Installation Instruction

United States Aluminum Page 1 - A1
200 Singleton Drive • Waxahachie, Texas 75165

T: 972-937-9651 • F: 972-937-0405
Page 2 - A1 United States Aluminum Revised 5/2000
SERIES 400, 450 & 451 ENTRANCES & FRAMES

TABLE OF CONTENTS
TOPIC PAGE
GENERAL NOTES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
BUTT HUNG FRAME WITH SURFACE CLOSER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
BUTT HUNG FRAME WITH CONCEALED CLOSER AND OFFSET ARM . . . . . . . . . . . . . . . . 8-10
FRAMES
OFFSET PIVOT FRAME WITH SURFACE CLOSER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13

OFFSET PIVOT FRAME WITH CONCEALED CLOSER AND OFFSET ARM . . . . . . . . . . . . . . 14-16
CENTER HUNG FRAME WITH OVERHEAD CONCEALED CLOSER . . . . . . . . . . . . . . . . . . . 17-19
SERIES 451 CENTER HUNG FRAME WITH OVERHEAD CONCEALED CLOSER. . . . . . . . . 20-22
OVERHEAD CONCEALED CLOSER WITH OFFSET ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
ALTERNATE FRAMES FOR CENTER HUNG DOORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
CENTER PIVOT DOOR WITH OVERHEAD CONCEALED CLOSER . . . . . . . . . . . . . . . . . . . . 25

OFFSET PIVOT DOOR WITH OVERHEAD CONCEALED CLOSER . . . . . . . . . . . . . . . . . . . . 26
BUTT HUNG DOOR WITH OVERHEAD CONCEALED CLOSER . . . . . . . . . . . . . . . . . . . . . . . 27
DH845ASTRAL PANIC INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
CYLINDER REPLACEMENT ON PANIC DOORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
DH308 MID-PANEL PANIC INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-31
DH300 RIM PANIC INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-33
DOORS
DOOR GLAZING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

CENTER PIVOT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-38
OFFSET PIVOT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-40
INTERMEDIATE PIVOT INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-44
BUTT HINGE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45-46
OVERHEAD CONCEALED CLOSER FOR CENTER PIVOT DOOR . . . . . . . . . . . . . . . . . . . . . 47-48
OVERHEAD CONCEALED CLOSER FOR OFFSET PIVOT DOOR . . . . . . . . . . . . . . . . . . . . . 49-51
OVERHEAD CONCEALED CLOSER FOR BUTT HUNG DOOR. . . . . . . . . . . . . . . . . . . . . . . . 52-55
FLOOR CLOSER INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56-57
FLUSH BOLT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58-59
HARDWARE
ASTRAL TYPE "A" STANDARD PUSH BARS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

ASTRAL TYPE "B" STANDARD PUSH/PULL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
ASTRAL TYPE "C" OPTIONAL PULLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
ASTRAL PUSH/PULL FOR PANIC DOORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
RETROFIT PUSH/PULL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
INSTALLATION INSTRUCTIONS
GENERAL NOTES
HANDLING, STORAGE AND PROTECTION OF ALUMINUM
The following precautions are recommended to protect the material against damage. Following these precautions will
help ensure early acceptance of your products and workmanship.
A. HANDLE CAREFULLY.
AII aluminum materials at job site must be stored in a safe place well removed from possible damage by other
trades. Cardboard wrapped or paper interleaved materials must be kept dry.
B. CHECK ARRIVING MATERIALS.
Check for quantity and keep records of where various materials are stored.
C. KEEP MATERIAL AWAY FROM WATER, MUD AND SPRAY.
Prevent cement plaster or other materials from damaging the finish.
D. PROTECT THE MATERIALS AFTER ERECTION.
Protect erected frame with polyethylene or canvas splatter screen. Cement, plaster, terrazzo, other alkaline solu-
tions and acid based materials used to clean masonry are harmful to the finish. lf any of these materials come
in contact with the aluminum, IMMEDIATELY remove with water and mild soap.
The rapidly changing technology within the architectural aluminum products industry demands that United States Aluminum reserve
the right to revise, discontinue or change any product line, specification or electronic media without prior written notice.
NOTE: Dimensions in parentheses ( ) are millimeters unless otherwise noted.
Other metric units shown in this manual are:
m - meter Kg - kilogram
Pa - pascal KPa - kilopascal
MPa - megapascal N - newton
Page 4 - A1 United States Aluminum
GENERAL INSTALLATION NOTES

RECOMMENDED GUIDELINES FOR ALL INSTALLATIONS:
1. REVIEW CONTRACT DOCUMENTS. Check shop drawings, installation instructions, architectural drawings and
shipping lists to become thoroughly familiar with the project. The shop drawings take precedence and include spe-
cific details for the project. Note any field verified notes on the shop drawings prior to installing. The installation
instructions are of general nature and cover most conditions.
2. INSTALLATION. AII materials are to be installed plumb, level and true.
3. BENCH MARKS. AII work should start from bench marks and/or column lines as established by the architectural
drawings and the general contractor with guaranteed accuracy. Working from these datum points and lines deter-
mine: a) The plane of the wall in reference to offset lines provided on each floor.
b) The finish floor lines in reference to bench marks on the outer building columns.
c) Mullion spacing from both ends of masonry opening to prevent dimensional build-up of daylight opening.
4. FIELD WELDING. AII field welding must be adequately shielded to avoid any splatter on glass or aluminum.
Results will be unsightly and/or structurally unsound. Advise general contractor and other trades accordingly. AII
field welds of steel anchors must receive touch-up paint (zinc chromate) to avoid rust.
5. SURROUNDING CONDITIONS. Make certain that construction which will receive your materials is in accordance
with the contract documents. lf not, notify the general contractor in writing and resolve differences before proceed-
ing with work.
6. ISOLATION OF ALUMINUM. Aluminum to be placed in direct contact with uncured masonry or incompatible ma-
terials should be isolated with a heavy coat of zinc chromate or bituminous paint.
7. SEALANTS. Sealants must be compatible with all materials with which they have contact, including other sealant
surfaces. Consult with sealant manufacturer for recommendations relative to joint size, shelf life, compatibility,
cleaning/priming, tooling, adhesion, etc. It is the responsibility of the Glazing Contractor to submit a statement
from the sealant manufacturer indicating that glass and glazing materials have been tested for compatibility and
adhesion with glazing sealants, and interpreting test results relative to material performance, including recom-
mendations for primers and substrate preparation required to obtain adhesion. The chemical compatibility of all
glazing materials and framing sealants with each other and with like materials used in glass fabrication must be
established. This is required on every project.
8. FASTENING. Within the body of these instructions “fastening” means any method of securing one part to another
or to adjacent materials. Only those fasteners used within the system are specified in these instructions. Due to
the varying perimeter conditions and performance requirements perimeter and anchor fasteners are not specified
in these instructions. For perimeter and anchor fasteners refer to the shop drawings or consult the fastener sup-
plier.
9. BUILDING CODES. Due to the diversity in state/provincial local and federal laws and codes that govern the design
and application of architectural products it is the responsibility of the individual architect owner and installer to
assure that products selected for use on projects comply with all the applicable building codes and laws. United
States Aluminum exercises no control over the use or application of its products, glazing materials and operating
hardware and assumes no responsibility thereof.
10. EXPANSION JOlNTS. Expansion joints and perimeter seals shown in these instructions and in the shop drawings
are shown at normal size. Actual dimensions may vary due to perimeter conditions and/or difference in metal tem-
perature between the time of fabrication and the time of installation. Gap between expansion members should be
based on temperature at time of installation.
11. WATER HOSE TEST. As soon as a representative amount of the wall has been glazed (500 square feet or 46.5 m2)
a water hose test should be conducted in accordance with AAMA 501.2 specifications to check the installation.
On all jobs the hose test should be repeated every 500 square feet (46.5m2) during the glazing operation.
12. COORDINATION WITH OTHER TRADES. Coordinate with the general contractor any sequence with other trades
which offset curtain wall installation (i.e. fire proofing, back-up walls, partitions, ceilings, mechanical ducts, con-
verters etc.).
13. CARE AND MAINTENANCE. Final cleaning of exposed aluminum surfaces should be done in accordance with
AAMA. 609.1 for anodized aluminum and 610.1 for painted aluminum.
FRAME UNIT FOR BUTT HUNG DOOR

WITH SURFACE CLOSER
450 FRAME SHOWN
400 AND 451 SIMILAR
AP402
Anchor clip
(2) ST254 #10 x 1 3/4" P.H.
(2) ST251
#10 x 1" H.H.
(4) ST251
#10 x 1" H.H.
(1) ST240 #10 x 1/2" F.H.
(4) ST254 #10 x 1 3/4" P.H.

