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ABP2011IQE02_C SERVICE CALL CENTERS
03/2020
SPAIN
Ingeteam Power Technology, S.A. - Energy
+34 948 698 715
GERMANY
Ingeteam GmbH
+49 899 965 3825
FRANCE
Ingeteam SAS
+33 820 363 749
ITALY
Ingeteam S.r.l.
+39 0546 651 524
CZECH REPUBLIC
Ingeteam, a.s.
+420 597326908
USA
Ingeteam INC.
1-414-934-4158
MEXICO
Ingeteam, S.A. de C.V.
+52 8183114858
BRASIL
Ingeteam Ltda.
+55 19 3037 3773
SOUTH AFRICA
Ingeteam Pty Ltd.
+27 11 314 3190
INDIA
Ingeteam Power Technology India Pvt. Ltd.
+91 124 420 6495
AUSTRALIA
Ingeteam Australia Pty Ltd.
+61 (0)435 010 872
Ingeteam
The copy, distribution or use of this document or of its content requires written authorisation. Any breach thereof will be reported for
damages. All rights reserved including those of patent rights or design registration.
The conformity of the document content with the hardware described has been checked. However, discrepancies may exist. Liability
will not be assumed for total concordance. The information contained in this document is regularly reviewed and it is possible that
there may be changes in subsequent editions. Other functions may be available which are not covered by this document.
This document may be changed.
Contents
Contents .................................................................................................................................................... 5
1. About this manual................................................................................................................................... 8
1.1. Recipients...................................................................................................................................... 8
1.2. Symbols......................................................................................................................................... 8
1.3. Abbreviations................................................................................................................................. 8
2. Unit description.................................................................................................................................... 10
2.1. Overview...................................................................................................................................... 10
2.2. Models available........................................................................................................................... 11
2.3. Main components......................................................................................................................... 11
2.3.1. Terminal blocks for power supply and CT/VT secondaries.......................................................... 12
2.4. Optional accessories..................................................................................................................... 13
2.4.1. Uninterruptible Power Supply (UPS)....................................................................................... 13
2.4.2. Optical fiber patch-panels...................................................................................................... 13
2.5. CE marking.................................................................................................................................. 13
2.6. Specification table........................................................................................................................ 14
3. Modbus Communications....................................................................................................................... 15
3.1. Introduction................................................................................................................................. 15
3.2. Base address and hexadecimal notation.......................................................................................... 15
3.3. Functions..................................................................................................................................... 15
3.4. Data format.................................................................................................................................. 15
3.4.1. REAL format........................................................................................................................ 16
3.5. Ethernet Connections.................................................................................................................... 16
4. Sign criteria......................................................................................................................................... 17
4.1. Introduction................................................................................................................................. 17
4.2. Generator convention.................................................................................................................... 17
4.3. Meaning of the signs in active and reactive power............................................................................ 17
4.4. Reactive power classifications........................................................................................................ 19
4.4.1. Positive/negative – Supply/Consumption.................................................................................. 19
4.4.2. Positive/negative – Capacitive/inductive.................................................................................. 19
4.4.3. Positive/negative – Lagging/Leading........................................................................................ 20
5. Date and time reading........................................................................................................................... 21
5.1. Introduction................................................................................................................................. 21
5.2. Details of the registers................................................................................................................... 21
6. Synchronizing date and time of the INGECON EMS Plant Controller.......................................................... 22
6.1. Normal process............................................................................................................................. 22
6.2. Details of the registers................................................................................................................... 23
6.3. Process verification....................................................................................................................... 23
7. General plant configuration.................................................................................................................... 24
7.1. Functions..................................................................................................................................... 24
7.1.1. Command reception.............................................................................................................. 24
