BRITISH STANDARD BS EN — |} 858-1:2002 Separator systems for light liquids (e.g. oiland petrol) — Part 1: Principles of product design, performance and testing, marking and quality control ‘The European Standard EN 858-1:2002 has the status of a British Standard ree sas NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHTLAWBS EN 858-1:2002 This Britia, Standazd, having ‘been prepared under the direction of the Building and (Civil Engineering Sector Policy and Strategy Comm ites, was published wader the autority bf the Standards Policy and Stmtegy Committee on 26 February 2002 9 BRL 26 February 2002 ISBN 6m soise @ National foreword ‘This British Standard is the official English language version of EN 868.1:2002. ‘The UK participation in its preparation was entrustedto Technical Committee BIBO5, Wastewater engineering, which has the responsibility to: — aid enquirers to understand the text; — _ presentto the responsible European committee any enguiries on the Interpretation, or proposals for change, and keep the UK interests informed; — monitor related international and European ebvelopments and promulgate them in the UK. Alist of ong izations represented on this committee can be obtained on request to its secretary, Cross-references ‘The British Standards which implement intemational or European publications referred to in this document may ke found in the BST Stan dards Catalogue wider the section entitled" Intemational Standards Corre spondence Index”, or by using the "Find" facility of the BSI Standards Electronic Catalogue. A British Standard does not pargort tp include all the neve ssary provisions of acontract. Users of British Standards are responsible for their correct application. Compliance witha British Standard does notofitselfeonferinmmnity from legal obligations Sunmary of pages ‘This document comprises a frontcover, an inside frontcover, the EN title nage, pages 2 to 48, an inside back cover and a back cover. ‘The BSI copyright date displ qyedin this document indicates when the chcument was last issued Amendments issued since publication. ‘AmaNo. Date [CommentsEUROPEAN STANDARD EN 858-1 NORME EUROPEENNE EUROPAISCHE NORM January 2002 1eS 13,080.98 English version Separator systems for light liquids (e.g. oil and petrol} - Part 1 Principles of product design, performance and testing, marking and quality control Installations de séparation de iquides gers (par exam ple ‘Aacoheideranlagen fir Leichtisciglten @.8 - Olund hye carbures)- Pare 1: Pincipes pouria conception les Banain). Tel 1? Bau-, Funitions- und Prifgrundst Darforman ces et les essai, fe marquage et la maftise de Kenneichnung und Gutedberuach ung Ta qualité ‘This Gurepean Standardwas approved by CEN on § March 2001 ‘CENmembersare boundto complywith the CEN/CENELEC intemal Regulations which stipulate the condiions forgiving this European Standafdthe status of national stan dard without arya eration. Up-to-date lists and bi biographical references concerning such national ‘Sandards maybe obtained on application to the Management Cente orto any CEN member. “This European Standard existsin three oficial versions (English, French, German). Aversion in any other language made bytran dation Under the responsibityata CEN member into its cun language and notifed tthe Management Centre has the same satus 35 the offical ‘CE Nmembers are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, beeland, heland, bay, Luvembourg , Mala, Netherlands, Norway, Portugal, Spain, Sweden, Suitzeand and United Kingdom IROPEAN CONMOTTEE FOR STANDARDIZATION COMITE EUROPEEN DE NORMALISATION EVROPAISCHES KOMITEE FOR NORMUNG Management Centre: rue de Stassart,38 8.1050 Brussels 22002 CEN Al ights ofexpltation in any farm and by any means reserved Pet. No. EN 968-1 2002 ‘worldwide for CEN national MembersEN 858-1:2002 (E) Contents page Foreword. Scope, Normative references 1 2 3 Terms and definitions. 4 Classes of separator: 6 6 Nomind sizes Requirements 6.3 Design requirements. 8.3.1 Areaorthe separator of sludge trap 6.32 Weatertightness of components. 2 Accessibility. 2 2 ipes and pipejoints. 2 6.36 Interna components.. 13 6.37 Sludge traps. 1B 638 Access covers. 1B 6.4 Structural stability iS made of glass fibre-reinforced plastics... 4 6.5 Functional requirements. 651 General. 6.5.2 Storage capacity for light liqui 6.43 Automatic closure devices. 6.44 Automatic waming devices 645 Separators with a bypass device 6.5.6 Determination of the nominal size and class.. 66 Marking 6.6.1 Separator systems. 66.2 Automatic closure devices, automatic warning devices. 7 Manufacturer's produet information, Chemical resistance of internal surfaces. 5 Chemical resistance of external coating: 82 Watertighness of system components. 8.3 Functional requirements.EN 858-1:2002 (E) 8.3.1 Storage capacity for light liquid 83.2 Automatic closure devic 8.3.3 Determination of thenominal size and class.. 24 9 Typetesting of factory made separator systems.. 3 94 General 3 9.2 Prototype 3 10 Quality control 10.1 Genera. 10.2 Factory production control. Annex A (normative) Analysis of effluent samples. a1 Genera. A2 — Extracti A3 Evaluation. Annex B (normative) Factory production control Annex C (informative) Established methods of calculation and testing, C1 Germany .. Da pe 1 Factories certified to EN1SO 9001 2.2. Factories not certified to EN ISO 9001 3 Report by the third party.. D.4—Non-conforming products. Annex E (informative) A-Deviation.. Bibliography. Bs SRERSEE BESS Y RARE BBSEN 858-1:2002 (E) Foreword This European Standard has been prepared by Technical Committee CEN ITC 165, "Wastewater engineering’, the secretariat of which is held by DIN, This European Standard shall he given the status of a national standard, either by publication of an identical tact ar hy endorsement, at the latest by July 2002, and conflicting national standards shall be withdrawn at the latest by December 2002 This is the frst part of the two part standard for separatar systems far light liquids. Part 2 of this standard contains the necessary statements on selection of nominal size, installation, operation and maintenance of separator systems for light liquids, Annexes and B are normative. The annexes C, D and E are informative According to the CEN/CENELEC Intemal Regulations, the national standards organizations of the following countries are hound to implement this European Standard : Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and the United Kingdorn. 