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Mastering the five keys to execution excellence to

improve capital project delivery and maximize the


value of the capital projects portfolio.

Capital project excellence


An enterprise-wide,
transformational approach to
successful project delivery

www.pwc.com/us/capitalprojects
2 | Capital project excellence: An enterprise-wide, transformational approach to successful project delivery
Introduction

To successfully deliver projects, com- Companies that have significant capital


panies must understand the execution project portfolios may have hundreds
challenges and apply an enterprise- of projects, ranging in cost from thou-
wide approach to managing their sands to billions of dollars. Regardless
project portfolio. of the portfolio mix—whether it
includes several large or “mega” capi-
Using this approach requires mastering tal projects with their multiyear time-
five keys to execution excellence: lines, ever-shifting requirements, and
complex procurement challenges; a
• Efficient capital deployment huge number of small capital projects;
and management and improved or a combination of the two—manag-
predictability ing these capital project portfolios
comes with serious, inherent risks and
• Organization efficiency and uncertainties. Companies that fail to
accountability effectively deal with these risks may
end up facing problems ranging from
• Project categorization and applica- delays and cost overruns to poor-qual-
tion of standard project manage- ity work and even complete shutdown
ment fundamentals of a project. These woes can badly hurt
a company’s share price.
• Reliable and consistent project and
portfolio status information

• Integrated technology

PricewaterhouseCoopers LLP | 3
“With megaprojects, there’s so much at stake. These projects
are simply massive and complex and without a robust project
delivery framework, the slightest issue—over existing site
conditions, engineering design or working methods for
example—can quickly turn into a multimillion dollar issue.”
— Daryl Walcroft, PwC Capital Projects & Infrastructure US Leader

In fact, a PwC analysis of 52 capital and that require diverse expertise can
projects revealed that after a public imperil a company’s financial health,
announcement of a delay or shutdown, especially when combined with a large
a majority of companies experience capital project that receives more
a steady decline in share price. After attention. With such a complex portfo-
only three months, this decline aver- lio, an organization’s success or failure
aged 15 percent in the projects we hinges tightly on the effectiveness of
studied. In the most severe case we the project delivery strategy and sys-
analyzed, one organization saw its tem that the company adopts.
share price plummet almost 90 per-
cent. The drop resulted directly from Clearly, when it comes to managing
project delays and cost overruns that capital projects, the stakes are high, and
came as a surprise to the board and the risks and uncertainties daunting. To
shareholders alike. boost the odds that the capital projects
in a company’s portfolio deliver the
The danger to a company’s financial intended outcomes, organizations must
health can intensify if the capital first understand common execution
project portfolio has at least one “mega” challenges and then master an enter-
effort, such as a nuclear power plant prise-wide approach to project delivery.
or national high-speed rail system.
Similarly, a capital portfolio with many
small- and medium-sized projects that
are unique, that cross multiple regions,

4 | Capital project excellence: An enterprise-wide, transformational approach to successful project delivery


What’s at stake

Companies worldwide are expected to invest millions, if not • Energy companies adopting new technologies to reduce
billions, of dollars in capital projects each year for the fore- carbon emissions, manage usage through smart meter-
seeable future. In fact, according to a recent PwC report, ing, and improve energy efficiency
Capital project and infrastructure spending: Outlook to
2025, global capital project and infrastructure spending is • Federal and state government agencies constructing or
expected to grow to more than $9 trillion annually by 2025, updating transportation infrastructure (new roadways,
up from $4 trillion in 2012. The goal for each of these com- airports, high-speed rail systems, and seaports)
panies’ investments is to achieve strategic objectives and
to meet public and market demands. A company that has a • Healthcare groups expanding their facilities or building
significant capital project portfolio might spend as much as new hospitals
$1 billion to $8 billion a year on more than 100 projects and
repeat this year after year for five-plus years. • Oil and gas and petrochemical companies expanding,
upgrading, or responding to regulatory requirements
Examples include:
• Biopharmaceutical and life science companies construct-
• Utilities expanding electricity transmission, distribution, ing new manufacturing plants to meet demand
and generation infrastructure
• Real estate development groups undertaking new global
• High-tech companies constructing new campuses and construction projects
data centers

• Telecommunication businesses building new networks


and decommissioning old ones

PricewaterhouseCoopers LLP | 5
6 | Capital project excellence: An enterprise-wide, transformational approach to successful project delivery
Project delivery
challenges

Capital project delivery challenges the view that project execution can be
take many forms, but perhaps the most handled exclusively at lower levels.
serious among them are limited gov-
ernance and oversight, increased scale However, as companies seek to capture
of project portfolios, lack of realistic more market share and take on major
budgets from the outset, and the prolif- growth initiatives through mergers
eration of business-unit silos. and acquisitions or organic growth
initiatives, more and more individual
projects now have enterprise-level
Limited governance impacts. This constitutes a paradigm
and oversight shift for companies and their boards.
Regardless of whether a company’s As large project failures begin to show
capital portfolio includes one or more up on board meeting agendas, compa-
“mega” projects or many smaller proj- nies struggle to fully grasp the causes
ects, formal governance and diligent behind such failures.
oversight from management and the
board are essential if the company Often, such causes take the shape of
hopes to execute its projects success- incomplete or inaccurate information.
fully. Yet despite the well-documented Even under the best circumstances,
perils of unmanaged project risks and providing the appropriate level and
ineffective project management, all too quality of risk-based portfolio informa-
many companies fail to provide such tion for boards to effectively engage
governance and oversight. senior management is difficult. Yet
many companies do not focus on
Companies under pressure to expand identifying and managing risks at the
to meet changing market demands, project level. Therefore, they have
modernize facilities, and integrate little chance of successfully managing
the latest in technology often spend risk at the portfolio level and commu-
too little time focusing on managing nicating the necessary information to
the risks inherent in project execution. their boards.
This lack of focus frequently stems
from competing board priorities and

