ISSUED JUL.16,'90 ENGINEERING GUIDE FOR PROCESS PLANT DESIGN OF EQUIPMENT AND FACILITY CHECK POINT OF VENDOR PRINT FOR VESSEL & HEAT EXCHANGER @ Toyo Enciveerinc Corporation TOKYO. JAPANENGINEERING MANUALS CHECK POINT OF VENDOR PRINT FOR VESSEL & HEAT EXCHANGER ISSUED | JUL. 16, *90 | PAGE 1 OF 5 CONTENTS PAGE 1 INTENT. 2 2. SCOPE. 2 3. EXPLANATION 3.1 Table for Grading Checks 2 3.2 Vendor Document and Vendor Drawing 3 3.3 Points to be Checked in Vendor Dravings 3 4. EUNCTIONS OF CHECK ENGINEERS 4 Function of Job Assigned Engineer 3 4.2 Function of Assistant Engineer 4 5. POINTS FOR ATTENTION. 2 Attachments : (1) Table for Grading Checks (2) Vendor Documents (3) Kinds of Vendor Drawings (4) Points to be Checked in Vendor DrawingstoKyo @ JAPAN ENGINEERING MANUALS ‘Toxo Enaiernine Cor CHECK POINT OF VENDOR PRINT ISSUED [yuL. 16, "90 3. 1 FOR VESSEL & HEAT EXCHANGER INTENT This manual, as a guidance for assigned engineer, covers the mininum requirements for the checking of technical documents and drawings of tovers, tanks and heat exchangers to be submitted by vendor (hereinafter referred to as vendor prints, or V/P). Further, this manual serves as reference materials when discussing the handling of ¥/P with project team and vendor at the start of job. SCOPE. This manual has been prepared for turn-key jobs, where information for vendors is contained in TEC engineering dravings for towers, tanks and heat exchangers, and in TEC data sheet for special equipment. However, this nenual should be applied vhere possible to jobs of other contract and ordering types. EXPLANATION This manual, as indicated in Attachment (1), divides the equipment into five grades, A,B,C,D and E, according to their importance. Next, the required V/P are identified and listed, and then TEC utilization purposes on each V/P are decided according to the equipment grades. Also, for vendor drawings, vhich contain much information, this manual describes their detailed items and shows where to check them and to vhat extent. The structure of each check point table and their utilization methods are explained hereunder. Table for Grading Checks Towers, tank and heat exchangers come in a large variety of types. Consequently, the extent of the check should depend on each equipment. To this end, the Table for Grading Checks has been set out in Attachment (1). Al equipment are divided into five grades, A,B,C,D and E, according to difficulty in design and fabrication and degree of importance in the project. Typical examples for each grade are shown in Attachment (1). The examples also show factors vhich require the check grade to rise by one step, and a circle is placed at item, to be upgraded. For reference, the standard man-hours required per item are indicated, an idea of the vork load. (Even if many circles are attached, items can step up only one grade.)row GH sea ENGINEERING MANUALS ° CHECK POINT OF VENDOR PRINT Heh ee elisa FOR VESSEL & HEAT EXCHANGER ISSUED | JUL. 16, ‘90 PAGE 3 OF 5 3.2 Vendor _Documents_and_Vendor_Dravings Attachments (2) and (3) show vendor documents and dravings categories, and, for each grade of equipment, define the necessity and purpose of their submission and the extent to which they are to be checked, as follows: Wark Purpose for Submission Extent of Check © To be submitted for To be returned back after being approval. checked and approved. o To be submitted for To be approved and returned, vhenever reference, review and necessary, after undergoing a general information. check or spot check. A To be submitted for record Wo check is made. Blank To be determined appropriately by assigned engineer for each job. (To try to keep submissions to a miniaum) 3.3 Attachment (4) shows the contents included in the vendor's dravings, and mentions the check points in remark column. The extent of the check for each content is as follows according to equipment grades: © + Full check o + Spot check or review 4 + No check Blank: Appropriately determined by assigned engineer for job. (To try to keep checks to a minimum) 4. FUNCTIONS OF ENGINEERS FOR CHECKING 4.1 