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h i g h l i g h t s g r a p h i c a l a b s t r a c t
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Article history: Recovering phosphorus from livestock wastewater could partly mitigate the global phosphorus resource
Received 30 March 2020 crisis. Crystallization is a promising method for removing phosphorus from wastewater, but the costs of
Received in revised form calcium- and magnesium-containing reagents are increasing. Cheap, available, efficient materials are
30 April 2020
required to replace conventional calcium and magnesium reagents. Here, we describe a new approach to
Accepted 6 May 2020
removing and recovering phosphorus from livestock wastewater of a large pig farm, containing a high
Available online 10 May 2020
phosphorus concentration. The effects of the pH, stirring speed, stirring time, and extract dose (con-
Handling Editor: Veeriah (Jega) Jegatheesan taining calcium and magnesium) on phosphorus removal from livestock wastewater were investigated.
The product was characterized by X-ray diffractometry, Fourier-transform infrared spectroscopy, and
Keywords: scanning electron microscopy. Under optimized conditions (pH 9.0, stirring speed 200 r/m, stirring time
Livestock wastewater 600 s, Ca 207.62 mg/L, Mg 122.86 mg/L), 92% of the phosphorus was removed from livestock wastewater.
Phosphorus removal and recovery The product was mainly the hydroxyapatite (Ca5(PO4)3OH) precursor amorphous calcium phosphate but
Dolomite also contained 1.65% (by mass) magnesium ammonium phosphate (MgNH4PO4$6H2O) crystals. The cost
Magnesium ammonium phosphate
of dolomite to treat 1 m3 of high-phosphorus wastewater was 0.20 yuan (45.9%, 25.9%, and 75.9% lower
Hydroxyapatite
than for pure MgCl2, MgSO4, and CaCl2, respectively) in 2019. Using dolomite to provide calcium and
magnesium effectively decreases the crystallization process cost and should encourage the use of
crystallization to remove phosphorus from wastewater.
© 2020 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.chemosphere.2020.127005
0045-6535/© 2020 Elsevier Ltd. All rights reserved.
2 Z. Yin et al. / Chemosphere 255 (2020) 127005
1. Introduction dolomite was ground and passed through 20-, 60-, 100-, and 200-
mesh sieves.
There are limited reserves of phosphate rock, which is a non- Livestock wastewater from a large pig farm in Linyi, Shandong
renewable resource. According to data published by the US Province, China was used. Simulated high-phosphorus wastewater
þ
Geological Survey in 2017, global phosphate rock reserves are containing 100 mg/L P as PO3 4 and 500 mg/L N as NH4 was pre-
~300 109 t. Based on current consumption rates, global phosphate pared by dissolving KH2PO4 and NH4Cl in deionized water. The
rock reserves will be exhausted in 300 y (Zhang, L. et al., 2017; Hao, nitrogen and phosphorus concentrations used were similar to the
X D. et al., 2010). China is the main consumer of phosphate rock. It is concentrations in the livestock wastewater.
predicted that China may have a phosphate rock shortage from All of the chemicals used (including KH2PO4, NH4Cl, NaOH, HCl,
2050 and that the phosphate rock resource crisis will become and H2SO4) were of analytical grade.
increasingly severe (Cui, R G. et al., 2019).
Large numbers of livestock are bred in China, and more pigs, 2.2. Phosphorus removal and recovery mechanism
sheep, and small livestock (including poultry) are reared in China
than any other country. The first national census of pollution The livestock wastewater contained high nitrogen and phos-
sources in China indicated that livestock-breeding (including phorus concentrations. Phosphorus can be removed from waste-
poultry-breeding) facilities are the main agricultural non-point- water and recovered as MAP and HAP crystals by adding Ca2þ and
sources of water pollution in China, contributing 96%, 38%, and Mg2þ under controlled conditions. MAP and HAP form through the
56% of chemical oxygen demand, total nitrogen, and total phos- reactions shown in Eqs. (1) and (2).
phorus emissions, respectively, from agricultural sources (Zhang, Y.
