in. lg . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
-14 SEAL, Outer outside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 #
-15 SEAL, Inner outside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 #
-16 SLINGER, Inner outside bering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 #
-17 BEARING, Outside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-18 SPACER TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 #
-19 FITTING, Grease buttonhead ¼ NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
FITTING, Grease buttonhead NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-20 EXTENSION, Grease fitting (uses B-4823) . . . . . . . . . . . . . . . . . . . . . . . . 2
-21 LOCKNUT, -18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-22 SIDE ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-23 NUT, Hex -11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-24 WASHER, Lock in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-25 SCREW, Cap hex hd -11 length as required . . . . . . . . . . . . . . . . . . . . . . AR
-26 WEIGHT, Balance ¾ in. thick wt 8 lbs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-27 WEIGHT, Balance (when ordering specify weight or thickness) . . . . . . . . AR
WEIGHT, Balance in. thick wt 15 ½ lbs. . . . . . . . . . . . . . . . . . . . . . . . . . AR
WEIGHT, Balance 1 in. thick wt 23 ½ lbs. . . . . . . . . . . . . . . . . . . . . . . . . . AR
-28 BALANCE WHEEL,10 in. radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
BALANCE WHEEL, Rectangular . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-29 KEY, Balance wheel X X 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-30 SLINGER,Inside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-31 SCREW, Cap hex hd self-locking 5 /16-18 x in. lg . . . . . . . . . . . . . . . . . . 12
-32 WASHER, Flat 5/16 in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
-33 SEAL, Inside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-34 RING, Retaining (two used on thrust side on used . . . . . . . . . . . . . . . . . . 3 #
on expansion side)
-35 BEARING, Inside heavy duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
BEARING, Inside standard (if used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-36 LOCKNUT, hex -11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
-37 SCREW, hex hd -11 length as required . . . . . . . . . . . . . . . . . . . . . . . . . . 28
-38 BEARING HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-39 COLLAR, Grease retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-40 SHAFT (when ordering specify width and circle throw) . . . . . . . . . . . . . . . 1
SHAFT, in. ecc (when ordering specify screen width) . . . . . . . . . . . . . .
SHAFT,3/16 in. ecc (when ordering specify screen width) . . . . . . . . . . . . . .
-41 TUBE ASSEMBLY (when ordering specify screen width) . . . . . . . . . . . . . 1

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

65
 Figure 6-4 F-800-X (TOS) Shaft Assembly

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

66
 FIG. & DESCRIPTION QTY. REC.
ITEM NO. REQ. SPARE

6-4-1 CLAMP BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

-2 WASHER, Lock ½ in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
-3 COLLAR, End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-4 PLATE, End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-5 SHEAVE, Screen extended rim (when ordering, specify . . . . . . . . . . . . . . 1
pitch diameter and no. of grooves)
SHEAVE, Screen (if used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-6 HUB, Screen sheave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-7 SCREW, Cap hex hd ½-13 X 2 ¾ in. lg . . . . . . . . . . . . . . . . . . . . . . . . . 3
-8 WASHER, Lock ½ in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
-9 KEY, Sheave hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-10 SLINGER, Outer outside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 #
-11 LOCKNUT, Hexagon -16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
-12 WASHER, Flat in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
-13 SCREW, Cap hex hd -16 X 4 ¾ in. lg . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
-14 SEAL, Outer outside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 #
-15 SEAL, Inner outside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 #
-16 SLINGER, Inner outside bering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 #
-17 BEARING, Outside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-18 SPACER TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 #
-19 FITTING, Grease buttonhead ¼ NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
FITTING, Grease buttonhead NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-20 EXTENSION, Grease fitting (uses B-4823) . . . . . . . . . . . . . . . . . . . . . . . . 2
-21 LOCKNUT, -18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-22 SIDE ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SIDE ARM (if used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-23 NUT, Hex -11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-24 WASHER, Lock in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-25 SCREW, Cap hex hd -11 length as required . . . . . . . . . . . . . . . . . . . . . . AR
-26 WEIGHT, Balance ¾ in. thick wt 8 lbs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-27 WEIGHT, Balance (when ordering specify weight or thickness) . . . . . . . . AR
WEIGHT, Balance in. thick wt 15 ½ lbs. . . . . . . . . . . . . . . . . . . . . . . . . .
WEIGHT, Balance 1 in. thick wt 23 ½ lbs. . . . . . . . . . . . . . . . . . . . . . . . . .
-28 BALANCE WHEEL,10 in. radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
BALANCE WHEEL, Rectangular . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-29 KEY, Balance wheel X X 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
KEY, Balance wheel X X 1¾ (if used) . . . . . . . . . . . . . . . . . . . . . . . .
-30 SLINGER, Inside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-31 SCREW, Cap hex hd self-locking 5/16 -18 x in. lg . . . . . . . . . . . . . . . . . . 12
-32 WASHER, Flat 5/16 in. I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
-33 SEAL, Inside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-34 SPACER RING, (used on thrust side only) . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-35 BEARING, Inside heavy duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
BEARING, Inside standard (if used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-36 LOCKNUT, hex -11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-37 SCREW, Cap hex hd -11 length as required . . . . . . . . . . . . . . . . . . . . . . AR
-38 BEARING HOUSING Round flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
BEARING HOUSING Large flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-39 COLLAR, Grease retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-40 SHAFT (when ordering specify width and circle throw) . . . . . . . . . . . . . . . 1
SHAFT, 1/16 in. ecc (when ordering specify screen width) . . . . . . . . . . . . .
SHAFT, 3/32 in. ecc (when ordering specify screen width) . . . . . . . . . . . . .
SHAFT, in. ecc (when ordering specify screen width) . . . . . . . . . . . . . .
SHAFT, 3/16 in. ecc (when ordering specify screen width) . . . . . . . . . . . . .
-41 TUBE ASSEMBLY (when ordering specify screen width) . . . . . . . . . . . . .

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

67
 Figure 6-5 F-1000-X (LOS) Shaft Assembly

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

68
 FIG. & QTY. REC.
ITEM NO. DESCRIPTION REQ. SPARE
6-5-1 CLAMP BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-2 FITTING, Grease NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-3 WASHER, Lock 1 in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-4 PLATE, End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-5 COLLAR, End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-6 SHEAVE, Screen extended rim (when ordering, specify . . . . . . . . . . . . . . 1
pitch diameter and no. of grooves)
SHEAVE, Screen Ultra-V (if used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-7 HUB, Screen sheave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
HUB, Screen sheave (used with Ultra-V sheaves only) . . . . . . . . . . . . . . .
-8 SCREW, Cap hex hd ½-13 X 2 ¾ in. lg . . . . . . . . . . . . . . . . . . . . . . . . . 3
-9 WASHER, Lock ½ in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
-10 KEY, Sheave hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
KEY, Sheave hub (used with Ultra-V sheaves only) . . . . . . . . . . . . . . . . . .
-11 SPACER, Sheave 1 11 /16 in. wide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 #
SPACER, Sheave (used with Ultra-V sheaves only) . . . . . . . . . . . . . . . . .
-12 SLINGER, Outer outside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 #
-13 LOCKNUT, Hexagon -16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
-14 WASHER, Flat in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
-15 SCREW, Cap hex hd -16 X 4 ¾ in. lg . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
-16 SEAL, Outer outside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 #
-17 SEAL, Inner outside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 #
-18 SLINGER, Inner outside bering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 #
-19 BEARING, Outside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-20 SPACER TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 #
-21 FITTING, Grease buttonhead ¼ NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-22 EXTENSION, Grease fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-23 LOCKNUT, -18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-24 SIDE ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-25 SPACER, Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-26 NUT, Hex -11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
NUT, Hex ¾-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-27 WASHER, Lock in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
WASHER, Lock ¾ in. nom I.D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-28 SCREW, Cap hex hd -11 length as required . . . . . . . . . . . . . . . . . . . . . . AR
SCREW, Cap hex hd ¾-10 length as required . . . . . . . . . . . . . . . . . . . . . .
-29 WEIGHT, Balance (when ordering specify weight . . . . . . . . . . . . . . . . . . . AR
or thickness, used on L-30114-2 balance wheel)
-30 WEIGHT, Balance (when ordering specify weight . . . . . . . . . . . . . . . . . . . AR
or thickness, used on L-30113-2 balance wheel)
WEIGHT, Balance (when ordering specify weight . . . . . . . . . . . . . . . . . . . AR
or thickness, used on L-30113-2 balance wheel)
-31 BALANCE WHEEL,12 in. radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
BALANCE WHEEL,10 in. radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-32 KEY, Balance wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-33 SLINGER, Inside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-34 SCREW, Cap hex hd self-locking -16 x 1 in. lg . . . . . . . . . . . . . . . . . . . . 12
-35 WASHER, Flat in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
-36 SEAL, Inside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-37 RING, Retaining (two used on thrust side, . . . . . . . . . . . . . . . . . . . . . . . . . 3 #
one used on expansion side)
-38 BEARING, Inside heavy duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
BEARING, Inside standard (if used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-39 LOCKNUT, hex -11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
-40 SCREW, Cap hex hd grade 5 -11 length as required . . . . . . . . . . . . . . . 32
-41 BEARING HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-42 COLLAR, Grease retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-43 SHAFT (when ordering specify screen width and circle throw) . . . . . . . . . 1
SHAFT, in. ecc (when ordering specify screen width) . . . . . . . . . . . . . .
SHAFT, 3/16 in. ecc (when ordering specify screen width) . . . . . . . . . . . . .
-44 TUBE ASSEMBLY (when ordering specify screen width) . . . . . . . . . . . . . 1

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

69
 Figure 6-6 F-1000-X (TOS) Shaft Assembly

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

70
 FIG. & QTY. REC.
DESCRIPTION
ITEM NO. REQ. SPARE

6-6-1 CLAMP BOLT ½-20 X 1 ½ IN. LG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

