GRESEN’ ae MODEL V42 SECTIONAL BODY DIRECTIONAL CONTROL VALVES FOR MOBILE AND INDUSTRIAL HYDRAULIC SYSTEMSGreson’s Mode! V42 Direetlonal Control Valve is designed for parallel hydraulic circuit applications, up to 3600 PSI (242 bar} continuous ‘operating pressure, Pressure is limited to 2000, PSI [198 bar] if NPT pipe ports are required. For pressures beyond 2000 PSI, SAE straight thread O-ring ports or BSP ports are required. Service oF conversion is simple since individual sections can beaded, removedor replacedinthe field. Individual service or field conversion sections, rather than complete valve assemblies, ‘car be stocked thus reducing inventories, ‘The Model V2 is a parallel clrcult valve. Two or ‘more spools may beactuated atthe same time and the ol wilfollow the path of least resistance, Ifa2- spool Valve is used to control two hydraulic cylinders, each witha different load, the eylinder with the lightest load will operate frst if both spools are fully actuated atthe same time. Ifthe ‘spool controling the eylinder with the light load is metered (spool not fully actuated), then both cylin- ders may be operated at the same time, 2 MODEL V42 SECTIONAL BODY DIRECTIONAL CONTROL VALVE When @ spool is fully actuated, the open centor core is blocked and oil is directed into the power ‘core, Oil is then avaliable to the work ports ofall, sections in the valve assembly ce4 FEATURES Exact Work Port Control. is achieved with smooth, positive metering valve spools. Spools are precisely hone-fited to 2 matening work section for excelent Spoolheld characteristics, Builbn Safety... Hydraulic systom and equipment protection Incorporated’ at each’ ‘work port eliminates. need. Tor any additonal external plumbing: Main rele valves, work port rele! valves, anti-cavitation checks and. work port restctors are Avalable for safety, equipment protection and positive contol Construction... Allvaive housings are made of high tensilecast iron for durability and cosistance to shock loads, Spools are hard, chrome-pated for tongife and esitance ta corrosion Additional Features Are: Minimal sp00! actuating effort # Minimum pressure drops through open center and through ‘work porte 1 Float section may be installed at any point within the Vaive essembiy 1 Midinet sections avaiable SPECIFICATIONS Parallel Hydrauie Cxcut Pressure Rating Continuous Operating "3500 PS! 242 bar] max “Unio so Pose bulviw Pt sboponeaea casacty Fler to Flow Rate Chart on Page 19. Flow rato ie determined by the maximum pressure drop acceptable Tor {ne appication. Frlraion Requted (Min). 29 micrometer Weigt Inet Cover Approx. 12 Ib. (5.8 kal Outlet Cover ‘Appeox 6 fs. 2.7 kal Work Section, Each ‘Approx. 15 ls. [88 kg} CONTENTS age trent. 2 Feats oo oe Spetentins 3 Int caver 4 NoinReetvaver 4 VNC cece TopOULCOE iB fndduetCorer 7 ‘Mit net Convertion Section 8 Work Sesion... to SOI NEIE eocae Shut Acin dons WR Work Part Open coca Hone End optons 8 Flow ates and Pasar rap Dia... 19 reg a Dlnenins 2 Wore oe BH“The Init caver provided withthe V42 Valve Assombly Gan be machined to provide either top or end inlet ports, The outlt port, normally focated inthe outlet over, may be optional located inthe nist cover with tether tap oF end porting. power beyond is specified, the power beyond port must be located inthe outlet ‘cover and tho outlet port must ba located inthe inlet Init covers are mactined to accept Model KC bal Spang tye colt valves oF Woda! APSO plot operated ‘ype rool valves. Inthe adation oa secondary hydraulic pump is desi {24,4 micsiniat conversion section ca” be installed be- tween two work sections to provide an Inlet port forthe secondary pump. See page 8. PORTING OPTIONS AVAILABLE FOR INLET COVER, NO. 8089 miter ano| cares | daue=| tire] 1 ase founer | tw | eu ae 1-03 INLET COVER Part No. 8089 MAIN RELIEF VALVES “The primary function of main systom rllet valve ito