HYDRIL BOP Test Unit OPERATORS MANUAL 2 NOV —- ENAFOR Serial Numbers 8113, 8114 & 8115Hydril Canadian Co., LP © 1110 ~ 5th Street Nisku, AB Canada T9E 886 Phone: 780-988-1930 Fax: 780-955-1940 CERTIFICATE OF CONFORMANCE October 25, 2005 We certify that three BOP Test Units were produced in Canada at the Hydril Canadian Co., LP, Nisku Facility. The manufacturing and processing of this unit was in accordance with the Hydril sales order 719014S0, the National Oilwell Varco purchase order 160628 and the applicable Hydril standards and specifications. Applicable operation, instruction and parts information enclosed, Chris Farhall Hydril Canadian Co., LPPREFACE This manual has been written to familiarize operating and maintenance personnel with the description, operation and maintenance procedures for High Pressure BOP Test ‘Systems provided by Hydril Company. Although the BOP Test System has been engineered to provide reliable service, it still requires certain skills and knowledge to keep it operating successfully. The unit has been designed with one purpose in mind, which is to effectively test Blowout Prevention equipment. A good understanding of the system and its components will enable the operator to maintain the unit at its best performance level The instruction manual, which follows, deals with the operation of the BOP Test System in general. Specific information is provided in the troubleshooting and maintenance sections. The text and illustrations throughout this manual will help the reader to understand the equipment as well as the functions of individual components. Therefore, itis important that the manual be studied thoroughly and used frequently for reference during the future operation of the BOP Test System. Operator's Manual NOV ~ ENAFOR:‘Y HYDRIL Operator's Manual BOP Test Unit CHAPTER ONE INTRODUCTION SYSTEM DESIGN Hydril High Pressure BOP Test Systems are custom designed using standardized components to meet each customer’s specifications. Each Hydril High Pressure Test System incorporates years of field proven performance to reach the present level of excellence. Hydril BOP Test Systems assure reliable testing of all types of annulars, rams, diverters, strippers and valves, ‘The basic High Pressure Test System typically includes an electric and/or air andior diesel powered hydraulic pump(s), a high pressure test pump, a chart recorder and an isolation/bleed off manifold all mounted on a heavy duty skid or frame. Remote control panels may be included with the test system The test fluid is initially displaced from a reservoir or other supply via a high flowllow pressure pump. This low pressure pump flows over a high pressure check valves and simply stalls once the pre-fill pressure is reached. A second stage, high pressure pump then takes the pressure up to the desired level, as required for testing. 70/30 wateriglycol mixture is recommended as the high pressure test fluid to be used in Hydril BOP Test Systems Operators Manual Page 1 NOV—ENAFOR“) HYDRIL Operator's Manual BOP Test Unit CHAPTER TWO EQUIPMENT DESCRIPTION HYDRAULIC PUMPS ‘Air Operated: Air operated pumps are installed on the Hydril BOP Test System to provide @ means to create hydraulic pressure using compressed air. Air operated pumps are a positive displacement simplex design that incorporates an air piston to drive the fluid plunger. Some air operated pump models are governed by controlling the inlet air pressure, while other air pump models are governed by controlling the inlet air supply. All pump systems are equipped with a suction line filter or strainer to clean the hydraulic fluid prior to entering the fluid end of the pump. A discharge check valve prevents pressure from bleeding through the pump fluid end to the supply line after the pump(s) has stopped operating, HIGH PRESSURE TEST PUMP ‘The Hydril BOP Test System utilizes a high pressure, air-driven pump to provide high pressure fluid for hydro-testing. Fluid flows from this pump, through an isolation/bleed manifold. A high pressure check valve is installed to prevent pressure from bleeding through the pump fluid end after the pump(s) has stopped operating Maximum pump output pressure is controlled by the supplied air pressure. All high pressure hoses and fitings supplied are rated to the maximum outlet pressure of the pump, CHART RECORDER Each Hydril BOP Test System is equipped with a high pressure chart recorder. The recorder is capable of recording test pressures during high pressure hydro-tests, Operators Manual Page 2 NOV ENAFOROperator's Manual BOP Test Unit CHAPTER THREE START-UP OPERATION PRE-START-UP PROCEDURE 1. The Hydril Test System is susceptible to the elements of nature and operational contamination. If possible, the unit should be housed in a dry, warm building to protect the system components and rubber goods. 2. Check the fluid level in the test fluid reservoirifluid supply and fill if necessary. Use clean water or a 70/30 water glycol mixture to fill the reservoirlfluid supply CAUTION: DO NOT use diesel fuel, kerosene, “Marvel Mystery’ oil, detergents or solvents in the reservoirfluid supply. 3. Inspect the main pump skid, control panels and all hoses carefully for any damaged, loose or broken fittings, brackets, valves, ete. Repair as required prior to system start-up. 4. Air Operated Pump: Inspect the y strainer. Open pump suction line valve. Inspect and service pump supply air filter and air regulator. Drain condensation from air filter. Set the pump regulated air pressure to a maximum of 96 PSI. This will insure that the air pumps will not exceed the system design pressure. The air pump outlet pressure can be estimated by multiplying the air pressure by the pump ratio. The actual area ratio of the high pressure air pump is 280:1. Setting the regulated air pressure to 54 PSI will result in a maximum air pump outlet pressure of 280 x 54 PSI = 15,120 PSI. Check the pump packing to ensure it is secure, START-UP OPERATIONS 1. Connect the necessary hoses from the BOP Test System Pump Skid to the BOP. test stump. 