John Deere Agriculture

7200 and 7400 Tractors

SERVICE REPAIR MANUAL

7200, 7400

tm1551, April 1999

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tm1551 - 7200 and 7400 Tractors (g) by Belgreen

Table of contents
FOREWORD
DEALER PREDELIVERY SERVICE
QUICK REFERENCE SPECIFICATIONS
Section 05 - SAFETY
Group 05 - Safety
Section 10 - GENERAL INFORMATION
Group 05 - General Information
Section 20 - ENGINE
Group 00 - Component Removal and Installation
Group 05 - Engine Repair
Section 30 - FUEL, AIR INTAKE, AND COOLING SYSTEMS
Group 05 - Throttle Controls
Group 10 - Diesel Fuel System
Group 15 - Air Intake System
Group 20 - Engine Cooling System
Group 25 - Air Conditioning Condenser and Coolers
Section 40 - ELECTRICAL
Group 05 - Connectors
Group 10 - Wiring Harness Routing
Group 15 - Charging Circuit
Group 20 - Starting Circuit
Group 25 - Switches, Relays, and Solenoids
Group 30 - Monitoring System
Group 40 - Auxiliary Lighting and Electrical Components
Group 45 - Convenience and Accessory Components
Section 50 - TRANSMISSION
Group 00 - Component Removal and Installation
Group 05 - Controls
Group 10 - SyncroPlus SyncroPlus is a trademark of Deere & Company.Transmission
Group 15 - PowrQuad PowrQuad is a trademark of Deere & Company. Transmission
Group 20 - Creeper Transmission
Group 25 - Range Box
Section 56 - DRIVE SYSTEMS
Group 00 - Component Removal and Installation
Group 05 - Controls
Group 10 - MFWD Clutch
Group 15 - MFWD Axle
Group 20 - Rear Differential
Group 25 - Final Drive
Group 30 - Hi-Crop Final Drive
Group 35 - PTO
Group 40 - Drive Lines
Group 45 - Hydraulic Pump Drive
Section 60 - STEERING AND BRAKES
Group 05 - Hydrostatic Steering
Group 10 - Steering Cylinders
Group 15 - Brake Valve
Group 20 - Brake Components

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tm1551 - 7200 and 7400 Tractors (g) by Belgreen

Section 70 - HYDRAULICS
Group 00 - Component Removal and Installation
Group 05 - Controls
Group 10 - Hydraulic Pump and Charge Pump
Group 15 - Hydraulic System Valves
Group 20 - Selective Control Valves and Couplers
Group 25 - Hitch
Group 30 - Row Guidance
Group 35 - Remote Cylinder
Group 40 - Bleed Hydraulic System
Section 80 - MISCELLANEOUS
Group 00 - Component Removal and Installation
Group 05 - Front Axle
Group 10 - Hood
Section 90 - OPERATOR STATION
Group 00 - Component Removal and Installation
Group 05 - Controls
Group 10 - Air Conditioning System
Group 15 - Heating System
Group 20 - Seat
Group 25 - ROPS and Cab
Section 99 - DEALER FABRICATED TOOLS
Group 05 - Fabricated Tools

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tm1551 - 7200 and 7400 Tractors (g) by Belgreen

Foreword
This manual is written for an experienced technician. Essential tools required in performing
certain service work are identified in this manual and are recommended for use.

Live with safety: Read the safety messages in the introduction of this manual and the
cautions presented throughout the text of the manual.

This is the safety-alert symbol. When you see this symbol on the machine or in this
manual, be alert to the potential for personal injury.

Technical manuals are divided in two parts: repair and diagnostics. Repair sections tell how to
repair the components. Diagnostic sections help you identify the majority of routine failures
quickly.

Information is organized in groups for the various components requiring service instruction.
At the beginning of each group are summary listings of all applicable essential tools, service
equipment and tools, other materials needed to do the job, service parts kits, specifications,
wear tolerances, and torque values.

Binders, binder labels, and tab sets can be ordered by John Deere dealers direct from the
John Deere Distribution Service Center.

This manual is part of a total product support program.

FOS Manual-Reference

Technical Manuals-Machine Service

Component Manual-Component Service

Fundamentals of Service (FOS) Manuals cover basic theory of operation, fundamentals of

troubleshooting, general maintenance, and basic type of failures and their causes. FOS
Manuals are for training new personnel and for reference by experienced technicians.

Technical Manuals are concise guides for specific machines. Technical manuals are on-the-job
guides containing only the vital information needed for diagnosis, analysis, testing, and
repair.

Component Technical Manuals are concise service guides for specific components.
Component technical manuals are written as stand-alone manuals covering multiple machine
applications.

