Professional Documents
Culture Documents
ZN2LSME-06
Instruction Manual
of
Automatic Sample Changer for
Solid and Liquid Samples
Model ASC-270LS
NITTOSEIKO ANALYTECH
EC DECLARATION OF CONFORMITY
We hereby declare that the following equipment complies with the essential requirements
of:
_______________________
Name : Kaoru Hayashi
Position : General Manager
Introduction
Thank you for purchasing our Automatic Sample Changer Model ASC-270LS for solid
and liquid samples.
ASC-270LS is the optional unit for our analyzers. By connecting to our analyzers
(including sample prep-station), up to liquid 120 samples and 49 solid samples can be
measured automatically.
To use the unit efficiently and safely, read this manual and fully understand the
functions and the operation methods before use.
Also read the instruction manual of our analyzers. Read corresponding instruction
manuals of the analysis system including a PC, a printer, and a monitor.
For the general operation, refer to the operation manual.
To use the unit correctly and safely, appoint supervisors and operators before use.
ASC-270LS is the optional unit for our analyzer. HF-210 (horizontal furnace) can be
connected to ASC-270LS.
Before the use
(3) Though this manual was prepared carefully, contact local distributor when mistakes,
omissions, or missing pages are found. The system program windows in this manual
may be different depending on the version of the software.
(4) For any circumstances resulting from usage of the unit, we do not take any
responsibility regardless of (3).
(5) Assign specific operators and supervisors when using this unit.
(6) Follow the contents in this manual. When troubles or damages occur by neglecting
the contents in this manual, we do not guarantee units even within the warranty
period.
NITTOSEIKO ANALYTECH has the copyrights of this manual and the unit software.
Windows is the registered trademark of Microsoft.
Other company and product names are their trademarks and registered trademarks.
ASC-270LS
2 Introduction
ASC-270LS
SAFETY PRECAUTIONS 1
SAFETY PRECAUTIONS
Read this instruction manual with care before use.
If the unit is operated without following descriptions in this manual, security can not be
assured.
Keep the manual at hand when operating the unit. If any questions, errors, or omissions
are found, contact local distributor.
WARNING
Information under this sign explains critical operations which contain risk of
death or serious casualties.
CAUTION
Information under this sign explains critical operations which contain risk of
human casualties or damages to surrounding objects.
POINT
Information under this sign explains important and useful information for
utilizing the unit.
ASC-270LS
2 SAFETY PRECAUTIONS
The following labels are attached to this unit. Always follow the instructions on the labels.
Warning or Caution labels Attached places
At the front of ASC-270LS arm
mechanical part
At ASC-270LS rear
ASC-270LS
SAFETY PRECAUTIONS 3
Cautions
Read the following cautions carefully to use the unit correctly and
safely.
Installation
CAUTION
Install the unit in a place where temperature is 15 to 35 degrees
Celsius. Failure to do so can lead to a fire or unstable operation.
CAUTION
Install the unit in a place free from direct sunlight.
Failure to do so can lead to a fire.
CAUTION
Install the unit in a place free from strong vibration or continuous
weak vibration.
Failure to do so can lead to unstable operation.
CAUTION
Install the unit on a flat surface to avoid displacement of units. Failure
to do so can lead the unit fall.
CAUTION
Install the unit in a place free from a strong electromagnetic field.
Failure to do so can lead to unstable operation.
CAUTION
Install the unit in a place where humidity is 80% or less.
Failure to do so can lead to a fire or cause electric shock.
ASC-270LS
4 SAFETY PRECAUTIONS
CAUTION
Install the unit in a place free from corrosive gas.
Failure to do so can lead to deterioration of the unit.
CAUTION
Install the unit in a place free from much dust.
Failure to do so can lead to a fire or cause electric shock.
CAUTION
Install the unit in a place where fire is not used.
The high-temperature electric furnace is used for this unit.
Failure to do so can lead to a fire.
CAUTION
Ventilate the room by a ventilating fan, etc. Failure to do so may affect
the health by the vapor or gas generated from chemicals.
CAUTION
When moving the unit, two persons should hold the unit bottom.
The unit is heavy and the injury by dropping the unit on the foot may
be caused.
During Usage
WARNING
Use only specified microsyringes for sample injection.
WARNING
Never touch the unit during operation. Colliding with the arm
mechanical part causes injuries. Do not put a finger into the injection
box.
ASC-270LS
SAFETY PRECAUTIONS 5
WARNING
Appoint specific supervisors and operators for this unit.
WARNING
Always check for gas leaks before using the unit.
When organic matter suddenly mixes with oxygen or air at high
temperature, explosive combustion can occur.
As a result, glass parts such as pyrolysis tubes can break and lead to
human casualties.
To prevent explosive combustion, samples are vaporized slowly in
argon gas and mixed with oxygen and combusted. Before use, always
check gas piping looseness, O-ring deterioration, septum
displacement, etc. which could lead to gas leakage.
WARNING
Combustible gas is used, so install the unit in well-ventilated rooms
with ventilation systems.
The high-temperature electric furnace is used for this unit.
Flammable materials or flammable liquid around the unit lead to a fire
or cause electric shock.
CAUTION
Check gas flow with a flow meter before injecting a sample.
CAUTION
Never touch a power plug with wet hands to prevent an electric shock.
Failure to do so can lead to electric shock.
CAUTION
Do not modify, damage, or put together the power cable. Do not use a
power cable for current or voltage under the rating.
By placing heavy objects on the cable, heating or putting together the
cable or using the current under the rating, the cable is broken by
temperature raise to cause a fire and electric shock.
ASC-270LS
6 SAFETY PRECAUTIONS
CAUTION
Do not remove the cover of the unit except for our agent’s
servicemen. Electric shock or fire may be caused.
CAUTION
When handling chemicals, always wear safety gloves and glasses to
protect skin and eyes. Do not inhale chemical vapor.
CAUTION
Always check the unit every day before the use.
Failure to check the unit can lead not only to reduced performance of
the unit but also to serious accidents.