provent excessive system pressures. Normally, this Foto valve is Instaled in fhe inlet cover Role valves for tho V42 Valve Assembly ae designed {nc fabricated im eartidge form to permit easier servc- igang allow minimum ntercnangeabity tne. They tea {ure quiet opsration and are virtual Woube ffee and highly tolerant of foreign matorial in the hydraute system. Standard rele vale spengs formodel KC are ofa spring ‘Stoo! materi, Stainges steel springs are eptonal for Medel Xe and standard for Model RPc0, Stainless stool Springs are recommended wnere hycraufe systems tend to un above 160°F (71°C). For best system performance and longest il if, the Iaeal oll temperature range ina hydraulic system Should be approximately 100"F to 180"F (88"C 10 BSG), when meaaured at se oll evervoir iter ofthese relief valves may alsobeinstalledina spit fr combined flow mint conversion saction but can- ot be used in awo-poetion ealecive midnlat conver ‘Sion section. Rell valves are available in adstabe or tamperprot nonadjustabie configurations. &Model RP60 When a system main rte valve Foto! Pug” fs nstallod in te init cover. Cover Is a. shed to accept a Model KC o” PCO rte valve lois conversion fs required. Ballsoring type tamperproct, coniguation shown) SPECIFICATIONS Ke Re © Fae eirmesaney ee, en ' -ADIUSTUENT CONFIGURATIONS ‘ADIUSTABLE 810. RPGOA ol RPE ecarrane or pressive 09 PI (138 baTOP OUTLET COVER Part No. 8090 Standard machining provides atop outlet port tor open Contr applications. When the top outlet port is plugged to provide a turnaround outlet low, the outlet Don must be located in he inlet cover “Two options are availabe forthe no; 2080 top outlet dover power beyond and closed center sppiica- {fons For powor bayond, the core between the opay ‘Senter and exhust passages i tapped and plugge ‘The top outlet port becomes the Dower beyond port Fhe fark outet port mast be located Inthe nel cover. \ihan the top power beyand por is plugged. the Valve IRavembly may ba used Ina closed center application For tuture conversion from standard open center 0 ‘ther power boyond or clases center appitcations, the bullet Sover may Be ordered withthe cor tapped but Sot plugged (lor Held conversion machining) OUTLET COVERS ‘A choles of two outet covers is offered for the Model a2 Vatve Assembly, One has atop outlet port and Sine has an end guilet port Esch cover ean be Ghined to prowde either closed center or powe Sons options, "These variations are all accomplished bythe iachining andlor assembly of the outlet cover. Machining and assomBly ofthe infet cover and center thork sections do nol alfect thse variations, Howover, Watpower boyond port or laved center option Is pe- (Ghee, the outlet port must be located intheinlet cover “unre ig ten. PORTING OPTIONS AVAILABLE FOR TOP OUTLET COVER, NO. 8090oO END OUTLET COVER Part No. 8091 Standard machining provides an end outlet port for ‘open “center applications. When the end ‘port is plugged to provide fora turnaround outlet flow, the butt port must B¢ located in the inet cover ‘Two options are avalsbe for the no. 8091 end outlet cover. power beyond and elosad center applica tions. Wien the lower 13/16 inch hole ousted on the Inside, connecting the open conter and exhaust pase sage is eliminate, the outlet port may be used for Power beyond. When the power ‘beyond port is Blogged. the cover may be used for closed coner ape PORTING OPTIONS AVAILABLE FOR END OUTLET COVER, NO, 8091 L 4 set ight end dpc H ‘sie a 4 ay es I ays APPLICATION VARIATIONS Power Beyond ‘This option allows the instalation of another valve downstream from the fit valve Ina power beyond application, theopen centercare and exhaust core ate soparated atthe 0 ‘This allows hydraulic ot under pressure fied thru the upstream valve, thus,making i aval able fora downstream function, Aseparats tank lino is required from gach control valve nthe