1 Scope This standard specifies definitions, nominal sizes, principles of design, performance requirements, marking, testing and quality contral for separator systems for light liquids. This standard applies to separator systems for light liquids, swhere light liquids are separated ftom waste water by means of aravity and/or coalescence, This standard does not analy to the treatment of stable emulsions, solutions of light liquids and water, grease and oils of vegetable and anirnal origin 2 Nermativereferences This European Standard incorporates ky dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apnW to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies (including amendment. 180 48, Rubber, vulcanized or thermoplastic Determination of hardness (harohess between 10 fRHD and 100 JRHD) 180 178, Plastics —Determination of lexusal properties, 180 180, Plastics — Determination of Izod impact strength, 180 188, Grey cast iron — Classiication 180 527-2, Plastics Determination of tensile properies—Part 2 Test conditions ter moulaing and extrusion plasticsEN 858-1:2002 (E) ISO 630, Structural steers —Piates, wide tials, bars, sections ana profiles 180 877-1994; Plastics — Methods of exposure fo alrect weathering, to weathering using glass-titered daylight, and To intenstied weathenng by daylight using Fresnef mirors, ISO 1083, Spheroidal graphite cast ron Classiication. 180 1133, Plasties— Determination of the melt mass-flow rate (MER) and the melt volume-tiow rate (MYR) of thermmplasties, 180 1183, Plastics — Methods for determining the density andyefative censily oY non-cettufar plastics 180 1518, Paints andvamishes — Scratch test, ISO 1817, Rubber, vuleaned— Determination of the effect of Jquias. ISO 1920, Concrete tests —Dimensions, tolerances and appicabilty of test specimens, 180 2409, Paints andvamishes — Cross-cut test, ISO 2738-1, Concrete tests— Tes specimens - Part 1: Sampling of fresh concrete, 180 2738-2, Concrete tests — Test specimens - Part 2: Making and curing of test specimens tor strength tests ISO 2808, Painis andvamishes — Determination of fim thickness, ISO 2812-1, Paints and vamishes — Determination of resistance to liquids — Parl : General methods. Iso 2812-2, Paints and vanishes, delermination of resistance fo liquids, Part 2: water immersion method. 180 2818, Painis andvamishes—Buchhok indentation test 180 3756, Cast carbon stee(s for ganaral engineering purposes. 180 4012, Concrete Determination of compressive strength of est specimens, ISO 4824, Pains andvasnishes —Pultof test ror adhesion, 180 4628-2, Paints and vamishes — Evaluation of degradation of paint coatings — Gesignation of itensty, quanuiy and size of common iypes of detects — Pari 2: Designation of degree of blistering 180 4628-3, Paints and vamishes— Evaluation of degradation of paint coatings — Designation of itensty, quanuiy and size of common fypes of detects — Part 3: Designation of degree of rusting. 180 6272, Pains andvasnishes —F aling-weight test, ISO 7253, Paints andvamishes— Determination of resistance to neutral sail spray (oa). 180 8217, Petroieum products — Fuels (class F) — Specitications of marine wets. 180 8801-1, Preparation of siee! substrates before application of paints and relaled products — Visuaf assessment of surface cieanliness—PartT: Rust grade and preparation grades of uncoated steel substates and of stest Substrates afler overal/ removal of previous coatings. EN 00, Glass seinforced plastics —Determnation of the fess of ianation. EN 61, Glass einforced plastics —Delermination of fensibie properties. EN 82, Glass einforced plastirs — Stan dara atmospheres for conditiening and testing. EN 63, Glass reinforced plastic s~ Determination of Wexural properties Three point method,EN 858-1:2002 (E) EN 124:1994, Gully fons and manhole tops for vehicular and pedestrian areas —Design requirements, ype testing marina, qualty control, EN 228, Automotive 1uels — Unleaded patrol — Requirements ang test methods, EN 288-1, Speritication and approval of welding procedures for metalic materials — Part 1. General rules for fusion wefaing, EN288-2, Spenification and approval of welding procedures for metalic materiais— Part 2: Welaing procedure specication fer arc welding EN 288-3, Sperification and approval of welding procedures for metallic materiais—Part 3: Welding procedure lests or the arc welding of steels, EN 476, Generai requirements tor components useo in discharge nies, drains ano sewers tor gravity systems EN681-1, Elastamerit seats — Materials requirernents Yor pipe joint seais used in water and drainage applications — Part 1: Vulranized rubber. ENS76-1:1997, Underground tanks of glass-veinforced plastics (GRP) — Horizontal cyéindrical tanks for the nore pressure storage of liquig petyoleum based fuels - Part 1: Requirements andiest methods for single wall tanks, ENQ78, Underaround tanks of glass-reimorced plasti¢s (GRP) — Determination of factor a and factor §. ENV 10080, Steel for the wintoreement of conrrete—_Weldabie rihbed reinforeing steel 8 00 - Technical delivery conditions for bars, coils and welded rataic. EN 10088-1, Siziniess steets — Part 1: List of stainiegs steeis EN 10088-2, Stainiess steets — Pan 2 Technicat delivery conditions tor sheet/piate and strip tor general pupases, EN 10088-3, Stainless steels—Part 3: Technical delivery conditions for semi-finished products, hars, rads and sections for general purposes, ENI80 1514, Pains and varnishes — Standard panels for testing (ISO 4514:1993). 