-2 WASHER, Lock ½ in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
-3 COLLAR, End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
COLLAR, End (used on tapered shaft only) . . . . . . . . . . . . . . . . . . . . . . . .
-4 PLATE End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
PLATE End (used on tapered shaft only) . . . . . . . . . . . . . . . . . . . . . . . . . .
-5 SHEAVE, Screen (when ordering, specify . . . . . . . . . . . . . . . . . . . . . . . . . 1
pitch diameter and number of grooves)
SHEAVE, Screen Ultra-V (if used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-6 HUB, Screen sheave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
HUB, Screen sheave (used with Ultra-V sheaves only) . . . . . . . . . . . . . . .
-7 SCREW, Cap hex hd ½-13 X 2 ¾ in. lg . . . . . . . . . . . . . . . . . . . . . . . . . 3
-8 WASHER, Lock ½ in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
-9 KEY, Sheave hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
KEY, Sheave hub (used on tapered shaft only) . . . . . . . . . . . . . . . . . . . . .
KEY, Sheave hub (used with Ultra-V sheaves only) . . . . . . . . . . . . . . . . . .
-10 SPACER, Sheave 1 11 /16 in. wide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 #
SPACER, Sheave 1½ in. wide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPACER, Sheave 2 ½ in. wide (used with Ultra-V sheaves only) . . . . . . .
-11 SLINGER, Outer outside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 #
-12 LOCKNUT, Hexagon -16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
-13 WASHER, Flat in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
-14 SCREW, Cap hex hd -16 X 4 ¾ in. lg . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
-15 SEAL, Outer outside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 #
-16 SEAL, Inner outside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 #
-17 SLINGER, Inner outside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 #
-18 BEARING, Outside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-19 SPACER TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 #
-20 FITTING, Grease buttonhead ¼ NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
FITTING, Grease buttonhead NPT (if used) . . . . . . . . . . . . . . . . . . . . .
-21 EXTENSION, Grease fitting (uses B-4823) . . . . . . . . . . . . . . . . . . . . . . . . 2
-22 LOCKNUT, -18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-23 SIDE ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-24 NUT, Hex -11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
NUT, Hex ¾-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-25 WASHER, Lock in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
WASHER, Lock ¾ in. nom I.D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-26 SCREW, Cap hex hd -11 length as required . . . . . . . . . . . . . . . . . . . . . . AR
SCREW, Cap hex hd ¾-10 length as required . . . . . . . . . . . . . . . . . . . . . .
-27 WEIGHT, Balance (when ordering specify weight . . . . . . . . . . . . . . . . . . . AR
or thickness, used on L-30114 balance wheel)
-28 WEIGHT, Balance (when ordering specify weight . . . . . . . . . . . . . . . . . . . AR
or thickness, used on L-30113 balance wheel)
WEIGHT, Balance (when ordering specify weight . . . . . . . . . . . . . . . . . . .
or thickness, used on L-30113 balance wheel)
-29 BALANCE WHEEL,12 in. radius (when ordering . . . . . . . . . . . . . . . . . . . . 2
specify shaft circle throw)
BALANCE WHEEL,10 in. radius (when ordering . . . . . . . . . . . . . . . . . . . .
specify shaft circle throw)
-30 KEY, Balance wheel ¾ X ¾ X 2 ¼ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
KEY, Balance wheel ¾ X ¾ X 1 ¾ (if used) . . . . . . . . . . . . . . . . . . . . . . . .
-31 SPACER Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-32 SLINGER, Inside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
SLINGER, Inside bearing (used on tapered shaft only) . . . . . . . . . . . . . . .
-33 SCREW, Cap hex hd self-locking -16 x 1 in. lg . . . . . . . . . . . . . . . . . . . . 12

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

71
 FIG. & QTY. REC.
DESCRIPTION
ITEM NO. REQ. SPARE

6-6-34 WASHER, Lock in. nom I.D (if used). . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

-35 SEAL, Inside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-36 SPACER Ring, (used on thrust side only) . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-37 BEARING, Inside heavy duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
BEARING, Inside standard (if used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEARING, Inside (used on tapered shaft only) . . . . . . . . . . . . . . . . . . . . .
-38 LOCKNUT, Hex -11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
-39 SCREW, Cap hex hd grade 5 -11 length as required . . . . . . . . . . . . . . . 32
-40 BEARING HOUSING, Round flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
BEARING HOUSING, Large flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEARING HOUSING, (used on water cooled shaft only) . . . . . . . . . . . . .
-41 COLLAR, Grease retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
COLLAR, Grease retainer (used on tapered shaft only) . . . . . . . . . . . . . .
-42 SHAFT, (when ordering specify screen width and circle throw) . . . . . . . . . 1
SHAFT, 1 /16 in. ecc (when ordering specify screen width) . . . . . . . . . . . . .
SHAFT, in. ecc (when ordering specify screen width) . . . . . . . . . . . . . .
SHAFT, 3 /16 in. ecc (when ordering specify screen width) . . . . . . . . . . . . .
SHAFT, 1 /16 in. ecc tapered (when ordering specify screen width) . . . . . . .
SHAFT, in. ecc tapered (when ordering specify screen width) . . . . . . . .
SHAFT, 3 /16 in. ecc (when ordering specify screen width) . . . . . . . . . . . . .
-43 TUBE ASSEMBLY, (when ordering specify screen width) . . . . . . . . . . . . . 1
TUBE ASSEMBLY, (used on water cooled shaft only, when . . . . . . . . . . .
ordering specify screen width)

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

72
73
 Figure 6-7 F-1200-X (LOS) Shaft Assembly

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

74
 FIG. & QTY. REC.
DESCRIPTION
ITEM NO. REQ. SPARE
6-7-1 CLAMP BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-2 FITTING, Grease NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-3 WASHER, Lock 1 ¼ in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-4 COLLAR, End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-5 PLATE End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-6 SHEAVE, Screen extended rim (when ordering, specify . . . . . . . . . . . . . . 1
pitch diameter and number of grooves)
SHEAVE, Screen (if used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-7 HUB, Screen sheave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-8 SCREW, Cap hex hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
-9 WASHER, Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
-10 screw, Cap socket hd (if used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-11 KEY, Sheave hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-12 SLINGER,Outside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 #
-13 LOCKNUT, hex ½-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
-14 WASHER, Flat ½ in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
-15 SCREW, Cap hex hd ½-13 X 5 ½ in. lg . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
-16 SEAL, Outer outside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 #
-17 SEAL, Inner outside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 #
-18 SLINGER, Inner outside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 #
-19 BEARING, Outside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-20 SPACER TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 #
-21 FITTING, Grease buttonhead ¼ NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-22 EXTENSION, Grease fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-23 LOCKNUT, -18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-24 SIDE ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-25 NUT, Hex -11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
NUT, Hex ¾-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-26 WASHER, Lock in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
WASHER, Lock ¾ in. nom I.D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-27 SCREW, Cap hex hd -11 length as required . . . . . . . . . . . . . . . . . . . . . . AR
SCREW, Cap hex hd ¾-10 length as required . . . . . . . . . . . . . . . . . . . . . .
-28 WEIGHT, Balance (when ordering specify weight . . . . . . . . . . . . . . . . . . . AR
or thickness, used on W-30089 balance wheel)
-29 WEIGHT, Balance (when ordering specify weight or thickness) . . . . . . . . AR
WEIGHT, Balance (when ordering specify weight or thickness) . . . . . . . .
WEIGHT, Balance (when ordering specify weight or thickness) . . . . . . . .
-30 BALANCE WHEEL,10 in. radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
BALANCE WHEEL,12 in. radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-31 KEY, Balance wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-32 SLINGER, Inside bearing(used on shafts without W-8 spacer rings) . . . . . 2 #
SLINGER, Inside bearing (used on shafts with W-8 spacer rings) . . . . . . .
-33 SCREW, Cap hex hd -24 x 1 ¼ in. lg . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
-34 WASHER, Flat in. nom I.D.(if used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
-35 SEAL, Inside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-36 RING, Retaining (two used on thrust side one used on . . . . . . . . . . . . . . . 3 #
expansion side)
-37 SPACER RING, (used on both sides of shaft if required) . . . . . . . . . . . . . 4 #
-38 BEARING, Inside heavy duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
BEARING, Inside standard (if used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-39 LOCKNUT, Hex ¾-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
-40 SCREW, Cap hex hd grade 5 ¾-10 length as required . . . . . . . . . . . . . . . 32
-41 BEARING HOUSING, (used in shafts without W-8 spacer rings) . . . . . . . 2 #
BEARING HOUSING, (used in shafts with W-8 spacer rings) . . . . . . . . . .
-42 COLLAR, Grease retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-43 SHAFT, (when ordering specify screen width and circle throw) . . . . . . . . . 1
SHAFT, in. ecc (when ordering specify screen width) . . . . . . . . . . . . . .
SHAFT, 3/16 in. ecc (when ordering specify screen width)
SHAFT, in. ecc (used with W-8 spacer rings, when ordering . . . . . . . . .
specify screen width) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHAFT, 3/16 in. ecc (used with W-8 spacer rings, when ordering . . . . . . . .
specify screen width)
-44 TUBE ASSEMBLY, (when ordering specify screen width) . . . . . . . . . . . . . 1

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

75
 Figure 6-8 F-1200-X (TOS) Shaft Assembly

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

76
 FIG. & QTY. REC.
DESCRIPTION
ITEM NO. REQ. SPARE

6-8-1 CLAMP BOLT ½-20 X 2 IN. LG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

-2 WASHER, Lock ½ in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
-3 COLLAR, End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
COLLAR, End (used on tapered shaft only) . . . . . . . . . . . . . . . . . . . . . . .
-4 PLATE End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
PLATE End (used on tapered shaft only) . . . . . . . . . . . . . . . . . . . . . . . . .
-5 SHEAVE, Screen extended rim (when ordering, specify . . . . . . . . . . . . . 1
pitch diameter and number of grooves)
SHEAVE, Screen (if used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-6 HUB, Screen sheave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-7 SCREW, Cap hex hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
-8 WASHER, Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
-9 SCREW, Cap socket hd (if used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-10 KEY, Sheave hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-11 SLINGER, Outer outside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 #
-12 LOCKNUT, Hexagon ½-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
-13 WASHER, Flat ½ in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
-14 SCREW, Cap hex hd ½-13 X 5 ½ in. lg . . . . . . . . . . . . . . . . . . . . . . . . . . 12
-15 SEAL, Outer outside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 #
-16 SEAL, Inner outside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 #
-17 SLINGER, Inner outside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 #
-18 BEARING, Outside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-19 SPACER TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 #
-20 FITTING, Grease buttonhead ¼ NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
FITTING, Grease buttonhead NPT (if used) . . . . . . . . . . . . . . . . . . . .
-21 EXTENSION, Grease fitting (uses B-4823) . . . . . . . . . . . . . . . . . . . . . . . 2
-22 LOCKNUT, -18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-23 SIDE ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-24 NUT, Hex -11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
NUT, Hex ¾-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-25 WASHER, Lock in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
WASHER, Lock ¾ in. nom I.D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-26 SCREW, Cap hex hd -11 length as required . . . . . . . . . . . . . . . . . . . . . AR
SCREW, Cap hex hd ¾-10 length as required . . . . . . . . . . . . . . . . . . . . .
-27 WEIGHT, Balance (when ordering specify weight . . . . . . . . . . . . . . . . . . AR
or thickness, used on W-30089 balance wheel)
-28 WEIGHT, Balance (when ordering specify weight or thickness) . . . . . . . AR
WEIGHT, Balance (when ordering specify weight or thickness) . . . . . . .
WEIGHT, Balance (when ordering specify weight or thickness) . . . . . . .
-29 BALANCE WHEEL,10 in. radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
BALANCE WHEEL,12 in. radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-30 KEY, Balance wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
KEY, Balance wheel (if used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-31 SLINGER, Inside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
SLINGER, Inside bearing (used on tapered shaft only) . . . . . . . . . . . . . .
-32 SCREW, Cap hex hd self-locking -24 X 1 in. lg . . . . . . . . . . . . . . . . . . 16
-33 SEAL, Inside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-34 SPACER RING, (used in thrust side only) . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-35 BEARING, Inside heavy duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
BEARING, Inside standard (if used) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEARING, inside (used on tapered shaft only) . . . . . . . . . . . . . . . . . . . .