ASC-270LS
Table of Contents 1
Table of Contents
Section 1: Names and Functions of the Unit ................................... 1-1
1-1. Names and Functions of Model ASC-270LS Front ..............................................1-1
1-2. Names and Functions of Model ASC-270LS Rear ......................................... 1-3
1-3. Names and Functions around ASC-270LS Sample Injection Box.................. 1-4
Section 2: Parts Check ...................................................... 2-1
2-1. ASC-270LS Common Parts ........................................................................... 2-1
2-2. ASC-270LS Optional Parts ............................................................................ 2-2
2-2-1. ASC-270LS Parts for Solid Samples .................................................. 2-2
2-2-2. ASC-270LS Parts for Liquid Samples ................................................ 2-2
2-2-3. ASC-270LS Tray for 4mL Vials for Liquid Samples ............................ 2-3
2-2-4. ASC-270LS Tray for 2mL Vials for Liquid Samples ............................ 2-3
Section 3: Installation ....................................................... 3-1
3-1. Installation Conditions ...............................................................................................3-1
3-2. Installation Space.......................................................................................................3-2
3-3. Power Preparation .....................................................................................................3-2
3-3-1. Power .............................................................................................................3-2
3-3-2. Grounding ......................................................................................................3-2
3-4. Preparation for ASC-270LS .....................................................................................3-3
3-4-1. Removal of the Clamp for Carriage .................................................... 3-3
3-4-2. Ladle Insertion .................................................................................... 3-3
3-4-3. Line Connection ................................................................................. 3-5
3-4-4. Preparation of the Tray Unit for Liquid or Solid Samples and ............ 3-6
the Head
3-4-4-1. Setting of the Syringe Head and the Syringe ............................. 3-6
3-4-4-2. Setting of the Tray Unit for Liquid Samples ................................ 3-8
3-4-4-3. Chuck Head Setting ................................................................. 3-10
3-4-4-4. Setting of the Tray Unit for Solid Samples ............................... 3-11
3-4-4-5. Disposal Box Setting ................................................................ 3-11
3-4-5. Fixing Plate Setting .......................................................................... 3-12
3-4-6. Connection of HF-210 and ASC-270LS Units .................................. 3-13
3-5. Cable Connection ........................................................................................ 3-16
3-5-1. Communication Cable Connection ................................................... 3-16
3-5-2. Power Cable Connection .................................................................. 3-16
Section 4: ASC-270LS Functions ............................................. 4-1
4-1. Operation Modes ........................................................................................... 4-1
4-2. ASC-270LS Start ........................................................................................... 4-1
ASC-270LS
2 Table of Contents
4-3. Other Tools .................................................................................................... 4-3
4-3-1. Manual/Automatic Boat Setting .......................................................... 4-3
4-3-2. Change of the Chuck or the Syringe Head and the Tray .................... 4-6
4-3-3. Syringe Washing ................................................................................ 4-7
Section 5: Measurement .............................................................................................. 5-1
5-1. Start ............................................................................................................... 5-1
5-2. Setting............................................................................................................ 5-2
5-2-1. Schedule Setting and Measurement Flow .......................................... 5-2
5-2-2. New Schedule Preparation ................................................................. 5-3
5-2-3. Open Schedule .......................................................................5-4
5-2-4. Schedule Edit ..................................................................................... 5-5
5-2-5. Parameter Setting .............................................................................. 5-6
5-2-6. Rule Setting ...................................................................................... 5-12
5-2-7. Selecting “Standby” for “Type”.......................................................... 5-13
5-2-8. Selecting “Blank” for “Type” .............................................................. 5-16
5-2-9. Programs .......................................................................................... 5-19
5-2-9-1. Import of Combustion Condition (ABC Program) ........................ 5-19
5-2-9-2. Setting and Edit of ABC Program ............................................... 5-21
5-2-9-3. Replay ........................................................................................ 5-24
5-2-9-4. Buttons of ABC Program Window............................................... 5-25
5-2-9-5. Import of Sampling and Injection Conditions (ASC Program) ..... 5-26
5-2-9-6. Setting and Edit of ASC Program ............................................... 5-28
5-2-9-7. Buttons of ASC-270LS ASC Program Window ........................... 5-29
5-2-10. Selecting “Standard” for “Type” .............................................. 5-30
5-2-11. Selecting “Sample” for “Type”......................................................... 5-33
5-3. Measurement Preparation ........................................................................... 5-37
5-3-1. Gas Leak Check ............................................................................... 5-38
5-3-2. Heater .............................................................................................. 5-38
5-3-3. Prepare Button ................................................................................. 5-38
5-3-4. Detectors .......................................................................................... 5-39
5-3-5. Sample Boat Prebaking.................................................................... 5-39
5-4. Measurement Start ...................................................................................... 5-41
5-4-1. Continuous Measurement in Liquid Mode ........................................ 5-41
5-4-2. Continuous Measurement in Solid Mode .......................................... 5-44
5-4-3. Manual Operation during Measurement by Schedule ...................... 5-48
5-4-3-1. For Liquid Samples..................................................................... 5-48
5-4-3-2. For Solid Samples ...................................................................... 5-51
5-4-4. Boat Disposal after Measurement by Schedule................................ 5-54
ASC-270LS
Table of Contents 3
5-5. Shutdown ..................................................................................................... 5-54
Section 6: Troubleshooting .......................................................................................... 6-1
Section 7: Error Messages and Measures ................................................................... 7-1
Section 8: Maintenance and Inspection ....................................................................................8-1
8-1. Unit Inspection ............................................................................................... 8-1
8-1-1. Daily Inspection .................................................................................. 8-1
8-1-2. Periodical Inspection .......................................................................... 8-6
8-2. Maintenance .................................................................................................. 8-7
8-2-1. Fuse Change ...................................................................................... 8-7
8-2-2. Ladle and Guide Tube Change .......................................................... 8-7
8-2-3. Pyrolysis Tube Removal..................................................................... 8-9
8-2-4. Vial Wash and Storage at Trace Measurement .................................. 8-9
8-3. Storage of the Unit .................................................................... 8-9
Section 9: Specifications .................................................... 9-1
Section 10: Consumables .......................................................................................... 10-1
10-1. ASC-270LS Consumables ......................................... 10-1
10-2. ASC-270LS Parts Pictures .............................................. 10-2
ASC-270LS
4 Table of Contents
ASC-270LS
Section 1: Names and Functions of the Unit 1-1
Fig. 1-1 shows ASC-270LS front and Table 1-1 shows the names and functions.
8
Tray for liquid samples
7 9
11
5
4
Tray for
solid samples
10 2 1
3
ASC-270LS
1-2 Section 1: Names and Functions of the Unit
ASC-270LS
Section 1: Names and Functions of the Unit 1-3
Fig. 1-2 shows ASC-270LS rear and Table 1-2 shows the names and functions.
1
2
3
4
5
Fig. 1-2. ASC-270LS Rear
ASC-270LS
1-4 Section 1: Names and Functions of the Unit
Fig. 1-3 shows the circumference of ASC-270LS sample injection box and Table 1-3
shows the names and functions.
1
7
8
2
3 4 5
Table 1-3. Names and Functions around ASC-270LS Sample Injection Box
No. Names Functions
1 Septum holder Black cap for fixing the septum of the liquid sample
injection inlet
2 O-ring holder For fixing the pyrolysis tube. An O-ring is placed
inside.
3 Cooling unit For cooling the sample boat box and lowering the
temperature of a heated sample boat.
After system connection, it operates automatically
by setting the furnace heater ON in the PC software.
4 Disposal box Put a disposal box here.
5 Sensor for boat check Boat existence judge
6 Head cover Put the cover during operation.
7 Sensor for head Judging whether the head set is for liquid or solid
check samples
8 Head set holder Set a syringe head or a chuck head.
ASC-270LS
Section 2: Parts Check 2-1
ASC-270LS
2-2 Section 2: Parts Check
ASC-270LS
Section 2: Parts Check 2-3
Table 2-4. ASC-270LS Tray for 4mL Vials for Liquid Samples
Table 2-5. ASC-270LS Tray for 2mL Vials for Liquid Samples
ASC-270LS
2-4 Section 2: Parts Check
ASC-270LS
Section 3: Installation 3-1
Section 3: Installation
Necessary space, power, and gas lines for ASC-270LS installation are described in this
section.
Install the unit as the following conditions for the long-term stable use.
Refer to “SAFETY PRECAUTIONS” in this manual for details.
• Room temperature is 15 to 35 degrees Celsius.
• Free from direct sunlight.
• No strong vibration and continuous weak vibration.
• The surface for installation is flat and stable.
• No strong electromagnetic field.
• Humidity is under 80%.
• No corrosive gas.