7.1.2. Control execution.................................................................................................................. 24
7.1.3. Online Local Limit................................................................................................................ 24
7.1.4. Individual Feeder Curtailment and Transformer Apparent Limitation.......................................... 25
7.1.5. Line Losses Compensation..................................................................................................... 25
7.1.6. Hard Active Curtailment........................................................................................................ 26
7.1.7. Soft Shut Down.................................................................................................................... 26
7.1.8. Clouding Q Reserve............................................................................................................... 26
7.1.9. Inverter watchdog................................................................................................................. 27
7.1.10. QV and QP limitations......................................................................................................... 27
7.1.11. Tap Changer Management................................................................................................... 27
7.1.12. Capacitor Banks Control...................................................................................................... 28
7.1.13. Observer-based available power............................................................................................ 28
7.1.14. Control modes.................................................................................................................... 28
7.2. Configuration storage..................................................................................................................... 29
8. Primary frequency control configuration.................................................................................................. 31
14. Troubleshooting.................................................................................................................................. 72
14.1. Communications failure with the PLC........................................................................................... 72
14.2. Communications failure with analyzer........................................................................................... 72
14.3. Communications failure with inverters........................................................................................... 72
14.4. Control failure............................................................................................................................ 73
15. Appendix 1: Knowing and modifying the IP configuration of a computer with Windows OS......................... 74
15.1. Introduction to the concept of the IP address and subnet mask....................................................... 74
15.2. IP configuration of a computer with Windows operating system........................................................ 74
16. Appendix 2: IP configuration of the PLC................................................................................................ 76
16.1. Discover current PLC IP configuration........................................................................................... 76
16.2. Check the connection between a computer and the PLC................................................................. 76
16.3. Change the PLC’s IP configuration................................................................................................ 76
16.4. PLC reset................................................................................................................................... 77
1.1. Recipients
This document is intended for qualified personnel.
The status of qualified personnel referred to in this manual will be, as a minimum, that which meets all the
standards, regulations and laws regarding safety applicable to the tasks of installing and operating this unit.
The responsibility for designating qualified personnel will always fall to the company to which the personnel
belong. It is necessary to decide which workers are suitable or not for carrying out specific work to preserve their
safety at the same time as complying with occupational safety legislation.
These companies are responsible for providing appropriate training in electrical equipment to their personnel and
for familiarizing them with the contents of this manual.
1.2. Symbols
This manual uses various symbols to emphasize and highlight certain texts. The general meanings are explained
below.
1.3. Abbreviations
A series of abbreviations will be used throughout this document. Their meaning is shown below:
2. Unit description
2.1. Overview
The energy management solution offered by the INGECON EMS Plant Controller is mainly aimed at commercial
and industrial markets. The unit allows you to increase the level of penetration of photovoltaic energy in the group
of power generators of the electric grid.
Depending on the needs of the grid operators, grid transmission and distribution management companies, it
acts as a master of the complete system, with the aim of making the installation operate within the parameters
established by the grid´s corresponding codes.
The energy management system also allows for the inclusion of different elements in the plant, like energy storage
systems, reactive power compensation systems or weather stations. These devices allow you to open a greater range
of possibilities to manage the production of energy more efficiently.
The INGECON EMS Plant Controller analyses the flow of active and reactive power exchanged with the public grid
via a power analyzer at the installation´s connection point. This way, and along with the updates of the plant's
different device statuses, it continuously determines the optimal consignment for the inverters and other active
systems to work at.
Grid operator
Scada
DC AC
Public grid
Optional
DC AC
Modbus TCP
DNP3; Modbus TCP/RTU;
IEC 60870-5-101/104
Batteries INGECON SUN STORAGE Metering transformer signals
The INGECON EMS Plant Controller implements management strategies based on the different devices connected
to the system and on the prior configuration established by the user.
Communication protocols other than modbus TCP can be get with the supply of an Remote Terminal Unit (RTU),
out of the scope of supply of the INGECON SUN EMS Plant Controller.
Communication between the INGECON SUN EMS Plant Controller and the power analyzer at POC must be direct
(without other intelligent devices in the middle of the chain, that may add extra delays in the communication, a
apart from switches).
INFO
See document ABP2011IQM01 for information on the installation of the INGECON EMS Plant Controller.
