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Hierarchical Clustering-Based Collapse Mode

Identification and Design Optimization of


Energy-Dissipation Braces Inspired by the
Triangular Resch Pattern
Yao Chen, Ph.D., M.ASCE 1; Jiayao Shi 2; Chenhao Lu 3;
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Jian Feng, Ph.D. 4; and Pooya Sareh, Ph.D. 5

Abstract: In recent years, energy-dissipation devices have gained significant attention in seismic protection engineering because of their
effectiveness in mitigating the destructive effects of earthquakes. Inspired by an origami pattern invented by Ron Resch, in this study, we
propose a novel type of energy-dissipation brace to guide the deformation process and prevent the global buckling of engineering structures.
To this end, a parametric geometric model is developed, followed by exploring the effects of different geometric parameters on structural
collapse modes. Subsequently, by using hierarchical clustering, the collapse modes are classified into four groups. Finally, an optimal design
is introduced to improve energy absorption during quasi-static axial crushing while reducing the initial peak force. The results show specific
parameters play a decisive role in determining the collapse modes of the structures. Each group is associated with a particular force-
displacement curve characterized by specific properties. We demonstrate that the proposed structural design optimization process reduces
the initial peak force by 15.6% without affecting the specific energy absorption. This study provides insights into the application of origami-
inspired structures in the design and development of high-performance energy-dissipation braces. DOI: 10.1061/JSENDH.STENG-12805.
© 2024 American Society of Civil Engineers.
Author keywords: Energy-dissipation brace; Origami/Kirigami; Collapse mode; Design optimization; Hierarchical clustering.

Introduction with CBFs is their vulnerability to buckling, especially if the brac-


ing members are slender and highly loaded. This leads to a decrease
Natural disasters such as earthquakes pose significant threats to the in their strength and stiffness, which can compromise the overall
safety of people and their infrastructures. In an earthquake, struc- structural integrity (Dunn and Pantelides 2022). To overcome
tures are subjected to seismic waves and dynamic loads that can this difficulty, buckling-restrained braces (BRBs) were invented in
cause significant damage, particularly in the absence of appropriate Japan in the 1970s (Iwata and Murai 2006). BRBs consist of an
protection mechanisms. Energy-dissipation devices are designed to internal core member and an external restraint system. The inner
dissipate this type of energy, reducing the seismic response of struc- core member is designed to yield under compression without buck-
tures and minimizing losses and damages (Li et al. 2020; Wang ling. The external restraint system is adopted to prevent lateral de-
et al. 2020, 2021). formation of the internal core member, which allows the brace to
Concentrically braced frames (CBFs) are a traditional type of maintain its strength and stiffness even under severe seismic load-
structural system used in earthquake-resistant design. CBFs consist ings (Das and Deb 2022; Rafi et al. 2022). In addition, different
of diagonal braces, which are designed to resist lateral forces defects in components, such as corrugations (Chen and Ozaki
caused by earthquakes (Uang et al. 2004). One of the main issues 2009), grooves (Danesbi and Hosseinipour 2002), and window pat-
terns (Song 2013; Song et al. 2013), can avoid overall buckling and
1 achieve higher energy dissipation.
Professor, Key Laboratory of Concrete and Prestressed Concrete
In a recent investigation, Zhou et al. (2021) obtained promising
Structures of Ministry of Education, and National Prestress Engineering
Research Center, Southeast Univ., Nanjing 211189, China (corresponding
results by incorporating origami principles in brace design. Origami
author). ORCID: https://orcid.org/0000-0003-0924-8945. Email: chenyao@ structures can transform from two-dimensional sheets into three-
seu.edu.cn dimensional configurations based on predefined creases without
2
Graduate Student, School of Civil Engineering, Southeast Univ., cutting or stretching (Chen et al. 2022; Ji et al. 2021; Sareh 2019).
Nanjing 211189, China. Although origami is a traditional form of art (Chen et al. 2020a), in
3
Graduate Student, School of Civil Engineering, Southeast Univ., recent years, owing to its geometric versatility and interesting
Nanjing 211189, China. mechanical properties (Chen et al. 2023b, c), it has gradually de-
4
Professor, School of Civil Engineering, Southeast Univ., Nanjing veloped into an emerging and promising area of research across
211189, China. various engineering fields (Ballard et al. 2016; Cai et al. 2015;
5
Associate Professor, Creative Design Engineering Lab (Cdel), School
Chen et al. 2020b, 2021). In general, to fold a sheet into a desired
of Engineering, Newcastle Univ., Newcastle upon Tyne NE1 7RU, UK.
Note. This manuscript was submitted on May 24, 2023; approved on planar or spatial configuration, designers need to methodically as-
November 28, 2023; published online on February 29, 2024. Discussion sign certain creases based on origami theories. In particular, when
period open until July 29, 2024; separate discussions must be submitted origami patterns are effectively applied to the design of braces, the
for individual papers. This paper is part of the Journal of Structural En- creases can trigger the predefined deformation mode to achieve the
gineering, © ASCE, ISSN 0733-9445. desired energy-dissipation performance.

