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    17 views34 pages

    Catálogo Emerson

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    Higor Borges

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    © All Rights Reserved
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    of 34
    weland Scroll Replacement Guidelines for Scroll Compressors ZR90K3*, ZR11M3*... ZR19M3* with ZROAKCE... ZR190KCE ZP180KCE with ZP182KCE EMERSON Climate Technologie Introduction... 2 Nomenclature ...n. 2.4. Provious generation 2.2. Summit - New generation toon creceancasnc aR 2 3 Ident numbers 4 ___ Technical comparisons. 4.41. Perfomance & dimensions — Cross-reference tables... 4.1.4 R407C refrigerant. 4.1.2 RATA refrigerant. 5 Drawings. Operating envelopes. 7___ Motor version . 7.4. Motor insulation... 7.2. Motor designation 8 Motor protection. 8.1 Motor code. 10 8.2. Electronic motor protection device INT69SC ~ Models ZR90K* to ZR19N".. 10 9 Discharge temperature protection. oe 10 10___Terminal box. 10.1 Protections. 10.2 Cable connectors... 10.3 Terminal box dimensions. 11_Tandemization 111-4 Replacement of a compressor in an existing Tandem eno 13 11.2 Replacement of a Tandem... Ey 111.3 Oil and gas equalization — Two-Phase Tube Line (TPTL) design 14.4 Adaptor for TPTL 118 Oil equalization only... 12 BOM description. 13 Adapters and fittings 14 Mounting parts 114.1 Mounting pars for single operation 414.2 Mounting parts for compressors in Tandem/Trio operation. . 14.3 Crankcase heater (optional) {5 Standard components and accessories = Suri. 45.1 Standard components... 15.2 Accessories. 16 _Data sheets. 16.1 Performance data sheet with R407C. 52s0710-1110 ‘Scroll 16.2 Performance data sheet with R410A... 16.3 Performance data shoot with R134a ... 16.4 Performance data sheat with R22 o5.2390710-1110 ‘Scrowl 1 Introduction ‘The purpose of this Replacement Guidalina is to help customers in replacing the existing AIC ‘compressor range (ZR90K* to ZR19M", ZP180K") with the new AIC SUMMIT compressor range. (ZRO4K* to ZR190K* and ZP9OK" to ZP182K", from 7.5 to 15 HP). The previous generation will bbe phased out by the end of 2010, ‘This new range of compressors features a significant size, weight, and sound reduction in all models. These compressors are designed for use with R410A (ZP) and RAOTC, R22, RiSda (ZR) refrigerants, They are builtin a uniform platform design, which simpliies engineering and system manufacturing for OEMs. Summit ‘Shutdown valve ‘Lowleak check valve Discharge temp. probe Line break PTC + Krivan “Tetlon bearings ‘Suction screen Dir trap & magnet Summit c5.230710-11108 ‘Scrall 2 Nomenclature 2.1. Previous generation ZR 90K 3 E- TWD -522 None = mineral ot [Model variation (omaal Capacty [BTU] @ G0 Hz ana ART conaiione [capacity mutiper K-» 1000, Mx 10000 [Applicaton range temperature: |R-=highimedium: P= 410A pressor farly-Z= Soro 2.2 Summit—New generation ZR94K 3E- TED - 425 eet — fren ora Poe a ane ert Model variation [Rommel capacty [BTUIn] @ 60 Fz and ARI eonaltons |Copecity mutpior; Kx 1000 _[Popicaon range tomprature I= highimodium: P=410A [Compresscr famaly 3 Ident numbers Previous generation ‘SUMMIT. TWO-551 TWD-522 KW" ‘TFD-425 TFD-550 kW" ZROOK3E 