circuit, Hydraulic oi is avaiable tothe downstream valve only whenall spoots nthe upstream vvearcin te neutral position HT pressure requirements for both valves are fame, only one relief valve is requ. It must be Ine Sialed in the upstream Each vale in the circuit may havea itfrent refit sting but the highest seting must be upstream Open Center Hydraulic olf is directed trom the inet por, th ‘pen center core fo the outot por of the Directional Control Valve when all spools arein the neutral post tion. Shitting the valve spoot directs oi flow to the desired work port The inlet ports open to the tank port Both work port are blackee when the contol ‘alve spools in neutral position hereby holding te {ylinder or hydraulic motor In postin. Closed Center Hydraulic oil ow from the pump is blacked at the power beyond outlet port with valve spooks in neu fra positionMID-INLET CONVERSION SECTION {A micinlot conversion section provides an inlet post for'a secondary pump downstream in the valve 8 Ssembiy. Those sections can be installed between any {vo work sections thereby Providing two different low paths ‘The addition of @ midinlet section actually combines {Wo separate vaive ascomblies into one gWving them ‘one common tank retur ine that arovises te follOW= ing advantages: {Simplifies instalation, reducing plumbing and mounting costs Combined Flow Section sm work sections ar in the neutral posi- tion, the combined flow (rom both pumps is avalable to the downstream sections. Combined flow of both 2. Allvaleconttol handles can be mounted within easy ta ‘8 Overall assembly costs are tower than for two separate control valves, ‘Mic-intet conversion sections are av lowing configurations. ". Gombined Fiow Section. 2. Spit Flow Section 3. Two-nosition Sective Section (combined flow cor spit flow). Jain the fol ©Split Flow Section Except for a common tank return passage. the split flow ‘seston completely separates upstream and ‘downstream work sections. Upsteam sactions are fed foperatea work unction st two dit. ferent speeds at systorn a serene. -Inlet Section Relief Valves Split low andcombined flow mia-inletsections vsetne same relie valves as are avalabie forthe inet co ‘These are le valve Modais KC and APSO. Fo nor ti regarding these rele valves, rele to page 4 ., The 2-poston selective section is machined to accept "Model WH aiferentis poppettype rele valves or Moe! RPS! plotoperated type rel valves. For information regarding these rele valves, refer to page 18. by the primary pump, downstream work sections by the secondary puma an be provided so that itis normally spring-loaded to "he sil ow position or tothe combined flaw positon, ‘A Deposition dent spadl is also avsable PORTING OPTIONS AVAILABLE FOR MID-INLET CONVERSION SECTIONS ToeaTiON ps Wea ee 9 750 Ps (78 ba) ma. ordering a mid-nit convorsion section, be sure ty rt size 1 Relic! vave type 1 Rae valve setting wi eWORK SECTIONS Work sections in Gresen's Sectional Soy Directional CGonivol Valves are precisely machined trom high ten- Sie cnet iron housings. Valve spools may be manually. hydraulically, mechan- ‘cally or electrically operate. All valve spoo!s are Select Hnefitted atthe factory for minimum internal Teakage and are not eld veplaceable, Four types of basic work sections are avaiable "ser sway, postion section, casting no. BO4S ‘way, t-positon float section, casting no, 8046 ‘nay, 4poation regenerate section, casting PO 138 . ‘or évay, position tandem section, casting ro. 8975) ofSPOOL VARIATIONS 3-Way, 3-Position Spool Code Symbol 3 Provides control of single ating elindors or start andstopof non-rever bie hydraulle motors where free-wheeling of motor Is not Feulved. work ports blocked in neutral postion, 4-Way, 3-Position Spool Code Symbol 4 Provides control of double-acting cylinders of rvarsiblehydraulicmotors \where free-wheeling is not required. Work porte are