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4차 산업 디지털 트윈의 역량평가 프레임워크 개발
4차 산업 디지털 트윈의 역량평가 프레임워크 개발
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석 사 학 위 논 문
지도교수 이 종 옥
2 0 1 8
석 사 학 위 논 문
지도교수 이 종 옥
2018 년 6월
2018 년 6월
위원장 황 경 태 (인)
위 원 정 덕 훈 (인)
위 원 이 종 옥 (인)
동국대학교 대학원
목 차
1. Introduction ······················································································ 1
1.1 The purposes of research ·················································································· 1
1.2 Research Structure ······························································································ 3
4. Conclusion ························································································· 71
Reference ································································································ 74
Abstract ··································································································· 80
<표 차례>
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well as the creation of a digital value chain to enable the
communication between products and manufacturer. As the core
technology of Industry 4.0, Cyber-Physical Systems (CPS) have been
proposed as smart embedded and networked systems within
production systems(Lee J. et al., 2015). They operate at virtual and
physical levels interacting with and controlling physical devices,
sensing and acting on the real world(Baheti R. et al., 2011). With
the use of Internet of Things (IoT) and Big Data analytics, Industry
4.0 opens the way to real-time monitoring and synchronization of
the real world activities to the virtual space thanks to the
physical-virtual connection and the networking of CPS elements(Lee J.
et al., 2015). The Digital Twin (DT) is meant as the virtual and
computerized counterpart of a physical system that can be used to
simulate it for various purposes, exploiting a real-time
synchronization of the sensed data coming from the field; such a
synchronization is possible thanks to the enabling technologies of
Industry 4.0 and, as such, the DT is deeply linked with it(Negri E. et
al., 2017).
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There are tens of thousands of people in this world, and
everyone’s capability is also different. Digital Twin as one of the
core technologies in the four industrial revolutions which used in
various fields. There are difference between DT and human, human
capabilities can be achieved through the education. The human
education levels can be divided into elementary, middle, and high
school. However DT lacks corresponding metrics, it is meaningful to
create a level to evaluation Digital Twin’s capability.
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to build a Digital Twin autonomy model(DTAM).
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In 3.2.1 explain the purpose of this research, why the autonomy
capabilities of DT is need to be developed. In this study, to develop
DTAM, the concepts of ALFUS framework is adapted. The 3.2.2 is a
brief description of the three aspects of DTAM. In 3.2.3 applying the
previous concepts to built a three-aixs model. The three-axis are: the
capability of mission perform, the capability of environment
adaptation, and the capability of learning levels.
Section 4 summarize the research result and the outlook for the
future.
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2. Theoretical background
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using mechanical machines and steam or water power to move from
craft production to industrial manufacturing in the textile industry,
the switch from manual production to automated production. The
second industrial revolution was between 1870 and 1914 with the
introduction of mass production with the help of electricity. It is
also called the birth of assembly line and mass production. The
third industrial revolution is dated between 1950 and 1970. It is
often referred to as the Digital Revolution, and came about the
change from analog and mechanical systems to digital ones(KILIÇ T.,
2017).
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[Fig. 1] A history of industrial revolutions: Industry evolution with key
developments(Sniderman B. et al., 2016)
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The definition for Industry 4.0 was first introduced in 2011 at the
Hannover Messe trade fair, and was the subject of an Industry 4.0
working group established by the German federal government
(Kagermann H. et al., 2013). Germany Trade and Invest (GTAI)
defines Industry 4.0 as:
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processes) with virtual factory models and simulation
models.
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an internal cooperation,
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[Fig. 2] The 9 pillars of technological advancement(Rüßmann M., 2015)
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power and the potential of technology to make human beings more
productive; to allow us to focus our resources on activities and
relationships that matter; and ultimately to improve health, wellbeing
and the quality of life. Charles Levy and David Wong define a
‘smart society’ as: One that successfully harnesses the potential of
digital technology and connected devices and the use of digital
networks to improve people’s lives(Levy C. & Wong D., 2014).