(2) ST240
#10 x 1/2" F.H.
AP402 Glazing Stops
Anchor clip (2) M-740 at 400 and 450
(2) M-741 at 451
SCREW SPLINE INSTALLATION
AT OPEN BACK FRAMES
DH009
BUTT HINGES
BP459
Factory
Installed (4) MS172
#12-24 x 1/2"
(4) MS172
#12-24 x 1/2"
DS040 at 400
DS047 at 450 and 451
Snap-in door stop w/weatherstrip
(Not shown at hinge
MS176 jamb for clarity)
(2) #12-24 x 3/8"
F.H.M.S. undercut
TC500
Anchor clip
MS176
(2) #12-24 x 3/8"
F.H.M.S. undercut
TC500
Anchor clip with
(2) MS176 #12-24 x 3/8" F.H.M.S.
(2) MS176 #12-24 x 3/8"
F.H.M.S. undercut
ASSEMBLY INSTRUCTIONS:
1. Verify opening size. Allow for 1/4" (6.4) shim and caulk space
seal contact surface
at sides, and 1/2" (12.7) space at top of frame. (When using here at header
optional AF100 sill flashing, allow 1/4" (6.4) shim space at top
of frame). sealant fill relief
2. If required, cut off top of vertical jambs to adjust frame to tracks here at door header
desired height.
3. Cut templates from instructions. Align edge of template with
top of vertical and drill holes for head clips.
4. Attach anchor clips for head, door header, and threshold to
jambs with provided screws. DETAIL ' A'
5. Butter contact surface of anchor clips with sealant.
(See Detail ' A')
6. Assemble head and door header to jambs as shown.
7. Install hinges to door jamb(s).
INSTALLATION INSTRUCTIONS:
1. Set frame into opening plumb and square.
2. Drill holes for #12 installation screws starting 6" (152.4)
from corners and not more than 36" (914.4) O.C.
3. Secure jambs and head to opening and threshold to floor Anchor at center
with #12 screws. (See Detail ' B') of glass pocket
4. Snap door stop with weatherstrip into jambs and door DOOR
header. Jamb stops run through.
5. Place setting blocks in door header at quarter or eighth points
as required, and glaze transom. Glazing sash is required Anchor threshold
at center of door
vertically at Series 451 transom. See details on page 7.
6. Install glass stops with glazing gaskets on both sides of DETAIL ' B'
glass.
7. Roll-in glazing gaskets for jambs and header.
TEMPLATES ARE FOR EXTREME HEAD ONLY

ALIGN WITH TOP OF VERTICAL/HEAD
1 3/16" 2 1/8" 1 3/16"
(30.1) (53.9) (30.1)
15/16" 15/16"
(23.8) (23.8)
SHEAR CLIP APPLICATION NOTE: Do not cut templates
450 FRAME
400 FRAME
USE 23 DRILL (.154 DIA.) (3.91) from this manual, templates

are supplied inside frame
3/16"
(22.2)
7/8"
boxes.
(4.7)
SCREW SPLINE APPLICATION

USE #7 DRILL (.201 DIA.) (5.11)
1 3/32" 2 5/16" 1 3/32"

(26.1) (58.7) (26.1)
1" (25.4) GLASS
3/16"
451 FRAME
(4.7)
SHEAR CLIP APPLICATION

USE 23 DRILL (.154 DIA.) (3.9)
(12.7)
1/2"

USE #7 DRILL (.201 DIA.) (5.1)
GLASS SIZE FORMULA AT TRANSOM

(TUBULAR FRAME SHOWN; OPEN BACK SIMILAR)
JS405 JS405
or or
JS455 JS455
JL412
or IS331
JL452
DIMENSION "A" - 1/8"

DIMENSION "A"
DIMENSION "A"
DIMENSION "B"
(2) M-741
DIMENSION "B" + 5/8"
(2) M-740
(2) SB510
(2) SB525 SETTING BLK. SIZE
IS456 IS456
9/16" max.
SETTING BLK. SIZE
JS417 IS467 I-427 I-427

7/16" max.
or
JS467
DS040 DS047
or
DS047 IM425 IM425
DIMENSION "B" - 1 1/8"
DIMENSION "B"
FRAME UNIT FOR BUTT HUNG DOOR

WITH CONCEALED CLOSER AND OFFSET ARM
450 TUBULAR FRAME SHOWN
400 AND 451 SIMILAR
AP402 Anchor clip

(2) ST254
#10 x 1 3/4" P.H.
(2) ST251
#10 x 1" H.H.

Header and closer AT OPEN BACK FRAMES
mounting brackets (1) ST240 #10 x 1/2" F.H.
(Included in closer (2) #10-32 x 3/8" F.H.
package) (Included in closer package)
Header bracket M-123 glazing stop (shown)
shown. Closer IM425 for Series 451 and IT451
bracket not shown.
(See hardware ST135 #6 x 3/8" P.H.
installation) at app. 18" (457) O.C.
M-122 Glazing sash (shown)
(2) #8-32 I-425 for Series 451 and IT451
x 1/2" P.H. Continuous (Jamb to Jamb)
(Included in (1) ST240
closer package) #10 x 1/2" F.H.
(4) ST254
#10 x 1 3/4" P.H.
Holes for hardware

attachment. PS378 at 90
See hardwareinstallation hold open
section of manual. PS376 at 105
hold open
BP459
Factory installed
AP402
Anchor clip
(4) MS172
#12-24 x 1/2" DS040 at 400
DS047 at 450, 451 and IT451
Snap-in door stop w/weatherstrip
DH009 (Not shown at hinge jamb for clarity)
Butt Hinges MS176
(2) #12-24 x 3/8"
(4) MS172 F.H.M.S. undercut
#12-24 x 1/2"
NOTE: OFFSET ARM COVER CHANNEL
NOT SHOWN FOR CLARITY.
TC500
Anchor clip
MS176
(2) #12-24 x 3/8"
F.H.M.S. undercut
TC500
Anchor clip with (2) MS176 #12-24 x
3/8" F.H.M.S.
(2) MS176 #12-24 x 3/8"
F.H.M.S. undercut
Revised 2/2007
at sides, and 1/2" (12.7) space at top of frame. (When using
of frame). seal contact surface
2. If required, cut off top of vertical jambs to adjust frame to here at header
desired height.
3. Cut templates from instructions. Align edge of template with sealant fill relief
top of vertical and drill holes for head clips. tracks here at door header

jambs with provided screws.
(See Detail ' A') DETAIL ' A'
3. Secure jambs and head to opening and threshold to floor
with #12 screws. (See Detail ' B')
4. Install offset arm cover channel onto door header. Snap Anchor at center
door stop with weatherstrip into jambs. of glass pocket
5. Attach sash to door header with ST135 #6 x 3/8" P.H. DOOR

at 18" (457.2) O.C.
6. Place glass setting blocks in door header at quarter
or eighth points as required and glaze transom. Anchor threshold
at center of door
7. Install sash glazing bead.
DETAIL ' B'

1 3/16" 2 1/8" 1 3/16"
(30.1) (53.9) (30.1)
15/16" 15/16"
(23.8) (23.8)
450 FRAME
400 FRAME
USE 23 DRILL (.154 DIA.) (3.91) NOTE: Do not cut templates

from this manual, templates
3/16"
(22.2)

7/8"
(4.7)

boxes.
USE #7 DRILL (.201 DIA.) (5.11)
1 3/32" 2 5/16" 1 3/32"

(26.1) (58.7) (26.1)
1" (25.4) GLASS
3/16"
451 FRAME
(4.7)

USE 23 DRILL (.154 DIA.) (3.9)
(12.7)
1/2"

USE #7 DRILL (.201 DIA.) (5.1)

7/16" (11.1)
5/16" (7.9)
JS405 JS405
or or
JL402 JS455 JS455
or IS331
JL452
DIMENSION "A"
(3.2)
DIMENSION "A"
DIMENSION "A"
DIMENSION "B"
IM425 I-425
M-123 M-122 (2) SB280
(4) SB045
BOTTOM of GLASS
IS456 IS456
TOP of HEADER to
TOP of HEADER to
BOTTOM of GLASS
7/16" (11.1) max.
J-400
7/16" (11.1) max.
I-450 I-427 I-427

or
J-450
DA200 DA200
IM425 IM425
DIMENSION "B"
Revised 2/2007
FRAME UNIT FOR OFFSET PIVOTED DOOR

WITH SURFACE CLOSER
400 AND 451 SIMILAR
AP402
Anchor clip
(2) ST254 #10 x 1 3/4" P.H.
(2) ST251
#10 x 1" H.H.
(4) ST251
#10 x 1" H.H.
(1) ST240 #10 x 1/2" F.H.
(4) ST254 #10 x 1 3/4" P.H.

(2) ST240
#10 x 1/2" F.H.
AP402 SCREW SPLINE INSTALLATION
Anchor clip
AT OPEN BACK FRAMES
(2) M-740
at Series 400, 450
(2) M-741
D-062 at Series 451, IT451
Top pivot
Frame portion
(supplied with
door hardware)
1/4-20 x 1/2" F.H.M.S.

(included in pivot package)
DS040 at 400
DS047 at 450 and 451 (Not shown at hinge
Snap-in door stop jamb for clarity)
w/weatherstrip
(2) MS176
#12-24 x 3/8" F.H.M.S.
D-065
Bottom pivot
Frame portion
(supplied with
door hardware)
(2) MS176
#12-24 x 3/8" TC500
F.H.M.S. undercut Anchor clip with
(Included pivot package) (2) MS176 #12-24 x
(2) MS176 1/2" F.H.M.S.
#12-24 x 3/8" F.H.M.S.
Revised February 2005

of frame).
2. If required, cut off top of vertical jambs to adjust frame to seal contact surface
desired height. here at header
top of vertical and drill holes for head clips. sealant fill relief
tracks here at door header
(See Detail ' A')
6. Assemble head and door header to jambs as shown. DETAIL ' A'
7. Attach bottom pivot(s) to jamb(s), then attach threshold to assembly.
8. Install top pivot to door header.
Anchor at center
4. If pivot is not supported by finished floor, block as required.
See Detail C. DOOR
5. Snap door stops with weatherstrip into jambs and door header.
Jamb stops run through.
6. For 1" (25.4) glazing, snap jamb sash into jambs. Anchor threshold
at center of door
Jamb sash runs through.
7. Place glass setting blocks in door header at quarter DETAIL ' B'
or eighth points as required and glaze transom.