3 Terms and definitions For the purposes of this European Standard, the fallowing terms and definitions apply. at light liquid liquid with a density no greater than 0,95 g/err®, which is actually or practically insoluble and unsaponifiable 42 separator system arrangement comprising a separator (class, class If), @ sludge trap and a sampling point a3 sludge trap part of the separator system where material settles, je. sludge, sift and grit, and which can be a separate unit or constructed with the separator a3 a combined unit a4 separator (class, class Il) part of the separator system, which separates light liq fromwaste water and retains the light liquid a6 sampling point part of the separator systern situated downstream of the separation process where samples can be taken of the ‘waste water discharged from the separator 6EN 858-1:2002 (E) 3.6 extension shaft component used to extend an opening in the separator system to finished level for inspection and rnaintenance purposes a7 nominal size (NS) number, without units, approximately equivalent ta the maximum effluent flow in lites per second from the separator when tested in accordance with 8 3.3 3.8 separating zone zone, in which light liquid is separated frorn waste water in the separator 39 storage capacity for light liquids volume of separated light liquid, which can be held in the separator without the stored light liquid entering the inlet or outlet of the separator 3.10 automatic closure device mechanism, operated by the accumulated light quid, which prevents discharge of the light liquid from the separator an maximum operational highest level af liquid at the flow, corresponding to the nominal size and after reaching the storage capacity for light liquids 312 automatic waming device device to wam of excessive depth of light liquid or waste water or low level concition ata bypass separator separator with a device, which allows a flow in excess of the maximum perrnissible effluent flow to bypass the separator and coatingilining 4 protective layer on a separator eamponentEN 858-1:2002 (E) 4° Classes of separators There are two classes of separators as shown in table 4 Table 1—Classes of separators Class | Maximum permissible content of | Typical separating technique (for example) residual oiF mall f 60 Coalesting separators u 100 Gravity separators > when tested in accordance wih 8.33.1 and samples being anelysed for their hysrooathon feontent using intared spectroscopy in accordance vith 4.2 and 3, 5 Nominal sizes The preferred nominal sizes of separator systems for ight liquids are: 4 126, 10, 200, 300, 400 and 800. 3,6, 10, 1, 20,30, 40, 60, 65, 80, 100, 6 Requirements 6.1 General Separator systems for light liquids and their separate components shall he in accordance with the material Tequirements specified in 6.2. Where required, regulations with reoard to environment and “safety incase of fire" shall he considered, 6.2 Materials 621 Genera Separator systems may be constructed fram: unreinforced concrete, fibre-reinforced concrete, reinforced concrete; metallic mats als: cast iron, stainless steel, steel plastics materials: glass fibre reinforced plastics, polyethylene. Any other materials used in the construction of a separator system shall meet all the requirements of this standard and may need addtional requirements. 622 Concrete ‘The minirugn compressive strength of concrete at 28 days shall he 45 Nirwr? when tested on a cube of 150 rm, or 35 Nim? when tested on a cylinder 150mm diameter x 300 mm high, 623 Metallicmaterials ) The production, quality and testing of the metalic materials listed below shall be in accordance with the following standards:EN 858-1:2002 (E) Flake graphite cast iron Iso 185 Reinforcing steel ENv 10080 Spheroidal oraphite cast iron 180 1083 Cast steel 180 3758 Ralled steel 180 630 Stainless steel EN 10088-1 EN 10088-2 EN 10088-3 b) Additional requirements for rretallic materials Stainless steel For good general corrasion resistance and stability against intercrystaline corrosion effects of the various steels listed in the EN 100861, EN 100862 and EN 10088-3, only austenitic steels rrinirmum quality X6 CrNi 1810 shallbe used Welding of steel The requirements given in EN 288-1, EN 288-2 and EN 288-3 shall apply 6.2.4 Plasticmaterias @) Glass fibre reinforced plastics The laminate shall he crnsinicied using resins, reinforcement materials, peneessing agents and nther materials in accordance with EN 976-1:1997, clause 3 by Polyethylene 1) The requirements for moulding and fabricating polyetrylene are as follows: Polyethylene for rotational moulding: Density shall not be less than 435 kgm? when measured in accordance with |S 1183, Melt mase-fow rate, under a nominal load of 21,6 N and at atemperature of 190°C, shall be between 1,0 a/70 min and 5,0 910 min, measured in accordance with ISO 4133 Polyethytene for blow moulding: Density shall not be less than 948 kgm? when measured in accordance with 180 1183, Melt mass-flow rate, under a nomninal load of §0.N and at a temperature of 190°C, shall he between 0,3 g/10 min and 1,0 910 min, measured in accordance with ISO 1133. Polyethylene for injection moulding Density shall not be less than 948 kgm? when measured in accordance with 180 1183, Melt mass-flow rate, under a nominal ioad of 50 N and at a temperature of 190°C, shall he between 0,3 w/10 min and 1,0 gf10 min, measured in accordance with IS 1133. Polyethylene for buttweld-sheet assernbly: Density shall not be less than 950 kg/m? when measured in accordance with 180 1183EN 858-1:2002 (E) Melt mass-flow rate, under a nominal load of 601 Mand at a temperature of 190°C, shall be between 0,3 o/1 0 min and 1,0 g/1Omin, measured in accordance with 180 1133, 2 Additional requirements Tensile strength: The tensile properties, when determined in accordance with ISO 527-2 (using a testing speed of 100 mreirrin) shall be as follows: Polyetiylene for rotational moulding Tensile stress at yield shall be greater than 15 MPa Tensile strain at yield shall be less than 25 % Tensile strain at break shall be greater than 200 % Polyethylene for blow moulding, injection moulding and buttweld-sheat assembly Tensile stress at yield shall be greater than 21 MPa Tensile strain at yield shall be less than 25 % Tensile strain at break shall he greater than 200 % UY. stabil when exposed ta U. V. radiation of 3,9 Gul (rr? a) im accordance wath SO 8/ /:14¥4, annex C, the mechanical properties shall not decrease more than 60%, 6.25 Sealing materials For separator systems, only elastomers (rubber) or permanent elastic sealing materials shall be used. Cement mortar and similar sealing cements or compounds shall nat he used, Rubber seals shall comply with the requirements of EN 681-1, type WC, and their hardness for joints shall nat be less than 40 IRHD in accordance with ISO 48 626 Co! \wstinings 6264 General If there are coatinglining applied to the surfaces of the separator system for protection against the effects of the influent «for internal surfaces), and ground conditions for extemal surfaces), they shall be in accordance with the folowing requirements. 