Manual OC 1.0 EB 415V 50HZ)

Ocean Clean GmbH
Zum Kühlhaus 5
18069 Rostock
Germany
Phone: +49 (0) 381-811 2930

Fax: +49 (0) 381-811 2939 Instruction Manual
E-Mail: info@oceanclean.de
OWS 1.0 EB
Oily Water Separator „Ocean Clean EB“
Foreword
This instruction manual will make you acquainted with the oily water separator
―Ocean Clean EB‖ and its safe operation.
The machine has been designed and built in accordance with state-of-the-art stand-
ards and the recognized safety rules. Nevertheless dangers for persons or material
property may arise, because not all hazards can be avoided without impairments to
the function of the machine. Accidents as a result of these hazards can, however, be
prevented by observing the instructions set out in this manual and the instructions
given in the course of the briefing. This will also enable you to make full use of the
machine capacity and avoid unnecessary trouble.
Therefore everybody entrusted with the operation or maintenance of the machine or
any other work on the machine must read, understand and observe the instructions
set out in this manual. This must be ensured by the user; the user must also ensure
that this document is always accessible to everyone. The user is responsible for the
operation of the machine in accordance with its designated use.
IMPORTANT
It is absolutely necessary
that you read this in-
struction manual before
operating the machine.
Always observe the in-
structions and infor-
mation contained there-
in, in particular the safe-
ty instructions.
page 1
Table of contents
page number
Contents
I. Certificates…………………………………………………………………………...3
Safety
1. Safety………………………………………………………………………………….10
General
2. General………………………………………………………………………………..14
System
description
3. System description……………………………………………………………….15
Operation Scheme………………..…………………………………………………..16
Installation
instructions
4. Installation instructions………………………………………………………..17
Drawing incl. maintenance space……….…………………………………….18
P&I Diagram…………………………………………………………………………….19 Operation
Installation Diagram…………………………………………………………………20 instructions
Spare parts
5. Operation instructions…………………………………………………………..21
15ppm bilge
6. Spare parts…………………………………………………………………………..26 alarm ―OMD-24‖
Spare parts list……………………………………………………………..………….28
Eccentric screw
7. Instruction manual 15ppm bilge alarm type “OMD-24”……………29 pump

Fault finding…………………………………………………………………………….51
Service
8. Instructions for eccentric screw pump…………………………………...60
9. Service….…..………………………………………………………………………..76
page 2
page 3
Rostock
page 4
page 5
page 6
page 7
page 8
IMPORTANT: It is absolutely necessary that you read this instruction manual before
operating the machine. Always observe the instructions and information contained therein, in
particular the safety instructions.
Contents
In addition, the locally applicable rules and regulations for accident prevention must be Contents
Safety
observed. This manual applies exclusively to the machine type stated on the cover. Please
Machine Description
compare these details with the details on the type plate of the machine. After first reading, keep
these operating / installation instructions always at hand at the place of use of the machine. Safety
Transport and Installation
Operation
All information, figures and dimensions in this manual are non-binding. No claims of any kind Maintenance and Repair
can be derived therefrom. We reserve the right to make changes to the machine without General
Shutting-down and Preservation
changing this instruction manual. It does not claim to be exhaustive. The manufacturer reserves
Faults
all property rights and copyrights to this document. The term Document shall include this docu-
Service
ment, its contents, illustrations, graphics, layouts in whole or in part, in writing or in electronic System
Appendix
form. Reproduction, distribution or transfer of this document as defined above to any third
description
parties, particularly competitors of the manufacturer, are strictly prohibited. (Copyright act of Index
19-06-1901 and UWG (unfair competition act) of 07-06-1909)

Conversion or modifications to the machine require the manufacturer's prior written consent. Installation
Unauthorized conversion will lead to the forfeiture of all liability and warranty claims for the instructions
machine. Use exclusively original spare parts and accessories approved by the manufacturer.
Otherwise any constructional properties of the machine, its functioning or its safety may be
impaired. Operation
The manufacturer cannot be held liable for the consequences resulting from the use of other instructions
parts. Please contact our Service department for ordering spare part, accessories or additional
equipment. The Service department is also be at your disposal for any service work to be carried
out on your machine (see chapter Service). Spare parts
1 Safety
Knowledge of the safety instructions and safety regulations are basic requirements of 15ppm bilge
safety-oriented handling and trouble-free operation of the machine. Therefore read this chapter alarm ―OMD-24‖
carefully before working with the machine and always observe the instructions and warnings set
out therein. The safety instructions and warnings which you will find at the respective points in
the text of the following chapters must also be observed. This will protect you and prevent Eccentric screw
damage to the machine.
pump
The manufacturer cannot be held liable for any damage resulting from nonobservance of these
instructions and warnings. The user is responsible for the observance of the protective
regulations and for the designated use of the machine itself. In this respect the machine is Service
operated by the user at his own risk. The manufacturer does not assume any liability for damage
caused during operation of the machine unless such damage is attributable to grossly negligent
or intentional breach of contract.
The manufacturer cannot foresee all hazards! Therefore the warnings contained in these
instructions and the warnings attached to the machine may possibly not include all hazards.
Besides the instructions in this instruction manual the provisions of the legislators must be
observed, in particular the safety and accident prevention regulations.
1.1 Designated use

The machine may be operated exclusively for its designated use. The machine is designated
exclusively for bilge water treatment.
Operating the machine within the limits of its designated use also involves observing the
instructions set out in the instruction manual, e.g. complying with the operating and
maintenance directives.
page 10
1.2 Improper use
Using the machine for purposes other than those mentioned above is considered
improper.
The machine is used improperly if e.g.
• other than bilge water is fed to the bilge water separator
Contents
Contents
• it is operated in faulty condition or when safety-relevant faults have occurred Safety
• it is operated without protective covers or safety devices Machine Description
• unauthorized modifications are made Safety

• unqualified personnel is deployed Operation
The manufacturer is not aware of any improper use which has occurred so far. Maintenance and Repair
General
1.3 Selection and qualification of personnel Faults
The machine may only be operated by persons Service

System
• who have reached the age of 18, Appendix
• who are physically and mentally fit, descriptionIndex
• who have received training on the operation of the machine,

• who have been informed about the risks involved,
Installation
• who have read and understood this instruction manual and
• who can be expected to fulfill the tasks entrusted to them reliably. instructions
Maintenance, installation, repair, transport and disposal may only be carried out by
persons with adequate technical training and experience, e.g. in the field of
mechanical engineering, electrical engineering or hydraulics. These persons must be Operation
carefully selected by the user of the machine. The area of responsibility and the instructions
responsibilities of the respective persons must be clearly defined by the user.
1.4 Safety devices Spare parts

1.4.1 Emergency stop
When an emergency-stop button is actuated the machine is transferred to a safe
15ppm bilge
state. It is stopped immediately and the process is interrupted.
alarm ―OMD-24‖
1.5 Protective equipment
When working on or with the machine the following protective equipment must
Eccentric screw
always be used:
• safety boots pump
• protective goggles
• hard hat
• ear protection Service
The user must ensure that suitable protective equipment is selected according to the
operational circumstances, made available and worn by staff.
1.6 Danger area

The danger area is the area within and around the machine in which safety or health
of persons are endangered by staying in this area. That means the area which can
be reached by the machine and the material. No persons are allowed to stay in this
danger area. The danger area must always be observed. Operating personnel may
only perform work with the machine when there are no persons in the danger area.
Should anybody enter the danger area operating personnel must give warning
signals and switch off the machine, if necessary.
It is the user's responsibility to ensure that the danger area cannot be entered while
the machine is in operation.
page 11
1.7 Safety regulations
1.7.1 General operation
Contents
Attention: Contents
Safety
• The danger area must always be observed. Operating personnel may Machine Description
only perform work with the machine when there are no persons in
Safety
the danger area. Should anybody enter the danger area operating Operation
personnel must give warning signals and switch off the machine, if
Maintenance and Repair
necessary. General
• Press emergency stop in case of danger!
Faults
• The safety signs attached to the machine provide important warnings

Service
System
and instructions to be observed for safe operation of the machine. Appendix
description
• Prior to operation all devices must be checked for proper functioning. Index
In the event of any malfunctions operation is not permitted. The

machine must be switched off and the malfunction corrected. Installation
• Before eliminating any fault conditions (e.g. blockage) switch off the instructions
machine and remove all safety keys to prevent restarting of the
machine by third parties.
Operation
• Prior to operation, operating personnel must ensure that all
protective devices and covers are fitted and closed. instructions
• During operation the prescribed protective equipment must be worn

Spare parts
to prevent injury and damage to health.
• Fire, naked light and smoking are prohibited when handling the
machine.
15ppm bilge
• Liquids discharging under high pressure may penetrate the skin and alarm ―OMD-24‖
cause serious injury. Should such an injury occur, immediately
consult a doctor to prevent serious infections and poisoning.
Eccentric screw
• All covers, hoods and maintenance flaps may only be opened for
maintenance and repair work and exclusively by expert personnel. pump
• The machine may be climbed only via the climbing facilities intended
for this purpose. Do not climb the machine using other machine Service
parts.
• There is danger of slipping and falling on the climbing facilities,
particularly during climbing up and down. Therefore be careful when
climbing the machine to avoid injury. To reduce the slip hazard to a
minimum clean the machine regularly.
• For work in poor lighting conditions the user must provide for
sufficient lighting to prevent injury as a result of poor visibility.
• Wear only close-fitting clothing when working with the machine to
prevent entanglement by machine parts.
• Do not reach into moving parts.
page 12
1.7.2 Maintenance and Repair
Operating the machine within the limits of its designated use also involves observing
the described instructions for maintenance and repair, e.g. observing the
maintenance intervals. Maintenance and repair work may only be carried out by
expert personnel. Contents
Contents
Safety
Before any maintenance and repair work (including cleaning work) is carried out the Machine Description
machine must always be shut down.

Safety
When maintenance work is carried out underneath hydraulically/pneumatically

Operation
operated assembly groups or underneath the machine, these must be propped by
suitable means.
General
To avoid burns do not perform any maintenance work unless the machine has cooled
down. Faults
Carry out necessary repairs on the machine immediately, or have them carried out System
Service
immediately. Appendix
descriptionIndex
The condition of the climbing facilities must be checked by the user at regular
intervals. Special attention must be paid to their suitability and state. Climbing
Installation
facilities, railings and hand-grips must be kept free from dirt, grease etc. Collect any
leaking operating fluids such as oil or fuel and prevent them from entering the soil. instructions
Then dispose of in an environmentally friendly manner.
Loose or damaged fuel or oil pipes must be repaired or replaced immediately,
Operation
because they pose a fire hazard.
Hydraulic hoses must be replaced immediately as soon as moisture penetrations, instructions
cracks or other damage become visible, because such hoses may burst without
further indication.
Spare parts
Any welding work on the machine may only be carried out after consulting the
manufacturer and only by qualified expert personnel in accordance with state-of-the art
15ppm bilge
welding technology.
Properly remount or close all protective devices after maintenance and repair work. alarm ―OMD-24‖
1.8 Disposal
Eccentric screw
Disposal of the machine at the end of its service life must be carried out by qualified
expert personnel. The manufacturer does not assume any liability for damage caused pump
by improper execution of disposal.
During all work with the machine care must be taken to avoid unnecessary Service
environmental pollution. Oil and grease residues must be removed after
maintenance work. Collect any leaking operating fluids (oil, fuel) and prevent them
from entering the soil. When carrying out an oil change, ensure that sufficient
collecting containers are available for the used oil.
Oils, greases, filters etc. must be disposed of properly and in an environmentally

friendly manner.
1.9 Product surveillance

Please inform us immediately if any trouble or problems occur in connection with the
machine, or accidents happen or nearly happen. Together with you we will find a
solution in due course and integrate the knowledge gained in our further work.
page 13
2. General
Oily Water Separator ―Ocean Clean EB‖ – approved to IMO-Res. MEPC 107 (49)
Contents
Contents
The oily water separator ―Ocean Clean EB‖ is a complete in house development and design. Safety
It is a three stage oil-water emulsion separating system and is available with a capacity between Machine Description
0.25 m³/h and 5.0 m³/h. Safety

The ―Ocean Clean EB‖ oily water separator is a three stage system - a combination of Operation
separation by: Maintenance and Repair
 Gravity General
 Coalescence and Faults
 a Filter system. Service

System
It can be operated either in manual or automatic mode. Appendix
The maintenance request and the number of replacement parts are reduced to an optimum. descriptionIndex
The first stage is the gravity separation stage.

Installation
Up to 100% oil can be separated from the water in the first stage without stopping for flushing
intervals. The oil water separation is forced by a special inlet, creating a hydro cyclone effect. instructions
The second stage is the coalescence stage.

Operation
Finest oil droplets will be separated from the water within this stage. The coalescing unit is
made of an oil and acid resistant polyether foam, which is cleaned by automatic back flushing instructions
during the operation. Depending on the operation circumstances the lifetime of these units can
be between 2 to 5 years. The separated oil is detected by a conductive measurement and
automatically drained by special drain valves.
Spare parts
Please note that there are no moving parts inside the first and second stage.
The third stage is the emulsion breaking stage. 15ppm bilge

The oil water emulsion has to pass through special infused filters with a hydrophobic surface
where the water can flow through it and only the oil particles will be retained. After passing the alarm ―OMD-24‖
15ppm-alarm (can be reduced to 5ppm) the treated water is discharged overboard.
The lifetime of the filter inserts is approx. 2 years.
Eccentric screw
Since the separation system is located on the pressure side of the system pump, there is no
restriction concerning the suction height. If the suction height is more than 6m, the pump can pump
be installed separately on a lower position.
The ―Ocean Clean EB‖ oily water separator will be delivered by default with all internal piping Service
and wiring, completely checked and tested, ready to plug on.
Note: To obtain all advantages operating the „Ocean Clean― oily water separator, be assured
that all users have adequate education for the equipment and that the equipment is
correct maintained and carried out in accordance with the instructions of this manual.
Otherwise the functions of the equipment can not be guaranteed.
Attention: Before starting up read this manual carefully!
page 14
3. System description
The ―Ocean Clean― oily water separator system is a 3-stage, combined gravity, cross fluked
membrane filter system, manual or automatic operated. Maintenance and changing parts are
reduced to a minimum. Contents
Contents
Safety
Machine Description
The oily water from bilge or bilge water collecting tank is led via the transfer pump into the 1st
stage, the coarse separation stage. Safety
The inlet pipe is prepared like a hydro cyclone which brings the inlet mixture into rotation. The Operation
lighter medium oil is moving to the center of the tank, where it is easily detected by the Maintenance and Repair
conductive sensing electrode. The sensing electrode N 1.1 is measuring the electric resistance General
of oil and water between its sensors A and B.

