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    Cmp200 Service Manual

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    Justin Steele

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    CMP 200® / CMP 200® DR SERIES X-RAY GENERATOR SERVICE MANUAL PREPARED BY: COMMUNICATIONS & POWER INDUSTRIES CANADA INC. 45 RIVER DRIVE GEORGETOWN, ONTARIO, CANADA L7G 24 ‘TELEPHONE; (905) 877-0161 901471-00 (i SERVICE MANUAL P/N 901471-01 i CPI Canada Inc. PREINSTALLATION 1> CMP 200® / . INSTALLATION 2> CMP 200® DR SERVICE AND regescne ppoceanine a0 35 CALIBRATION INSTALLATION MANUAL ACCEPTANCE TESTING 4> Manual part number: 901471 TROUBLESHOOTING 5> REGULAR MAINTENANCE 6> THEORY OF OPERATION 7 SPARES 8> SCHEMATICS o> The original version of this manual (April 03, 2008) has been crafted in the English language by: Communications & Power Industries ‘communications & medical products division ‘CMP 2000 X-Ray Generator Service Manual Ch#901476-00 Rev. A Page 0-1 CPI Canada Inc. PROPRIETARY AND CONFIDENTIAL The design and information contained in this document is proorietary to Communications & Power Industries Canada Inc. (CPI), has been designed and developed at privale expense. and is the exclusive property of CPI. The information conizined herein is loaned in confidence solely for the installation, operation, and maintenance of CPI equipment. This document may not be cuplicated in whole or in part, or be used for re-engineering, reverse engineering, or otherwise reproducing in any form or creating or attempting to create or permitting, allowing or assisting others to create or manufacture CP's product or products derived therefrom, without the express written permission of CPL Copyright © 2007 by Commu tions & Power Indusirias Canada Inc. All rights reserved, Page 0-2 ‘CMP 200@ X-Ray Generator Service Manual Ch#901476-00 Rev. A CPI Canada Inc. Presinstatlation 1 SeVeanons 1.2.0 422 12.3 1.3.0 134 43.2 13.3 134 135 13.6 137 13.8 CHAPTER 1 PRE-INSTALLATION CONTENTS: INTRODUCTION Termnofogy .. . Generator Description... Features Radiographic Performance... Environmental Specifications Applicable Standards... Electromagnotic Compatibilty (EMC). RoHS Canialance. Product Marking. SAFETY. Sofety and Waring Symbols... Safely Notices and Wamings. Safely Waming Labels... PREPARING FOR INSTALLATION. Generator Heat Output. Generator Power Requiremenis . Genorator Ground Reguiremonts. o X-Ray Slator Drive Cable Requirements... Locating and Mounting the Generator Dimensions, Cable Entrance and Seismic Center Location. Tals and Test Equiaman! Required. Pro-tastallation Checklist : GENERATOR LAYOUT AND MAJOR COMPOR ‘COMPATIBILITY LISTING, RUNTIME LICENSE AGREEMENT (TOUCHSCREEN CONSOLE), 4-29 CUSTOMER SUPPORT 4-30 ‘COMPATIBILITY STATEMENT. 4-30 OPEN-SOURGE LICENSE AGREEMENT (TOUCHSCREEN CONSOLE). - Use and disclosure is subject to the restrictions on the tile page of this CPI document. ‘CMP 200° X-Ray Generator Service Manual Ch #901476-01 Rev. U Page 4 1 Preinstaltation CPI Canada inc. 4.0 142 INTRODUCTION ‘This chapter summarizes the main features of the CMP 200° and GMP 200" DR X-ray generators {parformanca, regulatory and compatiblity). Safely information is provided, along wih environmental, oom, and instalation recuirements, This chapter concludes with 2 pré-instalation checklist and a diagram showing the major cameanent layout The information in this chapter is provided in order forthe installer to be able to plan the site layout rier to installation of the generator. Terminology Direct Radiography Radiography in which the permanent recording is effected at an image recegtion area (i.e. flm). Indirect Radiography Radiography in which the permanent recording is, effected after tansfer of the information obtained at an image reception area fie. digital imaging syster). Direct Radioscopy Radioscopy in which the visible images are presented at tho image reception area, er close to it, in tho radiation beam (Le. fluerescope or image intensiier with a non-digital maging sysiem) Indirect Radioseapy Radioscopy in which the images are presented al a location outside the radialion beam after transfer af the information (i. digital imaging system with a flat- panel detector or with an image intensifer and @ CCD camera}. Reference Air Kerma Rate Air Kerma rate free in air in the primary X-ray beam measured under specific conditions and expressed at the patient entrance reference point. Patient Envance Reference Paint Point intended to represent the intersection af the X= ray beam axis with the entrance surface of the patient, Isocentre In raciological equipment with several