Parts Manual: AC Electric Counterba-Lanced Forklift Trucks

零件目录
parts manual
H2000系列 1-1.8t
交流蓄电池平衡重叉车
AC Electric Counterba-
lanced Forklift Trucks
零件目录
parts manual
1-1.8t
交流蓄电池平衡重式叉车
AC Electric Counterb-
alanced Forklift Trucks
研发部产品资源所
PRODUCT RESOURCE
INSTITUTE
L283-4:2011
本零件目录汇集了H2000系列1-1.8t蓄电池平衡重式叉车的零部件
查询方法
图24/FIG.24
步骤一：在检索目录中找到系统或总成该图所在页序号
Item
No
图号
Part No
版本
Edition
B.6
零部件名称
Description
件数
Q'ty
备注
Remark
CPD10-FJ1
CPD10,15,18
B.5 CPD15-FJ1
次并翻至所标页次，找到该图； -
02
03
B.5
B.1 Rubber
B.2 Cap
橡胶密封条(L=2125) 1
1
CPD18-CJ1
04 3 B.0 Bolt 3 CPD18-CJ1

2 CPD10~15-FJ1
05 B.0 3
06 B.0 3
步骤二：在其图中找出所需零部件，以及它所标注
07 B.2 1
08
09
B.0
B.0
2
6
系统或总成在本图中被加粗
10 B.0 6
的序号；
11 B.0 4
12 A6L96-10001 B.1 1 CPD18-CJ1
- A6G96-10001 B.2 1 CPD10~15-FJ1
B.0 CPD10~15-FJ1
该系统或总成所在页数
步骤三：根据这个序号，在其后附表中可以查到系
统或零件的详细信息。
30
订购零部件时，务请写清叉车的型号、出厂编号、所
需零部件的图号及订购数量
在维修时，请使用正规渠道（安徽合力股份有限公司图10/FIG.
10
配件分公司）提供的本公司零部件，以确保叉车质量 10 13 序号
Item
No
图号
Part No
零部件名
A G29Z2- 称
3 01 G29
02 Z45
20001 Fue
Z2-20301
90-00019
Plate
l system
Descrip
tion
燃油系统
件数
Q'ty
备注
Remark
14 03 Z67
00-03027
Clip
盖板总成
1
恕不能将本产品可能进行的零部件改进在本图册中同
Washer 双钢丝卡 1
12 04 221
05 Z45
97-52081
Plug,drain 组合垫圈
箍φ19
2
序号及该系统或总成的全部信息
90-00065 30 1
Clip
1
JB982-77
06 B03 放油螺塞
时修改，您可以从本公司的销售和配件公司获得最新
30-05012 1
07 Z45 Bolt 双钢丝卡
90-00014 箍φ65
Clip 2
08 Z73 螺栓M5x
00-06033 12 5
资料
09 Z73 Hos e 双钢丝卡箍φ GB5783-86
00-13032 14 8
10 234 Hose 燃油管φ6X3
52-22201 30 1
11 G27 Cap 胶管φ1
Z2-22031 3X320
Hose 1
12 B50 加油盖
2 3
50-00005
每一个零部件都有唯一的序号
Washer,loc 1
13 23642- k 加油胶管
20042G 1
Packing
叉车型号说明
14 H12 垫圈5
C7-52021 5
15 Z73 Packing GB93-87
00-08019 垫 1
16 H25 Hose
S2-23011 盖板垫
Sedime 1
6 31
17 B03 ntor 胶管φ8
30-08020 X190
Washer 1
18 B50 柴油滤清
50-00008 器 1
5 2 3
19 246
20 Z73
62-22032
Washer,loc
Sedime
ntor
k 螺栓M8x
20 13
GB5783-86
C P D 10 - F J1 00-08033 垫圈8
Hose 13 GB93-87
21 Z73
00-08055 燃油滤清
器 1
Hose 胶管φ8
X330 1
胶管φ8
X550 1
交流
改进型
1吨
蓄电池具体车型与电控的对应关系:
平衡重式叉车
CPD10,15-FJ1 CURTIS CPD10,15-FJ2 ZAPI
缩写说明 ASS'Y 总成 CPD10L,15L-FJ1 CURTIS CPD10L,15L-FJ2 ZAPI
CPD10,15-ZJ1 CURTIS CPD10,15-ZJ2 ZAPI
R.H. 右
CPD10L,15L-ZJ1 CURTIS CPD10L,15L-ZJ2 ZAPI
L.H. 左 CPD18-CJ1 CURTIS CPD18-CJ2 ZAPI
H.P. 高压 CPD18L-CJ1 CURTIS CPD18L-CJ2 ZAPI
L.P. 低压
THIS PARTS CATELOGUE COVERS PARTS IN THE MOST OF 1-1.8 TON AC ELECTRIC FORKLIFT TRUCKS IN H2000 SERIES
Indexing Way
图24/FIG.24
Step1:Finding out the page for the system or assembly 序号

Item
No
图号
Part No
版本
Edition
B.6
B.5
零部件名称
Description
件数
Q'ty
备注
Remark
CPD10-FJ1
CPD15-FJ1
CPD10,15,18
required from the indexing contents and turn to the -

02
B.5
B.1 Rubber 橡胶密封条(L=2125) 1
CPD18-CJ1
required page, finding out the concerned drawing;

03
04 3
B.2 Cap
B.0 Bolt
1
3 CPD18-CJ1
This system or assembly is
within the coarse solid line
2 CPD10~15-FJ1
05 B.0 3
06 B.0 3
07
08
B.2
B.0
1
2
circle.
Step2:From the detail drawing,find out the parts and 09
10
11
B.0
B.0
B.0
6
6
4
their item numbers. 12 A6L96-10001

- A6G96-10001
B.1
B.2
1
1
CPD18-CJ1
CPD10~15-FJ1
This page code denotes this
B.0 CPD10~15-FJ1
system or assembly drawing

shows on the page.
Step3:According to these item numbers, find out details
of these parts of the system or assembly from attached
table.
30
When ordering the parts or components,please

indicate the model and series number of the your
forklift truck,the drawing number of parts or 图10/FIG.
10
10 13 序号
Item 图号
components you require and their quantity. No

A G29Z2-
Part No
零部件名称
3 01 G29
20001 Fue
Z2-20301
l system
Descrip
tion 件数
Q'ty
备注
14 According to these item 02 Z45

03 Z67
90-00019
00-03027
Plate
Clip
燃油系统
盖板总成
1
Remark
When you replace parts or components,please 12 numbers, find out details 04 221
05 Z45
97-52081
90-00065
Washer
Plug,drain
Clip
双钢丝卡
组合垫圈
箍φ19
30 1
2
1
1 of hese parts or the system

06 B03
30-05012
Bolt 双钢丝卡
放油螺塞
1
JB982-77
apply the real goods made by our company (Spa- 07 Z45

08 Z73
90-00014
Clip 螺栓M5x
箍φ65
12 5
2
from attached table.

00-06033
09 Z73 Hose 双钢丝卡 GB5783-86
00-13032 箍φ14
Hose 燃油管φ 8
10 234
re Parts Sub-company of Anhui HELI Co.,Ltd) to 11 G27

12 B50
52-22201
Z2-22031
Cap
Hose
胶管φ1
加油盖
6X330
3X320
1
1
2 3
50-00005 1
13 23642- Washer,loc
k 加油胶管
ensure the truck's guality. Every part or componet in 14 H12

15 Z73
20042G
C7-52021
Pac
Packing
king
垫圈5
5
1
GB93-87
00-08019 垫 1
the drawing is expressed 16 H25
S2-23011
Hose
Sedime
盖板垫
1
6 31
17 B03 ntor 胶管φ8
30-08020 X190
1
We reserve modification right without notice 5 with only item number 18 B50
50-00008
Wa she r 柴油滤清
器 1
2 3
Washer,loc
19 246 k 螺栓M8x
62-22032 20 13
20 Z73 Sedime GB5783-86
00-08033 ntor 垫圈8
Hose 13 GB93-87
21 Z73 燃油滤清
Designations in the CATALOGUE 00-08055

Hose 胶管φ8
胶管φ8
器 1
X330 1
X550 1
C P D 10 - F J1
AC
Modified The following trucks are provided with corresponding controller
1 ton
Battery
Balanceweight type forklift truck
CPD10,15-FJ1 CURTIS CPD10,15-FJ2 ZAPI
CPD10L,15L-FJ1 CURTIS CPD10L,15L-FJ2 ZAPI
CPD10,15-ZJ1 CURTIS CPD10,15-ZJ2 ZAPI
Abbreviations in the CATALOGUE CPD10L,15L-ZJ1 CURTIS CPD10L,15L-ZJ2 ZAPI
ASS'Y assembly H.P. High pressure CPD18-CJ1 CURTIS CPD18-CJ2 ZAPI
right hand low pressure CPD18L-CJ1 CURTIS CPD18L-CJ2 ZAPI
R.H. L.P.
L.H. left hand
传动系统传动系统差速器总成
TRANSMISSION SYSTEM TRANSMISSION SYSTEM DIFFENTIAL UNIT
P1 P2 P4 P5
驱动轮(1t,1.5t单胎) 驱动轮(1.8t单胎)
DRIVE WHEEL(SINGLE DRIVE WHEEL(SINGLE
TIRE) TIRE)
P7 P8 P9 P10
驱动轮(双胎)
DRIVE WHEEL(DOUBLE
TIRE)
P11 P12 P15 P18

电气系统图13 电气系统图14 电气系统图15 电气系统图16
ELECTRIC SYSTEM FIG13 ELECTRIC SYSTEM FIG14 ELECTRIC SYSTEM FIG15 ELECTRIC SYSTEM FIG16
P21 P24 P27 P30
电气系统图17 电气系统图18 电气系统图19 电气系统图20

ELECTRIC SYSTEM FIG17 ELECTRIC SYSTEM FIG18 ELECTRIC SYSTEM FIG19 ELECTRIC SYSTEM FIG20
P33 P36 P39 P42
前灯线束图21 仪表总成图22 仪表总成图23 仪表总成图24

FRONT LAMP WIRE HARNESS FIG21 METER ASS'Y FIG22 METER ASS'Y FIG23 METER ASS'Y FIG24
P45 P46 P47 P48

门架管路系统(二级全自由) 图37 货叉及货叉架(基本型) 图38 货叉及货叉架(二级全自由) 图39 门架(基本型) 图40
HYDRAULIC SYSTEM,MAST FIG37 FORK & LIFT BRACKET FIG38 FORK & LIFT BRACKET FIG39 MAST (NORMAL MAST M) FIG40
(FULL FREE 2-STAGE (NORMAL MAST M) (FULL FREE 2-STAGE
MAST ZM)) MAST ZM))
P49 P51 P53 P55
门架(二级全自由) 图41 起升油缸(基本型) 图42 前起升油缸(二级全自由) 图43 后起升油缸(二级全自由) 图44

MAST(FULL FREE FIG41 LIFT CYLINDER FIG42 FRONT LIFT CYLINDER FIG43 REAR LIFT CYLINDER FIG44
2-STAGE MAST ZM)) (NORMAL MAST M) (FULL FREE 2-STAGE (FULL FREE 2-STAGE
MAST,ZM) MAST,ZM)
P57 P59 P62 P65
图45 图46 标牌（国内) 图47 标牌（国内) 图47

FIG45 FIG46 DECAL(HOMELAND) FIG47 DECAL(HOMELAND) FIG47
P68 P70 P72 P72

手制动开关图25 手制动开关图26 车身线束图27 车身线束图28
HAND BRAKE SWITCH FIG25 HAND BRAKE SWITCH FIG26 WIRE HARNESS,BODY FIG27 WIRE HARNESS,BODY FIG28
P49 P50 P51 P52
车身线束图29 车身线束图30 车身线束图31 车身线束图32

WIRE HARNESS,BODY FIG29 WIRE HARNESS,BODY FIG30 WIRE HARNESS,BODY FIG31 WIRE HARNESS,BODY FIG32
P53 P54 P55 P56
车身线束图33 车身线束图34 车身线束图35 车身线束图36

WIRE HARNESS,BODY FIG33 WIRE HARNESS,BODY FIG34 WIRE HARNESS,BODY FIG35 WIRE HARNESS,BODY FIG36
P57 P58 P59 P60

门架管路系统(二级全自由) 图37 货叉及货叉架(基本型) 图38 货叉及货叉架(二级全自由) 图39 门架(基本型) 图40
HYDRAULIC SYSTEM,MAST FIG37 FORK & LIFT BRACKET FIG38 FORK & LIFT BRACKET FIG39 MAST (NORMAL MAST M) FIG40
(FULL FREE 2-STAGE (NORMAL MAST M) (FULL FREE 2-STAGE
MAST ZM)) MAST ZM))
P49 P51 P53 P55
门架(二级全自由) 图41 起升油缸(基本型) 图42 前起升油缸(二级全自由) 图43 后起升油缸(二级全自由) 图44

MAST(FULL FREE FIG41 LIFT CYLINDER FIG42 FRONT LIFT CYLINDER FIG43 REAR LIFT CYLINDER FIG44
2-STAGE MAST ZM)) (NORMAL MAST M) (FULL FREE 2-STAGE (FULL FREE 2-STAGE
MAST,ZM) MAST,ZM)
P57 P59 P62 P65
图45 图46 标牌（国内) 图47 标牌（国内) 图47

FIG45 FIG46 DECAL(HOMELAND) FIG47 DECAL(HOMELAND) FIG47
P68 P70 P72 P72

车身线束图37 车身线束图38 电源插座图39 蓄电池组图40
WIRE HARNESS,BODY FIG37 WIRE HARNESS,BODY FIG38 BATTERY SOCKET FIG39 BATTERY ASS'Y FIG40
P61 P62 P63 P64
电控总成图41 电控总成图42 电控总成图43 电控总成图44

CONTROLLER ASS'Y FIG41 CONTROLLER ASS'Y FIG42 CONTROLLER ASS'Y FIG43 CONTROLLER ASS'Y FIG44
P65 P66 P67 P68
电控总成图45 脚喇叭开关图46 电气系统原理图图47 电气系统原理图图48

CONTROLLER ASS'Y FIG45 HORN SWITCH FIG46 PRINCIPLE DIAGRAM FIG47 PRINCIPLE DIAGRAM FIG48
（ELECTRIC SYSTEM）（ELECTRIC SYSTEM）
P69 P70 P71 P72

电气系统原理图图49 电气系统原理图图50 电气系统原理图图51 电气系统原理图图52
PRINCIPLE DIAGRAM FIG49 PRINCIPLE DIAGRAM FIG50 PRINCIPLE DIAGRAM FIG51 PRINCIPLE DIAGRAM FIG52
（ELECTRIC SYSTEM）（ELECTRIC SYSTEM）（ELECTRIC SYSTEM）（ELECTRIC SYSTEM）
P73 P74 P75 P76
电气系统原理图图53 电气系统原理图图54 电气系统原理图图55 电气系统原理图图56

PRINCIPLE DIAGRAM FIG53 PRINCIPLE DIAGRAM FIG54 PRINCIPLE DIAGRAM FIG55 PRINCIPLE DIAGRAM FIG56
（ELECTRIC SYSTEM）（ELECTRIC SYSTEM）（ELECTRIC SYSTEM）（ELECTRIC SYSTEM）
P77 P78 P79 P80
电源插座图57 转向系统图58 连接轴总成图59 图60

BATTERY SOCKET FIG57 STEERING SYSTEM FIG58 CONNECTION SHAFT FIG59 FIG60
ASS'Y
P81 P82 P84 P85

图61 图62 图63 图64
FIG61 FIG62 FIG63 FIG64
P87 P89 P90 P91
图65 图66 图67 图68

P92 P94 P96 P98
底板类图69 底板类图70 底板类图71 油箱盖板总成图72

FLOOR BOARD FIG69 FLOOR BOARD FIG70 FLOOR BOARD FIG71 COVER PLATE ASS'Y FIG72
P100 P101 P103 P105

行车制动系统图73 行车制动系统图74 阀操纵总成(二片) 图75 阀操纵总成(三片) 图76
BRAKE CONTROL SYSTEM FIG73 BRAKE CONTROL SYSTEM FIG74 VALVE CONTROL LINKAGE FIG75 VALVE CONTROL LINKAGE FIG76
(TWO-THROW) (THREE-THROW)
P106 P108 P110 P111
阀操纵总成(四片) 图77 图78 图79 图80

VALVE CONTROL LINKAGE FIG77 FIG78 FIG79 FIG80
(FOUR-THROW)
P112 P113 P115 P117
门架管路系统(基本型) 图81 门架管路系统(基本型) 图82 门架管路系统(二级全自由) 图83 门架管路系统(二级全自由) 图84

HYDRAULIC SYSTEM,MAST FIG81 HYDRAULIC SYSTEM,MAST FIG82 HYDRAULIC SYSTEM,MAST FIG83 HYDRAULIC SYSTEM,MAST FIG84
(NORMAL MAST M) (NORMAL MAST M) (FULL FREE 2-STAGE (FULL FREE 2-STAGE
MAST ZM)) MAST ZM))
P119 P121 P123 P125

货叉及货叉架(基本型) 图85 货叉及货叉架(基本型) 图86 折叠货叉总成(基本型) 图87 货叉及货叉架(二级全自由) 图88
FORK & LIFT BRACKET FIG85 FORK & LIFT BRACKET FIG86 FOLDAWAY FORK ASS'Y FIG87 FORK & LIFT BRACKET FIG88
(NORMAL MAST M) (NORMAL MAST M) (NORMAL MAST M) (FULL FREE 2-STAGE
MAST ZM))
P127 P129 P130 P132
门架(基本型) 图89 门架(基本型) 图90 门架(二级全自由) 图91 起升油缸(基本型) 图92

MAST (NORMAL MAST M) FIG89 MAST (NORMAL MAST M) FIG90 MAST(FULL FREE FIG91 LIFT CYLINDER FIG92
2-STAGE MAST ZM)) (NORMAL MAST M)
P134 P136 P138 P140
起升油缸(基本型) 图93 前起升油缸(二级全自由) 图94 后起升油缸(二级全自由) 图95 图96

LIFT CYLINDER FIG93 FRONT LIFT CYLINDER FIG94 REAR LIFT CYLINDER FIG95 FIG96
(NORMAL MAST M) (FULL FREE 2-STAGE (FULL FREE 2-STAGE
MAST,ZM) MAST,ZM)
P143 P146 P149 P152

图97 图98 图99 图100
P154 P156 P158 P159
图101 图102
标牌（国内) FIG101 标牌（出国) FIG102
DECAL(HOMELAND) DECAL(EXPORT)
P161 P162
图1/FIG.1 传动系统/TRANSMISSION SYSTEM
序号图号版本零部件名称件数备注 CPD10,15-FJ1,FJ2
Item Part No Edition Description Q'ty Remark
No CPD10L,15L-FJ1,FJ2
A A63W3-20001 B.2 Transmission system 传动系统 1 中南变速箱 CPD18-CJ1,CJ2
标配(STD) CPD18L-CJ1,CJ2
A63W3-20201 B.2 Reduction ass'y 减速箱总成DCS15H4
B.1 Packing
B.0 10
0 B.0 螺栓M10x1.25x35
B0230-12060 B.0 M12x60 6 2
12 B.0 M12 8
0 12 B.0 Washer,lock 12 8
10 12 B.0 12 8
B0230-12070 B.0 Bolt 螺栓M12x70 6 GB5782-86
1
序号图号版本零部件名称件数备注 CPD10,15,18
No
自制变
A A63W3-40001 B.5 Drive unit 传动系统 1 速箱(Option)
01 A63W3-40201 B.3 Differential case 1-1.8t交流减速箱壳体 1

见图3
02 A63W3-40021 B.1 Differential unit 差速器总成 1 See fig.3
03 12492-50101 B.1 Decal,transmission 变速箱铭牌 1

04 15413-22011 B.1 Seat,bushing 轴承座 2
05 15413-22021 D.2 Bolt 螺栓 4
06 15D10-00-02 B.1 Snap ring 挡环 1
07 Z-32207 B.0 Bushing 轴承32207 2 GB/T 297-94
24 22
08 15413-22091 B.3 Shim 垫片 2 11 23
89 21 1.2
09 15413-22081 B.2 Shim 垫片 2 12
10
7 29
10 15413-22101 B.3 Shim 垫片 2
18 6
11 12003-22051 B.3 Cap,bushing 轴承盖 2
12 B5050-00010 B.0 Washer,lock 垫圈10 24 GB93-87 3 25
13 B0330-10025 B.0 Bolt 螺栓M10x25 8 GB5783-86 26
27
14 10113-50131 B.1 Washer,lock 锁片 4 28
15 12003-22011 B.1 Shaft,final pinion gear 齿轴 1 4
17
16 A63W3-40301 B.1 Spline sleeve 花键套 1
20 15 7
17 A63W3-40231 B.2 Driven gear,spiral vevel 被动螺旋伞齿轮 1 29
14 10
18 A63W3-40261 B.1 Sleeve 衬套 1 5 9 8
16
19 A63W3-40291 B.2 Shim 调整垫片组 1 19 11
30 12
20 25592-52001 B.1 Shim 垫片 1 37 13
38 39
21 B0530-10035 B.0 Bolt 螺栓M10x1.25x35 10 GB5786-86 36 12
3533
22 B0530-12060 B.0 Bolt 螺栓M12x1.25x60 6 GB5786-86 34
32
23 B5050-00012 B.0 Washer,lock 垫圈12 6 GB97.1-85
31
24 B5310-00012 B.0 Washer 垫圈12 6 GB5783-86
25 B0330-20060 B.0 Bolt 螺栓M20x60 2 GB93-87
27 B5310-00020 B.0 Washer 垫圈20 2 GB6170-86
28 B4130-00020 B.0 Nut 螺母M20 2 GB3452.1-92
29 Z6053-07103 B.0 O-ring O型密封圈71x3.55 2

2
No
Drive gear ass'y
B A63W3-40011 B.1 (Inc.30-38) 主动齿轮总成 1
(包含30-38)
30 A63W3-40241 B.2 Cap,bushing 轴承座 1
31 A63W3-40221 B.2 Drive gear,spiral vevel 主动螺旋伞齿轮 1
32 Z-32207 B.0 Bushing 轴承32207 2 GB/T 297-94
33 A63W3-40251 B.4 Snap ring 挡圈 1

34 Z6053-09003 B.0 O-ring O型密封圈90x3.55 1 GB3452.1-92
35 Z6053-03553 B.0 O-ring O型密封圈35.5x3.55 1 GB3452.1-92
36 Z6311-05512 B.0 U-ring U型密封圈FB55x72x8D 1 GB9877.1-88

24 22
37 B4832-00033 B.0 Nut 螺母M33x1.5 2 GB812-88 11 23
89 21 1.2
38 B5512-00033 B.0 Washer 垫圈33 1 GB/T 858-1988 12
10
7 29
39 B0330-10025 B.0 Bolt 螺栓M10x30 6 GB5783-86
18 6
3 25
26
27
28
4
17
20 15 7
29
14 10
5 9 8
16
19 11
30 12
37 13
38 39
36 12
3533
34
32
31
3
图3/FIG.3 差速器总成/DIFFENTIAL UNIT
No
用于自制变
A A63W3-40021 B.1 Diffential unit 差速器总成 1 速箱(Option)
01 15413-52031 B.1 Case, cross L.H. 左差速器壳 1

02 15413-52051 B.1 Shaft,pinion 齿轮轴II 1
03 B3120-06024 B.0 Pin 销6x24 1 GB119-86
04 B4223-00010 B.0 Nut 螺母M10x1.25 12 GB6171-86
05 15413-52061 B.1 Gear,side 半轴齿轮 2

06 Z-6211 B.0 Bearing 轴承6211 2 GB272-93
12
07 20113-50181 B.1 Shim 垫片A 2
- 20113-51181 B.1 Shim 垫片B 2
- 20113-52181 B.1 Shim 垫片C 2
- 20113-53181 B.1 Shim 垫片D 2 3
08 15413-52041 B.1 Shaft,pinion 齿轮轴I 1 14

09 15413-52071 B.1 Gear,pinion 行星齿轮 4 6 9
10 15413-52021 B.3 Case,cross R.H. 右差速器壳 1
11 12003-52011 B.0 Gear,ring 齿圈 1 14
11 9
12 15413-52011 D.1 Bolt 螺栓M10x1.25 12 2
13 10113-50141 B.2 Washer,lock 锁片 6
7
10 5
14 15413-52081 B.1 Washer,thrust 止推垫圈 4 13
- 15413-52091 B.1 Washer,thrust 止推垫圈 4 4

8
- 15413-52101 B.1 Washer,thrust 止推垫圈 4
9 5
14 7
9
14
1
322
4
图4/FIG.4
A H12C3-00001 B.5 Drive axle 驱动桥 1 CPD18-CJ1,CJ2
CPD18L-CJ1,CJ2
- A65E3-00011 B.3 Drive axle 双胎驱动桥 1
B.2
22253-02063c B.1 Breather plug 透气塞 1
B.1 3
B.1
B.1
B.1
B.1
B.1
D.1
- B.0 Bolt 12
10 B.2 Nut 12
11 B.0 Bearing 2
12 B.1 Bearing & oil seal 2
13 B.1 8
14 B.0 2
15 B.0 2
16 B.0 4
17 B.0 Washer 2
18 B.1 2
19 B.0 1 See Fig.6
20 B.0 1 See Fig.6
21 B.1 4
22 B.0 1
23 D.1 12
24 D.1 12
25 B.0 12
26 D.1 12
GB93-87
27 B5050-00014 B.0 Washer,lock 垫圈14 12
5
图4/FIG.4
B HRA65E3001 B.3 1 CPD18-CJ1,CJ2
A65E3-00211 (Left)(Inc.29~32) CPD18L-CJ1,CJ2
- HRA65E3001 右
A65E3-00201 B.3 (Right)(Inc.28~31) 1
B.4
B.0
B.0
B.0
B.4
D.1
6
图5/FIG.5
序号图号版本零部件名称件数备注 CPD10,15-ZJ1,ZJ2
No CPD10L,15L-ZJ1,ZJ2
A A69G3-00001 B.3 Drive axle 驱动桥 1
01 A61E3-02001 B.0 Drum,braking 制动鼓 2
02 A61E3-02011 B.1 Hub,wheel 轮毂 2
03 24453-02061 B.1 Bolt 螺栓 16
04 B5512-00060 B.0 Washer 垫圈60 2 GB858-88
05 B4732-00060 B.0 Nut 螺母M60x2 4 GB810-88
06 23453-02071 B.1 Bearing & oil seal 轴承油封总成 2 21

27 16
07 24843-02061 B.3 Shim 垫 2
30
08 23453-02091 B.1 Shim 垫 2 22
18 26
09 REF339163 Bolt 螺栓 12
23654-32042G B.0
10 23654-34051 B.2 Nut 轮毂螺母 12
11 Z-30213 B.0 Bearing 轴承30213 2 GB297-94 15
12 Z6311-10014 B.0 U-ring U型密封圈FB100x125x12D 2 GB9877.1-88 23
17 25
13 22513-02051 B.1 Snap ring 挡环 2 24
9
14 A14F3-02021 B.0 Half shaft 半轴 2
15 A14F3-02031 D.2 Housing,axle 桥壳(1-1.8t) 1 19
17 20
16 22253-02061 B.1 Plug 橡皮塞 1 13
12
17 22193-03001 B.1 Pluig 堵塞 2 11
18 B3120-08026 B.0 Pin 销B8x26 1 GB119-86 10
1
19 23453-72001 B.1 Bolt 螺栓 8
20 23453-72031 B.1 Bolt 螺栓 4 2
21 HRA69G3001 B.1 Connect 联接套管 1 6 8
A69G3-02011
22 B0430-20070 B.0 Bolt 螺栓M20x1.5x70 8 GB5785-86 5
4
23 HRA24K3003 B.1 Shim 调整垫圈组 2
5
24 B4223-00020 B.0 Nut 螺母M20x1.5 8 GB617-86
25 A24K3-02071 D.1 Washer 垫圈 8

26 HRA69G3001 B.1 Connect 联接套管 1 7 3
A69G3-02021
27 REF000576 B.1 Braking ass'y(left) 制动器总成(左) 1 See Fig.6 14
21233-70301
- REF000576 B.1 Braking ass'y(right) 制动器总成(右) 1 See Fig.6
21233-70201
28 22253-02063c B.1 Breather plug 透气塞 1
7
图6/FIG.6
No
B.1 Wheel brake ass'y(left)
B.1 Wheel brake ass'y(right)
B.1 板
7
02 B.1 (Inc.03,04) (包含03,04)
03 21233-70110G B.1 Cup,piston 分泵皮碗 4
04 21233-70130G B.1 Cover,dust 分泵护罩 4
05 0 0 B.0
06 24433-70040G B.1
07 21195-50020G B.0 Cable(right)
6
- 21195-50010G B.1 Cable(left) 4
5
08 B.1 3
2
09 B.1
10 B.1
11 B.1
B.1
B.1
B.1 8
B.1
24433-70080G B.1
B.1
B.1
23653-72131 B.1 Shim 垫片
10
23653-72111 B.1 Cap 压簧盖
B.1
9
11
B.1
B.1
B.1
A01C3-72611 B.1 Shim,spring
A01C3-72621 B.1
B0230-06016 B.0 GB5782-86
8
图7/FIG.7 (单胎) (1t,1.5t SINGLE TIRE)
序号图号版本零部件名称件数备注 CPD10,15
No
HRH12C4401 B.3 Front weel ass'y
A H12C4-40001 车轮总成 2
车轮总成 2 窄车身
- 21193-01001G B.1 Front weel ass'y Narrow body
01 22574-42003 B.0 Rim,outside 外轮辋 2

02 22574-42013 B.0 Rim,inside 内轮辋 2
03 B4313-00012 B.0 Nut 螺母M12 12 GB6172-86
2
GB6170-86
- B4116-00012 B.0 Nut 螺母M12 12 窄车身
Narrow body
04 B5050-00012 B.0 Washer,lock 垫圈12 12 GB93-87
05 G27Z4-32101 B.1 Bolt 轮辋螺栓 12

窄车身
- 21193-02010G B.1 Bolt 轮辋螺栓 12 Narrow body 6
06 Z3003-65010 B.0 Tire 轮胎6.50-10-10PR 2 GB2982-82
可选
- Z3300-65010 B.0 Tire 轮胎6.50-10 2 Optional 5
可选
- Z3300-65010B B.0 Tire 无痕迹轮胎6.50-10 2 Optional
1
4
3
9
图8/FIG.8 (单胎) (1.8t SINGLE TIRE)
序号图号版本零部件名称件数备注 CPD18
No
HRH12C4401 车轮总成 2
A H12N4-40001 B.3 Front weel ass'y
01 Z3003-65010 B.0 Tire 轮胎6.50-10-10PR 2 GB2982-82
可选
- Z3300-65010 B.0 Tire 轮胎6.50-10 2 Optional
可选
- Z3300-65010B B.0 Tire 无痕迹轮胎6.50-10 2 Optional
02 H12N4-41901 B.0 Front wheel 5.00F-10车轮 2
10
图9/FIG.9 驱动轮(双胎）/DRIVE WHEEL(DOUBLE TIRE)
No
A E1193-00211 D.2 Drive wheel ass'y 前轮总成 2
01 Z3003-65010 B.0 Tire 轮胎6.5-10-10PR 4 GB2982-82
02 E1193-00221 D.1 Rim,inside ass'y 内轮辋总成 2

03 E1193-00241 D.1 Pipe 充气接管 2
04 E1193-00231 D.1 Rim,outside ass'y 外轮辋总成 2
1
11
图10/FIG.10
序号图号版本零部件名称件数备注 CPD10,15-FJ1
No CPD18-CJ1
A A6G92-40001 B.4 Electric system 电气系统 1 CPD10,15-FJ1
- A6L92-40001 B.3 Electric system 电气系统 1 CPD18-CJ1
01 A73J2-42102 B.2 Front combination lamp 前小灯 2

02 A73J2-42202 B.2 Head lamp 前大灯12V/35W 2
03 A22A2-40260*3 B.0 Rubber ring 出线胶圈 4
04 A61S2-41101 D.3 Front wire harness 前灯线束 2 See Fig.21
Turn signal 1 34
05 Z8730-0802L B.0 lamp switch 转向灯开关(JK802L) 1
2
06 A6G92-40051 B.1 Meter ass'y 仪表总成 1 See Fig.22
3
07 A65F2-41201 B.6 Hand brake switch 手制动开关 1 See Fig.25 4
08 B1010-06016 B.0 Screw 螺钉M6x16 10 GB65-85 5
6
09 B5310-00006 B.0 Washer 垫圈6 10 GB97.1-85
7.45.46.47 55
10 B5050-00006 B.0 Washer,lock 垫圈6 10 GB93-87 12.13 33.38.48.49.50
11 B4116-00006 B.0 Nut 螺母M6 5 GB6170-86 60
B.6 Fuse box 熔丝盒 1
14.15.16.17.18
12 P90H2-40311
13 D06BX2011C10A B.0 Fuse 片式保险丝(10A) 4
14 Z8500-2G129 B.0 Horn 喇叭(DL124ED) 1 19
20
15 B0330-08020 B.0 Bolt 螺栓M8x20 1 GB5783-86
31
16 B5310-00008 B.0 Washer 垫圈8 1 GB97.1-85
18 B4116-00008 B.0 Nut 螺母M8 1 GB6170-86
19 Z9260-40180 B.0 Belt clip 捆扎带4x180 15 8.9.10.22 26.57 21 27.58.59 28 60

23.24.25.36 8.9.10.11.30 35 44 39 37
20 A6G92-40041 B.5 Wire harness,body 车身线束 1 See Fig.27
21 A63V2-40101G B.1 Travel motor 交流牵引电机 1 标配国产

STD
选配进口
- A63V2-40101 D.2 Travel motor 交流牵引电机 1 OPTIONAL
22 A61S2-41301 D.3 Back buzzer 倒车蜂鸣器 1
8.9.10.29
23 B1010-04020 B.0 Screw 螺钉M4x20 5 GB65-85
24 B5323-00004 B.0 Washer 垫圈4 5 GB97.1-85

CPD10,15-FJ1
- B5310-00004 B.0 Washer 垫圈4 5 GB97.1-85
CPD18-CJ1
26 A65S2-41201 B.4 Battery socket 电源插座(车架部分) 1 See Fig.39

See Fig.40
27 A67H2-40901 B.2 Battery ass'y 蓄电池组 1 CPD18-CJ1 23.24.25.40.41.42.43 54
12
图10/FIG.10
No CPD18-CJ1
See Fig.40
- A67H2-40901Y B.2 Battery ass'y 蓄电池组(无漏液孔) 1 CPD18-CJ1
See Fig.40
- A67S2-40101 B.4 Battery ass'y 蓄电池组 1 CPD10,15-FJ1
See Fig.40
- A67S2-40201 B.4 Battery ass'y 蓄电池组(无漏液孔) 1 CPD10,15-FJ1
28 A67H2-41201 B.4 Lift motor 起升电机 1 1-1.5t
- A67H2-41301 B.4 Lift motor 起升电机 1 1.8t
29 SG152-12V B.1 Flasher unit 电子闪光器 1