2. Ensure that test pressure isolation valve is fully open and test pressure bleed valve is fully closed, CAUTION: Do not over tighten these valves. Hand tight is adequate if valve is working properly. 3. Open sustion isolation ball valves to the fully opened position. This will allow the test fluid to flow from the reservoir/fiuid supply to the pumping system, 4. Install new chart on recorder. Tum on chart drive, Operators Manual Page 3 NOV—ENAFOR“) HYORIL Operator's Manual BOP Test Unit 5. Open air isolation ball valves on each pump to the fully opened position. This star's the air drive unit that pumps the fluid. To stop pumps at any time, simply close these valves. 6. When desired pressure has been achieved; close the air inlet valves and test pressure isolation valve. The unit is now closed and isolated. 7. When the desired time frame has passed, open test pressure bleed and isolation valves. Pressurized fluid is now bled off 8. If test was satisfactory and gauges and recorder are at 0 PSI, then disconnect hoses and connections. NOTE: When testing large volume system such as BOP’s or wellheads, itis a good practice to prefill these with rig pumps or utility hose. A few minutes of settling time will allow most of the trapped air to escape. Operators Manual Page 4 NOV—ENAFOR“) HYORIL Operator's Manual BOP Test Unit CHAPTER FOUR SCHEMATICS PAGE 1. Hydraulic Schematic 6 Operators Manual Page 5 NOV—ENAFORQ|X e @ Dx @ |x| ® os << a seam vo oe sg? |e @Q©? HYDRIL Operator's Manual BOP Test Unit CHAPTER FIVE MAINTENANCE AND TROUBLESHOOTING It is suggested that the following components be maintained or inspected as noted below. This is only a basic guide to follow until each operator can establish his own routine maintenance program to suit prevailing conditions and the frequency of use. "itis suggested that the following components be inspected every thirty days, or as noted **" Y-STRAINERS Check the Y-strainers every 30 days and clean if necessary. CHECK VALVES (One-way check valves are intended to prevent an undesirable upstream flow of pressure in the control system hydraulic circuit PRESSURE SAFETY HEAD The system safety head / rupture disc assembly is set to burst and exhaust pump discharge in the event that the system becomes over-pressurized (12,500 psi). If the rupture disc bursts, replace only with a 12,500 PS! rupture disc. HIGH PRESSURE HOSE ASSEMBLIES ‘The high pressure hose assemblies should be inspected for frayed, damaged or wom spots before each use. The end connections should be examined for wear, rust, cracking, etc before each use. SYMPTOM. POSSIBLE CAUSE —_| CORRECTIVE ACTION Pump does not run. Air regulator out of Adjust air regulator to proper adjustment setting, Pump runs but does not Pump strainerifiter is Clean or replace suction build pressure. plugged. screen o fier. Operators Manual Page 7 NOV— ENAFOR,P HYDRIL Operator's Manual BOP Test Unit SYMPTOM Pump runs but pump discharge rate is low. System Tails 16 - maintain Test Pressure | after pump has shut off | \ Operators Manual NOV~ ENAFOR Pump discharge POSSIBLE CAUSE System bleed valve is open, Isolation valve is closed, Rolief valve is venting to the reservoir Pump discharge check valve is leaking Pump packing, suction seats or discharge seats, are leaking. Low fluid leve! in reservoir External fluid leak. valve is leaking. Reliof valve, or bleed valve are venting to the reservoir. External fuid leak, | Purp discharge check | valve is leaking, | Relief valve or bleed valve are venting to the reservotr. External uid leak, CORRECTIVE ACTION Close manifold bleed valve. Open isolation valve, Replace relief valve. Repair or repiace check valve Replace as required Fill reservoir to proper level Inspect for external luid leak. Repair or replace as required Repair or replace as required Ingpect for external luid leak. | Repair or replace as required. | Repair or replace as required. Inspect for external id leak.“Y HYORIL Operator's Manual BOP Test Unit SYMPTOM POSSIBLE CAUSE —_| CORRECTIVE ACTION 5. | Gauge Problems ~ 1. Supply line or snubber | When gauge responds slowly | Respond Siowly clogged, cr in an erratic manner during operation, stop al pumps. Close test pressure isolator valve. Open bleeder valve to raleve manifold pressure. Disconnect gauge supaly ine, | Purge supply line with | hydrate id from one ar aperated pump only. Re- assemble and check. I pressure gaugo is installed witha snubber, remove subbor from gauge and | connect to suppy tne. Start | | air operated pump and slowy dose bleed vave. If fluid does not pass through | snubber, stop pump anc open bleeder valve. Remove snubber and install a new one con the gauge. Start one air operated pump to purge air from supply line. Reconnect | supply ine to gauge assembly. Close blooder valve and | operate pump. If gauge stil is sluggish or erratic, replace the gauge. Operators Manual Page @ NOV ENAFOROperator's Manual BOP Test Unit CHAPTER SIX REPAIR AND SERVICING WARNING: Disconnect air supply from the BOP Test System prior to performing any service. PNEUMATIC PUMPS ‘See pump service manual further on in this section: CHECK VALVES 1. Hydril recommends unit replacement. RUPTURE DISCS 1. Hydril recommends replacement with disc of equal pressure rating ISOLATION/BLEED VALVES 41. Contact Hydril for repair kit information. Operators Manual Page 10 NOV—ENAFORJARON WOLFF PROCESS CONTROLS LTD. ‘9535-42 AVENUE, EDMONTON, ALBERTA T6E SR2 CERTIFICATE# 46007 “| s FOR: BERENDSEN FLUID POWER LTD; _ 501 DAVIES ROAD, EDMONTON, ALBERTA, T6E 4N3 ORDER NO, AMBIENT TEMPERATURE, 20 ‘SERIAL NUMBER | il, DEADWEIGHT. ‘SN# 8604 DIAL SIZE 4° MCDANIEL |: TEST MEDIUM on PRESSURE RANGE, 0-20,000PS1 /) MAXIMUMERROR “50 PSI SUB DIVISIONS || 2000 PSI 2) DATE uly 22, 2005 CONNECTION. weoneT. LOCATION TESTED. 