REINFORCED CONCRETE BOX CULVERT - REINFORCING STEEL BAR ESTIMATES

CLEAR
SINGLE BARREL BOX CULVERT
s h
BAR 1 BAR 2 BAR 3 BAR 4 BAR 5 BAR 6
SPAN HEIGHT t
ø SPACING ø SPACING ø SPACING ø SPACING ø SPACING ø SPACING
1000 180 12 300 12 300 12 300 12 300 12 300 12 250
1250 180 12 300 12 300 12 300 12 300 12 300 12 250
1250
1500 180 12 300 12 300 12 300 12 300 12 300 12 250
1800 180 12 300 12 300 12 300 12 300 12 300 12 250
1000 180 16 240 16 300 16 240 16 240 12 300 12 250
1250 180 16 240 16 300 16 240 16 240 12 300 12 250
1500
1500 180 16 240 16 280 16 240 16 240 12 300 12 250
1800 180 16 240 16 280 16 240 16 240 12 300 12 250
1250 200 16 260 16 300 16 260 16 260 12 280 12 250
1500 200 16 260 16 300 16 260 16 260 12 280 12 250
1800
1800 200 16 280 16 280 16 260 16 260 12 280 12 250
2100 200 16 260 16 260 16 260 16 260 12 280 12 250
2000 2000 210 16 260 16 260 16 250 16 240 12 270 12 250 Interpolation
1800 220 16 220 16 280 16 220 16 220 12 240 12 250
2100 220 16 220 16 260 16 220 16 220 12 240 12 250
2400
2400 220 16 220 16 200 16 220 16 200 12 240 12 250
2750 220 16 200 16 180 16 260 16 200 12 240 12 250
2100 280 16 260 16 260 16 260 16 260 12 200 12 250
2400 280 16 260 16 260 16 260 16 260 12 200 12 250
3000
2750 280 16 200 16 240 16 220 16 200 12 200 12 250
3000 280 16 200 16 220 16 200 16 200 12 200 12 250
1250 300 20 200 20 200 20 200 20 200 12 200 12 250
1500 300 20 200 20 200 20 200 20 200 12 200 12 250
4000 2000 300 20 200 20 200 20 200 20 200 12 200 12 250
3000 300 20 200 20 200 20 200 20 200 12 200 12 250
4000 300 20 200 20 200 20 200 20 200 12 200 12 250
2000 300 20 150 20 150 20 150 20 150 12 150 12 250
2500 300 20 150 20 150 20 150 20 150 12 150 12 250
5000 3000 300 20 150 20 150 20 150 20 150 12 150 12 250
4000 300 20 150 20 150 20 150 20 150 12 150 12 250
5000 300 20 150 20 150 20 150 20 150 12 150 12 250