Faults
Water is a good electric leader whilst the electric resistance of oil is ∞. That means, if the
sensors A and B (C is only mass) are surrounded by oil, no electric flow can be between them.
Service
System
This signal is taken by the sensing relay, operating the necessary steps in the switch box to Appendix
operate the necessary valves and pump operations. description Index
The outlet of the oil drain valves V1 and V2 is specially designed as a self-sensor-cleaning-
device. If the oil drain valves are open, the oil and at the end some water passes the sensor with
high velocity, cleaning the sensor automatically from clogged oil residues. Installation
instructions
During valve V1 is open for oil drain, valve V3 is closed.
Operation
If there is no oil at the sensor N1.1 of the 1st stage, valve V1 is closed. The mixture is entering
from below and streams through the coalescence insert from below to the top, forming big oil instructions
bubbles from a summary of small droplets.
Spare parts
Separated oil is detected by sensor N2.1 and drained by valve V2.
Whilst oil draining phase of 2nd stage, valve V3 is closed. The pump stops automatically. Valve 15ppm bilge
V4 opens for back flushing with sea- or freshwater from hydrophore-system. The pressure of the
back flushing water is regulated by the pressure regulating valve V5 to be adjusted to 2 bar. alarm ―OMD-24‖
After the oil is drained and the sensor is surrounded by water again, the unit switches over to
normal operation condition.
Eccentric screw
After passing the 1st and 2nd stage, the remaining de-oiled water passes emulsion breaking pump
and polishing filters that are switched in series. The clean water – free of oil and emulsions –
passes valve V6 – to the overboard discharge.
Service
Between the last polishing column and the overboard discharge there is a by-pass pipe to the
15 ppm-alarm and back to bilge/bilge tank. The 15 ppm-alarm is continuously detecting the oil
content. As soon as this is increasing to more than 15 ppm the valve switches over, overboard
discharge is stopped and the water flows back to bilge/bilge tank.
For 15 ppm-alarm unit see separate instructions, chapter 8.
page 15
Bilge Water Separator Operation Scheme
Electrical Control Panel
Oil Drain
V1 V2
N1.1 N2.1
From Bilge B
Measuring
C Cell Sample Water Drain
OMD
Transfer Overboard Discharge

Pump
Return Pipe to Tank
V8
M1 V6
V3
Heater(only for
Ocean Clean 1.0,
2.5, 5.0 EB)
V7
V5
V4
Flushing
From Bilge 1st stage 2st Stage 3st Stage Discharge

page 16
Hydro Cyclone Stage Coalesence Stage Emulsion Breaker & Polishing Stage Overboard / Return to Tank
4. Installation Instructions
4.1 Delivery
By delivery this „Ocean Clean― oily water separator is factory tested and controlled.
Contents
Contents
4.2 Location of “Ocean Clean-System” Safety
Machine Description
Locate the unit so there is enough space around it for maintenance and service, on top of it
should at least be a free space of 600 mm. Safety
Operation
Mount the unit sufficiently by bolts or welding. The suction head of the pump shall not exceed
6 meters incl. all pipe losses. Maintenance and Repair
General
Faults
4.3 External pipe connections Service

System
The ―Ocean Clean‖ OWS has the following external connections, which should be connected to Appendix
the vessels piping system. Refer to installation diagram descriptionIndex
4.3.1 Suction pipe from bilge / bilge tank

Location: between bilge / bilge tank and pump suction flange Installation
Dimension: acc. to pump suction flange (may not be reduced!)
instructions
A non-return valve is strongly recommended in every suction pipe to prevent running dry! The
installation of a flushing connection to fill the pipe is advisable.
Furthermore a coarse filter at the intake of each suction pipe is strongly recommended. Operation
4.3.2 Oil discharge pipe to dirty oil tank instructions

Location: from separators oil drain valve to dirty oil tank
Dimension: acc. to the size of oil drain flange at the unit (may not be reduced!) Spare parts
4.3.3 Overboard discharge pipe
Location: between 3-way-valve V6 and overboard discharge
15ppm bilge
Dimension: acc. to 3-way-valve connection (may not be reduced!)
alarm ―OMD-24‖
Attention: Rules and regulations acc. to classification are to be observed! Eccentric screw
pump
4.3.4 Return to bilge pipe

Location: between 3-way-valve V6 and bilge / bilge tank Service
Dimension: acc. to 3-way-valve connection (may not be reduced!)
4.3.5 Flushing water pipe for separator
Location: between valve V4-connection and ship’s fresh- or seawater hydrophore system
Dimension: acc. to valve connection (may not be reduced!)
4.3.6 Sample outlet pipe from 15 ppm alarm
Location: from 15 ppm alarm outlet to bilge / bilge tank
Dimension: see separate instructions of 15 ppm alarm.
4.3.7 Compressed air supply pipe
Location: from OWS air connection to ship’s air supply system
Dimension: min. 6 mm, operating pressure 5 – 6 bar.
page 17
Maintenance space Maintenance space
25
1720
1349
1196
1063
1013
752
196 1300 314 192
590
628
1180
1700
No. Description Size ref. to P&I
1472
1 from bilge DN 25 PN 16 TIP 1
1086
607 2 to sludge tank DN 25 PN 16 TIP 3
3 hydrofor water supply R 3/4'' TIP 5
390
4 compressed air supply 5-7 bar 1/8'' TIP 4
315
5 overboard discharge R 3/4'' TIP 6
6 return to bilge R 3/4'' TIP 8
7 drain G 3/4'' TIP 2A
8 drain TIP 2B
590
464
Revision : Oberfläche: Maßstab: 1:15 Gewicht: 477kg

314
Werkstoff:
Datum Name
Erst. 24.09.2012
Gepr.
M.Hille
Ocean Clean 1.0 EB
Freig. Separator
page 18
Ocean Clean GmbH

Zum Kühlhaus 5
18069 Rostock Seite
Germany
Maintenance space 1/1
Phone: +49 (0) 381-811 2930
Fax: +49 (0) 381-811 2939
OCB-1000-BG-000
Index Änderung Datum Name info@oceanclean.de A3
3/2 way cock manuel V11
operated
3/2 way cock manuel V9

operated
Tip 4
xxx Safety valve SV1,SV2
OC
Tip 6
xxx
OC
V11
P4 3/2 way piston valve with 3/2 V6
Manual operatet 3 way valve Tip 7
way solenoid valve
Sample cock
Hand operated regulation
Tip 3 valve (only for Ocean Clean V8
xxx
OC 0.25/0.5/1.0 EB)
V1 V2
Tip 8
Non return valve (V10 advice) V7,V10
Sensor P1 Sensor
N1.1 N2.1 V6
OC
xxx
Pressure reduction valve V5
xxx
OC
Oily water DI
P2 0/4-20mA Soleniod valve V4
separator
V10 AT Pneumatic piston valve with

xxx V1,V2,V3
Emulsions Breaker
SV2
OC 3/2 way soleniod valve
Tip 1
Polishing Filter
M1 V8
OC P Pressure indication
Coalescer xxx P1,P2,P3
Tip 11
Oil
SV1 V3 monitor
Eccentric screw pump M1

Heater (only for OC
xxx
Tip 10
Ocean Clean OC V9
Tip 9
1.0/2.5/5.0 EB) xxx
Tip 2B
Digital indication / analog
DI / AT
transmitter
V7
OC
xxx
Tip 10/11 Safety valve drain
Tip 2A
V5 Tip 9 Sample water drain

P3
Tip 8 Return pipe

Tip 7 Sample pipe
Tip 6 Overboard discharge
V4
Tip 5 Hydrofor water supply
OC Tip 4 Compressed air supply 5-6 bar
xxx Tip 3 Oil discharge
Tip 5
Tip 2A/B Drain OWS

Tip 1 Bilge water inlet
Oberfläche Maßstab Gewicht

Werkstoff
Rohteil Nr.
Modell-oder-Gesenk-Nr.
Datum Name Benennung
Bearb. 26.09.2012 M.Hille
Control air pipes Gepr. Oily water separator

Customer supply
Norm
standard
page 19
Oil and water pipes Ocean Clean GmbH Zeichnungsnummer

Zum Kühlhaus 5 Seite
Ocean Clean supply 18069 Rostock 1/1
supply OC
limit
xxx Customer supply
Germany
Phone:+49(0)381-8112930 P & I Diagram A4
Nr. Änderung Datum Name Fax:+49(0)381-8112939
Installation diagram oily water separator
Compressed air
5 – 6 bar
Over board
discharge Acc. to classification
To dirty oil tank requirement
P4
M1
V1 V2 ppm Sampling point acc. MEPEC

Alarm 107(49) chapter 6.1.1
monitor
Max. 15000mm
V11
V9
V6
From sea alternativ
V3
V8
Max. 6000mm
V7
Separator
Polishing stage
V5
V4
Bilge
water From hydrofor system
holding Ocean clean delivery
tank
page 20
Return if too much ppm in discharge water

5. Operation instructions
Attention: First starting up should be done with fresh water or sea water!
Contents
Contents
Safety
5.1 Commissioning Machine Description
Safety
5.1.1 Check list

Operation
General
No. Instructions YES NO Faults
Service
1. Connecting the suction side to the pump (DN 25) and pressure tested? System
Appendix
descriptionIndex
2. Connecting the fresh water line (¾ ― min. 2 bar) and pressure tested?
Installation
3. Connecting the overboard flush line (¾ ― min. 2 bar) and pressure tested? instructions
4. Connecting the line return to bilge (¾ ― min. 2 bar)?

5. Connecting the 6mm line from alarm to bilge? Operation
6. Connecting oil drain to the oil collecting tank DN 25 and pressure tested? instructions
6a. Does the oil collecting tank has a sufficient ventilation?

Spare parts
7. Connecting the air diffuser for the valve control (min. 5 bar/max 6 bar)?
8. Connecting the electrical service line to the control panel (voltage)?
15ppm bilge
9. Dry running protection closed?
alarm ―OMD-24‖
10. Start master switch?
11. System ON?
Eccentric screw
12. Is the system filling with water?
pump
13. If the system is automatically filled with water, the suction pump starts.
14. Open dry running protector after starting the eccentric screw pump.
Service
15. The overboard valve is opening automatically: is the system running?
16. Adjust dry running protector to ensure flow of water.
17. Note down operation pressure at the manometer while starting the system.
18. If you have an OMD-24 > 15 ppm alarm: system OFF

19. Shift the 3-way-valve at the alarm monitor from action to flushing.
20. Then flush the alarm monitor and clean it with a brush.
21. If the alarm stays on, all filters have to be changed in the 3. stage.
22. Switch the system ON again .
23. Is the oily water separator running again?
page 21
5.1.1 Make sure
 that all pipe connections are tight
 that all corresponding valves are in its right operation position
 that compressed air of 5 – 6 bar is present Contents
 that correct electric supply is present Contents

Safety
 that the transfer pump turns in the right direction (anti-clockwise) Machine Description
 if bilge tank is empty, the sea water connection is open hydrophore water of min. 2,0 bar Safety
is present Operation
General
5.1.2 Turn on the main switch (5Q1) on the electric switch box to “on” position. Shutting-down and Preservation
Faults
The lamp 7H1 shows that electric power is present.
Service
System
Appendix
5.1.3 Push “system on” button (8S2-8H2) on the electric switch box descriptionIndex
5.1.4 Open regulation valve (V8) of pump dry running protection half open
Installation
instructions
The coalescence chamber gets filled up with water from hydrophore system automatically until
the sensing electrode N 2.1 is detecting water.
 The yellow control lamp 10S1/10H1 ―oil to sludge tank 2‖ on the switch box turns off Operation
 The valve V2 closes. instructions
 The pump starts running and sucking from bilge water holding tank or from sea and fills
up the coarse stage until the sensing electrode N 1.1 is detecting water.
Spare parts
The yellow control lamp 9S1/9H1 ―oil to sludge tank 1‖ turns off and valve V1 closes.
15ppm bilge
Now the unit comes up to ―normal operation‖. The water is pressed through the coarse stage,
the coalescing stage and the emulsion breaker/polishing stage, which has to be de-aerated via alarm ―OMD-24‖
the de-aeration screws on top of it.
The 15 ppm alarm switches over to normal operation as soon as clean water goes trough. If not,
open the throttle-valve (V8) a little more. Eccentric screw
pump
Normal running condition is reached if the 3-way valve V6 switches over to 1 – 2. Check at the
sampling point.
Service
Now the electric heater may be switched on by turning the switch (6Q3) on the switch box to
―on‖ position. It is controlled by a built-in thermostat adjusted to approx. 60°C.
Attention: For testing the unit in harbors or other restricted areas always switch the
sampling valve to ―return to bilge‖ position. Never discharge overboard.
page 22
5.2. Normal operations
The Ocean Clean EB oily water separator can be operated in both manual and automatic mode.
In manual mode the operator has to start and stop the OWS. Contents
For automatic mode the OWS is equipped with an ACCU option (automatic control system Contents
Safety
certified for unattended engine room). When using the ACCU function the OWS is controlled by
external level sensors. Machine Description
Safety
Operation
5.2.1. Manual operation

 For manual operation only the corresponding external valves are to be put into its working General
position.
Faults
 Presence of compressed air has to be checked. Service

System
 ―Main Switch‖ has to be turned on. Appendix
 Electric power supply has to be checked at the white lamp ―Control Voltage‖. descriptionIndex
 ―System On‖ has to be pushed. The separator is running automatically.

 For stopping the unit push the button ―System Off‖ and turn the ―Main Switch‖ into ―Off― Installation
position.
instructions
5.2.2. Automatic operation

 For automatic operation put all the corresponding external valves into working position. Operation
 Check presence of compressed air. instructions
 Turn on ―Main Switch‖.

 Check electric power supply at the white lamp ―Control Voltage‖. Spare parts
 Set selector switch ―Manual—0—Automatic‖ to ―Automatic‖ and turn on ―Main Switch‖.
 Push the button ―System On‖ to start the separator. The pump will start and stop accord- 15ppm bilge
ingly to the signals of the external level sensors.
 To stop the unit push the button ―System Off‖ and turn the ―Main Switch‖ into ―OFF‖ alarm ―OMD-24‖
position.
Eccentric screw
pump
5.3. Maintenance
The Ocean Clean EB oily water separating system is a rigid system for marine purpose, Service
self-cleaning and of a minimum of maintenance.
To ensure a long service life, few checks and maintenance work outlined below, should be
carried out at regular intervals.
5.3.1. Weekly inspections

 Visual inspection for leaking of valves, flanges and air connections
 Check of water free and clean compressed air supply
 Check of pump’s stuffing bush packing
 Check of sample tube of 15 ppm-alarm and clean if necessary acc. to separate
instruction of 15 ppm-alarm.
page 23
5.3.2. Monthly inspections
 If sea water connection is installed as recommended, keep running the unit for approx. 2
hours with sea water only, and test the valve function by manual function as follows:
 Push the yellow push button 9S1/9H1 ―oil to sludge tank 1‖, the pilot valves of the piston
valves V1 and V3 blow off. Contents
Contents
 Push the yellow push button 10S1/10H1 ―oil to sludge tank 2‖, the pilot valves of the Safety
piston Machine Description
 valves V2 and V3 blow off. The pump stops. The valve V5 opens and hydrophore water Safety
must flew. Operation
 The gauge glass at the pressure reduction valve V5 must show 1,5 – 2 bar. Maintenance and Repair
General
 Check level relay FN 9 (ER76D) as follows: Shutting-down and Preservation
Whilst the unit is running with seawater, screw off the cable plug of sensor N 1.1. The Faults
yellow lamp of the push button ―oil drain stage 1‖ must light and all functions as Service
System
described above when pushing that button by hand, must run. Appendix
descriptionIndex
Make sure that the plug connections of the sensor are dry and clean and put on and screw fast
the cable plug again.
Installation
 Make the same with the cable plug of the sensor N 2.2. The yellow lamp of the push
button ―oil drain stage 2‖ must light, and all functions as described above, when pushing instructions
that button by hand, must run.
 Check if all connecting- and flange bolts are well-fastened.
Operation
 Check if all relays, switches, cables etc. in the electric switch box are well fastened.
instructions
Attention: Open the switch box door only after the main switch is switched off.
Spare parts
5.3.3. Maintenance after 2 years:
 Change pump stator. 15ppm bilge
 Change stuffing bush packings. alarm ―OMD-24‖
 Check if dry running protection valve V8 is clean and the pipe is clean and free from dirt.
Eccentric screw
 Check all valves and replace O-rings and sealing plates if necessary.
pump
 Check pressure gauges and replace if necessary.
 Check safety valves SV1 and SV2 and replace if necessary.

Service
 Check function of electric heater (if installed).
 Change emulsion breaker and polishing cartridges.
 Open dome flange of gravity- and coalescing stage and check coalescing insert. Replace
if necessary.
Remark: The gear box of the pump is filled with a long time lubrication oil. If there is no leaking,
it has to be changed after 5 years.
Attention: For any change of parts or repair use only genuine ―Ocean Clean‖ parts.
page 24
5.4. Trouble shooting
5.4.1. No pressure or not suction of the pump!