9535-42 AVE INSPECTOR GaP. WoWK EDMONTON, ALBERTA, T6E 5R2 ‘THs GAUGE 1s GERTIFIED 10 MEET AND/OW EXCEED THE REQUIREMENTS AS OUTLINED IN API SPECIFICATION 64, NINETEENTH EDITION, JULY 2004 IN COMPLIANCE, WITH SECTION 7, PARAGRAPH 7.1,7.2, SUBPARAGRAPH 72.1, 122, 7221,7222 AND 7.22.3. ALSO, API SPECIFICATION i6, THIRD EDITION, JUNE 2004, SECTION 8, PARAGRAPH 8.1, 8.2, SUBPARAGRAPH 821 AND 22,JARON WOLFF PROCESS CONTROLS LTD. 9535 - 42 Avenue, Edmonton, Alberta, Canada T6E SR2 ‘Telephone (780) 463-9527 Fax (780) 450-2614 CERTIFICATE OF COMPLIANCE FOR: BERENDSEN FLUID POWER LTD. 8503 DAVIES ROAD, EDMONTON, ALBERTA, T6E4N3 SUPPLIER: MCDANIEL CONTROLS, INC. EQUIPMENT: PRESSURE GAUGE PI MCDANIEL MODEL ERPK (020,000 PS) MATERIAL: SST TUBE & SOCKET custom pia NIA ACCURACY: 50 OF 1% FULL SCALE SERIAL NUMBER: 050722-2 CERTIFICATE NUMBER: 46007 CUSTOMER STANDARD: #001 OXYGEN CERTIFICATE: N/A CUSTOMER P.0.4 107648 PURCHASE DATE! JULY 22, 2005, OUR REFERENCE: PCL-52022 REFERENCED STANDARDS: CERTIFICATE OF CONFORMITY (GERMANY) CODES, SPECIFICATIONS: DIN -1SO 9002 (CRN# S89405) ‘STATEMENT OF COMPLIANCE: ‘WE HEREBY CERTIFY THAT THE ABOVE ITEMS/EQUIPMENT SUPPLIED BY US ARE IN COMPLIANCE WITH THE TERMS, CONDITIONS AND SPECIFICATIONS OF THE ABOVE. PURCHASE ORDER AND THAT THESE ITEMS/EQUIPMENT WERE FABRICATED, INSPECTED AND ‘TESTED IN ACCORDANCE WITH THE REFERENCED STANDARDS, CODES AND SPECIFICATIONS AND MEBT-THE REBEVANT ACCEPTANCE CRITERIA AND DESIGN REQUIREMENTS. SIGNED: DATE: JULY 22, 2005 LYNN WOWK SALES & Q.C, ADMINISTRATION FORM #COC-0018B 1OKEL 747 PP ED GUE "ZTE ‘hq peyse, EB IFZEE® “ON TEPIO HOM: ‘aunssald BuDJoM ‘Xe, ‘@INSSAlq PA}Y 29E SOLY S000 KP :7eq yodey abeyea7 dwng selShi VVIESO LO TON lQueg “TF -77 — TON [@pow dung Se PP aed TODS PS, “ueUO}sNg; yodey afeyee] dung }se,.oo STIR STAR 11983 FM 529 Houston, TX 77041 Phone 713-856-8989 Fax 713-856-8999 Toll Free (800) 890-STAR Manufacturer's test certificate Order No: 50982 Product: 6/3 Test Date 08-25-2005 BatchNo.: 6316 Fittings: 1/4 NPT Male Color: Green Length: 50 ft Customer: BEREND HOUTX SIN#: — 6316-50982-SOFT-03 Pressure Test (hose assembly) psi We hereby certify that the material described above has been tested per the parameters s Document #0001 Qualification Procedures, section 11 - Static Pressure Test and comp! specification of the order. (WITNESS) This test certificate does not relieve the customer of his obligation to inspect the goods upon receipt. The ‘quoted specification does not constitute assured characteristics or establish any warranties or obligations towards third parties to whom this certificate might be passed on. Furthermore, our General Sales Conditions shall apply in the version currently valid.83 ~_SPIR STAR” 11983 FM 529 Houston, TX 77041 Phone 713-856-8989 Fax 713-856-8999 Toll Free (800) 890-STAR Manufacturer's test certificate Order No: 50982 Product: 6/3 Test Date 08-25-2005 Batch No: 5366 Fittings: 1/4 NPT Male Color: Green Length: 10 ft Customer: BEREND HOUTX SIN #: 5366-50982-10FT-02 Pressure Test (hose assembly) Working Pressure 15000__psi Test pressure min_3_ at 22500 Burst Pressure 37700 psi ‘We hereby certify that the material described above has been tested per the parameters set forth in Document #0001 Qualification Procedures, section 11 - Static Pressure Test and complies with the specification of the order. ZL 2 (WITNESS) This test certificate does not relieve the customer of his obligation to inspect the goods upon receipt. The quoted specification does not constitute assured characteristics or establish any warranties or obligations towards third parties to whom this certificate might be passed on. Furthermore, our General Sales Conditions shall apply in the version currently valid.JARON WOLFF PROCESS CONTROLS LTD. ‘9535 -42 AVENUE, EDMONTON, ALBERTA T6E SR2 CERTIFICATE# 46008 FOR: BERENDSEN FLUID POWER LTD: SSP2DAVIES ROAD, EDMONTON, ALBERTA, T6843 ORDERNO., £07648: AMBIENT TEMPERATURE SERIAL NUMBER JW050722-3. DEADWEIGHT DIAL SIZE 4 MCDANIEL, ‘TEST MEDIUM. PRESSURE RANGE 0-20,000 PSI ‘MAXIMUM ERROR SUB DIVISIONS «| '2000 PSI DATE CONNECTION werNPT LOCATION TESTED. INSPECTOR.) GJB-WOWK EDMONTON, ALBERTA, T6E 5R2 ‘THIS GAUGE IS CERTIFIED TO MEET AND/OR EXCEED THE REQUIREMENTS AS OUTLINED IN API SPECIFICATION 64, NINETEENTH EDITION, JULY 2004 IN COMPLIANCE. WITH SECTION 7, PARAGRAPH 71,72; SUBPARAGRAPH 724, 72.2,7221,7222 AND 7.223. ALSO; API SPECIFICATION 16A, THD EDITION, JUNE 2004, SECTION 8, PARAGRAPH. 8.2;SUBPARAGRAPH 8.21 AND R22. Te ; ADM ‘ UPSCALEERROR 0 0 +60 ‘TECHNICIAN: Invoice: PCL-52022 **ALL TEST EQUIPMENT IS TRACEABLE TO NILS.T. STANDARDS. **CUSTOMER STANDARD DOCUMENT C5003,ee Buy JARON WOLFF PROCESS CONTROLS LTD. 9535 - 42 Avenue, Edmonton, Alberta, Canada T6E 5R2 Telephone (780) 463-9527 Fax (780) 450-2614 CERTIFICATE OF COMPLIANCE FOR: BERENDSEN FLUID POWER LTD. {5503 DAVIES ROAD, EDMONTON, ALBERTA, T6E4N3 SUPPLIE MCDANIEL CONTROLS, INC. EQUIPMENT: PRESSURE GAUGE TYPE: ‘MCDANIEL, ERPK (0-20,000 PSI) MATERIAL: SST TUBE & SOCKET CUSTOM DIAL: NIA ACCURACY: 50 OF 1% FULL SCALE SERIAL NUMBER: swwo50722-3 CERTIFICATE NUMBER: 46008 CUSTOMERSTANDARD: #001 OXYGEN CERTIFICATE: NIA CUSTOMER P.0# 107648 PURCHASE DATE OUR REFERI Cr REFERENCED STANDARD! CODES, SPECIFICATIONS JULY 22, 2005, PCL-s2022 CERTIFICATE OF CONFORMITY (GERMANY) DIN - ISO 9002 (CRN# $89405) ‘STATEMENT OF COMPLIANCE: WE HEREBY COMPLIANCE WITH THE TERMS, CONDITIONS AND SPECIFICATIONS :RTIFY THAT THE ABOVE ITEMS/EQUIPMENT SUPPLIED BY US ARE IN HE ABOVE PURCHASE ORDER AND THAT THESE ITEMS/EQUIPMENT WERE FABRICATED, INSPECTED AND TESTED IN ACCORDANCE WITH THE REFERENCED STANDARDS, CODES AND SPECIFICA AND MBET THE RELEVANT ACCEPTANCE CRITERIA AND DESIGN REQUIREMENTS. —Z signep: 7 t DATE: JULY 22, 2008 LYNRWOWK Te, SALES & Q.C. ADMINISTRATION FORM #COC-001Sly ae “Aq payse TSISSELO “ON J0pIO HOM: ‘eunsseld BUDO ‘Xe —— ainsselg payey oO DELO DF ‘ON |BUOS S92 IGF CF ON \@PoW dung 21eq 7 SPE “JeWO}SN: yodey afeyee7 dung se,ale D7 :kq pase TBISTREO “ON Jepio YOM reinsselg BUDO “Xe ‘einsseld Payey Pe DE FT ON [eUES BYAPAAFT “ON Spo dung S0or FICE ‘aiea TPP :sousoysng, yoday abeyxeo7 dung jsoLBly — —_SPIR STAR 11983 FM 529 Houston, TX 77041 Phone 713-856-8989 