Zmc75 Spare Parts Catalog

SPARE PARTS CATALOG FOR
ZMC75 TRUCK CRANE
July, 2013 Edition: 01

SPARE PARTS CATALOG FOR TRUCK CRANE XXXX 零部件图册
TO USER
We appreciate your choice of our machine for your application. We will try our best to provide
you with thoughtful and quality service.
This catalog introduces the structural and assembling features of spare parts.
Carefully reading and understanding of the material presented in this catalog will save your
repair and ordering time.
For your better use of this spare parts catalog, the following symbols are meant to:
SYMBOL REMARKS
■ Standard
▲ Optional 1
△ Optional 2
▼ Optional 3
▽ Optional 4
● Optional
H Used in high-temperature region
L Used in low-temperature region
A Exchangeable
B Displaceable
C Non-removable
D Removable
Declaration
Our products and technical documents are subject to technical improvements and changes
without notice. Therefore, please acquaint yourself with our updated technology information.
I
汽车起重机零部件图册
SPARE PARTS CATALOG FOR TRUCK CRANE 零部件图册
XXXX零部件图册
XXXX
CONTENTS
CHAPTER 1 TRUCK CRANE
1 ZMC75 TRUCK CRANE D00631250002010000Y .................................................................1-2
CHAPTER 2 BOOM
1 Basic boom assy. D00631258510000000Y ............................................................................2-2
2 Telescopic boom section 1 assy. D00631258610000000Y ......................................................2-4
3 Teleccopic boom section 2 assy. D00631258710000000Y ......................................................2-6
3.1 Pulley assy D00633230000000061Y ...................................................................................2-8
4 Telescopic boom section 3 assy. D00631258810000000Y ....................................................2-10
4.1 Pulley assy. D00631208800400000Y ...............................................................................2-14
5 Telescopic boom section 4 assy. D00631258900000000Y ....................................................2-16
5.1 Pulley assy. D00631208900600000Y ................................................................................2-20
6 Main boom assy. D00631250100000000Y ...........................................................................2-22
6.1 Rope guide assy. D00631200100200000Y ........................................................................2-26
7 Telescoping system D00631251800000000Y .......................................................................2-28
7.1 Wire rope seat D00631251800200001Y ............................................................................2-32
7.2 Guide seat D00631251800800000Y ..................................................................................2-34
7.3 Roller assy. D00631251800400000Y .................................................................................2-36
7.3.1 Cable guide pulley D00631141801620000Y ...................................................................2-38
8 Main boom installation D00631254721400000Y ..................................................................2-40
9 Telescoping cylinder (I) D00631228410100000_6400Y ........................................................2-42
10 Telescoping cylinder(II) D00631228410200000_6400Y .....................................................2-44
11 Telescoping balancing valve installation D00631224800400000Y .....................................2-46
12 Rooster sheave installation D00631224701000000Y .........................................................2-48
13 Rooster sheave assy. D00631221200000000Y ..................................................................2-50
13.1 Pulley assy D00633230000000044Y................................................................................2-52
14 Angle indicator installation D00630947100000000Y .........................................................2-54
15 Jib assembly D00631254740200000Y ..............................................................................2-56
16 Jib D00631250200000000Y ...............................................................................................2-60
16.1 Pulley assy. D00633130201000000Y .............................................................................2-64
16.2 Pulley assy. D00633230000000044Y ..............................................................................2-66
III
SPARE PARTS CATALOG FOR TRUCK CRANE
17 Derricking cylinder installation D00631254810200000Y .....................................................2-68
18 Derricking cylinder D00631258420300000_6400Y .............................................................2-70
CHAPTER 3 SLEWING TABLE
1 Slewing table installation D00631254720600001Y ...............................................................3-2
2 Counterweight installation D00631254720400000Y ..............................................................3-4
3 Hood assembly D00631250540000000Y .............................................................................3-6
3.1 Hood, left D1991900070_101253Y .....................................................................................3-8
3.1 Hood, left D1991900070_102388Y ...................................................................................3-10
3.2 Right hood D1991900116_102388Y .................................................................................3-12
4 Hoist mechanism D00631253500000000Y ...........................................................................3-14
4.1 Winch reducer D1030200412_103651Y ............................................................................3-16
4.2 Winch motor D1010100011_100025Y ..............................................................................3-20
4.2 Winch motor D1010100011_32793Y ................................................................................3-24
5 Hook D1090400101_100017Y .............................................................................................3-28
5 Hook D1090400101_100019Y .............................................................................................3-30
6 Auxiliary hook D1090400072_100018Y ...............................................................................3-34
7 Securing device for hook D00631254300000000Y ...............................................................3-36
8 Slewing mechanism D00631254410000000Y .....................................................................3-38
8.1 Slewing reducer D1030200411_100013Y ..........................................................................3-40
8.2 Motor D1010100271_32793Y ...........................................................................................3-44
9 Slewing ring assembly D00631254500000000Y ..................................................................3-46
10 Air handler D00631257600000000Y ..................................................................................3-48
10.1 Air conditioning assy. D00631147600600001Y .............................................................3-50
10.1.1 Condenser assy. D1130100056_100026Y ..................................................................3-52
10.2 Pipe layout - air conditioning system D00631257600200000Y ......................................3-54
11 Main machine installation, heater D00631147500200000Y .................................................3-56
12 Liquid heater assy. D1130100090_102208Y ......................................................................3-58
13 Expansion tank installation, heater D00631257500600000Y ..............................................3-60
14 Oil tank installation, heater D00631147500400000Y .........................................................3-62
15 Oil cooler D00631237400000000Y .....................................................................................3-64
15.1 Oil cooler installation D00631207410200000Y ................................................................3-66
15.2 Radiator device D1010400002_100023Y .......................................................................3-68
IV
XXXX零部件图册
XXXX
16 Operator’s cab installation D00631254720800000Y ..........................................................3-74
17 Operator’s cab assy. D1130000079_100037Y ....................................................................3-76
18 Operator’s cab D1130000079_102188Y .............................................................................3-86
19 Accelerator pedal installation D00631124010400000Y .....................................................3-110
CHAPTER 4 OUTRIGGER
1 Horizontal cylinder D00631228420500000_6400Y .................................................................4-2
2 Front vertical cylinder D00631228440700000_6400Y ............................................................4-4
3 Rear vertical cylinder D00631228440800000_6400Y .............................................................4-6
4 Outrigger and its inserted pin installation D00631254721000001Y .........................................4-8
5 Outrigger D00631251300000000Y .......................................................................................4-10
6 Outrigger and its cylinder installation D00631254700800000Y ............................................4-12
6.1 Roller assy. D00631224701610000Y .................................................................................4-16
6.1.1 Roller assy. D00631904701640010Y ..............................................................................4-18
6.2 Seat assy. D00631454700460000Y ...................................................................................4-20
6.3 Piping and instrumentation diagram D00631254700810000Y ...........................................4-22
7 Bidirectional hydraulic lock installation D00631224801400000Y...........................................4-24
CHAPTER 5 ELECTRICAL SYSTEM
1 Main boom electrics D00631256440000000Y ........................................................................5-2
1.1 Cable bundle in boom D00631256440200002Y ..................................................................5-4
1.2 Cable reel and length detector D1021400150_101267Y ....................................................5-6
1.3 Cable reel D1021400031_101267Y .....................................................................................5-8
1 Main boom electrics D00631256450000000Y ......................................................................5-10
1.1 Cable bundle in boom D00631256450200000Y .................................................................5-12
1.2 Cable reel and length detector D1021400150_101267Y ...................................................5-14
1.3 Cable reel D1021400031_101267Y ..................................................................................5-16
2 Jib electric D00631146510000000Y .....................................................................................5-18
2.1 Cable harness for for jib section 1 D0063114650020000Y ................................................5-20
2.2 Cable harness for for jib section 2 D0063114650040000Y .................................................5-21
2 Jib electric D00631146500000000Y .....................................................................................5-22
2.1 Cable harness for for jib section 1 D00631146500200001Y ..............................................5-24
2.2 Cable harness for for jib section 2 D00631146500400000Y ..............................................5-25
V
3 Slewing table electrics D00631256350000000Y ..................................................................5-26
3.1 Cable harness in slewing table D00631256350200001Y ...................................................5-29
3 Slewing table electrics D00631256360000000Y ..................................................................5-32
3.1 Cable harness in slewing table D00631256360200001Y ...................................................5-35
4 Operator's cab electrics D00631256260000000Y .................................................................5-38
4.1 Mounting plate assy., instrument console D00631256260400000Y ...................................5-40
4.2 Wiring diagram - instrument console to left control box D00630876281000000Y ..............5-42
4.3 Wiring diagram - instrument console to right control box D00630876280800000Y ............5-43
4.4 Dashboard assy.JZL D00631256260200000Y ...................................................................5-44
4 Operator’s cab electrics D00631146260000001Y .................................................................5-46
4.1 Mounting plate assy., instrument console D00631146260800001Y ...................................5-49
4.2 Wiring diagram – instrument console D00631146261400002Y ..........................................5-50
4.3 Mounting plate assy., instrument console right D00631146261010000Y ...........................5-52
4.4 Wiring diagram - instrument console to left control box D00631146260200000Y ...............5-54
4.5 Wiring diagram - instrument console to right control box D00631146260400000Y ............5-55
4.6 Dashboard assy.JZL D00631146260600001Y ...................................................................5-56
5 Monitor+monitoring system software D1021500383_100035Y ............................................5-58
CHAPTER 6 HYDRAULIC SYSTEM
1 Pipe layout - superstructure hydraulic system D00631251650200001Y .................................6-2
1.1 Hydraulic proportional valve installation D00631254820200000Y .....................................6-22
1.1.1 Hydraulic proportional valve D1010301267_6500Y ........................................................6-24
1.2 Slewing cushion valve installation D00630874800200000Y .............................................6-44
1.2.1 Slewing cushion valve D1010300495_6500Y .................................................................6-46
1.3 Slewing brake valve installation D00631144840400000Y .................................................6-56
1.3.1 Slewing brake valve D1010300496_6500Y ....................................................................6-58
1.4 Two-section brake valve installation D00631144840200000Y ...........................................6-60
1.4.1Two-section brake valve D1010300473_6500Y ...............................................................6-62
1.5 Electro-hydraulic change valve installation D00631234800400000Y ...............................6-64
1.5.1 Electro-hydraulic change valve D1010302101_6500Y ...................................................6-66
1.6 Unloading valve installation D00631234810200000Y .......................................................6-74
1.6.1 Unloading valve D1010300000_6500Y ...........................................................................6-76
1.7 Spacer plate bracket installation D00631254820400000Y ................................................6-78
2 Piping and instrumentation diagram, control module D00631251650400001Y ....................6-80
VI
XXXX零部件图册
XXXX
2.1 Combination control valve installation D00631144830200000Y ........................................6-86
2.1.1 Combination control valve D1010300494_6500Y ...........................................................6-88
CHAPTER7 OPTIONS
1 Trichromatic lamp and its installation D00630876250600000Y ..............................................7-2
1 Trichromatic lamp and its installation D00630876270200000Y ...............................................7-4
2 Wind gauge and its installation D00630876470400000Y ........................................................7-6
2 Wind gauge and its installation D00630876480400000Y ........................................................7-8
3 Rotating beacon installation D00630878030400000Y ..........................................................7-10
VII
SPARE PARTS CATALOG
FOR TRUCK CRANE
CHAPTER 1 CRANE
ZMC75 TRUCK CRANE D00631250002010000Y
24
20
CRANE
25
50
17
16
18
23
14
22
15
43
13
4
3
44
2
1-2 ZMC75 TRUCK CRANE

CRANE
POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK
00631250002010000 ZMC75 TRUCK CRANE

1 00631258900000000 •Telescopic boom section 4 assy. 1
5 00631258510000000 •Basic booom assy. 1
6 00631250100000000 •Main boom assy. 1
•ZLJ5441JQZVT special purpose chassis for
7 00671550000030001 1
truck crane
8 1090400002 •Hook 1
9 00631258420300000 •Derricking cylinder 06 1
10 00631228410100000 •Telescoping cylinder (I) 1
11 00631228410200000 •Telescoping cylinder (II) 1
12 00631251800000000 •Telescoping system 1
13 1090400101 •Hook 1
14 00631254300000000 •Securing device for hook 1
15 00630947100000000 •Angle indicator installation 1
16 1130000079 •Operator's cab assy. 1
17 00631250540000000 •Hood assembly 1
18 00631253500000000 •Hoist mechanism 1
19 00631228200000000 •Hoist rope 1
20 00631250610000000 •Counterweight 1
21 00631228420500000 •Horizontal cylinder 4
22 00631250800000000 •Sliding beam 1
23 00631228440700000 •Front vertical cylinder 2
24 00631228440800000 •Rear vertical cylinder 2
25 00631251300000000 •Outrigger 4
26 00631237400000000 •Oil cooler 1
27 00631251520000000 •Schematic diagram, hydraulic system, 1
28 00631251650000000 •Piping and instrumentation diagram 1
29 00631254410000000 •Slewing mechanism 1
30 00631254500000000 •Slewing ring assembly 1
31 00631257600000000 •Air handler 1
32 00631146160000000 •Superstructure electric 1
24
20
CRANE
25
50
17
16
18
23
14
22
15
43
13
4
23
44
1

CRANE
33 00631256150000000 •Superstructure electric 1

34 00631146260000001 •Hirschmann LMI, operator's cab electrics 1
35 00631256260000000 •Huade LMI, operator's cab electrics 1
36 00631256350000000 •Huade LMI, slewing table electrics 1
37 00631256360000000 •Hirschmann LMI, slewing table electrics 1
38 00631256440000000 •Huade LMI, main boom electrics 1
39 00631256450000000 •Hirschmann LMI, main boom electrics 1
40 00631146500000000 •Huade LMI, jib electric 1
41 00631146510000000 •Hirschmann LMI, jib electric 1
42 00631144010000000 •Accelerator installation 1
43 00631250200000000 •Jib 1
44 00631221200000000 •Rooster sheave assy. 1
45 00631147500000000 •Heater 1
•Monitor and monitoring system software,
46 1021500383 1
•Huade LMI
47 1021500384 •Hirschmann LMI 1
48 204060003 •Hydraulic oil 1060L
49 1090400072 •Hook(18T) 1
50 00631253400000000 •Slewing table attachments welded assy. 1
ZMC75 TRUCK CRANE 1-5

SPARE PARTS CATALOG
FOR TRUCK CRANE
CHAPTER 2 BOOM
BASIC BOOOM ASSY. D00631258510000000Y
4
7
8
9
8
8
5
BOOM
7
7
6
13 14
12
11
17 1
15
20 21
18
22
19
2
3

Basic boom assy. D00631258510000000Y
00631258510000000 Basic boom assy.

1 00631258510200000 •Basic boom welded 1
2 00631258500001010 •Copper sleeve 2
3 1040100081 •Screw 4
BOOM
4 00631148510001010 •Cold-rolling plate 2
5 1040500068 •Pin 4
6 00631148510001020 •Pin 4
7 1040200110 •Baffle 6
8 00633108500001050 •Bolt 6
9 00631258500001040 •Slide block 2
10 204040017 •Molybdenum disulfide grease 8kg
11 1040000152 •Bolt 14
12 1040300067 •Seal ring 12
13 00631258510001010 •Baffle 2
14 00631258510001020 •Pad 2
15 00631148510001060 •Slide block 27
16 00631148520001010 • Slide block (MC nylon) 1
18 00631218500001010 •Slide block 1
19 00631228500001040 •Spacer sleeve 2
20 1040000269 •Bolt 1
21 1040300065 •Seal ring 1
22 00631228500001030 •Shaft 1

TElESCOPIC BOOM SECTION 1 ASSY. D00631258610000000Y
14
17 15
16
18
13
BOOM
14
25 26 22 21 20 19
27 28
24
27 28
4
6
7 5
8
10 2
11
2
12 2

Telescopic boom section 1 assy. D00631258610000000Y
00631258610000000 Telescopic boom section 1 assy.

1 00631148610001010 •Slide block 4
2 1040100080 •Screw 12
3 00631258610200000 •Telescopic boom section 1
BOOM
4 00631208620001010 •Slide block 2
7 00631208620001030 •Sleeve 2
8 1080000001 •Oil cup 2
10 00631148610001040 •Pad 4
11 00631148610001020 •Slide block 2
12 00631148610001030 •Slide block 2
13 00633108500001050 •Bolt 6
14 1040200110 •Baffle 6
16 00631148510001020 •Pin 4
17 1040500068 •Pin 4
18 00631258500001040 •Slide block 2
19 00630848610001010 •Wire securing stud 1
20 1040200097 •Baffle 1
21 1040300038 •Seal ring 1
23 00631148520001050 •Slide block 1
24 00631148510001060 •Slide block 25
25 00631258610001010 •Baffle 2
26 00631258610001020 •Pad 2
27 1040000122 •Bolt 14
28 1040300067 •Seal ring 14

23
22
24
19
24
24
21
BOOM
23
23
20
26
27 25 17
28 17
16
2
6
76
3
4 7
13
12
10
11 12
8 9
13 11
14
12
14
12


1 00631258710200000 •Telescopic boom section 2 welded 1
2 00631208620001010 •Slide block 2
3 1080000001 •Oil cup 2
BOOM
4 00631208620001030 •Sleeve 2
8 00633230000000061 •Pulley assy. 2
9 00633148700001020 •Pin 2
10 1040300096 •Retaining ring 2
11 00631148610001010 •Slide block 4
12 1040100080 •Screw 12
13 00631148610001040 •Pad 4
14 00631148610001020 •Slide block 2
15 00631148610001030 •Slide block 2
16 00631148510001060 •Slide block 23
18 00631148520001050 •Slide block 1
19 00631258500001040 •Slide block 2
20 00631148510001020 •Pin 4
21 1040500068 •Pin 4
23 1040200110 •Baffle 6
24 00633108500001050 •Bolt 6
25 00631258710001010 •Pad 2
26 00631258710001020 •Pad 2
27 1040300067 •Seal ring 14
28 1040000122 •Bolt 14

PullEY ASSY. D00633230000000061Y

BOOM
2
1

Pulley assy. D00633230000000061Y
00633230000000061 Pulley assy.

1 00633230000000066 •Pulley 1
2 00633230000000031 •Bearing 2
BOOM
4 204110014 •Lithium base grease 0.1kg

29
32 30
21 19 31 28
22
20 28
27
BOOM
29
18 44 35 34 33
42 36
43 37
45 25
39 26 24 23
40 46
24 17
38
41 1
49
52
2
3
4
5
6
8 9
10
13
11
12 14
15
16 10
10


2 00631208620001010 •Slide block 2
BOOM
5 00631208620001030 •Sleeve 2
8 00631148610001040 •Pad 4
9 00631148610001010 •Slide block 4
10 1040100080 •Screw 12
11 00631208800400000 •Pulley assy. 2
12 00633230000000133 •Spacer ring 2
13 00631148810001010 •Pin 2
15 00631148610001020 •Slide block 2
16 00631148610001030 •Slide block 2
17 00631258800001011 •Slide block 1
18 00631258810001070 •Slide block 1
19 00631148810001040 •Pulley 2
20 00631148810001050 •Sleeve 2
21 00631148810001090 •Spacer ring 2
22 00631148810001060 •Sleeve 2
23 1040000258 •Bolt 8
24 1040300067 •Seal ring 20
25 00631148810001070 •Shaft 2
26 00631148810001080 •End cover 2
27 00631258800001030 •Slide block 2
28 00633108500001050 •Bolt 6
29 1040200110 •Baffle 6
31 00631148510001020 •Pin 4
32 1040500068 •Pin 4
33 00631148810001140 •Guide block 2
34 00631228500001020 •Slide block 2

29
32 30
21 19 31 28
22
20 28
27
BOOM
29
18 44 35 34 33
42 36
43 37
45 25
39 26 24 23
40 46
24 17
38
41 1
49
52
2
3
4
5
6
8 9
10
13
11
12 14
15
16 10
10


35 1040100168 •Screw 4
36 1040300209 •Seal ring 2
37 1040100260 •Screw 2
BOOM
38 1040000122 •Bolt 12
39 00631258800001040 •Pad 2
40 00631258800001050 •Closed plate 2
41 00631258810001080 •Slide block 1
42 00630878830001170 •Pad 2
43 1040100082 •Screw 4
44 00630878830001180 •Pad 2
45 00631258810001090 •Slide block 1
46 00631258810001120 •Slide block 1
47 00631258810001130 •Slide block 1
48 00631258810001140 •Slide block(Adjusting) 1
49 00631258810001150 •Slide block 1
52 00631258810001180 •Slide block 1

PullEY ASSY. D00631208800400000Y

BOOM
2
3
1
4

Pulley assy. D00631208800400000Y
00631208800400000 Pulley assy.

1 00631208800401010 •Pulley 1
2 1040100036 •Screw 4
3 00633098700401020 •Cover 1
BOOM
4 1050200056 •Rolling bearing 1
6 00630878840000000 •Telescopic boom section 3 1

34 16 19
35
15 14
22
17 24 23
BOOM
33 27 28
14 32 29
31 41 38
30
18 39
37
20 14 36
40
21
25 19 1
26
7
6 2
3
4
9
9 8 10
11
12
13
12


2 00631208920001030 •Slide block 2
3 00631208620001030 •Sleeve 2
BOOM
4 1080000001 •Oil cup 2
8 00631258900001020 •Slide block 2
9 00631148610001040 •Pad 4
10 1040100082 •Screw 4
12 1040100080 •Screw 4
14 006340000007 •Springpin(D22,24,25,28) 6
15 00631208900001010 •Pipe 1
16 00631228900001050 •Spacer sleeve 1
17 00631228900400000 •Upper pulley shaft 1
18 00631208900001060 •Pipe 1
19 00631208900600000 •Pulley assy. 8
20 00631208900001080 •Pipe 1
21 00631228900001030 •Pulley shaft, lower 1
22 006340000071 •Baffle 90 4
23 1040000108 •Bolt 8
24 1040300054 •Seal ring 8
25 00631228900001040 •Spacer sleeve 2
26 00631208900001100 •Sleeve 5
27 1040200175 •Baffle 1
28 1040300088 •Seal ring 1
29 00631258900001010 •Wire securing stud 1
30 1040000267 •Bolt 2
31 1040300094 •Seal ring 2
32 1040300063 •Seal ring 2

34 16 19
35
15 14
22
17 24 23
BOOM
33 27 28
14 32 29
31 41 38
30
18 39
37
20 14 36
40
21
25 19 1
26
7
6 2
3
4
9
9 8 10
11
12
13
12

34 00631228900001060 •Spacer sleeve 1

35 00631228900001010 •Spacer sleeve 1
36 00631258900001040 •Pin 1
37 00633230000000059 •Seal ring 1
BOOM
38 006340000001 •Springpin(D40,45) 1
39 00631258900001030 •Wedge 1
40 00633230000000062 •Wedge 1
41 1090100001 •Wire rope clamp 1

PullEY ASSY. D00631208900600000Y

BOOM
3
1

Pulley assy. D00631208900600000Y
00631208900600000 Pulley assy.

