Professional Documents
Culture Documents
www.pwc.com/us/capitalprojects
2 | Capital project excellence: An enterprise-wide, transformational approach to successful project delivery
Introduction
• Integrated technology
PricewaterhouseCoopers LLP | 3
“With megaprojects, there’s so much at stake. These projects
are simply massive and complex and without a robust project
delivery framework, the slightest issue—over existing site
conditions, engineering design or working methods for
example—can quickly turn into a multimillion dollar issue.”
— Daryl Walcroft, PwC Capital Projects & Infrastructure US Leader
In fact, a PwC analysis of 52 capital and that require diverse expertise can
projects revealed that after a public imperil a company’s financial health,
announcement of a delay or shutdown, especially when combined with a large
a majority of companies experience capital project that receives more
a steady decline in share price. After attention. With such a complex portfo-
only three months, this decline aver- lio, an organization’s success or failure
aged 15 percent in the projects we hinges tightly on the effectiveness of
studied. In the most severe case we the project delivery strategy and sys-
analyzed, one organization saw its tem that the company adopts.
share price plummet almost 90 per-
cent. The drop resulted directly from Clearly, when it comes to managing
project delays and cost overruns that capital projects, the stakes are high, and
came as a surprise to the board and the risks and uncertainties daunting. To
shareholders alike. boost the odds that the capital projects
in a company’s portfolio deliver the
The danger to a company’s financial intended outcomes, organizations must
health can intensify if the capital first understand common execution
project portfolio has at least one “mega” challenges and then master an enter-
effort, such as a nuclear power plant prise-wide approach to project delivery.
or national high-speed rail system.
Similarly, a capital portfolio with many
small- and medium-sized projects that
are unique, that cross multiple regions,
Companies worldwide are expected to invest millions, if not • Energy companies adopting new technologies to reduce
billions, of dollars in capital projects each year for the fore- carbon emissions, manage usage through smart meter-
seeable future. In fact, according to a recent PwC report, ing, and improve energy efficiency
Capital project and infrastructure spending: Outlook to
2025, global capital project and infrastructure spending is • Federal and state government agencies constructing or
expected to grow to more than $9 trillion annually by 2025, updating transportation infrastructure (new roadways,
up from $4 trillion in 2012. The goal for each of these com- airports, high-speed rail systems, and seaports)
panies’ investments is to achieve strategic objectives and
to meet public and market demands. A company that has a • Healthcare groups expanding their facilities or building
significant capital project portfolio might spend as much as new hospitals
$1 billion to $8 billion a year on more than 100 projects and
repeat this year after year for five-plus years. • Oil and gas and petrochemical companies expanding,
upgrading, or responding to regulatory requirements
Examples include:
• Biopharmaceutical and life science companies construct-
• Utilities expanding electricity transmission, distribution, ing new manufacturing plants to meet demand
and generation infrastructure
• Real estate development groups undertaking new global
• High-tech companies constructing new campuses and construction projects
data centers
PricewaterhouseCoopers LLP | 5
6 | Capital project excellence: An enterprise-wide, transformational approach to successful project delivery
Project delivery
challenges
Capital project delivery challenges the view that project execution can be
take many forms, but perhaps the most handled exclusively at lower levels.
serious among them are limited gov-
ernance and oversight, increased scale However, as companies seek to capture
of project portfolios, lack of realistic more market share and take on major
budgets from the outset, and the prolif- growth initiatives through mergers
eration of business-unit silos. and acquisitions or organic growth
initiatives, more and more individual
projects now have enterprise-level
Limited governance impacts. This constitutes a paradigm
and oversight shift for companies and their boards.
