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Intelligent Transportation Infrastructure, 2023, 1–8

https://doi.org/10.1093/iti/liad020
Research Article

Research on key technologies for intelligent and

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fine-grained construction of earth–rock dams based on
artificial intelligence
1,2
Biao Liu , Xiaohui Gong3 , Tao Meng3 , Yufei Zhao1,2, *
1 State Key Laboratory of Simulation and Regulation of Water Cycle in River Basin, China Institute of Water Resources and Hydropower Research, A-1, Fuxing

Road, Haidian District, Beijing 100038, China


2 Department of Geotechnical Engineering, China Institute of Water Resources and Hydropower Research, A-1, Fuxing Road, Haidian District, Beijing 100038, China
3 Xinjiang Xinhua Yarkant River Basin Water Resources and Hydropower Development Co., Ltd., Xinjiang Uygur autonomous region, Kashgar 844000, China

*Corresponding author: Department of Geotechnical Engineering, China Institute of Water Resources and Hydropower Research, Beijing 100038, China.
Email: zhaoyf@iwhr.com

Abstract
High dam construction is continuing to develop with new requirements for intelligent dam construction. New information technology
capabilities are providing paths for improved intelligent dam construction. This paper provides a comprehensive overview of the key
technologies employed in the intelligent construction process of earth–rock dams. Starting with the multidimensional perception tech-
nologies and equipment utilized in earth–rock dam filling construction, it covers various aspects, such as the fine-grained management
of unit construction based on building information modeling, rapid detection and qualification testing of dam materials’ physical
characteristics, fast perception technology for material compaction, and unmanned driving technology for dam compaction equipment.
Additionally, this paper highlights an overview of the existing technical challenges and future prospects in intelligent construction for
earth–rock dams. These research results provide important references and lessons for the construction and development of high earth–
rock dam engineering.

Keywords: artificial intelligence, rolled earth–rock dam, intelligent detection of gradation, BIM model, rapid assessment on compaction
quality.

With the rapid development of information technologies, such


1. Introduction as cloud computing, the Internet of Things, and big data, the
Earth–rock dams are important hydraulic structures for current construction quality, efficiency, and management of dams have
water resources and hydropower development. They are increas- significantly improved by leveraging these advanced information
ingly favored as the preferred dam type in China’s water resources technologies. In China, the construction technology for earth–rock
and hydropower projects due to their advantages such as local dams has gone through stages of mechanization, automation, and
material availability, cost-effectiveness, adaptability to deforma- digitization. At present, the construction of earth–rock dams has
tion, high construction efficiency, excellent seismic performance, entered a phase of intelligent transformation, facilitated by these
and low carbon footprint. This preference is particularly evident advanced information technologies.
in regions with steep valleys, thick cover layers, frequent earth- With the advancement of technology and research, compre-
quakes, and abundant rock and soil materials, where earth–rock hensive monitoring systems for dam compaction have been
dams are the optimal choice for water resources and hydropower widely applied (White et al. 2010, 2011; Zhong et al. 2018).
development. The quality of earth–rock dam construction directly Zhong et al. (2009, 2011) fully considered the practical needs
affects the safety and stability of dam operations, serving as a of the construction of a high core wall rockfill dam, put
crucial foundation for ensuring the full play of the socioeconomic forward real-time monitoring indicators of compaction quality
benefits of water resources and hydropower projects. Continuous and construction control standards in the rolling process, and
improvement of the quality control and dynamic management established a real-time monitoring system for compaction by
of earth–rock dam construction is a critical area of research combining the Global Positioning System (GPS), General Packet
in geotechnical engineering and construction technologies for Radio Service (GPRS), PDA technology, automatic information
earth–rock dams. In recent years, with the construction of a series collection, and a graphic algorithm for visualizing the compaction
of ultra-high dams, traditional construction methods and evalu- process. Its successful application in the Nuozhadu Project
ation approaches have become inadequate, and the digitalization demonstrates the effective control of compaction parameters and
of dam construction has shown strong development momentum. ensures better construction quality. The successful application of