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

77
 FIG. &
DESCRIPTION QTY. REC.
ITEM NO. REQ. SPARE

6-8-36 LOCKNUT, Hexagon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

-37 SCREW, Cap hex hd grade 5 ¾-10 length as required . . . . . . . . . . . . . . 32
-38 BEARING HOUSING, Round flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
BEARING HOUSING, Large flange
-39 COLLAR, Grease retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
COLLAR, Grease retainer (used on tapered shaft only . . . . . . . . . . . . . .
-40 SHAFT, (when ordering specify screen width and circle throw) . . . . . . . . 1
SHAFT, 1 /16 in. ecc (when ordering specify screen width) . . . . . . . . . . . .
SHAFT, in. ecc (when ordering specify screen width) . . . . . . . . . . . . .
SHAFT, 3 /16 in. ecc (when ordering specify screen width) . . . . . . . . . . . .
SHAFT, ¼ in. ecc (when ordering specify screen width) . . . . . . . . . . . . .
SHAFT, in. ecc tapered (when ordering specify screen width) . . . . . . .
SHAFT, 3 /16 in. ecc tapered (when ordering specify screen width) . . . . . .
SHAFT, ¼ in. ecc tapered (when ordering specify screen width) . . . . . . .
-41 TUBE ASSEMBLY, (when ordering specify screen width) . . . . . . . . . . . . 1

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

78
79
 Figure 6-9 F-1400-X (LOS) Shaft Assembly

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

80
 FIG. & QTY. REC.
ITEM NO.
DESCRIPTION REQ. SPARE

6-9-1 CLAMP BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #

-2 FITTING,Grease NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-3 WASHER, Lock 1 ¼ in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-4 COLLAR, End (used on tapered shaft only) . . . . . . . . . . . . . . . . . . . . . . . . 1
-5 PLATE End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-6 SHEAVE, Screen extended rim (when ordering, specify . . . . . . . . . . . . . . 1
pitch diameter and number of grooves)
SHEAVE, Screen (if used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-7 HUB, Screen sheave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-8 SCREW, Cap hex hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
-9 SCREW, Cap socket hd (if used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-10 KEY, Sheave hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-11 SLINGER, Outer outside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 #
-12 LOCKNUT, Hexagon ½-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
-13 WASHER, Flat ½ in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
-14 SCREW, Cap hex hd ½-13 X 6 ¼ in. lg . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
-15 SEAL, Outer outside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 #
-16 SLINGER, Inner outside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 #
-17 BEARING, Outside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-18 SPACER TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 #
-19 FITTING, Grease buttonhead ¼ NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-20 EXTENSION, Grease fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-21 LOCKNUT, -18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-22 SIDE ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-23 NUT, Hex ¾-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-24 WASHER, Lock ¾ in. nom I.D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-25 SCREW, Cap hex hd ¾-10 length as required . . . . . . . . . . . . . . . . . . . . . . AR
-26 WEIGHT, Balance (when ordering specify weight or thickness) . . . . . . . . AR
-27 WEIGHT, Balance (when ordering specify weight or thickness) . . . . . . . . AR
WEIGHT, Balance (not shown, when ordering . . . . . . . . . . . . . . . . . . . . .
specify weight or thickness)
-28 BALANCE WHEEL,14 in. radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
BALANCE WHEEL,12 in. radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-29 KEY, Balance wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-30 SLINGER, Inside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-31 SCREW, Cap hex hd self-locking ½-13 X 1 ¼ in. lg . . . . . . . . . . . . . . . . . 16
-32 SEAL, Inside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-33 RING, (two used on thrust side one used . . . . . . . . . . . . . . . . . . . . . . . . . 3 #
on expansion side)
-34 BEARING, Inside heavy duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
BEARING, Inside standard (if used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-35 LOCKNUT, ¾-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
-36 SCREW, Cap hex hd grade 5 ¾-10 length as required . . . . . . . . . . . . . . . 32
-37 BEARING HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-38 COLLAR, Grease retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-39 SHAFT, (when ordering specify screen width and circle throw) . . . . . . . . . 1
SHAFT, in. ecc (when ordering specify screen width) . . . . . . . . . . . . . .
SHAFT, 3/16 in. ecc (when ordering specify screen width) . . . . . . . . . . . . .
SHAFT, ¼ in. ecc (when ordering specify screen width) . . . . . . . . . . . . . .
-40 TUBE HOUSING, (when ordering specify screen width) . . . . . . . . . . . . . . 1

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

81
 Figure 6-10 F-1400-X (TOS) Shaft Assembly

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

82
 FIG. &
DESCRIPTION QTY. REC.
ITEM NO. REQ. SPARE

6-10-1 CLAMP BOLT -18 X 2 ¼ in. lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

-2 WASHER, Lock in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
-3 COLLAR, End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-4 PLATE End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-5 SHEAVE, Screen extended rim (when ordering, specify . . . . . . . . . . . . . . 1
pitch diameter and number of grooves)
SHEAVE, Screen (if used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-6 HUB, Screen sheave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-7 SCREW, Cap hex hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
-8 SCREW, Cap socket hd (if used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-9 KEY, Sheave hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-10 SLINGER, Outer outside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 #
-11 LOCKNUT, Hexagon ½-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
-12 WASHER, Flat ½ in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
-13 SCREW, Cap hex hd ½-13 X 6 ¼ in. lg . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
-14 SEAL, Outer outside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 #
-15 SLINGER, Inner outside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 #
-16 BEARING, Outside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-17 SPACER TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 #
-18 FITTING, Grease buttonhead ¼ NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-19 EXTENSION, Grease fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-20 LOCKNUT, -18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-21 SIDE ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-22 NUT, Hex ¾-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-23 WASHER, Lock ¾ in. nom I.D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-24 SCREW, Cap hex hd ¾-10 length as required . . . . . . . . . . . . . . . . . . . . . . AR
-25 WEIGHT, Balance (when ordering specify weight or thickness) . . . . . . . . AR
-26 WEIGHT, Balance (when ordering specify weight or thickness) . . . . . . . . AR
WEIGHT, Balance (not shown, when ordering . . . . . . . . . . . . . . . . . . . . .
specify weight or thickness)
-27 BALANCE WHEEL,14 in. radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
BALANCE WHEEL,12 in. radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-28 KEY, Balance wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-29 SLINGER, Inside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
SLINGER, Inside bearing (tapered shaft only) . . . . . . . . . . . . . . . . . . . . . .
-30 SCREW, Cap hex hd self-locking -24 X 1 ¼ in. lg . . . . . . . . . . . . . . . . . 16
-31 SEAL, Inside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
SEAL, Inside bearing (tapered shaft only) . . . . . . . . . . . . . . . . . . . . . . . . .
-32 SPACER RING, (used on thrust side only) . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-33 BEARING, Inside heavy duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
BEARING, Inside standard (if used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEARING, Inside (tapered shaft only) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-34 LOCKNUT, ¾-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
-35 SCREW, Cap hex hd grade 5 ¾-10 length as required . . . . . . . . . . . . . . . 32
-36 BEARING HOUSING, Round flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
BEARING HOUSING, Large flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-37 FILLER, Bearing housing round (if used) . . . . . . . . . . . . . . . . . . . . . . . . . . 2
FILLER, Bearing housing large (if used) . . . . . . . . . . . . . . . . . . . . . . . . . .
-38 COLLAR, Grease retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
COLLAR, Grease retainer (tapered shaft only) . . . . . . . . . . . . . . . . . . . . .
-39 SHAFT, (when ordering specify screen width and circle throw) . . . . . . . . . 1
SHAFT, in. ecc (when ordering specify screen width) . . . . . . . . . . . . . .
SHAFT, 3 /16 in. ecc (when ordering specify screen width) . . . . . . . . . . . . .
SHAFT, ¼ in. ecc (when ordering specify screen width) . . . . . . . . . . . . . .
SHAFT, in. ecc tapered (when ordering specify screen width) . . . . . . . .
SHAFT, 3 /16 in. ecc tapered (when ordering specify screen width) . . . . . . .
SHAFT, ¼ in. ecc tapered (when ordering specify screen width) . . . . . . . .
-40 TUBE HOUSING, (when ordering specify screen width) . . . . . . . . . . . . . . 1

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

83
 Figure 6-11 F-1600 Shaft Assembly

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

84
 FIG. & QTY. REC.
ITEM NO.
DESCRIPTION REQ. SPARE

6-11-1 CLAMP BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #

-2 FITTING,Grease NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-3 WASHER, Lock 1 ¼ in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-4 COLLAR, End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-5 PLATE End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-6 SHEAVE, Screen (when ordering, specify pitch . . . . . . . . . . . . . . . . . . . . . 1
diameter and number of grooves)
-7 HUB, Screen sheave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-8 SCREW, Cap hex hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
-9 WASHER, Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
-10 SETSCREW, (if used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-11 SCREW, Cap socket hd (if used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-12 KEY, Sheave hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-13 SLINGER, Outer outside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 #
-14 LOCKNUT, Hexagon ½-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
-15 SCREW, Cap hex hd ½-13 X 6 ¼ in. lg . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
-16 WASHER, Flat ½ in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
-17 SEAL, Outer outside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 #
-18 SLINGER, Inner outside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 #
-19 BEARING, Outside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-20 SPACER TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 #
-21 FITTING, Grease buttonhead ¼ NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-22 EXTENSION, Grease fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-23 LOCKNUT, -18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-24 SIDE ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-25 SPACER, Balance wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-26 LOCKNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-27 SCREW, Cap hex hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-28 WEIGHT, Balance small (when ordering specify . . . . . . . . . . . . . . . . . . . . AR
weight or thickness)
-29 WEIGHT, Balance small (when ordering specify . . . . . . . . . . . . . . . . . . . . AR
weight or thickness)
-30 NUT, Hex ................................................ 2
-31 WASHER, Lock 1 in. nom I.D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-32 SCREW, Cap hex hd X 7 in. lg grade 5 . . . . . . . . . . . . . . . . . . . . . . . . . 2
-33 BALANCE WHEEL, Large (shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
BALANCE WHEEL, Small (not shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-34 KEY, Balance wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-35 SLINGER, Inside bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-36 PIN, Roll in. X ½ in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-37 SCREW, Cap hex hd self-locking ½-13 X 1 ½ in. lg . . . . . . . . . . . . . . . . . 12
-38 SEAL RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 #
-39 SEAL HOUSING, outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-40 FITTING, Grease NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-41 SETSCREW, Hex socket ft pt self-locking . . . . . . . . . . . . . . . . . . . . . . . 6
-16 X ¾ in. lg
-42 PIPE PLUG, Hex socket NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-43 SEAL SLEEVE, Outer thrust side 2 23/32 in. wide . . . . . . . . . . . . . . . . . . . . 1 #
SEAL SLEEVE, Outer expansion side 2 7 /16 in. wide . . . . . . . . . . . . . . . . . 1 #
-44 O-RING, Seal housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 #
-45 LOCKNUT, Hex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
-46 SCREW, Cap hex hd grade 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
-47 O-RING, Bearing housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-48 SCREW, Cap hex hd self-locking ½-13 X 1 ¼ in. lg . . . . . . . . . . . . . . . . . 12
-49 SEAL HOUSING, Inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-50 SETSCREW, Hex socket fl pt self-locking -16 X ½ in. lg . . . . . . . . . . . 6
-51 SPACER RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-52 BEARING, Inside heavy duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
BEARING, Inside standard (if used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-53 BEARING HOUSING, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-54 PIPE PLUG, Sq hd ¾-14 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

85
 FIG. & QTY. REC.
DESCRIPTION
ITEM NO. REQ. SPARE

6-11-55 SETSCREW, Hex socket fl pt X 1 ½ in. lg . . . . . . . . . . . . . . . . . . . . . 4

-56 PIPE PLUG, Hex socket ¼-18 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-57 PIPE PLUG, Hex socket level seat seal ¼-18 NPT . . . . . . . . . . . . . . . . 4
-58 SEAL SLEEVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-59 SHAFT, (when ordering specify screen width and circle throw) . . . . . . . . . 1
SHAFT, in. ecc (when ordering specify screen width) . . . . . . . . . . . . . .
SHAFT, 3/16 in. ecc (when ordering specify screen width) . . . . . . . . . . . . .
SHAFT, ¼ in. ecc (when ordering specify screen width) . . . . . . . . . . . . . .
-60 TUBE HOUSING, (when ordering specify screen width and . . . . . . . . . . . 1
mounting bolt diameter)
TUBE HOUSING, ¾ in. dia bolts (when ordering . . . . . . . . . . . . . . . . . . . .
specify screen width)
TUBE HOUSING, 1 in. dia bolts (when ordering . . . . . . . . . . . . . . . . . . . .
specify screen width)
-61 PIPE PLUG, Hex socket ¼-18 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

86
 Figure 6-12 F-800-X & F-1600-X Grease Pipe Assembly

FIG. & QTY. REC.