Contents
Check pipe connection between bilge and pump. Contents
Safety
 Damage or wear out of the stator – must be renewed Machine Description
 Check simultaneously the condition of the rotor. Its surface must be smooth and free of Safety
Operation
grooves – replace if necessary.

 Check dry running connection if free and clean – renew if necessary. General
Faults
Service
5.4.2. The piston valves do not work proper System

Appendix
 Check if air pipes are clean and free – renew if necessary. descriptionIndex
 Check pilot valves if free from dirt – renew if necessary.

Installation
 Check piston valve if spring, sealing plates and O-rings are proper – replace if necessary.
instructions
5.4.3. 15 ppm-alarm is continuous in alarm-position

Operation
 Check emulsion breaker and polishing cartridges – renew if necessary.
instructions
 Check alarm unit by flushing with fresh water – replace measuring cell if necessary.
Spare parts
Attention: Use only originally from the manufacturer calibrated and certified cells.
Note calibration schedule according to IMO/MEPC regulations!
15ppm bilge
alarm ―OMD-24‖
5.4.4. Oil-water-separation does not well
 Check sensing electrodes at mass short circuit - replace if necessary.

Eccentric screw
 Check level relay as under 5.3.2.
pump
Remark: The separating system is type-tested acc. to IMO-Res. MEPC 107(49) with Marine
Service
Diesel Oil, Heavy Fuel Oil surfectants and iron oxide as an emulsion. Check, if
there are other unknown dissolved agents in the bilge water, which cannot be
separated.
page 25
6. Spare parts
6.1 Overview
Contents
Contents
Safety
Machine Description
Safety
Operation
General
Faults
Service
System
Appendix
descriptionIndex
Installation
instructions
Operation
instructions
Spare parts
15ppm bilge
alarm ―OMD-24‖
Eccentric screw
pump
Service
page 26
Contents
Contents
Safety
Machine Description
Safety
Operation
General
Faults
Service
System
Appendix
descriptionIndex
Installation
instructions
Operation
instructions
Spare parts
15ppm bilge
alarm ―OMD-24‖
Eccentric screw
pump
Service
page 27
6.2 Spare parts list for Ocean Clean 1.0 EB
Item Contents
Name Nr. Item Size Intervals of Replacements Contents
code
Safety
1 year 2 year 5 year pcs.

Machine Description
Eccentric Screw Pump AEB 12.2

1 Stator 12.2 526753 • 1
Safety
Operation
2 Rotor 12.2 526754 • 1
3 Stuffing bush pack 526758 • 6
General
4 Joint shaft oil the joints are lubricated for life
Faults
Service
Separator System
Appendix
5 2/2 way piston valve 3/4"/DN20 526687 • 1
V1 descriptionIndex
6 3/2 way solenoid valve 1/8"/DN6 526707 • 1
V2
8 3/2 way solenoid valve 1/8"/DN6 526707 • 1 Installation
V3 instructions
V4 11 2/2 way solenoid valve for flush 3/4"/DN20 526708 • 1
V5 12 Pressure reduction valve 3/4"/DN20 526695 • 1 Operation
V6 instructions
V7 15 No return valve 3/4"/DN20 526717 • 1
SV1/SV2 16 Safety valve 2,5 bar 1/2"/DN15 526718 • 2
Spare parts
P1/P2/P3 17 Pressure gauge 0 - 4 bar 1/4"/DN8 526722 • 3
P4 18 Pressure gauge 0 -10 bar 1/8"/DN6 526702 • 1
N1.1/N2.1 19 1"/DN25 526733 2 15ppm bilge

Sensing electrode
20
1 1/2"/
a/b/c • 1
alarm ―OMD-24‖
Heater (order with description of Volt) DN40
a Heater ERCT/35 380 - 460 V 526870
b Heater ERCT/35 480 V 551899 Eccentric screw
c Heater ERCT/35 690 V 526732
pump
21 Cover sealing set 526796 • 1
22 Coalescer insert set 526724 • 1
23 O - rings 526712 • 4 Service
24 526711 • 3
Emulsion breaking (white) "EMBR2011"
25 Polishing cartridge (black) "POCA2011" 526710 • 1
OMD - 24
26 Desiccator 535967 • 2
27 Cell cleaning brush 535962 • 1
28 O - ring set 535963 • 2
29 Manual cell cleaning unit 535965 • 1
30 535964 • 1
Measuring cell with calibration certificate
page 28
7. Instruction manual 15ppm Bilge Alarm
Type OMD-24
Contents
Contents
Safety
Machine Description
Safety
Operation
General
Faults
Service
System
Appendix
descriptionIndex
Installation
instructions
Operation
instructions
Spare parts
15ppm bilge
alarm “OMD-24”
Eccentric screw
pump
Service
page 29
INSTRUCTION MANUAL
15ppm Bilge Alarm
Type OMD-24
DECKMA HAMBURG GmbH

Kieler Straße 316, D-22525 Hamburg - Germany
Tel.: +49 (0) 40 54 88 76-0, Fax: +49 (0) 40 54 88 76-10
Internet: www.deckma.com eMail: post@deckma.com
page 30
DECKMA HAMBURG GmbH
IMPORTANT NOTICE
Replacement components for 15ppm Bilge Alarms.
General
All monitors in our range are ins pected and tested to the related I.M.O. requirements at
our factories prior to delivery.
In normal use the units should operate correctly and without fault over a long period of
time requiring only small amounts of maintenance to be carried out as outlined in the
instruction manuals.
Service Exchange Units

In the event of a monitor malfunction due to electrical or electronic component failure it
is our recommendation that a service exchange unit be ordered.
The defective instrument should be returned to our works within 30 days of supplying
the service exchange unit, then only the repair charge is payable. Otherwise the whole
cost of a service exchange unit becomes payable.
This procedure is by far the easiest and most cost effective way of ensuring the monitor
on board conforms to I.M.O. resolution MEPC.107 (49).
Remark:
According the MEPC.107(49) § 4.2.11 the unit has to be checked at IOPP Certificate
renewal survey by the manufacturer or persons authorized by the manufacturer.
Alternatively the unit may be replaced by a calibrated 15 ppm Bilge Alarm. The OMD-24
is designed in that way, that only the measuring cell needs to be changed, as this unit
carry the calibration onboard. The Calibration Certificate with the date of the last
calibration check should be retained onboard for inspection purposes.
If for some reasons the computer unit needs to be c hanged, it has to make sure, that
the memory card will remain on board for at least 18 month. The new comput er unit will
carry its own memory card. The old card can be insert into the new unit only for reading.
Writing is only possible with the card delivered with the new computer unit. For details
see section 13.1.
Warranty
Our warranty terms are12 months after installation but maximal 18 months after delivery
ex works. The maker undertakes to remedy any defect resulting from faulty materials of
workmanship except wearing parts.
The maker's obligation is limited to the repairs or replacement of such defective parts by
his own plant or one of his authorized service stations.
The purchaser shall bear the cost and risk of transport of defective parts and repaired
parts supplied in replacement of such defective parts.
ANY DISMANTLING OR BREAKING OF A SEAL WILL VOID THE WARRANTY
Issue: 17.02.09 Instruction Manual OMD-24
page 31
DECKMA HAMBURG GmbH
CONTENTS
SECTION TITLE PAGE
1.0 Introduction 33
2.0 Important Notes 33
3.0 Principle of Operation 34
3.1 Measuring Principle 34
3.2 Features 34
3.3 Adjustment 34
3.4 Displays and Alarms 34
4.0 Specification 36
5.0 Construction 37
6.0 Installation 38
7.0 Piping 39
8.0 Wiring 40
8.1 Typical Control System 42
9.0 Power Supply 42
10.0 Commissioning 42
10.1 Electrical 42
10.2 Piping 42
10.3 Functional Tests 43
10.4 Programming Mode 44
11.0 Operating Instructions 48
11.1 Operator Notes 49
12.0 Operator Maintenance 49
12.1 Manual Cell Clean Unit 50
13.0 Fault Finding 51
13.1 Memory Card 53
14.0 Calibration 54
14.1 Calibration and Repeatability Check 54
15.0 Spare Parts 55
15.1 Recommended On Board Spares 55
16.0 Remarks 56
page 32
DECKMA HAMBURG GmbH
1.0 INTRODUCTION
The OMD-24 Bilge Alarm Unit has been designed specifically for use in
conjunction with 15 ppm oil-wat er separator units and has a specification and
performance which exceeds the requirements of the International Maritime
Organization specifications for 15ppm Bilge Alarms contained in Resolution
MEPC. 107 (49).
The unit is supplied with 2 works-adjusted alarms at 15 ppm. Other set points
(10 ppm or 5 ppm) are possibl e and can be adjusted on site at any time by using
the buttons at the front panel.
If an alarm set point is exceed, the alarms are visible at the front panel and the
appropriate relays are switched. In case of malfunction the System LED at the
front panel will change from blinking green to permanent red.
For the data logging function the unit requires an status input from the separator.
Optionally a 0(4) - 20 mA (equal to 0 - 30 ppm) signal output is available for
driving a recorder or external meter.
2.0 IMPORTANT NOTES

a) This equipment must be installed and operated in st rict accordance with the
instructions contained in this manual. Failure to do so will impair th e protection
provided.
b) Installation and servicing must be undertaken by a competent and suitable
skilled person.
c) The equipment must be connected to the ground according relevant
requirements.
d) The unit must be isolated from the electrical supply before any maintenance of
the equipment is attempted.
e) All National or local codes of pr actice or regulations must be observed and,
where applicable, are deemed to take precedence over any directive or
information contained in this manual.
f) In case of freezing conditions the measuring cell should be emptied complete.
page 33
DECKMA HAMBURG GmbH
3.0 PRINCIPLE OF OPERATION

3.1 Measuring Principle
An optical sensor array measure a combination of light scattered and abs orbed
by oil droplets in the sample stream. The sensor signals are then processed by a
microprocessor to produce linearised output.
If an alarm (works set point 15 ppm) occurs, the two oil alarm relays are activated
after the adjusted time delay.
The microprocessor continuously monitors the condition of the sensor
components and associated electronics to ensure that calibration accuracy is
maintained over time and extremes of environmental conditions.
3.2 Features
• Robust construction
• Solid suppression capability
• Low maintenance
• Easy installation
• Constant readiness
• Low spare part stock holding
• Works adjustment
• Easy settings via menu
3.3 Adjustment
The unit is delivered with a works calibration according the IMO-requirements.
The alarm points are set to 15 ppm.
The "Zero" point is als o works calibrated and can be re- adjusted on site by u sing
the programming mode and clean water. See Section 10. 4 “Settings-Offset”. A
calibration is not permitted. This has to be done according IMO Regulations by
the manufacturer or persons authorized by the manufacturer.
3.4 Displays and Alarms

In the unit are two independent oil alarm circuits available. Both can be set
separately from 1 to 15 ppm. From the manufacturing both alarms are set to
15 ppm (according I MO). The set points can be changed according t o the
requirements on site, for example to 10 ppm or 5 ppm. An alarm point se tting
above 15 ppm is not possible. The adjustment can be done in the programming
mode as described in Section 10.4.
In this mode also the individual adjustment of the time delays for the alarms can
be done.
Both alarm circuits are also related to an alarm LED on the front panel.
page 34
DECKMA HAMBURG GmbH
In case of malfunction the “System” LED will indicate any type of internal fault of
the unit. This LED is flashing green in normal conditions and is red in alarm
conditions.
Additional to the alarm LED's each ala rm circuit is equipped with a relay with
potential free alarm contacts. These contacts can be used for external processing
of the signal or for control of further functions.
If a malfunction or failure of the power supply occurs, both relays will switch to
alarm condition.
page 35
DECKMA HAMBURG GmbH
4.0 SPECIFICATION OMD-24
Range: 0 – 30 ppm, Trend indication 50ppm

Accuracy According IMO MEPC. 107(49)
Linearity Up to 30 ppm better than ± 2 %
Display Yellow Graphic Display
Power Supply: 24 V AC or DC +/- 10%
Consumption: < 5 VA
Alarm Points 1 + 2: Adjustable between 1 - 15 ppm
(Works adjustment 15 ppm)
Alarm 1 Operating Delay: Adjustable between 1 – 540 sec.
(for annunciation purpose) (Works adjustment 2 sec)
Alarm 2 Operating Delay: Adjustable between 1 – 10 sec.
(for control purposes) (Works adjustment 10 sec)
System Fault Alarm: Red LED
Alarm Contact Rating: Potential free 1 pole change over
contacts, 3 A / 240 V
Alarm Indication: Red LEDs
Output Signal (option): 0 – 20 mA or 4 – 20 selectable
ext. Load < 150 Ω
Sample Water Pressure: 0,1 – 10 bar
Sample Flow: Approx. 0,1 - 3 l/min depend. to pressure
Ambient Temperature: + 1 to + 55° C
Sample Water Temperature: + 1 to + 65° C
Roll: Up to 45°
Size (Computer Unit) 185 mm W x 210 mm H x 65 mm D
Size (Measuring cell Assembly): 140 mm W x 160 mm H x 65 mm D
Distance (Computer Unit to Up to 0.5m
Measuring Cell) Option: up to 5m upon request
Degree of Protection: IP 65
Weight: 2.5 kg
Pipe Connections: R ¼" Female
Technical specifications are subject to change without notification
page 36
DECKMA HAMBURG GmbH
5.0 CONSTRUCTION
There are 2 main parts which contained in an OMD-24:
The computer unit contains the display PCB with the da ta logger and the
terminals for external connections.
The measuring cell is built out of an anodized all-aluminium body with inlet
and outlet block in st ainless steel. Th is rugged cell contains optics and
electronics and is connected with the computer unit via a plugged data
cable. It is mounted onto a stainless steel support that also holds the valve
assembly. Two handles control sample water flow and clean water usage.
This assembly is connected to the measuring cell by a push-in.
Both components can easily be mounted in wall or bulkhead installation. It is also
possible to split the c omputer unit from t he measuring cell if the available space
is not sufficient. Optionally a connection cable for up to 5m distance from
Computer Unit to Measuring Cell is available.
ESC
+
- OK OUT 1/4"
TEST SET
ON AL1 AL2 SYS
LOG
OMD-24 CLEAN WATER 1/4"
SAMPLE 1/4"
(2x) M20x1.5
(1x) M16x1.5
for electrical
connetions
1 Computer Unit 5 Clean Water Handle 9 Dessicator Cap

2 Measuring Cell 6 Sample Handle 10 Communication Cable
3 Sample Valve 7 Head Screw 11 Terminal Cover
4 Clean Water Valve 8 Valve Plate
Fig. 1
page 37
DECKMA HAMBURG GmbH
6.0 INSTALLATION (Refer to Fig. 2 and Fig. 3)

See Section 2 for important notes concerning installation.
The OMD-24 Monitor should be located as close as possible to the oily water
separator to minimize response delays. According MEPC.107(49) the layout of
the installation should be arranged so that the overall response time (including
the response time of the 15 ppm Bilge Alarm, which is less than 5 s.) between an
effluent discharge from the 15 ppm Bilge Separator exceeding 15 ppm, and the
operation of the Automatic Stopping Device preventing overboard discharge,
should be as short as possible and in any case not more than 20 s.
Mount the OMD-24 Monitor by means of M6 or M8 screws on to a rigid vertical
surface and preferably with the display panel of the monitor at eye level. For
service and maintenance sufficient space to all sides should be available.
Care must be taken at mounting of the pi pes connections to avoid any torsion of
the housing and damage of the instrument.
185 140
MAX DISTANCE
120
APPROX. 500 50
OUTLET
1/4" female
+
ESC
- OK
68
77.5
TEST SET
ON AL1 AL2 SYS
160
210
LOG
40
OMD-24
77.5
CLEAN WATER
ø8.5 1/4" female
ø8.5
SAMPLE WATER
1/4" female
(2x) M20x1.5
(1x) M16x1.5
for electrical
connetions
167
Fig. 2
page 38
DECKMA HAMBURG GmbH
7.0 PIPING (Refer to Fig. 3)