CLEAR
DOUBLE BARREL BOX CULVERT
 DOUBLE BARREL BOX CULVERT
s h
BAR 1 BAR 2 BAR 3 BAR 4 BAR 5 BAR 6 BAR 7 BAR 8 BAR 9
SPAN HEIGHT t
ø SPACING ø SPACING ø SPACING ø SPACING ø SPACING ø SPACING ø SPACING ø SPACING ø SPACING
1000 180 12 300 16 300 12 300 12 300 12 300 20 200 12 300 12 300 12 250
1250 180 12 300 16 300 12 300 12 300 12 300 20 200 12 300 12 300 12 250
1250
1500 180 12 300 16 300 12 300 12 300 12 300 20 200 12 300 12 300 12 250
1800 180 12 300 16 300 12 300 12 300 12 300 20 200 12 300 12 300 12 250
1000 200 16 300 16 300 16 300 16 300 16 300 20 200 12 300 12 280 12 250
1250 200 16 300 16 300 16 300 16 300 16 300 20 200 12 300 12 280 12 250
1500
1500 200 16 300 16 280 16 300 16 300 16 300 20 200 12 300 12 280 12 250
1800 200 16 300 16 260 16 300 16 300 16 300 20 200 12 300 12 280 12 250
1250 250 16 300 16 300 16 300 16 300 16 300 20 190 12 300 12 220 12 250
1500 250 16 300 16 280 16 300 16 300 16 300 20 190 12 300 12 220 12 250
1800
1800 250 16 300 16 280 16 300 16 300 16 300 20 190 12 300 12 220 12 250
2100 250 16 300 16 280 16 300 16 300 16 300 20 190 12 300 12 220 12 250
2000 2000 270 16 300 16 280 16 300 16 300 16 300 20 170 12 300 12 220 12 250
1800 300 16 300 16 280 16 300 16 300 16 300 20 120 12 300 12 200 12 250
2100 300 16 300 16 280 16 300 16 300 16 300 20 120 12 300 12 200 12 250
2400
2400 300 16 300 16 280 16 300 16 300 16 300 20 120 12 300 12 200 12 250
2750 300 20 300 16 280 16 300 16 300 16 300 20 120 12 300 12 200 12 250
2100 300 20 300 16 280 20 300 20 300 20 300 25 170 12 300 12 200 12 250
2400 300 20 300 16 280 20 300 20 300 20 300 25 170 12 300 12 200 12 250
3000
2750 300 20 300 16 200 20 300 20 300 20 300 25 170 16 300 12 200 12 250
3000 300 20 300 16 200 20 300 20 300 20 300 25 170 16 300 12 200 12 250
1250 350 20 250 20 200 20 300 20 300 20 300 25 150 16 300 12 200 12 250
1500 350 20 250 20 200 20 300 20 300 20 300 25 150 16 300 12 200 12 250
4000 2000 350 20 250 20 200 20 300 20 300 20 300 25 150 16 300 12 200 12 250
3000 350 20 250 20 200 20 300 20 300 20 300 25 150 16 300 12 200 12 250
4000 350 20 250 20 200 20 300 20 300 20 300 25 150 16 300 12 200 12 250
2000 400 20 250 20 200 20 300 20 300 20 300 25 150 20 300 12 200 12 250
2500 400 20 250 20 200 20 300 20 300 20 300 25 150 20 300 12 200 12 250
5000 3000 400 20 250 20 200 20 300 20 300 20 300 25 150 20 300 12 200 12 250
4000 400 20 250 20 200 20 300 20 300 20 300 25 150 20 300 12 200 12 250
5000 400 20 250 20 200 20 300 20 300 20 300 25 150 20 300 12 200 12 250

CLEAR
TRIPLE BARREL BOX CULVERT
 TRIPLE BARREL BOX CULVERT
s h
BAR 1 BAR 2 BAR 3 BAR 4 BAR 5 BAR 6 BAR 7 BAR 8 BAR 9
SPAN HEIGHT t
ø SPACING ø SPACING ø SPACING ø SPACING ø SPACING ø SPACING ø SPACING ø SPACING ø SPACING
1000 180 12 300 16 300 12 300 12 300 12 300 20 200 12 300 12 300 12 250
1250 180 12 300 16 300 12 300 12 300 12 300 20 200 12 300 12 300 12 250
1250
1500 180 12 300 16 280 12 300 12 300 12 300 20 200 12 300 12 300 12 250
1800 180 12 300 16 260 12 300 12 300 12 300 20 200 12 300 12 300 12 250
1000 200 16 300 16 300 16 300 16 300 16 300 20 200 12 300 12 280 12 250
1250 200 16 300 16 300 16 300 16 300 16 300 20 200 12 300 12 280 12 250
1500
1500 200 16 300 16 280 16 300 16 300 16 300 20 200 12 300 12 280 12 250
1800 200 16 300 16 260 16 300 16 300 16 300 20 200 12 300 12 280 12 250
1250 250 16 300 16 300 16 300 16 300 16 300 20 190 12 300 12 220 12 250
1500 250 16 300 16 280 16 300 16 300 16 300 20 190 12 300 12 220 12 250
1800
1800 250 16 300 16 280 16 300 16 300 16 300 20 190 12 300 12 220 12 250
2100 250 16 300 16 280 16 300 16 300 16 300 20 190 12 300 12 220 12 250
2000 2000 270 16 300 16 280 16 300 16 300 16 300 20 170 12 300 12 220 12 250
1800 300 16 300 16 280 16 300 16 300 16 300 20 120 12 300 12 200 12 250
2100 300 16 300 16 280 16 300 16 300 16 300 20 120 12 300 12 200 12 250
2400
2400 300 16 300 16 280 16 300 16 300 16 300 20 120 12 300 12 200 12 250
2750 300 20 300 16 280 16 300 16 300 16 300 20 120 12 300 12 200 12 250
2100 300 20 300 16 280 20 300 20 300 20 300 25 170 12 300 12 200 12 250
2400 300 20 300 16 280 20 300 20 300 20 300 25 170 12 300 12 200 12 250
3000
2750 300 20 300 16 200 20 300 20 300 20 300 25 170 16 300 12 200 12 250
3000 300 20 300 16 200 20 300 20 300 20 300 25 170 16 300 12 200 12 250
1250 350 20 250 20 200 20 300 20 300 20 300 25 150 16 300 12 200 12 250
1500 350 20 250 20 200 20 300 20 300 20 300 25 150 16 300 12 200 12 250
4000 2000 350 20 250 20 200 20 300 20 300 20 300 25 150 16 300 12 200 12 250
3000 350 20 250 20 200 20 300 20 300 20 300 25 150 16 300 12 200 12 250
4000 350 20 250 20 200 20 300 20 300 20 300 25 150 16 300 12 200 12 250
2000 400 20 250 20 200 20 300 20 300 20 300 25 150 20 300 12 200 12 250
2500 400 20 250 20 200 20 300 20 300 20 300 25 150 20 300 12 200 12 250
5000 3000 400 20 250 20 200 20 300 20 300 20 300 25 150 20 300 12 200 12 250
4000 400 20 250 20 200 20 300 20 300 20 300 25 150 20 300 12 200 12 250
5000 400 20 250 20 200 20 300 20 300 20 300 25 150 20 300 12 200 12 250
 SINGLE BARREL BENDING DIAGRAM
t = 220 mm thickness ###
s = 3000 mm Clear width ###
Input
value h = 3000 mm Clear height ###
c = 40 mm Clear cover 40
L = 21 m Length 21
h t B1 B2 B3 B4 B5 B6
Paste 123 ### ### 16 220 16 ### 16 ### 16 200 12 ### 12 ###