DESCRIPTION
ITEM NO. REQ. SPARE

6-12-1 HOSE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 #

-2 PIPE ADAPTER, Male to ¼ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-3 FITTING, Grease ¼ NPT 1 #
-4 PIPE PLUG, Socket hd ¼ NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-5 LOCKNUT, Hex half height ½-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-6 SCREW, Cap hex hd ½-20 X in. lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-7 WASHER, Flat ½ in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-8 TERMINAL BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-9 SCREW, Cap hex hd ¾-10 X 1 ¾ in. lg . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-10 MOUNTING PLATE, Terminal block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

87
 Figure 6-13 F-1000-X, F-1200-X, and F-1400-X Grease Pipe Assembly

FIG. & QTY. REC.

DESCRIPTION
ITEM NO. REQ. SPARE

6-13-1 HOSE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #

-2 PIPE ADAPTER, Male to ¼ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-3 FITTING, Grease ¼ NPT 2 #
-4 PIPE PLUG, Socket hd ¼ NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
-5 LOCKNUT, Hex half height ½-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-6 SCREW, Cap hex hd ½-20 X in. lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-7 WASHER, Flat ½ in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-8 TERMINAL BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-9 SCREW, Cap hex hd ¾-10 X 1 ¾ in. lg . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
-10 MOUNTING PLATE, Terminal block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

88
89
 Figure 6-14 Body Parts

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

90
 FIG. & QTY. REC.
ITEM NO.
DESCRIPTION REQ. SPARE

6-14-1 LOCKNUT, Hexagon -11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR

-2 WASHER, Flat in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-3 BOLT, Carriage -11 X 1 ¼ in. lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-4 LINER SET, Feed plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 #
-5 NUT, Hex ¾-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-6 WASHER, Lock ¾ in. nom I.D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-7 SCREW, Cap hex hd ¾-10 X 2 in. lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-8 WASHER, Flat ¾ in. nom I.D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-9 SEAL ANGLE, Packing strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-10 FEED PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-11 BACK PLATE, Intermediate (if used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-12 BACK PLATE, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-13 LINER SET, Panel lip (when ordering specify surface) . . . . . . . . . . . . . . . AR
-14 NUT, Hex ¾-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-15 WASHER, Lock ¾ in. nom I.D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-16 WASHER, Flat ¾ in. nom I.D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-17 SCREW, Cap hex hd ¾-10 X 2 in. lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-18 PANEL LIP, (when ordering specify surface) . . . . . . . . . . . . . . . . . . . . . . . AR
-19 LOCKNUT, Hex ½-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-20 SCREW, Cap hex hd ½-13 length as required . . . . . . . . . . . . . . . . . . . . . . AR
-21 TUBE COVER, Type F-0800-X (when ordering . . . . . . . . . . . . . . . . . . . . . 1
specify screen width)
TUBE COVER, Type F-1000-X (when ordering . . . . . . . . . . . . . . . . . . . . .
specify screen width)
TUBE COVER, Type F-1400-X (when ordering . . . . . . . . . . . . . . . . . . . . .
specify screen width)
TUBE COVER, Type F-1600-X (when ordering . . . . . . . . . . . . . . . . . . . . .
specify screen width)
-22 NUT, Hex -11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-23 WASHER, Lock in. nom I.D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-24 SCREW, Cap flat head -11 X 1 ¼ in. lg . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-25 LINER SET, Side plate (when ordering set specify surface, when . . . . . . . 1
ordering individual liners specify surface,
location and side)
-26 TENSIONING PLATE, (when ordering specify surface, . . . . . . . . . . . . . . . AR #
location and side)
-27 BRACE, Sideplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-28 STIFFENER, Sideplate (when ordering specify . . . . . . . . . . . . . . . . . . . . . AR
location and side)
-29 STIFFENER, Sideplate (when ordering specify side) . . . . . . . . . . . . . . . . AR
-30 SCREW, Cap hex hd ¾-10 X 2 ½ in. lg . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
-31 BODY BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
-32 SIDEPLATE, Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-33 SIDEPLATE, Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

91
 Figure 6-15 Screen Panel With Clamping Strip

FIG. &
DESCRIPTION QTY. REC.
ITEM NO. REQ. SPARE

6-15- SCREEN PANEL ASSEMBLY,Complete (when ordering . . . . . . . . . . . . . . AR

specify surface and location)
-1 BOLT, Carriage strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR #
-2 CLAMPING STRIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 #
-3 FACING, Clamping strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 #
-4 BRIDGE RAIL RUBBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 #
-5 BAR RAIL RUBBER, (when ordering specify . . . . . . . . . . . . . . . . . . . . . AR #
bar, length and thickness)
-6 NUT, Hex ¼-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-7 WASHER, Flat ¼ in. nom I.D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-8 SCREW, Cap hex hd ¼-20 length as required . . . . . . . . . . . . . . . . . . . . AR
-9 WEDGE SET, (set consists of pieces required for each cross . . . . . . . . AR #
member, when ordering specify location on panel)
-10 PANEL, Screen (when ordering specify surface and location) . . . . . . . . AR #
-11 NUT, Clamping strip -11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR #
NUT, Clamping strip ¾-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR #

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

92
 Figure 6-16 Screen Panel Without Clamping Strip

FIG. & QTY. REC.

DESCRIPTION
ITEM NO. REQ. SPARE

6-16- SCREEN PANEL ASSEMBLY,Complete (when ordering . . . . . . . . . . . . . . AR

specify surface and location)
-1 BAR RAIL RUBBER, (when ordering specify . . . . . . . . . . . . . . . . . . . . . AR #
bar, length and thickness)
-2 NUT, Hex ¼-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-3 WASHER, Flat ¼ in. nom I.D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-4 SCREW, Cap hex hd ¼-20 length as required . . . . . . . . . . . . . . . . . . . . AR
-5 WEDGE SET, (set consists of pieces required for each cross . . . . . . . . AR #
member, when ordering specify location on panel)
-6 PANEL, Screen (when ordering specify surface and location) . . . . . . . . AR #

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

93
 Figure 6-17 Screen Panel for Split Cloth

FIG. & QTY. REC.

ITEM NO.
DESCRIPTION REQ. SPARE

6-17- SCREEN PANEL ASSEMBLY,Complete (when ordering . . . . . . . . . . . . . . AR

specify surface and location)
-1 BOLT, Carriage strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR #
-2 CLAMPING STRIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 #
-3 BAR RAIL RUBBER, (when ordering specify . . . . . . . . . . . . . . . . . . . . . AR #
bar, length and thickness)
-4 NUT, Hex ¼-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-5 WASHER, Flat ¼ in. nom I.D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-6 SCREW, Cap hex hd ¼-20 length as required . . . . . . . . . . . . . . . . . . . . AR
-7 WEDGE SET, (set consists of pieces required for each cross . . . . . . . . AR #
member, when ordering specify location on panel)
-8 PANEL, Screen (when ordering specify surface and location) . . . . . . . . AR #
-9 NUT, Clamping strip -11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR #
NUT, Clamping strip ¾-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

94
 Figure 6-18 Screen Panel for Profile Wire Sections

FIG. & QTY. REC.

DESCRIPTION
ITEM NO. REQ. SPARE

6-18- SCREEN PANEL ASSEMBLY,Complete (when ordering . . . . . . . . . . . . . . AR

specify surface and location)
-1 BOLT, Carriage strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR #
-2 WASHER, Flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-3 CLAMPING STRIP (when ordering specify side location) . . . . . . . . . . . AR #
-4 FACING, Clamping strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR #
-5 DAM (if used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR #
-6 BEARING STRIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR #
-7 WEDGE, Rubber profile section to side plate . . . . . . . . . . . . . . . . . . . . . AR #
-8 PANEL, Screen (when ordering specify surface and location) . . . . . . . . AR #
-9 RIVET, Round hd ¼ X .................................... AR
-10 NUT, Clamping strip -11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR #
NUT, Clamping strip ¾-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

95
 Figure 6-19 Tensioning Assembly

FIG. & QTY. REC.

DESCRIPTION
ITEM NO. REQ. SPARE

6-19-1 CLOTH TENSIONING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR #

-2 BOLT, Carriage ½-13 X 4 in. lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-3 NUT, Hex brass ½-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-4 WASHER, Flat ½ in. nom I.D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-5 WEDGE TENSIONING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR #
-6 PIN, Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-7 WEDGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-8 SEAT, Spherical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-9 WASHER, Shim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-10 CLOTH TENSIONING ASSEMBLY WITH SEAT . . . . . . . . . . . . . . . . . . . . AR #
-11 BOLT, Carriage ¾-10 X 5 ½ in. lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-12 NUT, Hex bronze ¾-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-13 SEAT, Spherical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

96
97
 Figure 6-20 Mounting Assembly

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

98
 FIG. & QTY. REC.
DESCRIPTION
ITEM NO. REQ. SPARE

6-20-1 RIVET, Round hd 7 X (if used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

FASTENER ASSEMBLY, Winghead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 #
-2 RECEPTACLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
-3 RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
-4 STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
-5 TOP COVER, Side arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-6 TOP COVER ASSEMBLY, Body bracket . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-7 WING NUT, 5 /16-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-8 ACCESS COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-9 TOP COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-10 NUT, Hex bronze ¾-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-11 WASHER, Lock ¾ in. nom I.D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-12 SCREW, Cap hex hd ¾-10 X 2 in.lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-13 END COVER, Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-14 NUT, Hex -16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-15 WASHER, Lock in. nom I.D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-16 WASHER, Flat in. nom I.D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-17 SCREW, Cap hex hd -16 X 1 in.lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-18 END COVER, Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-19 SCREW, Cap hex hd ¾-10 X 2 ½ in.lg . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-20 SCREW, Cap hex hd ¾-10 X 3 in.lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-21 FRONT PLATE, Mounting housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-22 CABLE, Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-23 MOUNTING UNIT, Rubber type F-0800-X . . . . . . . . . . . . . . . . . . . . . . . . . 4 #
MOUNTING UNIT, Rubber type F-0800-X (if used) . . . . . . . . . . . . . . . . . .
MOUNTING UNIT, Rubber type F-1000-X . . . . . . . . . . . . . . . . . . . . . . . . .
MOUNTING UNIT, Rubber type F-1200-X . . . . . . . . . . . . . . . . . . . . . . . . .
F-1400-X and F-1600-X
-24 COVER SUPPORT, Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-25 BACK PLATE, Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