Connect the OMD-24 Monitor to the sample point of the oily- water separator
outlet and to a source of oil free water em ploying 10 mm OD copper or stainless
steel pipe. The sample point should be located on a vertical section of the
separator outflow piping to minimize the effects of any entrained air. The tapping
point should be at a level above the outlet of the monitor to ensure the sample
cell is flooded at all times.
If connection to a ver tical section of the se parator outlet piping is impractical, the
tapping may be made into the side of the horizontal pipe. Av oid top or bottom
entry.
For separator discharge pipes up to 75 mm OD a standard "T" -type junction of
the welded or screwed type is satisfactory for the tapping point. For the separator
discharge pipes of 80 mm OD and above a sample probe should be employed
which protrudes into the discharge piping by approx. 25 % of the ID of the pipe.
Automatic Recirculating
Stopping Device Facilities
Overboard discharge
To Bilge To Bilge
Pressure relief valve

(if required)
Vacuum breaker
Outlet *
+
ESC
- OK
TEST SET
ON AL1 AL2 SYS
LOG
OMD-24
**
Separator 10 X 1mm
Copper Tube
Clean Water
Supply (Option)
Outlet Separator
To Bilge
* Inlet & Outlet connections R1/4" Female

Fig. 3 ** Optional electric switchover valve DH79450
according to makers instructions allowable
page 39
DECKMA HAMBURG GmbH
8.0 WIRING (Refer to Fig. 4 + 5)

See Section 2 for important notes concerning wiring.
This unit must be connected to the ma ins supply via a s uitable rated and
approved fused isolator unless s uch fusing / isolation is provided by associat ed
equipment. When fitted, the isolator should be close, readily accessible and
marked as to function.
Electrical connections are made through the metric cable gland openings
prepared underneath the instrument.
27.5 27.5
M20 x 1.5 M16 x 1.5
Fig. 4
Precise wiring details will vary dependent upon the control system to be
employed but the most frequent ly used systems employ alarm relay 1 for alarm
only and alarm relay 2 for control purposes.
Electrical connections are made to the terminal blocks inside the computer
housing. Wires are connected to the terminals by pushing a suitable screwdriver
into the clamp holes to release the internal spring loaded clamps. After the wire is
inserted to the terminal and the screwdriver is removed, the wire is fixed.
If the instrument is operated at high voltages, additional care has to be taken to
provide reliable ground connections. Ground ( PE) can be connected direct to the
terminal or, if this is not sufficient according local rules, to the computer housing
left side.
The instrument provides a pilot voltage output at Terminals 3&4. This is internally
connected to the power supply input (Terminals 1&2). The pilot voltage can be
used to supply additional external circuitry, e.g. alarm lamps or electrical valves.
page 40
DECKMA HAMBURG GmbH
Please note: any device connected to the pilot voltage output must be rated for
the voltage the instrument is supplied with. Do not use the pilot voltage for driving
motors, heaters or other high load devices. The pilot voltage is intended for alarm
purposes only.
1-2 Power Supply Power Supply Air Supply

3-4 Pilot Voltage Output (Same as Power Supply) 24V AC/DC
5-7 Potential free Output Alarm 1 (Change over contact)
8-10 Potential free Output Alarm 2 (Change over contact)
11-12 Input Status Switch from Separator (Close when running)
13-14 Input Reserved for future use FUSE T2A
15-16 Input Flow Direction Switch (Deckma Delivery) Solenoid Valve
17-18 (Optional) Signal Output 0(4) to 20 mA 3/2 Way Valve
19-20 Input External Fresh Water Usage Automatic Stopping Device
21-22 Output External Fresh Water Valve (Deckma Delivery)
To Alarmsystem
(optional)
24 V AC/DC ALARM 1 ALARM 2

PILOT OUT
PILOT OUT
POWER SUPPLY MUST HAVE FUSE T2A
SUPPLY
SUPPLY
COM
COM
NO
NO
NC
NC
PE
PE
POWER SUPPLY 24V AC/DC ONLY
LINK TERMINALS 15&16 IF NO FLOW 1 2 PE 3 4 PE 5 6 7 8 9 10

SWITCH IS PRESENT
11 12 13 14 15 16 17 18 19 20 21 22
EXAMPLE
Connections may vary
with different separator
FW VALVE
FW VALVE
OUTPUT +
RESERVE
RESERVE
OUTPUT -
STATUS
STATUS
EXT FW
EXT FW
FLOW
FLOW
control boxes INPUTS OPTIONS
Status Link if no Signal Output

Separator Flow Switch 0(4)-20 mA
is present
Fig. 5
Close front cover complete after electrical installation. Water inside the
instrument may result in corrosion and malfunction. Alarm contacts description is
in alarm (non-energized) condition.
page 41
DECKMA HAMBURG GmbH
8.1 Typical Control System
The installation on site has to make sure that in case of any loss of power supply
and/or loss of air supply for the automatic stopping device the over board
discharge valve close the overboard line and open the re-circulating line.
The system showed in the example, employs alarm relay 2 to control a
pneumatic solenoid valve which energises or de-ener gises a pneumatically
operated 3 - way valve as depicted in Fig. 5.
The separation process will continue until su ch time as the pollution level falls
below the alarm set point at which time the discharge will be directed overboard.
A pump stop system is according MEPC.107 (49) not allowed.
9.0 POWER SUPPLY

See Section 2 for important notes.
The unit is designed for a power supply of 24 V AC or DC. The power supply
must have a fuse rated no more then 2A.
10.0 COMMISSIONING
On completion of the installation, wiring and piping carry out the following checks:
10.1 Electrical
a) Check that the power supply is connected to the terminals 1 + 2 of the
terminal block.
b) Check the wiring of the automatic stopping device and to the alarm system is
according the IMO Requirements.
c) Check that the grounding has been made according to the relevant
regulations.
10.2 Piping
a) Check all piping connections for leaks and rectify as appropriate.
page 42
DECKMA HAMBURG GmbH
10.3 Functional Tests
a) Run oil free water through the instrument to purge the system.
b) Adjust the flow rate through the unit by using the small O-Rings in the cell cap.
LOW FLOW MEDIUM FLOW HIGH FLOW
O-Ring 4.5x2 inside O-Ring 8.5x2 outside Main O-Ring 11.5x3 always present
NB: The flow rate should be checked on both, the clean water supply and the
separator sample supply. If the clean water supply is obtained from a high
pressure source, the flow rate will be higher than from the sample point.
The flow rate is not influencing the accuracy of the instrument. The adjustment
is only important for the time delay between the sample point and the monitor.
c) Switch on the instrument and make sure, that the Power LED is illuminat ed
and the display is
showing the initializing
display for about 15
sec. After that time it
will change to the
standard display,
showing the actual measurement.
d) During oil free wat er is running through the monitor check the Zero
adjustment. The display should be "0" to “2” and the status will show “FW”. If
the display varies by greater amounts, it may be that air entrainment is
present. If this is the case, the cause must be located and rectified.
f) If the Zero need to be adjusted, this can be done in the programming mode as
described in section 10.4. (Settings – Offset)
page 43
DECKMA HAMBURG GmbH
10.4 Programming Mode
There are 3 groups of push buttons to control

the functions of the d isplay. Navigation buttons
ESC
+ 1 are in group 1. Functional buttons are group 2.
Group 3 is for data logger operation.
- OK
2
TEST
ON AL1 AL2 SYS
SET
In the programming mode the alarm set points,
LOG
3 the time delays, and the offsets can be modified.
It is also possible to reset to the factory default
values at any time.
OMD-24
The clock is factory set for GMT, Greenwich

Mean Time, and cannot be changed.
Initial Display. Normal Operation Display. Exit from SYSTEM-info

+ menu by pressing the ESC
Will disappear a few seconds Pressing the button will button.
after power up. display additional information.
Refer to Fault finding table
Pressing the
OK
button will in manual for explanations
display more detailled information of status information.
about the current status.
page 44
DECKMA HAMBURG GmbH
AL1 AL2
At the SETTINGS menu the

Pressing the AL1 button leads alarms, time delays, the Offset To change the value, press
into SETTINGS menu, Alarm1 and optionally the output signal the “+” or “-“ button. Confirm
settings preselected. can be modified within the with “OK”.
limitations. Select the required
Pressing the Al2 button leads point by using the „+“ or „-„
into SETTINGS menu, Alarm2 button. To modify settings press
settings preselected. the button.
SET
To change the value, press

the “+” or “-“ button. Confirm
with “OK”.
SET
Pressing the SET button from

Normal Operations Display
leads into SETTINGS menu,
set default option preselected.
To change the value, press
the “+” or “-“ button. Confirm
with “OK”.
At the SETTINGS menu the all To change to “yes”, press

settings can be reset to the the “+” button. Confirm with
factory default values. To reset “OK” to reset all settings to
to factory values once again the factory default settings.
press the button.
SET
page 45
DECKMA HAMBURG GmbH
SYS
Pressing the SYS button Select if you want information Exit from SYSTEM-info
directly leads into SYSTEM about the instrument or menu by pressing the ESC
menu. information about the button.
measuring cell.
Exit from
MEASURING CELL menu
by pressing the ESC button.
ON
Pressing the ON button directly Select if you want to activate To change to “ON”, press
leads into the the (optional) clean water valve the “+” button. Confirm with
SYSTEM-OPTIONS menu. or if additional information “OK” to activate the optional
should be displayed. clean water valve for a
limited time.
Exit from information display

by pressing the ESC button.
page 46
DECKMA HAMBURG GmbH
TEST
Select if you want to activate Wait until Alarms Test is

Pressing the TEST button the Alarms Test or if Dessicator completed, as indicated by
directly leads into the status information should be countdown value and
SYSTEM-TESTS menu. displayed. progress bar.
Exit from information

Desiccator status display by
pressing the ESC button.
LOG
The LOG button leads into the

data logger function.
Initially the data logger displays
the live data. With the LOG
button it can be switched to the
graphical display mode.
LOG LOG
By pressing the LOG button

twice the recorded data display
mode is invoked. The data logger displays The data logger displays
recorded data. With the LOG recorded data. With the LOG
button it can be switched to the button it can be switched to
non-graphical display mode. the graphical display mode.
In both data display modes the arrow buttons can be used to

navigate to another date/time of recorded data.
NB: Changed values have to be confirmed by pressing the " OK " button.
Otherwise the existing values remain valid.
page 47
DECKMA HAMBURG GmbH
11.0 OPERATING INSTRUCTIONS
The OMD-24 has two independent valves for sample water and clean water.
Valve handles are mechanic ally interlocked. Do not use excessive force t o
NORMAL OPERATION STOP SAMPLE CLEAN WATER
operate the handles. The OM D-24 will only allow overboard discharge in
Normal Operation setting of both valve handles.
Instrument start-up sequence:
a) Switch on the power supply.

b) Allow a period of time for water entering the sample tube.
c) Flow oil free water thr ough the s ystem for a few minutes and check that the
display show 0 to 2 ppm. If not, clean proper before adjusting the unit
according section 10.4 “Settings - Offset”.
d) Switch the instrument sample supply from the clean water supply to the
separator sampling point connection.
e) The instrument is now ready for use.
page 48
DECKMA HAMBURG GmbH
11.1 Operator Notes
a) When oily water flows through the instru ment the display will s how the actual
value of oil content.
b) If the oil c oncentration exceeds the adjusted threshold (works adjustment
15 ppm), the alarm indicator 1 will be illuminated in intervals during the
selected time delay before it change to steady light and the associated alar m
relay will o perate. Accordingly also the alarmindicator 2 will be illuminated
and its associated alarm relay will take the appropriate shut down action.
12.0 OPERATOR MAINTENANCE

AT WEEKLY INTERVALS:
a) Flush the cell with oil free water.
b) Stop sample and oil free water flow.
c) Unscrew and remove the cell cap.
d) Insert a suitable Cell Cleaning brush (OC Art. No. 535962) into the cell and clean it
with upwards and downwards motion through the entire length of the cell
several times.
e) Remove the Cell Cleaning brush and replace the cell cap.
f) Open clean water valve and allow oil free water to flow through the instrument
for a few minutes.
g) Observe that the display is showing "0" to “2”. If not, clean again.
h) Examine the status of the desiccator (Chapter 10.4, TEST button). The
Desiccator status display will indicate if the desiccator is worn out and working
insufficient. If the desiccator status is any other then OK, the desiccator should
be replaced. Additionally, the Measuring Cell dewpoint can be checked. The
dewpoint should be lower then both sample temperature and clean water
temperature.
Insufficient desiccator performance coul d result in condensation inside the
measuring cell and wrong measurment and/or damage to optical
components. Insufficient desiccant container can easily be exchanged by
removing the desiccator cap. Just unscrew the desiccator cap, replace the
desiccant container by a new one (OC Art. No. 535967). Make sure to close the
desiccator cap properly. Allow the new desiccator some time to absorb the
humidity inside the measuring cell.
j) Switch valves to Normal Operation position
page 49
DECKMA HAMBURG GmbH
12.1 Manual Cell Clean Unit OC Art. No. 535965
Optional item if fitted
This unit facilitates cleaning of the cell without the need of removing the cell cap.
Regular use of this device should prevent malfunction of the monitor due simply
to fouling of the sample tube and all the inconvenience which this can cause.
Operating Instructions
a) Ensure that the monitor is switched off and that there is a clean water supply
through the cell.
b) Activate the manual cell clean unit by pressing the handle several times.
c) Switch the monitor back on and check the reading is between 0 to 2 ppm.
d) Repeat a) to c) at least once a week or as necessary.
NB: The Manual Cell Clean Unit may also be used during normal operation with
sample water, but in this case a n alarm occurs because the wiper is pass ing the
light source.
Spares: Wiper Seal DH77606
page 50
DECKMA HAMBURG GmbH
13.0 FAULT FINDING

The OMD-24 will indicate several malfunctions in the status line of the display.
Pressing the “OK” button will lead into an information window, similar to the items
listed in the table below.
Status Reading System-Alarm- Alarm- Reason Servicing
LED circuit 1,2
OK 0..49 Green / Normal Normal operation -
Blinking operation
OK EE Green / Alarm Sample reading is out Wait until oil content is
Blinking of range: within the range,
Oil content too high, clean sample tube
dirty sample tube
FW ! 0..49 / EE Green / Alarm Freshwater is enabled -
Blinking
Sample? EE Red / Steady Alarm Meter is not able to Check sample, clean
measure the sample: sample tube
no water in, oil content according Page 21
much too high, no light
transmission possible
Flow! 0..49 / EE Green / Alarm Flow Switch (Terminals Check sample flow
Blinking 15&16) open and/or and valve positions
Sample Valve Lever
out of operation position
Com? EE Red / Steady Alarm No communication Check connection
between computer unit between computer
and measuring cell unit and measuring
cell
Datalog? 0..49 / EE Red / Steady Alarm Datalogging is not Insert the active
possible: no DECKMA memory card
memory card inserted
Datalogging is not Insert the active
possible: a read only memory card
card has been inserted
Datalogging is not Activate card or insert
possible: a new the active memory
DECKMA memory card card
has been inserted, but
has not been activated
Desicc 0..49 / EE Green / Normal Measuring Cell Check/Replace
Blinking operation humidity critically high Desiccator
(>30%RH)
Humid 0..49 / EE Green / Normal Sample temperatur Check/Replace
Blinking operation below dewpoint. Desiccator
Instantaneous
condensation possible
Int.Err Red / Steady Alarm Internal error Restart the system
page 51
DECKMA HAMBURG GmbH
Important! Cleaning of Glass Tube at 15 ppm Bilge Alarms OMD-24
NEVER DISSASSEMBLE THE