blocked In neu 3-Way, 3-Position Free Flow Spool Code Symbol F3 Provides contol of single acting cylinders of start and stop of non- reversible hydraulic motors. Alls acynderto drift ora motor to coast when the valve spools inthe ‘esta postion ‘The work ports open to tank port when the spect is in nevial » 4-Way, 3-Position Free Flow Spool Code Symbol Fa Provides for control of Gouble-ecting cylinders or reversible hydraulic Free low spool allows a cylinder to dit or a motor to coast when the valve poo! sin the neural postion. Work ports are open to te tank port wie the spoo! isn neutral 4-Way, 4-Position Float Spool {Code Symbol K4 his spo9l isthe same asthe 4-way,3-position spool withtheadditionofa fourth "Float" postion, ‘This spool is spring-contered to neutral from the “A" gr "8 work port ‘power position, The fourth postions the detontod “Float position which allows teylinder to float ors motor 10 Tree whee! ‘The handle end must be on the "A" portend of the valve, 4-Way, 4-Position Regenerative Spool ime asthe 4-way. 3-postion spool, withthe addition of a eration” position. The regen ‘The rod area replaces the piston area for working force. Flow i irectad ‘aru work port" to the cylinder head end Spring returns spoot to neutral for al positions.SPOOL ACTION OPTIONS Spring Return to Neutral (Furnished as stand, ures oterwisespectiod) Spool ation as thee poston wit srng return to pera rom “A" and"3" power positions. An optional heavy centering spring is available ity this assembly, the operator ‘ward speot travel ony (epost IN") 10 8 very fine ‘188, allowing aresricted amount of pressurized ol pase trough A" port atte control vale tothe cylin~ {dor or motor. This makes possible aregulated speed: ‘Sporaton. Used with standard spring return to neuta {ssembly or spring extended spool option. For 3-way (single-acting cylinder) operation, “A” port fs plugged and "6" port only ts used. Therefore, the Spool travel assembly would restet exhausting ‘om work port "to rank port ‘Spring Extended Spool ‘Code Symbol A ‘This feature eliminates spring-roturn to neutral, and pring loads the spool othe "OUT” postion only (port "B power postion). Usually used for "Camn-Opere- tion” of spaol. Customer must supply can-folower ‘mechanism When his option is ardored, 2 hancle =~ ‘sombly fa not furnished3-Position Detent Code Symbot 0 \With this option the valve spool wil remain in any of the {hres detented postions in which tismanvally placed, No spring return fo neutral, Detent stop, 8116-001, is availabe to limit p00! raved tomneutral and spoet “OUT: NOTE: The detent positon is designed to provide op- {erator “FEEL” Iti NOT Intanded for use asa postive $800 lcking device against ncossiv external aoe ‘ormachine vibration Internal Hydraulic Detent Release Code Symbol KO ‘Automatically returns the spool to neutral position as soon 85 the work cycle 8 completed 18 standard 4-way, S-psition section has &2-post- ‘Hon detent with the $p90! spring loaded tothe neutral position. The spool is held in ethor power position by the detent assembly. When pressure in the poste c= ‘uit reaches a predetermined setting, the Gent ss sembly roleases and the centering sping returns the poole neutral, Pressure detent roleaseleteidadjust- able, Release prossure must be a minimum of 200 PS) 1136 bar} botow main roi sting. Rotary Spool Actuator ode Symbol W - with this option, the movement of the spools control- {ed by arofary moverntof the handle, Alows for 0° ration of the spoo! each direction from center. mak Ing 180° total handle rotation with detent postion in euiral. There is no spring-centering, therefore th ‘pool wl stay in any poston placed, Hance assembly ‘option ot avaiable wih rotary actuator (Customer must {Urnish is own hance mechanism) AAs many valve sections with hydraulic detent release 48 are required may be assombled Into one valve aa sony. Operating Range .. 