‘Answer for a) - i) i) andi is given in columnar format
a) Ace Limited
Cost of Quality Report
Forthe Year Ended September 30, 2019
- Percentage of [Percentage
Quality [Total quality eet qualty | of Total
Costs Cost
costs sales
Prevention costs:
Technical support to suppliers of materials] $6,000
Product design reviews $12,000
Employee quality training $35,000
[Total prevention costs $53,000} 38.7% 5.5% — [$53,000/$950,000
[Appraisal costs:
Finished goods inspections $25,000
Quality testing $5,000]
[Total appraisal costs $30,000] 21.9% 2.2% — {$30,000/$950,000
Internal failure costs:
Rework $3,000
Serap $15,000
[Total internal failure costs $24,000] 17.5% 2.5% — [$24,000/$990,000
External failure costs:
Customer quality complaints $20,000|
Returned goods $10,000}
[Total external failure costs $30,000] 21.9% 3.2% _ |$30,000/$950,000
[Total quality costs $137,000] 100.0% | 144%
b) Benefit ofcost of quality report:
The Cost of quality report helps in analyzing the cost of quality component wise and controlling the costs
‘The cost of conformance (prevention end appraisal) andinon conformance (internal and external fllure) are inversely related
‘firm should spend higher amount on quality conformance costs thats preventive and appraisal costs
so that the cost of internal fllure and external fllure will be reduced
Inthe long run a spend on preventive and appraisal costs is justified due to lower quality costs incurred on
internal falure and external fallure