The unit includes an unmanaged industrial switch as standard to communicate with plant elements via Ethernet
bus and Optical Fiber and a network analyzer for informaiton on the status of the electricity connection point to the
grid.
Standard Premium
Communication switch
(1)
RTU: (2)
Power analyzer: (3)
Terminal blocks:
• Digital inputs • Class 0.2S • Power supply
• Digital outputs • Class A • CT/VT secondaries
• Analog inputs • Digital inputs / outputs
• Analog outputs
• Industrial communication
protocols
2000
60 x 80
1900
F02 F03 B50B51
1800
1700 60 x 80
G02
1600 G01
1500
QUINT DC UPS
1400 43 x 80
80 x 80
60 x 80
F10 F20
1300
XF10 XF20
1200 43 x 80
G10 U10 G11 U11
1100
1000
43 x 80
900 G12 U12
U20.U21 U30
800
700
600 43 x 80
500
E50
100 x 80
400 X04
X05
300
X01
200
F01
100 80 x 80
0
0
100
200
300
400
500
600
700
800
2.5. CE marking
CE marking is mandatory for the sale of any product within the European Union, without prejudice to standards
or laws. INGECON EMS Plant Controller units have CE marking by reason of their compliance with the following
directives:
• Low Voltage Directive 2006/95/EC.
• Electromagnetic Compatibility Directive 2004/108/EC.
• Low-Voltage Electrotechnical Regulation
• UNE EN 61439-1
Power Supply
Voltage supply 85 Vac..264 Vac, 50 Hz..60 Hz
Typical consumption(2) 75 W 225 W
Maximum consumption(2) 90 W 270 W
UPS capacity(3) 15 Wh / 288 Wh
Redundancy Optional
Communication
Standard protocols Modbus / TCP (client and server), FTP (client and server), NTP (client and server)
Compatible protocols Modbus / RTU (Master and slave), 101 (Slave), 104 (Slave), DNP3 (Slave), OPC UA (Server)
Outer connectivity 10 / 100BaseT(X), 100BaseFX with patch panels
Managed communication Optional Yes, with SNMP v1/2/3, VLAN, DHCP, Flow control, NTP, MAC filter
Redundancy Optional
Compatibility
Inverters IS 3Play, IS PowerMax, ISS PowerMax
Utilities Main industry protocols
Batteries Main manufacturers
SCADA Main industry protocols
Reactive power compensation systems Modbus or hard-wired interface
On-line Tap Changer Modbus or hard-wired interface
Weather Stations Modbus interface
O&M Functions
Datalogger 4 GB Compact Flash memory
Equipment start up / stop General start up or stop of the inverters, BESS and capacitor banks
Power plant surveillance Monitoring of the status of every single element inside the plant
Others Web server
CPU
Typical processing time < 10 ms
Clock Internal RTC sinchronizable through NTP
Surveillance system Watchdog, working times surveillance, CPU temperature and input/output status
Redundancy Optional
General Data
Dimensions (H/W/D) 1,005 / 860 / 360 mm 2,000 / 800 / 800 mm
Weight(2) 120 kg 460 kg
Protection class IP65
Impact resistance IK10
Overvoltage protection Type 2
Installation Wall Ground
Operating temperature -20 to 50 ºC / -4 to 122 ºF
Storage temperature -25 to 60 ºC / -13 to 140 ºF
Relative humidity (non-condensing) 10 - 90%
Maximum altitude(5) 2,000 m
Marking CE
Standards IEC 61000-4-30, IEC 62586-1, IEC 61131-3, IEC 60204-1, IEC 61439
Notes: (1) For voltages greater than 30% of the nominal voltage (2) Values measured with the highest possible number of hardware elements inside (3) If the installation does not feature an energy
storage system, the autonomy will be 2 seconds (4) For other configurations, please contact Ingeteam’s solar sales department (5) For installations beyond the maximum altitude, please contact
Ingeteam’s solar sales department.