Received: June 29, 2023. Revised: October 16, 2023. Accepted: October 16, 2023

© The Author(s) 2023. Published by Oxford University Press and Southwest Jiaotong University.
This is an Open Access article distributed under the terms of the Creative Commons Attribution License (https://creativecommons.org/licenses/by/4.0/), which
permits unrestricted reuse, distribution, and reproduction in any medium, provided the original work is properly cited.
2 | Liu et al.

the digital dam intelligent compaction monitoring system in the focused on several key areas, including fine management of dam
Nuozhadu Hydropower Station also signifies a new stage in the construction using building information modeling (BIM)-based
development of digital dam intelligent compaction monitoring unit engineering, rapid detection and qualification testing of dam
systems. Chen et al. (2019) have developed unmanned driving material’s physical characteristics, quick sensing of compaction
technology for compaction in dam construction that does not degree for dam materials, and unmanned driving technology for
require changes to the construction machinery’s hydraulic circuit, dam compaction construction equipment. These advancements
electrical control system, and mechanical structure. Combined have greatly enhanced the efficiency and effectiveness of dam

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with their real-time intelligent monitoring system for earth–rock construction. This paper systematically summarizes the develop-
dam compaction parameters, they have achieved fine-grained ment process and research progress of intelligent construction
control throughout the entire process of dam compaction. This for earth–rock dams. From the perspective of key technologies
technology has been successfully applied in the construction of in hydraulic engineering intelligent construction, it provides a
the Chushandian Reservoir in China, validating its applicability detailed introduction to the latest research progress and engineer-
and effectiveness. Huang et al. (2018) have developed a monitoring ing practices in dam intelligent construction. Based on the current
system based on GNSS technology, wireless data communication, research progress in this field, the paper discusses the technical
the Internet of Things, and computer technology. This system challenges and prospects of applying artificial intelligence meth-
provides real-time monitoring of compaction parameters on the ods in intelligent construction for hydraulic engineering.
working surface, including compaction tracks, compaction passes,
compaction speed, and layer thickness. By monitoring these
parameters, they have achieved control over the compaction 2. Key technologies for intelligent and
quality of the face rockfill dam. The feasibility and robustness of
the developed monitoring system have been verified in the face
fine-grained construction of earth–rock
rockfill dam of the Shuibuya Project in China. The practice has
dams
demonstrated that this system provides a new and effective pro- 2.1 Technology of fine-grained management of
cess control method for compaction construction in dam projects. unit construction based on BIM model
It enables real-time, accurate, and automated monitoring of Currently, BIM technology has become a widely used tool
compaction parameters, ensuring better construction quality. by design and construction units in water conservancy and
An unmanned compaction system for the construction process hydropower projects. The structure model generated using BIM
had been developed, including an on-site unmanned compactor technology is a multidimensional information model based on
based on autonomous driving technology, a real-time dynamic a 3D geometric model, and it has evolved into a fundamental
global positioning satellite system, a wireless communication technology in the informatization process of various industries
system, and a real-time remote monitoring center based on (Moayeri et al. 2017). Through the application of BIM technology,