UNIT AS THIS MAY VOID THE
CALIBRATION AND THE
CERTIFICATION!
CLEANING HAS ONLY TO BE

DONE TROUGH THE REMOVED
CELL CAP USING THE
CLEANING BRUSH!
In most cases of high reading with clean water the measuring cell has a problem wit h
internal coating of the glass tube. Just cleaning with brush and clean water will not help
in this case.
Please carry out the following instructions to make sure, that the glass tube is really
clean. Than the unit will show 0 to 2 ppm with clean water.
Check Measuring cell humidity readings and desiccator status. Desiccator status must
be OK and dewpoint should be considerably lower then both sample temperature and
clean water temperature. If not, change desiccant container and allow new desiccator to
absorb the humidity inside the measuring cell.
Clean the glass tube by using the cleaning brush under assistance from some cleaner.
In certain cases iron oxide can be deposited inside the glass tube (brownish surface
deposit on the glass tube), depending on environmental condition son site. In this case
some citric acid, juice from a fresh lemon may help, if you fill it into the glass tube and
leave it at least over night before using the cleaning brush for removing the last dirt from
the glass tube. Also, in cases of calceous deposits in the glass tube, treatment with
some mild acidicc leaner, citric acid, or vinegar may allow removal of the deposits.
Make sure, that the cleaning fluid will stay in the tube and is not draining. Sometimes
the cleaning with citric acid or vinegar has to be done 2 or 3 times for at least 12 hours,
depending on the thickness of the coating.
Additional use of some slightly abrasive cl eaning powder or tooth paste may also assist
in cleaning as a last resort. Please note that some powerful abrasives may scratch the
glass surface, permanently damaging the instrument.
page 52
DECKMA HAMBURG GmbH
+
ESC
- OK
TEST SET
ON AL1 AL2 SYS
LOG
1 OMD-24
1 2 PE 3 4 PE 5 6 7 8 9 10
11 12 13 14 15 16 17 18 19 20 21 22
1: Memory Card
2: Terminal Cover
Fig. 6
13.1 Memory Card (refer to Fig. 6)

The Memory Card is located next to the terminals in the computer housing. It is
suitable for the life of the instrument, as it is calculated to the according MEPC
107(49) required stor age time of at least 18 month. When the card is full, the
oldest entry will be overwritten, so that a r eplacement is not necessary. Under
normal use the card should not be taken out, as this is linked with the specific
system. The card can be read in other OM D-24 units, but writing is only possible
in the related system.
If no Memory Card is mounted or a card from another system is mounted, the
unit will be in alarm conditions.
page 53
DECKMA HAMBURG GmbH
14.0 CALIBRATION
15 ppm Bilge Alarms built accor ding MEPC.107(49) have to be protected against
access beyond the checks of instrument drift, repeatability of the instrument
reading and zero adjustment. For this reason the instrument is electronically
sealed, so that only the manufacturer or his authorized persons, equipped with
the related tools, are able to get access for changing the calibration.
To provide a simple procedure for check the instrument aboard ship, the OMD-24
is constructed in that way, that the zero check also c onfirms the instrument drift
within the specifications.
14.1 Calibration and repeatability check

a) Switch off the power supply and stop any water flow.
b) Clean the sample tube accurate by using a suitable cell cleaning brush as
described under Section 12.0. Make sure, that the offset is correct at ± 0.
c) Run clean water through the instrument.
d) If it is sure, that non aerated, clean water is in the instrument, the reading
should be 0 ppm ± 2 ppm.
e) Continue as described under Section 11.0.
Note § 4.2.11 of MEPC. 107(49):
The accuracy of the 15 ppm Bilge Alarms should be checked at IOPP Certificate
renewal surveys according to the manufacturers instructions. Alternatively the
unit may be replaced by a calibrated 15 ppm Bilge Alarm. The calibration
certificate for the 15 ppm Bilge Alarm, certifying date of last calibration check,
should be retained onboard for inspection purposes. The accuracy checks can
only be done by the manufacturer or persons authorized by the manufacturer.
14.2 Function Test at Classification Survey and Port State Control
All 15 ppm Bilge Alarms leaving our works are calibrated according the
requirements with an accuracy of better than +/- 5 ppm within the measuring
range. The alarm points are pre-set to 15 ppm and can only be changed to a
lower value on site. A setting to a higher value is not possible.
To provide a simple procedure for check the instrument aboard ship, the OMD-24
is constructed in that way, that the zero check also c onfirms the instrument drift
within the specifications. The Test button starts a self test routine and allows t o
put both alarms contacts into alarm condition. The in strument will count down
from an assumed high reading ( 30ppm) downwards until the assumed value is
equal to the actual measured pp m value. No te that this test will only s witch the
alarm contacts to non-alarm condition, if the sample contains less than 15ppm oil
content and all other conditions for proper measurement are OK.
page 54
DECKMA HAMBURG GmbH
15.0 SPARE PARTS

When ordering spares, it is important to supply details of the type of monitor, part
number of each spare required, its description and any relevant serial number.
DESCRIPTION Ocean Clean Art-No.

Desiccator 0000 535 967
Cell Cleaning Brush 0000 535 962
O-Ring Set 0000 535 963
Measuring Cell 0000 535 964
15.1 Recommended On Board Spares
2 off Desiccator 0000 535 967

1 off Cell Cleaning Brush 0000 535 962
1 off O-Ring Set 0000 535 963
Optional item
1 off Manual Cell Clean Unit 0000 535 965
page 55
DECKMA HAMBURG GmbH
16.0 REMARKS
All the modifications and dev iations from the standar d form, which have to be
carried out in the supply, should be attached at this paragraph.
Commissioned on: ............................. by: ..........................................

Date Firm's Name
Remarks:
page 56
page 57
page 58
page 59
8. Eccentric screw pump ANBP
8.1 Safety and control devices

8.1.1 Pressure gauge and vacuum gauge
A pressure gauge and vacuum gauge must be connected to the discharge and suction line. Contents
Contents
Safety
8.1.2 Safety element in the discharge line Machine Description
If a shut-off element is fitted in the discharge line or if there is a possibility of the discharge line
becoming blocked, a safety element must be provided. For example: by-pass with built-in relief Safety
valve, bursting disk, motor protection switch, etc. Operation
Eccentric screw pumps are positive-displacement pumps and can theoretically General
generate an infinitely high pressure.
With the discharge line closed, e.g. by clogging or by incidental closing of a valve, the Faults
pressure generated by the pump may reach a multiple of the admissible pressure of the Service
plant. This may, for example, lead to the bursting of lines which must be absolutely System
Appendix
avoided especially when handling dangerous products. Thus, appropriate safety devices description
must also be installed in the plant (e.g. pressure switches). Index
8.1.3 Electric connections

Connection of the power supply cables of the coupled drive motor must be effected by Installation
an electrical expert according to the switching diagram of the motor manufacturer. For instructions
these purposes, the current VDE regulations and the regulations of the local energy
supply association are to be observed.
Danger by electrical energy must be excluded.
Operation
8.2. Starting/stopping instructions
8.2.1 Preparation for starting
8.2.1.1 Filling the pump with liquid Spare parts
Attention: Do not allow the pump to run when dry!

15ppm bilge
For initial start-up and after longer shutdown periods, the pump must be filled with liquid. Even a
few revolutions without liquid can damage the stator. It is for this reason that the suction casing alarm “OMD-24”
must be filled with water or the medium to be pumped in order to lubricate the stator and rotor
before start-up. After a longer shut-down period, i.e. when it is to be assumed that the remaining
liquid in the pump will have evaporated, or after a repair, the filling procedure must be repeated. Eccentric screw
After filling, the pump is self-priming. Venting is unnecessary as a mixture of liquid and gas can
be handled without any trouble. pump
8.2.1.2 Switching in the additional facilities for shaft seals (if provided)
If the pumps are charged with a sealing/quench liquid, the stop valves, prior to initial start-up of Service
the pump, must be opened and set to the pressures listed below.
– Supply of the stuffing box with flushing or sealing liquid (Designs P02, P03, P04).
Note: For maintaining their function, stuffing boxes with flushing or lantern rings require
a flushing/sealing liquid.
The required flushing and/or sealing liquid pressure in case of pumps with stuffing box
Is for stuffing box designs P02 = 0.1 up to 0.5 bar (above internal suction casing
pressure) P03 = 0.5 bar (above internal suction casing pressure) P04 = 0 up to 0.5 bar
(For flushing and sealing liquid, please refer to Section 8.2.1.3 below).
– Supply of the single-acting, non-balanced mechanical seal with throttled sealing liquid outlet
(Designs G04 ... G07)
Note: For maintaining their function, these mechanical seals require a flushing liquid
which dissipates the generated frictional heat and limits the penetration of the liquid to
be pumped into the sealing chamber.
The required flushing liquid pressure is 0.1 up to 0.5 bar above the internal suction
casing pressure (for flushing liquid, please refer to Section 8.2.1.3 below).
page 60
– Supply of the double-acting non-balanced mechanical seal (Designs G08, G09)
Note: For maintaining their function, these mechanical seals require a sealing liquid
which serves to dissipate the generated frictional heat and to avoid penetration of the
liquid to be pumped into the sealing gap.
Attention: Prior to each start-up, the circulation of the sealing liquid must be ensured. Contents
The sealing liquid pressure must be approx. 1.5 to 2 bar above the pressure in the Contents
Safety
suction casing. The flow rate must be regulated so that the outlet temperature of
approx. 60hC is not exceeded and is at least 30 K below the boiling temperature at Machine Description
operating pressure (for sealing liquid, please refer to Section 8.2.1.3 below). Safety
Operation
8.2.1.3 Quality and properties of the flushing/sealing liquid

General
Attention: Any liquid may be used as sealing/flushing liquid in consideration of the Shutting-down and Preservation
corrosion resistance of all contacted parts and the consistency with the medium to be Faults
sealed. The liquid must be free from solids, must not tend to sedimentations, should Service
have the highest possible boiling point as well as a good heat conductivity and low System
viscosity. Clean water of low hardness meets these demands to a high degree. Appendix
descriptionIndex
8.2.1.4 Switching in the additional facility for heating or cooling the suction casing (double
shell casing)
If the pumps are equipped with this additional facility, any and all stopping devices for heating Installation
or cooling systems must be opened. The below-mentioned pressure and temperature limits
must be observed. instructions
– Supply of the cooled or heated suction casing (double shell casing) with appropriate liquid
medium Operation
Only liquid media may be used as heating or cooling liquid in consideration of the instructions
corrosion resistance of all contacted parts. The maximum heating or cooling liquid
pressure is 6 bar. The maximum heating temperature must not exceed 150hC in case
of bearings B and C as well as 100hC in case of bearing E, and the cooling temperature Spare parts
not be fallen below –40hC.
Note: For the design temperature, please refer to the order data sheet.
15ppm bilge
alarm “OMD-24”
8.2.1.5 Break-away of the pump
When starting up for the first time or after a longer shutdown period, ensure that the pump can
be turned easily by the prime mover. If this is not readily possible, e.g. due to a high degree of
adhesion between the rotor and stator when brand new, movement can be assisted by using a Eccentric screw
suitable tool within the key area of the drive shaft or at the hollow shaft behind the shaft seal. pump
Attention: The drive/hollow shaft must not be damaged when doing so.
8.2.1.6 Control of the sense of rotation Service

The normal sense of pump rotation is anti-clockwise, looking from the drive unit towards the
hollow/drive shaft. In this case, the suction connection is on the shaft seal side so that the shaft
seal is relieved. In special cases, e.g. when drawing from a vacuum or when handling
substances which cannot tolerate any gas inclusions, the pump rotates clockwise. Thus, the
suction and discharge sides are reversed.
Attention: The sense of pump rotation must correspond to the directional marker „n“ in
the pump name plate. Wrong sense of rotation may result in damages to the pump. For
the control of the sense of rotation, the motor on/off switch is to be touched only
briefly.
page 61
8.2.2 Starting
8.2.2.1 Start-up
All shut-off elements on the suction and discharge sides must be opened before starting up.
8.2.2.2 Drive Contents
Switch motor in. Contents

Safety
Attention: Consider product-specific particularities of the drive. Machine Description
Please refer to the operating instructions of the drive manufacturer. Safety

Operation
8.2.2.3 Checking the delivery values

After the drive has reached its operating speed, the inlet pressure and pump outlet pressure
General
must be checked via the vacuum gauge and pressure gauge. The motor must not be Shutting-down and Preservation
overloaded. The power consumption can be checked by means of an ammeter. In this Faults
connection, temperature and viscosity of the liquid to be handled must be checked. The values Service
read must be checked against the order data sheet and/or acceptance report. System
Appendix
8.2.2.4 Protection against dry running descriptionIndex
If no further fluid to be pumped arrives at the suction side, the thermal energy generated in the
conveying elements of the eccentric screw pump due to dry friction and churning work is no
more sufficiently dissipated as a result of which the stator elastomer is thermally destroyed Installation
already after a short period of time. For the conveying elements to be protected, various dry
running protection systems are available, adapted to the respective operating conditions (please instructions
contact factory).
8.2.3 Stopping Operation
8.2.3.1 Shut-down instructions

Switch motor off.
8.2.3.2 Measures in case of a longer shut-down period Spare parts

If a longer shut-down period is projected and there is a danger of frost, the pump must be
drained. For these purposes, screw screw plug (502) out of the suction casing (505).
Thereafter, the pump must be preserved.
15ppm bilge
8.3. Maintenance/servicing alarm “OMD-24”
8.3.1 Maintenance
– For maintenance and service operations, safety is to be observed. Eccentric screw
Regular control and maintenance of the pump and drive will extend the service life.
pump
8.3.1.1 General control
1. Do not allow the pump to run when dry.
Service
2. The drive motor must not be overloaded.
3. Check suction and discharge lines for tightness.
4. During operation, an installed stuffing box must be slightly dripping. An installed mechanical
seal must not have any heavy leakage.
5. Observe pressure and temperature monitoring instruments, and check against the order data
sheet and/or acceptance report.
6. Observe additional facilities such as flushing or sealing of the shaft seal, if provided.
7. Observe additional facilities for heating or cooling of the suction casing, if provided.
page 62
8.3.1.2 Maintenance of components
8.3.1.2.1 Joints of the coupling rod

The joints of the coupling rod are lubricated with Allweiler Spezialgelenköl Type B or Öl ET 1510
ISO 460 of Tribol Lubricants GmbH, Mönchengladbach, Germany; if the pumps are used for
foodstuffs, with Allweiler Spezialgelenköl Type BL or Öl 1810/460 of Tribol Lubricants GmbH, Contents
Möchengladbach, Germany. Contents

Safety
Attention: Other lubricants were not tested by us and can, therefore, not be Machine Description
recommended by us! The joints are lubricated for life. However, if the pump must be Safety
opened for any other purposes, we recommend to check the cover sleeve for tightness Operation
and to change the joint oil after 8,000 working hours. For the change of the joint oil,
please refer to the Dismounting and Mounting Instructions.
General
8.3.1.2.2 Bearing of the drive shaft and lubrication of the bearing Faults
The anti-friction bearings of series ANP and ASP are lubricated for life with grease „SKF Alfalub Service
LGMT3“ or the like suited up to 120hC. System
Appendix
8.3.1.2.3 Shaft seal descriptionIndex
Shaft sealing is either via a stuffing box or a mechanical seal.