PricewaterhouseCoopers LLP | 7
Increased scale of capital project budgets may not be realistic Variances in project management
portfolios for the scope. That can lead to unan- processes across business units can cre-
Companies that have undertaken ticipated costs during a project and, ate inconsistency in both delivery and
relatively little major construction may in turn, put unnecessary pressure on reporting to management. Owing to
lack the in-house organizational struc- a company’s financial performance. such inconsistencies, executives can’t
tures, expertise, procedures, processes, Further, when project budgets are know for sure that all projects are being
and tools required to execute a com- unrealistic from the outset, the managed with the same rigor. Whether
plex capital portfolio. For these and company won’t likely get an adequate due to increased shareholder involve-
other such enterprises, key operational return on investment in the project. ment, tougher regulatory requirements,
and functional teams, along with the or scrutiny from customers, execu-
teams’ project management systems tives are being held more accountable
and tools, simply aren’t suitable for the Proliferation of business- than ever for their companies’ project
scale and volume of the capital proj- unit silos governance. Thus, they want more
ects now being contemplated. In many companies, management of predictability and certainty in the pro-
large capital projects is standardized cesses used for delivery and execution
within a business unit or function, but of capital projects. Yet a PwC review of
Lack of realistic budgets from not across the corporation. Each busi- recent capital project readiness assess-
the outset ness unit thus executes its own set of ments found that process accounts for
Project teams sometimes rush to projects in its own way, drawing on a large percentage of the total number
develop an estimate and get project the skills embodied in their workforces of issues that crop up on several key
funding without sufficient planning and past experiences with managing project elements. We saw this espe-
and scope definition. Furthermore, such projects. Project management cially with the elements of scope and
they may not include adequate contin- processes may be inherited from merg- change control, cost management,
gency plans in their budget to address ers and acquisitions and from legacy issue and risk management, and sched-
risks and uncertainties. Consequently, relationships with contractors. ule management (see Figure 1).

Figure 1: Impact of process on project delivery issues

Documentation
Tool
Data
20
Process
People/skill
Planning

15

10

Organizational Cost Scope and Procurement and Issue and risk Communication, Schedule Quality
design and HR management change control contract management reporting and management management
management management regulatory

Source: PwC analysis

8 | Capital project excellence: An enterprise-wide, transformational approach to successful project delivery


Insights from experience

Observations on the consequences of business silos for successful


project delivery

Q: How does proliferation of business- Q: What developments are you seeing


unit silos present challenges for capital that are making it more important than
project delivery? ever for client companies to establish an
enterprise-wide approach to manage the
A: With business silos, companies end
challenges of business-unit silos?
up with mini portfolios being man-
aged across the organization in an A: Many utilities have been in the
inconsistent manner, each with teams bottom quartile in terms of return on
deployed, each with their own tools investment for shareholders for the last
Jon Howe
and approaches. It’s hard to know ten years. So they’re becoming less and
PwC US Capital Projects &
whether any of those projects are less attractive to investors. They have
Infrastructure Director
contributing to the strategic impera- a base of expenditure that they’ve got
tives of the business, whether the to deal with every year to win new cus-
company is tracking toward that plan tomers and to provide existing services
throughout the year, and whether and power to current customers. All of
projects are generating the intended this needs investment. But they have
benefits. Also, it becomes questionable to make sure that whatever they’re
as to whether the right investment are spending within their business is done
being made in the right business unit so efficiently and effectively. By estab-
if projects are not being considered lishing an enterprise-wide approach,
on a like-for-like basis; for example, they can provide the proof points of
when considering both financial and how efficiently and effectively they’re
non-financial metrics. deploying their capital.

Investors want to see performance


results for specific investments, and
that a company isn’t going over budget
on capital projects or developing only
some of the projects they’ve planned.

PricewaterhouseCoopers LLP | 9
10 | Capital project excellence: An enterprise-wide, transformational approach to successful project delivery
Mastering capital
project portfolio
management: Five
keys to excellence

Given the challenges of executing (see Figure 2). Moreover, the activi-
capital project portfolios and the ties that a company initiate related to
consequences of failure, many execu- each excellence component will vary
tives are wondering how to achieve depending on priorities and maturity;
excellence in capital project portfolio however, the transformation steps
management. Every company travels from assessment to operate should
a unique path to excellence, but there be consistent (see Figure 3). In the
are common, interrelated components sections that follow, we examine each
that all companies should master component more closely.

Every company travels a unique path


to excellence, but there are common,
interrelated components that all
companies should master.

PricewaterhouseCoopers LLP | 11
Capital project portfolio management: execution challenges and consequences

Execution challenge Consequence


Deploying sufficient capital to maximize efficiency If project estimates are inaccurate and/or timelines change, budgets
will be exceeded, negatively impacting return on investment.
Hiring multiple outside contractors with varied Project outcomes affect company’s reputation, not that of external
competencies contractors.
Managing internal resources Lack of organizational efficiency or insufficient resources and skills
can lead to heavy reliance on external contractors or staff being
stretched thin.
Attracting and retaining qualified project management Staff may not be qualified, or the company may not have the human
and controls staff resource capacity it needs to manage the portfolio.
Scrutiny from the public, investors, and/or regulators Lack of robust controls and leading management practices can
reduce stakeholder confidence.
Competing pressures from stakeholders (executives, Planning may be rushed and cost and time estimates may be
internal end users, external customers, investors) inaccurate, leading to cost and schedule overruns.