the client/server model (Zhang et al. 2019b). The successful it is possible to achieve proactive prediction in improving
application of this system in the dam compaction of the Qianping production efficiency, reducing construction risks, minimizing
Reservoir verifies its control effectiveness and superiority. The construction errors, accurately organizing and allocating per-
system exhibits high automation, precision, efficiency, and sonnel, and effectively controlling construction progress and
reliability, eliminating the inf luence of human factors and duration (Jia et al. 2022). In the construction process of water
ultimately improving the compaction quality and construction conservancy and hydropower projects, particularly in dam
efficiency of earth–rock dams. Liu et al. (2014) proposed a method construction, establishing a BIM model for conventional water
by combining the compaction values and compaction parameters conservancy hub dams based on relevant design information
to achieve rapid and continuous evaluation of compaction serves not only as the foundation for the overall construction
quality across the entire construction area. This method provides design but also as a scientific basis for design units to develop
timely feedback to the construction unit, effectively avoiding construction schedules for dam filling.
quality defects and improving the construction quality of earth– Integrating the BIM model obtained during the design phase of
rock dams. In summary, with advancements in technology the project with the construction environment model formed by
and research, various research teams led by experts and unmanned aerial vehicles, high-precision remote sensing images,
scholars have developed intelligent monitoring systems for dam and other data, the BIM model can be further refined by standard-
compaction. These systems enable real-time monitoring and ization and lightweight processing. This enables cloud-based BIM
control of compaction parameters, ensuring the construction model visualization, detailed decomposition, regeneration, and
quality of earth–rock dams. They incorporate technologies such real-time rendering based on construction data. It truly achieves
as GPS, wireless communication, autonomous driving, and the digital twin of the construction process, providing an essential
data visualization to achieve precise, automated, and efficient foundation for intelligent and information-based management
monitoring. The successful application of these systems in during the operation phase of the project.
practical dam construction projects validates their effectiveness The model established by the design unit is combined, and
and contributes to the continuous improvement of construction the model is standardized and lightweighted. First, the dam BIM
quality in the field of earth–rock dams. model is processed through format conversion, transforming it
In recent years, with the rapid development of intelligent infor- into a format that can be directly loaded and parameterized for
mation technology, intelligent monitoring systems for dam com- decomposition and generation on a cloud-based browser, enabling
paction during construction have been widely researched and standardized generation and display of detailed models. Building
applied in dam quality control. These systems enable fine-grained upon the inherited BIM model from the design unit, the main dam
control of the entire compaction process and provide strong data model undergoes lightweight processing while retaining essential
support for real-time evaluation of compaction quality across the structural information. Additionally, since the dam foundation
entire construction area. The intelligent compaction monitoring and slope rock masses are not extensively involved in the dam
system for dams has evolved and matured over time. It has construction process, the rock mass features adjacent to the dam
Key technologies for intelligent and fine-grained construction | 3