2 00631208900601010 •Pulley 1
3 00631208900601020 •Snap ring 1
BOOM
4 00631208900601030 •Spacer sleeve 1

MAIN BOOM ASSY. D00631250100000000Y
6 7
BOOM
16
35
50 2
34 1
2 1
32
33 33
30
4 3
42 19
23
25 18
21
31 23
42
18
20
42 23
42
18
43 41 13
49 15
28
10 8 9
14
12
11 29 27 45
25 38
38
26
24 46
47
48
22
44 37
36 39
38
17

Main boom assy. D00631250100000000Y
00631250100000000 Main boom assy.

1 1040100541 •Screw 12
2 1040300159 •Seal ring 12
BOOM
6 00631204700201020 •Plate 3
7 1040100080 •Screw 9
8 1040300062 •Seal ring 16
9 006340000013 •Baffle 30 8
10 1040000109 •Bolt 16
11 00631900100001080 •Spacer sleeve 8
13 00631400100001030 •Drum 1
14 00631900100001100 •Pin 8
15 00631400100001040 •Drum 1
16 00631200100200000 •Rope guide assy. 1
17 1040100089 •Screw 2
18 1040100038 •Screw 6
19 00630820100201010 •Adjusting pad 2
20 00630820100201020 •Adjusting pad 2
21 00630820100201030 •Adjusting pad 2
22 00630820100201040 •Adjusting pad 2
23 00631250100001040 •Plate 6
24 1040000098 •Bolt 6
25 1040300094 •Seal ring 10
26 1040300063 •Seal ring 6
27 00631140110200000 •Pulley housing 2
28 00631500100001060 •Drum 1
29 00631210100001040 •Drum 1
30 1040100095 •Screw 4
31 1040200192 •Baffle 4
32 00631170100001010 •Pad 2
33 1040300106 •Seal ring 4

MAIN BOOM ASSY. D00631250100000000Y
6 7
BOOM
16
35
50 2
34 1
2 1
32
33 33
30
4 3
42 19
23
25 18
21
31 23
42
18
20
42 23
42
18
43 41 13
49 15
28
10 8 9
14
12
11 29 27 45
25 38
38
26
24 46
47
48
22
44 37
36 39
38
17

Main boom assy. D00631250100000000Y
34 00630930100001010 •Pin 2
35 1040500057 •Pin 2
36 00631410100001040 •Aligning block 16
37 1040100166 •Screw 16
BOOM
38 1040200113 •Baffle 20
39 1040300027 •Seal ring 16
40 1040300067 •Seal ring 8
41 00630870110410000 •Wire holder 1
42 00630870110420000 •Wire holder 4
43 00631140110410000 •Wire holder 1
44 00630870120001010 •Plate 2
45 00630870130200000 •Adjusting pad 2
46 Telescopic boom section 1 assy. 1
50 Basic booom assy. 1

ROPE GUiDE ASSy. D00631200100200000y

BOOM
3
1
6
2
6
1 3
4
5
2
7
5 4

Rope guide assy. D00631200100200000Y
00631200100200000 Rope guide assy.

1 1040300062 •Seal ring 4
2 006340000013 •Baffle 30 2
3 1040000109 •Bolt 4
BOOM
4 00631900100001080 •Spacer sleeve 2
6 00631900100001100 •Pin 2
7 00631200100201010 •Drum 1
8 00631200100210000 •Rope guide 1

TELESCOPinG SySTEM D00631251800000000y

BOOM
19
57 41
39 56
56 14 40
13
54
55 48 19 33 47
53 49 17
50
39 51 20
38 21
37
5 6 39
1 8
37 38
2 4 28
3 7 26
12 25
11 36
27
4 26
15 24
35
4
3
9 57
16
18 17
11 20
39 23 45
12 44 46
10
4 52 42
3 43
9 22
4
5 17 16
30 34 3
29 8
29
31 39
33 7
32 18

Telescoping system D00631251800000000Y
00631251800000000 Telescoping system

1 00631221800001010 •Pin 1
2 006340000072 •Retaining ring 80 1
3 1040000114 •Bolt 12
BOOM
4 1040300067 •Seal ring 14
5 00631201801600000 •Adjusting pad block 4
6 00633141800001040 •Pin 2
7 00633091800001080 •Baffle 4
8 1040100075 •Screw 8
10 00631201800200001 •Fixing braket for wire rope 1
11 00633230000000064 •Shaft 4
12 00631221800200000 •Boom extension wire rope I 2
13 00633230000000030 •Pin 2
14 006340000029 •Springpin(D30,32,35) 2
15 00631251800200001 •Wire rope seat 1
16 00631301800001090 •Guard board 2
17 1040200192 •Baffle 6
18 1040100031 •Screw 4
19 00631251800600000 •Boom extension ropeⅡ 2
20 00631221800800000 •Retraction wire ropeⅠ 2
21 00631251800800000 •Guide seat 1
22 00633141802800000 •Wire rope protectioncover 1
23 00631251800400000 •Roller assy. 1
24 1040200097 •Baffle 4
25 1040200172 •Baffle 4
26 00633091800001170 •Seal ring 8
27 1040300053 •Seal ring 4
28 1040200170 •Baffle 4
29 00631221800001020 •Spacer sleeve 2
30 00631221800001030 •Shaft 1
31 006340000005 •Retaining ring 120 1
32 1040000108 •Bolt 2
33 1040300054 •Seal ring 12

TELESCOPinG SySTEM D00631251800000000y

BOOM
19
57 41
39 56
56 14 40
13
54
55 48 19 33 47
53 49 17
50
39 51 20
38 21
37
5 6 39
1 8
37 38
2 4 28
3 7 26
12 25
11 36
27
4 26
15 24
35
4
3
9 57
16
18 17
11 20
39 23 45
12 44 46
10
4 52 42
3 43
9 22
4
5 17 16
30 34 3
29 8
29
31 39
33 7
32 18

Telescoping system D00631251800000000Y
34 00631251800001010 •Pin 2
35 1040000152 •Bolt 2
36 00631221801200000 •Wire rope protection 1
37 00633141802000000 •Pulley housing 2
BOOM
38 1040000098 •Bolt 4
39 1040300063 •Seal ring 10
40 00633141800001120 •Plate 2
41 1040000199 •Bolt 2
42 00633230000000053 •Roller assy. 2
43 00633230000000049 •Shaft 2
44 00633230000000047 •Angle iron 2
45 1040000109 •Bolt 2
46 1040300062 •Seal ring 2
47 1040100089 •Screw 10
48 00633141802200000 •Wheel 2
49 00633141800001130 •Pin 2
51 Telescoping cylinder (I) 1
52 Telescoping cylinder (II) 1

WiRE ROPE SEAT D00631251800200001y

BOOM
2
1

Wire rope seat D00631251800200001Y
00631251800200001 Wire rope seat

1 00631251800210001 •Wire rope seat welded 1
2 00631251800201010 •Slide block 1
3 1040100261 •Screw 2
BOOM
4 1040200192 •Baffle 2
5 1040300063 •Seal ring 2

GUiDE SEAT D00631251800800000y

BOOM
2
3 1
4 4
2 3

Guide seat D00631251800800000Y
00631251800800000 Guide seat

1 00631251800810000 •Guide seat welded 1
2 1040300061 •Seal ring 3
3 1040300067 •Seal ring 3
BOOM
4 1040000114 •Bolt 3
5 00633141801420000 •Wire rope cover 1
6 00631251800801010 •Slide block 1
7 1040100492 •Screw 4

ROllER ASSY. D00631251800400000Y

BOOM
11 12 13
1 13
5 12
12
13 4
3
11 6
12
7
13 6
4
10
9
8

Roller assy. D00631251800400000Y
00631251800400000 Roller assy.

1 00631251800410000 •Roller welded 1
2 00631141801620000 •Cable guide pulley 2
3 00633141801630001 •Pin 1
BOOM
4 00633230000000065 •Cover 2
5 00633141801601010 •Pin 1
6 00633230000000056 •Spacer ring 2
7 00633230000000034 •Pin 1
8 1040500137 •Pin 2
9 00631141810401010 •Wheel 2
10 00633091800201030 •Pipe 1
11 00633141801601020 •Spacer ring 2
12 1040300063 •Seal ring 10
13 1040000267 •Bolt 10

CABLE GUiDE PULLEy D00631141801620000y

BOOM
3
3
2
1

Cable guide pulley D00631141801620000Y
00631141801620000 Cable guide pulley

1 00631141801621010 •Wire rope pulley 1
2 00633230000000040 •Snap ring 1
BOOM
5 Roller assy. 1

MAIN BOOM INSTAllATION D00631254721400000Y

BOOM
8
5
5
3 2
1

Main boom installation D00631254721400000Y
00631254721400000 Main boom installation

1 1040000198 •Bolt 2
2 1040300065 •Seal ring 2
3 00631204700201111 •Baffle 1
BOOM
4 00631254721401010 •Boom mounting pin 1
5 1080000001 •Oil cup 2
8 Slewing table attachments welded assy. 1

TeleSCOPinG CYlinDeR (i) D00631228410100000_6400Y
29
27
2 28
25
BOOM
4
25
3
25
5
30
24
6
23
7
22
8
1 26
22
9 12
21
10
20
20
11
19
18
13
17
14
17
15 16

Telescoping cylinder (I) D00631228410100000_6400Y
00631228410100000 Telescoping cylinder (I)

1 00631228410102000 •Piston rod 1
2 1081200358 •Dust ring 1
3 00630878410100007 •Baffle 1
BOOM
4 00631228410100003 •Cylinder cover 1
5 1081000271 •Yx-ring for shaft 1
6 00631228410100002 •Guide sleeve 1
7 1081002393 •Step Seal 1
8 1054400084 •Bushing 1
9 1081002039 •O ring 1
11 00631228410100004 •Spacer sleeve 1
12 00631228410101000 •Cylinder 1
13 00631228410100005 •Spacer sleeve 1
14 00630848420100006 •Guide sleeve 1
15 00631228410100001 •Piston 1
16 1081001548 •O ring 1
18 1081000227 •D-A-S combination seal ring PCB 1
19 1081002191 •KYX piston seal 1
20 1081002579 •Utypeseal ring 2
21 1081400896 •Guide ring 1
22 1081002414 •Step Seal 2
23 00630848420100008 •Baffle 1
24 00631228410100006 •Baffle 1
25 1081002454 •Dumbbell-type seal ring 3
26 00631228410103000 •Small rod 1
27 00630848420100009 •Tail cover 1
28 1040101151 •Screw 1
29 1040301219 •Circlipretaining ring 1
30 1040100467 •Screw 1

TeleSCOPinG CYlinDeR(ii) D00631228410200000_6400Y
13
15
12
BOOM
11
16
10
17 9
18
1
8
14
19
19 6
5
20
4 3
21
2
23
22

Telescoping cylinder(II) D00631228410200000_6400Y
00631228410200000 Telescoping cylinder(II)

1 00631228410202000 •Piston rod 1
2 1081200358 •Dust ring 1
3 00630878410100007 •Baffle 1
BOOM
4 00631228410100003 •Cylinder cover 1
5 1081000700 •B3 piston rod seal 1
6 1081400776 •Guide ring 1
7 1081002393 •Step Seal 1
8 00631228410200002 •Guide sleeve 1
9 1081002039 •O ring 1
11 1054400084 •Bushing 1
12 1081400869 #N/A 1
13 00631228410200004 •Spacer sleeve 1
14 00631228410201000 •Cylinder 1
15 00631228410100005 •Spacer sleeve 1
16 00631228410100001 •Piston 1
17 1081000227 •D-A-S combination seal ring PCB 1
18 1081001548 •O ring 1
20 1081002191 •KYX piston seal 1
21 1081400896 •Guide ring 1
22 00630878410100006 •Baffle 1
23 1040100467 •Screw 1

ROOSTER ShEAvE inSTALLATiOn D00631224701000000y

BOOM
4
1

Rooster sheave installation D00631224701000000Y
00631224701000000 Rooster sheave installation

1 00631224701010000 •Pin 1
2 00631224701020000 •Pin 2
3 006340000029 •Springpin(D30,32,35) 3
BOOM
4 Rooster sheave assy. 1

TELESCOPinG BALAnCinG vALvE inSTALLATiOn

D00631224800400000Y
BOOM

Telescoping balancing valve installation

D00631224800400000Y
00631224800400000 Telescoping balancing valve installation

1 1010300039 •Telescoping balance valve 2
BOOM

ROOSTER ShEAvE ASSy. D00631221200000000y

BOOM
9
9
9
9
8 4
7
6
5
1

Rooster sheave assy. D00631221200000000Y
00631221200000000 Rooster sheave assy.

1 00631131200200000 •Pin 1
2 00631221200200000 •Rooster sheave bracket 1
3 00633230000000044 •Pulley assy. 1
BOOM
4 006340000043 •Baffle 80 1
5 1040000069 •Bolt 2
6 1040300054 •Seal ring 2
7 1040300041 •Seal ring 2
8 00633144700261020 •Shaft 1
9 00631221200001010 •Sleeve 4

PullEY ASSY D00633230000000044Y

BOOM
1
2

Pulley assy D00633230000000044Y
00633230000000044 Pulley assy

1 1050200113 •Grooved ball bearing 2
2 00633230000000052 •Pulley 1
3 00633230000000051 •Snap ring 1
BOOM
4 00633230000000043 •Spacer sleeve 1
5 204110014 •Lithium base grease 1

AnGLE inDiCATOR inSTALLATiOn D00630947100000000Y

BOOM
4
5
4
5 2
3
1
2
3

Angle indicator installation D00630947100000000Y
00630947100000000 Angle indicator installation

1 1991800009 •Angle indicator 1
2 1040300066 •Seal ring 2
3 1040100108 •Screw 2
BOOM
4 1040200192 •Baffle 2
5 1040300063 •Seal ring 2
6 00630878570000000 •Basic boom 1

JIB ASSEMBlY D00631254740200000Y

BOOM
30
24
11
30 24 24
27
28
25
21
9
7
22
14
15
26
16
14
20
19
12
13
11
1
17
2
1
10
23
37
18
4 8
7
5 6
32 31
36
33
35
34
38

Jib assembly D00631254740200000Y
00631254740200000 Jib assembly

1 1040000140 •Bolt 6
2 1040300052 •Seal ring 4
3 00633130200001240 •Pad 2
BOOM
4 00633130200001290 •Pad 1
5 00633130200001300 •Pad 1
6 00633130200001310 •Pad 1
7 1040000054 •Bolt 4
8 1040200110 •Baffle 6
9 00633130203600001 •Intermediate bracket 1
10 00633130203400000 •Pin 1
11 006340000029 •Springpin(D30,32,35) 2
12 00631224700401010 •Mounting plate 1
13 1040300065 •Seal ring 2
14 1040200146 •Baffle 4
15 00631504700401010 •Stud 2
16 00631504700410000 •Bracket 2
17 00631504700401020 •Roller 2
18 00631504700401030 •Shaft 2
19 1040500077 •Pin 2
20 1040300074 •Seal ring 2
21 00633130200001320 •Pin 2
22 006340000032 •Springpin(D16,18,20) 2
23 00631254740210000 •Folding bracket 1
24 1040000101 •Bolt 6
25 1040300041 •Seal ring 4
26 00633100200001030 •Plate 2
27 00633100200400000 •Bracket 1
28 00633100200600000 •Pin 1
30 1040200096 •Baffle 2
31 00631258900001040 •Pin 1
32 00633230000000059 •Seal ring 1
33 00631258900001030 •Wedge 1

JIB ASSEMBlY D00631254740200000Y

BOOM
30
24
11
30 24 24
27
28
25
21
9
7
22
14
15
26
16
14
20
19
12
13
11
1
17
2
1
10
23
37
18
4 8
7
5 6
32 31
36
33
35
34
38

Jib assembly D00631254740200000Y
34 00633230000000062 •Wedge 1
35 1090100001 •Wire rope clamp 1
36 006340000001 •Springpin(D40,45) 1
37 Jib 1
BOOM

JIB D00631250200000000Y
41
8 40
9
11
10
9
8
43
38 42
37 39
BOOM
36 2
35 27 6
31
34 7
28
26 30
32
29
28 33
21
25 19
24
17
23
22 20
18
A向
5
12 13
44 15
A
12
2
14
16
13
5
12
4
35
36 37 39
38
3
1

Jib D00631250200000000Y
00631250200000000 Jib
1 00633100200201220 •Pin 4
2 6340000001 •Springpin(D40,45) 7
3 00631220200200000 •Adaptor 1
BOOM
4 00633130200001030 •Pin 2
5 1040500076 •Pin 8
6 00631220200400000 •Box-shaped boom 1
7 00631250200600000 •Lattice jib 1
8 1040200196 •Baffle 2
9 1040300028 •Seal ring 2
10 00633130200001010 •Rope securing pin 1
11 00633130200001020 •Rope seruring tube 1
12 00633130200001130 •Pin 6
13 00633130200001170 •Seal ring 8
14 00633130200001160 •Pin 2
15 00631220200001010 •Plate 2
16 00631220200800000 •Pull bracket 2
17 1040300063 •Seal ring 1
18 00633130201600000 •Drum 1
19 00633130201800000 •Pin 1
20 1040000103 •Bolt 1
21 00633130200001050 •Pad 8
23 00633130200001070 •Slide block 8
24 1040000093 •Bolt 24
25 1040300054 •Seal ring 24
26 00633130200800000 •Drum 1
27 00633130200600000 •Pin 1
29 00633130200001080 •Pin 1
30 00633130201400001 •Roller 1
31 00633130200001350 •Sleeve 1
32 00633130200001100 •Bushing 2

JIB D00631250200000000Y
41
8 40
9
11
10
9
8
43
38 42
37 39
BOOM
36 2
35 27 6
31
34 7
28
26 30
32
29
28 33
21
25 19
24
17
23
22 20
18
A向
5
12 13
44 15
A
12
2
14
16
13
5
12
4
35
36 37 39
38
3
1

Jib D00631250200000000Y
34 00633130200001111 •Pin 1
35 00633130200001090 •Shaftring 4
36 00633130201000000 •Pulley assy. 2
37 00633130201200000 •Shaft 2
BOOM
38 1040000132 •Bolt 2
39 1040300067 •Seal ring 2
40 00633230000000050 •Spacer sleeve 2
41 00633230000000044 •Pulley assy. 1
42 00633130200001040 •Hollow shaft 1
44 00631250200001010 •Block 2
45 204110014 •Lithium base grease 1kg

PullEY ASSY. D00633130201000000Y

BOOM

Pulley assy. D00633130201000000Y
00633130201000000 Pulley assy.

3 00633130201001010 •Pulley 1
BOOM
4 204110014 •Lithium base grease 1kg
5 Jib 1

PullEY ASSY. D00633230000000044Y

BOOM
1
2

Pulley assy. D00633230000000044Y
00633230000000044 Pulley assy.

2 00633230000000052 •Pulley 1
3 00633230000000051 •Snap ring 1
BOOM
4 00633230000000043 •Spacer sleeve 1
5 204110014 •Lithium base grease 1

DERRiCKinG CyLinDER inSTALLATiOn D00631254810200000y

BOOM
3
2
1 4

Derricking cylinder installation D00631254810200000Y
00631254810200000 Derricking cylinder installation

1 1040000102 •Bolt 2
2 1040300068 •Seal ring 2
3 00631144700201020 •Baffle 1
BOOM
4 00631254810201010 •Pin 1
6 Derricking cylinder 1

DERRiCKinG CyLinDER D00631258420300000y
1
3
BOOM
4 2
6 9
10
8
11
12
13
14
15
16
17
21 18
22
19
20

Derricking cylinder
D00631258420300000_6400Y
00631258420300000 Derricking cylinder

1 1080000250 •Oil cup 6
2 1040100467 •Screw 1
3 1081400899 •Guide ring 2
BOOM
BOOM
4 00631258410300001 •Piston 1
5 1081000701 •ZC combination washer, piston 1
6 1081000745 •O ring 1
7 00631258410300004 •Spacer sleeve 1
8 00631258410302000 •Piston rod 1
9 00631258410301000 •Cylinder 1
10 011299916A0000004 •Steel wire woven retaining ring 1
11 00631258410300002 •Guide sleeve 1
12 1081002555 •O ring 1
13 1054400096 •Bushing 1
14 1081002400 •Step Seal 1
15 1040100368 •Screw 1
16 1081000608 •O ring 1
17 1081000377 •Yx-ring for shaft 1
18 00631258410300003 •Gland 1
19 1081000648 •O ring 1
20 1081200093 •Dust ring 1
22 1050000016 •Centripetal knuckle bearing 1
Spare
ZMC75 Parts
TRUCK Catalog
CRANE For QY70V532.1T(ZMC75)Truck Crane 2-71
SPARE PARTS CATALOG
FOR TRUCK CRANE
CHAPTER 3 SLEWING TABLE
SlewinG taBle inStallation D00631254720600001Y
10
22
15 16 12 13
14
6 5 17
18 19
4
SLEWING TABLE
23
7
8
9 19 11
20
1
21
3

Slewing table installation D00631254720600001Y
00631254720600001 Slewing table installation

1 00631224700810000 •Pinion housing 1
2 1040000093 •Bolt 3
3 1040300054 •Seal ring 3
4 00631144700410000 •Mounting seat 1
5 1040300063 •Seal ring 4
6 1040000267 •Bolt 4
7 00631224700801010 •Rope guard 4
SLEWING TABLE
9 1040000096 •Bolt 8
10 1040000114 •Bolt 4
11 00631254720601020 •Grooved plate 2
12 00631254700401010 •Support 2
13 00631900100001100 •Pin 2
14 00631400100001040 •Drum 1
16 00631900100001080 •Spacer sleeve 2
17 1040000109 •Bolt 4
18 006340000013 •Baffle 30 2
19 1040300062 •Seal ring 12
20 00631224700830000 •Pin 1
21 00631254720601010 •Fixing seat 1
22 1040300067 •Seal ring 4

CounteRweiGht inStallation D00631254720400000Y
1
2
3
6
7
4
SLEWING TABLE

Counterweight installation D00631254720400000Y
00631254720400000 Counterweight installation

1 1040000129 •Bolt 6
2 1040300038 •Seal ring 6
3 1040300106 •Seal ring 6
4 1040300062 •Seal ring 8
5 1040300051 •Seal ring 8
6 1040000096 •Bolt 8
7 00631254720401010 •Grooved plate 2
SLEWING TABLE
9 00630940660000000 •Counterweight 1

hooD aSSeMBlY D00631250540000000Y
12
9 8 11
7
17
SLEWING TABLE
13
5
6
16 3 7
11 4 9 14
6 7 8
7 4 15
8
8 7 9
2 9 8 6
9 3
10 1
6 7
8 9