Fax 713-856-8999 Toll Free (800) 890-STAR Manufacturer's test certificate Order No: )982 Product: 6/3 Test Date 08-25-2005 Batch No.: 6316 Fittings: 1/4 NPT Male Color: Green Length: 50 ft Customer: BEREND HOUTX SIN #: 6316-50982-50FT-02 Pressure Test (hose assembly) Working Pressure 15000 _psi Test pressure min_3_ at 22500 _psi Burst Pressure 37700 psi ‘We hereby certify that the material described above has been tested per the parameters set forth in Document #0001 Qualification Procedures, section 11 - Static Pressure Test and complies with the specification of the order. (WITNESS) This test certificate does not relieve the customer of his obligation to inspect the goods upon receipt. The quoted specification does not constitute assured characteristics or establish any warranties or obligations towards third parties to whom this certificate might be passed on. Furthermore, our General Sales Conditions shall apply in the version currently valid.Sly \_SPIR STAR™ Houston, TX 77041 Phone 713-856-8989 Fax 713-856-8999 Toll Free (800) 890-STAR Manufacturer's test certificate Order No: 50982 Product: 6/3 Test Date 08-25-2005 Batch No.: 5366 Fittings: 1/4 NPT Male Color: Green Length: loft Customer: BEREND HOUTX SIN #: $366-50982-10FT-01 Pressure Test (hose assembly) Working Pressure 15000 _psi Test pressure min_3_ at 22500 __ psi Burst Pressure 37700 psi We hereby certify that the material described above has been tested per the parameters set forth in Document #0001 Qualification Procedures, section 11 - Static Pressure Test and complies with the specification of the order. (WITNESS) This test certificate does not relieve the customer of his obligation to inspect the goods upon receipt. The quoted specification does not constitute assured characteristics or establish any warranties or obligations towards third parties to whom this certificate might be passed on. Furthermore, our General Sales Conditions shall apply in the version currently valid.JARON WOLFF PROCESS CONTROLS LTD. ‘9538 42 AVENUE, EDMONTON, ALBERTA TOE SR2 CERTIFICATE# 46006 bs FOR: BERENDSEN FLUID POWER LTD: "4503 DAVIES ROAD, EDMONTON, ALBERTA, T6E 4N3 ORDERNO.. 107648 AMBIENT TEMPERATURE 20c SERIAL NUMBER ‘) JW050722-1 DEADWEIGHT SN# 8604 DIALSIZE AUMCDANIEL, (‘TEST MEDIUM oO PRESSURE RANGE 0;20,000PSI_ >)" MAXIMUMERROR +480 PST ‘SUB DIVISIONS 2000 PSI DATE aly 22, 2005 CONNECTION: weNPT LOCATION TESTED. 9535-42 AVE INSPECTOR | GIR.WOWK EDMONTON, ALBERTA, TSE SR2 THIS GAUGE IS CERTIFIED TO MEET AND/OR EXCEED THE REQUIREMENTS AS OUTLINED IN API SPECIFICATION 64, NINETEENTH EDITION, JULY 2004 IN COMPLIANCE ‘WITH SECTION 7, PARAGRAPH 71,72, SUBPARAGRAPH 7221, 7.2.2, 722.1, 72.22 AND7.223. ALSO, API SPECIFICATION 164, THIRD EDITION, JUNE 2004, SECTION 8, PARAGRAPH 8.1, 82,SUBPARAGRAPH 8.2.1 AND R22. 3 3 DEADWEIGHT UPSCALE ERROR Oye? e 0 4960. PST +40 9940 PSI +60 14,920.) PSE +80, Invoice: PCE-52022/1 "ALL TEST EQUIPMENT IS TRACEABLE TO NIS.T, STANDARDS.3 JARON WOLFF PROCESS CONTROLS LTD. 9535 - 42 Avenue, Edmonton, Alberta, Canada T6E 5R2 Telephone (780) 463-9527 Fax (780) 450-2614 CERTIFICATE OF COMPLIANCE FOR: BERENDSEN FLUID POWER LTD. £48503 DAVIES ROAD, EDMONTON, ALBERT, T6E 4N3 SUPPLIER: MCDANIEL CONTROLS, INC EQUIPMENT: PRESSURE GAUGE wre: MCDANIEL MODE! ERPK (0-20,000 Ps) MATERIAL: SST TUBE & SOCKET CUSTOM DIAL: Nia ACCURACY: 50 OF 1% FULL SCALE SERIAL NUMBER: sww0s0722-1 CERTIFICATE NUMBER: 46006 CUSTOMER STANDARD: #001 OXYGEN CERTIFICATE: N/A CUSTOMER P.0.4 107648 PURCHASE DATE: JULY 22, 2008 OUR REFERENCE: pei-s2022 EFERENCED STANDARDS: CERTIFICATE OF CONFORMITY (GERMANY) CODES, SPECIFICATIONS: DIN - 10 9002 (CRN# $89405) STATEMENT OF COMPLIANC WE HEREBY CERTIFY THAT THE ABOVE ITEMS/EQUIPMENT SUPPLIED BY US ARE IN COMPLIANCE WITH THE TERMS, CONDITIONS AND SPECIFICATIONS OF THE ABOVE, PURCHASE ORDER AND THAT THESE 1) a El TESTED IN ACCORDANCE WITH THE REFERENCED STANDARDS, CODES AND SPECIFICATIONS LEVANT ACCEPTANCE CRITERIA AND DESIGN REQUIREMENTS. DATE: JULY 22, 2005, SALES & Q.C. ADMINISTRATION FORM 4COC-001Sls GIOL PF bef BIOL 5 [7a 3hq pasa $3 Sea r2 “ON JOPIQ HOM raunssalg Buon “Xe, ——_sainsseid payey 7PEPGRP VON IGUOES SF Bogeea “ON lepow dung SOE XOG :a1eq yoday abeyxea7 dung sol.Bll ‘@INSSOld PAyEY Tso ‘Aq pase) EST FAL? ‘ON JOPIO OM: reINSseld BUDOAA “Xe VF EGR ON |QU0S _ FZH aaeFG ‘ON lepow dung “S00 FOO :97eq TTT EE suc 809 yodey abeyee7 dwing selShs” —— ~_SPIR STAR 11983 FM 529 Houston, TX 77041 Phone 713-856-8989 Fax 713-856-8999 Toll Free (800) 890-STAR Manufacturer's test certificate OrderNo: 50982 Product: 6/3 Test Date 08-25-2005 Batch No.: 6316 Fittings: 1/4 NPT Male Color: Green Length: 50 ft Customer: BEREND HOUTX SIN #: 6316-50982-SOFT-O1 Pressure Test (hose assembly) Working Pressure 15000 _psi Test pressure min _3_ at 22500 __ psi Burst Pressure 37700 psi We hereby certify that the material described above has been tested per the parameters set forth in Document #0001 Qualification Procedures, section 11 - Static Pressure Test and complies with the specification of the order. LZ. (WITNESS) This test certificate does not relieve the customer of his obligation toi quoted specification does not constitute assured characteristics or establish any warranties or oblig towards third parties to whom this certificate might be passed on. Furthermore, our General Sales Conditions shall apply in the version currently valid.Pus” SPUR STAR 11983 FM 529 Houston, TX 77041 Phone 713-856-8989 Fax 713-856-8999 Toll Free (800) 890-STAR Manufacturer's test certificate Order No: 50982 Product: 6/3 Test Date 08-25-2005 BatchNo.: 6275 Fittings: 1/4 NPT Male Color: Green Length: JOR, Customer: BEREND HOUTX. SIN #: 6275-50982-10FT-01 Pressure Test (hose assembly) Working Pressure 15000 psi Test pressure min 3 at 22500 Burst Pressure 37700 psi We hereby certify that the material described above has been tested per the parameters set forth in Document #0001 Qualification Procedures, section 11 - Static Pressure Test and complies with the specification of the