2.2 Rapid grading and qualification testing of


dam materials
In the construction process of earth–rock dams, different-sized
dam materials are mixed in certain proportions and compacted
using various compaction techniques to achieve the required
density, meeting the demands of the upper structure on the fill
material. The particle size distribution of the earth–rock dam

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material directly affects the compaction quality of the fill mate-
rial. The real-time and accurate grading testing is crucial for qual-
ity control in dam construction. Traditionally, the grading char-
acteristics or particle composition of earth–rock dam materials
Figure 1. 3D terrain model constructed using GIS maps from the Google are determined using sieve analysis after the compaction process.
Earth.
However, this traditional method is time-consuming, cannot pro-
vide real-time monitoring of the grading during the compaction
do not need to be displayed in the form of a BIM solid model in the process, and does not allow for timely adjustment of compaction
cloud. Therefore, in the real-time monitoring system for the con- parameters based on the grading parameters. This approach is
struction process of a hydraulic hub dam, the open Google Earth not conducive to quality control of dam material before construc-
system’s geographic information system (GIS) map (as shown in tion and quality management during the construction process.
Fig. 1) is used for cloud processing, allowing the dam BIM model Therefore, researching real-time grading testing methods for dam
and GIS map to be coupled based on actual coordinates, forming materials is an effective approach to ensure efficient evaluation
a comprehensive model that can be utilized and displayed during of dam construction quality. In recent years, many researchers
the construction process. have conducted extensive studies on the analysis and parameter
The real-time intelligent monitoring system for dam construc- extraction of particle composition characteristics in earth–rock
tion, established in the previous sections of this paper, com- dam materials using digital image processing techniques. They
bined with the cloud-deployed BIM model, enables real-time and have accumulated rich experience and provided a solid foun-
detailed management of each unit project during the soil and rock dation for the development and research of image recognition
dam construction. In the construction process, the management technology for grading of earth–rock dam materials.
follows a hierarchical structure of the unit project—sub-project— The utilization of image recognition technology for macro-
division project, based on the actual division of the dam body. Tak- scopic and microscopic shape feature analysis of particles origi-
ing the example of the Dashimen Water Reservoir Project, the dam nated in the 1960s. With the rapid development of computer tech-
body can be considered as a unit project. Based on the division of nology, this technology was truly applied to the analysis of particle
dam materials, it can be further divided into subprojects such as shape, size, and composition ratio of soil and rock materials in
asphalt concrete core wall, upstream and downstream transition the 1990s. Over time, two main methods have been developed for
materials, upstream and downstream gravel shell materials, and particle size analysis based on particle 3D shape capture and two-
bank slope transition materials. For the Dashimen Water Control dimensional 2D shape feature extraction and transformation. The
Project, the BIM model on the web platform is finely divided 3D shape capture method based on particle morphology often
according to different dam materials and corresponding codes. employs 3D laser scanning technology to quantify the actual
The division is based on the following criteria: for each subproject, shape of particles (Haas et al. 2002; Komba et al. 2013; Mgangira et
corresponding to its unit project in the design BIM model, a al. 2013; Le Pen et al. 2013; Tian 2017). This algorithm exhibits high
detailed division is carried out. The division of fill layers for the robustness, and previous studies have shown that it is more accu-
asphalt concrete core wall, upstream and downstream transition rate and effective compared to 2D shape quantification methods
materials, upstream and downstream gravel shell materials, and (Lee et al. 2007). However, this method requires precise equipment,
bank slope transition materials is set at 30, 30, 80, and 30 cm, incurs high costs, involves complex operations, and has low detec-
respectively. The fill ranges for different divisions are determined tion efficiency, making it more suitable for laboratory environ-
based on the actual model. Figure 2 shows a schematic diagram of ment testing rather than complex field construction inspections.
real-time process management using the BIM model in the dam On the other hand, the 2D image-based shape feature extraction
construction of the Dashimen Water Control Project, as applied and transformation method offers high detection efficiency and
by our research team. simple operation. This method consists of two parts: particle 2D
In the actual process of dam construction, it is possible to image contour extraction and particle size distribution trans-
create the outline of a specific unit project based on real-time formation based on 2D shape features. It is suitable for on-site
parameters of the dam construction process. By utilizing the real- particle size analysis in construction sites and has been studied by
time parameters, the outline of the unit project can be generated numerous scholars. In terms of contour recognition, Amankwah
to represent the actual construction progress. This outline is then and Aldrich (2011) proposed a method combining mean shift
combined with the established design model of the dam using and watershed algorithms to identify particles in rock images,
Boolean operations to achieve a detailed cutting and generate demonstrating faster speed and better robustness compared to
the construction unit or the construction face of the dam filling standard methods. Bai et al. (2021) employed gradient watershed
process. The relevant construction information collected dur- for presegmentation, K-nearest neighbor algorithm for region
ing the dam compaction process is displayed within this model. merging to avoid oversegmentation, and convex hull algorithm
Figure 3 illustrates the display of the relevant layers of the actual for segmenting adhesive particles to avoid undersegmentation,
construction unit. Alternatively, the actual filling data can be used achieving a segmentation error less than 3 per cent compared
to replay and showcase the dam construction process based on to manual segmentation and exhibiting good reliability. Qiao et
the concept of a timeline. It allows for the selection of a specific al. (2021) introduced an instance segmentation model based on
time period to view and display the results of the filling process. attention mechanism. The model used a single-shot detection
4 | Liu et al.

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Figure 2. Real-time process management using BIM model.