3. Modbus Communications
3.1. Introduction
The INGECON EMS Plant Controller has an interface programmed for communications with the exterior using
different industrial communications protocols. However, this manual focuses exclusively on this interface being
established with the Modbus protocol.
INFO
For a more detailed description of the Modbus protocol, please see the latest versions of the documents
available on the website www.modbus.org.
3.3. Functions
The following functions are available to communicate with the INGECON EMS Plant Controller:
• Read Coils (0x01)
• Read Discrete Inputs (0x02)
• Read Holding Registers (0x03)
• Read Input Registers (0x04)
• Write Single Coil (0x05)
• Write Single Register (0x06)
• Write Multiple Coils (0x0F)
• Write Multiple Registers (0x10)
All registers declared as read only are accessible as Input Registers whereas those with read and write type are
accessible as Holding Registers.
Bits
Sign Exponent Mantissa
31 30 ~ 23 22 ~ 0
4. Sign criteria
4.1. Introduction
The positive or negative sign of electrical values, such as current or power, provide important information on plant
production and/or behavior. However, there might be conflicts of interpretation if the sign convention used to
express the values is not clearly defined beforehand. The criteria followed by the INGECON EMS Plant Controller to
express these variables is indicated in detail below.
Ix V x
Iy I
Breaking down of voltage and current into direct components and quadrature
Furthermore, apparent power is defined as the scalar product of the voltage multiplied by the complex conjugate of
the current ( ⃗ = · ⃗∗ ). In other words, apparent power gives a vector whose module is equal to the product of the
voltage and current modules, and its angle is the same as the voltage phase minus the current phase. Furthermore,
apparent power is broken down into active and reactive power components, which correspond respectively to the
direct component and in quadrature of the apparent power. This breakdown is shown in the following expression.
⃗= +
By equaling the breakdown of apparent power into its active and reactive components and the definition that
includes the voltage and current product, the different expressions of active and reactive power are deduced
according to the voltage and current components:
⃗= + = ⃗ · ⃗∗ = ·( − )= · − · = | |·| |· (− ) − · | | · | | · (− )
= · =| |·| |· (− )
=− · = −| | · | | · (− )
Having obtained the active and reactive power expressions, the different specific cases of signs for the four
quadrants in which the current vector can be located are indicated below. It is shown below that positive reactive
power is provided in quadrants 3 and 4, whereas positive active power is provided in quadrants 1 and 4.
2 1
P<0 P>0
Q<0 Q<0
P [W]
3 4
P<0 P>0
Q>0 Q>0
Q [var]
In terms of the four current quadrants, it is important to note that photovoltaic inverters can only operate in
quadrants 1 or 4 and always provide current to the grid. However, if there are battery-powered inverters in the
plant, these can operate in the four quadrants because they can provide current to the grid to discharge the battery
and consume current from the grid to charge it. Furthermore, just like the photovoltaic inverter, the battery-
powered inverter can give both capacitive and inductive reactive power over the entire range.
In relation to
The
the voltage,
Quadrant voltage at Ix Iy P Q Phasor diagram
the current
the POI
is
y
I
Iy
1 advanced drops >0 >0 >0 <0
φ V x
Ix
y
2 advanced drops <0 >0 <0 <0 I Iy
φ
Ix V x
φ
I Iy
FALSE
It has been more than 2 minutes since the
last synchronization process
TRUE
FALSE
Synchronization process successful
TRUE
FALSE
Current date and time are as required
TRUE
Minimum Maximum
Name Address Format Register type
value value
Year commanded 11000 UINT Read and write 2010 2100
Month commanded 11001 UINT Read and write 1 12
Day commanded 11002 UINT Read and write 1 31
Hour commanded 11003 UINT Read and write 0 23
Minute commanded 11004 UINT Read and write 0 59
Second commanded 11005 UINT Read and write 0 59
Milisecond commanded 11006 UINT Read and write 0 999
Synchronization command 11007 UINT Read and write 0 1
Furthermore, the current date and time can be read in the following registers, along with the results of the last
synchronization process. The day of the week is calculated automatically in the PLC.