order. (WITNESS) This test certificate does not relieve the customer of his obligation to inspect the goods upon receipt. The quoted specification does not constitute assured characteristics or establish any warranties or obligations towards third parties to whom this certificate might be passed on, Furthermore, our General Sales Conditions shall apply in the version currently validCSD ete ts oe ae’ Cue ecm eC ‘SPECIFICATIONS id: Compressed air ‘Maximum inet pressure: 300 psig (20.7 bar) Temperature range: 0° to 175°F (18° to 79°C). A supply must 114" oe 1172" Threat form: PTE, 80 G (SPP on 1-1/2" unit) ISO Re Type: Relieving oF nonrelieving ‘Outet pressure adustnent rage: * $5 to 50 psig (03 1035 ba} 50 125 psig (0.3 08.6 bay) 12 to 250 psig (1.0 017.2 ba) *Do not use these regulates to contol pressures ouside ofthe ‘specitid ranges [MATERIALS OF CONSTRUCTION ‘Body: Atumiour Bonnet: Auminum Bottom Pug: Acatal ‘Valve: Auminum and nyfon lastomers: Nile INSTALLATION 1. tall reguato in a tne at any angle = upstream of cycling valves, ‘© with ak ow in ection of arrow on body, ‘28 clase as possible tothe device being serviced. : 2. Connect piping to proper ports using pie tread sealant on ‘ale treads ony. Do not allow sealant to enter interior of regu. ‘3. lnsial a pressure gauge or plug the gauge pots. Gauge ports Can also be used as addtional outlets for regulated ai. 4. Insta a fiter upstream of the reguator. PANEL MOUNTING DIMENSIONS Panel mounting hole clameter: 2.28" 68mm) Pane thickness: 0.06" to 0.16" (2 to 4 min) ‘ADJUSTMENT 1. Tum adjustment clockwise to increase pressure setting. Tum ‘ajustment counterclockwise to decrease pressure seting. 2, Aways approach the desied pressure from a lower pressure. ‘When reducing from a higher to a lower setting, frst reduce to ‘some pressure less than that desired, then bring upto the esied pressure. - NOTE ‘With non-reeving regulators, make pressure reductions ‘wth some a fow inthe system. t made under no flow (Gead-end) conditions, the regulator wil trap the over- Dressure in the downstream tne. ‘3 KNOB ADJUSTMENT. Push loctcing on knob down to lock ‘Pressure seting, Placing up to release. Install tamper ‘resistant seal wie (see Replacement lam in groove above 4ocisng to make seting tamper resistant. 4. T HANDLE ADJUSTMENT. Tighten jam nut to lek pressure setting. BERENDSEN WARNING These products are Intended for use in industal compressed air systems ony. Do not use these products where pressures and temperatures can exceed those Kstd under Specifications. Hf outet pressure in excess ofthe regulator pressure setting ‘could cause downstream equipment to rupture or maltnction, installa pressure reli device downstream of the regulator. The rele pressure and flow capacity ofthe rellet device must satis system requirements ‘The accuracy ofthe indication of pressure gauges can change, ‘both during shipment (despit caren packaging) and during the ‘service life. ta pressure gauge Isobe used with these products ‘and if inaccurate inckcattons may be hazardous to personel of ‘rope, the gauge shouldbe cltated before ill instalation and at regular intervals during use. For gauge standards ele to -ANSIBAG.I. ‘These products are not designed for use with fuids other than 4, for nonindusttl appteations, o for ile-upport systems. 5198 Tulsa, Oklahoma USA (Supersedes 4198), Phone: 1-800-960-BEAR (2327) Fax: 1-800-FAX-BEAR (329-2527) BFP-226CD end aceon Ett Sa ay CSA Cue ines DISASSEMBLY 1. Shut of iret pressure. Reduce pressure in inet and outlet lines to zoo, Tur adjustment (1 or 2) fly counterclockwise. 2, Regulator can be disassembled without remeval om ar line. Disassemble as shown onthe exploded vew. (CLEANING 1. lean part with warm water and soap, Do nat submerge knob type bonnets (1) in soluon as lubricant wil be removed. 2. Rinse and dry parts iow out intemal passages In body with ‘dean, dy compressed ai. ‘3. Inopect parts. Repace pars found tobe damaged. ASSEMBLY 1. Lutricate the fotowing items wit a ght coat of o-ring rease, = alloings, va stem (9), valve bore in bottom plug (6), ~ adjusting screw tp and adusing screw treads inside beoonet (1,20), threads on bonnets (1,20) and bottom plug (5). . 2 Assemble he rua as shown on he epoded vw. 3 Torque Tale tem Torque in Fot Pounds (Xn) Bore (20) 301035 (41 1048) Batom pig (6) Hand tight REPLACEMENT TEMS Service Kt, 7, 88,10, 11) Relieving reuators, $578.02 Nonlin reqs “5570-01 Tamper resistant eal wire fsb ‘usimen on... zirr-1 ‘SERVICE KIT INSTALLATION ‘Service kits ar universal and may contain parts not used on your ‘equator. Aways replace used parts with dential pats, Discard ‘at parts not used on your regulate, P28 a nseselsa, Oklahoma USA Phone: 1-800-360-BEAR (2327) Fax: 1-800-FAX-BEAR (329-2327) BFP 226 (Supersedes 4198)Poe nett ee Uses CICue AUGuRCue aU rg CLEANING 1. Clean yon indicator (90) with warm water only. Clean other parts using warm water and soap, 2, Ory pars and biow out intemal passages in body (10) using lean dry compressed air. Blow air trough element (48) {rom inside to outside to dislodge surtace contaminants, Replace element when plugged. 3. Inspect pats. Replace those found tobe damaged. REASSEMBLY ‘Lubricate al -rogs,the portion of the manual draln body (160) that contacts the bow, and the hoe in manual dain body (160) ‘hat accommodates the stem of drain valve (164) with a good ‘ual o-ring grease. 2.Arrows on inicatr(9C) and body (10) must point in same ‘rection. Tighten screws (96) to 25-10-35 inch-pounds. ‘3.Assemble filter as shown on exploded view, Place oving (51) ‘1 lover (50) then press into place in body (10). Screw baffle (48) eno center post unl contact is made with the filter element (48), then tighten an adtional 1/4 tum. 4.Press orn (166) thr hole from inside of bow, Place retainer o-ring (168) ver dein, ten position in groove. Press dain valve (16 thru hole in drain (160). 5.Tghten drain retaining nut (14, 26) to 20-t 25-nch- pounds. Tighten drain petcock (13) o 15-o 20-Inch-pounds. 