Professional Documents
Culture Documents
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)April
2015
Environment Impact
Assessment Report of
Integrated Waste
Management facility
comprising of TSDF
Project Proponent:
Envotech Waste Management Limited
(A SPV of SMS Envocare Limited for
setting up IWMF in state of
Karnataka)
EIA Consultant:
EQMS India Pvt. Ltd.
304-305, Rishabh Corporate Tower
Community Centre, Karkardooma
Delhi - 110092
Email: eqms@eqmsindia.org
Phone: +91 11 3000 3200
Fax: +91 11 2237 4775
Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
2|Page
Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
TABLE OF CONTENTS
Table of Contents .................................................................................................................. 3
List of Tables......................................................................................................................... 9
List of Figures ..................................................................................................................... 11
Abbreviation ........................................................................................................................ 13
Executive Summary ............................................................................................................ 16
1. INTRODUCTION ........................................................................................................ 34
1.1. The Project .......................................................................................................... 34
1.1.1. Project Proponent: ............................................................................................... 34
1.1.2. Project Location: .................................................................................................. 35
1.2. Need and Justification of Project: ......................................................................... 37
1.3. Regulatory Frame work........................................................................................ 38
1.4. EIA Consultant ..................................................................................................... 39
1.5. Purpose of the Report .......................................................................................... 39
1.6. Scope and Methodology of the Study .................................................................. 40
1.7. Approved TOR for EIA Study by MOEF ............................................................... 40
2. PROJECT DESCRIPTION ......................................................................................... 46
2.1. Introduction: ......................................................................................................... 46
2.1.1. Definition of Wastes: ............................................................................................ 46
2.2. Project Site location: ............................................................................................ 47
2.3. Selection criteria for this site: ............................................................................... 48
2.3.1. Preliminary Site Investigation: .............................................................................. 48
2.3.2. Detailed Site Investigation and Evaluation ........................................................... 49
2.4. Size and Magnitude of the Project ....................................................................... 50
2.4.1. Hazardous Waste Management Facility ............................................................... 51
2.4.2. Advanced Thermal Treatment Unit based on Plasma Technology with Heat
Recovery and Power Generation ..................................................................................... 51
2.4.3. Secured Landfill Facility ....................................................................................... 51
2.4.4. Used Oil Recycling Unit ....................................................................................... 51
2.4.5. Hazardous Waste Co-Processing Unit ................................................................. 51
2.4.6. Medical Waste Treatment & Disposal Facility ...................................................... 51
2.4.7. E-Waste Recycling and Management Facility ...................................................... 51
2.5. Proposed Schedule of the Project: ....................................................................... 53
2.6. Process/Technology Description: ......................................................................... 53
2.6.1. Hazardous Waste Treatment & Disposal Facility ................................................. 53
2.6.1.1 Waste Receipt, Characterization and storage ...................................................... 54
2.6.1.2 Secured land fill ................................................................................................... 56
2.6.1.3 Plasma Gasification Facility with Power Plant for Incinerable Waste.................... 69
2.6.1.4 Used Oil Recycling Facility .................................................................................. 90
2.6.1.5 Waste Bank and unit for Co-processing of Hazardous Waste: ............................. 94
2.6.2. Medical Waste Management Facility.................................................................... 97
2.6.3. E - Waste Treatment and Disposal Facility ........................................................ 102
2.7. Proposed Infrastructure/Utilities and layout: ....................................................... 109
2.7.1. Boiler ................................................................................................................. 112
2.7.2. Storages ............................................................................................................ 112
2.8. Project requirements: ......................................................................................... 112
2.8.1. Land Break-up ................................................................................................... 112
2.8.2. Electricity ........................................................................................................... 113
2.8.3. Water ................................................................................................................. 114
3|Page
Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
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Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
5|Page
Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
6|Page
Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
7|Page
Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
8|Page
Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
LIST OF TABLES
Table 1.1 Project at Glance ....................................................................................................34
Table 1.2 : Project Location Details ........................................................................................37
Table 1.3 : TOR Compliance Status .......................................................................................42
Table 2.1 : Surrounding Area Profile ......................................................................................48
Table 2.2 : Rejection or knock-out criteria Identification location of site village/ city ................48
Table 2.3 :Detailed Site Investigation and Evaluation .............................................................49
Table 2.4 : Projected Waste Quantity for Landfill ....................................................................60
Table 2.5 :Calculation of Waste Quantity ...............................................................................61
Table 2.6 Ultimate Analysis of Waste .....................................................................................72
Table 2.7 : Specification of HW for use as Alternative Raw Material/ fuel for Cement Units ...95
Table 2.8 Specification of HW for use of energy recovery ......................................................95
Table 2.9 :Land Break up of Project .....................................................................................112
Table 2.10 Details of Continuous Gaseous Emissions .........................................................119
Table 2.11 : Details of Emissions Load ................................................................................119
Table 2.12 : Key Mitigation Measures ..................................................................................120
Table 2.13 Mitigation measures for Fugitive Emissions ........................................................120
Table 2.14 Project Cost Estimation ......................................................................................128
Table 3.1 List of surrounding villages ...................................................................................132
Table 3.2 Details of landform in district.................................................................................133
Table 3.3 well description table ............................................................................................137
Table 3.4 Rainfall intensity in Malur Tehsil ...........................................................................138
Table 3.5 Summary of Micrometeorological Data .................................................................139
Table 3.4(a) Sampling Location Table ..................................................................................141
Table 3.6 Land use description ............................................................................................144
Table 3.7 Soil Sampling locations ........................................................................................146
Table 3.8 Analysis Results of Soil Sampling.........................................................................147
Table 3.9 Standards of soil characteristics ...........................................................................147
Table 3.10 Ground Water Quality sampling location .............................................................149
Table 3.11 Ground Water Quality in the Study Area .............................................................150
Table 3.12 Air Quality sampling locations .............................................................................153
Table 3.13 Analysis result ....................................................................................................153
Table 3.14 Noise Quality sampling locations ........................................................................154
Table 3.15 Analysis result ....................................................................................................154
Table 3.16 Study sites for ecological environment in surrounding area of the proposed project
(10 km radius) ...............................................................................................................156
Table 3.17 Flora within Study Area ......................................................................................163
Table 3.18 Electrification Table ............................................................................................196
Table 3.19 Health Status ......................................................................................................197
Table 3.20 Detailed Site Evaluation Table ............................................................................197
Table 4.1 Impact Identification..............................................................................................203
Table 4.2 Emission Factors of Various Dust Generation Processes .....................................208
Table 4.3 : Exhaust Emissions for Stationary and Mobile Machinery ....................................208
Table 4.4 Stack Details ........................................................................................................210
Table 4.5 Details of Gas Emission .......................................................................................211
Table 4.6 Predicted 24hr max GLC from proposed stack .....................................................218
Table 4.7 Predicted 24hr max GLC at the ambient air quality monitoring stations ................218
Table 4.8 Predicted Exposure Levels ...................................................................................220
Table 4.9 : Waste Water characteristics ...............................................................................222
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Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
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Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
LIST OF FIGURES
Figure 1.1 Karnataka Political map showing Kolar..................................................................36
Figure 1.2 Satellite Image showing proposed site location. ....................................................36
Figure 1.3 :Waste generation in Karnataka ............................................................................38
Figure 1.4 Methodology adopted for the EIA ..........................................................................41
Figure 2.1 Satellite Image showing proposed site location. ....................................................47
Figure 2.2 Overall Process Flow Diagram of IWMF ................................................................52
Figure 2.3 PFD Hazardous Waste Management Facility ........................................................55
Figure 2.4 Sequence and Methodology of Waste Handling ....................................................56
Figure 2.5 Flow Chart for Solidification and Stabilization ........................................................57
Figure 2.6 Land Fill Layout .....................................................................................................59
Figure 2.7 Section of Top Liner ..............................................................................................62
Figure 2.8 Section of Bottom Liner .........................................................................................63
Figure 2.9 Landfill Covered During Rainy Season ..................................................................66
Figure 2.10 Plasma Gasification Facility with Power Plant for Incinerable Waste ...................70
Figure 2.11 Plasma Torch ......................................................................................................80
Figure 2.12 Heat and Mass Balance ......................................................................................90
Figure 2.13 Oil Recovery Process ..........................................................................................94
Figure 2.14 Flow Diagram for Solid Premix Formation ...........................................................96
Figure 2.15 Flow Diagram for Liquid Premix formation ...........................................................97
Figure 2.16 Flow Diagram for Medical Waste Management ...................................................99
Figure 2.17 Recycle, Reuse and Recovery Options .............................................................104
Figure 2.18 Three level treatment diagram ...........................................................................106
Figure 2.19 Water Balance Diagram(Alternative-1) ..............................................................115
Figure 2.20 Water Balance Diagram(Alternative-2:Discharge To CETP) ..............................116
Figure 2.19(a): Over all Water Balance Diagram (Alternative-1) ...........................................117
Figure2. 20(a): Over all Water Balance Diagram (Alternative-2) ...........................................117
Figure 2.21 :Site Layout .......................................................................................................118
Figure 2.22 :Water/Waste Water System ...........................................................................123
Figure 2.23 Sewage Treatment Plant ...................................................................................125
Figure 3.1 : Study Area Map of 10 km Radial Zone ..............................................................131
Figure 3.2 Land-use of Kolar district .....................................................................................134
Figure 3.3 :Seismic Hazard Map of karnatka ........................................................................135
Figure 3.4 Wind Rose at Project Site....................................................................................140
Figure 3.5 Wind Class Frequency Distribution......................................................................140
Figure 3.6 Sampling location map ........................................................................................141
Figure 3.7 TIN of study Area ................................................................................................142
Figure 3.8 : Contour Map of study area ................................................................................143
(Source: Satellite Data collection) ........................................................................................143
Figure 3.9 Land use diagram ...............................................................................................144
Figure 3.10 Land-Use map of the study area .......................................................................145
Figure 3.11 Sampling Location for Terrestrial Ecology .........................................................157
Figure 3.12 Distribution of State Reserved Forests within 10 Km Buffer Zone. .....................162
Figure 3.13 National Parks/wildlife Sanctuary/Reserve Forest .............................................181
Figure 3.14 Tehsil-wise Population of the Study Area ..........................................................188
Figure 3.15 Tehsil-wise SC Population in Study Area ..........................................................189
Figure 3.16 Tehsil-wise ST Population in Study Area ...........................................................189
Figure 3.17 Gender-wise Distribution of Literacy in Study Area ............................................190
Figure 3.18 Gender-wise Distribution of Illiteracy in Study Area ...........................................190
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Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
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Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
Annexures
ABBREVIATION
13 | P a g e
Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
14 | P a g e
Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
15 | P a g e
Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
EXECUTIVE SUMMARY
Project Proponent
Envotech Waste Management Limited is a Subsidiary of SMS Invacare Limited of
SMS infrastructure Limited Group.
SMS Infrastructure Ltd. (SMSIL) is a leading company for infrastructure development,
Environment & Clean Energy Projects with the track record of Quality & Technical
engineering capabilities since last 47 years having its head office in Nagpur. Various
projects of international standard are been successfully erected and executed under
Environment and Clean Energy Sector.
The SMSIL believes in adopting the best eco-friendly technology available world over
for the scientific disposal of wastes and specializes in treatment and disposal of
hazardous solid and liquid waste using environmentally sound methods.
SMSIL is pioneer in establishing the first-of-its kind Plasma Gasification based
Hazardous Waste Management.
Various projects of international standard are being successfully erected and executed
under Environment and clean energy sector.
Regulatory Framework
As per the Ministry of Environment & Forests (MoEF), Government of India EIA
Notification 2006 and as amended on December 1, 2009; the proposed ‘Common
Hazardous Waste Treatment & Disposal Facility’ has to take environmental clearance
prior to commissioning of the plant. The proposed project is covered under Schedule
7(d) Category 'A'(1) as per the Schedule of EIA Notification and hence requires
environmental clearance from MOEF.
Public hearing shall be conducted for the project as per provisions of Environmental
Impact Assessment Notification, 2006 and the issues raised by the public shall be
addressed in the Environmental Management Plan.
The proponents have engaged M/s EQMS India Pvt. Ltd. New Delhi to carry out EIA
study, which is authorized to represent, in the matter
Project Location
The proposed project site is located at 3/2, 5/2, 65,4P2 from village Pitchguntrahalli
and 96/5, 96/6, 96/7, 96/8, 134/1, 134/2, 134/3, 135/1, 135/2, 135/3, 136/2, 136/3,
136/4. From Madanhatti Village, Malur Taluka, Kolar District, Karnataka
1
The Project shall have landfill as well as Incineration Facility. Therefore it comes under category ’A’ project
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Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
As per the CPCB Knock out criteria, the alternative sites were not rendered suitable.
Project Description
The proposal involves development of an Integrated Waste Management facility at
Madanhatti village in Kolar District, Karnataka. To ascertain the market scenario SMS
undertook a survey for realizing the potential, availability of input material with
respect to quantities estimated to be available in this region. This project will serve as
a single facility for Hazardous Waste, Medical Waste, E Waste and Waste Oil
Management.
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Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
Proposed Integrated Waste Management Facility shall be divided into three sub
facilities and each of the sub facility shall work as an Exclusive Waste Management
Facility namely,
1. Hazardous Waste Treatment& Disposal Facility,
2. Medical Waste Treatment & Disposal Facility,
3. E-waste Recycling & Management Facility
Table I: Capacity of treatment Facilities
II Medical Waste Treatment & This facility shall have incineration capacity of
Disposal Facility 2.5 TPD of Bio Medical Waste and shall also
have autoclave and other ancillary units.
III E-Waste Recycling and This facility shall have E-waste management
Management Facility capacity of 4000 TPA
Project Requirements
Land Details
Total land area for plant is 124722 sq. M (30.81 acre). Out of which 25% approx. of
area will be used for providing green belt, the break-up of the land has been presented
in Table below:
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Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
Electricity
Total power requirement for the project will be approximately 2500 KVA. The power
will be taken from state electricity Board (KPTCL). In case of power failure it would be
met with the DG sets proposed for back up purposes.
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Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
Water
Total water requirement for the proposed project is 335 KLD, which shall be supplied
through KUWSSB. The overall water Balance is given here in Figure 2.19.
Employment
The proposed unit will require the services of 158 nos. of employee in its
commissioning and operation phase of which 58 personnel would be provided with
direct employed and 100 personnel would be hired from nearby villages
Description of the Environment
The environmental status of the local vicinity at 10 km radial zone around the project
site has been studied during the summer season (16 March to 15 June, 2012) by
Vision Lab PVT. LTD, Hyderabad (NABL accredited Lab.) and analysed by EQMS
India Pvt. Ltd.
Table III: Sampling Location Table
Location Location Location w.r.t. site
Sample Description
code Name Distance Direction
A1 Project Site 0.0 km ------- Proposed Project Site
A2 Makanhalli 6 km NWW Village & surrounding area
A3 Malur 6.0 km E Malur Industrial Area
A4 Huralgere 2.3 km S Village & surrounding area
Air
Devankundi Railway stn. &
A5 Devankundi 5.8 km SW
Oil depots
GW1 Project Site
Ground GW2 Makanhalli 6 km NWW Village & surrounding area
water GW3 kanganhalli 2.2 km N Village & surrounding area
GW4 Huralgere 2.3 km S Village & surrounding area
S1 Project Site -- -- ----
Devankundi Railway stn. &
Soil S2 Devankundi 5.8 km SW
Oil depots
S3 Huralgere 2.3 km S Village & surrounding area
Project Site
N1 0.0 km ------- Proposed Project Site
(Core Zone)
N2 Makannalli 6 km NWW Village & surrounding area
Noise N3 Malur 6.0 km E Malur Industrial Area
N4 Huralgere 2.3 km S Village & surrounding area
Devankundi Railway stn. &
N5 Devankundi 5.8 km SW
Oil depots
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Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
Meteorological Data
A meteorological station was installed in the project area at about 10 m above the
ground level. All care was taken to see that the station is free from obstructions to free
flow of winds. Wind speed, wind direction, temperature and relative humidity data was
collected daily on hourly basis during the study period.
The analysis of the average wind pattern shows predominant winds from west
direction Having 35-38% wind frequency, and other directions that include East with
wind frequencies of 20-22% respectively. The calm wind (wind speed < 0.5 m/s)
conditions were prevailed for13.27% of the total time.
Air Environment
The ambient air quality in the 10 Km radius study area will form baseline information
over which the predicted impacts is superimposed to find out the net impact on the air
quality in the project impact section.
Monitoring of particulate matter of aerodynamic diameter less than 10 micron (PM10),
particulate matter of aerodynamic diameter less than 2.5 micron (PM2.5), Sulphur
Dioxide (SO2), Oxides of Nitrogen (NOx), Carbon Monoxide (CO), NH3, Fluorides,
Benzene including VOCs was conducted twice a week at 5 locations(refer Table III)
during the study period (Summer Season).
After Comparing the analysis Results with the NAAQ standards of MoEF august
2009.It can be concluded that the air quality of the monitored locations in the study
area are well within the permissible standards for Industrial, Residential, Rural & other
areas.
Noise
Noise levels were recorded at four different locations (refer Table III) within the study
area. It has been observed that in all the locations, the noise level during day time and
night time was well within limit specified for Residential areas i.e. 65dB (in Day),
55dB(in night) and industrial limits i.e.75dB (in Day),70dB(in night).
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Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
However, locally the installed machinery’s noise level should be studied after
installation of the plant machineries.
Land use of the Study Area
A recent satellite image for the study area (i.e. 10 km radius) was collected using
Google Earth Pro. The image was interpreted for identification of various land usage
along the study area and was actually verified at site through ground truth survey.
Land use of study area is broadly classified into categories as given below:
Area(Sqkm)
6% Agricultural land
Agri fallow land
41% Settlement
29%
Barren land
Water body
Dense forest
6%
9% 7% Open forest
2%
Major part of the study area is agriculture dependent. Baseline data of the
Environmental Impact Assessment and also the land classification details suggests
that ecologically speaking, the niche that is offered by the proposed site is not wide in
its diversity and the species diversity that can be expected will also be low with low
diversity index. In addition, proposed plant is not expected to have any impacts that
could influence the existing ecosystem diversity or its functions.
Soil quality
The red soil is found in kolar district and is derived from granitic gneisses .The soils do
not show any regular variation in depth and colour due to undulating topography.