Figure 1: PwC Capital Projects & Infrastructure Project Management Transformation Solution
Figure 2: Portfolio
Integrated management
technology excellence
is a key to capital project execution excellence

Excellence Components

Project prioritization and portfolio optimization


Efficient capital deployment and Use of funds and contingency within a portfolio
management and improved predictability Proper upfront planning (e.g., Stage gate
process) and robust risk management

Project management organization structure


Governance, oversight, execution & support
Organizational efficiency and accountability
roles and responsibilities
Professional development and training plan

Cost and complexity driven categories


Project categorization and application Alignment with organizational and procedural needs
of standard PM fundamentals Defined procedural framework
Standardize fundamental project
Management functions

Standardize project & portfolio reporting


Reliable and consistent project and portfolio status information
Efficient use of reporting information

Common enterprise tools (e.g., financial systems)


Integrated technology Project management technology
Use of technology in engineering and construction

Source: PwC
Source: PwC

12 | Capital project excellence: An enterprise-wide, transformational approach to successful project delivery


Efficient capital deployment and uncertainties about total investment
improved predictability and return on investment are bound
Capital project planning and budgeting to come up. A company must decide
for multiyear periods can be difficult. on the right project mix and prioritiza-
Market, customer, and business needs tion of capital project investment that
change, and the ability to adapt, pri- best align with its strategy and goals.
oritize, and efficiently deploy capital Companies can gain more insight into
is essential to the success of a capital- and reduce uncertainties associated
intensive company and its project with its projects early on, but to do so,
portfolio. Capital investments must executives need to assess likely out-
contribute to the achievement of cor- comes and returns on a capital invest-
porate strategy and goals. Therefore, ment before fully committing capital.
these goals should be made clear from They can achieve this through struc-
the start to all business units involved tured front-end planning.
in capital projects.
Front-end planning involves early
Meanwhile, a company may make capi- engineering and design work to gain
tal investments to create new assets more insight into the right project
or to expand, maintain, or upgrade solution for the business. Such plan-
existing assets, or both. Yet, early in ning enables executives to weigh the
the decision process, questions and alternatives and estimate how much

Figure 3: Excellence components


Figure 3: Steps to project excellence

Design and Operate and


Excellence components Assess Implement
construct review

s 2EVIEW CONTINGENCY s $EFINE CONTINGENCY s !LIGNMENT BETWEEN s 2OBUST


Efficient capital deployment USE ACROSS PORTFOLIO MANAGEMENT %XECUTIVES AND GOVERNANCE
s %VALUATE PROJECT DATA s $ESIGN METHODOLOGY PROJECT TEAMS AND OVERSIGHT
and improved predictability
TO PRIORITIZE PROJECTS s "UY IN FROM PLAN
s %VALUATE PAST PROJECT
PERFORMANCE s $ESIGN STAGE GATE TOP DOWN s )NTERNAL
PROCESS s &ILL KEY POSITIONS AUDIT PLAN
WITH TALENTED s 0ERIODIC
Organizational efficiency RESOURCES REVIEW AND
s %VALUATE GOVERNANCE s #ENTRALIZE 0- ROLES
s #OMMUNICATE REFINEMENT
and accountability OVERSIGHT EXECUTION s $EFINE '/%3
NEW APPROACH OF PROCESSES
AND SUPPORT RESPONSIBILITIES
'/%3 ROLES REPEATEDLY s )NDEPENDENT
s 7ORKSHOPS TO ASSESSMENTS
s 2EVIEW PROJECT TYPES s $EFINE PROJECT TEACH APPROACH
Project categorization and s #REATE TEMPORARY
AND SIZES CATEGORIES
application of standard SUPPORT FUNCTION
s 2EVIEW GOVERNING s 3TANDARD
PM fundamentals TO ADDRESS QUESTION
PROCESSES REQUIREMENTS
AND ISSUES
s 6ALIDATE COMPLIANCE s 0RACTICE GUIDES
TO PROCESSES s !LLOW ITERATIVE
PROCESS
Reliable and consistent s 5NDERSTAND CURRENT s #ONSOLIDATE AND s 2EQUEST REPORTING
project and portfolio REPORTING AND STREAMLINE REPORTING IN DESIGNED FORMAT
status information STAKEHOLDERS REQUIREMENTS
s %VALUATE +0)S s 3TANDARDIZE +0)S

s -AP EXISTING USE OF s %NTERPRISE 0- SOLUTION


0- SOFTWARE s )NTEGRATION WITH
Integrated technology
s %VALUATE BUSINESS FUNCTIONS
INEFFICIENCIES

Source: PwC

PricewaterhouseCoopers LLP | 13
Front-end planning helps avoid project
cost overruns and investment write-offs.