Regardless of whether a company’s As large project failures begin to show
capital portfolio includes one or more up on board meeting agendas, compa-
“mega” projects or many smaller proj- nies struggle to fully grasp the causes
ects, formal governance and diligent behind such failures.
oversight from management and the
board are essential if the company Often, such causes take the shape of
hopes to execute its projects success- incomplete or inaccurate information.
fully. Yet despite the well-documented Even under the best circumstances,
perils of unmanaged project risks and providing the appropriate level and
ineffective project management, all too quality of risk-based portfolio informa-
many companies fail to provide such tion for boards to effectively engage
governance and oversight. senior management is difficult. Yet
many companies do not focus on
Companies under pressure to expand identifying and managing risks at the
to meet changing market demands, project level. Therefore, they have
modernize facilities, and integrate little chance of successfully managing
the latest in technology often spend risk at the portfolio level and commu-
too little time focusing on managing nicating the necessary information to
the risks inherent in project execution. their boards.
This lack of focus frequently stems
from competing board priorities and
PricewaterhouseCoopers LLP | 7
Increased scale of capital project budgets may not be realistic Variances in project management
portfolios for the scope. That can lead to unan- processes across business units can cre-
Companies that have undertaken ticipated costs during a project and, ate inconsistency in both delivery and
relatively little major construction may in turn, put unnecessary pressure on reporting to management. Owing to
lack the in-house organizational struc- a company’s financial performance. such inconsistencies, executives can’t
tures, expertise, procedures, processes, Further, when project budgets are know for sure that all projects are being
and tools required to execute a com- unrealistic from the outset, the managed with the same rigor. Whether
plex capital portfolio. For these and company won’t likely get an adequate due to increased shareholder involve-
other such enterprises, key operational return on investment in the project. ment, tougher regulatory requirements,
and functional teams, along with the or scrutiny from customers, execu-
teams’ project management systems tives are being held more accountable
and tools, simply aren’t suitable for the Proliferation of business- than ever for their companies’ project
scale and volume of the capital proj- unit silos governance. Thus, they want more
ects now being contemplated. In many companies, management of predictability and certainty in the pro-
large capital projects is standardized cesses used for delivery and execution
within a business unit or function, but of capital projects. Yet a PwC review of
Lack of realistic budgets from not across the corporation. Each busi- recent capital project readiness assess-
the outset ness unit thus executes its own set of ments found that process accounts for
Project teams sometimes rush to projects in its own way, drawing on a large percentage of the total number
develop an estimate and get project the skills embodied in their workforces of issues that crop up on several key
funding without sufficient planning and past experiences with managing project elements. We saw this espe-
and scope definition. Furthermore, such projects. Project management cially with the elements of scope and
they may not include adequate contin- processes may be inherited from merg- change control, cost management,
gency plans in their budget to address ers and acquisitions and from legacy issue and risk management, and sched-
risks and uncertainties. Consequently, relationships with contractors. ule management (see Figure 1).
Documentation
Tool
Data
20
Process
People/skill
Planning
15
10
Organizational Cost Scope and Procurement and Issue and risk Communication, Schedule Quality
design and HR management change control contract management reporting and management management
management management regulatory
PricewaterhouseCoopers LLP | 9
10 | Capital project excellence: An enterprise-wide, transformational approach to successful project delivery
Mastering capital
project portfolio
management: Five
keys to excellence
Given the challenges of executing (see Figure 2). Moreover, the activi-
capital project portfolios and the ties that a company initiate related to
consequences of failure, many execu- each excellence component will vary
tives are wondering how to achieve depending on priorities and maturity;
excellence in capital project portfolio however, the transformation steps
management. Every company travels from assessment to operate should
a unique path to excellence, but there be consistent (see Figure 3). In the
are common, interrelated components sections that follow, we examine each
that all companies should master component more closely.