8508586 8514256 187 ZR94KCE 8600200 8608000 20.5 ZRIIMSE 8508926 8506013 22.7 | ZRI08KCE 8600244 608011 23.0 ZR12M3E 8506886 8514314 26.3 | ZRIZ5KCE 8600222 8608022 26.9 ZRIG4KCE 8600288 8608033 30.8 ZRIGM3E 8508246 8527438 32.0 | ZRISOKCE 8604100 8608044 33.4 ZRIOM3E 8512192 8512216395 | ZRI90KCE 8604122 8608055 _39.2 “R407 Dow (En 12000) Rao7c TWD-551 TWD-522 KW! TFD-A25 kW" ZPOOKCE 8600211 19.2 ZP103KCE 8600255 22.4 ZP120KCE 8600233 26.0 ZP137KCE 8600299 20.3 ZPIS4KCE 8604144 33,1 ZP180KCE _ 8542219 8543041 39.0 _| ZP182KCE 8604155 __39.1 RATOA (EN 12900) RA10A 2 520710-110 : w 4 Technical comparisons 4.4 Performance & dimensions ~ Cross-reference tables 138 1s ve UNF CI 190190] 5 Pewee [=F Fosnmnt cs2a0710-1110 ow , 5 Drawings Tne following drawings show the position of the suction and discharge plugs as well as the sight glass, the Schrader valve and the terminal box. | 640. 22185 pce Loge o | ZR90K" cs2a0710-1110 thas p24 2830 | 5, | [oes 1 al | 4 ie isa) sana 5334 ZR108K*, ZR125K°, ZR144K* ZRIIN’, ZR12M* 65.290710-11106 5 Mos ZR160K" 504.98 ag = 1086 | eg - ZRI6M* s.230710-1110€ ZRI90K* & ZP182K* ZRIOM* & ZP180K" 5.2.0710-111016 6 Operating envelopes for all qualified refrigerants R407C, R22, R134a & R410A are shown in the diagrams below: b ce. bs e. =o fs — z 3 RAO7C (RRM) 3. (arias ---) Swi gu Sceesees Sead Bn fe fe eee Proves iz fone fe is Ses — F [| i lo i Evaporating Temperature (0) Evaporating Temperature °C) 7 Motor version 7.1 Motor insulation “The motor insulation material for scroll compressor models is shown in the table below ‘Compressor Class: ZROAK" to ZR1G0K* = ‘ZPSOK" to ZP1B2K" ZROOK" to ZR19M" and ZP16OK™ H e 08.2.00710-1110 ‘Scrou 7.2 Motor designation Scroll refrigerant compressors are available in various motor versions depending upon the size of the load. The motor versions differ in operating voltage, type of switching, number of phases, frequency and type of motor protection. A code for the motor is included in the model designation to ensure correct designation because of the many variations available during order handling and service. An example for the compressor model designation is given below: TFD T i 5 Matar Type ior Pratecion Dave kor Vaiages Vv Ph He lr Tivoo-phace motor | F inherent internal Kixon ine breek | —E mo 3&0 motor protection zoaz90 3 __ 60 Dso0z20 380 4603 60. |W Fortireephase motors, electroniel ‘500360 ‘motor protection with thornistors 553 60. & release module KRWVAN inthe [—Rnv240 380. terminal box ‘3200220360 200230 360. z ‘300360. WE 5] Se0/420] 500 | 02a suMMT Tae Wo" Zoas0] 460 a) 260. er 575 [200290] 0 TE 3 THE, Po 280) ar faRi0a! [zis feria. [-Rro0} fzers RID zero. RIG P05] 120 tar ss TH [Frewous gen. Q2PreOT td 652.80710-1110 9 summit ‘Scroll 8 — Motor protection 81 Motor code The centre letter of the motor code in the nomenciature of a Copeland ScrolI™ compressor indicates which kind of motor protection device is used. Compressors ZROAK" to ZR144K" and ZP90K* to ZP137K* are code TF*. Compressors ZR160K", ZR190K", ZP154K* and ZP182K* ‘are code TF” and TW*. ‘The centre letter "F* (eg, TFD) stands for inherent motor protector (Kiixon) which is embedded in the stator head and intemally interrupts the power supply of the