Hood assembly D00631250540000000Y
00631250540000000 Hood assembly

1 00631010510200000 •Front beam 1
2 1991900116 •Right hood 1
3 00631010510001040 •Bracket 2
4 00631010510001050 •Bracket 2
5 1991900070 •Hood, left 1
6 1040000288 •Bolt 33
7 1040300066 •Seal ring 42
SLEWING TABLE
8 1040300063 •Seal ring 42
9 1040200192 •Baffle 42
10 00631010510001060 •Bracket 1
11 1040000110 •Bolt 9
12 1139900019 •Wide angle mirror 2
13 00631010510400000 •Outside mirror bracket 2
14 00631010510001010 •Hasp 1
15 00631250520001030 •Hasp 1
16 00631250540200000 •Rain guard installation 1

hooD, leFt D1991900070_101253Y
3
SLEWING TABLE

Hood, left D1991900070_101253Y
1991900070 Hood, left

1 1999800077 •Stay 1
2 1999800074 •Hinge 1
3 P11000001458 •Hood lock 2
4 1999800075 •Hood, left 1
SLEWING TABLE

hooD, leFt D1991900070_102388Y
3
6
SLEWING TABLE
6
8
11
7 10
13 4
12

Hood, left D1991900070_102388Y
1991900070 Hood, left

1 P19900001204 •Roof plate 1
2 P19900001207 •Rear plate 1
3 P19900001205 •Door 1
4 P19900001206 •Door frame 1
5 P11000001120 •Panel lock 2
6 P19900001209 •Hinge YLD07P 2
7 P19900001210 •Air spring 1
SLEWING TABLE
8 P19900001211 •Rubber sleeve 2
9 P19900001212 •U type stamping parts 6
10 P19900001213 •Locking stamping parts 2
11 P19800001214 •Right angle pressing 1
12 P19900001215 •Slotted hole angle stampings 2
13 1999800250 •Right angle pressing 1

RiGht hooD D1991900116_102388Y
1
SLEWING TABLE
6
3
11 14
15 9 2
5
10
12 8
7
13

Right hood D1991900116_102388Y
1991900116 Right hood

1 1999800287 •Roof plate 1
2 1999800288 •Door frame 1
3 1999800289 •Door 1
4 1999800290 •Rear plate 1
5 1999800291 •Ladder 1
6 P19900001227 •Hinge YLD07P 1
7 P19900001224 •Air spring 1
SLEWING TABLE
8 1101000064 •Lock, attached to toolbox 1
9 P19900001211 •Rubber sleeve 1
10 P19900001225 •2-hole U type 1
11 P19900001226 •4-hole U type 1
12 P19900001213 •Lock 1
13 P19900001215 •Right angle, long round hole 1
14 P19900001230 •Right angle 1
15 1999800292 •Right angle pressing 1

hoiSt MeChaniSM D00631253500000000Y
8
SLEWING TABLE
5
4
6
7 12 3
2
1

Hoist mechanism D00631253500000000Y
00631253500000000 H
1 1040000129 •Bolt 32
2 1040300038 •Seal ring 32
3 1010100011 •Winch motor 2
4 1040000140 •Bolt 8
5 1040300065 •Seal ring 8
6 1040000169 •Bolt 12
7 1040300054 •Seal ring 12
SLEWING TABLE
8 1030200412 •Winch reducer 2
9 204050039 •Industrial closed gear oil 2.7L
10 204060043 •Hydraulic oil 2.7L
11 204110014 •L 0.2kg

winCh ReDuCeR D1030200412_103651Y
9
10
11 14
12 15
16
18
13
4 13
7
8
17
2
20 19
5 21
SLEWING TABLE
6
22
23
26
27
24
25
33 45
29
50 31 43 46
28 32
44
30
49
35
36
34 38
47
53 39 48
37 41
51 56
52
54 40
55 60 42
57
58 59

Winch reducer D1030200412_103651Y
1030200412 Winch reducer

1 (1) •Pipe fitting, oil port 1
2 1039802273 •Combination washer 1
3 (2) •Plug 1
5 1019900383 •Plug 2
7 (3) •Dust cover 1
SLEWING TABLE
8 1081000448 •O ring 1
10 (4) •Cylinder cover 1
11 (5) •Spring 16
12 (6) •Spring 16
13 (7) •Piston 1
14 1039801361 •Kg rectangle sealing element 1
15 1039801362 •Kg rectangle sealing element 1
16 (8) •Flake 10
17 (9) •Steel plate 11
18 (10) •Adjusting washer As required
19 (11) •Brake washer 1
20 (12) •Planetary frame 1
21 1081003246 •Oil seal 2
23 1040100054 •Screw 4
24 1040101677 •Screw 20
25 1040300065 •Seal ring 32
26 (13) •Bearing seat 1
28 (14) •Bushing 4
29 (15) •Needle 282
30 (16) •Secondary planetary wheel As required
31 (17) •Retaining ring 4
33 (18) •Coupling sleeve 1

winCh ReDuCeR D1030200412_103651Y
9
10
11 14
12 15
16
18
13
4 13
7
8
17
2
20 19
5 21
SLEWING TABLE
6
22
23
26
27
24
25
33 45
29
50 31 43 46
28 32
44
30
49
35
36
34 38
47
53 39 48
37 41
51 56
52
54 40
55 60 42
57
58 59

Winch reducer D1030200412_103651Y
34 (19) •Secondary sun gear 1

35 (20) •Primary planetary frame 1
38 (22) •Primary sun gear 1
39 (23) •Bushing 3
40 (24) •Primary planetary wheel 3
SLEWING TABLE
43 1081000648 •O ring 2
44 (26) •Inner ring gear 1
45 1019900247 •Plug 1
47 (27) •End cover, right 1
48 1040102117 •Hexagon screw 16
49 (28) •Drum 1
50 (29) •Dust plug SPLT.20002 1
51 (30) •Rope wedge 1
52 (31) •Support shaft 1
53 1040100098 •Screw 12
54 (32) •Oil baffle plate 1
56 1050200177 •Self-aligning ball bearing 1
57 (33) •Bearing seat 1
58 (34) •Dust cover As required
59 1040100127 •Screw 3
60 1080000250 •Oil cup 1

winCh MotoR D1010100011_100025Y
38,39
37
36 40
35
SLEWING TABLE
34 41, 42
28 29 30 31 32
27 33
26
25 43, 44
23,24 41, 42
22 45
46
20,21 47
5 48
4 49
3 19 50
2 51
18
12 52
1 17
11 53
10 13 14 15 16 54
9 55
8 56, 57
7
6

Winch motor D1010100011_100025Y
1010100011 Winch motor

2 1019802901 •Front cover 1
3 1019802774 •Skeleton oil seal 1
4 1019802743 •Seal ring 1
5 1019802890 •Adjusting shim As required
6 1019802907 •Circlip for shaft 1
7 1019802897 •Springseat 1
SLEWING TABLE
8 1019802898 •Disc spring 2
9 1050200546 •Ball bearing 1
10 1019802899 •Spacer ring 1
11 1019802778 •Duplex ball bearing Pair
12 1019802896 •Kin pin 1
13 1019802895 •Centre rod 1
14 1019802891 •Clamping ring Pair
15 1019802892 •Springseat 1
16 1019802893 •Disc spring 4
17 1019802900 •Plunger 7
18 1019802894 •Chuck 1
19 1019802908 •Screw 14
20 1019802863 •Housing 1
21 1019802875 •Screw plug 1
22 1019802745 •Seal ring 1
23 1019802852 •Product nameplate 1
24 1019802839 •Screw plug 1
25 1019802841 •Seal ring 1
26 1019802862 •Limit screw 1
27 1019802860 •Locknut 1
28 1019802864 •Rotor assembly 1
29 1019802861 •Gasket 1
30 1019802865 •Distributor assembly 1
31 1019802867 •Shift lever 1
32 1019802887 •Positioning pin 2
33 1019802885 •Check valve seat 1

winCh MotoR D1010100011_100025Y
38,39
37
36 40
35
SLEWING TABLE
34 41, 42
28 29 30 31 32
27 33
26
25 43, 44
23,24 41, 42
22 45
46
20,21 47
5 48
4 49
3 19 50
2 51
18
12 52
1 17
11 53
10 13 14 15 16 54
9 55
8 56, 57
7
6

Winch motor D1010100011_100025Y
34 1054500051 •Steel ball 1

35 1019802876 •Housing regulator 1
36 1019802866 •Piston 1
37 1019802868 •Compression screw 1
38 1019802837 •Screw plug 1
39 1019802842 •Seal ring 1
40 1019802836 •Locknut 1
41 1019802838 •Screw plug 2
SLEWING
SIEWINGTABLE
42 1019802840 •Seal ring 2
43 1040100054 •Screw 12
TABLE
44 1040301768 •Spring washer 12
45 1019802869 •Regulating rod 1
46 1019802879 •springseat 1
47 1019802878 •Return spring 1
48 1019802874 •Guide rod seat 1
49 1019802870 •Pressure-adjusting spring 1
50 1019802877 •Springseat 1
51 1019802872 •Control valve liner 1
52 1019802871 •Control valve core 1
53 (1) •Seal ring 1
54 1019802742 •Seal ring 1
55 1019802873 •Regulator cover 1
56 1019803255 •Screw plug 2
57 1019802741 •Seal ring 2
QY70V532.1T(ZMC75)Truck
ZMC75 TRUCK CRANE Crane Spare Parts Catalog 3-23
winCh MotoR D1010100011_32793Y
16,17 22
22
14, 15
SLEWING TABLE
13
12 42,43
11
10 18,19, 20,21 35, 36,37, 38
9
8 39,40, 41
7
34
44,45 33
24, 25, 26
32
23
31
2 3
1 54, 55, 56
29 53
30
51, 52
27 47
46
6 28
5 48,49, 50
4

Winch motor D1010100011_32793Y
1010100011 Winch motor

2 1019802806 •Front cover 1
3 1019802744 •Oil seal 1
4 1081000653 •O ring 1
5 1019802824 •Adjusting washer 2
6 1019802807 •Housing 1
SLEWING TABLE
8 1019802818 •Springseat 1
9 1019802827 •Disc spring 2
12 1019802769 •Bearing Pair
13 1019802809 •Main shaft 1
14 1019802793 •Combination, connecting rod and plunger 7
15 1019802810 •Centre rod 1
16 1019802813 •Plate 1
17 1040101757 •Allen screw, round head 14
18 1019802811 •Semicircular clip 2
20 1019802812 •Springseat 1
21 1019802826 •Disc spring 4
22 1019802794 •Cylinder 1
23 1040400045 •Rivet, name plate 4
24 1019802821 •Nut 1
25 1019802820 •Threaded rod 1
26 1019802829 •Helment 1
27 1019802847 •O ring 1
28 1049800002 •Plug 1
29 1019802828 •Gasket 1
30 1019802808 •Rear cover 1
31 1019802803 •Adjusting rod 1
32 1019802800 •Springseat 1
33 1019802804 •Spring 1

winCh MotoR D1010100011_32793Y
16,17 22
22
14, 15
SLEWING TABLE
13
12 42,43
11
10 18,19, 20,21 35, 36,37, 38
9
8 39,40, 41
7
34
44,45 33
24, 25, 26
32
23
31
2 3
1 54, 55, 56
29 53
30
51, 52
27 47
46
6 28
5 48,49, 50
4

Winch motor D1010100011_32793Y
34 1019802802 •Springseat 1
35 1019802805 •Spring 1
36 1019802801 •Springseat 1
37 1019802799 •Balance valve core 1
38 1019802798 •Balance valve liner 1
39 1081000593 •O ring 1
40 1019802846 •O ring 1
41 1019802814 •End cover 1
SLEWING TABLE
42 1019802844 •O ring 2
43 1019802832 •Plug 2
44 1040301768 •Spring washer 12
45 1040100768 •Allen screw 12
46 1019802816 •Shift lever 1
47 1019802815 •Piston 1
48 1019802817 •Lock threaded rod 1
49 1019802848 •O ring 1
50 1019802833 •Plug 1
51 1019802843 •O ring 1
52 1019802834 •Plug 1
53 1019802822 •Nut 1
54 1054500052 •Steel ball 1
55 1019802819 •Check valve seat 2
56 (1) •Cylindrical pin 2

hooK D1090400101_100017Y
11
12
15
27
14
10
SLEWING TABLE
13 26 25 25
24 23
9 19 8 21 20 7
22
17 4 5 16
18

Hook D1090400101_100017Y
1090400101 Hook
1 1099800417 •Hook 1
2 1099800399 •Safety trap 1
3 1099800418 •Crossbeam 1
4 006340000002 •Retaining ring 60 2
5 (1) •Lock shim 2
6 00663204200401050 •Hook nut 1
7 (2) •Name plate 1
SLEWING TABLE
8 1099800412 •Sleevepipe 4
9 1099800414 •Combination bolt 4
10 1099800415 •Side plate, right 1
11 (3) •Spacer sleeve 5
12 (4) •Spacer sleeve 2
13 1099800422 •Rope pulley shaft 1
14 1099800416 •Side plate, left 1
15 1099800409 •Pulley 6
16 1040002434 •Bolt 4
17 1050201087 •Bearing 1
18 1080000250 •Oil cup 3
19 1040000279 •Bolt 1
20 1040200759 •Baffle 1
21 1040300067 •Seal ring 1
22 1040400098 •Rivet 4
23 1040201201 •Baffle 4
24 1040300065 •Seal ring 4
25 1040200198 •Baffle 2
26 1040300698 •Seal ring 1
27 1059900124 •Bearing 12

hooK D1090400101_100019Y
1
9
2, 3, 4
10
5 18
17 37 7, 8
28 21
29
6
SLEWING TABLE
19
20 22
25
29 38
23
15, 16,
32,33
12 31
11 30
36
35
34
24
13 14

Hook D1090400101_100019Y
1090400101 Hook
1 1099800411 •Pulley assy. 6
2 1099800410 •Pulley 6
3 1059900124 •Bearing 12
5 (1) •Rope pulley shaft 1
6 1099800423 •Combination bolt 4
7 (2) •Side plate assy., right 1
SLEWING TABLE
8 (3) •Plate 2
9 (4) •Plate 1
10 (5) •Hoisting limit switch ring 1
11 (6) •Reinforcing plate 1
12 (7) •Crossbeam 1
13 (8) •Baffle 1
14 (9) •Hook 1
15 (10) •Side plate assy. 1
16 (12) •Ring 1
17 1099800413 •Spacer ring 2
18 1099800403 •Spacer ring 5
19 (13) •Seamless pipe 4
20 (14) •Round nut 1
21 (15) •Baffle, pulley shaft 2
22 1099800419 •Nameplate 1
23 (16) •Crossbeam baffle 2
24 P10900001242 •Spring 1
25 1099800383 •Bolt 1
26 1099800420 •Name plate 1
27 1099800421 •Quality Certificate 1
28 1040200097 •Baffle 4
29 1040301506 •Seal ring 4
30 1040003411 •Bolt 8
31 1040300054 •Seal ring 9
32 1050201087 •Bearing 1
33 1080000011 •Oil cup 1

hooK D1090400101_100019Y
1
9
2, 3, 4
10
5 18
17 37 7, 8
28 21
29
6
SLEWING TABLE
19
20 22
25
29 38
23
15, 16,
32,33
12 31
11 30
36
35
34
24
13 14

Hook D1090400101_100019Y
34 1040500434 •Pin 1
35 1040300034 •Seal ring 1
36 1040500781 •Pin 1
37 1080000250 •Oil cup 2
38 (17) •Baffle 1
SLEWING TABLE

auxiliaRY hooK D1090400072_100018Y
31
27
30
SLEWING TABLE
28 29
16
15
26 14
25
17
23
20 22
21 13
12
24
19 11
18 10
8
9
7 6
14
15 2
16 3
5
4

Auxiliary hook D1090400072_100018Y
1090400072 Auxiliary hook

1 (1) •Hook 1
2 1040500068 •Pin 1
3 1099800427 •Safety trap 1
4 1099800429 •Torsion spring 1
5 1040301479 •Seal ring 1
6 1099800428 •Safety pin 1
7 (2) •Forged piece 1
SLEWING TABLE
8 1050200505 •Ball thrust bearing 1
9 1080000285 •Oil cup 1
10 1040200193 •Baffle 1
11 1040300067 •Seal ring 1
12 (3) •Forged piece 1
13 1040000189 •Bolt 1
14 (4) •Baffle 2
15 (5) •Fuse shim 2
16 1040001574 •Bolt 4
17 1080000239 •Oil cup 1
18 1040200097 •Baffle 6
19 1040301506 •Seal ring 6
20 (6) Side plate assy.I 2
21 (7) •Lateral pulley washer 2
22 1059900132 •Bearing 2
23 (8) •Snap ring 1
24 (9) •Spacer ring 1
25 (10) •Rope pulley shaft 1
26 (11) •Pulley 1
27 (12) •Plate 1
28 (13) •Baffle I assy. 1
29 (14) •Baffle II assy. 2
30 (15) •Pulley spindle retainer 1
31 (16) •Bolt 6

SeCuRinG DeviCe FoR hooK D00631254300000000Y

SLEWING TABLE
4 3
2
1

Securing device for hook D00631254300000000Y
00631254300000000 Securing device for hook

1 00631254300001010 •Rod 1
2 006340000032 •Springpin 2
3 00631304300600000 •Hinge ring 1
4 Hook 1
SLEWING TABLE

SlewinG MeChaniSM D00631254410000000Y
4
5
7
10 9 1 3
SLEWING TABLE
2 2 2
11

Slewing mechanism D00631254410000000Y
00631254410000000 Slewing mechanism

1 1040000216 •Bolt 12
2 1040300054 •Seal ring 24
3 1030200411 •Slewing reducer 1
4 1040000122 •Bolt 4
5 1040300067 •Seal ring 4
6 1010100030 •Hydraulic motor 1
7 1010100271 •Motor 1
SLEWING TABLE
8 204050039 •Industrial closed gear oil 4.5L
9 00633144400001010 •Bolt 4
10 1040100091 •Screw 8

SlewinG ReDuCeR D1030200411_100013Y
23
24,25
22
20
21
26,27
19
SLEWING TABLE
28,29 18
30,31
17
35 32,33 14, 15
16
36,37,38 13
6
12
40,41 39
42,43,44 9
10, 11
34
45 7
41,46 8 6
47,48,49 5
50
3
2
1

Slewing reducer D1030200411_100013Y
1030200411 Slewing reducer

1 1039803803 •Output gear 1
2 1039800668 •Bearing dust cover 1
3 1039801996 •Bearing 1
4 1039802438 •Bearingseat 1
5 1039800654 •O ring 1
6 1039800642 •Circlip 2
7 1039800652 •Oil seal 1
SLEWING TABLE
8 1039800659 •Bearing 1
9 1039800680 •Outlet shaft washer 1
10 1039800661 •PlugM 1
11 1039800651 •Seal ring 1
12 1039800648 •Shaft for retaining ring 1
13 1039800655 •O ring 1
14 1039800638 •Hexagon screw 12
15 1039800640 •Spring washer 12
16 1039802439 •Piston housing 1
17 1039800682 •Washer 1
19 1039802440 •Piston 1
20 1039802475 •Coupling spindle 1
21 1039800653 •O ring 1
22 1039803725 •Input flange 1
23 1039800660 •Ventilation plug 1
24 1039801861 •Hexagon screw 12
25 1039800641 •Spring washer 12
26 1039800667 •X ring 1
27 1039800649 •Nylonretaining ring 2
28 1039800662 •Spring 10
29 1039800663 •Spring 10
30 1039800666 •X ring 1
31 1039800650 •Nylonretaining ring 2
32 1039800664 •Stator plate 4
33 1039800665 •Rotor plate 3

SlewinG ReDuCeR D1030200411_100013Y
23
24,25
22
20
21
26,27
19
SLEWING TABLE
28,29 18
30,31
17
35 32,33 14, 15
16
36,37,38 13
6
12
40,41 39
42,43,44 9
10, 11
34
45 7
41,46 8 6
47,48,49 5
50
3
2
1

Slewing reducer D1030200411_100013Y
34 1039803801 •Ring gear As required

35 1039803798 •Center gear 1
36 1039803796 •Planetary wheel 3
37 1039800658 •Bearing 3
38 1039800643 •Shaft for retaining ring As required
39 1039803800 •Third planet carrier 1
40 1039803797 •Center gear 1
SLEWING TABLE
43 1039800657 •Bearing 3
45 1039803799 •Secondary planet carrier 1
46 1039800674 •Center gear 1
48 1039800656 •Bearing 4
50 1039800676 •Third planet carrier 1

MotoR D1010100271_32793Y
14 15 16
12 19
11
SLEWING TABLE
10
9
8
7 18
6 17 21,22
13 20
23
25
24 26
5 27
3 4 28
1 2 29

Motor D1010100271_32793Y
1010100271 Motor
2 1019802787 •Shaft seal cover 1
3 1019802880 •Oil seal 1
4 1081001361 •O ring 1
SLEWING TABLE
8 1019802784 •Bearingseat 1
9 1019802830 •Tapered roller bearing 1
10 1019802831 •Tapered roller bearing 1
11 1019802786 •Main shaft 1
12 1019802791 •Plunger 7
13 1019802782 •Centre rod 1
14 1019802783 •Plate 1
15 1040101759 •Allen screw, round head 7
16 1019802792 •Plunger ring 14
17 1019802789 •Spring 1
18 1019802788 •Springseat 1
19 1019802790 •Cylinder 1
20 1019802781 •Housing 1
21 1019802850 •Name plate 1
22 1040400045 •Product nameplate Rivet 4
23 1019802845 •O ring 1
24 1019802832 •Plug 1
25 1019802780 •Valve plate 1
26 (1) •Cylindrical pin 1
27 1081000580 •O ring 1
28 1019802779 •Rear cover 1
29 1040003252 •Allen screw 6

SlewinG RinG aSSeMBlY D00631254500000000Y
4
SLEWING TABLE
2
1

Slewing ring assembly D00631254500000000Y
00631254500000000 Slewing ring assembly

1 00631254500001010 •Plug 1
2 1031500103 •Slewing ring 1
3 1040300149 •Seal ring 131
4 1040001027 •Bolt 131
5 202230006 •Loctite glue 0.5kg
6 Slewing table 1
SLEWING TABLE

aiR hanDleR D00631257600000000Y
5
SLEWING TABLE
3
2

Air handler D00631257600000000Y
00631257600000000 Air handler

1 00631257600200000 •Pipe layout - air conditioning system 1
2 00631147600400000 •A/C bracket and its installation 1
3 00631147600600001 •Air conditioning assy. 1
4 1010100058 •Gear motor 1
5 1010301757 •Electro-hydraulic valve PJF- 1
6 207130011 •Refrigerant 1
7 204100012 •Refrigerant oil ESTER 1
SLEWING TABLE
8 1020700405 •Copper wire QVR 1
9 1020700408 •Copper wire QVR 1
10 1990200005 •Nylon strap 1

aiR ConDitioninG aSSY. D00631147600600001Y
2
7 11
SLEWING TABLE
1
5
4
6 To inlet of evaporator
3
To outlet of evaporator
9 8
10

Air conditioning assy. D00631147600600001Y
00631147600600001 Air conditioning assy.

1 1130100056 •Condenser assy. 1
2 1130100061 •Refrigerant hose assembly 1
3 1130100058 •Fluid container assy. 1
4 1130100057 •Fluid reservoir clamp 1
5 1040200304 •Baffle 1
6 1040000222 •Bolt 1
SLEWING TABLE
9 1130100055 •Air compressor 1
10 1031000015 •Belt 1
12 1020700717 •Cable harness for chassis frame 1
13 1020700716 •Socket 1

ConDenSeR aSSY. D1130100056_100026Y
1
SLEWING TABLE

Condenser assy. D1130100056_100026Y
1130100056 Condenser assy.

