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CAPABILITY STUDY No DATE:

PART NUMBER DESCRIPTION OPERATION MACHINE DEPARTMENT

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Name of Characteristic

USL 34.995 y NOMINAL 34.97 Target

34.98
y Value
LSL 34.945 TOTAL TOLERANC 0.05

Data is from: Sub-groups Individual Readings

1 2 3 4 5 6 7 8 9 10
1 34.974 34.984 34.975 34.985 34.984 34.979 34.971 34.983 34.970 34.970
2 34.985 34.975 34.976 34.976 34.975 34.980 34.974 34.980 34.970 34.971
3 34.970 34.978 34.979 34.974 34.971 34.978 34.971 34.981 34.971 34.975
4 34.975 34.985 34.978 34.970 34.974 34.981 34.975 34.977 34.973 34.978
5 34.985 34.970 34.971 34.971 34.973 34.980 34.977 34.979 34.973 34.976

SUM 174.889 174.892 174.879 174.876 174.877 174.898 174.868 174.9 174.857 174.87

AVG 34.9778 34.9784 34.9758 34.9752 34.9754 34.9796 34.9736 34.98 34.9714 34.974

RANGE .015 .015 .008 .015 .013 .003 .006 .006 .003 .008

Mean 34.97612 Cp 2.11 Cpk 1.591 Ppm 0.92

/R 0.0092 Pp 1.77 Ppk 1.338 Ppm 29.10

Cpmk 1.03

AVERAGE CHART
40

30 AVE
USL
LSL
UCL
20
LCL
MEAN

10

0.025 RANGE CHART

0.020
Average
0.015
UCLr
0.010
0.005
0.000
0 0 0 0 0 0 0 0 0 0
AVE
USL 34.995 34.995 34.995 34.995 34.995 34.995 34.995 34.995 34.995 34.995
LSL 34.94500 34.94500 34.94500 34.94500 34.94500 34.94500 34.94500 34.94500 34.94500 34.94500
UCL 34.9815 34.9815 34.9815 34.9815 34.9815 34.9815 34.9815 34.9815 34.9815 34.9815
LCL 34.9708 34.9708 34.9708 34.9708 34.9708 34.9708 34.9708 34.9708 34.9708 34.9708
MEAN 34.9761 34.9761 34.9761 34.9761 34.9761 34.9761 34.9761 34.9761 34.9761 34.9761

UCLr 0.019 0.019 0.019 0.019 0.019 0.019 0.019 0.019 0.019 0.019
Average 0 0 0 0 0 0 0 0 0 0

STANDARD DEVIATION OR SIGMA - R Bar METHOD

AVERAGE OF RANGES 0.0092 = 0.003955

CONSTANT 2.326
1 SD = 0.0040
Subgroup Size = 5 3 SD = 0.0119
6 SD = 0.0237
SUBGROUP SIZE 2 3 4 5
CONSTANT 1.128 1.693 2.059 2.326

STANDARD DEVIATION - POPULATION ( n-1 ) 1 SD = 0.004702

3 SD = ###
6 SD = ###

CONTROL LIMIT CALCULATION

RANGE UCLr = Average of Range * Constant = UCLr 0.0194

RANGE LCLr = "NONE" = LCLr NONE

PROCESS AVERAGE UCL = Ave of Averages + (Ave of Ranges * Constant= UCL 34.9815

PROCESS AVERAGE LCL = Ave of Averages - (Ave of Ranges * Constant = LCL 34.9708

CONSTANTS FOR CONTROL LIMITS

SUB GROUP 2 3 4 5
PROCESS 1.88 1.02 0.73 0.58 0.58
RANGE 3.27 2.57 2.28 2.11 2.11

CAPABILITY (CP) (CP) indicates the probable overall spread of the results

CAPABILITY (Cpk - Ppk) (Cpk - Ppk) is the probable distribution of results relative to the MEAN

Cp 2.11 1.59 Z-USL 4.77 Ppm 0.92

Cpk 1.59 2.62 Z-LSL 7.87 Ppm 0.00

Pp 1.77 1.34 Z-USL 4.02 Ppm 29.10

Ppk 1.34 2.21 Z-LSL 6.62 Ppm 0.00