6.Assomble sight glass components (17 thru 22) to bow. Apply a 2-1o-4 pound clamping force to upper and lower sight glass ‘brackets (18) o pul brackets together. Tighten screws (17) 10 {8-40-10 inchs, Tighten retainer (45) to 17-10-20 inch-pounds. Do not over tighten or damage to gauge glass (43) wil result. '8.Tum bow into body unt arrowhead i in ine with, or othe "ight of, the arowhead on body. ‘REPLACEMENT ITEMS t Filter Element (48) ‘Sea (12, 16, 47%, 49%, 81) wore ‘Sight glass ki-curent metal bowls (12, 17, 19, 20, 21, 2), = Sight giasskit-early metal bewis (42,43, 44). ‘Automatic tein (25, 28, 27) wn nnn Manual drain (164,168, 160)... * Not used with 75ym element. Serie hts are universal and may contain tems not used on You product. Aways replace used parts wit dential parts from the kt EARLY METAL, BOWLS 5/98 Tulsa, Oklahoma USA (Supersedes 4/08) Phone: 1-800-360-BEAR (2927) Fax: 1-800-FAX-BEAR (329-2927) BFP-120Filter Coreen For Compressed Air Service Installation & Maintenance Instructions ‘SPECIFICATIONS Fuids: Compressed air Maximum inlet pressure: 250 psig (17.2 bar) Maximum temperature: 175°F (79°C) ‘Automatic drain miu operating pressure: 10 psig (0.69 bar. The crain is open when te fiers not pressurized. It doses ‘when the bow is pressurize to about 5 psig (0.35 bar. Color code for optional mechanical service indicator: Green: Pressure drop less than 4 pg (0:3 bar) ‘Geen & Red: Pressure crop between 4 and 10 psig (0.3 and 07 ba) Red: Pressure drop grater than 10 psig (0.7 bas) Port size: 3/4", 1", 1-1/4 or 1-1/2" PTF. 180 treads are optional with 34°, 1" and 1-14" ports, Drain: Manual or automatic Filter element: Spm, 25,m, 4Qum 075 ym Filer bow: Metal with sight lass or metal without sight lass NOTE Wator vapor wil pass through these units and could ‘condense into liquid form downstream as ar tomperature drops. Install a NORGREN air dryer If water condensation ‘could have a detrimental effect on the application. (MATERIALS OF CONSTRUCTION Body: Aluminum ‘Bow: Numioum Bow sight glass: Pyrex Elastomers: Neoprene and nitile Fitee element ‘Sym: Sintered bronze 25 ym: Sintered bronze 40um: Sintered bronze ‘7pm: Stlless steel screen Optional service indlcator ‘Body: Transparent nyion Intemal Pats: Acetal ‘Spring: Stainless stool Elastomers: Nile INSTALLATION 1. Ar line piping shouldbe same size as fer ports. Locate fiter in airline upstream of regulators and lbricators, with dain at bottom and ai fow in direction of arrow on body. If used as a ‘main ln fiter, Install a closes possible to the alr supply if ‘sed asa final filter, instal a close as posible tothe device being serviced. 2. Connect pping to prope ports using pipe thread sealant on ‘ale threads only. Do not allow sealant o enter nteor of filter. ‘3. Connect feble tubing with 1/8" minimum LO. tothe ‘automatic drain connection 1/8" NPTF) Avoid restrictions in ‘the dain ine, 4. Belore applying ai ressur, be sure bow is ght. See step 8 of Reassombly. SSN SN @ 1. Drain fitrs with manual drain to keep accuruiated liquids below baffe (46). Automatic drains canbe operated manual by epressng the needle inside drain outlet. 2, Clean or replace fitr element when plugged o dy, or when the optonal service indicator shows approximately all re DISASSEMBLY (See Exploded View on next page) 1, Shutoff inet pressure and reduce pressure in fier to zero, Fer can be disassembled without removal from ak tne. 2, Unscrew bow! and bale (46). 53. Disassemble In general accordance withthe tem numbers on exploded view. Do not csassemble the drains or the service indicators ules replacement is necessary. Remove and replace (rains and service indicator ont if they malfunction, WARNING ‘These products are intended for use in industial compressed alr ystems only. Do not use these products where pressures and ‘temperatures can exceed those listed under Specfcations. ‘Do not use models wih service ite indicator where the lens ‘ight be exposed interaly or exteraly to substances incompatible ‘with palyarbonate or nylon. ‘These products are nat designed for use with fluids other than Ar, for nonindustial applications, ofr ife-suppot systems 5/98 Tulsa, OKahoma USA (Supersedes 4/88) Phone: 1-800-360-BEAR (2327) Fax: 1-800-FAX-BEAR (829-2827) BFP-120, ‘SOUTHERN’ CALLFORNTA ATORACLIC ENGINEERING CORPORATION a 1 1130 COLMGIA STEERER, ALFA ‘nts BY Oe 2 INCLUDED IN R1O103 AIR MOTOR PACKING SET 1 INCLUDED IN RIOIO2 AIR MUIOR REPAIR KIT Doc} incuuneo 1m ctosz2 tend assenenyURAWING NUMBER & DESCRIPTION: 610521 DS DRY LUBE AIR MOTOR ASSEMBLY REVISION: 07/26/02 ITEM NO/QTY| “PART Nt DESCRIPTION 8 | P10212-031 ASI § 7 1 7 ||P 1000-428 [4 | 7-8047No00 | 2_|__P41000-252 1 | Pit000-231 1_ | P11000-026 4 10684 1 010264" |SLEEVE-APA 1 10818 |PISTON-APA a 1_|_11-5057P000__ [BUMPER = 1 | 17-005M000_|SPRING 1 11062 |SPACER : 1 | 17-50604000_|PILOT VALVE ASSEMBLY 4_|11-6112A000_ HEAD 1_| 11-5012N000_ [BI 7 - 2|" Pi1000-214 O-RING - | 4_| 7 P10263-193 ~ [RETAINING RING” ae _—— [1 | P11000-135 O-RING 4 |" P11000-144 2_ | P11000-137 7 46 | P10214-031 a 1 | 42-R2625000 | P11000-223 8 10231 : 1 |" 42-R2005000_|RETAINING RING ~ 8 | W2-31CNFHIZ_[NUT-HEX 1 |" 44-5172N000 [PLUG 1 | 42-256313CPSS |SET SCREW-HEX SOCKET eal Page 1 of 1ESIGIERS HO SRFACTIRES OF HDR IC & RELAATIC EIR 1150 GUA STREET BA, LIF S21 why. SoDRULIC.CaN BRCRE aia iW SUUTHBEY CALLEORNTA HYDRAULIC ANGINERRING CORPORATYON PLLOL VALVE ASSEMBLY, 1150604000 1 | Sar _ [S203 TT 6 | AIR CHECK ASS Ti-sonaa03 [1 S| VALE pony] 11-50498000 [1 qT Rint T-s0164000 [1 [3 Tein Prioog-214 [1 27] reine A |__| RETAINING RING [12-Rog3s000 [1 LITEM NO. [DESCRIPTION | PART NO. | NO. REG, 2 INCLUDED IN R1O103 AIR MOTOR PACKING SET | INCLUDED IN R10102 AIR MOTOR REPAIR KIT ALR CHECK ASSEWLY L1-5OS2403. 