7.1. Functions
The INGECON EMS Plant Controller allows for specific functions to be enabled or disabled to adapt to the needs of
the different Grid Codes or client requirements. These functions or flags have a value of “0” by default. They can
be enabled by entering a “1” in the corresponding register, and disabled by entering a “2”. All flags, together with
the registers involved, are listed below.
Minimum Maximum
Name Address Format Register type
value value
Command reception 11010 UINT Read and write 0 2
The current configuration of this function can be seen in the following register:
Minimum Maximum
Name Address Format Register type
value value
Command reception 50 UINT Read 0 2
Minimum Maximum
Name Address Format Register type
value value
Control execution 11011 UINT Read and write 0 2
The current configuration of this function can be seen in the following register:
Minimum Maximum
Name Address Format Register type
value value
Control execution 51 UINT Read 0 2
Minimum Maximum
Name Address Format Register type
value value
Online Local Limit 11015 UINT Read and write 0 2
The current configuration of this function can be seen in the following register:
Minimum Maximum
Name Address Format Register type
value value
Online Local Limit 55 UINT Read 0 2
Minimum Maximum
Name Address Format Register type
value value
Transformer Apparent Limitation 11016 UINT Read and write 0 2
Individual Feeder Curtailment 11017 UINT Read and write 0 2
The current configuration of this function can be seen in the following register:
Minimum Maximum
Name Address Format Register type
value value
Transformer Apparent Limitation 56 UINT Read 0 2
Individual Feeder Curtailment 57 UINT Read 0 2
Minimum Maximum
Name Address Format Register type
value value
Line Losses Compensation 11018 UINT Read and write 0 2
The current configuration of this function can be seen in the following register:
Minimum Maximum
Name Address Format Register type
value value
Line Losses Compensation 58 UINT Read 0 2
Minimum Maximum
Name Address Format Register type
value value
Hard Active Curtailment 11019 UINT Read and write 0 2
The current configuration of this function can be seen in the following register:
Minimum Maximum
Name Address Format Register type
value value
Hard Active Curtailment 59 UINT Read only 0 2
Minimum Maximum
Name Address Format Register type
value value
Soft Shut Down 11020 UINT Read and write 0 2
The current configuration of this function can be seen in the following register:
Minimum Maximum
Name Address Format Register type
value value
Soft Shut Down 60 UINT Read only 0 2
Minimum Maximum
Name Address Format Register type
value value
Clouding Q Reserve 11021 UINT Read and write 0 2
The current configuration of this function can be seen in the following register:
Minimum Maximum
Name Address Format Register type
value value
Clouding Q Reserve 61 UINT Read only 0 2
Minimum Maximum
Name Address Format Register type
value value
Inverter watchdog 11022 UINT Read and write 0 2
The current configuration of this function can be seen in the following register:
Minimum Maximum
Name Address Format Register type
value value
Inverter watchdog 62 UINT Read only 0 2
INFO
For a more detailed description on how to configure the curves corresponding to these reactive power
limitations, please see the ABP0000IMC07 document.
Enabling or disabling (by entering a “1” or a “2” in the corresponding registers) means that the reactive power
operating range permitted is restricted to the configured curves or is completely free, depending on the maximum
power factor configured in the inverters.