1 1139800439 •Condenser core 1
2 1139800440 •Fan housing assembly 1
3 1019802768 •Condenser fan 1
SLEWING TABLE

PiPe laYout - aiR ConDitioninG SYSteM

D00631257600200000Y
Union tee, brake valve

SLEWING TABLE
7
8 10
12
To fitting of centre revolving joint

4
11 2 13
3
2
2
4
3 9
6
5 1
1
14

Pipe layout - air conditioning system

D00631257600200000Y
00631257600200000 Pipe layout - air conditioning system

1 1140101010 •Pipe fitting 2
2 1140101011 •Pipe fitting 3
3 1140101003 •Pipe fitting 2
4 1140101043 •Pipe fitting 2
5 1140203157 •Hose assy. 1
6 1140202248 •Hose assy. 1
7 1140202963 •Hose assy. 1
SLEWING TABLE
8 1140201763 •Hose assy. 1
9 1140202677 •Hose assy. 1
10 1140201708 •Hose assy. 1
11 1140100493 •Union tee 1
12 Slewing cushion valve 1
13 Electro-hydraulic valve PJF- 1
14 Gear motor 1
16 Air conditioning assy. 1

Main MaChine inStallation, heateR D00631147500200000Y

SLEWING TABLE
14
15
10 8
12
6 9
7
13 1
12
5
11
2
3

Main machine installation, heater d00631147500200000Y
00631147500200000 Main machine installation, heater

1 1040000267 •Bolt 4
2 1040300063 •Seal ring 4
3 1040300066 •Seal ring 4
4 1040200192 •Baffle 4
5 00631147500210000 •Mounting plate for mentor of LMI 1
6 1040000090 •Bolt 3
7 1040300067 •Seal ring 3
SLEWING TABLE
8 1040300061 •Seal ring 3
9 1040200113 •Baffle 3
10 1040000118 •Bolt 1
11 1040200107 •Baffle 1
12 1040300048 •Seal ring 2
13 1040300060 •Seal ring 1
15 Heater 1

liQuiD heateR aSSY. D1130100090_102208Y

SLEWING TABLE

Liquid heater assy. D1130100090_102208Y
1130100090 Liquid heater assy.

1 1139800652 •Motor housing 1
2 1139800634 •Main motor 1
3 (1) •Central unit 1
4 1139800635 •Water pump 1
5 1139800436 •Water temperature sensor 1
6 1139800437 •Fuse 1
7 1139800438 •Spark plug 1
SLEWING TABLE

exPanSion tanK inStallation, heateR

D00631257500600000Y
SLEWING TABLE
1
2
3

Expansion tank installation, heater

D00631257500600000Y
00631257500600000 Expansion tank installation, heater

1 1040200111 •Baffle 4
2 1040300062 •Seal ring 4
3 1040300051 •Seal ring 4
4 1040000076 •Bolt 4
5 00631257500610000 •Water tank bracket 1
SLEWING TABLE
oil tanK inStallation, heateR D00631147500400000Y

SLEWING TABLE
1
2 3
6
4
4
5
3 2
1

Oil tank installation, heater D00631147500400000Y
00631147500400000 Oil tank installation, heater

1 1040000267 •Bolt 4
2 1040300063 •Seal ring 4
3 1040300066 •Seal ring 4
4 1040200192 •Baffle 4
5 00631147500401010 •Oil tank bracket 1
6 00631147500401020 •Oil tank bracket 1
SLEWING TABLE
OIL COOLER D00631237400000000Y
12 2
2 2
3
3 8
SLEWING TABLE
3
9
8
7
10
11
6
2
3
1
4

Oil cooler D00631237400000000Y
00631237400000000 Oil cooler

1 00631227400200001 •Fitting 1
2 1040100059 •Screw 16
3 1040300067 •Seal ring 16
4 1081000077 •O ring 1
5 00631237400001020 •Exhasust/suction hose 1
6 1990200647 •Wrom clamp 2
7 00631237400200000 •Oil catcher 1
SLEWING TABLE
8 1990200670 •Wrom clamp 4
9 00631237400001030 •Oil delivery hoserubber hose 1
10 00631127400400000 •Oil cooler fitting 1
11 1081000048 •O ring 1
12 00631207410200000 •Oil cooler installation 1
13 Central revolving joint 1
OIL COOLER INSTALLATION D00631207410200000Y

SLEWING TABLE
3 5
4 7

Oil cooler installation D00631207410200000Y
00631207410200000 Oil cooler installation

1 1010400002 •Radiator device 1
2 00633127400610000 •Bracket 2
3 1040000090 •Bolt 4
4 1040300067 •Seal ring 4
5 1040000108 •Bolt 4
6 1040300041 •Seal ring 4
7 1040300054 •Seal ring 4
SLEWING TABLE
RaDiatoR DeviCe D1010400002_100023Y
1
SLEWING TABLE

Radiator device D1010400002_100023Y
1010400002 Radiator device

1 1019802770 •Radiator, oil 1
2 1019802771 •Air deflector 1
3 1019802772 •DC fan motor 1
SLEWING TABLE
1
SLEWING TABLE


1 1139800439 •Condenser core 1
2 1139800440 •Fan housing assembly 1
3 1019802768 •Condenser fan 1
SLEWING TABLE
1
SLEWING TABLE


1 1019802881 •Fan 1
2 (1) •Fan housing 1
3 1019802773 •Oil cooler 1
SLEWING TABLE
oPeRatoR'S CaB inStallation

D00631254720800000Y
SLEWING TABLE
4
5
4
3
2

Operator's cab installation

D00631254720800000Y
00631254720800000 Operator's cab installation

1 1040000143 •Bolt 4
2 1040200073 •Baffle 4
3 1040300065 •Seal ring 4
4 1040300052 •Seal ring 8
SLEWING
SIEWINGTABLE
TABLE

OPERATOR'S CAb ASSY.(INSTRuMENT CONSOlE)

D1130000079_100037Y
SLEWING TABLE

Operator's cab assy.(instrument console)

D1130000079_100037Y
1130000079 Operator's cab assy.

1 (1) •Instrument console braket, left 2
2 1139900307 •Instrument console assy. 1
3 (2) •Air passage assy. 1
SLEWING
SIEWINGTABLE
TABLE
OpeRatOR'S CaB aSSy. (WiNDOW aND DOOR)

D1130000079_100037Y
SLEWING TABLE
13
16
7
8
6
5
19
9 18
11
20
12
17
10
15 14

Operator's cab assy. (Window and door)

D1130000079_100037Y

5 1139900080 •Left rear door glass, operator's cab 1
6 (4) •Window-glass seal strip, left 1
7 1139900108 •Roof windshield 1
8 (5) •Window-glass seal strip, roof 1
9 1130000131 •Front windshield CZL 1
10 (6) •Window-glass seal strip, front 1
11 1130000106 •Door glass CZL 1
SLEWING
SIEWINGTABLE
12 (7) •Window-glass seal strip, vehicle door 1
13 1139900538 •Sliding window pane assy., right 1
TABLE
14 1139900532 •Door assy. CZL 1
15 1130000109 •Guard board inside door CZL1 CMNHBCZL1 1
16 1139900513 •Rear sliding window pane assy. 1
17 (8) •Handle assy., inner 1
18 (9) •Handle cover, inner 1
19 (10) •Handle,inner 1
20 (11) •Bolt 2

OPERATOR'S CAb ASSY.(INTERIOR DECORATIvE PlATE AND

ACCESSORIES) D1130000079_100037Y
SLEWING TABLE
29
28
24
30
25
22
23 32
27
26
31
21

Operator's cab assy.(Interior decorative plate and

accessories) D1130000079_100037Y

21 (12) •Inner guard board, front wall panel 1
22 (13) •Inner guard board, rear wall panel 1
23 (14) •Interior decoration, left front vertical post 1
24 (15) •Inner guard board 1
25 (16) •Interior decoration, right front vertical post 1
26 (17) •Inner guard board, left wall panel 1
27 (18) •Interior decoration, right wall panel 1
SLEWING
SIEWINGTABLE
28 (19) •Inner guard board, right wall panel 1
29 (20) •Ceiling 1
TABLE
30 (21) •Emergency hammer YJC-00 1
31 (22) •Protective tape assy., left 1
32 (23) •Pin 1

OPeRatOR'S cab aSSY. WIPeR SYSteM and HandRaIL)

D1130000079_100037Y
41
40
43
SLEWING TABLE
42
39
44
47
46
33
45
35
49
36 37
34
38

Operator's cab assy. Wiper system and handrail)

D1130000079_100037Y

33 1139900218 •Interior illumination 1
34 P11300000768 •Windshield wiper 1
35 1139900229 •Windshield wiper blade 1
36 1021000000 •Fan 6 1
37 (24) •Protective cover, wiper motor 1
38 1139900257 •Kettle PQP 1
39 1139900115 •Roof window wiper 1
SLEWING
SIEWINGTABLE
40 (25) •Lifting ring assy. 2
41 1139900568 •Guard rail (top) 1
TABLE
42 (26) •Plug, front handrail 4
43 (27) •Rubber sealing pad, front handrail 4
44 1139900546 •Handrail 2
45 (28) •Plug, front handrail 6
46 (29) •Rubber sealing pad, front handrail 6
47 (30) •Hook YM 1
48 (31) •Sun visor assy. 1
49 (32) •Loud speaker assy. 1

OPERATOR'S CAb ASSY. (SEAT AND ACCESSORIES)

D1130000079_100037Y
SLEWING TABLE
50
53
55
52 54
56
51
57

Operator's cab assy. (Seat and accessories)

D1130000079_100037Y

50 P11300001448 •Seat assy. 1
51 (33) •Seat base 1
52 P11300000801 •Right control box assy. 1
53 (34) •Cover plate, right control box assy. 1
54 P11300000800 •Left control box assy. 1
55 (35) •Cover plate, left control box assy. 1
56 P11300000577 •Protection cover, A/C 1
SLEWING
SIEWINGTABLE
57 (36) •Air port, A/C 2
TABLE

OPERAtOR’S CAB (OPERAtOR'S CAB ASSy. I)

D1130000079_102188Y
35 38
36 39
34 1
33
SLEWING TABLE
36 37 2,3,4
5
6
7, 8,9
10
11
35 12
34 13
33 14
15
32 16,17
18
31
19,20
30
29
25,28 27 26 8,9, 25 24 23 22 7,8,9,21

Operator’s cab (Operator's cab assy. I)

D1130000079_102188Y
1130000079 Operator’s cab

1 1139800878 •Operator's cab welded assy. 1
2 1040100044 •Screw 3
3 1040301843 •Seal ring 3
4 1040300060 •Seal ring 3
5 00634050000001510 •Fan BF 1
6 00634050000001527 •Fire extinguisher PQP25 2
7 1040101242 •Screw 16
SLEWING TABLE
8 1040300062 •Seal ring 20
9 1040300806 •Seal ring 20
10 1139800698 •Sliding window assy, , rear wall panel 1
11 00634050000001501 •Glass 1
12 00634050000001507 •Glass adhesive strip 1
13 1139800882 •Name plate 1
14 1040000114 •Bolt 2
15 1139800759 •Buckle, plastic door 1
16 1139800699 •A/C 1
17 1040000288 •Bolt 1
18 1040000109 •Bolt 4
19 1139800700 •Small cover plate, rear 1
20 1139800701 •U type interior glass-run weather strip 1
21 1139800702 •A/C bracket 1
22 1139800745 •Door assy, 1
23 1139800772 •Housing plate assy., pipe line 1
24 1139800703 •Handle 1
25 (1) •Screw 6
26 1139800704 •Mat 1
27 1139800705 •Electric horn switch 1
28 1139800706 •Cover plate, electric horn switch 1
29 1139800879 •Interior decoration assy. 1
30 1139800707 •Door seal strip 1
31 00634050000001524 •Round blanking plug 2
32 00634050000001504 •Handrail 2
33 1040101116 •Screw 10

OpeRatOR’S caB (OpeRatOR'S caB aSSy. I)

D1130000079_102188Y
35 38
36 39
34 1
33
SLEWING TABLE
36 37 2,3,4
5
6
7, 8,9
10
11
35 12
34 13
33 14
15
32 16,17
18
31
19,20
30
29
25,28 27 26 8,9, 25 24 23 22 7,8,9,21

Operator’s cab (Operator's cab assy. I)

D1130000079_102188Y
34 00634050000001522 •Rubber pad5# 10

35 00634050000001523 •Blanking plug2# 10
36 1139800708 •Round blanking plug-1 4
37 1139800709 •Roof wiper 1
38 00634050000001505 •Guide rail on roof window 1
39 1040102020 •Screw 2
SLEWING TABLE

OpERatOR’S Cab(OpERatOR'S Cab aSSY. II)

D1130000079_102188Y
44,54
40
53 7, 8,9
SLEWING TABLE
52 41
42
51
43,44
50
44,45
49
46
7, 8,9
47,48

Operator’s cab(Operator's cab assy. ii)

D1130000079_102188Y

7 1040101242 •Screw 16
8 1040300062 •Seal ring 20
9 1040300806 •Seal ring 20
40 1139800710 •Stay assembly 1
41 (2) •Rubber strip for front windshield 1
42 00634050000001462 •Front windshield, operator's cab Yangzhou 1
43 1139800711 •Emergency hammer 1
SLEWING TABLE
44 1049800004 •Screw 13
45 00634050000001526 •Cup holder 1
46 1139800712 •Front windshield wiper 1
47 1139800713 •Water bottle,bi-motor 1
48 1139800714 •Water bottle bracket 1
49 1139800715 •Seat assy. 1
50 1139800716 •Sliding window assy., right 1
51 1139800717 •Cable harness, operator's cab 1
52 00634050000001530 •Clothes hook 1
53 00634050000001529 •Sun visor 1
54 1139800718 •Interior illumination 1

OPERATOR’S CAb(INTERIOR EQuIPMENT ASSY.)

D1130000079_102188Y
7, 8, 9 55
SLEWING TABLE
72 73
56
71
70
7, 8, 9
57
61
68
62
69 7, 8, 9 63
67 66
64
65

Operator’s cab(Interior equipment assy.)

D1130000079_102188Y

7 1040101242 •Screw 16
8 1040300062 •Seal ring 20
9 1040300806 •Seal ring 20
55 1139800719 •Interior decoration 1
56 1139800720 •Wall panel decoration, right rear 1
57 1139800721 •Air passage 1
61 1139800722 •Air passage fitting, A/C 1
SLEWING TABLE
62 1139800723 •Air passage, A/C 1
63 1139800724 •Cover plate assy., A/C 1
64 1139800725 •Small cover III 1
65 1139800726 •Interior decoration, right rear 1
66 1139800727 •Instrument console assy. 1
67 1139800728 •Interior decoration, front left vertical post 1
68 1139800729 •Decorating part ZLC-25S. 1
69 1139800730 •Air passage, A/C 1
70 1139800731 •Wall panel decoration, right 1
71 1139800732 •Screw clip 9
72 1139800733 •Interior decoration, front right vertical post 1
73 1139800734 •Windshield wiper cover 1

OpeRAtOR’S CAB (InStRUment COnSOLe)

D1130000079_102188Y
77
90
SLEWING TABLE
7, 8, 9, 81
89
82
84
88 83
87
85
86

Operator’s cab (Instrument console)

D1130000079_102188Y

7 1040101242 •Screw 16
8 1040300062 •Seal ring 20
9 1040300806 •Seal ring 20
77 1139800735 •Air passage, defrosting 1
81 1040200111 •Baffle 4
82 1139800881 •Small bracket, right 1
83 00634050000001532 •Ashtray DS/CB 1
SLEWING TABLE
84 (3) •Screw 3
85 1139800736 •Access door 1
86 1139800737 •Rotary lock 2
87 1139800738 •Lower part, instrument console 1
88 1139800739 •Upper part, instrument console 1
89 1139800880 •Small bracket, front 1
90 00634050000001521 •Air port, 958 instrument console 2

OpeRAtOR’S CAb (COveR plAte ASSy., A/C)

D1130000079_102188Y
102
91
92
SLEWING TABLE
93
97
101
86 94
95
99 96
97
98

Operator’s cab (Cover plate assy., A/C)

D1130000079_102188Y

86 1139800737 •Rotary lock 2
91 1139800780 •Fitting II, rear air port 1
92 1139800781 •Fitting III, rear air port 1
93 1139800782 •Clamp 2
94 1139800783 •Hose, A/C 2
95 1139800784 •Fitting I, rear air port 1
96 1139800785 •Small cover I, rear 1
SLEWING TABLE
97 (4) •Screw 8
98 1139800740 •A/C cover plate 1
99 (5) •Access door 1
101 1139800786 •Small cover II, rear 1
102 1139800742 •Air port 2

OPERATOR’S CAb (PIPE COvER PlATE ASSY.)

D1130000079_102188Y
SLEWING TABLE
104 105 106
103
107

Operator’s cab (pipe cover plate assy.)

D1130000079_102188Y

101 1139800786 •Small cover II, rear 1
102 1139800742 •Air port 2
103 1139800743 •Air port 2
104 1139800744 •Housing plate, pipe line 1
105 1139800774 •Hose, A/C 2
106 1139800775 •Union tee 1
107 1139800776 •Nylon strap 4
SLEWING TABLE

OPERATOR’S CAb (DOOR ASSY.) D1130000079_102188Y
108
SLEWING TABLE
109
110
117
118
111
116 120
7
115 113
114
8

Operator’s cab (door assy.) D1130000079_102188Y

7 1040101242 •Screw 16
8 1040300062 •Seal ring 20
9 1040300806 •Seal ring 20
108 (6) •Door welded assy., left 1
109 1139800761 •Left door glass 1
110 1139800762 •Rubber strip 1
• D o o r l o c k a s s y. ( f o r o p e r a t o r ' s c a b
111 1139800763 1
manufactured by structural factory)
SLEWING TABLE
113 (7) •Screw 1
114 P11300001831 •Decorating part 1
115 1139800747 •Storage box 1
116 1139800748 •Clasp 10
117 1139800749 •Door hinge assy. 1
118 (8) •Screw 16
120 1139800771 •Door holder 1

OperatOr’S cab(DOOr LOcK aSSy.)

D1130000079_102188Y
128
8, 9, 125
SLEWING TABLE
124
129
123
130
131
132
134 133
122
135
137 136

Operator’s cab(Door lock assy.)

D1130000079_102188Y

8 1040300062 •Seal ring 20
9 1040300806 •Seal ring 20
122 1139800750 •Lock 1
123 1139800764 •Wire 1
124 1139800765 •Fuse 1
125 1040101110 •Screw 3
128 1139800751 •Handle, inner 1
SLEWING TABLE
129 1040100021 •Screw 2
130 1139800766 •Key 2
131 1139800767 •Shim 1
132 1139800752 •Lock barrel 1
133 1139800768 •Wire, lock barrel 1
134 1139800753 •Handle, outer 1
135 1139800769 •Shim, lock 1
136 1139800770 •Latch 1
137 1040100977 •Screw 2

OPeRatOR’S caB(Seat aSSy.)

D1130000079_102188Y
138
139
SLEWING TABLE
140
152
141
143
151
144
150
149
17
147
146 142
145

Operator’s cab(Seat assy.)

D1130000079_102188Y

17 1040000288 •Bolt 1
138 1139800796 •Head rest assy. 1
139 1139800862 •Back rest frame assy. 1
140 1139800863 •Handrail assy. 2
141 1139800865 •Recliner assy. 1
142 1139800866 •Protective cover, recliner 1
143 1139800754 •Left control box assy. 1
SLEWING TABLE
144 1139800802 •Handle, sliding rail 1
145 1040000199 •Bolt 4
146 1139800803 •Sliding rail assy. 1
147 1139800870 •Base plate assy. 1
149 1139800876 •Right control box assy. 1
150 1139800869 •Window lifter assy. 1
151 1040000159 •Bolt 8
152 1139800864 •Mounting frame assy., handrail 2

OperaTOr’S Cab(COnTrOL bOx aSSy., LefT)

D1130000079_102188Y
153
160
154
159
SLEWING TABLE
158 155
155
156
155
157

Operator’s cab(Control box assy., left)

D1130000079_102188Y

153 1040100040 •Screw 2
154 1139800871 •Left panel 1
155 1040102019 •Screw 7
156 1139800755 •Control box Skeleton 1
157 1139800875 •Lower housing 1
158 1139800874 •Threaded rod 4
159 1139800873 •Upper housing 1
SLEWING TABLE
160 1139800756 •Cover plate 1

OpeRaTOR’S Cab(COnTROL bOx aSSy., RighT)

D1130000079_102188Y
153
160
161
159
SLEWING TABLE
158 155
155
156
155
157

Operator’s cab(Control box assy., right)

D1130000079_102188Y

153 1040100040 •Screw 2
155 1040102019 •Screw 7
156 1139800755 •Control box Skeleton 1
157 1139800875 •Lower housing 1
158 1139800874 •Threaded rod 4
159 1139800873 •Upper housing 1
160 1139800756 •Cover plate 1
SLEWING TABLE
161 1139800877 •Right panel 1

ACCELERATOR PEDAL INSTALLATION

D00631124010400000Y
1
SLEWING TABLE

Accelerator pedal installation

D00631124010400000Y
00631124010400000 Accelerator pedal installation

1 1040000288 •Bolt 4
2 1040200192 •Baffle 4
3 1040300063 •Seal ring 4
SLEWING TABLE

SPARE PARTS CATALOG
FOR TRUCK CRANE
CHAPTER 4 OUTRIGGER
HORIzONTAl CYlINDER D00631228420500000_6400Y
9 5 8
6
OUTRIGGER
10
11
11
12
13
14
15

Horizontal cylinder D00631228420500000_6400Y
00631228420500000 Horizontal cylinder

2 00656908411000006 •Sleeve ring 1
3 00656908411000005 •Retaining ring 1
4 1081000704 •ZW combination washer, piston 1
5 00631118420500001 •Piston 1
6 1081000052 •O ring 1
7 00631228420500004 •Spacer sleeve 1
8 00631228420501000 •Cylinder 1
9 00631228420502000 •Piston rod 1
10 00630708420500002 •Guide sleeve 1
11 1081400886 •Guide ring 2
12 1081002089 •O ring 1
13 00631118420500003 •Cap 1
OUTRIGGER
14 1081002250 •U-ring 1
15 1081200346 •Dust ring 1

FRONT vERTICAl CYlINDER D00631228440700000_6400Y
1
6
1
3
4
8
OUTRIGGER
10
11
12
13
14
15
7
16

Front vertical cylinder D00631228440700000_6400Y
00631228440700000 Front vertical cylinder

1 1081400935 •Guide ring 2
2 1081002149 •DAS combination seal ring 1
4 1040101152 •Screw 1
5 00631328420700001 •Piston 1
6 00631228440701000 •Cylinder 1
7 00631228440702000 •Piston rod 1
8 00631328420700002 •Guide sleeve 1
10 1081000039 •O ring 1
11 1054400067 •Bushing 1
12 1081002470 •Step Seal 1
13 1081002263 •U-ring 1
OUTRIGGER
14 1081200397 •Dust ring 1
15 00631328420700004 •Retaining ring 1

REAR vERTICAl CYlINDER D00631228440800000_6400Y
5
4 6
7 8
OUTRIGGER
10
11
12
13
14
15
16

Rear vertical cylinder D00631228440800000_6400Y
00631228440800000 Rear vertical cylinder

1 1081400935 •Guide ring 2
2 1081002149 •DAS combination seal ring 1
4 1040101152 •Screw 1
5 00631328420700001 •Piston 1
6 00631228440801000 •Cylinder 1
7 00631228440802000 •Piston rod 1
8 00631328420700002 •Guide sleeve 1
10 1081000039 •O ring 1
11 1054400067 •Bushing 1
12 1081002470 •Step Seal 1
13 1081002263 •U-ring 1
OUTRIGGER
14 1081200397 •Dust ring 1
15 00631328420700004 •Retaining ring 1

