SHOP HYDRAULIC EXCAVATOR MANUAL model SKSOMSR INDEX 1 SPECIFICATION SECTION MAINTENANCE SECTION SYSTEM SECTION DISASSEMBLY SECTION TROUBLESHOOTING ENGINE SECTION N | O Jo;R |} wo} INSTALLATION PROCEDURES FOR OPTIONAL ATTACHMENT KOBELCO Book code No. SSLFOOO1E PSs eee) Bea MAINTENANCE |SPECIFICATION lor | a} TROUBLESHOOTINGSK80MSR Index of Shop Manual Book Code No. Distribution Year—Month Title = FA SELEOTOIE g OUTLINE 0 2 5 : & ee 2 SPECIFICATION 0 5 Syo0101 Pag ATTACHMENT DIMENSION 0 SSLFIO1E A 2001-01 TOOS SSI RIONIE STANDARD MAINTENANCE 20001 TIME SCHEDULE SELFISO1E MAINTENANCE STANDARD AND| 2001-01 TEST PROCEDURE ‘SSLF2101E MECHATRO CONTROL 2001-01 SYSTEM SSLEZ2OTE HYDRAULIC SYSTEM SSLFZB01E ELECTRICAL SYSTEM SSLERADIE COMPONENTS SYSTEM 4 SSLFRSO1E AIR-CONDITIONER SYSTEM SSLFSIO1E DISASSEMBLING AND Bator a ASSEMBLING ‘SSLFS201E Zz : sir s204 2 ATTACHMENT SSLESSOIE 3 UPPER STRUCTURE Pa SELEGAOTE 5 TRAVEL SYSTEM 4 SaLE4107E MECHATRO CONTROL a SUF Azote fe HYDRAULIC : SELF ABO 1E - ELECTRICAL SSLEAAOIE 4 ENGINE Se SELESTOE ENGINE } LFO1-00501— APPLICABLE MACHINESSAFETY ‘The proper and safe lubrication and maintenance for this machine, recommended by KOBELCO are outlined in the OPERATION & MAINTENANCE GUIDE for this machine. Improper performance of lubrication or maintenance procedures is dangerous and could result in injury or death. Read and understand the OPERATION & MAINTENANCE GUIDE before performing any lubrication or maintenance. The serviceman or mechanic may be unfamiliar with many of the systems on this machine. This makes it important to use caution when performing service work. A knowledge of the system and or components is important before the removal or disassembly of any component. Because of the size of some of the machine components, the serviceman or mechanic should check the ‘weights noted in this Manual. Use proper lifting procedures when removing any components. Following is a list of basic precautions that should always be observed. Read and understand all Warning plates and decals on the machine before operating, lubricating or repairing this product. 2. Always wear protective glasses and protective shoes when working around machines. In particular, wear protective glasses when pounding ‘on any part of the machine or its attachments with a hammer or sledge. Use welders gloves, hood/goggles, apron and other protective clothing appropriate to the welding job being performed. Do not wear loose-fitting or torn clothing. Remove all rings from fingers when working on machinery 3. Disconnect battery and discharge any capacitors before starting to work on machine. Hang “Do Not Operate" tag in the Operator's Cab. 4. Ifpossible, make all repairs with the machine parked on a level, hard surface. Block machine 0 it does not roll while working on or under machine. 5. Do not work on any machine that is supported only by lift jacks or a hoist. Always use blocks or jack stands to support the machine before performing any disassembly Do not operate this machine unless you have read and understand the instructions in the OPERATORS MANUAL. Improper machine operation is dangerous and could result in injury or death. 6. Relieve all pressure in air, oil or water systems before any lines, fittings or related items are disconnected or removed. Always make sure all raised components are blocked correctly and be alert for possible pressure when disconnecting any device from a system that utilizes pressure. Lower the bucket, blade, ripper or other attachment to the ground before performing any work on the machine. If this cannot be done, make sure the bucket, blade, ripper or other attachment is blocked correctly to prevent it from dropping unexpectedly. 8. Use steps and grab handles when mounting or dismounting a machine. Clean any mud or debris from steps, walkways or work platforms before using. Always face machine when using steps, ladders and walkways, When it is not possible to use the designed access system, provide ladders, scaffolds, or work platforms to perform’ safe repair operations, 9, To avoid back injury, use a hoist when lifting components which weigh 23 kg (50 Ib) or more. Make sure all chains, hooks, slings, etc., are in good condition and are in the correct, capacity. Be sure hooks are positioned correctly. Lifting eyes are not to be side loaded during a lifting operation, 10. To avoid burns, be alert for hot parts on machines which’ have just been stopped and hot fluids in lines, tubes and components. 11, Be careful when removing cover plates. Gradually back off the last two bolts or nuts located at opposite ends of the cover or device and pry cover loose to relieve any spring or other pressure, before removing the last two bolts or nuts completely. 12. Be careful when removing filler caps, breathers and plugs on the machine. Hold a rag over the cap or plug to prevent being sprayed or splashed by liquids under pressure. The danger is even greater if the machine has just been stopped because fluids can be hot.WARNING 18, Always use tools that are in good condition and be sure you understand how to use them before performing any service work, 14, Reinstall all fasteners with same part number. Do not use a lesser quality fastener if replacements are necessary. 