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tm1551 - 7200 and 7400 Tractors (g) by Belgreen

Dealer Predelivery Service

The John Deere delivery receipt, when properly filled out and signed by the dealer and
customer, verifies predelivery and delivery services were satisfactorily performed. When
delivering the tractor, give the customer his copy of the delivery receipt and operators
manual. Be sure to explain their purposes to him.

Because of the shipping factors involved, plus extra finishing touches necessary to promote
customer satisfaction, there are certain predelivery services that must be performed by the
dealer. These services are listed in the first of two sections on the predelivery form which is
attached to the tractor. The second section is a list of factory inspections that must be
verified by the dealer.

Fill the form out completely and sign it. Send a copy to the factory and file the original with
the shop order for the job. This will certify the proper delivery service has been completed.

Perform all services listed and check each job off as it is completed.

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SAFETY (g) by Belgreen

Quick Reference Specifications

Engine

Slow Idle .......... 800-900 rpm

Fast Idle .......... 2225-2325 rpm
Rated Engine Speed .......... 2100 rpm

Valve Clearance:

Intake:
7200 .......... 0.35 mm (0.014 in.)
7400 .......... 0.35 mm (0.014 in.)

Exhaust:
7200 .......... 0.45 mm (0.018 in.)
7400 .......... 0.45 mm (0.018 in.)

Capacities

Fuel tank:
Open Station .......... 136 L (36 gal)
Open Station (Optional) .......... 219 L (58 gal)
Cab .......... 204 L (54 gal)

Cooling system .......... 19 L (20 qt)

Crankcase with Filter .......... 18 L (19 qt)

Transmission, Differential and Hydraulic system:

SyncroPlus ™ .......... 57 L (15 gal)
SyncroPlus ™ with MFWD .......... 64 L (17 gal)
SyncroPlus ™ with Creeper 61 L (16 gal)
.......... SyncroPlus ™ with MFWD and Creeper .......... 68 L (18 gal)
PowrQuad ™ .......... 57 L (15 gal)
PowrQuad ™ with MFWD .......... 64 L (17 gal)
PowrQuad ™ with Creeper .......... 61 L (16 gal)
PowrQuad ™ with MFWD and Creeper 68 L (18 gal)

Mechanical Front Wheel Drive:

Axle Housing: .......... 8.5 L (9 qt)
Wheel Hub .......... 1.9 L (2 qt)
Hi-Crop Axle Housings (combined) .......... 7.6 L (2 gal)

Torques

Front Axle:
Regular or Wide Axle .......... 600 N·m (445 lb-ft)

Two-Wheel Drive:
Front Wheel-to-Hub .......... 310 N·m (230 lb-ft)
Hi-Crop Rim-to-Disk .......... 310 N·m (230 lb-ft)
Hi-Crop Disk-to-Hub .......... 310 N·m (230 lb-ft)

MFWD:
Rim-to-Disk .......... 310 N·m (230 lb-ft)
Hi-Crop Rim-to-Disk .......... 600 N·m (445 lb-ft)
Disk-to-Hub .......... 600 N·m (445 lb-ft)
Hi-Crop Disk-to-Hub .......... 600 N·m (445 lb-ft)

Cab Mounting Bolts .......... 204 N·m (150 lb-ft)

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tm1551 - 7200 and 7400 Tractors (g) by Belgreen

Section 05 - SAFETY
Table of contents
Group 05 - Safety ...................................................................................................................... 1
Handle Fluids Safely-Avoid Fires ............................................................................................ 1
Prevent Battery Explosions .................................................................................................... 1
Prepare for Emergencies ........................................................................................................ 2
Prevent Acid Burns ................................................................................................................. 2
Handle Chemical Products Safely ........................................................................................... 4
Avoid High-Pressure Fluids ..................................................................................................... 4
Park Machine Safely ............................................................................................................... 5
Support Machine Properly ...................................................................................................... 6
Wear Protective Clothing ....................................................................................................... 6
Work In Clean Area ................................................................................................................ 7
Service Machines Safely ......................................................................................................... 8
Work In Ventilated Area ......................................................................................................... 9
Illuminate Work Area Safely ................................................................................................... 9
Replace Safety Signs .............................................................................................................. 9
Use Proper Lifting Equipment ............................................................................................... 10
Service Tires Safely .............................................................................................................. 10
Avoid Harmful Asbestos Dust ............................................................................................... 12
Avoid Heating Near Pressurized Fluid Lines ......................................................................... 12
Remove Paint Before Welding or Heating ............................................................................ 13
Use Proper Tools .................................................................................................................. 14
Dispose of Waste Properly ................................................................................................... 14
Live With Safety ................................................................................................................... 15

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