© ASCE 04024037-1 J. Struct. Eng.

J. Struct. Eng., 2024, 150(5): 04024037


Over the past two decades, various types of origami crease pat- Nevertheless, the existing designs of energy dissipative braces
terns have been applied to the geometric design of tubular structures. generally focus on a few mechanical properties, without evaluating
Yang et al. (2016) introduced diamond and full diamond origami different design concepts from multiple perspectives.
patterns into circular tubes. The results showed that, for tubes with This study reports the design and analysis of a novel type of
small thicknesses, prefolded origami tubes exhibited better energy energy-dissipation brace (EDB) inspired by the generalized tri-
absorption than conventional circular tubes. Zhang et al. (2007) angular Resch pattern (GTRP). These structures utilize creases
introduced surface patterns to thin-walled square tubes to enhance to guide structural deformations and prevent global buckling with-
energy absorption under axial compression. On this basis, Ma and out adopting external restraint systems, to limit the deformation
You (2014) incorporated prefolded origami patterns into square of internal core members. The energy generated by the earthquake
tubes to guide an efficient collapse mode, resulting in a reduced will be dissipated through the deformation of the folded regions. To
level of vulnerability to defects. Wang et al. (2018, 2019a) pre- account for the influence of different geometric specifications, the
sented a unified parametric design for origami-based tubular relationship between the geometrical parameters and the boundary
structures and performed quasi-static experiments on a range of dimensions is derived and the structure is parametrically modeled.
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polymeric origami tubes. They demonstrated that nonuniformities Furthermore, the influences of various parameters on the energy-
could be utilized as geometric defects to alter the collapse modes dissipation performance of the structures are investigated. The
of the structures. collapse modes of the energy-dissipation braces inspired by the
An ideal structure often needs to simultaneously satisfy multi- generalized triangular Resch pattern (EDBs-GTRP) are classified
ple performance requirements. However, many traditional design and analyzed based on numerical results through hierarchical
processes primarily rely on empirical formulas or trial-and-error clustering. Finally, the Nondominated-dominated Sorting Genetic
approaches (Chen et al. 2018; Zhai et al. 2022), which lead to in- Algorithm II (NSGA-II) method is utilized for multi-objective
efficiencies in the design and development processes. To tackle optimization. During optimization, the response surface method
(RSM) will be applied to specify the objective function, aiming to
such challenges, multi-objective optimization can provide a power-
find the optimal design with the lowest initial peak force and the
ful tool to gain a better understanding of the design problem and
highest specific energy absorption.
explore the design space (Bader and Zitzler 2011; Chen and Feng
2014). For example, Liu et al. (2019) employed a multi-objective
optimization algorithm to simultaneously optimize the fundamental Geometric Analysis and Design
frequency and minimize the dynamic displacement of Miura tubes.
In another study, Yang et al. (2018) performed a multi-objective
optimization of several multi-unit tubular origami structures using Geometric Modeling
a linear weighting method; they indicated that different origami As illustrated in Fig. 1(a), the GTRP unit consists of an origami unit
patterns corresponded to different buckling processes. As another (OU) and a kirigami unit (KU). More specifically, based on the
example, Wang et al. (2019b) proposed a protective structural sys- geometry of a kirigami structure composed of rotating triangular
tem for vehicle collision scenarios utilizing energy-absorbing ori- elements (Chen et al. 2023d; Jalali et al. 2022; Li et al. 2022; Shi
gami structures. The initial peak crushing force was reduced using a et al. 2023), the gaps in the KU are filled with an appropriate OU.
multi-objective optimization to provide a higher safety standard. Then, the structural units are arrayed according to the specified

Fig. 1. Parameterization of EDBs-GTRP: (a) a GTRP; (b) initial state; (c) a typical state with the characteristic angle lower than the critical angle;
(d) critical state; (e) a typical state with the characteristic angle higher than the critical angle; (f) termination state; and (g) three different forms of
EDBs-GTRP.

© ASCE 04024037-2 J. Struct. Eng.

J. Struct. Eng., 2024, 150(5): 04024037


geometric boundary conditions. Finally, all units are enclosed into a fixed in practice, the outer boundary lengths L and H of the struc-
tubular structure, forming the energy-dissipation braces inspired by ture are taken as constants, while parameters a, b, θ, h, x, and y are
the generalized triangular Resch pattern, as depicted in Fig. 1(g). variable. As can be seen from Fig. 1, the design space can be di-
From the perspective of symmetry, KU actively adjusts the side vided into five zones depending on different values of the character-
lengths of the basic unit of a two-dimensional (2D) low-order sym- istic angle θ between every two adjacent isosceles triangles. It is
metric rotating triangle. By reducing the symmetry of the unit cell, important to note that there exists a critical state for the character-
we obtain a rotating triangular kirigami structure. The repetitive istic angle in which the legs of the two isosceles triangles at the top
element of this structure takes the form of an isosceles triangle, coincide with the boundary line L, as illustrated in Fig. 1(d). We
where a and b denote its leg and base, respectively, and θ represents call this angle the critical characteristic angle, denoted by θcr.
the angle between adjacent KUs. The vertices of an OU coincide At the beginning [θ ¼ 0; see Fig. 1(b)], all rotating triangles are
with the geometric center of the unfilled area of the corresponding fully closed. When θ < θcr [see Fig. 1(c)], the relationships among
KU. The height of OU is h and the creases are formed by connect- the geometric parameters can be expressed as
ing the center point and the vertices of isosceles triangles. The size
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
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of the overall structure is determined by the number of horizontal    