Function of Job Assigned Engineer (1) When the contract does not clearly specify documents to be submitted to client, such the documents should be determined after consulting with the project team. (2) Each equipment item should be graded according to the equipment list. At this time, the type of job contract (engineering alone or turn-key base), should be considered, and the policy determined by referring to this manual. For example, if the job contract is for engineeringENGINEERING MANUALS TEM CHECK POINT OF VENDOR PRINT 4011E FOR VESSEL & HEAT EXCHANGER PAGE 4 OF 5 alone, the kinds of vendor prints are minimized and the extent of the checks lessened. (3) For document to be required by other than Vessel Section, lack or obscurity of necessary items and contents aust be avoided. This point should be conveyed clearly to the vendors. The form of all vendor documents to be submitted to client should be such as not to lower the clients image of TEC. (4) Checks are made mainly for grades A and Bi other grades are reviewed overall in terms of equipment functions. (5) The appropriate check points based on this manual should be notified to all checkers. Instructions on the periods for checks are also required. (6) ID checks should be determined on a necessity basis, and followed through. Interdepartaent (I.D.) checks are to be carried out as little as possible. (7) All documents to be returned must be signed, by Job AE. 4.2 Function of Assistant Engineer (1) Assistant Engineer should carry out checks on relevant dravings after notified of the equipment grades concerned by Assigned Engineer (AE). (2) Check the vendor prints in order of the followings. (a) A blue print and a reproducible are received from AE. (b) The check is done according to this manual and instructions from the AE, and there should be no unnecessary checks. (c) Assistant Engineer should assist any I.D. check. (d) After completing the check, the checker should explain his comments to the AE and ask vhether it is necessary to write them down on the documents to be returned. (e) Assistant Engineer prepares the documents to be returned. (f) Assistant Engineer assists filing the documents to be returned. (3) Refer to previous comments of TEC, and documents, dravings, etc. which are resubmitted. 5. POINTS FOR ATTENTION (1) This manual defines standard ork. Hence, when carrying out each job, the AE should establish specific requirements on the job (check items to be added or deleted on special equipment, parts, items, etc.) and obtain approval of the Section Chief.ENGINEERING MANUALS CHECK POINT OF VENDOR PRINT FOR VESSEL & HEAT EXCHANGER (2) In all cases, care should be taken to avoid receiving any unnecessary vendor dravings. (3) Because TEC information to vendors greatly affects the quality of vendor prints, all the information from TEC should be selected so as to provide vendor vith suitable information (4) Where there is single vendor and there are many similar equipment, aan- hours are to be reduced by such measures as limiting the check to one item, whenever possible, and giving the other items rough checks only. (5) When heat exchangers information is given to vendor through data sheets or sketches, check the performance of heat exchangers. (6) Where vendors are to perform engineering, the AE of the Vessel Section should concentrate his checks mainly on all points concerned vith performance, vhile other checks should be carried out by the vendors on their responsibility as much as possible.rvacmneet 0) TABLE FoR GRADING CHEEKS ie a acts oF peas Ste thet | ee exgaes| ures | vac . jenooe's | pres ecru. [rem |erce | uten Jeu | at, [tee ea Beton, [as err: |sraoute ft cue is [perce | paice |°TEL® |utuen | pve tno” fuessote| re “ AILLDE emeetace gon” | MTEELGhve.