INITIAL START-UP CHECKLIST FOR 19XR, XAV HERMETIC CENTRIFUGAL LIQUID CHILLER (Remove and use for job fil MACHINE INFORMATION: NAME JOB NO. ‘ADDRESS MODEL cry = STATE zie ‘SIN DESIGN CONDITIONS: FLOW] TEMPERATURE] TEMPERATURE [PRESSURE] SUCTION ROERSER, Tons | BAe | ‘pate iW our DROP | PASS | rePeRaTuRE | TEMPERATURE COOLER DENSER| sid Cae STARTER: Mfg —s‘Type_ SIN lL PUMP: Volts SRLA LTA CONTROUOILHEATER: Vols «115-0230 REFRIGERANT: Type: Charge CARRIER OBLIGATIONS: Assemble. Yes. NoG Leak Test Yes) Noo Dehydrate .. a Yes Noo Charging 5 Yes Noo Operating Instructions Hrs. ‘START-UP TO BE PERFORMED IN ACCORDANCE WITH APPROPRIATE MACHINE START-UP INSTRUCTIONS JOB DATA REQUIRED: 1. Machine Installation Instructions Yes Noo 2. Machine Assembly, Wiring and Piping Diagrams ...... Yes) No) 3, Starting Equipment Details and Wiring Diagrams. ..... Yes) No 4, Applicable Design Data (see above)... . s.YesQ = NoO '5, Diagrams and Instructions for Special Controls ....... Yes. NOD. INITIAL MACHINE PRESSURE: yes [No [Was Machine Tight? Not, Were Leaks Corrected? Was Machine Dehydrated After Repairs? CHECK OIL LEVEL AND RECORD: ei ADDOIL: Yes = No 12 Tp son tase i (cane eee Sinn RECORD PRESSURE DROPS: Cooler Condenser CHARGE REFRIGERANT: Initial Charge Final Charge After Trim _ inerreree Be oon Ten nearing rant Bo MT CamogNe stae2 PrnadnUSA, Fomisxhass— PgCLT OO! Replaces, OXR-SSINSPECT WIRING AND RECORD ELECTRICAL DATA: RATINGS: Motor Votage ‘Motor(s) Amps (Ol! Pump Voltage _. Starter LRA Rating Line Voltages: Motor Oil Pump _______Controls/Ol Heater FIELD-INSTALLED STARTERS ONLY: Check continuity T1 to Tt, etc. (Motor to starter, disconnect motor leads T4, 75, T6.) Do not megger solid-state Starters; disconnect leads to motor and megger the leads. PHASE TOPHASE” “PHASE TO GROUND" Ti 1 TT 1G TRE TG MEGGER MOTOR 10-Secone Readings 60-Second Readings Polarization Rao STARTER: — Electro-Mechanical O Solid-State Manufacturer Serial Number Motor Load Current Transformer Ratio _:_ Solid-State Overloads Yes No) CONTROLS: SAFETY, OPERATING, ETC. Perform Controls Test (Yes/No) PIC H CAUTION COMPRESSOR MOTOR AND CONTROL PANEL MUST BE PROPERLY AND INDIVIDUALLY | EONNEGTED BACK TO THE EARTH GROUND IN THE STARTER (IN ACCORDANCE WITH [CERTIFIED DRAWINGS). Yeo RUN MACHINE: Do these safetios shut down machine? Condenser Water Flow YesO Noo Chilled Water Flow YesO NoO Pump interlocks Yes No INITIAL START: Line Up All Valves in Accordance With Instruction Manual: _ Start Water Pumps and Establish Water Flow ll Level OK and Oil Temperature OK ‘Check Oil Pump Rotation-Pressure ‘Check Compressor Motor Rotation (Motor End Sight