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1 Initialization and Operation modes SICAR@TIA DiagAddOn

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 3.1 Initialization and Operation modes SICAR@TIA DiagAddOn

Table of contents

1. Introduction 3

2. HMI 3
2.1 Parameterization start up screen and system screen 3

3. PLC settings HW-Konfig 5

4. Operation mode 6
4.1 Operation mode DiagAddOn 6
4.2 HMI – Operation mode screen 7
4.3 Conditions to start an operation mode 8
4.4 Automatic mode 9
4.5 Inching mode 9
4.6 Manual mode 10
4.7 Quit 10
4.8 Stop / Hold 10
4.9 Initial position 10
4.10 Stop end of cycle 11
4.11 Without Part (Ghost Run) 11

5. Panel and operation mode blocks 12

5.1 FC1983 - Call of panel and op-mode for basic system 13
5.2 FC983 - Call of panel, communication and op-modes for DiagAddOn 14
5.3 FC983 - Communication interface HMI – PLC (FB962) 15
5.4 FC983 - Call of operation modes-block 16
5.4.1 Example with 1 operation mode area, 1 HMI 17
5.5 Programming op-mode memory word (FC995) 18

6. Version handling 19
6.1 PLC 19
6.2 HMI 20
6.3 Version fault Alarm 20

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1. Introduction
This chapter describes the Initialization procedure for PLC and HMI as well as the operation modes and
the relationship with the panel blocks.

2. HMI

2.1 Parameterization start up screen and system screen

If you start WINCC Advanced runtime after first download from engineering system a start window
appears to adjust mandatory system setting.

HMI Number: 1…8

Each IPC in your line needs an own number. The PLC can handle up to 8 IPC

Note: The number is stored in the file Panel_no.csv in drive C:\SICAR.

If you delete the csv file with the next start of the Runtime the Mask appears again.

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The adjusted value is indicated in the headline of each screen und can be changed in the system screen
if necessary.
Any change has to be confirmed and stored by pressing the button “Save Settings”.

Hint for the use of languages in TIA-Portal in relation with DiagAddOn, please refer document „34_1
Sequence and Messageblock“.

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3. PLC settings HW-Konfig

Hardware configuration PLC:

Mandatory settings:
Clockbyte = 1
System memory byte = 2

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4. Operation mode

4.1 Operation mode DiagAddOn

In a PLC working with DiagAddOn up to 8 operation mode areas can be managed.
The operation mode areas can be run in different, independent operating modes (for instance area 1 and
2 in automatic mode and area 3 in manual mode).
Each area is given a number of sequence / message blocks.
The parameters of operation mode area and its sequence block area are parameterized at the FC995.

There is a possibility to create an operation mode independent message block.

This message block should include operation mode independent messages, like Profinet alarms,
messages, etc.

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4.2 HMI – Operation mode screen

Administration and selection of operation modes are handled by the SICAR@TIA Software, see the
respective documentation in TIA-project, SICAR_WinCC-RT.pdf

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4.3 Conditions to start an operation mode

The following conditions need to be fullfilled to start an operating mode.
If this conditions are not fullfilled and an operating mode is started, the start is immediately reset:

 Emergency stop M x.0 = 1: for all operating modes in zone x

 Safety door M x.1 = 1: for automatic-and inching mode in zone x
 Basic start conditions M x.4 = 1: for all operating modes in zone x

For that purpose the bits 0, 1 and 4 in the operating mode-memory word need to be supplied.
For the operating mode 1 to 8 the memory word MW 10 to MW 24 are reserved.
The No. of the operating mode- memory word is to be parameterized on the operating modes FC995.

Example operating mode memory word MW10:

M10.0 Emergency stop M11.0 Manual mode active

M10.1 Safety doors M11.1 Auto / inching mode active
M10.2 Reserved M11.2 Reserved
M10.3 Reserved M11.3 Reserved
M10.4 Basic start conditions M11.4 Ghost Run active
M10.5 Position “Initial position” M11.5 Move to initial position started
M10.6 Position “Stop at end of cycle” M11.6 Stop at end of cycle started
M10.7 Reserved M11.7 Pre-Select automatic mode

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4.4 Automatic mode

After starting Automatic mode all sequences assigned to the respective operation mode area are proceeded
automatically.

Transition condition Auto “TRANS_A” = 1 -> Switch to next step

4.5 Inching mode

In inching mode the line process can be operated, supervised step by step. It is possible to operate step by
step, a single sequence, all sequences of a op-mode area or all sequences of an entire installation.

Inching mode at the HMI:

Inching one sequence:

The inching of one sequence can be activated with the function key in the Seq_diag screen
(see chapter “34_Sequence control and process diagnostics.doc”). The sequence selected with the cursor in
the screen will be executed.

Inching all sequences:

The inching of all sequences can be activated with the function key The sequences according
to the selected op-mode area will be executed. (entire installation, op-mode area 1, op.mode area 2 ...).

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4.6 Manual mode

In manual mode, movements can be operated, using the movement keys in co-ordination with the movement
screens of the HMI.