Minimum Maximum
Name Address Format Register type
value value
QV limitation 11030 UINT Read and write 0 2
QP limitation 11031 UINT Read and write 0 2
The current configuration of this function can be seen in the following register:
Minimum Maximum
Name Address Format Register type
value value
QV limitation 70 UINT Read 0 2
QP limitation 71 UINT Read 0 2
Minimum Maximum
Name Address Format Register type
value value
Tap Changer Management 11057 UINT Read and write 0 2
The current configuration of this function can be seen in the following register:
Minimum Maximum
Name Address Format Register type
value value
Tap Changer Management 97 UINT Read only 0 2
Minimum Maximum
Name Address Format Register type
value value
Capacitor Banks Control 11064 UINT Read and write 0 2
The current configuration of this function can be seen in the following register:
Minimum Maximum
Name Address Format Register type
value value
Capacitor Banks Control 104 UINT Read only 0 2
Minimum Maximum
Name Address Format Register type
value value
Observer-based available power 11068 UINT Read and write 0 2
The current configuration of this function can be seen in the following register:
Minimum Maximum
Name Address Format Register type
value value
Observer-based available power 108 UINT Read only 0 2
Minimum Maximum
Name Address Format Register type
value value
Fast Frequency Regulation 11037 UINT Read and write 0 2
Active Power Curtailment 11038 UINT Read and write 0 2
Solar Power Reserve 11039 UINT Read and write 0 2
P Setpoint Ramping 11040 UINT Read and write 0 2
Q Setpoint Ramping 11041 UINT Read and write 0 2
Ramp Rate Control 11042 UINT Read and write 0 2
SOC Control 11043 UINT Read and write 0 2
P Open Loop 11044 UINT Read and write 0 2
Zero Export 11045 UINT Read and write 0 2
On Demand Q 11058 UINT Read and write 0 2
Power Factor Control 11059 UINT Read and write 0 2
Voltage Droop Control 11060 UINT Read and write 0 2
Automatic Voltage Regulation 11061 UINT Read and write 0 2
Reserved 11062 UINT Read and write 0 2
Q Open Loop 11063 UINT Read and write 0 2
Reactive compensators control 11064 UINT Read and write 0 2
Dynamic Q Compensation 11065 UINT Read and write 0 2
External Voltage Droop Control 11066 UINT Read and write 0 2
The current configuration of this function can be seen in the following register:
Minimum Maximum
Name Address Format Register type
value value
Fast Frequency Regulation 77 UINT Read only 0 2
Active Power Curtailment 78 UINT Read only 0 2
Solar Power Reserve 79 UINT Read only 0 2
P Setpoint Ramping 80 UINT Read only 0 2
Q Setpoint Ramping 81 UINT Read only 0 2
Ramp Rate Control 82 UINT Read only 0 2
SOC Control 83 UINT Read only 0 2
P Open Loop 84 UINT Read only 0 2
Zero Export 85 UINT Read only 0 2
On Demand Q 98 UINT Read only 0 2
Power Factor Control 99 UINT Read only 0 2
Voltage Droop Control 100 UINT Read only 0 2
Automatic Voltage Regulation 101 UINT Read only 0 2
Power Oscilation Damping 102 UINT Read only 0 2
Q Open Loop 103 UINT Read only 0 2
Reactive compensators control 104 UINT Read only 0 2
Dynamic Q Compensation 105 UINT Read only 0 2
External Voltage Droop Control 106 UINT Read only 0 2
All this information is saved in called “retain persistent” type variables, which maintain their value even after a
reset in the PLC.
P / Pmax
P1 P2 Under-frequency Over-frequency
control control
P3
P4
P5
P6 P7
P8
P9
P10
P11
P12
PF curve
Each point on the curve is determined by a pair of coordinates for active power and frequency. The active power
values are expressed as a percentage of the maximum power of the plant at the point of connection. The frequency
values are expressed in Hz. All intermediate active power values are calculated automatically using linear
interpolation.
Furthermore, the maximum number of points and whether power is recovered linearly or with hysteresis must be
indicated to configure the curve.
If the frequency deviates from the nominal value (in one direction or another), the power will be limited by the
corresponding value configured on the curve.
In the case of linear recovery, the function behavior is configured according to the “Active power base” register.
Depending on the value of this register, the active power base for the percentage values of the curve differ in
meaning as follow:
1. The active power variation magnitude is referred to the predisturbance active power level.
2. The active power variation magnitude is referred to the current local limit.
3. The active power variation magnitude is referred to the current active power setpoint.
4. The active power variation magnitude is referred to the rated active power at POC.
If, however, recovery with hysteresis is configured, the power does not recover its value prior to the limitation until
the frequency is within the range limited by the “over-frequency recovery” and “under-frequency recovery” values.