1 3/16" 2 1/8" 1 3/16"
(30.1) (53.9) (30.1)
15/16" 15/16"
(23.8) (23.8)
450 FRAME
400 FRAME
USE 23 DRILL (.154 DIA.) (3.91)

3/16"
(22.2)
7/8"
(4.7)
IM
SCREW SPLINE APPLICATION SH
USE #7 DRILL (.201 DIA.) (5.11)
DETAIL ' C'
1 3/32" 2 5/16" 1 3/32"

(26.1) (58.7) (26.1) NOTE: Do not cut templates
boxes.
1" (25.4) GLASS
3/16"
451 FRAME
(4.7)

USE 23 DRILL (.154 DIA.) (3.9)
(12.7)
1/2"

USE #7 DRILL (.201 DIA.) (5.1)
GLASS SIZE FORMULA at TRANSOM

JS405 JS405
or or
JS455 JS455
JL402
or IS331
JL452

DIMENSION "A"
DIMENSION "A"
DIMENSION "B"
(2) M-741
(2) M-740
(2) SB510
(2) SB525
SETTING BLK. SIZE IS456 IS456
9/16" max.
SETTING BLK. SIZE
7/16" max.
JS417 IS467 I-427 I-427

or
JS467
DS040 DS047
or
DS047 IM425 IM425
DIMENSION "B"
FRAME UNIT FOR OFFSET PIVOTED DOOR

WITH CONCEALED CLOSER AND OFFSET ARM
400 AND 451 SIMILAR
AP402
Anchor clip
(2) ST254 #10 x 1 3/4" P.H.
(2) ST251 #10 x 1" H.H.

AT OPEN BACK FRAMES
(1) ST240 #10 x 1/2" F.H.
(2) #10-32 x 3/8" F.H.
(Included in closer package)
M-123 glazing stop (shown)
IM425 for Series 451 and IT451
ST135 #6 x 3/8" P.H.
Header and closer at app. 18" O.C.
mounting brackets
(Included in M-122 Glazing sash
closer package) I-425 for Series 451, IT451
Header bracket
shown. Closer (2) ST240
bracket not shown. #10 x 1/2" F.H.
(See hardware
installation)
(4) ST254
#10 x 1 3/4" P.H.
(2) #8-32 x 1/2"
P.H.S.M.S.
(Included in
closer package)
D-062 Top pivot

frame portion
(2) MS194
1/4-20 x 1/2"
F.H.M.S.
(Included in
pivot package)
AP402
PS374 at 90 hold open Anchor clip
PS376 at 105 hold open
DS040 at 400
(2) MS176 DS047 at 450 and 451
#12-24 x 3/8" Snap-in door stop
F.H.M.S. undercut w/weatherstrip (Not shown at hinge
(Included in pivot package) jamb for clarity)
NOTE:
OFFSET ARM COVER CHANNEL
NOT SHOWN FOR CLARITY.
D-065
Bottom pivot
Frame portion
(supplied with
door hardware)
MS176
(2) #12-24 x 3/8" TC500
F.H.M.S. undercut Anchor clip with
(Included in (2) MS176 #12-24 x
pivot package) (2) MS176 #12-24 x 3/8" 3/8" F.H.M.S.
F.H.M.S. undercut
(Included in pivot package)
Revised 2/2007
of frame).
(See Detail ' A')
7. Attachbottom pivot(s) to jamb(s), then attach threshold to assembly.
Anchor at center
4. If pivot is not supported by finished floor, block as required.
See Detail C. DOOR
5. Install offset arm cover channel onto door header. Snap
door stop with weatherstrip into jambs.
6. Attach sash to door header with ST135 #6 x 3/8" P.H. Anchor threshold
at center of door
at 18" (457.2) O.C.
7. Place glass setting blocks in door header at quarter DETAIL ' B'

1 3/16" 2 1/8" 1 3/16"
(30.1) (53.9) (30.1)
15/16" 15/16"
(23.8) (23.8)
450 FRAME
400 FRAME
USE 23 DRILL (.154 DIA.) (3.91)

3/16"
(22.2)
7/8"
(4.7)
IM
SCREW SPLINE APPLICATION SH
USE #7 DRILL (.201 DIA.) (5.11)
DETAIL ' C'
1 3/32" 2 5/16" 1 3/32"

(26.1) (58.7) (26.1)
NOTE: Do not cut templates
1" (25.4) GLASS
boxes.
3/16"
451 FRAME
(4.7)

USE 23 DRILL (.154 DIA.) (3.9)
(12.7)
1/2"

USE #7 DRILL (.201 DIA.) (5.1)

5/16" (7.9)
7/16"(11.1)
JS405 JS405
or or
JS455 JS455
JL402
or IS331
JL452
DIMENSION "A"
(3.2)
DIMENSION "A"
DIMENSION "A"
DIMENSION "B"
IM425 I-425 DIMENSION "B" + 5/8"

M-123 M-122
(2) SB280 (15.9)
(4) SB045
IS456 IS456
7/16" (11.1) max.
BOTTOM of GLASS
J-400
7/16" (11.1) max.
BOTTOM of GLASS
TOP of HEADER to
or I-450 I-427 I-427

TOP of HEADER to
J-450
DA200 DA200
IM425 IM425

(28.6)
DIMENSION "B"
Revised 2/2007
FRAME UNIT FOR CENTER HUNG DOOR

WITH OVERHEAD CONCEALED CLOSER
400 AND 451 SIMILAR
(2) ST251 #10 x 1" H.H.
AP402
Anchor clip
(2) ST254
#10 x 1 3/4" P.H.

(1) ST240
#10 x 1/2" F.H. AT OPEN BACK FRAMES
M-123 Glass stop
ST135 #6 x 3/8" P.H.at app. 18" (457.2) O.C.
Closer M-122 Glazing sash and Glass stop

mounting (not shown at jamb for clarity)
bracket
(included in (2) ST240
closer package) #10 x 1/2" F.H.
(4) ST254
#10 x 1 3/4" P.H.
(3) #8-32 P.H.
(Included in
closer package)
(2) #10 x 3/8"

F.H. S.M.S.
(Included in
closer package)
CP801
Cover plate
(1) ST240 AP402

#10 x 1/2" F.H. Anchor clip
D-041 P-427 Filler

Threshold mounted
bottom pivot
TH400
MF316
Threshold clip
Attach to jamb w/
(1) ST135 #6 x 3/8"
Revised 2/2007
of frame).
(See Detail ' A')
7. Install bottom pivot in threshold.
with #12 screws. (See Detail ' B')
4. Install transom sash. Horizontal sash runs through at door Anchor at center
door header. Vertical sash abutts over horizontal sash and of glass pocket
is mitered at outside to allow for horizontal glazing bead installation.
(See Detail ' C') DOOR
5. Attach sash to door header with ST135 #6 x 3/8" P.H.
at 18" (457.2) O.C.
Anchor threshold
6. Place glass setting blocks in door header at quarter at center of door
DETAIL ' B'
45 Miter
5/8"
DETAIL ' C'

1 3/16" 2 1/8" 1 3/16"
(30.1) (53.9) (30.1)
15/16" 15/16"
(23.8) (23.8)
450 FRAME
400 FRAME
USE 23 DRILL (.154 DIA.) (3.91)

3/16"
(22.2)
7/8"
(4.7)

USE #7 DRILL (.201 DIA.) (5.11)

(OPEN BACK FRAME SHOWN; TUBULAR SIMILAR)
JL402
or
JL452
(3.2)
DIMENSION "A"
M-122 M-122
JS401 and and JS401
or or
JS451 M-123 M-123 JS451
M-122
and
M-123
(4) SB045 RS110 RS110
or or
RS200 RS200
JC407
or
SETTING BLK. SIZE
7/16" (11.1) max.
JC457
DIMENSION "B" - 7/8"
(19.4)
P-427
DIMENSION "B"
Revised 2/2007
SERIES 451 CENTER GLAZE

FRAME UNIT FOR CENTER HUNG DOOR
WITH OVERHEAD CONCEALED CLOSER
T UBULAR F RAME S HOWN
(2) ST251 #10 x 1" H.H.
IJ456
IP442
(2) ST254
#10 x 1 3/4" P.H.
IS451
IS331 or
IS452
I-331 or I-452
(1) ST035 #10 x 1/2" F.H.
AT OPEN BACK FRAMES
I-425 Sash & IM425 Stop
ST135 #6 x 3/8" P.H.

at app. 18" O.C.
IC457
(2) M-741 Glass stops
Closer
mounting bracket
(included in
closer package) (2) MS211 #10 x 3/4" FH MS
(Included in hardware package)
(3) #8-32 P.H. IJ456