modes of movement of the reference axis around 3 common centre, the centre of the smallest sphere through which the radiation beam axis passes, Entrance Fielé Size Dimensions of the field in the entrance plane of an X- ray image receptor that can be used for the rancmission of an X-ray paltern under specific, canditions, Generator Description ‘The CMP 200° 100 KHz high tracuency X-ray ganerater Is a component for use in flm-based stationary radiographic: X-ray systems. The CMP 200" DR X-ray generator adds a cigital interface for digital radiography (DR) eguipment. The CMP 200” X-ray generator consists of a main power cabinet and an optional membrane coniral console. The CMP 200° DR X-ray generator consists of a main power cabinet and 2n optional membrane, touchscreen or miri-console (used with digital interface). The main power cabinet coataias the High Voltage Modula and contral circuits, the flament drivers, a low speed starer {optional duatspeed starter on some models of CMP 200" DR), and interface connections to the room equipment. ‘The control console allows the operator to select the technique factors, image receptors, etc., and to initiate an Xray exposure Use anc disclosure is subject to the restrictions an the tile page of this CPI document. Page 1-2 ‘CMP 200° X-Ray Generator Service Manual Ch#901476-01 Rev. U CPI Canada Inc. Presinstatlation 1 14.3 14 Features ‘The following are the mein features of and the options available for the generator: ‘+ Integral low speed starter, compatible with X-ray tubes with type "R" stator. Optional compatibility with GE 2323.2 equal impedance "E* stator. ‘+ Optional dual-speed starter on some models of CMP 200% DR {hat avellable on 208 / 230 VAC, 1 phase & S-phase units), compatible with tube tyoes Isted in chapter 2 ‘+ Capable of interfacing with various DR imaging systems (CMP 200" DR only). + 24 VDC, 110, or 220 VAG power source for Buckys (fused at 0.8 amps) + 24. VAC 150 watts power source for collimator lamp. + 24 VDC 45 watts power source for system locks, + Optional AEC. Optional DAP (Dose-Area Product). Tomography Radiographic Performance kVp range: 40 10 125 kV or 40 to 150 kV, depending on model kp steps: variable in 1 KV slaps. kVp accuracy: £5% 4 1KY. Risetime (10-20% <1.5ms. Time range: 41.0 to 6300 milliseconds, mAs range 0.1 to 500 mAs (32/40 KW) {0.1 to 630 mAs (50 KW) 0.1 to 800 mAs (65 kW). 0-1 to 1000 mAs (80 KY) mAs accuracy: + (10% +0.2) mAs. mA range 1010 400 mA {32 KW) 10 to SOO mA (40 kW) 10 to 630 mA {50 kW) 10 10 800 mA {65 KW) 100 1000 mA (80 KW) Coafficiant of linearity 0.05 (station te station} mAs. Coafticient of reproducbiliy: KV, mAs £0.08, Duty Cycle Nol to exezed 5 consecutive boosts, followed bya minimum 19 second wait peries. Use and disclosure is subject to the restrictions on the tile page of this CPI document. ‘CMP 200° X-Ray Generator Service Manual Ch #901476-01 Rev. U Page 1-3 1 Preinstaltation CPI Canada inc. 44.5 Environmental Specifications OPERATING ‘Ambient temperature range 10 10.40 °C {50 to 104 *F), Relative humidity 20 to 80%, non-condensing. Almospheric pressure range 1060 to 700 KPa (400 to +3000 meters, 795 to 525 mm Hg); Reference: 1013 hPa nominal al sea level TRANSPORT AND STORAGE ‘Ambient temperature range -20 19 70°C (-18 to 158 °F}. Relative humidity 5 ta 95%, non-condensing. Almospheric pressure range 1060 fo 700 KPa (-400 to +3000 meters, 795 to 525 mm Hg); Reference: 1013 hPa nominal at sea level. * Electrolytic capacitors contained within the equipment require legs than +40°C for fong- term storage life. + The membrane control console is limited to a minimum temperature of -20°C, with a maximum duration of 48 haurs at that temperature. Transporl and storage is limited to a maximum duration of 120 hours between 50 and 70 °C, with an absolute humidity not to. ‘exceed the humidity of 85% RH at 50 °C. Touchscreen console temperatures below -20°C and above +80°C are limited to 10 days maximum curation, with a humidity not exceeding 50% RH. Use anc disclosure is subject to the restrictions an the tile page of this CPI document. Page 7-4 ‘CMP 200° X-Ray Generator Service Manual Ch#901476-01 Rev. U CPI Canada Inc. Presinstatlation 1 14.6 Applicable Standards ‘The CMP 200° / CMP 200" DR series of Xray generators comply with the regulatory requirements and design standards in this section as follows: + VZW2585 series: Only the standards marked with an asterisk * under SAFETY. + VZW2556 series: All standards in this secten. SAFETY + * FDA Center for Devices & Radiological Health (CDRH) - 21 CFR subchapter J (USA), Part 1010 and 1020, Class | + * Radiation Emilling