300 930
t+2c 2000 t+s/4-c
2/3s
5
790 790
s/4+c s/4+c
3360 2 1 3360
h+2t-2c 196 4 196 h+2t-2c
1.4(t-2c) 1.4(t-2c)
2000
2/3s

3
300 930
t+2c 3360 t+s/4-c
s+2t-2c

LENGH ORIENTATIO SPACING TOTAL

BAR MARKBAR SIZE QUANTITY TOTAL KGS
TS (m) N (mm) LENGTH (m)
BAR 1 16 5.22 1 193 220 1007.46 1591.79
BAR 2 16 3.96 Lateral 212 200 839.52 1326.44
BAR 3 16 3.36 Lateral 193 220 648.48 1024.60
BAR 4 16 5.55 Lateral 212 200 1177.02 1859.70
BAR 5 12 2.00 Lateral 177 240 354.00 314.62
BAR 6 12 21.00 Longitudinal 100 250 2100.00 1866.38
12 21.00 Longitudinal 16 - 336.00 298.62
Corbel 12 21.00 Longitudinal 2 - 42.00 37.33
TOTAL 8282.14 394.38772
TOTAL LENGTH OF 20 mm bars 0.00 0.00 ######
TOTAL LENGTH OF 16 mm bars 3672.48 5802.53 ######
TOTAL LENGTH OF 12 mm bars 2832.00 2479.61 ######
 SINGLE BARREL BENDING DIAGRAM
t = 220 mm thickness ###
s = 3000 mm Clear width ###
Input
value h = 3000 mm Clear height ###
c = 40 mm Clear cover 40
L = 21 m Length 21
h t B1 B2 B3 B4 B5 B6
Paste 123 3000 ### 16 220 16 ### 16 ### 16 200 12 ### 12 ###

140 930
t-2c 2000 t+s/4-c
2/3s
5
790 790
s/4+c s/4+c
3360 2 1 3360
h+2t-2c 196 4 196 h+2t-2c
1.4(t-2c) 1.4(t-2c)
1500
s/2