15. Repairs which require welding should be performed only with the benefit of the appropriate reference information and by personnel adequately trained and knowledge- able in welding procedures. Determine type of metal being welded and select correct welding procedure and electrodes, rods or wire to provide a weld metal strength equivalent at Teast. to that of parent metal. Always disconnect battery during welding operations to protect sensitive electric equipment. 16. Do not damage wiring during removal operations. Reinstall the wiring so it is not damaged nor will it be damaged in operation by contacting sharp corners, or by rubbing against some object or hot surface. Do not connect wiring to a line containing fluid. 17. Be sure all protective devices including guards and shields are properly installed and functioning correctly before starting a repair. If a guard or shield must be removed to perform the repair work, use extra caution. 18. Loose or damaged fuel, lubricant and hydraulic lines, tubes and hoses can cause fires, Do not bend or strike high pressure lines or install ones which have been bent or damaged. Inspect lines, tubes and hoses carefully. Do not check for leaks with your hands. Pin hole (very small) leaks can result in a high velocity oil stream that will be invisible close to the hose. This oil can penetrate the skin and cause personal injury Use cardboard or paper to locate pin hole Teaks. 19. Tighten connections to the correct torque. Make sure that all heat shields, clamps and guards are installed correctly to avoid excessive heat, vibration or rubbing against other parts during operation. Shields that protect against oil spray onto hot exhaust components in event of a line, tube or seal failure must be installed correctly. 20. Do not operate a machine if any rotating part is damaged or contacts any other part during operation. Any high speed rotating component, that has been damaged or altered should be checked for balance before reusing. 21. On track-type machines, be careful when servicing oF separating tracks, Chips can fly when removing or installing a track pin. Wear safety glasses and long sleeve shirts, Track can unroll very quickly when separated. Keep away from front and rear of machine. The machine can move unexpectedly when both tracks are disengaged from the sprockets Block the machine to prevent it from moving.KOBELCO gs FO ote SHOP MANUAL SKS8OMSRII ee OUTLINE Cr! TABLE OF CONTENTS 1, GENERAL PRECAUTIONS FOR MAKING REPAIRS servers J 2. ESCAPING PROCEDURE IN CASE OF EMERGENCY 4 3. INTERNATIONAL UNIT CONVERSION SYSTEM + 5 KOBELCO CONSTRUCTION MACHINERY CO.,LTD.Applicable Machines LFO1-00501~ Revision First edition Date of Issue February, 2001 SSLFO10IE,1.1 PREPARATION BEFORE Lu DISASSEMBLING (2) Knowledge of operating procedure Read Operator's carefully to understand the operating procedure (2) Cleaning machines Clean machines of soil, mud, and dust, before carrying into the service shop. Carrying a soiled machine into the service shop, causes making less efficient work and damage of parts, and interferes with rust. prevention and dust protection while reassembling, (8) Inspecting machines Confirm the disassembling section before starting work, determine the disassembly procedure taking the conditions in work shop into account, and request to procure necessary parts in advance. (4) Recording Record the following items to keep contact and prevent malfunction from recurring. 1) Inspecting date, place 2) Model name, applicable machine No., Records on hour meter 8) ‘Trouble condition, place, cause 4) Visible oil leakage, water leakage and damage 5) Clogging of filters, etc, oil level, oil quality, oil contamination and looseness which can be inspected, 6) Examine the problems on the basis of operation rate with the last inspection date and records on hour meter. (5) Arrangement and cleaning in repair shop 1) Tools required for repair work, 2) Specify places to put the disassembled parts on in advance. 8) Prepare oil pans for leaking oil, et. A Manual 1.2 SAFETY WHEN DISASSEMBLING AND ASSEMBLING. @) Safety 1) Wear appropriate, safety shoes, safety helmet, goggles, and clothes with long sleeves. 2) Hang warning tag “Don't operate” on control lever, and begin preliminaries before getting down to work. 8) Before starting inspection and maintenance which contain the danger of being caught in machine, stop the engine. GENERAL PRECAUTIONS FOR MAKING REPAIRS. 4) Confirm the position of first-aid box and fire extinguisher, and also where to make contact for emergency measure and ambulance to prepare for accidents and fire. 5) Choose @ hard, flat and safe place, and put attachment on the ground without fail. 6) Use crane, etc. to remove parts of heavy weight (20kg [44 Ib] or more) 7) Use proper tools, and change or repair defective tools. 8) Machine and attachment required to work in the lifting condition should be supported with supports or blocks securely. =I] 1.3 DISASSEMBLING AND ASSEMBLING Ib] QO] Hvorauuic equiemenr @ Removing hydraulic equipment assy 1) Before removing pipes, release the pressure of hydraulic oil tank, or open the cover on the return side to tank, and take out the filter. 2) Put the oil in the removed pipes in reservoir taking care it is not spilled on the ground. 8) Pipes with plugs, caps, etc. to prevent oil leaking, entry of dust, ete. 4) Clean the outside surface of equipment, etc. before disassembling, and drain hydraulic oil and gear oil before putting them on working bench. (2) Disassembling hydraulic equipment, 1) Since performance and function of hydraulic equipment after disassembly and assembly results in immunity from responsibility on the manufacturer's side, disassembly, assembly and conversion without permission are strictly prohibited. 