(Included in
closer package)
(2) MS211 #10

x 3/4" FH MS
(Included in
hardware
package)
CP801
Cover plate
(1) ST240
#10 x 1/2"
D-041
Threshold mounted
bottom pivot
P-427 Filler Closer mounting bracket
Use for header clip
(included in closer package)
TH400 Threshold
MF316
Threshold clip
Attach to jamb w/
(1) ST135 #6 x 3/8"
seal contact surface
at sides, and 1/2" (12.7) space at top of frame. (When using here at header
of frame). sealant fill relief
2. If required, cut off top of vertical jambs to adjust frame to tracks here at door header
desired height.
top of vertical and drill holes for head clips.
jambs with provided screws. DETAIL ' A'
(See Detail ' A')
7. Install bottom pivot on threshold(s).
3. Secure jambs and head to opening and threshold to floor Anchor at center
4. Install transom jamb sash with ST137 # 6 x 3/8" P. H. screws DOOR

at 18" O. C. (jamb sash runs through)). Then snap in interior
glass stops at header.
Anchor threshold
5. Place setting blocks in door header at quarter or eighth points at center of door
as required, and glaze transom.
6. Install glass stops with glazing gaskets on both sides of glass. DETAIL ' B'

1 3/16" 2 1/8" 1 3/16"
(30.1) (53.9) (30.1)
15/16" 15/16"
(23.8) (23.8)
450 FRAME
400 FRAME
USE 23 DRILL (.154 DIA.) (3.91)

3/16"
(22.2)
7/8"
(4.7)

USE #7 DRILL (.201 DIA.) (5.11)
I-425 I-425
and and
IJ456 IM425 IM425 IJ456
IS331 IS331
or or
IS452 IS452

DIMENSION "A"
DIMENSION "A"

(2) M-741 (2) M-741
(2) SB510 (2) SB510 DIMENSION "B"
I-425 I-425
SETTING BLK. SIZE
SETTING BLK. SIZE
9/16" max.
IC457 IC457 IS451 and and IS451

9/16" max.
and and IM425 IM425

P-427 P-427
IS100 IS100
or or
IS200 IS200
DIMENSION "B"
TUBULAR FRAME OPEN-BACK FRAME
HEADER FOR JACKSON OVERHEAD CONCEALED CLOSER WITH OFFSET ARM
To mount closer into 2"(50.8) high headers a 1/4" (6.4) shim is required.
For balance of header installation see pages 47 through 55.
3/4" x 3 1/2" x 1/4"

aluminum shim
CLIPS SHOWN INVERTED TO VIEW BOTTOM AT WORK AREA
M Remove gussets
HI
"S
1/8
Remove gussets
and flange
TYPE "A"
Closer STANDARD CLIP
mounting
bracket
TYPE "B"
Secure closer mounting bracket to MODIFIED CLIP
header with (2) #10-32 x 3/4" F.H.
TYPE "C"
DOUBLE MODIFIED CLIP
MS211 MS211
(2) #10-32 x 3/4" F.H. (4) #10-32 x 3/4" F.H.
9/16" Aluminum shim VARIES

(14.29) SEE PAGE (2) Aluminum shims
57 & 53
Closer mounting bracket

Header mounting bracket
Option: AP402 anchor clip may also be used
to fasten header to jamb when using a Jackson
See page 54 closer w/105 H.O. and offset pivot.
for bracket location
See pages 50, 51, 53 or

54 for bracket location
1/8" shim JACKSON OHCC with offset

(included in closer package)
pivoted door
JACKSON OHCC with butt
hung door 90 swing JACKSON OHCC with butt
hung door 105 swing
1³⁄₄" x 4" or 1³⁄₄" x 4¹⁄₂" FRAME UNITS

ALTERNATE FRAMES for CENTER HUNG DOORS
J-402
J-452
Alternate door jamb for FRAME UNITS
shown on pages...
JS405
JS455
Alternate door jamb for FRAME UNITS
shown on pages...
M-123
Glazing sash stop
ST135
#6 x 3/8" P.H.
approx 18" O.C.
M-122
P-050 Pocket filler

must be snaped-in
before frame is assembled.
J-400 or J-450
Door header
Revised 2/2007
CENTER PIVOT DOOR
WITH JACKSON OVERHEAD CONCEALED CLOSER
Top arm centering screws
NARROW STILE
Top arm
MEDIUM AND WIDE STILE

Notch at inside of
door top rail and
Top arm adjusting screw top of door stile
Clamping box
Cover plate
(2) mounting
Install top arm and door portion of bottom pivot as shown. screws
Position door upright in closed position on the outside
of frame. Lift onto floor pivot and tilt to vertical.
Adjust top arm as required to recieve closer spindle.
Install top clamping block using tool provided in closer
package.
Drill two holes in top of door to attach cover plate.
If vertical adjustment is required, loosen or
tighten adjusting screw at bottom pivot (door portion).
Adjust top arm centering screws to center door in frame. Holes
by U.S.Aluminum
Glaze door as shown on page B9.
Pinning hole
by installer
Door portion of
bottom pivot
(3) 1/4-20 R.H. M.S.
Adjusting screw
OFFSET PIVOTED DOOR

For lay-out see page 55. Also see pages 49 through 51.
1
1. Mount slide channel with (3) #8-32 x 3/8"
F.H.M.S.. Reverse side block if necessary
for proper installation. See closer template.
2. Set door onto bottom pivot at an angle. Slide channel

Tilt to vertical holding top pivot pin down
untill it aligns with header pivot portion.
Release pin.
3. Remove arm pin retainer using "C" clip

pliers. With door in open position, slip
arm over slide pin and secure with pin
retainer.
4. Adjust closer to desired door speed.
5. Install arm cover with ST209 # 8 x

1 1/2" F. H. screws (provided)
6. Glaze door as shown on page 34.
CH161
Channel spacer
(shop applied)
Closer arm
Arm cover
5
BUTT HINGE DOOR

90 SHOWN
For lay-out see page 55. Also see pages 52 through 54.
1
Mount slide channel with (3) #8-32 x 3/8"
F.H.M.S.. Reverse side block if necessary
for proper installation. See closer template.
Attach butt hinges to door. Install door by Slide channel

fastening hinges to frame. Backup plates for
door and frame are factory installed.
Remove arm pin retainer using "C" clip

pliers. With door in open position, slip
arm over slide pin and secure with pin
retainer.
Adjust closer to desired door speed.
Install arm cover with ST209 # 8 x

1 1/2" F. H. screws (provided)
Glaze door as shown on page 34.
CH161
Channel spacer
(shop applied)
Closer arm
Arm cover
5
Page 28 - A1 United States Aluminum Revised 5/2000
PANIC DOORS
WITH DH845 Astral - XIT™
DH845 concealed panic device is factory installed in "Panic doors"

Panic is shipped in dogged position and must be undogged. This can be
done with the use of an allen wrench (supplied) or the cylinder key.
DOGGING INSTRUCTIONS:
Dog
To dog: Depress panic bar, hold down and turn

dogging key clockwise.
Undog
To undog: Turn dogging key counterclockwise.
INSTALLATION PROCEDURE
1. Hang door, as required. The clearance between top of door and
bottom of header MUST NOT EXCEED 1/8" (3.8).
2. Undog panic.
OUTSIDE KEY FUNCTIONS

The DH845 panic is factory installed for key entry with dogging key option.
To key dog device for continued outside entry, hold bar in fully depressed
position turn key approximately one quarter turn clockwise then return key
to vertical position and remove. To lock door again, fuly depress bar and
turn key approximately one quarter turn counter clockwise then return key
to vertical position and remove.
7/8
(22 "
.2)
/2" /2"
2 1 5) 21 .5)
. (63
(63
Header strike
notch hole pattern
Header strike centered on door
notch hole pattern opening
centered on door opening
CENTER HUNG DOOR PAIRS OFFSET HUNG DOOR PAIRS
7/8
"
(22
.2)
/4"
1 1 .7) /4"
(31 1 1 1.7)
(3
Header strike
notch Header strike
notch
CENTER HUNG SINGLE DOOR OFFSET HUNG SINGLE DOOR
IMPORTANT: Maximum clearance between frame and
top of door should be 1/8" (3.8).
United States Aluminum Revised 5/2000 Page 29 - A1
PANIC DOORS
CYLINDER REPLACEMENT BY OTHERS
Panic rod
Lock cylinder
Cylinder pad
Locking ring
(1) 8-32 x 1 15/16" F.H.M.S.

(crossbar/cylinder pad mounting screw)
(2) 6 x 1" P.H.M.S.

(end cap mounting screws)
Cylinder removal
1. Remove (2) screws from end of panic device and remove end cap.
2. Remove bottom crossbar/cylinder pad attachment screw as shown.
3. Turn cylinder and pad clockwise approximately 1/4 turn until cylinder releases.
4. Remove locking ring from cylinder and remove cylinder.
Cylinder installation
1. Place cylinder through cylinder pad and install locking ring.
2. Place cylinder into hole in stile and turn counterclockwise approximately 1/4 turn.
3. Check cylinder and panic device for proper operation.
4. Replace end cap onto panic device with (2) screws as shown.
"PANIC DOORS"
with DH308 Mid-Panel device
DH308 Mid-panel panic is factory installed in "panic doors".