the asset may cost and how long it will that turns out not to be viable. The
take to build. With the insights gained main point is that front-end planning
from these activities, a company might helps avoid project cost overruns and
decide to invest in additional design investment write-offs that can nega-
work before approving full funding. By tively impact a company’s finances
doing so, it can get even more defini- and reputation.
tion about the scope of work, associ-
ated costs, and schedule implications. To support front-end planning, a
This approach further whittles down company needs a consistent and com-
the uncertainty associated with an prehensive framework for project plan-
investment. It thus helps a company ning and execution that is specific to its
decide whether to continue, pause, needs and goals. One way to provide
or shut down the capital project in consistency is to establish a rigorous
question, as well as how to allocate stage-gate process (SGP) wherein
investment over the project’s life. ongoing project funding is provided
While front-end planning does have an only after key deliverables are satisfac-
associated cost, such cost can become torily completed and issues raised by
part of a project’s capital spend if a senior management are resolved (see
project continues or count as a small Figure 4). The SGP provides a road-
operational investment for a project map of key deliverables and decisions

Figure 1: Example of a stage gate process


Figure 4: Example of a stage gate process

# SGP Decision gate

Planning phases Execution Operations

Business case initiation Project selection Detailed design


Stages 0 1 2 Operate and close out 3
and review and definition and execution

• Identify needs and review • Selection of project scope • Complete detailed design • Reach steady-state
potential solutions that best achieves • Reach substantial project operations
• Determine feasibility of business goal completion within the • Turnover to operations
Objectives project options • Well defined scope of work budget and schedule • Verify that project
and plan that meets objectives are met
business goals
• Close out and reconcile all
project files/account

Source: PwC

14 | Capital project excellence: An enterprise-wide, transformational approach to successful project delivery


that must be sequentially completed to temporarily delayed or stopped com-
promote consistent and robust plan- pletely. Key factors used to make these
ning and decision making throughout decisions should include analysis and
every project’s lifecycle. Using an SGP, resolution of risks and issues previ-
companies can systematically evalu- ously communicated, cost and sched-
ate the underlying business case for a ule projections, and quality of the
project and completion of key deliv- deliverables submitted for approval.
erables, and can identify and mitigate Other factors may include resource
critical risks as a project progresses. All availability, for example.
this helps ensure that projects support
business objectives as well as provide In addition to directing project activi-
clarity surrounding cost and schedule ties toward defined decision points, an
requirements—particularly in the early SGP provides a sound framework for
stages of a project before full funding program and project governance and
is committed. oversight. Specifically, leadership gains
an objective view into a project’s readi-
An SGP comprises several stages and ness, viability, and status at key points
approval gates throughout a project’s throughout the project lifecycle. This
front-end planning, engineering and framework can help counteract the
design, execution, and operational blind optimism, sunk-cost, and other
phases. Examples include stages for inherent biases that commonly afflict
determining the feasibility of project project teams.
options and definition of the project
scope. Each company should define Finally, an SGP can position companies
its own set of gates, and the gates will to capture lessons learned throughout
vary across industries. Companies the project lifecycle and apply them to
use these stages and gates to confirm subsequent projects. For instance, in
whether a given business case for a analyzing all the data once a project is
project is still viable at each stage and finished, managers may better under-
to reconsider marginal investments as stand the estimating accuracy they can
needed. The SGP also gives stakehold- expect from a certain level of scope
ers an opportunity to confirm that definition. Armed with this insight,
design and execution plans are aligned they can improve the planning process.
with business needs.
For all these reasons, it’s especially
Each stage in the process has defined critical that companies establish and
objectives, functions, and deliverables. adhere to a front-end planning process,
Once a project has traveled through including an SGP, to improve certainty
a stage, it’s ready to be submitted for in the delivery of the capital project or
approval to move through the gate portfolio at hand. An effective project
and into the next stage. At the deci- management organization structure,
sion gate, approvers decide whether as well as deployment of the right proj-
the project is ready to move, whether ect management controls and contrac-
it requires more work before it’s ready, tual approaches, are also key to getting
or whether external factors have the most value from an SGP.
fundamentally changed the business
case—in which case a project may be

PricewaterhouseCoopers LLP | 15
Forward-thinking companies create a centralized
project management organization

Organizational efficiency (CPMO). The organization’s core • Recommending and assisting with
and accountability responsibilities include: implementation of specific project
An effective project management management processes, procedures,
organization structure is fundamental • Developing standardized pro- and tools for individual projects
to establishing and implementing a cesses, procedures, tools, and
standardized, enterprise-wide project methodologies for managing and • Providing project management and
governance environment. Forward- monitoring projects contract administrative support
thinking companies create a central- through advice or through dedi-
ized project management organization • Defining project management over- cated or shared staff
sight and support needs

Figure 2: CPMO configurations


Figure 5: Sample CPMO configurations

1: Governance focus 2: Oversight focus 3: Execution focus

BU BU CPMO BU CPMO
CPMO
Org. Project Project Sr. PM Project
options Manager SME Manager Team Manager
SMe

CPMO assists in: In addition to “Governance focus” In addition to “Governance focus”


• Setting and disseminating standards, offerings, provides: and “Oversight focus” offerings, provides:
processes and controls • Oversight and monitoring • Management resources for project
Typical role • Knowledge transfer • Review and validation of decisions, management and control
• Targeted project reviews documents and progress • Decision making and approval authority
• Portfolio reporting • Training

Source: PwC

16 | Capital project excellence: An enterprise-wide, transformational approach to successful project delivery


Insights from experience

Observations on capital project accountability

Q: What problems are you seeing in the Q: What about accountability


area of accountability? across teams?
A: Often we see lack of definition A: Accountable parties must be clear
around accountability—about who at every step of the lifecycle if a project
owns a capital project—at the leader- is to be successful. For example, team
ship level. Take a project that’s being members who originate a project need
managed for a particular business to ensure that it is transitioned to
unit, but it’s an IT project. Who is individuals and teams who will handle
Ralph Roam
ultimately accountable? Is it the busi- other aspects of it, including any
PwC US Capital Projects &
ness unit or senior leadership within needed further investigation, engineer-
Infrastructure Principal
IT? Companies can set the stage for ing, or planning—both prior to and
success if they clarify those funda- after full funding. Companies we’ve
mental accountabilities upfront. There worked with can benefit from con-
can often be cultural hurdles to also firming accountable parties and from
get over if an organization has not making stronger connections between
historically identified individuals to groups in charge of initiating, plan-
be accountable. ning, and executing.