3
140 930
t-2c 3360 t+s/4-c
s+2t-2c

LENGH ORIENTATIO SPACING TOTAL

BAR MARK BAR SIZE QUANTITY TOTAL KGS
TS (m) N (mm) LENGTH (m)
BAR 1 16 5.22 1 193 220 1007.46 1591.79
BAR 2 16 3.64 Lateral 212 200 771.68 1219.26
BAR 3 16 3.36 Lateral 193 220 648.48 1024.60
BAR 4 16 5.05 Lateral 212 200 1071.02 1692.22
BAR 5 12 2.00 Lateral 177 240 354.00 314.62
BAR 6 12 21.00 Longitudinal 100 250 2100.00 1866.38
12 21.00 Longitudinal 16 - 336.00 298.62
Corbel 12 21.00 Longitudinal 2 - 42.00 37.33
TOTAL 8007.47 381.30832
TOTAL LENGTH OF 20 mm bars 0.00 0.00 ######
TOTAL LENGTH OF 16 mm bars 3498.64 5527.86 ######
TOTAL LENGTH OF 12 mm bars 2832.00 2479.61 ######

1.5 X 1.5 m Single Barrel per meter

TOTAL LENGTH OF 20 mm bars 0 l.m

TOTAL LENGTH OF 16 mm bars 99.78 l.m
TOTAL LENGTH OF 12 mm bars 79 l.m
 DOUBLE BARREL BENDING DIAGRAM
t = 300 mm thickness ###
s = 3000 mm Clear width ###
Input
value h = 3000 mm Clear height ###
c = 40 mm Clear cover 40
L = 15 m Length 15
h t B1 B2 B3 B4 B5 B6 B7 B8 B9
Paste 123 3000 300 20 300 16 200 20 300 20 300 20 300 25 170 16 300 12 200 12 250

220 220 1010

t-2c t-2c t+s/4-c
2000
2/3s
3560 8
h+2t-c 2 7
1 1010 3
6 h+2t-c
1010
2000 h/4+t-c
220 220 2/3s
t-2c t-2c
1010
t+s/4-c

220 220 5
t-2c 4 t-2c
1800
6860 3s/5
2s+3t-c

LENGHT ORIENTATIO SPACING TOTAL

BAR MARKBAR SIZE QUANTITY TOTAL KGS
S (m) N (mm) LENGTH (m)
BAR 1 20 3.03 Lateral 102 300 309.06 762.99
BAR 2 16 4.00 Lateral 152 200 608.00 960.64
BAR 3 20 2.02 Lateral 204 300 412.08 1017.32
BAR 4 20 7.30 Lateral 102 300 744.60 1838.23
BAR 5 20 1.80 Lateral 204 300 367.20 906.53
BAR 6 25 2.00 Lateral 179 170 358.00 1380.96
BAR 7 16 4.00 Lateral 102 300 408.00 644.64
BAR 8 12 2.00 Lateral 304 200 608.00 540.36
BAR 9 12 15.00 Longitudinal 174 250 2610.00 2319.64
12 15.00 24 - 360.00 319.95
Corbel 12 15.00 Longitudinal 2 - 30.00 26.66
 TOTAL 10717.92
TOTAL LENGTH OF 25 mm bars 358.00 1380.96 ######
TOTAL LENGTH OF 20 mm bars 1832.94 5086.36 ######
TOTAL LENGTH OF 16 mm bars 1016.00 1605.28 ######
TOTAL LENGTH OF 12 mm bars 3608.00 3206.61 ######

1.5 X 1.5 m Double Barrel per meter

TOTAL LENGTH OF 20 mm bars 12.00 m

TOTAL LENGTH OF 16 mm bars 105.11 m
TOTAL LENGTH OF 12 mm bars 153.90 m

3 X 3 m Double Barrel per meter

TOTAL LENGTH OF 25 mm bars 28 m

TOTAL LENGTH OF 20 mm bars 161.73 m
TOTAL LENGTH OF 16 mm bars 84 m
TOTAL LENGTH OF 12 mm bars 248 m

2 X 2 m Double Barrel per meter

TOTAL LENGTH OF 25 mm bars m

TOTAL LENGTH OF 20 mm bars 18.67 m
TOTAL LENGTH OF 16 mm bars 142.74 m
TOTAL LENGTH OF 12 mm bars 200.59 m
 TRIPLE BARREL BENDING DIAGRAM
t = 300 mm thickness ###
s = 3000 mm Clear width ###
Input
value h = 3000 mm Clear height ###
c = 40 mm Clear cover 40
L = 20 m Length 20
h t B1 B2 B3 B4 B5 B6 B7 B8 B9
Paste 123 2000 270 16 300 16 280 16 300 16 300 16 300 20 170 12 300 12 220 12 250