Mineralogical the red soils are dominated by Kaolinite, halloy site and to some extent
iron and aluminium oxides. The soil samples were taken from various locations (refer
Table I) and examined for various parameters to determine the existing soil
characteristics of the study area.
From the analysis it is concluded that Physical Properties of Soil i.e. Sand, silt, clay
etc. reveals that soil is sandy clay in nature. The type of soil is best suited for landfills
because it is impervious to water, chemicals and it compacts very well.
22 | P a g e
Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
Topography
The topography of the project site and the study area of 10 km radial zone are
calculated with the help of contour and TIN map.
The elevation of the project area varies from 840 to 960 m in general. However, in the
northern and western side to the project area the elevations are in the range of 910 to
920 m, which provides a gentle slope towards east direction of the project site.
Hydrogeomorphologically, major portion of study area is a pediplain (70.17%), formed
under the conditions of arid and semiarid climate over an eroding mountain range or
hilly relief. The topology / terrain of the study area are generally flat, fairly level land
with least undulations and nearly level slope (72.88% of the total study area) and very
gentle slope region (26.28% of the total area. The plain areas can be observed at the
proposed project site and surrounding 10 km buffer area although varying slopes such
as nearly level, very gentle, gentle and moderate, with slope value varying from 0-10%
exist.
Ground Water Quality
Ground Water samples were collected from four locations (refer Table III) within the
study area as following and analysed for parameter mentioned in IS 10500.The
summary of the results is given below
Parameters Above
S.N Name of
. Village Desirable Value Maximum Permissible Value
TDS, Total Alkalinity as
Total Hardness as CaCO3,
1. Project site CaCO3, Magnesium as Mg,
calcium as Ca
Fluorine as F
TDS, Total Alkalinity as
CaCO3, Total Hardness as
2. Makanhalli -
CaCO3, calcium as Ca,
Magnesium as Mg
TDS, Total Alkalinity as
CaCO3, Chlorides as Cl-, Total Hardness as CaCO3,
3. Kanganhali
Magnesium as Mg, Fluoride as calcium as Ca
F, Copper as Cu, Arsenic as As
TDS, , Total Alkalinity as
CaCO3, Sulphates as SO4-2,
4. Huralgere calcium as Ca, Magnesium as Total Hardness as CaCO3,
Mg, Fluoride as F, Copper as
Cu, Arsenic as As
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Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
The Ground water quality in the region has been compared with respect to the
Drinking Water Quality Standards as per IS: 10500:1991 and it has been found that
the Ground water is not desirable for Drinking Purposes. Some of the Parameters like
Total Hardness as CaCO3, calcium as Ca which is above Permissible Limit
Hydro geochemistry of ground water - the study area revealed slightly acidic to
alkaline pH in all the analysed groundwater samples, with majority of samples having
salinity and TDS values within the desirable limit of 2000 µS/cm and 1000 mg/L
respectively. Majority of the groundwater samples are considered as hard and very
hard water as their total hardness value is above the standard limit of 150 mg/l based
on WQI, salinity, SAR and Percent sodium. Overall, groundwater samples are
considered safe for drinking and other utilitarian purposes
It is also noticed that arsenic in Kanganhali and Huralgere village is also exceeding
the desirable arsenic value for drinking water. The Potential health impacts of arsenic
can be Skin damage or problems with circulatory systems, and may have increased
risk of getting cancer.
Surface Water Quality
No Surface Water samples were collected as because of no surface water body was
found within the study area.
Biological Environment
For the purpose of surveying the vegetation quadrates were laid to record phyto-
sociological features of the vegetation. The vegetation data collected for
phytosociological information were analysed
Project area has been defined as core zone (CZ) and surrounding area has been
defined as Buffer Zone (BZ).
Total Nine study sites were selected following general survey No reserve forest was
found in the adjoining areas except the village waste land and plantation along the
roadside. However, commercial plantation for Eucalyptus has been undertaken at
large scale. No perennial water bodies and drains / stream are present in the study
area. However, some low lying area where soil has been dugout for Brick Industries
are able to get stagnate some rain waters. It was also observed from the land use
pattern that most of the area falls under agriculture land and drought prone in nature
During the study no endangered species of flora and fauna was observed in the study
area and same has also been confirmed from the record of State Forest Department
as per Red data book of Botanical Survey of India and Wild Life (Protection) Act 1972.
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Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
25 | P a g e
Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
Banking Facilities
2 Banks and 6 Credit Societies are found within the 28 Villages of Study Area.
Anticipated Environmental Impact Identification, Prediction and Mitigation
The methodology adapted to carryout impact assessment of the Common Hazardous
waste facility is such that the whole Project is divided into major activities and for each
activity adverse or positive impact is identified. On the Basis of these the complete
chapter is divided into following sections
4. Identification of major Activities
5. Impact Prediction, evaluation due to these activities and its mitigation
Measures
6. Impact analysis i.e. consequence/Score analysis
Air Environment
Construction phase
The sources of air emission during construction phase will include site clearing,
vehicles movement, materials storages and handling and operation of construction
equipment. Emissions from them are expected to result in temporary degradation of
air quality, primarily in the working environment affecting construction employees.
However, dust generation and PM rise in the ambient air will be coarse and will settle
within a short distance close to the construction sites. Hence, dust and other
emissions are unlikely to spread sufficiently to affect the surroundings of the
construction site.
Mitigation Measures:
Dust Control
Water spray, through water trucks is an effective way to keep dust under control.
Sprinklers can also be employed to deliver continuous moisture in dust prone areas.
High vehicle speeds increase the amount of fugitive dust created from unpaved areas.
Reducing the speed of a vehicle to 20 km/hr. can reduce emissions by a large extent.
Care shall be taken to keep all material storages adequately covered and contained
so that they are not exposed to situations, where winds on site could lead to dust/
particulate emissions. Fabrics and plastics for covering piles of soils and debris is an
effective means to reduce fugitive dust from the material stores/ warehouses.
Spills of dirt or dusty materials shall be cleaned up promptly so that the spilled
materials do not become a source of fugitive emission.
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comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
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comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
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Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
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Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
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comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
Hazardous waste storage area and plant area will be completely covered from top and
side. Strom water runoff will be managed through separate storm water drains. Before
discharging storm water into surface drain, it will be passed through small RCC pit
where online pH sensor and recorder will be provided to keep check on pH of outgoing
storm water.
Regular monitoring of ground water quality through monitoring wells as per CPCB
guideline.
The water samples shall be analysed for the 36 physical, chemical and bacteriological
parameters as per MOEF guidelines.
The landfill is proposed with double liner system with a view to avoid the leachate
infiltration into the ground
Vehicle or Wheel Wash shall be treated in Physico Chemical Treatment Plant followed
by MEE for reuse or sent to CETP for further disposal.
ETP sludge shall be disposed off to secure landfill
Land Environment
As the project site is on non-agriculture land (Provided in ch-2 i.e. 30.81 Acre) and no
major rehabilitation prevails in the site area so impact on land use shall be of no
significance.
However Positive Impact will be there as Project Proponent will provide the
Employment to the Workers from nearby villages (158 workers) which further affect
(Positive effect) the Occupational structure of the Area.
Impact on Soil and Geology
During the operational phase, there is a probability of accidental spillage of hazardous
waste on the routes through which hazardous waste would be transported and its
adjoining areas if a vehicle carrying hazardous waste meets with an accident. Since
the hazardous waste is stored at the site for incineration there is a possibility that due
to accidental spillage soil can be contaminated. Landfills gas production and migration
leading to changes in soil temperature.
Mitigation Measures
During the operational phase of hazardous landfill as there is a possibility of
contamination risk due to damage of liners of the landfill at the site. Therefore the
Landfill will be constructed by complying the CPCB Land Fill sitting Guide lines. Store,
preserve and protect topsoil separately to use it during restoration period; and
domestic waste
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comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
1. INTRODUCTION
This chapter provides information of the Project, Project Proponent and EIA
consultant, need of the EIA study, scope and EIA methodology adopted and
structure of the report.
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E-waste 4000
Recycling & TPA.
Managemen
t Facility.
iv) S.No. in the Schedule& 7(d) and Category A
Category
v) Land Requirement Total Land -30.81 Acres
vi) Water Requirement 334.8 KLD (maximum)
vii) New/Expansion/Modernization New
viii) Total Cost of the project 221.69 crores Rupees
1.1.2. Project Location:
23. The proposed project site is located at 3/2, 5/2, 65, 4P2 from village
Pitchguntrahalli and 96/5, 96/6, 96/7, 96/8,134/1,134/2,134/3,135/1,
135/2,135/3,136/2,136/3,136/4. The site consists of Non-agricultural
Land (N.A). The project location details are shown in Figure 1.1,
Figure 1.2 and Table1.2.
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Karnataka.)
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comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
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Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
19%
22%
Landfillable
Recyclable
Incinerable
59%
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comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
32. The proponents have engaged M/s EQMS India Pvt. Ltd. New
Delhi to carry out EIA study, who is authorized to represent, in the
matter.(For accreditation Letter Refer Second Page of the report)
1.5. Purpose of the Report
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comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
35. This study is aimed at providing a deeper insight into the proposed
project and its various environmental components. The present
study area for the environmental assessment is within 10 km radius
of the location of the project. The methodology used for the study is
given below:
Monitoring and collection of baseline data of study area for various
environmental components as per the MoEF guidelines.
Identification and quantification of significant environmental impacts
due to the project and associated activities.
Evaluation of impacts due to proposed activities and preparation of
an environmental impact statement.
Preparation of appropriate Environmental Management Plan (EMP)
encompassing strategies for minimizing identified adverse impacts
along with budgetary provisions to be made by the project
authorities for implementation of mitigation measures.
Delineation of post Environmental Quality Monitoring Programme
(EQMP) along with organizational setup required for monitoring the
effectiveness of mitigation measures.
The flow diagram showing methodology adopted for the EIA study
has been presented in Figure 1.4
1.7. Approved TOR for EIA Study by MOEF
36. The application for the scoping of the said project has been
submitted to the MOEF Presentation for the scoping of the project
(Terms of Reference (TOR) approval for EIA study) was held on
40th meeting held on 05/Mar/2012. MOEF has issued the TOR for
the EIA study on 27 April, 2012.vide its letter No. F. No. 10-19/2012-
IA.III Copy of the same has been annexed as Annexure – IV
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comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
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Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
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Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
units, green belt, laboratory, roads, green belt, laboratory, roads, vehicle parking,
vehicle parking, office building etc. to be office building is given vide Chapter2, Figure
submitted. 2.21
14. In the project report on page No 6, it was Technical Details of Plasma Gasification
stated that SMSIL had already Based hazardous waste (HW) Management
established Plasma Gasification Based facility is given vide Chapter 2, Section
HW Management facilities at Pune and 2.6.1.3.For Performance of Pune Plant Refer
Nagpur. Performance of the same shall annexure-I
be submitted with supporting data
15. Technical details of proposed advanced Technical details of proposed advanced
thermal treatment of 20 TPD and thermal treatment of 20 TPD and secured
secured landfill. landfill of 3,75,000 are given vide Chapter 2,
Section 2.6.1.3
16. Submit the details of the compliance EWML shall comply the Hazardous Wastes
with respect to the provisions of (Management, Handling and Trans-boundary
Hazardous Wastes (Management, movement)) Rules, 2008 including collection
Handling and Trans-boundary and transportation. design Responsibilities of
movement)) Rules, 2008 including Proponent are given in section 9.5
collection and transportation and design
etc. All the applicable rules shall be
listed and mitigation plan to comply the
applicable rules shall be submitted in
detail.
17. Action plan and infrastructure required EWML shall comply the protocol prepared by
to comply the PROTOCOL as prepared CPCB for performance evaluation/monitoring
by CPCB for performance evaluation of TSDF. The protocol already being complied
and monitoring of TSDF. for Pune plant. Kindly refer annexure-I for the
compliance of CPCB protocol for Pune plant
18. Submit the details of the compliance The details of the compliance with respect to
with respect to the provisions of Bio- the provisions of Bio-Medical Wastes
Medical Wastes (Management, Handling) (Management, Handling) Rules, 2000 is given
Rules, 2000. vide Chapter 9, Section 9.4
19. Submit the details of the waste The details of the waste generated, present
generated, present mode of disposal as mode of disposal as per the State PCB
per the State PCB authorization etc. authorization are given as annexure-IX.
However the inventory abstract can be
revealed from the annexure II
20. Submit the MoU made between member Refer annexure-XI.
units along with responsibilities.
21. Examine the details of monitoring of Production of dioxins or furans is negligible
Dioxin and Furan. (due to factors such as, high temperatures,
oxygen starved environment and absence of
free chlorine in APC system dioxin and Furan
shall be monitored once in every six month.
For monitoring plan Refer chapter 6
22. Submit a copy of MoU for disposal of There shall not be any ash generation from
ash through the TSDF. Plasma gasification facility.
Generation of Ash will be only from Bio
medical waste facility which will be in very
small quantity and will be disposed off in SLF
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Karnataka.)
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comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
2. PROJECT DESCRIPTION
This chapter deals with the project details of the proposed Hazardous Waste Management
Facility with location, size & magnitude of operation including associated activities required by
and for the project, proposed schedule for approval and implementation, including environmental
aspects and technical details of raw material, quality and quantity etc.
2.1. Introduction:
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comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
43. Location of the Project (satellite view) has been presented in Figure
2.1. and the surrounding area profile in Table 2.1:
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comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
Source: Google Earth
Table 2.2 : Rejection or knock-out criteria Identification location of site village/ city
S/N. CRITERIA ANSWER Remarks
(Y/N)
1 Existing or planned drinking water protection N
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comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
No Archaeological monument in
the vicinity of 10 Km radius
9. Agricultural and forest lands and existing dump Non-agricultural Land (N.A).
sites:
10. Atmospheric conditions that would prevent safe Strong Inversion extend beyond
dispersal of an accidental release: the release height and calm
condition may
Prevent safe dispersion of an
accidental release. At project
site, approx.
13.3% calm hours were
recorded during the study
period.
11. Major natural hazards: e.g. volcanic activity, No major Natural Hazard
seismic disturbance and landslides envisaged
12. Sensitive locations: (e.g. storing flammable or No sensitive Location.
explosive materials; airports):
13. Local hydro-geological situation, No springs or drinking water
wells within very close proximity
to the chosen area
14. Extremely bad access, i.e. no existing access None
roads to the selected area which may involve Hoskote-Malur Road is located
long distance more than 5 km from main roads; at about 4 km in NE direction
access roads passing densely populated areas;
great differences in altitude between the area of
waste collection and the selected site;
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comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
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Environmental Impact Assessment Study of Proposed Integrated Waste Management facility comprising of TSDF (Madanhatti &
Pitchguntrahali Village, Malur Taluka, Kolar District, Karnataka.)
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Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
2.5. Proposed Schedule of the Project:
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comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
proper functioning and implementation of necessary treatment
schemes installed at this site will reduce the environmental risks
expected to be generated from malfunctioning and mismanagement
of disposal of hazardous waste.
59. Thus proposed facility can be broadly divided into following
sections:
a) Waste Receipt, Characterization and storage
b) Secured Land Filling
c) Advanced Thermal Treatment Unit based on Plasma Technology
with waste heat recovery and Power Generation.
d) Oil recycling Unit
e) Co-Processing Plant
2.6.1.1 Waste Receipt, Characterization and storage
60. Treatment of chemical waste and its disposal is mainly
accomplished through three processes viz. physico-chemical,
incineration (plasma technology) and secure landfill. Prior to
taking up effective treatment it is necessary to collect, segregate
and store adequate quantity of waste in most scientific manner
through safe transportation system and storage facility. The storage
facility shall therefore comprise of temporary storage and
permanent storage for separate storage of treatable and non-
treatable / incompatible waste. The requirement / selection of proper
treatment shall be met through appropriate laboratory analysis /
equipment which enable to select appropriate treatment viz.
incineration followed by landfill or direct disposal to landfill without
any preliminary treatment.
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Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
2.6.1.2 Secured land fill
61. The Secured
Landfill shall be
spread over
approximately
8 Acres of Land
having a Total
Landfill
capacity of
375000 Tons of
Landfill Waste.
The Landfill
shall be
developed in
two Phases.
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comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
63. Secured landfill is the part of waste management facility. This place
is final graveyard for the hazardous wastes. This secure landfill is
prepared as cells in which waste is encapsulated. These cells have
bottom liner, side liners and top liner. The impermeability and
reactivity of these liners is of prime importance. After construction of
bottom and side liners waste is filled into cells. On complete filling of
waste, the top liners are placed and packed. Leachate collection
system is provided in cell in order to collect leachate out in well for
the further treatment and disposal.
Details of Secured Land Filling
64. The Construction of Secured Land Fill site shall consist of following
steps.
A. Site Investigation
65. For detailed engineering design, a detailed investigation program
shall be carried out which will be comprised of,
a) Subsoil Investigation
b) Ground Water/Hydro geological Investigation
c) Topographical Investigation
d) Hydrological Investigation
e) Geological Investigation and Seismic Investigation
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comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
66. Waste quantification based on inventories is provided in earlier
section of this report. Waste whose calorific value is less than 2500
kcal/kg is either sent for direct land fill or landfill after necessary pre-
treatment. So waste on receipt of site is analysed and diverted to
either direct landfill or to the pre-treatment section required before
landfill.
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Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
67. Proposed secured land fill is designed to handle present landfill
waste generation at the rate of 11000 Tons/Annum. Considering
approximately 5% increase every year in generation of the
hazardous waste the projected waste quantity is provided in
following Table 2.4
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comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
noted that this project dimension is representation only for
calculation of waste quantity.
69. Following is summary of calculation for the estimation of waste
quantity for the proposed landfill facility.
Bench Height
Bench Off Set
D. Constructional features
70. The construction of landfill and development phase requires proper
planning and proper selection of the earthwork / lining material. The
containment system of landfill is proposed with double liner system
with a view to avoid the leachate infiltration into the ground.
Top Liner
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comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
71. The top liner is provided with parabolic shape to allow drainage of
surface run-off. HDPE liner of 1.5 mm thickness will be provided
over which drainage layer of 150 mm will be laid. The bottom of liner
will have 750 mm layer of blended soil. The drainage layer will be
covered with top yellow soil of 750 mm thickness. Uniform
vegetative cover will be provided to protect the top liner from
erosion during heavy rains and dust blow due to heavy winds. A
section of top liner is shown in Figure 2.7
Bottom Liner
72. The containment system of landfill is proposed with double liner
system with a view to avoid the leachate infiltration into the ground.