windings at high current or high ‘motor winding temperature. After the temperature has dropped down to the reset value the compressor motor restarts automatically. This protection device is always installed internally and is not accessible, ‘Tho contre letter "W" in the motor code (eg, TWD) stands for the use of an electronic motor protection device, which can offer various functions. In goneral it monitors the winding Fesistances during compressor operation. The electronic motor protector is always installed ‘outside the shell of the compressor (inside the terminal box) and is exchangeable, 8.2 Electronic motor protection device INT69SC ~ Models ZR90K* to ZRI9M* This system utlises the temperature dependent resistance of thermistors (also called PTC- resistances) to read the winding temperature, A chain of four thermistors connected in series Is ‘embedded in the motor windings so that the tomporature of the thermistors can folow tho winding temperature with litle inertia. An electronic module is required to process the resistance values and trip a control relay depending on the thermistor resistance. 9 Discharge temperature protection ZR94K* to ZR19OK" and ZPOOK" to ZP182K" Scroll compressors have an Advanced Scroll Temperature Protection (ASTP). Advanced Scroll Temperature Protection is a temperature sensitive thermo-disc that acts to protect the compressor from discharge gas overheating, Once: the discharge gas reaches a critical temperature, the ASTP feature will cause the scrolis to separate and stop pumping although the motor continues to run. After running for some time without pumping gas, the motor protector will open. ‘Turn OFF And Welt Until Cool. May Need More Than 1 Hour To Reset. NOTE: Depending upon the heat build-up in the compressor, it may take up to two hours for the ASTP and motor protector to reset! ‘A labal has been added above the terminal box to identify compressors with Advanced Scroll ‘Temperature Protection. For compressors ZR9OK" to ZR19M" and ZP180K", a thermistor is located in the discharge port of the fixed scroll. Excessive discharge temperature will cause the electronic protector module to trip. The discharge gas thermistor is wired in series with the ‘motor thermistor chain, 0 68.2.30710-1110 10 Terminal box 10.1 Protections ‘The terminal box is P21 forall models without electronic motor protection (eg, TF*) and IP54 for all models with electronic motor protection (eg, TW"). Because the electrical characteristics are very close in previous generation and Summit, motor protections (fuses, contactors) will be the same for both. ] =) (= wv 18) {] = iat °| = ii’ Summit TF Summit TW 10.2 Cable connectors The following table lists the recommended types of cable connectors to be used for the various electrical terminals of the compressors and the motor protection module. “B" and “C” must be ‘selected for diameters of § mm. Cable sizes must be selected according to DIN ISO 0100, IEC 364 or national regulations, - “ Ring tongue (8) spade (C) ZROAK" to ZRIGOK" SUMMIT | "zrsoK= to Zeon [| Previous ZPOOK" to ZP182K° | Bie | generation [ere fo earth these compressors use a Ring tongue (B) connection. o5290710-1110 " Goorin Fusite connections and recommended