• Free from much dust.
• Fire must not be used.
• No flammable materials.
• The room is ventilated.
• Operate the unit in the person’s presence.
If troubles or damages are caused by negligence of the above conditions, we can not
guarantee the unit even within the warranty period.
ASC-270LS
3-2 Section 3: Installation
Space needed to install ASC-270LS is as follows. Prepare the space of the horizontal
furnace instruction manual plus the following width. Depending on the system
configuration, prepare enough space for the complete system.
• ASC-270LS size: Width 500mm × Depth 460mm ×Height 600mm Weight: About
27kg (without attachments)
• Secure more than 150mm space between the unit and the back wall.
The following figure shows the combination with HF-210 (horizontal furnace) and GA-
210.
3-3-1. Power
3-3-2. Grounding
ASC-270LS power cable is 3-line type including a grounding line. A grounded outlet is
required at the table.
Insert power cables into 3-line type power outlets and ground them stably. If the power
outlets are 2-line type, always ground them from the earth terminals of power cables.
ASC-270LS
Section 3: Installation 3-3
(1) Insert the ladle into the O-ring holder from the iron core side (covered with glass).
ASC-270LS
3-4 Section 3: Installation
(2) While checking the injection box from the top, insert the ladle with tweezers to be in
the position in the figure.
(Arrow: Set the ladle tip position around the cutout line right.)
Adjust the tip with tweezers vertically (upward).
* When the unit is not installed, the cover of the injection box can not be opened.
Insert (1) ladle.
* After setting ASC-270LS and HF-210 and starting NSX-2100 application, open
the injection box cover and finally adjust the ladle position. To open and close the
injection box, refer to “4-3-1. Manual/Automatic Boat Setting”. The proper
position of ladle setting is as follows.
ASC-270LS
Section 3: Installation 3-5
(2) Check that the gas line tip cut is flat and pass a nut. Insert the gas line end deeply to
touch the L-type connector. Connect the nut to the connector and tighten it with
fingers. Stop tightening it when it is fastened suddenly.
(3) Pass the nut through the guide tube. Insert the L-type connector to contact the guide
tube end. Connect the nut to the connector and tighten it with fingers.
Stop tightening it when it is fastened suddenly.
(4) For the two positions in procedure (2) and (3), fix the connector and tighten the nut
with a spanner as follows. After tightening, check that it is not removed.
Gas line : Tightening of about one and quarter turn
Guide tube : Tightening of about one turn
(3)
(2)
Connect ASC-270LS gas lines to the horizontal furnace. Connect the φ4/2 PTFE tube
(white) attached to “GAS-OUT INNER TUBE” of the horizontal furnace rear to “GAS IN”
of ASC-270LS rear with the attached nut and ferrule.
* During the procedure of “3-4-6. Connection of HF-210 and ASC-270LS Units”, connect
the φ4/2 PTFE tube (white) of “GAS-OUT OUTER TUBE” to the branch tube of a
pyrolysis tube.
ASC-270LS
3-6 Section 3: Installation
3-4-4. Preparation of the Tray Unit for Liquid or Solid Samples and the
Head
Prepare the tray unit for liquid or solid samples and the head depending on use.
CAUTION
Remove and wash the syringe every day.
CAUTION
When inserting the flange part between the holding plates, always check
that it is inserted deeply to prevent syringe breakage.
(3) Turn the plunger holder slightly and lower it so that the stopper may fall into a ditch.
ASC-270LS
Section 3: Installation 3-7
(3)
(2)
(4) Open the syringe head door. Raise and open it to the left.
(5) Insert the syringe needle tip into the guide hole of the syringe head end.
Set the flange part between the holding plates.
Hitch the plunger top into the metal cutout part just below the plunger holder.
ASC-270LS
3-8 Section 3: Installation
Prepare ASC-270LS tray unit for liquid samples as follows and set it to ASC-270LS unit.
The tray units are for two types (84 or 120 samples) for sample vial setting and a wash
vial/waste vial.
CAUTION
Change a septum for vials every day.
Dispose of waste solution every day.
Change solvents (such as organic solvents and distilled water) for wash
every day.
POINT
Wash solutions or standard samples are different depending on sample
quality. Prepare them by referring to the following examples.
Aqueous samples
Wash solution: Distilled water
Standard sample: Water solution (Solutes are different depending on
measurement items.)
Nonaqueous samples
Wash solution: Organic solvents
Standard samples: Solutions diluted with organic solvents (Solutes are
different depending on measurement items.)
Pour sample up to 80% of a vial and set it to the tray unit for 84 or 120 samples.
CAUTION
Pour standard sample or sample up to 80% of a vial. When liquid is
small, it does not reach a microsyringe tip and sample is not absorbed to
lack sample. Standard samples or samples may contaminate septa.
ASC-270LS
Section 3: Installation 3-9
(1) Pour wash solution into a vial for wash and set it to the tray unit A for wash and
waste solution vials. The larger one is for wash.
(2) Set empty vials for waste solution to the tray unit W for wash and waste solution
vials. This slender vial is for waste solution.
(3) After setting all necessary vials for the tray units, set each unit to ASC-270LS unit.
Set the tray unit for liquid samples so that △ symbol in No.1 may be in the left back
to the unit. Set it so that 4 legs may fit in the unit circular holes.
Set the tray unit for wash and waste solution vials so that the vial (A) for wash may
be in the back. Set it so that 4 legs may fit in the unit slit holes.
A
W
ASC-270LS
3-10 Section 3: Installation
(3) Turn the plunger holder slightly and lower it so that the stopper may fall into a ditch.
Close the cover.
(3)
(2)
ASC-270LS
Section 3: Installation 3-11
(1) Set the tray unit for solid samples so that △ symbol in No.1 may be in the left back
to the unit. Set it so that 4 legs may fit in the unit circular holes.
ASC-270LS
3-12 Section 3: Installation
(1) Set screws to the holes of the attached wide fixing plate and ASC-270LS lower left
to fix the plate.
(2) Set screws to the holes of the attached narrow fixing plate and HF-210 lower left to
fix the plate.
* The next page describes the procedure for fixing the attached fixing plates.
ASC-270LS
Section 3: Installation 3-13
(1) Open the electric furnace door at the front side of the horizontal furnace.
Pass the O-ring holder through the pyrolysis tube right from the knurled part side.
Pass the O-ring P-16 to the position of 1cm from the right end.
O-ring holder
O-ring P-16
Branch tube
Fig. 3-15. Connection of the Horizontal Furnace to ASC-270L Unit (O-ring Setting)
(2) Lap the wide fixing plate on the narrow fixing plate set in “3-4-5. Fixing Plate Setting”.
The wide fixing plate of ASC-270LS should lap on the narrow plate of HF-210 to
contact the curved part.
ASC-270LS
3-14 Section 3: Installation
(3) While turning the pyrolysis tube, insert the tube into the left hole of the sample
injection box without twisting the O-ring.
Direct the branch tube to the bottom and tighten the O-ring holder to fix the pyrolysis
tube.
CAUTION
After inserting the pyrolysis tube deeply, tighten the O-ring holder.
By tightening the holder too tightly, the pyrolysis tube may break.
Tighten it carefully.
(4) Fix the clamp to the fixing plate cutout part with screws.
(5) Set the φ6/4 elbow joint (30-6RU4-SP) to the branch tube of the pyrolysis tube and
connect φ4/2 PTFE tube (white) connected to the “GAS-OUT OUTER TUBE”.