1. Smart City
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levels (Angelidou M., 2014) .Dameri gives a comprehensive definition
of the smart city that “a smart city is a well defined geographical
area, in which high technologies such as ICT, logistic, energy
production, and so on, cooperate to create benefits for citizens in
terms of well being, inclusion and participation, environmental
quality, intelligent development; it is governed by a well defined
pool of subjects, able to state the rules and policy for the city
government and development(Dameri R. P., 2013). The Smart city
comprehensive schema show in [Fig. 3].
The smart city is based on the six key areas: Smart People, Smart
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Economy, Smart Living, Smart Governance, Smart Mobility and Smart
Environment. And the main purpose of the Smart City Initiative is
thus ensuring the sustainability of cities, improving quality of life
and safety of their citizens, and providing maximum energy
efficiency, all of those in the six key areas: economy, environment,
mobility, people, living, and governance, with the contribution of the
latest technologies(Lom M. et al., 2016).
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capital in urban development. A smart city will be a city
whose community has learned to learn, adapt and innovate.
2. Smart Industry
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digitization. In this way, information can be earned through
the use of big data.
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[Fig. 4] The concept of Industry 4.0(Lom M. et al., 2016)
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2.1.3 Smart Factory
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[Table 1] Comparison of today’s factory and an Industry 4.0 factory(Lee J. et
al., 2014)
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and can locate and understand their own history at any time,
current status and alternative routes to achieve target status(Veza I.
et al., 2015).
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[Fig. 6] describes a smart factory framework consisting of four
tangible layers, namely industrial network layer, physical resource
layer, monitoring terminal layer, cloud layer and(Wang S. et al.
2016). Physical resources are implemented as smart objects that can
communicate with each other over an industrial network. Information
systems (e.g., ERP) in the presence of the cloud, mass data can be
collected from the physical layer resources, and interact with the
user through the terminal. Therefore, the tangible framework enables
the free flow of intangible information in the cyber world. This
actually formed a CPS with deep integration of physical artifacts and
information entities(Wang S. et al., 2016).
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physical resource layers with clouds(Wang S. et al., 2016).
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connotation of CPS as: the communication, computation and control
in the cyber space integration with the physical systems at all
scales. So as the name suggests, the cyber-physical systems (CPS) is
integrates the cyber space and physical Space. We can analyze the
data obtained from cyber space and use it to guide specific
activities in physical space. For example, human relationships in
social software are not visible in physical space. However, we can
use it to find out the person's social group, behavioral habits and
other information.
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processes within firms, but perhaps more crucially, also outside
firms. This way, multiple companies can be integrated flexibly along
the value chain, essentially creation value networks(Burmeister C. et
al., 2015)
The technology in CPS can be divided into multiple layers such as:
1. CPS 5C level
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conversion, cyber, cognition, and configuration as its 5C technology
architecture. As illustrated in [Fig. 7], the detailed 5C architecture is
outlined as follows:
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application. The data might be directly measured by sensors or
obtained from controller or enterprise manufacturing systems such as
ERP, MES, SCM and CMM(Lee J. et al., 2014). The core of smart
connection can be seen as selective and focused data collection
based on the needs of activity objectives and information analysis.
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(4) Cognition level
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[Fig. 8] The applications and techniques associated with each level(Lee J. et
al., 2014)
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communicated and coordinated with each other via the network.
The real-time data feedback can also find and solve problems at the
first time. With I4.0 in factories in some countries, these become a
reality.
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[Table 2] The digital twin business values(Parrott A. & Warshaw L.., 2017)
Category of business
Potential specific business values
value
Quality • Improve overall quality
• Predict and detect quality trend defects
sooner
• Control quality escapes and be able to
determine when quality issue started
Warranty cost and • Understand current configuration of
services equipment in the field to be able to service
more efficiently
• Proactively and more accurately determine
warranty and claims issues to reduce overall
warranty cost and improve customer
experiences
Operations cost • Improve product design and engineering
change execution
• Improve performance of manufacturing
equipment
• Reduce operations and process variability
Record retention • Create a digital record of serialized parts and
and serialization raw materials to better manage recalls and
warranty claims and meet mandated
tracking requirements
New product • Shorten time to market for new products
introduction cost • Reduce overall cost to produce new product
and lead time • Better recognize long-lead-time components
and impact to supply chain
Revenue growth • Identify products in the field that are ready
opportunities for upgrade
• Improve efficiency and cost to service product
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Over the past few decades, simulations have evolved from a
technique restricted to computers and digital experts to a standard
tool that engineers typically use to answer specific design and
engineering problems(Rosen R. et al., 2015). Now the digital twin is
become one of the main concepts associated to the Industry 4.0
wave see [Fig 9].