 Stuffing box
Increased leakages, if any, at the stuffing box during the first operating hours normally Installation
disappear automatically during the running-in period. If necessary, slightly tighten hexagon nuts
instructions
(202) at the gland (203).
Please note that the stuffing box must be slightly leaking. This causes dissipation of the
frictional heat generated at the sealing surface. If the leakage losses increase excessively, and if
leakage cannot even be reduced by repeated slight tightening of the hexagon nuts (202), the Operation
packing rings have lost their elasticity of shape and must be replaced.
instructions
– Dismounting the old packing rings and cleaning the
shaft sealing housing
Following the pressure relief of the pump and after removal of the gland, the old packing rings Spare parts
can be removed. A packing puller with flexible shaft serves as tool. Thereafter, the stuffing box
chamber and the drive shaft and/or hollow shaft must be carefully cleaned within the area of
the packing rings. Worn drive shafts and/or hollow shafts must be replaced (refer to the 15ppm bilge
Dismounting and Mounting Instructions).
alarm “OMD-24”
– Mounting the packing rings
Attention: In principle, only such packing rings are to be installed which correspond to Eccentric screw
the required operating conditions of the pump.
pump
Dimensions of the packing rings for ring blanks: 37/25 x 6
Dimensions of the packing rings as blanks LM x s: 104.2 x 6
Service
For cutting purposes, we recommend the straight cut perpendicular to the shaft. In order to
achieve a gap-free parallel position of the cut ends when closing the packing ring, the cutting
angle should be approx. 20h to both cutting ends (please refer to Figure 1 below).
page 63
Pre-pressed packing rings or ring blanks must be carefully untwisted axially and radially to such
a degree only that they can just be pushed over the shaft. Bending-up the rings may result in
damage by breaking.
During installation in the packing chamber, the packing rings must be carefully re-bent into
angular shape. During this process, the kerfs must be set off by 90h. By means of the gland,
each ring must be individually pushed into the stuffing box chamber with the cut ends foremost. Contents
Lantern ring or flushing ring must be installed consistently. Contents

Safety
Attention: Pointed items must never be used for these purposes as there is a danger of Machine Description
shaft damage and deformation of the packing materials. Safety

Operation
– Commissioning of the stuffing box after re-packing

Prior to commissioning, the stuffing box must be only slightly tightened. During pump starting,
General
50 to 200 drops in a minute are admissible as seepage quantity. During the starting process of Shutting-down and Preservation
approx. 30 minutes, a minimum leakage of 2 to 20 drops in a minute must be set by gradually Faults
and evenly tightening the gland (203) by means of the hexagon nuts (202). Service
System
Attention: During this process, the stuffing box temperature must not rise abnormally. Appendix
Approx. 20 to 60hC above the temperature of the liquid pumped are admissible. In descriptionIndex
case of a sudden temperature rise, the gland must be immediately slackened and the
running-in procedure repeated. The seepage can be drained through the threaded hole
provided in the collecting trough of the bearing bracket. Installation
instructions
Personal injuries and environmental damages resulting from the leakage of dangerous
materials must be excluded.
Operation
 Mechanical seal
instructions
Non-balanced mechanical seals are used in any material combinations and models. The
mechanical seal is maintenance-free.
In case of heavy leakage due to wear, the mechanical seal must be replaced (please refer to the
Dismounting and Mounting Instructions). Spare parts
Attention: As dry running of a mechanical seal must be avoided, the pump may be
started in a filled condition only and, if provided, with the additional facilities switched 15ppm bilge
in (please refer to Section 8.2.1.2 above).
alarm “OMD-24”
8.3.1.2.4 V-belt drive
Please refer to our maintenance instructions for V-belt drive with tensioning device VM
706.0001 GB – Ident No. 133 586. Eccentric screw
8.3.1.2.5 Drive motors and (variable-speed) gears pump
Please refer to the manufacturers’ operating and maintenance instructions.
8.3.2 Servicing (Dismounting and Mounting Instructions)

Service
General
On request, trained service engineers will be at your disposal for mountings and repairs.
In case of repairs performed by the customer’s own personnel or our trained

mechanics, it must be ensured that the pump is completely empty and clean. This
applies in particular to pumps which, in case of repair, are sent to our factory or to one
of our contractual repair shops.
In protection of our staff and for reasons of environmental protection, we have to refuse to
accept for repair any pumps filled with liquid pumped. Otherwise, we will have to charge the
customer/operator with the costs for an ecologically acceptable waste disposal.
In case of repair of pumps operated with dangerous materials (1) and/or liquids harmful to the
environment, the customer/operator must advise hereof his own and/or our local mounting
personnel or, in case of return, our factory and/or contractual service shop of his own accord.
In such a case, evidence of the liquid handled, e.g. in the form of a DIN safety data sheet will
have to be presented to us when requesting a service engineer.
page 64
(1) Dangerous materials are:
– Toxic substances
– Substances detrimental to health
– Caustic substances
– Irritants
– Explosive materials Contents
– Fire-promoting, highly, easily and normally inflammable materials Contents

Safety
– Carcinogenic substances
– Foetopathic substances Machine Description
– Genes-changing substances Safety

– Substances which are dangerous to human beings in any other way Operation

When working locally, the customer’s own and/or our mounting personnel must be referred to
General
dangers which may be caused in connection with repairs. Shutting-down and Preservation
The most important dismounting and mounting operations are described in these instructions. Faults
The mounting steps described in the individual sections must be consistently observed. Service
System
8.3.2.1 Dismounting the eccentric screw pump Appendix
Prior to commencing the dismounting, the following operations must be performed: descriptionIndex
– Disconnect power supply cable from the motor. Motor must not be capable of being started.
– All shut-off elements in the supply and discharge line must be closed.
– Drain the liquid to be pumped from the suction casing. For these purposes, screw out screw Installation
plug (502).
instructions
Note: Use collecting tank.
– Dismount protection against accidental contact. Operation

– Dismount supply and discharge line as well as all auxiliary pipelines.
– Loosen screws at the pump feet, and screw out. instructions
8.3.2.1.1 Dismounting the stator

– Remove hexagon nuts (609) and washers (610) from the tie rods (611). Spare parts
– Withdraw discharge casing (504).
– Remove tie rods (611).
– Withdraw stator (402) from rotor (401).
15ppm bilge
Note: In case of stiffness, turn stator (402) simultaneously by means of chain tongs. For alarm “OMD-24”
these purposes, fix drive shaft (118) and/or hollow shaft (125).
– For stators of plastic or metal, remove stator gaskets (403) and (404).
Eccentric screw
8.3.2.1.2 Dismounting the rotor and rotor-side joint pump
Dismounting of the rotor and the rotor-side joint is effected following the dismounting of the
stator (402).
Please refer to Section 8.3.2.1.1 above.
– Withdraw suction casing (505) over the rotor (401). In doing so, see to it that the precision- Service
Machined rotor is not damaged.
– Remove gasket for suction casing (501).
– Cut buckle on clamping band (306) with a metal saw, and with a screw driver, press out to
both sides. Remove clamping band (306) from the cover sleeve (308) (please refer to Figure 2
below).
page 65
– By means of a screw driver, lift cover sleeve (308) and withdraw axially towards the coupling
rod (307).
– Collect oil filling in a tank.
– Drive retaining sleeve (304) over the collar of the coupling rod (307). In doing so, do not Contents
deflect coupling rod (307) (please refer to Figure 3 below). Contents

Safety
Machine Description
Safety
Operation
General
Faults
Service
System
Appendix
descriptionIndex
Installation
instructions
– Eject coupling rod pin (301).

– By means of a brass ejector, drive out the two bushes for coupling rod pin (303) by one half.
For these purposes, incline coupling rod (307) (please refer to Figure 4 below). Operation
instructions
Spare parts
15ppm bilge
alarm “OMD-24”
Eccentric screw
pump
Service
– Remove rotor (401) from the coupling rod (307).

– By means of a brass mandrel, completely drive bush for coupling rod pin (303) out of the rotor
(401).
8.3.2.1.3 Dismounting the coupling rod and the drive-side joint

Dismounting of the coupling rod and the drive-side joint is effected following the dismounting of
the stator (402) and the rotor (401). Please refer to Sections 8.3.2.1.1 and 8.3.2.1.2 above.
– Dismount drive-side joint as described under Section 8.3.2.1.2 above.
– Withdraw coupling rod (307) from the drive shaft (118) and/or hollow shaft (125).
– By means of a brass mandrel, completely drive bush for coupling rod pin (303) out of the drive
shaft (118) and/or hollow shaft (125).
page 66
8.3.2.1.4 Dismounting the shaft seal and drive/hollow shaft
Note: In case of pumps with shaft seal by stuffing box, the packing rings can be
exchanged without dismounting the drive and/or hollow shaft, as described under
Section 8.3.1.2.3 above. Dismounting of the drive and/or hollow shaft is required
whenever the pump is equipped with a mechanical seal. In case of damages to the Contents
drive and/or hollow shaft within the area of the shaft seal, the pump must also be Contents
Safety
dismounted, as described hereinafter.

Machine Description
– Dismount stator (402) (please refer to Section 8.3.2.1.1 above). Safety

– Withdraw suction casing (505) over the rotor (401). In doing so, see to it that the Operation
precision-machined rotor is not damaged.

– Remove gasket for suction casing (501).
General
 Dismounting the stub shaft Faults
– Remove locking device for the retaining pin (124), if provided. Service
– Eject retaining pin (123) from the hollow shaft (125). System
Appendix
– Eject hollow shaft (125) with all parts of the shaft seal out of the bearing bracket (110) and/or description
lantern (122). Index
 Dismounting the drive shaft

Installation
– Withdraw coupling half and/or V-belt pulley, and remove key (101).
– Pull flinger ring (114) against gland (203). instructions
– Loosen circlip (127) and pull out of the groove.
– Eject drive shaft (118) with all mounted parts out of the bearing bracket (110).
– Withdraw radial bearing (103).
Operation
– Remove spacer sleeve (102).
– Remove drive-side circlip (121) and spacer ring (129). instructions
– Withdraw axial bearing (104).
– Remove pump-side circlip (121).
– Withdraw flinger ring (114).
Spare parts
 Dismounting the stuffing box
– Remove self-locking hexagon nut (202) and gland (203).
– Pull shaft sealing housing (204) from the drive shaft (118) and/or hollow shaft (125). 15ppm bilge
– Remove stuffing box packing (207) in case of model P02 including flushing ring (208), and in alarm “OMD-24”
case of models P03 and P04 including lantern ring (209) from the shaft sealing housing (204).
 Dismounting the mechanical seal, single-acting

Eccentric screw
– Withdraw mechanical seal housing (214) with atmosphere-side stationary seal ring of the
mechanical seal (219) from the drive shaft (118) and/or hollow shaft (125). pump
Note: Particularly see to it that the casing with stationary seal ring of the mechanical
seal is withdrawn concentrically and not canted to avoid damages to the stationary seal
ring. Service
– Press stationary seal ring of the mechanical seal and O-ring out of the mechanical seal
housing (214). See to uniform pressure distribution.
– Drive out locking pin (220).
– Undo grub screws, if provided, in the rotating part of the mechanical seal (219), and withdraw
Mechanical seal from the drive shaft (118) and/or hollow shaft (125).
Attention: Before undoing the grub screws, mark or measure the position of the
mechanical seal on the hollow shaft or drive shaft. Do not push O-rings over the
pressure marks caused by the screws!
 Dismounting the mechanical seal, single-acting with throttled sealing water outlet
– Dismounting as for mechanical seal, single-acting.
– Remove mechanical seal cover (215) and O-ring (218).
 Dismounting the mechanical seal, double-acting

– Withdraw mechanical seal housing (214) with atmosphere-side stationary seal ring of the
mechanical seal (219) from the drive shaft.
page 67
Note: Particularly see to it that the casing with stationary seal ring of the mechanical
seal is withdrawn concentrically and not canted to avoid damages to the stationary seal
ring.
– Remove O-ring (218).

– Undo grub screws in the rotating part of the mechanical seal (219) and pull off mechanical Contents
seal from the drive shaft (118). Contents

Safety
Attention: Before undoing the grub screws, mark or measure the position of the Machine Description
mechanical seal on the shaft wear sleeve or drive shaft. Do not push O-rings over the Safety
pressure marks caused by the screws! Operation

– Pull off mechanical seal cover (215) with productside stationary seal ring of the mechanical
General
seal (219) from the drive shaft (118). Shutting-down and Preservation
Faults
Note: Particularly see to it that the mechanical seal cover with stationary seal ring of the Service
mechanical seal is withdrawn concentrically and not canted to avoid damages to the System
stationary seal ring. Appendix
descriptionIndex
– Press stationary seal rings of the mechanical seals and O-rings out of the mechanical seal
housing (214) and mechanical seal cover (215). See to uniform pressure distribution.
– Remove locking pin (220). Installation
8.3.2.2 Mounting the eccentric screw pump instructions

General
Mounting of the individual pump components is effected after careful cleaning analogously in
reverse order. Operation
8.3.2.2.1 Mounting the shaft seal instructions

 Mounting the stuffing box
– Push shaft sealing housing (204) onto the hollow shaft (125) and/or drive shaft (118).
– In case of model P02 including flushing ring (208) and in case of models P03 and P04 Spare parts
including lantern ring (209), install stuffing box packing (207) in the shaft sealing housing
(204). Please also refer to Section 8.3.1.2.3 – Mounting new packing rings.
15ppm bilge
 Mounting the mechanical seal, general
Mechanical seals are high-quality precision parts. The mounting instructions of the mechanical alarm “OMD-24”
seal manufacturers must be observed. Careful handling and extreme cleanliness during
mounting are a condition of proper functioning. To facilitate mounting, surfaces on which O-rings
are sliding, may be lubricated with lubricants such as silicon oil, Polydiol or soft soap. Eccentric screw
Attention: Do not use ordinary oil. pump
Note: See to it that the parts sliding on each other are only exchanged in pairs. When
using double PTFE-coated O-rings, see to it that the joint of the outer coating points Service
against the mounting direction as otherwise, opening and/or withdrawal of the coating
may be effected (please refer to Figure 5 below).
page 68
 Mounting the mechanical seal, single-acting
– Drive locking pin (220) into the mechanical seal housing (214).
– Concentrically press stationary seal ring of the mechanical seal (219) with O-ring into the
cleaned mechanical seal housing (214).
Note: See to uniform pressure distribution and locking pin. Locking pin (220) must not Contents
Contents
protrude to the inside. Safety
Machine Description
– Push rotating part of the mechanical seal (219) onto the drive shaft (118) and/or hollow shaft
(125). Safety
Operation
Note: Observe exact installation dimension and/or position of the mechanical seal as Maintenance and Repair
marked for dismounting. General

– Insert grub screws, if provided, in the rotating part of the mechanical seal (219) with screw Faults
locking agent Loctite No. 241 or similar, and tighten. Service
– Push mechanical seal housing (214) with stationary seal ring of the mechanical seal (219) System
Appendix
over the drive shaft (118) and/or hollow shaft (125). descriptionIndex
Note: When pushing the mechanical seal housing onto the drive shaft, see to it that the
mechanical seal housing is not canted to avoid damages to the stationary seal ring of
the mechanical seal. Installation
instructions
 Mounting the mechanical seal, single-acting with throttled sealing water outlet
– Push mechanical seal cover (215) with O-ring (218) over the drive shaft (118) and/or hollow
shaft (125).
Operation
– Mounting the mechanical seal as for mechanical seal, single-acting.
instructions
 Mounting the mechanical seal, double-acting
– Beat locking pin (220) into the mechanical seal cover (215), and mount O-ring (218).
– Concentrically press stationary seal ring of the mechanical seal (219) with O-ring into the Spare parts
mechanical seal cover (215).
Note: See to uniform pressure distribution and locking pin. Locking pin (220) must not
protrude to the inside. 15ppm bilge
alarm “OMD-24”
– Push mechanical seal cover (215) over the drive shaft (118).
– Subsequent mounting of the mechanical seal is effected as described under Section
– Mounting the mechanical seal, single-acting.
Eccentric screw
8.3.2.2.2 Mounting the drive shaft
pump
Note: The pumps are provided with ball bearings lubricated for life. For re-mounting, the
ball bearings must be provided with a sufficient grease filling.
Service
– If required, carefully clean ball bearings with Diesel fuel. The contact faces being bright and
undamaged, the ball bearings (103) and (104) can be re-used. If this is not the case, the ball
bearings must be replaced.
– Fill ball bearings (103) and (104) with bearing grease. The grease filling is applied as
described below.
1. Fill hollow spaces between the rolling bodies up to approx. 30 to 50% with grease.
2. Scrape off excessive grease (most suitably with your fingers, do not use any metallic object).
page 69
Bearing greases
For the lubrication of the ball bearings it is recommend to use the below-listed bearing greases
or equivalent. The order of producers is no quality ranking.
Contents
Contents
Safety
Machine Description
Safety
Operation
General
Faults
Service
System
Appendix
descriptionIndex
Installation
instructions
If the listed bearing greases are not available, we recommend in any case a multi-purpose
grease on lithium basis. Operation
Grease mixture with grease grades of different basic oils and thickeners leads to a reduction of
the lubricating properties and must therefore be avoided. instructions
– Push flinger ring (114) on.