Glass) and Record: Clockwise Restart Compressor, Bring Up To Speed, Shut Down. Any Abnormal Coastdown Noise? Yes" 1 No O ‘it yes, determine cause. START MACHINE AND OPERATE. COMPLETE THE FOLLOWING: “Trim charge and record under Charge Refrigerant Into Chiller section on page 63. Complete any remaining control calibration and record under Controls section (pages 10-45). For unit mounted VFD complete pages 58-61 ‘Take at least two sets of operational log readings and record [After machine has been successfully run and set up, shut down and mark shutdown oll and refrigerant levels. Give operating instructions to owner's operating personnel. Hours Given: Hours Call your Cartier factory representative to report chiller start-up. orMgO@> ‘SIGNATURES: CARRIER CUSTOMER TECHNICIAN REPRESENTATIVE, DATE DATE oo19XR, XRV PIC Il SETPOINT TABLE CONFIGURATION SHEET DESCRIPTION RANGE, UNITS: DEFAULT VALUE Base Demand Limit 401 100 % 100) ECW Setpoint 1019 120, DEGF 0. LGW Setpoint 159 120 DEGF 30.0 Tee Build Setpoint 151060 DEGF 400 "Tower Fan High Setpoint 350 108 Decr__| 75 cvertcve Software ‘Version ‘Number: cyencye Controter Wentificaion: BUS: ADDRESS: cus_—§ BD Se Fvoen T9XR, XRV PIC I TIME SCHEDULE CONFIGURATION SHEET OCCPCOIS Day Flag Occupied Unoceupied MTWTFS SH Time Time NOTE: Detou sting ie OCCUPIED 2 rourscay ICE BUILD 19XR, XRV PIC II TIME SCHEDULE CONFIGURATION SHEET | OCCPO02S Day Flag Occupied Unoceupied MTWTFS sm Time Time NOTE: Delautsoting ie UNOGOUPIED 24 hoursicay I9XR, XRV PIC I TIME SCHEDULE CONFIGURATION SHEET | OCCPCO3S Day Fag Occupied Unoceupied MTWTFS SH Time ‘Time Period 8: NOTE: Dalat seting ls OOGUPIED 24 hour. cL4i 19XR, XRV PIC IL ISM_CONF TABLE CONFIGURATION SHEET : DESCRIPTION RANGE TAS DEFAULT —[ VALUE | [fetta Rea, 2-8srvFD) 92 1 Motor Rated Line Voltage Fore sao) | VOLTS a Vol Transformer Ratio: 1 1035 1 Overvollage Threshold Tose 15 % 15 Undervolage Threshold 851095 % 55 (Overinder Vole Time To 10 SEC 5 Volige% Imbalance Tw 10 % 10 | Fonage mbalance Time 19 10 SEC 5 | PMotor Rated Load Ampr 1010 5000 ‘AMPS 200 wy} [Mota Locked Rotor Tip 700 60000 | AMPS 1006 3! [Locked Rotor Start Delay Teo 10 eyes 5 2 | Starter LRA Rath 010 60000 | AMPS 200, 5 otor Currene CT Ratios 301000, 700 [Current tmbaiance S100 % 15 8 [Current imbalance Tine Tei SEC 5 5) [Gaara cree ot NOWES YES [Ground Fault CT Ratios 1 150 150 [Ground Fault Current 1075 AMPS is [Ground Fault Start Delay T1020 eye 10 [Ground Favit Persistence To 10 cycles 3 | [Single Cycle Dropout on DSABLE/ENABLE DSABLE Frequency-60 Ha? (No=5D) wn NOES YES. Line Frequency Faulting on DSABLEENABLE | DSABLE (UTALONG DOTTED