Professional Documents
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OPERATOR’S MANUAL
98000770-2
To locate your local Kärcher Shark Commercial Pressure Washer Dealer nearest you,
visit www.karchercommercial.com or www.karchershark.com
9.800-077.0
CONTENTS
Introduction & Important Safety Information 3-5
Component Identification 6
Installation 7
Assembly Instructions 12
Operating Instructions 13
Basic Facts 16
Troubleshooting 21-22
Electrical Box, Time Delay Exploded View & Parts List 38-39
Electrical Box, Auto Start, Exploded View & Parts List 40-41
Specifications 42-43
Warranty
PRESSURE WASHER
Thank you for purchasing this Pressure Washer. DANGER: Improper connection of the equip-
We reserve the right to make changes at any time ment-grounding conductor can result in a risk of
without incurring any obligation. electrocution. Check with a qualified electrician or
service personnel if you are in doubt as to whether
Owner/User Responsibility: the outlet is properly grounded. Do not modify the
The owner and/or user must have an understanding of plug provided with the product - if it will not fit the
the manufacturer’s operating instructions and warnings outlet, have a proper outlet installed by a qualified
before using this pressure washer. Warning information electrician. Do not use any type of adaptor with
should be emphasized and understood. If the operator this product.
is not fluent in English, the manufacturer’s instructions
OPERATOR’S MANUAL
WARNING: Keep wand, hose, and
and warnings shall be read to and discussed with WARNING
water spray away from electric
the operator in the operator’s native language by the wiring or fatal electric shock may
purchaser/owner, making sure that the operator com- result.
prehends its contents.
6. To protect the operator from
Owner and/or user must study and maintain for future electrical shock, the machine
reference the manufacturers’ instructions. KEEP WATER must be electrically grounded.
SPRAY AWAY FROM
The operator must know how to stop the machine ELECTRICAL WIRING. It is the responsibility of the
quickly and understand the operation of all controls. owner to connect this machine
Never permit anyone to operate the engine without to a UL grounded receptacle of proper voltage and
proper instructions. amperage ratings. Do not spray water on or near
electrical components. Do not touch machine with
This manual should be considered a permanent
wet hands or while standing in water. Always dis-
part of the machine and should remain with it if
connect power before servicing.
machine is resold.
WARNING: Flammable liquids
When ordering parts, please specify model and WARNING
can create fumes which can ig-
serial number. Use only identical replacement
parts. nite, causing property damage
or severe injury.
Machine to be used only by trained operators.
WARNING: Risk of explosion
— Operate only where open
IMPORTANT SAFETY RISK OF EXPLOSION:
IF GAS SMELL PRESENT flame or torch is permitted.
TURN OFF SUPPLY
INFORMATION
WARNING: Risk of fire — Do not
WARNING: To reduce the risk of WARNING
WARNING change tanks when the product
injury, read operating instruc- is operating or still hot.
tions carefully before using.
WARNING: Use vapor fuel only.
1. Read owner's manual thor-
oughly. Failure to follow in- 7. Oil burning appliances shall
structions could cause mal- RISK OF FIRE. be installed only in locations
READ OPERATOR’S function of machine and result
DO NOT ADD FUEL where combustible dusts and
WHEN OPERATING
MANUAL THOROUGHLY
in death, serious bodily injury MACHINE. flammable gases or vapors
PRIOR TO USE.
and/or property damage. are not present. Do not store
2. Know how to stop the machine and bleed pressure or use gasoline near this ma-
quickly. Be thoroughly familiar with the controls. WARNING chine.
8. Keep operating area clear of
3. Stay alert — watch what you are doing. all persons.
4. Do not replace LP tank while machine is running. WARNING: High pressure spray
5. All installations must comply with local codes. Con- can cause paint chips or other
tact your electrician, plumber, utility company or the USE PROTECTIVE
particles to become airborne and
selling distributor for specific details. If your machine EYE WEAR fly at high speeds. To avoid per-
AND CLOTHING
is rated 250 volts or less, single phase will be pro- WHEN OPERATING sonal injury, eye, hand and foot
vided with a ground fault circuit interrupter (GFCI). THIS EQUIPMENT.
safety devices must be worn.
If rated more than 250 volts, or more than single 9. Eye, hand, and foot protection
phase this product should only be connected to a must be worn when using this
power supply receptacle protected by a GFCI. equipment. 3
701-713 • 9.800-077.0 • Rev. 4/10
IMPORTANT SAFETY INFORMATION
PRESSURE WASHER
CAUTION: Hot discharge fluid. serious bodily injury, and/or property damage. Fol-
Do not touch or direct discharge low storage instructions specified in this manual.
stream at persons. 14. Inlet water must be clean fresh water and no hotter
WARNING: This machine pro- then 90°F.
duces hot water and must have WARNING WARNING: Risk of asphyxiation.
HOT DISCHARGE FLUID: insulated components attached Use this product only in a well
DO NOT TOUCH OR
DIRECT DISCHARGE
to protect the operator. ventilated area.
STREAM AT PERSONS.
15. Avoid installing machines in
small areas or near exhaust
WARNING: Risk of injury. Hot fans. Adequate oxygen is
WARNING
surfaces can cause burns. Use RISK OF
ASPHYXIATION. USE needed for combustion or
only designated gripping areas THIS PRODUCT ONLY
dangerous carbon monoxide
IN A WELL
of spray gun and wand. Do not VENTILATED AREA. will result.
place hands or feet on non-insu-
lated areas of the pressure 16. Manufacturer will not be liable for any changes
RISK OF INJURY. washer. made to our standard machines or any components
HOT SURFACES
CAN CAUSE BURNS not purchased from us.
17. The best insurance against an accident is precau-
10. To reduce the risk of injury, close supervision is tion and knowledge of the machine.
necessary when a machine is used near children. WARNING: Be extremely careful
Do not allow children to operate the pressure WARNING
when using a ladder, scaffolding
washer. This machine must be attended during or any other relatively unstable
operation.
location. The cleaning area
WARNING: Grip cleaning wand should have adequate slopes
WARNING
securely with both hands before and drainage to reduce the pos-
starting. Failure to do this could RISK OF INJURY FROM sibility of a fall due to slippery
result in injury from a whipping FALLS WHEN USING
surfaces.
LADDER.
wand.
11. Never make adjustments on 18. Do not overreach or stand on unstable support.
machine while in operation. Keep good footing and balance at all times.
TRIGGER GUN KICKS
BACK - HOLD WITH 12. Be certain all quick coupler fit- 19. Do not operate this machine when fatigued or under
BOTH HANDS
tings are secured before using the influence of alcohol, prescription medications,
pressure washer. or drugs.
20. Follow the maintenance instructions specified in
WARNING WARNING: High pressure devel- the manual.
oped by these machines will 21. Do not replace LP tank while machine is running.
cause personal injury or equip- Serious injury could result.
ment damage. Keep clear of
WARNING: Use vapor fuel only.
nozzle. Use caution when oper-
ating. Do not direct discharge 22. The LP models are designed to run on vapor pro-
RISK OF INJECTION stream at people, or severe in- pane fuel. Do not use liquid fuel. Have a qualified
OR SEVERE INJURY
jury or death will result. serviceman install and service your equipment.
TO PERSONS. KEEP
CLEAR OF NOZZLE.
4
701-713 • 9.800-077.0 • Rev. 4/10
IMPORTANT SAFETY INFORMATION
PRESSURE WASHER
23. Never expose a spark or flame where there may
be unburned gas present.
24. Install the machine 18” above the floor and about
2 feet from wall providing adequate ventilation and
space.
25. When making repairs disconnect from electrical
source and shut off gas valve.
26. Install this machine on non combustible flooring.
27. Do not allow acids, caustic or abrasive fluids to pass
OPERATOR’S MANUAL
through the pump.
28. Never run pump dry or leave spray gun closed
longer than 1-2 minutes.
WARNING: If connection is made to portable water
supply, a back flow device must be provided.
Example Of Down
Draft Diverter
For Gas Fired
Machines
5
701-713 • 9.800-077.0 • Rev. 4/10
COMPONENT IDENTIFICATION
PRESSURE WASHER
Discharge
Nipple
Main Gas
Supply Inlet
1/2 psig
OPERATOR’S MANUAL
Spray Spray
Wand Gun
Detergent
Valve
Trigger
Burner
Switch
Water Supply
Hose
Pump (not included)
Switch
98000770-3
Detergent Bucket
(optional) High Pressure
Hose
Pump — Develops a volume of water to the pressure Detergent Valve — Allows you to siphon and mix
nozzle which develops high pressure. detergents.
Pump/Burner Switch— Controls operation of ma- Wand — Must be connected to the spray gun.
chine. High Pressure Hose — Connect one end to water
Spray Gun — Controls the application of water and pump discharge nipple and the other end to spray
detergent onto cleaning surface with trigger device. gun.
Includes safety latch. Pressure Nozzle — Restricts the flow of water which
produces pressure.
