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Chen Et Al 2024 Hierarchical Clustering Based Collapse Mode Identification and Design Optimization of Energy
Chen Et Al 2024 Hierarchical Clustering Based Collapse Mode Identification and Design Optimization of Energy
Abstract: In recent years, energy-dissipation devices have gained significant attention in seismic protection engineering because of their
effectiveness in mitigating the destructive effects of earthquakes. Inspired by an origami pattern invented by Ron Resch, in this study, we
propose a novel type of energy-dissipation brace to guide the deformation process and prevent the global buckling of engineering structures.
To this end, a parametric geometric model is developed, followed by exploring the effects of different geometric parameters on structural
collapse modes. Subsequently, by using hierarchical clustering, the collapse modes are classified into four groups. Finally, an optimal design
is introduced to improve energy absorption during quasi-static axial crushing while reducing the initial peak force. The results show specific
parameters play a decisive role in determining the collapse modes of the structures. Each group is associated with a particular force-
displacement curve characterized by specific properties. We demonstrate that the proposed structural design optimization process reduces
the initial peak force by 15.6% without affecting the specific energy absorption. This study provides insights into the application of origami-
inspired structures in the design and development of high-performance energy-dissipation braces. DOI: 10.1061/JSENDH.STENG-12805.
© 2024 American Society of Civil Engineers.
Author keywords: Energy-dissipation brace; Origami/Kirigami; Collapse mode; Design optimization; Hierarchical clustering.
polymeric origami tubes. They demonstrated that nonuniformities Furthermore, the influences of various parameters on the energy-
could be utilized as geometric defects to alter the collapse modes dissipation performance of the structures are investigated. The
of the structures. collapse modes of the energy-dissipation braces inspired by the
An ideal structure often needs to simultaneously satisfy multi- generalized triangular Resch pattern (EDBs-GTRP) are classified
ple performance requirements. However, many traditional design and analyzed based on numerical results through hierarchical
processes primarily rely on empirical formulas or trial-and-error clustering. Finally, the Nondominated-dominated Sorting Genetic
approaches (Chen et al. 2018; Zhai et al. 2022), which lead to in- Algorithm II (NSGA-II) method is utilized for multi-objective
efficiencies in the design and development processes. To tackle optimization. During optimization, the response surface method
(RSM) will be applied to specify the objective function, aiming to
such challenges, multi-objective optimization can provide a power-
find the optimal design with the lowest initial peak force and the
ful tool to gain a better understanding of the design problem and
highest specific energy absorption.
explore the design space (Bader and Zitzler 2011; Chen and Feng
2014). For example, Liu et al. (2019) employed a multi-objective
optimization algorithm to simultaneously optimize the fundamental Geometric Analysis and Design
frequency and minimize the dynamic displacement of Miura tubes.
In another study, Yang et al. (2018) performed a multi-objective
optimization of several multi-unit tubular origami structures using Geometric Modeling
a linear weighting method; they indicated that different origami As illustrated in Fig. 1(a), the GTRP unit consists of an origami unit
patterns corresponded to different buckling processes. As another (OU) and a kirigami unit (KU). More specifically, based on the
example, Wang et al. (2019b) proposed a protective structural sys- geometry of a kirigami structure composed of rotating triangular
tem for vehicle collision scenarios utilizing energy-absorbing ori- elements (Chen et al. 2023d; Jalali et al. 2022; Li et al. 2022; Shi
gami structures. The initial peak crushing force was reduced using a et al. 2023), the gaps in the KU are filled with an appropriate OU.
multi-objective optimization to provide a higher safety standard. Then, the structural units are arrayed according to the specified
Fig. 1. Parameterization of EDBs-GTRP: (a) a GTRP; (b) initial state; (c) a typical state with the characteristic angle lower than the critical angle;
(d) critical state; (e) a typical state with the characteristic angle higher than the critical angle; (f) termination state; and (g) three different forms of
EDBs-GTRP.
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
H2 − 2Hby cos 2θ − 2Hb cos 2θ þ b2 y2 cos 2θ 2 þ b2 y2 sin 2θ 2 þ 2b2 y cos 2θ 2 þ b2 cos 2θ 2
a¼ ð2Þ
2y sin 2θ
2Hx cos 2θ − 2Ly sin 2θ
b¼ ð3Þ
x 8y cos 2θ 2 − 6y þ 2 cos 2θ 2
which give
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
4H 2 − 8Hby cos 2θ − 4Hb cos 2θ þ 4b2 y2 σ2 þ 4b2 y2 σ1 þ 4b2 yσ2 þ 4b2 yσ1 þ b2 σ2 þ b2 σ1
a¼ ð7Þ
2 sin 2θ þ 4y sin 2θ
L sin 2θ − 2Hx cos 2θ þ 2Ly sin 2θ
b¼− ð8Þ
x 2y þ 1 2 cos 2θ 2 − 3
Fig. 2. Fabrication of a tubular structure: (a) flat sheet and male/female molds; (b) stamping process; and (c) physical model.