PricewaterhouseCoopers LLP | 11
Capital project portfolio management: execution challenges and consequences
Figure 1: PwC Capital Projects & Infrastructure Project Management Transformation Solution
Figure 2: Portfolio
Integrated management
technology excellence
is a key to capital project execution excellence
Excellence Components
Source: PwC
Source: PwC
Source: PwC
PricewaterhouseCoopers LLP | 13
Front-end planning helps avoid project
cost overruns and investment write-offs.
the asset may cost and how long it will that turns out not to be viable. The
take to build. With the insights gained main point is that front-end planning
from these activities, a company might helps avoid project cost overruns and
decide to invest in additional design investment write-offs that can nega-
work before approving full funding. By tively impact a company’s finances
doing so, it can get even more defini- and reputation.
tion about the scope of work, associ-
ated costs, and schedule implications. To support front-end planning, a
This approach further whittles down company needs a consistent and com-
the uncertainty associated with an prehensive framework for project plan-
investment. It thus helps a company ning and execution that is specific to its
decide whether to continue, pause, needs and goals. One way to provide
or shut down the capital project in consistency is to establish a rigorous
question, as well as how to allocate stage-gate process (SGP) wherein
investment over the project’s life. ongoing project funding is provided
While front-end planning does have an only after key deliverables are satisfac-
associated cost, such cost can become torily completed and issues raised by
part of a project’s capital spend if a senior management are resolved (see
project continues or count as a small Figure 4). The SGP provides a road-
operational investment for a project map of key deliverables and decisions
• Identify needs and review • Selection of project scope • Complete detailed design • Reach steady-state
potential solutions that best achieves • Reach substantial project operations
• Determine feasibility of business goal completion within the • Turnover to operations
Objectives project options • Well defined scope of work budget and schedule • Verify that project
and plan that meets objectives are met
business goals
• Close out and reconcile all
project files/account
Source: PwC
PricewaterhouseCoopers LLP | 15
Forward-thinking companies create a centralized
project management organization
Organizational efficiency (CPMO). The organization’s core • Recommending and assisting with
and accountability responsibilities include: implementation of specific project
An effective project management management processes, procedures,
organization structure is fundamental • Developing standardized pro- and tools for individual projects
to establishing and implementing a cesses, procedures, tools, and
standardized, enterprise-wide project methodologies for managing and • Providing project management and
governance environment. Forward- monitoring projects contract administrative support
thinking companies create a central- through advice or through dedi-
ized project management organization • Defining project management over- cated or shared staff
sight and support needs
BU BU CPMO BU CPMO
CPMO
Org. Project Project Sr. PM Project
options Manager SME Manager Team Manager
SMe
Source: PwC
PricewaterhouseCoopers LLP | 17
A CPMO’s role, responsibilities, and responsibilities are clearly established
structure may vary depending on an for all projects from the outset.
organization’s needs and the nature
of its capital project portfolio. For Companies may also create a CPMO
instance, a CPMO might take the that’s a hybrid of two or even all three
form of an assurance provider, it may of these configurations. To decide
provide a portfolio management func- how to structure its CPMO, a company
tion, or it might be directly involved needs to consider the nature of its
and responsible for project execution project mix as well as the level of matu-
(see Figure 5). rity of its existing project management
processes, and technology. Consider
In the assurance provider scenario, an organization that has a project
the CPMO would be responsible portfolio mix of $8 billion, where 10
for developing standardized project percent of the projects in that portfolio
management approaches, deploying accounts for 80 percent of the $8 bil-
them, providing training for proj- lion. In this case, the CPMO may play
ect practitioners, and providing an a project execution role for the biggest
assurance/oversight role. A portfolio projects in the portfolio. The remain-
management CPMO builds on the ing smaller projects could be managed
assurance provider responsibilities. and executed within the relevant busi-
It may monitor projects as they flow ness units, possibly with assistance and
through a front-end planning process, training on standardized procedures
assessing whether each project has from the CPMO. For companies with
met predetermined gate requirements mature project management capabili-
and providing approval or support at ties, the assurance provider format
key decision points along the project’s may be the right choice.