OUtRiGGeR AnD itS inSeRteD Pin inStAllAtiOn

D00631254721000001Y
12
13 1
OUTRIGGER
2
3
5
6
7
11
10
9

Outrigger and its inserted pin installation

d00631254721000001y
00631254721000001 Outrigger and its inserted pin installation

1 1040000118 •Bolt 8
2 1040300060 •Seal ring 8
4 00631144701210000 •Pin 4
5 00631144701220000 •Pinseat 4
6 1040000109 •Bolt 16
7 1040300062 •Seal ring 16
8 00631254721000010 •Fixing bracket 4
9 1040000090 •Bolt 8
10 1040300067 •Seal ring 8
11 1040300183 •Seal ring 8
12 Chassis frame assy. 1
13 Folding bracket 1
OUTRIGGER

OUtRiGGeR D00631251300000000Y
4
1
3
OUTRIGGER
2 6
7
5

Outrigger D00631251300000000Y
00631251300000000 Outrigger
1 00631251300200000 •Outrigger pad welded 1
2 00631251300400000 •Bracket 1
3 006340000032 •Springpin(D16,18,20) 1
4 00631251300001010 •Pin 1
5 1040000288 •Bolt 2
6 1040300063 •Seal ring 2
7 1040300066 •Seal ring 2
OUTRIGGER

OUtRiGGeR AnD itS CYlinDeR inStAllAtiOn

D00631254700800000Y
40
41
3
39
18
17
22
25 ,24 ,23
OUTRIGGER
21
20 27
19 28
29 , 30 ,31
42
26
27
15 16
1
14 2
13 33
38
11
34 37
12
16 32
36 5
35 6
7 16
8 4
10
9

Outrigger and its cylinder installation

D00631254700800000Y
00631254700800000 Outrigger and its cylinder installation

1 00631224701601011 •Bolt 8
2 1040100179 •Screw 8
3 00631304701610000 •Inserted pin I 4
4 1040500110 •Pin 4
5 1040300033 •Seal ring 4
6 1040500057 •Pin 4
7 00631354701401020 •Pin 8
8 00631304800601020 •Baffle 8
9 1040000204 •Bolt 16
10 1040300060 •Seal ring 16
11 00631354701401030 •Pin 4
12 00631224701601040 •Spacer sleeve 8
OUTRIGGER
14 00631224701610000 •Roller assy. 4
15 1040000114 •Bolt 16
16 1040300067 •Seal ring 36
17 1040000205 •Bolt 16
18 1040300065 •Seal ring 16
19 1040000288 •Bolt 48
20 1040300063 •Seal ring 48
22 00631224701601060 •Slide block 8
27 00631224701601110 •Slide block 8
28 1040300152 •Seal ring 16
32 00631454700460000 •Seat assy. 4
33 00631224701620000 •Extension wire rope 8

OUtRiGGeR AnD itS CYlinDeR inStAllAtiOn

D00631254700800000Y
40
41
3
39
18
17
22
25 ,24 ,23
OUTRIGGER
21
20 27
19 28
29 , 30 ,31
42
26
27
15 16
1
14 2
13 33
38
11
34 37
12
16 32
36 5
35 6
7 16
8 4
10
9

Outrigger and its cylinder installation

D00631254700800000Y
34 1040200088 •Baffle 32
35 1040000101 •Bolt 12
36 1040000122 •Bolt 8
37 00631224701601150 •Mounting plate 4
38 00631224701630000 •Retraction wire rope 8
39 1999900002 •Cover 8
40 00631254700810000 •Piping and instrumentation diagram 2
41 Folding bracket 1
42 Chassis frame 1
OUTRIGGER

ROllER ASSY. D00631224701610000Y
2
9 8
3
5
4
3 4 6 19 12
17
18
18
OUTRIGGER
19
11
12
15 6 4 3
5
16
17
18 18
13 14
10 13

Roller assy. D00631224701610000Y
00631224701610000 Roller assy.

0.001K
1 204110014 •Lithium base grease
g"
2 1040300106 •Seal ring 1
3 1040000267 •Bolt 4
4 1040300063 •Seal ring 4
5 00631904701640010 •Roller assy. 2
6 00631304701651010 •Retaining ring 2
7 00631304701651020 •Pin 1
8 00631304701651030 •Roller 1
9 1040500024 •Pin 1
10 00631604701431010 •Roller sleeve 1
11 00631304701651050 •Shaft 1
12 00631304701651060 •Spacer ring 2
OUTRIGGER
14 00631304701651070 •Shaftsleeve 1
15 00631224701610011 •Roller bracket 1
16 00631304701651080 •Pad 1
17 00631304701651090 •Rod 2
18 1040500132 •Pin 4

ROllER ASSY. D00631904701640010Y

OUTRIGGER
3
1

Roller assy. D00631904701640010Y
00631904701640010 Roller assy.

2 00631904701644010 •Pulley 1
OUTRIGGER

SEAT ASSY. D00631454700460000Y
6
OUTRIGGER
9
5
4
2
3
1 2 4

Seat assy. D00631454700460000Y
00631454700460000 Seat assy.

1 00631604701431010 •Roller sleeve 1
3 00631304701651070 •Shaftsleeve 1
4 00631304701651060 •Spacer ring 2
5 1040500065 •Pin 2
7 00631904701611010 •Shaft 1
8 00631454700460010 •Support 1
9 00631904701611020 •Rod 2
OUTRIGGER

PiPinG AnD inStRUMentAtiOn DiAGRAM

D00631254700810000Y
2 B
B 15
7 3 13
16 7
5
17
1
8
9 7 5
4 11
6 12
14
6
19
OUTRIGGER
Q
WLR
2 A
A 15
HF
GLU
G
7 3 13
DU
16 7
Z
)R
5
17
1
8
9 7 5
4 10
6 12
14
6
18

Piping and instrumentation diagram

D00631254700810000Y
00631254700810000 Piping and instrumentation diagram

1 1010301850 •Bidirectional hydraulic lock 2
2 1140102487 •Pipe fitting 6
3 00631221720001020 •Oil catcher valve block 2
4 00631221720200000 •Oil catcher 2
5 1140102480 •Pipe fitting 8
6 1140102536 •Pipe fitting 8
7 1140102477 •Pipe fitting 16
8 1040100031 •Screw 8
9 1040300063 •Seal ring 8
10 00631251715160000 •Steel pipe assy. 2
11 00631251715170000 •Steel pipe assy. 2
12 00631251715180000 •Steel pipe assy. 4
13 1140202095 •Hose assy. 4
OUTRIGGER
14 1140202096 •Hose assy. 4
15 1140202094 •Hose assy. 2
16 1140202093 •Hose assy. 2
17 Horizontal cylinder 2
18 Front vertical cylinder 1
19 Rear vertical cylinder 1

BiDiReCtiOnAl HYDRAUliC lOCk inStAllAtiOn

D00631224801400000z
4
OUTRIGGER

Bidirectional hydraulic lock installation

D00631224801400000Z
00631224801400000 Bidirectional hydraulic lock installation

1 1081000029 •O ring 2
2 1040300063 •Seal ring 4
3 1040100060 •Screw 4
4 1010301850 •Bidirectional hydraulic lock 1
5 Front vertical cylinder 1
OUTRIGGER

SPARE PARTS CATALOG
FOR TRUCK CRANE
CHAPTER 5 ELECTRICAL SYSTEM
ELECTRICAL SYSTEM
5-2
1,2,3,4 5,6,7,8,9 11,12,13,14,15 16
10
B Angle sensor
-A5(Cable reel)
-H20(Boom head light) -A4(Cable reel) -E4(Boom working light )
-S26
-X53 -X75 -X70
-B2 -S25
-A9
A
-X81 -X15
-X60 17, 18
-X61 -S22 19
20, 21
25 24,23, 22
27 26
A direction B direction
-X61 -S22
MAIN BooM eleCTRICS D00631256440000000Y
28 29
ZMC75 TRUCK CRANE

Main boom electrics D00631256440000000Y
00631256440000000 Main boom electrics

1 1020400062 •Corner marker light HSK- 1
2 1040100086 •Screw 2
3 1040300060 •Seal ring 42
4 1040300048 •Seal ring 42
5 1021400031 •Cable reel 1
6 1040000076 •Bolt 3
7 1040200111 •Baffle 3
8 1040300062 •Seal ring 3
9 1040300051 •Seal ring 3
10 1020400057 •Working light 1
11 1021400150 •Cable reel and length detector 1
12 1040000122 •Bolt 7
13 1040200113 •Baffle 7
14 1040300067 •Seal ring 7
15 1040300061 •Seal ring 7
16 00631256440200002 •Cable bundle in boom 1
17 00630876400001020 •Grooved plate 7
18 1040000204 •Bolt 40
ELECTRICAL SYSTEM
19 00631146410001010 •Grooved plate 3
20 1020500202 •Travel switch 2
21 1020700753 •Waterproof plug 2
22 1020700493 •Cable reel 1
23 1040100106 •Screw 8
24 1020700318 •Aviation plug 5-core,φ8,without metal cover 1
25 00631146410400001 •Boom head lamp Cable harness 1
26 00631256440600000 •Hoisting limit switch for auxiliary winch 1
27 00631146411000001 •Rooster sheave cable bundle 1
28 00633076400400000 •Anti-two block switch assy., main winch 1
29 00633076400001020 •Insulated sleeve 2
30 1020700369 •Plastic sleeve pipeφ6(black) 1
31 1990200005 •Nylon strap 25

ELECTRICAL SYSTEM
5-4
-X15
1 94 Boom working light Yellowish-white
2 110 Power source of boom head light reddish-grey
3 80 Signal from anti-two block switch grey

3 2 1
6 5 4 4 130 Signal of cylinder II fully retracted orange-brown
5 0 Grounding black
6 104 Signal of cylinder I fully retracted salmon pink
0
130
2
80
0
137
110
103
0
94
130
2 1
-A5(Cable reel) -X75

-S25:13 -S25:14
80
0
-X70
-FX1
110
103
137
1 1 2
5 2 -S25(Cylinder I fully
1
2
3
4
4 3
Cable bundle, wind gauge

retracted)
0 2
130 1
-FX1(terminal box)
-E4(boom working light) -A6(Cable reel)
-FX4(Terminal box)
0
130
D00631256440200002Y
-FX4 -X60
79红
CAblE buNDlE IN bOOM
1 79 Red 1 1 1
1
2 0蓝 0 Blue 2 2 2
2 -S26:13 -S26:14
-S26(Cylinder II fully retracted)
-S23(Anti-two block switch, main winch)
Terminal attached to small cable reel
ZMC75 TRUCK CRANE

CaBLe reeL and LengtH deteCtor

D1021400150_101267Y
15
14
13
12
11
10
8 9
7
6
ELECTRICAL SYSTEM
3
5
4
3
2

Cable reel and length detector

D1021400150_101267Y
1021400150 Cable reel and length detector

1 (1) •Housing 1
2 (2) •Conducting ring assy. 1
3 1029804386 •Length detection accessories 1
4 (3) •Base plate 1
5 (4) •Bearingseat 1
6 (5) •Bearing 2
7 (6) •Kin pin 1
8 (7) •Sleeve 1
9 (8) •Wind spring box 1
10 (9) Sleeve 1
12 (11) •Spring plate seat 1
13 (12) •Wire winder 1
14 1020700800 •Pulling wire of cable reel 1
15 (13) •Fitting 1
ELECTRICAL SYSTEM

CaBLe reeL D1021400031_101267Y
8
9
7
5 6
ELECTRICAL SYSTEM
3
4
2

Cable reel D1021400031_101267Y
1021400031 Cable reel

1 (1) •Housing 1
4 (4) •Housing 1
5 (5) •Shaft assy 1
6 (6) •Wind spring box
ELECTRICAL SYSTEM

ELECTRICAL SYSTEM
5-10
1, 2, 3,4 5, 6, 7, 8 10,11,12,13 14
9 16,15
B 20,19,18,17
21
-B2* I
-A5(Cable reel）
-A4(Cable reel） -E4(Boom working light)
-H20(boom head light )
-X53 -XB2 -X70
-XA1-XC -XB1
A -FXH
To mentor of LMI,
-X60 in instrument console-X15
-X61 -S22
24, 23, 22
27 26 25
Direction A
Direction B
-X60
31,32
-X61
-S22
28,29 30
MAIn BooM eleCtRICS D00631256450000000Y
ZMC75 TRUCK CRANE

Main boom electrics D00631256450000000Y
00631256450000000 Main boom electrics

1 1020400062 •Corner marker light HSK- 1
2 1040100086 •Screw 2
3 1040300060 •Seal ring 42
4 1040300048 •Seal ring 42
5 1040000217 •Bolt 4
6 1040200100 •Baffle 4
7 1040300045 •Seal ring 4
8 1040300044 •Seal ring 4
10 1040000018 •Bolt 2
11 1040200183 •Baffle 4
12 1040300042 •Seal ring 4
13 1040300063 •Seal ring 4
14 00631256450200000 •Cable bundle in boom 1
15 00630876400001020 •Grooved plate 7
16 1040000204 •Bolt 40
17 1040000108 •Bolt 4
18 1040200096 •Baffle 4
ELECTRICAL SYSTEM
19 1040300054 •Seal ring 4
20 1040300034 •Seal ring 4
21 00630876400001010 •Grooved plate 3
22 1040100103 •Screw 4
23 1020700493 •Cable reel 1
24 1020700318 •Aviation plug 5-core，φ8，without metal cover 1
25 00631146410400001 •Boom head lamp Cable harness 1
26 00631256440600000 •Hoisting limit switch for auxiliary winch 1
27 00631146411000001 •Rooster sheave cable bundle 1
28 1040500060 •Pin 2
29 1040300094 •Seal ring 2
30 00633076400001020 •Insulated sleeve 2
31 00630876420001010 •Wire guard bracket 1
32 1040000288 •Bolt 2
33 1020700369 •Plastic sleeve pipeφ6(black) 1

ELECTRICAL SYSTEM
5-12
-XB2
Red 1
Blue 2
Yellow 3
To -XL50, in instrument console Orange 4
-XB1 -XF1(Cable reel)
Red 1
1 Blue 2
-A4Cable reel
2 Blue 1
Yellow 3
3 Orange 4
4
110 Blue -XC Blue
-X50L 1 Red 2
5
2 Red
6
3 Yellow
7
Yellow
8 103White 3
White
White
-XA2 -XA1 4
1 Shield Brown Brown 1
Green
-A5(Cable reel)
2 CAN_V+White White 2
3 GND Blue Blue 3 Green 5

4 CAN_H black Black 4
5 CAN_L Brown Brown 5
-XF1
1
5 2
To mentor of LMI, in instrument console 4 3
-X60
79 1 1
1 79 -S23
2 2
2 106 106
(Anti-two block switch, main winch)
-X15 -X70
-XF4 94 To boom working light 94
1
1 2
-XF4(Terminal box)
2
-E4(boom working light)
CAblE buNDlE IN bOOM D00631256450200002Y
ZMC75 TRUCK CRANE

CaBLe reeL and LengtH deteCtor

D1021400150_101267Y
15
14
13
12
11
10
8 9
7
6
ELECTRICAL SYSTEM
3
5
4
3
2

Cable reel and length detector

D1021400150_101267Y
1021400150 Cable reel and length detector

1 (1) •Housing 1
6 (5) •Bearing 2
7 (6) •Kin pin 1
8 (7) •Sleeve 1
10 (9) Sleeve 1
12 (11) •Spring plate seat 1
13 (12) •Wire winder 1
15 (13) •Fitting 1
ELECTRICAL SYSTEM

CaBLe reeL D1021400031_101267Y
8
9
7
5 6
ELECTRICAL SYSTEM
3
4
2

Cable reel D1021400031_101267Y
1021400031 Cable reel

1 (1) •Housing 1
4 (4) •Housing 1
5 (5) Shaft assy. 1
6 (6) •Wind spring box
ELECTRICAL SYSTEM

ELECTRICAL SYSTEM
5-18
Main boom head
JiB eleCtriC
jib section 2 jib section 1
-XFH
-XF5
-S24 -X64 5 -X63 -X63 6
1, 2, 3, 4 -X62
-S22
-X61 -X61
ZMC75 TRUCK CRANE

Jib electric D00631146510000000Y
00631146510000000 Jib electric

1 1040200192 •Baffle 1
2 1040300066 •Seal ring 1
3 1040300063 •Seal ring 1
4 1040500154 •Pin 1
5 00631146500400000 •Jib section 2 cable 1
6 00631146500200001 •Cable harness for for jib section 1 1
ELECTRICAL SYSTEM

CAblE hARNESS FOR FOR jIb SECTION 1

D00631146500200001Y
-x62
1
-x61
2
80
79
1
2
80
79
ELECTRICAL SYSTEM
80
79
1
2
80
79
-x63
2
2
1
1
-x62


D00631146500400000Y
2
1
-X63
2
80
79
ELECTRICAL SYSTEM
80
79
Anti-two block switch, auxiliary winch

2
2
1
1
-X64
1
2
21
79
80
-S24

ELECTRICAL SYSTEM
5-22
Main boom head
jib section 1
jib section 2
-XFH
-XF5
-S24 -X64 -X63 -X63
3 4
1, 2 -X62
-S23
-X61 -X61
JIb ElECTRIC D00631146500000000Y
ZMC75 TRUCK CRANE

Jib electric D00631146500000000Y
00631146500000000 Jib electric

1 1040500154 •Pin 1
2 00633076500200000 •Hoisting limit switch assy. of auxiliary winch 1
3 00631146500400000 •Jib section 2 cable 1
4 00631146500200001 •Cable harness for for jib section 1 1
5 1990200005 •Nylon strap 1
ELECTRICAL SYSTEM


D00631146500200001Y
-x62
1
-x61
2
80
79
1
2
80
79
ELECTRICAL SYSTEM
80
79
1
2
80
79
-x63
2
2
1
1
-x62


D00631146500400000Y
2
1
-X63
2
80
79
ELECTRICAL SYSTEM
80
79
Anti-two block switch, auxiliary winch

2
2
1
1
-X64
1
2
21
79
80
-S24

ELECTRICAL SYSTEM
5-26
-X15-X81(To main boom electrics )
-S28(Detecting switch of main winch approaching lower limit)
-X4 -X7
-X9 -X10
-X80
Cable harness, connection chassis frame
-H21(Rear corner marker light)

-H23(Rotating beacon)
*
7,8
-Y6(Slewing cushion valve) 3,4,5,6
-Y9(Solenoid valve for changeover between telescopic cylinder I / II)
-Y7(Slewing brake valve)

-E2(Slewing table illumination) 2
-AX -S22(Oil temperature switch) *
(To center collecting ring )
-M1(Oil cooler motor)
Oil pressure sensor, derricking cylinder
-A13*(Trichromatic lamp with buzzer)

-Y4(Valve 'Telescoping mechanism
and auxiliary winch changeover") 9
-Y5(Valve 'Telescoping mechanism and auxiliary winch changeover")
To electron pedal -B9
-Y3(Valve " Overload and winch -Y2(Safety control valve for lowering limit switch)
To S13(Foot-operated switch for horn) approaching upper limit") -Y1(Emergency stop valve)
SLEWiNg taBLE ELECtRiCS D00631256350000000Y
-B1(Horn) -H24(Rotating beacon)*

12,11,10
ZMC75 TRUCK CRANE

00631256350000000 Slewing table electrics

2 631326300600000 •Center collecting ring and its installation 1
3 1020400095 •3rd wrap 1
4 1040000109 •Bolt 3
5 1040300051 •Seal ring 9
6 1040300062 •Seal ring 9
7 1020400014 •Rear corner marker light 2
8 1040100217 •Screw 4
9 00631256350200001 •Cable harness in slewing table 1
10 1020400096 •Electric horn24V DL225 1
11 1040000076 •Bolt 2
12 1040200111 •Baffle 2
13 1990200005 •Nylon strap 200
14 1990200008 •Nylon strap 30
ELECTRICAL SYSTEM
ZMC75 TRUCK CRANE TRUCK CRANE

QY70V532.1T(ZMC75) 5-27
CAblE hARNESS IN SlEwINg TAblE

D00631256350200001Y
!7 @6A.()$'*)$ 8988$'6A
!+ /!( )5$ !"

!? +)$'-)2)$)$
!" !+>
%)(
!+>
+)$1!$-)$'

!"
;*)$ 885*
%$)!-1)
;*)$ 85*
!? +)$'-
-2 )'
21)$')'
!7 +)$')$66
!7 +5*$665$)!-1)$ 6 ()$

!" )2)$)$
+()$'

!7 @6A.()$'9<))*)$$'6A
+( $ #$
,$) ))
+)$1!$-)$'
!7 @6A.()$'9<))*)$$'6A
!7 +5*$665)$')2))
,$ &$'$ -
.)'' ! ,$
!"

/$01)$' )$ &$'$ (( !> !7 +)$'-166 !+ &)2()
+)$1!$-)$' +)$1!$-)$' +)$1!$-)$' +)$1!$-)$' +)$1!$-)$'

&)2() #

!> !+>:D
!7 ?2'$*(66
%$)!-1) #*
.()$'2$)2
$ <))*)$$'6 +()
!"
+)$1!$-)$'
2 )' )!'*
3)$')2)) &$'$ '* !4 &))$'5$ !"

#$ )$'

4)$)5667 &$'$ '*

.()$'*)$ 8988$'6 $ -1

!"
+)$')$7 7)!)
+)$'-17 7)!)
#$ )$'-1
+5*$66)$')2)) &$'$ :)
;$21)' $
;$66)$'=)$
B8?;.8&C
4)$9<))*)$(()$'(()2) #
+)$'-$ -21)$')' *)!) !"

!%" !"