Devices Act - 624 (Canada) ‘+ Medical Device Regulations (Canaca), Class 3. + EC Directive 93/42/EEC (amended by 2007/47/EC) conceming Mecical Devices (European Community), Glass IB. ‘+ EU Commission Regulation 207/2012 on electronic labeling of medical devices. + * EN 60601-1/IEC 6601-7, EN 80801-2-7/IEC 60801-2-7, CSA 8801.1, UL 0801.1 + CAN/OSA-C22.2 No. 60601-1-08, IEC 60601-1:2005/EN 80601-1.2006, CAN/CSA 60601-2-54-11, IEC 60601-2-54:2009/EN 60601-2-54:2009, ANSI/AAMI ES60801-1:2005. + -Type of protection against electric shock: Class | equipment. Warning: To avoid the risk of electric shock, this equipment must only be connected 10.4 supply mains with protective earth. + -Overvottage category classification: I + Pollution degree classification: 2 + Degree of protaction against electric shock: Not ciassttied. + Decree of protection against harmful ingress of water: Ordinary equipment. + Mace of operation: Continuous operation with intermittent loacing {stancby - exposure). + -Eoulpment not suitable for use in presence of a flammable anesthetic mixture with air or with oxygen ar nitrous oxide. + EN 62304/1EC 62504 - Software lfe-cytle processes. + ENISO 14971 - isk Management + EN 1041 - Information supplied ly the manufacturer of medical devices © EN 60601-1-6/EC 60601-1-6, EN 62986/IEC 62366 — Usability and application of usabiliy engineering to medical devices. Use and disclosure is subject to the restrictions on the tile page of this CPI document. ‘CMP 200° X-Ray Generator Service Manual Ch #901476-01 Rev. U Page 1-5 1 Preinstaltation CPI Canada inc. 14.6 Applicable Standards (Cont) + EN 60601 .1.2EC 60601 1.2, applying the following standards Electromagnetic Immunity lEc61000.4-2 Electrastatic Discharge: lEC61000-4.3 Radiated RF Field 1EC61900-4-4 Elceirical Fast Transient 1EC61000-4-5 Surge 1EC61000-4-6 Conducted RF immunity 16.C61000-4-8 Magnetic Field Immunity Electromagnetic Emission: EN 55011 (CISPR Publication II Emissions Standards Group 1, Cless A) NOTE: All referenced! standards are considered to be at the latest adopted revision. B) EMC (EN 60601-1-2:2004/1EC 60601-1-2:2001) Guidance and manufacturer's declaration — electromagnetic emiasiona The VZW2556 sories af X-ray generators is intonded for use in the electromagnetic environment specified below. The customer or the user of the VZ\V2656 series should assure that itis used in such an environment, Emissions test | Compliance Electromagnetic environment - guidance RF emissions Group 1 ‘The VZV/2556 series af X-ray generators use RF energy only for CISPR 11 their intemal functions. Therefore, the RF emissions are very low and are not likely to cause any interference in nearby electronic 2ouipment. RF emissions Class A Tne VZW2556 serias of X-ray generaters must be used only in eISPR 11 (The VZW2556 | shielded location with a minimum RF shielding effectiveness and, ‘series of Xray | for each cable that exits the shickied location, a minimum RF filter generators in| atlenuation of 4008 from 20 MHz te 230 Mllz and 47¢B from 230 combination with | MHz to 1 GHz. (The minimum at 30 MHz is 40¢B and the shielded location) _| minimum at 230 MHz is 4748), Harmonie Not Applicable ‘emissions ‘The VZW2556 series is suitable for use in all establishments other IEC 61000-3-2 than comastic and those ditecty connected to the public low Voltage Net Applecabls | Voltage power supoly network that supalies ouildings used for flucuationes domestic purposes, ficker emissions IEC 61000-3-3 NOTE I is essential that the actual shielding effectiveness and fier alteruaiion of the shielded location be vvorified to assura that they meet the minimum specifications, Use anc disclosure is subject to the restrictions an the tile page of this CPI document. Page 1-6 ‘CMP 200° X-Ray Generator Service Manual Ch#901476-01 Rev. U CPI Canada Inc. Presinstatlation 1 14.8 Applicable Standards (Cont) Guidance and manufacturer's declaration — electromagnetic immunity “The V2W2556 series of Xray generators is intended for use in the eleciromagnelic environment specified below. The customer or the user of the VZW2556 series should assure thal itis used in euch an environment. Immunity IEC 60601 Compliance Electromagnetic environment — test test level level guidance Electrostatic | = 6 kV contact KV contact | Floors should be wood, concrete or ceramic tile. discharge (ESD) Lakai “LakVair | If floors are covered with synthetic matatial, the IEC 61000-4-2 folative humicity shoul be at least 30%, Electrical fast | =2kV for power | + 2kVforpower | Mains power quality should be that af a typical transientburst | “supply ines ‘supply tines | commercial or hoseital environment IEC 1000-44 LAK for LA RY for inputfoutput ines | inputioutput lines Surge 41 kViing toline | +1 kViine to ine | Mains power quality should be that of a typical Hec61000-45 | ;oxViineto | £2kViinete | commercial or hospital environment ‘ground ‘ground Voltage dips. <5% Uy <5 %U; | Mains power cualty should he that of a bpical short inteuption, | ¢ 95 % dip in Ur) | & 95 % dip in Ux) | Commercial or hospital environment. If the user and voltage for 0.5 cycle: for 0S cycle | | of the VZW2556 series X-ray generator requires variations on continued operation during power mains poner supoly 40% U; 40%U. interruptions, it is recommended that the X-ray input lines (60 %dipinu,) | (60 %dipinu,) | $2eFAlor #2 powared from an uninterptible recero00411 | Tar Seycles” | “for Seycles | Power supAly er Pater 70% Ur 70% Uy (80% dipin Ur) | (30 % dip in Us} <5 %Uy <5 % Uy (© 95 % dip in Ur) | (95 % eip in Uy) fords for Ss Power frequency 3Aim 3Aim Power frequency magnetic fields should be at (60480 #2) levels characteristic of a typical location in a IEG 61000-4-8 typical commercial or hospital enviranment NOTE: Uris the A.C. mains vakage prior to application of the test level. Use and disclosure is subject to the restrictions on the tile page of this CPI document. ‘CMP 200° X-Ray Generator Service Manual Ch #901476-01 Rev. U Page 1-7 1 Preinstaltation CPI Canada inc. 1.6 Applicable Standards (Cont) Guidance and manufacturer's declaration - electromagnetic immunity The VZW2556 series of Xtay generators is inlended for use in the electromagnetic environment specified holow. Tho customer of the usor of the VZW2556 sories should assure that itis used in such an environment, Immunity | IEC 60601 | Compliance Electromagnetic environment - test test level level guidance Canducted RF Vine 3 Vine The VZW2556 series of X-ray generators must be IEC 61000-4-6 160 kHz to, 180 kHz to used only in a shielded location with a minimum RF 0MH2 fOMH2 | shielding effectiveness and, for each cable that ‘enters the shislded location, 2 minimum RF filter attenuation of 40¢B from 30 MHz to 230 MHz and 4748 from 230 MHz to 1 GHz. (The minimum at 30 MHZ is 40d8 and the minimum al 230 MHz is 4748.) Radiated RF 3Vim 3Vim Field strengths outside the shielded location fram IEC §1000-4-3 80MHzto25 © SOMHzto25 fixed RF transmitters, as detennined by an GHz GHz electromagnetic site survey, should be less than 3 vam.* Interference may occur in the vicinity of equipnent marked with the following symbol: ()) NOTE 1 These guidoines may not apply all sitvatons. Electromagnetic pronagation is affected by absorption and reflection from structures. objects and people. NOTE 2 It is essential that the actual shielding effectiveness and fille: attenuation of the 6! verified to assure that they meet the minimum specification. * Field strengths from jixed transmitters, such as base stations for radio (collular/cordiess) tolophones anc lard mobile radios, amateur radio, AM and FM radio broadcast and TV broadcast cannot be predicied theoretically with accuracy. To assess the electromagnetic environment due to fixed RF transmitters, an electromagnetic site survay should be considered. If the measurad field strength in the location in which the \VZW2586 series of X-ray generators is used exceeds the applicable RF compliance level above, the X-ray generator should be observed to verify normal operation. If sbnormsl performance 's observed, additional Measures may be necessary, such as re-orienting of relocating the X-ray generator. Ided location be 14.7 Electromagnetic Compatibility (EMC) In accordance with the intended use, some models of this series of X-ray generators comply with the European Council Directive conceming Medical Devices. The CE marking affixed to compliant producis signifies this. One of the harmonized standards of this Directive defines the permilled levels of electromagnetic emission from this equipment and its required immunity from the electromagnetic emissions of other devices. It is not possible, however, to exclude with absolute certainty the possibilty that other high frequency electronic equipment, which is fully compliant to the EMC regulations, wil not adversely affect the operation of this generator. If the olher equioment has a comparaively high level of transmission power and is in close proximily to the generator, these EMC concems (ihe risk of interference) may be more pronounced. It is therefore recommended that the operation of equipment of this type such as mobile telephones, cordless microphones and other similar mobile radio equigment be restvicied from