– Insert pump-side circlip (121). Spare parts
– By means of a suitable pipe length, press greased axial bearing (104) with sealing washer to
the outside over the inner bearing ring onto the drive shaft (118). Slightly oil bearing surface
previously.
– Insert spacer ring (129) and drive-side circlip (121). 15ppm bilge
– Mount spacer sleeve (102), and fill the chamber between spacer sleeve (102) and drive shaft
alarm “OMD-24”
(118) approx. 90% with bearing grease.
– By means of a suitable pipe length, drive greased radial bearing (103) with sealing washer to
the outside over the inner bearing ring onto the drive shaft (118). Slightly oil bearing surfaces
previously. Eccentric screw
– By means of a suitable pipe length, press drive shaft (118) with all mounted parts over the
outer bearing ring into the bearing bracket (110). Slightly oil bearing surfaces previously. pump
– Insert circlip (127).
– Push flinger ring (114) against the bearing.
– Insert key (101) in the drive shaft (118) and lock by two punch marks on the front side. Service
8.3.2.2.3 Mounting the hollow shaft
Attention: Prior to mounting the hollow shaft (125), coat the entire surface of the drive
shaft (118) and/or shaft of the drive with Klüber paste 46 MR 401 of Klüber, Munich.
Mount hollow shaft (125), insert retaining pin (123) and secure with locking device for
retaining pin (124), if any.
8.3.2.2.4 Mounting the rotor and rotor-side joint

– With a brass drift, drive bushes for coupling rod pin (303) half-way into rotor (401).
– Push clamping bands (306), cover sleeves (308) and retaining sleeve (304) onto the shank of
the coupling rod (307).
– Push coupling rod (307) into the head of the rotor (401).
– Push coupling rod pin (301) into the coupling rod (307), and drive in bushes for coupling rod
pin (303) completely.
– Polish retaining sleeve (304) at the outside diameter, if necessary, with emery, and mount on
the head of the rotor (401).
– Following mounting of the retaining sleeve (304), secure same against axial displacement on
the head of the rotor (401).
page 70
Attention: For these purposes, drive face of the retaining sleeve (304) into the groove at
the head of the rotor (401) with one punch mark (please refer to Figure 6 below).
Contents
Contents
Safety
Machine Description
Safety
Operation
General
Faults
Service
System
Appendix
description
– Mount cover sleeve (308) with screw driver, lift top with screw driver, run spray pipe of the oil Index
can under the sleeve and fill the space in the joint with Allweiler Spezialgelenköl Type B or Öl
ET 1510 ISO 460 of Tribol Lubricants GmbH, Mönchengladbach, Germany. If used for
foodstuffs, with Allweiler Spezialgelenköl Type BL or Öl 1810 / 460 of Tribol Lubricants GmbH, Installation
Möchengladbach, Germany. Filling quantity 4 cm³.
– Check whether bent loop of the clamping band (306) rests against the clamping band buckle. instructions
If not, press against by means of commercial flat pliers (please refer to Figure 7 below).
Operation
instructions
Spare parts
15ppm bilge
alarm “OMD-24”
Eccentric screw
pump
– Place clamping bands (306) in the surrounding grooves of the cover sleeve (308), and clamp.
Note: For these purposes, the clamping tool bearing the designation PoK-It II must be Service
used:
Note: Proper clamping of the clamping bands (306) is shown in Figure 8 below.
page 71
– When using clamping tool PoK-It II, bend clamping band (306) after clamping at the clamping
band buckle by swinging the clamping tool so that the band cannot glide back through the
buckle. After bending at the clamping band buckle, the clamping band must be sheared with
sheet metal shears and the cutting edges deburred (please refer to Figure 9 below).
Contents
Contents
Safety
Machine Description
Safety
Operation
General
Faults
Service
System
Appendix
Attention: Check whether the clamping band is bent so that it cannot glide back through descriptionIndex
the clamping band buckle (please refer to Figure 9 above). If this was not achieved, the
clamping band must be removed and replaced by a new one.
Installation
8.3.2.2.5 Mounting the coupling rod and the drive-side joint
– Mount drive-side joint as described under Section 8.3.2.2.4 above against the drive shaft instructions
(118) and/or hollow shaft (125).
– In doing so, push coupling rod into the joint head of the drive shaft (118) and/or hollow shaft
(125).
Operation
– Secure retaining sleeve (304) as depicted with a center punch mark.
– Mount cover sleeve (308), fill joint space with joint lubricant (305) and fix clamping bands as instructions
described.
– Insert gasket for suction casing (501).
– Push suction casing (505) over the rotor (401). In doing so, make sure that the precision
machined rotor is not damaged. Spare parts
8.3.2.2.6 Mounting the stator

– Prior to mounting, coat stator (402) and rotor (401) with lubricant (silicon oil, Polydiol, soft 15ppm bilge
soap or the like).
alarm “OMD-24”
Attention: Do not use ordinary oil.
– In case of stators of plastic or metal, insert stator gaskets (403) and (404). Eccentric screw
Note: In case of stators of plastic, the stator gasket (403) with O-ring must always be on pump
the discharge side.
– Mount stator (402) on the rotor (401). Service
Note: In case of stiffness, simultaneously turn stator (402) by means of chain tongs. For
these purposes, fix drive shaft (118) and/or hollow shaft (125).
– Screw up discharge casing (504), stator (402), suction casing (505) and bearing bracket
(110) and/or lantern (122) with the tie rods (611) and hexagon nuts (609).
Note: Prior to tightening the hexagon nuts (609), align connecting flange of the suction
casing (505). Mind proper position of the connections in the shaft sealing housing
(204) and/or shaft sealing housing (214). Please refer to our tables of dimensions.
page 72
8.3.3 Spare parts/replacement parts
In the following sectional drawings with parts lists, all pumps mentioned are represented with
the various shaft seal and bearing designs. The parts marked in the parts list can be provided as
spare parts/replacement parts.
Recommended spare parts/replacement parts: Contents
R = large repair kit Contents

Safety
r = small repair kit

Machine Description
For reasons of operating safety, only original spare parts delivered by us should be kept Safety
on stock and installed. Operation
General
For spare parts/replacement parts orders, the following must be quoted: Shutting-down and Preservation
Machine numbers Faults
Abbreviation of pump Service

Part number System
Denomination and part quantity Appendix
or Ident No. and quantity descriptionIndex
Note: The machine number and the abbreviation of the pump are engraved on the
name plate. Installation
Note: The Ident No. and quantity can be seen from the attached separate spare parts instructions
list.
8.3.4 Sectional drawings with list of components and recommended spare parts Operation
instructions
Spare parts
15ppm bilge
alarm “OMD-24”
Eccentric screw
pump
Service
page 73
Contents
Contents
Safety
Machine Description
Safety
Operation
General
Faults
Service
System
Appendix
descriptionIndex
Installation
instructions
Operation
instructions
Spare parts
15ppm bilge
alarm “OMD-24”
Eccentric screw
pump
Service
page 74
8.4 Operating troubles – causes and remedial action
Contents
Contents
Safety
Machine Description
Safety
Operation
General
Faults
Service
System
Appendix
descriptionIndex
Installation
instructions
Operation
instructions
Spare parts
15ppm bilge
alarm “OMD-24”
Eccentric screw
pump
Service
page 75
9. Service
The Ocean-Clean-Service is at your disposal for ordering spare parts, for
maintenance and repair work on your machine and in case of problems or questions.
Please contact:
Contents
Ocean Clean GmbH Water Treatment Contents

Safety
Zum Kühlhaus 5 Machine Description
18069 Rostock
Safety
Federal Republic of Germany Operation
Phone +49 (0) 381 - 811-2930 Maintenance and Repair
Fax +49 (0) 381 - 811-2939 General

E-Mail info@oceanclean.de Faults
Service
Please state the separator type and serial-number when ordering spare or wearing parts or if System
Appendix
you have any questions.

description Index
The separator type is stated on the cover of this documentation.

The serial-number is stated on the type plate on the oily water separator.
Installation
instructions
Operation
instructions
Spare parts
15ppm bilge
alarm ―OMD-24‖
Eccentric screw
pump
Service
page 76
Briefing, training and instruction
on plant-details
General:
The machine may only be operated by persons
 who have reached the age of 18,
 who are physically and mentally fit,
 who have received training on the operation of the machine,
 who have been informed about the risks involved,
 who have read and understood this instruction manual and
 who can be expected to fulfill the tasks entrusted to them reliably.
Maintenance, installation, repair, transport and disposal may only be carried out by persons with adequate
technical training and experience, e.g. in the field of mechanical engineering, electrical engineering or hy-
draulics. These persons must be carefully selected by the user of the machine. The area of responsibility
and the responsibilities of the respective persons must be clearly defined by the user.
Persons name and rank: …………………………………………….

…………………………………………….
…………………..………………………..
We hereby confirm that the OWS type OC ..... EB by the manufacturer Ocean Clean GmbH was duly hand-
ed over for a briefing on the function and operation to the ship's crew.
Particular emphasis were:

 commissioning
 maintenance
 trouble-shooting
The duration of briefing was ............. day(s).

Date /location: …………………………. ………………………….
Signature crew : …………………………. Signature Ocean Clean: ………………………….
…………………………..
…………………………..
Please note that this blank must be signed by the user and manufacturer after commissioning
and send back to the manufacturer for information.
page 77
0 1 2 3 4 5 6 7 8 9
NMB_OC01
Zum Khlhaus 5
18069 Rostock GERMANY
Phone : +49 (0) 381 / 811 293-0
Fax : +49 (0) 381 / 811 293-9

www.oceanclean.de / info@oceanclean.de
Circuit documentation Operating voltage : 415V 50Hz
Control voltage : 24VAC
Designation
Wiring colour codes
Oily-Water-Separator
Main current : black
Control voltage 230VAC :
Typ: OCB-E-1-1-1
Control voltage 24VAC : red
Control voltage 24VDC :

Drawing no.
Neutral :
0439143 Earth : green yellow
Strange voltage : white
GL/DNV/LR/BV/ABS
Automatic control system certified for unattented eng. room
Number of pages : 18 2
DATE 07.Mai.2010 Oily-Water-Separator Cover page Drawing No : 0439143 SH. 1

NAME Rammelkamp
PLOT 07.Mai.2010
CHANGES DATE NAME FORM. EPLAN 4.10 :14.09.93 ORIG. EST.WITH EST.BY
Type : Typ: OCB-E-1-1-1 18 SHS
0 1 2 3 4 5 6 7 8 9
Inhaltsverzeichnis Spalte X: eine automatisch erzeugte Seite wurde manuell nachbearbeitet WUPJ002D 24.02.1994
Seite Seitenbenennung Seitenzusatzfeld Datum Bearb. X
1 Cover page 07.Mai.2010 RA1
2 Directory 07.Mai.2010 NMB
3 Control cabinet Layout 07.Mai.2010 RA1
4 Control cabinet Layout 07.Mai.2010 RA1
5 Power input & Main switch 07.Mai.2010 RA1
6 Pump Motor & Heater 07.Mai.2010 RA1
7 Control voltage 24VAC System Fault 07.Mai.2010 RA1
8 System Manual-Automatic on-off 07.Mai.2010 RA1
9 Control Valves 07.Mai.2010 RA1
10 Control Valves 07.Mai.2010 RA1
11 Oil Water Monitor 07.Mai.2010 RA1
12 Level Stage 1 and 2 07.Mai.2010 RA1
13 Potential free Contact Alarm 07.Mai.2010 RA1
14 X1 07.Mai.2010 NMB
15 X2 07.Mai.2010 NMB
16 X2 07.Mai.2010 NMB
17 X3 07.Mai.2010 NMB
18 X4 07.Mai.2010 NMB
1 3
DATE 07.Mai.2010 Oily-Water-Separator Directory Drawing No : 0439143 SH. 2

NAME Rammelkamp
PLOT 07.Mai.2010
0 1 2 3 4 5 6 7 8 9
7H1 : Pilot light Control voltage

9S1 10S1
7H1 9H1 10H1 7H2
7H2 : Pilot light System Fault
8S1 : Selector switch Manual-0-Automatic
8S3 8H2 : Pilot light Pump on

8S2 8H1 11H1 8H2
8S2 : System off
8S3-8H1 : System on
8S1
9S1-9H1 : Test Stage 1 Oil to Sludgetank
10S1-10H1 : Test Stage 2 Oil to Sludgetank
11H1 : Pilot light Oil Water to Bilge
5Q1 : Main switch System
6Q3 : Main switch Heater

5Q1 6Q3
2 4
DATE 07.Mai.2010 Oily-Water-Separator Control cabinet Drawing No : 0439143 SH. 3

NAME Rammelkamp Layout
PLOT 07.Mai.2010
0 1 2 3 4 5 6 7 8 9
Wiring conduit
7F1
7F2
7F3
X0V
6Q1 6Q2 7T1
Wiring conduit
Wiring conduit
Wiring conduit
10K1
7K1
8K1
9K1
8K2 12A1
Wiring conduit
X1 X2 X3 X4
3 5
DATE 07.Mai.2010 Oily-Water-Separator Control cabinet Drawing No : 0439143 SH. 4

NAME Rammelkamp Layout
PLOT 07.Mai.2010
0 1 2 3 4 5 6 7 8 9
L1/6.0
L2/6.0
L3/6.0
2,5ý BK
2,5ý BK
2,5ý BK
T1 T2 T3
5Q1
Main switch L1 L2 L3
2,5ý BK
2,5ý BK
2,5ý BK
PE
X1 L1 L2 L3 PE
L1 L2 L3 PE
Power input
3x415V 50Hz
Pre fuse 16A
4 6
DATE 07.Mai.2010 Oily-Water-Separator Power input & Drawing No : 0439143 SH. 5

NAME Rammelkamp Main switch
PLOT 07.Mai.2010
0 1 2 3 4 5 6 7 8 9
5.8/L1 L1/7.1
5.8/L2 L2/7.1
5.8/L3
1 3 5 1 3 5
21 13 21 13
6Q1 22 14 6Q2 22 14
1,4-2A 7.7 8.1 3,5-5A 7.8
2 4 6 2 4 6
1,5ý BK
1,5ý BK
1,5ý BK
1,5ý BK
1,5ý BK
1,5ý BK
1 3 5 L1 L2 L3
8K2
6Q3
8.7
2 4 6 T1 T2 T3
1,5ý BK
1,5ý BK
1,5ý BK
1,5ý BK
1,5ý BK
1,5ý BK
PE PE
X1 1 2 3 PE X1 4 5 6 PE
6M1 6R1
1 2 3 GN 1 2 3 GN
™LFLEX ™LFLEX
YE YE
4x1,5ý 4x1,5ý
6R1
U1 V1 W1 3KW L1 L2 L3 PE
6M1
M
3
0,55KW ~
PE
Pump Heater
Motor
5 7
DATE 07.Mai.2010 Oily-Water-Separator Pump Motor & Drawing No : 0439143 SH. 6