6262 Technica documentation ‘The supplier of the coating materials shall provide fulltechnical documentation to ensure that: @ the complete and correct identification and application of the material supplied, and 1) the possibility and limitations of a repair to the coating are determined, 0EN 858-1:2002 (E) 6.2.6.3 Preparation, application and curing 6.2.63.1 Surface preparation Ralled steel surfaces shall be grit blasted to achieve a degree of cleantiness of at least Sa 2,5 and the roughness rofile, Fa, shall he between 10 um and 20 um in accordance with 180 8501-1 Concrete surfaces shall be rough, clean and free fram cement skin prior to coating. This can be achieved by grit blasting with non-metallic abrasives, flame blasting or by using pressurized water devices. 6.2.6.22 Application and curing The application and curing shall be carried out in accordance with the supplier's written instructions. 6.2.64 Properties a) Dry filmthickness: tobe stated by the manufacturer of the separator system. b) Achesion at least 6 Nin? om steel arid at least 2 Nim? on coretete in accordance with ISO 4624. cc} Impact resistance —at least 4Nmin accordance with ISO 6272. d) Scratch resistance —at least 50 M in accordance with ISO 1618. e) Porosity —the coating shall have no pores when testedin accordance with 9.1.3.2.5. 6.2.7 Chemica resistance 6.274 intemal surface 6.2.7.4. Generd All materials referred to in 6.2 in contact with the influent shall be resistant to mineral ails, fuels (Le. diesel oil) petrol, gasoline, detergents and their decornposing products ar protected accardingly. When tested in accordance with 6.14 the following requirements shall be met, 6.2242 Concrete When uncoated concreteistested in accardance with 8.1.4.4, it shall comply with the requirements given in 6.2.2. 62.72.13 Plastics materials ‘The test specimens trom the test in 8.1.4.2 shall retain the following tensile strength, flexural strength, modulas and Izod impact resistance when cornpared with the control specimen’ af least 80 % for glass reinforced plastics; at least 70 % for polyethylene 6.2.7.44 Seal 19 materials When tested in accordance with 8.1.4.3 the test pieces shall not show any signs which may affect their fitness for use. 627.415 Coatings Whentested in accordance with 8.1.4.4 the following requirements shall be met "EN 858-1:2002 (E) Decree of blistering not worse than degree 2, class 2 gradation in accordance with 10 4628-2. Decree of rusting Re in accordance with ISO 4628-3, Width of coating detachment not greater than 1mm along the surface scratch in accordance with iso 1818 Degree of Buchholz not more than 26 9% indentation in accordance with 180 2818; 6.27.2 External surfaces for underground conditions When extemal coatings are required to steel or concrete and tested in accordance with 8.1.8 the following requirements shall be met Degree of blistering not worse than degree 2, class 2 gradation in accordance with iso 4628-2. Decree of rusting Re Din accordance with ISO 4628-3 Width of coating detachment not greater than 1mm along the surface scratch in accordance with iso 1818 6.3 Design requirements 631 Area of the separator or sludge trap The area up to 40 mm above the maximum operational liquid level shall be considered as part of the separator or sludge trap, 632 Wat jhtness of components All components of a separator systern (including joints, seals, connections and partitions) shall be watertight and the separator system including extension shafts shall be tested in accordance with 8.2 633 Accessibility ‘The separator system including the inlet and outlet areas of the sludge trap and separator shall be accessible for maintenance and inspection. Extension shafts and access openings shall be provided 10 allow the removal of light liquids and any settled material. Their dimensions shall comply with the requirements for manholes and inspection chambers as given in EN 476: On separator equal to ar greater than NS 10 there shall be af least one access point in campliance with clause 7.3 of EN 124:1994 634 Water seds Water seals shall be provided at the inlet and outlet af the separator. The denth of the water seal shall be a minimum of 100 re, Where the separator and sludge trap are combined, the inlet seal may be provided etther at the dudge tran or at the separator. 635 Pipesand pipe joints The minimum nominal diameters DNqy of the inlet(s) and outlet(s) forthe separator system shall be selected from table 2 and compatible with standardized pine systems. 2EN 858-1:2002 (E) Table 2—Pipe mt jmurn nominal diametersDN pin Nominal size DN an 2 up to and including NS 3 100 Over NS3 upto andincluding NS 6 | 125 Over NSB upto andincluding NS 10_| 180 ‘Over NS 10 upto andincluding NS 20, | 200 Over NS 20 upto andincluding NS 30, | 250 Over NS 30 upto andinclusing NS 100 | 300 Over NS 100 400 3 The nominal diameter can apply to either the intemal or external pipe dianneter. Provision shall be made for possible ground movernent and settlement when jaining inlet, outlet and connection pines. 6.3.6 Internal components Provision shall be made for cleaning the internal components using pressurized air or water. Parts which need to be removed far maintenance shall he accessible and easily removed. Any ail retained in the separator system shall he preventedfrom entering the outlet pine. 6.3.7 Sludge traps Sludge traps shall he constructed with a flow-cantral device at the inlet to reduce the inlaw velocity and provide a Uniform flaw pattern, This device shall be designed to av old short circuits and allow sediments to settle 6.3.8 Access covers Access cavers shall be in accordance with EN 124, Access covers wih ventilation openings or thase which can be bolted down, are not perritted. 