&))$'5$

!, ;$21)'

ELECTRICAL SYSTEM

!"
;*)$ 885* $'!-$ #$!%" $ %9;
;*)$ 85* 2$()$1 !%" $ %9;

!"
!, )$'-2

&$'$ ((!%" /$01)$' )$
!" !+ B)$')52)$)$(()$')2)

!"
$!%" ;$21)' $

!%" +()$'
!"
#$!%" +( $ #$

(!%" )$'-$ (
!%" .)''()'

!, ;$21)'
!" !" !, )$'-2


-X15-X81(To main boom electrics )
-X4 -X7
-X9 -X10
-X80
-E2
1 Cable harness, connection chassis frame

-H23(Rotating beacon)
*
7,8
-Y6(Slewing cushion valve) 3,4,5,6
-Y9(Solenoid valve for changeover between telescopic cylinder I / II)
-Y7(Slewing brake valve)
-S29(Pressure switch, slewing mechanism )

-E2(Slewing table illumination) 2 -S22(Oil temperature switch) *
-AX
(To center collecting ring )
-M1(Oil cooler motor)
Oil pressure sensor, derricking cylinder

ELECTRICAL SYSTEM
-A13*(Trichromatic lamp with buzzer)

-Y4(Valve 'Telescoping mechanism
and auxiliary winch changeover") 9
-Y5(Valve 'Telescoping mechanism and auxiliary winch changeover")
To electron pedal -B9
-Y3(Valve " Overload and winch -Y2(Safety control valve for lowering limit switch)
To S13(Foot-operated switch for horn) approaching upper limit") -Y1(Emergency stop valve)
-B1(Horn) -H24(Rotating beacon)*
12,11,10

Slewing table electrics D00631256360000000Y
00631256360000000 Slewing table electrics

2 631326300600000 •Center collecting ring and its installation 1
3 1020400095 •3rd wrap 1
4 1040000109 •Bolt 3
5 1040300051 •Seal ring 9
6 1040300062 •Seal ring 9
7 1020400014 •Rear corner marker light 2
8 1040100217 •Screw 4
9 00631256350200001 •Cable harness in slewing table 1
10 1020400096 •Electric horn24V DL225 2
11 1040000076 •Bolt 2
12 1040200111 •Baffle 2
13 1990200005 •Nylon strap 200
14 1990200008 •Nylon strap 30
ELECTRICAL SYSTEM

CAblE hARNESS IN SlEwINg TAblE

D00631256360200001Y
-Y3(Control valve for overloading and winches approaching upper limit)
-Y5(Valve "Telescoping mechanism and auxiliary winch changeover" )

-Y9( Valve "Cylinder I / II changeover")
-S13(Foot-operated switch for horn) 2 0
-E3(Slewing table illumination)

69
-X7
-Y4(Valve "Telescoping/auxiliary winch changeover")

-S13:1
1（Air port 4.0) Red 0 139
-Y2(Safety control valve for lowering limit switch)

-S13:2 1
-X15
Bushing
-X9 -E2(Slewing table illumination) -Y6(Slewing cushion valve)
94(Boom working light)

1 -X68
2(Superstructure starting1.5) Red 88
1 1
2 94
2
3
3(Superstructure shutdown1.5) Green 2 2 0
68(Horn switch) Blueish white
0
Bushing
4
5
102(Horn) Orange and blue
5(The 5th outrigger 1.5) Blue -B1(Horn) -S22(Oil temperature switch)
-X69
-Y1(Emergency stop valve)

6
70(Front & rear working area detection) Orange and purple 102 -Y7(Slewing brake valve）
4 3 2 1
7
85(Oil temperature switch) Glaucous

-B1:1
1
-S22:WK
85 Bushing Bushing Bushing Bushing Bushing
0
1 88
94
8 7 6 5 8
-B1:2
12 11 10 9
200(Telescoping mechanism and auxiliary winch changeover) -X66
9 2 2 0
16 15 14 13
Sepia
1
2
2
1
2
10
11
Bushing
12
83(Lowering limit switch) Orange and grey 0
Grounding
200
200
81
131
82
131(Main relief valve Y1) Beige
0
-M1(Oil cooling fan)
0
0
13
14 139(changeover between telescopic cylinder I / II) Red and black -X24

15 1 95(2.0)
16 2 0(2.0)
-X10
1 88(Slewing cushion Y6) Yellowish-white
2 88(Slewing brakeY7) Yellowish-white
3
0Grounding Black
4 82(Safety control valve, lowering limit switch) Brown-white
5 109(Corner marker light1.5) Brown
Direction
6 81(Main / auxiliary winch approaching upper limit) Glaucous
7 94(Slewing table and boom working light) Yellowish-white
-X55
4 3 2 1
8 95(Oil cooling fan2.0) Red Centre revolving joint 1 105(4.0)
8 7 6 5
12 11 10 9
9
-X141 2 0(4.0) -H22(Corner marker light)
16 15 14 13 10 109
ELECTRICAL SYSTEM
2 1 1 2
11
(Red) -AX1 1 1 1 (4.0)
12
13
115
-X142 -H24(Rotating beacom)
(Green) -AX3
14
140 Power source, heater and A/C(4.0)

-S28(Main winch approaching lower limit）
1 1
(Blue) -AX2
15
16
2 2 140 Power source, heater and A/C(4.0) -X65
83 1
-X77 -X14 0 2
105(Power source, heater 4.0) Red 3 2 1 1 2 3
(Orange and purple) 6 5 4 4 5 6
-X4 -AX16 1 1
70(Front & rear working area detection )
1 140(Power source, heater and A/C 4.0) Blue (Orange ) -AX5 109Corner marker light Brown
2 2
140(Power source, heater and A/C 4.0) Blue

2
(Red) -AX6 3 3 2 Superstructure starting Red
(Green) -AX7
-H21(Corner marker light)

3 Superstructure shutdown Green
-H23(Rotating beacom)
4 4
109
115
(Purple) -AX8 5 5 115 Rotating beacon Purple
(Blue) -AX9 6 6 5 The 5th outrigger pressure too high Blue
液压系统
-X56 -X55
1 105(4.0) 105(4.0) 1
0(4.0) 2
2
0(4.0)

ELECTRICAL SYSTEM
5-38
-S19
-X
-S13
5,6,7,8,9
1,2,3,4 10 11 12 13 14,15
Air passage
Heater I II
II
19
-S13 I
OPEratOr’S caB ELEctricS D00631256260000000Y
17 16
8,7, 21, 20 4,3,2 18 Water bottle
ZMC75 TRUCK CRANE

Operator’s cab electrics D00631256260000000Y
00631256260000000 Operator’s cab electrics

1 00631256260200000 •Dashboard assy.JZL 1
2 1040100065 •Screw 6
3 1040300060 •Seal ring 22
4 1040300048 •Seal ring 22
5 00631256260400000 •Mounting plate assy., instrument console 1
6 1040200111 •Baffle 12
7 1040300093 •Seal ring 20
8 1040300062 •Seal ring 15
9 1040100112 •Screw 3
10 1031700064 •Electron pedal assy. WL400244 1
•Wiring diagram - instrument console to right
11 00630876280800000 1
control box
•Wiring diagram - instrument console to left
12 00630876281000000 1
control box
13 00631146250001020 •Labal,right joystick 1
14 00656906210001040 •Panel 2
15 1040100120 •Screw 16
16 00631146250001050 •Label on joystick 1
ELECTRICAL SYSTEM
18 00631146250001030 •Label on left joystick 1
19 1139900023 •Sun visor, transversal 1
20 00631256230001010 •Working lightmounting bracket 1
21 1040100052 •Screw 11
22 1990200005 •Nylon strap 80
23 00631256260001010 •Schematic diagram 1
24 1040100047 •Screw 4
25 1040300044 •Seal ring 4
26 1040300045 •Seal ring 4
27 1040200100 •Baffle 4
28 00630876281200000 •Electron pedal harness 1

MOuNTINg PlATE ASSY., INSTRuMENT CONSOlE

D00631256260400000Y
1 2
ELECTRICAL SYSTEM

Mounting plate assy., instrument console

D00631256260400000Y
00631256260400000 Mounting plate assy., instrument console

1 00631146261001011 •Mounting plate of instrument console, left 1
•Mounting plate assy. of instrument console,
2 00631146261010000 1
right
3 00631256260410000 •Wiring diagram – instrument console 1
ELECTRICAL SYSTEM

ELECTRICAL SYSTEM
5-42
3
1
-X32
4
2
103(Free swing button, left) Reddish-grey 1
1 103 88 Solenoid（ valve, free swing） 2
-S19
2 88 150(Deadman switch) Orange-brown 3
3 103 131(Deadman switch) Beige 4
103(Auxiliary winch button) Reddish-grey 5
-S29
4 200
200(Solenoid valve, auxiliary winch) Beige 6
1 150
2 131
-S17
bOx D00630876281000000Y
-X8
1 2 3
4 5 6
（Free swing）（Auxiliary winch）(Deadman switch）

1
-X33
2
WIRINg DIAgRAM - INSTRuMENT CONSOlE TO lEFT CONTROl
ZMC75 TRUCK CRANE

3
1
ZMC75 TRUCK CRANE

-X22
4
2
103(Free swing button, left) Reddish-grey
1 103
88(Solenoid valve, free swing) Yellowish-white
-S20
2 88 150(Deadman switch) Orange-brown
(Free swing )
3 69 131（Deadman switch） Beige
69(Relay, horn switch) Blueish white
-S30
0
(Horn)
4
0(Relay, horn switch) Black
1 150
6
3
-S18
2 131
bOx D00630876281000000Y
-X3
(Deadman switch)
4
1
-X23
2
XXXX 零部件图册
5-43
WIRINg DIAgRAM - INSTRuMENT CONSOlE TO RIgHT CONTROl
ELECTRICAL SYSTEM
DashBoarD assy.JZL D00631256260200000y
3,4
2 Ⅱ
5,6
5
8,9,10
Ⅱ
Ⅰ Ⅱ
7
P1 P2 11,12,13
10,14,15
RST ESC ENT
P3 P4
未工作时关闭此开关！
Non-working mode
close switch!
ELECTRICAL SYSTEM

Dashboard assy.JZL D00631256260200000Y
00631256260200000 Dashboard assy.JZL

1 00630876280201010 •Instrument panel 1
2 00630876280210000 •Keyboard 1
3 1020500139 •Key button 1
4 1020700650 •Normally open contact point 1
5 1031700014 •Control lever 2
6 1020300025 •Contact point 2
7 1139900007 •Cigarette lighter 1
8 1020300024 •Contact point seat 1
9 1020500138 •Nameplate frame 3
10 00630876280201020 •Name plate 1
11 1020500132 •Ignition switch 1
12 1020700225 •Connector protecting jacket 1
14 1020500137 •Button 1
15 1990900004 •Emergency stop sign 1
16 00631256260210000 •Wiring diagram - dashboard 1
ELECTRICAL SYSTEM

ELECTRICAL SYSTEM
5-46
-S19
-S17
-X
-S13
1,2,3,4 5 , 6 , 7 , 8 , 9 , 10 11 12 13 15 16 , 17
风道
暖风口
I II
II
1:5 1:5
-S13
I
OPEratOr’S caB ELEctricS D00631146260000001Y
水壶
(8) , (7) , 23 , 22 21 (4) , (3) , (2) 19 20

ZMC75 TRUCK CRANE

Operator’s cab electrics D00631146260000001Y
00631146260000001 Operator’s cab electrics

1 1040100065 •Screw 17
2 1040300060 •Seal ring 25
3 1040300048 •Seal ring 25
4 1040200111 •Baffle 4
5 1040300051 •Seal ring 8
6 1040300062 •Seal ring 8
7 1040100112 •Screw 3
8 1040100068 •Screw 4
9 1031700064 •Electron pedal assy. WL400244 1
10 00631146250001020 •Labal,right joystick 1
11 00656906210001040 •Panel 2
12 1040100120 •Screw 8
13 00631146250001030 •Label on left joystick 1
15 1139900023 •Sun visor, transversal 1
16 00631256230001010 •Working lightmounting bracket 1
17 1040100052 •Screw 3
18 1990200005 •Nylon strap 50
ELECTRICAL SYSTEM
19 1990200004 •Nylon strap 20
20 00631146260001012 •Schematic diagram 1
21 00630876281200000 •Electron pedal harness 1
22 00631146260800001 •Wiring diagram - dashboard 1
23 00631146261400002 •Wiring diagram – instrument console 1
•Wiring diagram - instrument console to right
24 00631146260400000 1
control box
•Wiring diagram - instrument console to left
25 00631146260200000 1
control box
26 00631146261000001 •Mounting plate assy., instrument console 1
27 00631146260600001 •Dashboard assy.JZL 1

ZMC75 TRUCK CRANE
6 (Orange) 2.5
-S1:15
2 (Red)
-S1:50
8 (Red) 2.5
-S1:30
1
2
112 (Reddish yellow)
103(Reddish-grey) 13
Cigarette lighter")
2
9
-H8(Control light "
1
1 8(Power)2.5 Red
WP2Sx1
10
DJ621-B6.3Bx2
-X78
DJ7021-6.3-21x1
2 6(Dashboard and power source of switch )2.5 0 (Black)
-X78: DTP06-2Sx1
-S9* (Transfer switch
Orange 138(Blackish green) 22

13 103(Reddish-grey) 120 (Red and green) 1.5
UT1.5-3x14
1062-12-0166x2
"telescoping cylinder I/II")
14 141(Yellowish-white) 1
DJ628-E6.3Bx1
D00631146260800001Y
21 103(Reddish-grey)
2
DJ621-E9.5*1.2Ex2
1 22 141(Orange-brown)
0 (Black)1.5
-S1（Starting switch）
2
DJ7013-6.3-21x2
-R1(Cigarette lighter)
DJ622A-D6.3Bx2
3 60(K20：86+) Red white 103 (Reddish-grey) 13
-S8 (Emergency stop switch)

103 (Reddish-grey) 81 (Glaucous) 14
1
5
4 13 103 (Reddish-grey) 23
-X30
2
6
5 120(Cigarette lighter)1.5 14 82 (Brown-white) 24
7
6 119(Boom head light) Reddish yellow 200 (Orange-brown)
WIRINg DIAgRAM - INSTRuMENT CONSOlE
7161-9787x3
7165-0119x5
3 4
8
F8240-4952x5
-X30: F6195-0051x1
7 113(Power source, switch )1.5 Reddish blue
-S7 (Bypass key switch)
8 103(Power source, switch ) Reddish-grey

auxiliary winch changeover)
XXXX 零部件图册
-S6 (Telescoping mechanism and
18Power source, A/C(Yellowish-white)4.0
-X75
1 2(Superstructure starting) Red
67 (Reddish yellow) 1
2 96(RelayK21:86+)Red white
7165-0392x1
F8100-2980x1
-X75: F6189-0101x1
3 96 (Red white) 5
4 82(Bypass key switch signal) Brown-white 67 (Reddish yellow) 1

5 81(Bypass key switch signal) Glaucous
-S11 (Oil cooler switch)
112 (Reddish yellow) 9 201 (Green-white) 5

6
-X42
5
0 (Black) 10
7 150(Emergency stop switch) Orange-brown
1 2
6
200(Telescoping mechanism
8 and auxiliary winch changeover) Beige
7
3
9
8
4
13 14 15 16
9 10 11 12
12 (Blue) 1 0 (Black) 10
10
139(Control light " Telescoping cylinder II")* 0 (Black) 3
11 Red and black
-S4 (Windshield washing system)
10 (Green) 5
12 5(The 5th outrigger control light) Blue
141(Emergency off switch / Shutdown switch) 138 (Blackish green) 9
13 Yellowish-white 11 (Yellow) 7
14 67(Power source of wiper and oil cooling ) 0 (Black) 10
7161-9787x4
-X42: F6189-0715x1
7165-0119x12
83(Warning light " Main / auxiliary winch
F8240-4952x12
15 approaching lower limit") Orange and grey 0 (Black) 10
-S3 (Front windshield wiper)
139 (Red and black) 9

16 30(Superstructure shutdown) Glaucous
0 (black) 10
113 (Reddish blue) 1
1
2
30 (Glaucous) 5 113 (Reddish blue) 2
3 18Power source, A/C(Yellowish-white)4.0
60 (Red white) 3
4
5 112 (Reddish yellow) 6
-S5 (Shut down)
6 67 (Power source, fan) Black,red,white

*-H6 (Control light " Telescoping cylinder I")
0 (Black) 10
-H7* (Control light " Telescoping cylinder II")
7 67 (Roof wiper) Red 103 (Reddish-grey)

112 (Reddish yellow) 9 9
8 0 (Grounding) Black 10
0 (Black) 10 5 (Blue)
-X1
9 201(Windshield washer system+) Yellowish-black

-S2 (Switch " Working lights ")
113 (Reddish blue) 1

DJ611-6.3Bx10
-X1: DJ7141-6.3-11x1
10 67 (Windshield wiper+) Red

-H5 (The 5th outrigger warning)
11 12 (High speed, front windshiled wiper) Blue
12 11 (Reset, front windshiled wiper) Yellow 113 (Reddish blue) 9

1 2 3 4 5 6 7
8 9 10 11 12 13 14
13 10 (Low speed, front windshiled wiper) Green 0 (Black) 10

112 (Red and green) 9
14 67 (Interior illumination) Red white
0 (Black) 10
103 (Reddish-grey) 9
-S12 (Boom head light switch)
-H1 (Power)
0(Grounding)1.5 Black 200 83 (Orange and grey) 10

OT2.5-8
8SQZ.570.000x6
8SQZ.570.002x37
8SQZ.570.001x11
5-49
ELECTRICAL SYSTEM
WIRINg DIAgRAM - INSTRuMENT CONSOlE

D00631146260800002Y

!" #6<?> ! '7
E E E E E E E

D' ' D' ' D' '
D' ' D' ' D' ' D' '
'0 %7
B!$%,%
!" =!'1,& 7
9",%,&
,& ,%$" '
> ! '
0 %%! & 5'

> ! '
0 % '

0 % '
, 7'
(" ! '
9""!'
0 %%!$" '
0 %%!$" '
0 %%! & 5'

0 %7 '
0 %%! & 5'
1,& ,%& 5'
" '
9""!'
1,& $,'
0 %%! & 5'

(, '
0 %%! & 5'

%'

E G D'0 %
9

?& & '
0 %,%& ,7
( %&'
0 %%!5
0 %%!5 ' !" #!'

3 6' 3 0 %%!$"
0 % '
0 %7'
3 6' !" #!'0 %%! & 5
C C C C C C C 0 %,%& ,'
3 6'
3
1,& ,%& 5'
1,& ,%$" '

1,& ,%$" '
1,& ,%$" '
> ! '

0 %%!5 '
1,& ,%$" ' 9 , '7
%%! & 5'
%%! & 5'

3 6' 8" !"" !,&'0 %
9""!'
9""!'
0 5EH D'0 %
(" ! '
(,'

3 6' 3
,'
,'
1,& 7' 8= 5,22 # ,&!'(,
0 %%! & 5'
3 6'
0 %7'
9
9
,=./' (5!!+ 5!'9""!
0 %7 '

0 %%!$" '
3 6'
)I & ,5!!-1,& $,

1,& ,%$" '7
3 6' 3 (" 7 '
!,& ,!,%";5,,& 2 '( &
)8 ,%22 #A$ < ; ,%,%! ,&,& 2 -> !

)3,4 +,& % ,#,& ,%" 1,& ,%"

> ! '7
3 6' (" 7 '
!" #$ %&'("

?,&J !,&5,% //J'0 %,%$+

)*+,&,%,! -"
"&& ,&'("
).,<";5,,&" -9""!
:)("FF -
!" # ,%6<?, @!$'(" 7

!" # ,%6<?, @!$'(" 7
I & ,5==!<8"%,!'> !
)8= 5,22 # ,&!-(,

!" #,%&"& '*
!,&5,% /<//,& 2 '0 %,%$+
'0 %%!5
6";5,< !,&,& 2 '( &
,=./' *,,&&J.,<";5,,& J'1,& ,%& 5
) !" # -,& ,%$" 7

ELECTRICAL SYSTEM

!" #./'0 % 8" !"" !"%,'9""!

1 " !'9""!
!,&>-> !

!,&> -> !
)12 %,&!&,-0 %
,
3,4 +,& % ,'1,& ,%" =,% &,%

) ,&!-( &
?, + &'(,

., =22 >-( &
8" !"" !"%,'9
8" !"" !,&'0 %

:,!'(" !
'* ,%& ,
B %,!'( &

:,',& ,%$"
3 !,&$",# ='
B %,!' ( &

)1,&=,-0 %
3 !,&$",# ='

B %,!''
"&& '("
'5 !

6'0 %7
B %,!'
'* ,%,&
(+
1,& $,
1,& $,
(+
9""!
9""!

(+
)3
)3
(+

6


MoUnTing plATe ASSy., inSTRUMenT ConSole,RIGHT

D00631146261010000Y
1 2,3,4,5
23
6,7
22
K1 K2 K3 K4 K20 K21 K22 K23
HELLA HELLA HELLA HELLA HELLA HELLA HELLA HELLA
8,9,10
V1 V2 V3 V4 V5 V6 V7 V8
F2(10A) F9(10A)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
F6(10A) F2(20A)
F3(10A) F5(10A)
11
ELECTRICAL SYSTEM
17,18,19,20,21 F4(10A)
16
F7(30A)
F8(30A)
12,13,14,15

MoUnTing plATe ASSy., inSTRUMenT ConSole,RIGHT

D00631146261010000Y
00631146261010000 Mounting plate assy., instrument console

1 00631146261010010 •Mounting plate of instrument console, right 1
2 1020300001 •Universal relay 8
3 1040100120 •Screw 14
4 1040300060 •Seal ring 14
5 1040300048 •Seal ring 14
6 1020600042 •Blade type fuse 3
7 1040100086 •Screw 6
11 1020400097 •Buzzer 1
12 1020600067 •Circuit breaker 10A W54-XB1A4A10-10 1
13 1040100047 •Screw 2
14 1040300044 •Seal ring 2
15 1040300045 •Seal ring 2
16 1990200057 •U type Slide 1
17 1020700096 •End plate 1
18 1020700515 •Marking bar 2
ELECTRICAL SYSTEM
19 1020700974 •Baffle 2
20 1140101273 •Blanking plug 2
21 1020700003 •Terminal 16
22 1021100001 •Diodepipe 8
23 1020700985 •Relay seat 8

WIRINg DIAgRAM - INSTRuMENT CONSOlE TO lEFT CONTROl

bOx D00631146260200000Y
-X8 1 2
4 3
2
1
4
58 Glaucous
Orange-brown
131 Beige
0 Black
84
ELECTRICAL SYSTEM
2 131
1 84
1 58
0
2
-X33 -X32
-S17(Deadman switch) -S19(Free swing)

WIRINg DIAgRAM - INSTRuMENT CONSOlE TO RIghT CONTROl

bOx D00631146260400000Y
1 2
-X3 4 3
3
58 Glaucous 1
2
4
Orange-brown
131 Beige
0 Black
84
ELECTRICAL SYSTEM
2 131
1 84
1 58
2 0
-X23 -X22
-S18 -S20
(Deadman switch) (Free swing)

DaShBoarD aSSy.JZL D00631146260600001y
1 2,3,4 5 6,7 8,9
5
I
10
II
HIRSCHMANN
STOP
P1 P2
11,12,13,(8)
14,15,16
P3 P4
17,18,(9)
ELECTRICAL SYSTEM

Dashboard assy.JZL D00631146260600001Y
00631146260600001 Dashboard assy.JZL

1 00631146250601011 •Instrument panel 1
2 1040100300 •Screw 4
3 1040300046 •Seal ring 4
4 1040300047 •Seal ring 4
5 00631146260610000 •Keyboard 1
6 1020500139 •Key button 1
7 1020700650 •Normally open contact point 1
8 1031700014 •Control lever 2
9 1020300025 •Contact point 2
10 1139900007 •Cigarette lighter 1
11 1020300024 •Contact point seat 1
12 1020500138 •Nameplate frame 3
13 00631146210201020 •Name plate 1
14 1020500132 •Ignition switch 1
17 1020500137 •Button 1
18 1990900004 •Emergency stop sign 1
ELECTRICAL SYSTEM

MonItor+MonItorIng systEM softWArE

D1021500383_100035Y
4
2
1
ELECTRICAL SYSTEM

Monitor+monitoring system software

D1021500383_100035Y
1021500383 Monitor+monitoring system software

1 1029804586 •Mentor including software 1
2 00634050000001494 •WIDE LMI display cable 1
3 1029804488 •Integrative length connection wire 1
4 1020701172 •Angle cable HDJDLJX HDJDLJX 1
ELECTRICAL SYSTEM

SPARE PARTS CATALOG
FOR TRUCK CRANE
CHAPTER 6 HYDRAULIC SYSTEM
PiPe LaYOuT - SuPerSTrucTure HYdrauLic SYSTem