| face |erero| "AMI Suet [Snrevoa| ERED (Fateh [ex One Fox Tue | ¥®™ FIED po MMI Ho KI) TS |CALCULA| $04 |TIOK OF | ITEK carson oF ine asco | to" eer’ [oretation cvees faire ee men tzacror ee ie (GTHEE Tear ee : argh 07 Se Soe Wil, race me Trg rover © my Tower (8) SPRERGA Tane 7.) ec sarin) Ie CEE ‘viTiauT Es. ov gee sca ononeany Stobic.ana 400 nore SPHERICAL Te (C5.) Etneror a siuthctt . . retone . euelee 5 ofe © ppwsreene Tow. & | fs tant | aie ShiLL ob | Staug nck i 5 oft ESuimen nace T/T ~ (1) auemyseaay ALLOP-HALn 2) 3) a) 5) Aube E OMT] Manufacture Specification Henufacture Procedure Rew Material Cutting Method Bending Punch, 0 Asseably Procedure Waterial Specification Non-Standard Material Thickness Substitute Materials e2eee Voight Full Vater Test after Instal lation Center of Gravity Watchii Elevation with Foundation Strength Calculation Basic Design Data Design Data ° Allowable Stress ° Dynanic Load Factor ° Repeated Condition e Conditions of Accessory Machine © ©0000 e00ce oocce Dobbp ATTACHENT (2) VENDOR DOCUMENTS TEM-4011E Attachaent (2)- 1/5 @ For Approval © For Reference, Review. Por Record Blank Appropriately Decided on Each Job Infornation REKARKS It Is best to stipulate TEC specifications as original and not to receive the Vendor's one except vhen this is the simplest alternative. For grades && 8, receive first experience Vendor's one only (See Para. 3.) By eas cutting or by aschine. Working teaperature. Specifications on special anterials ond extremely thick sheets for vhich TEC has no experience. Is TEC experienced? Above standard? Is TEC experience: Theraal stress, corrosion, brittle! attack, JIS/ASTH, grade change. sss, hydrowen Only applicable vhen procurenent is unde by data sheet or sketch, and if Ene. DWG exists, check shall be carried out by Vendor. Erection, Operation, Full ater Execution should be’ judged according to the specific requirenent of job or each equipaent. For iteas vhose strength is calculated by TEC. vendor should check TEC calculation, and no check should be aade on vendor's calculation. Operating conditions. To be conforaed to code. Aoplied to lifting lus Change of operating conditions regeneration. Presence of conbined aachines Agitator, Rotator (Wotor, tromselete.)No TEM TER-4011E Attachment (2)~ 2/5 ag co REMARKS. 5-2 Strangth Calculation for Each Part 1) Shell & Head o 0 0 A Internal pressure (Is Liquid heed considered? External pressure (Jacket vater pressure) External load (wind, seisnic, eccentricity. vibration Differential pressure design, Large-scale horizontal vessel especially lov pressut 2) Tube 0 64 External pressure, vibration, duplex tube, corrosion allovance. 3) Flange © 0 4 & — Take care if there are special flanse (split Tange. reverse flange). TEC Design Coubination of eaterials (High temperature) TEC No Desien 0 0 © 0 © Gasket anterial for insertion flange, specia! gasket (Type, anterial) 4) Tube Sheet Pay attention vhere there is no tube stay. Standard Calculation 0 0 0 0 — Tenperature difference (thermal stress). Special Calculation 2 0 0 0 0 Differential pressure design. 5) Opening Hole Reinforcement Large dia. opening, Local load, Katerial compensation, fo check is wade for standard pad type (2D x t shell) 6) Support Portion ooo Skirt, leg, bracket, spring hanger. Vatch Joint between skirt and shell for code of PYCC 1 1) Internal Grating and Support Beas 0 0 0 A Pressure drop, Bending, buckling, corrosion allovance. Pass Partition 0 0 04 Pressure drop & temperature difference Tray Floor 0 0 0A Specified deflection. 8) Local Structure ° Nozzle external force, external attachuent transition, dis: als Joint, combined equipnent. 9) Transportation Strength ooo Transportation conditions (narine only for large-scale vessels, Nelding les length, bolt tightening portion. 10) Installation Strength ooo Lifting Lue. 11) Expansion Joint 12) Lining Strength 1 Process Data yD P&L 2) Process Calculation Veather condition: (Wind, te Various load points. Support portions upon local nanufscturing (Turning roller ete.). Presence or not, strain, life. Operating conditio pressure 0,175kef/c thermal stress, external ie To be received if necessary. Turbine condenser, air cooler, VHB systen, ejector A baroaetric condensor systex insulation calculat for special hi in, Pressure drop exchangs Tray. Rat10. in ua, 15. 