200-3800 PS! (20.4-230 bar] NormalSetting Tolerance... £100 PSI 83 bar} *Port Ene Only HandlesOptional Spool Detent Positions ‘LPOSITION SPOOL “IN” DETENT WITH SPRING RETURN to NEUTRAL ‘ode Symbol ‘Work port “B" remains open to tank in detent post: ton-Alows a singlo-actng evinder to "Float." 1-POSITION SPOOL “OUT” DETENT WITH SPRING ‘RETURN to NEUTRAL (Code Symbot Ro 2-POSITION SPOOL “IN” and “OUT” DETENT (WITH SPRING RETURN to NEUTRAL Code Symbol 4-Position Float Assembly Code Symbol Ka “This option fs spring-centered to neutral from the “A” ‘work port power postion. The fourth position Jetented “Float postion, which allows.acylin- oat” oc moto to "Free Wheel 4-Position Regenerative Assembly “This option fs spring centred to neutal fom "A" or "8° ‘Work port power postion. The fourth positon is te ‘toned "Regeneration" positon (spoo et) whic pro- ‘es alaigovoumect ser iastcyindr ater, bath Ite force.Remote Valve Control Two remote control capabilities are avaiable for the a2 Directional Conteol Valve Assembly Hydraulic Control Code Symi MR, HAO, and HRM Hydraulic Remote Spool Actuatocs, Option Code HR, ro ‘de for remte operation of the Model V&2 Directional Contre! Vai with wo or theee postion spools, Anexter hal agusimen sew override. Option Code HAO, fs {vatableas an option. The serew provicesforemergency ‘manual operation in case of plot pressure falure or por mis lowenng a toad with tha pump shut down. Aandle ‘verde features also avaliable Option Code HAM This ‘ption alows fall manval ental atthe valve wih remote hyraute conta ats remote loeston. This option is deal ‘er applieatons where two contol stations ae raqursd. For more information, request Catalog No, PC-1200, HYDRAULIC ACTUATOR For two or three-position spoo! functions only. Four- position lot operation not svalable Max. Pressure Rating 500 PSI 34 bar] Pilot Pressure to Intiate Spool ‘Movement 55 PSI[3.8 bar] Pressure Cantal Range 55-205 PSI {rptering portion of spool stoke) [38-141 Bar] Pilot Pressure to Compensata for ‘Sprng Tension at Ful Stake 300 PSI (20 bar) uot row Bro 4 GPR [Ft 15 i4e9ymI9} Solenoid Control Gresen’s on-off, solenoid-contoled, pilot operated actuators are eesigned to provide remote operation of Model V42 Hydraulle Direstanal Contol Valves. Any S:position spool wil sczept a solenave-contolied ac tater Each valve section may be solenoi-contoled, ‘manslly-contrailed or both For more information {quest Catalog No. PC-1202, SOLENOID ACTUATOR Ditterertal Plot Pressureto Actuator Maximam Allowable System Back Pressure Pilot Fowto Actustor Solenoid Power eq 200-200 PS! {13.8-20,7bar) 300 P51(207 bar] 2-4GPM [7.6-15,ltros/min} 1.r-1.8amps,12VOC 06:07 amps, 24 VOC.WORK SECTION RELIEFS, CHECK and RESTRICTORS Work sections may be machined for work por options in two or four locations 1. Upper locations, both*A’ and" work ports. Rie ‘aves orant-cevtaton chocks may Be spectiog, Work Port Relief Valves Wer pont twas ar nto in the vor op- tp Ey thay ht the aurora pee wort port-They sto prevent pressure id.up na wore port when the valve spool neu= ‘ral postion. “Two work port rele valve modots are availabe: Mode THe sea Sint ype tM St ‘operated type. Both are avaliable in adjustable or non- ‘adjustable configurations on spot cpes tt ene 6 2. Lower locations, both“A’ and “B" work ports, Only ‘valable whon upper options are speciied. For ‘antecavtation checks only. \ymen machined cavities ave not utlized for port option thay ae plugged, oc! ite Ppt Tie ee! Vv andr tnAnti-Cavitation Checks ‘The ant-cavitation check is used inthe work section and prevents eylingst oF motor cavitation, talons ‘cuitting work ports t0 rel from the exhaust core, “supplementing pump flow. Ant-caittion chocks nor-adjustable and designed to operate whenever tl Work port pressure is lower than the exheust care pressure. Nari valvsis specified forawork port