(HOiSTinG ParTS) d00631251650200001Y
163
63 61
123
70 66
128 D 58
127
58
61 182 58
a2
32
58 a1 E2 75
66
122
F E1
58
195
75 157
66
D 157
N
E2
a2
31
a1
E1 c2
89 58 66
c1 H2
41
H1
66 96 58 66
58 58 43 95 c2
43 F 44
44 66 H2
126 125
72
N 100
124
144
181 37
110
45 183 60 37 143
66 63 167
To piping and c1
instrumentation
diagram of H1
M control module
131 168 M
109 142
184 108 143
175 45 121
HYDRAULIC SYSTEM
160 63
58 37 99
174
36 155 177
30
39

Pipe layout - superstructure hydraulic system

(Hoisting parts) D00631251650200001Y
00631251650200001 Pipe layout - superstructure hydraulic system

30 1010301267 •Hydraulic proportional valve YFS-G28L-4T 1
31 1010300229 •Balancing valve,hoist mechanism PHY-G25L 2
32 1010300473 •Two-section brake valve 1
36 1140100571 •Fitting 7
37 1140100625 •Fitting 6
39 1140102153 •Pipe fitting 1
41 00630871600201010 •Flange fitting 2
43 1140100790 •Fitting 6
44 1140102782 •Fitting 2
45 1140102426 •Fitting 7
58 1140102477 •Pipe fitting 28
60 1140102578 •Pipe fitting 1
61 1140102496 •Pipe fitting 2
63 1140103258 •Fitting 3
66 1140102662 •Fitting 15
70 1140102646 •Fitting 1
72 1140102580 •Pipe fitting 1
75 1140102479 •Pipe fitting 2
89 1081000041 •O ring 3
95 1040100091 •Screw 8
96 1040300054 •Seal ring 24
99 1990200210 •Pipe clamp 1
100 1990200212 •Pipe clamp 4
HYDRAULIC SYSTEM
108 00631251655060001 •Steel pipe assy. 2

109 00631251655070001 •Steel pipe assy. 2
110 00631251655080001 •Steel pipe assy. 2
121 00631251655190001 •Steel pipe assy. 1
122 00631251655200001 •Steel pipe assy. 1
123 00631251655210001 •Steel pipe assy. 1
124 00631251655220001 •Steel pipe assy. 1
125 00631251655240001 •Steel pipe assy. 1
126 00631251655250001 •Steel pipe assy. 1
127 00631251655260001 •Steel pipe assy. 1

PiPe layOUt - SUPeRStRUCtURe HydRaUliC SyStem

(HOiSting PaRtS) d00631251650200001y
163
63 61
123
70 66
128 D 58
127
58
61 182 58
a2
32
58 a1 E2 75
66
122
F E1
58
195
75 157
66
D 157
N
E2
a2
31
a1
E1 c2
89 58 66
c1 H2
41
H1
66 96 58 66
58 58 43 95 c2
43 F 44
44 66 H2
126 125
72
N 100
124
144
181 37
110
45 183 60 37 143
66 63 167
To piping and c1
instrumentation
diagram of H1
M control module
131 168 M
109 142
184 108 143
175 45 121
HYDRAULIC SYSTEM
160 63
58 37 99
174
36 155 177
30
39


(Hoisting parts) D00631251650200001Y
128 00631251655270001 •Steel pipe assy. 1

131 00631251655300001 •Steel pipe assy. 1
142 1140201618 •Hose assy. 1
143 1140202369 •Hose assy. 2
144 1140208809 •Hose assy. 1
155 1140206340 •Hose assy. 1
157 1140202092 •Hose assy. 2
160 1140202867 •Resin pipe 1
163 1140215631 •Hose assy. 1
167 1140102601 •Union tee 1
168 1140102426 •Fitting 2
174 1140102477 •Pipe fitting 2
175 00631141640420000 •Oil catcher 1
177 1011200001 •Central revolving joint 1
181 Steel pipe assy. 1
195 Hoist mechanism 1
HYDRAULIC SYSTEM

PiPE LAYOUT - SUPErSTrUCTUrE HYDrAULiC SYSTEM

(DErriCkinG PArTS) D00631251650200001Y
102
140
47
To pressure sensor
42
92
33 58 83 43
91
158 151
C
49 F
158 E
198
150 D 78
117 118
130
116
102
40
77
180 36
C 168
To piping and instrumentation
D 94 diagram of control module 171
E 100 45
F
65 30
HYDRAULIC SYSTEM
T3
63
155 177
39 56
56 69


(derricking parts) D00631251650200001Y

33 1010300092 •Derricking balance valve 1
36 1140100571 •Fitting 7
39 1140102153 •Pipe fitting 1
40 1140100575 •Fitting 2
42 1140100650 •Fitting 1
43 1140100790 •Fitting 6
45 1140102426 •Fitting 7
47 1140100077 •Articulated union 1
49 1140100874 •Set of flanges SFCE3002/L22M 1
56 1140102657 •Fitting 4
58 1140102477 •Pipe fitting 28
63 1140103258 •Fitting 3
65 1140102536 •Pipe fitting 3
69 1140102154 •Pipe fitting 4
77 1140102746 •Fitting 1
78 1140102598 •Union tee 1
83 1140100051 •Pipe fitting 2
91 1081000044 •O ring 6
92 1081000042 •O ring 6
94 1990200237 •Pipe clamp 1
100 1990200212 •Pipe clamp 4
102 1990200208 •Pipe clamp 2
HYDRAULIC SYSTEM
116 00631251655140001 •Steel pipe assy. 1

117 00631251655150001 •Steel pipe assy. 1
118 00631251655160001 •Steel pipe assy. 1
130 00631251655290001 •Steel pipe assy. 1
140 00631251655450001 •Steel pipe assy. 1
150 1140202060 •Hose assy. 1
151 1140202249 •Hose assy. 1
155 1140206340 •Hose assy. 1
158 1140201444 •Hose assy. 2
168 1140102426 •Fitting 2

PiPE LAYOUT - SUPErSTrUCTUrE HYDrAULiC SYSTEM

(DErriCkinG PArTS) D00631251650200001Y
102
140
47
To pressure sensor
42
92
33 58 83 43
91
158 151
C
49 F
158 E
198
150 D 78
117 118
130
116
102
40
77
180 36
C 168
D 94 diagram of control module 171
E 100 45
F
65 30
HYDRAULIC SYSTEM
T3
63
155 177
39 56
56 69


(derricking parts) D00631251650200001Y
171 1140102477 •Pipe fitting 1

198 Derricking cylinder 1
HYDRAULIC SYSTEM

PiPE LaYOuT - SuPErSTrucTurE HYdrauLic SYSTEm

(TELEScOPinG ParTS) d00631251650200001Y
165 68
92
91
81
86 79 92 D
73 93 91
82 146 87
88 80
64 74
90 M2 87
84 Dir
89 ectio 196
88 nA E 87
C 79
N2 M1
N1
147 197
87
88
80
88
148
88
64 82
88 82
164
145
149
114
149
113 38
40
43 115 38 111
34
38
HYDRAULIC SYSTEM
196 112
Direction A
197
36
E
M1 30
C D M2
N1
N2


(telescoping parts) D00631251650200001Y

34 1010302101 •Electro-hydraulic change valve 1
36 1140100571 •Fitting 7
38 1140100576 •Fitting 3
40 1140100575 •Fitting 2
43 1140100790 •Fitting 6
64 00631121632520000 •Fitting assy. 3
68 00633160000000002 •Fittingbolt 2
73 00633031600001080 •Fitting 2
74 00631121632500000 •Fitting assy. 1
79 00631221600001050 •Fittingbolt 3
80 00631251600600000 •Fitting body 35 3
81 00631231600600000 •Fitting 2
82 00633151602600000 •Fittingbolt 4
84 00633230000000012 •Fitting 1
86 1140101142 •Pipe fitting 1
87 1081000048 •O ring 6
88 1081000046 •O ring 8
89 1081000041 •O ring 3
90 1081000030 •O ring 1
91 1081000044 •O ring 6
92 1081000042 •O ring 6
93 1081000035 •O ring 2
HYDRAULIC SYSTEM
111 00631251655090001 •Steel pipe assy. 1

112 00631251655100001 •Steel pipe assy. 1
113 00631251655110001 •Steel pipe assy. 1
114 00631251655120001 •Steel pipe assy. 1
115 00631251655130001 •Steel pipe assy. 1
145 1140201527 •Hose assy. 1
146 1140202107 •Hose assy. 1
147 1140202055 •Hose assy. 1
148 1140202106 •Hose assy. 1
149 1140202108 •Hose assy. 2

PiPE LaYOuT - SuPErSTrucTurE HYdrauLic SYSTEm

(TELEScOPinG ParTS) d00631251650200001Y
165 68
92
91
81
86 79 92 D
73 93 91
82 146 87
88 80
64 74
90 M2 87
84 Dir
89 ectio 196
88 nA E 87
C 79
N2 M1
N1
147 197
87
88
80
88
148
88
64 82
88 82
164
145
149
114
149
113 38
40
43 115 38 111
34
38
HYDRAULIC SYSTEM
196 112
Direction A
197
36
E
M1 30
C D M2
N1
N2


(telescoping parts) D00631251650200001Y
164 00631121638020000 •Steel pipe assy. 1

165 00631231608030000 •Steel pipe assy. 2
HYDRAULIC SYSTEM

PiPE LaYoUT - SUPErSTrUcTUrE HYdraULic SYSTEm

(SLEwinG ParTS) d00631251650200001Y
66 45
113
58
40
133
71 43 45
139 66
58 112
35
45 58
66 J
58 34
129
138
58 T 53 120
P 161
52 119
To pressure gauge P2
56 58
66 J
69
57 134 78
154 B
76 A
26
97 36
66
98
153
62 159 118
132 a 27
193 B1
59 b T
58 58
K
58 K
69
66 P T3
159
a
58 b 56
45 56
53
30
45 162 B1
To pressure gauge P3 MP
To air handler
HYDRAULIC SYSTEM
57
T3
155 63
177 57
28 28 53
39 P4
29
P2
P3
161


(Slewing parts) D00631251650200001Y

26 1010300495 •Slewing cushion valve 1
27 1010300496 •Slewing brake valve 1
28 1991800000 •Pressure gauge 2
35 1010300000 •Unloading valve 1
36 1140100571 •Fitting 7
39 1140102153 •Pipe fitting 1
40 1140100575 •Fitting 2
43 1140100790 •Fitting 6
45 1140102426 •Fitting 7
52 1140102370 •Fitting 1
53 1140102650 •Fitting 3
56 1140102657 •Fitting 4
57 1140102160 •Pipe fitting 3
58 1140102477 •Pipe fitting 28
59 1140102481 •Pipe fitting 1
62 00630921620200000 •Flange fitting 2
63 1140103258 •Fitting 3
66 1140102662 •Fitting 15
69 1140102154 •Pipe fitting 4
71 1140102476 •Pipe fitting 1
HYDRAULIC SYSTEM
76 1140102495 •Pipe fitting 2

78 1140102598 •Union tee 1
97 1040100122 •Screw 8
98 1040300063 •Seal ring 14
112 00631251655100001 •Steel pipe assy. 1
113 00631251655110001 •Steel pipe assy. 1
118 00631251655160001 •Steel pipe assy. 1
119 00631251655170001 •Steel pipe assy. 1
120 00631251655180001 •Steel pipe assy. 1
129 00631251655280001 •Steel pipe assy. 1

PiPE LaYoUT - SUPErSTrUcTUrE HYdraULic SYSTEm

(SLEwinG ParTS) d00631251650200001Y
66 45
113
58
40
133
71 43 45
139 66
58 112
35
45 58
66 J
58 34
129
138
58 T 53 120
P 161
52 119
56 58
66 J
69
57 134 78
154 B
76 A
26
97 36
66
98
153
62 159 118
132 a 27
193 B1
59 b T
58 58
K
58 K
69
66 P T3
159
a
58 b 56
45 56
53
30
45 162 B1
To pressure gauge P3 MP
To air handler
HYDRAULIC SYSTEM
57
T3
155 63
177 57
28 28 53
39 P4
29
P2
P3
161


(Slewing parts) D00631251650200001Y
132 00631251655310001 •Steel pipe assy. 1

133 00631251655320001 •Steel pipe assy. 1
134 00631251655330001 •Steel pipe assy. 1
138 00631251655410001 •Steel pipe assy. 1
139 00631251655420001 •Steel pipe assy. 1
153 1140202076 •Hose assy. 1
154 1140201692 •Hose assy. 1
155 1140206340 •Hose assy. 1
159 1140201459 •Hose assy. 2
161 1140203062 •Resin pipe 2
162 1140203009 •Resin pipe 1
193 Slewing mechanism 1
HYDRAULIC SYSTEM

PiPe LaYouT - SuPerSTruCTure HYdrauLiC SYSTem

(oiL CooLer ParTS) d00631251650200001Y
107
152 104
194 85
50
diagram of control module
30
48
136
105
46
106
50
45 58
66 27
177
HYDRAULIC SYSTEM


(Oil cooler parts) D00631251650200001Y
00631251650200001 Pipe layout - superstructure hydraulic system 1

45 1140102426 •Fitting 7
46 1140102726 •Fitting 1
48 1140102725 •Fitting 1
50 1140100655 •Fitting 3
58 1140102477 •Pipe fitting 28
66 1140102662 •Fitting 15
85 1140100607 •Fitting 1
104 00631251655020001 •Steel pipe assy. 1
105 00631251655030001 •Steel pipe assy. 1
106 00631251655040001 •Steel pipe assy. 1
107 00631251655050001 •Steel pipe assy. 1
136 00631251655390001 •Steel pipe assy. 1
152 1140204795 •Hose assy. 1
194 Oil cooler 1
HYDRAULIC SYSTEM

PiPe LaYouT - SuPerSTruCTure HYdrauLiC SYSTem

(CenTraL revoLvinG ParTS) d00631251650200001Y
177 141 E
F
58
156
54
101 103
55
E 179
F
100
65
58
51
30
P1
HYDRAULIC SYSTEM
67


(Central revolving parts) D00631251650200001Y

51 1140100665 •Fitting 1
54 1140100748 •Fitting 1
55 1140100729 •Fitting 1
58 1140102477 •Pipe fitting 28
65 1140102536 •Pipe fitting 3
67 1140100532 •Fitting 1
100 1990200212 •Pipe clamp 4
101 1990200239 •Pipe clamp 1
103 00631251655010001 •Steel pipe assy. 1
141 1140202246 •Hose assy. 1
156 1140201674 •Hose assy. 1
HYDRAULIC SYSTEM

HYdrauLic proporTionaL vaLve inSTaLLaTion

d00631251650200001Y
200
30
HYDRAULIC SYSTEM
96
166

Hydraulic proportional valve installation

D00631251650200001y

96 1040300054 •Seal ring 24
166 1040000093 •Bolt 4
HYDRAULIC SYSTEM

HYdrauLiC proporTionaL VaLVe YFS-G28L-4T

D1010301267_6500Y
3
HYDRAULIC SYSTEM

Hydraulic proportional valve YFS-G28L-4T

D1010301267_6500Y
1010301267 •Hydraulic proportional valve YFS-G28L-4T

1 (1) •Control valve ZYKZ-G6L-0 1
2 (2) •Valve, telescoping 1
3 (3) •Valve, derricking 1
4 (4) •Valve, hoisting 2
5 (5) •Valve, oil inlet and outlet 1
HYDRAULIC SYSTEM

HYDRauLIc PROPORTIONaL VaLVe YFS-G28L-4T

(cONTROL VaLVe) D1010301267_6500Y
13
12
11
10
9
HYDRAULIC SYSTEM


(Control valve) D1010301267_6500Y
1010301267 Hydraulic proportional valve YFS-G28L-4T

6 (6) •Pressure relief valve LR-1/4-D-MINI 1
7 (7) •Flow stabilizer 1
8 1081000103 •O ring 4
9 (8) •Damping plug 4
10 (9) •Valve body 1
11 1089800075 •O ring 8
12 1081000629 •O ring 8
13 1019803855 •Relief valve, direct operated 1
HYDRAULIC SYSTEM

HydrAuliC PrOPOrtiOnAl VAlVe yFS-G28l-4t

(PreSSure relieF VAlVe) d1010301267_6500y
28
26,27
25
24
23
22
21
20
19
HYDRAULIC SYSTEM
18 16
17
14
15


(Pressure relief valve) D1010301267_6500Y

14 (10) •Pressure adjusting screw 1
15 (11) •Baffle 1
16 (12) •Adjusting screw seat 1
17 (13) •Combination seal washer 1
18 (14) •Springseat 1
19 (15) •O ring 1
20 (16) •Spring 1
21 (17) •Valve core 1
22 (18) •Valve liner 1
23 (19) •O ring 1
24 (20) •O ring 1
25 (21) •O ring 1
26 (22) •Plug 1
27 (23) •O ring 1
28 (24) •Steel wire woven retaining ring 1
HYDRAULIC SYSTEM

HyDrauLIC PrOPOrtIOnaL VaLVe yFS-G28L-4t

(VaLVe, teLeSCOPInG) D1010301267_6500y
51
52
50
49
46
48
47
11 12
40,41 43,44 45,39 38
42 9 8
37
HYDRAULIC SYSTEM
53
36 35
33
34
32
31
29 30


(Valve, telescoping) D1010301267_6500Y

8 1081000103 •O ring 4
11 1089800075 •O ring 8
12 1081000629 •O ring 8
29 (25) •Lock net 6
30 1081003221 •O ring 13
31 (26) •Baffle 4
32 (27) •Screw 6
33 (28) •Spring cover 6
35 (30) •Pad 3
36 1081001296 •O ring 6
38 (32) •Pressure compensation valve core 3
39 1054500050 •Steel ball 3
40 (33) •Plug 3
41 1081003062 •Combination seal washer 3
42 (34) •Spring 3
45 (36) •Spring 3
46 1010300859 •Secondary relief valve 5
47 (37) •Spring seat Ⅱ 3
HYDRAULIC SYSTEM
48 (38) •Shim 3
49 (39) •Spring 3
50 (40) •Spring 3
51 (41) •Screw 3
52 (42) •Spring seat I 3
53 (43) •Valve stem 1


(VaLVe, DerrICkInG) D1010301267_6500y
52
51
50
49
46
48
47
11 12
40,41 43,44 45,39 38
42 9 8
37
HYDRAULIC SYSTEM
54
36 35
33
34
32
31
29 30


(Valve, derricking) D1010301267_6500Y

8 1081000103 •O ring 4
11 1089800075 •O ring 8
12 1081000629 •O ring 8
29 (25) •Lock net 6
30 1081003221 •O ring 13
31 (26) •Baffle 4
32 (27) •Screw 6
35 (30) •Pad 3
36 1081001296 •O ring 6
39 1054500050 •Steel ball 3
40 (33) •Plug 3
42 (34) •Spring 3
45 (36) •Spring 3
HYDRAULIC SYSTEM
48 (38) •Shim 3
49 (39) •Spring 3
50 (40) •Spring 3
51 (41) •Screw 3


(VaLVe, HOIStInG) D1010301267_6500y
51
52
50
49
46
48
47
11 12
40,41 43,44 45,39 38
42 9 8
37
HYDRAULIC SYSTEM
55
36
35
33
34
32
31
29 30


(Valve, hoisting) D1010301267_6500Y

8 1081000103 •O ring 4
11 1089800075 •O ring 8
12 1081000629 •O ring 8
29 (25) •Lock net 6
30 1081003221 •O ring 13
31 (26) •Baffle 4
32 (27) •Screw 6
35 (30) •Pad 3
36 1081001296 •O ring 6
39 1054500050 •Steel ball 3
40 (33) •Plug 3
42 (34) •Spring 3
45 (36) •Spring 3
HYDRAULIC SYSTEM
48 (38) •Shim 3
49 (39) •Spring 3
50 (40) •Spring 3
51 (41) •Screw 3

HydrauliC proportional ValVe yFS-G28l-4t

(ValVe, oil inlet and outlet) d1010301267_6500y
61
59
60
56 58
HYDRAULIC SYSTEM
57


(Valve, oil inlet and outlet) D1010301267_6500Y

57 (47) •Spring 1
60 (50) •Spring 1
61 1019803793 •Chassis relief valve 1
HYDRAULIC SYSTEM

Hydraulic prOpOrTiONal ValVe yFS-G28l-4T

(OVerlOad ValVe) d1010301267_6500y
78
77
76
75
74
71
73
72
71
70
69
68
67
66
HYDRAULIC SYSTEM
65
64
63
62


(Overload valve) D1010301267_6500Y

62 (51) •Nut 1
63 (52) •O ring 1
64 (53) springseat 1
65 (54) •Spring 1
66 (55) •Valve needle 1
67 (56) •Baffle 1
69 (58) •O ring 1
70 (59) •Valve seat 1
71 (60) •O ring 2
72 (61) •Spring 1
74 (63) •Main valve core 1
76 (65) •O ring 1
77 (66) •Threaded sleeve 1
78 (67) •O ring 1
HYDRAULIC SYSTEM

HydrAuliC PrOPOrtiOnAl VAlVe yFS-G28l-4t

(relieF VAlVe) d1010301267_6500y
79
80
30
81
82
83
84
85 87
86
89
88
90
91
92
HYDRAULIC SYSTEM
93
94


(Relief valve) D1010301267_6500Y

30 1081003221 •O ring 13
79 (68) •Baffle 1
82 (71) •Pressure-adjusting spring 1
85 (74) •Adjusting screw seat 1
86 (75) •O ring 2
87 (76) •Pipe fitting 1
90 (79) •O ring 1
91 (80) •Spring 1
94 (83) •O ring 1
HYDRAULIC SYSTEM

HydRauliC pROpORtiOnal ValVe yFS-G28l-4t

(FLOw STAbILIzER) D1010301267_6500Y
95
96
97
98
99
HYDRAULIC SYSTEM
100


(Flow stabilizer) D1010301267_6500Y

97 (86) •O-ring 1
98 (87) •Spring 1
HYDRAULIC SYSTEM

SlEwINg CuShION vAlvE INSTAllATION

D00630874800200000Y
200
26
1
8
21
96
HYDRAULIC SYSTEM
7
12

Slewing cushion valve installation

D00630874800200000Y
1 1040200112 •Baffle 8
2 1040000273 •Bolt 4
7 1040200096 •Baffle 12
8 1040300068 •Seal ring 8
12 1040000119 •Bolt 4
21 00630874800210000 •Slewing cushion valve bracket 1
26 1010300495 •Slewing cushion valve 1
96 1040300054 •Seal ring 24
HYDRAULIC SYSTEM

SlEwINg CuShION vAlvE D1010300495_6500Y
1
HYDRAULIC SYSTEM

Slewing cushion valve D1010300495_6500Y
1010300495 Slewing cushion valve

1 (1) •Pilot-operated directional control valve 1
2 (2) •Cushion valve 1
HYDRAULIC SYSTEM

SlewIng CuShIOn ValVe (PIlOt-OPerateD DIreCtIOnal

COntrOl ValVe) D1010300495_6500Y
3
4
5
6
7
8
9
10
11
12 25
13
14
15
16
17
24
18
14
13 12
19
HYDRAULIC SYSTEM
23
20
21
22
4
3