Figure 3. Display of the actual construction of the downstream gravel and rock fill layer.

framework for object detection and U-Net network for semantic practical effectiveness. However, the advantages and disadvan-
segmentation. Attention mechanisms were applied in both the tages of applying these methods to solve particle size distribution
detection and segmentation modules to focus on task-related in actual engineering scenarios for soil and rock materials in dam
features, providing a new approach for visual recognition and construction have not been thoroughly discussed and require
statistical analysis of rock fragment size distribution during tun- further analysis and exploration.
nel boring machine excavation. Regarding size distribution trans-
formation, Wang et al. (2007) achieved fast detection of coarse
aggregate 3D digital image grading by introducing the particle 2.3 Fast perception technology for material
thickness-to-width ratio and conversion coefficients between cir- compaction
cular and square sieves. The proposed method demonstrated high In response to the limitations of direct methods for measuring
accuracy and universality for different types of rock materials and compaction density, many researchers have proposed the use of
gradations. Lyu et al. (2019) utilized the independently developed compaction sensing technology, specifically the use of on-board
SMAS digital image analysis system to perform microstructure compaction monitoring devices, as an indirect method to assess
analysis on collected images of sand particles. They used the the compaction characteristics of dam materials in real-time.
particle equivalent diameter (equivalent area circle diameter) This approach aims to improve the efficiency of quality control in
and particle area to equivalently represent the particle size and earth–rockfill construction projects. The research on compaction
mass of actual soil particles, achieving particle size distribution sensing technology initially started in the context of quality
analysis through transformation. Zhang et al. (2013) found that control for road subbase materials, and the corresponding detec-
using the short axis of an equivalent ellipse and the width of the tion equipment and techniques have been applied in highway
best-fit matrix are the most suitable parameters for representing construction for several decades. Researchers install monitoring
the particle size of coarse particles, with an accuracy of over devices on compaction machinery to collect signals related to
85 per cent. Existing research reveals that many scholars have the vibration characteristics of the compaction roller, such as
established relationships between particle planar morphologi- harmonic frequencies and accelerations. These signals are then
cal features and 3D volumetric features to achieve particle size analyzed and processed from different perspectives to obtain
distribution transformation and quantification. Various methods monitoring indicators that assess the real-time compaction
for quantitative solution exist, all of which have shown certain state of the materials, such as subgrade soil, granular soil, and
Key technologies for intelligent and fine-grained construction | 5

asphalt (Thompson and White 2008; Vennapusa et al. 2010; continuous compaction control acoustic detection system. The
Vennapusa and White 2016). With the advancement and abovementioned researches started mainly with the study of sub-
integration of modern sensor technology, computer technology, grade filling material, where the technology has been relatively
and GPS technology, it has become possible to collect, transmit, mature, and are subsequently applied to evaluate the compaction
and visualize various compaction indicators in real-time. This assessment of earth–rock dam materials. The accuracy of the
has led to the development of Roller-Integrated Compaction compaction quality evaluation is high for fine-grained materials.
Monitoring (RICM) technology. RICM technology serves as a tool In the presence of large-sized and hard dam materials in the