6.4 Structural stal 64.1 General The separator system shall be designed to withstand the various ioadings to which they are expected to be subjected (dead loads, live loads, soll pressure, water pressure} without detriment to their function and to the environment and fe protected against possible floating when empty, The structural stability shall be based on national standards, transposing European Standards as available, or in the absence of those is based on established national procedures andor regulations far calculation or testing valid inthe place of use of separator. NOTE Annex € lists documents which can be used in the famewerk of this cause and which vil remein valid until replaced by Eurapean Standards, 6.4.2 Separator systems made of unreinforced concrete, fibre-reinforced concrete, reinfarced concrete ‘The crack width under design Ioad shal not be greater than 0,20 mm for reinforced concrete. When steel reinforcement is used, the concrete cover to the steel shall not be less than 20 mm an all sides for prefabricated units, and notless than 30 mm on all sides for units buitt in-situ BEN 858-1:2002 (E) 643 Separator systems made of glass fibre-reinforced plastics. Under the design load the laminate shall not ie strained beyond 0,26 % or 1,3 Ed, whichever is smaller, where Ed is the least strain determined from allowable loadings and the resin properties. The strain level shall be deternined by calculation, For general and local stability the separator shall withstand the negate pressure tests in accordance with EN 976-1:1997, clauses §.8.2.2 and 4.8.3, where the separator sy stem is installed at a minimurn depth of 650 mm anda maxirnum depth of 2000 mn 6.5 Functional requirements 651 Genera The design of the separator system shall ensure that separated light liquid cannot be discharged either accidentally or in an uncontrolled way, e. 9. ky syphoring. The design shall also ensure that any separated and retained light liquid is not disturbed. Where autornatic ar manual oil skimming devices are fitted they shall not interfere with the separating effect. 6452 Storage capacity for light liquids For prefabricated separator systems, the separated light liquid storage capacity shall be at least ten times the nominal size in lites where automatic closure devices are filed, and at leact fiteen times the naminal size in litres where autornatic closure devices are not fited, These capacities shall be based on a light liquid density of 0, 86 giern. 653 Automaic cosure devices Senaratnr systems shall be nrviried with auinmatic cinsire ravines NOTE Local authorties may allowthe use of separater systems wthout automate closure devices. ‘Automatic closure devices shall provide effective operation. The closure shall be operated by the accumulated light liquid. Changesin flow rate shall be taken into consideration Automatic closure devices shall be easily maintained. Where closure devices are aperated by floats they shall bg easily removable and adjustable, and shall he calbrated for light liquidswth a density of 0,88 afern’ or 0,80 giemt or 0,95 ofern' When tested in accordance with &3.2 the leakage shall not exceed 100 NS of the separator, in millltres, during a period of 15 min, Unauthorised removal af the autornatic clasure device shall be prevented. 654 Automatic warning devices and additional devices Separator systems shall he pravided with autornalic warning devices. NOTE Local authorties may alowthe use of senarators without automatic warring devices. 655 Separators with a bypass device Where a bypass device is incorporated in a separator system the separator itself shall meet the requirements and tests Rravded i hs stancard The macimarm flow rae ofthe separator related to ls nominal size shell not be NOTE The characteristics ofthe bypass device itself are not covered hy this standard, "EN 858-1:2002 (E) 6.5.6 Determination of the nominal size and class 6.5.61 Prefabricated separators The nominal size and class of prefabricated separators shall he determined by their performance when tested in accordance with 8.3.3.1 NOTE Prefabricated separdors are those which are in whole, oF in fished paris, produced inthe manufacturers! ‘workshop. 6.5.62 Separators built in-situ Separators built in-situ according to this standard are only pernissiple in nominal szes equal to or greater than NS 180 and their use is subject to the approval of local authorities. When tested in accordance with clause 8 they shall comply withthe requirernents given in clauses 6 and 7, ‘The norninal size may be deterined as follows: @) by testing in accordance with 8.23.1 against models having identical dimensions, components, design and construction ¢ haracteristies, 6} by constructingthe separator system in accordance with the fallowing guidelines: The ratio of the width to length of the separator shall be between 1:1,5 and 4:8. The distance between the battam of the separator and the scurnisoard or the outlet pipe should be 20 % of the water depth H. The minimum depth Hny of water shall be 2,5 m including a depth of 0,15 m for the light iquid storage and a depth of 0,381 far possible sediment collection, From the nominal size MS the minimum surface area Any, the minimum total volume Vqy and the minimum ight liquid storage volume Vy can be calculated as follows: Water surface, rif: Ann = 0.2% NS Total volume, rr? Von = HX AS 05 «NS Light liquid storage volume, m?:— Vimn = 0,033 NS The calculated values for the nominal szes M8 aswell as the minimum nominal diameters DNay of the inlet and outlet pipes are given in table 3. These separators are considered to be class II only Table 3 — Siding of separators bt in-situ Minimum water Minimum total volume) Minimum volume of | Minimum diameter of Nominal size surface area of light liquid storage | inlet and outlet pipes ‘separator chamber Aun Vom DNnw NS we me 30 78 45 400 150, 40 100, 60 400 200 60 150) go 500 300 20 200 120 500 00 100 250 15,0 600 500 6EN 858-1:2002 (E) 6.6 Marking 661 Separator systems The covers of separator systems shall be marked with “Separator’, together with the class of cover in accordance ‘with EN 124. Furthermore, nameplatesin a durable rnaterial e.g. stainless steel, shall be fixed to the separators in a cleatly visible postion, if possible on the inside. It a separator and sludge trap are combined, a nameplate on the entrance to the separator manhole, or, an exposed installations, on the separator tself is acceptable. If a separator and sludge trap are separate units a nameplate for each is recorrmended The nameplate shall cantain the folowing information: EN 858; class (1 Ih; nominal size (NS), volume of the separator, in lor m?, volume of the sludge trap, in lor i, storage capacity for light liquids, in Lor rv depth of maximum storage quantity, in ram, year of manufacture, manufacturer's name or mark, mark of @ certfication body, where applicable. Further marking may be added. 