Panic is shipped in dogged position and must be undogged.
DOGGING INSTRUCTIONS:
To dog: Fully depress push bar and Insert hex
dogging key (Supplied in the loose parts
bag) and turn approximately 90 clockwise,
then release push bar.
To undog: Hold push bar in depressed position,
turn dogging key counterclockwise, then
release push bar.
Dogging Key
Header strike
notch INSTALLATION INSTRUCTIONS
1. If required prepare header and threshold
for panic strikes.
(See sheet 30 for fabrication lay-outs).
2. Hang door, as required by pivoting conditions.
3. Undog panic.
4. Mount strike plate in header with screws
provided. (Strike plate to be installed
with raised portion to exterior).
NOTE: Clearance between frame and top of
door should be 1/8". Shim strike if
clearance exceeds 1/8".
(Shim provided with strike).
5. Install pull handle as required.
Header strike
notch
DH308 MID-PANEL PANIC
STRIKE LOCATION FOR DOOR HEADER AND THRESHOLD
"A" "B"
1 9/16" 1 9/16"
(39.69) (39.69)
25/32" 25/32"
(19.84) Face of door (19.84)
1 1/16" 1 1/16"
(26.99) header (26.99) Face of door
C C
L header
L C
L
"C"
"C"
(4) .136" DIA.

(22.23)
(22.23)
(3.45) holes(#29 drill)
7/8"
7/8"
C
L C
L
Jamb edge at (2) .136" DIA. (2) strike

plate cut-outs
active stile (3.45) holes (#29 drill) CL of Door pairs
HEADER AT SINGLE DOOR HEADER at DOOR PAIRS
"A" "B"
TH250
3/4" THRESHOLD 3/4"
(19.05) (19.05)
(13.49)
17/32"
(13.49)
17/32"
"C"
"C"
(2) strike cut-outs

"D"
"D"
Front edge
Theshold end Front edge Face of frame of Threshold
at active stile of Threshold
Face of frame
THRESHOLD at SINGLE DOOR THRESHOLD at DOOR PAIRS
1. Select detail for required condition.

2. Find door type on chart for needed dimensions.
DIMENSION DIMENSION DIMENSION DIMENSION

DOOR STILE TYPE
A B C D
NARROW 1 7/32" (30.96) 2 3/8" (60.33) 7/8" (22.23) 1 5/8" (41.28)
MEDIUM 2 11/16" (68.26) 5 3/8" (135.53) 7/8" (22.23) 1 5/8" (41.28)
WIDE 4 3/16" (106.36) 8 3/8" (212.73) 7/8" (22.23) 1 5/8" (41.28)
VANGARD MEDIUM N/A N/A 5 1/4" (133.35) 7/8" (22.23) 1 5/8" (41.28)
VANGARD WIDE N/A N/A 8 3/4" (222.25) 7/8" (22.23) 1 5/8" (41.28)
"PANIC DOORS"
WITH DH300 RIM PANIC
Shim at strike location
P-050
1 3/4" long
Centered on
Strike
Strike
Panic housing
Front strike edge aligns

with inside edge of door.
TOP VIEW
Upper door stop
Strike
Adjusting
plate
P-050
1 3/4" long
Lower door stop
ISOMETRIC VIEW OF ASSEMBLY

"PANIC DOORS"
WITH DH300 RIM PANIC
Shim at strike location
P-050
1 3/4" long
Centered on
Strike
Strike
Panic housing
Front strike edge aligns

with inside edge of door.
TOP VIEW
Upper door stop
Strike
Adjusting
plate
P-050
1 3/4" long
Lower door stop
ISOMETRIC VIEW OF ASSEMBLY

DOOR GLAZING INSTRUCTIONS
Leveling screw
1. Order glass following glass sizes formula in PRICE MANUAL

"ENTRANCES" section page 8A through Page 9A.
2. Door may be glazed either Installed or Lain horizontal.
NOTE: Doors are more easly glazed in horizontal position.
If glazing horizontally, leveling screw adjustments occur
after hanging door.
3. Raise adjustable leveling screw to maximum retracted position.
4. Install glass stops, with glazing gaskets on one side of door only. Side block
If using square stops, install vertical stops first.
If using beveled stops, install horizontal stops first.
5. Center glass in opening resting on setting blocks.
6. Snap-in remaining glass stops.
7. Turn leveling screw as required to maintain a uniform clearance
between door top rail and header.
8. On pair of doors with astragal adjust screws to keep proper
meeting stiles clearance.
9. On all weather stripped door stiles pull the string to
release weatherstrip pile after doors are installed.
Side block
Glass setting
block
Astragal adjusting screws
Glass stops not shown for clarity

CENTER PIVOT - TOP PORTION
FOR SURFACE CLOSER OR FLOOR CLOSER
D-047
NOTE: C
L of pivot and C
L of header must align
Pivot retractor screw
(2) 1/4-20 F.H.M.S.
(2) 1/4-20 P.H.M.S.
D-046
(Slotted holes allow
for door adjustment)
NARROW STILE
Spacer channel
(factory installed)
MEDIUM STILE
Spacer channel
(factory installed)
WIDE STILE
CENTER PIVOT - TOP PORTION

FOR SURFACE CLOSER OR FLOOR CLOSER
See page 34 for isometric views
2 3/4" 4 3/16"
(69.85) (106.36)
1 3/4" 5 13/16"
(44.45) (147.64)
9/16" DIA. hole for

pivot pin
7/16" DIA. hole for
pivot retractor screw
C
L
(2) Holes for

1/4-20 F.H.M.S.
(countersunk)
BOTTOM VIEW of DOOR HEADER
3 3/4" 1 3/4"
(95.25) (44.45)
(2) Holes for
1/4-20 P.H.M.S.Use #7 drill
TOP VIEW of NARROW STILE
3 3/4" 1 3/4"
(95.25) (44.45)
(2) Holes for
1/4-20 P.H.M.S.
Use #7 drill
TOP VIEW of MEDIUM STILE SHIM CHANNEL

(FACTORY INSTALLED)
3 3/4" 1 3/4"
(95.25) (44.45)
(2) Holes for
1/4-20 P.H.M.S.
Use #7 drill
TOP VIEW of WIDE STILE SHIM CHANNEL

(FACTORY INSTALLED)
CENTER PIVOT - BOTTOM PORTION
(2) 1/4-20 P.H.M.S.

with lock washers
D-043
D-041
Threshold
mounting
pivot
C
L
(1) 10-32 P.H.M.S.
Install after door
pivot has been adjusted
23
(69 /4"
.85
)
1/2" DIA. hole
3 3/4" 1 3/4"
(95.25) (44.45)
(1) HOLE FOR #10-32 PHMS
(AFTER PIVOT HAS BEEN ADJUSTED)
BOTTOM DOOR VIEW
7/16" (11.11)
DIA. hole for DRILL & TAP
adjusting screw (2) HOLES FOR 1/4-20 PHMS
1 1/16"
(26.9)
FRONT DOOR VIEW

CENTER PIVOT - BOTTOM PORTION
1" (25.4) DIA. hole
Optional Threshold
23
(69 /4"
.85
)
1/2"
(12.70)
(3) #14 x 1 1/2" F.H.W.S.

with rawl plugs
D-042
Floor mounted pivot
NOTE: Door jamb must be anchored
to structure near bottom.
For conditions where lower threshold or no threshold is used, floor mounted pivot should
be cut down as shown:
1. Knock out pivot pin 2. Cut pivot down as 3. Reinstall pivot pin.
required to provide
3/16" (4.76) clearance
at bottom of door.
Bottom door clearance should be 3/16". For "no threshold" condition plate should be recessed into floor.
OFFSET PIVOT - TOP PORTION
D-062
(2) 1/4-20 x 1/2" F.H.M.S.
(2) 1/4-20 x 1/2"

Hex Head Cap screws
D-063
Factory installed
in Entrance Packagedoors
27/32"
(21.43)
CL
(12.70)
1/2"
(3.97)
1/8"
1/4" 1 3/16" CROSS SECTION

(6.35) (30.16)
5/8" 3/4"
(15.87) (19,05)
(11.11)
17/32"
7/16"
Drill and Csk. for

(13.49) (2) 1/4-20 F.H.M.S. DRILL (2) .257" HOLES
(11.11)
7/16"
(31.75)
1 1/4"
OFFSET PIVOT - BOTTOM PORTION
D-064
Factory installed
in door entrance
package
(2) 1/4-20 x 1/2"

Hex Head Cap screws
(2) #12-24 x 3/8"

F.H.M.S. (undercut)
Adjustable
pivot pin
D-065
Bottom frame
portion pivot
(2) #12-24 x 1/2"

F.H.M.S. (undercut)
(23.8) (19.1)
15/16" 3/4"
Drill (2) .257" (6.53)

3/4" DIA. holes
(19.1)
(2) DRILL & CTSK. for

21/64"
#12-24 FHMS (undercut)
(8.73)
25/32"
(19.84)
(47.63)
1 7/8"
(20.64)
(27.78)
(11.11)
(2) DRILL & CTSK. for

13/16"
(26.99)
7/16"
1 1/16"
1 3/32"
1/8" #12-24 FHMS (undercut) 23/64"

(3.18) (9.13)
1 1/4" 1 23/64"
(31.75) (34.53)
1 9/16"
(39.69)
Revised February 2007
DH022 INTERMEDIATE PIVOT
(see page 41 for Door and Frame preparation)
DOES NOT REQUIRE BACK-UP PLATE

PROCEDURE A
Hang door on top and bottom pivots. With door in closed
position, slide intermediate pivot (assembled together)
into frame and pivot (assembled together) into frame and
door slots. Open door to secure pivot with
fasteners provided. See Detail A
DH022
Intermediate pivot
DETAIL A
PROCEDURE B
Install pivot leaves on frame and door. Remove cap screw
from jamb portion of pivot and lower pin to clear. Hang
door on top and bottom pivots. Raise pivot pin, as Pivot pin
required and replace cap screw. (dotted)
See Detail B
Cap screw
DETAIL B
To remove existing doors with intermediate pivots, Remove cap screw and lower pivot pin to clear.