6
701-713 • 9.800-077.0 • Rev. 4/10
INSTALLATION
PRESSURE WASHER
9.57" I.D.
11-3/4"
OPERATOR’S MANUAL
High Pressure Out
49-0"
38-3/8"
Fresh Water
In 1.0" GHF
1-1/4"
Gas In
1-1/2" NPT-M
3.0"
44-1/4" 27-1/2"
98000770-4
7
701-713 • 9.800-077.0 • Rev. 4/10
INSTALLATION
PRESSURE WASHER
Electrical: Tee
Control Manifold
The machine, when installed, must be electrically
grounded in accordance to local codes. Check for
proper power supply using a volt meter; check the
serial plate for the correct requirements. 3” (7.62 mm)
Minimum
Pipe
Cap
Floor Level
8
701-713 • 9.800-077.0 • Rev. 4/10
INSTALLATION
PRESSURE WASHER
The following pipe and stack sizes are just recom- From second stage regulator to machine.
mendations. Always consult a local plumber and vent- The following chart is based on incoming gas pressure
ing contractor for local codes and regulations during of 11 w.c.i. and a pressure drop of .5 w.c.i. Numbers
installation. are for straight schedule 40 pipe; fittings further reduce
The following tables are maximum capacity of final capacity.
stage pipe in thousands of Btu/hr of commercial
propane PROPANE
From first stage regulator (at tank) to second stage Length of Iron Pipe Size
regulator pipe (ft.) 1/2" 3/4" 1"
OPERATOR’S MANUAL
The chart below is based on incoming gas pressure
of 10 PSI and a pressure drop of 1 PSI. Numbers are 10 291 608 1146
for straight schedule 40 pipe; fittings further reduce 20 200 418 788
capacity.
30 161 336 632
PROPANE 40 137 287 541
Iron Pipe Size 50 122 255 480
Length of Pipe
(ft.) 1/2" 3/4" 60 110 231 435
70 102 212 400
10 3339 6982
80 94 198 372
20 2295 4799
90 87 185 349
30 1843 3854
100 84 175 330
40 1577 3298
50 1398 2923 The chart below is based on gas pressure in the range
0-.5 PSI, specific gravity of .6, and pressure loss of
60 1267 2649
.5 w.c.i. Numbers are for straight schedule 40 pipe;
70 1165 2437 fittings further reduce capacity.
80 1084 2267
90 1017 2127
NATURAL GAS
100 961 2009 Length Iron Pipe Size
of Pipe
150 772 1613 3/4" 1" 1-1/4" 1-1/2" 2
(ft.)
200 660 1381 10 360 680 1400 2100 3950
250 585 1224
20 250 465 950 1460 2750
300 530 1109
30 200 375 770 1180 2200
350 488 1020
40 170 320 660 990 1900
400 454 949
50 151 285 580 900 1680
450 426 890
60 138 260 530 810 1520
500 402 841
70 125 240 490 750 1400
80 118 220 460 690 1300
90 110 205 430 650 1220
100 103 195 400 620 1150
150 84 160 325 500 950
200 72 135 280 430 800
9
701-713 • 9.800-077.0 • Rev. 4/10
INSTALLATION
PRESSURE WASHER
Water Connection:
Connect the high pressure hose by pulling the coupler
collar back and then inserting it onto the discharge
nipple. Secure it by pushing the collar forward.
Attach the wand into the spray gun using teflon tape
on the pipe threads to avoid leaks.
PRESSURE WASHER
be checked for leaks. This can be done by watching the Gas Pressure Regulation Ranges:
1/2 cubic foot test dial for 5 minutes for any movement
Natural Gas LP Gas
or by soaping each pipe connection and watching for
bubbles. If a leak is found, make the necessary repairs Factory Factory Adj.
and repeat the above test. State Setting Adj. Range Setting Range
Defective pipes or fittings should be replaced and not Low .8 to 2 in. 1.4 in. 1.4 to 4.2
repaired. Never use a flame or fire in any form to locate Fire .8 in. wc wc cw in. wc
gas leaks — use a soap solution. High 3.5 in. 3 to 4.5 in. 10 in. 8.8 to 11.5
After the piping and meter have been checked com- Fire wc wc wc in. wc
OPERATOR’S MANUAL
pletely, purge the system of air. DO NOT bleed the air
inside an enclosed room. If the desired input rating cannot be obtained within
During pressure testing of the system at test pres- the above manifold pressure adjusting range, then
sures in excess of 1/2 PSIG, the appliance and its the next size larger or smaller burner orifice should
individual shut-off valve must be disconnected from be used.
the gas supply piping system or damage to the gas
valve will occur. CHECK LIST BEFORE STARTING:
CAUTION! If “NO” is checked on any of the following
FOR YOUR SAFETY READ BEFORE LIGHTING sixteen questions, do not operate this machine.
WARNING YES NO
Has gas supply been inspected by an autho-
If you do not follow these instructions exactly, a fire or rized contractor to meet local codes?
explosion may result, causing property damage, per-
sonal injury or loss of life. Is machine protected from downdraft and
excessive wind?
A. This appliance has a pilot which must be lighted by Is machine shielded from moisture or water
hand. When lighting the pilot, follow these instructions spray?
exactly.
Is the voltage correct and are the circuit
B. BEFORE LIGHTING smell all around the appliance breaker and supply cord adequate according
area for gas. Be sure to smell next to the floor because to specifications and serial plate notation?
some gas is heavier than air and will settle on the floor. Is the machine electrically grounded?
“WHAT TO DO IF YOU SMELL GAS” Have all flammable liquids or gases been
removed from installation location?
• Do not try to light any appliance.
• Do not touch any electrical switch, do not use any Is there adequate gas supply for the BTU rat-
phone in your building. ing of the burner?
• Immediately call your gas supplier from a neigh- Is incoming gas supply pressure between
bor’s phone. Follow the gas supplier’s instructions. 6 - 14 water column inches or 1/2 PSIG?
• If you cannot reach your supplier, call the fire
department. Has the proper gas regulator been installed
for pressure and volume?
C. Use only your hand to push in or turn the gas Is the machine properly vented to allow
control knob. Never use tools. If the knob will not adequate air flow?
push in or turn by hand, don’t try to repair it; call a
Are the propane tanks large enough, ac-
qualified service technician. Forced or attempted
cording to rating to prevent freezing (vapor
repair may result in a fire or explosion.
propane machines only)?
D. Do not use this appliance if any part has been under Have gas lines been checked for gas leaks?
water. Immediately call a qualified service technician
to inspect the appliance and to replace any part of Have gas lines been checked with local
the control system and any gas control which has codes?
been under water. Have all operators using this machine been
instructed properly & have they read the
manual?
Has the machine been installed according to
operator’s manual instructions? 11
701-713 • 9.800-077.0 • Rev. 4/10
PRESSURE WASHER
ASSEMBLY INSTRUCTIONS
Pressure Discharge
Nozzle Nipple
Spray
Gun
Safety
Latch
Coupler
Wand
High Pressure
Hose
98000770-5
OPERATOR’S MANUAL
STEP 1: Attach the high pressure STEP 2: Unscrew guard from wand STEP 3: Connect the high pres-
hose to the spray gun by threading to remove nozzle. When inserting sure hose to the pump discharge
hose fitting onto gun and tighten. pressure nozzle check for o-ring. fitting by threading hose fitting onto
discharge.
Cold
Water Garden
Source Hose
Garden
Hose Water Inlet
12
701-713 • 9.800-077.0 • Rev. 4/10
PRESSURE WASHER
OPERATING INSTRUCTIONS
Cold
Water
Source
Garden
OPERATOR’S MANUAL
Hose
STEP 1: Review installation instruc- STEP 2: Trigger the spray gun to STEP 3: Have an electrician con-
tions prior to connecting garden eliminate trapped air then wait for a nect power supply into junction box
hose to the cold water source and steady flow of water to emerge from according to information shown
turn water on completely. Never the spray nozzle. on the serial plate before turning
use hot water. gas valve dial to “PILOT” or “ON”
position.
Safety
Control Latch
Knob
Red
Ignitor WARNING! Never replace noz-
zles without engaging the safety
latch on the spray gun trigger.
AUTO IGNITION
OPTION
If your machine has Auto
Ignition option, follow
these steps.
STEP 4: Turn gas cock dial (located on rear of machine) to “PILOT” posi- 1. Have electrician connect power
tion. Depress control knob and hold it in. After 5 seconds, depress the red supply into junction box accord-
ignitor until you hear a loud click. Repeat 3 or 4 times if necessary until ing to information shown on
pilot is lit. If pilot does not remain lit, repeat operation, allowing a longer serial plate and open main gas
period of time before releasing the knob. After the pilot lights, continue to supply.
hold the control knob down for 1 minute. Note: Sufficient time must be al- 2. Push pump switch to “ON” posi-
lowed for a proper size pilot flame to energize the thermocouple and hold tion, pull trigger on spray gun.
the safety magnet in a locked-up position. Release dial and turn to full ON. 3. After water and pressure is exit-
Push pump switch ON, or turn to pump position and pull the trigger on the ing pressure nozzle push burner
spray gun allowing cold water to flow. To activate the gas control valve for switch “ON”. Note: Thermostat
hot water, push the burner switch to the ON position and pull the trigger should be set at 200°.
on the spray gun.