99
 Figure 6-21 Base Frame With Motor Mount

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

100
 FIG. &
DESCRIPTION QTY. REC.
ITEM NO. REQ. SPARE

6-21-1 NUT, Hex -16 (used with 5, 7 ½, or 10 H.P. motors) . . . . . . . . . . . . . . . . 4

NUT, Hex ½-13 (used with 15, 20, 25, or 30 H.P. motors) . . . . . . . . . . . . .
NUT, Hex -11 (used with 40 H.P. motors) . . . . . . . . . . . . . . . . . . . . . . . .
-2 WASHER, Lock in. nom I.D (see item 1) . . . . . . . . . . . . . . . . . . . . . . . . 4
WASHER, Lock ½ in. nom I.D (see item 1) . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, Lock in. nom I.D (see item 1) . . . . . . . . . . . . . . . . . . . . . . . .
-3 WASHER, Flat ½ in. nom I.D (see with ½ in. dia . . . . . . . . . . . . . . . . . . . . 4
bolts or smaller)
-4 SCREW, Cap hex hd -16 X 4 in.lg (see item 1) . . . . . . . . . . . . . . . . . . . 4
SCREW, Cap hex hd ½-13 X 4 in.lg (see item 1) . . . . . . . . . . . . . . . . . . .
SCREW, Cap hex hd -11 X 4 in.lg (see item 1) . . . . . . . . . . . . . . . . . . . .
-5 SLIDE PLATE, Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-6 ADJUSTING SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-7 NUT, Hex -11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-8 WASHER, Lock in. nom I.D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-9 BOLT, Carriage -11 X 2 ¾ in. lg 2
-10 ADJUSTING BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-11 SCREW, Cap hex hd ¾-10 X 2 in.lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-12 WASHER, Lock ¾ in. nom I.D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-13 NUT, Hex -11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
-14 WASHER, Lock in. nom I.D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
-15 SCREW, Cap hex hd -11 X 1 ½ in.lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
-16 MOTOR SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-17 BASE FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

101
 Figure 6-22 Air Enclosure

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

102
 FIG. &
DESCRIPTION QTY. REC.
ITEM NO. REQ. SPARE

6-22-1 COVER, Top (when ordering specify location) . . . . . . . . . . . . . . . . . . . . . . AR

-2 COVER, Top round exhaust (if used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-3 SCREW, Cap hex hd 5 /16 X 1 ¼ in. lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-4 WASHER, Flat 5 /16 in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-5 BAR, Retaining inlet seal width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-6 SEAL, Inlet width (when ordering specify material) . . . . . . . . . . . . . . . . . . 2 #
-7 BAR, Retaining inlet seal length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-8 SEAL, Inlet length (when ordering specify material) . . . . . . . . . . . . . . . . . 2 #
-9 SCREW, Cap hex hd -11 X 1 ½ in. lg . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-10 WASHER, Lock in. nom I.D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-11 FEED INLET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-12 NUT, Speed 5/16 -18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-13 NUT, Hex -11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-14 BACK PLATE, Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-15 BACK PLATE, Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-16 NUT, Hex 5 /16 -18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-17 WASHER, Lock 5 /16 in. nom I.D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-18 BAR, Retaining discharge end seal top . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-19 SEAL, Discharge end top (when ordering specify material) . . . . . . . . . . . 1 #
-20 BAR, Retaining discharge end seal side . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-21 SEAL, Discharge end side (when ordering specify material) . . . . . . . . . . 2 #
-22 BAR, Retaining discharge end seal bottom . . . . . . . . . . . . . . . . . . . . . . . . 1
-23 SEAL, Discharge end bottom (when ordering specify material) . . . . . . . . 1 #
-24 BAR, Retaining sideplate seal top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-25 SEAL, Sideplate top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-26 BAR, Retaining sideplate seal discharge end . . . . . . . . . . . . . . . . . . . . . . 2
-27 SEAL, Sideplate top discharge end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-28 BAR, Retaining sideplate seal feed end . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-29 SEAL, Sideplate feed end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-30 BAR, Retaining sideplate seal bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-31 SEAL, Sideplate bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #
-32 CROSSMEMBER, Top frame feed end . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
-33 CROSSMEMBER, Top frame discharge end . . . . . . . . . . . . . . . . . . . . . . . 1
-34 WASHER, Flat in. nom I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-35 SCREW, Cap hex head -11 X 2 in. lg . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-36 SIDEMEMBER, Top frame (when ordering specify side . . . . . . . . . . . . . . 2
includes item 12 as required)
-37 TIE ANGLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-38 PLUG NUT, -11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-39 GUSSET, Discharge end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-40 GUSSET, Center (if used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
-41 GUSSET, Feed end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
-42 UPRIGHT, Top frame discharge end (when ordering specify side, . . . . . . 2
includes item 12 as required)
-43 UPRIGHT, Top frame center (if used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
-44 UPRIGHT, Top frame feed end (when ordering specify side, . . . . . . . . . . . 2
includes item 12 as required)
-45 NUT, Hex ¾-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-46 WASHER, Lock ¾ in. nom I.D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-47 MOUNTING BRACKET, Center upright (if used) . . . . . . . . . . . . . . . . . . . . 4
-48 SEAL ANGLE, Discharge end (includes item 12 as required) . . . . . . . . . . 1
-49 SEAL ANGLE, Side (includes item 12 as required) . . . . . . . . . . . . . . . . . . 2
-50 MOUNTING BRACKET, Discharge end upright (when ordering . . . . . . . . 2
specify side)
-51 MOUNTING BRACKET, Feed end upright (when ordering . . . . . . . . . . . . 2
specify side)
-52 LATCH, Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
-53 COVER, Top rectangular exhaust (if used) . . . . . . . . . . . . . . . . . . . . . . . . AR

WHEN ORDERING PARTS, GIVE SCREEN SERIAL #, PART #, AND DESCRIPTION.

103
 METSO MINERALS STANDARD LIMITED NEW
PRODUCT WARRANTY
MACHINE WARRANTY, PERIOD, CLAIMS, COVERAGE: This
warranty applies to new Machines sold by Metso and delivered to the
first user on or after September 1, 1998. Metso warrants that its new
Machines shall be free from defect in material and workmanship under
normal conditions of use and service. Coverage is subject to
"CONDITIONS AND ACTIVATION OF WARRANTY' language below
and begins with sale of the Machine by Metso and continues for (i)
twelve (12) months or 2000 hours of operation, whichever occurs first,
from the proven date of delivery of the Machine to the first user, or (ii)
eighteen (18) months after Metso or its authorized distributor gives its
written notification that the Machine is ready for shipment, whichever
occurs first. Any warranty claim must be made within thirty (30) days
after an incident occurs which is the basis of a claim. Metso shall bear
no responsibility whatsoever with respect to any claims for warranty
which are made more than thirty (30) days after such an incident
occurs or with respect to Incidents which occur after the warranty
period expires.
Metso's only obligation under this warranty shall be at its sole
discretion directly or through its authorized distributor as may be
appropriate, to (i) repair or replace the Machine or any defective part
thereof free of charge to user, or (ii) issue a credit or refund to user in
the amount of the purchase price in exchange for return of the
Machine. Metso or its authorized distributor will, under appropriate
circumstances, undertake to make any required repairs at user's site;
but if, in Metso's sole judgment onsite repair is not possible or
economical, user shall at its expense and as a condition of warranty
coverage, return the Machine or defective part thereof to Metso or its
authorized distributor or authorized repair facility as specified by
Metso.
WARRANTY FOR PURCHASED REPLACEMENT PARTS: Metso
replacement parts (not including replacement parts furnished under
this warranty) are warranted to be free from defects in material and
workman-ship for six (6) months or 1,000 hours, whichever comes
first, from date of shipment to Buyer. Any warranty claim must be
made within thirty (30) days after an incident occurs which is the basis
of a claim. Metso's only obligation under this warranty shall be at its
sole discretion directly or through its authorized distributor as may be
appropriate, to (i) repair or replace any defective replacement part free
of charge to Buyer, or (ii) issue a credit or refund to Buyer in the
amount of the purchase price in exchange for return of the
replacement part. Buyer shall, at its expense and as a condition of
warranty coverage, return the defective replacement part to Metso or
its authorized distributor.
EXCLUSIONS FROM WARRANTY COVERAGE: In no case shall
Metso directly or through its authorized distributor, be obligated to
make any repair, replacement, credit or refund, nor shall the warranty
provided here-in apply if, in Metso's reasonable judgment: (i) user's
claim relates to an incident which occurred after expiration of the
warranty period; (ii) user's claim for warranty is not made in writing
and/or is not received by Metso within thirty (30) days after an incident
occurs which is the basis for a warranty claim; (iii) the Machine or any
part thereof or the replacement part has been misused, misapplied,
abused or damaged; (iv) the Machine has been improperly repaired or
maintained, which shall include but not be limited to during the
warranty period, user having substituted non-genuine Metso parts or
user having made alterations or repairs not authorized by Metso; (v)
the Machine or the replacement part has been used or stored contrary
to Metso specifications; and/or (vi) the Machine or the replace-ment
part has incurred transportation related damage or damage caused
by fire, natural disaster, lightning, power failure or surges.
Metso Wear Materials, including but not limited to, jaw dies, hammers,
manganese, punch plate, screen cloth, fingers, grizzly bars, and
consum-able parts, including but not limited to, hoses, belts, seals,
gaskets, adhe-sives, filters, rubber tires, are items typically consumed
due to natural wear in connection with operating machines or
equipment and their average life is dependent upon such variables as
rates of usage, application and choice of metallurgy. Except in cases
of defects in material and work-manship which in Metso's judgment
are found to cause premature break-age or wear, wear materials and
consumable parts are not covered by this warranty. In documentable
cases of premature breakage or wear, as the sole remedy, Metso may
issue prorated credit with such prorated credit being based upon
industry accepted formulas and practices, except no credit will be
issued for breakage or failure once eighty-five percent (8596) or more
of typical utilization or consumption has been attained.
Repair or replacement pursuant to this warranty shall not extend or
renew the original warranty period for any new Machine or
replacement part. Any machine or part replaced or repaired under this
warranty shall be warranted for the remaining original warranty period
only.
COMPONENTS/EQUIPMENT NOT MANUFACTURED BY METSO:
User's warranty or warranties for engines, generator sets, and/or
special design components which are not manufactured by Metso,
(such as for example, sand classification, dust suppression and
automation equipment) Third Party Equipment shall be only that
warranty as may be provided by the original equipment manufacturer
or other supplier thereof whether or not such warranty periods are
shorter or longer or more or less comprehensive than those set forth
in this Metso warranty. Metso's only obligation with respect to Third
Party
Equipment shall be to convey docu-mentation for such warranties, if
any, at the time of purchase and sale. User acknowledges that Metso
makes no warranties and accepts no liability.
CONDITIONS AND ACTIVATION OF WARRANTY: For the Metso
Crushing line this warranty shall become effective and shall be
"activated" only when and if (i) a Metso certified service
superintendent or Metso authorized serviceman has supervised
start-up of the Machine in the field; (ii) superintendent or serviceman
has submitted a user signed (validated) start-up checklist to Metso;
and (iii) Metso has approved such checklist. If the Machine is an oil
lubricated machine, this warranty is further conditioned upon user
submitting to Metso, in accordance with Metso's standard testing
procedures, a minimum of four oil samples at six week intervals with
the first such sample to be submitted to the Metso certified service
superintendent at start-up. For Metso Mobile Screens this warranty
becomes effective when the Mobile Screen Registration Form is
complet-ed by the distributor, provided however, that the Mobile
Screen Registration Form is forwarded to and received by Metso
within thirty days of activation.
RETURNS: User shall not return the Machine or any parts thereof or
any replacement parts to Metso without Metso's prior consent.
MACHINE WARRANTY IS NON-TRANSFERABLE: This warranty
accompanies the sale of new Metso machines to the original user only
and is not transferable. In special cases, user may purchase a
demonstrator Machine (demo unit) or a rental Machine (rental unit)
from Metso or an authorized distributor of Metso. In such special
cases, subject to prior written consent from Metso given at the time of
sale, this warranty will be transferable and effective for the unexpired
portion of the original warranty period. Such unexpired period shall be
defined in such prior written consent.
WARRANTY CLAIMS PROCEDURES: Metso reserves the right to
establish and amend from time to time procedures and methods not
inconsistent with this warranty for the administration of warranty
claims.
LIMITATION OF LIABILITY. Repair, replacement, credit or refund as
pro-vided above shall be the user's sole remedies with respect to the
Machine and replacement parts even in the event of Metso's
negligence or other fault and, except for such remedies, Metso shall
not have any responsibility for, nor shall user make any claim against
Metso for, any loss or damage relating to or arising out of the Machine
or replacement parts or user's use thereof, whether in contract, in tort,
or under statute, including without limitation, any claim for repairs or
defects, any claim for special, incidental or consequential damages
(such as claims for lost profits, labor and crane charges, downtime
costs or claims of user's customers for damages), any claim for
damage or injury to persons or property and any other claims based
upon any defects in the Machine or replacement parts or any actual
or alleged negligence of Metso. IN NO EVENT SHALL METSO'S
TOTAL LIABILITY EXCEED THE PURCHASE PRICE OF THE
MACHINE.