theanti-cavi- tation check willbe installed in the correepanding ower optional location If area! valve Is not speci= fied the anth-cavtation check will beloeated inthe up er option location, ‘Both upper and lower ant-cavittion checks can be turished tor the same work port if required son Ja Eon ee | ee Sees | ots aa] see | eee as | pet | ee Se | SRS | Wa Work Port Restrictors (For SAE 12[1-1/16"—12 UN] or SAE 16 [1-5/16"—12 LUN] work ports ony) Rostricors may be inserted directly into any work port Aang wil iit al flow in-one direction whe allowing {roe flow in the opposite erection, When restricting flowin the return por, restrictor wil 1! Prevent eylinder or motor eavitation having anin- tis oad. rove accurate contol of double-scting eytin- er by pressurizing both sides of cylinder piston. 43. Restrict oil flow ‘om a hydraulic motor for smoother operation ‘When restricting flow n a pressure port, restrictor will ‘melar ei flow to provide proper speed at operation. Specly restrictor note size from 015 to 220 inch di- mete end whether restrictor shouldbe sstaledto re Stet low out of the work BOL, OF Into the Work PorHANDLE-END OPTIONS ‘Theclevisend of the spoo! may be oented atelther the "A" port or "B" port end ofthe wore section except {or the 4-nay lat option (Ka), in wich ease the ane tnd of ha spool must oe on tha A: portend of th wore Section. Uniess otherwise specified te angie ond wi be loesiod at ho "A" port ond fora sections The faiowing handle options are availa: "Complete Vertical Hanale ana Bracket Assembly (cua) + Complete Horizontal Handle and Bracket Assembly (cHHa) + Less Handle Only (LHO) 1 Cost Complete Handle Assembly ( {+ Hanaie Bracket Only (HBO) CHA) Complete Handle and Bracket > Assembly (CVHA or GHHA) ‘iin handles ae requied, choose between a vertical land horizontal cle ron handle. Handles ang handle brackets should be 3p follows: * Vertical Handle Assembly 3 Horizontal angle Rssombiy Hanale Bracket Assembly Ita complete nandie and bracket assembly fs ordered without spectying part numbors for vortcal of Ror Zonta handles, avarteal and wil be furnished. The bracket may be rotated 180° to reverse handle move ‘mant or allow hance to extand below the valve led 8 8 Less Handle Only (LHO) nen the application requires a compte brackst and linkage aseembiy, without @ handle, tien the deslg- fation "LHO" sould be spectied. A die-cast oracket ‘will be furniehed 88 stancard. Link ascembiy Is In hice. Handle Bracket Only (HBO) Hancle and link assembly i omitted. Only a bracket is instaled, Link aseembly isnot included ' Less Complete Handle Assembly (LCHA) ‘When a valve work section i specited tobe furriah LUCHA. the complete handle and bracket assembly wil be omitted winen ths is dane, a spool seal retainer as Sembly i insalied to hols the spool seal assembly in place. Spool Protective Boot Assembly ‘spool protective boot assembly may be used with ine Sheard ‘wetanersstembiy te. boot compiely Soros the opeo seal aosoly protecting the area {fom contamieon thereby proving onger sel ie“eran astenane | \ YY me VAORDERING OPTIONS FOR MODEL V42 WORK SECTIONS mannragen wudeevane” eo COREBasaran eneur “SHAY 4 POSITION REGENERATE ‘WORK SECTION House anoet on Ser ei, POSITION root acriow orrions aonner) | ROE ‘Sana Se We Sag Sang D sr Sop or Noval a Spos "OUT | ae Sa Hyer Doar Reese ron N"r"O"PER | Beco Magee Det Psi e ag Pein a Bes) Re Mana Soo, No Sr CATES oT ER |— Wr psa ase aa c Spang Ratna Be Shoot epten mart Sg 3 Fastin Na SPetior ars el Ra SS Tee poo bt Ae es Oe Fare ach Oy — Loss Une sorb | — WES WORK PORT size OPTIONS Som pers mt Sesame S30) ae ot mein wr por ers nei ‘rawoand | opTioNAl | OPTIONAL | OPTIONAL cote | genes | MPOI | oe ose rau | ety [seve | vase ‘WORK PORT RELIEF VALVES and ANT-CAMITATION ‘Shenson oseae Te “ilo ar nd acriaton hoch a [onoen CODE: Tigi Ges emo Furth a Rot prone wb ree ow peck | anda a ]