the vicinity of this X-ray generator. Use and cisciosure is subject to the restrictions on the title page of this CPI document. Page 1-8 ‘CMP 200" X-Ray Generator Service Manual Ch#901476-01 ‘Rev. U CPI Canada Inc. Presinstatlation 1 14.8 14.9 RoHS Compliance ACPEIP. China RoHS. ‘The following are not specific design reguitements at this time but are objectives for consideration over the lita of the product. DIRECTIVE 2011/65/EU, RoHS-— Restriction of Hazardous Substances CMP 200"/ CMP 200" DR Table of hazardous substancas’ name and concentration FRPHRARORRERO ERR Hazardous substances’ name (oF RTT A Lead | Morcury | Cadmium | Hexavalent Poly Brominated | Poly Brominated Component me Choma | Bion | Diypnons Cow (Po) (Ha) Cd) (ere) (PBB) (PBDE) a cd fi Altri, eee Generator x Oo 0 x [oy Console x Oo fo) x oO Oo ©: Indieales thal this toxic or hazardous subsiance contained in all of the homogeneous materials for this partis below the limit requirement in SJ/T1 1363-2006, X: Indicates that this toxic or hazardous substance contained in at least one of the homogeneous materials used for this part is above the limit requirement in $JiT1133-2008. ‘¢ Data listed in the table represents best information available at the time of publication © Applications of hazardous substances in this mecical device are required to achieve its intended clinical uses, andlor to provide better protection to human beings and/or to environment, due to lack of reasonably (economically or technically) avallable substitutes, Oe Fea (TUF PNT ABUT PANCREAS 368.2006 FAA LM LEAR A Xs Fess BAT TT EMM AAP OY RAH AO RATIMSIT 363-2008 ARATE OEE RR ge TSAR Zak Md Aa AD DAR LL RDS RRA | EM nl FTE ne RUB Sic AOA LORE. wee A me SIR AAR SiG: Hae Tse Product Marking ‘The CE Mark Is a doclaration by the manufacturer thet the areduet complios with the requirements of the applicable European Union {EU} medical device directive and that the product has been subject to conformity assessment procedures as provided in that directive, teoth the U.S. and Canadian markets, lo tne applicable U.S. and Canadian GB ASeeEmmoe eee merece tet Cy, Stas Use and disclosure is subject to the restrictions on the lille page of this CPI document, CMP 200* X-Ray Generator Service Manuai Ch # 901476-07 Rev. U Page 1-9 1 Preinstaltation CPI Canada inc. 1.2.0 SAFETY 4.24 Safety and Warning Symbols ‘The following advisory symbols are used on the safety waming labels, and/or on circuit boards, andlor on the operator console High vollage symbol used to indicate the presenoe of An high voltage. Warning symbol used to indicate a potential hazard to operators, service personnel or to the equipment. It indicates 2 requirement to refer fo the accompanying documentation for details. Radiation” exposure symbol used on operator Od console. Lights to indicate that an exposure is in 1 progress. This is accompanied by an audible tone o fram the console, WARNING THIS XRAY UNIT MAYBE _ | Radiation waming label on operator console, DANGEROUS TO PATIENT AND OPERATOR UNLESS _ | Never allow uncualified personnel te oparate the X- SAFE EXPOSURE FACTORS, | ray generator. OPERATING INSTRUCTIONS AND MAINTENANCE SCHEDULES ARE OBSERVED. 1.22 Safety Notices and Wamings: THIS X-RAY UNIT MAY BE DANGEROUS TO PATIENT AND OPERATOR UNLESS| SAFE EXPOSURE FACTORS, OPERATING INSTRUCTIONS AND MAINTENANCE| WARNING: PROPER USE AND SAFE OPERATING PRACTICES WITH RESPECT TO X-RAY] GENERATORS ARE THE RESPONSIBILITY OF USERS OF SUCH GENERATORS. CPI CANADA ING. (“THE MANUFACTURER") PROVIDES INFORMATION ON ITS PRODUCTS AND ASSOCIATED HAZARDS, BUT ASSUMES NO RESPONSIBILITIES| FOR AFTER-SALE OPERATING AND SAFETY PRACTICES. THE MANUFACTURER ACCEPTS NO RESPONSIBILITY FOR ANY GENERATOR| NOT MAINTAINED OR SERVICED ACCORDING TO THIS SERVICE AND INSTALLATION MANUAL, OR FOR ANY GENERATOR THAT HAS BEEN MODIFIED IN ANY WAY. JHE MANUFACTURER ALSO ASSUMES NO RESPONSIBILITY FOR X-RAY RADIATION OVEREXPOSURE OF PATIENTS OR PERSONNEL RESULTING FROM POOR OPERATING TECHNIQUES OR PROCEDURES. Use anc disclosure is subject to the restrictions an the tile page of this CPI document. Page 7-10 ‘CMP 200° X-Ray Generator Service Manual Ch#901476-01 Rev. U CPI Canada Inc. Presinstatlation 1 1.2.2. Safety Notices and Warnings (Cont) X-ray raciation exposure may be damaging to health, wilh some effects being cumulative and exending over periods of many months or even years. Operators and service personnel should avoid any ‘exposure to the primary beam and take protective measures ta safeguard agains! scaller radialion, Scatter radiation is caused by any object in the path of the primary beam and may be