* The branch tube quantity and the forms may be different depending on
selected units.
(6) Place the thermal insulating clamp for ASC-270LS on the fixing plate to surround the
pyrolysis tube.
ASC-270LS
Section 3: Installation 3-15
ASC-270LS
3-16 Section 3: Installation
Connect the power cable (2m) to the power connector (a.c. POWER) of ASC-270LS
rear. To connect other communication cables, refer to each instruction manual.
CAUTION
When connecting a power cable to ASC-240S unit, the pyrolysis tube may
break by the unit operation. Connect it while holding ASC-240S unit.
ACCESSORIES(1 to 8)
MAIN UNIT
a.c. POWER
ASC-270LS
Section 4: ASC-270LS Functions 4-1
CAUTION
Operate the unit in the person’s presence.
CAUTION
Before starting measurement in each mode, check measurement and
combustion conditions and ABC program. Improper conditions result in
malfunctions or explosive combustion.
For the functions described in 4-3 or later, units and applications except ASC-270LS are
required. Start the unit and the application as follows.
ASC-270LS
4-2 Section 4: ASC-270LS Functions
POINT
Connect the unit for measurement. After starting the application, click “File”
and “Connect” of the menu. After selecting a port, click [Open Port] button.
By communicating with ASC-270LS, the front LED lights and the mode is AUTO.
ASC-270LS
Section 4: ASC-270LS Functions 4-3
CAUTION
Before operation, check that a sample boat is not in the sample injection
box. The sample boat and the arm mechanical part may break.
WARNING
Never touch the unit during operation. Colliding with the arm mechanical
part causes injuries.
menu or click .
→ The boat setting window is displayed.
Click "Manual setting of the boat" or “Automatic setting of the boat” tab.
ASC-270LS
4-4 Section 4: ASC-270LS Functions
(2) Set a sample boat with quartz wool to the ladle tip in the box.
ASC-270LS
Section 4: ASC-270LS Functions 4-5
(1) Set a sample boat with quartz wool to the tray No.1 for solid samples.
ASC-270LS
4-6 Section 4: ASC-270LS Functions
4-3-2. Change of the Chuck or the Syringe Head and the Tray
WARNING
Never touch the unit during operation. Colliding with the arm
mechanical part causes injuries. Do not put a finger into the
injection box.
POINT
Change each combination (the chuck head and the solid sample, the
syringe head and the liquid sample tray).
→ When the combination is different, the unit does not operate.
ASC-270LS
Section 4: ASC-270LS Functions 4-7
CAUTION
Remove a syringe to wash it every day.
ASC-270LS
4-8 Section 4: ASC-270LS Functions
WARNING
Never touch the unit during operation. Colliding with the arm
mechanical part causes injuries. Do not put a finger into the
injection box.
The operation is partially same as “4-3-2. Change of the Chuck or the Syringe Head and
the Tray”.
Click “Control”, “Accessories”, “ASC-270LS”, and “Chuck/Syringe Head Change” of
(3) Set the removed syringe head. When only the head has been removed, return it.
→ Refer to “3-4-4-1 to 3-4-4-2” for the details of head or tray setting.
ASC-270LS
Section 5: Measurement 5-1
Section 5: Measurement
This section describes the measurement method with Model ASC-270LS.
CAUTION
Operate the unit in the person’s presence.
5-1. Start
CAUTION
After adjusting the syringe suction and injection positions or the chuck
release and hold positions, start ASC-270LS automatic operation.
Misalignment causes the unit, syringe, and chuck breakage.
(5) User ID: NSX-2100. Password: No input. Click [OK] button to display the main
window.
* By unchecking “Connected to NSX-2100”, only the application starts without
communication with the unit.
POINT
Connect the software to units to measure.
After starting the application, click “File” and “Connect” of the menu.
After selecting a port, click [Open Port] button.
By communicating with ASC-270LS, the front LED lights and the mode is AUTO.
ASC-270LS
5-2 Section 5: Measurement
5-2. Setting
Measurement Finish
5-5. Shutdown
ASC-270LS
Section 5: Measurement 5-3
The NSX-2100 program is designed for users to create new schedules by using
templates prepared by the manufacturer, distributor or, unit administrator.
Therefore “New Schedule” is normally not required in daily routines.
(1) Click “Schedule Explorer”. (If “Schedule Explorer” is not displayed, click “Schedule
Explorer” on the lower left or, select “View” – “Explorer” – “Schedule” from the
menu.)
(2) Double-click “Group” on the schedule explorer left to display the folder.
(3) Right-click “Folder” and select “New” and “Schedule”.
→ “New Schedule” window is displayed.
3
4 5
6
7 8
ASC-270LS
5-4 Section 5: Measurement
POINT
By using an existing schedule, measurement can be started without
editing schedules.
ASC-270LS
Section 5: Measurement 5-5
* For “ASC-270LS” and “GA-210”, “Blank” and “Standard” are not used in “Type”.
ASC-270LS
5-6 Section 5: Measurement
ASC-270LS
Section 5: Measurement 5-7
Syringe Type*1 Syringe capacity Set the syringe size selected when μL
indication preparing a schedule.
25, 50, 100
ASC-270LS
5-8 Section 5: Measurement
Injection
Injection port height Injection positions 0 to 40 0 mm
Washing Parameters
Washing solution Suction rate 25μL: 0.4 to 12.5 10 μL/sec
absorption rate (mL/min) 50μL: 0.4 to 25.0 20
100μL: 0.4 to 50.0 20
Washing solution Discharge rate 25μL: 0.4 to 12.5 12.5 μL/sec
discharge rate 50μL: 0.4 to 25.0 25.0
100μL: 0.4 to 50.0 50
Wash height Washing solution Needle tip height from the wash mm
suction height bottle bottom
0 to 50 3
Washing solution Suction volume 10 to 50 (ration to the syringe %
absorption volume capacity) 30
Wait Time after Fill Wait time 0 to 10 1 sec
Air Fill Rate Air suction rate 25μL: 0.4 to 12.5 10 μL/sec
50μL: 0.4 to 25.0 20
100μL: 0.4 to 50.0 20
Rinse Parameters*3
ASC-270LS
Section 5: Measurement 5-9
ASC-270LS
5-10 Section 5: Measurement
ASC-270LS
Section 5: Measurement 5-11
Combination examples:
1) Standard setting for the horizontal furnace
Pre Air + Sample
2) Setting for pushing out “OIL” with solvents
Solvent Air (unused) + Solvent Flush (unused) + Pre Air + Sample
3) When setting all functions
Solvent Air (unused) + Solvent Flush (unused) + Pre Air (5μL) + Sample (10μL) +
Post Air (3μL)
(Fig. 5-1 shows the window displayed when pressing the button, “ASC –Fill” in the
schedule.)
POINT
“Solvent Air” and “Solvent Flush” are not used for ASC-270LS.
Set sample volume at “Volume” in a schedule. In ASC-270LS parameter,
set it so that it should be under the selected syringe capacity.
Sample volume maximum = Syringe Capacity – (Total volume of Air
Segment + Solvent Flush)
ASC-270LS
5-12 Section 5: Measurement
Prepare step lists for boat prebaking and detector and electric furnace control.
One operation is run every step.
(3) Set items by referring to the following table. (Display contents are different
depending on measurement types.)