et al., 2016). Large amounts of phosphorus-containing wastewater Mg2þ þ NH4þ þ PO3
4 þ 6H2 O/MgNH4 PO4 ,6H2 OY (1)
are discharged into surface water. This causes eutrophication of
water bodies and serious water pollution problems. Recovering and
reusing phosphorus in wastewater produced in livestock-breeding 5Ca2þ þ 3PO3
4 þ OH /Ca5 ðPO4 Þ3 OHY (2)
facilities could effectively mitigate the phosphorus resource crisis. The solution will become supersaturated with the product if the
Therefore, much research into techniques for removing, recovering, ion activity product of a reactant exceeds the solubility product
and reusing phosphorus in wastewater is being performed (Ksp ) of the product. MAP and HAP crystals will precipitate spon-
(Venkiteshwaran, K. et al., 2018; Wu, Y. et al., 2019). taneously when the solution becomes supersaturated, allowing
Crystallization is a promising method for removing phosphorus phosphorus to be recovered (Hao, X D. et al., 2010).
from wastewater. Crystallization has several advantages over other
methods, including being quick and efficient, so a great deal of
2.3. Experimental methods
attention around the world has been paid to crystallization in
recent years (Lin, L. et al., 2019; Zheng, B Y. et al., 2019). The most
2.3.1. Preparation of acidified dolomite solution
common crystallization method involves removing and recovering
A 1 g aliquot of dolomite was accurately weighed into a 50 mL
phosphorus by causing magnesium ammonium phosphate
beaker, then 6 mol/L HCl was added. The reaction was allowed to
(MgNH4PO4$6H2O) and hydroxyapatite (Ca5(PO4)3OH) crystals to
proceed for some time, then deionized water was added to bring
form (Ma, H Y. et al., 2018; Lou, Y Y. et al., 2018). This is achieved
the volume to 50 mL. The effects of using different reaction tem-
using common sources of calcium and magnesium, typically MgCl2,
peratures, dolomite mesh sizes, and acidic solution doses on the
Mg2SO4, and CaCl2 (Han, X R. et al., 2017; WuPing and Li, 2017;
Ca2þ and Mg2þ concentrations in the solution (i.e., released from
Wang, Q Q. et al., 2018; Ren, W C. et al., 2015). These chemicals are
the dolomite) were evaluated. Changes in the solution pH were also
expensive, making removing phosphorus from wastewater by
determined.
crystallization expensive as well. A cheap, readily available, efficient
source of calcium and magnesium would effectively decrease the
cost of removing phosphorus from wastewater by crystallization. 2.3.2. Factors affecting the phosphorus removal efficiency
This would allow crystallization to be used to remove phosphorus Simulated wastewater (400 mL) was added to a beaker, then an
from wastewater more widely than is currently the case. aliquot of the dolomite solution was added and the pH was adjusted
Dolomite (CaMg (CO3)2) is a cheap natural mineral found in rich by adding 1 mol/L or 5 mol/L NaOH. The beaker was placed on a
reserves that are widely distributed (Liu et al., 2003). In this study, ZR4-6 six-paddled stirrer (Zhongrun Water Industry Technology
an acidified dolomite solution containing high calcium (Ca2þ) and Development Co., Shenzhen, China) and was stirred for a specified
magnesium (Mg2þ) ion concentrations was prepared by dissolving time at a specified speed. After the specified time had passed, the
dolomite in dilute hydrochloric acid (HCl). The dolomite solution solution was allowed to stand for 20 min for a precipitate to form.
was used to remove and recover phosphorus from livestock The mixture was passed through a 0.45 mm membrane filter, then
þ
wastewater. The effects of the pH, hydrodynamic conditions, and the concentrations of P as PO3
4 and N as NH4 in the filtered solution
dolomite solution dose on the phosphorus recovery efficiency were were determined. The solid product collected on the 0.45 mm filter
investigated. The operating parameters were optimized, and the was dried at 40 C and then analyzed. The effects of using different
recovered product was characterized. The results were expected to pH values, stirring speeds, stirring times, and dolomite solution
support the development of large-scale crystallization facilities for doses on the phosphorus removal efficiency were assessed.
removing and recovering phosphorus from wastewater.