wiring diagrams are shown below. Both generations of compressors are wired in the same way. a 1 Flood, 3 Nea Fes | : L | essence = =e cae 6 Tce fae | e— * a | | ee i le}-+~ *. | ufo hark (ua on Lesana 10.3 Terminal box dimensions #2 5 161 194 8 on PD “4 2 ‘Summit TFD ‘Summit TW" Previous generation 218 156 c52a10710-1110 11 Tandemization The folowing table shows the Tandem Summit-Summit configurations approved by Emerson Climate Technologies: ZRTIB8K°E = 2 x ZROAKE ZPTIBOK*E = 2 x ZPOOKE 16 ZPT2OGKE = 2 x ZP103KE 18 ZRIZIGKE = 2 x ZRIOGKE ‘ZPUIZK"E = ZPAO3K*EXZPI20K'E | 19 ZPT2A0KE = 2 x ZP120K"E 20 ZRTZBOKE = 2x ZRIDSK" ZPU2A0K"E = ZP103K"E + 7P137K"E_| 21 ZPU25TICE = ZP120K°E + ZP137K'E_| 22 ‘ZPUZTZKCE = ZPSOKE + ZPIB2KE | 23 | ZRTZOSKE = ZRIGOK'E + RIZE ZPT2TAE = 2 xZPISTCE 24 ZPU2TAKE = ZP120K°E + ZPIBIKE | 23 PIOSK"E + ZP1B2KE | 24 ZRT2BBKE = 2x ZRIME P1BQKCE + ZP120KE | 25 | ZRUSISK'E = ZRIGOKE + ZRIZKCE ZPTSOSRE = 2 x ZPISAK 26 ZRTS2OK'E = 2 x ZRIGOKE PISTK'E + ZP182KE_| 27 | ZRUSSAK'E = ZRIQOK'E + ZRIMICE ZP1B2°E + ZP154°E_| 28 | ZRUBSOKTE = ZRIQ0K"E + ZRIGOK'E ZPTSGAKE = 2 x ZP1B2KE 30 ZRTSBOKE = 2 x ZRI00KE 11.1. Roplacoment of a compressor in an exi ing Tandem ‘A compressor in an existing Tandem with previous generation compressors cannot be replaced with a new Summit compressor because the positions of the suction, discharge and sight glass ports are different. The distances between holes on the mounting feet are different too, Therefore a previous generation compressor will be needed for replacement on a Tandem. 297 49734 i013 { Previous generation ces2a0710-11108 Las! ‘SUMMIT ‘8 ‘Scroll 14.2 Replacement of a Tandem ‘Anew Summit Tandem can replace a previous generation Tandem. Previous generation ‘SUMMIT ‘Summit Tandems are approximately 100 mm shorter in length and 80 mm shorter in width than previous generation Tandems. For replacement see table below: ROOK3"+ ZR9OK3" | 15 | ZRTIBBK"E = 2x ZROAK'E ZRIIM3"* ZR1IM3"_| 18 | ZRTZI6KE = 2xZRIOSKE ZRI2M3" + ZR12M3"_| 20 | ZRT25OKE = 2x ZRIZ5KE ZR12M3" + ZR16M3"_| 23 | ZRTZB5K"E = ZRIGOK'E + ZR125K°E ZRI9M3" + ZR12M3"_| 25 | ZRUGISICE = ZRIGOKCE + ZRIZSKE ZRIGMS" + ZR1GM3"_| 26 | ZRTS20K"E = 2x ZRIGOKE ZRI6M3" +ZR19M3"_| 28 | ZRUSSOK"E = ZRIQOK"E + ZRIGOK"E ZRT380K3" = ZR19M3" + ZR19M3*_| 30 | ZRTSBOK*E = 2x ZRIGOK'E 14.3. Olll and gas equalization - Two-Phase Tube Line (TPTL) design Connection for both oil and gas equalization is made via the sight glass of each compressor ‘even when the compressors are of different tonnage (ZRUIZPU). The so-called Two-Phase Tube Line (TPTL) for oil and gas equalization balances the pressure between the shells thereby ‘maintaining the same oil lavel in each compressor. ‘The Two-Phase Tube Line (TPTL) allows for oil and gas equalization between compressors. ‘TPTL is not a requirement for even Tandem combinations, but is a requirement for all uneven ‘Tandems. An even Tandem is defined as any Tandem assembly where the compressors are of ‘equal capacity. An uneven Tandem includes compressors of different capacities. Previous generation 18 c52.0710-11106 Common Gas and oil Equalization Line ‘Suction and Discharge Line New generation SUMMIT 11.4. Adaptor for TPTL Even or uneven Tandems: 1°14 