(x) and vertical (y) units. θ θ b2
b cos ðy þ 1Þ þ 2ay sin 1− 2 ¼H
2 2 4a
     
Parametric Geometric Analysis θ θ π b
2x 2b sin þ a cos þ − acos ¼L ð1Þ
2 2 2 2a
By adopting a parametric geometric analysis approach, the model-
ing process is described as a multi-stage geometric transformation
process. Given that the overall dimensions of a structure are often which give

qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
     
H2 − 2Hby cos 2θ − 2Hb cos 2θ þ b2 y2 cos 2θ 2 þ b2 y2 sin 2θ 2 þ 2b2 y cos 2θ 2 þ b2 cos 2θ 2
a¼  ð2Þ
2y sin 2θ

 
2Hx cos 2θ − 2Ly sin 2θ
b¼      ð3Þ
x 8y cos 2θ 2 − 6y þ 2 cos 2θ 2

When θ ¼ θcr [see Fig. 1(d)], we can write


 
θ b
sin ¼ ð4Þ
2 2a

Then, we can express the critical angle as


0sp ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi 1
ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
−12H 2 x2 þ 4L2 y2 þ 4L2 y þ L2 þ 4Hxi A
θcr ¼ −2 log@ i ð5Þ
L þ 2Ly þ 2Hxi

where i represents the imaginary unit.


On the other hand, when θ > θcr [see Fig. 1(e)], the relationships among the geometric parameters are rewritten as
0 sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi 1
      
θ π b θ θ b2
a sin þ − acos þ y@b cos þ 2a sin 1− 2A¼H
2 2 2a 2 2 4a
     
θ θ π b
2x 2b sin þ a cos þ − acos ¼L ð6Þ
2 2 2 2a

which give
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
 
4H 2 − 8Hby cos 2θ − 4Hb cos 2θ þ 4b2 y2 σ2 þ 4b2 y2 σ1 þ 4b2 yσ2 þ 4b2 yσ1 þ b2 σ2 þ b2 σ1
a¼   ð7Þ
2 sin 2θ þ 4y sin 2θ

  
L sin 2θ − 2Hx cos 2θ þ 2Ly sin 2θ
b¼−     ð8Þ
x 2y þ 1 2 cos 2θ 2 − 3

© ASCE 04024037-3 J. Struct. Eng.

J. Struct. Eng., 2024, 150(5): 04024037


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Fig. 2. Fabrication of a tubular structure: (a) flat sheet and male/female molds; (b) stamping process; and (c) physical model.

 2  2
θ θ which give
σ1 ¼ sin and σ2 ¼ cos ð9Þ
2 2
   pffiffiffi   
When b ¼ 0 [see Fig. 1(f)], the structure reaches its terminal 2 tan α4 þ 3 tan α4 − 1
θ ¼ −4atan α pffiffiffi
configuration and the characteristic angle is θf . We can write tan 4 þ 3 þ 2
   qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
α 4 pffiffiffi     pffiffiffi  
L sin 2θ − 2Hx cos 2θ þ 2Ly sin 2θ a − tan 4 − 4 3 tan α4 3 þ 6 tan α4 2 þ 4 3 tan α4 − 1
b¼−    θ 2  ¼0 ð10Þ
x 2y þ 1 2 cos 2 − 3 h¼ pffiffiffi   pffiffiffi
3 tan α4 2 þ 3
Thus, we obtain ð13Þ
ffi
 pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
2 2
−4H x − 4L y − 4L y − L2 2 2 2
θf ¼ −2 log i ð11Þ The material for the flat sheet, which is placed for stamping be-
Li þ 2Hx þ 2Lyi
tween the male and female molds, can be steel. Then, the stamped
sheet is bent to form a tubular structure, with the joints being riv-
Fabrication Process eted or welded together to add strength and durability. As shown in
Fig. 2, a flat sheet is utilized to demonstrate the fabrication process.
Common techniques for fabricating thin-walled energy-dissipation When a is not equal to b, the structure cannot be flattened.
braces include stamping, injection molding, extrusion, and three- Thereafter, 3D-printing technology can be utilized, which is an ad-
dimensional (3D) printing (Liu et al. 2019; Yang et al. 2016; ditive manufacturing process that involves creating parts layer-by-
Zhou et al. 2016). In general, the selection of appropriate methods layer using computer-aided design. This technique offers several
depends on the required properties of the final component, produc- advantages, including the ability to produce complex geometries.
tion volume, and available resources. The stamping process is a Alternatively, the production can be achieved by first cutting the
manufacturing technique applied to transform flat metal sheets into desired unit components from steel and then proceeding with direct
desired shapes by applying pressure with stamping dies. Stamping welding.
enables the production of complex shapes with high precision, ac- Importantly, although introducing additional crease patterns may
curacy, and consistency at a relatively low cost. require extra manufacturing processes and costs, it could signifi-
When a ¼ b, the structure is flat-foldable; therefore, the sheet cantly improve the mechanical performance of the structure. On
can be stamped using a pair of male and female molds. First, the the other hand, through optimized design and efficient manufactur-
geometric specifications of the structure in the flattened configura- ing, we can further reduce the costs. As a result, introducing origami
tion are calculated, assuming the value of θ in this state is α. Then, patterns into braces could become a viable and rewarding design
the following equations can be obtained considering the constant approach.
side length:
  