The primary (top) membrane of 1.5 mm HDPE liner will be laid over
450 mm thick clay layer. Over the HDPE layer, 300 mm thick
perforated granular layer is laid for leachate collection. Leachate
contribution is mainly due to release of entrapped liquid waste in the
solid waste and any unseasonal rainfall likely to occur. The bottom
62 | P a g e
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comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
layer of secondary membrane of 1.5 mm HDPE liner will be laid
over 450 mm thick clay layer resting on subsoil.
73. Over the HDPE layer 300 mm drainage / detection layer. The
secondary membrane shall comprise of geotextile membrane laid
over 300 mm drainage / detection layers. The section of the bottom
liner is shown in Figure 2.8
Side Liner
74. The side layer of secondary membrane of 1.5 mm HDPE liner will
be laid over 200 mm thick blended clay layer resting on subsoil. The
side layer will have a slope of 1: 2 (1 vertical to 2 horizontal).
75. The secondary membranes shall have suitable resistance
properties to ward itself from soil bacteria / fungus, compatible with
waste being filled, ample water resistance. The mechanical
strength should be adequate to withstand the load conditions, soil
pressure, compaction, seismic stresses, strain due to anchor trench
etc. The membrane shall have permeability < 10-12 cm/sec or its
equivalent.
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comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
76. The clay liner is formed with varying preparation of hydrated
Aluminium silicate (e.g. keolinate, bentonite etc.). The properly
compacted layer with the required compounds form a soil mass
giving low hydraulic conductivity. Proper permeability test shall be
carried out to achieve suitable clay layer to minimize the leachate.
77. The construction guidelines shall suit the following criteria:
The sub-grade material shall meet specified grading, moisture
content and density requirements.
The material shall meet acceptance and conformance testing as per
manufacturers’ guidelines.
The integrity of the seams shall be maintained.
The membrane on installation shall be covered with layer of soil or
geo-synthetic as soon as possible after quality activities are
completed.
The maximum hydraulic conductivity shall be 1 x 10-7 cm/sec.
78. The soil used in the liner shall meet the following minimum criteria:
The soil shall be classified under the United soil classification
system CL, CH, SC and OH (ASTM standard D248769)
The soil shall allow greater than 30% passage through no. 200
sieve (ASTM test D 1140)
The soil shall have a liquid limit equal to or greater than 30 units
(ASTM test D 423)
The soil shall have plasticity greater than or equal to 15 units
(ASTM test D 424)
The soil shall have pH of 7.0 or higher.
The soil may be pre-processed for carrying out water adjustment,
removal of oversized materials, pulverization of any clumps,
homogenization of the soils and introduction of additives such as
bentonite.
The sub-grade on which the compacted clay liner will be
constructed shall be properly prepared by compacting and obtaining
required firmness.
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comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
Necessary compaction should be ensured to meet the hydraulic
conductivity specified above. Proper bonding shall be ensured
between the various layers to avoid preferential pathways.
Preventive measures to protect compacted layers from desiccation
are to be provided during construction.
E. Leachate Drainage / Collection and Its Management
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comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
81. Alternatively treated wastewater shall be sent to CETP for the
further treatment and disposal.
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comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
83. Gas generation shall be avoided or reduced by avoiding disposal of
biodegradable / organic waste into landfill. However, gaseous
emission is anticipated which shall be managed by (a) controlled
passive venting or (b) control collection and treatment /reuse.
H. Surface Runoff Management System
84. Surface water management system shall be provided. It is required
to ensure that rainwater run-off does not drain in to the waste from
surrounding area and that there is no water logging / pounding on
covers of landfills. A surface runoff management system comprises
of channels, ditches, culverts and basin.
I Final Cover System
85. Final cover of secured landfills shall be placed after completion of
total capacity of SLF. The shape of the final cover shall be in
parabolic shape to avoid the infiltration of rain water in to SLF and
provide the normal slope towards the surface run off drainage
/system. Please refer the conceptual drawing for the top liner shown
above in Figure 2.7
J. Green belt plan:
86. Green belt though not associated directly with treatment/disposal
facility is a major psychological aspect creating impact of effective
disposal scheme around the CHWTSDF site area. The green belt
will be developed along plot boundaries with width of 20 m(area
30544.4 sq. metre), which is around 25% of the total area, using
varieties of plant species suitable to local environment. Species type
will be based on soil characteristics and other related aspects to
mitigate pollution effects due to noise, odour, dust etc. The major
advantage of green belt is development of buffer zone and visual
barrier for surrounding locality.
K. Closure and Post Closure Maintenance Plan
87. A statement on the end use of SLF site is an essential part of the
plan for landfill closure and post closure maintenance plan. The
maintenance plan comprises following components:
Plan for vegetation stabilization of the final landfill covers and side
slopes.
Plan for management of surface water run off with an effective
drainage system
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comprising of TSDF (Madanhatti & Pitchguntrahali Village, Malur Taluka, Kolar District,
Karnataka.)
Plan for periodical inspection and maintenance of landfill cover
Plan for post closure management of leachate & post closure
environmental monitoring.
Super fund for any unforeseen event.
Description of Operation for CHWTSDF
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Karnataka.)
5. EMISSIONS & RESIDUAL MANAGEMENT:
96. Each waste treatment process produces gaseous emissions,
wastewater effluents or solid residuals, which are required to treat
further. For these residuals components following facilities are
proposed.
97. For gaseous emissions from plasma based incineration facility wet
scrubbing system followed by wet ESP are proposed. Then,
sufficient height of chimney shall be provided to disperse clean gas
as per specified emissions norms.
98. Scrubber water, leachate water or wheel wash effluent shall lead to
effluent treatment plant for proper treatment and final disposal to
CETP or Multiple Effect Evaporator System to attain Zero Liquid
Discharge (ZLD) at the Site.
99. Solid residues from Advanced Thermal Treatment System shall be
used in Road work or land filling or ultimate disposal into Secured
Landfill based on TCLP characteristics.
2.6.1.3 Plasma Gasification Facility with Power Plant for Incinerable Waste
100. Proposed PGVR plant will have capacity to process 20 metric tons
per day of industrial/hazardous solid, semi-solid and organic liquid
wastes. The system shall be designed to use the energy-rich
syngas generated by the plasma gasification system to generate
electricity and steam. Electricity will be utilized within the plant.
Steam generated shall be used in process requirement and for the
utilization in Multiple Effect Evaporation System (MEES) to be
deployed for waste water treatment.
101. The unit will provide the following benefits to the Industries and
vicinity:
Useful and effective handling and treatment of Incinerable waste as
such facility is not available in state of Karnataka.
Present an innovative and cost-effective use of the valuable
alternative energy such as power and steam produced by the
syngas generated by the Plasma Gasification system.
The proposed project will result in a net reduction of CO2 emissions
and should therefore qualify for Clean Development Mechanism
benefits.
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Offer the above benefits while exhibiting the highest levels of safety
and environmental compliance.
PGVR plant produces virtually no secondary wastes; while
generating valuable end-products with commercial value. Emissions
from the PGVR system shall be far below regulatory limits (and
significantly lower than current regulatory standards). PGVR
systems do not produce any harmful pollutants such as dioxins
and furans.
102. SMS Infrastructure has successfully executed and operated 75 TPD
Plasma Gasification Project for the treatment of incinerable waste at
their site at MIDC, Ranjangaon, Pune. The plant is based on plasma
gasification technology. Here in this plant SMSIL has successfully
treated wide range of waste streams generated by more than 400
member industries. SMSIL is therefore first in operating plasma
gasification plant in not only India but in Asia on commercial and
large capacity level which can deploy a waste management solution
that supports the goals of sustainable development. The PGVR
technology is NOT incineration and, indeed, is far superior to
incineration
Figure 2.10 Plasma Gasification Facility with Power Plant for Incinerable Waste
Source: SMS infrastructure Limited
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103. Plasma Gasification and Vitrification Reactor (PGVR) plant consists
of following major components (Refer Fig. 2.10)
i. Waste Feed System: Solid and Liquid Waste Feed System
consisting of waste lifter, shredder, screw feeder, fork lift for drum
and waste conveying, drum crusher (enclosed with proper
ventilation and VOC collection system), drum unloading and
pumping system.
ii. Plasma Reactor
iii. Molten slag quenching and granulation system
iv. Gas Conditioning and Cleaning System
a. Gas quencher
b. Ventury Scrubber
c. HCl Scrubbing System
d. Alkali Scrubbing System and Na2S recovery system
e. Gas Cooler
f. Solution preparation tanks.
v. ID Fan
vi. PSA Plants for Nitrogen and Oxygen generation
vii. Plasma Torch and Plasma Power Supply System with Chilled
Water Circulation system
viii. Torch Air Compressor
ix. Enriched Air supply system
x. Syn Gas Utilization System: Gas Holder, Booster Fan, Gas filters,
Gas Engine and Alternator and Power Panel, Synchronizing Panel,
Waste Heat Recovery Boiler, Boiler Feed water system
xi. Syn Gas Boiler System (As standby to Gas Engine System)
xii. Exhaust Stack and Syn Gas Flare System
xiii. PCC/MCC Panel, Substation, synchronizing panel, emergency DG
Set.
xiv. Instrumentation and Control System
xv. Raw water storage tank, elevated water storage tank, Water
Treatment Plant, water storage tank.
xvi. Cooling tower and cooling water circulation system
xvii. Instrument Air Compressor and compressed air network
xviii. Plant bleed water collection and recycling system
xix. Fire water storage tank, fire water pumps and fire hydrant network
and system. Fire detection, alarm, auto sprinkler system, fire
extinguisher
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Capacity 20 Tons/Day
Operation Range
Plant will be designed to operate between 60% and 100% capacity
with respect to thermal capacity of the feed.
Waste Characteristics
Liquid
Combined Packed waste high Slurry and
Waste Solid Waste CV Sludge
Type 1 Type 2 Type 3
% DISTRIBUTION 85.11 63.83 8.51 12.77
QUANTITY IN KG/HR 1000.00 750.00 100.00 150.00
QUANTITY IN TPD 20.00 15.00 2.00 3.00
COMPOSITION IN WT % BASIS
CARBON C 48.19 42 66 60
HYDROGEN H 3.29 3 6 3
OXYGEN O 15.05 15 18 17
NITROGEN N 0.95 1 1 1
CHLORIDE Cl 1.90 2 2 2
SULFUR S 1.95 2 2 2
MOISTURE H20 8.62 10 3 5
INORGANIC/INERT 20.05 25 2 10
TOTAL 100.00 100.00 100.00 100.00
GROSS CALORIFIC VALUE KCAL/KG 4421.80 3826.28 6670.05 5194.53
NET CALORIFIC VALUE KCAL/KG 4371.81 3768.28 6652.65 5165.53
Notes: Maximum Limit of Hg + Cd + Th will be < 0.3 ppm by weight in combined waste.
Source: SMS infrastructure Limited
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Power Plant
Power plant shall be based on gas engine. Gas engine shall be operated using
synthesis gas generated from the PGVR plant. Projected power generation using gas
engine shall be 1200 KW. Power generated using gas engine shall be fully utilized
within the plant for captive consumption.
Utilities
Water required for the process shall be obtained through tankers.
Specification of process water shall be as under
Grid Electric Power shall be available from the local electricity board at following rating
Frequency: 50 Hz
Emission Standards
While operating at 100% rated capacity, emission limit from the discharge of stack shall be
as under:
Particulates 50
HCl 50
SO2 200
CO 100
TOC 20
HF 4
NOX (NO and NO2 expressed 400
Expressed as NO2)
Note: All values above shall be corrected to 10% oxygen on dry volume basis.
Hydrocarbon: 10 ppm, over an hourly rolling average on dry basis,
measured as propane.
Opacity: While operating properly at 100% rated capacity, the
system shall have visible emission rate of less than on equal to
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10%, except for condensed water vapour, from the discharge of
stack (one hour rolling average).
Dioxin / Furans: While operating at 100% rated capacity, the system
shall have an emission of dioxin and furans less than or equal to 0.1
ng TEQ / Nm3 corrected to 10% Oxygen. Sampling period shall be
minimum 6 hours and maximum 8 hours.
Metals: While operating properly at rated capacity, the system shall
have an emission rate from the discharge of stack to atmosphere
less than or equal to
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feeder will feed waste
continuously to plasma Reactor
Feed System 2: Waste is charged
in waste lifting cart which will fed
waste into Double door ram
pusher mechanism. Waste is as
such fed into the plasma reactor.
This feed system is only operated
when waste cannot be shredded
in waste feed system 1.
2 Solid waste in loose Solid waste is easily Solid waste from drum is
form and packed in removable from the drum unloaded into Waste lifting cart
drums by tilting drum. which then feed waste to
shredder of feed system. From
shredder waste will be fed to
screw feeder. Screw feeder will
feed waste continuously to
plasma Reactor
3 Waste in sludge form Very sticky and solidified Drums will be subjected to
and very difficult to sludge which is formed crushing and then shredding in
remove from drum, due to solidification of separate drum crusher and
received in steel or liquid waste shredder at ground level.
HDPE drums Shredded mass is collected in
bag and then it is fed to plasma
reactor similar to as described in
1.
Plasma Reactor
108. Plasma gasification process is carried out at very high temperature
(1100-1200 0 C) and in oxygen starved atmosphere. This condition
is developed in high heat reaction zone at the base of the reactor at
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which all the organic material will be gasified and all inorganic
material would be melted. The most likely compound formed due to
gasification process would be Methane, CO, CO2, H2O and H2.
The heat source for the process is plasma torch which is supplied
with electric power only.
109. Plasma reactor made of mild steel and lined with refractory and
insulation, where the high temperature created by the plasma
torches dissociates the molecules that make up the waste into their
elemental constituents. The dissociated constituents of the waste
are then “re-formed” (through the addition of stoichiometric amounts
of oxidant: oxygen and/or steam) into the syngas.
110. Plasma reactor is provided with adequate design consideration for
ensuring complete gasification of waste. Due to nature of assumed
design basis waste feedstock, it would be required to inject an
oxidant to convert Carbon to Carbon Monoxide. Oxygen enriched
air is used as oxidant for the oxidant for the process. Oxygen
required for oxygen enrichment is produced by on site Oxygen
Plant.
111. The plasma reactor at the syn gas outlet area is provided with
steam injection arrangement for conditioning of syn gas. This steam
also functions as an oxidant and provides an additional temperature
control as well as reduces the amount of un-reacted carbon carried
over in the syngas. The addition of steam also tends to enrich the
calorific value of the syngas through an increase in the amount of
hydrogen gas produced
112. The refractory and insulating materials are selected and designed to
minimize heat losses, ensure high levels of reliability in operations
(including resistance to erosion and thermal shock).
113. The top-most refractory layer is designed to quickly conduct the
heat transferred by the plasma torch arcs throughout the entire
plasma reactor bottom. The top refractory layer ensures the even
and effective conduction of heat.
114. Inorganic constituents in the waste would be vitrified (i.e. melted) in
the plasma reactor. Molten slag pool is maintained at the bottom of
the reactor which is taken out periodically through slag tapping
process. During non-tapping operations, the tapping port is closed
using water-cooled tap plugs. When tapping is to be initiated, the
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tap plug is pulled out of allowing the molten vitrified matrix mixture
to flow out of the PRC into the vitrified matrix collection system.
115. The flowing mass is collected in slag quench tank where slag is
collected on the screen. Water passes through screen and collected
in overflow tank. From here water is again circulated back to the
slag quenching trough.
116. Vent collected from the slag quenching system is collected and
passed through VOC removal (activated carbon bed) system to
ensure that there is no VOC emitted from the
117. Vent collected from the slag quenching system is collected and
passed through VOC removal (activated carbon bed) system to
ensure that there is no VOC emitted from the system.
Gas Quencher
120. The syngas leaving the plasma reactor at approximately 1,000 to
1,200°C would enter gas quencher vessel where it would come into
contact with a spray of circulating liquid through the system. This
circulating liquid will cool down the gas immediately at saturated
condition of 78-80 deg C. Quenched gas along with circulating liquid
enters high pressure drop ventury scrubber for further treatment
Ventury Scrubber
121. Quenched and saturated syn gas is taken to high pressure drop
variable throat ventury scrubber system where in syn gas and
circulating liquid is brought into intimate contact for capturing
particulate matter from the syn gas. Ventury scrubber is designed to
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offer pressure drop of 650 mmwc and to achieve target efficiency of
95% particulate matter removal. Gas quencher is provided with SS
shell with acid proof refractory lining to withstand acidic and hot gas
temperature. Ventury scrubber is also provided with SS shell with
acid proof refractory lining material to withstand operating condition.
HCl Scrubber System
122. The quenched and cleaned gases are then directed to a packed
tower, outfitted with a bottom holding area. The gas is cooled to
approximately 55oC, which is below the saturation temperature of
approximately of 78°C. HCl is captured in a circulating low
concentration stream. Due to the gas cooling and absorption of HCl,
heat is generated. The heat generated would be removed in a
graphite tube heat exchanger using cooling water on its shell side.
Simultaneous to the HCl gas being scrubbed, a continuous bleed
stream would be removed and collected in an accumulation tank.
There would be an additional particulate matter collection, which
would be continuously removed inside the stream filter press. The
recovered HCl solution (approximately 2.5% to 4%) may also be
beneficially used. If beneficial re-utilization of the HCl aqueous
solution is not possible The HCl bleed stream would be neutralized
with a caustic solution to form a NaCl solution.
Alkali Scrubbing System
123. The cleaned syngas, free of HCl, is then conveyed to an Alkali
scrubber for recovery of a Na2S solution. The Alkali scrubbing
system would be a two stage packed bed scrubber. The bottom part
of the scrubber would circulate the collected 18-20% Na2S solution
with 1-2% free caustic, which would capture the H2S gas from the
syngas. The caustic would react with the H2S to form Na2S in an
endothermic reaction:
124. The upper part of the alkali scrubber would have a packed bed,
where the syngas comes in contact with a lean solution of Na 2S and
a higher concentration of free NaOH (5-6%) to achieve an additional
absorption of H2S that is not removed in the bottom section.