ASC-270LS
5-14 Section 5: Measurement
(4) Select and click the appropriate button from the table below.
ASC-270LS
Section 5: Measurement 5-15
1. Set a boat number of the start (left) and the end (right) to “ASC-
270LS B No.”
2. Set “Repeat”.
3. Click [Add] or [Insert] button.
4. By checking “Increment by pressing [Add] button”, only [Add]
button is active, the cursor moves to the bottom step of the
added schedule, and 1 is added to “B No.” in “Step Editor”
window.
Setting example 1
To repeat each measurement of the bottle 1 to 3 two times, set
the items by the above window and click [Add] button.
Setting example 2
After checking “Increment by pressing [Add] button” and clicking
[Add] button, click [Constant] button. Continuous input is easier
by the count-up of the start bottle number.
ASC-270LS
5-16 Section 5: Measurement
Prepare a step list for blank measurement. One measurement is run every step.
* “Blank” in “Type” is not used for ASC-270LS and GA-210.
(3) Set items by referring to the following table. (Display contents are different
depending on measurement types.
ASC-270LS
Section 5: Measurement 5-17
Click [Rule] button in the schedule and select each blank calculation
method from “Blank use method”.
Activated carbon blank: (AOX-1 or AOX-2 are displayed) For
subtracting activated carbon blank
Blank of activated carbon washed with KNO3 is measured and
subtracted from sample measurement values.
Solvent Conditioning, Conditioning: For combusting solvent to remove
impurities in a pyrolysis tube. Measurement result is excluded.
Measurem TCL (total chlorine) or TS (total sulfur),
ent mode others
Volume Sample volume *2 0 to 9999.999 μL, mL
mg
Click of “ABC” right in “Step Editor” window to select a program number. Refer to
“5-2-9. Programs” for details.
*2. Input “Volume”.
CAUTION
Sample volume should not be over 30mg or 50μL. When injecting more
than 50μL sample, spread about 20mg quartz wool on a sample boat and
check ASC-270LS combustion conditions. When sample volume is too
large or ASC-270LS program is improper, incomplete combustion may
occur. Change ASC-270LS program depending on sample properties.
(4) Select a button from the following table and click it.
ASC-270LS
Section 5: Measurement 5-19
5-2-9. Programs
When installing NSX-2100 application software newly, select and import ABC program.
The following describes the procedure to import combustion conditions (ABC Program).
ASC-270LS
5-20 Section 5: Measurement
(3) “Open” window is displayed. Click a detector or mode folder and [Open] button.
(4) Select a program and click [Open] button. Two or more files can be selected with
[Shift] or [Ctrl] button and a mouse. (Display contents are different depending on
detectors or measurement modes.)
(5) “ASC-270LS ABC Program” window is displayed and the selected program is
imported. (When the same program number is listed, another number is allotted.)
(6) To close “ASC-270LS ABC Program” window, click [Cancel] button or [×] button of
the upper right.
* In case the window is opened from a schedule, a selected program number is input
into a current step in the schedule by clicking [Select] button.
ASC-270LS
Section 5: Measurement 5-21
Set the boat position and time to combust sample by ABC Program of ASC-270LS unit.
(1) Click of [ABC No.] right in a schedule.
→ “ASC-270LS ABC Program” window is displayed.
* For program setting, proceed to (2).
For the addition or edit, proceed to (3).
(2) Click a program and [Select] button. (It also can be selected by double-click.)
→ The window is closed and the selected number is displayed in the step list.
(3) Click [Option] button of the lower left. (When other buttons are inactive)
Click a program to edit, [Edit] button or, [Add] button.
→ “Edit ABC Program” window is displayed.
1
2
3
4
10
11
12
13
5
6
7 8
ASC-270LS
5-22 Section 5: Measurement
Set “Pos.”, “Wait Time”, and “Speed”. Click [OK] button after the setting.
→ “ABC Parameter” window is closed.
POINT
For wait time at a newly-prepared boat position, 10 seconds are set as the
default. Always set the wait time.
5. Combustion time: The combustion time from the home position to the end
position
6. “The order should be 1st, 2nd, 3rd, …. End, Cool, and Home.”: By checking this
box, the check window is displayed when the position is incorrect.
Click [OK] button and [Sort] button to rearrange the steps in the correct
sequence.
7. Gas Parameters: The following preset values can be changed.
Delay Time For setting the delay time from measurement start to detection
start or a larger value than the sum of all boat positions and the
end position waiting time. (120 sec.)
This item is displayed when using a detector, MCD-210.
Ar Time For setting time (30 sec.) from sample boat arrival at the end
position to argon gas flow into an inner pyrolysis tube
O2 Time For setting the time (600 sec.) for flowing oxygen gas through
the inner pyrolysis tube after Ar Time
When measurement ends during O2 Time, argon gas flows
again.
8. Detector Memo: The detector type is displayed.
ASC-270LS
Section 5: Measurement 5-23
ASC-270LS
5-24 Section 5: Measurement
5-2-9-3. Replay
POINT
Before replay, check the following points.
* Gas flowing
* Removal of a ball joint of a dehydrating tube or an outer pyrolysis tube
ASC-270LS
Section 5: Measurement 5-25
The button functions except “Import”, “Edit”, and “Replay” are as follows.
1. [Add]: For preparing a new ABC program. Set each item like [Edit]. (Refer to “5-2-9-2.
Setting and Edit of ABC Program”.)
2. [Delete]: For deleting ABC program of selected numbers. Click a program and
[Delete] button.
It can not be deleted while “Read-only” is checked. Click [Edit] button and uncheck
“Read-only”.
4. Set as Default Prebake: A selected ABC program is set as default prebake. When
preparing or inserting a new step in a schedule, this number is displayed as default.
* When “Type” of a step is “Standby” (Boat Prebake)
5. [Export]: For outputting ABC program of a selected number in xml format.
The output is the specified folder at save. Without change at save, it is “ABC Program”
folder in the folder with an installed NSX-2100 application program.
6 [Cancel]: For closing “ASC-270LS ABC Program” window.
ASC-270LS
5-26 Section 5: Measurement
(2) Click [Option] button. When other buttons are inactive, click [Import] button.
(3) “Open” window is displayed. Click a detector or mode folder and [Open] button.
ASC-270LS
Section 5: Measurement 5-27
(4) Click a program and [Open] button. (Display contents are different depending on
detectors or measurement modes.)
(5) “ASC-270LS ASC Program” window is displayed and the selected program is
imported.
(When the same program number is listed, another number is allotted.)
(6) To close “ASC-270LS ASC Program” window, click [Cancel] button or [×] button of
the upper right.
* In case the window is opened from a schedule, a selected program number is input
into a current step in the schedule by clicking [Select] button.
ASC-270LS
5-28 Section 5: Measurement
Set the speed of sampling or injection, wait time, wash times, and rinse times by ASC
program function.
(2) Click a program and [Select] button. (It also can be selected by double-click.)
→ The window is closed and the selected number is displayed in the step list.
(3) Click [Option] button of the lower left. (When other buttons are inactive)
Click a program to edit, [Edit] button or, [Add] button.
→ “Edit ASC-270LS Program” window is displayed.
1
2
3
3. Sampling
Fill Rate: Select the syringe suction speed from the drop-down list.
Post Fill Delay: Set the wait time until the next operation after the suction.