4. The pilot will ignite first then you
will notice a flash of light indicat-
ing complete ignition. Note: You
should hear a clicking sound
13
before the pilot ignites.
701-713 • 9.800-077.0 • Rev. 4/10
PRESSURE WASHER
DETERGENTS & GENERAL CLEANING TECHNIQUES
WARNING: Some detergents
WARNING
may be harmful if inhaled or in- CLEANING TIPS
gested, causing severe nausea,
fainting or poisoning. The harm- Pre-rinse cleaning surface with fresh water. Place de-
ful elements may cause property tergent suction tube directly into cleaning solution and
damage or severe injury. apply to surface at low pressure (for best results, limit
your work area to sections approximately 6 feet square
and always apply detergent from bottom to top). Allow
detergent to remain on surface 1-3 minutes. Do not al-
STEP 1: Use detergent designed low detergent to dry on surface. If surface appears to
specifically for pressure washers. be drying, simply wet down surface with fresh water. If
OPERATOR’S MANUAL
Household detergents could dam- needed, use brush to remove stubborn dirt. Rinse at
age the pump. Prepare detergent high pressure from top to bottom in an even sweeping
solution as required by the manu- motion keeping the spray nozzle approximately 1 foot
facturer. Fill a container with pres- from cleaning surface. Use overlapping strokes as you
sure washer detergent. clean and rinse any surface. For best surface cleaning
STEP 2: Place siphon tube strainer action spray at a slight angle.
into detergent container open de-
Recommendations:
tergent valve. Place the filter end of
detergent suction tube into the detergent container. • Before cleaning any surface, an inconspicuous
area should be cleaned to test spray pattern and
Detergent Valve distance for maximum cleaning results.
• If painted surfaces are peeling or chipping, use
extreme caution as pressure washer may remove
the loose paint from the surface.
• Keep the spray nozzle a safe distance from the
surface you plan to clean. High pressure wash a
small area, then check the surface for damage. If no
damage is found, continue to pressure washing.
CAUTION - Never use:
• Bleach, chlorine products and other corrosive
chemicals
Siphon Strainer • Liquids containing solvents (i.e., paint thinners,
gasoline, oils)
• Tri-sodium phosphate products
STEP 3: Pull trigger to oper- • Ammonia products
ate machine. Liquid detergent • Acid-based products
is drawn into the machine and These chemicals will harm the machine and will dam-
mixed with water. Apply deter- age the surface being cleaned.
gent to work area. Do not allow
detergent to dry on surface.
Follow operating instructions.
RINSING
IMPORTANT: You must flush It will take a few seconds for the detergent to clear.
the detergent siphoning system after each use by Apply safety latch to spray gun. Select and install de-
placing the suction tube into a bucket of clean water, sired high pressure nozzle. NOTE: You can also stop
then run the pressure washer for 1-2 minutes. detergent from flowing by removing detergent siphon
tube from bottle.
THERMAL PUMP PROTECTION
If you run your pressure washer for 3-5 minutes without
pressing the trigger on the spray gun, circulating water
in the pump can reach high temperatures. When the
water reaches this temperature, the pump protector
engages and cools the pump by discharging the warm
water onto the ground. This thermal device prevents
14 internal damage to the pump.
701-713 • 9.800-077.0 • Rev. 4/10
PRESSURE WASHER
SHUTTING DOWN AND CLEAN-UP
Pump STEP 2: Turn/push burner switch to
Switch
Burner
“OFF” position. Open spray gun al-
Switch lowing water to cool. Then turn/push
pump switch to “OFF” position.
OPERATOR’S MANUAL
one gallon of fresh clean water. Pull
trigger on spray gun and siphon
water for one minute.
Safety
Latch
STEP 3: Turn off water supply. STEP 4: Press trigger to release STEP 5: Engage the spray gun
water pressure. safety lock.
STORAGE
CAUTION: Always store your pressure 3. Turn on the machine for a few seconds, until re-
washer in a location where the temperature maining water exits. Turn off immediately.
will not fall below 32°F (0°C). The pump in 4. Do not allow high pressure hose to become
this machine is susceptible to permanent damage kinked.
if frozen. FREEZE DAMAGE IS NOT COVERED BY 5. Store the machine and accessories in a room which
WARRANTY. does not reach freezing temperatures.
1. Stop the pressure washer, squeeze spray gun trig- CAUTION: Failure to follow the above directions will
ger to release pressure. result in damage to your pressure washer.
2. Detach water supply hose and high pressure
hose.
15
701-713 • 9.800-077.0 • Rev. 4/10
BASIC FACTS
PRESSURE WASHER
PRESSURE EQUIVALENTS
Simply stated, pressure is the force exerted by a gas or liquid attempting to escape from a container. It is useful
to know how strong this “attempt to escape” is. Pressure can be measured with a manometer or with a pressure
gauge. At the lower levels, it is expressed in “water column inches” i.e. 11 w.c.i. Higher pressures are expressed
in terms of the force exerted against a square inch of area, for example, 125 lbs. per square inch (125 psi).
1 water column inch = 50 oz./sq. in. 11 water column inches = 6.35 oz./sq. in.
11 water column inches = 4 lb./sq. in. 1 lb./sq. in. = 27.71 water column inches
Btu/H (Nameplate)
1 Std. Atmosphere = 14.73 lbs./sq. in. Capacity in cf/h =
Btu/cu ft (Gas Utility)
16
701-713 • 9.800-077.0 • Rev. 4/10
MAINTENANCE & SERVICE
PRESSURE WASHER
Spray Nozzles: should exceed its operating temperature, the thermostat
will turn the burner off until the water cools.
Spray nozzles are calibrated for each machine, de-
pending on the flow and pressure of that particular Pumps:
model. Spray nozzles vary in bore size and angle of
spray. When ordering, please specify size and angle Use only SAE30 weight non-detergent oil. Change oil
of nozzle. Nozzle size for each machine is located on after first 50 hours of use. Thereafter, change oil every
the serial plate. three months or at 500 hour intervals. Oil level should be
checked through use of the dipstick found on the top of
Unloader Valves: the pump or by the red dot visible through the oil gauge
window. Oil should be maintained at that level.
OPERATOR’S MANUAL
Unloader valves relieve pressure in the line when a
spray gun is closed. Unloader valves are preset and
tested at the factory before shipping. Occasional ad- HEATING COILS
justment of the unloader may be necessary to maintain
correct pressure. For valve adjustment contact your To Check Water Heater Coil for Leaks:
nearest dealer. Tampering with the factory setting may
cause personal injury and/or property damage, and will With the main burners “OFF” start the pumping unit
void the manufacturer's warranty. and allow it to run for a few minutes. With a drop light
or flashlight, check the burner compartment. If no leaks
Winterizing Procedure: are visible and water is dripping from the coils, then it
Damage due to freezing is not covered by warranty. is condensation from the flue gases.
Adhere to the following cold weather procedures when- Condensation from Heating Coil:
ever the washer must be stored or operated outdoors
under freezing conditions. When cold water is being pumped into the water heater
coils and the burners are on, condensation will form on
It is necessary to protect your machine against freezing the coils and drip down into the burner compartment.
when temperatures drop below 32° F. Siphoning a small This will give the appearance of a leaking coil, particu-
amount of antifreeze into the system is recommended. larly on cold humid days.
This is done by pouring a 50-50 mix of antifreeze and
water into the float tank and then siphoning 100% Deliming Coils:
antifreeze through the detergent line with the pump
In alkaline water areas, lime deposits can accumulate
on. If compressed air is available, an air fitting can be
rapidly inside the coil pipes. This growth is increased by
screwed into the float tank strainer fitting, and by inject-
the extreme heat build up in the coil. The best preven-
ing compressed air, all water will be blown out of the
tion for liming conditions is to use high quality cleaning
system. The use of a draft diverter will prevent the wind
detergents. In areas where alkaline water is an extreme
chill factor from freezing the coil.
problem, periodic use of Manufacturers Deliming Pow-
Low Pressure Diagnosis: der (part #9.556-010.0) will remove lime and other
deposits before coil becomes plugged. (See following
Refer to Troubleshooting Chart for low pressure. If the Instructions for use of Deliming Powder.)
trouble is found to be either the unloader or the pump,
your next step is to determine which is the problem. Periodic flushing of coils is recommended.
This can be done by eliminating the unloader from 1. Fill a container with 4 gallons of water, then add 1
the system and attaching the 50’ discharge hose gun, lb. of deliming powder. Mix thoroughly.
wand and nozzle directly to the pump. If high pressure 2. Remove nozzle from spray gun assembly and put
is developed in this manner, the pump is good and the spray gun into container. Secure the trigger on the
unloader needs to be repaired or replaced. If low pres- spray gun into the open position.
sure is still present, then the pump needs repairing.