HRA61S2402 二片阀 1 34
30 A61S2-40521 B.3 Lift switch 起升开关 1 Two-throw
HRA61S2402 三片阀 2
- A61S2-40531 B.3 Lift switch 起升开关 2 Three-throw 3
HRA61S2402 四片阀
- A61S2-40541 B.3 Lift switch 起升开关 3 Four-throw 4
31 A22A2-40260*2 B.0 Rubber ring 出线胶圈 2 5
6
32 B0330-06025 B.0 Bolt 螺栓M6x25 2 GB5783-86
7.45.46.47 55
See Fig.41
33 A6G92-40031 B.4 Controller ass'y 电控总成 1 CPD10,15-FJ1 12.13 33.38.48.49.50
See Fig.42
- A6L92-40051 B.2 Controller ass'y 电控总成 1 CPD18-CJ1 60
14.15.16.17.18
34 D08HZHD B.0 Rear lamp unit 后组合灯 1
35 A6G92-40061 B.0 Accelerator 加速器 1
36 A61S2-41501 D.2 Horn filter 喇叭滤波器 1 19
20
37 Z9230-0000B B.0 Balck sticky belt 黑色粘胶带（FJ-81) 1卷
31
38 15D60-00A*59 B.0 Silica gel,heat conduction 导热硅脂 50克
39 A61S2-41601 D.2 Direction switch 方向开关 1
40 B4116-00004 B.0 Nut 螺母M4 3 GB6170-86
8.9.10.22 26.57 21 27.58.59 28 60
41 A61S2-40801 D.2 Horn switch 脚喇叭开关 1 See Fig.46
23.24.25.36 8.9.10.11.30 35 44 39 37
42 A73J2-41602 B.1 Board 压板 1
43 A73J2-41702 B.1 Rubber cover 橡胶盖 1
44 25D50-100 B.0 Stop lamp switch 刹车灯开关 1
45 B1010-05025 B.0 Screw 螺钉M5x25 2 GB65-85
8.9.10.29
GB97.1-85
46 B5323-00005 B.0 Washer 垫圈5 2 CPD10,15-FJ1
GB97.1-85
- B5310-00005 B.0 Washer 垫圈5 2 CPD18-CJ1
48 B0330-10035 B.0 Bolt 螺栓M10x35 4 GB5783-85
49 B5310-00010 B.0 Washer 垫圈10 4 GB97.1-85
50 B5050-00010 B.0 Washer,lock 垫圈10 4 GB93-87 23.24.25.40.41.42.43 54

13
图10/FIG.10
No CPD18-CJ1
HRA63V2401 B.1
51 A63V2-42031 Link cable 电缆连接线 1
52 A6G92-40021 B.4 Principle diagram 电气原理图 1 See Fig.47
HRA63V2401 B.1
53 A63V2-42041 Link cable 电缆连接线 1
54 A7E92-40901 B.3 DC-DC Commutator DC-DC转换器 1
55 XB2-BS542 B.0 Brake SW. 急停开关 1
56 A6G92-40071 B.0 Form 行车控制器参数设置表 1 CPD10,15-FJ1
1 34
- A6L92-40041 B.0 Form 行车控制器参数设置表 1 CPD18-CJ1
2
57 A65S2-41101 B.4 Battery socket 电源插座(蓄电池部分) 1 See Fig.57 3
58 25D50-00-04 B.1 Rubber ring 出线胶圈 1 4
5
59 A65E6-42181 B.1 Rubber 橡胶垫 2 6
60 A65E5-10311 B.1 Rubber ring 出线胶圈 3 7.45.46.47 55
12.13 33.38.48.49.50
61 A71Y2-40281 B.1 Caution light 旋转式警世灯 1 选配 Option
60
- A71Y2-40291 B.1 Caution light 闪光式警世灯 1 选配 Option
14.15.16.17.18
62 A6E52-40041 B.1 Cable 警世灯过渡线束 1 选配 Option
HRA63V2401
63 A63V2-42021 B.1 Link cable 电缆连接线 1 CPD10,15-FJ1
19
- A6L92-40161 B.1 Link cable 电缆连接线 1 CPD18-CJ1 20
64 SY2985-BLK B.0 Sleeve 电机电枢护套 8 31
65 D12-742751 B.0 Link ring 电机连接线磁环 8
8.9.10.22 26.57 21 27.58.59 28 60

23.24.25.36 8.9.10.11.30 35 44 39 37
8.9.10.29
23.24.25.40.41.42.43 54
14
图11/FIG.11
序号图号版本零部件名称件数备注 CPD10,15-ZJ1
No CPD10L,15L-ZJ1
A A6H72-40001 B.2 Electric system 电气系统 1 CPD10,15-ZJ1
- A6H72-42001 B.2 Electric system 电气系统 1 CPD10L,15L-ZJ1

04 A61F5-1216K B.1 Support plate 支架板 2 61.62
3 34
05 Z8730-0802L B.0 Turn signal
lamp switch
转向灯开关(JK802L) 1 See Fig.18 5
06 A6G92-40051 B.1 Meter ass'y 仪表总成 1 See Fig.22 4
66
08 B1010-06016 B.0 Screw 螺钉M6x16 6 GB65-85
6
7.45.46.47
09 B5310-00006 B.0 Washer 垫圈6 10 GB97.1-85 2 55
12.13 33.38.48.49.50
60
11 B4116-00006 B.0 Nut 螺母M6 5 GB6170-86
14.15.16.17.18
12 P90H2-40311 B.6 Fuse box 熔丝盒 1
19
14 Z8500-2G129 B.0 Horn 喇叭(DL124ED) 1 20
15 B0330-08020 B.0 Bolt 螺栓M8x20 1 GB5783-86 31
16 B5310-00008 B.0 Washer 垫圈8 1 GB97.1-85
18 B4116-00008 B.0 Nut 螺母M8 1 GB6170-86 8.9.10.22 26.57 21.63.65 27.58.59 28.64 60
19 Z9260-40180 B.0 Belt clip 捆扎带4x180 15 23.24.25.36 8.9.10.11.30 35 44 39 37 67
See Fig.28
20 A6H72-40201 B.2 Wire harness,body 车身线束 1 CPD10,15-ZJ1
See Fig.29
- A6H72-42201 B.2 Wire harness,body 车身线束 1 CPD10L,15L-ZJ1
STD
选配进口 8.9.10.29
23 B1010-04020 B.0 Screw 螺钉M4x20 5 GB65-85
24 B5323-00004 B.0 Washer 垫圈4 5 GB97.1-85
26 A65S2-41201 B.4 Battery socket 电源插座(车架部分) 1 See Fig.39 23.24.25.40.41.42.43 54

15
图11/FIG.11
No CPD10L,15L-ZJ1
27 A69G2-40401 D.4 Battery ass'y 蓄电池组 1 See Fig.40
28 A67H2-41201 B.4 Lift motor 起升电机 1

HRA61S2402 二片阀
HRA61S2402 三片阀
- A61S2-40531 B.3 Lift switch 起升开关 3 Three-throw
- HRA61S2402 B.3 Lift switch 起升开关 4

四片阀 61.62
A61S2-40541 Four-throw 3 34
32 B0330-06025 B.0 Bolt 螺栓M6x25 2 GB5783-86 4
33 A6G92-40031 B.4 Controller ass'y 电控总成 1 See Fig.41 1
66
6
34 Z8620-12000 B.1 Rear lamp unit 后组合灯 2
7.45.46.47
35 A6G92-40061 B.0 Accelerator 加速器 1 2 55
12.13 33.38.48.49.50
36 A61S2-41501 D.2 Horn filter 喇叭滤波器 1
60
37 Z9230-0000B B.0 Balck sticky belt 黑色粘胶带（FJ-81) 1卷 14.15.16.17.18
38 15D60-00A*59 B.0 Silica gel,heat conduction 导热硅脂 50g
39 A61S2-41601 D.2 Direction switch 方向开关 1 CPD10,15-ZJ1
19
- A67V2-40251 B.1 Electric direction switch 电子方向开关 1 CPD10L,15L-ZJ1 20
40 B4116-00004 B.0 Nut 螺母M4 3 GB6170-86 31
42 A73J2-41602 B.1 Board 压板 1

43 A73J2-41702 B.1 Rubber cover 橡胶盖 1 8.9.10.22 26.57 21.63.65 27.58.59 28.64 60
25D50-100 23.24.25.36 8.9.10.11.30 35 44 39 37 67
44 B.0 Stop lamp switch 刹车灯开关 1
45 B1010-05025 B.0 Screw 螺钉M5x25 2 GB65-85
46 B5323-00005 B.0 Washer 垫圈5 2 GB97.1-85

8.9.10.29
48 B0330-10035 B.0 Bolt 螺栓M10x35 4 GB5783-85
49 B5310-00010 B.0 Washer 垫圈10 4 GB97.1-85
51 HRA63V2401 B.1 Link cable 电缆连接线 1

A63V2-42031
52 A6H72-40101 B.1 Principle diagram 电气原理图 1 See Fig.38
53 HRA63V2401 B.1 Link cable 电缆连接线 1 23.24.25.40.41.42.43 54

A63V2-42041 16
图11/FIG.11
No CPD10L,15L-ZJ1
56 A6G92-40071 B.0 Form 行车控制器参数设置表 1
57 A65S2-41101 B.4 Battery socket 电源插座(蓄电池部分) 1 See Fig.57
58 25D50-00-04 B.1 Rubber ring 出线胶圈 1

59 A65E6-42181 B.1 Rubber 橡胶垫 2 61.62
3 34
60 A65E5-10311 B.1 Rubber ring 出线胶圈 3 5
61 A71Y2-40281 B.1 Caution light 旋转式警世灯 1 选配 Option 4
- A71Y2-40291 B.1 Caution light 闪光式警世灯 1 选配 Option 1
66
警世灯过渡线束 1 6
62 A6E52-40041 B.1 Cable 选配 Option
7.45.46.47
HRA63V2401 电缆连接线 1
63 A63V2-42021 B.1 Link cable 2 55
12.13 33.38.48.49.50
64 SY2985-BLK B.0 Sleeve 电机电枢护套 8
60
65 D12-742751 B.0 Magnetic ring 电机连接线磁环 8 14.15.16.17.18
66 A69G2-40301 D.3 Wiring harness 后护顶架线束 2
67 A22A2-42000a B.1 Pad 后组合灯垫 2
19
20
31
8.9.10.22 26.57 21.63.65 27.58.59 28.64 60

23.24.25.36 8.9.10.11.30 35 44 39 37 67
8.9.10.29
23.24.25.40.41.42.43 54
17
图12/FIG.12
No CPD18-CJ1
A A6G92-40001Q B.1 Electric system 电气系统(全交流) 1 CPD10,15-FJ1
- A6L92-40001Q B.1 Electric system 电气系统(全交流) 1 CPD18-CJ1
01 A6L92-40021Q B.1 Principle diagram 电气系统原理图 1 See Fig.48

See Fig.40
02 A67S2-40101 B.4 Battery 蓄电池组 1 CPD10,15-FJ1
See Fig.40
- A67S2-40201 B.4 Battery 蓄电池组(无漏液孔) 1 CPD10,15-FJ1
See Fig.40
- A67H2-40901 B.2 Battery 蓄电池组 1 CPD18-CJ1
See Fig.40
- A67H2-40901Y B.2 Battery 蓄电池组(无漏液孔) 1 CPD18-CJ1 1 41 42 43 44 45 54.56 46
03 A65S2-41101 B.4 Battery socket 电源插座(接蓄电池端) 1 See Fig.57
交流牵引电机 1 选配进口：DANAHER
04 A63V2-40101 D.2 Travel motor OPTIONAL 48
交流牵引电机 1 标配:国产电机
- A63V2-40101G B.1 Travel motor STD
05 A6L92-40161 B.2 Cable 电缆连接线 1 47 51
48
选配进口：DANAHER
06 A63V2-40201 D.3 Pump motor 交流泵电机 1 OPTIONAL
- A63V2-40201G B.1 Pump motor 交流泵电机 1 标配:国产电机
STD
07 A63V2-42031 B.0 Cable 电缆连接线 1
选用件:后工作灯
08 A73J2-42202 B.2 Head lamp 前大灯12V/35W 1 Optional
09 A6L92-40031Q B.1 Controller ass'y 交流电控总成 1 See Fig.43
10 B0330-10035 B.0 Bolt 螺栓M10x35 4 GB5783-86
11 B5310-00010 B.0 Washer 垫圈10 4 GB97.1-85
12 B5050-00010 B.0 Lock washer 垫圈10 4 GB93-87
13 A6G92-40051 B.1 Meter ass'y ENGAGEIV仪表总成 1 See Fig.22 4.5.7.57.61 25.26.27.28.58 6.57.64.53.55 49.50
D.2 Direction switch 13.14.15 16.17.18.19.20 21 22.25.26.27.59.60 2.3.23 9.10.11.12

14 A61S2-41601 方向开关 1
15 Z8730-0802L B.0 Turn signal 转向灯开关(JK802L) 1
lamp switch
16 Z8500-1D124 B.0 Horn 喇叭DL124 1
18 B0330-08025 B.0 Bolt 螺栓M8x25 4 GB5783-86
19 B5310-00008 B.0 Washer 垫圈8 4 GB97.1-85
21 25D50-100 B.0 Brake lamp switch 刹车灯开关 1

22 SG152-12V B.1 Flasher 电子闪光器(SG152-12V) 1 30.31 32 33.34.35.36.37.38.39.40
23 A65E6-42181 B.1 Rubber 橡胶垫 2
18
图12/FIG.12
No CPD18-CJ1
24 B1210-06016 B.0 Screw 螺钉M6x16 5 GB818-85
25 B5310-00006 B.0 Washer 垫圈6 6 GB97.1-85
27 B4116-00006 B.0 Nut 螺母M6 1 GB6170-86

选用件与件8同选
29 A61Q2-40501 B.1 Wiring harness 后工作灯过渡线束 1 Optional
多路阀控制开关 2 标配二片阀
30 A61Q2-40201 B.2 Switch STD Two-throw 1 41 42 43 44 45 54.56 46
选配三片阀
- A61Q2-40201 B.2 Swtich 多路阀控制开关 3 Optional Three-throw
选配四片阀
- A61Q2-40201 B.2 Switch 多路阀控制开关 4 Optional Four-throw 48
选配五片阀
- A61Q2-40201 B.2 Switch 多路阀控制开关 5 Optional Five-throw
31 A67H2-40801 B.3 Lift speed sensor 起升调速传感器 1 47 51
48
32 A73J2-40402A B.3 Brake SW. 手制动开关 1 See Fig.26

35 A73J2-41602 B.1 Plate 压板 1

37 B1010-04020 B.0 Screw 螺钉M4x20 5 GB65-85
38 B5310-00004 B.0 Washer 垫圈4 5 GB97.1-85
40 B4116-00004 B.0 Nut 螺母M4 3 GB6170-86 4.5.7.57.61 25.26.27.28.58 6.57.64.53.55 49.50

13.14.15 16.17.18.19.20 21 22.25.26.27.59.60 2.3.23 9.10.11.12
43 A61S2-41101 D.3 Wiring harness 前灯线束 2 See Fig.21

46 D08HZHD D.1 Rear combination lamp 后组合灯 1
48 A65E5-10311 B.1 Rubber ring 出线胶圈 3
49 A6L92-40041Q B.1 Wiring harness, frame 车身线束 1 See Fig.30 30.31 32 33.34.35.36.37.38.39.40
50 Z9260-40180 B.0 Belt 捆扎带4x180 15
19
图12/FIG.12
No CPD18-CJ1
51 XB2-BS542 B.0 Emergency switch 急停开关 1
52 A63V2-41601 D.2 Lamp switch 二档灯开关 1
54 A71Y2-40281 B.1 Caution light 旋转式警示灯 1 选配 Optional
- A71Y2-40291 B.1 Caution light 闪光式警示灯 1 选配 Optional
- A71Y2-40301 B.1 Caution light 旋转带蜂鸣式警示灯 1 选配 Optional
55 A63V2-42071 B.0 Cable 电缆连接线 1 1 41 42 43 44 45 54.56 46

56 A61Q2-40221 B.1 Wiring harness 警示灯过渡线束 1 选配 Optional
57 SY2985-BLK B.0 Jacket 电机电枢护套 6 48

59 P90H2-40311 B.6 Fuse 熔丝盒 1 47 51
48
60 B1010-05030 B.0 Screw 螺钉M5x30 2 GB65-85
61 A65S2-41201 B.4 Battery socket 电源插座(接车体端) 1 See Fig.39
62 D12-7427151 B.0 Magnetic ring 电机连接线磁环 12

4.5.7.57.61 25.26.27.28.58 6.57.64.53.55 49.50

13.14.15 16.17.18.19.20 21 22.25.26.27.59.60 2.3.23 9.10.11.12
30.31 32 33.34.35.36.37.38.39.40
20
图13/FIG.13
序号图号版本零部件名称件数备注 CPD10L,15L-FJ1
No
A A6G92-42001 B.3 Electric system 电气系统 1
Turn signal 转向灯开关(JK802L) 1
05 Z8730-0802L B.1 lamp switch
06 A6G92-40051 B.1 Meter ass'y ENGAGEIV仪表总成 1 See Fig.22 12.13 7 6 4 2 1 3 19 5 50 33 63 52.55
07 A73J2-40402A B.3 Hand brake switch 手制动开关 1 See Fig.26 14.15.16.17
08 B1010-06016 B.0 Screw 螺钉M6x16 7 GB65-85
45
09 B5310-00006 B.0 Washer 垫圈6 8 GB97.1-85

11 B4116-00006 B.0 Nut 螺母M6 2 GB6170-86 26 32
12 P90H2-40311 B.6 Fuse box 熔丝盒 1 56 37
42
13 D06BX2011C10A B.0 Fuse 片式保险丝(10A) 4 20 61
14 Z8500-2G129 喇叭(DL124ED) 1 64
B.0 Horn
65
15 B0330-08020 B.0 Bolt 螺栓M8X20 1 GB5783-86 66
16 B5310-00008 B.0 Washer 垫圈8 1 GB97.1-85
18 B4116-00008 B.0 Nut 螺母M8 1 GB6170-86
19 Z9260-40180 捆扎带4x180 18 11.10.9.22 61.42.59.58.21 48.49.27 28 27 54 60

B.0 Belt clip
51.35 23.24.25.30.31.62 34 46 38
STD
- A63V2-40101 交流牵引电机 1 选配进口
D.2 Travel motor OPTIONAL
29.10.9.8
23 B1010-04020 B.0 Screw 螺钉M4x20 3 GB65-85
24 B5323-00004 B.0 Washer 垫圈4 3 GB97.1-85
27 A6E32-40211 B.2 Battery ass'y 蓄电池组 1 See Fig.40 31.25.24.23.41.40.39 43

10.9.8.44
- A6E32-40211Y B.1 Battery ass'y 蓄电池组(取消漏液孔) 1 See Fig.40
21
图13/FIG.13
No
HRA61S2402
- A61S2-40531 B.3 Lift switch 起升开关 1 三片阀
Three-throw
- A61S2-40541 B.3 Lift switch 起升开关 1 Four-throw
31 B4116-00004 B.0 Nut 螺母M4 3 GB6170-86
32 A6G92-40031 B.4 Controller ass'y 电控总成 1 See Fig.41 12.13 7 6 4 2 1 3 19 5 50 33 63 52.55

33 D08HZHD D.1 Rear combination lamp 后组合灯 1 14.15.16.17
45
36 Z9230-0000B B.0 Balck sticky belt 黑色粘胶带(FJ-81) 36 53
37 15D60-00A*59 B.0 Silica gel,heat conduction 导热硅脂 26 32
38 A67V2-40251 B.1 Direction switch 电子方向开关 1 56 37
42
39 A61S2-40801 D.2 Horn switch 脚喇叭开关 1 See Fig.46 20 61
压板 1 64
40 A73J2-41602 B.1 Board
65
41 A73J2-41702 B.1 Rubber cover 橡胶盖 1 66

急停开关 1 11.10.9.22 61.42.59.58.21 48.49.27 28 27 54 60
45 XB2-BS542 B.0 Stop brake SW.
46 25D50-100 B.0 Brake lamp SW. 刹车灯开关 1
51.35 23.24.25.30.31.62 34 46 38
29.10.9.8
50 A71Y2-40281 B.1 Caution light 旋转式警示灯 1 选配 Option
- A71Y2-40291 B.1 Caution light 闪光式警示灯 1 选配 Option
- A71Y2-40301 B.1 Caution light 旋转带蜂鸣式警示灯 1 选配 Option
51 B1010-04010 B.0 Screw 螺钉M4x10 2 GB65-85
52 A61Q2-40221 B.1 Harness wiring 警示灯过渡线束 1 31.25.24.23.41.40.39 43

10.9.8.44
53 A65E6-42181 B.1 Rubber pad 橡胶垫 2
22
图13/FIG.13
No
54 A6G92-40071 B.0 Form 行走控制器参数设置表 1
选配 Option
55 A61Q2-40501 B.1 Harness wiring 后工作灯过渡线束 1 与件60同选

57 A6L92-40161 B.0 Cable 电缆连接线 1
58 A63V2-42031 B.0 Cable 电缆连接线 1 HRA63V2401
59 A63V2-42041 B.0 Cable 电缆连接线 1 HRA63V2401

选配后工作灯 12.13 2 3 19 50 33
60 A73J2-42202 B.2 Head lamp 前大灯12V/35W 1 Option
7 6 4 1 5 63 52.55
61 SY2985-BLK B.0 Jacket 接线柱护套 8 14.15.16.17
二档灯开关 1 选配警示灯/后工作灯
63 A63V2-41601 D.2 Lamp SW. Option
警示灯,后工作灯同选 45
63 A63V2-41601 D.2 Lamp SW. 二档灯开关 2 Option
64 B0330-10035 B.0 Bolt 螺栓M10x35 4 GB5783-86 36 53
65 B5310-00010 B.0 Washer 垫圈10 4 GB97.1-85 26 32
66 B5050-00010 B.0 Lock washer 垫圈10 4 GB93-87 56 37
42
20 61
64
65
66
11.10.9.22 61.42.59.58.21 48.49.27 28 27 54 60
51.35 23.24.25.30.31.62 34 46 38
29.10.9.8
31.25.24.23.41.40.39 10.9.8.44 43
23
图14/FIG.14
序号图号版本零部件名称件数备注 CPD18L-CJ1
No
A A6L92-42001 B.1 Electric system 电气系统 1
Turn signal
05 Z8730-0802L B.0 lamp switch 转向灯开关(JK802L) 1
1 34
06 A6G92-40051 B.1 Meter ass'y 仪表总成 1 See Fig.22
2
08 B1010-06016 B.0 Screw 螺钉M6x16 6 GB65-85 4

5
09 B5310-00006 B.0 Washer 垫圈6 6 GB97.1-85
6
10 B5050-00006 B.0 Washer,lock 垫圈6 6 GB93-87 7.45.46.47 55
12.13 33.38.48.49.50
11 B4116-00006 B.0 Nut 螺母M6 6 GB6170-86
60
12 P90H2-40311 B.6 Fuse box 熔丝盒 1 14.15.16.17.18
14 Z8500-2G129 B.0 Horn 喇叭(DL124ED) 1
19
15 B0330-08020 B.0 Bolt 螺栓M8x20 1 GB5783-86 20
16 B5310-00008 B.0 Washer 垫圈8 1 GB97.1-85 31
18 B4116-00008 B.0 Nut 螺母M8 1 GB6170-86
19 Z9260-40180 B.0 Belt clip 捆扎带4x180 15 8.9.10.22 26.57 21 27.58.59 28 60

23.24.25.36 8.9.10.11.30 35 44 39 37
标配国产
21 A63V2-40101G B.1 Travel motor 交流牵引电机 1 STD
选配进口

8.9.10.29
23 B1010-04020 B.0 Screw 螺钉M4x20 5 GB65-85
24 B5323-00004 B.0 Washer 垫圈4 5 GB97.1-85
26 A65S2-41201 B.4 Battery socket 电源插座(车架部分) 1 See Fig.39
27 A67H2-42901 B.1 Battery ass'y 蓄电池组 1 See Fig.40
- A67H2-42901Y B.1 Battery ass'y 蓄电池组(无漏液孔) 1 See Fig.40 23.24.25.40.41.42.43 54

24
图14/FIG.14
No
HRA61S2402 三片阀
- A61S2-40531 B.3 Lift switch 起升开关 2 Three-throw
- A61S2-40541 B.3 Lift switch 起升开关 3 Four-throw

1 34
32 B0330-06025 B.0 Bolt 螺栓M6x25 2 GB5783-86
2
33 A6L92-40051 B.2 Controller ass'y 电控总成 1 See Fig.42 3
34 D08HZHD B.0 Rear lamp unit 后组合灯 1 4

5
35 A6G92-40061 B.0 Accelerator 加速器 1 6
36 A61S2-41501 D.2 Horn filter 喇叭滤波器 1 7.45.46.47 55
12.13 33.38.48.49.50
37 Z9230-0000B B.0 Balck sticky belt 黑色粘胶带（FJ-81) 1卷
60
38 15D60-00A*59 B.0 Silica gel,heat conduction 导热硅脂 50克 14.15.16.17.18
39 A67V2-40251 B.1 Direction switch 电子方向开关 1
40 B4116-00004 B.0 Nut 螺母M4 3 GB6170-86
19
41 A61S2-40801 D.2 Horn switch 脚喇叭开关 1 See Fig.46 20
42 A73J2-41602 B.1 Board 压板 1 31
45 B1010-05025 B.0 Screw 螺钉M5x25 2 GB65-85 8.9.10.22 26.57 21 27.58.59 28 60
23.24.25.36 8.9.10.11.30 35 44 39 37
46 B5323-00005 B.0 Washer 垫圈5 2 GB97.1-85
48 B0330-10035 B.0 Bolt 螺栓M10x35 4 GB5783-85
49 B5310-00010 B.0 Washer 垫圈10 4 GB97.1-85

8.9.10.29
HRA63V2401
51 A63V2-42031 B.1 Link cable 电缆连接线 1
HRA63V2401
55 XB2-BS542 B.0 Brake SW. 急停开关 1 23.24.25.40.41.42.43 54
25
图14/FIG.14
No
56 A6L92-40041 B.0 Form 行车控制器参数设置表 1

59 A65E6-42181 B.1 Rubber 橡胶垫 2
61 A71Y2-40281 B.1 Caution light 旋转式警世灯 1 选配 Option
1 34
- A71Y2-40291 B.1 Caution light 闪光式警世灯 1 选配 Option
2
62 A6E52-40041 B.1 Cable 警世灯过渡线束 1 选配 Option 3
63 A6L92-40161 B.1 Link cable 电缆连接线 1 4
5
6
7.45.46.47 55
12.13 33.38.48.49.50
60
14.15.16.17.18
19
20
31
8.9.10.22 26.57 21 27.58.59 28 60

23.24.25.36 8.9.10.11.30 35 44 39 37
8.9.10.29
23.24.25.40.41.42.43 54
26
图15/FIG.15
No CPD18L-CJ1
A A6G92-42001Q B.1 Electric system 电气系统(全交流) 1 CPD10L,15L-FJ1
- A6L92-42001Q B.1 Electric system 电气系统(全交流) 1 CPD18L-CJ1
01 A73J2-42102 B.2 Front combination 前小灯 2

04 A61S2-41101 D.3 Wiring harness 前灯线束 2 See Fig.21
05 Z8730-0802L Turn signal

B.0 lamp 转向灯开关(JK802L) 1 See Fig.18 12.13 7 6 4 2 1 3 19 5 50 33 63 52.55
switch
06 A6G92-40051 B.1 Meter ass'y ENGAGEIV仪表总成 1 See Fig.22
14.15.16.17.18
07 A73J2-40402A B.3 Brake SW. 手制动开关 1 See Fig.26
08 B1010-06016 B.0 Screw 螺钉M6x16 7 GB65-85 45
09 B5310-00006 B.0 Washer 垫圈6 8 GB97.1-85

36 53
26
32.37.42.61.64.65.66
11 B4116-00006 B.0 Nut 螺母M6 2 GB6170-86
56
12 P90H2-40311 B.0 Fuse box 熔丝盒 1
20
14 Z8500-2G129 B.0 Horn 喇叭(DL124ED) 1
15 B0330-08020 B.0 Bolt 螺栓M8X20 1 GB5783-86
16 B5310-00008 B.0 Washer 垫圈8 1 GB97.1-85
18 B4116-00008 B.0 Nut 螺母M8 1 GB6170-86

11.10.9.22 61.42.59.58.57.21 48.49.27 69.68.67.28 47 54 60
19 Z9260-40180 B.0 Belt 捆扎带4x180 18
20 A6L92-42041Q B.1 Wiring harness,frame 车身线束 1 51.32 23.24.25.30.31.62 34 46 38
See Fig.32

STD
21 A63V2-40101 D.2 Travel motor 交流牵引电机 1 选配进口
OPTIONAL 29.10.9.8
23 B1010-04020 B.0 Screw 螺钉M4x20 3 GB65-85
24 B5323-00004 B.0 Washer 垫圈4 3 GB97.1-85
27 A6E32-40211 B.2 Battery 蓄电池组 1 See Fig.40 31.25.24.23.41.40.39 10.9.8.44 43

CPD10L,15L-FJ1
27
图15/FIG.15
No CPD18L-CJ1
See Fig.40
27 A6E32-40211Y B.1 Battery 蓄电池组(取消漏液孔) 1 CPD10L,15L-FJ1
See Fig.40
27 A67H2-42901Y B.1 Battery 蓄电池组(取消漏液孔) 1 CPD18L-CJ1
See Fig.40
27 A67H2-42901 B.1 Battery 蓄电池组 1 CPD18L-CJ1
选配进口
交流泵电机 1 标配国产
28 A63V2-40201G B.1 Pump motor STD
29 SG152-12V B.1 Flasher 电子闪光器 1
30 A61Q2-40201 B.2 Switch 多路阀控制开关 2 标配二片阀 12.13 7 6 4 2 1 3 19 5 50 33 63 52.55
STD Two-throw
选配三片阀
30 A61Q2-40201 B.2 Switch 多路阀控制开关 3 Optional Three-throw 14.15.16.17.18
选配四片阀
30 A61Q2-40201 B.2 Switch 多路阀控制开关 4 Optional Four-throw
选配五片阀 45
30 A61Q2-40201 B.2 Switch 多路阀控制开关 5 Optional Five-throw
31 B4116-00004 B.0 Nut 螺母M4 3 36 53
32 A6L92-40031Q B.1 Controller ass'y 交流电控总成 1 See Fig.43
26
32.37.42.61.64.65.66
33 D08HZHD D.1 Rear combination 后组合灯 1 56
20
36 Z9230-0000B B.0 Black sticky belt 黑色粘胶带(FJ-81) 1(卷)
37 15D60-00A*59 B.0 Silica gel, heat conduction 导热硅脂 100克
38 A67V2-40251 B.1 Direction switch 电子方向开关 1
40 A73J2-41602 B.1 Plate 压板 1 11.10.9.22 61.42.59.58.57.21 48.49.27 69.68.67.28 47 54 60

42 D12-7427154 B.0 Magnetic ring 电机连接线磁环 12 51.32 23.24.25.30.31.62 34 46 38
43 A6L92-42021Q B.1 Principle diagram 电气原理图 1 See Fig.41
44 A7E92-40901 B.3 DC-DC Commutator DC-DC转换器 1 29.10.9.8

45 XB2-BS542 B.0 Emergency switch 急停开关 1
46 25D50-100 B.0 Brake lamp 刹车灯开关 1

50 A71Y2-40281 B.1 Caution light 旋转式警示灯 1 选用件 Optional 31.25.24.23.41.40.39 10.9.8.44 43
28
图15/FIG.15
No CPD18L-CJ1
50 A71Y2-40291 B.1 Caution light 闪光式警示灯 1 选用件 Optional
50 A71Y2-40301 B.1 Caution light 旋转带蜂鸣式警示灯 1 选用件 Optional
51 B1010-04010 B.0 Screw 螺钉M4x10 2 GB65-85

选用件:与件50同选
52 A61Q2-40221 B.1 Wiring harness 警示灯过渡线束 1 Optional
53 A65E6-42181 B.1 Rubber 橡胶垫 2
54 A6L92-40061 B.0 Form 行走控制器参数设置表 1
选用件:与件60同选 7 6 4 2 1 3 19 5 50 33
55 A61Q2-40501 B.1 Wiring harness 后工作灯过渡线束 1 Optional 12.13 63 52.55
56 A22A2-40260*2 B.0 Rubber ring 出线胶圈 2 14.15.16.17.18
58 A63V2-42031 B.0 Cable 电缆连接线 1 45
59 A63V2-42041 B.0 Cable 电缆连接线 1 36 53

60 A73J2-42202 B.2 Head lamp 前大灯12V/35W 1 Optional 26
32.37.42.61.64.65.66
61 SY2985-BLK B.0 Jacket 电机电枢护套 8 56
62 A67H2-40801 B.3 Lift speed sensor 起升调速传感器 1
20
63 A63V2-41601 D.2 Lamp switch 二档灯开关 1 Optional
64 B0330-10035 B.0 Bolt 螺栓M10x35 4 GB5783-85
65 B5310-00010 B.0 Washer 垫圈10 4 GB97.1-85

68 A63V2-42061 B.0 Cable 电缆连接线 1 11.10.9.22 61.42.59.58.57.21 48.49.27 69.68.67.28 47 54 60
51.32 23.24.25.30.31.62 34 46 38
29.10.9.8
31.25.24.23.41.40.39 10.9.8.44 43
29
图16/FIG.16
No CPD18-CJ2
A A6H12-40001 B.4 Electric system 电气系统 1 CPD10,15-FJ2
- A6M12-40001 B.2 Electric system 电气系统 1 CPD18-CJ2

Turn signal 转向灯开关(JK802L) 51
05 Z8730-0802L B.0 lamp switch 1
1 33
06 A6H12-40051 B.1 Meter ass'y SMART仪表总成 1 See Fig.23
2
08 B1010-06016 B.0 Screw 螺钉M6x16 3 GB65-85 4
5
09 B5310-00006 B.0 Washer 垫圈6 3 GB97.1-85 6
7 45
12.13 32.15.16.17.18.37.60.61
11 B4116-00006 B.0 Nut 螺母M6 3 GB6170-86
12 P90H2-40311 B.6 Fuse box 熔丝盒 1 14.15.16.17.18

14 Z8500-2G129 B.0 Horn 喇叭(DL124ED) 1
19
15 B0330-08020 B.0 Bolt 螺栓M8X20 5 GB5783-86 20
56
16 B5310-00008 B.0 Washer 垫圈8 5 GB97.1-85
18 B4116-00008 B.0 Nut 螺母M8 5 GB6170-86 48.26 22.8.9.10 46 57.58.59.21.60.61 27.49 28 47

8.9.10.29 30.23.24.25.31.55 34 44 38
19 Z9260-40180 B.0 Belt clip 捆扎带4x180 18
20 A6H12-40041 B.3 Wire harness,body 车身线束 1 See Fig.33

STD
- A63V2-40101 D.2 Travel motor 交流牵引电机 1 选配进口
OPTIONAL 8.9.10.29
23 B1010-04020 B.0 Screw 螺钉M4x20 3 GB65-85
24 B5323-00004 B.0 Washer 垫圈4 3 GB97.1-85

See Fig.40
39.40.41 44
27 A67S2-40101 B.4 Battery ass'y 蓄电池组 1 CPD10,15-FJ2
30
图16/FIG.16
No CPD18-CJ2
See Fig.40
- A67S2-40201 B.4 Battery ass'y 蓄电池组 1 CPD10,15-FJ2
See Fig.40
- A67H2-40901Y B.2 Battery ass'y 蓄电池组(48V,550AH) 1 CPD18-CJ2
See Fig.40
- A67H2-40901 B.2 Battery ass'y 蓄电池组 1 CPD18-CJ2

二片阀 51
30 A61Q2-40201 B.2 Control switch 多路阀控制开关 2 Two-throw
1 33
三片阀
- A61Q2-40201 B.2 Control switch 多路阀控制开关 3 Three-throw 2
四片阀
- A61Q2-40201 B.2 Control switch 多路阀控制开关 4 Four-throw 3
B.0 Nut 螺母M4 3 4
31 B4116-00004 GB6170-86
5
32 A6H12-40031 B.1 Controller ass'y 电控总成 1 See Fig.44 6
7 45
12.13 32.15.16.17.18.37.60.61
34 A71M2-40901 B.2 Accelerator 加速器 1
35 A61S2-41501 D.2 Horn filter 喇叭滤波器 1 14.15.16.17.18

37 15D60-00A*59 B.0 Silica gel,heat conduction 导热硅脂 100克 19
38 A61S2-41601 D.2 Direction switch 方向开关 1 20
56
40 A73J2-41602 B.1 Board 压板 1

41 A73J2-41702 B.1 Rubber cover 橡胶盖 1 48.26 22.8.9.10 46 57.58.59.21.60.61 27.49 28 47
8.9.10.29 30.23.24.25.31.55 34 44 38
42 D1252-1108 B.0 Clip 线卡 2

45 XB2-BS542 B.0 Brake SW. 急停开关 1 8.9.10.29

39.40.41 44
51 A71Y2-40291 B.1 Caution light 闪光式警示灯 1 选配 Option
31
图16/FIG.16
No CPD18-CJ2
52 A6E52-40041 B.1 Cable 警示灯过渡线束 1 选配 Option
53 A65E6-42181 B.1 Rubber 橡胶垫 2 选配 Option
54 A6H12-40061 B.0 Form 行走控制器参数设置表 1

55 A67H2-40801 B.3 Sensor 起升调速传感器 1
57 A6L92-40161 B.1 Link cable 电缆连接线 1
58 A63V2-42031 B.1 Link cable 电缆连接线 1 51
1 33
2
60 D12-7427151 B.0 Link ring 电机连接线磁环 8 3
61 SY2985-BLK B.0 Sleeve 电机电枢护套 8 4
5
6
7 45
12.13 32.15.16.17.18.37.60.61
14.15.16.17.18
19
20
56
48.26 22.8.9.10 46 57.58.59.21.60.61 27.49 28 47

8.9.10.29 30.23.24.25.31.55 34 44 38
8.9.10.29
39.40.41 44
32
图17/FIG.17
No CPD10L,15L-ZJ2
A A6H92-40001 B.2 Electric system 电气系统 1 CPD10,15-ZJ2
- A6H92-42001 B.2 Electric system 电气系统 1 CPD10L,15L-ZJ2

04 A61F5-1216K B.1 Support plate 支架板 2 61.62
3 34
05 Z8730-0802L B.0 Turn signal
lamp switch
转向灯开关(JK802L) 1 See Fig.18 5
06 A6H12-40051 B.3 Meter ass'y SMART仪表总成 1 See Fig.23 4
46
08 B1010-06016 B.0 Screw 螺钉M6x16 7 GB65-85
6
7
09 B5310-00006 B.0 Washer 垫圈6 8 GB97.1-85 2 55
12.13 32.33.38.48.49.50
60
11 B4116-00006 B.0 Nut 螺母M6 2 GB6170-86
14.15.16.17.18
12 P90H2-40311 B.6 Fuse box 熔丝盒 1
19
14 Z8500-2G129 B.0 Horn 喇叭(DL124ED) 1 20
15 B0330-08020 B.0 Bolt 螺栓M8x20 8 GB5783-86 31
16 B5310-00008 B.0 Washer 垫圈8 8 GB97.1-85
18 B4116-00008 B.0 Nut 螺母M8 8 GB6170-86 8.9.10.22 26.57 21.45 27.58.59 28.64 60
19 Z9260-40180 B.0 Belt clip 捆扎带4x180 18 23.24.25.36 8.9.10.11.30.63 35 44 39 37 47
20 A6H92-40201 B.2 Wire harness,body 车身线束 1 See Fig.34

CPD10,15-ZJ2
See Fig.35
- A6H92-42201 B.2 Wire harness,body 车身线束 1 CPD10L,15L-ZJ2
STD
选配进口 8.9.10.29
23 B1010-04020 B.0 Screw 螺钉M4x20 3 GB65-85
24 B5323-00004 B.0 Washer 垫圈4 3 GB97.1-85
26 A65S2-41201 B.4 Battery socket 电源插座(车架部分) 1 See Fig.39 23.24.25.40.41.42.43 54

33
图17/FIG.17
No CPD10L,15L-ZJ2
27 A69G2-40401 D.4 Battery ass'y 蓄电池组 1 See Fig.40

二片阀
三片阀
- 3 Three-throw
四片阀 61.62
- 4 Four-throw 3 34
32 B1010-04010 B.0 Screw 螺钉M4x10 2 GB5783-86 4
33 A6H12-40031 B.1 Controller ass'y 电控总成 1 See Fig.44 1
46
6
34 Z8620-12000 B.1 Rear lamp unit 后组合灯 2
7
35 A71M2-40901 B.2 Accelerator 加速器 1 2 55
12.13 32.33.38.48.49.50
60
37 Z9230-0000B B.0 Balck sticky belt 黑色粘胶带（FJ-81) 1卷 14.15.16.17.18
38 15D60-00A*59 B.0 Silica gel,heat conduction 导热硅脂 100g
39 A61S2-41601 D.2 Direction switch 方向开关 1 CPD10,15-ZJ2
19
- A67V2-40251 B.1 Electric direction switch 电子方向开关 1 CPD10L,15L-ZJ2 20
40 B4116-00004 B.0 Nut 螺母M4 3 GB6170-86 31
42 A73J2-41602 B.1 Board 压板 1

43 A73J2-41702 B.1 Rubber cover 橡胶盖 1 8.9.10.22 26.57 21.45 27.58.59 28.64 60
23.24.25.36 8.9.10.11.30.63 35 44 39 37 47
46 A69G2-40301 D.3 Wiring harness 后护顶架线束 2
47 A22A2-42000a B.1 Pad 后组合灯垫 2
8.9.10.29
48 B0330-10035 B.0 Bolt 螺栓M10x35 4 GB5783-85
49 B5310-00010 B.0 Washer 垫圈10 4 GB97.1-85
51 HRA63V2401 B.1 Link cable 电缆连接线 1

A63V2-42031
53 HRA63V2401 B.1 Link cable 电缆连接线 1 23.24.25.40.41.42.43 54

A63V2-42041 34
图17/FIG.17
No CPD10L,15L-ZJ2
56 A6H12-40061 B.0 Form 行车控制器参数设置表 1

59 A65E6-42181 B.1 Rubber 橡胶垫 2 61.62
3 34
60 A65E5-10311 B.1 Rubber ring 出线胶圈 3 5
61 A71Y2-40281 B.1 Caution light 旋转式警世灯 1 选配 Option 4
- A71Y2-40291 B.1 Caution light 闪光式警世灯 1 选配 Option 1
46
警世灯过渡线束 1 6
62 A6E52-40041 B.1 Cable 选配 Option
7
63 A67H2-40801 B.3 Lift speed sensor 起升调速传感器 1 2 55
电机电枢护套 8 12.13 32.33.38.48.49.50
64 SY2985-BLK B.0 Sleeve
60
14.15.16.17.18
19
20
31
8.9.10.22 26.57 21.45 27.58.59 28.64 60

23.24.25.36 8.9.10.11.30.63 35 44 39 37 47
8.9.10.29
23.24.25.40.41.42.43 54
35
图18/FIG.18
No CPD18-CJ2
A A6H12-40001Q B.1 Electric system 电气系统(全交流) 1 CPD10,15-FJ2
- A6M12-40001Q B.1 Electric system 电气系统(全交流) 1 CPD18-CJ2

Turn signal 转向灯开关(JK802L) 12.13 7 6 4 2 1 3 19 5 50 33 63 52.55
05 Z8730-0802L B.0 lamp switch 1
06 A6H12-40051Q B.1 Meter ass'y SMART仪表总成 1 See Fig.24 14.15.16.17.18
07 A73J2-40402A B.3 Hand brake switch 手制动开关 1 See Fig.21
45
08 B1010-06016 B.0 Screw 螺钉M6x16 7 GB65-85
09 B5310-00006 B.0 Washer 垫圈6 8 GB97.1-85 36 53

26
32.15.16.17.18.37.42.61
11 B4116-00006 B.0 Nut 螺母M6 2 GB6170-86
56
12 P90H2-40311 B.6 Fuse box 熔丝盒 1
20
14 Z8500-2G129 B.0 Horn 喇叭(DL124ED) 1
15 B0330-08020 B.0 Bolt 螺栓M8X20 5 GB5783-86
16 B5310-00008 B.0 Washer 垫圈8 5 GB97.1-85
18 B4116-00008 B.0 Nut 螺母M8 1 GB6170-86

11.10.9.22 42.59.58.57.21 48.49.27 28 47 54 60.61.62
19 Z9260-40180 B.0 Belt clip 捆扎带4x180 18
51.32 23.24.25.30.31 34 46 38
20 A6H12-40041Q B.1 Wire harness,body 车身线束 1 See Fig.36

STD
- A63V2-40101 D.2 Travel motor 交流牵引电机 1 选配进口 29.10.9.8
OPTIONAL
23 B1010-04020 B.0 Screw 螺钉M4x20 3 GB65-85
24 B5323-00004 B.0 Washer 垫圈4 3 GB97.1-85
27 A67S2-40101 B.4 Battery ass'y 蓄电池组 1 See Fig.40 31.25.24.23.41.40.39 10.9.8.44 43

CPD10,15-FJ2
36
图18/FIG.18
No CPD18-CJ2
See Fig.40
27 A67S2-40201 B.4 Battery ass'y 蓄电池组 1 CPD10,15-FJ2
See Fig.40
- A67H2-40901Y B.2 Battery ass'y 蓄电池组(48V,550AH) 1 CPD18-CJ2
See Fig.40
- A67H2-40901 B.2 Battery ass'y 蓄电池组 1 CPD18-CJ2
选配进口
交流泵电机 1 标配国产
- A63V2-40201G B.1 Pump motor STD
二片阀 12.13 7 6 4 2 1 3 19 5 50 33 63 52.55
三片阀
- A61Q2-40201 B.2 Control switch 多路阀控制开关 3 Three-throw 14.15.16.17.18
四片阀
- A61Q2-40201 B.2 Control switch 多路阀控制开关 4 Four-throw
45
31 B4116-00004 B.0 Nut 螺母M4 3 GB6170-86
32 A6H12-40031Q B.1 Controller ass'y 电控总成 1 See Fig.45 36 53

33 D08HZHD B.0 Rear lamp unit 后组合灯 1 26
32.15.16.17.18.37.42.61
34 A71M2-40901 B.2 Accelerator 加速器 1 56
20
38 A61S2-41601 D.2 Direction switch 方向开关 1
40 A73J2-41602 B.1 Board 压板 1

41 A73J2-41702 B.1 Rubber cover 橡胶盖 1 11.10.9.22 42.59.58.57.21 48.49.27 28 47 54 60.61.62
51.32 23.24.25.30.31 34 46 38
43 A6H12-40021Q B.1 Principle diagram 电气原理图 1 See Fig.53


- A71Y2-40291 B.1 Caution light 闪光式警示灯 1 选配 Option

31.25.24.23.41.40.39 10.9.8.44 43
37
图18/FIG.18
No CPD18-CJ2
50 A71Y2-40301 B.1 Caution light 旋转带蜂鸣式警示灯 1 选配 Option
51 B1010-04010 B.0 Screw 螺钉M4x10 2 GB65-85
52 A6E52-40041 B.1 Wiring harness 警示灯过渡线束 1 选配 Option
53 A65E6-42181 B.1 Rubber 橡胶垫 2

出线胶圈 2 12.13 7 6 4 2 1 3 19 5 50 33 63 52.55
56 A22A2-40260*2 B.1 Rubber ring
57 A6L92-40161 B.2 Cable 电缆连接线 1 14.15.16.17.18
45
60 A63V2-42051 B.0 Cable 电缆连接线 1 36 53
61 A63V2-42061 B.0 Cable 电缆连接线 1 26
32.15.16.17.18.37.42.61
62 A63V2-42071 B.0 Cable 电缆连接线 1 56
63 A73J2-42202 B.2 Head lamp 前大灯12V/35W 1 Optional 20
64 SY2985-BLK B.0 Jacket 电机电枢护套 12
11.10.9.22 42.59.58.57.21 48.49.27 28 47 54 60.61.62
51.32 23.24.25.30.31 34 46 38
29.10.9.8
31.25.24.23.41.40.39 10.9.8.44 43
38
图19/FIG.19
No CPD18L-CJ2
A A6H12-42001 B.3 Electric system 电气系统 1 CPD10L,15L-FJ2
- A6M12-42001 B.3 Electric system 电气系统 1 CPD18L-CJ2

Turn signal 转向灯开关(JK802L) 7 6 4 2 1 3 19 5 50 33 63 52.55
05 Z8730-0802L B.0 lamp switch 1 12.13
06 A6H12-40051 B.1 Meter ass'y SMART仪表总成 1 See Fig.22
14.15.16.17.18
08 B1010-06016 B.0 Screw 螺钉M6x16 7 GB65-85 45
09 B5310-00006 B.0 Washer 垫圈6 8 GB97.1-85

36 53
26
32.37.42.61.64.65.66
11 B4116-00006 B.0 Nut 螺母M6 2 GB6170-86
56
12 P90H2-40311 B.6 Fuse box 熔丝盒 1
20
14 Z8500-2G129 B.0 Horn 喇叭(DL124ED) 1
15 B0330-08020 B.0 Bolt 螺栓M8X20 1 GB5783-86
16 B5310-00008 B.0 Washer 垫圈8 1 GB97.1-85
18 B4116-00008 B.0 Nut 螺母M8 1 GB6170-86

11.10.9.22 61.42.59.58.57.21 48.49.27 54 60
28 47
19 Z9260-40180 B.0 Belt clip 捆扎带4x180 18
20 A6H12-42041 B.3 Wire harness,body 车身线束 1 See Fig.37 51.32 23.24.25.30.31.62 34 46 38

STD
OPTIONAL 29.10.9.8
22 A61S2-41301 D.3 Back buzzer 倒车蜂鸣器 1 GB65-85
23 B1010-04020 B.0 Screw 螺钉M4x20 3 GB97.1-85
24 B5323-00004 B.0 Washer 垫圈4 3 GB93-87
25 B5050-00004 B.0 Washer,lock 垫圈4 3 See Fig.22

See Fig.40 31.25.24.23.41.40.39
27 A6E32-40211 B.2 Battery ass'y 蓄电池组 1 CPD10L,15L-FJ2
10.9.8.44 43
39
图19/FIG.19
No CPD18L-CJ2
See Fig.40
27 A6E32-40211Y B.1 Battery ass'y 蓄电池组(取消漏液孔) 1 CPD10L,15L-FJ2
See Fig.40
- A67H2-42901Y B.1 Battery ass'y 蓄电池组(取消漏液孔) 1 CPD18L-CJ2
See Fig.40
- A67H2-42901 B.1 Battery ass'y 蓄电池组 1 CPD18L-CJ2

二片阀 7 6 4 2 1 19 5 50 33
30 A61Q2-40201 B.2 Lift switch 多路阀控制开关 2 Two-throw 12.13 3 63 52.55
三片阀
- A61Q2-40201 B.2 Lift switch 多路阀控制开关 3 Three-throw 14.15.16.17.18
四片阀
- A61Q2-40201 B.2 Lift switch 多路阀控制开关 4 Four-throw
31 B4116-00004 B.0 Rubber ring 螺母M4 3 45
32 A6H12-40031 B.1 Controller ass'y 电控总成 1 See Fig.44

36 53
26
32.37.42.61.64.65.66
20
38 A67V2-40251 D.2 Direction switch 电子方向开关 1
40 A73J2-41602 B.1 Board 压板 1 GB6170-86
41 A73J2-41702 B.1 Rubber cover 橡胶盖 1 11.10.9.22 61.42.59.58.57.21 48.49.27 28 47 54 60

42 D12-7427154 B.0 Magnet ring 电机连接线磁环 10
43 A6H12-42021 B.2 Principle diagram 电气原理图 1 See Fig.55 51.32 23.24.25.30.31.62 34 46 38


50 A71Y2-40281 B.1 Caution light 旋转式警示灯 1
- A71Y2-40291 B.1 Caution light 闪光式警示灯 1 31.25.24.23.41.40.39 10.9.8.44 43
40
图19/FIG.19
No CPD18L-CJ2
51 B1010-04010 B.0 Screw 螺钉M4x10 2 GB65-85
52 A61Q2-40221 B.1 Wiring harness 警示灯过渡线束 1 选配 Option
53 A65E6-42181 B.1 Rubber 橡胶垫 2

56 A22A2-40260*2 B.1 Rubber ring 出线胶圈 2 12.13 7 6 4 2 1 3 19 5 50 33 63 52.55
14.15.16.17.18
59 A63V2-42041 B.0 Cable 电缆连接线 1 45
60 A73J2-42202 B.2 Head lamp 前大灯12V/35W 1 Optional 36 53
26
32.37.42.61.64.65.66
56
20
64 B0330-10035 B.0 Bolt 螺栓M10x35 4 GB5783-86
65 B5310-00010 B.0 Washer 垫圈10 4 GB97.1-85
11.10.9.22 61.42.59.58.57.21 48.49.27 28 47 54 60
51.32 23.24.25.30.31.62 34 46 38
29.10.9.8
31.25.24.23.41.40.39 10.9.8.44 43
41
图20/FIG.20
No CPD18L-CJ2
A A6H12-42001Q B.2 Electric system 电气系统(全交流) 1 CPD10L,15L-FJ2
- A6M12-42001Q B.2 Electric system 电气系统(全交流) 1 CPD18L-CJ2

Turn signal 转向灯开关(JK802L) 7 6 4 2 1 3 19 5 50 33 63 52.55
05 Z8730-0802L B.0 lamp switch 1 12.13
06 A6H12-40051Q B.1 Meter ass'y SMART仪表总成 1 See Fig.24
14.15.16.17.18
08 B1010-06016 B.0 Screw 螺钉M6x16 7 GB65-85 45
09 B5310-00006 B.0 Washer 垫圈6 8 GB97.1-85

36 53
26
32.37.42.61.64.65.66
11 B4116-00006 B.0 Nut 螺母M6 2 GB6170-86
56
12 P90H2-40311 B.6 Fuse box 熔丝盒 1
20
14 Z8500-2G129 B.0 Horn 喇叭(DL124ED) 1
15 B0330-08020 B.0 Bolt 螺栓M8X20 1 GB5783-86
16 B5310-00008 B.0 Washer 垫圈8 1 GB97.1-85
18 B4116-00008 B.0 Nut 螺母M8 1 GB6170-86

11.10.9.22 61.42.59.58.57.21 48.49.27 54 60
28 47
19 Z9260-40180 B.0 Belt clip 捆扎带4x180 18
20 A6H12-42041Q B.2 Wire harness,body 车身线束 1 See Fig.38 51.32 23.24.25.30.31.62 34 46 38

STD
OPTIONAL 29.10.9.8
22 A61S2-41301 D.3 Back buzzer 倒车蜂鸣器 1 GB65-85
23 B1010-04020 B.0 Screw 螺钉M4x20 3 GB97.1-85
24 B5323-00004 B.0 Washer 垫圈4 3 GB93-87
25 B5050-00004 B.0 Washer,lock 垫圈4 3 See Fig.22

See Fig.40 31.25.24.23.41.40.39
27 A6E32-40211 B.2 Battery ass'y 蓄电池组 1 CPD10L,15L-FJ2 10.9.8.44 43
42
图20/FIG.20
No CPD18L-CJ2
See Fig.40
27 A6E32-40211Y B.1 Battery ass'y 蓄电池组(取消漏液孔) 1 CPD10L,15L-FJ2
See Fig.40
- A67H2-42901Y B.1 Battery ass'y 蓄电池组(取消漏液孔) 1 CPD18L-CJ2
See Fig.40
- A67H2-42901 B.1 Battery ass'y 蓄电池组 1 CPD18L-CJ2
选配进口
标配国产
- A63V2-40201G B.1 Pump motor 交流泵电机 1 STD

二片阀 7 6 4 2 1 19 5 50 33
30 A61Q2-40201 B.2 Lift switch 多路阀控制开关 2 Two-throw 12.13 3 63 52.55
三片阀
- A61Q2-40201 B.2 Lift switch 多路阀控制开关 3 Three-throw 14.15.16.17.18
四片阀
- A61Q2-40201 B.2 Lift switch 多路阀控制开关 4 Four-throw
31 B4116-00004 B.0 Rubber ring 螺母M4 3 45
32 A6H12-40031Q B.1 Controller ass'y 电控总成 1 See Fig.45

36 53
26
32.37.42.61.64.65.66
20
38 A67V2-40251 D.2 Direction switch 电子方向开关 1
40 A73J2-41602 B.1 Board 压板 1 GB6170-86
41 A73J2-41702 B.1 Rubber cover 橡胶盖 1 11.10.9.22 61.42.59.58.57.21 48.49.27 28 47 54 60

42 D12-7427154 B.0 Magnet ring 电机连接线磁环 10
43 A6H12-42021Q B.1 Principle diagram 电气原理图 1 51.32 23.24.25.30.31.62 34 46 38
See Fig.56

46 25D50-100 B.0 Stop lamp switch 刹车灯开关 1 See Fig.31


50 A71Y2-40281 B.1 Caution light 旋转式警示灯 1
- A71Y2-40291 B.1 Caution light 闪光式警示灯 1 See Fig.32 31.25.24.23.41.40.39 10.9.8.44 43
43
图20/FIG.20
No CPD18L-CJ2
51 B1010-04010 B.0 Screw 螺钉M4x10 2 GB65-85
52 A6E52-40041 B.1 Wiring harness 警示灯过渡线束 1 选配 Option
53 A65E6-42181 B.1 Rubber 橡胶垫 2

56 A22A2-40260*2 B.1 Rubber ring 出线胶圈 2 12.13 7 6 4 2 1 3 19 5 50 33 63 52.55
14.15.16.17.18
59 A63V2-42041 B.0 Cable 电缆连接线 1 45
60 A73J2-42202 B.2 Head lamp 前大灯12V/35W 1 Optional 36 53
26
32.37.42.61.64.65.66
56
20
64 B0330-10035 B.0 Bolt 螺栓M10x35 4 GB5783-86
65 B5310-00010 B.0 Washer 垫圈10 4 GB97.1-85

69 A63V2-42071 B.0 Cable 电缆连接线 1 11.10.9.22 61.42.59.58.57.21 48.49.27 54 60
28 47
51.32 23.24.25.30.31.62 34 46 38
29.10.9.8
31.25.24.23.41.40.39 10.9.8.44 43
44
图21/FIG.21 前灯线束/FRONT LAMP WIRE HARNESS
No
Front lamp 前灯线束 1
A A61S2-41101 D.3 wire harness
01 Z9005-63B04 B.0 4-wire
socket
composite 四芯复合防水插座 1
02 FJ-81 B.0 Sticky belt 黑色粘胶带 1
1 COMBINATION LAMP
03 Z9010-4B221 B.0 Socket 圆形插座 5
接前小灯
TO FRONT
TO HEAD LAMP
接前大灯
3
2
2
4
RW
W
B
B
RY
2
1
TO CABINET WIRE
接仪表架线束
HARNESS
JS-4-20
B RW
RY W
2 1
4 3
45
图22/FIG.22
序号图号版本零部件名称件数备注 CPD10,15-FJ1,ZJ1
No CPD10L,15L-FJ1,ZJ1
A A6G92-40051 B.1 Meter ass'y ENGAGEIV仪表总成 1 CPD18-CJ1
CPD18L-CJ1
01 ENGAGE IV B.0 Meter CURTIS交流仪表 1
02 JK211 B.0 Light switch 钥匙开关 1
03 JK404 B.0 Key switch 灯光开关 1
04 TX-HK04 B.0 Case, meter 仪表罩壳 1
05 CYBXS-1 B.0 Meter harness 仪表线束 1
2 4
JS-8-20
JS-6-20
JS-2-20
46
图23/FIG.23
A A6H12-40051 B.1 Meter ass'y SMART 仪表总成 1 CPD18-CJ2
CPD18L-CJ2
01 SMART B.0 Meter SMART 交流仪表 1
02 JK211 B.0 Light switch 钥匙开关 1
03 JK404 B.0 Key switch 灯光开关 1
04 TX-HK04 B.0 Case, meter 仪表罩壳 1
05 CYBXS-1 B.0 Meter harness 仪表线束 1
2
4
5 Display
Red Ref Orange Ref Green Ref
* 1 2 3 4 5
C1 C3 Y14 17 16 2D2
100
B
47
图24/FIG.24
No CPD10L,15L-FJ2
A A6H12-40051Q B.1 Meter ass'y SMART 仪表总成(全交流) 1 CPD18-CJ2
CPD18L-CJ2
01 48VSMART-Q B.0 Meter smart交流仪表 1
02 QLB7.294.500 B.0 Case, meter H2000-C 型仪表外壳 1
03 JK211 B.0 Light switch 两档灯光开关 1
04 JK421 B.0 Key switch 钥匙开关 1
05 A6H12-41301 B.0 Meter harness 仪表线束 1
06 A6H12-41401 B.0 Relay box 1-2.5T全交流继电器盒 1
ENTER ROLL UP ROLL DOWN SET UP SET DOWN OUT/龟爬
2
1
3
4
48
图25/FIG.25 手制动开关/HAND BRAKE SWITCH
No CPD10,15-ZJ1,ZJ2
A A65F2-41201 B.6 Hand brake SW. 手制动开关 1 CPD10L,15L-ZJ1,ZJ2
CPD18-CJ1,CJ2
01 JS-3-20 B.0 2-Wire composite plug 二芯插座 1 CPD18L-CJ1
02 1.5UFJ-400V B.0 Capicitor 金属膜电容 1 1UFJ-400V
2
03 D10QVR1.0 B.0 QVR wire QVR线(截面1mm ) 3 DJ431-4B
04 Z9001-04B01 B.0 Connector 片形孔式接线端子 2 1 2 3

WR GW WY
05 ZC-N2255 B.0 Micro distance SW. 微动开关 1
支架 1
1
06 Z9900-ZJ B.0 Bracket
2
3
4
5
6
49
图26/FIG.26 手制动开关/HAND BRAKE SWITCH
A A73J2-40402A B.3 Hand brake SW. 手制动开关 1 CPD18-CJ1,CJ2
CPD18L-CJ1,CJ2
01 D10QVR1.0 B.0 QVR wire QVR线(截面1mm2 ) 2 DJ431-4B
02 Z9001-04B01 B.0 Connector 片形孔式接线端子 2

03 ZC-N2255 B.0 Micro distance SW. 微动开关 1
04 Z9900-ZJ B.0 Bracket 支架 1
JS-2-20
12
1
4 3
27
50
图27/FIG.27 车身线束/WIRE HARNESS,BODY
CPD10,15-FJ1
CPD18-CJ1
接前护顶架线束（左）
TO FRONT OVERHEAD 接后组合灯
接喇叭 TO REAR
接仪表总成 GUARD WIRE 滤波器
HARNESS(LEFT) 接刹车灯开关 23 COMBINATION
TO METER ASS'Y JS-4-10 TO HORN W 24
RW LAMP ASS'Y
JS-6-10 JS-4-10 FILTER TO STOP LAMP SW.
10 11
0 WB
1M5 1M13
25
RY
23
W
JS-2-20 接倒车蜂鸣器
26
BW
20
GY 26
100
B
25 24 20 BW
BW 0 100 24
RY RW GY
B RW
接手制动开关 TO BACK BUZZER
22
Y2
R
2
RB 100 31 JS-2-20 G
TO HAND B BY 11
100 0 1M231M35
WB
JS-8-10 BRAKE SW. B RY RU BW
4 3J8 3J73J6
31
接喇叭开关 JS-3-10 100 11 RW U W G
BY TO HORN SW. B WB
3J11
W
3J6 1M35 0
G BW RY
1M11 4
WB RW JS-8-20
30
100 4 1M23 N
B RW RU
圆柱形插座
COLUMNIFORM SOCKET
JS-3-10 1M22 4 1M33
DJ221-4B 1M16
RY
1
R
3J11
W
1M22
WB
1M11 1M13
WB 0
接方向开关 G RW Y
TO DIRECTION SW. 标记 1M5

BW
1M33
Y
1M24
YW
1M9
P
1M4
N X
REMARK
30
N
23
W
21 22
WU G
接转向灯开关 JS-2-10 JS-12-10
选配驾驶室用12V电源 TO TURN SIGNAL SW. 接脚喇 1M7 1M8 1M26
B 0 R
接电控总成
30 31 3 100 4
100 JS-3-10 叭开关 N BY 1M31 1M32 1M7 TO CONTROLLER
25 22
RY G
R
JS-8-20 TO HORN SW.
U W B
ASS'Y
100 24
JS-3-20
B RW 5 5 30 20
YR YR N GY JS-6-10
JS-4-10 10
0 牵引电机速度编码器 R B W U
100 5
接前护顶架线束（右） SPEED CODER
1M26 1M7 1M321M31
B RB
接DC－DC转换器
TO FRONT OVERHEAD 接保险丝盒 D11AMPSEAL-4-20 TO COMMUTATOR
GUARD WIRE TO FUSE BOX B 0
1M7 1M8
接急停开关
HARNESS(RIGHT) 1M16 100 1 Y2 4 6-176146-6 TO STOP SW.
YR X B
4 1M7 1M24
R RB RW
3
牵引电机温度编码器 2
RW B YR Y
（防护堵头）不用时加装
TEMPERATURE CODER RB
D11AMPSEAL-2-20 DJ441A-3B
JS-6-20
X X JS-6-20 0
4 3J7 RY
RW W
接加速器 X 3J8
21
接闪光器 100
B
WU
TO ACCELERATOR U
100 20 TO FLASHER
30
N
1M13 1M4
JS-4-10 0 N B GY
4 接警示灯过渡线束
接起升开关 RW
TO CAUTION LIGHT
TO LIFT SW. JS-2-20 DJ221-4B 1M9
P WIRE HARNESS
下降锁止电磁阀
DJ211-4B
接座位开关
TO SEAT SW.
51
CPD10,15-ZJ1
TO FRONT OVERHEAD 接喇叭
TO METER ASS'Y HARNESS(LEFT) TO HORN 接刹车灯开关接右后组合灯
JS-4-10 TO STOP LAMP SW. 接左后组合灯
JS-6-10 10 11 25 100
FILTER TO REAR
JS-2-20 接倒车蜂鸣器 TO REAR
B
26
COMBINATION
RY
0 WB 20
100 BW GY
1M5 1M13
25
RY
24
RW
20
GY OW WR 23
B
TO BACK BUZZER COMBINATION LAMP ASS'Y（RIGHT） JS-8-20

接手制动开关 100 31
W
Y2 2
JS-2-20 LAMP ASS'Y（LEFT） 11
24
RW
R RB WB 100
24
RW TO HAND B BY 26
100 0 1M231M35
BW
100
B
B 22
G
JS-8-10 BRAKE SW. B RY RU YR

4 3J8 3J73J6
31
接喇叭开关 JS-3-10 100 11 11
WB
RW U NY GR
TO HORN SW.
23
B WB W
BY
1M11 4
3J11 3J6 1M35 0 YB RW 24
26
BW
WY GR YR RY RW
30
100 4 1M23 N
B RW RU
圆柱形插座
COLUMNIFORM SOCKET
JS-3-10 1M22 4 1M33
DJ221-4B 1M16
WP
1
R
3J11
WY
1M22
G
1M11 1M13
YB WR

OW
1M33
Y
1M24
YW
1M9
P
1M4
BU X
REMARK
30
N
100 100
23
W
21 22
WU G
B B
TO TURN SIGNAL SW. 接脚喇 1M7 1M8 1M26 接电控总成
25
选配驾驶室用12V电源 30 31 3 100 4 B 0 R
RY
100
B
JS-8-20 TO HORN SW.
U W B
ASS'Y
B
JS-3-20
24
RW
DJ221-4B 5 5 30 20
YR YR N GY JS-6-10
接前护顶架线束（右） 10
100 5
TO FRONT OVERHEAD SPEED CODER
1M26 1M7 1M321M31
B RB
接DC－DC转换器
GUARD WIRE 接保险丝盒 D11AMPSEAL-4-20 TO COMMUTATOR
HARNESS(RIGHT) TO FUSE BOX B 0
1M7 1M8
接急停开关
1M16 X 100 1 Y2 4 6-176146-6 TO STOP SW.
WP B
4 1M7 1M24
R S RW
3
RW B YW UR
JS-6-20
X X JS-6-20 0
4 3J7 RY
RW NY
接加速器 X 3J8
21
接闪光器 100
B
WU
TO ACCELERATOR U
100 20 TO FLASHER
30
N
1M13 1M4
JS-4-10 WR BU B GY
接起升开关 RW
TO CAUTION LIGHT
P WIRE HARNESS
DJ211-4B
接座位开关
TO SEAT SW.
52
CPD10,15-ZJ1
TO FRONT OVERHEAD 接喇叭
TO METER ASS'Y HARNESS(LEFT) TO HORN 接刹车灯开关接右后组合灯
JS-4-10 TO STOP LAMP SW. 接左后组合灯
JS-6-10 10 11 25 100
FILTER TO REAR
JS-2-20 接倒车蜂鸣器 TO REAR
B
26
COMBINATION
RY
0 WB 20
100 BW GY
1M5 1M13
25
RY
24
RW
20
GY OW WR 23
B
TO BACK BUZZER COMBINATION LAMP ASS'Y（RIGHT）JS-8-20

接手制动开关 100 31
W
Y2 2
JS-2-20 LAMP ASS'Y（LEFT） 11
24
RW
R RB WB 100
24
RW TO HAND B BY 26
100 0 1M231M35
BW
100
B
B 22
G
JS-8-10 BRAKE SW. B RY RU YR

4 3J8 3J73J6
31
接喇叭开关 JS-3-10 100 11 11
WB
RW U NY GR
TO HORN SW.
23
B WB W
BY
1M11 4
3J11 3J6 1M35 0 YB RW 24
26
BW
WY GR YR RY RW
30
100 4 1M23 N
B RW RU
圆柱形插座
COLUMNIFORM SOCKET
JS-3-10 1M22 4 1M33
DJ221-4B 1M16
WP
1
R
3J11
WY
1M22
G
1M11 1M13
YB WR

OW
1M33
Y
1M24
YW
1M9
P
1M4
BU X
REMARK
30
N
100 100
23
W
21 22
WU G
B B
TO TURN SIGNAL SW. 接脚喇 1M7 1M8 1M26 接电控总成
25
选配驾驶室用12V电源 30 31 3 100 4 B 0 R
RY
22
B
JS-8-20 TO HORN SW.
U W B
ASS'Y
G
JS-3-20
24
RW
DJ221-4B 5 5 30 20
YR YR N GY JS-6-10
100 5
1M26 1M7 1M321M31
B RB
接DC－DC转换器
GUARD WIRE 接保险丝盒 D11AMPSEAL-4-20 TO COMMUTATOR
HARNESS(RIGHT) TO FUSE BOX B 0
1M7 1M8
接急停开关
1M16 X 100 1 Y2 4 6-176146-6 TO STOP SW.
WP B
4 1M7 1M24
R S RW
3
RW B YW UR
JS-6-20
X X JS-6-20 0
4 3J7 RY
RW NY
接加速器 X 3J8
21
接闪光器 100
B
WU
TO ACCELERATOR U
100 20 TO FLASHER
30
N
1M13 1M4
JS-4-10 WR BU B GY
接起升开关 RW
TO CAUTION LIGHT
P WIRE HARNESS
DJ211-4B
接座位开关
TO SEAT SW.
53
图30/FIG.30 车身线束(全交流)/WIRE HARNESS,BODY
CPD10,15-FJ1
CPD18-CJ1
R B YU YG
3J26 3J7 3J32 3J31
JSS-4-20
B BY
接速度编码器
3J7 3J8 TO SPEED CODER 接警示灯线束(选配)
JSS-2-20 TO CAUTION LIGHT
接温度传感器 WIRE HARNESS（OPTIONAL）接座位开关
接急停开关 DJ221-4B
TO TEMP. SENSOR TO STOP SW.4 £¨ B- £©
1J 9 TO SEAT SW.
100
接前护顶架线束（左） *未配置急停开关时对插短接* G *未配置座位开关时对插短接*
DJ211-4B
61 62
TO FRONT OVERHEAD DJ441A-3B
UW
4 DJ221-4B
GUARD WIRE 3 UW
B
HARNESS(LEFT) 接喇叭 WY Y
滤波器 RU
TO HORN 50
50
RW WR 52
32 42 YW
仪表电源和CAN总线 B RG FILTER
WB
TO METER BATTERY 灯和钥匙开关 100 31

接手制动开关 JS-2-20 DJ221-4B
AND CAN CABLE LIGHT AND KEY SW. £¨ B- £©
JS-6-10 TO HAND 接倒车蜂鸣器接刹车灯开关

100
B TO REAR WORK LAMP SW.(OPTIONAL)
JS-8-10 BRAKE SW. BY B
21 100
TO BACK BUZZER TO STOP LAMP SW. 接后工作灯开关（选配）
接仪表盘总成 1J35 1
32 31 30
RW RG YG
3 2 接喇叭开关 JS-2-10 JS-2-20
63 2 - DJ221-4B 1J7 1J81J26
TO METER ASS'Y 100 4 1J23
WR RURB 20
YR TO HORN SW. B WU PW B BY R
JS-8-10
BUW RY GB UW 1J311J32 1J7
100 51 YG YU B 1J16 1
DJ221-4B 1J114
Y R
1J22
GR
倒车继电器 21BY JS-6-10
1J4 1J33 1J24 1J9
P GY RY G
BACK RELAY 50 51
YW WU
1J4 1J13
JS-4-10 P RB
JS-8-20
接方向开关 GR UW GY 100 1J23 1J35

B WY W
TO DIRECTION SW. 1J22 4 1J33 4 3J12 3J113J10
JS-3-10 警示灯插件B UW GY G GU
JS-3-20
70 接电控总成
选配驾驶用12V电源 YB WR W WG YB
X 70 X
YB WY Y TO CONTROLLER
OPTIONAL 100
B
42 41 43 70 61 62 1J11 1J13 3J15
GB RB GR
3J33 3J223J183J16
ASS'Y
5 1004 3J7 3J83J26
JS-3-10 JS-3-10 YR BY RWB UW
B BY R
3J31 3J32 3J7
N Y S O
RW WG 接转向灯开关警示灯插件A 20 21
100
YG YU B
32 43
B RG
TO TURN SIGNAL SW. JS-2-10 JS-3-20 JS-10-20
接O F
JS-6-20
100 31 10 10 20 30 接脚喇
T
保 US
Y Y YR YG DJ431-6C
叭开关接DC－DC转换器
险 E
40 50 10 70
JS-4-10 YU YW Y YB 接电控总成B-接线端子
丝 BO
R B YU YG 100 10
接前护顶架线束（右） YB PW TO HORN SW. 1J26 1J7 1J32 1J31 TO CONTROLLER ASS'Y B-
盒 X
70 63
B Y
TO COMMUTATOR
TO FRONT OVERHEAD JS-8-20 JSS-4-20
GUARD WIRE JS-3-10 接速度编码器 B BY
工作灯开关（选用） TO SPEED CODER
1J7 1J8
HARNESS(RIGHT) 6-176146-6
1J16 1J7 1 2 1
Y B R RB R
WORK LAMP SW.(OPTIONAL) JSS-2-20
4 100 1J24
UW B RY
5
RW 接温度传感器 (示宽灯) 31
RG B
100 £¨ B- £©
TO TEMP. SENSOR
WR WB
JS-6-20 JS-6-20
接加速器
TO ACCELERATOR (左转向灯) 42 WG WU
52
(刹车灯)
YU B 接闪光器
40 100
TO FLASHER
W 43
41
DJ7031-6.3-21
(右转向灯) (倒车灯) 51
DJ221-4B
GR S O 接后组合灯
3J183J16
3J15 TO REAR
JS-3-10 COMBINATION
接起升调速传感器 LAMP ASS'Y
JS-2-20 UW N UW GY
4 3J33
UWGU
4 3J10
UW G
4 3J11 4 3J12
UW Y
4 3J22 TO LIFT SPEED SENSOR
(1L) (2T) (3E) (4S) (5B)
起升阀倾斜阀侧移阀属具阀备用阀
LIFT TILT SIDE SHIFTER ATTACHMENT BACK UP
（阀控开关）
VALVE CONTROL SW.
JS-2-10
防护堵头
PLUG
54
CPD10L,15L-FJ1
CPD18L-CJ1
接后组合灯
接前护顶架线束（左） TO REAR
TO FRONT OVERHEAD 接喇叭 COMBINATION
GUARD WIRE 滤波器 LAMP ASS'Y
HARNESS(LEFT) 接刹车灯开关
TO HORN
43
51
TO STOP LAMP SW. WG
WU
JS-4-10 FILTER
接仪表板总成 RW WR
32 42
JS-2-20 50
YW
52
WB 42
100
B
WR
JS-3-10
TO METER ASS'Y JS-4-10
B RG
100 31
接手制动开关
JS-6-10 70 63
选配 52
TO HAND
YB PW 100 21 WB
50 51 接工作灯开关 B BY
32 31 30 YW WU 31
RW RG GY 1M51M13
YB WY Y JS-3-10 BRAKE SW. RG
JS-8-20
JS-8-10
BW OW
4 Y2 70 61 62 警示灯插件A
JS-2-10
X
RG RB
警示灯插件B
YB WB RG 100 0 1M231M35
选配 70 JS-3-20 1M11 4 B RY RU BW
4 3J8 3J7 3J6
3J11 3J6 1M35 0 RW U W G
WY G BW RY
100 4 1M23 X
B RG RU
JS-3-10 1M22 4 1M33 1M16

U
H2
R
3J11
WY
1M22
GW
1M11 1M13
WB OW
接方向开关
G RG Y
圆柱形插座标记 1M5 1M33 1M24 1M9 1M4 1M25

TO DIRECTION SW. 20
YR COLUMNIFORM SOCKET REMARK BW Y YW P NW RB
DJ221-4B
100
70
B
YB 21
100
WR W WG
42 41 43
BY
接喇叭开关 3 4
UW 100 RG
1M7 1M8 1M26
B O GR
B
TO HORN SW. 1M311M32 1M7
JS-3-10 JS-8-20
YR BY
UW WP B
选配驾驶室用12V电源
20 21
JS-3-20
RW WG
接转向灯开关接DC－DC转换器
32 43
TO TURN SIGNAL SW. JS-2-10 JS-6-10
B RG
100 31 TO COMMUTATOR
接脚喇
10 10 20 30 100 10
Y Y YR YG
JS-4-10
B Y
40 50 10 70
YU YW Y YB 叭开关
接前护顶架线束（右）接保险丝盒 TO HORN SW.
TO FRONT OVERHEAD TO FUSE BOX 6-176146-6
GUARD WIRE
HARNESS(RIGHT) 1M16
0 2 H2
U x B
100
RY WR R 100 51
4 1M71M24
RG B YR
3
UW B WU
Y2
RB 接急停开关
JS-6-20 B O TO STOP SW.
JS-6-20 （防护堵头）不用时加装
1M71M8
DJ441A-3B
接倒车蜂鸣器 GB B WP UW
1M26 1M7 1M32 1M31
2
接加速器 4 3J7
RG W X X YU
40
B
100 TO BACK BUZZER 牵引电机温度编码器 WR
TO ACCELERATOR
3J8
X GB
W JS-2-20 牵引电机速度编码器 TEMPERATURE CODER
D11AMPSEAL-2-20
41
JS-4-10 SPEED CODER
62
D11AMPSEAL-4-20
Y
接起升开关 1M13 1M4 DJ7031-6.3B-20 4
RG
OW NW
TO LIFT SW.
61
接闪光器
9
1M Y
DJ221-4B
W
P
JS-2-20 TO FLASHER DJ211-4B 63 B
10
100
B 接警示灯过渡线束
0
下降锁止电磁阀接座位开关 PW
TO CAUTION LIGHT
TO SEAT SW. 接后工作灯过渡线束 WIRE HARNESS
（选配）（选配）
55
CPD10L,15L-FJ1
CPD18L-CJ1
R B YU YG
3J26 3J7 3J32 3J31
JSS-4-20
B BY 接速度编码器接警示灯线束(选配)
3J73J8 TO SPEED CODER TO CAUTION LIGHT
JSS-2-20 WIRE HARNESS（OPTIONAL）
接温度传感器接座位开关
TO TEMP. SENSOR 接急停开关 DJ221-4B 1J9 TO SEAT SW.
£¨ B- £©
接前护顶架线束（左） TO STOP SW. 4 100 G *未配置座位开关时对插短接*
*未配置急停开关时对插短接* DJ211-4B
TO FRONT OVERHEAD 61 62
4
GUARD WIRE DJ441A-3B
3 UW
UW
DJ221-4B
B
HARNESS(LEFT) 接喇叭 WY Y
RU
滤波器
RWWR 50
仪表电源和CAN总线 32 42 TO HORN YW
52
WB
TO METER BATTERY 灯和钥匙开关
B RG FILTER
100 31
接手制动开关 JS-2-20
DJ221-4B
AND CAN CABLE LIGHT AND KEY SW. 接刹车灯开关 100 £¨ B- £©
JS-6-10 TO HAND 接倒车蜂鸣器 B TO REAR WORK LAMP SW.(OPTIONAL)
JS-8-10 BRAKE SW. BY B TO BACK BUZZER TO STOP LAMP SW.
接仪表盘总成 32 31 30
RW RG YG
接脚喇叭开关 JS-2-10
21 100
JS-2-20 接后工作灯开关（选配）
1J35 1 3 2
TO METER ASS'Y WR RURB 20
TO HORN SW.
63 DJ221-4B
PW
1J7 1J81J26 JS-8-10
100 4 1J23 YR GB UW B WU B BY R
B UW RY 100 51 1J311J32 1J7
2 - DJ221-4B 1J11 4 YG YU B 1J16 1 1J22
倒车继电器 21BY JS-6-10
Y R GR
1J4 1J33 1J24 1J9
BACK RELAY 50 51
YW WU
P GY RY G
JS-4-10 1J4 1J13

P RB 接电控总成
JS-8-20
TO CONTROLLER
接电子方向开关 GR UW GY 100 1J23 1J35
B WY W
ASS'Y
TO DIRECTION SW.1J22 4 1J33 警示灯插件B
4 3J12 3J113J10
UW GY G GU
JS-3-10 JS-3-20
DJ221-4B
100 WR W WG BR
B X 60 X BR WY Y 1J11 1J13 3J15
42 41 43 GB RB GR
60 61 62 3J7 3J83J26 3J33 3J223J183J16
选配驾驶用12V电源 70
YB JS-3-10 YR BY
5 1004
RWB UW
B BY R
3J31 3J32 3J7
N Y S O
OPTIONAL 100 接转向灯开关 JS-3-10 20 21 YG YU B
B 警示灯插件A JS-2-10 100

JS-10-20
TO TURN SIGNAL SW. JS-3-20 JS-6-20
接脚喇接DC－DC转换器 D11OT4-8
RWWG
32 43 叭开关
B RG
BR PW TO HORN SW.
R B YU YG
1J26 1J7 1J321J31 100 10 TO COMMUTATOR 接电控总成B-接线端子
100 31 B Y
10 10 2030
Y Y YR YG
60 63
JSS-4-20 TO CONTROLLER ASS'Y B-
JS-4-10 40 50 10 70
接速度编码器 1J7 B BY
接前护顶架线束（右） YUYWY YB JS-3-10 1J8
TO FRONT OVERHEAD TO SPEED CODER 6-176146-6
接O F
工作灯开关（选用） JSS-2-20
T
保 US
GUARD WIRE JS-8-20 WORK LAMP SW.(OPTIONAL) 接温度传感器

险 E
RG B
(示宽灯) 31 100 £¨ B- £©
丝 BO
HARNESS(RIGHT) TO TEMP. SENSOR

盒 X
1J16 1J7 12 1 WR WB
Y B R RBR
4 100
1J24 5
UWB RY RW
WG WU
(左转向灯) 42 52 (刹车灯)
JS-6-20 JS-6-20
接加速器 (右转向灯)
43 51 (倒车灯)
TO ACCELERATOR YU B 接闪光器 6 - DJ221-4B
40 100 TO FLASHER 接后组合灯
W DJ7031-6.3-21
41 TO REAR
COMBINATION
GR S O LAMP ASS'Y
3J15 3J18 3J16
JS-3-10
JS-2-20 UW N UWGU UW G UW GY UW Y
接起升调速传感器
4 3J33 4 3J10 4 3J11 4 3J12 4 3J22 TO LIFT SPEED SENSOR
起升阀倾斜阀侧移阀属具阀备用阀

LIFT TILT SIDE SHIFTER ATTACHMENT BACK UP
（阀控开关）
VALVE CONTROL SW.
JS-2-10
防护堵头
PLUG
56
CPD10,15-FJ2
CPD18-CJ2
接后组合灯
接前护顶架线束（左） TO REAR
TO FRONT OVERHEAD 接刹车灯开关 COMBINATION
圆柱形插座 LAMP ASS'Y
GUARD WIRE 接喇叭 COLUMNIFORM SOCKET TO STOP LAMP SW.
HARNESS(LEFT) 滤波器圆柱形插座
接仪表总成 DJ221-4B COLUMNIFORM SOCKET
TO METER ASS'Y JS-4-10 TO HORN
FILTER DJ221-4B
100
JS-2-20
100
接手制动开关
TO HAND 接倒车蜂鸣器接电控总成
接喇叭开关 100 TO BACK BUZZER
BRAKE SW. TO CONTROLLER
TO HORN SW. JS-2-20
JS-3-10 ASS'Y
100
接方向开关
TO DIRECTION SW.
圆柱形插座 JS-12-10
JS-3-10 COLUMNIFORM SOCKET
DJ221-4B
0 H2 15 JS-6-20
TO FRONT OVERHEAD 标记
GUARD WIRE 接保险丝盒 REMARK
HARNESS(RIGHT) TO FUSE BOX
JS-4-10 JS-6-20
100 选配驾驶室12v电源 JSS-4-20
OPTIONAL JS-3-10 接牵引电机 100
100
接转向灯开关 TO SPEED MOTOE 1 100 15
TO TURN SIGNAL SW. 16 JS-2-10 JS-12-20
接脚喇 JSS-2-20 6-176146-6
叭开关 JS-3-20
TO HORN SW. 接DC－DC转换器
TO COMMUTATOR
(防护堵头)不用时加装 JS-6-20
PLUG 0 1 JS-8-20
接加速器 (防护堵头)不用时加装
TO ACCELERATOR PLUG DJ221-4B
LIFT TILT SIDE SHIFTER ATTACHMENT
起升阀倾斜阀侧移阀属具阀 2C3 2C12C2
100 DJ441A-3B
JS-3-10 接警示灯过渡线束接急停开关
起升调速传感器 16 3D20
100 接座位开关 DJ221-4B TO CAUTION LIGHT TO STOP SW.
LIFT SPEED SENSOR
RU N
TO SEAT SW. WIRE HARNESS
接闪光器 DJ221-4B
TO FLASHER
接多路阀控制开关
TO VALVE CONTROL SW.
57
CPD10,15-ZJ2
接前护顶架线束（左）接喇叭
接仪表总成 TO FRONT OVERHEAD 滤波器
TO METER ASS'Y GUARD WIRE TO HORN 接刹车灯开关
JS-6-10 接右后组合灯
JS-8-10 HARNESS(LEFT) FILTER TO STOP LAMP SW. 接左后组合灯 TO REAR
17 16 2D2 100 Y17
100
JS-2-20 接倒车蜂鸣器 Y11 H3 TO REAR COMBINATION
C4 C3 Y14 COMBINATION LAMP ASS'Y（RIGHT） JS-12-20
Y3 100 3D20 4
TO BACK BUZZER LAMP ASS'Y（LEFT）
Y10 Y11 Y17 15 Y10
100 7 JS-2-20 14
Y10
Y
100
100 2
H3
接近开关 2D2 2E3 2E7 2C1 2C2 2C3
接喇叭开关 JS-3-10 100 Y14 Y14

E14 F4 F6 F10 F12 H3
7 TO HORN SW. 4
F10 E4 H3
Y1 0
圆柱形插座
COLUMNIFORM SOCKET
JS-3-10 DJ221-4B E1 E2 E3 E4 E5 E6
E5 E4 E6
接方向开关 C1 C3 D1 D2 D3 D5
TO DIRECTION SW. 接转向灯开关标记
REMARK
8
TO TURN SIGNAL SW.
4 9 2 JS-2-10 JS-12-10
接电控总成
Y17 100
选配驾驶室用12V电源接脚喇 1 100 15

TO CONTROLLER
100
7 8
100 JS-3-10 叭开关
JS-8-20 TO HORN SW. ASS'Y
2
JS-3-20
Y10
DJ221-4B Y1 Y1 30 20
接前护顶架线束（右） Y11 8 0 1
牵引电机速度编码器 D1 D2 D3 D5 100100100
100 Y1
接DC－DC转换器 0 H2 15
GUARD WIRE 接保险丝盒
HARNESS(RIGHT) TO FUSE BOX D11AMPSEAL-4-20 F12 F6
TO COMMUTATOR 接急停开关
6-176146-6 TO STOP SW. JS-6-20
E4 X E2
E14 E3 E1
Y1 H2 11 牵引电机温度编码器 Y3
16
TEMPERATURE CODER
JS-6-20 X X JS-6-20
接加速器 11
TO ACCELERATOR 9 接闪光器 8
（防护堵头）不用时加装 2C3 2C1 2C2
100 Y11
TO FLASHER 100
PLUG 16 3D20
JS-3-10
RU N
接警示灯过渡线束
JS-2-20 XX X X 接起升调速传感器
E4
TO CAUTION LIGHT
JS-2-20 DJ221-4B F4
WIRE HARNESS
起升阀倾斜阀侧移阀属具阀
DJ211-4B
17 2E7
YB U
17
YB
2E3
N
17 2E3
YB N
17
YB
2E3
N 接座位开关
TO SEAT SW.
58
CPD10,15-ZJ2
接前护顶架线束（左）接喇叭
接仪表总成 TO FRONT OVERHEAD 滤波器
TO METER ASS'Y GUARD WIRE TO HORN 接刹车灯开关
JS-6-10 接右后组合灯
JS-8-10 HARNESS(LEFT) FILTER TO STOP LAMP SW. 接左后组合灯 TO REAR
17 16 2D2 100 Y17
100
JS-2-20 接倒车蜂鸣器 Y11 H3 TO REAR COMBINATION
C1 C3 Y14 COMBINATION LAMP ASS'Y（RIGHT） JS-12-20
Y3 100 3D20 4
TO BACK BUZZER LAMP ASS'Y（LEFT）
Y10 Y11 Y17 15 Y10
100 7 JS-2-20 14
Y10
Y
100
100 2
H3
接近开关 2D2 2E3 2E7 2C1 2C2 2C3
接喇叭开关 JS-3-10 100 Y14 Y14

E14 F4 F6 F10 F12 H3
7 TO HORN SW. 4
F10 E4 H3
Y1 0
8
100
圆柱形插座
COLUMNIFORM SOCKET
JS-3-10 DJ221-4B E1 E2 E3 E4 E5 E6
E5 E4 E6
接方向开关 C1 C3 D1 D2 D3 D5
TO DIRECTION SW. 接转向灯开关标记
REMARK
8
TO TURN SIGNAL SW.
4 9 2 JS-2-10 JS-12-10
接电控总成
Y17 100
选配驾驶室用12V电源接脚喇 1 100 15

TO CONTROLLER
100
7 8
100 JS-3-10 叭开关
JS-8-20 TO HORN SW. ASS'Y
2
JS-3-20
Y10
DJ221-4B Y1 Y1 30 20
接前护顶架线束（右） Y11 8 0 1
牵引电机速度编码器 D1 D2 D3 D5 100100100
100 Y1
接DC－DC转换器 0 H2 15
GUARD WIRE 接保险丝盒
TO FUSE BOX D11AMPSEAL-4-20 TO COMMUTATOR 接急停开关
HARNESS(RIGHT) F12 F6
6-176146-6 TO STOP SW. JS-6-20

E4 X E2
E14 E3 E1
Y1 H2 11 牵引电机温度编码器 Y3
16
TEMPERATURE CODER
JS-6-20 X X JS-6-20
接加速器 11
TO ACCELERATOR 9 接闪光器 8
（防护堵头）不用时加装 2C3 2C1 2C2
100 Y11
TO FLASHER 100
PLUG 16 3D20
JS-3-10
RU N
接警示灯过渡线束
JS-2-20 XX X X 接起升调速传感器
E4
TO CAUTION LIGHT
JS-2-20 DJ221-4B F4 WIRE HARNESS
起升阀倾斜阀侧移阀属具阀
DJ211-4B
17 2E7
YB U
17
YB
2E3
N
17 2E3
YB N
17
YB
2E3
N 接座位开关
TO SEAT SW.
59
图36FIG.36 车身线束(全交流)/WIRE HARNESS,BODY
CPD10,15-FJ2
CPD18-CJ2
接泵电机
TO PUMP MOTOR
JSS-2-20 JSS-4-20 接后组合灯
TO REAR
接前护顶架线束（左） 2A23 2A22
B RB
2A8 2A15 2A7 2A14
RY B YG YU COMBINATION
TO FRONT OVERHEAD LAMP ASS'Y
GUARD WIRE 接喇叭 2
接仪表总成滤波器 Y10
TO METER ASS'Y HARNESS(LEFT)
JS-12-10 JS-4-10 TO HORN 接刹车灯开关 WG
RG 接电控总成
接喇叭开关 Y17 4 FILTER TO STOP LAMP SW. H3
100C TO CONTROLLER
JS-3-10 TO HORN SW.
RWWR
100C Y10 JS-2-20 H3
UG B
ASS'Y
Y3 Y10Y11Y17Y14 H3
DJ221-4B B RG 接倒车蜂鸣器 Y11
RU RG YU RW WU UG E4 E7 3A20 接手制动开关 UG WR 4
3A73A22 15 16 18 100A
WY W UW YW YG B
O UG WR 7
8 TO HAND 100C
7
B BY
TO BACK BUZZER YU WU 2A22A32A4 2A6 2A7 2A8
BRAKE SW. JS-2-20 Y14 S GR RB G YG RY

2A92A10 2A13 2A14 2A15 2A22
BY B GU U YU B RB
YR JS-2-10
100CY14
F10 E4 B WU
WR O JS-12-20
接方向开关 F4 F6 F10F12
G RBWR B
2A23 3A73A22
TO DIRECTION SW. E5 E4 E6 B WY W
JS-3-10 GR O GY
JS-8-20
接转向灯开关 4 9 2
TO TURN SIGNAL SW. WR W WG E1 E2 E3 E4 E5 E6
JS-3-10 Y R B O GR GY
E7 E14 D1 D2 D3 D5
YG YU RY B YG YU
接前护顶架线束（右）Y17 2 7 8 JS-2-10 JS-12-10

TO FRONT OVERHEAD RW WG
Y10
100C 警示灯插件B 警示灯插件A BYYR
接脚喇 1 100B15 100BY1
O B UW
GUARD WIRE B RG
JS-3-20 叭开关
B Y
HARNESS(RIGHT) JS-4-10
YB YB WY Y TO HORN SW. JS-3-20
6-176146-6
100A100B100C
B B B
X 19 X 19 61 62 0 H2 15
D1 D2 D3 D5
RY B YG YU 接DC－DC转换器 R R UW
JS-3-10 TO COMMUTATOR
选配驾驶室12v电源 100C
B
JSS-4-20 JS-6-20
OPTIONAL YR YB NW 接牵引电机
19 63 TO TRAVEL MOTOR F12 F6
B RB
工作灯开关（选用） JSS-2-20
WORK LAMP SW.(OPTIONAL)
接加速器 E4 E2 JS-3-10
O X R
TO ACCELERATOR E14 E3 E1
JS-6-20 U B Y
0 H2 11 DJ221-4B E4
R R RB Y3
O
1
O
JS-6-20 接座位开关 RU
DJ441A-3B
TO SEAT SW. 接急停开关
接起升调速传感器 2A22A32A9
S GR B
G TO STOP SW.
TO LIFT SPEED SENSOR 接保险丝盒 DJ211-4B F4 11
JS-3-10 TO FUSE BOX B Y 62 DJ221-4B

RB
100C 100
Y1 Y1 18 19 NW B
Y Y DJ221-4B
WY
1 2 3 4 5 Y11 8 Y1 16
YU YR Y
JS-8-20 63 100C DJ221-4B
15 2A10 2A6 2A9 2A13 2A9 16 3A20 61

15 2A4
UWRB UWGU G B U B YWWR REAR WORK LAMP(OPTIONAL) 接警示灯过渡线束(选用)
DJ221-4B
JS-2-20 JS-2-20 JS-2-20 JS-2-20 JS-2-20
DJ221-4B
TO CAUTION LIGHT
起升阀倾斜阀属具阀侧移阀下降电磁阀 WIRE HARNESS（OPTIONAL）
LIFT TILT SIDE SHIFTER ATTACHMENT MAGNETIC VALVE
9
W
JS-2-10 JS-2-10 JS-2-10 100C Y11
防护堵头防护堵头防护堵头 B YU
PLUG PLUG PLUG 接闪光器
TO FLASHER
DJ7031-6.3-20
60
CPD10L,15L-FJ2
CPD18L-CJ2
接刹车灯开关
接前护顶架线束（左） TO STOP LAMP SW. 圆柱形插座
TO FRONT OVERHEAD 50
DJ221-4B COLUMNIFORM SOCKET
Y2
RB100 3A20
52 接后组合灯 43 DJ221-4B
GUARD WIRE 接喇叭
YW WB 33
接工作灯开关选配接仪表总成
31 30 32 4
RG YG RW RG
HARNESS(LEFT) 滤波器
TO REAR WG WU
COMBINATION
TO METER ASS'Y JS-4-10 TO HORN LAMP ASS'Y
32 50 2D2 JS-8-10 RW WR FILTER 42 100
B
32 42 WR
18 63 RW YW BR JS-2-20
YG PW C1 C3 33
WU
B RG
100 31
52
WB
JS-3-10 JS-6-10 接手制动开关 100 21
TO HAND B BY 接倒车蜂鸣器 31
警示灯插件A TO BACK BUZZER RG
接喇叭开关 BRAKE SW.
JS-3-10 JS-3-10 JS-2-20
20 TO HORN SW.
YB WY Y YR F10E4
70 61 62 DJ221-4B X RG NW
100 33
E1 E2 E3 E4 E5 E6
选配 X YB
70 X
21
B WU YG YR YB NW Y GU JS-12-10
C1 C3 D1 D2 D3 D5
JS-3-20 BY GW W S B W P UW
警示灯插件B
B4
1-
21
0
DJ
10
B
接电子方向开关 JS-3-10 接电控总成

TO DIRECTION SW. E5 E4 E6 100100100 TO CONTROLLER
B B B
Y NW GU 0 H215 ASS'Y
Y R UB
JS-6-20
JS-6-20
D1 D2 D5 D3
RW WG S B UW WP
32 43 4 9 2 Y1 H2 11
B RG W WU G JS-3-10 YR R RY 接保险丝盒
100 31 16 18 TO FUSE BOX JSS-4-20 2D2 2E3 2E7 2C1 2C2 2C3
BR N U OWBWWB
X
接前护顶架线束（右）接转向灯开关 RU YG
JS-8-20
YR BY 接速度编码器 100 10 E14 F4 F6 F10F12
20 21 3 100 4 O P UY RG WG X
TO FRONT OVERHEAD TO TURN SIGNAL SW. TO SPEED CODER F12 F6 UW B RG
B Y JS-12-20
GUARD WIRE JS-2-10 WG UY
HARNESS(RIGHT) 100
70
YB
Y1 Y1
X X
接脚喇 JSS-2-20 JS-3-20
JS-4-10 B DJ211-4B YR
Y11
YR
8 0 1 叭开关接温度传感器接DC－DC转换器
装驾驶室选用 GY N Y GB TO HORN SW. TO TEMP. SENSOR TO COMMUTATOR
OPTIONAL
E4 X E2
YU B
NW YR 40 100 DJ7031-6.3B-20 Y2
E14 E3 E1 50 3A20 17 2E7 17 2E3 17 2E3 17 2E3 2C3 2C1 2C2 DJ221-4B RB
O YB YG YWOW YB U YB N YB N YB N
WBOWBW
W 接闪光器
41 62 DJ441A-3B
属具阀起升阀倾斜阀侧移阀属具阀 JS-3-10 TO FLASHER E4 Y
接急停开关
ATTACHMENT LIFT TILT SIDE SHIFTER ATTACHMENT
JS-6-20 JS-2-20 接起升调速传感器
NW
61 2
TO STOP SW.
接座位开关 63 WY WR
接加速器 TO LIFT SPEED SENSOR F4 100
100
（阀控开关） JS-2-10 TO SEAT SW. DJ211-4B PW
B DJ22
1-4B
TO ACCELERATOR P DJ2 B
VALVE CONTROL SW. 防护堵头 21-4
B
PLUG 接后工作灯过渡线束(选配) 接警示灯过渡线束(选配)
TO REAR WORK LIGHT TO CAUTION LIGHT
WIRE HARNESS（OPTIONAL） WIRE HARNESS（OPTIONAL）
61
CPD10L,15L-FJ2
CPD18L-CJ2
接泵电机
TO PUMP MOTOR
JSS-2-20 JSS-4-20 接后组合灯
TO REAR
接前护顶架线束（左） 2A23 2A22
B RB
2A8 2A15 2A7 2A14
RY B YG YU COMBINATION
TO FRONT OVERHEAD LAMP ASS'Y
GUARD WIRE 接喇叭 43
接仪表总成 33
HARNESS(LEFT) 滤波器 WG
WU
TO METER ASS'Y JS-4-10 TO HORN 接刹车灯开关接电控总成
JS-12-10 FILTER 100C
接喇叭开关 RW WR TO STOP LAMP SW. 42 B
TO CONTROLLER
JS-3-10
32 42
JS-2-20 WR
ASS'Y
Y2 31 40 32 33 52
TO HORN SW. B RG
100C 31 接倒车蜂鸣器 50
52
WB
RB RG YU RW WU WB E4 E7 3A20 DJ221-4B YW 52
3A7 3A22 4 50 30 100A O UG WR 20
21 接手制动开关 100C 20 TO BACK BUZZER WB
2A2 2A3 2A42A6 2A7 2A8
WY W RG YW YG B YR 31
BY TO HAND B YR
JS-2-20 RG
S GR RB G YG RY
2A9 2A10 2A13 2A14 2A15 2A22
BRAKE SW. B GU U YU B RB
JS-2-10
F10 E4
100C 33
B WU
JS-12-20
WR O
4B
1-
21
接方向开关 100C
DJ
B F4 F6 F10F12
TO DIRECTION SW. G RB WR B
2A23 3A7 3A22
JS-3-10 GR
E5 E4 E6
O GY
B WY W
JS-8-20
接转向灯开关
TO TURN SIGNAL SW. WR W WG
JS-3-10 42 41 43
E1 E2 E3 E4 E5 E6
Y R B O GR GY
接前护顶架线束（右） E7 E14
YG YU
D1
RY
D2
B
D3
YG
D5
YU
TO FRONT OVERHEAD JS-12-10
GUARD WIRE RW WG
YR BY
32 43
HARNESS(RIGHT)100C
B RG 警示灯插件B 警示灯插件A
20 21 JS-2-10 3 100B 4
UW B RG 100B 10
31
JS-3-20 接脚喇 B Y
JS-4-10 YB WY Y
叭开关 JS-3-20 100A100B100C
X
YB
70
X 70 61 62
TO HORN SW. ZDS-2-20
B B B
0 H2 4
R R RG
D1 D2 D3 D5
选配驾驶室12v电源 JS-3-10
RY B YG YU
接DC－DC转换器 JS-6-20
OPTIONAL 100C B JSS-4-20 TO COMMUTATOR
YB YB PW 接牵引电机
70 63 TO TRAVEL MOTOR F12 F6
B RB
JS-3-10 JSS-2-20
工作灯开关（选用）
E4 E2 WORK LAMP SW.(OPTIONAL)
接加速器 O X R
TO ACCELERATOR E14 E3
U B
E1
Y
JS-6-20
0 2 H2 DJ221-4B E4 Y2
RY WR R
O
3
UW X X JS-6-20 接座位开关 RB
DJ441A-3B
TO SEAT SW. 接急停开关
接起升调速传感器 2A22A32A9
TO LIFT SPEED SENSOR S GR B 接保险丝盒 DJ211-4B F4
G
2
TO STOP SW.
JS-3-10 TO FUSE BOX B Y 62
DJ221-4B WR
100C
10 10 20 30 NW B
Y Y YR YG DJ221-4B
1 2 3 4 5 40 50 10 70 JS-8-20 63
WY
100C DJ221-4B
YU YW Y YB
4 2A4
RG RB
4 2A10
RG GU
2A6 2A9
G B
2A13 2A9
U B
50 3A20
YW WR
REAR WORK LAMP(OPTIONAL)DJ221-4B 61
JS-2-20 JS-2-20 JS-2-20 JS-2-20 JS-2-20 DJ221-4B

起升阀倾斜阀属具阀侧移阀下降电磁阀接警示灯过渡线束(选用)
LIFT TILT SIDE SHIFTER ATTACHMENT MAGNETIC VALVE YU B
TO CAUTION LIGHT
40 100C
W
WIRE HARNESS（OPTIONAL）
防护堵头防护堵头防护堵头 41
PLUG PLUG PLUG
接闪光器
TO FLASHER
DJ7031-6.3-20
62
图39/FIG.39
No
A65S2-41201 B.4 Battery socket ass'y . 电源插座
A (接车体端) 1
01 D11-CT50-8 B.0 Conncetor 接线端子OT50-8 1
02 D12-18040B B.0 Plastic pipe 热缩套管 18x40 2
2
03 D10-JEM50B B.0 Cable 电缆线50mm 1
04 B1010-06035 B.0 Screw 螺钉M6x35 2 GB65-85
05 B5050-00006 B.0 Washer 垫圈6 2 GB93-87

1 2 3 4.5.6
07 D11-6325G1 B.0 2 wire composite socket 两芯接插件 1 7
(SB175型)
08 D11-CT50-10 B.0 Connector 接线端子OT50-10 1
2
09 D10-JEM50B B.0 Cable 电缆线50mm 1
10 D12-18040R B.0 Plastic pipe 热缩套管 18x40 1
8 10 9
63
图40/FIG.40 蓄电池组/BATTERY ASS'Y
No
A A67H2-40901 B.2 Battery ass'y 蓄电池组 1 CPD18-CJ1,CJ2
- A67H2-40901Y B.2 Battery ass'y 蓄电池组(无漏液孔) 1 CPD18-CJ1,CJ2
- A67S2-40101 B.4 Battery ass'y 蓄电池组 1 CPD10~15-FJ1,FJ2
- A67S2-40201 B.4 Battery ass'y 蓄电池组(无漏液孔) 1 CPD10~15-FJ1,FJ2
- A67H2-42901 B.1 Battery ass'y 蓄电池组 1 CPD18L-CJ1,CJ2
- A67H2-42901Y B.1 Battery ass'y 蓄电池组(无漏液孔) 1 CPD18L-CJ1,CJ2
- A6E32-40211 B.2 Battery ass'y 蓄电池组 1 CPD10L~15L-FJ1,FJ2 1 2.4.5.6 3

- A6E32-40211Y B.1 Battery ass'y 蓄电池组(无漏液孔) 1 CPD10L~15L-FJ1,FJ2
CPD10~15-ZJ1,ZJ2
- A69G2-40401 D.4 Battery ass'y 蓄电池组 1 CPD10L~15L-ZJ1,ZJ2
CPD18-CJ1,CJ2
01 Da550 B.0 Battery 蓄电池组单体 24 CPD18L-CJ1,CJ2
CPD10~15-FJ1,FJ2
- D-400 B.0 Battery 蓄电池组单体 24 CPD10L~15L-FJ1,FJ2
蓄电池组单体 24 CPD10~15-ZJ1,ZJ2
- D-480 B.0 Battery CPD10L~15L-ZJ1,ZJ2
02 A67H2-40211 B.3 Box 蓄电池箱体 1 CPD18-CJ1,CJ2
- A69E6-40701 B.1 Box 箱体 1 CPD10~15-FJ1,FJ2
- A67H2-42211 B.1 Box 蓄电池箱体 1 CPD18L-CJ1,CJ2
- A67H2-42211Y B.1 Box 蓄电池箱体 1 CPD18L-CJ1,CJ2
- A6E32-40221Y B.1 Box 蓄电池箱体 1 CPD10L~15L-FJ1,FJ2
- A6E32-40221 B.1 Box 蓄电池箱体 1 CPD10L~15L-FJ1,FJ2

CPD10~15-ZJ1,ZJ2
- A69G2-40221 B.4 Box 蓄电池箱体 1 CPD10L~15L-ZJ1,ZJ2
03 A65E6-42231 D.1 Rubber 橡胶垫 1
CPD18-CJ1,CJ2
CPD18L-CJ1,CJ2
- A69E6-42271 B.1 Rubber 橡胶垫 1 CPD10~15-FJ1,FJ2
CPD10L~15L-FJ1,FJ2
- A69G2-40211 D.1 Rubber CPD10~15-ZJ1,ZJ2
橡胶垫 1 CPD10L~15L-ZJ1,ZJ2
04 A73X2-42501 B.0 Bolt 漏液孔螺栓(无漏液孔) 4 CPD10~15-FJ1,FJ2
CPD10L~15L-FJ1,FJ2
05 MFQ20 B.0 Seal 密封圈(无漏液孔) 4 CPD10~15-FJ1,FJ2
CPD10L~15L-FJ1,FJ2
06 LDJ B.0 Glue 氯丁胶(无漏液孔) 5mgCPD10~15-FJ1,FJ2
CPD10L~15L-FJ1,FJ2
64
图41/FIG.41 电控总成/CONTROLLER ASS'Y
A A6G92-40031 B.4 Controller ass'y 电控总成 1
01 DK02-A6G92-01A B.0 Cooling plate 散热底板 1
02 1253-4803 B.0 Controller 控制器 1
03 SW200-262 B.0 Contactor 接触器 1
04 DK02-A6G92-03A B.0 Copper-bar 铜排一 2
06 ZJ-PT200-A B.0 Bracket Sw200接触器支架 1
07 350A B.0 Fuse 熔断器 1
09 1236-5401-15 B.0 Controller 控制器 1
2 6
10 DK02-A6G92-02 B.0 Wire harness 电控线束 1套
3
11 GEP10-1 B.0 Shield 电子保护器 1 18 16 13
12 XK-R6B-A B.0 Clip R6半线卡 2
250A
13 DK02-A6G92-06A B.0 Copper-bar 铜排一 1 7
17
14 JP250-08 B.0 Seat 接线座 1
15 DK02-A6G92-07A B.0 Copper-bar 铜排一 1 8
16 DK02-A6G92-08A B.0 Copper-bar 铜排一 1 5 4
17 250A B.0 Fuse 熔断器 1
9
18 ZJ-HC350-A B.0 Bracket Sw200接触器支架 2 15
11
14 12
10
1M25
65
序号图号版本零部件名称件数备注 CPD18-CJ1
No CPD18L-CJ1
A A6L92-40051 B.2 Controller ass'y 电气系统 1
01 DK02-A6G92-01A B.0 Cooling plate 散热底板 1
02 1253-4803 B.0 Controller 控制器 1
03 SW200-262 B.0 Contactor 接触器 1
05 DK02-A6G92-04A B.0 Copper-bar 铜排二 1
06 ZJ-PT200-A B.0 Bracket SW200接触器支架 1
07 ZJ-HC350-A B.0 Copper-bar 350A熔断器支架 2
08 DK02-A6G92-05A B.0 Controller 铜排三 1
2 6
09 1236-5401-15 B.0 Wire harness 控制器 1
3
10 DK02-A6G92-02 B.0 Electric protector 电控线束 1套 7 16 13
11 GEP10-1 B.0 Bar 电子保护器 1
12 XK-R6B-A B.0 Copper-bar R6半线卡 2
17 17
13 DK02-A6G92-06A B.0 Seat 铜排四 1
14 JP250-08 B.0 Copper-bar 接线座 1
8
15 DK02-A6G92-07A B.0 Copper-bar 铜排五 1 5 4
16 DK02-A6G92-08A B.0 Fuse 铜排六 1
17 350A B.0 Bracket 熔断器 2 9
15
11
14 12
10
JS-12-20 JS-8-10
JS-6-20
66
图43/FIG.43 交流电控总成/AC CONTROLLER ASS'Y
No CPD10L,15L-FJ1
A A6L92-40031Q B.1 AC controller ass'y 交流电控总成 1 CPD18-CJ1
CPD18L-CJ1
01 DK02-QJ150-01A B.0 Plate 底板 1
02 1236-5401 B.0 Controller 牵引控制器 1
03 GEP10-1 B.0 Protector 电子保护器 1
04 DK02-QJ150-03A B.0 Copper-bar 铜排一 1
05 DK02-QJ150-04A B.0 Copper-bar 铜排六 1
06 350A B.0 Fuse 熔断器 2 1 2 3 4 5 6.7 8 9
07 1243-4301-4 B.0 Bracket 350A熔断器支架 2
08 DK02-QJ150-05A B.0 Copper-bar 铜排三 1
09 1236-5301 B.0 Controller 泵控制器 1 7 25
JS-10-10
10 DK02-QJ150-06A B.0 Copper-bar 铜排四 1 3J333J22 3J18 3J16
29 28
U
11 DK02-QJ150-07A B.0 Copper-bar 铜排五 1 1J111J133J15
12 SW200-262 B.0 Contactor 主接触器 1 W

JS-6-20
13 ZJ-PT200-A B.0 Bracket SW200接触器支架 1 1J311J32 1J7 B- V
1J7 1J8 1J26
14 DK02-QJ150-02 B.0 Wire harness 合力1.5吨电控线束 1

15 C57M2-41202 B.0 Clip R6半线卡 1 JS-6-10
V 350A
A W
3J31 3J32 3J7
3J7 3J8 3J26
B+ 1236-5301
JS-8-10 U
4 3J123J11 3J10
1236-5401
100 1J231J35
7 25
29 28
1J41J331J241J9 JS-8-20
1J16 1 1J22
15 14 13 12 11 10
67
A A6H12-40031 B.1 Controller ass'y 电控总成 1 CPD18-CJ2
CPD18L-CJ2
01 HP-350 B.0 Pump controller Hp350泵控 1
02 SW200-350 B.0 Main contactor SW200-20主接触器 1
03 1-1.8TDKDBZC-2 B.0 Controller floor 1-1.5吨电控底板总成 1
04 FLASH-AC2-450 B.0 ZAPI Controller ZAPI电控 1
05 FUSE-300 B.0 Fuse 熔断器300A 1
06 QLB7.100.301 B.0 Terminal 单级接线柱 3
4 3 2 1
07 WIER-DKZC-2 B.0 Wire harness 电控总成线束 1
6 5
0 H2 15
100 100 100
JS-12-10 JS-6-10 JS-12-10

68
No CPD10L,15L-FJ2
A A6H12-40031Q B.1 Controller ass'y 电控总成 1 CPD18-CJ2
CPD18L-CJ2
01 A6H12-44001 B.0 Controller floor 控制器安装底板 1
02 SW200-262 B.0 Main contactor 主接触器 1
03 AC-2INVERTER48V/450A B.0 Travel controller 交流行走控制器 1
04 A6H12-41201 B.0 Wire harness 电控线束 1
05 ACE236-48/350 B.0 Pump controller 交流泵控制器 1
2
1
3 +B £¨ M10)
-B £¨ M8)
£¨ M8 £© £¨ M8 £© £¨ M8 £©
4
£¨ M8 £© £¨ M8 £©£¨ M8 £© 5
2A9 2A10 2A13 2A14 2A15 2A22 2A23 3A7 3A22 E7 E14 D1 D2 D3 D5 0 H2 15
F4 F6 F10 F12 E1 E2 E3 E4 E5 E6 100100100
2A2 2A3 2A4 2A6 2A7 2A8
JS-6-10
JS-12-10 JS-8-10 JS-12-20
69
图46/FIG.46 脚喇叭开关/HORN SWITCH
No
A A61S2-40801 D.2 Horn switch 脚喇叭开关 1
二芯复合
01 DJ7021-2-20 B.0 2-Wire composite plug 防水插座 1
02 D06AVS085 B.0 QVR wire 0.85 1
03 Z9230-0000B B.0 Black sticky insulated belt 黑色粘胶带 1
04 Z8796-00LA2 B.0 Button 按钮（LA2） 1 DELIXI
1 2
70
图47/FIG.47 电气系统原理图/PRINCIPLE DIAGRAM（ELECTRIC SYSTEM）
CPD10,15-FJ1
CPD18-CJ1
4 RW
BX
1R 0RY Y2 F3 4 RW
B- 地 48V入
3Y F4 1 R
4 B+ 100 B
4 3J1 F30 30 N
3J6 G DC转换器
F20 20 GY
3J5 3J11 W
F10 10 0
XB2
5 YR
4 RW 地 12V出
2RB
3J7W SS1 100 B
4 0
M- 3J11 3J6 Y2 R
250A 15111913 1 21 22
4 3J8U SS2 1253 YK 倒车继电器
EngageIV仪表总成 30
1M23 DK 85
2-1 24 20
1M35 25 86
2-2 2 11 85
3J10 SS4 100 86 100
LB 30 JSD
2 1 31 JK
350A LK
100
座位开关 B+ 1M1 DF
主接触器 4RW 1M9P KS1 M1-1 2 1
M1-9 11
4RW 手刹开关 1M11WB 1M13 0
M1-11 COIL RETURN M1-13
倒车继电器线圈
1
主接触器线圈
4RW 前进 1M22G HL1
M1-22
B+
4RW 后退 1M33Y 1236 左 X L2 SQ 20
M1-33 DRIVER 1 M1-6 1M6 P 前
QL1
1M25 M1-5 1M5BW 灯 100
M1-25 +12V
编程器接口
1M28 21
48V B M1-28 TX
1M29 W W
M1-29 RX M1 1 HL2
1M7B M1-7 I/O GROUND V V AC X L4
右
1M8O M1-8 THERMISTER U U MOTOR 前 QL2 23 ZK 22
电机温度灯
传感器 1M7B 1M7B 1 HL3
M1-7 I/O GROUND I/O GROUND M1-7
E+ Ea Eb E-
电机速度
PHASE B M1-32 1M32W X L1
编码器
1M7B
M1-7 I/O GROUND 1M31U 左
PHASE A M1-31 S L1
后
0-5V加速信号 +5V M1-26 1M26R 灯 D L1
4RW 加速器 1M16YR 1M21 1 H L4
M1-16 THROTTLE WIPER CAN TERM H M1-21
CAN TERM L M1-34 1M34 D L3
1M23RU 右
CAN H M1-23 后 D L2
1M24YW PEDAL SWITCH 1M35BW 灯
M1-24 B- CAN L JM-35 S L2 SK
26 20
B- 100B 100B 100B
1236 牵引电控 S 刹车灯开关 LK 喇叭开关 LB 喇叭(12V)

1253 泵电控 ZKG 座位开关 JSD 警示灯 B 48V蓄电池
M1 行走电机 ZK 转向灯开关 K1 倒车蜂鸣器继电器 HL1-HL4 示宽灯
M2 起升电机 F20 灯光回路熔断器(10A) SL1,SL2 刹车灯
Xb2 急停开关 F10 倒车回路熔断器(10A) JK 脚喇叭开关 XL1,XL2 左转向灯
F3 控制回路熔断器(10A) YK 钥匙开关 SQ 闪光器 XL3,XL4 右转向灯
F30 喇叭回路熔断器(10A) GP 龟爬开关 DF 倒车蜂鸣器 QL1,QL2 前大灯
F4 DC-DC入熔断器 DK 灯光开关 DL1,DL2 倒车灯
71
图48/FIG.48 电气系统原理图(全交流)/PRINCIPLE DIAGRAM（ELECTRIC SYSTEM）
CPD10,15-FJ1
CPD18-CJ1
ES
KS
4 3 2
UW RU RB
急停开关钥匙开关
5 10
RW 1.5Y
48V+ 10 3 1 10 60
C 12V+
DC-DC
- -
300W
MC 48VDC-12VDC
100
主接触器
F10
F20
F30
F40
F60
10A
10A
10A
15A
15A
10A
B+
熔丝盒
10A
F3
F4
B
350A
350A
F1
F2
20 30 0 2 40 50 70
20 30 40 50 70
YR YG YU YW YB
1
R
2J1-1
闪光器
UW
倒车继电器
UW
B+ B+ B+ UW
1J9 G SEAT SW 座位开关
无警示灯开关时连接此接插件
KSI 2J1-13 SW 3 3J1UW
48V DC
喇叭按钮
1J1
脚喇叭开关
温度传感器
KSI
刹车灯开关
KSI 1J22 GR FORWORD前进开关 BY3J8
LCD HEATER 2J1-19 倒车继电器
后工作灯开关
SW 7 2
SW8 3J33 N LIFT 起升开关
警示灯开关
1J13 1J33 GY REVERSE 后退开关 B 3J7
PUMP MOTOR 泵电机

COIL RE SW 8 1 W 41
TRACTION 1236 CONTROLLER 牵引电机控制器
RB
(48V) SW4 3J10GU TILT 倾斜开关
1J11 GB PARKING 手制动开关
转向灯开关
1K4
1J4 SW 5
1K4 DRIVER 3 SW5 3J11 G SIDE 侧移开关
灯开关
P R 3J26
1
电源插座
速度编码器
YG3J31 SW6 3J12GY ATTACHMENT 属具开关
(接电池) CAN_T1 2J2-5 2
1J6 STAND BY 备用开关
ENGAGE IV DISPLAY 仪表显示
YU 3J32 SW7 3J22 Y

MC DRIVER 1 3
N
2J2-6 O B 3J7 ¢ò ¢ñ
XS XP CAN_T2 Ç£Òý½Ó´¥Æ÷Ïß°ü (48V) 4 ¢ò ¢ñ
PUMP 1236 CONTROLLER 泵电机控制器

21 42 43 51 52
温度传感器
TRACTION MOTOR 牵引电机
3J15 GR 2C3
SW 2 1J8 BY 2 POT H BY RW RG WR WG WU WB
3U
LIFT
电源插座 3J16 O 2C1
GND 1J7 B 1 TH W 起升调速传感器
(接车体) 3V 3J18 S 2C2 62 61 63
POT L
12V_70W
12V_21W
1J21 CANT_H
12V_40W
3W Y WY
WR 1J34 1J26 R PW
UW 5V 1
CANT_L
速度编码器
B+ RY1J24 PH A 1J31YG 2 32 31
Switch M3
PH B 1J32YU 3
左右后倒车灯
左右前示宽灯
Y 1J16 TH W
倒车蜂鸣器
左右后刹车灯
左右前大灯
+
左右后尾灯
GND 1J7 B 4
蓄电池组(48V) 0~5V B 1J7 POT L
牌照灯
-
B-
BATTERY
踏板加速器 U 1U RY3J25 +12V
RY1J25 V 1V S 3J28 TX
+12V
12V_42W
12V_42W
S 1J28 W 1W U 3J29
RX
TX CAN_H 3J23
2J2-1WY B 3J7 GND
CAN_H U1J29
RX CAN_H 1J23 WY 3J35
2J2-2W CAN_L
B 1J7 1J35 W
CAN_L GND B- CAN_L B-
B-
前后左转向灯
前后右转向灯
喇叭 12V_40W
喇叭滤波器
2J1-2
+
100 驾驶室用电源
B 12V_8A
(闪烁或旋转式)
后工作灯
警示灯
-
(旋转蜂鸣式)
100
警示灯
B WY
W
RC
该框内均为选用件
B- 100
B
72
CPD10,15-ZJ1
1R
100 B
B+
地地
0 RY
主接触器
熔断器 350A 4RW 3UR DC-DC 转换器 5YR
急停开关 48V入 24V出
B+
熔断器 250A
B+ 1M1
1M13 WR 4RW
M1-13 COIL RETURN KS1 M1-1 2RB
主接触器线圈
倒车继电器线圈
4 3J1
1M25
+12V M1-25 0 RY Y2 S
编程器接口
1M28
TX M1-28 B+
10A
10A
10A
10A
10A
1M29 3J5 A1 19 13 21 22
1M6 P M1-6 DRIVER
PUMP MOTOR
RX M1-29 3J6 1
1M5 OW M1-5 1M7B M2 11
I/O GROUND M1-7 YK
F3
F30
F10
F4
F20
1M4 BU M1-4
1M8 O 3J7NY 3J11 Engage IV 仪表总成
U U SS1
电机温度
M1 THERMISTER M- 15
传感器
AC V V 1M7 B
W W I/O GROUND M1-7 30N 20GY 10 O
3J8U 2-2 2-1 2
1236-5401 SS2
1R Y2
牵引控制器 1M35 1M23 100
48V 30
1M7 B 1M9 P 4 RW 座位开关 K1
M1-7 I/O GROUND M1-9 JK
电机速度编码器
1253 3J6 31
1M32 W 1M22 G 4 RW 3J6G 11
M1-32 PHASE B M1-22 前进泵控制器 30 85
LK
1M31 U 1M33 Y 4 RW 3J11 DK 86
M1-31 PHASE A M1-33 后退 3J11W LB
1M11 YB 4RW 24 100
1M26 R M1-11 接近开关
M1-26 +5V JSD
3J10 20
25
SS4 DF
1M7B
I/O GROUND M1-7
1M21 11
M1-21 CAN TREM H
1M34 THROTTLE WIPER 1M16WP 4RW HL1
加速器
M1-34 CAN TERM L M1-16 XL2
左前灯
1M23 RU QL1
M1-23 CAN H SQ 20
1M24YW
1M35 YR PEDAL SWITCH M1-24 100
M1-35 CAN L HL2
B- B-
XL4
右前灯
QL2 21
HL3 23 22
XL1 ZK
SL1
DL1
后组合灯
HL4
XL3
B- DL2
SL2 26 20
100B 100B SK
M1 牵引电机 DK 灯光开关 DF 倒车蜂鸣器 QL 前大灯

M2 泵电机 LK 喇叭开关 LB 喇叭 DL 倒车灯
SK 刹车灯开关 JSD 警示灯 HL 示宽灯 F 保险丝10A
ZK 转向灯开关 JK 脚喇叭开关 SL 刹车灯 K1 倒车继电器
YK 钥匙开关 SQ 电子闪光器 XL 转向灯
73
CPD10L,15L-FJ1
CPD18L-CJ1
0 RY
4RG
H2 R
4
3J1
3J5 3J6 G 3 10
4RG UW YR
??
3J11 W 48V+ 10 10 60
LT 3J7W C 12V+
0 RY SS1
4RG
M- 3J11 3J6 0 - DC-DC
300W -
F2/250A
MUL
TT 3J8 U SS2 PC ??
10
15 11 1 19 13 48VDC-12VDC
100
熔丝盒
F40
F60
15A
10A
F30
KS
F10
10A
F20
10A
10A
10A
15A
F4
F3
PM
DIS B
20 30 40 50 70
A1 2-2 2-1 2-2 20 30 40 50 70
B+ YR YG 2 WR YU YW YB
3J10 SS4 1M23 1M35 JD
B-
1K4倒车继电器
无警示灯开关时来连接此接插件
100 B
F1/350A FS
W 41
FHS
HS
B+ MC
BLS
1M1 4RW
RWLS
B+ LS TLS
1M24YW 1M13 OW
CLS
1M7B ¢ò ¢ñ
MC ¢ò ¢ñ 42 43
1K4
0-5V加速信号 1M16RY 21 51 52
K2
4RG AC BY RW RG WR WG WU WB
1M6P
1M5BW 62 61
12V_70W
63
12V_40W
12V_21W
1M4N Y WY PW
4RG SEAT 1M9P 32 31
牌照灯
USU
温度传感器
TEMP SENSOR
1M7B
FW 1M22GW
1M8GB Dl2
BZ Dl1 Sl1 Sl2
DS QL1 QL2 HL1 HL2 HL3 HL4
12V_42W
12V_42W
RW 1M33Y
1M7B
TC TM
SPEED ENCODER
喇叭12V_40W
速度编码器
喇叭滤波器
1M32WP
BAT48V
PB 1M11WB 1M31UW +
驾驶室用电源
12V_8A
RWL
（闪烁或旋转式）
1M26R
（旋转蜂鸣式）
XL1 XL2 XL3 XL4 -
U V W
CL1
U
CL
RC
V
W LB
1M25 +12V
编程器接口
1M21
1M28 TX 1M34
100
1M29 RX 1M23RU B
1M7B I/O GROUND
1M35BW
B-
B-
100B
AC 脚加速器 TS 电机温度传感器 EN 电机速度编码器 BLS 刹车灯开关 DS 电子方向开关

TC 牵引电控(1236) DC-DC DC-DC 转换器 HS 喇叭开关 FCL 后组合灯 MUL 多路阀
PC 泵电控(1235) SEAT 座位开关 CL 警示灯 QCL 前组合灯 CL 警示灯
TM 行走电机 PB 手制动开关 1K4 倒车蜂鸣器继电器 HL1-HL4 示宽灯
PM 起升电机 TLS 转向灯开关 LB 喇叭 (12V) SL1,SL2 刹车灯
JD 急停开关 USU 电源插座总成 FHS 脚喇叭开关 XL1,XL2 左转向灯
F1 主回路熔断器 KS 钥匙开关 FS 闪光器 XL3,XL4 右转向灯
F2 泵控回路熔断器 DIS 显示仪器 BZ 倒车蜂鸣器 QL1,QL2 前大灯
FX 保险丝盒 LS 灯光开关 BAT 48V蓄电池 DL1,DL2 倒车灯
74
CPD10L,15L-FJ1
CPD18L-CJ1
ES
KS
3 2
RU RB
急停开关钥匙开关
5 10
RW 1.5Y
??
48V+ 10 3 1 10 60
4 UW 12V+
C
DC-DC
- -
300W
??
MC 48VDC-12VDC
100 熔丝盒
主接触器
F10
F20
F60
10A
10A
F30
F40
10A
B+
10A
15A
15A
10A
F3
F4
B
350A
350A
F2
F1
20 30 0 2 40 50 70
20 30 40 50 70
YR YG YU YW YB
1 R
无警示灯开关时连接此接插件
2J1-1
UW
1K4 倒车继电器
UW
B+ B+ B+
KSI 2J1-13 1J9 G SEAT SW 座位开关 FS
SW 3 3J1 UW
温度传感器
1J1 KSI
KSI 1J11 PARKING 手制动开关 BY3J8
48V DC
2J1-19 SW 5 GB 2
TRACTION 1236 CONTROLLER 牵引电机控制器
LCD HEATER SW8 3J33 N LIFT 起升开关

1J13 1J22 GR B 3J7
COIL RE SW 7 FW 1 W 41
DS
倒车继电器(48V)RB
FHS
SW4 3J10GU TILT 倾斜开关
HS
1J33 GY
BLS
SW 8 RW
转向灯开关
ENGAGE IV DISPLAY 仪表显示
1J4 SIDE 侧移开关

1K4
SW5 3J11 G
P
DRIVER 3 100 B R 3J26
RWLS
1 LS
电源插座
速度编码器
3J31 SW6 3J12GY ATTACHMENT 属具开关 TLS
(接电池) 2J2-5 2 YG CLS
CAN_T1 1J6 3J32 SW7 3J22 Y STAND BY 备用开关
MC N
DRIVER 1 3 YU
3J7 ¢ò ¢ñ
XS XP CAN_T2
2J2-6 O
牵引接触器线包(48V) 4 B ¢ò ¢ñ 42 43
21 51 52
温度传感器
PUMP 1236 CONTROLLER 泵电机控制器

1J8 BY 2 3J15GR 2C3

SW 2 POT H BY RW RG WR WG WU WB
3U
LIFT
3J16 O
电源插座 GND
1J7 B 1 TH W 2C1 起升调速传感器
(接车体) 3V 3J18 S
POT L 2C2 62 61 63
12V_70W
12V_21W
1J21
12V_40W
CANT_H 3W WY
WR 1J26R Y PW
UW 1J34 5V 1
CANT_L
速度编码器
B+ 1J31YG
RY 1J24 M3 PH A 2 32 31
Switch 1J32YU
0~5V Y 1J16 TH W PH B 3
+ 1J7 B
蓄电池组(48V) GND 4
牌照灯
- B 1J7 POT L
B-
BATTERY
踏板加速器 U 1U RY3J25 +12V
1V S 3J28 TX BZ DL1 DL2 SL1 SL2
RY1J25 +12V V QL1 QL2 HL1 HL2 HL3 HL4
12V_42W
12V_42W
S 1J28 TX W 1W U 3J29
RX 3J23
2J2-1WY B 3J7 GND CAN_H
CAN_H U 1J29 RX CAN_H 1J23WY 3J35
2J2-2W CAN_L
CAN_L B 1J7 GND
B- CAN_L 1J35W B-
B-
12V_40W
喇叭滤波器
2J1-2
+
100 驾驶室用电源
B 12V_8A
喇叭
(闪烁或旋转式)
XL1 XL2 XL3 XL4
RWL
(旋转蜂鸣式)
-
100
B WY
CL1
CL
W
RC
LB
该框内均为选用件
B- 100
B
AC 脚加速器 TS 电机温度传感器 EN 电机速度编码器 BLS 刹车灯开关 LFS 起升起升调速传感器

TC 牵引电控(1236) DC-DCDC-DC转换器 HS 喇叭开关 MUL 多路阀开关
PC 泵电控(1236) SEAT 座位开关 1K1 欠压继电器 HL1,HL2 前小灯 ( 示宽灯 ):8W DS 电子方向开关
TM 行走电机 PB 手制动开关 1K4 倒车蜂鸣器继电器 HL3,HL4 后组合 ( 示宽 ) 灯 :8W RWL 后工作灯（选配）
PM 起升电机 TLS 转向灯开关 LB 喇叭 (12V) SL1,SL2 后组合灯 ( 刹车灯 ) RWLS 后工作灯开关（选配）
JD 急停开关 USU 电源插座总成 FHS 脚喇叭开关 XL1,XL3 后组合 ( 转向 ) 灯 :21W CLS 警示灯开关（选配）
F1 牵引电控回路熔断器 KEY 钥匙开关 FS 闪光器 XL2,XL4 前小 ( 转向 ) 灯 :21W CL 标配警示灯
F2 泵控回路熔断器 DIS 仪表总成 BZ 倒车蜂鸣器 QL1,QL2 前大灯 (35W) CL1 旋转提示警示灯（选配）
FX 保险丝盒 LS 灯光开关 BAT 48V蓄电池 DL1,DL2 倒车灯 CL2 蜂鸣提示警示灯（选配）
75
CPD10,15-FJ2
CPD18-CJ2
0
16
1 100 B 6
1 1
0
IN4007
100 B
100 B
100 B
100 B
100 B
76
CPD10,15-FJ2
CPD18-CJ2
H2(0) ??
MC 0 R H2 R 19 YBY11 YU 8 YR 18 YG16 YW
15 1 F3 F4 F2 F3 F4 F F
10A 010A 015A
10A 10A
?? UW O 10A
015A 10 60
地
控制
DC-DC 48V入
F1
F2 Y1 Y
11 RB
钥匙 UW
保险丝盒
12V出
F1 100
+B
后工作灯开关
地
W F7
警示灯开关
F3 Y1 Y B （选用）
公端 O Y3
RU
急停开关 YW
E4
48V 450A
+B
2A5
座位 G V
15 16
E12
钥匙 UW MODEL SELECT. UW ¢ò ¢ñ
警示灯 12V_25W
2A1
起升开关RB
E13
前进 GR
15 钥匙开关 Y3 63 62 61
2A4
电瓶 +48V
E5 3A1
KEY NW Y WY
倾斜 GU Smart仪表 (45V)
旋转提示闪烁警示灯
speed 2 2A10
U 后退 GY CAN-L
E6
3A7
F10
手制动WR K1
CAN-H 3A19 驾驶室用电源
120R
OUT1
SAFETY IN B 3A22 S 倒鸣Coil
后工作灯
2A11 CAN-T 3A20 +
speed 1 2A6
侧移 G F4
座位开关G 3A15
OUT2 YB 下降锁止电磁阀
12V_8A
-
属具
温度传感器
U U RB 加速开关U
speed 32A13 2 F6 PTHERM £¨ÊäÈë£© E14 18
3A18
8
蜂鸣提示
3A4
3A3
加速器
ACE2 36-48/350A
-BATT
1 B +10V R YG YR
2A9 F12 NTHERM (-BATT) E2 双档灯开关
2A3 滑动端GR 滑动端Y
AC-2 INVERTER
V YU D5 ENC B E1
+12V S 1 B
2A2 E3 -
速度编码器
YG
2 D3 ENC A GU
100 Y17 Y10
RW RG
喇叭开关
E7
W B K2
3 D2 ENC GND 喇叭脚喇叭开关 100
RY
E9
刹车继电器触点 BY7
4 D1 +12V(+5V) E8
100 7 滤波器
YU
E10 主接触器
F2
正极 YG HL1 Y10 Y11
负极 NY
左前灯
XL2 4
F8
MC COIL
闪光器
QL1 Y17
-BATT 100
F11
SAFETY B HL2 Y10
F5 W9
右前灯
CAN L WY XL4 2
C1
QL2 Y17
CAN L OUT
C2 转向灯开关
W
ZAPI CONSOLE
CAN H Y10 2
温度传感器
HL3 4
2 RB C3
WR WG
2A22 PTHERM XL1 4
后组合灯
B C4 CAN H OUT
A
1 2A23NTHERM SL1 H3 倒车继电器触点

YU E11 -BATT DL1 WUK1
1 2A14 ENC B Y14
YG 2A7 B1 -BATT
Y14 Y11
速度编码器
2 ENC A HL4 Y10

B2 MODE XL3
B 2A15 ENC GND 2
3
DL2 Y14
RY 2A8 +12V (+5V) -B
4 YU
SL2 H3 UG H3
CAN L Y11
2A20 倒车蜂鸣器刹车灯开关
ZAPI CONSOLE
CAN H Y14 WU
2A21 UG
2A12 CAN T K2
B
SAFETY OUT 100 刹车 Coil

2A19
-B
B
77
CPD10,15-FJ2
CPD18-CJ2
B+ Y11 8 0 16
F3 F4 F5 F6 F7
1 100
12V 48V入地
1ND
Y1
起升调速传感器
11
转换器
KEY
倒车继电器
12V出地
LOGIC Y1 Y3 急停开关
2ND 3RD
BOARD NBRAKE 转向
欠压
OUT 3A19
3A19 3A20
IN4007 CM 15 继电器线圈
17 Y3
欠压故障灯
O 400A
3A7 CAN L 钥匙开关L
2E8 2E7 2E3 2E2 2D2 2D1 2C32C2 2C1 2B7 2A2 2A1 MC FORWARD
3A22 CAN H
BACKWARD
120
E D C B A 接近开关 3A15 CAN T 5
300A 6
8
SEAT
HP350 泵控制器
双档灯开关 5
加速开关 Y11 6
B+
B+ PPOT PPOT+10V
蓄电池 48V
3A18
3A3
CPOT
3A4
M1 Y17 Y10
M- ENCODER AC 加速器
B- M+ MOTOR NPOT
喇叭开关
B- 喇叭
警示灯
7 脚喇叭开关 8
7 滤波器
M Y11
-BATT HL1 Y10
泵电机 XL2 4
SAFETY 100 100
QL1 Y17
PMC 电子闪光器
NMC HL2 Y10
TEMP SENSOR
XL4 2 9
PTHERM
NTHERM-BATT QL2 Y17 转向灯开关
CAN L HL3 Y10 4 2

D5 AC-2 CAN L OUT XL1 4
D3 INVERTER CAN H SL1 H3 倒车继电器触点
120
48V 450A CAN L OUT DL1 Y14 Y14 Y11
D2
HL4 Y10
D1 XL2 2
DL2 Y14
SL2 H3
H3 Y11
刹车灯开关
ZAPI CONSOLE 100 Y14
倒车蜂鸣器
M1 牵引电机 HL 示宽灯 SL 刹车灯 QL 前大灯

M2 泵电机 XL 转向灯 F 保险丝 DL 倒车灯
78
CPD10L,15L-FJ2
CPD18L-CJ2
MC
1 GB 48V入 12V出 Y1 YR
控制端 0 H2 Y1
Y R Y1 Y1 Y1
YR YR YR YR
F1 400A F2 300A 100B
15 UB
B+
F3 F4
10A 10A
F30
15A FX F20
10A
F40 F4
15A 10A
1 GB
11 16
BAT 48V
TURN RY RU Y11 8 18
GY N YG
USU NW
警示灯 12V_25W
100B
RWLS
JD
Y FW
E4 RW
GU RW DS 15
16 63
Y3 RU
RG PB UB RB PW
1K1
P SEAT
+BATOUT
RWL
CL2
（选件）CL1
0
DIS
CL
1K4
YR
（选件）
TM TC YG
YB
AC
B+ 2E8
2E7 U LIFT
TILT 17 YB 1K1 Y11
SIDE
E ATTACH 2D2 \U+00A6 ¨¨ GY
A 2E3 N MUL BR LS 1K4
2E2
Y10 Y17 Y14
C1GW
C3W
RW RY WB
IN4007
2D2 BR
D 2D1
TS R B
WG 2C3 WB
PC
2B7
C 2C2 BW
2C1 0W FS
MC
LFS
Y11 9 8N
GW GY WU
UW M+ FHS HS
WP W
B- M-
PM BLS TLS
B H3 4 2 7
BU W G BY
S
B- RC
LB
HL HL HL HL QL QL DL DL BZ SL SL XL XL XL XL
100B 1 2 3 4 1 2 1 2 1 2 1 2 3 4 100B
AC 脚加速器 TS 电机温度传感器 EN 电机速度编码器 BLS 刹车灯开关 LFS 起升调速传感器

牵引开关(AC- DC-DC 转换器多路阀开关
TC 2INVERTER 480V/450A) DC-DC HS 喇叭开关后组合灯 MUL
PC 泵电控 (HP350) SEAT 座位开关 1K1 欠压继电器 HL1-HL2 前小灯(示宽) DS 电子方向开关
TM 行走电机 PB 手制动开关 1K4 倒车蜂鸣器继电器 HL3-HL4 后组合(示宽)灯 RWL 后工作灯(选配)
PM 起升电机 TLS 转向灯开关 LB 喇叭(12V) SL1,SL2 刹车灯 RWLS 后工作灯开关(选配)
JD 急停开关 USU 电源插座总成 FHS 脚喇叭开关 XL1,XL3 后组合(转向)灯 CLS 警示灯开关
F1 牵引电控回路熔断器 KEY 钥匙开关 FS 闪光器 XL2,XL4 前小(转向)灯 CL 标配警示灯
F2 泵控回路熔断器 DIS SMART 仪表 BZ 倒车蜂鸣器 QL1,QL2 前大灯 Cl1 旋转提示警示灯(选配)
FX 保险丝盒 LS 灯光开关 BAT 48V蓄电池 DL1,DL2 倒车灯 CL2 蜂鸣提示警示灯(选配)
79
CPD10L,15L-FJ2
CPD18L-CJ2
H2(0)
MC 0 R H2 R 19 YBY11YU 8 YR18 YG16 YW

15 1 F3 F4 F20 F30 F40 F10 F60
UW O 10A 10A 10A 15A 15A 10A 10A
地
48V入
DC-DC 控制
F1
F2 Y
11 RB Y1
钥匙 UW
保险丝盒
F1 100
12V出
+B
F7
地
W
闪烁警示灯警示灯开关
F3 Y1 Y B （选用件）
Y3 急停开关
E4
公端 O RU YW
48V 450A
后工作灯开关后工作灯
+B 座位 G 15 16
2A5 V E12
钥匙 UW MODEL SELECT. UW ¢ò ¢ñ
2A1 15 钥匙开关Y3
警示灯12V_25W
E13 63 62
起升开关 RB 前进 GR 61
2A4 DS 3A1 KEY
电瓶 +48V
E5 NW Y WY
倾斜 GU U 后退 GY CAN-L Smart 仪表
speed 2 2A10 E6
手制动WR 3A7
K1
驾驶室用电源
F10 3A19
120R
OUT1
SAFETY IN B 3A22 CAN-H S 倒鸣 Coil +
2A11 3A20
speed 1 2A6 侧移 G
座位开关G 3A15CAN-T OUT2 12V_8A
F4 YB下降锁止电磁阀 -
U speed 32A13 属具 U
温度传感器
加速开关U
RB
2 F6 PTHERM (输入) E14 18 8
蜂鸣提示
3A18
-BATT
3A4
+10V R
加速器
B
3A3
双档灯开关 YG YR
旋转提示
2A9 1 F12 NTHERM (-BATT) E2
2A3 滑动端GR 滑动端 Y
AC-2 INVERTER
V YU D5 ENC B E1
+12V S 1 B
2A2 E3 -
YG 100 Y10 喇叭开关
速度编码器
2 D3 ENC A Y17
E7 GU RW RG
ACE2 36-48/350A
W B K2
3 D2 ENC GND E9 刹车继电器触点喇叭 BY 7 脚喇叭开关 100
4 RY E8
D1 +12V(+5V) 7 滤波器
100 YU
E10
正极 YG 主接触器 HL1 Y10 Y11
F2
负极 NY MC COIL XL2 4
闪光器
左前灯
F8 QL1 Y17 FS
-BATT 100
F11
SAFETY B HL2 Y10
F5 W9
XL4 2
右前灯
CAN L WY
C1
QL2 Y17
C2
CAN L OUT 转向灯开关
CAN H W
ZAPI CONSOLE
4 2
RB 2A22 C3 HL3 Y10

2 PTHERM WR WG
XL1 4
C4 CAN H OUT
温度传感器
B
A
后组合灯
1 2A23 NTHERM SL1 H3
E11 -BATT DL1 Y14 WUK1 倒车继电器触点
B1 -BATT
HL4 Y10 Y14 Y11
B2 MODE XL3 2
DL2 Y14
-B
SL2 H3 UG H3 YU
Y11
倒车蜂鸣器刹车灯开关
ZAPI CONSOLE
Y14 WU
UG
K2
SAFETY OUT 100 刹车 Coil
2A19
-B
B
80
图57/FIG.57 电源插座/BATTERY SOCKET
No
B.4 Battery socket 电源插座
A A65S2-41101 (接蓄电池部分) 1
01 D11-CT50-8 B.0 Connector 接线端子CT50-8 2
02 D12-18040B B.0 Plastic pipe 热缩套管φ18X40 1
04 B5310-00006 B.0 Washer 垫圈6 4 GB97.1-85
11.12.13.14
05 D11-6325G1 B.0 2-Wire socket 两芯接插件(SB175) 1
06 B4116-00006 B.0 Nut 螺母M6 2 GB6170-86
拉手 1
B+
07 D11-15D60-11B B.0 Puller
B-
1
08 D10-JEM50B B.0 Cable 电缆线50mm2 1
2
09 D10-JEM50B B.0 Cable 电缆线50mm2 1
15
10 B1010-06040 B.0 Screw 螺钉M6x40 2 GB65-85
11 BX0330-08025 B.0 Bolt 螺栓M8x25 2
8
GB5783-86
9
12 BX4116-00008 B.0 Nut 螺母M8 2 GB6170-86
13 BX5310-00008 B.0 Washer 垫圈8 2 GB97.1-85
7
15 D12-18040R B.0 Connector 热缩套管φ18X40 1
3.4.6.10
5
81
图58/FIG.58
No
A A65H4-10001 D.5 Steering system 转向系统 1
3 B.1
B.0 39
B.0 钉
12231 B.1 Shim 调整垫
B.0 F 直通式
36
A7G74-12011 B.1
37
B.0
A73J4-10601 B.1 See Fig.59
38
3 B.0
B.0 Washer,lock
H24C6-42321 B.0 Pipe 衬管φ13x1.2L=19 4
B.0 Washer,lock
B0230-10040 B.0 Bolt 螺栓M10X40 4 GB5782-85
3 06 B.0
B.1
B.1
B.1
B.1 Bolt(left) 螺栓(左旋)
B.1
B.1
B.3
B.0
B.1 Bolt(left)
B.1
B.1
B.0
3 B.0
73 B.1 (Inc.36~39)
B.2
82
图58/FIG.58
No
30 H24C6-42311 B.1 Rubber 橡胶垫 4
31 A65H4-10201 B.0 Steering unit 转向器总成 1
0 B.0 39
B.0
B.0
B0530-12025 B.0 Bolt 螺栓M12X1.25X25 2 GB5786-86
36
36 XD-001 B.0 Cover 球盖 1
37
37 XD-002 B.0 Ball 圆球 1
38 XD-106 B.0 Conductive rod ass'y喇叭触杆铆合总成 1
38
39 XD-011 B.0 Cover 盖 1
83
图59/FIG.59
No
A73J4-10601 B.1
B.3
A73J4 B.1
0 B.0 2 6
Z-61904-2Z B.0 61904-2Z GB/T276-94
7 B.0 7
06 H24C4-12241 B.1 Parking,seal 密封垫 1
84
图60/FIG.60
B.0 GB5782-86 CPD18-CJ1,CJ2
CPD18L-CJ1,CJ2
Q700806 B.0 Fitting 直通式滑脂嘴 4 ZBT33001.0-88
H12C4-30301 B.1
A65E4-50301 B.1 62
53 14040 B.0 M14X1.5X40 6
B.0 Washer,lock 4
B.1 44
43
B.1
B.0 4
B.1
24234 B.0
D.1 42
4 B.0
D.1 0
3 B.0 3
0 B.0
B.0
6 B.0
D.1 O型密封圈
D.1
6 B.0
B.0
0 B.0
H12C4-32101 B.1 4
H12C4-30501 B.1
0 B.0 B GB119-86
B.1
D.1
7613 B.0 GB9459-88
B.0
85
图60/FIG.60
0 B.0 CPD18-CJ1,CJ2
CPD18L-CJ1,CJ2
Z-30206 B.0 30206 GB/T297-94
Z-30208 B.0 30208 GB/T297-94
D.1
B.0 2
Z-942/25 B.0
B.0 44
43
H12C4-30401 B.1
B.0
B.0
0 B.0 Washer,lock 4
42 Q701B90 B.1 Fitting 弯颈式滑脂嘴 4 ZBT33001.2-88 42
43 H12C4-32091 B.1 Bearing 关节轴承GE15ES 4
44 HRH12C4302 B.1 Link(left) 连杆(左) 1
H12C4-32041
- HRH12C4302 B.1 Link(right) 连杆(右) 1
H12C4-32051
86
图61/FIG.61
A A61E4-30001 B.1 Steering axle 转向桥总成 1
01 A61E4-30201 B.0 Knuckle L.H. ass'y 左转向节总成 1
02 HRA14F4302
H14F4-32051 B.1 Link L.H. 连杆(左) 1
25
- HRA14F4302
H14F4-32061 B.1 Link R.H. 连杆(右) 1
24 26
03 A61E4-30211 B.0 Axle ass'y 转向桥体总成 1
04 A14F4-50201 B.0 Steering cylinder ass'y 转向油缸 1
05 A61E4-30231 B.0 Knuckle R.H. Ass'y 右转向节总成 1
2 15
06 Z-198905 B.0 Bearing 单向推力球轴承198905 2
15 4
5
07 Z-942/25 B.0 Bearing 滚针轴承942/25 4 GB290-82
12
08 24234-32231 D.1 Seal,oil 油封 4
11 14
09 24234-32181 B.1 Pin,king 转向节主销 2 13
10 Q701B45 D.1 Fitting 弯颈式滑脂嘴 4 ZBT33001.2-88
3
11 B3120-08020 B.0 Pin 销B8X20 2 GB119-86
12 B0330-12040 B.0 Bolt 螺栓M12X40 4 GB5783-86 10

13 B5310-00012 B.0 Washer 垫圈12 4 GB97.1-85 8
14 B5050-00012 B.0 Lock washer 垫圈12 4 GB93-87 7
15 A10C4-52071 B.1 Bushing 衬套 4
16 24234-32221 B.1 Hub 转向轮毂 2 38 6
37 1
17 22194-32361 D.1 Cap,hub 轮毂盖 2 29
36
18 B7613-00024 B.0 Nut 螺母M24X2 2 GB9459-88 35 28
19 B5310-00024 B.0 Washer 27
垫圈24 2 GB97.1-85 9
20 B3010-05040 B.0 Pin 销5X40 2 GB91-86 31
21 Z-30206 B.0 Bearing 34
轴承30206 2 GB/T 297-94 32
7 30
22 Z-30208 B.0 Bearing 轴承30208 2 GB/T 297-94 33
10 8
23 22574-32102 D.1 Seal,oil 骨架油封 2 23
24 A10C4-10501 B.1 Pin 锁紧销 4 22
26 B0330-06012 B.0 Bolt 21
螺栓M6X12 4 GB5783-86
19
27 B0530-10035 B.0 Bolt 螺栓M10X1.25X35 2 GB5786-86 18
28 B4216-00010 B.0 Nut 20
螺母M10X1.25 2 GB6171-86
87
图61/FIG.61
29 20114-30081 D.1 Pin 紧固销 2
30 B4216-00008 B.0 Nut 螺母M8X1.25 2 GB6171-86
31 B5310-00008 B.0 Washer 垫圈8 2 GB97.1-85

25
32 B5850-00008 B.0 Washer 垫圈8 2 GB859-87
26
24
33 24234-32241 D.1 O-ring O形圈 2
34 20114-30091 B.1 Shim 转向节调整垫圈 6
35 23656-12572 B.1 Support 后桥支座 2
2 15
36 24236-12581A B.0 Bushing 衬套 2
15 4
5
37 24234-32501 B.1 Shim 垫片 2
12
38 24234-52031 B.0 Shim 垫片 2
11 14
13
3
10
8
7
38 6
37 1
29
36
35 28
27
9
31
34
32
7 30
33
10 8
23
22
16 17
21
19
18
20
88
图62/FIG.62 STEERING CYLINDER
No
A65E4-50301 B.1
H12C4-50311 B.3 杆总成
B.0
B.0
Z6053-04753 B.0 47.5 5 GB3452.1-92
D.1 Seal,slipper 1
B.0 钢背轴承4030
Z6053-04873 B.0 48.7 5 GB3452.1-92
D.1
H12C4-52041 B.1 U U 40X50X6
D.1
D.1 Seal,dust 防尘圈
D.1 Shim
89
图63/FIG.63
No
D.1 2
D.1 2
FJ,CJ
4223 B.0 12 1
ZJ
- B4123-00012 B.0 Nut 螺母M12 12 GB6170-86
0 B.0 12
G27Z4-32101 B.1 轮辋 12 FJ,CJ
ZJ
- B0330-12025 B.0 Bolt 螺栓M12X25 12 GB5783-86
B.0 2
GB2982-82
- Z3300-50008 B.0 Tire 轮胎5.00-8 2 可选 Optional
GB2982-82
- Z3300-50008B B.0 Tire 无痕迹轮胎5.00-8 2 可选 Optional
D.1 12
B.2 12
90
图64/FIG.64
No
B.8 1.0t FJ,CJ
A69C6-30021 B.7 1.0t ZJ
- B.8 1.5t FJ,CJ
- A69G6-30011 B.7 1 1.5t ZJ
- A63M6-30011 B.5 1 1.8t
02 B.3 Rubber 橡胶密封条(L=2125) 1

03 B.2 Cap 1
04 3 B.0 Bolt 3 1.8t
2 1.0t,1.5t
05 B.0 3
06 B.0 3
07 B.2 1
08 B.0 2 16
15
09 B.0 6 14
10 B.0 6
11 B.0 4
12 A6L96-10001 B.2 车架（一） 1 1.8t 标配(STD)
1.8t 用于自制
- A63H6-10001s D.4 车架（一） 1 变速箱(Option)
- A6G96-10001 B.3 车架（一） 1 1.0t,1.5t 标配(STD)
1.0t,1.5t 用于自制
- A69E6-10001 B.5 车架（一） 1 变速箱(Option)
- A6G96-10001 B.5 Frame 车架（一） 1 1.0t,1.5t ZJ
13 B.0 Bolt 1 1.0t,1.5t
14 B0110-06012 B.0 Bolt 螺栓M6X12 2 GB5781-86
16 D1252-1108 B.0 Clip 线卡 2
91
图65/FIG.65
No CPD10,15-FJ2
机罩类 1 CPD18-CJ1
A A6G96-40001 D.1 Hood 1.0t,1.5t
CPD18-CJ2
- A6L97-40001 B.1 Hood 机罩类 1 1.8t
01 A6G96-40101 D.1 Cabine 仪表架 1

02 B1210-06010 B.0 Screw 螺钉M6x10 8 GB818-85

HRH26D6412 护罩(左) 1
04 H26D6-42131 B.1 Cover(left)
HRH26D6412 护罩(右) 1
- H26D6-42141 B.1 Cover(right)
23
05 B0530-10025 B.0 Bolt 螺栓M10x1.25x25 7 GB5786-86
27
21
07 B0330-08016 B.0 Bolt 螺栓M8x16 2 GB5783-86

HRA69E6401
09 A69E6-40302 B.1 Planking ass'y(left) 侧板总成(左) 1 1.0t,1.5t
30
HRA69E6401 侧板总成(右) 1 28
- A69E6-40402 B.1 Planking ass'y(right) 1.0t,1.5t
29
HRA63H6401 27
- A63H6-40501 B.2 Planking ass'y(left) 侧板总成(左) 1 1.8t 28 22
HRA63H6401 27 26
- A63H6-40601 B.2 Planking ass'y(right) 侧板总成(右) 1 1.8t
Battery box 蓄电池箱(包含21-28) 1
10 A69E6-40501 B.2 (Inc.21-28) 1.0t,1.5t
11
- A63H6-40201 B.2 Battery box
(Inc.21-29) 蓄电池箱(包含21-29) 1 1.8t
11 A69E6-42351 B.0 Edging 密封条 1 1.0t,1.5t
- A73E6-42351 B.0 Edging 密封条 1 1.8t

17
12 H24C6-42072 B.1 Box 工具盒 1 13 19
4 18
13 B1210-06016 B.0 Screw 螺钉M6x16 2 GB818-85 3 18
14 12 19
14 B5310-00006 B.0 Washer 垫圈6 2 GB97.1-85
16 17
1 9
15 B5210-00010 B.0 Washer 垫圈10 3 GB96-85
20
16 A65E6-42321 B.3 Pin 挡销 1 25
17 B4313-00020 B.0 Nut 螺母M20 2 GB6172-86 2 3 4 8
1.0t,1.5t
7
- B4430-00020 B.0 Nut 螺母M20x1.5 2 GB6173-86
1.8t 6 15
5
18 B5310-00020 B.0 Washer 垫圈20 2 GB97.1-85 23
8
6
20 A6G96-42031 B.1 Plate 垫板 1 5
21 A73E6-42362 B.1 Handle ass'y 把手总成 1
92
图65/FIG.65
No CPD10,15-FJ2
螺母M8 2 CPD18-CJ1
22 B4123-00008 B.0 Nut GB6170-86
CPD18-CJ2
23 P3205A B.1 Shock,absorb 气弹簧 2
24 A69E6-40601 B.4 Battery cap 蓄电池箱盖 1 1.0t,1.5t
- A63H6-40301 B.3 Battery cap 蓄电池箱盖 1 1.8t
25 25786-40651 B.1 Catch 弹簧卡 1 GB67-85
26 B1110-08016 B.0 Screw 螺钉M8x16 2 GB93-87
27 B5050-00008 B.0 Lock washer 垫圈8 6 GB97.1-85

23
28 B5310-00008 B.0 Washer 垫圈8 4
27
29 A73G6-42041 B.2 Pothook 挂钩 1 1.8t
21
30 SC1-E-0000 D.1 Seat 座椅 1
24
30
28
29 27
28 22
27 26
11
17
13 19
4 18
3 18
14 12 19
9 16 17
1
20
25
2 3 4 8
7
6 15
5
23
8
7 9
6
5
93
图66/FIG.66
No CPD10L,15L-FJ2
机罩类 1 CPD18L-CJ1
A A6G96-40001X B.2 Hood 1.0t,1.5t
CPD18L-CJ2
- A6L97-40001X B.2 Hood 机罩类 1 1.8t
01 A6G96-40101 D.1 Cabine 仪表架 1

02 BX1210-06010 B.0 Screw 螺钉M6x10 8 GB818-85
03 BX5050-00006 B.0 Lock washer 垫圈6 10 GB93-87

HRH26D6412 护罩(左) 1
HRH26D6412
- H26D6-42141 B.1 Cover(right) 护罩(右) 1 23
05 BX0530-10025 B.0 Bolt 螺栓M10x1.25x25 7 GB5786-86 27
垫圈10 7
21
06 BX5050-00010 B.0 Lock washer GB93-87
07 BX0330-08016 B.0 Bolt 螺栓M8x16 2 GB5783-86

24
08 BX5050-00008 B.0 Lock washer 垫圈8 2 GB93-87 30
HRA69E6401
09 A69E6-40302 B.1 Planking ass'y(left) 侧板总成(左) 1 1.0t,1.5t
28
HRA69E6401 29 27
- A69E6-40402 B.1 Planking ass'y(right) 侧板总成(右) 1 1.0t,1.5t
28
HRA63H6401 22
- A63H6-40501 B.2 Planking ass'y(left) 侧板总成(左) 1 1.8t 27 26
HRA63H6401 侧板总成(右) 1
- A63H6-40601 B.2 Planking ass'y(right) 1.8t
10 A69E6-40501
Battery box
B.2 (Inc.21-28) 蓄电池箱(包含21-28) 1 1.0t,1.5t
11
- A63H6-40201 B.2 Battery box
(Inc.21-29) 蓄电池箱(包含21-29) 1 1.8t
11 A69E6-42351 B.0 Edging 密封条 1 1.0t,1.5t
密封条 1
17
- A73E6-42351 B.0 Edging 1.8t
19
4 13 18
12 H24C6-42072 B.1 Box 工具盒 1
3 18
13 BX1210-06016 B.0 Screw 螺钉M6x16 2 GB818-85 14 12 19
9 16 17
14 BX5310-00006 B.0 Washer 垫圈6 2 GB97.1-85 1
20
15 BX5210-00010 B.0 Washer 垫圈10 3 GB96-85
25
16 A65E6-42321 B.3 Pin 挡销 1 2 3 4 8
17 B4313-00020 B.0 Nut 螺母M20 2 GB6172-86 7 8
1.0t,1.5t 31
6 15 7
- B4430-00020 B.0 Nut 螺母M20x1.5 2 GB6173-86 5
1.8t 23
18 B5310-00020 B.0 Washer 垫圈20 2 GB97.1-85
9
5
20 A6G96-42031 B.1 Plate 垫板 1
21 A73E6-42362 B.1 Handle ass'y 把手总成 1
94
图66/FIG.66
No CPD10L,15L-FJ2
螺母M8 2 CPD18L-CJ1
22 B4123-00008 B.0 Nut GB6170-86
CPD18L-CJ2
23 P3205A B.1 Shock,absorb 气弹簧 2
24 A69E6-40601 B.4 Battery cap 蓄电池箱盖 1 1.0t,1.5t
- A63H6-40301 B.3 Battery cap 蓄电池箱盖 1 1.8t
25 25786-40651 B.1 Catch 弹簧卡 1 GB67-85
26 B1110-08016 B.0 Screw 螺钉M8x16 2 GB93-87
27 B5050-00008 B.0 Lock washer 垫圈8 6 GB97.1-85 23

28 B5310-00008 B.0 Washer 垫圈8 4 27
挂钩 1 1.8t
21
29 A73G6-42041 B.2 Pothook
30 SC1-E-0000 D.1 Seat 座椅 1
24
31 A67V6-40101 B.1 Box ass'y 蓄电池箱槽总成 1 30
28
29 27
28 22
27 26
11
17
13 19
4 18
3 18
14 12 19
9 16 17
1
20
25
2 3 4 8
7 8
6 15 31 7
5
23
9
6
5
95
图67/FIG.67
No CPD10,15-ZJ2
装护顶架
A A6H76-40001 B.1 Hood 机罩类 1 With Overhead guard
不装护顶架
- A6H76-40011 B.1 Hood 机罩类 1 Without Overhead guard
装护顶架
01 A6H76-40101 B.1 Cabine 仪表架 1 With Overhead guard
不装护顶架
- A6H76-40211 B.1 Cabine 仪表架 1 Without Overhead guard
装护顶架
02 B1210-06010 B.0 Screw 螺钉M6x10 8 GB818-85
装护顶架
不装护顶架
19
2 Without Overhead guard 23
HRH26D6412 护罩(左) 1 装护顶架
04 H26D6-42131 B.1 Cover(left) With Overhead guard 17
HRH26D6412 B.1 Cover(right) 护罩(右) 1 装护顶架
- H26D6-42141 With Overhead guard
05 B0530-10025 B.0 Bolt 螺栓M10x1.25x25 7 GB5786-86 20
25
07 B0330-08016 B.0 Bolt 螺栓M8x16 2 GB5783-86

24
24 23
23 22
HRA69G6401
09 A69G6-40301 B.2 Planking ass'y(left) 侧板总成(左) 1
HRA69G6401
- A69G6-40401 B.2 Planking ass'y(right) 侧板总成(右) 1
11
Battery box 蓄电池箱(包含17-24) 1
10 A69G6-40501 B.5 (Inc.17-24)
11 A69G6-42351 B.0 Edging 密封条 1
12 H24C6-42072 B.1 Box 工具盒 1
13 B1210-06016 B.0 Screw 螺钉M6x16 2 GB818-85 13
4
14 B5310-00006 B.0 Washer 垫圈6 2 GB97.1-85 3
14 12
15 B5210-00010 B.0 Washer 垫圈10 3 GB96-85
1 9
16 A69G6-40801 B.1 Box ass'y 蓄电池箱槽总成 1
17 A73E6-42362 B.1 Handle ass'y 把手总成 1 21
18 B4123-00008 B.0 Nut 螺母M8 2 GB6170-86 2 3 4 8
7 8
19 A69G6-42061 B.2 Rod 支杆 2 装支杆时
6 15 16 7
5
- P3205A B.1 Shock,absorb 气弹簧 2 装弹簧时 23
20 A69G6-40601 B.8 Battery cap 蓄电池箱盖 1 装弹簧时 9
6
- A69G6-40901 B.3 Battery cap 蓄电池箱盖 1 装支杆时 5
21 25786-40651 B.1 Catch 弹簧卡 1
22 B1110-08016 B.0 Screw 螺钉M8x16 2 GB67-85
96
图67/FIG.67
No CPD10,15-ZJ2
24 B5310-00008 B.0 Washer 垫圈8 4 GB97.1-85
25 SC1-E-0000 D.1 Seat 座椅 1
19
23
17
20
25
24
24 23
18
23 22
11
4 13
3
14 12
1 9
21
2 3 4 8
7 8
6 15 16 7
5
23
9
6
5
97
图68/FIG.68
序号图号版本零部件名称件数备注 CPD10L,15L-ZJ1
No CPD10L,15L-ZJ2
A A6H76-40001X B.1 Hood 机罩类 1
01 A6H76-40101 B.1 Cabine 仪表架 1
02 BX1210-06010 B.0 Screw 螺钉M6x10 8 GB818-85

HRH26D6412 护罩(左) 1
HRH26D6412 护罩(右) 1
- H26D6-42141 B.1 Cover(right)
05 BX0530-10025 B.0 Bolt 螺栓M10x1.25x25 3 GB5786-86 19
垫圈10 3
23
06 BX5050-00010 B.0 Lock washer GB93-87
17
07 BX0330-08016 B.0 Bolt 螺栓M8x16 2 GB5783-86

20
HRA69G6401 侧板总成(左) 25
09 A69G6-40301 B.2 Planking ass'y(left) 1
HRA69G6401 侧板总成(右)
- A69G6-40401 B.2 Planking ass'y(right) 1 24
Battery box
10 A69G6-40501 B.5 (Inc.17-24) 蓄电池箱(包含17-24) 1 24 23
18
11 A69G6-42351 B.0 Edging 密封条 1
23 22
12 H24C6-42072 B.1 Box 工具盒 1
螺钉M6x16 2 GB818-85
11
13 BX1210-06016 B.0 Screw
30
14 BX5310-00006 B.0 Washer 垫圈6 10 GB97.1-85
15 BX5210-00010 B.0 Washer 垫圈10 3 GB96-85 29

16 A69G6-40801 B.1 Box ass'y 蓄电池箱槽总成 1
4 13
17 A73E6-42362 B.1 Handle ass'y 把手总成 1 3
18 B4123-00008 B.0 Nut 螺母M8 2 GB6170-86 14 12
19 A69G6-42061 B.2 Rod 支杆 2 装支杆时 1 9 28
- P3205A B.1 Shock,absorb 气弹簧 2 装弹簧时 21
20 A69G6-40601 B.8 Battery cap 蓄电池箱盖 1 装弹簧时 2 3 4 8
- A69G6-40901 B.3 Battery cap 蓄电池箱盖 1 装支杆时 7 8
6 15 16 7
5
21 25786-40651 B.1 Catch 弹簧卡 1 23
22 B1110-08016 B.0 Screw 螺钉M8x16 2 GB67-85
27 9
26
24 B5310-00008 B.0 Washer 垫圈8 4 GB97.1-85
25 SC1-E-0000 D.1 Seat 座椅 1

98
图68/FIG.68
序号图号版本零部件名称件数备注 CPD10L,15L-ZJ1
No CPD10L,15L-ZJ2
26 B0530-10025 B.0 Bolt 螺栓M10x1.25x25 4 GB5786-86
28 B5210-00008 B.0 Washer 垫圈8 2 GB96-85
29 A61S6-42001 B.1 Plate 板 1

30 B0330-08025 B.0 Bolt 螺栓M8x25 2 GB5783-86
19
23
17
20
25
24
24 23
18
23 22
11
30
29
4 13
3
14 12
1 9 28
21
2 3 4 8
7 8
6 15 16 7
5
23
27 9
26
99
图69/FIG.69 底板类/FLOOR BOARD
序号图号版本零部件名称件数备注 CPD10,15
No
A A6G96-50001 D.2 Floor board 底板类 1
01 24236-12632 D.1 Cap,front axle support 支座盖 2
02 B0430-14070 B.0 Bolt 螺栓M14x1.5x70 4 GB5785-86
04 B0330-16035 B.0 Bolt 螺栓M16x35 4 GB5783-86
06 A6G96-50101 B.1 Plate 前板总成 1

07 22496-51001G B.1 Screw 螺钉 2 23
08 A65E6-50301 B.5 Floor board 前底板总成 1 24
09 A69E6-50101 B.1 Floor board 平底板总成 1 25 25
24
10 A65E6-50501 B.2 Cover ass'y 油箱盖板总成 1 See fig.72 26
11 B0530-14040 B.0 Bolt 螺栓M14x1.5x40 4 GB5786-86
12 A65E6-50701 B.3 Lift motor mount 起升电机安装 1

(Inc.22-26) (包含22-26)
16 22
13 B0530-10025 B.0 Bolt 螺栓M10x1.25x25 4 GB5786-86 20
27
14 B5210-00010 B.0 Washer 垫圈10 4 GB96-85 21
28
15 B5050-00010 B.0 Washer,lock 垫圈10 4 GB93-87 29
16 A69E6-59501 B.2 Pedal(right）踏板右 1 7 8 9
17 A69E6-52041 B.1 Gasket 底板垫 1
18 A65E6-50902 B.1 Air-breather 透气装置 1
(Inc.27-29) (包含27-29) 6
19 A69E6-59511 B.2 Pedal(left) 踏板左 1
20 B1210-06010 B.0 Screw 螺钉M6x10 4 GB818-85

22 A65E6-52131 B.3 Board 板 1
4 5
23 B0530-10030 B.0 Bolt 螺栓M10x1.25x30 4 GB5786-86
2 3 1 3
11
25 B5310-00010 B.0 Washer 垫圈10 8 GB97.85
14
26 B0330-10025 B.0 Bolt 螺栓M10x25 4 GB5783-86 15
17 13
27 H24C7-50402 B.1 Breather 呼吸器 1
28 Z4590-00020 D.1 Clip 双钢丝卡箍20 2
29 Z7500-13005 B.0 Hose 橡胶软管 1
100
No
A A6L96-50001 B.3 Floor board 底板类 1
01 24236-12632 D.1 Cap,front axle support 支座盖 2
02 B0430-14070 B.0 Bolt 螺栓M14x1.5x70 4 GB5785-86

32
04 B0330-16035 B.0 Bolt 螺栓M16x35 4 GB5783-86
35 31
06 A6G96-50101 B.1 Plate 前板总成 1

07 22496-51001G B.1 Screw 螺钉 2
08 A65E6-50301 B.5 Floor board 前底板总成 1 23
09 A65E6-50401 B.2 Floor board 平底板总成 1 3233 24
34
10 A65E6-50501 B.2 Cover ass'y 油箱盖板总成 1 See fig.72 25 25
24
11 B0530-14040 B.0 Bolt 螺栓M14x1.5x40 4 GB5786-86
26
12 A65E6-50701 B.3 Lift motor mount 起升电机安装 1 AC起升
(Inc.22-26) (包含22-26)
Lift motor mount 起升电机安装 DC起升
30 36
- A63V6-50401 B.1 (包含30-37) 1
(Inc.30-37)
螺栓M10x1.25x25 16 22
13 B0530-10025 B.0 Bolt 4 GB5786-86 20
27
14 B5210-00010 B.0 Washer 垫圈10 4 GB96-85 21
28
29
16 A69E6-59501 B.2 Pedal(right）踏板右 1 7 8 9
17 A69E6-52041 B.1 Gasket 底板垫 1
18 A65E6-50902 B.1 Air-breather 透气装置 1
(Inc.27-29) (包含27-29) 6
19 A69E6-59511 B.2 Pedal(left) 踏板左 1
20 B1210-06010 B.0 Screw 螺钉M6x10 4 GB818-85

22 A65E6-52131 B.3 Board 板 1
4 5
B.0 Bolt 螺栓M10x1.25x30 4 2 3 1
23 B0530-10030 GB5786-86
3
11
25 B5310-00010 B.0 Washer 垫圈10 8 GB97.85
14
26 B0330-10025 B.0 Bolt 螺栓M10x25 4 GB5783-86 15
17 13
28 Z4590-00020 D.1 Clip 双钢丝卡箍20 2
101
No
29 Z7500-13005 B.0 Hose 橡胶软管 1
30 A63V6-51011 B.1 Board 安装底板总成 1
31 B5210-00010 B.0 Washer 垫圈10 4 GB65-85

32
33 B5310-00010 B.0 Washer 垫圈10 2 GB97.1-85
35 31
34 B0330-10030 B.0 Bolt 螺栓M10x30 2 GB5783-86
35 A79U6-52051 B.1 Clip 紧固圈 2

36 B4123-00010 B.0 Nut 螺母M10 8 GB6170-86
37 B0330-10045 B.0 Bolt 螺栓M10x45 4 GB5783-86 23

3233 24
34
25 25
24
26
30 36
16 22
20
27
21
28
29
7 8 9
19
4 5
2 3 1 3
11
14
15
17 13
102
A A6H76-50001 B.1 Floor board 底板类 1
01 B0330-16035 B.0 Bolt 螺栓M16x35 4 GB5783-86
03 B5310-00016 B.0 Washer 垫圈16 4 GB97.1-85
04 A6G96-50101 B.2 Plate 前板总成 1

05 22496-51001G B.1 Screw 螺钉 2
06 A65E6-50301 B.5 Floor board 前底板总成 1
07 A69G6-50201 B.1 Floor board 平底板总成 1 27
08 B0230-16060 B.0 Bolt 螺栓M16x60 2 GB5782-86 24
09 B5210-00016 B.0 Washer 垫圈16 8 GB96-85 25 25
24
10 A69G6-50101 B.1 Plate 连接板总成 1 26
11 B4116-00016 B.0 Nut 螺母M16 2 GB6170-86
12 A65E6-50501 B.2 Cover ass'y 油箱盖板总成 1 See fig.72

Lift motor mount 起升电机安装 1 23
13 A65E6-50701 B.3 (Inc.23-27) (包含23-27)
15
28
14 A69G6-52131 B.1 Pad 底板垫 1 29
15 A69G6-52121 B.2 Pedal pad 踏板垫 2 30
16 B5210-00010 B.0 Washer 垫圈10 4 GB96-85 5 6 7
18 B0530-10025 B.0 Bolt 螺栓M10x1.25x25 4 GB5786-86

4
19 B0530-14040 B.0 Bolt 螺栓M14x1.5x40 4 GB5786-86 11
21 A65E6-50902 B.1 Air-breather 透气装置 1 15

(Inc.28-30) (包含28-30) 10
22 B0230-16070 B.0 Bolt 螺栓M16x70 2 GB5782-86
1 2 3 22
23 A65E6-52131 B.3 Board 板 1 2 20
19
25 B5310-00010 B.0 Washer 垫圈10 8 GB93-87
16
26 B0330-10025 B.0 Bolt 螺栓M10x25 4 GB97.85 17
14 18
27 B0530-10030 B.0 Bolt 螺栓M10x1.25x30 4 GB5783-86

29 Z4590-00020 D.1 Clip 双钢丝卡箍20 2
103
30 Z7500-13005 B.0 Hose 橡胶软管 1
27
24
25 25
24
26
23
15
28
29
30
5 6 7
4
11
15
10
1 2 3 22
2 20
8 9
19
16
17
14 18
104
图72/FIG.72 油箱盖板总成/COVER PLATE ASS'Y
No
A A65E6-50501 B.2 Cover plate ass'y 油箱盖板总成
100 B.3
B.1
B.1 盖板垫
B.1
3 B.0
3 B.0
B.0
B.0
D.1
B.0
105
图73/FIG.73 行车制动系统/BRAKE CONTROL SYSTEM
No
A A63W5-40001 B.1 Brake control system 行车制动系统 1 标配(STD)
- A65E5-40001 B.1 Brake control system 行车制动系统 1 用于自制变速箱(Option)
01 A63W5-40201 B.1 Bracket 制动支架总成 1 标配(STD)
- 15D20-10 B.0 c 支架用于自制变速箱(Option)
B.0
B0530-10035 B.0 GB5786-86
B4430-00010 B.0 GB6173-86

30
B.0
B0230-10035 B.0 GB5782-86
B4313-00010 B.0 GB6172-86
B5050-00010 B.0 GB93-87
B.0
B.1 32
4 B.1 4 10
31
D.1
B.0
B.1
D.4
B3230-08030 B.0 GB882-86
B5310-00008 B.0 GB97.1-85
B3010-02015 B.0 ,cotter GB91-86
B0230-08016 B.0 GB5782-86
B5050-00008 B.0 GB93-87
B.1
B0230-10025 B.0 GB5782-86
B.0
B.0
B.1
6 B.0 6
B.0
B.0
B.1
106
No
30 B4223-00004 B.0 Nut 螺母M4 1 GB6171-86
31 B5310-00012 B.0 Washer 垫圈12 4 GB97.1-85
30
32
31
107
No CPD10,15-ZJ1,ZJ2
A A61E5-40001 B.2 Brake control system 行车制动装置 1
01 15D20-10 B.0 Bracket 支架 1
02 15D20-20 B.1 Shaft,oil 油轴 1
03 B0530-10035 B.0 Bolt 螺栓M10x1.25x35 1 GB5786-86
04 B4413-00010 B.0 Nut 螺母M10x1.25 1 GB6173-86
05 15D20-00-01 B.1 Spring 拉簧 1

06 B0330-10035 B.0 Bolt 螺栓M10x35 2 GB5783-86
12 4
07 B4313-00010 B.0 Nut 螺母M10 2 GB6172-86
3
30 34 5
09 15D20-30 B.0 Pedal,brake 制动踏板 1 32 9
10 Z4501-13019 B.1 Clip,hose 喉箍 2 31 33
26 25
11 15D20-00-11 B.0 Hose 橡胶管φ9内径L=400+10
- 1
13 14
D.2 Pedal pad 踏板垫 1 15 29 6
12 25595-42071
11
13 15D20-00-13 B.1 Tank,reserve 储油罐 1 10
14 Z2500-01010 B.1 Fitting 直通式压注油杯M10x1 1 GB1152-74
27
16 8
15 23235-40091 D.4 Stopper, rubber 橡皮顶轴 1
7 28
16 B3220-08030 B.0 Pin 销B8x30 1 GB882-86 2
8
19
17 B5310-00008 B.0 Washer 垫圈8 1 GB97.1-85
17 1
18 B3010-02016 B.0 Pin 销2x16 1 GB91-86
21 18 20
19 B0330-08016 B.0 Bolt 螺栓M8x16 1 GB5783-86

21 25595-40302 B.1 Brake cylinder 制动总泵 1
22 A61E5-40201 B.1 Pipe 油管总成 1 23
23 A61E5-40301 B.1 Pipe 油管总成 1
24
24 24235-42201 B.1 Clip 管夹 2
25 B4313-00006 B.0 Nut 螺母M6 1 GB6172-86
26 B0330-06025 B.0 Bolt 螺栓M6x25 1 GB5783-86
27 B0530-10025 B.0 Bolt 螺栓M10x1.25x25 4 GB5786-86
28 B5310-00010 B.0 Washer 垫圈10 4 GB97.1-85
29 15D50-00-01 B.0 Clip 管夹片 2

108
No CPD10,15-ZJ1,ZJ2
30 23776-42351 B.1 Clip 卡子 1
31 B0330-05016 B.0 Bolt 螺栓M5x16 1 GB5783-86
32 B5323-00005 B.0 Washer 垫圈5 1 GB97.1-85
34 B4130-00005 B.0 Nut 螺母M5 1 GB6170-86
35 25595-40302XLB B.0 Repair kit,brake pump 制动总泵修理包 1
12 4
3
30 34 5
32 9
31 33
26 25
13 14
15 29 6
11
10
27
16 8
7 28
2
8
19
17 1
21 18 20
22
23
24
109
图75/FIG.75 阀操纵总成(二片)/VALVE CONTROL LINKAGE(TWO-THROW)
No
A HRA65S7401 B.4 Valve control linkage 阀操纵总成 1
01 HRA22A7406
214A7-42001 D.1 Knob, lift 升降手柄 1
02 HRH24C7402
H24C7-42011 B.3 Bracket, valve lever 阀杆支架
03 B.0
04 33 B.0 3-86
05 B.0 Washer,lock 22
06 B.0 6
07 B.0 10 1
08 B.1 Pin
09 0 B.0
HRH24C7403
10 H24C7-40201 B.1 Lever,tilt 倾斜阀杆 1
14 16
11 S D.1 Joint
12 23647-40041*1 B.1 15
15
13 06 B.0 GB67-85
14
14 B.0 9
15 B.1 13 8
16 HRH24C7403 B.1 Lever, lift 升降阀杆 1 11
H24C7-40101 12 6
17 H24C6-42321 B.0 衬管φ13x1.2L=19
18 53 B.0 X1.25 6
19 B5210-00010 B.0 Washer 垫圈10 GB96-85 3 2

5 6
20 B.1 Rubber 垫 4
7
21 HRA65S7301 B.0 DC
9
A65S7-30021 8
- HRA63V7301 B.0 Control valve 多路阀 1 AC
A63V7-30001
22 HRA22A7406 D.1 Knob, tilt 倾斜手柄 1 20
214A7-42011 20
17
19 21
18
110
图76/FIG.76 阀操纵总成(三片)/VALVE CONTROL LINKAGE(THREE-THROW)
No
01 HRA22A7406
HRH24C7402 阀杆支架
02 H24C7-42021 B.3 Bracket, valve lever
03 B.0
04 33 B.0 3-86
05 B.0 Washer,lock
06 B.0 7 24
07 B.0 3 25 22
08 B.1 Pin 6
1
09 0 B.0 6
10 23657-42131 B.1 Sleeve 调节套 1 23
10
11 S D.1 Joint 3
14 16
12 23647-40041*2 B.1 1 15
14
13 06 B.0 1 GB67-85
15
14 B.0 3 14
9
15 B.1 4 8
13
16 HRH24C7403 B.1 Lever, lift 升降阀杆 1
H24C7-40101 11
17 H24C6-42321 B.0 衬管φ13x1.2L=19 12 6
18 53 B.0 X1.25 6
19 B5210-00010 B.0 Washer 垫圈10 GB96-85

3
20 B.1 Rubber 垫 5 2 6
4
21 HRA65S7301 B.0 DC
7
A65S7-30031 9
- HRA63V7301 B.0 Control valve 多路阀 1 AC 8
A63V7-30011
22 HRA22A7406 D.1 Knob, tilt 倾斜手柄 1
214A7-42011 20
23 HRH24C7403 B.1 Lever,tilt 倾斜阀杆 1 20
H24C7-40201 17
24 HRA22A7406 D.1 Knob, third 第三操纵手柄 1
514A2-72401
25 HRH24C7403 B.1 Lever, third 第三操纵杆 1
H24C7-40301 19
18 21
111
图77/FIG.77 阀操纵总成(四片)/VALVE CONTROL LINKAGE(FOUR-THROW)
No
01 HRA22A7406
HRH24C7402
02 H24C7-42031 B.3 Bracket, valve lever 阀杆支架
03 B.0
04 33 B.0 3-86
05 B.0 Washer,lock
06 B.0 8
24
07 B.0 4 24
10
08 B.1 Pin 8 22
09 0 B.0 8 1
25
HRH24C7403
10 H24C7-40401 B.1 Lever, fourth 第四操纵杆 1 23
11 S D.1 Joint 4
14
12 23647-40041*2 B.1 1 15 16
14
13 06 B.0 1 GB67-85 15
14
14 B.0 4 9 15
14
15 B.1 6 13 8
HRH24C7403 B.1
16 H24C7-40101 Lever, lift 升降阀杆 1
6 11
12
17 H24C6-42321 B.0 衬管φ13x1.2L=19
18 53 B.0 X1.25 6
19 B5210-00010 B.0 Washer 垫圈10 GB96-85

3
20 B.1 垫 5 2 6
Rubber 4
HRA65S7301 7
21 B.0 DC 9
A65S7-30041 8
- HRA63V7301 B.0 Control valve 多路阀 1 AC
A63V7-30021
22 HRA22A7406 D.1 Knob, tilt 倾斜手柄 1 20
214A7-42011 20
23 HRH24C7403 B.1 Lever,tilt 倾斜阀杆 1 17
H24C7-40201
24 HRA22A7406 D.1 Knob 操纵手柄 2
514A2-72401
25 HRH24C7403 B.1 Lever, third 第三操纵杆 1 19
H24C7-40301 18
21
112
图78/FIG.78 (公制) (METRIC)
版本
CPD10,15,18
Edition
A A6L97-60001 B.2 Hydraulic system 液压管路系统 1 CPD18,18L
CPD10,15
- A6G97-60001 B.2 Hydraulic system 液压管路系统 1 CPD10L,15L
01 H12C7-60401 B.2
02 B.1 (Inc.29) (包含29)
03 B.0
04 B.0
05 A6G97-60201 B.1
06 Z9501-8A03614 B.0 29
07 B.0
45
08 B.0
09 B.0
B.0
B.0
B.4 (Inc.29)
B.1 (Inc.29)
B.1 (Inc.31)
B.1 44
B.1
D.1
B.1
B.0
B.0
D.1 1.8t 用
B.1 1.0t,1.5t 用
B.0
B.0
113
版本
CPD10,15,18
Edition
B.0
B.0
B.0
B.0 1.8t 用
B.0 1.0t,1.5t 用
B.1
B.0
B.0
29
B.0
B.1 (Inc.45) (包含45) 45
B.2
B.0 1.8t 用
B.0 1.0t,1.5t 用
B.1 (Inc.26)
B.0 1.8t 用
B.0 1.0t,1.5t 用
B.1 (Inc.25)
D.1 (Inc.24) 44
B.0
B.0
B.0
B.1 (Inc.22.23)
B.1 (Inc.22.23)
B.0
44 Z6003-01802 B.0 O-ring O型密封圈18x2.4 2 GB1235-76

114
图79/FIG.79 (美制) (SAE)
版本 CPD10,15,18
Edition
A E6E57-60001 B.2 Hydraulic system 液压管路系统 1 1.8t 用
- E6E77-60001 B.2 Hydraulic system 液压管路系统 1 1.0t,1.5t 用
01 E6E57-62201 B.1
02 B.1 (Inc.29) (包含29)
03 B.0
04 B.0
05 E6E57-60201 B.1
06 E6E57-60321 B.1 总成 29
07 B.0 45
08 B.0
09 B.0
B.0
B.0
B.4 (Inc.29)
JT8022-34061 B.1 (Inc.29)
JT8022-96051 B.2 (Inc.31)
B.1 44
B.1
D.1
B.1
B.0
B.0
D.1 1.8t 用
B.1 1.0t,1.5t 用
B.0
B.0
115
图79/FIG.79 (美制) (SAE)
版本 CPD10,15,18
Edition
B.0
B.0 2
B.0 1
Z7801-08158 B.0 1 1.8t 用
Z7801-08146 B.0 8X1460 1 1.0t,1.5t 用
JT8025-96031 B.1 直通接头体

B.0 6
B.0
29
B.0
B.1 (Inc.45) (包含45) 45
E6E57-60301 B.1
Z7802-1305022 B.0 1.8t 用
Z7802-1303622 B.0 1.0t,1.5t 用
JT8021-34191 B.1 (Inc.26)

Z7801-08150 B.0 1.8t 用
Z7801-08138 B.0 8X1380 1.0t,1.5t 用
JT8021-96041 B.1 (Inc.25)

D.1 (Inc.24) 44
B.0
B.0
Z7802-1309022GS B.0
B.1 (Inc.22.23)
B.1 (Inc.22.23)
B.0
44 Z6003-01802 B.0 O-ring O型密封圈18x2.4 2 GB1235-76

116
版本
CPD10,15-ZJ1,ZJ2
Edition
CPD10L,15L-ZJ1,ZJ2
A A6H77-60001 B.2 Hydraulic system 液压管路系统 1
01 A6H77-60401 B.1
02 B.1 (Inc.29) (包含29)
03 B.0
04 B.0
05 A6G97-60201 B.1
06 Z9501-8A03614 B.0
07 B.0
08 B.0 1
29
09 B.0
17
B.0
B.0
B.4 (Inc.29)
B.1 (Inc.29)
B.1 (Inc.31)
A69G7-62031 D.1
B.1
Z6051-02804 B.0 O-ring O型密封圈28x3.55 1 GB3452.1-92 18
B.1 1
B.0
B.0
B.1
B.0
B.0
24 B.0 1
25 B.0 2
117
版本
CPD10,15-ZJ1,ZJ2
Edition
CPD10L,15L-ZJ1,ZJ2
B.0 1
B.0 1
B.1 2
B.0 6
B.0
B.0
B.1 (Inc.17) (包含17)
B.2
B.0
B.0 (Inc.26) 29
B.0 17
B.1 (Inc.25)
D.1 (Inc.24)
B.0
B.1 (Inc.22.23)
B.1 (Inc.22.23)
18
B.0
118
图81/FIG.81 门架管路系统(基本型)/HYDRAULIC SYSTEM MAST(NORMAL MAST M)
No
Metric
A HRD12C8601 B.10 Mast hydraulic system 门架管路系统 1 公制螺纹
- HRE12C8601 D.4 Mast hydraulic system 门架管路系统 1 SAE 美制螺纹
见表
01 B.0 Plastic hose 塑料回油管 1 See optional parts
02 Z4500-10016 B.0 Clip 卡箍10-16 6

Metric
03 Z9502-1305222GS B.0 Hose H.P. 高压胶管13Ⅱx520 1 公制螺纹
- Z7802-1307522GS B.0 Hose H.P. 高压胶管13Ⅱx750 1 SAE 美制螺纹

14
04 Z6700-02227 B.0 Washer 组合垫圈22 1 JB982-77
05 D10B8-60401 B.0 Flow regulator 限速阀 1

Metric
2
06 JT6031-22031 B.2 Three way 三通接头 1 公制螺纹
1
- JT8031-96031 B.1 Three way 三通接头 1 SAE 美制螺纹
07 Z6003-02202 B.0 O-ring O型密封圈22X2.4 1 GB1235-76

12.13
Metric
08 Z9502-08033 B.0 Hose H.P. 高压胶管8IIX330 1 公制螺纹
- Z7802-08034 B.0 Hose H.P. 高压胶管8IIX340 1 SAE 美制螺纹

Metric
09 D12C8-60211 B.3 Valve(Inc.15) 切断阀(包含15) 1 公制螺纹
- E12C8-60211 B.1 Valve(Inc.15) 切断阀(包含15) 1 SAE 美制螺纹
10 Z7400-14105 B.0 Tube vinyl 塑料回油管F

14X1050 1
11 JT6031-08011 B.1 Three way 三通接头 1
12 24239-44311 B.1 Band 回油管管夹片 4
13 23659-40010G B.1 Clip 卡箍 4 10
见表 11
14 B.0 Tube vinyl 塑料回油管 1 See optional parts
接油箱
15 Z6004-01802 B.0 O-ring O形密封圈18X2.4 1 GB1235-76
接多路阀
16 Z6003-02202 B.0 O-ring O形密封圈22X2.4 1 GB1235-76
Metric 3
17 D12C8-65001 B.2 Elbow 直角接头 1 公制螺纹 17
5
- E20B8-60201 B.0 Nipple 过渡接头 1 SAE 美制螺纹 4
6
18 JT6021-20101 B.1 Nipple(Inc.16) 直通接头(包含16) 1 16 7
18
19 D12C8-62021 B.2 Clip 19 9 15
管夹 1
8
20 B0530-10020 B.0 Bolt 螺栓M10X1.25X20 1 GB5786-86
21
20
119
管路系统选用件 Mast Piping Optional Parts
CPD10,15,18
件1塑料回油管长度件14塑料回油管长度
PLASTIC HOSE PLASTIC HOSE
起升高度备注
IFTING REMARK
HEIGHT 图号（公制）图号（美制）图号（公制）图号（美制）
PART NO（METRIC） PART NO（SAE） PART NO（METRIC） PART NO（SAE）
M200 Z7400-12103 Z7400-12115 Z7400-12102 Z7400-12110

225 -12125 -12125 -12120 -12120
14
250 -12140 -12140 -12135 -12135
270 -12150 -12150 -12145 -12145
2
275 -12150 -12150 -12145 -12145
1
300 -12150 -12160 -12150 -12160 标准 STD
310 -12156 -12156 -12156 -12156

12.13
325 -12175 -12175 -12170 -12170
330 -12165 -12180 -12160 -12175
350 -12190 -12190 -12185 -12185
366 -12200 -12200 -12195 -12195
370 -12200 -12200 -12195 -12195
375 -12200 -12200 -12195 -12195
400 -12205 -12220 -12200 -12215
425 -12230 -12230 -12250 -12250 10
11
450 -12230 -12245 -12225 -12240
接油箱
475 -12255 -12255 -12250 -12250
接多路阀
500 -12270 -12270 -12265 -12265
3
550 -12300 -12300 -12295 -12295 17
5
600 -12325 -12325 -12320 -12320 4
6
16 7
18
19 9 15
8
21
20
120
HRD69G8601 B.5 1 EX-B
01 见选用件表
B.0 Plastic hose 1 See op. Parts
02 B.0 6
03 B.1 4
04 JT6031-08011 B.1 升降缸回油接头 1
05 见选用件表
B.0 Plastic hose 1 See op. Parts
06 B.1 卡箍 4
07 Z7400-12095 B.0 Plastic hose 4
08 Z9502-1307522GS B.0 13x750 1
09 D10B8-60401 B.0 1
10 Z6700-02227 B.0 1
11 D10B8-60201 B.0 (Inc.15) (包括15) 1
12 Z9502-08028 B.0 1
13 D10B8-60301 B.0 Nipple 升降缸直通管接头 1
14 21198-40100 B.0 Nipple 升降缸过渡接头 1
15 Z6003-02202 B.0 O-ring O型密封圈22x2.4 1
14
121
CPD10,15-ZJ1,ZJ2
CPD10L,15L-ZJ1,ZJ2
LIFTING
HEIGHT
M180 Z7400-12130 Z7400-12075

200 -12140 -12085
250 -12165 -12110
270 -12175 -12120
300 -12185 -12135
330 -12205 -12150
350 -12215 -12160
370 -12225 -12170
400 -12245 -12190
425 -12257 -12202
450 -12270 -12215
14
122
图83/FIG.83 门架管路系统(二级全自由)/HYDRAULIC SYSTEM MAST(FULL FREE 2-STAGE MAST ZM)
No
A HRD16L8601 B.2 Mast hydraulic system 门架管路系统 1 公制 EX-B
01 20020-10020 B.0 Elbow(Inc.13,18)直角接头(包括13,18) 1

02 23670-62201 B.0 Clip 管夹 2
04 B0330-06016 B.0 Bolt 螺栓M6X16 2 GB5783-86

见选用件表
05 REF208232 B.2 Steel pipe ass'y 钢管总成 1 See op. Parts
06 Z9502-13065 B.0 Hose H.P. 高压胶管?13PX650 1

四片阀用
- Z9502-13050GS B.0 Hose H.P. 高压胶管?13PX650 1 For four-throw
07 D10B8-60401 B.0 Flow regulator 限速阀 1 1 18

08 D10B8-62001 B.0 Three way 三通接头 1 13
09 64460-52000 B.0 Elbow(Inc.17) 直角接头(包括17) 1 2
10 Z9502-08033 B.0 Hose H.P. 高压胶管?8PX330 1
见选用件表
5
11 REF339337G B.0 Hose H.P. 胶管接头13P 1 See op. Parts
升降油缸直通管接头 1
12 D10B8-60301 B.0 Nipple(Inc.13)
(包括13) 43
14 21198-40100 B.0 Connector(Inc.13) 升降缸过渡接头 1
(包括13)
15 Z6700-02227 B.0 Washer 组合垫圈22 1 GB983-77
11
四片阀用
16 D16JH-30051 B.1 Steel pipe ass'y 钢管总成 1 For four-throw

17 9
13 10 6.16
12
7
15
18
8
14 13
123
(公制 EX-B) CPD10,15,18
件11 胶管接头件5 钢管总成

STEEL PIPE ASS'Y
ZM 250 D16L8 -60011 23650-66261 23657 -66201

275 -60021 23650-62231 -66211
300 -60031 23650-62251 -66211
330 -60041 23650-62221 -66271
350 -60051 23650-62211 -66311 1 18
375 -60061 Z7002-13077GS -66221 13
200 -60071a -13052GS -66261b 2
400 -60081 -13081GS -66281
5
425 -60091 -13052GS -66311a
450 -60101 -13039GS -66231 43
475 -60111 -13052GS -66241
500 -60121 -13052GS -66241
550 -60131 -13052GS -66291 11
600 -60141 -13052GS -66251
17 9
13 10 6.16
12
7
15
18
8
14 13
124
No
A HRE16L0601 B.1 Mast hydraulic system 门架管路系统 1 美制 EX-A
01 JT6022-27021 D.1 Elbow(Inc.13,18)直角接头(包括13,18) 1

02 23670-62201 B.1 Clip 管夹 2
04 B0330-06016 B.0 Bolt 螺栓M6X16 2 GB5783-86
钢管总成 1 见选用件表
05 HRD26D8605 B.1 Steel pipe ass'y See op. Parts
06 Z7802-13080GS B.0 Hose H.P. 高压胶管 1
07 D10B8-60401 B.0 Flow regulator 限速阀 1
08 JT8031-96031 B.1 Three way(Inc.13) 三通接头(包括13) 1 1 18
09 H26D7-60241 B.0 Elbow(Inc.18) 直角接头(包括18) 1 13
10 Z7802-10035 B.0 Hose H.P. 高压胶管 1 2
见选用件表
11 Z7802-13000GS B.0 Hose H.P. 高压胶管 1 See op. Parts
5
12 E10B8-60301 B.0 Nipple(Inc.13) 直通接头(包括13) 1
B.0 O-ring O型密封圈22X2.4 4
43
13 Z6003-02202 GB1235-76
14 JT6021-20101 B.1 Nipple(Inc.13) 直通接头(包括13) 1

15 Z6700-02227 B.0 Washer 组合垫圈22 1 GB983-77
16 23650-89901 B.1 Sleeve 封头套管 1

11
17 Z4690-00019 B.0 Clip 双钢丝卡箍 1
19 E20B8-60201 D.1 Nipple 过渡接头 1

18 9
20 24258-47011G B.0 Nipple 限速阀过渡接头 1
6
13 10 19
12
7
15
20
17
16
8
14 13
125
(美制 EX-A) CPD10,15,18
件11 高压胶管件5 钢管总成

STEEL PIPE ASS'Y
ZM 200 E16L8 -60501 Z7802 -13032 D26D0 -60211

250 -60521 -13055 -60211
275 -60541 -13042 -60221
300 -60561 -13052 -60221
330 -60581 -13052 -60281 1 18
350 -60601 -13040 -60321 13
375 -60621 -13032 -60231 2
5
43
11
18 9
6
13 10 19
12
7
15
20
17
16
8
14 13
126
图85/FIG.85 货叉及货叉架(基本型)/FORK & LIFT BRACKET(NORMAL MAST M)
No
02 B0330-14030 B.0 Bolt 螺栓M14X30 8 GB5783-86
03 D10B8-20211 B.1 Backrest 挡货架总成 1

加密
- D13DJ-34001 D.1 Backrest 挡货架总成 1 With intensive
见选用件表
04 HRD10B8101 B.3 Fork 货叉总成 2 See op.parts
3
05 D10B8-20311 B.8 Bracket 货叉架 1
06 22578-22401 D.1 End roller 限位滚轮 4 2
1
07 B6150-00025 B.0 Snap ring 挡圈25 4 GB894.1-86
2
08 24258-20020**21 B.0 Washer 垫圈 6 1
09 B0330-16045 B.0 Bolt 螺栓M16X45 4 GB5783-86
11 22679-43761 D.1 Shaft 侧滚轮轴 2 8

11
12 B6150-00040 B.0 Snap ring 挡圈40 4 GB894.1-86
10
9
13 Y30208-N B.1 End roller 主滚轮 6
B D20B8-10201 B.1 Stopper(Inc.14-16) 货叉销(包含14-16) 2 7 6
14 D20B8-12031 B.1 Handle 把手 2 5 13
12
15 D20B8-12001 B.1 Spring 弹簧 2
4 7
16 D20B8-12011 B.1 Stopper 定位销 2 6
14
15
4
16
127
CPD10,15,18
货叉选用件表Fork optional parts
型式货叉体代号长度备注
MODEL PART NO. LENGTH REMARK
LF167-10H D10B8-12181 1670

3
LF152-10H -12171 1520
LF137-10H -12161 1370 2
1
LF122-10H -12151 1220
2
LF107-10H -12141 1070 1
LF92-10H -12131 920 1.8t STD
LF85-10H -12121 850

LF167-10F -12111 1670 8
11
LF152-10F -12091 1520 10
9
LF137-10F -12081 1370
LF122-10F -12071 1220 7 6
LF107-10F -12061 1070 5 13

12
LF92-10F -12051 920 1.5t STD
4 7
LF85-10F -12041 850 6
LF92-10B -12031 920 14
LF85-10B -12021 850
LF77-10B -12011 770 1t STD
15
4
16
128
02 B0330-14030 B.0 Bolt 螺栓M14X30 8 GB5783-86
03 D14F8-20501 B.1 Backrest 挡货架 1

04 D69G8-20201 B.2 Bracket 货叉架 1
05 D10P8-00301 B.1 End roller 主滚轮 4
06 B6150-00035 B.0 Snap ring 挡圈35 4 GB894.1-86 3
07 B0230-08040 B.0 Bolt 螺栓M8X1.25X40 12 GB5782-86

09 D10P8-00501 B.1 Roller 侧滚轮 6
HRD10P8003 B.1 Shim 垫块d
10 D10P8-02061 712 2
HRD10P8005 1
11 D10P8-03001 B.1 Shim 垫片d
0.2 4组
- HRD10P8005
D10P8-03011
B.1 Shim 垫片d
0
.
34组
HRD10P8005
- D10P8-03021 B.1 Shim 垫片d
1
.
04组
12 HRD15H9101 B.1 Fork 折叠货叉总成 2 See fig.87
4
10
11
9
8
12 7
5
6
12
129
图87/FIG.87 折叠货叉总成(基本型)/FOLDAWAY FORK ASS'Y(NORMAL MAST M)
A HRD15H9101 B.1 Foldaway fork ass'y 折叠货叉总成 2
01 B3010-05036 B.1 Pin 销5x36 2 GB91-86
02 D15HC-23301 B.1 Rear stud 后立柱 2

03 HRD15H9111 B.1 Front fork 前叉体 2
04 D15HC-23361 B.1 Main pin 主销 2
05 D15HC-23351 B.1 Washer 垫片 2
06 D15HC-23371 B.1 Chain 链条总成 2
07 D20B8-12031 B.1 Handle 把手 2
08 D20B8-12001 B.1 Spring 弹簧 2 6
09 D20B8-12011 B.1 Stopper 定位销 2
2
7
4
5
1
3
8
130
图87/FIG.87 折叠货叉总成(基本型)/FOLDAWAY FORK ASS'Y(NORMAL MAST M)
CPD10,15-ZJ1,ZJ2
折叠货叉选用件表 Foldaway fork optional parts CPD10L,15L-ZJ1,ZJ2
D15HC-23001 D15HC-23401 770

-23011 -23411 850
-23021 -23421 920
-23031 -23431 1070
-23041 -23441 1220 6
-23051 -23451 1370
-23061 -23461 1520 2
-23071 -23471 1670
7
-23081 -23481 1400 4
-23091 -23491 1500 5
-23101 -23501 1100 1
-23111 -23511 800
-23121 -23521 900 3
-23131 -23531 1200 8
-23141 -23541 1300
9
131
图88/FIG.88 货叉及货叉架(二级全自由)/FORK & LIFT BRACKET(FULL FREE 2-STAGE MAST ZM)
No
01 23917-42191 B.1 12
02 B5050-00012 B.0 GB93-87
03 B0330-12025 B.0 8 GB5783-86
04 D20B8-20701 B.0
加密
- D13DJ-34001 D.1 With intensive
05 B6150-00025 B.0 GB894.1-86
06 D16L0-60021 B.8
07 Y30208-N B.1 6
08 B5050-00016 B.0 GB93-87
09 B6150-00040 B.0 GB894.1-86
10 22578-22401 D.1
11 B0330-16045 B.0 GB5783-86
12 22679-43761 D.1 侧滚轮轴

13 D.1 8
见选用件表
14 HRD10B8101 B.3 Fork 货叉总成 2 See op. Parts
B D20B8-10201 B.1 Stopper(Inc.15-17) 货叉销(包含15-17) 2
15 D20B8-12031 B.1 Handle 把手 2
16 D20B8-12001 B.1 Spring 弹簧 2
17 D20B8-12011 B.1 Stopper 定位销 2
132
图88/FIG.88 货叉及货叉架(二级全自由)/FORK & LIFT BRACKET(FULL FREE 2-STAGE MAST ZM)
CPD10,15,18
货叉选用件表Fork optional parts
LF167-10H D10B8-12181 1670

LF152-10H -12171 1520
LF137-10H -12161 1370
LF122-10H -12151 1220
LF107-10H -12141 1070
LF92-10H -12131 920 1.8t STD
LF85-10H -12121 850

LF167-10F -12111 1670
LF152-10F -12091 1520
LF137-10F -12081 1370
LF122-10F -12071 1220
LF107-10F -12061 1070
LF92-10F -12051 920 1.5t STD
LF85-10F -12041 850

LF92-10B -12031 920
LF85-10B -12021 850
LF77-10B -12011 770 1t STD
133
图89/FIG.89 门架(基本型)/MAST(NORMAL MAST M)
No
01 HRD12C8303A B.4 Inner master 内门架总成 1
02 HRD12C8302A B.8 Outer master 外门架总成 1
04 01100-12080 B.1 Bolt 螺栓M12x25 2 15

14
05 B4116-00012 B.0 Nut 螺母M12 2 GB6170-86 19
18
06 D10B8-02301 B.2 Pin 倾斜油缸销轴II 2
2
07 27042-62661 B.1 Snap ring 挡圈 2 16
17
08 B0330-12025 B.0 Bolt 螺栓M12x25 2 GB5783-86 24 20
09 Q700B01 B.0 Grease fitting 直通式滑脂嘴 2 ZBT33001.1-88 2521
1 2322
10 D20B8-02001 D.2 Bushing 轴衬 2
11 24236-12632 D.1 Cap 支座盖 2
12 B0230-14065 B.0 Bolt 螺栓M14x65 4 GB5782-86
14 20028-32001*G B.1 Slipper 限位滑块 2

2
15 20029-43231**1 B.0 Shim 调整垫片 4
16 22198-22341 B.0 Side roller 侧滚轮 2
17 B6150-00030 B.0 Snap ring 挡圈30 2 GB894.1-86
4
18 B4116-00010 B.0 Nut 螺母M10 2 GB6170-86 3
19 DD938-62011 B.0 Screw 螺钉M10x35 2 GB79-85
6
20 DD938-62001 B.5 Stop shaft 限位轴 2 73
9 8
21 22018-30303G B.0 Side roller 侧滚轮 4 5
22 20019-32841 B.1 Spacer 垫块 8
23 23308-22051**12 B.0 Shim 调整垫片 4
10 11 13 12
24 B0530-10045 B.0 Bolt 螺栓M10x1.25x45 8 GB5786-86

27
26 B6150-00040 B.0 Snap ring 挡圈40 2 GB894.1-86
26
27 Y30208-N B.1 End roller 主滚轮 2
22
23
2125
24
134
门架选用件表 Mast Optional Parts
CPD10,15,18
起升高度外门架总成内门架总成备注

IFTING OUTER MAST INNER MAST REMARK
HEIGHT
15
14
M200 D12C8-30011A D12C8-30411A 19
18
225 -30021A -30421A
2
250 -30031A -30431A 16
17
270 -30041A -30441A 24 20
275 -30051A -30451A 2521
1 2322
300 -30001A -30401A 标准 STD
310 -30611A
325 -30061A -30461A
330 -30071A -30471A
350 -30081A -30481A
366 -30091A -30491A
370 -30101A -30511A
375 -30111A -30521A
4
400 -30121A -30531A 3
425 -30131A -30541A
6
450 -30141A -30551A 73
9 8
475 -30151A -30561A 5
500 -30161A -30571A
550 -30171A -30581A
10 11 13 12
600 -30181A -30591A
27
26
22
23
2125
24
135
01 HRD69G8303 B.4 Inner master 内门架总成 1
02 HRD14S8301 D.4 Outer master 外门架总成 1
04 01100-12080 B.1 Bolt 螺栓M12x25 2 15

14
05 B4116-00012 B.0 Nut 螺母M12 2 GB6170-86
06 D14S0-73031 B.2 Pin 倾斜油缸销轴 2

2
07 27042-62661 B.1 Snap ring 挡圈 2
08 B0330-12025 B.0 Bolt 螺栓M12x25 2 GB5783-86
1 21
09 Q700B01 B.0 Grease fitting 直通式滑脂嘴 2 ZBT33001.1-88
22
18
2019
10 22518-30032 B.0 Bushing 轴衬 2
11 24236-12632 D.1 Cap 支座盖 2
12 B0230-14065 B.0 Bolt 螺栓M14x65 4 GB5782-86
14 22678-32001 B.0 Slipper 限位滑块 2

15 22679-43231 B.0 Shim 调整垫片 4
16 D10P8-00301 B.1 Side roller 主滚轮 2
17 B6150-00035 B.0 Snap ring 挡圈35 2 GB894.1-86
4
18 D10P8-00501 B.0 Side roller 侧滚轮 4 3
HRD10P8003
19 D10P8-02061 B.0 Spacer 垫块d
7 8
6
HRD10P8005
20 D10P8-03001 B.1 Shim 垫片d
0
.
24组 73
9 8
- HRD10P8005
D10P8-03011 B.0 Shim 垫片d
0
.
34组 5
- HRD10P8005
D10P8-03021 B.1 Shim 垫片d
1
.
04组
21 B0232-08040 B.0 Bolt 螺栓M8x1.25x45 8 GB5786-86
10 11 13 12
16
17
19
20
18
22
21
136
门架选用件表 Mast Optional Parts
CPD10,15-ZJ1,ZJ2
CPD10L,15L-ZJ1,ZJ2

IFTING OUTER MAST INNER MAST REMARK
HEIGHT
15
14
M180 D14S8-30351 D69G8-30501
200 -30211 -30411
2
250 -30221 -30421
270 -30231 -30431
1 21
300 -30201 -30401 标准 STD 22
18
2019
330 -30241 -30441
350 -30251 -30451
370 -30261 -30461
400 -30271 -30471
425 -30281 -30481
450 -30291 -30491
4
3
6
73
9 8
5
10 11 13 12
16
17
19
20
18
22
21
137
图91/FIG.91 门架(二级全自由)/MAST(FULL FREE 2-STAGE ZM)
No
见选用件表
01 HRD65E0401A B.4 Mast ass'y,outer 外门架总成 1 See op. Parts
内门架总成 1 见选用件表
02 HRD16L0420 B.2 Mast ass'y,inner See op. Parts
03 24236-12362 B.0 Cap 支座盖 2
04 22518-30032 B.0 Bushing 轴衬 2 15
05 B0230-14065 B.0 Bolt 螺栓M14x65 4 GB8752-86
14
06 B5050-00014 B.0 Washer 垫圈14 8 GB93-87
1
07 Q701B45 D.1 Fitting 弯颈式滑脂油嘴 2 ZBT33001.2-88
08 01100-12080 B.1 Bolt 螺栓 2

2
09 B4116-00012 B.0 Nut 螺母M12 2 GB93-87
10 27042-62261 B.1 Snap ring 挡圈 2 16

17
11 D10B8-02301 B.2 Pin 倾斜油缸销轴Ⅱ 2
12 B0330-12025 B.0 Bolt 螺栓M12x25 4 GB5783-86
23
21
20
22 24
14 20028-32001*G B.0 Slipper 限位滑块 2
15 20029-43231*1 B.0 Shim 调整垫块 6
12
- 20029-43231*2 B.0 Shim 调整垫块 6
13
16 22198-22341 B.0 Roller 侧滚轮 2
11
17 B6150-00030 B.0 Snap ring 挡圈30 2 GB894.1-86 1013
18 Y30208-N B.1 Roller 主滚轮 2
8
7
19 B6150-00040 B.0 Snap ring 挡圈40 2 GB894.1-86
9
20 22018-30303G B.0 Roller 侧滚轮 4
21 23308-22051 B.1 Shim 调整垫圈 4
5
22 B5050-00010 B.0 Washer,lock 垫圈10 8 GB93-87 4 3 6
23 20019-32841 B.0 Spacer 垫块 8
1819
24 B0530-10045 B.0 Bolt 螺栓M10x1.25x45 8 GB5786-86
23
2120
2224
138
图91/FIG.91 门架(二级全自由)/MAST(FULL FREE 2-STAGE ZM)
门架选用件表 MAST OPTIONAL PARTS
CPD10,15,18

LIFTING OUTER MAST INNER MAST REMARK
HEIGHT
15
HRD65E0401A HRD16L0420 14
ZM200 D65E0-40101A D16L0-40811
250 -40111A -40821
1
275 -40121A -40831
300 -40131A -40801 标准(STD)
2
330 -40141A -40841
350 -40151A -40851 16
17
375 -40161A -40861
400 -40171A -40871 23
425
21
-40181A -40881 20
22 24
450 -40191A -40891
475 -40201A -40901
12
500 -40211A -40911
13
550 -40221A -40921
11
600 -40231A -40931 1013
8
210 -40241A -40941
7
9
5
4 3 6
1819
23
2120
2224
139
3
图92/FIG.92 起升油缸安装图(基本型)/LIFT CYLINDER MOUNT(NORMAL MAST M) 1