662 Automedic closure devices, automatic waming devices Float operated automatic closure devices shall be marked with the appropriate light liquid density far which they are designed. Density markings can fe 0,86 or 0,0 or 0,96, Warning devices shall be marked to indicate that they have been approved or use in hazardous areas 7 Manufacturer's product information The manufacturer shall supply all the appropriate information conceming the use of the separator eystern supplied, e.g. handling, transport, termporary storage and instructions or installation, operation and rnaintenance. 8 Test methods 8.1 Materials &11 Concrete Testing shall be carried out in accordance with I80 4012, 180 1920, 180 2736-1 and 180 2735-2. The results shall meet the requirements of 6.2.2. 6EN 858-1:2002 (E) 8.1.2 Plastics materials 81.21 Testing a) Glass reinfarced plastics: Testing shall be carried out in accordance with ENO, EN 61, EN 63, 180 180, EN 976-1 and EN 978. The results shall meet the requirements given in 6.2.4 a) and 6.4.3, b) Polyethylene: Testing shall be carried out in accordance with ISO 180, SQ 627-2, 180 1133, 180 1183 and ISO 877. The results shall meet the requirements given in 6.2.4 b). 81.22 Test specimen a) Glass reinfarced plastics: The test specimen shall be prepared in accordance wth EN 61 and EN 63, Each test specimen shall be fully encapsulated in the surface resin used to produce the separator b) Polyethylene: Polyethylene test specimens prepared tram identical material used to produce the separator shall be used. All test specimens shall all be cut to the same size and shape as specified in [SQ 180 and ISO 827-2 81.3 Coatings 8.1.3.1 Preparation, application and curing Compliance with the requirements stated in 6.2.6. shall be checked by visual inspection The grade of cleanliness and the surface profile of steel substrates shall be testedin accordance with ISO 8501-1 81.22 Properties 8.1.3241 Dry film thicness The dry fim thickness shall be determined in accordance with I80 2808 and the results shall be in accordance with 6.2642), For coatings on steel substrates a norrdestructive test shall be applied using a fim thickness gauge, e.g, magneto-inductive, with an accuracy of at least 10 um. For coatings on concrete substrates, a destructive test shall be used, e.g. a dial thickness gauge. 81.322 Adhesion The adhesion shall be determined by the pultoff test in accordance with ISO 4624 and the resuts shall be in accordance with 6.2.6.4 b). Where physical constraints prevert the pull-off test being carried out on finiched products, this test may be replaced by the cross-cut test in accordance with IS 2409, using glass test pieces. The result shall meet, atleast, class | of Iso 2409, 81.223 Impact resistance The impact resistance shall be determined ty the falling weight test in accordance with! SO 6272 using a ball wih a diameter of 18,9 rm andthe results shall be in accordance with 6.2.6.4 c) "EN 858-1:2002 (E) 813.24 Scratch resistance The seratch resistance shall he determined in accordance with ISO 1518 and the results shall be in accordance with 6.2.6.4). 81325 Porosity The porosity shall he determined in accordance with the following spark test: The surface shall he dry for this test Use spark apparatus with an adjustable voltage. Adjust the spark length to twice the established thickness of the caating and apply 600 per 100 um of ary film thickness. Move the electrode slowly over the entire surface of the coating. No spark shall appear in order to meet the requirements in 6.2.6.4). If the coating cartains conducting pigments, and has been applied ta a steel substrate, the spark fest may be replaced by the follawing resistivity test: Use test apparatus consisting of @ micro-ampere meter connected in series with a potentiometer and a 80¥ hattery. Connect the ampere meter to a small sponge. To increase the conductivity and penetrating capacity, moisten the sponge with a madure of the following: 4 part by volume 25 % (rom) ammonia Spars by volume — 96 % (rnvm) ethanol 84 parts by volume — — distilled water Connect the battery, using an elastic wire with a clarnp, to the surface of the steel substrate. Move the sponge slowly aver the entire surface of the coating. No deflection of the ampere meter needle shall appear in order to mect the requirements in 6.2.6.4.) 8162.6 Test specimens Hot rolled steel test specimens 200 mm x 100 mm x 4 mim in accordance with EN IO 1514 andor concrete test specimens 200mm x 200mm x 200 mm having a compressive strength as prescribed in 6.2.2 shall be used, to ‘whieh the coating systern is applied. 