PricewaterhouseCoopers LLP | 17
A CPMO’s role, responsibilities, and responsibilities are clearly established
structure may vary depending on an for all projects from the outset.
organization’s needs and the nature
of its capital project portfolio. For Companies may also create a CPMO
instance, a CPMO might take the that’s a hybrid of two or even all three
form of an assurance provider, it may of these configurations. To decide
provide a portfolio management func- how to structure its CPMO, a company
tion, or it might be directly involved needs to consider the nature of its
and responsible for project execution project mix as well as the level of matu-
(see Figure 5). rity of its existing project management
processes, and technology. Consider
In the assurance provider scenario, an organization that has a project
the CPMO would be responsible portfolio mix of $8 billion, where 10
for developing standardized project percent of the projects in that portfolio
management approaches, deploying accounts for 80 percent of the $8 bil-
them, providing training for proj- lion. In this case, the CPMO may play
ect practitioners, and providing an a project execution role for the biggest
assurance/oversight role. A portfolio projects in the portfolio. The remain-
management CPMO builds on the ing smaller projects could be managed
assurance provider responsibilities. and executed within the relevant busi-
It may monitor projects as they flow ness units, possibly with assistance and
through a front-end planning process, training on standardized procedures
assessing whether each project has from the CPMO. For companies with
met predetermined gate requirements mature project management capabili-
and providing approval or support at ties, the assurance provider format
key decision points along the project’s may be the right choice.
lifecycle. This CPMO may also evalu-
ate whether the portfolio is optimized While a CPMO should be structured to
and provide aggregated project meet the company’s specific needs, it
status reports for executives. A CPMO should also take a four—or five—year
involved in project execution would view of the organization’s capital
be directly responsible for managing projects budget. Regardless of its role,
and executing projects, assisted by a responsibilities, and structure, a CPMO
dedicated staff of project management should comprise professionals with
specialists, including project manag- deep expertise in project management,
ers, project controls specialists, and project controls, and engineering and
project engineers. construction management. These indi-
viduals must have skills and knowledge
To ensure executive support and in all areas of project management,
consistent application, the CPMO including cost, scheduling, scope
should report to an executive commit- change management, risk, engineering,
tee or a steering committee. It must procurement, and construction. The
also ensure that project governance, size of the CPMO team depends on
oversight, execution, and support

18 | Capital project excellence: An enterprise-wide, transformational approach to successful project delivery


Client mini-case

Streamlining capital project delivery for a major public utility

Client issue Action Benefits


A major utility prepared to invest more The PwC team worked with the com- As a result of these changes, the
than $10 billion over five years for pany to break down project manage- company gained a set of standards and
large capital infrastructure projects, ment functions into core components controls that it could apply to its over-
including construction of new power across the project lifecycle. For each all capital portfolio, not just the capital
plants, upgrades of existing facilities, component, standards and procedures projects at hand. Moreover, the orga-
and new environmental projects. These were developed, linked and imple- nization underwent a shift in thinking
projects were ambitious for the client mented. In addition, PwC assisted with about capital projects. It began setting
and the industry as few utilities had the design, construction and imple- expectations at all levels so everyone
funded such projects to this extent mentation of a new centralized orga- involved in each project was “on the
in the preceding decade. New envi- nization structure, stage-gate process, same page” at each stage of the project
ronmental regulations added to the governance model and procedural lifecycle. Members of the executive
complexity of managing this complex, framework including training. team became aware of their individual
huge portfolio. governance and oversight responsibili-
ties and began thinking more compre-
The utility turned to PwC to help man- hensively about governance, oversight
age the portfolio, including identify- and control policies and procedures,
ing key risks and strengthening rigor and risks at each point in a project’s
around capital project policies, proce- lifecycle. The executive team was thus
dures, organizational structures, and better equipped to challenge project
methodologies. The utility planned to teams, ask the right questions, and
then apply the resulting lessons to its evaluate status information more thor-
overall capital portfolio strategy. oughly, which led to better results.