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1. Definite of Digital Twin
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1) existence of physical products in real space.
The first definition of the digital twin was forged by the NASA
in(Glaessgen E. & Stargel D., 2012) as an integrated multiphysics,
multiscale, probabilistic simulation of an as-built vehicle or system
that uses the best available physical models, sensor updates, fleet
history, etc. to mirror the life of its corresponding flying twin.
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With the definition and explain of DT, the following characteristics
of digital twin are summarized(Tao F. et al., 2017):
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makes them interact easily.
(1) Conceptualization
The capability of the digital twin lets us directly see the situation
and eliminate the inefficient and counterproductive mental steps of
decreasing the information and translating it from visual information
to symbolic information and back to visually conceptual information.
With the digital twin to build a common perspective, we can
directly see both the physical product information and the virtual
product information, simultaneously. Instead of looking at a report of
factory performance and re-conceptualizing how the product is
moving through the individual stations, looking at digital twin
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simulations allows us to see the progress of the physical product as
it is moving and actually see information about the characteristics of
the physical product(Grieves M., 2014).
(2) Comparison
(3) Collaboration
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be extended across multiple factories. This means that individuals
across the world can not only looking at the performance of their
own factory, but they can be monitoring how they are doing against
factories in other parts of the world(Grieves M., 2014).
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[Fig. 11] Notion of the digital twin in the life-cycle of a
product(Rosen R. et al., 2015)
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2.3 Autonomy & Intelligence
2.3.1 Autonomy
1. Definition of Autonomy
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[Table 3] The definition of autonomy
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2. The Autonomy Levels for Unmanned Systems
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mode of operation. The three-axis can also be used independently
to evaluate MC, EC and HI levels of UMS(Huang H. et al., 2007).
The Three-Axis Model For ALFUS show in [Fig. 13].
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3. The Level of Autonomy
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[Table 4] The definition of LOA
2 Management
• The system automatically recommends actions
by Consent
for selected functions.
• The prompts the operator at key points for
information or decision(Board N. S., 2005).
3 Management
• When the response time is too short for operator
by Exception
intervention, the system automatically performs
task-related functions.
• The operator is warned functional progress.
• Operators can override or change parameters and
cancel or redirect actions within a defined
time-line.
• Exceptions are brought to the operator’s
attention for decisions(Board N. S., 2005).
4 Fully
• The system automatically executes
Autonomous
mission-related functions when response times
are too short for operator intervention.
• The operator is alerted to function progress
(Board N. S., 2005).
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2.3.2 Intelligence
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identified intelligences include naturalist intelligence, linguistic
intelligence, visual-spatial intelligence, inter-personal intelligence,
existential intelligence, logical-mathematical intelligence, bodily
kinesthetic intelligence, musical intelligence, intrapersonal intelligence.
See [Fig. 14].
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2) Linguistic intelligence. An ability to analyze information and
create products involving oral and written language such as
speeches, books, and memos(Castelan Valles A. L., 2012).
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2. Learning Levels
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There are many definition of learning, but they all share three
characteristics:
1) A “Change” in behavior.
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[Fig. 15] The Bloom’s Taxonomy(Bloom, B. S., & Committee of
College and University Examiners, 1964)
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Applying (Application): Carrying out or using a procedure
through executing, or implementing(Forehand M., 2010).
(Executing/Implementing)
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3. The development of Digital Twin’s Autonomy
Model
2) frame of reference.
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relying on a formal theory; that is, the framework is constructed by
using an established, conherent explanation of certain phenomena
and relationships(Eisenhart M., 1991).
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Ellington et al. defined “Evaluation in the collection of analysis
and interpretation of information about any aspect of a programme
as part of a recognised process of judging its efficiency and any
other outcomes it may have.”(Crompton P., 1988). In this chapter
the evaluation framework will be described, step-by-step. Supporting
the framework through corresponding theory.