81.4 Chemicalresistance of internal surfaces 814.1 General Chemical resistance shall be checked by immersing three test specimens in the following feur test liquids derrineralised water kept at (40 4 2)°C; fuel oil in accordance with ISO 8217, designation |S0-F-DMA, kept at (23 + 3 °C; unleaded fuel in accordance with ENN 228 kept at (29 ¢ 2) °C; a mixture kept at (40 + 2) °C, as follows: 90% (rmirn) demineralised water, 0,75 % (rire) sadiurn hy draxide; 3,75 % (rim) sodium orthopho sphate; 0,60 % (trim) sodium silicate, 3,25 % (mim) sodium carbonate; 8EN 858-1:2002 (E) 1,75 % (mim) sodium metaphosphate. Each test shall have a duration of 1 000. After the immersion tests, the test specimens shall be rinsed with water, dried in air at (20 + 3) °C for 24 h then checked for compliance with the requirements in 6.2.7.1 8.1.42 Plastics materials and linings Prepare test specimensin accordance with 8.4.22, Three test specimens of each material type shall be used for each of the four immersion tests described in 8.4.4.1 A fourth test specimen for each test shall he stored in a standard conditianing atmosphere in accordance with EN 82, and shall serve as acortral specimen, After the tests the tensile strength, flexural strength and modulas and Izod impact resistance of every test specimen shall be determined in accordance with EN61, EN 63 and 190 180 for lass reinforced plastics, and 10 178, ISO 180 and ISO 627-2 for polyethylene. The results shall meet the requirements in 6.2.7.1.3, 8.4.43 Sealing materials Sealing materials shall be tested in each of the four immersion tests described in 8.1.41 and the effect determined in accordance with ISO 1817, The results shall meet the requirements in 6.2.7.1 4 84.44 Coatings Prepare test specimens in accordance with 8.1.3.2.6 and determine the dry film thickness, porosity and Buchholz indentation ‘Three test specimens of each material type shall be used for each of the four immersion tests described in 8.1.4.1 Inthese tests a scratch shall be made into the coating, passing through fo the steel ar concrete surface, in one of the test specimens. The effect on the coating shall be deterrnined in accordance with ISO 261 21 The results shal meet the requirements in 6.2.7.1.5 8.1.5 Chemica resistance of externa coatings Prepare test specimensin accordance with 6.4.3.2.6 and determinethe dry flm thickness and porosity Three test specimens of each material tyne shall be used for each test which is to determine the resistance to water in accordance with ISO 2812-2 ffor coatings on steel ar concrete substrates), and neutral salt spray in accordance with ISO 7253 (Tor coatings cn steel substrates only), In these tests a scratch shall be made inte the coating, passing thraugh ta the steel or concrete surface, in one ar the test specimens. Each test shall have a duration of 1 00h. After the immersion tests, the test specimens shall he rinsed with water, dried in air at (20 + 3) °C for 24 h then checked or compliance with the requirements in 6.2.7.2. 8.2 Wate hness of system components Walertightness of finished eystem components shall be tested by filling with water up to 40mm above the maximum operational liquid level for at least 20 min. There shall be no leaks, In addition, chambers which have assembly joints i.e those which can be dismantied, and where dissirilar materials are connected, shall he tested as follows: The test apparatus shall he constructed in accordance with figure 1 using identical materials, coatings and joint seals as those manufactured for the separator systern. The assembled test apparatus shall be closed, filed with ‘water and subjected to a water pressure of 0,5 bar for a minimum periad of 2 h. There shall be no leaks, 9EN 858-1:2002 (E) This test shal also be applied to joints between chambers and shafts and extensions shafts,EN 858-1:2002 (E) Dimen sionsin millimetres ‘Water level min: Covering Joint seating ‘Wall equivalent to that of the produc manufactured Tensioning device 5 7 8 a Figure 1 — Example of a test assembly for testing water Base Cement, cement mortar or cther appropriate compound Joint seatines Spacers uniformly dishituted around the circumference htness in accordance with 8.2 aEN 858-1:2002 (E) 8.3 Functional requirements 834 Storage capacity for light liquid Forthe test to determine the storage capacity for light liquid see 8.3.3.1.3. The results shall be in accordance with 652 832 Automatic closure device A tightness test far automatic closure devices shall be carried out using a light liquid with a density of 0,85 giem? ar 0,901 giern? or 0,95 gfern’. During the fest light liquid is added to the tank until the device closes. The height of the accumulated light liquid shall be measured and shall comply with the drawings. A pressure difference of 0,01 bar shall be applied between the inlet and outlet of the separator in accordance with figure 2 and the leakage determined The results shall be in accomance with 6.5.3, This test may be carried out during the test to deterrrine the nominal sve of the separator, where closure devices are calibrated for a light liquid density of 0,86 g/crm?, or in a separate tank.EN 858-1:2002 (E) key a) Maximum starage capacity 3 Float bb) Testing wah aceftional light fiquie 4 Automatic dosure device (e. g. operated by feats) 1 Light tiguie 5 Water 2 Reference level Ha at closure ofthe automatic closure 6 Liquicllevel fs afler adding a layer of (H Habel Oly of device Fight fquid, whave-y is the dansity of the light quid Figure 2 —Example for testing the tightness of automatic closure device in accordance with 832EN 858-1:2002 (E) 833 Determination of the nominal sizeand class 833.4 Prefabricated separators The nominal size and corresponding class of each type of separator (see clauses 4 and §) are determined under test condtions, Forthe tea, a model separator made from different materials than the actual product may he used provided that all dimensions which may influence the hydraulics, fully canfann with those of the actual product Onl the separator shall be tested, therefore, separators with combined sludge traps shall have the sludge trap volume excluded. Where the sludge trap is combined and in line with the separstor, the volume of the sludge trap shall be excluded by using a supply pipe or pipes across or through the sludge trap as shown in figure 3a), the sludge trap is combined and below the static water level of the separator, the volume of the sludge trap shall be filed with an inert and impermeable material having a snonth surface as shawn in figure 3b). aEN 858-1:2002 (E) Normal service conditions Test conditions key 8) Supply tem sludoe trap to 1 Scum boerd 6 Supply pine separator over a weir 2° Staticneter level 7 Weir bb) Supply tram sludge trapto 3 Sludge trap 8 Inet openings separatory meansote.a.twa 4 — Seperator 8 Connedina pipe inlet openings S Collecting chamber (see figure 4) Figure 3a — Sludge trap combined and in line with the separator Where the flow, under normal service conditions, between the sludge trap and separator is over an open weir, the supply pipe shall be adapted to form an angular flume with sides not less than 45° as shown in a), The discharge of the flume shall extend the full width of the weir. Where the flow, under normal service conditions, between the sludge trap and separator is by more than one pipefcuct, the cross sectional area of the supply pine shall be equal to the total cross sectional area of the pinesiducts and constructed a shown in by.EN 858-1:2002 (E) Normal service conditions Test conditions Slucye trap volume as indicated by the manufacturer Sludge trap volumeto be filed wth an inert ard impermeable material having a smooth surface Parttion Static vaterlevel Sludge trap Separator Collecting chamber (see figure 4) Supply pipe Figure 3b — Sludge trap combined and b elowthe static water level of the separatorkey 40D, 2 i —B te 188. 299 [650 _| EN 858-1:2002 (E) Dimen sionsin milimetres 2g] 00 Water supply 7 Separator Weir 8 Collecting chamber Receptacte for light liquic 9 Sumply channel Outlet pine 10. Light touict supply pipe ‘Supply pipe 11 For NS<6 ‘Sampling pipe 12 For6 NS 100EN 858-1:2002 (E) 833.12 Test fluids Water: The water shall be drinking water orriver water purified ly mechanical means, The temperature shall be between 4°C and 20°C and the pH value shall be 7 +1 Light liquict The light liquid shall be fuel oil in accordance with 190 8217, designation ISO-F-DMA, having a density of (0,85 2 0,019 gern? at temperature of 12°C. @33.13 Test procedure Fill the separator with water. Measure the maximum static water level and corresponding volume Yj. At the predetermined maximum allowable flaw rate Qy measure the new water level. Caleulate the total duration of the test T as the sum of the running-in period Te and the sampling period Tp, so that T= Tet Tp. The runting-in period shall be equivalent ta the length of time needed to exchange the volume of water Ys four times, with a minimum period of 1 min, and is determined by the following formula 4x V au co) where Te isthe running-in period, in min, with a minimum period of 1 § rin, Vi isthe water volume of the separator, in; , isthe maximum allowable flow rate of water through the separator, in Us. The sampling peried Te shall be § min. Maintain the maximum allowable flow rate of water O, with a tolerance of # 2% and add the light liquid at a constant flaw rate of 5 mil with a tolerance of § % for the total duration of the test 7, ensuring no light liquid chwells in the collecting chamber. The effluent shall be discharged through the sampling pipe during the whole of the test T. At the beginning of the sampling period Zp, and at 1 min intervals, take one sample, at least S00 mi, fron every outlet of the separator via the sampling pipe. This will ave atotal of five samples per outlet Analyse the samples by infrarec-absorption in accordance with annex A using the light liquid in accordance with 8.33.1.2 as the reference liquid. Caleulate the content of residual oll asthe arithmetical mean value of the samples No individual sample shall have a higher value than 10 mygflfor class! or 120 mgfl for class Determine the nominal size of the separator in accordance with clause 5, andthe class in accordance with table 1 ‘Add more light liquid when there is no flow until the storage capacity for light liquid has been determined, having regard for whether of not a closure device is to be fitted The result shall be in accordance with 65.2. Measure the light liquid level at storage capacity and determine the macimum operational liquid level, For separators greater than NS 6 the storage capacity and the maximum operational liquid level may be det ermined by calculation 8.3.32 Separators built in-situ Verify the nominal size of separators built in-situ by measurement with an accuracy of 1mm and calculation in accordance with 6.5.6.2, 0EN 858-1:2002 (E) 3 Type testing of factory made separator systems 9.1 General ‘The separator system shall be subjected to and pass all the tests in table 5 to confirm compliance with clauses 4, 5, 6 and 7 before delivery cornmences and prior to independent approval, f relevant This procedure shall also be applied ifthe separator system is amended in any way, which wil affect performance. The type tests shall be carried out in order to demonstrate compliance with the requirements of this standard. Full reports of these tests shall be retained by the manufacturer and shall he made available to a third party for examination, where an plicable. 9.2 Prototypes and documentation ‘The prototype to be tested shall be equivalent in all respects to the product proposed for manufacture. However, for determining the nominal size of the separator in accordance with 8.3.3.1 the prototype may be made from different rmaterials. A description of the system, the installation, operating and maintenance instructions and possible static calculations, test reports, material suppliers certificates shall be made available. Also design details, overall dimensions, functional dimensions, internal component details and material specifications shall be made available. Table § — Type tests Aspecttobetested [Test method/ evaluation of] Nature and number of sarnples,| Requirements confarmity according ta test specimens and according to measurements (Clase of separator 8.3.3 Every prototype separat or Narrinal size 8.3.3 Every prototype separator General 64 Every prototype separator lat system Concrete Baa JAccordinato 6.2.2 6.2.2 Metallic materials [Analysis or supplier's JAceordingtothe standards [Manufacturers certificate referredte in 6.2.3 material specification land 6.2.3 Plastics materials 8.1.2 JAccordina tothe standard 6.24 referredite in 6.2.4 Sealing materials [Standards referred to in [According tothe standard 6.28 6.2.5en referredita in 6.2.5 Coatings: | Technical documentation [Check for complet eness 6.2.6.2 | Surface preparation 130 8801-1 Prototype separator system = (6.2.6.3.1 |- Application and curing Check for compliance with 6. 2.6.3.2 Htechnical documentation an