Recovered Na2S would overflow from the holder at the bottom of
the top section to the product collection tank. Cooling is provided
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using an indirect heat exchanger (stainless steel material of
construction) on the circulating water circuit in order to further
reduce the moisture content of the syngas.
125. Depending on incoming H2S loading, the Na2S by-product bleed
stream would be removed from the bottom circulating stream of the
alkali scrubber. This stream would be provided with a polishing
filtration treatment to make it suitable for commercial use/sale. An
overflow amount would be received from the upper portion. A make-
up caustic solution would be added to the upper circulating stream.
Also provided is a mist eliminator at the top of the scrubber to
entrap any entrained liquid droplets.
ID Fan and Syn Gas Holder
126. Two induced draft fans would be provided in parallel (Operating and
Standby), each constructed of SS304 impeller and casing in
MSRL/MSFRP-lined to resist corrosion due to the presence of wet
gases. These fans are integrated within the system downstream of
the gas cleaning and conditioning system to create negative
pressure within the plasma reactor and the rest of the process train
(-1/10 inches Water Column (“W.C.”) to about -1/2 inches W.C.).
The ID fans ensure a fast response by the Variable Frequency Drive
during pressure excursions that may occur in the Plasma Reactor
during operations.
127. Synthesis gas from the ID Fan is taken to syn gas filters.
Syn Gas Utilization System
128. The cleaned syn gases then pass through one of two redundant
trains of filters designed to remove particulates to meet stringent
requirements of the gas engine manufacturers. Each of the two
redundant filter trains consists of two saw dust filters in series and a
safety (fabric/cartridge) filter. These saw dust filters are completely
passive (no bags that require high pressure nitrogen gas for
pulsing), relying on a bed of sifted saw dust to achieve the filtration
process. After passing the filters, the syn gases will be accumulated
in a tank of approximate capacity of 2.0 m3 will accumulate the
syngas at a pressure of approximately +50 to + 100 mmwcg. From
syngas holder, syngas is continuously conveyed into syngas
utilization system using booster fan to provide a stable and uniform
supply of syngas for energy production. The syngas utilization
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system consists of two or more gas engine generator sets to
produce electric power. The exhaust gas from the generator sets,
which exit at a temperature of approximately 500oC will then be
conveyed to an energy recovery system where the enthalpy of the
hot exhaust gases will be recovered in a Heat Recovery Steam
Generation System to generate process steam up to 5 kg/cm2,
saturated. The process steam will be used within the plant
(including in the plasma reactor for syngas production) as well as for
the chiller plant that provides chilled water to the gas cleaning
system as well as cooling water to the plasma power supplies. The
HRSG system will be provided with a separate package boiler that
will be maintained in stand-by condition and will be designed to
provide the ability to combust approximately 50% of the syngas flow
from the plant in the event that one or more gas engine Gensets are
not operating or if the grid is unable to accept the surplus electric
power generated by the plant. This will allow for the continuous
operation of the plant and for the production of process steam for
plant operations. Any surplus steam generated will be condensed
and reused as feed water or vented, as appropriate.
300 KWe x 3 Plasma Torch System with an Insulated Gate Bipolar Transistor
power supply
129. Plasma is a high temperature ionized, conductive gas, which is
created within the plasma torch by the interaction of a gas with an
electric arc. The plasma torch converts the electrical energy into
thermal energy of the gas thereby raising its temperature.
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130. The plasma generation system utilized within each reactor of the
PGVR plant comprises of three individual non-transferred arc water
cooled metal electrode torch systems of WPC, USA. Compressed
Air is used as Plasma Gas which passes through both Electrode in
the torch and gets ionized. Hot and ionized air creates high
temperature zone in the bottom of reactor and dissociates waste
into molecules.
131. The top-most refractory layer is designed to quickly conduct the
heat transferred by the plasma plume throughout the entire plasma
reactor bottom, convective and radiation heat transfer also transfer
the torch energy to the rest of the reactor volume. The top
refractory layer ensures the even and effective conduction of heat.
132. The temperature in the plasma reactor is measured from a minimum
of two locations: one location in the upper section of the plasma
reactor; the other location measures the temperature of the lower
sections of the plasma reactor. The plasma torches are operated
without feeding commencing until the plasma reactor bulk
temperature reaches a minimum of 1,000°C to ensure proper
dissociation/pyrolysis/gasification of the organic constituents of the
wastes. Once feeding operations commence, the bulk temperature
quickly increases to the desired operating temperature range of
1,000 to 1,200°C (1,500oC when tapping/melting operations are
conducted) and above.
133. Any inorganic constituents in the waste are melted (vitrified) into an
environmentally safe, leach-resistant, vitrified matrix or slag.
The removal of the vitrified matrix presents no hazards of any kind
to personnel, requires no special tools and does not disrupt the
operating process. The vitrified matrix can be used in a variety of
applications including roadbed/fill construction, blast media and
concrete aggregate.
134. There are two different type of electrodes provided in the plasma
torch. Copper electrode life is approx 200-300 Hrs of operation and
silver electrode life is approx 500-600 Hrs of operation. Electrodes
are replaced at regular intervals by isolating and removing plasma
torch from the reactor. Platforms and access ladders are provided to
provide personnel access to the sections of the plasma reactor to
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facilitate torch replacement. The entire plasma generating system
has an electrical-to-thermal efficiency greater than 65-70% or more.
135. The torches are powered by an advanced IGBT (Insulated Gate
Bipolar Transistor) power supply that provides the following
advantages over other plasma torch power supplies:-
Requires an input current that is approximately 30% less than SCR
(Silicon Controlled Rectifier) systems;
Power factors of approximately 0.97;
Low harmonic distortion (approximately 10 times less than SCR
systems);
High arc stability compared to SCR systems; and
Control panel size is smaller than a comparable SCR system.
136. The power/electrical panel houses the motor control center and the
PLC (Process Logic Controller) system and provides complete
access to operate and monitor the process. It is designed for
continuous operation. The electrical panel houses the PLC system
which interfaces with the plant control system containing graphic
interfaces (e.g. flow diagrams and process indications of
temperature, pressure, for example) of each subsystem and major
components critical for the safe operation and efficient monitoring of
the system.
137. Power generated in the PGVR plant at 415 V shall be fed to a
switchgear and a synchronizing panel (which will synchronize with
the grid-supplied electricity that would be used to run the plant
system when the co-generation plant is down for any reason) to
feed the in plant captive power demand. Surplus power generated
by the plant will be fed and metered for sale to the grid in
accordance with all specific local regulations and standards. The
various MCCs are fed by the 415 V switchgear.
138. The voltage levels in the proposed plant will be 415 V, 50 Hz for 3
phases and 240 V for single phase and 240 V ac for control supply
requirement. There will be separate centralized MCC room from
where power will be fed to all drives of the plant. The MCC shall be
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fixed type cubicle, vermin proof with standard fuses, relays and
indication lamps. Weatherproof start – stop push button stations
shall be provided near each motor for local start/stop control.
Necessary power and control cables running from MCC to motors
and back shall be provided. The cables shall conform to
International Electrical Code and relevant Indian standards. All
motors shall be of TEFC construction, motors and components
located within the area housing the Plasma Island and Syngas
Utilization system will be explosion or spark proof design. All drives
above 50 HP (and other selected drives that require or serve fine-
tune control functions, including ID Fans, Booster Fans and Chiller
System pumps) shall be provided with VFDs as power saving option
and for better plant control (The advantage of VFDs is to reduce
starting peak current as well as energy saving when plant operates
at lower loads). Start-Delta starters will be provided for motor ratings
that are greater than 10 HP; DOL starters for motors with ratings
that are less than 10 HP.
139. The PGVR plant is driven by proprietary, state-of-the-art
instrumentation and a computerized control system. A SCADA
(Supervisory Control And Data Acquisition) system which is a
distributed measurement and control system that includes hardware
and software components is provided as the process control system
providing a graphics-based visualization of the control and
monitoring system.
140. The SCADA system communicates with the PLC system. The
control system obtains inputs from all of the PGVR plant
subsystems to achieve total overall control of the system. Safety,
interlocking features and emergency shut-down aspects specific to
each subsystem are incorporated to assure safety features are not
compromised.
141. Each subsystem has customized interface screens. The SCADA
system monitors all input and output parameters and prompts the
operator to make appropriate adjustments (or makes automatic
adjustments for critical safety-related conditions) to the waste feed
rate, torch power, plasma reactor temperature, oxidant input (if
required), and the gas cleaning and conditioning system to ensure
that the system operates to meet prescribed environmental
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requirements. The SCADA system also records and logs all events
onto a hard disk, which can be printed for further assessment.
Safety Features and Measures
142. The following overall safety measures is proposed for the facility:-
Automated, PLC based control system for plant operation;
Safety interlocks for the plant normal start up and shut down
(normal / emergency) operation;
Installed Redundancy of critical pumps and fans, including ID Fans,
Syn Gas Booster Fan, scrubber Circulating pumps, Chiller Pumps
Standby emergency power supply for the system. would include DG
set as well as battery UPS back up for critical components such as
waste feed system (to allow for safe shutting of isolation gates in the
event of power failure), ID Fans, scrubber circulating pumps , PLC
and SCADA system and selected instrumentation within plasma
island (including, reactor pressures and temperature, on-line gas
analyser) and nitrogen purging system;
Provision of Emergency Safety valve venting in the unlikely event
that a reactor overpressure condition occurs in case of failure of
above safety back-up systems and power failure (including failure of
UPS System) ;
Installation of smoke detectors, fire alarm, ambient/personal CO
monitors fire hydrant fighting system and fire extinguisher system.
Preventive maintenance;
Use of PPEs;
DO’s and DON’TS boards for workers at prominent place; and
Mock drills and training.
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Plasma torch power supply rooms, MCC/PCC room and
PLC/Control Room will be outfitted with FM200 Total Flooding
System.
Fire detection and alarm system for waste storage area, PGVR
plant, power plant block and administration building area;
Fire Fighting system shall comprises of following major equipment
and systems;
Electric driven main fire pumps with emergency power from standby
Diesel Genset for hydrant network serving of hydrants and
hosereels;
All necessary pump controls complete with all accessories for the
above-mentioned pumps;
All buried piping and over-ground pipes, fitting, valves, automatic
actuators, supports etc for fire water distribution networks;
All necessary sign-posting for the water-hydrant ring system
including brackets, complete with accessories;
All electrical rooms will be provided with clean agent automatic fire
extinguisher systems
Complete Addressable analogue fire detection system with heat and
smoke detectors for various plant area including storages with
necessary cabling, interface panels, controllers, sounders, manual
call points, sirens, response indicators, and all necessary hardware
and accessories; and
All necessary electrical equipment, such as LV switch-gear, LV
motors, LV power and control cables, control panels with alarm,
PBB and interlocks, necessary DC systems, push button stations,
cable trays and accessories, cabling, glands lugs, earthing and
lightning protection conforming to relevant electrical specifications.
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The system would monitor temperature, CO, H2 and O2 utilizing
suitable sensors.
146. On line gas analyser installed at stack would monitor PM, HCl, SO2,
Nox and O2utilizing suitable sensors.
Heat and Mass Balance of PGVR Plant
147. Heat and Mass Balance for the proposed PGVR project is provided
as under.
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fully bio-degradable. While automobile engine is running, the motor
oil collects heavy metal (lead, cadmium, zinc, and barium, iron steel
particles, and copper). Several of these contaminants are toxic and
harmful to the environment.
149. The hazards associated with used oil result from the various
additives used in its manufacture and from the heavy metal
contaminants picked up from use in the internal combustion engine.
Illegally disposed of oil can pollute the groundwater with
contaminants such as lead, magnesium, copper, zinc, chromium,
arsenic, chlorides, cadmium and polychlorinated biphenyls (PCBs).
It is said that, it takes only one litre of oil to contaminate one million
liters of water.
150. The most important advantage of Re-Refining is economic. Re-
Refining of used oil can play a big role in reducing pollution.
Reckless dumping of used oil can cause damage to land and water
and burning of used oil as fuel can pollute air. Re-refining of used oil
also forms a good source of used oil for generator by saving the
expenditure on lubricants. Recycled used oil can be used as an
industrial burner fuel, hydraulic oil, incorporated into other products
or re-refined back into new lubricating oil.
Benefits of used oil recycling:
A] Environmental Benefits:
151. Refining of used oil can play a big role in reducing pollution.
Reckless dumping of Used Oil can cause damage to land and water
and burning of Used Oil as fuel can pollute air. Refining of used oil
while saving the environment also creates wealth for the generator
of used oil.
B] Other uses for recycled oil:
152. While the following uses may not be all that "green", it goes to show
just how important that this resource is recycled rather than just
thrown out. By recycling engine oil, we reduce the need for
extraction of crude oil and the associated environmental impacts of
that activity.
153. Engine oil can also be used as fuel oil. By recycling just two gallons
of used oil, it has the energy potential to generate enough electricity
to run the average household for almost 24 hours. One gallon of
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used oil processed for fuel contains about 140,000 British Thermal
Units (BTUs) of energy.
It can be reused as hydraulic oil.
Many petro-chemical based products can be made with it.
Used Oil refining can save up to 50% of expenditure on lubricants.
Recycling of used oil is saving the environment from pollution.
Storing used oil for a long time increases chances of spillage which
is harmful to the soil and underground water.
India is fully dependent on import of lube oil. Indian crude oil does
not have any lube content. Hence by refining used oil we can save a
huge amount of foreign exchange.
Petroleum reserves are limited. Instead of depleting this valuable
natural resource it is logical to recycle and conserve it.
Used oil Recovery Facility
154. EWML wish to put used oil recycling facility having a capacity of
40,000 KL/year. The primary target generators shall be only the
member industries of TSDF. We are very much confident that we
can meet our requirement from TSDF members itself. The
automobile sector and transport sector will also be a good market
for us.
155. The waste/Used oil generated by our existing customers will be our
primary target –quantity envisaged to half of our capacity. We are
also in touch with the managements of ports in the state for the
management of waste/used oil generated from the ships. Also, the
automobile sector, transport sectors will also be good markets for
us.
Proposed Technology
156. EWML has proposed to install a technology based on High Vacuum
distillation for the Recycling/ Recovery of the used oil. EWML has
proposed to put 2 parallel units- each having capacity of 20,000
KL/Y. The facility will consists of high vacuum distillation and after
treatment set up. Both the set ups will be in non- flame proof
construction.
Unit Operations and Equipment
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157. Vacuum distillation is a method of distillation whereby the pressure
above the liquid mixture to be distilled is reduced to less than its
vapour pressure (usually less than atmospheric pressure) causing
evaporation of the most volatile liquid(s) (those with the lowest
boiling points). This distillation method works on the principle that
boiling occurs when the vapour pressure of a liquid exceeds the
ambient pressure. Vacuum distillation is used with or without
heating the solution.
158. If atmospheric distillation is utilized, the oil from the atmospheric
distillation column is the feedstock for the vacuum distillation
column. In vacuum Distillation the feedstock can be separated into
products of similar boiling range to better control the physical
properties of the lube base stock – distillate cuts that will be
produced from the vacuum tower products. The major properties
that are controlled by vacuum distillation are viscosity, flash point
and carbon residue. The viscosity of the lube-oil base-stock is
determined by the viscosity of the distillate in terms of its relative
viscosity separation, e.g. Light, medium and heavy oil.
List of Major Equipment
For High Vacuum Distillation set up
1. Pre Heater
2. Separator -1 No.
3. ATFE – 1 No.
4. SPDU – 1 No
5. Partial condenser for ATFE – 1 No
6. Cooler for ATFE Distillate 1 No
7. Cold Traps
8. Hold up receivers
9. Feed Tank
10. Feed Pump
11. Gear Pump
12. Vaccum system
Super finishing/ After Treatment set up
1. Agitator
2. Super finishing tanks- 2 Nos
3. Condenser
4. Receiver – 2 No.s
5. Feed pump
6. Filter Press – 1 No.
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159. The Figure 2.13 shows the vacuum distillation unit / process is
shown below
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164. The co-processing facility consists of following major components:
1. Collection, Storage and Characterization of Waste (Common with
the Incinerable Hazardous Waste)
2. Premixing process.
3. Packaging and Transportation
165. Acceptance criteria of Hazardous Waste for use as Alternative Raw
material for Cement Co-Processing is tabulated as under as per the
CPCB Guideline on co-Processing.
Table 2.7 : Specification of HW for use as Alternative Raw Material/ fuel for Cement
Units
Parameter Limit
Volatile organic Hydrocarbon < 5000 ppm
Total organic Carbon (TOC) < 1000 ppm
CaO + SiO2 + A1203 + Fe203 + SO3 > 80 %
(In Ash)
Chloride < 1.5 %
Sulphur < 1.5 %
PCB/PCT (ppm) < 5.0
Heavy Metals (ppm)
Hg < 10
Cd + Tl + Hg < 100
As + Co + Ni + Se + Te + Sb + Cr + Sn + Pb + V < 10,000
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166. Hazardous waste falling within above acceptance criteria is taken to
preparation facility for cement co-processing suitable material.
Premix for Solids and Liquids:
167. This is very important step in the process of formation of waste as
alternative raw material of fuel (AFR) for co processing in cement
kilns. Hazardous Waste suitable as AFR for Cement industries will
be processed at pre-mix chamber. Facility will have premix solid
and premix liquid plants. After studying the suitability criteria, waste
volumes and compatibility studies, waste will be mixed in pre-mix
plants. Here, waste will be converted in a more solid or compact or
in homogenous form. This form of processed waste will make the
waste more suitable to use as AFR for cement kilns; as handling,
transportation and packing of such waste is easier.
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Waste rules and these are also to be treated and disposed off in
Bio-Medical waste treatment facility. In addition to this, such
industries also have their first aid centres which generate
biomedical waste which is to be treated and disposed off in
biomedical waste management facility.
170. The proposed facility is in closer vicinity of the eastern part of the
Bangalore city which does not have any existing Biomedical Waste
Management Facility. Also the district of Malur where the facility is
located does not have a Bio- Medical waste Management facility.
This facility can cater to the demand of the hospitals, nursing homes
blood banks and clinics for the disposal of the biomedical waste
generated by them as per category No. 1 to 10 mentioned in the
Bio- Medical Waste Management Rules.