220 220 1010

t-2c t-2c t+s/4-c
2000
2/3s
3560 8
h+2t-c 2 7
1 1010 3
6 h+2t-c
1010
2000 h/4+t-c
220 220 2/3s
t-2c t-2c
1010
t+s/4-c

220 220 5
t-2c 4 t-2c
1800
10160 3s/5
3s+4t-c

LENGHT ORIENTATI SPACIN TOTAL

BAR MARKBAR SIZE QUANTITY TOTAL KGS
S (m) ON G (mm) LENGTH (m)
BAR 1 20 3.03 Lateral 136 300 412.08 1017.32
BAR 2 16 4.00 Lateral 202 200 808.00 1276.64
BAR 3 20 2.02 Lateral 271 300 547.42 1351.44
BAR 4 20 10.60 Lateral 136 300 1441.60 3558.95
BAR 5 20 1.80 Lateral 406 300 730.80 1804.16
BAR 6 25 2.00 Lateral 475 170 950.00 3664.55
BAR 7 16 4.00 Lateral 271 300 1084.00 1712.72
BAR 8 12 2.00 Lateral 606 200 1212.00 1077.17
BAR 9 12 20.00 Longitudinal 250 250 5000.00 4443.75
12 20.00 32 - 640.00 568.80
Corbel 12 20.00 Longitudinal 2 - 40.00 35.55

TOTAL 20511.07
TOTAL LENGTH OF 25 mm bars 950 3664.55 ######
TOTAL LENGTH OF 20 mm bars 3131.90 10304.31 ######
TOTAL LENGTH OF 16 mm bars 1892.00 2989.36 ######
TOTAL LENGTH OF 12 mm bars 6892.00 6125.27 ######
 CLEAR
QUANTITY PER WINGWALL AND APRON SLAB
s h
BARREL (SINGLE) BARREL (DOUBLE) BARREL (TRIPLE)
h+t
SPAN HEIGHT m (meter) L (meter) CONC REINF. CONC REINF. CONC REINF.
(meter)
(cu.m.) (kgs) (cu.m.) (kgs) (cu.m.) (kgs)
1000 1.37 1.18 1.28 2.41 130 2.94 160 3.46 190
1250 1.75 1.43 1.76 3.48 190 4.08 230 4.72 260
1250
1500 2.12 1.68 2.29 4.66 260 5.36 300 6.00 340
1800 2.57 1.98 2.93 6.22 350 7.01 390 7.80 430
1000 1.37 1.18 1.23 2.50 140 3.26 180 3.82 220
1250 1.75 1.43 1.76 3.69 210 4.42 250 5.16 290
1500
1500 2.12 1.68 2.29 4.78 270 5.73 320 6.56 360
1800 2.57 1.98 2.93 6.35 350 7.42 410 8.37 460
1250 1.76 1.45 1.80 3.81 210 4.96 280 5.90 330
1500 2.15 1.70 2.33 5.03 280 6.33 350 7.36 400
1800
1800 2.60 2.00 2.97 6.48 360 8.09 450 9.26 510
2100 3.05 2.30 3.61 8.37 460 10.00 550 11.31 620
2000 2000 2.91 2.21 3.41 8.13 450 10.06 557 11.48 640
1800 2.63 2.02 3.01 7.08 390 9.14 500 10.71 590
2100 3.08 2.32 3.65 9.28 510 11.61 640 13.37 740
2400
2400 3.53 2.62 4.28 11.42 630 13.98 770 15.92 880
2750 4.06 2.97 5.03 14.17 780 17.90 990 19.15 1050
2100 3.17 2.38 3.78 10.08 560 12.38 680 14.55 800
2400 3.62 2.68 4.41 12.30 680 14.83 820 17.19 940
3000
2750 4.15 3.03 5.15 15.15 840 17.94 990 20.57 1130
3000 4.52 3.28 5.68 17.34 960 20.33 1120 23.15 1270
1250 1.92 1.55 2.01 5.77 342 6.09 501 7.96 655
1500 2.30 1.80 2.55 7.01 420 7.97 655 10.35 851
4000 2000 3.05 2.30 3.61 10.14 600 12.82 1270 16.34 1618
3000 4.55 3.30 5.73 17.84 1056 22.77 1872 29.05 2388
4000 6.05 4.30 7.85 27.72 1641 36.18 2974 45.90 3773
2000
2500
5000 3000
4000
5000
 s= 2500 mm
Input
Value h= 2500 mm
L= 21.00 m
Paste 123
BARREL (SINGLE) BARREL (DOUBLE) BARREL (TRIPLE)
h+t
SPAN HEIGHT m (meter) L (meter) CONC REINF. CONC REINF. CONC REINF.
(meter)
(cu.m.) (kgs) (cu.m.) (kgs) (cu.m.) (kgs)
2500 3.53 2.62 4.28 11.42 630 20.33 1120 23.15 1270