lifecycle. This CPMO may also evalu-
ate whether the portfolio is optimized While a CPMO should be structured to
and provide aggregated project meet the company’s specific needs, it
status reports for executives. A CPMO should also take a four—or five—year
involved in project execution would view of the organization’s capital
be directly responsible for managing projects budget. Regardless of its role,
and executing projects, assisted by a responsibilities, and structure, a CPMO
dedicated staff of project management should comprise professionals with
specialists, including project manag- deep expertise in project management,
ers, project controls specialists, and project controls, and engineering and
project engineers. construction management. These indi-
viduals must have skills and knowledge
To ensure executive support and in all areas of project management,
consistent application, the CPMO including cost, scheduling, scope
should report to an executive commit- change management, risk, engineering,
tee or a steering committee. It must procurement, and construction. The
also ensure that project governance, size of the CPMO team depends on
oversight, execution, and support
PricewaterhouseCoopers LLP | 19
the number of projects to be managed based on cost and complexity and • Communication and document
across business units and functional then clarify what is required for each management
groups. It also hinges on whether the category from an organizational and
organization will be providing project controls perspective. • Performance monitoring
management and contract administra-
tive support in an advisory capacity Executives may select an initial cate- • Quality management
or through dedicated or shared staff. gory for a project based on a cost range
Other considerations may include and then refine the category selection • Safety management
the use of contract employees when based on the project’s complexity.
needed, geographical locations of proj- Complexity increases with projects Using a framework of project manage-
ects, and the diversity of capital project that are first of their kind versus ones ment standards, executives can gain
types within a portfolio. that are routine or have a high level of confidence that the right controls in
public scrutiny or numerous external all areas of project management will
An optimized CPMO generates impor- stakeholders. The final category cho- be implemented at the right time. For
tant advantages. For example, through sen for a project should then dictate example, issues that often arise during
the CPMO’s work, best practices are decisions about the level of governance execution of a project include changes
developed. Moreover, the company and oversight as well as the project in the project scope and the discovery
achieves new efficiencies from the management controls needed. of inadequately supported cost esti-
use of standardized management mates. By using an SGP together with
processes, procedures, systems, and To effectively manage large-scale project management standards, com-
tools. In addition, executives gain a projects and portfolios, companies panies can inject more rigor into scope
detailed, accurate understanding of must establish a framework of proj- definition and project cost estimates
status for all projects within the port- ect management standards that map early in the project lifecycle. As a result,
folio. The CPMO also provides insight specific deliverable and control require- executives can feel more assured about
into the portfolio risk profile. Equally ments to a project through its lifecycle. the reliability of the estimates before
important, a good CPMO encourages a Examples of such requirements include they decide to award full funding to
culture of knowledge sharing and con- project execution plans, business cases, the project. This, in turn, can reduce
tinuous improvement, and serves as a project schedules, and project estimates. the likelihood of scope changes arising
platform for training across business Components of such standards include: during execution of the project.
units and functional groups.
• Project organization set-up
Reliable and consistent project
Project categorization and • Procurement and and portfolio status information
application of standard contract management Accurate and reliable project status
PM fundamentals information is critical for effective and
As noted earlier, a capital project • Work breakdown structure (WBS), active management of projects and
portfolio may comprise hundreds of scope, and change management project portfolios. Companies must
projects ranging from $10,000 to mul- gather and analyze the large volumes
tiple billions of dollars. The underlying • Cost estimation and financial of data that are generated as projects
organization, risk control environment, management move through their lifecycle, includ-
and project management fundamen- ing cost estimates, actual spending,
tals necessary for successful execution • Schedule management progress toward milestones, and
are not the same for projects at either real-time updates regarding risks and
end of this broad spectrum. Companies • Risk and issue management issues to be addressed. Every project
need to define project categories inevitably deviates from the baseline
plan; the problem is often exacerbated
PricewaterhouseCoopers LLP | 21
To effectively execute their capital projects,
companies need enterprise-wide visibility into
and control of project delivery.