4. Injection
Inj. Rate: Select the syringe injection speed from the drop-down list.
Post Inj. Delay: Set the wait time until the next operation after the injection.
5. Wash times: Set syringe wash times.
6. Rinse times: Set syringe rinse times.
7. Attribute Information: Click the check box to prevent program deletion.
(5) Click [OK] button.
→ Changed contents are saved and “ASC-270LS ASC program” window is
displayed.
* Click [Cancel] button to return to “ASC-270LS ASC program” window without
saving them.
ASC-270LS
5-30 Section 5: Measurement
Prepare a step list for calibration curve preparation. One measurement is run every step.
* “Standard” in “Type” is not used for ASC-270LS and GA-210.
(3) Set items by referring to the following table. (Display contents are different
depending on measurement types.)
Table 5-8. Standard Input Items
Items Contents Input Units
ranges
ABC Click of ABC program No. *1 1 to 999
ASC-270LS
Section 5: Measurement 5-31
*1. Click of “ABC” right in “Step Editor” window to select a program number.
Refer to “5-2-9-2. Setting and Edit of ABC Program” for details.
CAUTION
When sample volume is too large or ASC-270LS program is improper,
incomplete combustion may occur. Change ASC-270LS program
depending on sample properties.
ASC-270LS
5-32 Section 5: Measurement
(4) Select a button from the following table and click it.
Table 5-9. Buttons in Step Editor
Buttons Contents
Add Add a step to the bottom of the step list.
Insert Insert a line above a step with a cursor.
Constant Auxiliary function for inputting the same contents repetitively
The right window is displayed.
1. Set the boat number
of the start (left) and
the end (right) to
“ASC-270LS B No.
2. Set “Repeat”.
3. Click [Add] or [Insert] button.
Overwrite The step with a cursor is overwritten.
ASC-270LS
Section 5: Measurement 5-33
Prepare a step list for sample measurement. One measurement is run every step.
(3) Set items by referring to the following table. (Display contents are different
depending on measurement types. )
ASC-270LS
5-34 Section 5: Measurement
ASC-270LS
Section 5: Measurement 5-35
CAUTION
When sample volume is too large or ASC-270LS program is improper,
incomplete combustion may occur. Change ASC-270LS program
depending on sample properties. Sample volume should be up to 30mg
or 50μL. When the total of liquid sample injection volume is over 110% of
syringe capacity, “Fill” numbers in a step list turn red. (Continuous
measurement can not start. By step edit during continuous measurement,
the measurement stops at this step.)
When injecting more than 50μL liquid sample, spread about 20mg quartz
wool on a sample boat and check ASC-270LS program (combustion
conditions).
*2. Click of “ABC” right in “Step Editor” window to select a program number.
*3. Click of “ASC” right in “Step Editor” window to select a program number.
*4. Click “Manual” in “Step Editor” window to use manual function. Refer to “5-4-3.
Manual Operation during Measurement by Schedule” for details.
*5. Click “B Disposal” in “Step Editor” window to use boat disposal function. Refer to “5-
4-4. Boat Disposal after Measurement by Schedule” for details.
(4) Select a button from the following table and click it.
Table 5-11. Buttons in Step Editor
Buttons Contents
Add Add a step to the bottom of the step list.
Insert Insert a line above a step with a cursor.
Insert Below Insert a line below a step with a cursor.
ASC-270LS
5-36 Section 5: Measurement
1. Set the boat number of the start (left) and the end (right) to “ASC-
270LS B No.”
2. Set “Repeat”.
3. Click [Add] or [Insert] button.
4. By checking “Sample ID appending Bottle No.”, a bottle number is
added to the sample ID bottom.
5. By checking “Increment by pressing [Add] button”, only [Add]
button is active, the cursor moves to the bottom step of the added
schedule, 1 is added to “B No.” in “Step Editor” window.
Setting example 1
To repeat each measurement of the bottle 1 to 3 two times, set the
items by the above window and click [Add] button.
ASC-270LS
Section 5: Measurement 5-37
CAUTION
Properly set the syringe head, the mircrosyringe, vials, and the tray unit.
POINT
When sampling highly volatile liquid, use a gastight microsyringe.
Previously set a sample boat to the sample inlet box. Set high volatile
sample just before measurement. Pour liquid up to 80% not to
contaminate standard sample or sample with a septum.
Manual setting of a sample boat to the sample inlet box (for liquid or solid
samples)
Change of the sample injection box septum (for liquid sample measurement)
ASC-270LS
5-38 Section 5: Measurement
4. Place vials with sample set in a schedule to the position on the tray.
5-3-2. Heater
To automate this operation, prepare a step list with “Heater ON” selected for “Type” by
referring to “5-2-7. Selecting “Standby” for “Type”.
ASC-270LS
Section 5: Measurement 5-39
5-3-4. Detectors
CAUTION
If sample boats are chipped or cracked or heavily contaminated, do not
use them. They may break during sample boat operation or combustion.
POINT
To prevent contamination, handle sample boats with clean tweezers
(stainless). Do not touch them with hands or place them directly on a
table.
(1) When a schedule is not open, click “Open Schedule” in the navigation and [Open
new Schedule] button.
→ A new schedule is displayed.
To insert a step, click . Refer to “5-2-7. Selecting “Standby” for “Type” ” for
details.
(3) Change ABC Program No.. Click of ABC No. to select “Prebake”.
* For ABC program setting details, refer to “5-2-9. Programs”.
ASC-270LS
5-40 Section 5: Measurement
For the solid sample mode, select “Chuck” for “SC” and set sample boats to the tray
with tweezers. Proceed to the procedure (5). For the liquid mode, proceed to (4).
CAUTION
Never touch the unit during operation. Colliding with the arm mechanical
part causes injuries. Do not put a finger into the sample injection box.
(4) Set a sample boat to ASC-270LS sample injection box with tweezers.
* To set a sample boat manually, refer to “4-3-1. Manual/Automatic Boat Setting”.
* The boat also can be set by clicking “Manual” of “ASC”. Refer to “5-4-3. Manual
Operation during Measurement by Schedule” for details.
(5) When [Start] button flashes after clicking [Prepare] button, click it.
→ ASC-270LS operates and prebaking set in a schedule is run.
ASC-270LS
Section 5: Measurement 5-41
CAUTION
This sample changer samples liquids and solids. When analyzing liquid
or solid samples, change the head as well as the pyrolysis tube of an
electric furnace by sample composition. (Use a mullite tube for inorganic
solid samples.)
WARNIG
Never touch the unit during operation. Colliding with the arm mechanical
part causes injuries. Do not put a finger into the sample injection box.
POINT
To measure liquid samples continuously, use the following sample boat.
Quartz sample boat for ABC
Parts number: TX2SBT 5pcs/set
This sample boat cannot be put on a solid sample tray and carried with a
chuck head.
ASC-270LS
5-42 Section 5: Measurement
POINT
Click to display ASC-270LS condition. The tray sample boat color
changes as follows by the state.
Aqua: Before measurement
Red : During measurement
Gray : After measurement
(10) After measurement, the buzzer beeps and “Measurement end by AQF” or
“Finished” is indicated in “Status” of “Result” column of the schedule.
→ When the next measurement is ready, [Start] button flashes and measurement
of the next step list starts.
ASC-270LS
Section 5: Measurement 5-43
* After all operations of step lists in the schedule, ASC-270LS unit stops.