THE FOREGOING WARRANTIES AND REMEDIES ARE

EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND
REMEDIES WHATSOEVER, EXPRESS OR IMPLIED, INCLUDING
BUT NOT LIMITED TO, ANY WARRANTIES OF MERCHANTABILITY
OR FITTNESS FOR A PARTICULAR PURPOSE WHICH METSO
EXPRESSLY DISCLAIMS.

USER'S WARRANTY ACKNOWLEDGMENT

BY ITS SIGNATURE HEREON, THE UNDERSIGNED (USER)

ACKNOWLEDGES AND AGREES (i) THAT IT HAS PURCHASED A
NEW MACHINE AND/OR EQUIPMENT (THE MACHINE') FROM
METSO MINERALS (USA) INC. OR METSO MINERALS
(MILWAUKEE) INC. ("METSO") OR FROM AN AUTHORIZED
DISTRIBUTOR OF METSO (AS DETERMINED BY THE PURCHASE
AND SALE AGREEMENT) AND Ql) THAT IT HAS NO WARRANTY
OR OTHER RIGHTS WITH RESPECT TO MACHINE OR
REPLACEMENT PART DEFECTS OTHER THAN AS SET FORTH
HEREIN.

User's Signature and Date

Products Description

Serial Number Delivery Date Hour Meter Reading

User/Customer Name

Address City State

Activation by approval

Metso Minerals (USA) Inc. Metso Minerals (Milwaukee) Inc.

 Machinery Specification Card (MSC)
TYLER TY-ROCK SCREEN No. SNSM2103
(REF. TQP 042) SNSM2103
Ship t PUCOBRE

CHILE
Date 12/1/2013 Customer's Order # Shop Order # MA SM2103
Size 8 x 16 No. of Surfaces 2 Type F1608SG Instalation Drawing SNSM2103
SHAFT ASSEMBLY Dwg.No. 114105 List No. 114105
Shaft-Ecc No. .19 112758 Outside Brg. No. L-11725-1
Balance Wheel No J-454 Inside Brg. No. J-10000-1
Central Lube No. Out.Brg.In.Seal No. A-12
Oil Mist No. Out.Brg.Out.Seal No A-12
Splash Oil No. Out.Brg.In.Slinger No A-13
Grease Fittings No. Out.Brg.Out.Slinger No A-13
Grease Pipe Assembly No 112578 Inside Brg. Seal No AA22362
Tube Cover No. AA28461 Inside Brg. Slinger No AA22351
Tube Housing No. AA22173 Inside Brg. Hsg. No. AA22202
Misc. Parts List No. Side Arm No. A-247
TRELLEX DUST SEAL 22-011-020-373 Inside Brg.Hsg.Assembly No AA22381
Outside Brg.Hsg.Assembly N J-22669

SCREEN BODY Angle Box No Dwg.No. 125579 List No. 125579

Side Plate 125571LH No. 125571RH Feed Plate No. 125572
Body Bracket No. AG17151 Feed Plate Liners No 125577
Angle Stiffener No. Back Plate No. AA26476
Side Plate Brace No. 125573
Side Plate Liner No. 125576(TOP)
CB35815 (RUBBER)
1st Deck 2nd Dec 3rd Dec
Panels Dwg. No. Rqd. Rails Dwg. No. Rqd. Rail Dwg. No. Rqd. Rail
125568 7 125568 7 125568 7

Clamp Strips
Rubber Facing
Clamp Strip Bolt
Tension Rail

X-Tube Liner
X-Tube Liner
Panel Lip AA26146 AA26146 AA26146
Panel Lip Liner 124680 124680 124680

Bar Rail Rubber

Bridge Rail Rubber
Rubber WedgeSides
Rubber Brg. Strip

Tension Assembly
Form #S-042-7B Feb.'03 Page 1 of 2
SNSM2103 1st Deck 2nd Dec 3rd Dec
Deck Covering
opening wire l opening wire l opening wire l
or Wire Cloth
LS PANEL 64 MM OPNG, 45 BH 45 MM SQ OPNG 40 BH 8 MM OPNG ,30 BH
LS PANEL MM0408247 25-582-152-018 6680492
LS PANEL 25-582-192-020 25-582-152-019 6680478

Materia RUBBER RUBBER

Base Frame No. 125575 List No. AG11162

Motor Support No. AG18482 LH Rubber Mounting Units No. AA24651
Main Beam No. 125574RH/125574LH Rubber Mounting Housing No. AG10751/AG11181
Wheel Guard No 120623 DRIVE SIDE Rubber Mounting Hsg.Front View
Drive Guard No. AJ14372 Cover Support at Center No.
Air Seal Encl. No. 124475 Center Brace No.
Lower Wheel Guard. No. Ground Cable No. A-343
Angle Frame No. Shaft C.L. to Body Brkt. Dim 72.00
WHEEL GUARD OPP. DRIVE P/N 120624 Fines Hopper No.

MOTOR AND SWITCH Drive Screen Sheave Motor Sheave

HP 40 Fram 324T Speed R.P.M 820 1500
Volts 230/460 A C Pitch Dia. 16 9
Cycle 0 Phas 3 No. of Grooves 5C 5C
RPM 1800 Bore 2.12
High Torque YES Keyway .5X.25
Totally Enclosed Fan Cooled YES Dwg. No.-Ri A-2951-6 P-1513-1
Sliding Plate-Tyler Hub 113311 P-1514
Base ON BS FR V-Belts P-1529-16 C-105 (5)
Motor Mfg. 124679 Motor By METSO
Push Button Drive By METSO
Starting Switch Starting Switch By CUSTOMER

Special Paint NO BALANCE WHEEL INFORMATION

Paint Spec #648 Balance Wheel / RH J-454 LH J-454
Brg. Life 15000 hours Counter Weights, LH Wheel J-30135-D (2),J-30135-B(1)
Pull @ .19 ECC. 4520 (TOTA
Counter Weights, RH Wheel J30135-D(2),J-30135-B(1)

Net Weigh 32000 lbs

Compiled By AK Date 1/20/2014

Revision:
Form #S-042-7B Feb.'03 Page 2 of 2
 27.5.2010 lmosal9e.rdf

METSO MINERALS Multilevel BOM 27.01.2014 1/ 8

Item Code: SNSM2103 Rev: 00

Description: SCREEN Item weight: kg
8' X 16' TD TY-ROCK TYPE F-1608-S-G Calculated weight: 13967.0 kg

L Pos Pcs Item Code Rev Description 1 Description 2 / Description 3 Length Width Qty Magn Weight (kg)

1 1 1 114105 C SHAFT ASSEMBLY ROCK, .19 ECC,BELLI, 160MM, GREASE 1 ea 1652.4

2 1 1 AA22173 K TUBE ASSEMBLY 8'WIDE MACHINE 160MM 1 ea 287.1
2 2 16 108415 00 SCREW, CAP, HEXAGONAL HVY, 1.00"-8UNC-2AX3.25"-ASMEB18.2.1-GR8- 1 ea
UNPLTD
2 3 16 1003064500 00 WASHER, LOCK, HELICAL SPRING, REGULAR
1.000"-ASMEB18.21.1-SAEJ403-C38-46- 1 ea 0.0
UNPLTD
2 4 48 ZZ10934 B LOCKNUT, HEX 1.000"-8UNC-2B-UNPLTD, 30FAF-1608 1 ea 0.1
SPS TECHNOLOGIES, TM: FLEXLOC
2 5 1 112758 B SHAFT BELLIED, 160MM, .19ECC. , 8' WIDE TYROCK 1 ea 677.2
SCREEN
2 6 1 J-22087 0 SLEEVE INNER, FOR 160 MM WIDE BEARING 1 ea 6.8
2 7 2 AA22381 E BEARING HOUSING ASSEMBLY INSIDE,160 WIDE BEARING,GREASE 1 ea 160.6
3 1 1 AA22202 J BEARING HOUSING ASSEMBLY WITH PLUGS AND SET SCREWS, TYPE 1 ea 69.4
1600
3 2 1 AA22372 D SEAL HOUSING ASSY INNER-160MM GREASE 1 ea 11.8
3 3 1 AA22362 D SEAL HOUSING ASSY, OUTER-160MM GREASE 1 ea 17.2
3 4 1 J-10000-1 P ROLLER BEARING 453332M2W502 1 ea 48.8
SKF
3 5 6 ZA10128 C CAP SCREW, HEXAGON HEAD WITH NYLON INSERT
0.500"-13UNC-2AX1.250"- 1 ea
ASMEB18.2.1-GR 8-FE/ZN 5C
3 6 6 ZA10184 E BOLT, HEXAGONAL ½-13 X 1 ¾ HEX CAP SCREWS GR 5 W/ LOCKING 1 ea
PATCH
ASME B18.2.1
2 11 1 113338 A SLEEVE SEAL , INNR FLOATNG, GREASE , 160MM WIDE 1 ea 4.1
BEARING
2 12 2 J-10938 A O-RING #460 BUNA 1 ea
 27.5.2010 lmosal9e.rdf

METSO MINERALS Multilevel BOM 27.01.2014 2/ 8

Item Code: SNSM2103 Rev: 00 SCREEN

L Pos Pcs Item Code Rev Description 1 Description 2 / Description 3 Length Width Qty Magn Weight (kg)