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for assessing the quality of compacted materials and offers compacted materials, the above monitoring indexes will show a
significant potential for on-site control of construction processes sharp increase in the spectral analysis value, which will cause
to meet compaction quality standards. In foreign studies, the misjudgment of the compaction condition of the dam materials.
focus has been on applying RICM technology to road construction From the time-domain analysis of vibration signals: Hua et al.
and establishing the correlation between selected RICM indicators (2018) proposed continuous compaction indicators based on the
and the properties of compacted materials and construction analysis of roller vibration acceleration signals. These indicators
operation parameters (Rinehart et al. 2012). In recent years, with include peak acceleration (ap), root mean square acceleration
the rapid development of the hydropower industry in China, the (arms), and crest factor (CF). CF combines the dimensionless accel-
application of RICM technology in quality control for compaction eration indicators ap and arms to describe the ability of a roller
during earth–rockfill dam construction has gradually increased. to produce peak acceleration, which represents the maximum
In the quality control process of earthwork compaction in reactive force exerted by the soil on the roller. The effect of the
engineering projects, researchers have proposed three types of unevenness of the dam material on CF is relatively small, and
RICM indicators based on different assumptions and analysis CF index best characterizes the compaction degree of the rockfill
methods: material .
(1) Indicators derived from acceleration analysis of vibration (2) Indicators derived from mechanical analysis: Since 2002,
signals. From the frequency domain analysis of vibration signals: scholars from various countries have shifted their research on
In 1978, Geodynamik and Dynapac companies from Sweden first compaction monitoring techniques from harmonic ratio analysis
proposed the compaction meter value (CMV), which is a frequency indicators to indicators with mechanical significance, focusing
domain analysis indicator based on the vibration acceleration of on the interaction between vibrating rollers and compacted soil
the roller. CMV is defined as the ratio of the acceleration ampli- materials from a mechanical theory perspective. AMMANN com-
tude A2Ω corresponding to the first harmonic component of the pany considered the interaction between the vertical vibration
vibration signal to the acceleration amplitude AΩ corresponding of the soil–wheel–frame system and proposed the compaction
to the fundamental frequency of the vibration signal (Sandström indicator KB, which represents the stiffness of the soil (Kaufmann
and Pettersson 2004). Experimental studies have verified the close and Anderegg 2008). Anderegg and Kaufmann (2004) validated a
correlation between CMV and soil properties and mechanical strong correlation between KB and soil stiffness based on non-
parameters of compacted soil (White and Thompson 2008). In linear and chaotic vibration theories. BOMAG company proposed
2002, Sakai company from Japan utilized acceleration sensors a compaction indicator Evib related to the deformation modulus
installed on the drum to monitor the interaction between the of compacted materials based on the interaction between the
roller and the material and introduced a new indicator called vibration force generated by the drum and the penetration of the
continuous compaction value (CCV). CCV considers not only the steel wheel into the soil (White et al. 2005). Caterpillar company
acceleration amplitudes AΩ and A2Ω corresponding to the fun- in the United States uses machine drive power (MDP) as a mea-
damental and first harmonic components of the signal but also surement indicator for soil compaction. MDP describes the energy
the acceleration amplitudes A0.5Ω at the locations of secondary required by the roller to overcome motion resistance during the
harmonics and A1.5Ω , A2.5Ω , A3Ω at the locations of higher har- compaction process and is closely related to the stiffness and
monics (Nohse and Kitano 2002; Mooney and Adam 2007). In modulus of the material. When the material is relatively loose,
2008, Rinehart and Mooney considered the inf luence of higher more energy is required to overcome the motion resistance. As
harmonic components of the acceleration signal and proposed the material gradually compacts and gains higher stiffness, the
total harmonic distortion (THD) as a highly sensitive indicator to energy required to overcome the resistance decreases (Zhang
evaluate the compaction state of soil materials. The larger the et al. 2019a).
THD, the greater the compaction density of the material, indicat-
ing the presence of higher harmonic components in the collected 2.4 Auto-driving technology for compaction
roller vibration acceleration signal (Rinehart and Mooney 2008). In construction equipment in dams
2014, Liu et al. introduced a comprehensive compaction indicator Auto-driving-based intelligent compaction for dam construction
CV to characterize the compaction state of soil and rock dam is a self-driving intelligent construction system. Its system
materials. CV is defined as the ratio of the acceleration amplitude structure is highly complex, incorporating not only conventional
of the second harmonic component to the amplitude of the funda- vehicle functions such as acceleration, deceleration, braking,
mental component of the collected vibration signal. Experimental forward and reverse movement, and turning but also artificial
research revealed a strong correlation between CV and com- intelligence that enables environment perception, task planning,
paction parameters and quality, and a corresponding on-board path planning, vehicle control, and intelligent obstacle avoidance,
real-time monitoring device was developed to achieve continuous resembling human-like behavior. It is a complex dynamic system
and rapid evaluation of the compaction degree of dam materials that integrates visual and auditory information, consisting of
at any position in the filling and compaction work bin (Liu et al. interconnected and interactive components such as sensing
2014). In 2017, Zhang et al. (2017) proposed a roller-integrated systems, control systems, and execution systems. With the
acoustic detection technique for coarse-grained materials and development of computer technology and artificial intelligence
adopted sound compaction value as an indicator to characterize techniques (including system engineering, path planning and
the compaction quality of the material. They also developed a vehicle control technology, vehicle localization technology,
6 | Liu et al.