Integrated technology of evaluating the benefits of one tool to use of the tools because people
Historically, there weren’t many versus another. Companies struggle haven’t received adequate training.
proven project management tools and to decide which tools to adopt and
technologies available on the market whether to replace disparate legacy To manage these challenges, organiza-
to efficiently support the gathering and systems and tools wholesale with an tions must educate themselves on the
analysis of project management data. out-of-the-box solution versus inte- latest project management tools avail-
As a result, many companies developed grating customized function-specific able in the market. Some have been
their own tools for handling functions applications with their existing system developed for specific industries; oth-
critical for the day-to-day running of environment. Under pressure to ers require considerable initial set-up
capital projects. These functions range deliver capital projects in increasingly and, configuration but can be used with
from portfolio optimization, procure- compressed delivery windows, many great success across diverse business
ment, and resource management to companies put the strategic question units and industries. To select the right
estimating, budgeting, scheduling, of which tools to use at the bottom of combination of tools, managers need
risk and issue management, captur- their priorities list. to consider their organization’s level of
ing of lessons learned, collaborating, maturity as well as its unique needs.
and reporting. Yet to effectively execute their capital
projects, companies need enterprise- To define a path forward regarding
While this response was understand- wide visibility into and control of technology, executives should take a
able, it has created variances in the project delivery. The right set of tools structured approach to understand-
tools and technologies typically used and technologies, thoughtfully inte- ing their current system environment.
across company business units. These grated with other corporate tools, can From there, they need to define a
variances can prevent executives help provide these advantages and desired future state that supports their
from gaining access to real-time and reinforce the gains made through an organization’s project-related goals.
consistent data (such as accurate effective CPMO, a rigorous stage-gate They can then rigorously assess the
project status and current issues) process, project management stan- availability and suitability of technolo-
needed for disciplined project control dards, and disciplined project controls. gies and work with shortlisted tech-
and informed decision making at the Integrated tools can bring disparate nology vendors to gain an in-depth
enterprise level. Moreover, without data together and ensure consistency understanding of the potential solu-
consistent data, teams have to search and accuracy across data types. They tion. A company may provide its own
for information on projects being man- can also eliminate redundancy of effort data to potential technology vendors
aged in different parts of the organi- and the potential for errors. to develop a company-specific dem-
zation as well as enter data manually onstration within the software. In
in some cases. All of this wastes Nevertheless, such tools can be addition to a demonstration, manag-
valuable time and leads to errors expensive, and they take time and ers can consider cost, goals, future
and misinformation. investment to implement. In addition, needs, and maintenance before
they’re not necessarily a sure thing. In selecting the best-fit software solution.
Over the past decade, technology some cases, after years of technology Once they’ve made their choice, they
vendors have invested heavily in deployment effort, a solution may not need to plan implementation of the
developing much more effective tools function as intended. Possible reasons new solution just as they would plan
for handling project management include poor upfront specification, implementation of a project or a major
functions. However, with the greater excessive customization to meet exist- change program.
range of choices comes the challenge ing business processes, and resistance
Q: Can companies focus on one or two There’s certainly a lot of benefits from
of the five keys to excellence, or do they being good at any one of the keys to
need to master all of them equally well? excellence, but when you improve
them in an integrated way, you have a
A: Absolutely from a prioritization per-
better chance of reaching high quality
spective; however, all of them are very
and predictable performance on capi-
much interrelated, which makes things
tal project delivery.
complicated. If you take reporting, for
example, there are clear benefits to get-
Stephen Lechner
ting that right rapidly. But to actually
PwC US Capital Projects &
get the data in the report along with
Infrastructure Principal
the right level of metrics and the right
level of information in a standardized
manner across projects, you need to
have the right underlying processes
in place.
PricewaterhouseCoopers LLP | 23
A case in point
The business challenge If the board had had the opportunity, For this reason, PwC advised the
A major utility was experiencing cost it may have recommended spending a major utility that, if it wanted to
overruns and delays in delivery of its bit more on engineering and estimat- launch such a transformation pro-
capital projects. Part of the problem ing to gain a more accurate sense of gram, it would need to clarify its
was that the company did not invest a project’s costs prior to full funding. vision for the program, fully commu-
enough time, effort, and funding in In fact, it would have been better to nicate it, and get commitment from
the early stages of the project to evalu- spend even $100,000 on such plan- leadership. This would involve a pro-
ate options for achieving a particular ning efforts early on than to commit to found change in mindset, but it would
business objective, analyze the risks, a project that ultimately goes several be critical to overcoming resistance
or get leadership buy-in on decisions million dollars over budget. And the to change from business unit leaders
about which option was the right one. board would have had better oppor- concerned about whether managing
tunities to decide where it made the projects in a new way would affect
Moreover, projects were being man- most sense to allocate capital. Such as them in negative ways, such as lead-
aged in different ways in different building a new plant versus upgrading ing to the shutdown of a project or
business units. For instance, an several substations. even a plant in their unit.