2.4. Analytical methods and instruments
2. Materials and methods
The water samples were analyzed following a method published
2.1. Experimental materials in “Water and Wastewater Monitoring and Analysis Methods
(Fourth Edition)”. P as PO3
4 was determined by
Commercially available dolomite was used. The dolomite con- molybdenumeantimony anti-spectrophotometry. N as NHþ 4 was
tained 30%e31% CaO, 21.5%e22.5% MgO, and small amounts of SiO2, determined by adding Nessler’s reagent and then using a 756S/
Al2O3, and Fe2O3 (<1.2%, <0.5%, and <0.1%, respectively). The 759S UVevisible spectrophotometer (DorYang, Shanghai, China).
Z. Yin et al. / Chemosphere 255 (2020) 127005 3
dose was 3.6 mL, and all of the dolomite reacted. At extract dose
s > 3.6 mL the Ca2þ and Mg2þ concentrations and pH did not change
markedly, indicating that the Ca2þ and Mg2þ in the dolomite had
been completely released. The subsequent reaction was performed
under slightly alkaline conditions, so the optimal extract dose was
determined to be 3.4 mL.
respectively. 33.3 . The peak was compared with XRD standard card number
71e2089, which indicated that it was a MAP diffraction peak. These
3.2.3. Effect of the extract dose results indicated that the recovered product also contained some
The phosphorus removal efficiencies found at extract doses of 4, MAP crystals.
8, 12, 16, 20, and 24 mL were determined. The initial conditions
were pH 9.0, stirring speed 200 r/min, and stirring time 600 s. 3.3.2. FTIR analysis results
Increasing the extract dose caused the phosphorus removal rate The FTIR spectrum of the recovered product (Fig. 5(b)) con-
to increase and finally reach a plateau (Fig. 4). Increasing the extract tained absorption peaks at 563 and 1050 cm1, which were
dose from 16 to 20 mL decreased the residual phosphorus con- attributed to PO3
4 . These peaks were broad and strong, indicating
centration in the solution from 15.49 to 8.89 mg/L and increased that the recovered sample was mainly phosphate. Absorption peaks
the phosphorus removal rate from 85% to 92%. Increasing the at 1646 and 3400 cm1 were attributed to H2O bending and
extract dose further to 24 mL decreased the residual phosphorus stretching vibrations, respectively. This indicated that water of
concentration to 7.67 mg/L and increased the phosphorus removal crystallization was present in the product, meaning that the
rate to 95%. The residual phosphorus concentrations at the extract recovered product may have contained precursor phases of HAP,
doses of 4, 8, 12, 16, and 20 mL were significantly different such as ACP and CaHPO4$2H2O. There was a weak absorption peak
(a ¼ 0.05; determined by performing an ANOVA), but the residual at 1431 cm1, which was attributed to NHþ 4 . These results indicated
phosphorus concentrations at the extract doses of 20 and 24 mL that the recovered product may have contained some MAP.
were not significantly different. We concluded, taking the removal
rate and cost into account, that the optimal extract dose was 20 mL
(Ca 207.62 mg/L, Mg 122.86 mg/L). 3.3.3. SEM and EDS analyses results
It can be seen from the SEM image in Fig. 6(a) that the recovered
product was irregularly shaped, with rough and uneven surfaces
3.3. Characterization of the recovered product
with small particles attached. This indicated that the recovered
product was mainly ACP (Li, Y B. et al., 2007). The EDS spectrum
The product obtained under the optimal conditions (pH 9.0,
shown in Fig. 6(b) indicated that the recovered product was rich in
stirring speed 200 r/min, stirring time 600 s, dolomite solution dose
P and Ca, and contained some Mg and O. This indicated that the
20 mL) was filtered, dried, and then characterized by XRD, FTIR,
SEM, and energy-dispersive X-ray spectroscopy (EDS). The mass
fraction of MAP in the precipitate was determined by elemental
analysis.
Fig. 5. X-ray diffractometry spectrum (a) and Fourier-transform infrared spectrum (b)
Fig. 4. Phosphorus removal efficiencies found at different dolomite solution doses. of the recovered product.
6 Z. Yin et al. / Chemosphere 255 (2020) 127005
Fig. 6. Scanning electron microscopy image (a) and energy-dispersive X-ray spectrum (b) of the recovered product.
product was mainly CaeP compounds but contained some MgeP solution was diluted to 25 mL. The N as NHþ
4 concentration in the
compounds. The XRD, FTIR, SEM, and EDS results indicated that solution was 7.52 mg/L. The mass fraction of MAP was calculated
the recovered product was predominantly the HAP precursor ACP using Eq. (3)
but also contained some MAP.