real-time processing of sensor information, and multisensor for aggregate grading characteristics is limited. Additionally, dig-
information fusion technology), auto-driving-based intelligent ital images only ref lect the exposed surface of the earth–rock
compaction for dam construction has gradually been developed materials after spreading. The sizes of the earth–rock materials
and applied in engineering projects (Zhang et al. 2019). obtained through planar image recognition, as well as the derived
By utilizing a combined Browser/Server (B/S) and Client/Server aggregate grading curves, may deviate from the actual results
(C/S) technological architecture, the reliability of autonomous obtained through excavation and sieve analysis. Therefore, how
driving technology in dam compaction construction has been to utilize the particle size composition characteristics obtained

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greatly enhanced (Zhang et al. 2021). This is achieved through from surface digital images and perform rational conversion and
a web-based cloud platform on the client-side, which facilitates analysis to obtain size features that accurately ref lect the three-
the planning and dispatching of compaction tasks for the con- dimensional situation of the earth–rock materials remains an
struction machinery f leet. Additionally, portable digital terminals unresolved issue in current digital image recognition technolo-
are used on-site to receive construction equipment tasks, perform gies. Addressing this problem is crucial for the effective promotion
performance self-checks, enable real-time safety monitoring, and of digital image recognition technologies in practical engineer-
facilitate emergency stop controls. This integration of technolo- ing applications. The development of traditional image recogni-
gies significantly improves the reliability of autonomous driving tion techniques and deep learning-based image recognition tech-
in dam compaction construction processes. niques has provided a theoretical basis and technical support for
During the compaction construction process, path planning for image-based particle size detection in soil and rock materials.
rolling is one of the core tasks in intelligent compaction for dam (2) The sensing technology for compactness in dam materials is
filling. Through the cloud server, compaction tasks are scheduled currently inadequate. Existing techniques for indirectly assessing
and allocated in a unified and reasonable manner based on the compaction quality of earth–rock materials in dams suffer
the requirements of the compaction operation and the status from drawbacks such as low evaluation accuracy, unclear physical
of the compaction equipment. This enables an organized, safe, significance of compaction characterization, and susceptibility
and efficient autonomous rolling process. The planned paths are to multiple factors. Although previous research achievements
transmitted wirelessly to the onboard unmanned driving control have been widely applied in practical engineering, using existing
system, which monitors the compaction equipment in real-time indicators, such as relative impact compaction measurement
to ensure it travels along the planned path (Zhang et al. 2023). (RICM), to indirectly evaluate the compaction quality of stone-
Based on the research results in high-precision satellite navi- filled dam materials still faces issues of low evaluation accuracy,
gation technology, autonomous real-time environmental percep- unclear representation of compaction characteristics, and sensi-
tion technology, and intelligent mechanical control systems, an tivity to multiple factors. For example, indicators derived from
unmanned driving system for compaction machinery in dam frequency domain analysis of vibration signals, such as coefficient
filling has been developed. This system incorporates features of variation (CV), THD, and continuous maximum value (CMV),
such as compaction route planning, construction environment are greatly affected by the particle grading of the compacted
monitoring, obstacle avoidance, and emergency remote control materials. In particular, when large-sized and hard dam materials
parking. It can strictly adhere to specified construction param- are present in the compaction process, these monitoring indi-
eters and offers convenient installation and debugging of the cators may exhibit a sharp increase in spectral analysis values,
driving mechanism. The system allows for seamless transition leading to misjudgments of the compaction status. White and
between conventional driving and autonomous driving, effec- Thompson (2008) have investigated that the discreteness of CMV