PricewaterhouseCoopers LLP | 19
the number of projects to be managed based on cost and complexity and • Communication and document
across business units and functional then clarify what is required for each management
groups. It also hinges on whether the category from an organizational and
organization will be providing project controls perspective. • Performance monitoring
management and contract administra-
tive support in an advisory capacity Executives may select an initial cate- • Quality management
or through dedicated or shared staff. gory for a project based on a cost range
Other considerations may include and then refine the category selection • Safety management
the use of contract employees when based on the project’s complexity.
needed, geographical locations of proj- Complexity increases with projects Using a framework of project manage-
ects, and the diversity of capital project that are first of their kind versus ones ment standards, executives can gain
types within a portfolio. that are routine or have a high level of confidence that the right controls in
public scrutiny or numerous external all areas of project management will
An optimized CPMO generates impor- stakeholders. The final category cho- be implemented at the right time. For
tant advantages. For example, through sen for a project should then dictate example, issues that often arise during
the CPMO’s work, best practices are decisions about the level of governance execution of a project include changes
developed. Moreover, the company and oversight as well as the project in the project scope and the discovery
achieves new efficiencies from the management controls needed. of inadequately supported cost esti-
use of standardized management mates. By using an SGP together with
processes, procedures, systems, and To effectively manage large-scale project management standards, com-
tools. In addition, executives gain a projects and portfolios, companies panies can inject more rigor into scope
detailed, accurate understanding of must establish a framework of proj- definition and project cost estimates
status for all projects within the port- ect management standards that map early in the project lifecycle. As a result,
folio. The CPMO also provides insight specific deliverable and control require- executives can feel more assured about
into the portfolio risk profile. Equally ments to a project through its lifecycle. the reliability of the estimates before
important, a good CPMO encourages a Examples of such requirements include they decide to award full funding to
culture of knowledge sharing and con- project execution plans, business cases, the project. This, in turn, can reduce
tinuous improvement, and serves as a project schedules, and project estimates. the likelihood of scope changes arising
platform for training across business Components of such standards include: during execution of the project.
units and functional groups.
• Project organization set-up
Reliable and consistent project
Project categorization and • Procurement and and portfolio status information
application of standard contract management Accurate and reliable project status
PM fundamentals information is critical for effective and
As noted earlier, a capital project • Work breakdown structure (WBS), active management of projects and
portfolio may comprise hundreds of scope, and change management project portfolios. Companies must
projects ranging from $10,000 to mul- gather and analyze the large volumes
tiple billions of dollars. The underlying • Cost estimation and financial of data that are generated as projects
organization, risk control environment, management move through their lifecycle, includ-
and project management fundamen- ing cost estimates, actual spending,
tals necessary for successful execution • Schedule management progress toward milestones, and
are not the same for projects at either real-time updates regarding risks and
end of this broad spectrum. Companies • Risk and issue management issues to be addressed. Every project
need to define project categories inevitably deviates from the baseline
plan; the problem is often exacerbated

20 | Capital project excellence: An enterprise-wide, transformational approach to successful project delivery


By using an SGP together with project management standards,
companies can inject more rigor into scope definition and
project cost estimates early in the project lifecycle. As a
result, executives can feel more assured about the reliability
of the estimates before they decide to award full funding to
the project. This, in turn, can reduce the likelihood of scope
changes arising during execution of the project.

by a complex risk landscape as well. To effectively report on the status of


Without effective status reporting, projects and portfolios, organizations
executives cannot identify potential need common sources of information
areas of risk or deviations early enough and a standard set of key performance
to take mitigating action. indicators that align with project and
corporate goals. Companies also can
However, typically, many stakeholders benefit from reducing the turnaround
are involved in projects and portfo- time for generation of project status
lios—all with different expectations reports. Once reports are developed,
regarding status reporting. Over time, members of the project team and
conflicting expectations can lead to leadership team need to discuss them
duplicate and/or contradictory infor- and agree on next steps. In addi-
mation requested and provided about a tion, project status reports across the
project. This, in turn, introduces costly company should report the same type
inefficiencies and ineffectiveness into of information in the same format and
the project management process. In from the same database.
many cases, project status reporting is
done to “check a box,” but is not mean- Many companies use manual pro-
ingful and is therefore not used to cesses for project reporting. These can
proactively manage a project. Similarly, be effective, but often they are time
many companies spend more time and consuming and prone to human error,
effort on reporting data than inter- compared to processes backed by the
preting, analyzing, and acting on the right technology. Use of such technol-
information. Considerable time—often ogy can help ensure that project status
hundreds of hours—is required each data is consistently structured, derived
month to develop the multiple reports from standardized project manage-
needed for each project and across the ment processes, and readily available
project portfolio. Consequently, report- to decision makers.
ing efforts generate limited value for
decision makers.

PricewaterhouseCoopers LLP | 21
To effectively execute their capital projects,
companies need enterprise-wide visibility into
and control of project delivery.

Integrated technology of evaluating the benefits of one tool to use of the tools because people
Historically, there weren’t many versus another. Companies struggle haven’t received adequate training.
proven project management tools and to decide which tools to adopt and
technologies available on the market whether to replace disparate legacy To manage these challenges, organiza-
to efficiently support the gathering and systems and tools wholesale with an tions must educate themselves on the
analysis of project management data. out-of-the-box solution versus inte- latest project management tools avail-
As a result, many companies developed grating customized function-specific able in the market. Some have been
their own tools for handling functions applications with their existing system developed for specific industries; oth-
critical for the day-to-day running of environment. Under pressure to ers require considerable initial set-up
capital projects. These functions range deliver capital projects in increasingly and, configuration but can be used with
from portfolio optimization, procure- compressed delivery windows, many great success across diverse business
ment, and resource management to companies put the strategic question units and industries. To select the right
estimating, budgeting, scheduling, of which tools to use at the bottom of combination of tools, managers need
risk and issue management, captur- their priorities list. to consider their organization’s level of
ing of lessons learned, collaborating, maturity as well as its unique needs.
and reporting. Yet to effectively execute their capital
projects, companies need enterprise- To define a path forward regarding
While this response was understand- wide visibility into and control of technology, executives should take a
able, it has created variances in the project delivery. The right set of tools structured approach to understand-
tools and technologies typically used and technologies, thoughtfully inte- ing their current system environment.
across company business units. These grated with other corporate tools, can From there, they need to define a
variances can prevent executives help provide these advantages and desired future state that supports their
from gaining access to real-time and reinforce the gains made through an organization’s project-related goals.
consistent data (such as accurate effective CPMO, a rigorous stage-gate They can then rigorously assess the
project status and current issues) process, project management stan- availability and suitability of technolo-
needed for disciplined project control dards, and disciplined project controls. gies and work with shortlisted tech-
and informed decision making at the Integrated tools can bring disparate nology vendors to gain an in-depth
enterprise level. Moreover, without data together and ensure consistency understanding of the potential solu-
consistent data, teams have to search and accuracy across data types. They tion. A company may provide its own
for information on projects being man- can also eliminate redundancy of effort data to potential technology vendors
aged in different parts of the organi- and the potential for errors. to develop a company-specific dem-
zation as well as enter data manually onstration within the software. In
in some cases. All of this wastes Nevertheless, such tools can be addition to a demonstration, manag-
valuable time and leads to errors expensive, and they take time and ers can consider cost, goals, future
and misinformation. investment to implement. In addition, needs, and maintenance before
they’re not necessarily a sure thing. In selecting the best-fit software solution.
Over the past decade, technology some cases, after years of technology Once they’ve made their choice, they
vendors have invested heavily in deployment effort, a solution may not need to plan implementation of the
developing much more effective tools function as intended. Possible reasons new solution just as they would plan
for handling project management include poor upfront specification, implementation of a project or a major
functions. However, with the greater excessive customization to meet exist- change program.
range of choices comes the challenge ing business processes, and resistance