2 2
θ θ which give
σ1 ¼ sin and σ2 ¼ cos ð9Þ
2 2
pffiffiffi
When b ¼ 0 [see Fig. 1(f)], the structure reaches its terminal 2 tan α4 þ 3 tan α4 − 1
θ ¼ −4atan α pffiffiffi
configuration and the characteristic angle is θf . We can write tan 4 þ 3 þ 2
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
α 4 pffiffiffi pffiffiffi
L sin 2θ − 2Hx cos 2θ þ 2Ly sin 2θ a − tan 4 − 4 3 tan α4 3 þ 6 tan α4 2 þ 4 3 tan α4 − 1
b¼− θ 2 ¼0 ð10Þ
x 2y þ 1 2 cos 2 − 3 h¼ pffiffiffi pffiffiffi
3 tan α4 2 þ 3
Thus, we obtain ð13Þ
ffi
pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
2 2
−4H x − 4L y − 4L y − L2 2 2 2
θf ¼ −2 log i ð11Þ The material for the flat sheet, which is placed for stamping be-
Li þ 2Hx þ 2Lyi
tween the male and female molds, can be steel. Then, the stamped
sheet is bent to form a tubular structure, with the joints being riv-
Fabrication Process eted or welded together to add strength and durability. As shown in
Fig. 2, a flat sheet is utilized to demonstrate the fabrication process.
Common techniques for fabricating thin-walled energy-dissipation When a is not equal to b, the structure cannot be flattened.
braces include stamping, injection molding, extrusion, and three- Thereafter, 3D-printing technology can be utilized, which is an ad-
dimensional (3D) printing (Liu et al. 2019; Yang et al. 2016; ditive manufacturing process that involves creating parts layer-by-
Zhou et al. 2016). In general, the selection of appropriate methods layer using computer-aided design. This technique offers several
depends on the required properties of the final component, produc- advantages, including the ability to produce complex geometries.
tion volume, and available resources. The stamping process is a Alternatively, the production can be achieved by first cutting the
manufacturing technique applied to transform flat metal sheets into desired unit components from steel and then proceeding with direct
desired shapes by applying pressure with stamping dies. Stamping welding.
enables the production of complex shapes with high precision, ac- Importantly, although introducing additional crease patterns may
curacy, and consistency at a relatively low cost. require extra manufacturing processes and costs, it could signifi-
When a ¼ b, the structure is flat-foldable; therefore, the sheet cantly improve the mechanical performance of the structure. On
can be stamped using a pair of male and female molds. First, the the other hand, through optimized design and efficient manufactur-
geometric specifications of the structure in the flattened configura- ing, we can further reduce the costs. As a result, introducing origami
tion are calculated, assuming the value of θ in this state is α. Then, patterns into braces could become a viable and rewarding design
the following equations can be obtained considering the constant approach.
side length:
4a2 sin 2θ 2 4a2 sin α2 2
þ h2 ¼ Numerical Simulation and Parametric Study
3 3
pffiffiffi pffiffiffi
2 θ 3 a sin 2θ 2 α 3a sin α2 2
h þ a cos þ ¼ a cos þ Finite Element Modeling
2 3 2 3
To reveal the influence of different parameters on the energy-
ð12Þ dissipation efficiency of the structure, Abaqus/Explicit (2020) is
Fig. 4. Effects of various design variables on the force-displacement curve: (a) θ; (b) h; (c) x; (d) y; and (e and f) t.
alter the number of units and their impact on the collapse modes is Clustering Method
insignificant. In the context of a constrained region with H ¼
100 mm and L ¼ 200 mm, combined with the conclusions drawn Due to the unpredictable number of collapse modes that may occur
from the parametric analysis, we set x ¼ y ¼ 5 and t ¼ 1 mm, with in the aforementioned parameter space, such a problem belongs to
h constrained within the range of 5 to 9 mm and θ limited between 5° unsupervised learning. Hierarchical clustering (Xie et al. 2023) is a
and 15°. common unsupervised learning method that enables the hierarchi-
Latin hypercube sampling (LHS) is chosen for sampling cal grouping of data sets without labels or predefined categories.