4a2 sin 2θ 2 4a2 sin α2 2
þ h2 ¼ Numerical Simulation and Parametric Study
3 3
   pffiffiffi      pffiffiffi  
2 θ 3 a sin 2θ 2 α 3a sin α2 2
h þ a cos þ ¼ a cos þ Finite Element Modeling
2 3 2 3
To reveal the influence of different parameters on the energy-
ð12Þ dissipation efficiency of the structure, Abaqus/Explicit (2020) is

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additional creases that act as an out-of-plane support, leading to
a substantial enhancement in the load-bearing capacity of the struc-
ture. In summary, when θ is large, the structural integrity maintains
the conventional collapse mode and the creases do not play a sig-
nificant role. Conversely, when θ is small, the displacement value at
the initial peak force, denoted by Dpeak, decreases and the force-
displacement curve exhibits significant fluctuations. Hence, it is
recommended to consider a range of values between 5° and 15°
for the characteristic angle θ.
As can be seen from Fig. 4(b), the variation of h leads to a
distinct categorization of collapse modes. Specifically, when h
takes the values of 3 and 4, the results exhibit a typical force-
displacement curve. As h increases, both Fpeak and Dpeak exhibit
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a substantial augmentation. During the plateau stage, there are dis-


tinct fluctuations that signify the progressive damage occurring
layer-by-layer. Another noteworthy point is that, as h increases,
Fpeak exhibits an upward trend. However, this phenomenon occurs
at a displacement of around 25 mm. This observation highlights
the significant influence of h on the collapse mode and the mag-
nitude of Fpeak , while its impact on Dpeak remains limited. In gen-
eral, a small value of h will render the creases ineffective, whereas a
large value of h will result in an increased size (and consequently an
increased structural mass) of the facets of the origami structure.
Therefore, it is advisable to consider a range of values for h be-
Fig. 3. Representative finite element model. tween 5 and 9 mm.
Fig. 4(c) shows that an increase in x engenders a concomitant
reduction in Dpeak , but a corresponding escalation in Fpeak . More-
over, such alterations in x lead to an earlier onset of folding. When x
used to simulate the quasi-static axial crushing process (Lv et al. is small (e.g., x ¼ 3), the size of a single facet in the origami struc-
2019; Xiang et al. 2018). As shown in Fig. 3, similar to the work by ture would be large. This makes it susceptible to buckling and
Li et al. (2021), the model is placed between two rigid plates. The unable to act as an out-of-plane support. Conversely, if x is large
compression is accomplished by axially displacing the upper rigid (e.g., x ¼ 6 or 7), the structure will undergo global buckling in the
plate downward while the lower rigid plate remains fixed. The ul- later stages of compression. Consequently, x should take values of
timate displacement μz is 80 mm, which corresponds to 80% of the 4 or 5 at this boundary condition.
initial height, μ0 , of the specimen, i.e., μz ¼ 0.8μ0 . General con- As illustrated in Fig. 4(d), an increase in y engenders corre-
tact is utilized with a friction coefficient of 0.3. Four-node shell sponding increases in both Dpeak and Fpeak , which indicates similar
(S4R) elements with an average mesh size of 2 mm are utilized collapse modes. However, when y is large or small, the envelope
for meshing the tubes. The ratio of kinetic energy to internal en- area of the force-displacement curve is reduced. Therefore, it is rec-
ergy is ensured to be less than 5%. The ratio of artificial energy to ommended to consider y to be either 5 or 6.
internal energy is less than 10% to avoid the hourglass effect. The Fig. 4(e) demonstrates that thickness t also plays a significant
material is selected as 6061-T6 aluminum alloy and the specific role in determining the collapse mode. When t ≥ 2 mm, the force
parameters are as follows: density ρ ¼ 2,750 kg=m3 ; Young’s increases from zero to a peak value. Then, the structure undergoes
modulus E ¼ 70 GPa; Poisson’s ratio ν ¼ 0.3; and yield strength buckling, leading to a noticeable decrease in the load-bearing
σy ¼ 300 MPa. capacity, while additional creases do not contribute to out-of-
plane stiffness. Eventually, the structure collapses into a compact
state. When t ≤ 1 mm, Dpeak significantly moves forward along
Influence of Different Parameters on the the horizontal axis and noticeable fluctuations occur at the pla-
Force-Displacement Curve teau stage. This reveals that the additional creases play a role in
By changing the geometric parameters, we can produce different providing out-of-plane stiffness and the structure experiences
structural configurations with different energy-dissipation proper- a progressive collapse mode layer-by-layer. However, a small
ties. Therefore, this section explores the effect of geometric param- value of t may pose manufacturing challenges; therefore, t is set
eters on the force-displacement curve under the same boundary to 1 mm.
(i.e., L ¼ 200 mm and H ¼ 100 mm).
It can be observed from Fig. 4(a) that θ affects the collapse
mode. When θ ≥ 20°, the results show a typical force-displacement Classification of Collapse Modes
curve, where the force rises from zero to a peak value and then
experiences a significant drop; this is followed by the plateau stage, Classifying and identifying potential collapse modes of structures
where the force undulates slightly without significant changes. can provide effective information for the designers to identify
Finally, the structure is compressed into a dense state. When critical areas prone to collapse, therefore enhancing the safety
θ < 20°, a notable change in the collapse mode of the structure is and performance of the structures. The characteristic angle θ is
observed. First, the initial peak force, Fpeak , of the structure in- the parameter that controls the angle of KU, while h is the key
creases substantially, while there are noteworthy fluctuations in parameter that controls the geometry of OU. Both parameters dis-
the plateau stage. Subsequently, the force-displacement curve will play a substantial coupling effect on the structural behavior and have
have a significant secondary lift. This can be attributed to the a pronounced influence on the collapse mode. Parameters x and y