DOOR AND FRAME PREPARATION
Outside face of door

Outside face of frame
1" 1"
(25.4) (25.4)
1/2" 1/2"
3/32"
(12.7) (12.7) clearance
(2.38)
3/8" (9.53)
3/8" (9.53)
3/8" (9.53)
Bottom
1 1/2"
(38.1)
Top of of door
3/8" (9.53)
frame cut-out
cut-out
3/8"
(9.53)
1 1/2"
(38.1)
(D.O./ 2)- bottom clearance + 1/4"

D.O./ 2 to Floor
3/8"
(9.53)
to bottom of door
Bottom of
door cut-out
FRAME DOOR FRAME

DOOR
FRONT VIEW
Drill and countersink
for 1/4-20 x 7/8" F.H.M.S.
(3) on frame and (3) on door
(D.O./ 2)- 7/16" (11.11) for 1/2" (12.7) high threshold
(D.O./ 2)- bottom clearance + 1/4"
D.O./ 2
11/32" (8.73)
Wall thickness
Wall thickness
11/32" (8.73)
CROSS SECTION
DOOR AND FRAME

SHOWN AT CLOSED CONDITION
bottom clearance
PIVOT LOCATION
FOR STANDARD AND SPECIAL SIZE DOORS
(RIXON OR DOR-O-MATIC M-19 SIM.)
(see page 43 for Door and Frame preparation)
Condition 1: Door can open to 180 ......................................................................................................................USE PROCEDURE A, B, or C

Condition 2: Door can open more than 95 but less than 180 .............................................................................USE PROCEDURE B, or C
Condition 3: Door can open less than 95 .............................................................................................................USE PROCEDURE C
BP451
Frame back-up plate
(factory installed)
BP461
Door back-up plate
(factory installed)
(10) 1/4-20 x 5/8"

F.H.M.S.
DH010
DETAIL A intermediate pivot
DETAIL B
PROCEDURE A
Hang door on top and bottom pivots.
Swing door open to 180 and install DH010 (assembled
together) with (10) 1/4-20 F.H.M.S. provided. See Detail A
PROCEDURE B
Do not install top pivot frame portion.
Install pivot leaves on frame and door with screws
provided. Place door upright in the 95 , or more, open
Pivot pin position (to clear header). Lift door onto intermediate
(dotted)
pivot pin and floor pivot. Hold down top pivot pin to
install top pivot frame portion. See Detail B
PROCEDURE C
Install pivot leaves on frame and door with screws
Cap screw provided. Remove cap screw from jamb portion of pivot
and lower pin to clear. Hang door on top and bottom
pivots. Raise pivot pin, as required, and replace cap
screw. See Detail C
DETAIL C
To remove existing doors with intermediate pivots, remove cap screw and lower pivot pin to clear.

(RIXON OR DOR-O-MATIC M-19 SIMILAR*)
Door and Frame preparation

1 1/16"
3/32"
(26.99)
(2.38)
7/16"
(11.11)
BP461 BP451
Frame back-up
(19.05)(19.05)
Door back-up
3/4" 3/4"
plate (factory plate (factory

installed) installed)
1 17/32"
(38.89)
1 15/16"
1 15/16"
(49.21)
(49.21)
2 1/2"
(63.5)
2 1/2"
(63.5)
1 15/16"
(49.21)
(127)
(127)
C C
5"
5"
L L
(D.O./ 2) - 11/16", for 1/2" threshold

(D.O./ 2) - bottom clearance
(19.05)(19.05)
3/4" 3/4"
*Route
5/32" R.
(Typ)
D.O./ 2
DOOR FRAME FRAME DOOR

1/4" 1/4"
FRONT VIEW
(6.35) (6.35)
1 1/8" 1 1/8"
(28.58) (28.58)
Bottom of door
Floor line
Bottom clearance
DOOR AND FRAME

SHOWN AT 180 OPEN CONDITION
11/32"
(8.73)
11/32"
(8.73)
CROSS SECTION
*Rixon and Dor-o-matic pivot DOOR AND FRAME
leaves have square corners. SHOWN AT CLOSED CONDITION
DH009 BUTT HINGE (4 1/2" X 4")
Prepare frame and door for hinges,

as shown.
Back-up plates are factory
installed in prepared doors and frames.
Install butt hinges in door. Set
door in place and fasten hinges
to frame.
For butt hinges standard location,
see page 45
DH009
Butt hinge
1 7/16" 1 7/16"
(36.51) (36.51)
1 1/16" 1 1/16"
(26.99) (26.99)
.134" 7/16" 7/16" .134"
(3.4) (11.11) (11.11) (3.4)
(12.7)
1/2"
(31.75)
1 1/4"
BP459
Frame back-up
plate
BP450
Door back-up
4 17/32"
4 17/32"
(114.3)
(114.3)
plate
(203.2)
8"
(31.75)
1 1/4"
(4) 5/32" R.
(12.7)
1/2"
FRONT VIEW SIDE VIEW SIDE VIEW FRONT VIEW

FRAME PREPARATION DOOR PREPARATION
DH009 BUTT HINGES STANDARD LOCATION
Header
Dimension
.134"
Top of frame Typ.
(3.4)
Top of door
(155.6) + HEADER
6 1/8" + HEADER
clearance
1/8" (3.2)
(152.4)
6"
(114.3)
Typ.
4 1/2"
EQ.
Optional
third hinge
EQ.
9 11/16" *
(228.6)
(246.06)
9"
1/2" Threshold
3/16" (4.76)
clearance
Bottom of frame Bottom of door
DOOR JAMB DOOR STILE
NOTE: The above dimensions are standard locations.

To insure butt hinge cut-out alignment, the
actual working dimensions should be laid-out
from bottom of door and frame.
JACKSON OVERHEAD CONCEALED CLOSER
FOR CENTER PIVOTED DOOR
for door preparation and top arm installation see page 54.

(Bracket also is used as head to
jamb clip for frame fabrication)
3 *
JACKSON CLOSER
See template for
closer adjustments
Angle bracket
1
Cover plate
(14" long)
Balance of plate
Closer mounting bracket is already installed (See FRAME UNITS installation instructions).
1. Mount angle bracket to closer with (2) 1/4-20 hex head M.S. and (2) washers.
2. Install (2) 1/4-20 x 5/8" Fillister Head M.S. into lugs of closer. Do not tighten screws.
3. Install (2) 1/4-20 x 7/8"* F.H.M.S. with (2) 1/4-20 nuts and washers in header.
4. Insert closer lugs into mounting bracket at an angle and raise closer opposite end to align
mounting screws with angle bracket holes. Secure bracket to mounting screws using (2) nuts and washers.
5. Tighten Fillister Head screws.
6. Snap in filler plate.
*For 2" x 4 1/2" header, longer screws are provided.


FOR CENTER PIVOTED DOOR
Header Preparation
1 3/4" X 4 1/2" (44.45 x 114.3) Header shown

1 3/4" x 4" (44.45 x 101.6) Header similar
2" x 4 1/2" (50.8 x 114.6) Header similar
12 1/2"
7/16" (317.5)
(11.11) Drill and csk. 82 Drill and csk. 82
for (2) #10 F.H. for (2) 1/4-20 F.H.
(69.85)
2 3/4"
CL
of Closer and Frame
HEADER TOP VIEW

Note: For bracket type see page 23.
Header anchor and Jackson closer

CL of spindle
2 3/4"
(69.85)
HEADER SIDE VIEW

8 19/32"
(218.28)
7" 1 1/4"
(177.8) (31.75)
1 3/4" (44.45)
DIA. clearance hole
7/16" x 1 1/4"
(11.11 x 31.75)
clearance slot
3/8" (9.52) DIA.

clearance hole
HEADER BOTTOM VIEW

2 3/4"
(69.85)
14" cover plate
(355.6)

FOR OFFSET PIVOTED DOOR
for door preparation and slide channel installation see page 54
1. Mount corner bracket into

header with (2) 10-32 x 3/8"
F.H.M.S. See pages 49 and 50
for bracket location.
2
Angle bracket
2. Mount angle bracket to closer
with (2) 1/4-20 x 1/2"
Hex Head M.S. and washers.
(corner bracket)
3. Install (2) 1/4-20 x 1/2"

Fillister Head M.S. with
washers into lugs of closer.
Adjusting valve
Do not tighten screws.
Closer spindle
4. Set closer onto header and

5 align angle bracket holes
3 with holes in header. Closer
lugs shall rest on corner
bracket.
5. Fasten angle bracket to header

with (2) 10-24 x 3/8" F.H.M.S.
Tighten Fillister Head screws.
6. Install cover plate and secure

to angle with (2) 10-24 x 3/8"
F.H.M.S.
6
Cover plate 7. Mount arm on spindle and secure

with 1/4-20 x 7/8" Socket Head
Cap Screw.
Closer arm

FOR OFFSET PIVOTED DOOR WITH 105° SWING
Header preparation
1 3/4" X 4 1/2" (44.45 x 114.3) Header shown