16. rreM Welding Procedure Preheating, Postheating Stress-Rel ief Welding Rod Heat-Input Edge Velding Procedure Qualifi- cation Test Kanual Necessity of Testing The Tera of Validity Essential Variable Plate Thickness Inspection Spec. Painting Spo: Rust Preventive Spec. Inner Surface Treatuent Spec. Marking Spec. Packing Spec. & Packing Sketch Those vith Transport Liwit for Overseas Job Shippine Orientation (both donestic and overseal Job) ‘Transportation & Site Storage Spee. TeN-40118 Attachment (2)~ 3/5 REMARKS. To be mentioned in TEC fore. Especially, lov alloy steel Teaperature, holding tine, cooling speed Brand to be clearly shown. Attention to low teaperature vessel Does TEC have experience? Combination of location, TEC should specify as much as possible to avoid acquisition fron the Vendor. Specific Job requirement, hydrostatic test temperature. 1 there is a specific requirenont for each equipment, special attention to be peid. Noraally, to be mentioned in dravings. Surface preparation, paint branch, nuuber of coatings, color. Do the above factors satisfy TEC specifications? Rust-proof painting on edge portion, screv ine finished parts, Inner surface, Noraally, to be mentioned in draving. Acid cleaning (Appropriate?) Resin coating. Ghenical cleaning. Hor to be Normally: to be wentioned in draving. Stawp for each asterial. ing nark for site asseubly. Identification of coapanion fli (color identification). Indication of sign “l veld”. Mark for propaganda (TEC exbles) Contering mark, center of gravity wark. Refer to TEC specifications. d erection orientation te packing for internal, accessory. nt on crate packing. Shrink pack (porlif: ccastable) Receive only for necessary iteas. Especially cere for turn-key Job, sea towing (Rust prevent ion, hermetically seai). Water rinsing or vinyl cover for stainless steel vessels. Restriction of pile-TEK-40118 Attachment (2)- 4/5 REKARKS 7 eabling, Installation at To be Iimited to those necessary for construction Site and Site Inspection at site, Spee. © © 0 A Unpacking sequence (air cooler, tray. ete.) Assenbly sequence & aethod (utility, saterial ist). Request to submit installation cautions. Supervisor & skilled vorkers. Schedule Necessity of hydrostatic and air tightness test and test procedure. 18. Recomsended Too! List Required for special equipaent. Required tools and quantity and their basis. 18. Operation & Maintenance Reauired for special equipaent. Unnecessary for Mena! noreal toyer-tank/hest exchanger 19-1 Operation Conditions of temperature rise and pressure ris For those + request vendor to subalt notices, 19-2 Maintenance Tube expanding and bolt tightening spe: tion. Usage of spare parts, iten requiring inspection, cleaning, corrosion sessurement 20. List & Sketch of Spare Parts 0 0 0 4 a Unify TEC forms. Request vendor to present bs for recoumended spare parts. 21. List of Decuaents to be 4 4 4 4 4 Unify TEC forms. All submitted contents to be Subaitted by Vendor indicated on requisition sheets. 22, Tine Schedule of Vork aeaaa 23. List of Engineers in Charge a 4 A 4 A 24. Inspection Record A 4 A & & Rept by Inspection Dept. 25. Conference (Teleshone) 0 0 0 0 © Asarrule, to be written by requesting party Wenorandua (for Conf irastion 2%. Docuaents for application to relevant authorities. 27. Result Chart & As-build Special equipment, nev vendors Drawing. 28, Catalogue Table of manufacturing capability (TEC forms) Especially vhen necessary, vendor history (career). 29. List of Velder Check if there are client requirements Suitability of site velding (especially overseas) 30. List of Subcontracting © 0 0 0 © Welding capacity, expereinces: ManufacturerTEK-4011E Attachment (2)- 5/5 31. No. rex ABCODE REMARKS. Others Allovable External Force of AN-HEX Nozzle Elongation of Nozzle AL-HEX Noize Inforaation Kir coolerTEN-40116 Attachment (3)- 1/1 © For Approval © For Reference, Review, Inforaation 4 For Record ik To be Decided Appropriately for Each Job ATTACHMENT (3) KINDS OF VENDOR DRAVINGS ITEM ABCODE REMARKS. Out ine Drawing Required vhen purchasing by data sheet. Asseably Draving © © @ © © General asseably draving vhich indicates all relations vith related equiprent