tively improving working conditions for construction personnel values increases with increasing material particle size, and for
and providing advanced means for the advancement of construc- materials with large particle sizes, the measurement error caused
tion techniques. The system has been successfully applied in by this discreteness renders CMV unsuitable for practical needs.
the compaction construction of the Chushan Reservoir project Additionally, indicators derived from mechanical analysis, such
(Chen et al. 2019). as unit volume compaction energy, do not sufficiently consider
the inf luence of material grading. For poorly graded materials,
achieving the same unit volume compaction energy does not
3. Technical challenges and prospects in
guarantee consistent compaction levels. Controlling compaction
intelligent construction of earth–rock dams quality based on such indicators can result in significant devi-
In recent years, significant breakthroughs have been made in ations. Overall, the current sensing technology for compactness
the intelligent construction of earth–rock dams. However, there is inadequate, and various RICM indicators have not been widely
are still some technical challenges that need to be addressed, applied in the indirect evaluation of the compaction quality of
particularly in the rapid identification of aggregate grading and stone-filled dam materials. There is a need to develop a real-
the quick assessment of compaction quality. Further research time, continuous, and accurate nondestructive testing method for
combining algorithms is required to facilitate the application of indirectly assessing the compaction quality of stone-filled dam
intelligent construction in water conservancy engineering. materials, particularly for materials with larger particle sizes and
(1) The intelligent perception of aggregate grading character- block stones or gravel. This elastic wave velocity in earth–rock
istics in earth–rock dams is currently inadequate. Real-time and is quite sensitive to variables such as in situ stress, density, and
accurate grading detection plays a crucial role in assessing the moisture content but is not directly inf luenced by the particle
qualification of dam materials and controlling compaction qual- shape. Therefore, obtaining the compaction wave velocity during
ity during construction. However, existing intelligent monitoring dam rolling construction can be used as an indicator of the
systems for dam compaction often rely on sieve analysis to obtain compaction quality of the coarse-grained geomaterials.
the aggregate grading parameters after compaction is completed. (3) The universality of compaction quality assessment models
These parameters are manually collected and entered into the is limited. Existing compaction quality evaluation models are
system, lacking the precompaction aggregate grading character- mainly developed for fine-grained soils with a small particle size
istics. Moreover, the perception capability of image recognition distribution range (<120 mm), while there is a lack of research
Key technologies for intelligent and fine-grained construction | 7

on earth–rock dam materials with a larger particle size distri- of relevant intelligent standards and specifications, the level of
bution range (0–400 mm). Additionally, the relationship between smart dam construction will reach new heights.
compaction quality and various factors is complex and ambigu-
ous. Existing evaluation models inadequately consider the factors
inf luencing compaction quality, leading to poor universality of the Conflict of Interest statement
models. Furthermore, when evaluating the compaction quality The authors declare that they have no known competing financial
of earth–rock dam materials, limitations of the evaluation model interests or personal relationships that could have appeared to

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algorithms result in issues such as difficulties in adjusting initial inf luence the work reported in this paper.
parameters and the models being prone to getting trapped in local
optimal solutions. Consequently, the existing models exhibit poor
Funding
robustness and adaptability. Therefore, there is a need for further
research to develop compaction quality evaluation models that This study was supported by the Basic Research Project of
can account for the wide particle size distribution range of earth– China Institute of Water Resources and Hydropower Research
rock dam materials. These models should consider the complex (GE0145B042022).
relationship between compaction quality and various inf luencing
factors, and address the limitations of single algorithm models
by improving the adjustability of initial parameters and avoiding
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