4.7 Quit
The signal „Quit“ is available in block OPMODE_FC at INOUT-Parameter OPMODE_STRUCT.

#OPMODE_STRUCT.User_Interface_OUT.Reset

4.8 Stop / Hold

Special function screen contains a button Stop.
An active sequence can be stopped as follows by overwriting data byte DBB 24 (by symbolic assignment) in
the sequence-DB (DB1001-DB1128, see Chapter “35_Sequence control.doc”):

DBB 24 = 0: The sequence is immediately stopped

DBB 24 = 1..128: The sequence stops in step 1.to.128.
DBB 24 = 255: The sequence is stopped after the next step is enabled.
(Default value without programming = 255

The stop is effective for all sequences in the selected op-mode area.
When the button Stop is pressed again the function is deselected.

In DB1000 the signals „Selection_Immediate_Stop“ and „Immediate_Stop_reached“ available for further use.
E.g. with this both signals you deselect OP-Mode Automatic by use of the “basic start conditions.

4.9 Initial position

The request “initial position” can be activated in the special function screen.

After reaching initial position the user e.g can switch off the op-mode by using the basic start condition.

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4.10 Stop end of cycle

The function “stop at end of cycle“ is only effective in automatic mode.
Pressing the button “stop end of cycle“ the request will be set (bit req_end of cycle in operating mode
memory word = 1).
The operation mode automatic must switched off by using the basic start conditions when the position “stop
at end of cycle“ is reached (bit stop at end of cycle in the operating mode memory word), and the request
“stop at end of cycle“ is activated .
The next change of operating mode or op-mode start deactivates this function.

4.11 Without Part (Ghost Run)

By pressing the button “Without part” (Ghost Run) the bit x+1.4 is set in the selected op-mode area.
Works only in preselected Auto mode or Inching mode.
When the button is pressed again the function is deselected.

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5. Panel and operation mode blocks

Parameterization of Panel and operation mode areas are made in FC1983 and FC983.

FC1983 - Basic system functionality incl. operation mode screen in WinCC

FC983 – Functionality for DiagAddOn

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5.1 FC1983 - Call of panel and op-mode for basic system

For each panel you have to call an HMI_PANEL_FC

For each operation mode you have to call an OPMODE_FC

Concerning Parameter, mark the respective blocks, press Shift + F1 and refer the user manual.

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5.2 FC983 - Call of panel, communication and op-modes for DiagAddOn

For each Panel (e.g. IPC) you have to call the FC997.

The panel number must be contiguous, without gaps.

The panel number has to be identical with the adjusted number in the WINCC system screen as well as
DiagAddOn parametrization screen.

Parameter FC997:
HMI_no : 1.. 8

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5.3 FC983 - Communication interface HMI – PLC (FB962)

For each HMI with DiagAddOn you have to call the FB962 for TCP Native communication between PLC and
HMI.

The HMI_No has to match the parameter “Panel_number” at FC997.

HMI_No: 1.. 8

T_CONNECT_PARA: TCON_PARA_HMI_1..8_DB (DB961, DB962, ….)

For each HMI you need an own TCON_PARA_HMI_1..8_DB which includes e.g. the IP-Adress of the HMI

The setup of the IP-Adress of the HMI has to be done in NW2

All other values are fixed and it´s not allowed to change.

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5.4 FC983 - Call of operation modes-block

For each operation mode area FC995 has to be called.

The parameter “Seq/MB_from” and “Seq/MB_to” parameters allocate a block range to an op-mode area.

Parameter FC995

OP-Mode_No : permitted. 1.. 8

(op-mode area)

OP-Mode_MW : permitted 0..65534; address range, depends on PLC

(No. op-mode memoryword)

Seq/MB_from : permitted 1..128 ; first sequence / message block

(MB / Sequence from)

Seq/MB_to : permitted 1..128 ; last sequence / message block

(MB / Sequence to)

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5.4.1 Example with 1 operation mode area, 1 HMI

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5.5 Programming op-mode memory word (FC995)

The op-mode MW for a op-mode area has to be programmed in the first message block of the respective op-
mode area, e.g. FB1002

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6. Version handling
SICAR@TIA DiagAddOn V14.3.0.0 is composed as follows:
aa.bb.cc.dd

aa = Applicable with TIA-Portal Version aa

bb = For structure changes
cc = For functional extensions or changes
dd = Bugfixes

Version number is shown in WINCC Version screen as „DB Version Set“

Version DiagAddOn e.g. V14.2.2

aa = Applicable with TIA-Portal Version aa
bb = For structure changes
cc = For functional extensions / changes / Bugfixes

Version DiagGen e.g. V14.2.0.2

aa = Applicable with TIA-Portal Version aa
bb = For structure changes
cc = For functional extensions or changes
dd = Bugfixes

6.1 PLC
All DiagAddOn PLC Systemblocks have an own version number xx.yy and shown on HMI.

Function FC „Version Control“ carry out a Set / Value comparison of each DiagAddOn system block.

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6.2 HMI
In WinCC you find a version screen, accessible in main screen over „DiagAddOn functions“

Here you find all used DiagAddOn Systemblocks including their Set / Value versions.

6.3 Version fault Alarm

If the block versions does not match, in DB941 you find an alarm bit for further use.
It´s already programmed as a message in General message FB FB1001.

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