or combined equipment. Asseably draving for single unit. These dravings may substitute for engineering drevings Detailed Dravines @ @ 0 © © All the dravings necessary for site vorks, instal lation, asintenanee and operation. Plate Layout Draving Only required vhen xany attachsents are needed and fabrication at site is required, Detsiled Manufacturing Draving Required vhen parts alone vill be purchased in future. Required for maintenance. Packing Sketch © 0 0 & — Overdinension for overseas Job. Piping Drawing VHB, cold Box ete Parts Orovines Special jigs and tools, ete. Hatching Dravings Required vhen attachments are complicated.ATTACHMENT (4) TEN-4011E Attachnent (4)~ 1/7 @ Full Check © Spot Check or Review & Ho Check or Review POINTS 10 BE CHECKED IN VENDOR'S DRAVINGS xo. Tew 4 REMARKS. 1 Title Block 0 0 0 © © Item No.. name, custoner. job No., quantity and other specified iteas in Specific Job Requirement. Be sure to fully check ite No. and quantity. 2. Design Data 2-1 Design Data © © @ @ © Refer to TEC engineering cravings. Code Vind Press Earthquake Pactor Corrosion Allovance PVRT & X-Ray Joint Efficiency Operating Teap./Desien Te Design Press. Are differential pressure design conditions mentioned? Test Press Wax. Allow Vorking Press. Surface Area Type, Size Pass No. Metal Te Shell side and tubeside shall be shown. 2-2 Weight & Capacity © @ © © © Check against TEC engineering dravings. Empty vt To be aentioned in all cases. If auch difference, sodify TEC draving after discussion vith vendor Operation wt. To be mentioned if so directed Full Vater vt. Capacity 3 Material 3:1 Material Indicated in Bne's @ @ © 0 0 Check aaterial syabol vith TEC's engineering Dravi drawings. 4 Reinforcing Pad Shell Cover, Manhole Cover Chane! Channe! Head Flange Shel] Flange, channel flange, backing device, nozzle flange. Nozzle Neck ipe neck, nozzle plate, coupling Support. Skirt, saddle, leg, bracket, strut. External Bolt & Kut Bolt and nut for shell, bolt and aut for flange Gasket Can brand be identified? Tube Tubeshoet Flosting Head ternal External Lug For lov teaperature vessel, container the shell aaterial to be used excest lifting 1u 3-2 Materials for Itens Other Than Those of Para 3-1 Ordinary C.S. Other Than Ordinary C.S eofa 33 M4 35 51 rex ABC ODE TEN-4011 Attachment (4)- 2/7 REMARKS. Alternative Hater ial Corrosion, Thermal Stress Hydrogen Attack, Brittleness JIS & ASTH Grade Chense Coating, Lining, DEPO Nateriai Thickness Scope of Application Finishing Construction Change Theraal Stress Special Materials without TEC's Instruction Record of Usage Applicability Nozzle List Nozzle Hark Name Companion Flange, Bolt, Nut, Gasket Blind Flange (included or not) Dimensions Hain Dimensions Dianeter TL. Tk, Support Heient Saddle Span Tube Fors Change Matching Nozzle Ele Nozzle Orie Nozzzle Projection Anchor Bolt Saddle Base Elevation of Vessel Key Plan Funetionsl Dimensions Tray Distributor Grating Denister HLEX Baffle Tube Arrangement © 9 8 © © Be sure to rea eoeoe eeeoe eee0e ooo set vendor to submit 2 deviation Vist for all items concerned. Consult vith Assigned Engineer. Mainly for alloy steel Investigate the Consult with Ase Grade-up is not sivays appropriate Any past as-build dravings on hend should be compared. Consult vith Assigned Engineer. High tension anterial, aultilayer, alloy. castable, brick, carbide, PRP. Consult with Assigned Engineer Check against TEC one's Dve. Check the scope of vendor Check ain dimensions ageinst TEC Ove. Attention to lined vessels. Do not mistake T-L. for veld line. Length. vall thi itch. (henispherical, flat cover)... Consult Head fori vith Process Dept. cone fora (Cone angie & others)... Check val thickness. Pay attention to detua plane for T&G. M& FM. Position, nuaber of anchor bolts. Sliding end & Fixed end. pot, seal-pan structure (Kumber of Position, necessity of screen. Position, thickness, type. Spacing. wax. span of TEKA. Cutting. nuaber of pieces, vibration, channeling prevention, relation vith nozzle. Position & nuaber of tie-rods & sealing strips. number of paths.