of egual or less intensity than the primary beam tnat exposes the fin No practical design can incorporate complete protection for operators oF take adequate safely precautions. Only authorized and properly trained service and operating personnel should be allowed to work with this X-ray generator equipment. The appropriale personnel must be made aware of the inherent dangers associated with the servicing of high voltage ‘equipment and the danger of excessive exposure to X-ray radiation during sysiem operation DO NOT CONNECT UNAPPROVED EQUIPMENT TO THE REAR OF THE CONSOLE For the membrane console, J3 Is for connection of an extemal hand switch, Jd Is a ‘serial port for use by an external computer, and J8 is for the interconnect cable te the main cabinet. For the touchscreen console, GEN on the rear of the touchscreen is for the interconnect cable to the generator, HS Is for connection of an extemal hand switch, COM 1 & COM 2 are serial ports for use by extemal devices, LO (2.5 mm siere jack} 's for customer supplied speakers (minimum 8 ohms, co not use externally ampitieg speakers). ETH is a standard 10/100 Ethernet connection, USBA and USBB are USB ports fer connection of extemal devices, CF is for the compact flash memory card which holds the touchscreen sofware, and SW1 is the console upgrade button INCORRECT CONNECTIONS OR USE OF UNAPPROVED EQUIPMENT MAY RESULT IN INJURY OR EQUIPMENT DAMAGE. ‘CAUTION: DO NOT EXCEED THE TUBE MAXIMUM OPERATING LIMITS. INTENDED LIFE AND] RELIABILITY WILL NOT BE OBTAINED UNLESS GENERATORS ARE OPERATED| WITHIN PUBLISHED SPECIFICATIONS. NOTE. THE INSTALLER MUST PROVIDE A VISUAL INDICATION OF THE ON/OFF STATE OF EACH] EXTERNAL DEVICE THAT CAN PREVENT THE GENERATOR FROM EMITTING: RADIATION, OR THAT CAN STOP THE GENERATOR FROM EMITTING RADIATION, OR| BOTH. NOTE: ALL ELECTRICAL WORK PERFORMED DURING INSTALLATION AND SERVICE OF THIS X- RAY GENERATOR MUST BE PERFORMED IN ACCORDANCE WITH CSA STANDARD 2462| OR EQUIVALENT. Use and disclosure is subject to the restrictions on the lille page of this CPI document, CMP 200* X-Ray Generator Service Manuai Ch # 901476-07 Rev. U Page 1-17 1 Preinstaltation CPI Canada inc. 1.22 Safety Notices and Warnings (Cont) WARNING: HAZARDOUS VOLTAGES EXIST INSIDE THE GENERATOR WHENEVER THE MAIN| POWER DISCONNECT IS SWITCHED ON. THESE AREAS INCLUDE, BUT ARE NOT| LIMITED TO, THE MAIN FUSE HOLDER AND ASSOCIATED CIRCUITS ON THE H.V. AUXILIARY BOARD, THE AUXILIARY TRANSFORMER, AND THE MAIN POWER CONTACTOR, LED DS1 ON THE H.V. AUXILIARY BOARD INDICATES THE PRESENCE OF THE +24 VDC SUPPLY. THE CONSOLE ON/OFF SWITCH DOES NOT DISCONNECT THE MAIN POWER| FROM THE ABOVE AREAS INSIDE THE GENERATOR. JHE DC BUS CAPACITORS, LOCATED IN THE MAIN CABINET PRESENT A SAFETY HAZARD FOR AT LEAST 5 MINUTES AFTER THE POWER HAS BEEN REMOVED FROM THE UNIT. CHECK THAT THESE CAPACITORS ARE DISCHARGED BEFORE| SERVICING THE GENERATOR. AN LED CONNECTED ACROSS THE DC BUS INDICATES THE PRESENCE OF HIGH] VOLTAGE. THIS LED IS MOUNTED ON THE EMC CAPACITOR BOARD (ON SOME| MODELS, THE EMC CAPACITOR BOARD DOES NOT CONTAIN ANY COMPONENTS OTHER THAN THE LED AND THE SERIES RESISTORS). DO NOT RELY SOLELY ON BLEEDER CIRCUITS AND HIGH-VOLTAGE ON| INDICATORS IN THE GENERATOR TO PROTECT YOU. DUE TO THE POSSIBILITY OF COMPONENT FAILURE, IT MUST NEVER BE ASSUMED THAT AN UNLIT LED ENSURES THAT NO HIGH VOLTAGE IS PRESENT. USING A VOLTMETER, CONFIRM THAT NO HIGH VOLTAGE JS PRESENT| BEFORE ATTEMPTING ANY SERVICE. The following notes apply to the touchscreen console only. NOTE: WHEN ATTACHING THE BASE TO THE TOUCHSCREEN CONSOLE, ENSURE THAT| THE TOUCHSCREEN IS RESTING ON A FLAT, CLEAN SURFACE WITH A PIECE OF| NON-ABRASIVE MATERIAL BETWEEN THE TOUCHSCREEN AND THE SURFACE. NOTE: 10 AVOID ACCIDENTAL CONTACT WITH ENERGIZED CIRCUITRY INSIDE THE] TOUCHSCREEN CONSOLE, THE MAXIMUM BACK-PLATE SCREW LENGTH MUST BE| LIMITED TO 25 mm (1 INCH)_ WARNING: PLEASE ENSURE THERE IS SUFFICIENT AREA AROUND THE VENTING SLOTS OF| THE TOUCHSCREEN CONSOLE TO ALLOW PROPER COOLING OF THE INTERNAL| COMPONENTS. Use anc disclosure is subject to the restrictions an the tile page of this CPI document. Page 7-12 ‘CMP 200° X-Ray Generator Service Manual Ch#901476-01 Rev. U CPI Canada Inc. Presinstatlation 1 422 1.23 Safety Notices and Warnings (Cont) THE SET SCREW COLLAR MUST BE POSITIONED ON THE UPPER HALF OF THE] TILT ARM TO PREVENT PERSONAL INJURY SHOULD THE TOUCHSCREEN SLIP WHILE ADJUSTING THE VIEWING HEIGHT. USE THE PROVIDED ALLEN KEY TO ENSURE THAT THE SET SCREW COLLAR IS| LOGKED INTO POSITION SUCH THAT THERE IS NO LESS THAN 25 mm (1 INCH) OF CLEARANCE BETWEEN THE BOTTOM EDGE OF THE TOUCHSCREEN