UNE19XR, XRV PIC II OPTIONS TABLE CONFIGURATION SHEET DESCRIPTION RANGE UNITS DEFAULT VALUE [Auto Restart Option v1 [PSABLE/ENABLE | DSABLE. Remote Contacts Option on [DSABLE/ENABLE | DSABLE Soft Stop Amps Threshold aow10 _|% 100) Surgefot Gas Bypass ‘Surge Limiv1GBP Option Select: Surge=0, HGBP=1 2 2 ‘Min, Load Point (T1, PD) ‘SurgeHGBP Delta TL 031020 _[F 1s ‘SurgelliGBP Delta PL 3010170 | PSE 30 Fall Load Point (12, P2) ‘Surge/HGBP Delta T2 051020 | F 0 ‘SurgeHGBP Delta P2 0% 170] PS 85 ‘Surge/HGBP Deadband O5t03 PF 1 Surge Protection Surge Delta% Amps 320 oa io Surge Time Period T1010 MIN a Tee Build Control Tee Build Option a DSABLEENABLE | DSABLE Tee Build Termination O=Temp, 1=Contacts,2=Both a 0 ~ [Te Build Recycle oH DSABLEENABLE | DSABLE Refrigerant Leak Option oF DSABLEENABLE | DSABLE Refrigerant Leak Alarm mA $100 mA 20 Head Pressure Reference Delta P at 0% (4mA) 20H rs 3 Delta Pat 100% (20 mA) 2010 60 psi 35 ‘Minimum Output O10 100 M% 0ut ton DOTTED UNE 19XR, XRV PIC II SETUP! TABLE CONFIGURATION SHEET DESCRIPTION RANGE, UNITS DEFAULT VALUE [Comp Motor Temp Override 750 10200, DEGF 200 [Cond Press Override 30 w 165 PSI 125) [Comp Discharge Alert 12510200 DEGF 200 (Comp Thrust Brg Alert 165.10 185 DEGF 175 (Child Medium a ‘WATER/BRINE WATER [Chilled Water Deadband 31020 F 10 Evap Refrig Trippoint (0.010400, DEGF 33 Retrig Override Delta T 2.01050 F 3 ‘Condenser Freeze Point =20 1035 DEG 34 Evap Flow Delia P Cutout 0510500, PSL 30. (Cond Flow Deka P Cutout 0510500 PSI 30 [Water Flow Verify Time 05005 MIN, 5 [Oi Press Verify Time 1510300, SEC @ Recycle Control Restart Delta T Zo 100 DEGF 3 ‘Shutdown Delia T 051080 ‘DEGF 7 SPARE ALERT/ALARM ENABLE Disable-0, Lo=1/3, Hin2/4 Spare Temp #1 Enable ies 0 Spare Temp #1 Limit 40 19285 DEGF 25 [Spare Temp #2 Enable Did 0 [Spare Temp #2 Limit 019 5 DEGF 245,19XR, XRV PIC II SETUP2 TABLE CONFIGURATION SHEET DESCRIPTION STATUS, UNITS DEFAULT VALUE [Capacity Control Proportional inc Band 2010 6 Proportional DEC Band 210 10 60 Proportional ECW Gain To3 20 (Guide Vane Travel Limit 3010 100 % w ifr Control Diffuser Option Dwr DSABLEENABLE | DSABLE 00 7e % 25 Diffuser 25% Load Point 10 100 % 0 ‘Guide Vane 50% Load Pt 0078 % 0 Diffuser $0% Load Point O10 100 % 0 ‘Guide Vane 75% Load Pt Ow78 % 30 Ditfuser 75% Load Point 010 100 % 0 Diffuser Full Span mA 151022, mA 1s [VED Speed Control ‘VED Option mH DSABLE/ENABLE DSABLE, VED Gain Oio13 075 VED Increase Step tos VED Minimam Speed 5 10 100 % % _ [WFD Maximum Speed 9010100, % 100) VFD Current Limit 01 99999 ‘Amp 250CUT ALONG DOTTED LINE cUTALONG DorTED LINE 19XR, XRV PIC TI LEADLAG TABLE CONFIGURATION SHEET