22 | Capital project excellence: An enterprise-wide, transformational approach to successful project delivery


Insights from experience

Observations on how the five keys to excellence are interrelated

Q: Can companies focus on one or two There’s certainly a lot of benefits from
of the five keys to excellence, or do they being good at any one of the keys to
need to master all of them equally well? excellence, but when you improve
them in an integrated way, you have a
A: Absolutely from a prioritization per-
better chance of reaching high quality
spective; however, all of them are very
and predictable performance on capi-
much interrelated, which makes things
tal project delivery.
complicated. If you take reporting, for
example, there are clear benefits to get-
Stephen Lechner
ting that right rapidly. But to actually
PwC US Capital Projects &
get the data in the report along with
Infrastructure Principal
the right level of metrics and the right
level of information in a standardized
manner across projects, you need to
have the right underlying processes
in place.

You know that the data and informa-


tion is reliable if you have a standard
approach for project delivery where
every project is developed, defined,
estimated, scheduled, etc. follow-
ing the same approach and that the
right governance and oversight has
been provided throughout. So com-
panies really need to be thinking
about strengthening their abilities on
each of these. They need to take an
integrated approach.

PricewaterhouseCoopers LLP | 23
A case in point

A major utility company transforms its capital project management approach

The business challenge If the board had had the opportunity, For this reason, PwC advised the
A major utility was experiencing cost it may have recommended spending a major utility that, if it wanted to
overruns and delays in delivery of its bit more on engineering and estimat- launch such a transformation pro-
capital projects. Part of the problem ing to gain a more accurate sense of gram, it would need to clarify its
was that the company did not invest a project’s costs prior to full funding. vision for the program, fully commu-
enough time, effort, and funding in In fact, it would have been better to nicate it, and get commitment from
the early stages of the project to evalu- spend even $100,000 on such plan- leadership. This would involve a pro-
ate options for achieving a particular ning efforts early on than to commit to found change in mindset, but it would
business objective, analyze the risks, a project that ultimately goes several be critical to overcoming resistance
or get leadership buy-in on decisions million dollars over budget. And the to change from business unit leaders
about which option was the right one. board would have had better oppor- concerned about whether managing
tunities to decide where it made the projects in a new way would affect
Moreover, projects were being man- most sense to allocate capital. Such as them in negative ways, such as lead-
aged in different ways in different building a new plant versus upgrading ing to the shutdown of a project or
business units. For instance, an several substations. even a plant in their unit.
approximate $500 million project
would be funded even though a busi- Benchmarking data on the company’s
ness unit had provided little definition industry peers showed that transfor-
of what the project would entail and mation efforts aimed at improving
had done no engineering design work. capital project management had run
Then, when project teams began the into obstacles. For example, opinions
planning and engineering, they often among leaders were split on whether
discovered that actual costs would be the organization really needed such a
considerably more than they initially program. And without solid, commit-
expected. The teams might still be ted support from the C-suite, improve-
optimistic initially about getting costs ment initiatives were not making
back down to the original approved much of an impact.
funding, but ultimately were not able
to do so. The updated financials then
found their way to the board and were
reported to the market.

24 | Capital project excellence: An enterprise-wide, transformational approach to successful project delivery