* Click [Cancel] button to suspend the measurement of this step.
(Measurement can be suspended.)
Measurement Suspension
Click [Rule] button of the right top in a schedule and uncheck “Automatic step
operation” checkbox of “Motion” to suspend measurement. Measurement can be
suspended to change parameters or unfinished schedules.
Trouble Occurrence during Measurement
CAUTION
If any problems occur during measurement, click [Stop] button in the
NSX-2100 system program to stop it emergently.
Resolve the cause of the emergency stop and check that the unit is in proper condition.
Measurement can not be continued. Therefore measure with the same schedule from
the beginning.
ASC-270LS
5-44 Section 5: Measurement
CAUTION
Never touch the unit during operation. Colliding with the arm mechanical
part causes injuries. Do not put a finger into the sample injection box.
POINT
For continuous measurement by the sampler, use the following sample
boat.
Ceramic sample boat for ASC and ABC
Parts number: TX3SCY 100pcs/set
Parts number: TX3SCX 10pcs/set
POINT
To prevent contamination, handle sample boats with clean tweezers
(stainless). Do not touch them with hands or place them directly on a
table. Store it in a glass petri dish when not setting it to ASC-270LS tray
just after weighing.
ASC-270LS
Section 5: Measurement 5-45
CAUTION
Before the next operation, check no sample boat remains in the tray
position for return. The boat and the arm mechanical part may break.
ASC-270LS
5-46 Section 5: Measurement
When a boat remains after check, specify the boat return position.
→ Select “Disposal position” or “Boat tray No. 49”.
Click [Start] button.
* Click [Close] button.
(10) Restart measurement by the schedule.
* Click [Cancel] button to cancel measurement start.
→ “Measuring” is displayed in “Status” of “Result” in the schedule.
POINT
Click to display ASC-270LS condition. The tray sample boat color
changes as follows by the state.
Aqua : Before measurement
Red : During measurement
Gray : After measurement
(11) After measurement, the buzzer beeps and “Measurement end by AQF” or
“Finished” is indicated in “Status” of “Result” column of the schedule.
→ When the next measurement is ready, [Start] button flashes and measurement
of the next step list starts automatically.
* After all operations of step lists in the schedule, ASC-270LS unit stops.
* Click [Cancel] button to suspend the measurement of this step.
(Measurement can be suspended.)
ASC-270LS
Section 5: Measurement 5-47
Click [Rule] button of the right top in the schedule and uncheck “Automatic step
operation” checkbox of “Motion” to pause after the current measurement step is finished.
Measurement can be suspended to change parameters or unfinished schedules.
CAUTION
If any problems occur during measurement, click [Stop] button in
the NSX-2100 system program to stop it emergently.
Resolve the cause of the emergency stop and check that the unit is in proper condition.
Measurement can not be continued. Therefore measure with the same schedule from
the beginning.
ASC-270LS
5-48 Section 5: Measurement
CAUTION
Never touch the unit during operation. Colliding with the arm mechanical
part causes injuries. Do not put a finger into the sample injection box.
CAUTION
Before the next operation, check no sample boat remains in the tray
position for return. The boat and the arm mechanical part may break.
When “Manual” is checked in a schedule step list, the procedure for manual operation
during measurement is as follows.
(1) Just after schedule start, the following window is displayed.
Click the following button depending on conditions.
1
2
3
ASC-270LS
Section 5: Measurement 5-49
(2) The sample injection box opens, the arm moves to the wait position, and it suspends.
The boat setting window is displayed.
(3) Put quartz wool to a prebaked sample boat and set it to the sample injection box.
Hitch the boat to the ladle tip.
(4) Click [Start] button of the boat setting window. The box closes, the arm moves to the
wait position, and it suspends. The sample injection window is displayed.
(5) Take sample into a microsyringe. (The sample volume set in a schedule)
Inject it into the boat from the sample injection port septum. (Contact the needle tip
to the quartz wool to remove sample.)
ASC-270LS
5-50 Section 5: Measurement
ASC-270LS
Section 5: Measurement 5-51
CAUTION
Never touch the unit during operation. Colliding with the arm mechanical
part causes injuries. Do not put a finger into the sample injection box.
POINT
Sample size change by sublimation affects the results. Measure the
samples by “ASC Manual” without setting a sample boat to the tray.
Input “Volume” after weighing sample and set a sample boat to the
sample injection box.
1
2
3
4
For liquid sample injection or solid sample setting, select 1 or 2 in the above window.
When GA-210 has been selected as an accessory, use 1 to 4 depending on absorption
solution setting timing.
[1] button: Boat setting → Absorption solution setting → Liquid sample injection
→ Sequentially run the procedure (2) to (6).
[2] button: Boat setting (solid sample setting) → Absorption solution setting
→ Sequentially run the procedure (2) to (4).
[3] button: Absorption solution setting → Boat setting → Liquid sample injection
→ Sequentially run the procedure (2) to (6).
[4] button: Absorption solution setting → Boat setting (solid sample setting)
→ Sequentially run the procedure (2) to (4).
ASC-270LS
5-52 Section 5: Measurement
(2) The sample injection box opens, the arm moves to the wait position, and it suspends.
The boat setting window is displayed.
(3) Put quartz wool to a prebaked sample boat and set it to the sample injection box.
Hitch the boat to the ladle tip.
* For “1” and “3” liquid samples
→ Set quartz wool to a sample boat for liquid.
* For “2” and “4” solid samples
→ Set sample to a sample boat for solid.
ASC-270LS
Section 5: Measurement 5-53
(5) Take sample into a microsyringe. (The sample volume set in a schedule)
Inject it into the boat from the sample injection port septum. (Contact the needle tip
to the quartz wool to remove sample.)
CAUTION
If any problems occur during measurement, click [Stop] button in the
NSX-2100 system program to stop it emergently.
Resolve the cause of the emergency stop and check that the unit is in proper condition.
Measurement can not be continued. Therefore measure with the same schedule from
the beginning.
ASC-270LS
5-54 Section 5: Measurement
(3) Turn off the power switches of other units except the electric furnace. To shut down
the electric furnace and optional units, refer to each instruction manual.
ASC-270LS
Section 6: Troubleshooting 6-1
Section 6: Troubleshooting
The troubleshooting of the hardware or the software when using ASC-270LS unit and
the system program is described in this section.
When troubles are not solved even after checking the following contents, contact local
distributors.
CAUTION
Do not check power with wet hands to prevent electric shock.
No Power to ASC-270LS
Causes Countermeasures
□ The power switch of ASC- Turn ON the power switch.
270LS front is not ON.
□ The power connector of Connect the power connector.
ASC-270LS rear is
removed.
□ The power plug is not Connect the power plug firmly.
connected to the outlet.
□ Power is not supplied to Check by connecting another electronic instrument to
the outlet. the same outlet.
□ ASC-270LS power fuse is (1) Remove the fuse holder of the unit back with a
broken. flathead screwdriver.
(2) Check the conduction between both ends with a
tester.
(3) If there is no conduction, change the fuse with new
one.
ASC-270LS
6-2 Section 6: Troubleshooting
No Peak
Causes Countermeasures
□ Sample was not injected Check the syringe.
correctly.
□ Carrier gas leak Check gas leak.
Refer to “Gas Leak Check” of the Operation Manual
for details.
□ Sample concentration is Check the peak with a standard sample.
too low for sensitivity.