3. Attach a short section (3-5 ft.) of garden hose to
CAUTION: When using this procedure to test com- machine to siphon solution from an elevated con-
ponents keep the spray gun open at all times. tainer, or add mixture to the float tank. Turn pump
switch on allowing solution to be pumped through
High Limit Hot Water Thermostat: coils and back into the container. Solution should
For safety, each machine is equipped with an adjustable be allowed to circulate 2-4 hours.
thermostat. In the event the temperature of the water
17
701-713 • 9.800-077.0 • Rev. 4/10
MAINTENANCE & SERVICE
PRESSURE WASHER
4. After circulating solution, flush entire system with than air, unburned propane gas will gravitate to the floor
fresh water. Reinstall wand assembly to spray rather than rise out of the stack. Hence, adequate floor
gun. space and good ventilation are especially important with
propane systems.
Gas Valve Regulator Adjustment:
(See Fig. 5) Gas Pressure Requirements:
Adjustment of the built-in regulator isn’t normally nec- All propane fired machines operate on gas vapor only.
essary, since it is preset at the factory. However, field They are designed to operate at a pressure of 11
adjustment may be accomplished as follows: w.c.i. (between 1/3 and 1/2 of one PSI), and are often
OPERATOR’S MANUAL
1. Attach manometer at both inlet and outlet pressure operated at even higher pressures when extra heat is
ports. needed, please see Installation Instructions.
2. Remove manifold pressure adjustment screw cap. Exterior regulators are needed to control the system.
Propane bottles are not included with the machine.
3. With small screwdriver, rotate manifold pres-
A high pressure regulator should be installed on the
sure adjustment screw clockwise to increase or
propane bottle and a low pressure regulator attached
counterclockwise to decrease gas pressure.
Manifold Pressure
to the pressure washer.
Adjustment Screw
Under Cap Propane Cylinder Capacity:
ON/OFF
Switch An important consideration with propane systems is the
Line to Pilot capacity of the supply cylinder relative to the needs of
Light
the burner. The burner operates on propane as a gas.
Line to As gas is used from the propane cylinder, the liquid in
Pilot the cylinder boils to maintain gas pressure. This boiling
Light process cools the liquid, and in a heavy, continuous-
demand situation, the liquid temperature can fall to
the point at which it cannot provide gas as rapidly as
is needed. In this case, it may be necessary to warm
Inlet Outlet the propane cylinder by directing a warm spray, not
View View over 120°, on the cold cylinder, or by manifolding two
Gas Valve Adjustment propane bottles together to increase total vaporization
capacity. It is recommended that a minimum 100 lb.
4. Replace manifold pressure adjustment screw cap. propane bottle be used on the machine, depending on
Figure 5 the length of running time desired.
18
701-713 • 9.800-077.0 • Rev. 4/10
MAINTENANCE & SERVICE
PRESSURE WASHER
Disconnect the pilot and ignition lines from the 3. Clean and/or adjust pilot for maximum flame im-
gas valve. Disconnect union in main burner line. pingement on the thermopile.
(Remove the nuts from the U-bolts, item 21 on 4. If pilot will not remain lit when gas cock dial is re-
page 31). Slide burner manifold out through shell leased, check automatic pilot (Step D).
opening.
The millivolt system and individual components may
2. TO CLEAN BURNER JETS: be checked with a DC millivolt meter having a 0-1000
Select proper size drill for type of gas involved. Use MV range. Conduct each check as shown in the chart
vise to hold drill and to ream out each jet orifice. below by connecting the meter test leads to terminals
If the water heater will be exposed to freezing weather, as indicated. All readings are closed circuit.
OPERATOR’S MANUAL
an antifreeze solution should be circulated through the A. Complete Millivolt System Check
coils by whatever means are available for the particular (“A” Reading = Switch contacts CLOSED - Gas
system the water heater is used on. Cock Dial “ON” - Main burner should come ON).
BURNER TROUBLESHOOTING 1. If the reading is more than 100 millivolts and the
automatic valve still does not come on, replace
the automatic valve operator.
Millivolt System Check:
2. If the closed circuit reading (“A” Reading) is
This machine has a thermopile self-powered combina-
less than 100 millivolts, determine cause for low
tion gas control. Before checking the millivolt system,
reading - proceed as follows:
the following operations should be performed and
observations made: B. Thermopile Output Reading Check
(“B” Reading = Switch contacts OPEN - Main
burner OFF).
TH/PP1
TH3 If the minimum 250 millivolt reading is not ob-
tainable, readjust pilot for maximum millivolt
output. If millivolt reading is still below minimum
specified, replace thermopile.
Pilot 2CH-2 or
Equivalent
2 Lead Thermopile
(Equivalent to CP-2)
PP2
Ignitor
1. Inspect system for proper wiring.
2. The switch leads and all wire connections should be
cleaned and tightened to eliminate all unnecessary
resistance.
To Burner
2 Lead
Connect Switch Flow Switch
Thermopile
Meter Flow & Meter Connections
Check Leads To Burner Reading
Test To Test Terminals Contacts Should Be
A Complete 2&3 Closed 100 MV or
System More
B Thermopile 1&2 Open Greater
Output than 250
Gas Valve
C System 1&3 Closed Less than
Resistance 35
D Auto/Pilot 1&2 Open Between
Dropout 120 - 30 C. System Resistance Check
MV (“C” Reading = Switch contacts CLOSED - Gas
Cock “ON” - Main burner should be ON)
19
701-713 • 9.800-077.0 • Rev. 4/10
MAINTENANCE & SERVICE
PRESSURE WASHER
20
701-713 • 9.800-077.0 • Rev. 4/10
PRESSURE WASHER Troubleshooting Guide
TROUBLESHOOTING
SPARK - BUT NO No gas supplied to pilot valve Check for availability of gas.
PILOT LIGHT
Manual valves in "OFF" position Turn manual valve and gas cock to full "ON". Check pilot key
adjustment.
Faulty pilot valve Test gas valve.
Faulty wiring Test wiring.
Restricted pilot line or clogged pilot orifice Clean pilot tubing and orifices.
PILOT GAS - BUT Broken or shorted electrode assembly Test/replace.
NO SPARK
PILOT LIT - BUT Faulty wiring Test wiring.
MAIN BURNER
Low pilot flame Check inlet pressure, pilot orifice.
WON'T COME ON
Improper alignment of sensor in pilot flame Adjust alignment - see figure 7, page 14.
Faulty main gas operator in gas control Test gas valve - repair/replace.
Faulty flame sensor Test sensor, wiring - repair/replace.
PILOT CYCLES OFF Faulty pilot valve Test gas valve.
AND ON BY ITSELF
Faulty wiring Test wiring.
MAIN BURNER Low pilot flame Check inlet pressure, pilot orifice.
SHUTS DOWN
Improper alignment of sensor in pilot flame Adjust alignment - see figure 7, page 14.
Faulty main gas operator in gas control Test gas valve - repair/replace.
Faulty flame sensor Test sensor, wiring - repair/replace.
LOW OPERATING Faulty pressure gauge Install new gauge.
PRESSURE
Insufficient water supply Use larger garden hose. Clean filter washer at water inlet.
Old, worn or incorrect spray nozzle Match nozzle number to machine and/or replace with new
nozzle.
Belt slippage Tighten or replace. Use correct belt.
Plumbing or hose leak Check plumbing system for leaks. Re-tape leaks with teflon
tape.
Faulty or mis-adjusted unloader valve Adjust unloader for proper pressure. Install repair kit when
(where applicable) needed.
Worn packing in pump Install new packing kit.
Fouled or dirty inlet or discharge valves in Clean inlet and discharge valve.
pump
Worn inlet or discharge valves Replace with valve kit.
Obstruction in spray nozzle Remove obstruction.
Leaking pressure control valve (where Rebuild or replace as needed.
applicable)
Detergent metering valve left open sucking Close and/or replace metering valve.
air or faulty metering valve
Slow motor RPM Check incoming voltage.
LOW WATER Improper size of gas lines See page 7 for sizing of gas lines.
TEMPERATURE
Low gas pressure Increase gas pressure to machine.
Improper pressure regulator Specify BTU, building gas pressure 11 w.c.i. to machine for cor-
rect sizing of regulator.
Low gas pressure Increase gas pressure as described on page 8.
Soot buildup on coils not allowing heat Clean coils.
transfer
Improper burner nozzle See serial plate
21
701-713 • 9.800-077.0 • Rev. 4/10
PRESSURE WASHER Troubleshooting Guide
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
WATER Incoming water to machine warm or hot Lower incoming water temperature.
TEMPERATURE
Gas pressure too high See page 10 for specifications for proper gas pressure.
TOO HOT
Detergent line sucking air Tighten all clamps. Check detergent lines for holes.
Defective high limit switch Replace.
Incorrect burner nozzle size See serial plate.
Insufficient water supplied Check water GPM to machine.
Restricted water flow Check nozzle for obstruction, proper size.
PRESENCE OF Oil seal worn Check and replace if necessary.
WATER IN OIL
High humidity in air Check and change oil twice as often.
WATER DRIP- Piston packing worn Check and replace if necessary.
PING FROM
UNDER PUMP O-Ring plunger retainer worn Check and replace if necessary.
DETERGENT Air leak Tighten all clamps. Check detergent lines for holes.
NOT DRAWING
Detergent metering valve packing not tight Tighten nut. Replace valve or packing.
or packing worn
Filter screen on detergent suction hose Clean or replace.
plugged
Dried up detergent plugging metering valve Disassemble and clean thoroughly.
High viscosity of detergent Dilute detergent to specifications.
Restriction behind float tank screen removed Install restriction.
Hole in detergent line(s) Repair hole.
Strainer basket plugged Remove and clean.
Connections on selector valve loose Put teflon tape on all pipe connections.
Detergent solenoid not opening (where Check flow switch, replace detergent solenoid.
applicable)
PUMP RUNNING Pump sucking air Check water supply and possibility of air seepage.
NORMALLY
Valves sticking Check and clean or replace if necessary.
BUT PRESSURE
LOW ON Unloader valve seat faulty Check and replace if necessary.
INSTALLATION Nozzle incorrectly sized Check and replace if necessary (See serial plate for proper
size).
Worn piston packing Check and replace if necessary.
MAINTENANCE SCHEDULE
Replace Fuel Lines Annually
Pump Oil Inspect Daily inspect the oil level
23
701-713 • 9.800-077.0 • Rev. 4/10
EXPLODED VIEW
PRESSURE WASHER
88
For 88
74 51, 53 Detail See 87 48
Float Tank 50
65 68 Assy
67 49
73
74
92
OPERATOR’S MANUAL
75 89 87
69
96
71 To
70
76 Detergent
Valve
100
72 57
102
77 36
79 86 72
For
Detail See 87 103 104 35
78 Burner For 107
Assembly Detail See
Illus. Burner
Assembly
Illus. 106
13 105
12
14 55
For 108
56
Detail See
81 Control 52
Panel 58
Assy 26
80
61
62 59
63
Steam 64
Valve
Steam Option
Valve 83
Option
50
82
98000770-6
102
24
701-713 • 9.800-077.0 • Rev. 4/10
EXPLODED VIEW
PRESSURE WASHER
Auto 701.0 Model
Start
Option 37 22
46
38 6
47 85
42 25
33
OPERATOR’S MANUAL
28
99 43,98 45
29 Steam
58 30 Valve
5 GPM Option
Machines 44 13
26 27
41 38 28
60
33 36
35 97
37 34 25
33
32
32 21
27 22
19
42 26
95 28
23 17
94
93 18
9 10 24 20
13
40
12 Steam
90
14 Valve
11 97 62
39 Option
97 8
15
91
97 1 2
700.0 Model 84
6
11 91
91
96
50 4
For 3
Detail See
Electrical
Box 6
Assy
102
25
701-713 • 9.800-077.0 • Rev. 4/10
EXPLODED VIEW PARTS LIST
PRESSURE WASHER
26
701-713 • 9.800-077.0 • Rev. 4/10
EXPLODED VIEW PARTS LIST
PRESSURE WASHER
ITEM PART NO. DESCRIPTION QTY
42 9.802-039.0 Elbow, 1/2" JIC, 3/8", 90° 1
43 Motor, See Specifications Pages
44 9.802-427.0 Cord, Electric, 12/3 SOWA (701.0) 111"
9.802-436.0 Cord, Service, SEO, 10/3 Coleman (702.0) 111"
9.802-425.0 Cord, Service, SO, 8/3 Coleman (705.0, 708.0) 111"
9.802-437.0 Cord, Service, SEO 10/4 (703.0, 706.0, 709.0) 111"
9.802-426.0 Cord, Service, 8/4 (711.0) 111"
9.802-429.0 Cord, Service, 12/4 (707.0, 712.0, 713.0) 111"
OPERATOR’S MANUAL
45 9.802-985.0 Panel, Side, Left 1
46 9.802-984.0 Panel, Top 1
47 9.800-030.0 Label, Operating Instructions 1
48 9.802-978.0 Panel, Rear 1
49 9.802-105.0 Plug, Plastic, 7/8" 1
50 9.802-794.0 Nut, Cage, 1/4" x 12 Gauge (705.0, 706.0, 707.0, 711.0, 712.0, 713.0) 40
(701.0, 702.0, 708.0, 709.0) 38
51 9.802-484.0 Box, Junction 3 Hole, 3/4" 1
52 9.802-131.0 Elbow, 1/2" JIC x 1/2", 90° 1
53 9.802-483.0 Cover Plate, Junction Box, 2" x 4" 1
9.800-040.0 ▲ Ground Label 1
55 9.802-257.0 Inlet Hose, 30", Water Supply 1
56 9.802-258.0 Inlet Hose, 45", Water Supply 1
57 9.802-043.0 Elbow, 1/2" JIC x 1/2" Female, 90° 1
58 9.802-128.0 Nipple, 1/2" JIC, 1/2" MPT Pipe (701.0, 707.0) 2
(708.0, 709.0) 1
59 9.802-146.0 Swivel, 1/2" MP x 3/4" GHF, w/Strainer 1
60 9.800-020.0 Label, Cold Water Inlet 1
61 8.706-984.0 Adapter, 1/2" x 1/2" Pipe 1
62 9.802-067.0 Bumper Pad, Engine 18
63 9.802-066.0 Pad, Soft Rubber, 50 DURO 6
64 9.802-977.0 Assy, Frame 1
65 9.802-171.0 Nipple, 3/8" MPT x 3/8" NPT, Male 1
66 9.802-041.0 Elbow, 3/8" Steel, Street, 45° 1
67 9.149-003.0 Discharge Manifold 1
68 8.902-433.0 Valve, Safety Relief USA 1
69 8.706-248.0 Plug 3/8" 1
70 8.750-094.0 Thermostat, 302°F 1
71 9.196-012.0 Screw 10/24" x 1/4 1
72 8.711-785.0 Hose, 3/8" Push-On 40"
73 9.802-976.0 Top, Burner Wrap, 20" 1
74 9.800-006.0 Label, Hot/Caliente w/Arrows Warning 2
75 8.930-140.0 Insulation, Tank Head, 20", 10" Opening 1
76 9.802-825.0 Clip, Retaining, U-Type 4
77 9.803-135.0 Coil, Dura, 20" Diameter, SCH. 80 1
27
701-713 • 9.800-077.0 • Rev. 4/10
EXPLODED VIEW PARTS LIST
PRESSURE WASHER
28
701-713 • 9.800-077.0 • Rev. 4/10
FLOAT TANK ASSEMBLY
PRESSURE WASHER
4
9
OPERATOR’S MANUAL
8
7 5
11
10
To Outside
Water
Supply
To Pump
29
701-713 • 9.800-077.0 • Rev. 4/10
BURNER ASSEMBLY
PRESSURE WASHER
39
2
1
1
OPERATOR’S MANUAL
27
22
21
30
33
34
29
23
6 5
5
16
15
18
14
31
7
13
28
19 17
5
9
20
25
10 3
26
36
12 8
26
24 23
10
9 7
11
26
25
Electronic 5
Ignition Option
38 26
(Reversed)
24
98000770-1
38
40
30
701-713 • 9.800-077.0 • Rev. 4/10
BURNER ASSEMBLY PARTS LIST
PRESSURE WASHER
ITEM PART NO. DESCRIPTION QTY
1 8.710-216.0 Jet, Orifice, #54, (Natural Gas, 3.5 & 3.9) 44
8.717-377.0 Jet, Orifice, #63, (Propane) 44
8.710-215.0 Jet, Orifice, #52, (Natural Gas, 4.8 & 5.0) 44
2 8.718.055.0 Burner Ring Assy, X44 w/ #54 Jets, (Natural Gas, 3.5 & 3.9) 1
8.718-060.0 Burner Ring,Assy, X44 w/ #63 Jets, (Propane) 1
8.725-894.0 Burner Ring Assy, X44 w/ #52 Jets, (Natural Gas, 4.8 & 5.0) 1
3 8.706-108.0 Nipple, 3/4" x 3 -1/2", Black Pipe 1
OPERATOR’S MANUAL
4 8.706-087.0 Nipple, 3/4" x 4", Black Pipe 1
5 9.802-027.0 Elbow, 3/4", Black, 90° 4
6 8.706-109.0 Nipple, 3/4" x 7", Black Pipe 1
7 9.802-019.0 Nipple, 3/4" x 2", Black 2
8 9.802-049.0 Union, 3/4", Black Pipe 1
9 9.802-017.0 Nipple, 3/4" x Close, Black 1
10 9.802-971.0 Nipple, 1" NPT x 15", Black, SCH. 40 2
11 9.802-028.0 Elbow, 1" x 3/4", Reducing, Black 1
12 9.802-026.0 Elbow, 1", Black, 90° 1
13 9.802-014.0 Nipple, 1/2" x 3", Galvanized SCH. 80 1
14 9.803-132.0 PHW/VNG Insulation Retainer Plate 1
15 9.802-798.0 Screw, #10 x 1/2", TEK 4
16 9.802-975.0 Cover, Burner Access, 20" Coil 1
17 9.802-764.0 Screw, 10/32" x 3/4", Hex Wash SL Mach/Blk 2
18 9.800-028.0 Label, Pilot Light Hole 1
19 9.802-791.0 Nut, Cage, 10/32" x 16 Gauge 2
20 9.802-678.0 Ignitor, Piezo #1244-42 1
9.802-679.0 Washer, Panel Adapter, Piezo 1244-26 1
21 9.802-772.0 Screw, 10/32 x 1/4 2
22 9.803-617.0 Pilot, Natural Gas Pilot A3-S, #77623 (Millivolt) 1
9.803-610.0 Pilot, Ignitor (Electric Ignition) 1
9.803-611.0 Thermopile, 47" 1
23 9.802-911.0 Tubing, Aluminum, 600/Rl, 1/4" Dead Soft (Elec.) 36"
(Millivolt) 25"
24 9.803-615.0 Valve, Gas VS820A (Millivolt) 1
9.803-616.0 Valve, Gas VR8304 (Electronic Ignition) 1
25 9.802-178.0 Valve, Ball, 1/4" Female x 1/4" Female, UL #12 1
26 9.802-159.0 Connector, 1/4" Tube x 1/4" MPT (Millivolt) 2
(Electric Ignition) 1
27 8.719-957.0 Splash Guard 1
28 9.802-718.0 U-Bolt, 5/16" x 1", Pipe 1
29 9.800-031.0 Label, Pilot Light Warning 1
30 8.905-681.0 Ignition Cable 60" (Electric Ignition) 1
31 8.932-964.0 Label, Natural Gas 1
32 9.803-516.0 Nipple, 3/4" x 5" Black Pipe 2
33 9.802-802.0 Washer, 1/4", Flat 2
34 8.718-582.0 Bolt, 1/4" x 1/2", NC, HH 2
35 9.803-563.0 Connector, 1/4" Tube x 1/8" MPT (Elec. Ign.) 1
31
701-713 • 9.800-077.0 • Rev. 4/10
BURNER ASSEMBLY PARTS LIST
PRESSURE WASHER
32
701-713 • 9.800-077.0 • Rev. 4/10
HOSE & SPRAY GUN ASSEMBLY
PRESSURE WASHER
4
5
OPERATOR’S MANUAL
1
10
For Internal
9 Detail See
Electrical Box
Pages 36, 38
8 & 40
OPERATOR’S MANUAL
13
Steam
Valve
12
Option
15
11 10
16 2
5,6
7 1
19
21
11
22
Steam 4
20
Valve
Option
18
17
14
Detergent Remote
Operating System
34
701-713 • 9.800-077.0 • Rev. 4/10
CONTROL PANEL PARTS LIST
PRESSURE WASHER
ITEM PART NO. DESCRIPTION QTY
1 8.750-094.0 Thermostat, Adjustable 302°F 1
2 9.802-451.0 Switch, Rocker, Carling w/Green Lens 2
3 9.802-452.0 Switch, Rocker, Carling Red Actuator (Time Delay) 1
4 9.802-283.0 Hour Meter, 115/240 VAC 1
5 9.802-064.0 Grommet, Rubber, Nozzle Holder 4
6 Nozzle (See Hose and Spray Gun Assembly) 1
7 9.802-188.0 Valve, Metering, 1/4" Hose 1
OPERATOR’S MANUAL
8 9.802-251.0 Tube, 1/4" x 1/2", Clear Vinyl 10ft.
9 8.707-058.0 Strainer, 1/4" w/Check Valve 1
10 6.390-126.0 Clamp, Hose, .46 - ,.54 3
11 9.802-187.0 Valve, Flow Control/Metering (Steam Option) 1
12 8.706-200.0 Elbow, 1/4" Street, (Steam Option) 1
13 9.802-031.0 Elbow, 45°, 1/4” Street (Steam Option) 1
14 9.802-536.0 Switch, Selector, w/Red Lever 3
15 8.706-958.0 Hose Barb, 1/4" Barb x 1/4" Pipe, 90° (Steam Option) 1
16 9.800-029.0 Label, Steam Valve (Steam Option) 3
17 9.802-534.0 Block, Contact, N/C 3
18 9.802-535.0 Block, Contact, N/O 3
19 9.800-049.0 Label, Manufacturer’s Cleaning Solution 1
20 8.750-096.0 Knob, Thernostat 302° F 1
21 8.712-190.0 Bezel, Plastic 1
22 8.718-779.0 Screws, 4mm x 6mm 2
35
701-713 • 9.800-077.0 • Rev. 4/10
STANDARD ELECTRICAL BOX EXPLODED VIEW & PARTS LIST
PRESSURE WASHER
16
2
15
13
7
3 8
OPERATOR’S MANUAL
9
14
Remote
19
1
4 5
17
5 - Remote
Only
18
3
20
11
6
12
10
Detergent
Valve
PRESSURE WASHER
ITEM PART NO. DESCRIPTION QTY
12 8.709-069.0 Clamp, Screw, #4 (Remote) 2
13 9.802-457.0 Din Rail, 35 mm 4"
(Remote) 8"
14 9.802-493.0 Block Terminal, 16 Pole (Remote) 1
15 9.802-467.0 Base, Relay, SH2B-05, IDEC (Remote) 3
16 9.802-468.0 Relay, 120V, RH2B-UL-AC120 (Remote) 3
17 9.803-613.0 Ignition, Electronic Control 1
OPERATOR’S MANUAL
18 9.802-553.0 Transformer, Micron, 120/240V-24V,.050KVA, Electronic Ignition 1
19 9.802-695.0 Nut, 10/32", Keps 17
20 9.802-772.0 Screw 10/32" x 1/4" (Remote) 2
▲ Not Shown
37
701-713 • 9.800-077.0 • Rev. 4/10
TIME DELAY ELECTRICAL BOX EXPLODED VIEW
PRESSURE WASHER
2 16
15
7 8 13
3
OPERATOR’S MANUAL
14
9
Remote
19
4 5
5
Remote
17
Only
18
3
20
11
6
12
10
Detergent
Valve
38
701-713 • 9.800-077.0 • Rev. 4/10
TIME DELAY ELECTRICAL BOX PARTS LIST
PRESSURE WASHER
ITEM PART NO. DESCRIPTION QTY
1 9.802-969.0 Box, Electrical 1
2 9.802-970.0 Panel, Electrical Box Side 1
9.800-040.0 ▲ Ground Label 1
3 9.802-759.0 Screw, 10/32" x 1/2" BHSOC Black 20
4 9.802-791.0 Nut, Cage, 10/32" x 16 Gauge 4
5 9.802-520.0 Strain Relief, 3/4" 3
(Remote Option) 1
OPERATOR’S MANUAL
6 Fuses, See Specifications Pages
7 9.802-491.0 Block, Terminal, 4 Pole 1
8 Contactor, See Specifications Pages
9 Overload, See Specifications Pages
10 9.802-532.0 Valve, Deter. Less Solenoid (Remote) 1
9.802-533.0 Solenoid Coil, 120V (Remote) 1
11 8.706-955.0 Hose Barb, 1/4" Barb x 1/4" Pipe, 90° (Remote) 2
12 8.709-069.0 Clamp, Screw, #4 (Remote) 2
13 9.802-457.0 Din Rail, 35 mm 4"
(Remote) 8"
14 9.802-493.0 Block Terminal, 16 Pole (Remote) 1
15 9.802-467.0 Base, Relay, SH2B-05, IDEC (Remote) 3
16 9.802-468.0 Relay, 120V, RH2B-UL-AC120 (Remote) 3
17 9.803-613.0 Ignition, Electronic Control 1
18 9.802-553.0 Transformer, Micron, 120/240V-24V, .050 KVA, Electronic Ignition 1
19 9.802-695.0 Nut, 10/32", Keps 17
20 9.802-772.0 Screw 10/32" x 1/4" (Remote) 2
▲ Not Shown
39
701-713 • 9.800-077.0 • Rev. 4/10
AUTO START ELECTRICAL BOX EXPLODED VIEW
PRESSURE WASHER
19
16
8 15
19
13
3
7
OPERATOR’S MANUAL
2 20
9 21 14
Remote
22
4 5
5
Remote 17
Only
18
3
23
11
6
12
10
Detergent
Valve
40
701-713 • 9.800-077.0 • Rev. 4/10
AUTO START ELECTRICAL BOX EXPLODED VIEW
PRESSURE WASHER
ITEM PART NO. DESCRIPTION QTY
1 9.802-969.0 Box, Electrical 1
2 9.802-970.0 Panel, Electrical Box Side 1
9.800-040.0 ▲ Label, Ground 1
3 9.802-759.0 Screw, 10/32" x 1/2" BHSOC Black 20
4 9.802-791.0 Nut, Cage, 10/32" x 16 Gauge 4
5 9.802-520.0 Strain Relief, 3/4" 3
(Remote) 1
6 Fuses, See Specifications Pages
OPERATOR’S MANUAL
7 9.802-491.0 Block, Terminal, 4 Pole 1
8 Contactor, See Specifications Pages
9 Overload, See Specifications Pages
10 9.802-532.0 Valve, Deter. Less Solenoid (Remote) 1
9.802-533.0 Solenoid Coil, 120V (Remote) 1
11 8.706-955.0 Hose Barb, 1/4" Barb x 1/4" Pipe, 90° (Remote) 2
12 8.709-069.0 Clamp, Hose, UNI .46 - .54 (Remote) 2
13 9.802-457.0 Din Rail, 35 mm 4"
(Remote) 8"
14 9.802-493.0 Block Terminal, 16 Pole (Remote) 1
15 9.802-467.0 Base, Relay, SH2B-05, IDEC (Remote) 2
16 9.802-468.0 Relay, 120V, RH2B-UL-AC120 (Remote) 2
17 9.803-613.0 Ignition, Electronic Control 1
18 9.802-553.0 Transformer, Micron, 120/240V-24V, .050 KVA Electronic Ignition 1
19 9.802-472.0 Timer, Solid State 120V, 5-60 Min. (Auto Start) 1
20 9.802-466.0 Relay, Socket, IDEC (Remote) 1
21 9.802-469.0 Relay, Latch, IDEC (Remote) 1
22 9.802-695.0 Nut, 10/32", Keps 17
23 9.802-772.0 Screw, 10/32" X 1/4" 2
▲ Not Shown
41
701-713 • 9.800-077.0 • Rev. 4/10
PRESSURE WASHER Specifications
SPECIFICATIONS
PUMP MOTOR
Pump Pulley Pump Bushing Motor Voltage/ Motor Pulley Motor
Model Model Pump # Pulley Description Bushing Pt# Pt# HP Hertz Pulley Pt# Bushing
1.575-701.0 KD4020 9.804-019.0 9.802-374.0 2AK74H 24MM 9.802-402.0 9.802-341.0 5 230v 1ph/60Hz 2AK30H 9.803-298.0 Hx3/4
1.575-702.0 KM4035 9.802-343.0 9.802-374.0 2AK74H 24MM 9.802-402.0 9.802-336.0 6 230v 1ph/60Hz 2AK54H 8.715-550.0 Hx1-1/8
1.575-705.0 KM5030 9.802-342.0 9.802-388.0 2BK67H 24MM 9.802-402.0 8.715-097.0 7.5 230v 1ph/60Hz 2BK60H 9.802-387.0 Hx1-3/8
1.575-706.0 KM5030 9.802-342.0 9.802-388.0 2BK67H 24MM 9.802-402.0 8.715-105.0 7.5 230V 3ph/60Hz 2BK60H 9.802-387.0 Hx1-3/8
1.575-707.0 KM5030 9.802-342.0 9.802-388.0 2BK67H 24MM 9.802-402.0 8.715-105.0 7.5 460V 3ph/60Hz 2BK60H 9.802-387.0 Hx1-3/8
1.575-708.0 KM4035 9.802-343.0 9.802-388.0 2BK67H 24MM 9.802-402.0 8.715-097.0 7.5 230v 1ph/60Hz 2BK45H 9.802-385.0 Hx1-3/8
1.575-709.0 KM4035 9.802-343.0 9.802-388.0 2BK67H 24MM 9.802-402.0 8.715-105.0 7.5 230V 3ph/60Hz 2BK45H 9.802-385.0 Hx1-3/8
1.575-711.0 KM5030 9.802-342.0 9.802-388.0 2BK67H 24MM 9.802-402.0 8.715-112.0 10 230V 3ph/60Hz 2BK57H 9.803-299.0 Hx1-3/8
1.575-712.0 KM5030 9.802-342.0 9.802-388.0 2BK67H 24MM 9.802-402.0 8.715-112.0 10 460V 3ph/60Hz 2BK57H 9.803-299.0 Hx1-3/8
1.575-713.0 KM5030 9.802-342.0 9.802-388.0 2BK67H 24MM 9.802-402.0 9.803-667.0 10 575V 3ph/60Hz 2BK57H 9.803-299.0 Hx1-3/8
42
701-713 • 9.800-077.0 • Rev. 4/10
SPECIFICATIONS
43
701-713 • 9.800-077.0 • Rev. 4/10
KM.2 PUMP EXPLODED VIEW
PRESSURE WASHER
9.803-405.0 KM4030R.2
9.803-406.0 KM4030L.2
9.802-343.0 KM4035R.2
9.803-407.0 KM4035L.2
9.802-342.0 KM5030R.2
9.803-408.0 KM5030L.2
8.749-940.0 KM6035R.2
8.749-941.0 KM6035L.2
8.904-689.0 KM3540R.2
OPERATOR’S MANUAL
TORQUE
SPECS
Item # Ft.-lbs
17 75
18 30
26 8
36 7
47 13
52 7.6
ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY
1 8.717-130.0 Crankcase 1 26 9.802-944.0 Screw, Hex, 8mm x 18mm 8
2 9.803-196.0 Plunger Guide 3 27 8.717-210.0 Closed Bearing Housing 1
3* See Kits Plunger Oil Seal 3 28 9.803-192.0 O-Ring Ø1.78 x 60.05 2
4* See Kits O-Ring Ø1.78 x 31.47 3 29 8.933-011.0 Tapered Roller Bearing 2
5* See Kits Pressure Ring 3 30 9.803-146.0 Crankshaft (5030, 3540) 1
6* See Kits U-Seal 3 9.803-147.0 Crankshaft (4030, 4035, 6035) 1
7* See Kits Intermediate Ring 3 31 9.803-167.0 Crankshaft Key 1
8* See Kits Back-up Ring 3 32 9.802-921.0 Oil Dip Stick 1
9* See Kits U-Seal 3 33 9.803-140.0 Crankshaft Seal 1
10* See Kits Support Ring 3 34 9.803-178.0 Shim 2
13 9.802-932.0 Manifold Head 1 35 8.717-209.0 Bearing Housing 1
14* See Kits O-Ring Ø2.62 x 17.13 6 36* See Kits Plunger Bolt 3
15* See Kits Valve Assembly 6 37* See Kits Copper Spacer 3
16* See Kits O-Ring Ø2.62 x 20.29 6 38* See Kits O-Ring Ø1.78 x 7.66 3
17 9.802-928.0 Valve Plug 6 39* See Kits Teflon Ring 3
18 9.802-938.0 Manifold Stud Bolt 8 40* See Kits Plunger (4035, 6035) 3
19 9.802-884.0 Washer 16 See Kits Plunger (4030, 5030) 3
20 9.803-198.0 Copper Washer 3/8 1 See Kits Plunger (3540) 3
21 9.802-925.0 Brass Plug 3/8 1 41* See Kits Copper Spacer 3
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701-713 • 9.800-077.0 • Rev. 4/10
KM.2 PUMP EXPLODED VIEW PARTS LIST (CONT)
PRESSURE WASHER
ITEM PART NO. DESCRIPTION QTY
42 9.803-144.0 Plunger Rod 3
43 9.803-158.0 Connecting Rod 3
44 9.802-913.0 Snap Ring 6
45 9.802-916.0 Connecting Rod Pin 3
46 9.803-218.0 Spring Washer 6
47 9.803-238.0 Connecting Rod Screw 6
48 8.933-016.0 O-Ring, Ø2.62 x 126.67 1
OPERATOR’S MANUAL
49 9.803-165.0 Crankcase Cover 1
50 9.803-197.0 O-Ring, Ø1.78 x 14 1
51 9.803-202.0 Sight Glass 3/4 1
52 9.802-939.0 Cover Screw 5
* Available in kit (See below)
45
701-713 • 9.800-077.0 • Rev. 4/10
KD.1 SERIES PUMP EXPLODED VIEW
PRESSURE WASHER
9.803-417.0 KD 3025.1
9.804-006.0 KD 3030.1
9.804-019.0 KD 4020.1
OPERATOR’S MANUAL
TORQUE
SPECS
Item # Ft.-lbs
14 65
17 18
25 7.6
34 7
44 13
ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY
1 9.803-938.0 Crankcase 1 11* See Kits O-Ring Ø1.78 x 15.54 6
2* See Kits Plunger Oil Seal 3 12* See Kits Valve Assembly 6
3* See Kits O-Ring Ø1.78 x 28.30 3 13* 9.803-948.0 O-Ring Ø2.62 x 18.77 6
4* See Kits Pressure Ring 15mm (3030) 3 14 9.803-949.0 Valve Plug 6
See Kits Pressure Ring 18mm 15 9.803-950.0 Copper Washer 1/4 1
(4020, 3025) 3 16 9.803-951.0 Brass Plug G1/4 1
5* See Kits U-Seal, 15mm (3030) 3 17 9.803-952.0 Manifold Stud Bolt 8
See Kits U-Seal, 18mm (4020, 3025) 3 18 9.802-884.0 Washer 8
6* See Kits Intermediate Ring 15mm 19 9.803-198.0 Copper Washer 3/8 1
(3030) 3
20 9.802-925.0 Brass Plug 3/8 2
See Kits Intermediate 18mm
(4020, 3025) 3 25 9.802-939.0 Screw 12
7* See Kits Intermed. Ring 15mm (3030) 3 26 9.803-953.0 Bearing Cover 2
See Kits Intermed. Ring 18mm 27 9.803-954.0 Bearing Seal 1
(4020, 3025) 3 28 9.802-914.0 Snap Ring 1
8 9.802-926.0 Brass Plug 1/2" 1 29 9.803-955.0 Ball Bearing 2
9 9.803-199.0 Copper Washer 1/2" 1 30 9.803-956.0 Crankshaft 1
10 9.803-946.0 Manifold Housing 1 31 9.803-167.0 Crankshaft Key 1
32 9.803-957.0 Oil Dipstick 1
46
701-713 • 9.800-077.0 • Rev. 4/10
KD.1 SERIES PUMP PARTS LIST (CONT)
PRESSURE WASHER
ITEM PART NO. DESCRIPTION QTY
33 8.933-010.0 Crankshaft Seal 1
34* See Kits Plunger Nut 3
35* See Kits Copper Spacer 3
36* See Kits Plunger, 15mm (3030) 3
See Kits Plunger, 18mm (4020, 3025) 3
37* See Kits Copper Spacer 3
38* See Kits O-Ring Ø1.78 x 5.28 3
OPERATOR’S MANUAL
39* See Kits Teflon Ring 3
40* See Kits Plunger Rod 3
41 9.803-965.0 Connecting Rod Pin 3
42 9.803-966.0 Connecting Rod 3
43 9.803-218.0 Spring Washer 6
44 8.933-020.0 Connecting Rod Screw 6
45 9.803-202.0 Sight Glass 1
46 9.803-197.0 Gasket 1
47 9.803-968.0 Crankcase Cover 1
48 9.803-969.0 O-Ring Ø2.62 x 107.62 1
* Available in kit (See below)
NUMBER OF CYLINDERS
3 3 1 1 1 1
KIT WILL SERVICE
NUMBER OF CYLINDERS
6 3
KIT WILL SERVICE
47
701-713 • 9.800-077.0 • Rev. 4/10
PRESSURE WASHER WARRANTY
LIMITED NEW PRODUCT ® Phone: 360-833-1600