CONSOLE AND THE TOUCHSCREEN BASE PLATE WHEN THE TOUCHSCREEN IS| ADJUSTED TO ITS MINIMUM HEIGHT. PLEASE BE SURE TO SUPPORT THE TOUCHSCREEN CONSOLE WHEN] ADJUSTING ITS VIEWING POSITION. Safety Warning Labels This subsection defines the safety labels used inside and outside the generator cabinet, THESE LABELS AND WARNINGS ARE PROVIDED TO ALERT SERVICE PERSONNEL THAT SERIOUS INJURY WILL RESULT IF THE HAZARD IDENTIFIED IS IGNORED. WARNING. IF ANY COVERS MUST BE REMOVED FOR SERVICE, TAKE ALL REQUIRED] PRECAUTIONS WITH RESPECT TO THE HAZARD(S) AND IMMEDIATELY REPLACE| THE COVERS WHEN THE NEED FOR REMOVAL IS COMPLETED. REPLACE ALL FUSES IN THIS GENERATOR WITH THE SAME TYPE AND RATING. Refer to the spares list (chapter 8) for fuse replacement information. Refer to chapter 6 for the battery replacement procedure. This information is provided to hela you establish safe operating conditions for beth you and your X-ray generator. Do not operate this X-ray generator except in accordance wilh these instructions, and any adciticnal information provided by the X-ray generator manufacturer and / or competent safely authorities. Use and disclosure is subject to the restrictions on the lille page of this CPI document, CMP 200* X-Ray Generator Service Manuai Ch # 901476-07 Rev. U Page 1-13 1 Preinstaltation CPI Canada inc. 1.23 Safety Warning Labels (Cont) ‘Weight Label This label is altached ta the main generator cabinel and ta the High Vollage Module, and states the approximate weight of the main cabinet with the High Voltage Mecule, and the weight of the High Voltage Nodule separately. Do not attempt to lift these items withaut proper assistance, Caution HV/High Ener ing Labs A AN HIGH VOLTAGE/HIGH ENERGY DC BUSS VOLTAGE UNDERNEATH. DO NOT REMOVE COVER: FOR MINIMUM OF S MINUTES AFTER. POWER SWITCHED OFF This label is attached to the generator cabinet and on the inside of the back cover above the High Voltage Module, The DC bus capaciters {approximately 300 to 670 VDC. dapencing on model} will ramain charged for up to S minutes after the AC mains is disconnected or tha console is switched oft. Use anc disclosure is subject to the restrictions an the tile page of this CPI document. Page 7-14 ‘CMP 200° X-Ray Generator Service Manual Ch#901476-01 Rev. U CPI Canada Inc. Presinstatlation 1 4.2.3. Safety Warning Labels (Cont) Caution HV Behind Cover Label Zs AN HIGH VOLTAGE BEHIND CO /ER This label is attached to the outside of the generator cabinet, the cover over the inverter assembly, the cover over the DSS board and the fan cover. Mains voltage is present inside the cabinet whenever the main disconnect is switched on. Additionally, the DC bus capacitors will remain charged for up to § minutes after the AC mains is disconnected of the console is switched off WAIT A MINIMUM OF 5 MINUTES AFTER THE INPUT MAINS POWER HAS BEEN] REMOVED BEFORE REMOVING ANY COVERS. ONCE THE COVER(S) ARE REMOVED. CHECK THAT THE VOLTAGE ACROSS THE DC BUS CAPACITORS !S| NEAR ZERO BEFORE SERVICING. IF THIS VOLTAGE EXCEEDS 48 VDC, THE| CAPACITORS MUST BE MANUALLY DISCHARGED BY QUALIFIED SERVICE PERSONNEL. High Voltage Modul ransformer Terminals Notice A DONOT EXcEED 2.1 Nan (1SINCH.LES) WHEN TIGHTENING | "THE NUTS ON THE TANK LID This notice is printed on the High Voltage Module lid and cautions against over-tightening the nuts on the transformer feedthrough terminals (for the primary of the HV transformers). Use and disclosure is subject to the restrictions on the lille page of this CPI document, CMP 200* X-Ray Generator Service Manuai Ch # 901476-07 Rev. U Page 1-15 1 Preinstaltation CPI Canada inc. 1.2.3 Safety Warning Labels (Cont) Danger High Voltage Notice This nat DANGER HIGH TENSION As A ted on the High Voltage Module li. igh voltage may be present at the primary terminals On the tank id board, atthe output high volage connediors, and al the mAlmas measuring jacks i the shorting link is opened for mAimAs measurements, Auxiliary Transformer Labels Jy AN ‘These labels are fixed on the outer face of the auxiliary transformer and indicate the presence of high voltage taps on the primary of 120, 200, 240, 400 and 480 VAC. Ensure the main power disconnect is ‘switched off and appropriate cocumentation 's consulted before attempting to service this component. HIGH VOLTAGE HAZARD: Be certain that you are aware of all potential high voltage locations and hazards as detailed in this seclion before removing any covers, or allernpling any service ‘on this X-ray generator. HIGH VOLTAGE HAZARD: Approximately 400 VAG is present on the membrane console board in the area of T1, C36, and JS, This is a high voltage