(Vamvatsikos 2014). The idea of LHS sampling is to divide the Its ability to capture complex cluster shapes and handle diverse
parameter space into several sub-regions. Then, a sample point is data types makes it particularly versatile. The dendrogram that it
taken from each sub-region, ensuring a uniform distribution of generates enhances interpretability and it is robust to initialization,
sample points in the parameter space. The reliability of the analy- setting it apart as a valuable choice for a wide range of clustering
sis can be guaranteed even when fewer sample points are selected. tasks. The main steps are as follows; First, it is necessary to cal-
A total of 25 sets of parameter values are extracted and the cor- culate the distance or similarity between each pair of data points
responding force-displacement curves are obtained. These curves in the given data set. Here, we uniformly sample 30 data points
serve as the basis for the classification of the data. from the force-displacement curves as cluster features. Then, each
Fig. 6. Clustering results at K ¼ 4: (a) mean force-displacement curves for various clustering categories; and (b) mean parameter values for various
clustering categories.
Fig. 7. Classification results: force-displacement curve and collapse mode of (a) Cluster 1; (b) Cluster 2; (c) Cluster 3; and (d) Cluster 4.
However, in this case, the buckling behavior is confined to the the bearing capacity during the plateau stage. This behavior is
bottommost layer, leading to a sequential layer-by-layer collapse attributed to a layer-by-layer crushing deformation mode. The
mechanism that does not involve a global buckling of the entire parameters associated with this classification possess larger values
structure. The bearing capacity will remain within a relatively sta- of h and θ. The crease provides more lateral support and prevents
ble range until the final collapse. Notably, both parameters h and θ global buckling.
are positioned in the intermediate range, thereby contributing to the The final category of creases, depicted in Fig. 7(d), exhibits the
distinctive characteristics observed within this category. smallest Dpeak among the analyzed categories. It can be observed
The third classification shown in Fig. 7(c) distinctly deviates that θ assumes its smallest value within this category, enabling ef-
from global buckling. Instead, it exhibits slight fluctuations in fective folding. This observation aligns with the conclusions drawn
Fig. 8. Response surfaces of the FEM results and validation: (a) SEA response surface; (b) Fpeak response surface; (c) distribution diagram of SEA;
and (d) distribution diagram of Fpeak . FEM = finite element modeling.
− 0.002609hθ3 þ 0.005573θ4 ð18Þ utilized to identify energy-dissipation supports that have large SEA
and small Fpeak values. The main steps of NSGA-II include initial-
As can be seen from Figs. 8(a and b), a total of 25 sampling ization, evaluation of fitness, fast nondomination ranking, calcula-
points are smoothly distributed around the response surface. tion of crowding distance, selection operation, variation operation,
Considering the response surface of SEA, it can be noticed that and crossover operation. Among them, the fast nondomination
a larger θ will lead to a smaller SEA. This phenomenon arises be- ranking represents a pivotal step in the NSGA-II algorithm. Being
cause a wider separation angle between the cells of KU positions ‘dominated’ means that a solution is inferior to at least another sol-
the embedded part of OU closer to the flat plate, resulting in a di- ution in terms of the considered objectives. Using this step, indi-
minished impact on energy dissipation. When θ is larger, SEA gen- viduals can be effectively sorted based on the frequency with which
erally exhibits an increasing trend with rising h. However, when θ they are dominated by other individuals. This classification allows
ranges from 5° to 7.5°, SEA and h deviate from monotonicity. the set of nondominated solutions to be divided into different
Furthermore, SEA demonstrates higher values at both ends of the classes; thereafter, the efficiency of the algorithm would be signifi-
h range. Additionally, a small peak appears in the region where cantly improved. The algorithm will ultimately identify solutions
both θ and h are small. This phenomenon can be attributed to that belong to the Pareto front (Deb et al. 2005). The Pareto front
the fact that, if θ assumes smaller values, even a slight increase represents a set of solutions in which no single solution outper-
in h leads to a significant increase in the mass. However, the cor- forms all others in every objective. It defines the trade-offs among
responding effect on energy dissipation is relatively insignificant, conflicting objectives (Chen et al. 2023a).
leading to a decrease in SEA. This observation highlights the
presence of a high degree of nonlinearity between the design
parameters and SEA. Concerning the response surface of Fpeak , Results and Discussion
it exhibits a relatively smooth behavior. The value of Fpeak exhibits
an increasing trend with rising h and demonstrates a decreasing The NSGA-II algorithm was used to optimize the design of the
trend with increasing θ. energy-dissipation braces by adjusting the parameters h and θ. The
midpoints of the respective ranges of variation for the two param-
eters were selected as the original design for comparing the opti-
Validation of the Response Surface Model mization results. The objectives of the optimization process were
To assess the reliability and validity of the RSM, a critical evalu- defined as maximizing SEA and minimizing Fpeak . The resulting
ation between the predicted and actual values of SEA and Fpeak is Pareto front is illustrated in Fig. 9, providing a range of alternative
conducted. Notably, a scatter plot in which the data points are pre- design choices. It is evident from the results that larger values of
dominantly distributed proximate to the diagonal line is presented SEA consistently correspond to larger values of Fpeak . Conse-
in Fig. 8(c). This observation suggests a close alignment between quently, a compromise solution must be sought, taking into account
the predicted and actual SEA values. Similarly, Fig. 8(d) demon- both objective functions.