How PwC helped about 300 people were trained on rigor that has gone into development
We proposed a project excellence the new project management system. of the business case for a major proj-
transformation program aimed at Project teams now need to follow this ect. Most of the senior executives are
arming the organization with the project management system and will better positioned to do this as well.
systems, structures, and processes be held accountable for it. Business They have clear governance roles for
needed to deploy capital efficiently units do not get funding for capital capital projects, as well as the knowl-
and effectively, so that sharehold- projects unless they demonstrate that edge of how the new project delivery
ers and the market would ultimately they have achieved the requirements system works so that they can fulfill
benefit. The program included of the stage gate process. those roles.
creation of a new, centralized proj-
ect management organization that As a result, this company has blazed
is now responsible for the largest The impact a trail past its peers. A key to the
project investments. There is also a Now, when business units present a successful implementation of the
new policy in place that authorizes project proposal, they have invested transformation is that the CEO and
use of the new project management sufficient money and time on plan- the entire executive level leadership
system, which comprises a number ning, engineering, and assessing alter- fully supported the initiative, which
of key elements. One element is a native capital expenditures and risks. enabled a speedy, enterprise-wide
stage-gate process that identifies the They therefore have a project cost rollout. In contrast, some of the
various stages of a project lifecycle, estimate that they present to senior organization’s industry peers had
including what the requirements are executives, who are also now fully embarked on similar “transforma-
for a project at each stage in terms of familiar with the concepts behind tion” efforts, but only with partial
governance, oversight, execution, and the new project delivery system and leadership support and a slow rollout
support for activities such as estimat- understand the quality of estimates process at the business-unit level,
ing or risk assessment and mitigation. and how risk and uncertainty has which left those companies unable to
been accounted for. overcome the enterprise-wide chal-
In addition, guidelines were estab- lenges they faced.
lished to help project teams under- The COO has the information he
stand leading practices and ways to needs to challenge a project team on
meet standards and requirements its estimates and proposals, and to ask
of the stage-gate process. Moreover, specific, technical questions about the

PricewaterhouseCoopers LLP | 25
Insights from experience

Observations about how companies can avoid troubled projects

Q: Since capital projects can still experi- Finally, they achieve operational excel-
ence challenges even if a company has lence. For instance, they commit to say-
solid structures, systems, processes, and ing a new facility will be operational on
people in place, how can companies rein- a fixed date, and then from that point
force these elements to boost the chances forward, it’s treated as an operation.
of successful project delivery?
A: The companies we see that are
Q: Can you tell us a bit more about inte-
in the top quartile on metrics like
Anthony Caletka grated planning?
operating margin, return on capital
PwC US Capital Projects &
employed, capital productivity, and A: With integrated planning, a com-
Infrastructure Principal
capital velocity are very selective about pany integrates regulatory approv-
the projects they decide to take on. als, design, procurement, and project
They select projects that align with execution with testing, operations, and
their corporate strategy, their corpo- handover. It develops a schedule that
rate capability, and what’s needed to integrates all of those phases of the
drive their growth, whether it’s margin project and every task that is going to
or velocity or revenue or imperatives occur on the project. There might be
coming from the board level. They also five or six different contractors working
manage them not as individual proj- on one project. Without an integrated
ects but as a portfolio, knowing that plan. It’s very easy for surprises to slip
projects affect each other in terms of into the schedule if project manag-
resources, costs, and other factors. ers aren’t watching out for them. So
integrated planning is one of the core
They also commit to driving capital disciplines that helps drive the predict-
efficiency, for example, through pro- ability of projects.
cess efficiency, integrated planning,
portfolio management, and bringing
the best engineering and technology
to the project.

26 | Capital project excellence: An enterprise-wide, transformational approach to successful project delivery


An invitation to change All this takes a considerable investment
PwC experience has shown that apply- of time and effort. But given the signifi-
ing any or all of the components of cant impact that large capital projects
project and portfolio management can have on a company’s bottom line,
excellence outlined above can yield executives cannot afford to shy away
significant and tangible benefits. from this investment. By putting in
Whether it’s the creation of a CPMO place the components of excellence
and/or the rollout of standardized proj- essential for successful capital project
ect management processes, tools, and management across the enterprise,
systems, a project-excellence initiative companies can mitigate the risks and
should be managed as a change project, uncertainties inherent in large capital
with proper consideration given to projects. That, in turn, can position
change sponsors, stakeholders, scope, them to meet their strategic objectives,
schedule, and cost. Executives will better serve their customers, and pro-
need to develop and carefully follow a tect and enhance shareholder value.
change project plan, keep stakeholders
front and center as the effort unfolds,
regularly communicate changes, offer
training, and assess the results of the
change project.

Related publications
For more on this and related topics, visit www.pwc.com/us/capitalprojects for all publications in this series, including:

A rigorous governance framework guides capital Establishing a capital project procedural framework Integrating dynamic capital project technology
project owners in effective decision making and lays increases the odds that a company’s portfolio of with back-end enterprise tools enables free ow
the groundwork for project success. projects delivers intended outcomes. of accurate data for better decision making.

Successful capital Managing capital Capital project technology


project delivery projects through controls, Leveraging the right tools and
The art and science of processes and procedures systems for successful project delivery
effective governance Toward increased project
transparency and accountability

www.pwc.com/us/capitalprojects www.pwc.com/us/capitalprojects www.pwc.com/us/capitalprojects

Successful capital Managing capital Capital project technology:


project delivery: projects through controls, Leveraging the right tools and
The art and science of processes, and procedures: systems for successful project
effective governance Toward increased project trans- delivery
parency and accountability

PricewaterhouseCoopers LLP | 27
www.pwc.com/us/capitalprojects

To have a deeper discussion about large capital project management,


please contact PwC’s Capital Projects & Infrastructure:

Daryl Walcroft
Tel+ 1 415 498 6512
daryl.walcroft@pwc.com

Anthony Caletka
Tel+ 1 347 574 2285
anthony.caletka@pwc.com

Ralph Roam
Tel+ 1 267 330 2241
ralph.e.roam@pwc.com

© 2015 PricewaterhouseCoopers LLP, a Delaware limited liability partnership. All rights reserved. PwC refers to the United States member firm, and may sometimes refer to
the PwC network. Each member firm is a separate legal entity. Please see www.pwc.com/structure for further details. This content is for general information purposes only,
and should not be used as a substitute for consultation with professional advisors. AT-15-0025

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