2 13 32 112883 A SCREW, CAP, HEXAGON SOCKET HEAD

1.000"-8UNC-2AX4.250"-ASMEB18.2.1-GR 8- 1 ea
UNPLTD
2 14 1 AA22211 A SLEEVE OUTER FIXED/GREASE, F160 1 ea 5.4
2 15 1 AA22221 A SLEEVE OUTER/FLOAT SIDE, F1600 1 ea 5.1
2 16 2 AA22351 B SEAL, LABYRINTH (SLINGER) , MAIN BBEARING, GREASE LUB 1 ea 6.6
2 17 2 N-5471 A KEY . 62 X .62 X 1.50 LG. 1 ea
2 18 2 J-20140 C SPACER SPACER-BAL. WHEEL & SIDE ARM 1 ea 1.8
2 19 2 J-22669 H BEARING HOUSING ASSEMBLY OUTSIDE MODEL F900,1400,1100,1600 1 ea 132.0
SIDE ARM ASSEMBLY
3 0 12 00-651-001-285 08 WASHER, PLAIN 0.500"-ASMEB18.21.1-TYPE A-N-ST-UNPLTD 1 ea 0.0
3 0 1 26-111-845-028 1 BEARING V50 1 ea 12.7
3 0 2 A-12 N SEAL PLATE OUTER MAIN BEARING ,TYPE F900, 140MM 1 ea 0.9
TYROCK SCREEN
3 0 2 A-13 G SEAL, LABYRINTH SLINGER-MAIN BRG, TYPE 900, 1400 1 ea 1.0
3 0 2 A-14 H SPACER RING F-900 1 ea 0.5
3 0 1 A-247 S SIDE ASSEMBLY SIDE ARM-COMPLETE 1 ea 96.2
3 0 6 A-251 B SPACER TUBE OUT SIDE BEARING ASSEMBLY 1 ea
3 0 1 A-4788 D GREASE FITTING WITH EXTENSION, OUTSIDE BEARING 1 ea 0.1
3 0 1 B-4823 A GREASE FITTING BUTTON HEAD 1 ea 0.0
3 0 6 ZZ10079 B BOLT, HEXAGONAL 50-13X6.25LG GR 5 1 ea
3 0 6 ZZ10424 C NUT, LOCK 0.500"-13UNC-2B-ASMEB18.2.2-GR C-FE/ZN 3AT 1 ea 0.0
2 20 1 112768 A END CAP SHAFT , TYPE 1600 1 ea 3.6
2 21 2 1003064512 00 WASHER, LOCK, HELICAL SPRING, REGULAR
1.250"-ASMEB18.21.1-SAEJ403-C38-46- 1 ea 0.1
UNPLTD
2 22 2 L-13704-B F BOLT ASSEMBLY WITH LUBE FITTING , SHAFT END, MODEL 1200, 1 ea 0.5
1400
1.25"-7 X2.50" LONG
2 23 1 113311 C HUB TYPE"J" 3 3/8"BORE 0"ECC. 1 ea 8.6
2 24 1 113166 A END CAP SHAFT 1 ea 0.5
2 25 2 AA25461 A SHIM AT BEARING HOUSING, TYPE 1600 1 ea 5.4
 27.5.2010 lmosal9e.rdf

METSO MINERALS Multilevel BOM 27.01.2014 3/ 8

Item Code: SNSM2103 Rev: 00 SCREEN

L Pos Pcs Item Code Rev Description 1 Description 2 / Description 3 Length Width Qty Magn Weight (kg)

2 26 2 AA28921 D GREASE HOSE TO SLINGER 140/160MM 1 ea 0.1

3 1 1 ZA15191 B FLEXIBLE HOSE WT.12NPTF/FTG , BOTH ENDS 1 ea 0.5
3 2 1 ZA15211 B LUBRICATION FITTING GREASE,1/8 NPTF, ZA15211 1 ea 0.0
TYLER
3 3 1 ZA16691 E FITTING 1/8 M TO 1/8 F, 2-2 SVE-SS 1 ea 0.0
PARKER
3 4 2 P-1825-3 B CLAMP FOR ELECTRICAL HARNESS 1 ea 0.0
ADEL FASTENERS DIVISION #432CS9-8
3 5 2 ZA12803 D SCREW SLOT C'SK HD#10-32X1.00GR5 1 ea
3 6 2 ZZ10268 E NUT, HEXAGONAL FULL HT #10-32NC 1 ea
2 27 1 113170 A KEY SHEAVE HUB KEY 3/4 SQ. X 2 1/2" 1 ea 0.2
2 29 1 113167 A SPACER RING 1 ea 0.9
1 2 1 125579 A VIBRATING BODY ASS'Y,8X16 TD F1608G 1 ea 8166.0
2 1 1 125571RH A RIGHT SIDE PLATE 16 FT LONG TD F160TY-ROCK 1 ea 1007.0
2 2 1 125571LH A LEFT SIDE PLATE 16 FT LONH TD F160 TYROCK 1 ea 1007.0
2 3 1 125572 A FEED BOX ASSEMBLY 8 FT WIDETYROCK 1 ea 288.5
2 4 1 125577 A FEED BOX LINER, ASSEMBLY 8 FT WIDE TYROCK,2" THK RUBBER 1 ea 174.6
2 5 3 125568 A SUPPORT FRAME WELDMENT 6X16 WT POLYDECK GRID SYSTEM 1 ea 1380.7
6"SCH 40
3 1 1 125569-RH A ANGLE LEDGE RIGHT HAND , 16 FT LONG DECK 1 ea 107.0
3 2 1 125569-LH A ANGLE LEDGE LEFT HAND, 16 FT LONG DECK 1 ea 107.0
3 3 7 113653 C CROSS BRACING WELD'T, 6" SCH 40 X 8' WD 1 ea 108.4
3 4 14 ZA12682 C PLUG PIPE , 6.62"DIA., POLYETHYLENE 1 ea
3 5 1 125578 A GRID MODULE PIPE TOP FOR 8X16 DECK FRAME 1 ea 260.8
3 6 1 AA26146 D DISCHARGE LIP WELDM'T-8' WD MACHINE 1 ea 94.3
3 8 1 125479 A SUPPORT ANGLE FEED END , 8 FT WIDE DECK 1 ea 41.0
2 6 2 125573 A STIFFENER PLATE@ VIBRATOR ,F160 1 ea 213.2
2 7 2 AA26476 C BACK PLATE WELD'T, 8' WD 1 ea 112.5
2 8 4 AG17151 D BRACKET BODY WELDMENT F1600 1 ea 59.9
 27.5.2010 lmosal9e.rdf

METSO MINERALS Multilevel BOM 27.01.2014 4/ 8

Item Code: SNSM2103 Rev: 00 SCREEN

L Pos Pcs Item Code Rev Description 1 Description 2 / Description 3 Length Width Qty Magn Weight (kg)

2 9 8 125576 A SIDE LINER 1.50 THK URETHAN 48"X12" 1 ea 22.7

2 10 16 CB35815 C SIDE LINER UERTHANE, 1.50X6"X48 1 ea 11.8
2 11 112 ZZ10193 C SCREW, ROUND HEAD SQUARE NECK
0.625"-11UNC-2AX1.750"-ASMEB18.5-GR 5-UNPLTD 1 ea
2 12 112 ZZ10305 B HARDENED PLAIN WASHER 0.625"-ASMEB18.21.1-TYPE A-N-ASTMF436-UNPLTD 1 ea 0.0
2 13 112 ZZ10425 C NUT, LOCK 0.625"-11UNC-2B-ASMEB18.2.2-GR C-FE/ZN 3AT 1 ea 0.1
2 14 3 124680 A LINER KIT, 1.50 RUBBER, DISCH LIP 1 ea 26.8
3 1 1 124681 A LINER 1.50 RUBBER, DISCH LIP 1 ea 26.8
3 2 8 ZZ10192 C SCREW, ROUND HEAD SQUARE NECK
0.625"-11UNC-2AX1.500"-ASMEB18.5-GR 5-UNPLTD 1 ea
3 3 8 ZZ10425 C NUT, LOCK 0.625"-11UNC-2B-ASMEB18.2.2-GR C-FE/ZN 3AT 1 ea 0.1
3 4 8 ZZ10305 B HARDENED PLAIN WASHER 0.625"-ASMEB18.21.1-TYPE A-N-ASTMF436-UNPLTD 1 ea 0.0
2 15 102 7001522541 0 BOLT, HUCK C50LR-BR24-12 1 ea 0.3
ALCOA FASTENING SYSTEMS, TM: HUCK
2 16 12 7001522542 0 BOLT, HUCK C50LR-BR24-16 1 ea 0.3
ALCOA FASTENING SYSTEMS, TM: HUCK
2 17 80 7001522543 0 BOLT, HUCK C50LR-BR24-20 1 ea 0.3
ALCOA FASTENING SYSTEMS, TM: HUCK
2 18 72 7001522544 0 BOLT, HUCK C50LR-BR24-24 1 ea 0.3
ALCOA FASTENING SYSTEMS, TM: HUCK
2 19 16 00-671-395-631 07 BOLT, HUCK C50LR-BR24-36 1 ea 0.5
ALCOA FASTENING SYSTEMS, TM: HUCK
2 20 282 7001522924 0 COLLAR, HUCK LC-2R24G 1 ea 0.1
ALCOA FASTENING SYSTEMS, TM: HUCK
2 21 310 ZZ10307 B HARDENED PLAIN WASHER 0.750"-ASMEB18.22.1-TYPE A-W-1035-UNPLTD 1 ea 0.0
2 22 14 00-611-314-658 06 SCREW, CAP, HEXAGONAL 0.750"-10UNC-2AX3.250"-ASMEB18.2.1-GR 5- 1 ea
UNPLTD
2 23 14 1003046371 00 NUT, LOCK 0.750"-10UNC-2B-ASMEB18.2.2-GR A-UNPLTD 1 ea 0.2
2 24 14 00-631-064-112 06 NUT, HEXAGONAL, HEAVY 0.750"-10UNC-2B-ASMEB18.2.2-GR 2H-UNPLTD 1 ea 0.1
2 25 1 125580-001 A RUBBER CURTAIN 8 FT WIDE TYR0CK 1 ea 18.1
2 26 1 125580-002 A RUBBER CURTAIN 8 FT WIDE TY-ROCK 1 ea 36.3
2 27 2 125580-003 A CLAMPING BAR RUBBER CURTAIN 1 ea 5.9
 27.5.2010 lmosal9e.rdf

METSO MINERALS Multilevel BOM 27.01.2014 5/ 8

Item Code: SNSM2103 Rev: 00 SCREEN

L Pos Pcs Item Code Rev Description 1 Description 2 / Description 3 Length Width Qty Magn Weight (kg)