DESCRIPFION RANGE UNITS DEFAULT VALUE ead Lag Control ILEADILAG: Configuration DSABLE-0, LEAD=1, 0103 ° LAG=2, STANDBY=3 [Load Balance Option wi DSABLEENABLE | DSABLE [Common Sensor Option 1 DSABLE/ENABLE | DSABLE LAG% Capacity 25075 % 30) LAG Address To 236, 2 LAG START Timer 2w 60 MIN 10 LAGSTOP Timer 20 60 MIN 10 RESTART FAULT Timer’ 2030 ‘MIN sl [STANDBY Chiller Option oO ‘DSABLEENABLE | _DSABLE [STANDBY% Capacity 251075 % 30 [STANDBY Address 110236, 3— BD BaF vo 19XR, XRV PIC Il RAMP_DEM TABLE CONFIGURATION SHEET DESCRIPTION RANGE, UNITS DEFAULT VALUE Pulldown Ramp Type: a fl Select: Temp~0, Load=t Demand Limit + kW Ramp Demand Limit Souree ia A Select: Amps-0, KWo ‘Motor Load Ramp% Min 320 0 Demand Limit Prop Band 3wIs % 10 Demand Limit At20 mA 40 t9 100, % 20 "20, mA Demand Limit Opt o1 DSABLEENABLE | _DSABLE ‘Motor Rated Kilowatis 3019 999 kW 145, [Demand Watts Interval 310 60 MIN 15 19XR, XRV PIC II TEMP_CTL TABLE CONFIGURATION SHEET ‘DESCRIPTION RANGE, UNITS DEFAULT VALUE [Control Point ECW Control Option a DSABLEENABLE | DSABLE “Temp Pulldown Deg/Min 2010 °F 3 Temperature Reset RESET TYPE 1 ‘Degrees Reset ACZ0 mA 301030 a io RESET TYPE 2, Remote Temp >No Reset ers DEGF s Remote Temp > Full Reset Wo 245 DEGF 6 Degrees Reset 3010 30 *F 10 RESET TYPES ‘CHW Delta T> No Reset eis F To ‘CHW Delta T> Full Reset O05 F Degrees Reset 301030 F 3 SelectEnable Reset Type Des a cei BROADCAST (BRODEF) CONFIGURATION SHEET DESCRIPTION RANGE TRS [DEFAULT [VALUE Plime Broadcast Enable DSABLEENABLE DSABLE [Daptight Savings ‘Start Month Tez z Start Day of Weak Tie 7 | sian Week Teo 3 : [star Time oo 00 0 ENN [0200 Start Advanee 010360 MIN @ Stop Month Tio 70 Stop Day of Wak Tio? 7 Stop Week Tos 3 g) [stop time CREEL Ta : Stop Back 010360 NaN o 3 5 8 3 ceUNIT-MOUNTED VED CONFIGURATION SHEET DESCRIPTION | PARAMETER RANGE, DEFAULT ‘COMMENTS, Maximum Speed P04 Ts HO, + [ob Sheet 60 for 60 Hz and 50 for 30 Tiz Speed Display Sealing | _PO28 1010 999 7 [fob Set; 60 for 60 Hz and SO for 50 Hz ‘Motor Voltage H.000 10010 690 7 [Selected line voltage Frequency H.001 [3010 200, 7 [60 iz = 60, 50 Hz = 50 [Motor Amps 002 [ Power Module Dependent +] Selected motor 100% amps Line Voltage Hoar 300 t9 565 = Selected Tine voltage [Over Frequency Li H.022__[30t0210 = [60 He= 69, 50 He = 57 Variable by ob — refer to component nameplates ard labels. —UT Lona oorre0 UNE: CUTALONG DOTTED Lne CVCACVC DISPLAY AND ALARM SHUTDOWN STATE RECORD SHEET PRIMARY MESSAGE: SECONDARY MESSAGE: are: ‘COMPRESSOR ONTIME: CHW IN CHW OUT EVAP REF CDW IN CDW OUT COND REF OILPRESS OIL TEMP AMPS % COMMUNICATION MESSAGE a CCN LOCAL RESET MENU cus we: