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<ORIGINAL>
Packaged Air-Conditioners
INDOOR UNIT
PEAD-M35,50,60,71,100,125,140JA2
PEAD-M35,50,60,71,100,125,140JAL2
PEAD-SM35,50,60JA
PEAD-SM35,50,60JAL
PEAD-SM71,100,125,140JA2
PEAD-SM71,100,125,140JAL2
3 3.1
(Unit: mm)
[Fig. 3-1-1] [Fig. 3-1-2]
(Viewed from the direction of the arrow A)
Min. 10 mm
G H
E
450
A C
Min. 300 mm
Min. 2500 mm
A
D 100~200
D B
A
I
450
P
G H
Q
50~150 450
F
C
G H
E
450
Min. 20 mm
A
J
Min. 2500 mm
B 100~200
B
I
R
G H P
J
50
F
777
[Fig. 3-1-5]
(Viewed from the direction of the arrow B)
(mm)
S
Model P Q R S
PEAD-(S)M35, 50 900 150~250 1000 1500
P
K F
777
2
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4 4.1
[Fig. 4-1]
W L
Z
X Y A Center of gravity
A
5 5.1
B
D
C
A Unit body
E
B Lifting machine
C Nuts (field supply)
D Washers (accessory)
E M10 hanging bolt (field supply)
3
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6 6.1
[Fig. 6-1]
øB
a
øA
Model A B
b
PEAD-(S)M35, 50 ø12.7 ø6.35
PEAD-(S)M60, 71, 100, 125, 140 ø15.88 ø9.52
a Indoor unit
b Outdoor unit
6.2
[Fig. 6-2-1] [Fig. 6-2-2] [Fig. 6-2-3]
b c b
a a a
90° d e f
c
d b
a A a b
e d e f g h
b
b d
c c c
i
a Flaring tool d Flare nut a Smooth all around d Too much g Cracked
b Die e Yoke b Inside is shining without e Tilted h Uneven
c Copper tube any scratches f Scratch on i Bad examples
c Even length all around flared plane
6.3
[Fig. 6-3-1]
[Fig. 6-3-2]
B M H J N
I
A C E L O
D
F 20
F 20
H J O 20
E AG L
20
G N
K L
A Pipe cover (small) (accessory) D Gas end of refrigerant piping L Ensure that there is no gap here
B Caution: E Site refrigerant piping M Plate on main body
Pull out the thermal insulation on the refrigerant piping at the site, F Main body N Band (accessory)
insert the flare nut to flare the end, and replace the insulation in its G Pipe cover (large) (accessory) O Ensure that there is no gap here. Place join upwards.
original position. H Thermal insulation (field supply)
Take care to ensure that condensation does not form on exposed I Pull
copper piping. J Flare nut
C Liquid end of refrigerant piping K Return to original position
4
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6 6.5
[Fig. 6-5-1]
Max. 20m
Max. 300mm
1.5-2m Correct piping
C Wrong piping
A Insulation (9 mm or more)
N B B Downward slope (1/100 or more)
C Support metal
B J K Air bleeder
A
F L Raised
M Odor trap
K O Grouped piping
L D O. D. ø32 PVC TUBE
E Make it as large as possible. About 10 cm.
F Indoor unit
G Make the piping size large for grouped piping.
B M H Downward slope (1/100 or more)
I O. D. ø38 PVC TUBE for grouped piping.
D E D D (9 mm or more insulation)
PEAD-(S)M·JA model
F F
F G
J Up to 700 mm
N Drain socket (accessory)
O Horizontal or slightly upgradient
H I
F A E F
E
A
35 32 25 G 5 25
G
B C D D H C D
B
6.6
[Fig. 6-6]
5
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7
[Fig. 7-1] [Fig. 7-2]
<A> In case of rear inlet
A Duct
B Air inlet
D C Access door
A A D Canvas duct
E Ceiling surface
C E F Air outlet Ⓐ
G Leave distance
B F enough to prevent
G short cycle Ⓑ
<B> In case of bottom inlet
A Filter
B Bottom plate
D
A
[Fig. 7-4]
A E
C C
B F
G
[Fig. 7-3]
8 8.1
S1 S1 S1 S1 S1 S1 S1
S2 S2 S2 S2 S2 S2 S2
S3 S3 S3 S3 S3 S3 S3
E E
1 1 1 1 1
F 2
F 2 2 2 2
S1 S1 S1 S1 S1 S1 S1
H
S2 S2 S2 S2 S2 S2 S2
S3 S3 S3 S3 S3 S3 S3
E 1
E 1 1 1 1
F 2
F 2 2 2 2
6
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8 8.2
Ⓑ Ⓓ
Ⓐ C Terminal box
D Knockout hole
Ⓒ E Remove
Ⓔ
Ⓙ
Ⓚ
Ⓕ Ⓘ
Ⓗ
F Use PG bushing to keep the weight of the cable and external force from being applied J Terminal block for power source and indoor transmission
to the power supply terminal connector. Use a cable tie to secure the cable. K Terminal block for remote controller
G Power source wiring
H Use ordinary bushing
I Transmission wiring
[Fig. 8-2-5]
A Indoor terminal block A Indoor terminal block 4 Always install an earth wire (1-core 1.5 mm2)
1 2 2 B Earth wire (green/yellow) B Earth wire (green/yellow) longer than other cables
C Indoor/outdoor unit connecting wire 3-core 5 Remote controller cable
4
5 1.5 mm2 or more Wire No × size (mm2) : Cable 2C × 0.3
1 C Indoor/outdoor unit D Outdoor terminal block This wire accessory of remote controller
connecting wire E Power supply cord : 2.0 mm2 or more (wire length : 10m, non-polar. Max. 500m)
3-core 1.5 mm2 or
6 more 1 Connecting cable 6 Wired remote controller (option)
Cable 3-core 1.5 mm2, in conformity with 7 Power supply cord
3 L N Design 60245 IEC 57. Cable 3-core 2.0 mm2 or more, in conformity
D Outdoor terminal block 2 Indoor terminal block with Design 60245 IEC 57.
7 3 Outdoor terminal block
E Power supply cord : 2.0 mm2 or more
7
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8 8.4
[Fig. 8-4-1]
Standard 1:1
Indoor/outdoor wiring
A OC(00)
Signal receiving unit wiring
TB1 B
A Outdoor unit
TB4 B Refrigerant address
IC C Indoor unit
CN90
D Signal receiving unit
1
C D
[Fig. 8-4-2]
J42 J41
SWE
CN90
IC IC IC IC IC IC IC IC
CN90 CN90 CN90 CN90 CN90 CN90 CN90 CN90
Pair number: 0 Pair number: 1 Pair number: 2 Pair number: 3 Pair number: 0 Pair number: 0 Pair number: 0 Pair number: 0
Pair number: 0
[Fig. 8-4-5]
IC IC
CN90 CN90
8
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8 8.4
[Fig. 8-4-6]
Ⓐ
Ⓕ
Ⓓ
Ⓗ
[Fig. 8-4-7]
Indoor unit Ⓐ
Ⓑ
[Fig. 8-4-8]
Ⓐ Ⓑ
[Fig. 8-4-9]
When using the switch box When installing directly on the wall
Ⓑ
Ⓒ Ⓗ Ⓘ
Wall
Ⓐ Ⓓ
Ⓔ
Ⓙ
Ⓕ
Ⓖ
9
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8 8.4
[Fig. 8-4-10]
Ⓐ
Insert the minus screwdriver toward the arrow pointed and
wrench it to remove the cover.
A flat screwdriver whose width of blade is between 4 and
7 mm (5/32 - 9/32 inch) must be used.
[Fig. 8-4-11]
Ⓒ Ⓓ
Ⓐ Ⓑ
A Thin-wall portion
B Bottom case
C Remote controller wire
D Conducting wire
[Fig. 8-4-12]
[Fig. 8-4-13]
①
①
10
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8 8.5
[Fig. 8-5-1]
8 8.6
F1 F2 F3 F4 F1 F2 F3 F4 F1 F2 F3 F4
[Fig. 8-6-4]
F1 F2 F3 F4
8 8.7
F1 F2 F3 F4 F1 F2 F3 ) F1 F2 F3 )
11
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9 9.2
F1 F2 F3 F4 F1 F2 F3 F4
11
[Fig. 11-1] [Fig. 11-2] [Fig. 11-3]
Smooth maintenance
F1 F2 F3 F4 Ref.address Cool
Smooth maintenance
Sub cool
Ref.address OU TH4 temp.
Stable mode OU TH6 temp.
Cool / Heat/ Normal OU TH7 temp.
StabilizatLRQĺ&ROOHFting
Return:
Page
Exit:
Smooth maintenance
Ref.address Cool
IU air temp.
IU HEX temp.
IU filter time Hr
Return:
Page
12
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Contents
1. Safety precautions ......................................................................................... 13 7. Duct work ....................................................................................................... 18
2. Selecting the installation location................................................................... 14 8. Electrical work................................................................................................ 19
3. Selecting an installation site & Accessories................................................... 14 9. Test run.......................................................................................................... 25
4. Fixing hanging bolts ....................................................................................... 15 10. System control ............................................................................................... 28
5. Installing the unit ............................................................................................ 15 11. Easy maintenance function............................................................................ 28
6. Refrigerant piping work .................................................................................. 15
Note:
The phrase “Wired remote controller” in this installation manual refers only to the PAR-41MAA. If you need any information for the other remote controller,
please refer to either the installation manual or initial setting manual which are included in these boxes.
1. Safety precautions
Before installing the unit, make sure you read all the “Safety Precautions”.
The “Safety Precautions” provide very important points regarding safety. Make sure you follow them.
Please report to or take consent by the supply authority before connection to the system.
Service personnel are required to carefully read the OPERATION MANUAL and INSTALLATION MANUAL before operation.
Further information is available in the OPERATION MANUAL, INSTALLATION MANUAL, and the like.
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1. Safety precautions
• When performing brazing work, be sure to ventilate the room sufficiently. Make • If the air conditioner is installed in a small room or closed room, measures
sure that there are no hazardous or flammable materials nearby. When must be taken to prevent the refrigerant concentration in the room from
performing the work in a closed room, small room, or similar location, make exceeding the safety limit in the event of refrigerant leakage. Should the
sure that there are no refrigerant leaks before performing the work. If refrigerant refrigerant leak and cause the concentration limit to be exceeded, hazards
leaks and accumulates, it may ignite or poisonous gases may be released. due to lack of oxygen in the room may result.
• For installation and relocation work, follow the instructions in the installation • The appliance shall be stored so as to prevent mechanical damage from
manual and use tools and pipe components specifically made for using with occurring.
refrigerant specified in the outdoor unit installation manual.
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(2) Ensure that the 2 refrigerant pipes are well insulated to prevent condensation.
(3) Refrigerant pipe bending radius must be 10 cm or more.
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• Carry out flaring work using flaring tool as shown below. 1. Remove and discard the rubber bung which is inserted in the end of the unit
piping.
Dimension 2. Flare the end of the site refrigerant piping.
A (mm) 3. Pull out the thermal insulation on the site refrigerant piping and replace the
Pipe diameter insulation in its original position.
When the tool for R32/R410A +0
(mm) B -0.4 (mm)
is used Cautions On Refrigerant Piping
Clutch type Be sure to use non-oxidative brazing for brazing to ensure that no foreign
6.35 0 – 0.5 9.1 matter or moisture enter into the pipe.
9.52 0 – 0.5 13.2 Be sure to apply refrigerating machine oil over the flare connection seating
12.7 0 – 0.5 16.6 surface and tighten the connection using a double spanner.
Provide a metal brace to support the refrigerant pipe so that no load is
15.88 0 – 0.5 19.7
imparted to the indoor unit end pipe. This metal brace should be provided
Firmly hold copper tube in a die in the dimension shown in the table at above. 50 cm away from the indoor unit’s flare connection.
• When reconnecting the detached refrigerant pipes, make sure to flare them again.
6.2.5. Check
[Fig. 6-2-5] (P. 4)
a Smooth all around f Scratch on flared plane
b Inside is shining without any scratches g Cracked
c Even length all around h Uneven
d Too much i Bad examples
e Tilted
• Compare the flared work with a figure in right side hand.
• If flare is noted to be defective, cut off the flared section and do flaring work again.
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17
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OFF ON OFF ON
<OFF> <ON>
7. Duct work
• Connect canvas duct between unit and duct. [Fig. 7-1] (P. 6)
Caution:
• Use incombustible material for duct parts.
• Inlet duct of 850 mm or more should be construted.
• Provide full insulation to inlet duct flange and outlet duct to prevent condensation.
To connect the air conditioner main body and the duct for potential
• Be sure to change the position of air filter to a position where it can be serviced.
equalization.
<A> In case of rear inlet
• To reduce the risk of injury from metal sheet edges, wear protective gloves.
<B> In case of bottom inlet
• To connect the air conditioner main body and the duct for potential
A Duct
B Air inlet equalization.
C Access door • The noise from the intake will increase dramatically if intake is fitted directly
D Canvas duct beneath the main body. Intake should therefore be installed as far away from
E Ceiling surface the main body as possible.
F Air outlet Particular care is required when using it with bottom inlet specifications.
G Leave distance enough to prevent short cycle • Install sufficient thermal insulation to prevent condensation forming on
• Procedure for changing the rear inlet to the bottom inlet. [Fig. 7-2] (P. 6) outlet duct flanges and outlet ducts.
A Filter • Keep the distance between the inlet grille and the fan over 850 mm.
B Bottom plate If it is less than 850 mm, install a safety guard not to touch the fan.
1. Remove air filter. (First remove filter lock screw.) • To avoid electrical noise interference, do not run transmission lines at the
2. Remove the bottom plate. bottom of the unit.
3. Fit the bottom plate to the rear of the body. [Fig. 7-3] (P. 6)
(Position of lug-holes on the plate are different from those for rear inlet.)
Warning:
If one or more rooms are connected to the unit using a duct system, make
sure:
• Install the unit in a space with at least a minimum floor area defined in the
installation manual for the outdoor unit.
• no auxiliary devices, which may be a potential ignition source, are installed
in the duct work;
• only auxiliary devices approved by the manufacturer are used in the duct
work;
• an air inlet or outlet is connected directly with a room by ducting. Do NOT
use spaces such as a false ceiling as a duct for the air inlet or outlet.
• Do NOT install operating ignition sources (example: open flames, an
operating gas appliance or an operating electric heater) in the duct work.
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8. Electrical work
8.1. Power supply 8.1.2. Separate indoor unit/outdoor unit power supplies (For PUHZ/
8.1.1. Indoor unit power supplied from outdoor unit PUZ application only)
The following connection patterns are available.
The following connection patterns are available.
The outdoor unit power supply patterns vary on models.
The outdoor unit power supply patterns vary on models.
1:1 System
1:1 System
* The optional wiring replacement kit is required.
[Fig. 8-1-1] (P. 6)
[Fig. 8-1-3] (P. 6)
A Outdoor unit power supply
A Outdoor unit power supply
B Earth leakage breaker
B Earth leakage breaker
C Wiring circuit breaker or isolating switch
C Wiring circuit breaker or isolating switch
D Outdoor unit
D Outdoor unit
E Indoor unit/outdoor unit connecting cords
E Indoor unit/outdoor unit connecting cords
F Remote controller (option)
F Remote controller (option)
G Indoor unit
G Indoor unit
* Affix a label A that is included with the manuals near each wiring diagram for the H Option
J Indoor unit power supply
indoor and outdoor units.
* Affix a label B that is included with the manuals near each wiring diagram for the
Simultaneous twin/triple/four system
indoor and outdoor units.
[Fig. 8-1-2] (P. 6)
A Outdoor unit power supply Simultaneous twin/triple/four system
B Earth leakage breaker * The optional wiring replacement kits are required.
C Wiring circuit breaker or isolating switch
[Fig. 8-1-4] (P. 6)
D Outdoor unit
E Indoor unit/outdoor unit connecting cords A Outdoor unit power supply
F Remote controller (option) B Earth leakage breaker
G Indoor unit C Wiring circuit breaker or isolating switch
D Outdoor unit
* Affix a label A that is included with the manuals near each wiring diagram for the E Indoor unit/outdoor unit connecting cords
indoor and outdoor units. F Remote controller (option)
G Indoor unit
Field electrical wiring H Option
J Indoor unit power supply
Indoor unit model PEAD
Indoor unit power supply (Heater) – * Affix a label B that is included with the manuals near each wiring diagram for the
Wiring Wire No.
× size (mm2)
Indoor unit power supply (Heater) earth – indoor and outdoor units.
Indoor unit-Outdoor unit 3 × 1.5 (polar) If the indoor and outdoor units have separate power supplies, refer to the table at the
Indoor unit-Outdoor unit earth 1 × Min. 1.5 below. If the optional wiring replacement kit is used, change the indoor unit electrical
Remote controller-Indoor unit *1 2 × 0.3 (Non-polar) box wiring refering to the figure in the right and the DIP switch settings of the outdoor
Indoor unit (Heater) L-N *2 – unit control board.
Circuit
N connectors as shown in
RED
the following figure.
CND
Power
S1 supply
S2
board
S3 Connectors
YELLOW BLUE
L
BLUE YELLOW
N
RED
CND
Power
Indoor S1 supply
controller S2 board
S3
board
Indoor
controller
board
A breaker with at least 3.0 mm contact
separation in each pole shall be provided.
Use non-fuse breaker (16A) or earth Separate indoor unit/outdoor unit power
leakage breaker (16A). supplies
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8. Electrical work
8.2. Indoor wire connection 8.3. Remote controller (wired remote controller (option))
Work procedure 8.3.1. For wired remote controller
1. Remove the screws holding the cover to dismount the cover.
1) Installing procedures
2. Punch out the knockout holes. (Recommended tool: screwdriver)
Refer to the installation manual that comes with each remote controller for details.
3. Route each cable through the wiring intake into the electric component box.
2) Function selection of remote controller
(Procure power cable and in-out connecting cable locally and use remote control
If two remote controllers are connected, set one to “Main” and the other to “Sub”. For
cable supplied with the unit.)
setting procedures, refer to “Function selection of remote controller” in the operation
4. Securely connect the power cable and the in-out connecting cable and the remote
manual for the indoor unit.
control cable to the terminal blocks.
5. Secure the cables with clamps inside the electric component box.
8.4. Remote controller (wireless remote controller
6. Attach the electric component cover as it was.
• Fix power supply cable and indoor/outdoor cable to control box by using buffer (option))
bushing for tensile force. (PG connection or the like.) 8.4.1. For wireless remote controller
Warning: Refer to the installation manual that comes with each remote controller for details.
• Attach the electrical part cover securely. If it is attached incorrectly, it could 8.4.2. Signal Receiving Unit
result in a fire, electric shock due to dust, water, etc. 1) Sample system connection
• Use the specified indoor/outdoor unit connecting wire to connect the indoor
[Fig. 8-4-1] (P. 8)
and outdoor units and fix the wire to the terminal block securely so that no Indoor/outdoor wiring
stress is applied to the connecting section of the terminal block. Incomplete Signal receiving unit wiring
connection or fixing of the wire could result in a fire. A Outdoor unit
[Fig. 8-2-1] (P. 7) B Refrigerant address
C Indoor unit
A Screw holding cover (1pc)
D Signal receiving unit
B Cover
Only the wiring from the signal receiving unit and between the remote controllers is
[Fig. 8-2-2] (P. 7)
shown in [Fig. 8-4-1]. The wiring differs depending on the unit to be connected or the
C Terminal box
system to be used.
D Knockout hole
E Remove For details on restrictions, refer to the installation manual or the service handbook
that came with the unit.
[Fig. 8-2-3] (P. 7)
1. Connecting to Mr. SLIM air conditioner
F Use PG bushing to keep the weight of the cable and external force from being applied to the
(1) Standard 1:1
power supply terminal connector. Use a cable tie to secure the cable.
G Power source wiring a Connecting the signal receiving unit
H Use ordinary bushing Connect the signal receiving unit to the CN90 (Connect to the wireless remote
I Transmission wiring controller board) on the indoor unit using the supplied remote controller wire.
[Fig. 8-2-4] (P. 7) Connect the signal receiving units to all the indoor units.
J Terminal block for power source and indoor transmission 2) Setting the pair number switch
K Terminal block for remote controller
[Fig. 8-4-2] (P. 8)
• Perform wiring as shown in [Fig. 8-2-4]. (Procure the cable locally.)
<Indoor controller board>
Make sure to use cables of the correct polarity only.
1. Setting method
[Fig. 8-2-5] (P. 7) Assign the same pair number to the wireless remote controller as that of the
A Indoor terminal block indoor unit. If not doing so, the remote controller cannot be operated. Refer to the
B Earth wire (green/yellow) installation manual that came with the wireless remote controller for how to set
C Indoor/outdoor unit connecting wire 3-core 1.5 mm2 or more
pair numbers of wireless remote controllers.
D Outdoor terminal block
E Power supply cord : 2.0 mm2 or more
Position of daisy wire on the controller circuit board on the indoor unit.
a Connecting cable Controller circuit board on the indoor unit (reference)
Cable 3-core 1.5 mm2, in conformity with Design 60245 IEC 57.
b Indoor terminal block
[Fig. 8-4-2] (P. 8)
c Outdoor terminal block A CN90: Connector for remote controller wire connection
d Always install an earth wire (1-core 1.5 mm2) longer than other cables
e Remote controller cable For pair number settings, the following 4 patters (A-D) are available.
Wire No × size (mm2) : Cable 2C × 0.3 Pair number Pair number on Indoor controller circuit board side Point
This wire accessory of remote controller setting pattern remote controller side where the daisy wire is disconnected
(wire length : 10 m, non-polar. Max. 500 m)
f Wired remote controller (option) A 0 Not disconnected
g Power supply cord B 1 J41 disconnected
Cable 3-core 2.0 mm2 or more, in conformity with Design 60245 IEC 57. C 2 J42 disconnected
• Connect the terminal blocks as shown in [Fig. 8-2-5]. D 3~9 J41 and J42 disconnected
Caution:
• Use care not to make mis-wiring.
• Firmly tighten the terminal screws to prevent them from loosening.
• After tightening, pull the wires lightly to confirm that they do not move.
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8. Electrical work
2. Setting example [Fig. 8-4-9] (P. 9)
(1) To use the units in the same room A 150 mm (5 - 15/16 inch)
[Fig. 8-4-3] (P. 8) B Remote controller wire (Accessory)
C Wiring pipe
a Separate setting D Locknut
Assign a different pair number to each indoor unit to operate each indoor unit E Bushing
by its own wireless remote controller. F Switch box
[Fig. 8-4-4] (P. 8) G Seal around here with putty
b Single setting • When installing on the switch box, seal the connections between the switch box
Assign the same pair number to all the indoor units to operate all the indoor and wiring pipe with putty.
units by a single wireless remote controller. [Fig. 8-4-9] (P. 9)
[Fig. 8-4-5] (P. 8) H Seal around here with putty
I Remote controller wire
(2) To use the units in different rooms J Seal around here with putty
Assign the same pair number to the wireless remote controller as that of the • When opening a hole using a drill for Signal Receiving Unit wire (or taking the
indoor unit. (Leave the setting as it is at purchase.) wire out of the back of the Signal Receiving Unit), seal that hole with putty.
3) How to Install • When routing the wire via the portion cut off from the upper case, equally seal
that portion with putty.
[Fig. 8-4-6] (P. 9) to [Fig. 8-4-13] (P. 10)
(3) Install the remote control wire to the terminal block.
1. Common items for “Installation on the ceiling” and “Installation on the
switch box or on the wall” [Fig. 8-4-10] (P. 10)
[Fig. 8-4-6] (P. 9) A Insert the minus screwdriver toward the arrow pointed and wrench it to remove the cover.
A flat screwdriver whose width of blade is between 4 and 7 mm (5/32 - 9/32 inch) must be
A Signal receiving unit external
used.
B Center of Switch box
C Switch box (4) Installing hole when the Signal Receiving Unit is installed on the wall
D Installation pitch direct.
E 6.5 mm (1/4 inch) [Fig. 8-4-11] (P. 10)
F 70 mm (2 - 3/4 inch)
A Thin-wall portion
G 83.5 ± 0.4 mm (3 - 9/32 inch)
B Bottom case
H Protrusion (pillar, etc)
C Remote controller wire
[Fig. 8-4-7] (P. 9) D Conducting wire
A Remote controller wire • Cut the thin-wall portion inside the bottom case (oblique section) by a knife or a
B Hole (drill a hole on the ceiling to pass the remote controller wire.)
nipper.
C Signal Receiving Unit
• Take out the connected remote controller wire to the terminal block through this
(1) Select the installation site. space.
The following must be observed. (5) Install the lower case on the switch box or directly on the wall.
a Connect the signal receiving unit to the indoor unit with the supplied remote [Fig. 8-4-12] (P. 10)
controller wire. Note that the length of the remote controller wire is 5 m (16 ft). A Screw (M4 × 30)
Install the remote controller within the reach of the remote controller wire. * When installing the lower case directly on the wall or the ceiling, use wood screws.
b When installing on either the switch box or the wall, allow space around the Mounting the cover
Signal Receiving Unit as shown in the figure in [Fig. 8-4-6].
[Fig. 8-4-13] (P. 10)
c When installing the Signal Receiving Unit to the switch box, the Signal
a Hang the cover to the upper hooks (2 places).
Receiving Unit slipped downward for 6.5 mm (1/4 inch) as shown in the figure b Mount the cover to the lower case
in [Fig. 8-4-6]. A Cross-section of upper hooks
d Parts which must be supplied on site.
Switch box for one unit
Thin-copper wiring pipe Caution:
Lock nut and bushing • Insert the cover securely until the clicking sound is made. If not doing so, the
e The thickness of the ceiling to which the remote controller is installed must be cover may fall.
between 9 mm (3/8 inch) and 25 mm (1 inch).
f Install the unit on the ceiling or on the wall where the signal can be received
from the wireless remote controller.
The area where the signal from the wireless remote controller can be received
is 45° and 7 m (22 ft) away from the front of the signal receiving unit.
g Install the signal receiving unit to the position depending on the indoor unit
model.
h Connect the remote controller wire securely to the order wire. To pass the
remote controller wire through the conduit, follow the procedure as shown in
Fig. 8-4-8.
[Fig. 8-4-8] (P. 9)
A Fix tightly with tape.
B Remote controller wire
C Order wire
Note:
• The point where the remote controller wire is connected differs depending
on the indoor unit model.
Take into account that the remote controller wire cannot be extended when
selecting the installation site.
• lf the Signal Receiving Unit is installed near a fluorescent lamp specially
inverter type, signal interception may occur.
Be careful for installing the Signal Receiving Unit or replacing the lamp.
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8. Electrical work
8.5. Service menu
Note: Maintenance password is required.
Press Setting on the Main window, and select "Service" to set the maintenance
settings.
When the Service menu is selected, a window will appear asking for the password.
[Fig. 8-1-1] (P. 6)
To enter the current maintenance password (4 numerical digits), move the cursor to
the digit you want to change with the [F1] or [F2] button, and set each number (0
through 9) with the [F3] or [F4] button. Then, press the [SELECT] button.
Note:
• The initial maintenance password is “9999.” Change the default password as
necessary to prevent unauthorized access. Have the password available for
relevant personnel.
• If you forget your maintenance password, you can initialize the password to
the default password “9999” by pressing and holding the [F1] button for ten
seconds on the maintenance password setting screen.
• Air conditioning units may need to be stopped to make certain settings.
There may be some settings that cannot be made when the system is
centrally controlled.
8.6. Function settings
8.6.1. By wired remote controller
Make the settings for the indoor unit functions via the remote controller as necessary.
Select “Function setting” from the Settings menu to bring up the Function setting
screen. [Fig. 8-6-1] (P. 11)
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8. Electrical work
Function table 1
Select unit number 00
Mode Settings Mode no. Setting no. Initial setting Check
Power failure automatic recovery Not available 1 *2
01
(AUTO RESTART FUNCTION) Available *1 2 *2
Indoor unit operating average 1
Indoor temperature detecting Set by indoor unit’s remote controller 02 2
Remote controller’s internal sensor 3
Not Supported 1
LOSSNAY connectivity Supported (indoor unit is not equipped with outdoor-air intake) 03 2
Supported (indoor unit is equipped with outdoor-air intake) 3
240V 1
Power voltage 04
220V, 230V 2
Energy saving cycle automatically enabled 1
Auto mode 05
Energy saving cycle automatically disabled 2
Available 1
Smart Defrost *3 20
Not available 2
Function table 2
Select unit numbers 01 to 04 or all units (AL [wired remote controller]/07 [wireless remote controller])
Mode Settings Mode no. Setting no. Initial setting Check
100 Hr 1
Filter sign 2500 Hr 07 2
No filter sign indicator 3
Setting no. of Setting no. of 1
External static pressure
mode no. 08 mode no. 10 08 2
35 Pa (40 Pa) 2 1
3
External static pressure 50 Pa (before shipment) 3 1
70 Pa 1 2 1
100 Pa 2 2 10 2
150 Pa 3 2 3
Setting fan speed 1
Fan speed during the cooling thermostat is
Stop 27 2
OFF.
Extra low 3
*1 When the power supply returns, the air conditioner will start 3 minutes later.
*2 Power failure automatic recovery initial setting depends on the connecting outdoor unit.
*3 It is available when the indoor unit is connected to any of the particular outdoor units.
Note: When the function of an indoor unit were changed by function selection after the end of installation, always indicate the contents by entering a or other mark in the
appropriate check filed of the tables.
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8. Electrical work
8.7. Rotation setting
You can set these functions by wired remote controller. (Maintenance monitor)
Notes:
• When 1 to 28 days are selected from the setup options, the backup function
is also enabled.
• When "Backup only" is selected, the rotation function will be disabled. The
systems with refrigerant addresses of 00 or 01 (00 system/ 01 system) will be
operated as a main system while the 02 system is the standby mode as
backup.
Notes:
• The support function is available only in the COOL mode. (Not available in
the HEAT, DRY and AUTO mode.)
• The support function is enabled when any option other than "None" is
selected from the "Rotation" setup options.
Reset method
• Press the [F4] button in step ④ or ⑤ to reset the operation time of the rotation
function. Once it is reset, operation will start from the systems with refrigerant
addresses of 00 or 01.
Note: When the system with refrigerant address of 02 is in the backup
operation, the 00 or 01 systems will be operated again.
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9. Test run
9.1. Before test run 3. After connecting the wires to the compressor, the compressor will start to warm up
After completing installation and the wiring and piping of the indoor and after power is supplied. After supplying power for the times indicated below,
outdoor units, check for refrigerant leakage, looseness in the power supply measure the insulation resistance again.
or control wiring, wrong polarity, and no disconnection of one phase in the • The insulation resistance drops due to accumulation of refrigerant in the
supply. compressor. The resistance will rise above 1 MΩ after the compressor is
Use a 500-volt megohmmeter to check that the resistance between the warmed up for two to three hours.
power supply terminals and ground is at least 1.0 MΩ. (The time necessary to warm up the compressor varies according to
Do not carry out this test on the control wiring (low voltage circuit) atmospheric conditions and refrigerant accumulation.)
terminals. • To operate the compressor with refrigerant accumulated in the compressor, the
compressor must be warmed up at least 12 hours to prevent breakdown.
Warning:
4. If the insulation resistance rises above 1 MΩ, the compressor is not faulty.
Do not use the air conditioner if the insulation resistance is less than 1.0 MΩ.
Insulation resistance Caution:
After installation or after the power source to the unit has been cut for an extended • The compressor will not operate unless the power supply phase connection
period, the insulation resistance will drop below 1 MΩ due to refrigerant is correct.
accumulating in the compressor. This is not a malfunction. Perform the following • Turn on the power at least 12 hours before starting operation.
procedures. - Starting operation immediately after turning on the main power switch can result in
1. Remove the wires from the compressor and measure the insulation resistance of severe damage to internal parts. Keep the power switch turned on during the
the compressor. operational season.
2. If the insulation resistance is below 1 MΩ, the compressor is faulty or the
resistance dropped due the accumulation of refrigerant in the compressor.
Step 3 Perform the test run and check the airflow temperature.
a Press the [F1] button to change the operation mode.
Cooling mode: Check that cool air blows from the unit.
Heating mode: Check that warm air blows from the unit.
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9. Test run
• For description of each check code, refer to the following table.
a Check code Symptom Remark
P1 Intake sensor error
P2, P9 Pipe (Liquid or 2-phase pipe) sensor error
E6, E7 Indoor/outdoor unit communication error
P4 Drain sensor error
P5 Drain pump error
PA Forced compressor error
P6 Freezing/Overheating safeguard operation
EE Communication error between indoor and outdoor units
P8 Pipe temperature error
E4 Remote controller signal receiving error
Fb Indoor unit control system error (memory error, etc.)
E0, E3 Remote controller transmission error
E1, E2 Remote controller control board error
E9 Indoor/outdoor unit communication error (Transmitting error) (Outdoor unit)
UP Compressor overcurrent interruption
U3, U4 Open/short of outdoor unit thermistors
UF Compressor overcurrent interruption (When compressor locked)
U2 Abnormal high discharging temperature/49C worked/insufficient refrigerant
U1, Ud Abnormal high pressure (63H worked)/Overheating safeguard operation
For details, check the LED display
U5 Abnormal temperature of heat sink
of the outdoor controller board.
U8 Outdoor unit fan safeguard stop
U6 Compressor overcurrent interruption/Abnormal of power module
U7 Abnormality of super heat due to low discharge temperature
Abnormality such as overvoltage or voltage shortage and abnormal synchronous signal to main circuit/
U9, UH
Current sensor error
Others Other errors (Refer to the technical manual for the outdoor unit.)
• On wired remote controller
a Check code displayed in the LCD.
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9. Test run
Refer to the following tables for details on the check codes. (Wireless remote controller)
[Output pattern A]
Beeper sounds Beep Beep Beep Beep Beep Beep Beep
OPERATION 1st 2nd 3rd nth 1st 2nd · · · Repeated
INDICATOR
lamp blinking Off On On On On Off On On
pattern Approx. 2.5 sec. 0.5 sec. 0.5 sec. 0.5 sec. 0.5 sec. Approx. 2.5 sec. 0.5 sec. 0.5 sec.
Self-check
starts
(Start signal
Number of blinks/beeps in pattern indicates the check Number of blinks/beeps in pattern indicates
received)
code in the following table (i.e., n=5 for “P5”) the check code in the following table
[Output pattern B]
Beeper sounds Beep Beep Beep Beep Beep Beep Beep
OPERATION 1st 2nd 3rd nth 1st 2nd · · · Repeated
INDICATOR
lamp blinking On On On On On
Off On On Off On
pattern 0.5 sec. 0.5 sec. 0.5 sec. 0.5 sec. 0.5 sec.
Self-check Approx. 2.5 sec. Approx. 3 sec. 0.5 sec. Approx. 2.5 sec. Approx. 3 sec.
starts
(Start signal
Number of blinks/beeps in pattern indicates the check Number of blinks/beeps in pattern indicates
received)
code in the following table (i.e., n=5 for “U2”) the check code in the following table
[Output pattern B] Errors detected by unit other than indoor unit (outdoor unit, etc.)
Wired remote
Wireless remote controller
controller
Beeper sounds/OPERATION Symptom Remark
INDICATOR lamp flashes Check code
(Number of times)
1 E9 Indoor/outdoor unit communication error (Transmitting error) (Outdoor unit)
2 UP Compressor overcurrent interruption
3 U3, U4 Open/short of outdoor unit thermistors
4 UF Compressor overcurrent interruption (When compressor locked)
5 U2 Abnormal high discharging temperature/49C worked/ insufficient refrigerant
6 U1, Ud Abnormal high pressure (63H worked)/ Overheating safeguard operation
7 U5 Abnormal temperature of heat sink For details, check the LED
8 U8 Outdoor unit fan protection stop display of the outdoor controller
9 U6 Compressor overcurrent interruption/Abnormal of power module board.
10 U7 Abnormality of super heat due to low discharge temperature
Abnormality such as overvoltage or voltage shortage and abnormal
11 U9, UH
synchronous signal to main circuit/Current sensor error
12 – –
13 – –
14 Others Other errors (Refer to the technical manual for the outdoor unit.)
*1 If the beeper does not sound again after the initial two beeps to confirm the self-check start signal was received and the OPERATION INDICATOR lamp does
not come on, there are no error records.
*2 If the beeper sounds three times continuously “beep, beep, beep (0.4 + 0.4 + 0.4 sec.)” after the initial two beeps to confirm the self-check start signal was
received, the specified refrigerant address is incorrect.
• On wireless remote controller
The continuous buzzer sounds from receiving section of indoor unit.
Blink of operation lamp
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HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
KJ79P609H02_en