171. The proposed facility will not only cater the pollution control needs
of the health care establishment units but also increasing number of
small and medium size industrial units of pharmaceutical and
biotechnology sector and this project will go long way in meeting
this important social objective of health care management and also
improve the Medical/Health tourism as it is a growing sector in
Bangalore. Advantages for medical treatment in Bangalore include
the availability of latest medical technologies, which attracts lot of
health tourists. If these hospitals and industries have compliance
with the biomedical waste management rules, it will improve the
current state of health tourism in Bangalore.
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Proposed Technology
174. EWML has proposed to put controlled air Oil Fired Incinerator with a
Burning Capacity of “250 kg/hr.” The incinerator will be As per
CPCB guidelines August 2003 Incinerator for Common Bio medical
Treatment Facility.
Medical Waste Management
175. The transported MW will be stored in suitable, constructed and well-
enclosed storage room for segregation purpose according to their
respective colour codes i.e. Red bags are Non-Incinerable and kept
for Disinfect, while Yellow bags for incinerable material.
176. This will be sent for Incineration. The process is described by flow
chart shown below in Figure 2.16:
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Non-Incinerable waste will be disinfected by Hypo chlorination system then
autoclaving system. The time taken for Hypo chlorination is approximately 30
min.
Autoclaving will be done by specially manufactured Autoclaving machine. This
process is done about in one hour by throwing vaporous air at 1.5 bar pressure
& 121°C temperature. The whole procedure is shown in Figure:2.16
All records will be maintained to produce the required details to the Authorized
Personnel’s from the Pollution Board and for the own records of EWML. Each
and every activity will be monitored and recorded for our reference and for the
reference of the concerned Authorities.
A Logbook will be maintained for each and every equipment, to record all the
operational parameters during each cycle. Time, Date and Duration of each
Treatment
Cycle will be maintained with the total hours of operation.
Record for Waste Accepted will have the following parameters:
- Vehicle Number
- Waste Collection Date
- Name of healthcare unit
- Quantity of Waste
- Category of Waste
- Name and Signature of receiving person at site.
2. Two rails will be provided in the chamber bottom for easy loading
and unloading of the material on carriage.
4. Vacuum Breaker valve will be provided for heavy duty and safety
precautions.
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5. Plug screen in the chamber will be provided to prevent the
chocking of the discharge line with solids; it is easily removable for
cleaning.
7. S.S. baffle plate will be fitted in the chamber in front of the steam
inlet for proper distribution of steam in the chamber.
9. The system will have PLC based with tamper – proof control
panel and recording devices.
B) Shredder: 75 kg/hr
178. EWML have finalized the Shredder with the specifications as given
below:
1. The shredder is constructed and designed for min maintenance
and manual handling; having capacity of 75 kg/Hr.
2. The shaft is made of high strength steel alloys fitted with cutters
having angular way.
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from over load damages and accident, it also has auto shut down in
case the door of collection box or hopper lid is opened.
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devices such as computers, hand held cellular phones, personal
stereos, including large household appliances such as refrigerators,
air conditioners etc. E-wastes contain over 1000 different
substances many of which are toxic and potentially hazardous to
environment and human health, if these are not handled in an
environmentally sound manner
184. The proposed treatment facility consists of the following treatment
units:
1. Collection
2. Storage
3. Dismantling and Segregation
4. Recycling
5. Treatment and
6. Disposal
2. Storage:
Covered area used for storage of E-waste till such time that the waste
is recycled or treated. Appropriate containers are used for storing
different E-waste items separately to avoid mixing / contamination.
Impermeable surfaces are provided by paving areas to prevent the
transmission of liquids beyond the pavement surface.
4. Recycling:
The composition of E-waste consists of diverse items like ferrous and
non-ferrous metals, glass, plastic, electronic components (resistor,
capacitor, transistor, diode, operational amplifier etc.) and other items
and it is also revealed that E-waste consists of hazardous elements.
Therefore, the major approach to treat E-waste is to reduce the
concentration of these hazardous chemicals and elements through
recycle and recovery. In the process of recycling or recovery, certain
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E-waste fractions act as secondary raw material for recovery of
valuable items.
185. The recycle and recovery includes the following unit operations.
Recycling process is shown in the flow diagram in Figure 2.17;
5. Treatment:
186. Environmentally sound E-waste treatment technologies are used at
three levels as described below and shown in Figure 2.18:
1. 1st level treatment
2. 2nd level treatment
3. 3rd level treatment
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Input: E-waste items like TV, refrigerator and Personal Computers
(PC)
Unit Operations: There are three unit operations at first level of E-
waste treatment
a. Decontamination - Removal of all liquids and gases
b. Dismantling - Manual / Mechanized breaking
c. Segregation
All the three unit operations are dry processes, which do not require
usage of water.
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Scrap smelting
Precious Metals Separation (refining) Gold/Silver/Platinum and
Au/Ag Palladium
Batteries (Lead Lead recovery and smelting. Lead
Acid/Ni and Li ION) Remelting and separation
CFC Recovery / Reuse / and CFC/Energy recovery
Incineration
Oil Recovery / Reuse / and Oil recovery / energy
Incineration
Capacitors Incineration Energy recovery
Mercury Separation and Distillation Mercury
Source: SMS infrastructure Limited
2. Disposal:
190. The waste which remains after treatment is disposed off in a
secured landfill.
Unit Operations and Equipment
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193. It is a kind of crushing equipment, using impact energy to crush
materials. When materials get into the area where the board
hammer plays a part, under the impact function of board hammer at
a high speed, the crushed ones are thrown to the impact device
above the rotor continuously. And then they are rebounded from the
impact liner to the area where the board hammer plays a part, and
are impactedagain. The
materials from large ones to
small ones get into the impact
cavity for being crushed
repeatedly. The process is
repeated until the materials are
crushed to the required sizes
and discharged from down of
the machine.
4. Eddy Current Separator
194. Whenever relative motion occurs between a metal conductor and
magnetic lines of force, electric current are induced in the surface of
the metal conductor. These induced electric currents are commonly
referred to as “Eddy Currents”. Conversely, whenever electric
currents flow through a metal conductor, magnetic lines of force are
induced in the surrounding
atmosphere. These induced
magnetic lines of force are, of
course, capable of inducing
secondary electric currents in a
second metal conductor in the
immediate vicinity and these, in
turn, are capable of inducing
magnetic lines of force in the
surrounding atmosphere which, are again capable of inducing
electric currents in the first metal conductor and so on. The resulting
phenomenon is known as “mutual induction”, or “indicative
coupling”. The whole process of induction is therefore, a completely
reversible transformation of magnetic and / or electrical energy into
electrical and / or magnetic energy and vice versa.
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5. Granulator
195. It is used for final size reduction of the material And granule
formation.
6. Separation Table
196. For final separation of the remaining fraction into a plastic (organic)
fraction and a mixed metal fraction.
7. Collection Bin
197. They are set up for collecting the E-waste containing separated
metal and non-metal.
8. Packaging
198. All segregated recycling material is packed in different cartons and
sent to the respective recyclers.
2.7. Proposed Infrastructure/Utilities and layout:
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xiv. Water reservoir
xv. E-waste recycling facility
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207. This room will be adequate enough to handle the daily waste
coming in. All waste will be weighed and numbered as per the
different colour codes. The categorization of waste will also be done
in this room before it goes to the Main waste storage room for
incineration or Autoclave process.
8. Administrative Building
208. The Administrative Building will house the Management &
Executives handling Logistics, Billing & Collection, IT Department,
Manager’s cabins, Conference Room and any other defined space if
needed. The strategy, planning and operations will also be run from
this premise.
9. Green Belt
209. Free space will be provided for plantation purpose and the right
saplings will be planted to provide ambience to the people working
at the facility and also keeping in mind the environmental benefits of
these plants.
10. Generator Room
210. A generator will be provided to run the equipments at facility in case
of power failures.
11. Safety equipments / Amenities
211. All employees who have access to the plant (restricted area) will be
provided Boots, Cotton Boiler Suits, Hand Gloves, and Face Masks
as a Pre requisite to enter this space. There will be provision for an
advanced first aid kits and an emergency siren system. A provision
will also be made for Doctor on call 24 x 7.
12. Site Security & Surveillance
212. All necessary surveillance equipment will be setup to monitor the
activities at the premises. Manual security will also be setup to
check the vehicles and to safe guard the waste collected at the
premises. This service will be outsourced to a leading agency in the
city and will have the highest standards and precaution measures to
handle any untoward incidents.
13. Drinking water facility
213. Reverse Osmosis (RO) System shall be provided for drinking water.
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14. Monitoring well, in the up stream and down stream of the
facility to assess and monitor the ground water quality in and
around the facility
2.7.1. Boiler
214. Steam will be required for Lube oil recycling plant and various other
usages. One 5 TPH coal fired boiler has been provided to supply
the steam. Coal shall be sourced through local purchase. For
Storage Area refere Table Below
2.7.2. Storages
215. The proposed project will have storages for various inputs,
intermediate materials and fuels etc as given below:
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SR AREA ALLOCATION AREA (m²) % AREA
NO
1 Electrical switch yard 300 0.24
2 Admin Building & Laboratory 1220.5 0.97
3 Vehicle parking area & weigh bridge 2641.2 2.1
4 Bio medical waste management facility 4283.7 3.43
5 E- waste recycling facility 8218.5 6.58
6 Oil recovery unit with tank farm 5663.8 4.54
7 Advance thermal treatment plant & power 5101.6 4
plant
8 Raw water lagoon 8050.6 6.45
9 Inci. Waste storage area & landfill waste 4074.2 3.26
storage
10 Co-processing unit 1888.9 1.5
11 Stabilization unit 1664.2 1.3
12 Land fill area A 14150 11.34
13 Land fill area B 17706 14.19
14 ETP / LTP 1596.6 1.2
15 Vehicle wash area 397.8 0.3
16 Water treatment plant 855.7 0.68
17 Green belt 30544.4 24.49
18 Road & margin area 16363.9 13.1
TOTAL PLOT AREA 124722 100
2.8.2. Electricity
217. Total power requirement for the project will be approximately 2500
KVA. The power will be taken from state electricity Board (KPTCL).
In case of power failure it would be met with the DG sets proposed
for back up purposes .
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2.8.3. Water
218. Total water requirement for the proposed project is 335 KLD, which
shall be supplied through KUWSSB.The overall water Balance is
given here in Figure 2.19.
2.8.4. Employment
219. The proposed unit will require the services of 158nos. of employee
in its commissioning and operation phase of which 58 personnel
would be provided with direct employed and 100 personnel would
be hired from near by villages.
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2.9. Environmental Aspects:
Key mitigation measures adopted to control stack emissions are as below in Table
2.12
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Table 2.12 : Key Mitigation Measures
S. No. Plant Mitigation Measures
Stack Attached to
1 Plasma Gasification Unit Gas Quencher
Ventury Scrubber
HCl Scrubber
Alkali Scrubber
Wet ESP
2 Incinerator Bio Medical Wastes Ventury Scrubber
Alkali Scrubber
3 E Waste Recovery; Metal Ventury Scrubber
Recovery Furnace Alkali Scrubber
4 Coal Fired Boiler Dual Cone Cyclone Separator
Bag Filter
Emergency Vent from Emergency vent will open in abnormal plant condition only.
Plasma Reactor Exhaust of emergency vent will be connected at the inlet of syn
gas boiler.
Scrubber Circulation Tank Scrubber circulation vent will be connected to downstream gas
vents ducting of syn gas which will be always under negative pressure.
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Watering of road as well as constructing of metalled roads shall be
carried out.
Approx 30544.4M2 Green belt development shall be carried out.
Traffic Operation Plan for better traffic management shall be worked
out.
Wash Water from “Waste Bank and unit for Co- Treated in Heavy Metal Removal Unit of
processing of Hazardous Waste Unit” Effluent Treatment followed by MEE for
reuse or sent to CETP for further disposal.
Wash Water from Stabilization Plant Treated in Heavy Metal Removal Unit of
Effluent Treatment followed by MEE for
reuse or sent to CETP for further disposal.
Scrubber Bleed Liquor and Wash Water from Treated in Physico Chemical Treatment
Medical Waste Management Facility Plant followed by MEE for reuse or sent to
CETP for further disposal.
Wash Water from E-waste Management Plant Treated in Heavy Metal Removal Unit of
Effluent Treatment followed by MEE for
reuse or sent to CETP for further disposal.
Wash Water from Oil Recycling Plant Treated in Oil Removal System (Skimmer)
for removal of floating oil, followed by
treatment in physic chemical treatment
followed MEE for reuse or sent to CETP for
further disposal.
Leachate from SLF Treated in Heavy Metal Removal Unit of
Effluent Treatment followed by MEE for
reuse or sent to CETP for further disposal.
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Cooling Tower Blow Down Treated in Physico Chemical Treatment
Plant followed by MEE for reuse or sent to
CETP for further disposal.
223. Various waste water bleed streams are generated from various
section of the plant with typical quality of waste water streams (refer
Figure 2.22) and their treatment method provided in the facility. Two
alternate mode of disposal is proposed for the facility.
Alternative I: Disposal of treated waste water to CETP through tankers
(MOU with CETP Refer annexure-X)
Alternative II: Disposal of treated waste water through Multi Effect Evaporation
System (MEES) and recycle treated waste water to plant for
reuse.
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2.9.2.2 Description of proposed Effluent treatment plant
224. Waste water treatment system consist of following sub systems
Physico Chemical Treatment Units
Heavy Metal Removal Units
Oil Removal System
Multi Effect Evaporation system
Packaged Sewage Treatment Plant
225. Waste water received from various section of plant is collected and
equalized in collection cum equalization tank. This tank is provided
with mixing air for equalization of waste water. From here waste
water shall be pumped to pH correction tank. Here waste water
shall be subjected to Acid / Alkali dosing through pH control system
under intense agitation. After pH correction system effluent shall be
treated with Flocculant and Polyelectrolyte in flocculator for
coagulation of suspended particles. Effluent from flocculator shall be
collected in neutral effluent collection tank. Effluent shall be them
subjected to filtration in filter press equipment for separation of
suspended solids. Filtered effluent shall be collected in treated
effluent collection tank.
226. From this tank, part of the effluent shall be recycled to process and
balance effluent shall be taken to Multi Effect Evaporation (MEE)
system feed tank or CETP discharge tank.
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To make design compact settling zone is provided with tubular
media for providing higher surface area per volume of settling.
Overflow the settling zone is collected in treated sewage collection
tank. From the bottom of settling zone settled biomass is
continuously circulated back to aeration tank using sludge
recirculation pump. Sludge wasting is carried out intermittently and it
is filtered through filter press. Treated sewage from biological
treatment shall be subjected to polishing treatment in tertiary
treatment plant for disinfection, removal of suspended particulate
matter, color and odor. This is done by treatment in dual media
(graded sand and activated carbon) filter followed by chlorination
treatment. Treated sewage after tertiary treatment plant shall be
suitable for on land irrigation purpose or for disposal in to sewer.
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228. Since it is a hazardous waste disposal facility this generation clause
is not applicable. The solid waste if produced is disposed off in the
facilities provided in the facility itself like:Incinerator ash will be
disposed to secure landfill
Oil Recycling Facility:
229. The distillation residue coming out of distillation column shall either
be sold out to rubber manufacturing units or shall be incinerated in
the incinerator
2.9.4. Noise Pollution
230. All the employees working at the facility shall use appropriate
PPE’s. Regular maintenance of all equipments is planned to reduce
the noise generation. Peripheral green belt will absorb the noise
generated to some extent
Landfill:
231. The plant and equipment will be designed to ensure that noise
generated is limited to PCB norms. The equipment will be provided
with noise control measures such as acoustic insulation etc, to
ensure noise abatement. The rotating equipment will be properly
balanced. Where high noise levels are produced, employees will be
provided with ear protection devices.
Oil recycling Facility:
232. The only pollution expected is noise pollution, which will be taken
care by periodical maintenance of equipments and machineries and
by providing appropriate PPE’s to all employees and worker. Oil
sludge generated shall be disposed off through incinerator exists
within the premises.
2.9.5. Thermal Pollution
233. Heat transmitted from hot components constitutes a pollution
problem. In order to dissipate heat properly, plant layout will ensure
good air circulation and natural ventilation. Thermal insulation will
be provided where the skin temperature is more than 65 º C to limit
the skin temperature to not higher than 60 to 65 º C.
2.9.6. Fugitive emission:
234. As waste has to be collected or to be acquired from several
industries, hence, most of it would be transported with the help of
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Karnataka.)
trucks and heavy vehicles, hence, a special plan for the handling &
transportation of the raw material within the premises which are as
mentioned below:
All trucks will be transported after covering from the top.
Raw material unloading will be done by mechanized truck unloading
system.
Dust collectors will be in line with unloading hoppers.
Material handling in the plant will be done in closed conveyors.
All the trucks being used for transportation of raw material and final
product shall be checked for "Pollution under Control" certificate
prior to their entry to the plant premises.
Storage of raw material in dedicated sheds to avoid fugitive
emissions.
Speed of vehicles inside the factory premises will be controlled.
2.9.7. Green belt development:
235. Green belt will be developed all around the plant, fuel handling area,
administration building etc. The wastewater generated will be used
for green belt development and sustenance. The green belt
development shall be in line with the guidelines set by CPCB. . The
green belt will be developed along plot boundaries with width of 9 m
using varieties of plant species suitable to local environment.
2.9.8. Occupational Health & Safety Plan
236. All employees will first undergo medical checks-up organized by the
HR Department before hiring is done. There after all people who
have a satisfactory health condition will be hired and the facility for
free medical checkups will be given to each and every employee
every 6-12 months.
237. First aid facilities will be available at the premises to treat basic
injuries. If the case is beyond first aid, then the person will be taken
to the nearest hospital for further treatment and consultation.
238. All necessary pre-cautions will be taken to monitor restriction at
work period. All government banned substances and products will
be in the restriction list at the premises. All necessary signboards
will be put up at the required places through-out the facility.
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2.10. Project Cost:
The total project capital outlay for integrated waste management facility is
estimated at rs. 221.69 crores. Also company shall invest 0.1 % to 0.2 % of
annual turnover to CSR activities.
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3.1. Introduction:
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Karnataka.)
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Malur
Source: http://cgwb.gov.in/District_Profile/karnataka/KOLAR.pdf
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Project
site
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Karnataka.)
259. All these rivers and their tributaries are small and carry water only
during rainy season. North Pennar drains 47%, Palar drains
32% and South Pennar drains 21% of the total area of the Kolar
district. But none of the three passes through our study area.