Rotalock sight glass Tube 1°118 for TPTL Adaptor kit 1°14 © 1°4/8 #8602956 (with seal) 11.5. Oil equalization only For even Tandems an oll equalization line is an adequate and much more cost-effective option. Even Tandem only: = 3/8" Oil tube throughout Schrader stub (Schrader removed) cs2a0710-11106 6 ‘Scroll 12 BOM description ae | on Prsecton atzaton toast | Bom om Coats | 88M [Fay NTeOSCE| ee TO Braze | Rot_| [120-240 i2avac| 24V_| Rot [Braze| Rot ate z ri ssi z+ 7 set ite x te 7 5 z00%'0 mien Pe - x Prous roan — = a oy : z = < BPIOK Tse1 ae x x Sate x x Se otk cunt [aks z} 22} ae 13° Adapters and fittings Because new Summit compressors have only brazed connections and many systems with previous generation compressors have Rotalock connections, the customer will need adaptors if he wants to keep Rotalock valve connections. For adapters and fitings please refer to tables hereunder: ~ ) Kit to transfor braze into Rotalock Mt Sueiion ischarae Suction Mode! | Diam Dam | Om Diam | Discharge| comp | Hen | Rotaiock | comp | "4°" | Rotalock [zRoa_fzpo0 |i vrer_| waters sa0sas (2108 [2P 103 R125 [2P120 2 ‘ si [anise [zpta7| rae" | asters] 194 | 7" | 9026095) 494" | asi5157 [2160 [zPrse [zR190 [zP182 Fotalock valve kit ‘Suction Discharge ‘Suction + Wodel | Diam Diam | Diam Diam [Discharge comp | 2 _| potatock | comp | 2" | rotalock [zeae _[zp90 [1 wve_| aaron Bose [ze108 [P1035 fzxtaa|zpta7| 1/6 | ssa7ooa| 194" | 7/8 | asavore 9547021 [z160 |zP158 [zeig0 [zp 182 NOTE: There is no Summit Rotalock version availabl 6 05.2.90710-11108 14 Mounting parts 14.1. Mounting parts for single operation ‘Mounting parts originally delivered with the compressors: [Compressors Ident number | Characteristics sso7e21 Rubber §27-0210-00 _| 55-85 Durometer '2R9AKCE to ZR190KCE BOM 550 Optional mounting parts: The following compressors are originally delivered with hard mounting parts. Rubber grommets are available on request. The mounting part kit N° 8607621 is compliant with the sound shel base plate. (Compressors ident number | Charactorisics | |ZR94KCE to ZR144KCE BOM 425 Beure2t rbner 527-0210-00 __| 86.65 Durometer [2POOKCE to ZPHEZKCE BOM 426 | ston = 0908260| Height 391mm ‘8000822 Rubber 527-0116-00 _| 3664 Durometer Variation = 8600357| Height 19mm, ‘Special 8030450 Rubber 827-0157-00 _ | 60-70 Durometer Height 19mm |2ROAKCE to ZR144KCE BOM 425 |ZP90KCE to ZP137KCE BOM 425, |ZR9AKCE to ZR190KCE [2P90KCE to 2 182KCE 14.2 Mounting parts for compressors in Tandem/Trio operation Standard delvery for Summit compressors is BOM 425. Mounting parts between compressor and rails are part of the standard delivery with the following compressors: [Compressors Ident number [ZRO4KCE to ZRIOOKCE BOM 425 "2602933 fee IZP9OKCE to ZP 182KCE BOM 425 | _527-0206.01 Mounting parts between rails and ground must be ordered separately. [Compressors Tandem, Tie ‘Characteristics [2ROAKCE to ZRISOKCE 8587451 2x 8537451 Rubbor |ZP90KCE to ZP180KCE 527-017-009 s27-0177-00_| 65.75 Durometer 143 Crankcase heater (optional) Previous generation ‘Summit Tow, 120v_| 556949 | “ow, 120V_| a561014 Tow, 240v_| 2561069 | gow, 120V_| 8561025 ow, 480v | 556950 | “gow, 120V_| 8561036. 