3.3.4. Analysis of the MAP mass fraction in the recovered product nNHþ N MMAP
wMAP ¼ 4
100%; (3)
The MAP mass fraction of the recovered product was deter- mprecipitate
mined by performing elemental analysis. A 200 mg aliquot of the
recovered product was completely dissolved in HCl, then the where wMAP is the mass fraction of MAP, nNH4 þ N is the amount of N
Z. Yin et al. / Chemosphere 255 (2020) 127005 7
Table 1
Raw material cost analysis for removing phosphorus from wastewater using calcium and magnesium from different sources.
Wastewater source Agent Dosage (kg/m3) Raw material price (yuan/ton) Treatment price (yuan/m3) P removal efficiency (%) Reference
Grain fermentation MgCl2 0.42 1000 0.42 92% Han, X R. et al., 2017
Wastewater
Sludge dewatering liquid MgCl2 0.40 1000 0.40 85% Wu, J. et al., 2017
Brewery wastewater MgCl2 0.37 1000 0.37 90% Wang, Q Q. et al., 2018
MgSO4 0.39 700 0.27 90%
Sludge water CaCl2 0.98 850 0.83 94% Ren, W C. et al., 2015
Swine wastewater Dolomite 1.00 200 0.20 92% This study
as NHþ 4 (in mol), MMAP is the molar mass of MAP (245 g/mol), and crystallization. These results may encourage the use of
mprecipitate is the mass of the recovered product (g). crystallization to remove phosphorus from wastewater.
The N: P: Mg molar ratio for MAP is 1:1:1. According to Eq. (3),
the MAP mass fraction in the recovered product was 1.65%, and the
remaining recovered product was mainly HAP precursors. This was Declaration of competing interest
because HAP has a much lower Ksp (4.7 1055.9) than MAP
(1 1012.6). Given that Ca/Mg ¼ 1 for the reaction, it was easier for The authors declare that they have no known competing
Ca2þ than Mg2þ to react with PO3 4 , meaning calcium phosphate financial interests or personal relationships that could have
was preferentially formed and the MAP mass fraction of the appeared to influence the work reported in this paper.
recovered product was lower than the HAP precursor content (Yan
and Shih, 2016). The theoretical calculation results were consistent CRediT authorship contribution statement
with the XRD, FTIR, and SEM-EDS characterization results. We
therefore concluded that the recovered product was mainly HAP Zhichao Yin: Investigation, Formal analysis, Visualization,
precursors and contained some MAP. Software, Writing - original draft. Qingfeng Chen: Conceptualiza-
tion, Methodology, Validation, Supervision, Resources. Chang-
sheng Zhao: Validation, Formal analysis, Investigation. Ying Fu:
3.4. Analysis of raw material costs Resources, Writing - review & editing, Data curation. Jinye Li: Re-
sources, Investigation, Formal analysis, Software. You Feng:
The raw material costs for treating 1 m3 of livestock wastewater Investigation, Formal analysis, Software. Lei Li: Investigation,
were analyzed. Phosphorus concentrations in different types of Formal analysis, Software.
wastewater are different, so the chemical doses were converted to
the equivalents for treating wastewater containing phosphorus at a Acknowledgments
concentration of 100 mg/L. The prices of the raw materials were for
industrial-grade chemicals. The raw material cost analysis results This study was jointly supported by a National Key Research and
are shown in Table 1. Development project (No. 2017YFD0801403), the National Natural
The dolomite dose was higher than the doses of the other cal- Science Foundation of China (No.41877041), and the Taishan
cium- and magnesium-containing materials, but the cost of dolo- Scholars Program of Shandong, China (No. tsqn201812086). We
mite to treat livestock wastewater was only 0.20 yuan/m3 in 2019. thank Gareth Thomas, PhD, from Liwen Bianji, Edanz Group China
This was 45.9%, 25.9%, and 75.9% lower than the costs of MgCl2, (www.liwenbianji.cn/ac), for editing the English text of a draft of
MgSO4, and CaCl2, respectively, for treating other types of waste- this manuscript.
water (Table 1). The different costs were predominantly caused by
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