NAME Rammelkamp Heater
PLOT 07.Mai.2010
0 1 2 3 4 5 6 7 8 9
6.8/L1 2401/8.0
6.8/L2 2402/9.0
1 1
7F1 7F2 21 21
2 2
6Q1 6Q2
6,3x32 6,3x32
T-5A T-5A 6.3 6.6
22 22
7T1
+20V
0V
-20V
230V
400V
460V
520V
STU160
24V
0V
7F3
T-5A 2
0,75ý RD
0,75ý RD
X1 A1 X1
X0V 1 2 3 4 5 6 7 8
7H1 7K1 7H2
white X2 A2 red X2
0V03/8.0
0V02/8.0
0V01/9.0
48.52.8.024.0060
14 13.6
11 12 13.6
24
21 22
PE
System Pilot light

Control voltage Pilot light Fault System
24VAC 0V - Potential Control voltage
6 Fault 8
DATE 07.Mai.2010 Oily-Water-Separator Control voltage 24VAC Drawing No : 0439143 SH. 7

NAME Rammelkamp System Fault
PLOT 07.Mai.2010
0 1 2 3 4 5 6 7 8 9
7.8/2401 2403/9.0
13 23 11
10K1
8S1
10.7
13 MANUAL 14 AUTOMATIC 24 12 14
6Q1 OPERATION OPERATION
6.4
14
PE
X4 1 PE
1 21 PE
8S2 8S4
Off 2 LOW 22
LEVEL
SWITCH
X4 2
PE
X4 3 PE
3 X1 11 13 PE 21
8K1 8K1
8S3 8S5
.2 .2
On 4 X2 12 14 HIGH 14 22 24
.1 LEVEL
X4 4
X1 A1 A1 X1
8H1
8K1 8K2 8H2
.3
X2 A2 A2 green X2
green
7.9/0V03 0V03/9.0
7.9/0V02 0V02/9.0
48.52.8.024.0060 3RT1016-1AB01
14 .3 1 2 6.3
11 12 .3 3 4 6.3
24 .5 5 6 6.3
21 22 .5 13 14
Pilot light System System Pump on Pilot light

System on Manual Automatic Pump on
7 on-off on-off 9
DATE 07.Mai.2010 Oily-Water-Separator System Drawing No : 0439143 SH. 8

NAME Rammelkamp Manual-Automatic
PLOT 07.Mai.2010
on-off Type : Typ: OCB-E-1-1-1 18 SHS
0 1 2 3 4 5 6 7 8 9
7.8/2402 2402/10.0
LEVEL1/12.0
8.8/2403 2403/11.0
21 3 X1
9K1
9S1
.7
22 24 Test 4 X2
9Y1 .3
21
10K1
10.7
22 24
PE PE
X2 1 PE X2 3 PE
9Y1 9Y2
BN GN BN GN
H05RR-F H05RR-F
YE YE
3x1,5ý 3x1,5ý
PE PE
A1 A1
9Y1 9Y2
A2 A2
9Y1 9Y2
BU BU
H05RR-F H05RR-F
3x0,75ý X1 3x0,75ý A1
9H1
9K1
.5
X2 2 X2 X2 4 A2
8.8/0V03 0V03/10.0
8.8/0V02 0V02/10.0
7.9/0V01 0V01/10.0
48.52.8.024.0060
14
11 12
24 .2
21 22 .2
Valve Pilot light Valve Stage 1 Oil

Filter Stage 1 Oil Stage 1 Oil to Sludgetank
8 Stage to Sludgetank to Sludgetank 10
DATE 07.Mai.2010 Oily-Water-Separator Control Valves Drawing No : 0439143 SH. 9

NAME Rammelkamp
PLOT 07.Mai.2010
0 1 2 3 4 5 6 7 8 9
9.8/2402 LEVEL2/12.0
3 X1
10S1
Test 4 X2
10Y1-2 .1
PE PE
X2 5 PE X2 7 PE
10Y1 10Y2
BN GN BN GN
H05RR-F H05RR-F
YE YE
3x1,5ý 3x1,5ý
PE PE
A1 A1
10Y1 10Y2
A2 A2
10Y1 10Y2
BU BU
H05RR-F H05RR-F
X1 ï 3x0,75ý 3x0,75ý A1
10H1
10K1
.3
X2 X2 6 X2 8 A2
9.8/0V03 0V03/11.0
9.8/0V02 0V02/11.0
9.8/0V01 0V01/11.0
48.52.8.024.0060
14 8.7
11 12 8.7
24 9.2
21 22 9.2
Pilot light Valve Valve Stage 2 Oil

Stage 2 Oil Flushing Stage 2 Oil to Sludgetank
9 to Sludgetank Water to Sludgetank 11
DATE 07.Mai.2010 Oily-Water-Separator Control Valves Drawing No : 0439143 SH. 10

NAME Rammelkamp
PLOT 07.Mai.2010
0 1 2 3 4 5 6 7 8 9
9.8/2403 2403/12.0
10.8/0V02 0V02/12.0
PE
OMD-11/13.0
OMD-12/13.0
OMD-10/13.0
X2 PE 11 12 13 14 15 16 17 18
11A1
GN 1 2 3 4 5 6 7 8
™LFLEX
YE
12x0,75ý
PE
11A1 X2 9 PE
14(J4-1)
15(J4-2)
13(J4-3)
11(J5-1)
12(J5-2)
10(J5-3)
PE L N
Ï
11Y1
BN GN
OMD-2005 H05RR-F
YE
OR 3x1,5ý
(RTE Smart Bilge) PE

X1 A1
11H1 11Y1
green X2 A2
11Y1
BU
H05RR-F
ALARM at 15 ppm 3x0,75ý
X2 10
10.8/0V03
10.8/0V01
Oil-Water Monitor Pilot light Valve

OMD-2005(RTE Smart Bilge) Oil Water Oil Water
10 External to Bilge to Bilge 12
DATE 07.Mai.2010 Oily-Water-Separator Oil Water Drawing No : 0439143 SH. 11

NAME Rammelkamp Monitor
PLOT 07.Mai.2010
0 1 2 3 4 5 6 7 8 9
10.8/LEVEL2
9.8/LEVEL1
11.8/2403
11.8/0V02
12A1 3 4 5 6 7
1 2
LEVEL STAGE 1 LEVEL STAGE 2
MAX1
MIN1
MAX2
MIN2
COM
COM
ER76-D 14 13 10 16 15 11
0,75ý OR
0,75ý OR
0,75ý OR
0,75ý OR
0,75ý OR
0,75ý OR
X3 1 2 3 4 5 6
Sensor1 Sensor2
1 2 3 1 2 3
™LFLEX ™LFLEX
4x0,75ý 4x0,75ý
12B1 1 2 3 12B2 1 2 3
MAX MAX
MIN MIN
COM COM
Sensor 1 Sensor 2
11 Level Stage 1 Level Stage 2 13
DATE 07.Mai.2010 Oily-Water-Separator Level Stage 1 and 2 Drawing No : 0439143 SH. 12

NAME Rammelkamp
PLOT 07.Mai.2010
0 1 2 3 4 5 6 7 8 9
11.8/OMD-10
11.8/OMD-12
11
7K1
7.7
11.8/OMD-11 12 14
1ý WH
1ý WH
1ý WH
1ý WH
1ý WH
1ý WH
PE
X4 5 6 7 8 9 10 PE
EXT
COM NC NO COM NC NO PE
Ï
Customer
Potential free Contact Potential free

Alarm at 15ppm Contact Alarm
Oil content in bilge water

after oily water separator-high
12 14
DATE 07.Mai.2010 Oily-Water-Separator Potential free Drawing No : 0439143 SH. 13

NAME Rammelkamp Contact Alarm
PLOT 07.Mai.2010
0 1 2 3 4 5 6 7 8 9
Terminal connection diagramm NMB_KP_3
Strip name
Power input 3x415V
X1
Function text
Pump Motor
Heater
50Hz
PE
PE
PE
=
=
5.4
5.4
5.4
5.4
6.3
6.3
6.3
6.3
6.6
6.6
6.6
6.6
Page
Jumpers
L1 L2 L3 PE 1 2 3 PE 4 5 6 PE
Terminal number
W6M1 ™LFLEX 4x1.5mmý
W6R1 ™LFLEX 4x1.5mmý

GNYE
GNYE
1
U1 V1 W1
6M1
M L1 L2 L3 PE
3
L1 L2 L3 PE ~ 6R1 6R1 6R1 6R1
PE
13 15
DATE 07.Mai.2010 Oily-Water-Separator X1 Drawing No : 0439143 SH. 14

NAME Rammelkamp
PLOT 07.Mai.2010
14
CHANGES
0
Page
Jumpers
DATE
X2
Strip name
NAME
Terminal number
Function text
9Y1
W9Y1 H05RR-F 3x1.5mmý
PLOT
NAME
DATE
FORM.
1
9.2 Valve Filter Stage
1
BN
A2
A1
2
9.2 =
BU
Rammelkamp
07.Mai.2010
07.Mai.2010
9.2 PE
PE
GNYE
EPLAN 4.10 :14.09.93

PE
9Y2
ORIG.
3
9.5 Valve Stage 1 Oil to
2
BN
A2
A1
Sludgetank
4
9.5 =
BU
9.5 PE
PE
GNYE
PE
Oily-Water-Separator
3
10Y1
EST.WITH
5
10.3 Valve Flushing Water
Terminal connection diagramm
BN
A2
A1
6
10.3 =
BU
10.3 PE
PE
GNYE
PE
EST.BY
4
10Y2
7
10.5 Valve Stage 2 Oil to

BN
A2
A1
Sludgetank
8
10.5 =
BU
X2
10.5 PE
PE
5
GNYE
PE
11Y1

9
11.7 Valve Oil Water to

BN
A2
A1
Bilge
11.7 =
10
6
BU
11.8 PE
PE
GNYE
PE
W11A1 ™LFLEX 12x0.75mmý

L
11.2 Oil-Water Monitor OMD

11
1
11A1
2005(RTE Smart Bilge)

Type :
N
11.2 =
12
7
2
11A1
Drawing No :
11.3 =
13
3
11A1
11.3 =
14
4
11A1
8
11.3 =
15
5
0439143
11A1
Typ: OCB-E-1-1-1
11.4 =
16
6
11A1
11.4 =
17
9
7
SH.
11A1
14(J4-1) 15(J4-2) 13(J4-3) 11(J5-1) 12(J5-2)
18
NMB_KP_3
16
15
SHS
0 1 2 3 4 5 6 7 8 9
Strip name
Oil-Water Monitor OMD

2005(RTE Smart Bilge)
X2
Function text
PE
11.4
11.2
Page
Jumpers
18 PE
Terminal number
W11A1 ™LFLEX 12x0.75mmý
GNYE
8
10(J5-3) PEÏ
11A1 11A1
15 17

NAME Rammelkamp
PLOT 07.Mai.2010
0 1 2 3 4 5 6 7 8 9
Strip name
Sensor 1 Level Stage 1

X3
Function text
MAX
MIN
COM
MAX
MIN
COM
12.4
12.4
12.4
12.6
12.6
12.6
Page
Jumpers
1 2 3 4 5 6
Terminal number
Sensor1 ™LFLEX 4x0.75mmý
Sensor2 ™LFLEX 4x0.75mmý

1
12B1 1 12B1 2 12B1 3 12B2 1 12B2 2 12B2 3
16 18

NAME Rammelkamp
PLOT 07.Mai.2010
0 1 2 3 4 5 6 7 8 9
Strip name
Potential free Contact
Potential free Contact

High level switch
Low level switch
X4
Alarm at 15ppm
Function text
Alarm
PE
PE
PE
=
=
13.2
13.3
13.4
13.5
13.6
13.7
13.8
8.4
8.4
8.5
8.4
8.4
8.5
Page
Jumpers
1 2 PE 3 4 PE 5 6 7 8 9 10 PE
Terminal number
21 PE 13 PE
8S4 8S5
22 14 COM NC NO COM NC NO PEÏ
EXT EXT EXT EXT EXT EXT EXT
17

NAME Rammelkamp
PLOT 07.Mai.2010
Ocean Clean GmbH
Zum Kühlhaus 5
18069 Rostock
Germany
Phone: +49 (0) 381-811 2930

Fax: +49 (0) 381-811 2939
E-Mail: info@oceanclean.de
Legal information/Copyright notes

Original operating instructions/installation instructions
All rights reserved. Reproduction, also in part, expressly prohibited.
c 2011 by Ocean Clean GmbH
All trademarks and word marks used are the property of their respective owners, even if not ex-
pressly marked as such.
Restricted rights: Copying and printing for internal purposes of the machine user are expressly
permitted (e.g.: for training the operating staff); a copyright notice must be included.
Produced by Ocean Clean GmbH
Rev. 0.2
page 78

Manual OC 1.0 EB 415V 50HZ)

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Ocean Clean GmbH

Phone: +49 (0) 381-811 2930

Installation Diagram…………………………………………………………………20 instructions

7. Instruction manual 15ppm bilge alarm type “OMD-24”……………29 pump

8. Instructions for eccentric screw pump…………………………………...60

19-06-1901 and UWG (unfair competition act) of 07-06-1909)

1.1 Designated use

• it is operated without protective covers or safety devices Machine Description

• unauthorized modifications are made Safety

• unqualified personnel is deployed Operation

1.3 Selection and qualification of personnel Faults

The machine may only be operated by persons Service

• who are physically and mentally fit, descriptionIndex

• who have received training on the operation of the machine,

1.4 Safety devices Spare parts

1.6 Danger area

• The safety signs attached to the machine provide important warnings

In the event of any malfunctions operation is not permitted. The

• During operation the prescribed protective equipment must be worn

machine must always be shut down.

When maintenance work is carried out underneath hydraulically/pneumatically

Oils, greases, filters etc. must be disposed of properly and in an environmentally

1.9 Product surveillance

0.25 m³/h and 5.0 m³/h. Safety

separation by: Maintenance and Repair

 Coalescence and Faults

 a Filter system. Service

The first stage is the gravity separation stage.

The second stage is the coalescence stage.

The third stage is the emulsion breaking stage. 15ppm bilge

Attention: Before starting up read this manual carefully!

of oil and water between its sensors A and B.

operate the necessary valves and pump operations. description Index

For 15 ppm-alarm unit see separate instructions, chapter 8.

Electrical Control Panel

Transfer Overboard Discharge

From Bilge 1st stage 2st Stage 3st Stage Discharge

4.3 External pipe connections Service

the vessels piping system. Refer to installation diagram descriptionIndex

4.3.1 Suction pipe from bilge / bilge tank

4.3.2 Oil discharge pipe to dirty oil tank instructions

4.3.4 Return to bilge pipe

Revision : Oberfläche: Maßstab: 1:15 Gewicht: 477kg

Ocean Clean GmbH

3/2 way cock manuel V9

V10 AT Pneumatic piston valve with

Eccentric screw pump M1

V5 Tip 9 Sample water drain

Tip 8 Return pipe

Tip 2A/B Drain OWS

Oberfläche Maßstab Gewicht

Control air pipes Gepr. Oily water separator

Oil and water pipes Ocean Clean GmbH Zeichnungsnummer

V1 V2 ppm Sampling point acc. MEPEC

Return if too much ppm in discharge water

5.1 Commissioning Machine Description

5.1.1 Check list

Maintenance and Repair

No. Instructions YES NO Faults

4. Connecting the line return to bilge (¾ ― min. 2 bar)?

6a. Does the oil collecting tank has a sufficient ventilation?

18. If you have an OMD-24 > 15 ppm alarm: system OFF

 that correct electric supply is present Contents