The parameters actually applied at any given time can be read at the following addresses:
8.3. Alarms
The maximum and minimum values that can be written to configure the curve can be read in the following
registers:
Furthermore, there is an alarm register where information is provided on the latest configuration process. This
register is of different values depending on the error found. This alarm is described in detail below.
Whenever this curve acts limiting the active power export level of the plant, the following register will be activated:
There are also read-only registers that indicate the actual values configured and with which the INGECON SUN
EMS Plant Controller is operating.
9.2. Alarms
To make sure the configuration of these important parameters is correct, the values written in the POC
configuration registers are checked to ensure consistency among them and their maximum and minimum limits.
These limits can be read in the following registers:
Where a configuration value is entered that is outside the limits or where the maximum value is not strictly higher
(under no circumstances may it be the same) than the minimum, an alarm will be marked associated to the
specific parameter that has been incorrectly configured. The following are registers where the possible alarms can
be read:
Whenever these limits act curtailing the reactive power capacity of the plant, the following registers will be
activated:
Time (s)
Mode Active Power
Curtailment
(value registered in
PLC)
Time (s)
Mode Active Power
Disabled Disabled
Curtailment
Feedback Enabled
(value registered in
PLC)
Time (s)
Examples of correct orders of activation and deactivation of Active Power Curtailment mode
Time (s)
Mode Active Power
Curtailment
(value registered in
PLC)
Time (s)
Mode Active Power
Disabled
Curtailment
Feedback Enabled
(value registered in
PLC)
Time (s)
Furthermore, there are read-only registers to indicate whether the control is enabled for each agent. If bit 0 is
enabled in these registers, then that agent has control of the plant. Where it does not have control, bit 1 will be
enabled in the register corresponding to that agent.
A third register is also enabled to provide a different value depending on the agent with control of the plant. This
register may be of the following values:
1. SCADA
2. System operator
The logic used to assign plant control to one of the agents is the same as to activate or deactivate the operation
modes. By enabling bit 0 of the register of one of the two agents, which means entering a “1” in the corresponding
register, the control is enabled for that agent. By enabling bit 1, which means entering a “2” in the corresponding
register, the control is disabled for that agent. Where both agents are disabled or both enabled, SCADA will always
take preference and this agent will have control of the plant by default.
Moreover, register 12302, known as “Plant Generation”, is enabled so that plant generation can be activated or
deactivated from SCADA. In other words, by enabling bit 0 of this register, the plant is allowed to generate all
the power permitted, both by available radiation and by any technical limitation (temporary non-availability of
equipment, maximum plant power limitation from the System Operator, etc.). If, however, it is deactivated by
enabling bit 1 of the register, then all inverters and production equipment (capacitor banks, batteries, etc.) are
ordered to perform a general stoppage.
In the case of register 12323, known as “Control over capacitor banks”, its activation or deactivation means that
the control of any capacitor banks present in the plant is the responsibility of SCADA or of the INGECON SUN EMS
Plant Controller. If bit 0 of the register is enabled, then SCADA takes control of the banks. If bit 1 is enabled, the
control is returned to the INGECON SUN EMS Plant Controller.
In another memory area, several registers are enabled to indicate the commands received from SCADA. These
registers are:
As with the SCADA interface, the System Operator has register 12402 available to activate or deactivate plant
generation. If bit 0 is enabled, the plant has permission to generate all the power available, abiding by any
technical limitations that may exist at any given time (temporary non-availability of equipment, maximum power
limitation at the POC, etc.). If, however, bit 1 of the register is enabled, plant generated is deactivated because a
general stoppage of all production equipment (inverters, batteries, capacitor banks, etc.) is ordered.