1 3 1 AG11162 D MOUNTING ASSEMBLY SPLIT RUBBER MOUNT.FOR 160MM TYLER 1 ea 713.0

TYROCK SCREEN
2 1 4 AG10751 C HOUSING ASS'Y , RUBBER MTG. @ SIDE ARM 1 ea 60.3
3 1 1 AG10661 C BACK PLATE FOR RUBBER MTG HOUSING 1 ea 29.0
3 2 1 AG10671 C FRONT PLATE FOR RUBBER MTG HOUSING 1 ea 17.2
3 3 1 AG10741 E END PLATE WELD'T, W/ CUTOUT, RUBBER MTG. 1 ea 5.9
4 1 1 AG10691 B END PLATE W/ CUT OUT 1 ea 3.6
4 2 1 AG10722 C ANGLE END MOUNTING, LH 1 ea 0.2
4 3 4 L-13370-A E NUT, RETAINING (RECEPTACLE) 1 ea 0.0
CAMLOC 119-18A
4 4 1 AG10701 C COVER MOUNTING, ANGLE 1 ea 0.5
4 5 1 AG10711 F ANGLE GUARD, MOUNTING 1 ea 0.5
4 6 1 AG10721 C ANGLE END MOUNTING, RH 1 ea 0.2
3 4 1 AG10731 B END PLATE WELD'T, SOLID, RUBBER MTG. 1 ea 7.8
4 1 1 AG10681 B END PLATE SOLID 1 ea 6.1
4 2 1 AG10721 C ANGLE END MOUNTING, RH 1 ea 0.2
4 3 1 AG10722 C ANGLE END MOUNTING, LH 1 ea 0.2
4 4 1 L-13370-A E NUT, RETAINING (RECEPTACLE) 1 ea 0.0
CAMLOC 119-18A
4 5 1 AG10701 C COVER MOUNTING, ANGLE 1 ea 0.5
3 5 1 AG10771 B COVER ASSEMBLY TOP SIDE ARM 1 ea 3.2
4 1 1 AG10551 B COVER TOP, @ SIDE ARM 1 ea 3.1
4 2 2 L-13370-B E FASTENER CAM LOCK FASTNER 1 ea 0.0
4 3 2 L-13370-C E STUD WITH WING HEAD 1 ea 0.0
CAMLOC 91$2-15W
3 6 4 00-611-314-652 06 SCREW, CAP, HEXAGONAL 0.750"-10UNC-2AX1.750"-ASMEB18.2.1-GR 5- 1 ea 0.1
UNPLTD
3 7 4 1003064488 00 WASHER, LOCK, HELICAL SPRING, REGULAR
0.750"-ASMEB18.21.1-SAEJ403-C38-46- 1 ea 0.0
UNPLTD
 27.5.2010 lmosal9e.rdf

METSO MINERALS Multilevel BOM 27.01.2014 6/ 8

Item Code: SNSM2103 Rev: 00 SCREEN

L Pos Pcs Item Code Rev Description 1 Description 2 / Description 3 Length Width Qty Magn Weight (kg)

3 8 4 00-631-064-112 06 NUT, HEXAGONAL, HEAVY 0.750"-10UNC-2B-ASMEB18.2.2-GR 2H-UNPLTD 1 ea 0.1

2 2 4 AG11181 A HOUSING ASS'Y , RUBBER MTG. @ BODY BRACKET 1 ea 60.3
3 1 1 AG10661 C BACK PLATE FOR RUBBER MTG HOUSING 1 ea 29.0
3 2 1 AG10671 C FRONT PLATE FOR RUBBER MTG HOUSING 1 ea 17.2
3 3 1 AG10731 B END PLATE WELD'T, SOLID, RUBBER MTG. 1 ea 7.8
4 1 1 AG10681 B END PLATE SOLID 1 ea 6.1
4 2 1 AG10721 C ANGLE END MOUNTING, RH 1 ea 0.2
4 3 1 AG10722 C ANGLE END MOUNTING, LH 1 ea 0.2
4 4 1 L-13370-A E NUT, RETAINING (RECEPTACLE) 1 ea 0.0
CAMLOC 119-18A
4 5 1 AG10701 C COVER MOUNTING, ANGLE 1 ea 0.5
3 4 1 AG11141 A COVER ASSEMBLY TOP @ BODY BRACKET 1 ea 3.2
4 1 1 AG11131 A COVER WELD'T, TOP 1 ea 2.4
5 1 1 AG11151 A COVER TOP, @ BODY BRACKET 1 ea 2.4
5 2 2 ZA10101 0 CAP SCREW, HEXAGON HEAD WITH NYLON INSERT
0.312"-18UNC-2AX0.500"- 1 ea
ASMEB18.2.1-GR 8-FE/ZN 5C
4 2 1 AG11171 A PLATE CLOSING, RUBBER MOUNTING 1 ea 0.9
4 3 2 ZA10111 E NUT WING .31-18 1 ea
4 4 2 L-13370-B E FASTENER CAM LOCK FASTNER 1 ea 0.0
4 5 2 L-13370-C E STUD WITH WING HEAD 1 ea 0.0
CAMLOC 91$2-15W
3 5 4 00-611-314-652 06 SCREW, CAP, HEXAGONAL 0.750"-10UNC-2AX1.750"-ASMEB18.2.1-GR 5- 1 ea 0.1
UNPLTD
3 6 4 1003064488 00 WASHER, LOCK, HELICAL SPRING, REGULAR
0.750"-ASMEB18.21.1-SAEJ403-C38-46- 1 ea 0.0
UNPLTD
3 7 4 00-631-064-112 06 NUT, HEXAGONAL, HEAVY 0.750"-10UNC-2B-ASMEB18.2.2-GR 2H-UNPLTD 1 ea 0.1
2 3 1 A-343 D CABLE GROUND 1 ea 0.9
2 4 128 00-611-314-613 06 SCREW, CAP, HEXAGONAL 0.625"-11UNC-2AX1.750"-ASMEB18.2.1-GR 5- 1 ea 0.1
UNPLTD
 27.5.2010 lmosal9e.rdf

METSO MINERALS Multilevel BOM 27.01.2014 7/ 8

Item Code: SNSM2103 Rev: 00 SCREEN

L Pos Pcs Item Code Rev Description 1 Description 2 / Description 3 Length Width Qty Magn Weight (kg)

2 5 128 1003064482 00 WASHER, LOCK, HELICAL SPRING, REGULAR

0.625"-ASMEB18.21.1-SAEJ403-C38-46- 1 ea 0.0
UNPLTD
2 6 128 00-631-064-110 06 NUT, HEXAGONAL, HEAVY 0.625"-11UNC-2B-ASMEB18.2.2-GR 2H-UNPLTD 1 ea 0.1
2 7 16 00-611-314-653 06 SCREW, CAP, HEXAGONAL 0.750"-10UNC-2AX2.000"-ASMEB18.2.1-GR 5- 1 ea 0.2
UNPLTD
2 8 16 00-611-314-656 06 SCREW, CAP, HEXAGONAL 0.750"-10UNC-2AX2.750"-ASMEB18.2.1-GR 5- 1 ea 0.2
UNPLTD
2 9 32 1003064488 00 WASHER, LOCK, HELICAL SPRING, REGULAR
0.750"-ASMEB18.21.1-SAEJ403-C38-46- 1 ea 0.0
UNPLTD
2 10 32 00-631-064-112 06 NUT, HEXAGONAL, HEAVY 0.750"-10UNC-2B-ASMEB18.2.2-GR 2H-UNPLTD 1 ea 0.1
2 11 16 AA24651 D SPRING, RUBBER SHEAR MOUNTING UNIT 1 ea 11.9
1 4 1 112578 A GREASE PIPE ASSEMBLY, 160 MM 1 ea 4.5
2 1 2 J-20055 F BRACKET FOR GREASE PIPE TERMINAL 1 ea 0.9
2 2 2 W-4472 A TERMINAL GREASE PIPE 1 ea 0.1
2 3 2 J-21594-21 J GREASE PIPE ASSY-21.00" LG. 1 ea 0.5
2 4 2 P-1522-A A COUPLING PIPE 3/8" OD PIPE, 1/4" THREAD 1 ea
PARKER #6-FTX-S STEEL
2 5 4 ZA10051 D PIPE PLUG 0.250"-NPT, C3169X4 1 ea 0.0
EATON, TM: WEATHERHEAD
2 6 2 B-4823 A GREASE FITTING BUTTON HEAD 1 ea 0.0
2 7 2 ZA10965 J BOLT, HEXAGONAL 0.500"-20UNF-2AX0.875"-ASMEB18.2.1-GR 5-UNPLTD 1 ea 0.0
2 8 2 ZA10013 D LOCKNUT, HEX FLEX, 0.500"-20UNF-3B, 37468 1 ea
FASTENAL
2 9 2 00-651-001-300 08 WASHER, PLAIN 0.500"-ASMEB18.21.1-TYPE A-W-ST-UNPLTD 1 ea 0.1
2 10 4 00-611-314-652 06 SCREW, CAP, HEXAGONAL 0.750"-10UNC-2AX1.750"-ASMEB18.2.1-GR 5- 1 ea 0.1
UNPLTD
2 11 4 1003064488 00 WASHER, LOCK, HELICAL SPRING, REGULAR
0.750"-ASMEB18.21.1-SAEJ403-C38-46- 1 ea 0.0
UNPLTD
2 12 4 1003001051 00 NUT, HEXAGONAL, HEAVY 0.750"-10 UNC-2B, ANSI B18.2.2, ASTMA563, GR A + 1 ea 0.2
1 5 1 125575 A BASE FRAME WELDMENT, 6X16 F160 TYROCK 1 ea 2059.3
 27.5.2010 lmosal9e.rdf

METSO MINERALS Multilevel BOM 27.01.2014 8/ 8

Item Code: SNSM2103 Rev: 00 SCREEN

L Pos Pcs Item Code Rev Description 1 Description 2 / Description 3 Length Width Qty Magn Weight (kg)

1 6 1 AA28461 E PROTECTION TUBE ASS'Y ARMORITE 8'W, 160 MM 1 ea 74.4

1 7 2 J-454 J FLYWHEEL BALANCE WHEEL ASSY-HEAVY, 1600, 2000 1 ea 81.6
1 8 4 J-30135-D D COUNTERWEIGHT 1/2' THICK 1 ea 15.7
1 9 2 J-30135-B D COUNTERWEIGHT 12 GA, F1100, 1 ea 3.4
1 10 1 A-2951-6 K SHEAVE STD GRV, C SECTION, 16.00 OD 5 GRV, QD 1 ea 36.7
1 11 1 P-1513-1 K PULLEY, V-BELT 9.0X5C-E, 905C 1 ea 12.7
TB WOODS
1 12 1 P-1514 H BUSHING TYPE E, 2.125" BORE, 0.50X0.25" KEYWAY, E218 1 ea 4.1
TB WOODS
1 13 5 P-1529-16 00 V-BELT C-105 1 ea
1 14 1 AG18482 C SUPPORT WELD FOR MOTOR, 40 HP, 324T 1 ea
1 15 1 120623 C FLYWHEEL GUARD WELDMENT OPP. DRIVE 1 ea 49.9
1 16 1 120624 C FLYWHEEL GUARD WELDMENT DRIVE SIDE 1 ea 42.6
1 17 1 AJ14372 A DRIVE GUARD ASS'Y, OSHA, LH DRIVE 1 ea 48.5
1 18 1 124679 A MOTOR 40HP.1500RPM 324T FRAME 1 ea 269.0
TOSHIBA
1 19 1 22-011-020-373 0 TRELLEX Dust Seal System 8x16 Ty-Rock 1 ea
1 20 48 MM0408247 0 305LS 610-60-50-SF/T60-FR64M-MKII 1 ea 8.4
1 21 16 25-582-192-020 0 LS-S 300 610-60-50-SF/T60-FR64M-MKII 1 ea
Make From MM0408247
1 22 48 25-582-152-018 0 305LS 610-40-15-T60-FR45P 1 ea
1 23 16 25-582-152-019 0 LS-S 300-610-40-15-T60-FR45P 1 ea
1 24 48 6680492 0 305LS 610-30-9-75/90-FR8M-E 1 ea 3.1
1 25 16 6680478 0 LS-S 300-610-30-9-75/90-FR8M-E 1 ea 3.1
1 26 18 MM0324053-10 0 LS UGS-PS-610-F-HD-6PIN 1 ea
(10pcs+60pins)