Slewing cushion valve (Pilot-operated directional

control valve) D1010300495_6500Y

3 (3) •Damper valve XCDZ6-0.6 2
6 (5) •Screw 1
7 1081000121 •O ring 1
8 (6) •Spring seat II 1
9 (7) •Spring 1
11 (9) •Screw plug I 1
12 1081000103 •O ring 2
13 (10) •Spring 2
17 (14) •Check valve 2
18 (15) •Spring 2
19 (16) •Plug 8
20 1081000029 •O ring 11
21 1081003254 •O ring 1
22 (17) •Cover 1
23 (18) •Screw plug II 1
25 (19) •Solenoid valve DC27V 1
HYDRAULIC SYSTEM

Slewing cuShion ValVe (DampeR ValVe)

D1010300495_6500Y
26
27
28
HYDRAULIC SYSTEM
29
30

Slewing cushion valve (Damper valve)

D1010300495_6500Y

28 (22) •Spring 1
HYDRAULIC SYSTEM

Slewing cuShiOn ValVe(Relief ValVe)

D1010300495_6500Y
43
42
35
41
40
39
38
37
36
35
34
33
HYDRAULIC SYSTEM
32
31

Slewing cushion valve(Relief valve)

D1010300495_6500Y

31 1081000862 •O ring 1
34 (26) •Spring 1
35 1081200472 •O ring 4
37 1081000055 •O ring 3
38 (28) •Screw set 1
39 1054500049 •Steel ball 1
40 (29) •Ball seat 1
41 (30) •Spring 1
43 1040201205 •Baffle 1
HYDRAULIC SYSTEM

Slewing CuShiOn ValVe (CuShiOn ValVe)

D1010300495_6500Y
44
45
46
47
48
49
50
55
51
52
53 56
54
57
37
58
59
60 61 62
HYDRAULIC SYSTEM
20
64 65 64 63
46 61
46 35

Slewing cushion valve (Cushion valve)

D1010300495_6500Y

20 1081000029 •O ring 11
35 1081200472 •O ring 4
37 1081000055 •O ring 3
44 1040201206 •Baffle 2
46 1081000035 •O ring 4
47 (33) •Spring 2
48 (34) •Valve needle 2
52 (37) •Spring 2
53 (38) •Main valve core 2
54 (39) •Main valve liner 2
55 1081000073 •O ring 2
56 1081000017 •O ring 2
57 1040501055 •Pin 2
58 (40) •Filter 2
61 (43) •Spring 2
62 (44) •Plug 2
63 (45) •Cap 2
HYDRAULIC SYSTEM
64 (46) •Damping rod 2

65 1081200477 •O ring 4

SlEwINg bRAKE vAlvE INSTAllATION

D00631144840400000Y
200
27
13
98 6
HYDRAULIC SYSTEM

Slewing brake valve installation

D00631144840400000y
6 1040100069 •Screw 6
13 1040300066 •Seal ring 6
98 1040300063 •Seal ring 14
HYDRAULIC SYSTEM

SlewIng brake ValVe D1010300496_6500Y
8 10
13
12
4
4 11
3 16
2
1 15
14
HYDRAULIC SYSTEM

Slewing brake valve D1010300496_6500Y
1010300496 Slewing brake valve

1 (1) •Shuttle valve seat II 2
2 1081000035 •O ring 4
3 1080400027 •Steel ball 2
5 (2) •Shuttle valve seat I 2
7 (4) •Spring 1
9 (5) •Plug 1
10 (6) •Solenoid valve 1
11 (7) •Plug 1
12 (8) •Spring 1
14 (10) •Plug 1
HYDRAULIC SYSTEM

Two-SecTion Brake valve inSTallaTion

D00631144840200000Y
98 16
6
13
32
200
HYDRAULIC SYSTEM

Two-section brake valve installation

D00631144840200000y
6 1040100069 •Screw 6
13 1040300066 •Seal ring 6
16 1040200192 •Baffle 2
32 1010300473 •Two-section brake valve 1
98 1040300063 •Seal ring 14
HYDRAULIC SYSTEM

TwO-SeCTiOn Brake ValVe D1010300473_6500Y
1
2
4
5
6
7
8
9
10
11
12
HYDRAULIC SYSTEM

Two-section brake valve D1010300473_6500Y
1010300473 Two-section brake valve

1 (1) •Control fitting 2
2 1081000035 •O ring 2
5 (5) •Shim 2
6 (6) •Spring 2
7 1081000029 •O ring 2
11 (9) •Baffle 2
12 1040002768 •Bolt 2
HYDRAULIC SYSTEM

ElEctro-hydraulic dirEctional control valvE

INSTAllATION D00631234800400000Y
7
11 200
96
5
9
23
25
17
34 14
HYDRAULIC SYSTEM
1 8 10

Electro-hydraulic directional control valve

installation d00631234800400000y
1 1040200112 •Baffle 8
4 1040100208 •Screw 4
5 1040300067 •Seal ring 4
7 1040200096 •Baffle 12
8 1040300068 •Seal ring 8
9 1040300041 •Seal ring 4
10 1040300055 •Seal ring 8
11 1040200113 •Baffle 4
14 1040000094 •Bolt 4
17 1040000102 •Bolt 4
23 00631124800801010 •Supporting plate 1
•Bracket for electro-hydraulic directional
25 00631234800410000 1
control valve
96 1040300054 •Seal ring 24
HYDRAULIC SYSTEM

ElEctrO-hyDraulic changE ValVE

D1010302101_6500Y
1
8
7
3
10
5 4
6
3
1
HYDRAULIC SYSTEM

Electro-hydraulic change valve

D1010302101_6500Y
1010302101 Electro-hydraulic change valve

1 (1) •End cover 2
2 1081000032 •O ring 2
3 1081000103 •O ring 2
6 (4) •Solenoid valve 1
7 1081000029 •O ring 6
9 (6) •Base plate assembly 1
10 1081000571 •O ring 4
HYDRAULIC SYSTEM

ElEctrO-hYdraulic changE valvE (BasE platE assY.)

d1010302101_6500Y
13
12 11
HYDRAULIC SYSTEM

Electro-hydraulic change valve (Base plate assy.)

D1010302101_6500Y

11 (7) •Oil filling valve 1
13 (9) •Back pressure valve 50BYF06-00 1
HYDRAULIC SYSTEM

ElECtrO-hydrauliC ChangE ValVE

(Oil filling ValVE) d1010302101_6500y
14
15
16
17
18
7
HYDRAULIC SYSTEM
19


(oil filling valve) D1010302101_6500Y

7 1081000029 •O ring 6
15 1081200477 •O ring 2
16 (11) •Spring 1
18 (13) •Check valve seat 1
19 1081200472 •O ring 1
HYDRAULIC SYSTEM

ElECtrO-hydrauliC ChangE ValVE

(BaCk prESSurE ValVE ) d1010302101_6500y
20
15
21
22
23
7
HYDRAULIC SYSTEM
19


(Back pressure valve ) D1010302101_6500Y

7 1081000029 •O ring 6
15 1081200477 •O ring 2
19 1081200472 •O ring 1
21 (15) •Spring 1
23 (17) •Check valve seat 1
HYDRAULIC SYSTEM

Unloading valve inStallation

D00631234810200000Y
200
15 22
3 20
35
25
1 8 10 17
HYDRAULIC SYSTEM

Unloading valve installation

D00631234810200000y
1 1040200112 •Baffle 8
3 1040100180 •Screw 2
8 1040300068 •Seal ring 8
10 1040300055 •Seal ring 8
15 1040300051 •Seal ring 2
17 1040000102 •Bolt 4
20 1040200111 •Baffle 2
22 1040300062 •Seal ring 2
•Bracket for electro-hydraulic directional
25 00631234800410000 1
control valve
35 1010300000 •Unloading valve 1
HYDRAULIC SYSTEM

UnLOading VaLVe d1010300000_6500Y
7
6
5
4
3
HYDRAULIC SYSTEM

Unloading valve D1010300000_6500Y
1010300000 Unloading valve

1 (1) •Control lever ball 1
4 1081000033 •O ring 2
7 (5) •Limit block 1
8 (6) •Spring 1
9 (7) •Cover 1
HYDRAULIC SYSTEM

Spacer plate Bracket inStallation

00631254820400000Y
96
7 96
7
10 18 24
10 18 19
200
HYDRAULIC SYSTEM

Spacer plate bracket installation

00631254820400000y
7 1040200096 •Baffle 12
10 1040300055 •Seal ring 8
18 1040000069 •Bolt 4
19 00631254820401010 •Spacer plate bracket 1
24 00631254820601010 •Spacer plate bracket 1
96 1040300054 •Seal ring 24
HYDRAULIC SYSTEM

PiPiNG ANd iNSTRUmeNTATiON diAGRAm, CONTROL

D00631251650400001Y
37
b a
27
L3
11
9
L1
12
L4 28
17
L2
8
26 11
P
T
11
HYDRAULIC SYSTEM
L3 T L4 L2 L1 P

Piping and instrumentation diagram,control

D00631251650400001Y

Piping and instrumentation diagram, control
00631251650400001
module
8 1031700055 •Pilot-operated control lever 1
9 1010300494 •Combination control valve KZFZ-00A 1
11 1140102477 •Pipe fitting 28
12 1140102480 •Pipe fitting 13
17 00631141640420000 •Oil catcher 1
21 1990200005 •Nylon strap 70
26 1140202835 •Resin pipe 2
27 1140202836 •Resin pipe 2
28 1140202856 •Resin pipe 2
37 1010300496 •Slewing brake valve
HYDRAULIC SYSTEM


D00631251650400001Y

19
7
13
14
11 22
32
P R3
T R1 R4 R2
12
17 24
12
R3
9
11 12
11 R2
25 29 24
R4
P R1
T
11
HYDRAULIC SYSTEM
36


D00631251650400001Y

00631251650400001
module
7 1031700054 •Pilot-operated control lever 1
11 1140102477 •Pipe fitting 28
12 1140102480 •Pipe fitting 13
13 1140102662 •Fitting 10
14 1140102426 •Fitting 2
17 00631141640420000 •Oil catcher 1
19 1140102601 •Union tee 1
21 1990200005 •Nylon strap 70
22 1140202859 •Resin pipe 5
24 1140202905 •Resin pipe 2
25 1140202837 •Resin pipe 2
29 1140202857 •Resin pipe 2
32 •Steel pipe assy. 1
HYDRAULIC SYSTEM


D00631251650400001Y
13
16 31
20 15
30
M
9
18
13
12
13
23 B7
10
B5
B6 B4 B7 B5 B3 B2 B1 B4
23
M
14
22 13 11
B6
HYDRAULIC SYSTEM
B3
B1
B2
36
22
11


D00631251650400001Y

00631251650400001
module
11 1140102477 •Pipe fitting 28
12 1140102480 •Pipe fitting 13
13 1140102662 •Fitting 10
14 1140102426 •Fitting 2
15 1140102496 •Pipe fitting 1
16 1140102476 •Pipe fitting 1
18 1140102161 •Pipe fitting 1
20 1140102650 •Fitting 1
21 1990200005 •Nylon strap 70
22 1140202859 •Resin pipe 5
23 1140203006 •Resin pipe 3
30 1140203062 •Resin pipe 1
31 1140202449 •Hose assy. 1
HYDRAULIC SYSTEM

ComBinAtion Control vAlve inStAllAtion

D00631144830200000Y
2 6
3 5
4
1
HYDRAULIC SYSTEM
38

ComBinAtion Control vAlve inStAllAtion

D00631144830200000Y
1 1040100154 •Screw 4
2 1040000016 •Bolt 4
3 1040300065 •Seal ring 4
4 1040300054 •Seal ring 4
5 1040200110 •Baffle 4
6 00631144830210000 •Combination control valve bracket 1
HYDRAULIC SYSTEM

COmBiNAtiON CONtrOL VALVE

KZFZ-00A D1010300494_6500Y
6
5 9
4 10
3 2
HYDRAULIC SYSTEM
11

Combination control valve

KZFZ-00A D1010300494_6500Y
1010300494 Combination control valve KZFZ-00A

1 (1) •Oil filter 1
4 (4) •Fluid filling valve 1
6 1020300049 •Solenoid valve(4WE5N6.0B/AG24NZ5L) 2
•Solenoid valve(EP10W2A02N05-26V /DHF-
7 P10100000270 2
221)
9 (6) •Accumulator 1
10 (7) •Connecting plate, energy accumulator 1
11 1019803822 •Solenoid valve 1
HYDRAULIC SYSTEM

COmbinatiOn COntrOL vaLve KZFZ-00a

(FLuid FiLLinG vaLve ) d1010300494_6500Y
12
13
14
15
16
17
18
19
20
HYDRAULIC SYSTEM
21
20
22
23
26
24
25
27
28

Combination control valve KZFZ-00A

(Fluid filling valve ) D1010300494_6500Y

12 (8) •Lock net 1
13 1081003221 •O ring 1
14 1040002880 •Grooved set screw 1
17 (10) •Spring 1
18 (11) •Pre-fill valve core 1
19 (12) •Pre-fill valve liner 1
20 1081000045 •O ring 2
21 (13) •Hinged sleeve 1
22 1081003222 •O ring 2
23 1054500041 •Steel ball 1
24 (14) •Spring 1
25 (15) •Plug, pre-fill valve core 1
26 (16) •Pre-fill valve plug 1
27 1081000033 •O ring 3
28 1040301773 •Steel wire woven retaining ring 1
HYDRAULIC SYSTEM

COMbINATION CONTROl vAlvE KZFZ-00A

(ChECK vAlvE) D1010300494_6500Y
29
30
31
32
33
HYDRAULIC SYSTEM
27


(Check valve) D1010300494_6500Y

27 1081000033 •O ring 3
29 (17) •Plug 1
31 (18) •Spring 1
32 1054500002 •Steel ball 1
HYDRAULIC SYSTEM

COmBiNAtiON CONtrOl VAlVe KZFZ-00A

(relieF VAlVe) D1010300494_6500Y
34
35
36
22
37
38
39
40
27
41
HYDRAULIC SYSTEM
42
43
44
45


(Relief valve) D1010300494_6500Y

22 1081003222 •O ring 2
27 1081000033 •O ring 3
34 (20) •Cap 1
35 1040200800 •Baffle 1
36 (21) •Adjusting stud 1
37 (22) •Spring 1
38 (23) •Needle valve 1
40 1081000073 •O ring 1
41 (25) •Needle valve seat 1
42 (26) •Spring 1
45 1081000053 •O ring 3
HYDRAULIC SYSTEM

COMbINATION CONTROl vAlvE KZFZ-00A (CONNECTINg

PlATE, ENERgY ACCuMulATOR) D1010300494_6500Y
49
48
47
45
45
50
HYDRAULIC SYSTEM
46

Combination control valve KZFZ-00A (Connecting

plate, energy accumulator) D1010300494_6500Y

45 1081000053 •O ring 3
46 (29) •Connecting block 1
48 (30) •Pipe 1
50 (31) •Hinged plug 1
HYDRAULIC SYSTEM

SPARE PARTS CATALOG
FOR TRUCK CRANE
CHAPTER 7 OPTIONS
TRICHROMATIC LAMP AND ITS INSTALLATION(HuADE LMI)

D00630876250600000Y
10
11 12
9 13
OPTIONS

Trichromatic lamp and its installation(Huade LMI)

d00630876250600000Y
00630876250600000 Trichromatic lamp and its installation(Huade LMI)

1 1020400460 •LED acoustic control light adjustable volume 1
2 1020700147 •Connector 2
3 1020700148 •Waterproof blanking plug 2
4 1020700258 •Terminal DJ454ASn 2
5 1990200005 •Nylon strap 10
6 1990200244 •Adhesive plastic insulated tape 1
7 00631017020001040 •Alarm identification 1
8 00630946261000000 •Mounting bracket of tricolor light assy. 1
9 1040000096 •Bolt 4
10 1040200111 •Baffle 4
11 1040300051 •Seal ring 4
12 1040300062 •Seal ring 4
OPTIONS

TRICHROMATIC LAMP AND ITS INSTALLATION(HIRSCHMANN LMI)

D00630876270200000Y
10
9 9 12
11 13
OPTIONS

Trichromatic lamp and its installation(Hirschmann LMI)

d00630876270200000Y

Trichromatic lamp and its installation(Hirschmann
00630876270200000 1
LMI)
1 1020400460 •LED acoustic control light adjustable volume 1
2 1020700147 •Connector 3
4 1020700258 •Terminal DJ454ASn 1
5 1990200005 •Nylon strap 10
6 1990200244 •Adhesive plastic insulated tape 1
7 00631017020001040 •Alarm identification 1
8 00630946261000000 •Mounting bracket of tricolor light assy. 1
9 1040000096 •Bolt 4
10 1040200111 •Baffle 4
11 1040300051 •Seal ring 4
12 1040300062 •Seal ring 4
13 Operator's cab assy. 1
OPTIONS
OPTIONS

WIND gAugE AND ITS INSTALLATION

(HuADE LMI) D00630876470400000Y
2 7 6 5 1
11
9
10
8
OPTIONS

Wind gauge and its installation

(Huade LMI) D00630876470400000Y
00630876470400000 Wind gauge and its installation(Huade LMI)

1 1021400132 •Wind-speed sensor 1
2 00631228900201050 •Postseat 1
3 1990200005 •Nylon strap 50
4 00631228900800000 •Mounting bracket for wind speed sensor 1
5 1040200175 •Baffle 1
6 1040300088 •Seal ring 1
7 1040300033 •Seal ring 1
9 00631146450400000 •Cable harness for wind speed sensor 1
10 1021400283 •Cable reel and length detector 1
11 1020700493 •Cable reel 1
OPTIONS

WIND gAugE AND ITS INSTALLATION

(HIRSCHMANN LMI) D00630876480400000Y
1
6 5
4
2 7
8
OPTIONS

Wind gauge and its installation

(Hirschmann LMI) D00630876480400000Y
Wind gauge and its installation (Hirschmann

00630876480400000
LMI)
1 1021400132 •Wind-speed sensor 1
2 00631228900201050 •Postseat 1
3 1990200005 •Nylon strap 20
4 00631228900800000 •Mounting bracket for wind speed sensor 1
5 1040200175 •Baffle 1
6 1040300088 •Seal ring 1
7 1040300033 •Seal ring 1
9 Cable reel 1
10 Boom 1
OPTIONS

ROTATINg bEACON INSTAllATION D00630878030400000Y
4
3, 5 , 6
1 , 2 ,3
7
OPTIONS

Rotating beacon installation d00630878030400000y
00630878030400000 Rotating beacon installation

1 1020700204 •Single pinprotecting jacket plug 1
2 1020700147 •Connector 1
4 1020400058 •Rotating beacon 1
5 1020700203 •Single pinprotecting jacket plug 1
6 1020700146 •Connector 1
8 00630940660000000 •Counterweight 1
OPTIONS

Zmc75 Spare Parts Catalog

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Zmc75 Spare Parts Catalog

Uploaded by

Copyright:

Available Formats

SPARE PARTS CATALOG FOR

ZMC75 TRUCK CRANE

July, 2013 Edition: 01

1 ZMC75 TRUCK CRANE D00631250002010000Y .................................................................1-2

1 Basic boom assy. D00631258510000000Y ............................................................................2-2

2 Telescopic boom section 1 assy. D00631258610000000Y ......................................................2-4

3 Teleccopic boom section 2 assy. D00631258710000000Y ......................................................2-6

3.1 Pulley assy D00633230000000061Y ...................................................................................2-8

4 Telescopic boom section 3 assy. D00631258810000000Y ....................................................2-10

4.1 Pulley assy. D00631208800400000Y ...............................................................................2-14

5 Telescopic boom section 4 assy. D00631258900000000Y ....................................................2-16

5.1 Pulley assy. D00631208900600000Y ................................................................................2-20

6 Main boom assy. D00631250100000000Y ...........................................................................2-22

6.1 Rope guide assy. D00631200100200000Y ........................................................................2-26

7 Telescoping system D00631251800000000Y .......................................................................2-28

7.1 Wire rope seat D00631251800200001Y ............................................................................2-32

7.2 Guide seat D00631251800800000Y ..................................................................................2-34

7.3 Roller assy. D00631251800400000Y .................................................................................2-36

7.3.1 Cable guide pulley D00631141801620000Y ...................................................................2-38

8 Main boom installation D00631254721400000Y ..................................................................2-40

9 Telescoping cylinder (I) D00631228410100000_6400Y ........................................................2-42

10 Telescoping cylinder(II) D00631228410200000_6400Y .....................................................2-44

11 Telescoping balancing valve installation D00631224800400000Y .....................................2-46

12 Rooster sheave installation D00631224701000000Y .........................................................2-48

13 Rooster sheave assy. D00631221200000000Y ..................................................................2-50

13.1 Pulley assy D00633230000000044Y................................................................................2-52

14 Angle indicator installation D00630947100000000Y .........................................................2-54

15 Jib assembly D00631254740200000Y ..............................................................................2-56

16 Jib D00631250200000000Y ...............................................................................................2-60

16.1 Pulley assy. D00633130201000000Y .............................................................................2-64

16.2 Pulley assy. D00633230000000044Y ..............................................................................2-66

17 Derricking cylinder installation D00631254810200000Y .....................................................2-68

18 Derricking cylinder D00631258420300000_6400Y .............................................................2-70

CHAPTER 3 SLEWING TABLE

1 Slewing table installation D00631254720600001Y ...............................................................3-2

2 Counterweight installation D00631254720400000Y ..............................................................3-4

3 Hood assembly D00631250540000000Y .............................................................................3-6

3.1 Hood, left D1991900070_101253Y .....................................................................................3-8

3.1 Hood, left D1991900070_102388Y ...................................................................................3-10

3.2 Right hood D1991900116_102388Y .................................................................................3-12

4 Hoist mechanism D00631253500000000Y ...........................................................................3-14

4.1 Winch reducer D1030200412_103651Y ............................................................................3-16

4.2 Winch motor D1010100011_100025Y ..............................................................................3-20

4.2 Winch motor D1010100011_32793Y ................................................................................3-24

5 Hook D1090400101_100017Y .............................................................................................3-28

5 Hook D1090400101_100019Y .............................................................................................3-30

6 Auxiliary hook D1090400072_100018Y ...............................................................................3-34

7 Securing device for hook D00631254300000000Y ...............................................................3-36

8 Slewing mechanism D00631254410000000Y .....................................................................3-38

8.1 Slewing reducer D1030200411_100013Y ..........................................................................3-40

8.2 Motor D1010100271_32793Y ...........................................................................................3-44

9 Slewing ring assembly D00631254500000000Y ..................................................................3-46

10 Air handler D00631257600000000Y ..................................................................................3-48

10.1 Air conditioning assy. D00631147600600001Y .............................................................3-50

10.1.1 Condenser assy. D1130100056_100026Y ..................................................................3-52

10.2 Pipe layout - air conditioning system D00631257600200000Y ......................................3-54

11 Main machine installation, heater D00631147500200000Y .................................................3-56

12 Liquid heater assy. D1130100090_102208Y ......................................................................3-58

13 Expansion tank installation, heater D00631257500600000Y ..............................................3-60

14 Oil tank installation, heater D00631147500400000Y .........................................................3-62

15 Oil cooler D00631237400000000Y .....................................................................................3-64

15.1 Oil cooler installation D00631207410200000Y ................................................................3-66

15.2 Radiator device D1010400002_100023Y .......................................................................3-68

15.2 Radiator device D1010400002_100026Y .......................................................................3-70