‘TEM-40L18 Attachment (4) 3/7 Na. 1Tew REMARKS Iapingoment Baffle Position, size, fitting method, vall thickness. Internal Pipe Check sgainst TEC draving. Specification is required for distributor. Voltex Breaker Necessity Packing if there is packing, specification to be checked. 5-4 Detailed Dinensions. 5-4-1 Ttews Connon to Al] Eau e206 1) Wall thicknoss/reinforcing pad net to TEC draving. If any difference, of pressure holding portion check vendor calculation 2) Standard Nozzle Flange & Generally, no reference Is aade to Engineering Spec. Gasket “H=103" 3) Support Portion For details of skirt, saddle ete., check against TEC standards 4) Internal Support Ring For corrosive fluids, pay attention to both sides velding. Vall thickness. Presence of sav-cut. 5) Vall Thickness of Internal Part When removal jossible, pay attention to corrosion al lovence. 5) Sliding Type High tonpersture lug, special side placenent, reboiler 7) Rounding method of TEMA value Tolerance, vall thickness 8) Unit Conversion Method Inches to an, “F to °C Pay attention to the case vhere draving of foreign Meensor Is used. 9) Special Nozzle Flange & Inner & outer dianeter, tolerance, edge No-flasge Nozzle preparation nozzle length. 10) Shell Flange & Gasket. TEC Design Check against TEC dravin TEC No-dosien Check against vendor's ceiculation 11) Bolt & Nut Standard Flange Use Special Flange Use Shell Flange Use 12) Anchor Bolt, Hut Interference vith skirt access hole. Interference vith tover bottos nozzle. Attention to bolt. center & hole center of saddle. Bolt length when installed on steel structure. 5-4-2 Tower & Orum Specification of hole ... Number, pitch. diaseter, total ara. 1) Tray Downcouer ... Area, dimensions. Splitting method, necessity of gasket, voir Functional Check height. Tray Commonly Used Bere Valve Tray 0 0 0 0 strength of downcomer (avellin Strength Check oo Wethod of split, ... Can be sored through Manvay ... Necessity, position, nuaber are enough? Check of Erection & 0 0 © 9 — Renoval method ... Bending of clamp, etc MaintenanceETEM aBCcDE TeX-4011E Attachment (4)~ 4/7 REARKS. vo. Check on Manufacturing Riser fixing method ...1 Welding or expanding (ote) For tray marked “o”, one unit should be fully checked, and for others of siailar type, check Scope is left to decision of checker. 2) Packed 22000 Support & Grating Strength ... If Pressure drop is considered? Seauentation ... Passing through sanhole? If installed in Setting ... If fitting Clearance or slotted hole? Bolt pitch, screen is necessary? Attention to Segtentetion in case of theraovell passing Wesh .. Relation with packing size, relation vith press drop. Packing Drop through a gap, collepse resistance. Filling aethod (only for vendor's scope) Packing specification. 3) Internal Piping eeoo Fixing Hethod to Tray Supplier of fixing bolts. Segnentation Hethod If coning fron manhole? 4) Baffle e@eo° Seguentat ion Expansion Attention to welding scope against shell. Strength Liquid dirferential pressure, shock. Vall thickness If corrosion allovance included? 5) Demister eoo Strength Upward load when connected vith compressor. Segmentation Nethod pressure drop. If coming from aanhole? 5-4-3 Heat Exchanger eeo0° D— Beffle Tube hole chaafering, notch, Vall thickness. Attention to final baffle thickness of flosting head. 2) Sealing Strip 3) Pass Partition Plate Vall thickness (Attention to Pressure drop! Drain vent hole. 4) Tube Sheet Tube fixing aethod 5) Guide Rail 8) Jig for Maintenance Jack sorev, lifting lug, Lifting bolt 5-4-4 Atmospheric Teaperature k = = 0 0 © Rafter streneth Preseure Tank For Filling Hazardous Hateriel - - © © @ Fire extinguishing nozzle, air intake hole, other safety devices.No. 5-4-5 7 2) 3) a 8) 8) 8) 10) m 5-4-8 » 2) 3) » 5) External Attachuent Platfora & Ladder Pipe Clip Tover Davit Lifting Lug Lug for transportation Manhole Davit or Hinge Eerth Lug Insulation Support. Temperature & Sliding Plate Support, Portion Interference vith each other vithin internal/external attachsont Structure or Fors Change (By Vendor) Wall Thickness Change Heat Exchanger Head/Cone Fora Jacket Roof Fors TEN-4011E