RENR5406

December 2001

19
18 20
13 14
50 15

51
37 58
49

17 43

21
36

22 385B Excavators
44
Hydraulic System
45
BKF1-UP
FDL1-UP
ANS1-UP
CLS1-UP
BKX1-UP
BLY1-UP
42
29
87

88
86 39

41

56
54
55

57
46 59
47 48 60

16 Main Control Valve

© 2001 Caterpillar Printed in U.S.A.
All Rights Reserved

PSA3
PSA1

PSA2

67

PAC PSA4
63

PIN

62

Pi1
DR4
DR1

Pi2
DR5
DR2
Pi5

Pi3
DR6
DR3
Pi6

61

TOUT
PG

f04929

65 Pilot Oil Manifold

 2

Hydraulic Schematic
158-8129 6
207-9586 7 8

MAIN CONNNECTOR LINE

TRACK
PILOT LINE SWING
RIGHT LEFT
DRAIN LINE 4 5 FRONT D PB PR REAR D 72
Dr Dr
Dr Dr 1

3 71 3
2
1

PR PR
E F E F
6
C C
Pi Pi B

A M1 M2
Pi Pi

Pb Pa Pb Pa
9
T P
B A B A 10
N N

11
12

11
B A B A

13 14 15
83 84 85

80 7 8 12

18 19 20 81

5 10
16
82
4 9
21 17

bR1 bL1
aL3 aR3 aL4
aL2
CLOSE
26 UP
STANDARD COMPONENTS

22 36 Item Item
23 25 27 32 35 No. Component No. Component
24 30 31 33 34
1 Bucket Cylinder 46 Proportional Valve (Attachment Spool)
IN FWD FWD
2 Stick Cylinder 47 Proportional Valve (Bucket Cylinder Head End)
3 Boom Cylinders 48 Proportional Valve (Boom Cylinder Head End)
4 Right Travel Motor 49 Line Relief Valve (Boom Cylinder Head End)
5 Left Travel Motor 50 Solenoid Valve (Boom Drift Reduction Valve)
28 29 6 Front Swing Motor 51 Boom Drift Reduction Valve
7 Swing Parking Brake Solenoid Valve 52 Inlet Port (Rear Pump Flow)
8 Rear Swing Motor 53 Inlet Port (Front Pump Flow)
9 Travel Brake Valve (Right) 54 Stick Drift Reduction Valve
10 Travel Brake Valve (Left) 55 Solenoid Valve (Stick Drift Reduction Valve)

40 STICK TRAVEL TRAVEL 11 Swivel 56 Line Relief Valve (Stick Cylinder Rod End)
37 38
ATT (L) (R) 12
BUCKET R2 Swing Control Valve 57 Proportional Valve (Stick Cylinder Head End)
R1 41
13 Proportional Valve (Attachment Spool) 58 Line Relief Valve (Stick Cylinder Head End)
BOOM 42 14 Proportional Valve (Bucket Cylinder Rod End) 59 Proportional Valve (Left Travel) (Reverse)
DOWN 43
bL2 OPEN bL4 OUT REV REV
15 Proportional Valve (Boom Cylinder Rod End) 60 Proportional Valve (Right Travel) (Reverse)
bL3 bR3
P1 PR PF aR1 aL1 16 Main Control Valve 61 Travel Speed Solenoid Valve
AL4
39 AL2 17 Signal Duplication Valve 62 Proportional Reducing Valve (PS Pressure)
BL2 )( Dr Dr
)(
58 18 Proportional Valve (Stick Cylinder Rod End) 63 Pilot Relief Valve

47 52 19 Proportional Valve (Left Travel) (Forward) 64 Valve

P1
59 20 Proportional Valve (Right Travel) (Forward) 65 Pilot Oil Manifold
53
45 51 44 21 Solenoid Valve (Neutral Bypass) 66 Accumulator
46 60
BL3 AL3 AR3 BL4 BR1 AR1 BL1 AL1 22 Differential Pressure Relief Valve (Rear Pump) 67 Solenoid Valve (Hydraulic Activation)
48 BR3 54 P2 23 Attachment Control Valve 68 Pilot Filter
P2
50 55 57 24 Flow Compensator Valve (Bucket) 69 Bypass Check Valve

25 Bucket Control Valve 70 Back Pressure Valve

26 Flow Compensator Valve (Boom) 71 Radiator Fan Motor

56 27 Load Check Valve 72 Oil Cooler Fan Motor

49 73 Front Pump Pressure Sensor
28 Boom Control Valve

29 Signal Relief Valve (High Pressure) 74 Swing Pump Pressure Sensor

30 Stick Control Valve 75 Drain Filter

31 Flow Compensator Valve (Stick) 76 Return Filter

73 74
32 Left Travel Control Valve 77 Hydraulic Tank

33 Flow Compensator Valve (Left Travel) 78 Return Filter

69 70
71 P 34 Right Travel Control Valve 79 Drain Filter

68 P 35 Flow Compensator Valve (Right Travel) 80 Front Pump

66 Charge Pump
36 Defferential Pressure Relief Valve (Front Pump) 81
a1 P2 a2 PSg
PS1 SA1 P1 SA2
A R T1 T2 G
37 Neutral Flow Control Valve 82 Rear Pump
M
72 38 Flow Compensator Valve (Attachment) 83 Pilot Pump

61 62 39 Line Relief Valve (Bucket Cylinder Rod End)

84 Cooling Pump
PSA4
PSA3
PSA2
PSA1

PAC
Pi5

Pi3
Pi2
Pi1
Pi4

40 Line Relief Valve (Bucket Cylinder Head End)

85 Swing Pump
67 41 Line Relief Valve (Boom Cylinder Rod End)
86 Main Control Valve Body (Boom Side)
63
42 Signal Relief Valve (Low Pressure)
87 Center Manifold
B
43 Solenoid Valve (High/Low Relief) Travel/Stick
88 Main Control Valve Body (Stick Side)
44 Return Port

PG
45 Return Port
Pi6 64 LS1 LS2 L1
78
Qmax Qmin

75
DR3
DR2
DR1
DR6
DR5
DR4

TOUT
PIN

L2
65 76 79
84
77 82 83 S M1
80 S L1 L
D1 B1 D2
85 f04919

81