Responsibles W14 W15

Phase 1
Customer milestones and quality plan (FOT / PPAP / SOP)
Customer requirements - received / defined
Team feasibility
Selection of material suppliers for production (BOM)
Selection of subsuppliers - external process
Phase 2
Proces Flow defined
Preliminary List of special characteristic defined
Tool design
Tool design verification + risk analysis (ex. Mold flow)
Proces FMEA
Pre-production Control Plan
Serial Control Plan
Instructions / Standard
Design of Indicators / Definition of measurement tools
Purchasing Tool Steel
Purchasing Standard Elements
Order PPAP from supplier (if necesary)
IMDS
Phase 3
CNC Programming
CNC Milling
HT
EE
Tool Assembly
First of tool
Tool Modification 1
Trials after TM1
Tool Modification 2
Trials after M2
MSA
Capability (process)
Tool validation
Phase 4
Training for operator
Production readiness audit
PPAP Part production
R&R (Run at rate)
PPAP Measurement
Laboratory test / Functional test
Supplier PPAP approval
Packaging trial and validation
PPAP completed
PPAP validation by customer
Phase 5
Serial Production Launch (SOP)
Feed back from Production
Continuous Improvement
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5/15

FOT PPAP SOP

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