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Fig. 4. Effects of various design variables on the force-displacement curve: (a) θ; (b) h; (c) x; (d) y; and (e and f) t.

alter the number of units and their impact on the collapse modes is Clustering Method
insignificant. In the context of a constrained region with H ¼
100 mm and L ¼ 200 mm, combined with the conclusions drawn Due to the unpredictable number of collapse modes that may occur
from the parametric analysis, we set x ¼ y ¼ 5 and t ¼ 1 mm, with in the aforementioned parameter space, such a problem belongs to
h constrained within the range of 5 to 9 mm and θ limited between 5° unsupervised learning. Hierarchical clustering (Xie et al. 2023) is a
and 15°. common unsupervised learning method that enables the hierarchi-
Latin hypercube sampling (LHS) is chosen for sampling cal grouping of data sets without labels or predefined categories.
(Vamvatsikos 2014). The idea of LHS sampling is to divide the Its ability to capture complex cluster shapes and handle diverse
parameter space into several sub-regions. Then, a sample point is data types makes it particularly versatile. The dendrogram that it
taken from each sub-region, ensuring a uniform distribution of generates enhances interpretability and it is robust to initialization,
sample points in the parameter space. The reliability of the analy- setting it apart as a valuable choice for a wide range of clustering
sis can be guaranteed even when fewer sample points are selected. tasks. The main steps are as follows; First, it is necessary to cal-
A total of 25 sets of parameter values are extracted and the cor- culate the distance or similarity between each pair of data points
responding force-displacement curves are obtained. These curves in the given data set. Here, we uniformly sample 30 data points
serve as the basis for the classification of the data. from the force-displacement curves as cluster features. Then, each

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the sum of squared distances between each point and its closest
cluster center (J), against the number of clusters (K). The resulting
plot resembles an arm and the “elbow” point where the plot starts to
flatten is considered the optimal number of clusters. Mathemati-
cally speaking, we have
X
K X
J¼ jxi − uk j2 ð14Þ
k¼1 i∈Ck

where Ck ¼ kth cluster (k ¼ 1; 2; : : : ; K), the position of the center


of this cluster is uk ; and xi represents the data within each cluster.
According to Fig. 5, the highest variation in J is observed for the
values of K ranging from 1 to 4. For the values of K greater than 4,
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the change in J decreases significantly and the slope of the curve


decreases gradually. Therefore, the optimal number of clusters can
be taken as 4.

Identification of Collapse Modes


Fig. 5. The elbow method for the selection of the optimal K-clusters.
The average force-displacement curves for different clustering
categories are depicted in Fig. 6(a). Additionally, Fig. 6(b) illus-
trates the average parameter values for each category. The dispar-
force-displacement curve is considered a cluster and adjacent ities among the four groups are attributed to geometric variations.
clusters are merged into new and larger clusters based on their sim- Specifically, the first cluster exhibits the maximum θ and the mini-
ilarity. In the process of merging clusters, the distance matrix needs mum h, while the fourth cluster features the maximum h and the
to be updated, to reflect the distance or similarity between the minimum θ. The geometric parameters of the second and third clus-
new clusters. The merging process is repeated until all force- ters both fall within intermediate ranges. It is worth noting that the
displacement curves are clustered into the same cluster or the pre- unique features exhibited by the average force-displacement curves
determined number of clusters is reached. Finally, the hierarchical for the four categories provide further confirmation of the reliability
structure of the data set can be built through the record of the merg- of the clustering analysis.
ing process. The creases belonging to the first category exhibit a gradual
folding behavior under compression, as demonstrated in Fig. 7(a).
Once the force reaches its initial peak, a local buckling occurs
Decision-Making on the Number of Clusters
first in the uppermost layer, resulting in a slight reduction in the
It is important to note that the quality of clustering results depends bearing capacity. However, the remaining layers retain their bearing
on the choice of distance calculation and clustering method, as well capacity thanks to the external origami structure. As compression
as the predetermined number of clusters. In this study, the squared progresses, the intermediate layers will collapse. Based on the dis-
Euclidean distance is adopted for the distance calculation and tribution of parameters, this particular category exhibits the largest
the intercluster joining method is chosen as the clustering method. θ, indicating that the ultimate collapse might be attributed to exces-
The approximate optimal number of clusters is estimated using the sive angles. During compression, the brace structure experiences
elbow method. potential buckling before the creases are fully folded.
The elbow method is a common technique in clustering analysis The average force-displacement curve of the second category, as
to determine the optimal number of clusters in a data set. This illustrated in Fig. 7(b), displays a resemblance to that of the pre-
method is widely utilized as it determines the number of clusters vious category. Following the attainment of the initial peak load,
without relying on external criteria. The method involves plotting the second category also demonstrates local buckling phenomena.