Causes Countermeasures
□ The power switch of ASC- Turn ON the power switch.
270LS front is not ON.
□ The communication cable Firmly insert the signal connector for the main unit
to the horizontal furnace is connection of ASC-270LS rear.
removed. Firmly insert the optional connector of the horizontal
furnace (HF-210).
□ ASC-270LS front LED Click “File” and “Connect” of the menu in NSX-2100
(AUTO) is not ON. application. Click [Open Port] button to connect ASC-
270LS.
By connecting ASC-270LS, the LED (AUTO) of ASC-
270LS front is ON and measurement can be run.
ASC-270LS
Section 7: Error Messages and Measures 7-1
ASC-270LS
7-2 Section 7: Error Messages and Measures
ASC-270LS
Section 7: Error Messages and Measures 7-3
ASC-270LS
7-4 Section 7: Error Messages and Measures
ASC-270LS
Section 7: Error Messages and Measures 7-5
When troubles are not solved even after checking the following contents, contact our
local distributor.
ASC-270LS
7-6 Section 7: Error Messages and Measures
ASC-270LS
Section 8: Maintenance and Inspection 8-1
CAUTION
Always conduct periodical inspection in the specified cycle. Failure to check
the unit can lead not only to reduced performance of the units, but also to
serious accidents.
ASC-270LS
8-2 Section 8: Maintenance and Inspection
Check that supply gas (O 2 or Ar) does not leak. Refer to “Gas Leak Check” of the
detector operation Manual for details.
(1) Connect the ball joint of the flow meter (optional) for gas leak check to the outlet of
the pyrolysis tube.
(2) Check preset gas flow and the indicated value of the flow meter.
Always turn the cap and remove it to change the septum before measurement
If the O-ring G-50 of the sample injection port is damaged or contaminated, change it
with a new one.
ASC-270LS
Section 8: Maintenance and Inspection 8-3
O-ring
ASC-270LS
8-4 Section 8: Maintenance and Inspection
CAUTION
When the tray unit is contaminated with sample, immediately clean it.
When it is left contaminated, a vial or a boat is not stored in proper
positions and it may collide with the syringe or the chuck head. The unit
may break at worst.
Syringe Wash
CAUTION
After measurement, always wash a syringe. When it is left unwashed, a
plunger adheres to it to put load on the unit at plunger operation.
The unit may break at worst.
(1) Wash the syringe inside with solvent which quite solves the sample adhered to the
syringe. Also wipe plunger contamination with a paper towel.
(3) To protect the needle tip, store the syringe in an exclusive case.
(4) In the following cases, change the syringe with new one.
• The syringe plunger moves slowly.
• The PTFE part of the plunger tip is thin and the plunger is loose.
* To set the syringe, refer to “3-4-4-1. Setting of the Syringe Head and the
Syringe”.
ASC-270LS
Section 8: Maintenance and Inspection 8-5
Always inspect the needle tip before measurement. Repair or change it if needed.
(1) In the following cases, repair the tip with sandpaper or a file.
• The needle tip is curved.
• Foreign particles adhere to the needle.
(2) When the needle is curved, change the syringe with new one.
* To set the syringe, refer to “3-4-4-1. Setting of the Syringe Head and the
Syringe”.
Check the syringe weighing volume with water every month. Measure weight with a
balance.
When sample boat contamination or devitrification are heavy, change a sample boat
with new one.
POINT
If sample boat discoloring (turn white) is devitrification, the mechanical
strength is reduced and it may break. When fine cracks are in the devitrified
part, the mechanical strength is low. Change it immediately.
When using the horizontal furnace, check that quartz wool on a sample boat is soft and
not contaminated before measurement. When it is not soft and clean, change it with
new one.
(1) Pack about 10mg quartz wool to the sample boat of ABC unit with tweezers
(2) Always prebake a boat after changing quartz wool about three times.
Refer to “5-3-5. Sample Boat Prebaking” for details.
ASC-270LS
8-6 Section 8: Maintenance and Inspection
CAUTION
Always run periodical inspections every 6 to 12 months.
Failure to check the unit can lead not only to reduced performance of the
unit but also to serious accidents.
3 ASC-270LS insulation Measure the insulation between the power terminal and
inspection the earth terminal of the chassis.
It should be 2MΩ or more.
4 Operation inspection Connect ASC-270LS unit to the analyzer and measure
regularly.
If any problems are found by the above inspections, solve the problem and re-check the
unit. When troubles can not be solved or they may be in the unit, contact our local
distributor.
ASC-270LS
Section 8: Maintenance and Inspection 8-7
8-2. Maintenance
(1) Turn off the power switch and remove the power cable.
(2) Insert a flathead driver into the fuse holder dent of the unit rear and pull out the fuse
holder.
(3) Change the fuse with a new one and push the holder.
(1) Remove the screws in ASC-270LS right and the L-shape ABC maintenance cover.
(2) Loosen the φ6/4 reducer elbow joint of the guide tube right and the clamp to remove
them from the guide tube.
Fig. 8-3. Removal of the Joint and the Guide Tube Clamp
ASC-270LS
8-8 Section 8: Maintenance and Inspection
(3) Loosen the O-ring holder of the sample injection box right.
(4) While turning the guide tube, move it to the right by about 5cm.
(5) Slowly pull out the guide tube to the right while holding the ladle.
(6) To set a new ladle and guide tube, insert the ladle into the guide tube and follow the
opposite procedure.
ASC-270LS
Section 8: Maintenance and Inspection 8-9
At trace measurement (1ppm or less), do not use a dryer for regular glass.
By air convection in the dryer, contaminated air attaches contaminant to a vial to affect
measurement values.
To restore vials, pour pure water such as ion exchange water or ultrapure water into a
container with a seal cap to wash it. Immerse vials washed with equivalent pure water
into this container. At this time, completely remove air attached to the vial inside.
Raise this vial, dry it well, and rinse with sample just before sample injection.
Store ASC-270LS unit as follows when it is not used for long time.
ASC-270LS
8-10 Section 8: Maintenance and Inspection
ASC-270LS
Section 9: Specifications 9-1
Section 9: Specifications
Standard Specifications
* Volatile liquid samples can be injected from the sample injection port with a
microsyringe.
ASC-270LS
9-2 Section 9: Specifications
ASC-270LS
Section 10: Consumables 10-1
10-1.ASC-270LS Consumables
ASC-270LS
10-2 Section 10: Consumables
SC7SCQ
6
Quartz sample boat
TX3SED
7
Septum holder
TN5SIS
8
Septum (flat)
TX020
9
O-ring P-16 (Silicon)
TNG50
O-ring G-50 (Silicon)
10
ASC-270LS
Section 10: Consumables 10-3
15 TX3SCF
Pyrolysis tube O-ring holder
(8mm in thickness)
16 GA164E
φ6/4 elbow connector
(30-6RUE4-S)
17 SC7LSBA
Wash solution vial φ 50 ×
25L
18 SC7LSV
Waste solution vial φ 25 ×
95L
ASC-270LS
10-4 Section 10: Consumables
20 MSSGG2
Gastight microsyringe 25μL
(SGE)
21 MSSGG5
Gastight microsyringe 50μL
(SGE)
22 MSSGG1
Gastight microsyringe 100μL
(SGE)
23 FU04MS
Fuse 4A
24 TN5SIS
Septum (flat)
ASC-270LS