strates the convergence of the predicted Fpeak values toward the Notably, the Pareto frontier can be divided into three segments,
actual values. with the turning points denoted by B (SEA ¼ 32.0252 J=g;
Quantitative evaluation measures further reinforce the fidelity of Fpeak ¼ 51.6872 kN) and D (SEA ¼ 27.9964 J=g; Fpeak ¼
the surrogate model. To evaluate the error between the surrogate 39.3486 kN). The extremities of the Pareto front are marked as
model and the simulation results, the R-squared (R2 ) and root- points A and E. In the segments AB and DE, the value of SEA
mean-squared error (RMSE) are adopted, expressed as decreases while Fpeak decreases; however, the rate of decrease in
Fpeak gradually slows down. This indicates that a significant reduc-
P tion in Fpeak can be achieved by reducing SEA around point A.
ðy − y~ k Þ2
R ¼1−P k
2 ð19Þ Similarly, a substantial reduction in SEA can be accomplished
ðyk − ȳk Þ2
by reducing Fpeak around point E. However, in the DB segment,
rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi SEA and Fpeak are almost linearly related. The selected point
X ðyk − y~ k Þ2 on the Pareto front (SEA ¼ 30.0053 J=g; Fpeak ¼ 46.3825 kN)
RMSE ¼ ð20Þ is determined as the optimal design. In comparison with the origi-
n
nal design (SEA ¼ 29.9651 J=g; Fpeak ¼ 54.9460 kN), the opti-
where y~ k = predicted value of the response surface; yk = value mized structure exhibits an unchanged SEA and a significantly
of finite element modeling (FEM); ȳk = average value of the reduced Fpeak . Hence, the optimized design demonstrates superior-
FEM results; and n = total number of data points. Normally, ity to the original design.
larger R2 values and smaller RMSE values indicate better RSM Table 1 presents the results of a comparative analysis between
approximations. the optimal design and the original design. The findings reveal that
Fig. 9. Original response and Pareto solutions obtained using the NSGA-II algorithm.
Table 1. Comparison between optimized and original design By analyzing the Pareto solution, it was found that the responses
h θ SEA Fpeak
of SEA and Fpeak contradict each other. Therefore, a compromise
Parameter (mm) (degrees) (J/g) (kN) needed to be reached between the two conflicting objective func-
tions. Subsequently, the Pareto solution was divided into three
Original design 7.00 10.00 30.00 54.95 parts. It was demonstrated that the proposed method was effective
Optimized design 5.25 10.04 30.00 46.38
in improving Fpeak . The best design chosen from the Pareto solution
Optimized percentage (%) — — 0.00 −15.60
Verified optimization by FEM 5.25 10.04 28.35 46.51 was θ ¼ 10.04° and h ¼ 5.25 mm. The results showed that Fpeak
Relative error (%) — — −5.5 0.28 was reduced by 15.60%, while the energy dissipation was the same
as that of the original design, demonstrating that the optimized
structure could reduce the peak force without affecting the energy
dissipation capacity. Moreover, to verify the optimal design, a finite
the chosen point on the Pareto front (h ¼ 5.25 mm; θ ¼ 10.04°) element analysis was performed. The comparison between the
and the original design (h ¼ 7.00 mm; θ ¼ 10.00°) exhibit an iden- numerical optimization results and the corresponding finite element
tical performance in terms of SEA. However, for the optimal de- analysis demonstrated excellent agreement.
sign, a notable reduction of approximately 15.6% in Fpeak is It was shown that by an appropriate selection and optimization
observed in comparison with the original design. To further validate of the geometric design parameters of the EDBs-GTRP, the struc-
the effectiveness and suitability of the optimal design, a corre- tures can be guided to deform along predetermined folding patterns.
sponding finite element model is established and evaluated. The This allows for more efficient dissipation of seismic energy and
simulation results, as summarized in Table 1, support the accuracy could lead to reduced damage to people and structures. The findings
and efficacy of the proposed optimal solution. Notably, all the er- contribute to the advancement of seismic protection engineering
rors fall within acceptable levels (Baroutaji et al. 2015). This con- and offer insights into the development of innovative origami-
firms that the optimal design is effective in reducing Fpeak . inspired structural solutions in the field.
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