Fig. 6. Clustering results at K ¼ 4: (a) mean force-displacement curves for various clustering categories; and (b) mean parameter values for various
clustering categories.

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Fig. 7. Classification results: force-displacement curve and collapse mode of (a) Cluster 1; (b) Cluster 2; (c) Cluster 3; and (d) Cluster 4.

However, in this case, the buckling behavior is confined to the the bearing capacity during the plateau stage. This behavior is
bottommost layer, leading to a sequential layer-by-layer collapse attributed to a layer-by-layer crushing deformation mode. The
mechanism that does not involve a global buckling of the entire parameters associated with this classification possess larger values
structure. The bearing capacity will remain within a relatively sta- of h and θ. The crease provides more lateral support and prevents
ble range until the final collapse. Notably, both parameters h and θ global buckling.
are positioned in the intermediate range, thereby contributing to the The final category of creases, depicted in Fig. 7(d), exhibits the
distinctive characteristics observed within this category. smallest Dpeak among the analyzed categories. It can be observed
The third classification shown in Fig. 7(c) distinctly deviates that θ assumes its smallest value within this category, enabling ef-
from global buckling. Instead, it exhibits slight fluctuations in fective folding. This observation aligns with the conclusions drawn

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from the parametric analysis. Additionally, this category has the where Eb and m = plastic energy dissipation and total mass of the
largest h, resulting in a significantly larger Fpeak compared to the model, respectively.
other categories. However, the structure will experience global Thin-walled structures typically require a large peak force to
buckling within the middle layer, resulting in a substantial reduc- trigger an initial deformation, while the magnitude of Fpeak is,
tion in the overall load-bearing capacity. in general, substantially higher than the subsequent fluctuation
In summary, the force-displacement curves of the four catego- sizes. Excessive values of Fpeak may cause serious injury or damage
ries exhibit noticeable distinctions. Parameter θ provides a conven- (Ahmad and Thambiratnam 2009). Therefore, in the structural de-
ient means for adjusting the displacement at the initial peak point sign process, the optimized structure will be expected to have the
of the structure, while h facilitates the swift modulation of the ini- smallest Fpeak and the largest SEA. That is
tial peak force magnitude. These attributes hold significant value in
the design of brace structures tailored to specific structural perfor- Minimize ½Fpeak ðh; θÞ; −SEAðh; θÞ
mance. However, it is important to note that the overall energy
absorption behavior of the structure exhibits pronounced nonlinear- subject to 5 mm ≤ h ≤ 9 mm 5° ≤ θ ≤ 15° ð16Þ
ity in response to the combination of h and θ. This underscores the
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necessity for further studies toward the design optimization of the


Establishment and Analysis of a Response Surface
structures to achieve the highest level of structural performance.
Model
In general, the mathematical formulation of energy-dissipation
Design Optimization properties and design parameters of engineering structures that in-
volve nonlinear impact behavior can be challenging. To overcome
this problem, an RSM has been utilized as an effective method for
Problem Statement optimization in the design process. An RSM typically employs re-
A multi-objective optimization algorithm (Toutou et al. 2018) for gression analysis to fit a model to experimental data. A surface that
the structural design optimization of the origami-inspired energy- represents the relationship between the predictor variables and the
dissipation braces. In this study, specific energy absorption (SEA) response variable can be generated using the regression model. This
and peak force (Fpeak ) are adopted as the quantitative measures to surface is then employed to visualize and analyze the behavior of
evaluate the energy-dissipation performance of the structures, the structure.
where SEA is defined as The parameter space is sampled uniformly. Each set of param-
eters and their corresponding SEA and Fpeak values are represented
Eb as points in Figs. 8(a and b). The objective functions for SEA and
SEA ¼ ð15Þ
m Fpeak in terms of θ and h are obtained by applying the RSM.

Fig. 8. Response surfaces of the FEM results and validation: (a) SEA response surface; (b) Fpeak response surface; (c) distribution diagram of SEA;
and (d) distribution diagram of Fpeak . FEM = finite element modeling.