2" x 4 1/2" (50.8 x 114.6) Header requires the use of a shim (see page 22)
2 3/16"
(55.56)
7/16"
(11.11) Drill and csk. 82
for (4) #10 F.H.
CL of closer
(69.85)
2 3/4"
(50.8)
2"
HEADER TOP VIEW 5/8"

(15.88)
NOTE:
For bracket Type "B" Header anchor bracket
types see (or Optional AP402 anchor clip)
page 22 Type "A" Closer mounting bracket Jackson closer
C
L of spindle
4 1/2"
(114.3) 9 7/16" 3/4"
(139.71) (19.05)
HEADER SIDE VIEW 8 19/32" 3/8"
(243.68) (9.5)
Drill and csk. 82 7" 1 1/4" 3/8" 7/16"
for (2) #8-32 F.H. 7/16" (177.8) (31.75) (9.5) (11.11)
(11.11) Exterior edge
1/8"
(50.8)
2"
(3.18)
(95.25)
(79.38)
(79.38)
3 3/4"
3 1/8"
3 1/8"
7/16" 7/16"x 1 1/4"

(11.1) clearance slot Drill and csk. 82
for (4) #10 F.H.
4 1/2" 1 3/4" DIA. 3/8" DIA.
clearance hole clearance hole
(114.3)
1 3/4" 12 9/16" cover plate
(44.45) (363.54)
HEADER BOTTOM VIEW

FOR OFFSET PIVOTED DOOR WITH 90° SWING
Header preparation
1 3/4" x 4 1/2" (44.45 x 114.3) Header shown
1 7/16"
(36.51)
7/16"
for (4) #10 F.H.
CL of closer
(69.85)
2 3/4"
(50.8)
2"
HEADER TOP VIEW 5/8"

(15.88)
Type "B" Type "C" Closer mounting bracket
Header anchor NOTE: Closer bracket needs to be modified
bracket
(by installer) to clear header portion Jackson closer
of top pivot. For bracket types see page 23.
C
L of spindle
3 3/4"
(95.25) 9 7/16" 3/4"
(139.71) (19.05)
(243.68) (9.5)
1 7/16" 7" 1 1/4" 3/8" 7/16"
(36.51) (177.8) (31.75) (9.5) (11.11)
Exterior edge
(25.4)
1"
1/8"
(50.8)
2"
(3.18)
(79.38)
3 1/8"
(95.25)
(50.8)
3 3/4"
2"
7/16"x 1 1/4" Drill and csk. 82

(2) 5/16" DIA. clearance slot for (4) #10 F.H.
access holes
3 3/4" 1 3/4" DIA. 3/8" DIA.
(95.25)
1 3/4" 11 13/16" cover plate
(44.45) (300.04)
HEADER BOTTOM VIEW

FOR BUTT HUNG DOOR
for door preparation and slide channel installation see page 55.
NOTE: 105 swing condition shown. At 90 swing, mount

1 closer to same bracket used to install header.
1. Mount corner bracket into

header with (2) 10-32 x 3/8"
F.H.M.S. See pages 52 and 53
for bracket location.
2
Angle bracket
2. Mount angle bracket to closer
with (2) 1/4-20 x 1/2"
Closer mounting bracket Hex Head M.S. and washers.
(corner bracket)
3. Install (2) 1/4-20 x 1/2"

Fillister Head M.S. with
Adjusting valve washers into lugs of closer.
Do not tighten screws.
JACKSON CLOSER
See template for
closer adjustment
Closer spindle
4. Set closer onto header and
align angle bracket holes
with holes in header. Closer
3 5 lugs shall rest on corner
bracket.
5. Fasten angle bracket to header

with (2) 10-24 x 3/8" F.H.M.S.
Tighten Fillister Head screws.
6. Install cover plate and secure

to angle with (2) 10-24 x 3/8"
F.H.M.S.
7. At 90 swing condition secure

cover plate to closer at hinge
side with (2) 8-32 x 1" F.H.M.S.
6
Cover plate
8. Mount arm on spindle and secure
with 1/4-20 x 7/8" Socket Head
7 Cap Screw.
8 Closer arm
FOR BUTT HUNG DOOR WITH 105° SWING
Header preparation
1 3/4" X 4 1/2" (44.45 x 114.3) Header shown
1 7/16"
(36.51)
7/16"
for (4) #10 F.H.
CL of closer
(69.85)
2 3/4"
(50.8)
2"
HEADER TOP VIEW 5/8" (15.88)

NOTE: For bracket
Type "A" Closer mounting bracket types see
Type "A" page 23
Header anchor NOTE: Closer bracket needs to be
bracket modified (by installer) to
clear header portion of Jackson closer
top pivot.
C
L of spindle
3 3/4"
(95.25) 9 7/16" 3/4"
(139.71) (19.05)
(243.68) (9.5)
Drill and csk. 82 7" 1 1/4" 3/8"
for (2) #8 F.H. 7/16"
(177.8) (31.75) (9.5) (11.11)
Exterior edge
1/8"
(50.8)
2"
(3.18)
(79.38)
(79.38)
3 1/8"
3 1/8"
(95.25)
3 3/4"
7/16" 7/16"x 1 1/4"

clearance slot Drill and csk. 82
(11.1) for (4) #10 F.H.
3 3/4" 1 3/4" DIA. 3/8" DIA.
(95.25)
1" 12 9/16" cover plate
(25.4) (319.09)
HEADER BOTTOM VIEW

FOR BUTT HUNG DOOR WITH 90° SWING
Header preparation
1 3/4" X 4 1/2" (44.45 x 114.3) Header shown
9/16"
for (4) #10 F.H.
CL of closer
(69.85)
2 3/4"
(50.8)
2"
HEADER TOP VIEW 5/8" Exterior edge

(15.88)
NOTE:
1/8" shim included in For bracket types
closer package. see page 23
Type "A" Closer mounting bracket Jackson closer
C
L of spindle
2 7/8"
(73.03) 9 7/16" 3/4"
(139.71) (19.05)
(243.68) (9.5)
Drill and csk. 82 1 1/4" 3/8"
for (2) #8 F.H. 7" 7/16"
(177.8) (31.75) (9.5) (11.11)
Exterior
edge
1/8"
(50.8)
2"
(3.18)
(95.25)
(79.38)
3 1/8"
3 3/4"
9/16" 7/16"x 1 1/4"

clearance slot Drill and csk. 82
(14.29) for (4) #10 F.H.
2 7/8" 1 3/4" DIA. 3/8" DIA.
(73.03)
12 11/16" cover plate
(322.26)
HEADER BOTTOM VIEW
CLOSER LOCATION IN HEADER

"B"
CL of fasteners for closer mounting
Concealed closer
VIEW OF HEADER AT CLOSER

C
L of Spindle
"A"
DOOR TYPE HOLD DIMENSION DIMENSION REFERENCE

OPEN "A" "B" PAGE
CENTER PIVOT 90 OR 105 2 3/4" 7/16" 47

(69.85) (11.11)
105 4 1/2" 2 3/16" 49
OFFSET PIVOT (114.3) (55.56)
(OP400) 90 3 3/4" 1 7/16" 50
(95.25) (36.51)
105 3 3/4" 1 7/16" 52
(95.25) (36.51)
BUTT HINGES
90 2 7/8" 9/16" 53
(73.03) (14.29)
SLIDE CHANNEL LOCATION IN TOP RAIL FOR OFFSET ARM
17 3/16"
(436.56)
1 1/2" 6 7/16"
(38.1) (163.51)
5/8" 7/16"
(15.88) Slide channel and spacer (11.11)
DOOR VIEW FROM INSIDE
"C" DOOR TYPE HOLD DIMENSION

OPEN "C"
90 4 15/16"
OFFSET PIVOT (125.41)
(OP400) 105 4 11/16"
(119.06)
90 4 1/16"
(103.19)
BUTT HINGES
105 3 7/8"
(98.43)
OFF-SET ARM COVER CHANNEL

RIGHT HAND SHOWN LEFT HAND OPPOSITE
1 1/4" 15"
Notch out
(31.75) (381.0)
DA201 3/4"
(19.05)
CENTER PIVOTED DOOR - FLOOR CLOSER BOTTOM ARM

FOR RIXON OR DOR-O-MATIC FLOOR CLOSER
Door corner block
(2) Alignment screws

with oversized washers
(Included in closer package)
D-020 Hinge arm pin
D-021 Shim set

(For doors with
threshold)
Adjusting screw
Door bottom arm
DOOR PREPARATION
Use top (2) holes with threshold.
Use bottom (2) holes with floor plate.
1 1/16" (26.99)
for door with
floor plate
11/16" (17.46)
for door with
threshold CL
7/8"
10 1/16"
(22.23)
(255.59)
(2) 5/8" DIA. holes for

CL
alignment screws
10 1/2"
(266.7)
OFFSET PIVOTED DOOR - FLOOR CLOSER BOTTOM ARM

FOR RIXON FLOOR CLOSER (DOR-O-MATIC SIMILAR)
D-039 door bottom adaptor.