序号图号版本零部件名称件数备注
9
Item
CPD10,15,18
Part No Edition Description Q'ty Remark
No
A HRD12C8401 B.4 Lift cylinder mount 起升油缸安装图 1
B HRD12C8402 B.5 Lift cylinder(Inc.01-17) 起升油缸总成(包含01-17) 2
HRD20A8508 防尘圈 2
01 D10B8-42321 B.0 Seal
HRD20B8406 B.1 Packing 密封圈 2
02 D10B8-42331A
03 Z2113-03630 B.0 Bushing 钢背轴承3630 2
13
04 Z6053-04752 B.0 O-ring O形圈47.5X2.65 2 GB3452.1-92
05 D20B8-42341 B.0 Plug 塞子 4 12 1

06 B1830-08008 B.0 Screw 螺钉M8X8 4 GB80-85
07 D12C8-42051 B.1 Cap 导向套 2 14

08 D12C8-42041 B.1 Sleeve 衬套 2
15
09 HRD12C8403 B.1 Cylinder 缸筒体 2
10 HRD10B8405 B.0 Rod 活塞杆 2 16
11 HRD20A8405
D10B8-42511 B.0
Spacer 调整套见表
12 D12C8-42061 B.1 Piston 活塞 2
13 D20B8-42381 B.1 Snap ring 钢丝挡圈 2
14 HRD20A8409 B.0 Wearing 支承环 2
D10B8-42521
15 HRD20A8509 B.0 Snap ring 挡片 2
D20A8-42541
16 HRD20A8505 B.0 U-ring U形密封圈 2
D10B8-42531
17 B3130-10026 B.0 Pin 销D10X26 2 GB119-86
18 B0530-14050 B.0 Bolt 螺栓M14X1.5X50 2 GB5786-86
20 24239-44091 B.1 Sheave 链轮 2

21 B6150-00040 B.0 Snap ring 弹性挡圈40 2 GB894.1-87
22 HRLH1223011-N B.1 Chain(Inc.34-36) 链条总成(包含34-36) 2

23 HRD20B8407 D.1 Sleeve 隔套 2
D20B8-42031
24 B0530-12025 B.0 Bolt 螺栓M12X1.25X25 2 GB5786-86
25 D14F0-92041 B.0 Spacer 调整块 2

26 D14F0-92051 B.1 Support 油缸支撑块 2
27 B0530-12050 B.0 Bolt 螺栓M12X1.25X50 2 GB5786-86
28 B4223-00012 B.0 Nut 螺母M12X1.25 2 GB6171-86

140
3

9
Item
CPD10,15,18
No
HRD20B8408 U型螺栓 2
29 D10B8-42811 B.0 U-bolt
30 B4413-00010 B.0 Nut 螺母M10X1.25 4 GB6173-86
31 B5310-00010 B.0 Washer 垫圈10 4 GB97.1-85
33 D12C8-42071 B.1 Plate 垫片 3

球面螺母 4
13
34 22118-40181 B.0 Nut
35 B4230-00014 B.0 Nut 螺母M14X1.5 4 GB6171-86 12 1
36 B3010-03030 B.0 Pin 销3X30 4 GB91-86
14
15
16
141
3

9
起升油缸选用件 OPTION TABLE FOR LIFT CYLINDER
CPD10,15,18
起升高度起升油缸缸体活塞杆链条节数(N) 调整套(个)

IFTING LIFT CYL LYL.BODY Rid,piston Chain,leaf Spacer(N)
HEIGHT
M200 HRD12C8402 HRD12C8403 HRD10B8405 HRLH1223011

D12C8-40411 D12C8-40611 D12C8-42111 -73 13
225 -40421 -40621 -42121 -79
250 -40431 -40631 -42131 -85 12 1
270 -40441 -40641 -42141 -91
275 -40451 -40651 -42151 -91 14
标准 300 -40601
STD -40401 -42101 -99 15
325 -40461 -40661 -42161 -105
330 -40471 -40671 -42171 -107
16
350 -40481 -40681 -42181 -113
366 -40491 -40691 -42191 -117
370 -40511 -40711 -42211 -117
375 -40521 -40721 -42221 -117
400 -40531 -40731 -42231 -127 1
425 -40541 -40741 -42241 -133 1
450 -40551 -40751 -42251 -139 1
475 -40561 -40761 -42261 -147 1
500 -40571 -40771 -42271 -153 1
550 -40581 -40781 -42281 -169 2
600 -40591 -40791 -42291 -183 2
360 -40592 -40792 -42292
310 -40801 -40794 -42294 -101
142
8
图93/FIG.93 起升油缸安装图(基本型)/LIFT CYLINDER MOUNT(NORMAL MAST M)

Item Description Remark
No
Part No Edition Q'ty CPD10L,15L-ZJ1,ZJ2 10
A HRD14S8401 B.1 Lift cylinder mount 起升油缸安装图 1
B HRD10B8402 B.0 Lift cylinder 起升油缸总成 2
HRD20A8508 防尘圈 2
01 D10B8-42321 B.0 Seal
HRD20B8406 B.1 Packing 密封圈 2
02 D10B8-42331A
03 Z2113-03630 B.0 Bushing 钢背轴承3630 2
04 Z6053-04752 B.0 O-ring O形圈47.5X2.65 2 GB3452.1-92
05 D20B8-42341 B.0 Plug 塞子 4 13

06 B1830-08008 B.0 Screw 螺钉M8X8 4 GB80-85
12 1
07 D10B8-42351 B.0 Cap 导向套 2
08 D10B8-42361 B.0 Sleeve 衬套 2
14
09 HRD10B8403 B.0 Cylinder 缸筒体 2
10 HRD10B8405 B.0 Rod 活塞杆 2 15
11 HRD20A8405
D10B8-42511 B.0
Spacer 调整套见表 16
12 D10B8-42371 B.0 Piston 活塞 2
13 D20B8-42381 B.1 Snap ring 钢丝挡圈 2
HRD20A8409
14 D10B8-42521 B.0 Wearing 支承环 2
HRD20A8509
15 D20A8-42541 B.0 Snap ring 挡片 2
16 HRD20A8505 B.0 U-ring U形密封圈 2
D10B8-42531
17 B3130-10026 B.0 Pin 销D10X26 2 GB119-86
18 B0530-14050 B.0 Bolt 螺栓M14X1.5X50 2 GB5786-86
20 24239-44091 B.1 Sheave 链轮 2

21 B6150-00040 B.0 Snap ring 弹性挡圈40 2 GB894.1-87
22 HRLH1223011-N B.1 Chain(Inc.34-36) 链条总成(包含34-36) 2

23 HRD20B8407 D.1 Sleeve 隔套 2
D20B8-42031
24 B0530-12025 B.0 Bolt 螺栓M12X1.25X25 2 GB5786-86
25 D20B8-42051 B.1 Spacer 调整块 2

26 D20B8-42041 D.1 Support 油缸支撑块 2
27 B0530-12035 B.0 Bolt 螺栓M12X1.25X35 2 GB5786-86
28 B4223-00012 B.0 Nut 螺母M12X1.25 2 GB6171-86

143
8

No
HRD20B8408
CPD10L,15L-ZJ1,ZJ2 10
29 D10B8-42811 B.0 U-bolt U型螺栓 2
30 B4413-00010 B.0 Nut 螺母M10X1.25 4 GB6173-86
31 B5310-00010 B.0 Washer 垫圈10 4 GB97.1-85
33 D12C8-42071 B.1 Plate 垫片 3

34 22118-40181 B.0 Nut 球面螺母 4
35 B4230-00014 B.0 Nut 螺母M14X1.5 4 GB6171-86 13
36 B3010-03030 B.0 Pin 销3X30 4 GB91-86
12 1
37 D10B8-42541 B.0 Shift valve 滑阀 2
38 D20A8-42501 B.0 Spring 弹簧 2
管接头 2
14
39 D20A8-42421 B.0 Elbow
40 D20A8-42511 B.0 Plug 螺塞 2 15
16
144
8

起升油缸选用件 OPTION TABLE FOR LIFT CYLINDER
CPD10,15-ZJ1,ZJ2
CPD10L,15L-ZJ1,ZJ2 10
起升高度起升油缸缸体活塞杆链条节数(N) 调整套(个)
IFTING LIFT CYL LYL.BODY Rid,piston Chain,leaf Spacer(N)
HEIGHT
M200 HRD10B8402 HRD10B8403 HRD10B8405 HRLH1223011

D10B8-40411 D10B8-40611 D10B8-42111 -69
250 -40431 -40631 -42131 -83
270 -40441 -40641 -42141 -87 13
300 -40401 -40601 -42101 -95
12 1
330 -40471 -40671 -42171 -103
标准 350 -40481 -40681 -42181 -107
STD
14
370 -40511 -40711 -42211 -113
400 -40531 -40731 -42231 -125 1
15
425 -40541 -40741 -42241 -131 1 16
450 -40551 -40751 -42251 -137 1
145
图94/FIG.94 前起升油缸安装图（二级全自由）/FRONT LIFT CYLINDER MOUNT(FULL FREE-2STAGE MAST ZM)
No
Lift cylinder
A HRD16L0502 B.3 mount(Front) 前起升油缸安装图 1 9
Lift cylinder(Front) 前起升缸见选用件表
B REF105294 B.1 (Inc.16~31) （包括16～31） 1 See op.parts 10
01 27390-82011 B.1 Sheave axle 链轮轴 1 11
02 D10P0-22001 B.1 Spacer 隔套 1
03 B0530-12030 B.0 Bolt 螺栓M12X1.25X30 1 GB5786-86 1
04 B0330-10020 B.0 Bolt 螺栓M10X20 2 GB5783-86
06 27390-82101 B.0 Clip 夹箍 1 26

见选用件表
07 HRLH1223011-N B.1 Chain ass'y(Inc.13~15) 链条总成 2 See op.parts
27 8 12
08 24239-44091 B.1 Sheave 链轮 2
09 B0430-16060 B.0 Bolt 螺栓M16X1.5X60 1 GB5785-86 28
REF200130 18
11 20010-82211 B.0 Stopper,chain 护链板 1 20
12 B6150-00040 B.0 Snap ring 挡圈40 2 GB894.1-86 17 30
13 B3010-03030 B.0 Nut 球面螺母 2 13
16 29
14 B4230-00014 B.0 Nut 螺母M14X1.5 2 GB6171-86 14
15
15 22118-40181 B.0 Pin 销3X30 2 GB91-86 19
16 Z2114-07035 B.0 Bearing 钢背轴承（7035） 1 22
17 22518-40151 B.1 Plug 螺塞 1
18 24240-82001 B.0 cap 缸盖 1
21
19 03340-00160 D.1 O-ring O型密封圈88.49x3.53 1
20 90662-63401 B.0 Plug 塞子 1 6
见选用件表 5
21 REF206938 B.0 Cylinder body 缸体 1 See op.parts
见选用件表
4
22 REF206543 B.0 Rod,piston 柱塞体 1 See op.parts
23 REF339485 B.0 Spool 滑阀 1 31
23659-44871 2325
24 REF339431 B.0 Spring 弹簧 1
24230-52701 24
25 24230-82071 B.0 Spring ,seat 弹簧座 1
2
26 REF341310 B.0 Seal,dust 防尘圈70x84x8/11 1
25808-42481 3
27 REF340216 B.0 Snap ring 挡圈70x80x3 1
24230-82221
28 REF340213 B.0 Seal 密封圈70x80x6 1
24230-82211 146
No
REF340216 挡圈89x95x1.25 1 9
29 24230-82231 B.0 Snap ring
30 B1830-08008 B.0 Screw 螺钉M8X8 1 GB80-85 10
REF340369 支承环 1
31 22518-40121 D.1 Wearing 11
26
27 8 12
28
7
18
20
17 30
13 29
16 14
15
19
22
21
6
5
4
31
2325
24
2
3
147
1～1.8t CPD10,15,18
1～1.8t
9
体
10
11
24240 24230 24230 HRLH1223011

200 -80091 -50411 -50212 -59 1
210 -80181 -50421 -50222 -61
23200
360 -80011 -50431 -80611
400 -80021 -50451 -80621 -105 26
435 -80001 -50401 -80601
27 8 12
450 -80071 -50461 -80671 -119
470
28
-80081 -50601 -80681
480 -80031 -50471 -80631
7
18
490 -80101 -50621 -80691 20
500 17 30
-80041 -50481 -80641 -133
540 -80051 -50511 -80651 13 29
16 14
550 -80051A -50511A -80651A -147 15
600 -80061 -50591 -80661 -161 19
D65E0 D65E0 D65E0
650 -90251 -90271 -90261 22
21
6
5
4
31
2325
24
2
3
148
图95/FIG.95 后起升油缸安装图（二级全自由）/REAR LIFT CYLINDER MOUNT(FULL FREE 2-STAGE MAST ZM)
No
Lift cylinder 后起升油缸安装图 1
A HRD16L0501 B.2 mount(Rear)
Lift cylinder(Rear) 后升降油缸见选用件表
B REF184400 B.0 (Inc.17-35) (包括17-35) 2 See op. Parts
01 B0330-12035 B.0 Wearing 螺栓M12X35 8 GB5783-86

3
4
03 B0330-16035 B.0 Bolt 螺栓M16X35 2 GB5783-86

3
HRD16L0505 6 4
05 D16L0-53011 D.2 Bracket(L.H.) 支架（左） 1
19
HRD16L0505 D.2 Bracket(R.H.) 支架（右） 1
06 D16L0-53021 21
HRD20B8402 隔套 2
07 D20B8-42031 B.0 Sleeve 20 1
08 B0530-12025 B.0 Bolt 螺栓M12X1.25X25 2 GB5786-86 2 5
28 23
09 D14F0-92051 B.1 Support 油缸支撑块 2
17
10 D14F0-92041 B.1 Spacer 调整块 2 22
24 27 19 18
11 B4123-00010 B.0 Bolt 螺母M10 4 GB6170-86 26
25 21
12 B5310-00010 B.0 Washer 垫圈10 4 GB97.1-85
20
14 B0230-12035 B.0 Bolt 螺栓M12X35 2 GB5782-86 29 2627
35 28
15 B4123-00012 B.0 Nut 螺母M12x1.25 2 GB6171-86
33 22 1311
34 24 12
16 HRD20B8408 B.2 U-Bolt U型螺栓 2 32
D10B8-42811
17 20020-10450 B.0 Joint rod 连接杆 1 7 25
31 15
8 14
9
19 REF340210 B.0 Dust ring 防尘圈 2
10
23658-52081
16 29
20 REF340213 B.1 U-ring U型密封圈 2 35
23658-52051
21 REF340216 B.1 Snap ring 挡圈 2
23658-52061
22 Z2113-03225 B.0 Bushing 钢背轴承3225 2
31
23 Q/ZB223.1 B.0 Plug 螺塞Z1/8 4 7
8 32
24 Z6004-05603 B.0 O-ring O型密封圈56X3.5 2
25 20010-85000 B.0 Snap ring 挡圈50.9X56X1.5 2
26 B1830-06008 B.0 Screw 螺钉M6X8 4 GB80-85
27 90662-63401G B.0 Plug 塞子 4

28 20010-86000 B.0 Cylinder cap 缸盖 2
149
No
见选用件表
29 REF104420G B.0 Cylinder body 缸体 2 See op. Parts
见选用件表
30 REF200110 B.0 Piston rod ass'y(L.H.) 左柱塞杆总成 1 See op. Parts
31 22580-53321 B.0 Wearing 支承环 2 3

4
32 B3120-10025 B.0 Pin 销10X25 2 GB119-86
REF339485 B.0 Slide valve 滑阀 1
33 23659-44871
REF339431 3
34 27978-42601 B.0 Spring 弹簧 1
见选用件表 6 4
35 REF200120 B.0 Piston rod ass'y(R.H.) 右柱塞杆总成 1 See op. Parts 19
21
20 1
2 5
28 23
17
22
24 27 19 18
26
25 21
20
23
29 2627
35 28
33 22 1311
34 24 12
32
7 25
31 15
8 14
9
10
35 16 29
31
7
8 32
150
CPD10,15,18
后升降油缸柱塞杆总成
LIFT CYLINDER REAR PISTON ROD
备注
REMARK 3
4
20010 20010 24240 24240 20010 20010
Z -50210 -50010 -50611 -50411 -51010 -50810
3
250 -50230 -50030 -50631 -50431 -51030 -50830
6 4
275 -50250 -50050 -50651 -50451 -51050 -50850 19
300 标准
-50200 -50000 -50601 -50401 -51000 -50800 （STD） 21
330 -50270 -50070 -50671 -50471 -51070 -50870 20 1
350 -50280 -50080 -50681 -50481 -51080
2 5
-50880 23
28
375 -50310 -50110 -50711 -50511 -51110 -50900 17
400 22
-50320 -50120 -50721 -50521 -51120 -50920 18
24 27 19
425 -50330 -50130 -50731 -50531 -51130
26
-50930 25 21
450 -50340 -50140 -50741 -50541 -51140 -50940 20
475 -50350 -50150 -50751 -50551 -51150 -50950 23
500 -50360 -50160 -50761 -50561 -51160 -50960 29 2627
35 28
550 -50370 -50170 -50771 -50571 -51170 -50970 33 22 1311
34 24 12
600 -50380. -50180 -50781 -50581 -51180 -50980
32
210 7 25
-50390 -50190 31 15
8 14
9
10
35 16 29
31
7
8 32
151
图96/FIG.96
No
Tilt cylider 倾斜油缸(包括01-25) 1 见表
A HRD65E8501 B.3 (Inc.01-25) See optional parts
01 HRD10B8507 B.1 Ear ring 耳环 1

02 23658-52401 B.1 Plug 塞子 1
03 B1830-10010 B.0 Screw 螺钉M10X10 1 GB80-85 11
见表 7
04 HRD65E8502 B.2 Spacer 调整轴套 1 See optional parts
REF341310 D.1 Dust seal
05 24248-52341 防尘圈 1
12
06 B6050-00047 B.0 Snap ring 挡圈47 1 GB893.1-86 10
07 D10B8-52051 B.1 Guide Sleeve 导向套 1 9
8
08 24248-52351 B.1 Snap ring 挡圈 1 6
REF340216 B.0 Snap ring 挡圈 1
09 24248-52331 5
REF340213
10 24248-52321 B.1 U-ring U型密封圈 1 15
4 16
11 Z6053-06303 B.0 O-ring O型密封圈63X3.55 1 GB3452.1-92 21 15
12 Z2133-03025 B.0 Bushing 钢背轴承3025 1 20 24
13 D65E8-50201 B.1 Body,piston ass'y 活塞体 1
14 HRD65E8503 B.2 Tube,cylinder ass'y 缸筒总成 1
2
15 REF340214 B.1 U-ring U型密封圈 2 3 13
22439-43711
16 24248-52251 B.1 Wearing 支承环 1 18
17 REF340270 B.0 Bushing 轴套 1
63626-23071 22 25
18 B.0 Grease 直通式滑脂嘴 1 1 23
Q700B01 ZBT33001.1-88
19 17
19 B6050-00047 B.0 Snap ring 挡圈47 1 GB893.1-86
20 D20B8-50211 B.1 Bushing 关节轴承 1

21 B0230-14055 B.0 Bolt 螺栓M14X55 1 GB5782-86 28
22 B4123-00014 B.0 Nut 螺母M14 1 GB6170-86 14 26
27
24 24238-52121 B.1 Shim 垫片 2

25 D10B8-52061 B.0 Spacer 调整轴套 2 前3?/后6?,前3?/后3?
27 B0530-10020 B.0 Bolt 螺栓M10X1.25X20 2 GB5786-86
28 HRH22A8309 B.1 Pin 倾斜油缸销轴 2

H22A8-00201
152
图96/FIG.96
倾斜油缸选用表 TILT CYLINDER OPTIONAL PARTS CPD10,15,18
序号
A 件4
Item No
前/后倾角倾斜油缸（右）倾斜油缸（左）调整轴套

Tilt angle Tilt cylinder R.H. Tilt cylinder L.H. Spacer 11
HRD65E8501 HRD65E8501 7
6 12 D65E8-50011 D65E8-50001
6 6 D65E8-50031 D65E8-50021 HRD65E8502
D65E8-52081
HRD65E8502 12
3 6 D65E8-50051 D65E8-50041 D65E8-52081 10
3 3 D65E8-50071 HRD65E8502 9
D65E8-50061 D65E8-52091
HRD65E8502 8
6 10 D65E8-50091 D65E8-50081 D65E8-52101 6
HRD65E8502
5 10 D65E8-50111 D65E8-50101 D65E8-52101 5
15
4 16
21 15
20 24
2
3 13
18
22 25
1 23
19 17
28
14 26
27
153
图97/FIG.97
Item CPD10,15-FJ1
No CPD10,15-FJ2
A A63H5-10001S D.4 Overhead guard 护顶架 1 1.8t CPD18-CJ1
CPD18-CJ2
- A63E5-10002 B.5 Overhead guard 护顶架 1 1.0t,1.5t
01 A63H5-10201S B.4 Overhead guard 顶框架 1 1.8t
- B.4 Overhead guard 顶框架 1 1.0t,1.5t
B.1 4
B.0 4
B.0 8
30 B.0 8
B.0 4
B.1 2
B.0
30
6
3 B.0 4
B.2 1
B.1 2
3 B.0 4
B.0 8
B.1 1
B.0 销3.2X16 2
A22A0-02001 D.3 Backup mirror 倒车镜 2
B.3 1
10 B.0 10 2 5
B.0 2
3 B.0 2
B.0 2 31
B.0 2
A22A5-10412G B.2 1
0 B.0 2 GB70-85
B.0 4 GB6171-85
B.2 1
B.3 1
154
图97/FIG.97
Item CPD10,15-FJ1
No CPD10,15-FJ2
28 B.1 Bracket R.H. 铰 1 CPD18-CJ1
CPD18-CJ2
29 Z2111-01210 B.0 Bearing 2
30 A63E5-12201 B.1 Cup 边管罩 2
31 A65E5-10311 B.1 Rubber ring 出线胶圈 2 1.8t
30
31
155
图98/FIG.98
Item CPD10L,15L-FJ1
No CPD10L,15L-FJ2
A A6E15-10001 B.4 Overhead guard 护顶架 1 1.0t,1.5t CPD18L-CJ1
CPD18L-CJ2
- A63H5-10001SW D.3 Overhead guard 护顶架 1 1.8t
01 A6E15-10201 B.2 Overhead guard 顶框架 1 1.0t,1.5t
- A63H5-10201SW D.1 Overhead guard 顶框架(配警示灯) 1 1.8t
B.1 4
B.0 4
B.0 8
BX0330-08016 B.0 8
BX5050-00008 B.0 8
B.1 2
BX5310-00012 B.0 6
BX0530-00012 B.0 4
B.2 1 33
B.1 2 6 32
13
5
BX0330-08020 B.0 4
BX5310-00008 B.0 8 30
B.1 1
B.0 销3.2X16 2
A22A0-02001 D.3 Backup mirror 倒车镜 2 1.8t
B.3 1
10 B.0 10 2
B.0 2 5
3 B.0 2
B.0 2 31
B.0 2
A22A5-10412G B.2 1
BX8030-06020 B.0 2 GB70-85
B.0 4 GB6171-85
B.2 1
B.3 1
156
图98FIG.98
Item CPD10L,15L-FJ1
No CPD10L,15L-FJ2
28 B.1 Bracket R.H. 铰 1 CPD18L-CJ1
CPD18L-CJ2
29 Z2111-01210 B.0 Bearing 2
30 A67V5-10301 B.1 Safeguard 防护网总成 2
31 A65E5-10311 B.1 Rubber ring 出线胶圈 2 1.8t
32 BX4116-00008 B.0 Nut 螺母M8 4 GB6170-86
33 A63E5-12201 B.1 Cup 边管罩 2
33
6 32
13
5
30
31
157
图99/FIG.99
Item CPD10,15-ZJ1
No CPD10,15-ZJ2
A A69G5-10011 B.6 Overhead guard 护顶架 1
01 A69G5-10301 B.3 Overhead guard 顶框架 1
02 B.1 Bolt 4
03 B.0 4
04 B.0 8
05 30 B.0 4
06 B.1 Bracket R.H. 铰 1
07 Z2111-01210 B.0 Bearing 2
08 B.0 6
09 3 B.0 4
10 HRA69G5111 B.2 1
A69G5-10331
11 B.1 2 装弹簧时
- A69G5-12071 B.1 Bracket 支架 2 装支架时
12 3 B.0 4 1
13 B.0 8 16
9
14 B.1 1 26 4
8
15 B.0 销3.2X16 2
27 10
16 A22A0-02001 D.3 Backup mirror 倒车镜 2 24
23 18
17 B.3 1
6 21 19
18 B.0 10 2 22
10 20
19 B.0 2
15 17
8
20 3 B.0 2 7
21 B.0 2 5
25 13
22 B.0 2 4
3 14 11
23 A22A5-10412G B.2 1 13
12
2
24 0 B.0 2 GB70-85
25 B.0 4 GB6171-85
26 HRA69G5111 B.2 1
A69G5-10341
27 B.3 1
158
图100/FIG.100
Item CPD10L,15L-ZJ1
No CPD10L,15L-ZJ2
A A61S5-10001 B.3 Overhead guard 护顶架 1
01 A61S5-10201 D.2 Overhead guard 顶框架 1
02 B.1 Bolt 4
03 B.0 4
04 B.0 4
05 BX4116-00008 B.0 Nut 螺母M8 4
07 A61S5-10501 D.1 Safe guard 防护网总成 1

08 BX5310-00012 B.0 垫圈12 4 GB93-87
09 BX0530-12030 B.0 4
10 HRA69G5111 B.2 1
A69G5-10331
11 B.1 2 装弹簧时 5
13 6
- A69G5-12071 B.1 Bracket 支架 2 装支架时
12
12 BX0330-08020 B.0 8 1
7
13 BX5310-00008 B.0 8 28
9
14 B.1 1 29 26
8
15 B.0 销3.2X16 2
30 10
16 BX0330-08016 B.0 螺栓M8x16 2 GB5783-86
24
23 18
17 B.3 1
31 21 19
18 BX1110-06008 B.0 螺钉M8x8 2 22
20
19 BX5210-00006 B.0 2
15 17
20 B.0 2 27
3 32
21 B.0 2 16
25 13
22 B.0 2 4
3 14 11
23 A22A5-10412G B.2 1 13
12
2
24 BX8030-06020 B.0 2 GB70-85
25 B.0 4 GB6171-85
26 BX5050-00012 B.0 Washer 垫圈12 2

27 B5310-00012 B.0 Lock washer 垫圈12 2
28 A22A0-02001 B.3 Backup mirror
倒车镜 2
159
图100/FIG.100
Item CPD10L,15L-ZJ1
No CPD10L,15L-ZJ2
HRA69G5111 1
29 A69G5-10341 B.2 Be
30 B.3 1
31 B.1 Bracket R.H. 铰 1
32 Z2111-01210 B.0 Bearing 2
5
13 6
12
1
7
28
9
29 26
8
30 10
24
23 18
31 21 19
22
20
15 17
27
32
16
25 13
4
3 14 11
13
12
2
160
图101/FIG.101 国内 HOMELAND)
No
A A6G99-10001 B.4 Decal 标牌布置图 1
01 6TY40-10-01 B.0 Decal,sling 起吊标牌 2
02 6TY 40-01-01 B.0 Decal,safty mark 安全标志标牌 2
03 6TY40-00-348 B.0 Decal,HELI trademark “HELI”标牌 2
04 6TY10-00-60 D.2 Plate,name 叉式装卸车铭牌 1
05 6TY40-08-01 B.0 Decal,tyre safety 轮胎安全标牌 1
14 15
06 6TY40-16-01 B.0 Decal,air pressure 轮胎气压标牌 1
07 6TY40-00-678 B.1 Decal,model 型号标牌 2 1t 1 B向
2
- 6TY40-00-679 B.1 Decal,model 型号标牌 2 1.5t
3
- 6TY40-00-680 B.1 Decal,model 型号标牌 2 1.8t 20.16 B 外门架中横梁
08 6TY40-02-03 B.1 Decal,lubrication chart润滑系统图标牌 1
09 6TY20-00-159 B.0 Decal,capacity chart 负荷曲线图标牌 1 1t A向
5
- 6TY20-00-160 B.0 Decal,capacity chart 负荷曲线图标牌 1 1.5t
6
1
10 6TY40-20-01 B.1 Decal 蓄电池使用注意事项标牌 1 2
11 6TY40-30-01 B.1 Decal 保养蓄电池注意事项标牌 1 3
12 6TY40-19-07 B.1 Decal,battery 蓄电池标牌 1 1.8t 8 7 9 18 10 1911 12
- 15D90-00-01A B.0 Decal,battery 蓄电池标牌 1 1.0t,1.5t
Decal,padlok
13 6TY40-13-01 B.0 mast space 停车制动调整标牌 1 A C
17
14 6TY40-14-01 B.0 Decal,praking
brake adjust 禁止进入门架后空间标牌 1
C向
15 6TY40-15-01 B.0 Decal,notice thumb hand注意伤手标牌 1
16 B2180-04006 B.0 Rivet 铆钉4x6 8 GB827-86
17 6TY40-05-01 B.0 Decal,adding hydraulic oil 加液压油标牌 1

18 6TY40-03-11 B.1 Decal,operating 使用须知标牌 1
19 6TY40-11-01 “合力叉车”标牌 2
B.0 Decal,HELI forklift truck
20 6TY10-00-81 B.2 Plate,name 门架铭牌 1 4.16 13
161
图102/FIG.102 国外 EXPORT)
No
A A6G99-10011 B.4 Decal 标牌布置图 1
01 6TY40-10-09 B.0 Decal,sling 起吊标牌 3
02 6TY 40-01-01 B.0 Decal,safty mark 安全标志标牌 2
03 6TY40-00-348 B.0 Decal,HELI trademark “HELI”标牌 2
04 6TY10-01-01 D.4 Plate,name 蓄电池平衡重叉车铭牌 1
05 6TY40-08-02 B.0 Decal,tyre safety 轮胎安全标牌 1
06 6TY40-16-02 B.0 Decal,air pressure 轮胎气压标牌 1
07 6TY40-00-678 B.1 Decal,model 型号标牌 2 1t 14 15
- 6TY40-00-679 B.1 Decal,model 型号标牌 2 1.5t
1 B向
- 6TY40-00-680 B.1 Decal,model 型号标牌 2 1.8t 2
08 6TY40-02-04 B.1 Decal,lubrication chart润滑系统图标牌 1 3
09 6TY20-00-162 B.0 Decal,capacity chart 负荷曲线图标牌 1 20.16 B
1t 外门架中横梁
- 6TY20-00-164 B.0 Decal,capacity chart 负荷曲线图标牌 1 1.8t 5 23

10 6TY40-20-02 B.1 Decal 蓄电池使用注意事项标牌 1 24
6
11 6TY40-30-02 B.1 Decal 保养蓄电池注意事项标牌 1 A向
12 6TY40-19-08 B.1 Decal,battery 蓄电池标牌 1 1.8t 1
- 6TY40-19-04 B.1 Decal,battery 蓄电池标牌 1 1.0t,1.5t 22
8 7 9 18 10 11 12 2
13 6TY40-13-08 Decal,padlok
B.0 mast space 停车制动调整标牌 1
14 6TY40-14-02 B.0 Decal,praking禁止进入门架后空间标牌 1 3
brake adjust
A C
15 6TY40-15-02 B.0 Decal,notice thumb hand注意伤手标牌 1
19
16 B2180-04006 B.0 Rivet 铆钉4x6 8 GB827-86
17 6TY40-05-08 B.0 Decal,adding hydraulic oil 加液压油标牌 1

17
18 6TY40-03-12 B.1 Decal,operating 使用须知标牌 1 C向
19 6TY40-34-06 B.0 Decal 严禁冲水标牌 1
20 6TY10-00-81 B.2 Plate,name 门架铭牌 1
21 6TY40-12-11 B.0 Decal 启动前检查要领标牌 1
B.0 Decal 4.16 13
22 6TY40-17-01 “CE”安全认证标牌 1
23 6TY40-01-10 B.0 Decal,Caution 警示标牌(文字) 1
24 6TY40-01-11 B.0 Decal,Caution 警示标牌(图片) 1
162
地址：安徽合肥望江西路15号
电话：0551 3648005
传真：0551 3633431
http://www.heliforklift.com
E-mail：heli @ helichina.com
邮编：230022
L283-4:2011

Parts Manual: AC Electric Counterba-Lanced Forklift Trucks

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零件目录

04 3 B.0 Bolt 3 CPD18-CJ1

- A6G96-10001 B.2 1 CPD10~15-FJ1

Step1:Finding out the page for the system or assembly 序号

required from the indexing contents and turn to the -

required page, finding out the concerned drawing;

their item numbers. 12 A6L96-10001

system or assembly drawing

When ordering the parts or components,please

components you require and their quantity. No

14 According to these item 02 Z45

1 of hese parts or the system

apply the real goods made by our company (Spa- 07 Z45

from attached table.

re Parts Sub-company of Anhui HELI Co.,Ltd) to 11 G27

ensure the truck's guality. Every part or componet in 14 H12

Designations in the CATALOGUE 00-08055

P11 P12 P15 P18

P21 P24 P27 P30

电气系统 图17 电气系统 图18 电气系统 图19 电气系统 图20

P33 P36 P39 P42

前灯线束 图21 仪表总成 图22 仪表总成 图23 仪表总成 图24

P45 P46 P47 P48

P49 P51 P53 P55

门架(二级全自由) 图41 起升油缸(基本型) 图42 前起升油缸(二级全自由) 图43 后起升油缸(二级全自由) 图44

P57 P59 P62 P65

图45 图46 标牌（国内) 图47 标牌（国内) 图47

P68 P70 P72 P72

P49 P50 P51 P52

车身线束 图29 车身线束 图30 车身线束 图31 车身线束 图32

P53 P54 P55 P56

车身线束 图33 车身线束 图34 车身线束 图35 车身线束 图36

P57 P58 P59 P60

P49 P51 P53 P55

门架(二级全自由) 图41 起升油缸(基本型) 图42 前起升油缸(二级全自由) 图43 后起升油缸(二级全自由) 图44

P57 P59 P62 P65

图45 图46 标牌（国内) 图47 标牌（国内) 图47

P68 P70 P72 P72

P61 P62 P63 P64

电控总成 图41 电控总成 图42 电控总成 图43 电控总成 图44

P65 P66 P67 P68

电控总成 图45 脚喇叭开关 图46 电气系统原理图 图47 电气系统原理图 图48

P69 P70 P71 P72

P73 P74 P75 P76

电气系统原理图 图53 电气系统原理图 图54 电气系统原理图 图55 电气系统原理图 图56

P77 P78 P79 P80

电源插座 图57 转向系统 图58 连接轴总成 图59 图60

P81 P82 P84 P85

P87 P89 P90 P91

图65 图66 图67 图68

P92 P94 P96 P98

底板类 图69 底板类 图70 底板类 图71 油箱盖板总成 图72

P100 P101 P103 P105

P106 P108 P110 P111

阀操纵总成(四片) 图77 图78 图79 图80

P112 P113 P115 P117

门架管路系统(基本型) 图81 门架管路系统(基本型) 图82 门架管路系统(二级全自由) 图83 门架管路系统(二级全自由) 图84

P119 P121 P123 P125

P127 P129 P130 P132

门架(基本型) 图89 门架(基本型) 图90 门架(二级全自由) 图91 起升油缸(基本型) 图92

P134 P136 P138 P140

起升油缸(基本型) 图93 前起升油缸(二级全自由) 图94 后起升油缸(二级全自由) 图95 图96

P143 P146 P149 P152

电气系统图17 电气系统图18 电气系统图19 电气系统图20

前灯线束图21 仪表总成图22 仪表总成图23 仪表总成图24

车身线束图29 车身线束图30 车身线束图31 车身线束图32

车身线束图33 车身线束图34 车身线束图35 车身线束图36

电控总成图41 电控总成图42 电控总成图43 电控总成图44

电控总成图45 脚喇叭开关图46 电气系统原理图图47 电气系统原理图图48

电气系统原理图图53 电气系统原理图图54 电气系统原理图图55 电气系统原理图图56

电源插座图57 转向系统图58 连接轴总成图59 图60

底板类图69 底板类图70 底板类图71 油箱盖板总成图72