8 [WASER 1-S0N403 | 7 5 T_| SPRING 1130154000 | 1 6__| REIANER 11-50395000 [1 SL 12-2104M4008|__1 3 “Opes esi 1 N Ly i MASHER 11-5043N000 1 2@ Sl Hee 7 2 (RING PrOOO-IHT [1 ees ibaee red “{ 1i-sos6A000 [1 ©- 8 TTEM NO. | DESCRIPTION | PART NO. |NO. REQ.Designers and Manufactures of Hydraulic and Pneumatic Equipment SC HYDRAULIC ENGINEERING CORPORATION 1130 Columbia Steet « Brea, Caliornia 92621 - USA Phone: 714.257.4800 Fax: 744.257 4010, LIMITED WARRANTY SC manufactured products are warranted free of original defects in material and workmanship for a period of one year from date of purchase to first user. This ee ———— =. by lack of proper maintenance, incompatible fluids, foreign materials in the air media, in the fluid media or application of pressures beyond catalog ratings. Products believed to be iginally defective may be returned, freight prepaid, for repair and/or replacement {0 the distributor. authorized service representative or to the factory. If upon inspection by the factory or authorized service Tepresentative and the problem is found to be originally defective material or workmanship, repair or replacement will be made at no charge for labor and materials, F.O.B. the point of repair or replacement. Permission to return under Warranty should be requested prior to shipment. A Return Material Authorization Number (RMA), the original purchase date, purchase order number, serial number, model number, reason for return or other pertinent data to establish. warranty claim must be included in the documentation to expedite the relum or replacement to the owner. If the unit has been disassembled, misused, or altered without prior written authorization, warranty is void. If it has been improperly reassembled or substitute Parts have been used in place of factory manufactured parts, warranty is void Any modification to any SC product which you have made or may make in the future will void warranty. SC disclaims any and all liability obligation, or responsibility for the modified product, and for any claims, demand, or causes of action for damage or for personal injuries resulting from the modification and/or use of such a modified SC product. SC's obligation with respect to its products shall be limited to replacement, and in no event shall SC be liable for any loss or damage, consequential or special, SS ,r”—r—“——T—T——SC~C expense which may arise in connection with or as a result of such products or the use or incorporation thereof in a job. ‘This warranty is expressly made in lieu of all other Warranties of merchantability and fitness for a particular Purpose. No express warranty and no implied warranties whether of merchantability or fitness for 4 particular purpose or otherwise, other than those expressly set forth above, shall apply to SC products.ove MODEL 1250 AL I A 250# ANSI CAST IRON DRAWING S 80 SCREWED "Y" STRAINER A DESGHFTION ——— [ATER ToBF CLASSE CAP asm cies | ASE oma Sane Sis ESE SCREEN 30135 PERE ——| = OPERATING PRESSURE AND TEMPERATURE B : STEAM 250 PSI AT 350 DEGRESS ¥ | ZC WATER,OM,GAS 400 PSL AT 150 DEGREES + DIMENSIONS NET SIZE A B c WEIGHT mm in. | mm in,_| mm in. | mm in._| Kg. Lbs. 6 wa] 52 25/8 | 25 2 6 wa | 45 ie | 10 38 | 52 2 5/8 | 25 2 6 wa | 48 TT] 15 12 | 82 314 | 37 2 14 [10 38 | 8 175 20 34 | 95 334 | 66 2 5/8 | 10 378 | 1d 25 25 1 103 4116 | 70 2 3/4 [15 12 | 18 4 32 1 1/4 [127 5 95 3 3/4 [20 34 | 32 7 40 11n | 146 5 12/16 | 101 4 20 34 | 38 8.25 | 50 2 181 718 | 127 5 25 1 59 13 65 2 12 [236 9 5/16 | 152 6 40 112 | 109 24 5 3 257. -«10 1/8 {178 7 40 112 [145 2HAP e Pim atest + Hot pressed brass body and ball OT $8 + Materials thal and body + Aluminum handle * Teflon seals hall and stem) + Suitable for temperatures from ~ + Suitable for water, gasoi prions; + T-handle available through 1 F to 4350°F (-30°C 10 +162 fuel, il 2, acid. and compressed air ull ported sizes from ‘),"to 2" NPT andj." to?” SAE BV Series chromium plated: BV-SAE Series nick! plated c) Part Working D No. Pressure in in mm BYOEN 710 0.98 315 80 04010 BY0G-N 710 058 315 8004010 122 315 800.607 444 T13__0.80 20 13 10035 1381.25 fee 8 137 158 30 9.84230 : 003100078 00 BV.06-S 710, __003 87 004 12 i085 70 5 2a 0S BY-12. 375 0 44 Te me ae 4303.10 a i412 BV245 4303.50 066 170 401.6040 BV-225 3604.10 0.70 18.0 160 190 49 Ordering Information Replacement __ Product Type BV_ Ball Valve BV -O41-N - « ‘Thread Size Wy “0EN 06-N— JON 48-N 64-N T ii NPT = Thread Size Vi NPT 24-8 #8 SAE 2 NPT Sod SAE Bie = NPT “oe NPT Handles Fits Valve Size N.O6-N, O8-N “UES #8 SAE — Penne Fas, Standard Handle BVH-1216 12. 16N “FD SAE adie SCBVH20 DUN SHIGSAE. T_T Handle 2 WASAE BVH 248, 32. AE BVH-4040-N BVTANGE ISN. 65-8 Aud sutfis T to aboue pat number tor F-handles us [oO 7 4 PRESSURE CONTROLS sYMBOLS. ISASIISO: Flow Characteristic 82 e81150 seu oa 40°C 26 ————e 015.1 DESCRIPTION A screw-in, carridge-style, direct-acting, poppettype, hydraulic reel valve intended for lower flow circuits requiring low internal leakage at higher pressures. OPERATION ‘The RVS8-20 blocks fiow from Oto @ until suficiont pressure is present at © to forco the spring-opposed poppet from its seat. Note: The FIV58-20 may not be used in cross-over relief applications (back pressure on Q). FEATURES + Adustments cannot be backed out of the valve, * Adjustments prohibit springs from going soli. * Rapid response to pressure changes, + Compact size. RATINGS. Operating Pressure: 345 bar (6000 pal) Flow: See Performance Chart Internal Leakage: 0.25 cc/minute (5 drops/minute) max. to 75% of nominal setting (Crack Pressure Defined: bar (psi) evident at 0.95 Ipm (0.25 gpm) attained Reseat Pressure: Nominal 80% of crack pressure ‘Standard Spring Range: 27.6 to 317-2 bar (400 to 4600 psi) ‘Temperature: -40 to 120°C with standard Buna seals, Filtration: Recommend 25y nominal or better; See page 8,010.1 Fluids: Mineral-based or synthetics with lubricating properties at viscosities of 7.4 10 420 cSt (60 10 2000 ssu} Installation: No restrictions; See page 8.020.1 Cavity: VC08.2; See page 8.108.1 Cavity Tool: CT08-2xx; See page 7.200.1 Seal Kit: SK08-2P-B; See page 8.500.1 ee a sea ee ngs eri& HypraForceE DIMENSIONS r_ , 32 a eu 1.00 | - 199 across fats TORQUE ~ 20 ft-lbs (27.1 Nm) 381 200) Eag NCH | . imcume re naa ‘SEE FULL SCALE CAVITY 35 DETAIL, PAGE 8.1081 + BSP BooY - 559 MATERIALS TO ORDER on Cartridge: Weight: 0.23 kg. (0.50 Ibs.); RV58-20_ —_— Steel with hardoned work surfaces. ct Zinc lated exposed surfaces, Buna N O-rings and back-up standard. Adjustment Option i ‘Anodized aluminum knobs and caps. Standard Ported Body: Weight: 0.54 kg. (1.20 bbs.) Steel, zinc-plated, 4-1/2 in. Dia. Alum. Knob 8 Option A w/ Cover Cap lotion bar (tto ph See FAN PeseNonAd,F en Hidden Adj, H Option C wi Lockwire Holes L Porting Cartridge Only 0 SAE 6 6TS SAE 8 BTS Cc 1/4 in. BSP* 2BS 8/8 in. BSP* 38S “95° Boy ust Oo) (@ank) for Adjustable, or Specily for example: M275 275 bar (@ank) for Adjustable, or Speci, for example: 40.1 4010 psi f= ~—— | spring Range sumo 48. 