approximate $500 million project
would be funded even though a busi- Benchmarking data on the company’s
ness unit had provided little definition industry peers showed that transfor-
of what the project would entail and mation efforts aimed at improving
had done no engineering design work. capital project management had run
Then, when project teams began the into obstacles. For example, opinions
planning and engineering, they often among leaders were split on whether
discovered that actual costs would be the organization really needed such a
considerably more than they initially program. And without solid, commit-
expected. The teams might still be ted support from the C-suite, improve-
optimistic initially about getting costs ment initiatives were not making
back down to the original approved much of an impact.
funding, but ultimately were not able
to do so. The updated financials then
found their way to the board and were
reported to the market.
PricewaterhouseCoopers LLP | 25
Insights from experience
Q: Since capital projects can still experi- Finally, they achieve operational excel-
ence challenges even if a company has lence. For instance, they commit to say-
solid structures, systems, processes, and ing a new facility will be operational on
people in place, how can companies rein- a fixed date, and then from that point
force these elements to boost the chances forward, it’s treated as an operation.
of successful project delivery?
A: The companies we see that are
Q: Can you tell us a bit more about inte-
in the top quartile on metrics like
Anthony Caletka grated planning?
operating margin, return on capital
PwC US Capital Projects &
employed, capital productivity, and A: With integrated planning, a com-
Infrastructure Principal
capital velocity are very selective about pany integrates regulatory approv-
the projects they decide to take on. als, design, procurement, and project
They select projects that align with execution with testing, operations, and
their corporate strategy, their corpo- handover. It develops a schedule that
rate capability, and what’s needed to integrates all of those phases of the
drive their growth, whether it’s margin project and every task that is going to
or velocity or revenue or imperatives occur on the project. There might be
coming from the board level. They also five or six different contractors working
manage them not as individual proj- on one project. Without an integrated
ects but as a portfolio, knowing that plan. It’s very easy for surprises to slip
projects affect each other in terms of into the schedule if project manag-
resources, costs, and other factors. ers aren’t watching out for them. So
integrated planning is one of the core
They also commit to driving capital disciplines that helps drive the predict-
efficiency, for example, through pro- ability of projects.
cess efficiency, integrated planning,
portfolio management, and bringing
the best engineering and technology
to the project.
Related publications
For more on this and related topics, visit www.pwc.com/us/capitalprojects for all publications in this series, including:
A rigorous governance framework guides capital Establishing a capital project procedural framework Integrating dynamic capital project technology
project owners in effective decision making and lays increases the odds that a company’s portfolio of with back-end enterprise tools enables free ow
the groundwork for project success. projects delivers intended outcomes. of accurate data for better decision making.
PricewaterhouseCoopers LLP | 27
www.pwc.com/us/capitalprojects
Daryl Walcroft
Tel+ 1 415 498 6512
daryl.walcroft@pwc.com
Anthony Caletka
Tel+ 1 347 574 2285
anthony.caletka@pwc.com
Ralph Roam
Tel+ 1 267 330 2241
ralph.e.roam@pwc.com
© 2015 PricewaterhouseCoopers LLP, a Delaware limited liability partnership. All rights reserved. PwC refers to the United States member firm, and may sometimes refer to
the PwC network. Each member firm is a separate legal entity. Please see www.pwc.com/structure for further details. This content is for general information purposes only,
and should not be used as a substitute for consultation with professional advisors. AT-15-0025