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The quadratic RSM is established for both objective functions in Based on the numerical results, the values of R2 and RMSE for
MATLAB (R2021a), which can be mathematically given by SEA are computed as 0.9534 and 0.6285, respectively. Likewise,
the values of R2 and RMSE for Fpeak are calculated as 0.9979 and
SEAðh; θÞ ¼ −547 þ 331.8h þ 9.384θ − 72.88h2 − 0.6745hθ 0.5894, respectively. As all error metric values fall within accept-
− 0.9981θ2 þ 6.863h3 þ 0.4891h2 θ − 0.3025hθ2 able thresholds, the surrogate model shows a satisfactory level of
accuracy for optimization.
þ 0.1181θ3 − 0.2359h4 − 0.03461h3 θ þ 0.01305h2 θ2
þ 0.004793hθ3 − 0.003388θ4 ð17Þ Structural Design Optimization Algorithm
To achieve a trade-off design considering multiple objectives,
Pi ðh; θÞ ¼ −109.2 þ 90.49h − 1.449θ − 13.93h2 − 6.153hθ
the NSGA-II algorithm (Deb et al. 2002) is employed in this sec-
þ 2.155θ2 þ 0.9891h3 þ 0.648h2 θ þ 0.1767hθ2 tion. NSGA-II is a popular multi-objective optimization algorithm
that is commonly used in structural design optimization problems
− 0.1963θ3 − 0.02753h4 − 0.02255h3 θ − 0.007301h2 θ2
(Mirjalili et al. 2017; Nazari et al. 2023; Zhou et al. 2023). It can be
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− 0.002609hθ3 þ 0.005573θ4 ð18Þ utilized to identify energy-dissipation supports that have large SEA
and small Fpeak values. The main steps of NSGA-II include initial-
As can be seen from Figs. 8(a and b), a total of 25 sampling ization, evaluation of fitness, fast nondomination ranking, calcula-
points are smoothly distributed around the response surface. tion of crowding distance, selection operation, variation operation,
Considering the response surface of SEA, it can be noticed that and crossover operation. Among them, the fast nondomination
a larger θ will lead to a smaller SEA. This phenomenon arises be- ranking represents a pivotal step in the NSGA-II algorithm. Being
cause a wider separation angle between the cells of KU positions ‘dominated’ means that a solution is inferior to at least another sol-
the embedded part of OU closer to the flat plate, resulting in a di- ution in terms of the considered objectives. Using this step, indi-
minished impact on energy dissipation. When θ is larger, SEA gen- viduals can be effectively sorted based on the frequency with which
erally exhibits an increasing trend with rising h. However, when θ they are dominated by other individuals. This classification allows
ranges from 5° to 7.5°, SEA and h deviate from monotonicity. the set of nondominated solutions to be divided into different
Furthermore, SEA demonstrates higher values at both ends of the classes; thereafter, the efficiency of the algorithm would be signifi-
h range. Additionally, a small peak appears in the region where cantly improved. The algorithm will ultimately identify solutions
both θ and h are small. This phenomenon can be attributed to that belong to the Pareto front (Deb et al. 2005). The Pareto front
the fact that, if θ assumes smaller values, even a slight increase represents a set of solutions in which no single solution outper-
in h leads to a significant increase in the mass. However, the cor- forms all others in every objective. It defines the trade-offs among
responding effect on energy dissipation is relatively insignificant, conflicting objectives (Chen et al. 2023a).
leading to a decrease in SEA. This observation highlights the
presence of a high degree of nonlinearity between the design
parameters and SEA. Concerning the response surface of Fpeak , Results and Discussion
it exhibits a relatively smooth behavior. The value of Fpeak exhibits
an increasing trend with rising h and demonstrates a decreasing The NSGA-II algorithm was used to optimize the design of the
trend with increasing θ. energy-dissipation braces by adjusting the parameters h and θ. The
midpoints of the respective ranges of variation for the two param-
eters were selected as the original design for comparing the opti-
Validation of the Response Surface Model mization results. The objectives of the optimization process were
To assess the reliability and validity of the RSM, a critical evalu- defined as maximizing SEA and minimizing Fpeak . The resulting
ation between the predicted and actual values of SEA and Fpeak is Pareto front is illustrated in Fig. 9, providing a range of alternative
conducted. Notably, a scatter plot in which the data points are pre- design choices. It is evident from the results that larger values of
dominantly distributed proximate to the diagonal line is presented SEA consistently correspond to larger values of Fpeak . Conse-
in Fig. 8(c). This observation suggests a close alignment between quently, a compromise solution must be sought, taking into account
the predicted and actual SEA values. Similarly, Fig. 8(d) demon- both objective functions.
strates the convergence of the predicted Fpeak values toward the Notably, the Pareto frontier can be divided into three segments,
actual values. with the turning points denoted by B (SEA ¼ 32.0252 J=g;
Quantitative evaluation measures further reinforce the fidelity of Fpeak ¼ 51.6872 kN) and D (SEA ¼ 27.9964 J=g; Fpeak ¼
the surrogate model. To evaluate the error between the surrogate 39.3486 kN). The extremities of the Pareto front are marked as
model and the simulation results, the R-squared (R2 ) and root- points A and E. In the segments AB and DE, the value of SEA
mean-squared error (RMSE) are adopted, expressed as decreases while Fpeak decreases; however, the rate of decrease in
Fpeak gradually slows down. This indicates that a significant reduc-
P tion in Fpeak can be achieved by reducing SEA around point A.
ðy − y~ k Þ2
R ¼1−P k
2 ð19Þ Similarly, a substantial reduction in SEA can be accomplished
ðyk − ȳk Þ2
by reducing Fpeak around point E. However, in the DB segment,
rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi SEA and Fpeak are almost linearly related. The selected point
X ðyk − y~ k Þ2 on the Pareto front (SEA ¼ 30.0053 J=g; Fpeak ¼ 46.3825 kN)
RMSE ¼ ð20Þ is determined as the optimal design. In comparison with the origi-
n
nal design (SEA ¼ 29.9651 J=g; Fpeak ¼ 54.9460 kN), the opti-
where y~ k = predicted value of the response surface; yk = value mized structure exhibits an unchanged SEA and a significantly
of finite element modeling (FEM); ȳk = average value of the reduced Fpeak . Hence, the optimized design demonstrates superior-
FEM results; and n = total number of data points. Normally, ity to the original design.
larger R2 values and smaller RMSE values indicate better RSM Table 1 presents the results of a comparative analysis between
approximations. the optimal design and the original design. The findings reveal that