WARRANTY—COMMERCIAL fax: 800-248-8409
PRESSURE WASHERS www.karchercommercial.com
WHAT THIS WARRANTY COVERS
All Kärcher commercial pressure washers are warranted by Kärcher to the original purchaser to be free from defects in materials
and workmanship under normal use, for the periods specified below. This Limited Warranty, subject to the exclusions shown below,
is calculated from the date of the original purchase, and applies to the original components only. Any parts replaced under this war-
ranty will assume the remainder of the pressure washer’s warranty period.
FIVE YEAR PARTS AND ONE YEAR LABOR WARRANTY
Components manufactured by Kärcher, such as frames, handles, float tanks, fuel tanks, belt guards, and heating coils. Internal
components on the oil-end of Kärcher axial pumps have a 5 year warranty. Period of warranty on axial pumps shall be one year.
Kärcher crankshaft pumps have a 7 year warranty on non-wear parts. Heating coils are pro-rated at 25% after 2 years. Stainless
steel coils have a 10 year warranty.
ONE YEAR PARTS AND ONE YEAR LABOR WARRANTY
All other components, excluding normal wear items as described below, will be warranted for one year on parts and labor. Parts and la-
bor warranty on these parts will be for one year regardless of the duration of the original component manufacturer’s part warranty.
WARRANTY PROVIDED BY OTHER MANUFACTURERS
Motors, generators, and engines, which are warranted by their respective manufacturers, are serviced through these manufacturers’
local authorized service centers. Kärcher is not authorized and has no responsibility to provide warranty service for such components.
Motors manufactured outside of the United States will be warranted by Kärcher.
WHAT THIS WARRANTY DOES NOT COVER
This warranty does not cover the following items:
1. Normal wear items, such as nozzles, spray guns, discharge hoses, wands, quick couplers, seals, filters, gaskets, O-rings,
packings, pistons, pump valve assemblies, strainers, belts, brushes, rupture disks, fuses, pump protectors.
2. Any components or other devices incorporated into a Kärcher product that are not manufactured by Kärcher, including,
but not limited to gasoline engines, pumps, etc.
3. Defects caused by improper or negligent operation or installation, accident, abuse, misuse, neglect, unauthorized modifi-
cations, repair or maintenance of the product by persons other than authorized representatives of Kärcher, including, but
not limited to, the failure of the Customer to comply with recommended product maintenance schedules.
4. Kärcher products that have been returned by the original Customer and are ultimately re-sold by an Authorized Servicing
Dealer or other sales or service outlet to another purchaser.
5. Kärcher products that are sold by any distributor or retailer that is not an official authorized dealer or retailer of Kärcher products.
6. Defects caused by acts of nature and disaster including, but not limited to, floods, fires, wind, freezing, earthquakes, tor-
nadoes, hurricanes and lightning strikes.
7. Defects caused by water sediments, rust corrosion, thermal expansion, scale deposits or a contaminated water supply
(such as water in the unit with chloride content higher than that of 80 mg/liter or use of chemicals not approved or recom-
mended by Kärcher).
8. Defects caused by improper voltage, voltage spikes or power transients in the electrical supply.
9. Devices or accessories not distributed or approved by Kärcher.
10. Any cost of labor arising from the removal and reinstallation of the alleged defective part by Customer.
11. Transportation of the product to an Authorized Servicing Dealer, field labor, replacement rental and any freight charges.
Any components, accessories or other devices provided with the product but not manufactured by Kärcher (such as engines, pumps,
etc.) are subject to warranties and service through their respective manufacturers authorized service centers and according to the
applicable terms and conditions of such manufacturers warranties. Such components or other devices not manufactured by Kärcher
should be referred by the Customer to an authorized service center or their respective manufacturers for repair or replacement.
THe fOregOINg WArrANTy IS IN LIeU Of ALL OTHer WArrANTIeS Of ANy KIND, WHeTHer ArISINg by LAW, CUS-
TOM Or CONDUCT. KärCHer MAKeS NO ADDITIONAL WArrANTIeS, eITHer exPreSSeD Or IMPLIeD, INCLUDINg,
WITHOUT LIMITATION, ANy exPreSSeD Or IMPLIeD WArrANTIeS Of MerCHANTAbILITy Or fITNeSS Of eqUIPMeNT
fOr A PArTICULAr PUrPOSe AND ANy SUCH WArrANTIeS Are exPreSSLy DISCLAIMeD. KärCHer fUrTHer DIS-
CLAIMS ANy WArrANTy THAT THe PrODUCT PUrCHASeD by CUSTOMer WILL MeeT ANy PArTICULAr reqUIreMeNT
Of CUSTOMer eveN If KärCHer HAS beeN ADvISeD Of SUCH reqUIreMeNT.
THe rIgHTS AND reMeDIeS PrOvIDeD UNDer THIS WArrANTy Are exCLUSIve AND IN LIeU Of ANy OTHer rIgHTS
Or reMeDIeS Of CUSTOMer. KärCHer SHALL NOT UNDer ANy CIrCUMSTANCeS be LIAbLe TO ANy PerSON Or
eNTITy INCLUDINg, bUT NOT LIMITeD TO, THe CUSTOMer Or ANy eND USer Of THe PrODUCT fOr ANy SPeCIAL,
INDIreCT, INCIDeNTAL Or CONSeqUeNTIAL DAMAgeS Or eCONOMIC LOSS, LOSS Of PrOfITS Or LOSS Of USe Of
THe PrODUCT, ArISINg IN CONNeCTION WITH THe SALe, DeLIvery, INSTALLATION, TrAININg Or USe Of PrODUCT.
KärCHer’S LIAbILITy, WHeTHer IN CONTrACT Or IN TOrT, ArISINg OUT Of ANy WArrANTIeS Or rePreSeNTA-
TIONS, INSTrUCTIONS Or DefeCTS frOM ANy CAUSe, SHALL be LIMITeD exCLUSIveLy TO THe COST Of rePAIr Or
rePLACeMeNT PArTS UNDer AfOreSAID CONDITIONS.
The purpose of the foregoing limitations on liability and Customer remedies is to protect Kärcher from unknown or undeterminable
risks. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion
may not apply to the Customer.
Kärcher sales and service representatives are not authorized to waive or alter the terms of this warranty, or to increase the obliga-
tions of Kärcher under the warranty.
Kärcher reserves the right to make design changes in any of its products without prior notification to the Customer.
www.karchercommercial.com www.karchershark.com
701-713 • 9.800-077.0 • Revised 4/10 • Printed in U.S.A. or Mexico