Ground water:
260. The occurrence and movement of ground water is controlled by
weathered zone and fractures and fissures that exist in hard rocks.
261. Malur is the most arid taluk in Kolar District, and the excessive
drawing of groundwater by farmers to grow vegetables is
threatening the taluk with desertification.
The Central Ground Water Board has listed Malur is among the six
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Karnataka.)
2004
2005
2006
2007
2008
2009
2010
e
Averag
2002
2003
year
Rainfall
965.8 694.7 761.3 1041.8 1246.1 412.0 838.5 937.3 747.7 607.7 700.68
intensity
Source:http://kolar.nic.in/kolar_statistics.pdf
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AREA(SQKM) Agricultural
land
6%
Settlement
Dense forest
6%
9%
Barren land
Water body 7%
2%
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Karnataka.)
3.4.2.4 Subsidence.
279. Area with unstable soil such as filled up area still under the process
of consolidation may not be suitable for construction of the landfill
due to chances of uneven settlement, which may rupture the liner
system
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and assessing the impacts on it. To assess the water quality impacts,
water resources in the impact area have been grouped into two
classes.
Surface water resources including streams, tanks, rivers, etc
Ground water resources in the deeper strata of the ground
The ground water sampling locations are shown in Figure 3.5. And
Table-3.10
3.4.3.2 Methodology
285. Ground water from dug wells, tube wells and hand pumps cater to the
drinking water needs of the villages in the region. The quality of
ground water was assessed by taking samples and analysed as per
CPCB guidelines. The methodology followed for sampling and
analysis is as follows:
286. Reconnaissance survey was undertaken and monitoring locations
were selected based usage and source. Water samples were
collected in pre-washed bottles in ice boxes and analysed later in
laboratory. Physical parameters like Temperature, EC, pH were
monitored onsite.
3.4.3.3 Water Quality Assessment
287. The results of water analysis were compared with IS: 10500-1993
drinking water standard to study their suitability for drinking purpose
and surface water were classified on basis of CPCB standard.
Sampling locations for water samples are shown in Figure 3.5. and
the sampling locations and analytical results of the water samples are
shown in Table-3.10: and Table 3.11.
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Conclusion:
S.N. Name of Parameters Above
Village Desirable Value Maximum Permissible Value
1. Project site TDS, Total Alkalinity as CaCO3, Total Hardness as CaCO3,calcium as
Magnesium as Mg,Fluorine as F Ca
2. Makanhalli TDS, Total Alkalinity as CaCO3, Total
Hardness as CaCO3, calcium as Ca, ,
Magnesium as Mg
3. Kanganhali TDS, Total Alkalinity as CaCO3, Total Hardness as CaCO3, calcium
Chlorides as Cl-, Magnesium as Mg, as Ca
Fluoride as F, Copper as Cu, Arsenic
as As
4. Huralgere TDS, , Total Alkalinity as CaCO3, Total Hardness as CaCO3,
-2
Sulphates as SO4 , calcium as Ca,
Magnesium as Mg, Fluoride as F,
Copper as Cu, Arsenic as As
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3.4.4.3 Conclusion:
After Comparing the analysis Results with thw NAAQ CPCB
standards(given in the same table above).Hence, it can be concluded
that the air quality of the monitored locations in the study area are
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dB(A)
Night equivalent
44.2 62.4 42.6 43.3 42.9 37.6
dB(A)
(Source: Noise Quality Analysis during study period by Vision Lab PVT. LTD)
Discussion:
It has been observed that in all the locations, the noise level during
day time and night time was well within limit specified for Residential
areasi.e. 65dB (in Day),55dB(in night) and industrial limitsi.e.75dB(in
Day),70dB(in night).
3.5. Ecological Environment
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Table 3.16 Study sites for ecological environment in surrounding area of the proposed
project (10 km radius)
Station Station Name Location w.r.t. Site Description
Code Distance Direction
(km)
CZ 1 Project Site (Core 0.0 km ------- Proposed Project Site
Zone)
BZ 1 Pichiguntrapalli 0.75 km SW Village & surrounding area
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315. Farm forestry: Neem appears to be the most favoured species by the
farmers under the Farm forestry which contributes to 13.07% of trees
followed by the ficus species (12.07%), Eucalyptus species (7.82%),
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320. Further Community forestry which include Grazing land & Degraded
forestland, Short rotation plantation- Eucalyptus spp., Acacia spp. and
Fruit orchard of Mangifera indica, Syzygium cuminii, Tamarindus
indica, Azadirachta indica, Ficus spp. are common practice in the
area.
Farm forestry includes
i) Cropland bund planting in combination of long rotation & fruit orchard
has plantation of -Tectona grandis, Grevillea robusta, Pterocarpus
spp., Mangifera indica, Tamarindus indica, Azadirachta spp., Achras
sapota, Artocarpus spp. and
ii) Cropland block planting of short rotation as Eucalyptus spp and long
rotation as Tectona grandis, Grevillea robusta, Terminalia spp.,
Dalbergia spp. with Fruit Orchard of Mangifera indica, Tamarindus
indica, Achras sapota, Artocarpus, Neem, Guava, Syzygium.
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cinclorhynchus
Monticola solitarius Blue Rock Thrush Muscicapidae IV
Motacilla cinerea Grey Wagtail Motacillidae IV
Motacilla flava Yellow Wagtail Motacillidae IV
Motacilla Motacillidae IV
White-browed Wagtail
maderaspatensis
Muscicapa dauurica Asian Brown Flycatcher Muscicapidae IV
Ninox scutulata Brown Hawk-Owl Strigidae IV
Nyctyornis athertoni Blue-bearded Bee-eater Meropidae IV
Oriolus chinensis Black-naped Oriole Oriolidae IV
Oriolus oriolus Eurasian Golden Oriole Oriolidae IV
Oriolus xanthornus Black-hooded Oriole Oriolidae IV
Otus bakkamoena Collared Scops Owl Strigidae IV
Otus sunia Oriental Scops Owl Strigidae IV
Pandion haliaetus Osprey Accipitridae IV
Parus major Great Tit Paridae IV
Parus spilonotus Yellow-cheeked Tit Paridae IV
Parus xanthogenys Black-lored Tit Paridae IV
Passer domesticus House Sparrow Passeridae IV
Pavo cristatus Indian Peafowl Phasianidae I (LC)
Pericrocotus Campephagidae IV
Small Minivet
cinnamomeus
Pericrocotus flammeus Scarlet Minivet Campephagidae IV
Pernis ptilorhynchus Oriental Honey Buzzard Accipitridae IV
Petrochelidon fluvicola Streak-throated Swallow Hirundinidae IV
Phalacrocorax Phalacrocoracid IV
Indian Cormorant
fuscicollis ae
Phalacrocoracid IV
Phalacrocorax niger Little Cormorant
ae
Phoenicurus ochruros Black Redstart Muscicapidae IV
Phragamaticola aedon Thick-billed Warbler Sylviidae IV
Phylloscopus Sylviidae IV
Large-billed Leaf Warbler
magnirostris
Phylloscopus Sylviidae IV
Greenish Warbler
trochiloides
Picus xanthopygaeus Streak-throated Woodpecker Picidae IV
Pitta brachyura Indian Pitta Pittidae IV
Ploceus manyar Streaked Weaver Ploceidae IV
Ploceus philippinus Baya Weaver Ploceidae IV
Pomatorhinus Timaliidae IV
Indian Scimitar Babbler
horsfieldii
Porzana fusca Ruddy-breasted Crake Rallidae IV
Prinia hodgsonii Grey-breasted Prinia Cisticolidae IV
Prinia inornata Plain Prinia Cisticolidae IV
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REPTILES
(P=Poisonous)
Ahaetulla nasutus Vine snake IV
Amphiesma stolata Buffstriped keelback IV
Bungarus caeruleus Common krait (P) IV
Calotes versicolor Garden lizard IV
Chameleon zeylanicum Chameleon IV
Coelognathus helena Trinket snake IV
Daboia russelii Russell's viper (P) IV
Dendrelaphis tristis Bronzebacked tree snake IV
Echis carinatus Saw scaled viper (P) IV
Hemidactylus flaviviridis Wall lizard IV
Hemidactylus frenatus Small wall lizard IV
Lissemys punctata Indian plapshell turtle IV
Lycodon aulicus Pond Wolf snake IV
Macropisthodon plumbicolor Green keelback IV
Naja naja Cobra (P) II
Oligodon arnensis Common kukri IV
Oligodon taeniolatus Variegated or Russell's kukri IV
Pangshura tentoria Indian Tent turtle IV
Ptyas mucosa Rat snakes IV
Ramphotyphlops braminus Blind snake IV
Varanus bengalensis Common Indian monitor IV
Xenochrophis piscator Checkered keelback IV
AMPHIBIANS
Bufo melonosticatus South Indian Toad IV
Cacopus bystema Burrowing frog IV
Hyla arboria Tree Frog IV
Rana hexadactyla. Ordinary frog IV
Rana tigrina Tiger Frog IV
C. List of butterflies recorded and reported from the study area. None of them
belongs to Schedule I of the Indian Wildlife (Protection) Act or any of the RED
Categories of the IUCN
Scientific name Common name Family name
Acraea terpsicore Tawny Coster Nymphalidae
Acytolepis puspa Common Hedge Blue Lycaenidae
Anaphaeis aurota Pioneer(Caper White) Pieridae
Ancema blanka Silver Royal Lycaenidae
Appias albina Common Albatross Pieridae
Appias indra Plain Puffin Pieridae
Appias libythea Striped Albatross Pieridae
Ariadne merione Common Castor Nymphalidae
Athyma perius Common Sergeant Nymphalidae
Borbo cinnara Rice Swift Hesperiidae
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of the low lying area developed from sand quarry are found present
where sometime rainwater get stagnant during rainy season.
Agricultural practices and drinking water requirement of the area is
meeting from the ground water aquifer.
328. Therefore, no aquatic life has been found present in the area with
respect to fisheries, planktons, benthos etc.
329. However, among amphibian near village an agricultural practice Toad
(Bufo) has been reported.
3.5.7. Rare and Endangered Species
330. During the study no endangered species of flora and fauna was
observed in the study area and same has also been confirmed from
the record of State Forest Department as per Red data book of
Botanical Survey of India and Wild Life (Protection) Act 1972.
3.5.8. Ecological Sensitive Areas
331. No major eco-system / biosphere reserves have been identified within
the periphery of the project site. Also, the study area does not contain
any such features having great historical or archaeological
importance.
3.5.9. Fisheries and Aquatic Life
332. No natural or commercial fishery activities are observed within 10 Km
radius of the existing premises, and hence proposed project activities
are not envisaged to have any adverse effect on fisheries and aquatic
life.
3.5.10. National Parks/wildlife Sanctuary/Reserve Forest
333. The Figure 3.11 gives the location of National Parks and Sanctuaries
in Karnatka. There are no National Parks/wildlife sanctuaries in the 10
km radius of the study area.
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Plate 2: Images of surrounding area of Project Site with Tree /Orchard plantation
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Water Sprinkling Farming in the area Jowar crop with mixed tree plantation
Plate3 : Images of Project Site from different sites and structures in nearby area
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Plate4 : Images of Project Site from different directions and structures in nearby area
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25000
20000
15000
Total Population
Total male population
10000
Total Female population
5000
0
Malur Hoskote
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6000
5000
4000
Total SC Population
3000
Total SC male population
2000 Total SC Female population
1000
0
Malur Hoskote
1800
1600
1400
1200
400
200
0
Malur Hoskote
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7000
6000
5000
4000
Total male literate
3000 Total Female literate
2000
1000
0
Malur Hoskote
6000
5000
4000
1000
0
Malur Hoskote
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Workers Scenario
Main worker
36%
Non worker
55%
Marginal
worker
9%
MARG HH_P,
Marginal Workers MARG OT_P,
6.85% 16.13%
MARG CL_P,
9.08%
MARG AL_P,
67.92%
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Main HH_P
3%
Main Workers
Main CL_P
41%
3.6.3. Infrastructure
3.6.3.1 Education facilities
342. There are 34 Primary School, 4 Secondary Schools in Study Area.
No College exists in the Study Area. Almost all of the villages have at
least one primary School.
3.6.3.2 Health facilities
343. No Hospitals and Dispensaries are present in the study area There
are only 1 Primary Health Centre and 10 Primary Health Sub-centres
found in the study Area. However, several private medical practitioner
and community health workers are also found.
3.6.3.3 Drinking Water facilities
344. Villagers depend on groundwater as a source of Drinking water. Hand
pumps, Well water, Tube well and Tap water are observed in almost
every village.
3.6.3.4 Communication Facilities
345. There are 10 post office found in the study area. 73 Telephone
connections were encountered in the study area.
3.6.3.5 Banking Facilities
346. 2 Banks and 6 Credit Societies are found within the 28 Villages of
Study Area. Comprehensive List of Infrastructures present in the
Study Area is given in Table below
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of
Connection
Dispensary
Post Office
Secondary
Secondary
Telephone
Hospital
Primary
College
Society
Source
School
School
School
School
Village
Higher
Middle
PHSC
Tehsil
Water
Credit
Bank
PHC
Yeswanthapura 2 2 0 0 0 0 0 0 1 1 13 1 0 H.P,T.P
Byalahalli 1 0 0 0 0 0 0 0 0 0 0 0 0 H.P ,T.P
Huralagere 1 1 1 0 0 0 0 0 1 1 10 0 0 H.P,T.P
Upavasapura 0 0 0 0 0 0 0 0 0 2 0 0 0 H.P ,T.P
Kurandahalli 1 0 0 0 0 0 0 0 0 0 1 0 0 H.P,T.P
Channakal 1 1 0 0 0 0 0 0 0 0 6 0 0 H.P ,T.P
Mylandahalli 1 0 0 0 0 0 0 0 0 0 6 0 1 H.P,T.P
Hulimangalahosakote 2 1 0 0 0 0 0 0 1 0 4 0 0 H.P ,T.P
Kodur 1 0 0 0 0 0 0 0 0 0 0 0 1 H.P,T.P
Pura 1 1 0 0 0 0 0 0 0 0 0 0 0 H.P,T.P
Lakkur 2 1 1 0 0 0 0 1 2 1 1 0 0 H.P ,T.P
Kolar
Thalakunte 1 1 0 0 0 0 0 0 0 0 0 0 1 H.P,T.P
Pichaguntrahalli 0 0 0 0 0 0 0 0 0 0 0 0 0 H.P,T.P
Madivala 1 0 0 0 0 0 0 0 0 1 6 0 0 H.P,T.P
Irabanahalli 1 0 0 0 0 0 0 0 0 0 2 0 0 H.P,T.P
Hedaginabele 1 1 0 0 0 0 0 0 0 0 0 0 0 H.P,T.P
Malkanahalli 1 0 0 0 0 0 0 0 0 0 0 0 0 H.P ,T.P
Medahatti 1 0 0 0 0 0 0 0 1 1 1 0 0 H.P,T.P
Kudiyanur 3 3 1 0 0 0 0 0 1 1 15 1 0 H.P ,T.P
Total 22 12 3 0 0 0 0 1 7 8 65 2 3
Kodihalli 1 1 0 0 0 0 0 0 0 0 1 0 0 H.P ,TP
Nidagatta 2 2 1 0 0 0 0 0 1 0 1 0 1 H.P ,TP
Naduvathi 1 1 0 0 0 0 0 0 0 0 1 0 1 H.P ,TP
Hoskote
Handenahalli 2 0 0 0 0 0 0 0 0 0 0 0 0 H.P ,TP
Somalapura 1 0 0 0 0 0 0 0 0 0 1 0 0 H.P ,TP
Honachanahalli 1 1 0 0 0 0 0 0 0 0 1 0 0 H.P ,TP
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Karnataka.)
As the site passed the CPCB knock out criteria as given in the Table 2.2.
and Table 2.3 : a detailed site investigation is evaluated as per” site
evaluation criteria” on the basis of base line studies of the project site,
given in Table 3.28.
These criteria have been adapted and modified by CPCB to suit the
environmental conditions, from the criteria developed by UNEP.For
weight assigning and scaling criteria kindly refer annexure-VII
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1.3 Topography 3
1.4 Flood proneness 5
1.5 Optimum wind direction 4
(down stream village in Km)
1.6 Infrastructure 5
1.6.1 Accessibility 5
1.6.2 Power supply 4
2 Hydrology/Hydrogeology 50%
Geology/Geotechnology
2.1 Hydrological features
2.1.1 Distance from surface water body 5
(m)
2.1.2 Annual Rainfall (cm/yr) 5
2.2 Hydro geological features:
2.3.1 Subsidence 5
2.3.2 Depth to bed rock (m) 5
2.3.3 Seismic conditions (Intensity) 5
2.4 Geotechnical features
3.1 Demography 4
3.2 Landuse pattern
3.2.1 Existing 4
3.2.2 Future 5
3.3 Transportation impact 5
3.4 Special ecological features 5
Total score 118
Discussion:
350. Before taking up detail evaluation, base line data regarding the site
and it’s surroundings have been collected and site specific studies
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Karnataka.)
This chapter details the inferences drawn from the environmental impact
assessment of the proposed project. It describes the overall impacts of the project
activities and underscores the areas of concern, which need mitigation measures.
4.1. Introduction:
Environmental Aspects
352. These are elements of an organization’s activities or products
or services that can interact with the environment.
Environmental aspects could include activities that occur
during normal, abnormal and emergency operations.
353. Environmental aspects selected for further study should large
enough for meaningful examination and small enough to be
easily understood.
Environmental Impacts
354. Environmental impacts are defined as any change to the
environment, whether adverse or beneficial, wholly or partially
resulting from an organization’s environmental aspects.