27.6103172 bar Pome (60 fo 4606 ps) P- Polyurethane (S) “Aaustale vanes wate eset io eppox. 0% of Spring max plea 4.0152Series 135 T Series 8 i bar 20 000 esr _~ Toner 4 56st ‘ood ba 58000 BS\ 00 ar 40 e00 sre 07 SO 100" soraig Sem teen (SP {Con pac at bap Ss itn 16 GPM — 156 mm Kae CV vate a2 o27 pare 231/039. eS ee C | Temperature range | Nemal tow samt ‘Dimensions PartNo. | Dereription | Female teas ignsnm | ease | a Tare Bread eee rrr ar | Lt | aE tac — See — ae ce ee = ee ( Bee — ekg ae bees Ve ae re 5 $55 ee c 1 t oe BSP rt Bo a7 7! a Fee ey [Serie 175] (Save Fi8 i sar7zsi} L Seo eh ae | Bol { S FLL 1 UAT SIS 32200) oa : ; t pens ace tetera | frat JZ | sobrapeeane nantes oat [Pe ctr ee ere Saas See, | oe LT sete ate fein Sec emesa se, | Rodhghdh [tier tee oad te cpr arn ou, mn Ge) ues teeta Sete ete Soe ies Se | Medium: “Teenperature = 50°C at 30 cSt. Dust caps: Polythene, red. EJN ‘High Pressure Quick Connect Couplings This extensive range of true quick connect couplings has been especially developed for demanding high pressure applications. The instant, positive locking device provides opti mal safety and convenience when connecting pumps with hydraulic jacks, rams, rescue tools, torque tools, bolt tentioners, clamping systems etc. Features Compact design © Working pressures up to 2000 bar / 29.000 PSI @ Dust caps included as standard 'Non drip on connection and disconnection Versions for automatic maniold apolcations available on request, (© Wide range of connection alternatives Nipples with hose break valve avaliable on request ‘Series 115-1000 bar/ 14500 PS|__ Coupling Part No. Connection | Nipple Part No. 10-115 1102 Ys" BSPT fem | 10 118 6102 i 10115 1104 3/8" BSPT fem | 10 115 6104 | 10 115 6152 4/4" BSPT male 10116 1201 ve" BSP fem 10 115 6154 38" BSPT male 10115 1202 Yar BBR fom | eoo1 118" BSP fom 10115 1204 (8° BSP fom 10.118 1222 1/4" BSP fem’ 10 115 6202 1/4" BSP fem 10 115 6204 818" BSP fem 10 115 1402 Wa" NPT fem | 10118 6212 4" BSP male | 10115 1404 NPT fem | 10115 1422 PT fem" | 101156401 18" NPT fem | 10 115 1452 4/4" NPT male | 10.115 6402 Va" NPT fem 10 115 1454 318" NPT male | 10 115 6404 9/8" NPT fem 10 115 6452 Wa" NPT male | esse gerne timate | ‘Sees 116-1500}ber/21 750PSI Coupling Part No.| Connection | Nipple PartNo, | Connection i T 1 40 116 1201 1 | BSP fem | 101166201 8" BSP fem 40116 1202 V4" BSP fom. | 101166202 4" BSP fem 10116 1222 | 174" BSP fem* 101166402 | 1/4" NPT fem 101161402 VA" NPT em | 10 401161422 | 1/4" NPT fom ‘Seis 125-2000 bar/ 20000 PS! Coupling Part Nov Connection Nipple Part No, Connection 2000 bar/28000 PSI Coupling Part No. Connection Nipple Part Ne. Connection 101251202 | ¥/a" BSP femw 10 125 6202 1/4" BSP fom w 420° internal 120° internal sealing cone sealing cone § | | Series 218-1000 bar/ 14.500 PSI Coupling Part No. Connection Hiflow 10218 1134 9/8" BSPT fem* | 10218 6104 10218 6154 3/8" BSPT male 10.218 1234 3/8" BSP fem* 10218 6204 3/8" BSP fem 10218 1434 3/8" NPT fem* | 102186254 318" BSP male 10.218 6408 10.218 6454 2318" NPT male For complete technical soectfcation, sea baae 6.SP!IR STAR’ IN EN 180 900% : zerehat 00100513 | ) ther colours = uest Working [i Min.Burst J Min.Bond ei Moca ici 5,0 mm 10,7mm 1120 bar. 2800 bar 85 mm 0,218 Ko/m 020 inch 0,42 inch 16200 psi_ 40600 psi_ 3,74 inch 0,146 Ibsift Ratings are based on whose working temperature between -22°F and +176°F. Contact SPIR STAR for temperatures outside this range, SPIR STARoer AKT LCM Lo bed BTOMECEI + Material: 7 gauge pickled and oiled tee! + Seals: Buna-N lip seal and aylon crush washer supplied with cover +6" 10". 12 14" 16" or 18" diameter end covers available Oprions: + Drain hole available +12", 1", 16", 18" end covers available in stainless steel on special request + Silicone end cover seals available 12°, 14" and 18° - consult factory cites ees Sie ll Bolt x"L" Long Baffle Lug EC-BA/WP Baffle Adapter pl/ cs, Fi Nylon Washer ' Part Dimension € Altachment Hardware Bs coos ase |/ ai oo bolt 14" end cover dia, Ree ET extend : TEGBAMWP) Baffle eapter wit pins nt ie — LECCBAIWE "Daf adapter with ins homme) - Replacement Plugs sauneose - <= PartNo. | Description f ECM, “iy” NPT magnetic drain plug B26 [cette einen E | L ——_—— —- Seals [6 seal & crush washer kit End Cover — "Silicone Face Seal 12,1418 se Diameter | Tin" seal & ersh washer it © Diameter | Drain Option Series 1 seal & ansh wanker it 010" Diameter | i NoDrin All | (6° seal & erush washer Kit ae Diameier | [DSW NPT Dein Hole 10, 12, 14, 16, 18 [1B seal &erash washer kit on 1? seal & rush washer i (Dinner | ECSKLSILICON) I eal & ors washer TECSK-ISSILICON) 18 seal & nish washer it CCW fon erush washer + Material: 319 aluminom + Kit includes (1) din type door, (1) Buna-N gasket, (4) oF (6) com nuts Typemt com Mate =) enn 3 i cml ‘Acorn Nut Gasket (Bun Part No. Part No. 324 108599 __V-6701 w 136799108899 V-6702 [DINO | ISTFluid Level Gauges elesa’ fore ce eaeeeees annie 5 ante ied mas one tees ees 7 Seri eee eee oe) LG, LGZ Series {Maino open enparre 22°F OUP) by the choice of O-ring material Catalog No. Connections | Orifice | Length | Thickness Material ofall other parts is eT 7 high tensile 316 stainless steel = ty “ : Standard glands and collars 20-41LF6-T ag Ts are provided unless otherwise Fe Phat specified, 204iLF 127 ee he Note: 20-1LF16 material 17-4PH co % = Ra 1298