source for the fluorescent backlight on the LCD display, HIGH VOLTAGE HAZARD: AC mains voltage and / or DC bus voltage (approximately 225 to 870 VDG, depending on model) is present on the H.V. auniliary board whenever the AC mains is energized. Ensure that the AC mains is switched off and locked out before servicing this board, See the note below regarding the DC bus voltage. HIGH VOLTAGE HAZARD: High voltage is present on all components connected to the AC mains {line fuses, auxiliary transformer, H.V. auxiliary board, main power contactor, otc) ‘whenever the AC mains is switched on, Additionally, DC bus voltage is present on certain components {mains rectifier assembly, DC bus capacitors, inverter assembly, High Voltage Module, H.V. auxiliary board, etc) whenever the generator is switched on, and will remain on for up to 5 minutes after the consola is switched of or the AG mains is switched off or disconnected HIGH VOLTAGE HAZARD: Approximately 600 VDC is present on the dualspeed starter board whenever the generator is switched on. Ths voltage is sourced from the DC bus ‘capacitors in the generator, and therefore the nigh voltage hazard wil remain for up to S minutes after the generator has been switched off Use and cisciosure is subject to the restrictions on the title page of this CPI document. Page 1-16 ‘CMP 200" X-Ray Generator Service Manual Ch#901476-01 ‘Rev. U CPI Canada Inc. Presinstatlation 1 4.2.3. Safety Warning Labels (Cont) ae High voltage (approximately 325 to 670 VDC, depending on model) is present an the inverter assembly and associated components whenever the AC mains is energized and the console 's y swilched on, and for up 10 5 minutes after the console is switched off or the AG mains is disconnected. THIS COMBINATION OF HIGH VOLTAGE AND HIGH CURRENT |S POTENTIALLY LETHAL. USE EXTREME CAUTION WHEN SERVICING THIS UNIT. 1.3.0 PREPARING FOR INSTALLATION 1.3.1 Generator Heat Output The maximum heal ouiput of the main generator cabinet is less than 1000 BTU / hour in normal clinical use, with a maximum of 70 BTU / hour heat output for the console. The console is convection-cooled, and the main cabinet is fan cooled. The console and main cabinet should never be covered when the generator is switched on, as any covering may interfere with the cocling, 1.3.2 Generator Power Requirements ‘The tables in this section show mains power requirements for various configurations of CMP 200° and CMP 200" DR X-ray generators. The installer must ensure that the generator is connected to the proper mains vollage as per the nameplate on the generator. Tho table below dopicts the power requirements for the 32 kW CMP 200" / CMP 200" DR X-ray generators. Line Voltage 208 VAC - 5% fo 230 VAC + 10%, 1 phase. 208 VAC - 5% to 230 VAC + 10%, 3 phase. 400 VAC + 10%, 3 phase, 480 VAC + 10%, 3 phase. Line Frequency 50/60 Hz. Momentary Current 220 Amps at 208 VAC {1 phase} 122 Ampsiphase at 208 VAC (3 phase), 200 Amps at 230 VAC {1 phase} 110 Amosfphase at 230 VAC (3 phase) 165 Ampsfohase at 400 VAC, ‘55 Ampsfohase at 480 VAC, Nominal Current * <6 Amps. Momentary Powar Consumption AB KVA. Use and disclosure is subject to the restrictions on the lille page of this CPI document, CMP 200* X-Ray Generator Service Manuai Ch # 901476-07 Rev. U Page 1-17 1 Preinstaltation CPI Canada inc. 1.3.2. Generator Power Requirements (Cont) The table below depicts the power requirements for the 40 KW CMP 200” / CMP 200" DR X-ray generators. Line Voltage 208 VAG - 5% lo 230 VAC + 10%, 1 phase. 208 VAG - 5% lo 230 VAC + 10%, 9 phase. 400 VAC + 19%, 3 phase 420 VAG & 10%, 3 phase. Line Frequency 50160 Hz. Memeniary Current 275 Amps at 208 VAC (1 phase). 164 Amps/phase al 208 VAG (3 phase). 250 Amps at 239 VAC (1 phase). 129 Amps/phase al 230 VAC (3 phase). 80 Amps/phase at 400 VAC. 65 Amps/phase at 480 VAC. Neminal Current * <5 Amps. Momentary Power Consumption SSKVA. The table below dopicts the power requirements for the 50 KW CMP 200* / CMP 200" DR X-ray generators. Line Voltage 208 VAG - 5% to 230 VAC + 10%, 3 phase. 400 VAG © 10%, 3 phasa, 420 VAG + 10%, 3 phase. Line Frequency 50}60 Hz, Momentary Currant 192 Amps/phase at 208 VAC. 174 Ampsiphase at 230 VAC. 190 Amps/ehase at 400 VAC. ‘80 Ampsfphase at 480 VAC. Nominal Current * <5 Amps. Momentary Power Consumption 6B KYA, The table below depiels the power requirements fer the 65 KW CMP 200° DR X-ray generators. Line Voltage 400 VAG 1 10%, 3 phase. 480 VAC + 10%, 3 phase. Ling Frequency 30180 Hz. Momentary Current 125 Ampsiphase at 400 VAC. 4105 Ampsiphase at 480 VAC. Neminal Current *

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