Reinforcing Steel Bar Computation

BARREL (SINGLE)
12 mm dia. Def bars = 708.86 m

BARREL (DOUBLE)
12 mm dia. Def bars = 1260.20 m

BARREL (TRIPLE)
12 mm dia. Def bars = 1428.97 m
 FOR SINGLE BARREL

Dimension: 3 X 3 X 21 m Note: Check Dimension of Wingwall & Apron Slab

Quantity: 1 Input no. of RCBC
BARREL:

In Lengths: In Kilograms:
20 mm dia deformed bars = 0.00 l.m 0.00 kgs
16 mm dia deformed bars = 3498.64 l.m 5527.86 kgs
12 mm dia deformed bars = 2832.00 l.m 2479.61 kgs
WINGWALL AND APRON SLAB:

12 mm dia deformed bars = 708.86 l.m 630 kgs

TOTAL LENGTH: (including 10% for waste and lapping)

1.1
20 mm dia deformed bars = 0.00 l.m - kgs
16 mm dia deformed bars = 3848.51 l.m 6,080.65 kgs
12 mm dia deformed bars = 3894.95 l.m 3,420.58 kgs
9,501.22 kgs
 FOR DOUBLE BARREL

Dimension: 3 X 3 X 15 m Note: Check Dimension of Wingwall & Apron Slab

Quantity: 1 Input no. of RCBC
BARREL:

In Lengths: In Kilograms:
25 mm dia deformed bars = 358.00 l.m 1380.96 kgs
20 mm dia deformed bars = 1832.94 l.m 5086.36 kgs
16 mm dia deformed bars = 1016.00 l.m 1605.28 kgs
12 mm dia deformed bars = 3608.00 l.m 3206.61 kgs
WINGWALL AND APRON SLAB:

12 mm dia deformed bars = 1260.20 l.m 1120 kgs

TOTAL LENGTH: (including 10% for waste and lapping)

1.1
25 mm dia deformed bars = 393.80 l.m 1,519.05 kgs
20 mm dia deformed bars = 2016.23 l.m 5,594.99 kgs
16 mm dia deformed bars = 1117.60 l.m 1,765.81 kgs
12 mm dia deformed bars = 5355.02 l.m 4,759.27 kgs
12,120.07 kgs

FOR TRIPLE BARREL

Dimension: 3 X 3 X 20 m Note: Check Dimension of Wingwall & Apron Slab
Quantity: 1 Input no. of RCBC
BARREL:

In Lengths: In Kilograms:
25 mm dia deformed bars = 950.00 l.m 3664.55 kgs
20 mm dia deformed bars = 3131.90 l.m 10304.31 kgs
16 mm dia deformed bars = 1892.00 l.m 2989.36 kgs
12 mm dia deformed bars = 6892.00 l.m 6125.27 kgs
WINGWALL AND APRON SLAB:

12 mm dia deformed bars = 1428.97 l.m 1270 kgs

TOTAL LENGTH: (including 10% for waste and lapping)

1.1
25 mm dia deformed bars = 1045.00 l.m 4,031.01 kgs
20 mm dia deformed bars = 3445.09 l.m 11,334.74 kgs
16 mm dia deformed bars = 2081.20 l.m 3,288.30 kgs
12 mm dia deformed bars = 9153.07 l.m 8,134.80 kgs
22,757.83 kgs
 t = 300 mm
s = 3000 mm
h = 3000 mm t t
L = 1 m t t

H = 3600 m
W = m
h

L
t t
t s t