45 Standard components and accessories ~ Summit 15.1 Standard components * Discharge temperature protection: Advanced Soroll Temperature Protection * Inherent intemal line break motor protection on TF” * Electronic motor protection on TW" * Rubber grommet mounting parts on 550 * Hard rubber grommets mounting parts on 425 15.2 Accessories * Adapter kit to convert a brazing into a Rotalock connection (suction and discharge) os290710-1110 ‘ 1” ‘Scroll Rotalock valves (kit) (1 suction valve + gasket, 1 discharge valve + gasket) Crankcase heater - 90 W External ‘Sound shell assembly with base Mounting parts kit: compressor > ral: steel ‘Mounting parts kit: rll > ground: rubber o5.2.310710-11108 16 Data sheets 16.1 Performance data sheet with R407C Conditions: Suction superheat: 10 K; Liquid subcooling: 0 K; Power supply: 380/420V — sani 407 -ZRoAKCE-TFD ea ST rem 25] 20) 45] -10) 5| of 5] 7 10] 125] 15) 20) copay [Saba ea Sat tsa sat at set Sot z joie ae et “et onset satel Z| Tea St teal ete st seed Ton. Evaporaing temperaure"© SS SS—~d”Y a ral el al el a al a row |S Sat tet ta et at et tae ta ea a ee eee 3 of safe eat Set set sat sa sat oe Z| ee ee 2 teat tot ras ea oat ea 3 tS aes Z soto se oe et R407C -ZR108KCE-TFD ot nA rep weld al of vol ef] fo} | we ola Baal worst weal — waa aa alta toe tae oa ial — za al seal aa a cepacty| asl elas ata oat eal at reat seat Sst seat a Be rare tra seat seat at at aa ae a eat tess anal ol —aeol ra anal al oq ss thal tral tal Lael aasl tal ar a Tesef sls al sl mal ar + Tras wost aa ara a9 om a eno af a] ef of ff] vee] gl Balsa sae salsa asl ast ail pour [aware eit —eoal—aaal ee taal aa el ee oe ‘a {soleil otal eel ol oz sare a Sratead tal taettut taal eat Sa a ait terete Pa eat a teat tat oat ol oe 0a cs.2a0710-11108 ‘Scroll R407C - ZR125KCE-TFD Pe] Biraporatng temperatare 7 Temp. a] -2of is] vols] oo] sf] td] a of 129] 13) 20 FT ME 30] 91] 1185] 18 5] 186] 229] zr] 55] sof a0.1[ 7] ara Capacity [a a.anl ras] 1405] 176] 217] 256] 27-1] sag] sas] a7] asa] oa kw [al iol 13. 1455] 208] 251 0] —s90] 367] a.| 23.7] 517] a ‘ef 1535] 102] 257] 2a] ata] sa] — 30) ats} <02] EA sal a7 75| 22] 27] —29.s] 32.6] as.8] 00.1] a6] ss 16.15] 20] 26] 27) soa) a3. a6. 237 9 SETS EZ ET ET ET EN TS 6 205[ 224) 5a} 26. 31} 97.3 Ce epg pee ed Tom ar] 2] 20] tel tos] oo] | to] tz] ts] ao Zl _aaa| aca] ace] aa] ae] aco) as] ao] 6 power (20 49407] 5:02] 605] 51] 8.16] 6.26] 620] sail Soil Go ‘ost [85] Saal see] sail sos] Seal sal ero] s.eal_cal carl cod] a2 a [aaa 62{ 626] 632] 6.35] 636] 64] os] es] 69] 6.02] orl as] Tos —rosl 7-2] 1-5] rial 7 19 729) 726] 734] 75 0] 796| —— @| 803] 2.05] ae) ace) eis] 14h 02) | Boi] 9.04] 907] a.07] soe) si} 9.12} a. co] 102) 10.2] 10.28] 103} 103] 103) 103} es] Tiss] 1.56) 116] 116] 116) 115) R407 - ZR144KCE-TED ‘nn Evaporaing iemperate rem | = af of 5] of a] tof tz] te] oo Z| toa) sae] a7e8] 214] 268] a9] soa] 22} a0] 20] 961 1295] 1676] — 21] 250] ste] aaa] ail ase] @07] a2] Capacity [ss] e4al 110] 157] 1.8] 24a] a0] 267] 30.5] «al da] 2.3] ear] kW ra x08] iaas|_ 187] 254] 200] — a5] —a7.7] a2] asl 0.1] so] as ‘3 _172] 216] 27a] a1] 25,7] saa] a3] a7.e| 63 9 7556] 20.1] 25.2] 20.9] —a9.4] 7a] ail anal sa] 9 18.1] 23] 25.5] 09] 347] 62] 1.0]

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