Environmental Indices
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Socio-Economic (SE)
Occupational Health,
Community Health &
Landuse/ Landcover
Impact
diversity (EB)
Project
(LU/LC)
Soil (S)
(NV)
Activities
C1 C2 C3 C4 C7 C5 C9 C10 C6 C8 C11 C12
1 Site Selection
1.1 Land lease or purchase ─ N N N N N N + N LU: Potential change in landuse / land cover; SE: compensation
to land owner against lease
2 Preparation of Site
2.1 Clearance of vegetation at ─ ─ ─ N N ─ ─ + ─ LC: Change in land cover; AQ / NV: air emissions, noise and
site and preparation of vibration from vehicles, processing equipments and road laying
approach roads equipment; S: soil erosion; EB: loss of green cover; SE: improved
local roads; OH: risk of occupational injuries
2.3 Excavation and paving of site ─ ─ ─ N N ─ N + ─ LC: Change in land cover due to excavation; AQ/NV: air emission
and noise due excavation operations; S: removal of topsoil; SE:
Temporary job creation for excavation and site preparation work;
OH: Occupational risk due to excavation work
3 For setting up of Proposed
Integrated Waste
Management Facility i.e. for
landill,incinerator,storages,
ETP/STP
Civil works such as earth N N N ─ N ─ ─ + N AQ:SW:Alteration of surface run off and interflow
moving and building of EB:Terrestial ecology because of noise and vibrations
structures including temporary SE: creation of new economic activities and status,increament in
structures commercial values of property/goods
Heavy equipment operations N ─ ─ N N ─ ─ + +/─ AQ/NV: air emission and noise due construction & operational
machinery set up work; S:Only if any spillage;
EB:Terrestial ecology because of noise and vibrations
SE temporary employement generation & increament in values of
commercial goods
OH:Hazard due to accident
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Socio-Economic (SE)
Occupational Health,
Community Health &
Landuse/ Landcover
Impact
diversity (EB)
Project
(LU/LC)
Soil (S)
(NV)
Activities
Workforce accommodation & N N N N ─ ─ N + N S: Soil contamination if soak pit is not designed properly;
sanitation GW: on water quality if SE: marginal increase in indirect income of
locals due to on site crew
fuel storage N N N ─ ─ ─ N N ─ GW: Possibility of ground water contamination due to spillage of
hazardous wastes & chemicals; S: Soil contamination due to
spillage if any; OH: Occupational risk due to handling of material
Use of raw water for project N N N N N N N N N Water shall be sourced from the Board supply tankers and shall
development facility be treated by suitable method
(construction) & operational
facility
Operation of DG set N ─ ─ N N ─ N N N AQ/NV: air and noise emission due to operation of DG set; S:
possibility of soil contamination due to spillage of diesel or oil
Circulating and cementing N N N N ─ ─ N + N GW/S: possibility of ground water and soil contamination leakage
during circulating and cementing
SE: temporary employement generation
4 Operation and maintenance
of IWMF
Transportation of Wastes to N ─ ─ N N N N +/─ +/─ OHS: Road and fire accidents,aesthetic and human interest;
facility from member SE: disturbance in existing traffic pattern;creation of new activities
industries and status
AQ: due to traffic movement emissions
NQ: Minor vibrations and noise
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Socio-Economic (SE)
Occupational Health,
Community Health &
Landuse/ Landcover
Impact
diversity (EB)
Project
(LU/LC)
Soil (S)
(NV)
Activities
disposal of waste water and improper disposal of waste water; OH/OH&S: Risk to community
Leachate health due to spillage in surrounding area if not stored/treated
properly
Emissions from processing N ─ ─ N N ─ ─ ─ ─ AQ/NV: air and noise emission during blow out; S; soil
units contamination due to emission; EB: impact on ecology and bio
(stack attached to plasma diversity of surrounding area due to emission; SE: effect on
gasification unit and stack crops.OH/OH&S: Risk of fatal injury to worker and staff working at
attached to coal fired boiler, E site, risk to community health due to emission in surrounding area
Waste Stack/metal
recovery,Coal fired boilers
and Back up DG sets)
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369. The emission of particulate matter during the construction phase will
be generated from the activities like receipt, transfer and screening of
aggregate, road dust emissions, etc.
Mitigation Measures:
Dust Control
371. Water spray, through water trucks is an effective way to keep dust
under control. Sprinklers can also be employed to deliver continuous
moisture in dust prone areas.
372. High vehicle speeds increase the amount of fugitive dust created from
unpaved areas. Reducing the speed of a vehicle to 20 km/hr. can
reduce emissions by a large extent.
373. Care shall be taken to keep all material storages adequately covered
and contained so that they are not exposed to situations, where winds
on site could lead to dust/ particulate emissions. Fabrics and plastics
for covering piles of soils and debris is an effective means to reduce
fugitive dust from the material stores/ warehouses.
374. Spills of dirt or dusty materials shall be cleaned up promptly so that
the spilled materials do not become a source of fugitive emission.
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Meteorological Data
383. The hourly measured micro-meteorological parameters (wind
direction, wind speed and ambient temperature) were studied by
EQMS for three months through March 2012 to June 2012. In addition
to the measured meteorological parameters, ISCST3 also required
atmospheric stability classes and mixing height data. These additional
parameters were estimated or obtained from the secondary sources
as discussed in the following paragraph.
Atmospheric Stability Classes
384. The required hourly Pasquill - Gifford Stability Classes were
determined using Turner's method and solar isolation as per the
provisions described by Central Pollution Control Board, Delhi and US
EPA "Meteorological Monitoring
385. Guidance for Regulatory Modeling Applications". The reference
longitude andlatitude for the estimation of solar insolation were
77°53'11.83"E and 13° 0'15.38"N respectively.
Mixing Height
386. The mixing height information for the above mentioned location was
obtainedfrom the mixing height contours publication by India
MeteorologicalDepartment.
Wind Pattern
387. The analysis of meteorological data reveals that the winds were
flowingpredominantly from the West/East. The calm wind speed
condition was observedfor approximately 13.32% in the record set.
Emission Source Data
388. The emission source data and the calculations were provided by the
EWML.
389. Four stacks have been proposed in the plant. Technical details of all
stacks and the emission load considered in the model are given
inTable:4.3
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393. Based on the model results, the hotspot may be identified at 500m in
East of the proposed installation.
394. The estimated 24 hourly maximum ground level concentrations
(excluding background concentration) for the modeled pollutants at
the ambient air quality monitoring stations are presented below:
Table 4.7 Predicted 24hr max GLC at the ambient air quality monitoring stations
Sampling Location w.r.t. Site Predicted 24hr max GLC, ug/m3
Station ID Description
Location Distance (km) Direction PM SO2 NOx HCL HF TOC
A1 Project Site 0.0 km ------- Proposed Project
- - - - - -
Site
A2 Makanhalli 6 km NWW Village &
0.0 0.0 0.0 0.0 0.0 0.0
surrounding area
A3 Malur 5.0 km E Malur Industrial
0.8 5.7 11.5 1.4 0.5 0.5
Area
A4 Huralgere 2.5 km S Village &
0.0 0.0 0.0 0.0 0.0 0.0
surrounding area
A5 Devankundi 5.8 km W Devengundi
Railway stn. & 0.7 5.1 10.4 1.3 0.4 0.5
Oil depots
A6 Kanganhalli 2.5 km N Village &
0.4 2.7 5.5 0.7 0.2 0.3
surrounding area
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impact agricultural crops in and around the drill sites within the
acquired block.
Mitigation measures.
396. To curb fugitive emission following are the mitigation measures shall
be followed:
All vents from the liquid storage tank will be connected to exhaust
header. Exhaust header will be connected to exhaust blower. Exhaust
blower discharge will be connected to inlet of Steam Boiler furnace
where syn gas will be combusted.
Combustion air fan for syn gas boiler will draw air from the hazardous
waste storage area. Suction of combustion air fan will be taken from
hazardous waste storage area.
Emergency vent will open in abnormal plant condition only. Exhaust
of emergency vent will be connected at the inlet of syn gas boiler.
Scrubber circulation vent will be connected to down stream gas
ducting of syn gas which will be always under negative pressure.
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402. The damage risk criteria for hearing, as enforced by OSHA to reduce
hearing loss, stipulates that noise levels up to 90 dB (A) are
acceptable for 8 hrs exposure per day. It seems that the noise level
only during the proposed activities (Integrated Waste Management
Facility Comprising of TSDF) is of concern for occupational
consideration. This noise is transient and will occur only for the
duration of Setting up the development of Common Hazardous Waste
Treatment, Storage and Disposal facility, Common E-waste Recycling
& Management facility, Common medical Waste Treatment, Storage
& Disposal Facility, Waste Receipt, Characterization and storage.
4.5.2.2 Operation Phase
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Wash Water from “Waste Bank and 900 pH: Alkaline to Neutral
unit for Co-processing of Hazardous TDS: < 10000 ppm COD: < 500 mg/lit
Waste Unit” BOD: < 150 mg/lit
HM: Expected
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Mitigation Measures:
Construction Phase
409. Wastewater will not be generated during the construction phase of the
project. Water will be used only for curing of concrete, which will be
absorbed by land or get evaporated. Vitrified/ polished tiles will be
used for flooring and hence no washwater will be needed. A separate
drainage shall be provided for the construction wastewater and
collected in a separate basin. The water shall be discharged into the
drain after pretreatment including filtration and removal of
contaminants to the standards prescribed for disposal, if required.
Sanitation
410. During construction stage, suitable sanitation and other essential
facilities shall be provided for workers. These facilities shall be well
designed and maintained to minimize environmental impacts.
Adequate drinking water supply should be provided for on-site
workers.
Operation Phase
411. Two alternate mode of disposal is proposed for the facility.
Alternative I: Disposal of treated waste water to CETP through
tankers
Alternative II: Disposal of treated waste water through Multi Effect
Evaporation system (MEES) and recycle treated waste water to plant
for reuse. Waste water treatment system consist of following sub
systems
Physico Chemical Treatment Units
Heavy Metal Removal Units
Oil Removal System
Multi Effect Evaporation system
Packaged Sewage Treatment Plant
412. The following mitigation measures will also be implemented:
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Driver (s) shall be properly trained for handling the emergency situations
and safety aspects involved in the transportation of hazardous wastes.
The design of the trucks shall be such that there is no spillage during
transportation.
429. Accidental emissions and discharges to air, water and land from
events such as a collision involving a waste tanker on the public
highway or a fire in a tank farm.
430. Low-level, continuous, ‘controlled’ emissions and discharges during
routine operation of the plant.
431. Emissions and discharges during routine operation, but associated
with poor design or operational practices, for example the discharge
of leachate owing to poor landfill containment, or emissions of high
levels of hydrocarbons due to poor incinerator combustion
conditions.
432. The health impact of a chemical is a function of its toxicological
properties, duration of exposure and concentration in the body
4.5.8. Socio- Economic Environment
433. Critical analysis of the socio-economic profile of the area vis-à-vis
its scenario with project activities identifies the following impacts:
434. Social impacts like property price depreciation represent an external
‘cost’ of waste disposal and treatment facilities. Property values are
also affected by their proximity to a new landfill. The other adverse
impact includes stress arising from fear to risk to health, etc.
However, as a result of such projects, there would be employment
generation, business generation, infrastructure development, etc.
435. The proposed activities shall generate indirect employment in the
region due to the requirement of workers in trail making, supply of
raw material, auxiliary and ancillary works, which would marginally
improve the economic status of the people.
436. The activities would result in an increase in local skill levels through
exposure to activities.
437. As the existing loose / soft surface roads, trails shall be upgraded to
facilitate the movement of the heavy equipment required, the project
in turn would lead to improvement in transport facilities.
Mitigation Measures
438. Proper compensation for land and crop based on APMC rates: this
does not have significance in this case as the land was specifically
allotted to the project proponent for the TSDF project by State
Government.
Environmental Impact Assessment Study of Proposed Integrated Waste Management facility
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Mitigation Measures
444. Installation of systems to discourage nesting or perching of birds in
dangerous environments
4.5.10. Occupational Health and Risk to Surrounding Community
445. Site preparation, integrated waste management facility comprising
of TSDF involve many occupational health hazards to the workers
at site.
446. Noise generated during Setting up the development of Common
Hazardous Waste Treatment, Storage and Disposal facility,
Common E-waste Recycling & Management facility, Common
medical Waste Treatment, Storage & Disposal Facility, Waste
Receipt, Characterization and storage may affect the workers and
staff members.
447. Handling, transportation, storage, disposal and transportation of
hazardous wastes, chemicals, fuel,medical waste and E-waste may
cause health hazard if not handled properly.
448. Uncontrolled flow of hydrocarbon or other fluids during blow out may
cause serious health injuries including fatality of workers as well as
surrounding communities
Mitigation Measures
449. All employees will first undergo medical checks-up organized by the
HR Department before hiring is done. There after all people who
have a satisfactory health condition will be hired and the facility for
free medical checkups will be given to each and every employee
every 3 months.
450. First aid facilities will be available at the premises to treat basic
injuries. If the case is beyond first aid, then the person will be taken
to the nearest hospital for further treatment and consultation.
451. All necessary pre-cautions will be taken to monitor restriction at
work period. All government banned substances and products will
be in the restriction list at the premises. All necessary signboards
will be put up at the required places through-out the facility.
452. During proposed activities, proper care would be taken by SMS
Infrastructure, proper PPE will be provided to site workers and staff
members
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Karnataka.)
453. Site preparation work will be carried out during day time only
454. Acoustic enclosures will be provided to DG sets and other noise
generating equipment
4.6. Impact analysis i.e. Score analysis
Discussion:
The weighted impact without mitigation measures due to the proposed facility are
quantified as 304 .and,
The weighted impact with mitigation measures due to the proposed facility are
quantified as 209 .
After implementation of all the mitigation measures the project can be considered as
non –polluting project on the basis of rating criteria
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5. ANALYSIS OF ALTERNATIVES
This chapter includes the justification for the selection of the project site from
environmental point of view as well as from economic point of view so that the
technology will be affordable.This chapter provides the alternatives for the proposed
project in terms of technology and site which are evaluated and discussed with particular
emphasis on environmental considerations.
5.1. Preamble
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This chapter provides the proposed environmental monitoring programme for the
proposed project to access the environmental attributes after the commissioning of
the project.
6.1. Introduction
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7. ADDITIONAL STUDIES
479. The Public Hearing for the Proposed Project was held on 21st
October, 2013. The outcome of the Public Hearing, response given
by SMS and additional action taken, as required, are summarized in
Table 1.4. The copy of the Public Hearing Proceeding is enclosed
as Annexure XII & Public hearing response compliance is enclosed
as annexure XIII.
7.2. Risk Assessment and Disaster Management Plan
7.2.1. Introduction
480. Hazard analysis involves the identification and quantification of the
various hazards (unsafe conditions). On the other hand, risk
analysis deals with identification and computation of consequence
and risks. The equipment in the proposed TSDF and personnel are
prone to accidents resulting from the hazards present in the site.
481. Risk analysis follows an extensive hazard analysis. It involves the
identification and assessment of risks the neighboring populations
are exposed to as a result of hazards present. This requires a
thorough knowledge of probability of failure, credible accident
scenario, vulnerability of population to exposure etc. Much of this
information is difficult to get or generate. Consequently, the risk
analysis is often confined to maximum credible accident studies. It
provides basis for preparation of on-site and off-site emergency plan
and also to incorporate safety measures.
7.2.2. Hazard Identification
482. Identification of hazards at the proposed TSDF is of primary
significance of the analysis, and quantification of risk. Hazard
indicates the characteristics of hazardous wastes that pose potential
for an emergency situation. All the components of proposed TSDF
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502. The following damage distances for thermal radiation have been
used:
37.5 kW/m2 - Damage to process equipment. 100% lethality in 1min.
1% lethality in 10sec.
12.5 kW/m2 - First degree burn for 10 sec exposure
4 kW/m2 - First degree burn for 30 sec exposure
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508. Flash fire envelope for rupture of tank is shown in Figure 7.1.
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510. Late pool fire thermal radiation radii and distances are shown in
Figure 7.2 and Figure 7.3, respectively.
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511. Risk mitigation measures have been described for the proposed
TSDF site as given below:
7.2.9.1 Collection and Transportation of Hazardous Wastes
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The storage areas should be inspected daily for detecting any signs
of leaks or deterioration if any. Leaking or deteriorated containers
should be removed and ensured that such contents are transferred
to a sound container.
In case of spills / leaks/dry adsorbents/cotton should be used for
cleaning instead of water.
Proper slope with collection pits be provided in the storage area so
as to collect the spills/leakages.
Storage areas should be provided with adequate number of spill kits
at suitable locations. The spill kits should be provided with
compatible sorbent material in adequate quantity.
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All necessary pump controls complete with all accessories for the
above-mentioned pumps;
All buried piping and over-ground pipes, fitting, valves, automatic
actuators, supports etc for fire water distribution networks;
All necessary sign-posting for the water-hydrant ring system
including brackets, complete with accessories;
All electrical rooms will be provided with clean agent automatic fire
extinguisher systems
Complete Addressable analogue fire detection system with heat and
smoke detectors for various plant area including storages with
necessary cabling, interface panels, controllers, sounders, manual
call points, sirens, response indicators, and all necessary hardware
and accessories; and
All necessary electrical equipment, such as LV switch-gear, LV
motors, LV power and control cables, control panels with alarm,
PBB and interlocks, necessary DC systems, push button stations,
cable trays and accessories, cabling, glands lugs, earthing and
lightning protection conforming to relevant electrical specifications.
7.2.9.6 Miscellaneous risk Mitigation Measures
Smoking shall be prohibited in and around the storage areas;
Good house keeping need to be maintained around the storage
areas.
Signboards showing precautionary measures to be taken, in case of
normal and emergency situations should be displayed at
appropriate locations.
To the extent possible, manual operations within storage area are to
be avoided. In case of manual operation, proper precautions need
to be taken, particularly during loading / unloading of liquid
hazardous waste in drums.
A system for inspection of storage area to check the conditions of
the containers, spillages, leakages etc. should be established and
proper records should be maintained.
The wastes containing volatile solvents or other low vapor pressure
chemicals should be adequately protected from direct exposure to
sunlight and adequate ventilation should be provided.
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522. The capping activity will be also carried out immediate once the
hazardous waste filling is completed in particular cell. After
completion of capping of landfill site there should not be chances of
increase moisture content of filled waste, so there should not be any
chances of failure of top slop. Only present active cells are only
under operation so failure of slop is also minimize. To prevent the
failure of slop during the operation, compacting will be done with
dozer and roller. Temporary bund wall will also be constructed to
prevent any sliding of waste during operation.
523. In the event of a landfill instability such as a slop failure the first
concern is always safety, safety of site personal, safety of site
entrance, and safety of general public. The situation will need to be
assessed concisely and necessary emergency procedures and
precautions implemented as quickly as possible.