(Factory installed in prepared doors)
NOTE: Use D-039 modified

for doors with no threshold.
Door bottom arm (Handed)
(4) 1/4-20 F.H.M.S.

to secure bottom
adaptor to rail and
corner block.
(4) 1/4-20 x 5/8" F.H.M.S.

to secure bottom arm to
bottom adaptor.
3 3/4"
(95.25)
1/4"
(6.35)
3/8" (9.53)
Door bottom adaptor.
for doors with Use modified adaptor for
1/2" threshold doors with no threshold.
7/8" (22.23)
for doors with
no threshold
DHOO8 FLUSH BOLT

STRIKE LOCATIONS
HEADER FABRICATION
DIMENSION TO CENTER OF HEADER

29/32"
(23 mm)
OF CUT-OUT C
L C
L OF DOOR OPENING
INTERIOR
JS467
(SHOWN)
(22.2 mm)
EXTERIOR
7/8"
INACTIVE SIDE FLUSH BOLT CUT-OUT ACTIVE SIDE

3/4"x 17/32"
(19 mm x 13 mm)
THRESHOLD FABRICATION
DIMENSION TO CENTER OF THRESHOLD
29/32" DRILL AND COUNTERSINK
FOR #12 F.H. SCREWS
(23 mm) (Not by USAC)
C CL OF DOOR
OF CUT-OUT L OPENING
TH250
(41 mm)
1 5/8"
INACTIVE SIDE FLUSH BOLT CUT-OUT

3/4"x 17/32" ACTIVE SIDE
(19 mm x 13 mm)
4" (101.6 mm) (2) EQUAL SPACES at 36" (91.44 cm) DOOR 4" (101.6 mm)
(4) EQUAL SPACES at 72" (182.88 cm) DOOR
DHOO8 FLUSH BOLT

NARROW STILE SHOWN, MEDIUM AND WIDE STILES SIMILAR
9 1/4" (234.9) LOCATION FROM TOP

EDGE OF DOOR
5/16" 7/8" 7/8"
(7.9) (22.2) (22.2)
1/2" (12.7)
.156 R.
(234.9)
Drill and
9 1/4"
(4 mm)
countersink
for #8 F.H.
screw 6 places.
4 1/4" (107.9)
9 1/4" (234.9) LOCATION FROM BOTTOM

DIMENSION SHOULD NOT EXCEED 70" (177.8 cm) CUSTOM HEIGHT DOORS
(12.7)
1/2"
EDGE OF DOOR
15/16"
(23.8)
DETAIL C
Note: Topflush bolt cut-out location for

DETAIL B door opening heightd of 84" (213.4cm)
or less should be 9 1/4" (234.9)
from top edge of door. See DETAIL A
1. Install top and bottom flush bolts with

(2) # 8 F. H. screws each.
2. Place each lever in the lock position.
3. Adjust flush bolt rods to extend
(234.9)
9 1/4"
1/2" (12.7) beyond ends of door stile.

See DETAIL B
4. Insert rod guides over rods and into
stile at top and bottom. Secure guides
with (1) # 8 F. H. screw each.
5. Flip levers to retract both flush bolts.
Rod guide
1/2" DETAIL A 5/16"
(7.9)
Latching (12.7)
Rod
PUSH BAR HARDWARE - CENTER HUNG DOOR

TYPE "A" STANDARD PUSH BARS
1/4-20 FH Screw
Hinge stile
PR033 Push bar
PR033 Push bar
CL
Lock
stile
Set screw
(1) at each
1/4-20 Shoulder screw push bar
(1) at each push bar
37 1/2" to bottom of door
PUSH BAR HARDWARE - OFFSET HUNG DOOR

TYPE "B" STANDARD PUSH/PULL FOR OFFSET DOORS
Set screw
(4) at each pull handle
1/4-20 Shoulder screw

(2) at each pull handle Hinge stile
L
9" CL to C
PR032
Pull
handle
Lock
stile
1/4-20 FH Screw
PR034 Push bar

bottom of pull handle

from CL of push bar &

(1) at each push bar Set screw
(1) at each
push bar
PUSH/PULL HARDWARE - CENTER HUNG DOOR

TYPE "C" OPTIONAL PUSH/PULL HARDWARE
Set screw

(2) at each pull handle Hinge stile
L
9" CL to C
PR032
Pull
handle
Lock
stile
PR032 Pull Handle

bottom of pull handle

from CL of push bar &

PUSH/PULL HARDWARE - PANIC DOOR
Hinge
stile
Panic device
9" CL to CL
(228.6)
CL of pull
handle
39 1/4" at concealed panic
PR032 Pull Handle

Lock stile
(996.95)
PUSH/PULL HARDWARE - RETROFIT PROCEDURE
Before retrofitting the Astral Push/Pull hardware to any door, you must determine the location
of the lock from the bottom of the door. Then follow the instructions listed below that correspond
with the lock height of your door.
FOR LOCKS AT 34":
Step 1: Remove existing push/pull hardware.

Step 2: Drill out existing push bar hole on lock stile with a 25/64 (.3906) drill.
NOTE: If door has a "collared" rivnut that is not flush with the stile,
use one of two options.
a) Counterbore base of push/pull houseing to allow fit over
collar of nutsert.
b) Drill out all rivnuts and install flush nutserts.
Step 3: Install MF-420 Nutserts into new holes and compress using a rivnut
tool or 1/4-20 hex head bolt and nut.
Step 4: Install new Astral push/pull hardware.
FOR LOCKS ABOVE 34" THAT MAY INTERFERE WITH NUTSERTS:

Step 1: Remove existing push/pull hardware.
Step 2: Drill out existing push bar hole on lock stile with a 25/64 (.3906) drill.
NOTE: If door has a "collared" rivnut that is not flush with the stile,
use one of two options.
a) Counterbore base of push/pull houseing to allow fit over
collar of nutsert.
b) Drill out all rivnuts and install flush nutserts.
Step 3: Modify two (2) MF-420 Nutserts by grinding 1/8" off the threaded side.
See Fig. 1.
Step 4: Install one (1) modified MF-420 into the lock stile for the push bar.
Install the other modified MF-420 nutsert into the lower pull handle hole.
Step 5: Install one (1) standard MF-420 (non-modified) into the hinge stile
hole for the push bar. Install the other non-modified MF-420 nutsert
into the top hole for the pull handle.
Step 6: Compress all MF-420 nutserts using a rivnut tool or 1/4-20 hex head
bolt and nut.
Step 7: Install new Astral push/pull hardware.
1/8"
Fig. 1
Modified MF420 Nutsert

Installation Instruction

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United States Aluminum Page 1 - A1

200 Singleton Drive • Waxahachie, Texas 75165

SERIES 400, 450 & 451 ENTRANCES & FRAMES

OFFSET PIVOT FRAME WITH SURFACE CLOSER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13

CENTER PIVOT DOOR WITH OVERHEAD CONCEALED CLOSER . . . . . . . . . . . . . . . . . . . . 25

DOOR GLAZING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

ASTRAL TYPE "A" STANDARD PUSH BARS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

GENERAL INSTALLATION NOTES

FRAME UNIT FOR BUTT HUNG DOOR

(1) ST240 #10 x 1/2" F.H.

(4) ST254 #10 x 1 3/4" P.H.

TEMPLATES ARE FOR EXTREME HEAD ONLY

USE 23 DRILL (.154 DIA.) (3.91) from this manual, templates

SCREW SPLINE APPLICATION

ALIGN WITH TOP OF VERTICAL/HEAD

1 3/32" 2 5/16" 1 3/32"

SHEAR CLIP APPLICATION

SCREW SPLINE APPLICATION

GLASS SIZE FORMULA AT TRANSOM

DIMENSION "A" - 1/8"

JS417 IS467 I-427 I-427

DIMENSION "B" - 1 1/8"

FRAME UNIT FOR BUTT HUNG DOOR

AP402 Anchor clip

SCREW SPLINE INSTALLATION

Holes for hardware

4. Attach anchor clips for head, door header, and threshold to

5. Attach sash to door header with ST135 #6 x 3/8" P.H. DOOR

TEMPLATES ARE FOR EXTREME HEAD ONLY

USE 23 DRILL (.154 DIA.) (3.91) NOTE: Do not cut templates

are supplied inside frame

SCREW SPLINE APPLICATION

ALIGN WITH TOP OF VERTICAL/HEAD

1 3/32" 2 5/16" 1 3/32"

SHEAR CLIP APPLICATION

SCREW SPLINE APPLICATION

GLASS SIZE FORMULA AT TRANSOM

7/16" (11.1) max.

I-450 I-427 I-427

DIMENSION "B" - 1 1/8"

FRAME UNIT FOR OFFSET PIVOTED DOOR

(1) ST240 #10 x 1/2" F.H.

(4) ST254 #10 x 1 3/4" P.H.

1/4-20 x 1/2" F.H.M.S.

Revised February 2005

TEMPLATES ARE FOR EXTREME HEAD ONLY

USE 23 DRILL (.154 DIA.) (3.91)

1 3/32" 2 5/16" 1 3/32"

SHEAR CLIP APPLICATION

SCREW SPLINE APPLICATION

GLASS SIZE FORMULA at TRANSOM

DIMENSION "A" - 1/8"

JS417 IS467 I-427 I-427

DIMENSION "B" - 1 1/8"

FRAME UNIT FOR OFFSET PIVOTED DOOR

(2) ST251 #10 x 1" H.H.

SCREW SPLINE INSTALLATION

D-062 Top pivot

TEMPLATES ARE FOR EXTREME HEAD ONLY

USE 23 DRILL (.154 DIA.) (3.91)

1 3/32" 2 5/16" 1 3/32"

SHEAR CLIP APPLICATION

SCREW SPLINE APPLICATION

GLASS SIZE FORMULA AT TRANSOM