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Fig. 9. Original response and Pareto solutions obtained using the NSGA-II algorithm.

Table 1. Comparison between optimized and original design By analyzing the Pareto solution, it was found that the responses
h θ SEA Fpeak
of SEA and Fpeak contradict each other. Therefore, a compromise
Parameter (mm) (degrees) (J/g) (kN) needed to be reached between the two conflicting objective func-
tions. Subsequently, the Pareto solution was divided into three
Original design 7.00 10.00 30.00 54.95 parts. It was demonstrated that the proposed method was effective
Optimized design 5.25 10.04 30.00 46.38
in improving Fpeak . The best design chosen from the Pareto solution
Optimized percentage (%) — — 0.00 −15.60
Verified optimization by FEM 5.25 10.04 28.35 46.51 was θ ¼ 10.04° and h ¼ 5.25 mm. The results showed that Fpeak
Relative error (%) — — −5.5 0.28 was reduced by 15.60%, while the energy dissipation was the same
as that of the original design, demonstrating that the optimized
structure could reduce the peak force without affecting the energy
dissipation capacity. Moreover, to verify the optimal design, a finite
the chosen point on the Pareto front (h ¼ 5.25 mm; θ ¼ 10.04°) element analysis was performed. The comparison between the
and the original design (h ¼ 7.00 mm; θ ¼ 10.00°) exhibit an iden- numerical optimization results and the corresponding finite element
tical performance in terms of SEA. However, for the optimal de- analysis demonstrated excellent agreement.
sign, a notable reduction of approximately 15.6% in Fpeak is It was shown that by an appropriate selection and optimization
observed in comparison with the original design. To further validate of the geometric design parameters of the EDBs-GTRP, the struc-
the effectiveness and suitability of the optimal design, a corre- tures can be guided to deform along predetermined folding patterns.
sponding finite element model is established and evaluated. The This allows for more efficient dissipation of seismic energy and
simulation results, as summarized in Table 1, support the accuracy could lead to reduced damage to people and structures. The findings
and efficacy of the proposed optimal solution. Notably, all the er- contribute to the advancement of seismic protection engineering
rors fall within acceptable levels (Baroutaji et al. 2015). This con- and offer insights into the development of innovative origami-
firms that the optimal design is effective in reducing Fpeak . inspired structural solutions in the field.

Conclusions Data Availability Statement


In this study, we designed and investigated a type of energy- Some or all data, models, or codes that support the findings of this
dissipation braces based on the generalized triangular Resch pat- study are available from the corresponding author upon reasonable
tern. First, the geometry of the proposed structural concept was request.
studied, where the geometric parameters a, b, θ, h, x, and y were
selected as variables for parametric modeling. The relationships
among the parameters under specified geometric boundary condi- Acknowledgments
tions were derived. To investigate the influences of different param-
eters on the collapse modes of the structures, a parametric study This work has been supported by the Natural Science Foundation
was performed. Subsequently, the collapse modes of the EDBs- of Jiangsu Province for Distinguished Young Scientists (Grant No.
GTRP were classified using a hierarchical clustering approach. BK20231517), the National Natural Science Foundation of China
The optimal number of classifications was obtained as four using (Grants Nos. 51978150 and 52050410334), and the Fundamental
the elbow principle and the classification results were analyzed for Research Funds for the Central Universities. The authors are grate-
each group. Finally, the NSGA-II algorithm and RSM were ful to the editors and anonymous reviewers for their useful com-
adopted for multi-objective optimization, to obtain the optimal de- ments and valuable suggestions which contributed to improving
sign with the highest SEA and the lowest Fpeak . the quality of the paper.

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