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Level 1 :The incident at proposed TSDF is confined to a small area and does
not pose an immediate threat to life or property. Spillage of liquid or
solid hazardous wastes, small fire in flammable hazardous wastes, etc
can come under this category.
Level 2 :An incident at the proposed TSDF involving a greater hazard or larger
area which poses a potential threat to life or property. Fire in
flammable hazardous wastes, filling of water in disposal pit due to
heavy rain, etc can come under this category.
526. The general order of priority for involving measures during the
course of emergency would be as follows:
Safeguard life,
Safeguard environment
Safeguard property
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534. The duties and responsibilities of the functionaries for unlikely event
of emergency are given below:
7.5.1.1 Crises Co-ordinator
535. The Head of TSDF will work as Crisis Coordinator:
He will assess the situation and instructs the Chief Emergency Co-
ordinator to sound the siren. This will inform the employee that an
emergency situation has siren arisen and that the proposed TSDF
should be shout down and evaluated.
All the personnel/part of the proposed TSDF need to be evacuated
and employees other than given responsibility assemble at the
assembly points.
He will approve release of information to press, TV and Government
agencies as required.
7.5.1.2 Chief Emergency Coordinator (CEC)
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vi. To operate the Mutual Aid Scheme and call for additional external
help in fire fighting via the control room.
vii. To organize relieving groups for fire fighting.
viii. To inform the Crises Controller and give "All Clear" signal when the
fire emergency is over.
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i. To arrange for the First Aid team to treat the affected personnel.
ii. To arrange for treatment in the hospital.
iii. To liaise with the local medical authorities and hospitals, if the
casualties are more and the situation demands treatment at
more/other medical centers.
iv. To liaise with the transport coordinator for transporting the victims
to various hospitals.
v. To arrange for ambulances.
vi. The Medical Coordinator should ensure the upkeep of agreed
medical supplies, antidotes and equipment that should always be
kept in stock for treating victims of burns.
vii. To liaise with the Media coordinator for release of news to the
press.
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or
Leakage
Please DO ()
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ii. CEC in consultation with the Site Incident Controller will formulate
realistic response objectives. The assessment should be based on
resource requirement i.e. trained personnel and protective gear.
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iii. The CEC should understand the need to relay up-to-date “status
reports” to the Media Officer on a regular basis.
Things To Do:
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Do not hide from the media. They can sense this and form an
unfavorable opinion of the Media Officer as a credible source of
news.
Do not answer questions beyond personal knowledge or expertise.
Do not permit media persons to attend emergency response team
meetings.
557. Detailed records of what happened and what actions were taken in
response can help in:
Attempting to recover response costs and damages from the party
responsible for the incident.
Setting the record straight where there are charges of negligence or
mismanagement resulting from the incident.
Reviewing the efficiency and effectiveness of response actions.
Preparing for future incident responses.
Verifying facts, actions, injuries, equipment used, etc. for the
purpose of legal proceedings, insurance claims, budget requests,
and public inquiries.
7.5.3.12 Training
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8. PROJECT BENEFITS
578. The site does not have any infrastructure at present. The proposed
site is uncultivated and un-irrigated land and its free of vegetations
and trees
8.2. Industrial Area
580. Free space will be provided for plantation purpose and the right
saplings will be planted to provide ambience to the people working
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586. About 158 employees shall be inducted for the operation of the
proposed project. There shall be beneficial effect on human
settlement due to employment opportunities in the project.
Other tangible benefits
587. The project will provide the following benefits to the Industries and
vicinity:
588. Provide the ability to provide facility for the destruction of Incinerable
waste as such facility is not available in state of Karnataka.
589. Present an innovative and cost-effective use of the valuable
alternative energy such as power and steam produced by the
syngas generated by the Plasma Gasification system.
590. The Project is projected to result in a net reduction of CO2
emissions and should therefore qualify for Clean Development
Mechanism benefits.
591. Offer the above benefits while exhibiting the highest levels of safety
and environmental compliance.
592. PGVR plant produces virtually no secondary wastes; while
generating valuable end-products with commercial value. Emissions
from the PGVR system shall be far below regulatory limits (and
significantly lower than current regulatory standards). PGVR
systems do not produce any harmful pollutants such as dioxins and
furans.
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9.1. Introduction
593. Chapter 4 (in this report) has identified a number of impacts that are
likely to arise. Where adverse impacts have been identified, the EIA
has examined the extent to which these impacts would be mitigated
through the adoption of industry standard practice and guidelines
and following legislative requirements of the State Pollution Control
Board (SPCB). The Environmental Management Plan (EMP)
describes both generic good practice measures and site specific
measures, the implementation of which is aimed at mitigating
potential impacts associated with the proposed activities.
9.2. Purpose of the Environmental Management Plan
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V. Other facilities
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Note:
Most of the above activities including the hardwares, training of plant personnel and
associated personnel (transporters and other service providers) will be completed
before the plant commissioning. The training part will continue with refresher courses
and as per requirement.
The plant performance (including scrubbers, ETP, noise and ash quality) will be
assessed with standard performance parameters (including CPCB/MoEF applicable
latest norms) and action will be taken accordingly.
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606. Blood Check camp for teenage girl students,Date: 23rd August
2012
608. Charity we believe begins at home and hence our CSR is directed
at people in proximity to our work sites, which is why:
We employ local work force around the project site, provide
education, health care & capacity building training to the work force.
We also show concern and regard towards our project’s local
region.
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620. After first five minute of rain surface run off water shall be diverted
to water reservoir for the storage of rain water. Calculation of Tank
Volume Required for collection of First Five Min of Rain
Table 9.4 Surface Run Off Calculation for First Five Min of Rain
Surface Run Off Calculation for First Five Min of Rain
Sr No Parameter Value
1 Rain Fall 500.00 mm
2 Rainy Days 40.00 Days
3 Daily Rain Fall 12.50 mm
4 Hrs of Rain per day 8.00 Hrs/Day
5 Rain Fall Rate 1.56 mm/Hr
6 Rain fall in first five min 0.39 mm
Total Surface where contamination can take
7 place 83299.00 M2
8 Rain Volume 32.54 M3
9 Say 50.00 M3
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628. Minimum two rows of plants are required for plantation on roadside
to minimize the pollution effects. While planting care should be
taken to ensure that plants in second row fall in between the two
plants of the first row.
9.5.7. Noise
629. Environment Management Plan for Noise is shown in Table 9.8.
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9.6. Compliances with Respect to Provisions of Bio-Medical Wastes (Management, Handling) Rules, 2000
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9.7. Compliances with Respect to Provisions of Hazardous Wastes (Management, Handling and Trans-
boundary movement)) Rules
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9.9. Compliances with Respect to Provisions of E- Waste (Management & Handling) Rules, 2011
MoEF Rules for E-waste 2011 CPCB Guidelines for Implementation of E-waste Rules Action Plan for Compliance
from SMS
Responsibilities of dismantler -
Every dismantler shall-
(1) obtain authorization and As per these rules any person or registered society or a SMSIL will take due
registration from the State designated agency or a company or an association engaged permission/authorisation from
Pollution Control Board in in dismantling of (i) Information Technology and SPCB.
accordance with the procedure Telecommunication Equipment (ii) Consumer Electrical and Dismantling and
under the rules 9 and 11; Electronics. Dismantlers may also set up their own authorized Segregation: Dismantling and
collection centres and may establish linkages with segregation of E-waste are the
producers/bulk generators/other collection agencies. They first step towards recycling of
may also establish a scheme for household collection of e- E-waste. These are cost
waste or may establish tie–ups with other agencies involved in effective and labour intensive
collection of e-waste from individual consumers. Dismantling of E-waste may be
carried out mechanically
depending upon the scale of
operations and the E-waste
being handled. Then the E-
waste is segregated
depending upon the type of
waste and treatment
required.activities.
(2) ensure that no damage is Dismantling operation can be manual, semi manual and All steps will be taken to follow
caused to the environment during automatic involving physical segregation operations for the rules.
storage and transportation of e- plastics, glass, steel, non-ferrous material, wires, gases,
waste; liquids and printed circuit boards. Dismantlers may perform
the following operations
(3) ensure that the dismantling 1. Decontamination will be carried out (if necessary) All steps will be taken to follow
processes do not have any the rules.
adverse effect on the health and
the environment;
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(4) ensure that the facility and 2. Manual dismantling using appropriate tools, PPEs and dust All steps will be taken to follow
dismantling processes are in control equipment. the rules.
accordance with the standards or
guidelines published by the
Central Pollution Control Board
from time to time;
(5) ensure that dismantled e- 3. Hammering All steps will be taken to follow
waste are segregated and sent to the rules.
the registered recycling facilities
for recovery of materials;
(6) ensure that non- 4. Shredding All steps will be taken to follow
recyclable/non- recoverable the rules.
components are sent to authorized
treatment storage and disposal
facilities;
(7) file a return in Form 3; to the 5. Segregation and All steps will be taken to follow
State Pollution Control Board or the rules.
the Pollution Control Committee
concerned as the case may be, on
or before 30th June following the
financial year to which that return
relates;
(8) not process any e-waste for 6. Specialized separation processes with due approval SMSIL will get registration
recovery or refining of materials, from SPCB as a recycler for
unless he is registered with-State refining and recovery of
Pollution Control Board as a materials.
recycler for refining and recovery
of materials.
a) CRT cutting into funnel and panel including removal of All steps will be taken to follow
phosphor coating from the panel as well as lead paste binding the guidelines
the panel with the funnel.
b) The major objective of hammering and shredding All steps will be taken to follow
operations is size reduction and separation of steel, plastics, the guidelines
PCBs, non-ferrous metals, glass etc. Fractions such as
plastic, ferrous and nonferrous material, glass are sent to
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5. Dismantler shall have adequate facilities for disposal of bag All steps will be taken to follow
filter residue and floor cleaning dust in secure manner or shall the guidelines
obtain membership with TSDF for safe disposal.
6. Dismantlers can be permitted for shredding or cutting All steps will be taken to follow
printed circuit boards not below the size of 20mm which have the guidelines
to be handled by employing minimal manual handling and with
adequate air pollution control devices control systems
7. In case of dismantling refrigerators and air conditioners, All steps will be taken to follow
skilled manpower having adequate tools and PPEs to the guidelines
manually separate compressors. Prior to dismantling the
compressors, adequate facilities should be provided for
recovery of safe collection of refrigerant gases and
compressor oils.
8. Dismantled circuit boards, CRTs, capacitors, batteries, All steps will be taken to follow
capacitors containing PCBs (Polychlorinated biphenyls) or the guidelines
PCTs (Polychlorinated terphenyls) etc shall not be stored in
open
9. The dismantling operation shall not discharge any process All steps will be taken to follow
wastewater except workers utilities and re-circulated machine the guidelines
cooling water.
The premise for dismantling operation should fulfill the
following requirements:
1. Weather proof roofing and Impermeable surfaces for All steps will be taken to fulfill
appropriate areas with appropriate spillage collection facilities, the requirements
decanters, degasser, and degreasers.
2. Appropriate storage for dissembled spare parts. All steps will be taken to fulfill
the requirements
3. Appropriate containers for storage of batteries, capacitors All steps will be taken to fulfill
containing PCBs (Polychlorinated biphenyls) or PCTs the requirements
(Polychlorinated terphenyls),
4. Impermeable working surface or pavement should be All steps will be taken to fulfill
constructed and maintained to prevent the transmission of the requirements
liquids beyond the pavement surface. The impermeable
surface should be associated with a sealed drainage system
connected to a collection sump.
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5. The type of impermeable surface required is likely to Depending upon the type,
depend on a number of factors, including: quantity and activity of E-
Waste; the impermeable
working surface will be
constructed for the storage
area
The type and quantity of E-waste being stored or processed
including whether the E-waste contain hazardous substances
and fluids
b) The type and volume of other materials dealt with
c) The type and level of activity undertaken on the surface
d) The level of maintenance.
6. Spillage collection facilities include the impermeable All steps will be taken to fulfill
pavement and sealed drainage system as the primary means the requirements
of containment. However, spill kits to deal with spillages of
oils, fuel and acids should be provided and used as
appropriate.
7. The dismantler must provide appropriate storage for Appropriate storage area with
dismantled parts from E-waste. Some parts (e.g. motors and impermeable surface and a
compressors) will contain oil and/or other fluids. Such parts selaed drainage system will be
must be appropriately segregated and stored in containers provided.
that are secured such that oil and other fluids cannot escape
from them. These containers must be stored on an area with
an impermeable surface and a sealed drainage system. The
type and size of containers have been described in collection
centre chapter.
8. Other components and residues arising from the All steps will be taken to fulfill
dismantling of E-waste will need to be contained following the requirements
their removal for disposal or recovery. Where they contain
hazardous substances they should be stored on impermeable
surfaces and inappropriate containers or bays with
weatherproof covering. Containers should be clearly labelled
to identify their contents and must be secure so that liquids,
including rainwater cannot enter them. Components should be
segregated having regard to their eventual destinations and
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MoEF Rules for E-waste 2011 CPCB Guidelines for Implementation of E-waste Rules Action Plan for Compliance
from SMS
Responsibilities of recycler- Recyclers
Every recycler shall-
(1) obtain authorization and Recyclers may also set up their own authorized collection 1. Authorisation from
registration from State Pollution centres and may establish linkages with producers/bulk SPCB shall be taken
Control Board in accordance with generators/other collection agencies. They may also establish 2.Recycling: The
the procedure under the rules 9 a scheme for household collection of e-waste or may establish composition of E-waste
and 11; tie–ups with other agencies involved in collection of e-waste consists of diverse items like
from individual consumers. ferrous and non ferrous
metals, glass, plastic,
electronic components
(resistor, capacitor, transistor,
diode, operational amplifier
etc.) and other items and it is
also revealed that E-waste
consists of hazardous
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7. In case of air emissions, the unit shall comply with emission All steps will be taken to
values prescribed under Air (Prevention and Control of follow the rules.
Pollution) Act,1981. In case of furnace, a minimum stack height
of 30mt shall be installed depending on emission rate of SO2.
8. The workers involved in recycling operations shall wear All steps will be taken to
proper PPEs (Personal Protective Equipment). follow the rules.
9. In additions to dismantling operations, recyclers may adopt All steps will be taken to
suitable technologies for shredding, wet grinding, gravity / follow the rules.
magnetic/density/eddy current/electromagnetic separators with
adequate air pollution control equipment. It shall be ensured
that dust control equipment shall comprise of mechanical dust
collectors followed by fabric filters or two stage fabric filters or
fabric filter followed by wet (chemical) scrubbers.
10. Adequate facilities for disposal of bag filter residue and All steps will be taken to
floor cleaning dust in secure manner or shall obtain follow the rules.
membership with TSDF for safe disposal.
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the standards or guidelines published by the Central Pollution recycling process are in
Control Board from time to time accordance with the
standards or guidelines
published by the Central
Pollution Control Board from
time to time
4. Recyclers to ensure that dismantled materials are sent to the SMSIL will ensure that
registered or bonafied industries for use of recycled material as dismantled materials are sent
their raw materials to the registered or bonafied
industries for use of recycled
material as their raw materials
5. To ensure that non-recyclable/non- recoverable components SMSIL will ensure that non-
are sent to authorized Treatment Storage and Disposal recyclable/non- recoverable
Facilities (TSDF) components are sent to the
proppsed Treatment Storage
and Disposal Facilities
(TSDF)
6. To file return in form 3 to the SPCB/PCC on or before 30th Yes Will do
June following the financial year to which that returns relates.
7. Should not process any E-waste for recovery or refining of SMSIL will obtain the
materials, unless he is registered with SPCB/PCC as a recycler authorization and registration
for refining and recovery of materials. from SPCB
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Karnataka.)
This chapter includes the overall justification for implementation of the Project and
how adverse effects have been mitigated in construction as well as in operation
Phase
10.1. Prelude
631. The project is yet at its technical investigation stage. Prior to its
implementation, it will be necessary to acquire all the necessary
clearance from the Government of India, as per the applicable
national regulations. Key clearances include obtaining the No
Objection Certificate from the Karnatka State Pollution Control
Board (KSPCB) under TheWater (Prevention and Control of
Pollution) Act, 1974 and Rules, 1975; TheAir (Prevention and
Control of Pollution) Act, 1981 and Rules, 1982. In addition to that
Manufacture, Storage and Import of Hazardous Chemicals (MSIHC)
Rules, 1989 and amendments thereafter, Hazardous Waste
(Management, Handling and Transboundary Movement) Rules,
2008, Bio Medical Waste (Management & Handling) Rules, 1998
and amendments thereafter, The Common hazardous Waste
(Management & Handling) Rules, 1989 Under E.P.A .Act, 1986
(Amended 2000; 2003 & 2008),Municipal Solid Waste
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Karnataka.)
637. The project entails various impacts on the study area, some
negative and some positive. The impacts will be caused by the
construction activities as well as by the other industrial activities
during the construction and operation phases, respectively. Various
impacts identified during the study have been provided mitigation
measures for a better environmental management. In addition to
that the roles and responsibilities of the developers have also been
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Karnataka.)
10.5. Recommendations
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Karnataka.)
I, hereby, certify that I was a part of the EIA team in the following capacity that developed the above
EIA.
EIA Coordinator:
Name: Yogesh Gupta/ P K Srivastava
Signature & Date:
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Karnataka.)
Involvement
Functional Areas Name of the Expert Signature
(Period and Task**)
(EB) locations and
contribution to EIA
documentation
Identification of waste
generated from the
Solid and Hazardous industry, studying
Waste Management S K Jain adequacy of mitigation
(SHW) measures for
management of
hazardous waste
Site visit, contribution to
T.G. Ekande
Socio-Economics Baseline environment
Team Member: Anil
(SE) and contribution to EIA
Kumar
documentation
Site visit, Identification
of modeling scenarios,
consequence modeling
V.K. Gautam using PHAST,
Risk and Hazards
Team Member: S K finalization of DMP,
(RH)
Jain contribution to RA /
DMP Documentation
and contribution to EIA
documentation
Site visit, assistance in
selection of sampling
Soil Conservation
K. K. Gupta locations and
(SC)
contribution to EIA
documentation
Name: S.K.Jain
Designation: Director, Technical
Name of the EIA Consultant organization EQMS India Pvt. Ltd.
NABET Certificate No. NABET/EIA/RA11/007
NABET Issue Date: 19th May, 2014
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Karnataka.)
REFERENCES