In the same way that there is feedback on commands received from SCADA, specific registers have been
designated to provide the information on which commands are received from the System Operator. These read-only
registers are:
On one hand, there is an area of registers where the latest values written by SCADA at the following addresses can
be read for confirmation purposes:
Where a setpoint is written incorrectly (where it is a non-numeric value or exceeds the aforementioned limits),
an associated alarm is triggered. The following registers indicate the alarms associated to the SCADA setpoints
written:
On one hand, there is an area of registers where the latest values written by System Operator at the following
addresses can be read for confirmation purposes:
Where a setpoint is written incorrectly (where it is a non-numeric value or exceeds the aforementioned limits),
an associated alarm is triggered. The following registers indicate the alarms associated to the System Operator
setpoints written:
Time (s)
Start/Stop
inverter 1
(value registered in
PLC)
Time (s)
Status Started Started
inverter 1
(value registered in Stopped
PLC)
Time (s)
Start/Stop
inverter 1
(value registered in Stop command Stop command
SCADA)
Time (s)
Start/Stop
inverter 1
(value registered in
PLC)
Time (s)
Status Started
inverter 1
(value registered in Stopped
PLC)
Time (s)
The following registers indicate these inverter starting and stoppage orders. Where there are not as many inverters
in the plant, the orders relating to inexistent inverters are disregarded.
The above total weather information corresponds to the values written in the following table, but after the proper
check of values within good range.
In some ocassions, there is need to limit the maximum reactive power range of inverters, in order to guarantee
the solar farm will operate within acceptable limits. To allow that configuration, the INGECON SUN EMS Plant
Controller provides 2 registers in which these reactive power setpoint limits can be written. Whenever these
registers are different than zero, the INGECON SUN EMS Plant Controller will consider these values for limiting the
maximum positive and negative reactive power commands to inverters.
The limits are expressed in percentage, which power base is the rated apparent power of an individual inverter.
IC3101CC model CPU with operation mode switch and signaling LEDs
The CPU module indicated with a label on the bottom includes a switch on the front panel to configure the
processor operation mode. The switch has three positions, one being the default or standby position, which is its
position when it is not operating. By turning the switch, the processor module can be configured into one of the
following three operation modes:
• ON: Run mode (middle position)
• Normal operation mode. In this position, the processor module runs the main program and other
internal tasks.
• TST: Test mode (right-hand position)
• This force the module to stop. To enter this mode, the switch must remain in the right-hand position
while the module is being powered up or when already running by keeping the switch in this position
for at least 2 seconds.
• OFF: Reset mode (left-hand position)
• Keep the switch in the left-hand position for at least 2 seconds for the processor module to reset.
14. Troubleshooting
This chapter suggests solutions or action to take in light of different events that could lead the equipment to
operate abnormally or incorrectly.
5. Locate the IPv4 address and IPv4 Subnet Mask fields in the pop-up window.
6. To edit this configuration, close the pop-up window with the current data of this configuration and click
on the Properties button in the pop-up window titled Local Area Connection Status.
7. Select the Internet Protocol Version 4 (TCP/IPv4) field and click on Properties.
8. Select the Use the following IP address option instead of Obtain IP address automatically.
9. Enter the new required IP configuration in the IP Address and Subnet mask fields.
If the connection is correct, a window will be displayed containing information on the responses from the PLC. If
no response is received, check:
• That the PLC has been switched on.
• That the IP addresses and subnet masks are correct.
• That the computer network card is active.
• That the network cable is correctly connected on both systems.
Once, the IC3SYSTEM memory area has been accessed the following folder structure will appear:
In the CONFIG folder, there is an XML file that includes the current IP configuration. This file is the same as the
PLC would have written in the USB drive if the first step of this chapter had been followed.
This XML file has the format of the example below:
The XML file of the PLC memory can be downloaded to a local computer for editing purposes.
In order to change the IP configuration of the PLC, the XML file of the PLC memory has to be overwritten with
another file which has the same name, but the new configuration data.
After the new XML file is uploaded into the PLC, it has to be reset, as it is explained in the following chapter.
Then, introduce a remote customized command: “RST”. Once the user executes this commands, the PLC will
restart. Communications will be interrupted for a while, and after at least 2 minutes, PLC will be fully restarted,
applying the latest configurations.