Attachment (4)- 5/7 REMARKS. Size. orientation, elevation, open portion and floor joist. Type of floor ... Checker or grating Safety measure .. Cage, toe plate, safety gate, height of lovest step Hethod of fixing lover part of ladder of horizontal drum. Attention to Indder position at cold insulated equipaent. (Sufficient clearance is needed betveen ladder and tover vhen insulation thickness is wore than 100 ax.) Full check to be nade for equipaent requiring PVAT. Check against TEC inforastion. Request Piping Dept. to check, Check skainst TEC deve. Dinensions, aaterial Strength calculation ... Strength of lug and shell Check velded portion Disensions, aaterial. Strength calcula Check velded portion & bolt strength. Opening direction. Position. Nuaber of p Pitch, height, Be careful if custoser's standards exist. Does hole size confore to standerd? Segnentation, assembly, reinforcenent. Skirt, saddle, log.bracket should checked against TEC standerd/TEC craving. Request vendor to wake 9 layout draving for any tover which is complicated. Exanine the change process. What Is a reason? Check frou viewpoint of rating. Baffle distance. Nozzle position (All process nozzle & vertical type drain vent). Hemiellivsoidal to flat cover, hs hemispherical Wold-up liquid quantity ete. to be discussed vith Process Dept. Lipsoidal to Welding nethod for end portion.» 2) 3) 4 5) 8) D 2) 3) 4) 5) ®) n rem A Part Colusn ee ooo rt Noo. Mame Quantity Dimensions Material Rating & Type (Flange) Plate Layout Draving Interference vith Kozzle Opening & Reinforcing Pad Interference vith Internal Aecessories Interference vith External Strength Menber Other Luss When Velding Joint is in Head Adjacent Velding Joints Extremely Suall Plate Velding, Detail Velding Groove Draving. eco ae Welding Syabol, Shel! Welding Line Single Groove e@ooan Tube Fixing Method oan Nozzle Portion eeona Joint between Shell and Skirt © © © 0 Internal Attachaent Corresiveness ceca Non corrosiveness. e@o044 External Attachnent Disstailar Joint, eeeoo Others. eooa a TEH-4011E Attachnent (4)~ 6/7 REMARKS. For one tank or for several tanks? Refer to para. 3-1 & 3-2 Reauest vendor to subait only vhen necessary and noraelly leave all checks to vendor. Lifting ue Lug for transport Platform lug Pipe clips affected by external load To avoid interference vherever practical Escape by means of scallop. Whether Joint eff Nozzle openin ieney is considered? reinforcing pac Check against velding procedure specification Complete penetration. St velding of fixed type H.EK. 11 dia. shell, final Strength welding: Wore than tvo layers Sufficient strength? Full penetration for low tem temperature, high pressure. ture, high Fillet, leg length to be wore than 2 ¢ (ts skirt thickness) Attention for code of PVC 1, vessels. Is internal part velded continuously vith corrosion al lovance considered? Continuous veld to be used yhen dissimilar netal is volded to austenitic shellTeH-40118 Attachment (4)- 7/7 vo 1TeM age REMARKS 8) Lining Deposit e@eco4 9) Welding of Clad Steel © © © © does it conform to standard? 10) Dissiailar Joint @ © © © Inconel for high temperature portion. (Pressure Wolding Portion) 11) Pressure Holding Internel lead © @ © 9 Does it confors to code rea ent. Notes Column © © @ © © Are TEC drawing note itens satisfied?ENGINEERING MANUALS Toro Escinesnine Conr "CHECK POINT OF VENDOR PRINT FOR VESSEL_& HEAT EXCHANGER” 0 5 RE x ff | REV. DATE | DESCRIPTION oyna. 7161 weomm | @)EV ISP YY 7B ORD MMe 2 HEMT St, E50 | HEME ALARA Ps Lc EO ERE TEHO 5 SEROUS O | PERLV oO aPVePRMTSOLEROK, ae Bet (b) 20 Y= 3 PF Vek, MK TEM-AO11D “VESSEL SECTION t= | 1 | | ' | | | | | | #58 % VENDOR PRINT © CHECK POINT” (JAN.25,'73 3847 REV. 1) SMICRRUKEOTHS | J |) Penis + Pema a | RE 7 we | 3) ans me MERZ - 7 Fu RBrorvo BD snvan ‘Toyo EncINEERING Corp. ISSUED | _JUL.16,"90 TEG1-1231-002E HISTORY PAGE 1 OF 1 ENGINEERING GUIDE CHECK POINT OF VENDOR PRINT FOR VESSEL & HEAT EXCHANGER, x & REV. DATE DESCRIPTION DEC. 1,792 fERRBAAHROWAMALIC EY, TEN-4011E 2-5 TEGI-1231-002E [= NO. ER, SRE DEC. 1,°97 [EMV E2—OBRAAL Hea Form acs0.014 (80)