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The overall objectives for DTAM are:
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In other words, the ALFUS framework identifies the autonomy
level of the robot with composed of the three axes representing the
Mission Complexity, Environmental Complexity, and Human
Independence. However, because DT is a complete autonomous
object without any human interference, the axis of Human
independence is not suitable for DTAM. For DT, instead of the level
of Human Independence, the level of intelligence of DT is very
important. Therefore, in this research, the Intelligence Complexity is
substituted instead of human independence axis of ALFUS
framework.
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3.2.2 The Three Aspects of DTAM
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The robot can perform tasks alone without human intervention in
performing a simple task in a simple environment. However, if the
environment is complex or if the tasks to be performed are
complex, some human intervention or interference may be required.
Human independence is thus defined as one of the measure of the
autonomy level of a robot.
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human intervention at all. DT is a software object implemented in
the CPS, which means a fully autonomous entity that does not need
to interact with any human, including the operator of the CPS.
Therefore, DTAM does not need human independence as in ALFUS.
However, it is necessary to introduce a measure to determine the
intellectual level of DT in DTAM. Human beings believe that the
next level of education has higher intellectual levels. The higher
intellectual level of man means the higher autonomy of human.
In this study, the three dimensions of DTAM (see [Fig. 16]) that
can evaluate DT autonomy level is defined as follows.
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[Fig. 16] The Three Aspects of DTAM
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Complexity, and Intelligence Complexity. Capability of Mission
Perform(MP) for Mission Complexity dimension, Capability of
Environmental Adaptation for Environmental Complexity dimension,
and Capability of Learning Level(LL) for Intelligence Complexity are
defined to measure DT’s autonomy level.
In this study, the three axis of DTAM (see [Fig. 17]) to determine
the DT autonomy level is defined as follows.
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Capability of Learning Level of DT, the more intellectual
power DT can have. The higher the level of Capability of
Learning Level of DT, the more the DT can support a real
world object (that is linked with DT) intellectually.
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whether they are accomplished autonomously or not. “Degree of
autonomy” captures the amount of autonomy used to implement
any specific mission activity or functional capability(Board N. S.,
2005).
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different synergistic effects of environmental conditions;
sensor data
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How intelligence the DT is can also affect mission planning and
execution, thus affecting mission performed. Furthermore,
environment adaptation is also a critical demand to consider when
defining autonomy.
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system level by integrating orbital mechanics, rigid-body, sensor and
actuator dynamics as well as satellite and robot control algorithms
etc. into the models of the digital twins(Schluse M. et al., 2016).
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[Table 6, Part 1 of 3] The Learning Levels
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[Table 6, Part 2 of 3] The Learning Levels
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[Table 6, Part 3 of 3] The Learning Levels
the event, solve the problem, and improve and reduce costs.
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4. Conclusion
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the evaluation framework, the level of autonomy (LOA) have been
identify.
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have higher autonomy, how intelligence the DT is determined the
DT’s level of autonomy. DT with a high level of autonomy can:
grasping its own and surrounding conditions, corresponding system
formed at the time of the event, solve the problem, and improve
and reduce costs. In the future, the validation of DTAM's capability
level will be necessary through empirical studies.
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Reference
http://www.airbus.com/innovation/proven-concepts/in-design/iron-bird/.
Retrieved 2015-02-22
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robot autonomy in human-robot interaction[J]. Journal of
Human-Robot Interaction, 2014, 3(2): 74.
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intelligences[J]. 2011.
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Autonomy (is not equal to) Capability[R]. GAMMA TWO DENVER
CO, 2004.
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Lom M, Pribyl O, Svitek M. Industry 4.0 as a part of smart
cities[C]//Smart Cities Symposium Prague (SCSP), 2016. IEEE,
2016: 1-6.
- 78 -
technical systems[C]//Systems Engineering (ISSE), 2016 IEEE
International Symposium on. IEEE, 2016: 1-6.
- 79 -
Abstarct
Framework
Liang Yuxin
Recently, the Industry Revolution 4.0 has become a global issue. The ICT
technologies of the Industry Revolution 4.0 are expected to provide a new
paradigm to the Industry Society 4.0 and Smart Factories through the
provision of a Prognostic Before Service(PBS) that can make our society
healthier and safer. Especially, the level of autonomy capability of Digital
Twin(DT) is attracting as an core technology to lead the smart Industry
Society 4.0.
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