2) Tit is unavoidably necessary to disassemble and reassemble, it should be carried out by experts or personnel authorized through service training 3) Make match mark on parts for reassembling. 4) Before disassembling, read Disassembling Instruction supplied with equipment in advance, and determine if the disassembly and assembly are permitted or not. 5) For parts which are required to use jig and tools, don’t fail to use the specified jig and tools. 6) For parts which can not be removed in the specified procedure, never force removal. First check for the cause8) @) y 2) 3) «@ v 2) 3) 4) 5) 6) 8) 9) 6) » 2) ‘The removed parts should be put in order and tagged so as to install on proper places without confusion. For common parts, pay attention to the quantity and places. Inspecting parts Check that the disassembled parts are free from score, dent and seizure. ‘Measure the wear of parts and clearance, and record the measured values. If an abnormality is detected, repair or replace the parts. Reassembling hydraulic equipment Before cleaning, turn the fan on or open doors to ventilate air. Before assembly, clean parts roughly first, and then completely. Remove oil by compressed air, and apply hydraulic oil or gear oil, and then assemble them. Replace the removed O ring, back-up rings and oil seal with new ones, and apply grease on them before assembling, Removes stain and water on the surface on which liquid sealant are applied, decrease them, and apply liquid sealant on them. Before assembling, remove rust preventives on new parts, Use special tools to fit bearings, bushing and oil seal. Assemble parts matching to the marks, After completion, check that there is no omission of parts. Installing hydraulic equipment Confirm hydraulic oil and lubrication oil. Air release is required in the following cases ; a.Change of hydraulic oil b Replacement of parts on suction pipe side c. Hydraulic pump .Swing motor e.Travel motor £. Hydraulic cylinder If hydraulic oil and lubricating oil are not filled and also air bleed is not performed, the hydraulic equipment may be damaged. 8) For air bleed of hydraulic pump and swing motor, loosen drain plug on the upper part, start engine, and run in low idling, then bleed air until hydraulic oil is oozed out. After completion of air bleed, tighten plug securely. 4) For air bleed of travel motor and hydraulic cylinder, starts engine and operate it for 10 minutes or more at no-load and low speed. A. For cylinder, don’t move it to the stroke end at beginning. 5) Air in pilot circuit can be bled out by only operating digging, swing and traveling motions thoroughly. 6) Check hydraulic oil level. Move attachments to hydraulic oil check position, and check hydraulic oil level of tank Refill oil if the oil level is lower than the minimum level. How to check oil level of hydraulic oil tank [tence LEVEL GAUGE eS = 1.4 ELECTRICAL EQUIPMENT (The disassembly of electrical equipment is not allowed, (2) Handle equipment with care 0 as not to drop it or bump it. (8) Connector should be removed by unlocking while holding the connector. Never stress in tension to the locked section by pulling wire. (4) Check that connector is connected and locked completely. () Switch key off before connecting connector (©) Switch key off before touching terminals of starter and alternator. () Remove battery grounding terminal before beginning work close to battery and battery relay with tools, (8) Wash machine with care so as not to splash water on electrical equipment and connector. removing and() When water has entered in the waterproofed connector, the removing of water is not easy. So check the removed waterproofed connector with care to protect it from entry of water. If water adheres on it, dry it completely before connecting. Battery electrolyte is dangerous, ‘The battery electrolyte is dilute sulfuric acid, and causes scald and loss of eyesight by adhering on eyes and skin. When the electrolyte has adhered on them, take an emergency measure immediately and see a doctor for medical advice © When it has adhered on skin ; Wash with soap and water. © When it has got in eyes ; Wash in water for 10 minutes or more immediately. © When it has spilled out in large quantity ; Use sodium bicarbonate to neutralize, or wash away with water. © When it was ewallowed ; Drink milk or water. © When it has adhered on clothes Wath it immediately. 1 Oring © Check that O ring is free from flaw and has elasticity before fitting, © Even if the size of O ring is equal, the usage differs, for example in dynamic static sections, the rubber hardness also differs according to the pressure, and also the quality differs depending on the materials to be seated. So, choose proper O ring. Fit O ring 20 as to be free from distortion and twist. © Floating seal should be put in pairs. 2) Flexible hose (F hose) Even if the connector and length of hose are the same, the parts differ according to the withstanding pressure, Use proper parts 1.5 HYDRAULIC PARTS and 16 a @ @ 17 @ @ @) a) © Tighten it to the specified torque, and check that it is free from distortion, over tension, interference and oil leakage. WELD REPAIR The weld repair should be carried out by authorized personnel in the specified procedure after disconnecting the grounding cable of battery. If the grounding cable is not disconnected, the electrical equipment may be damaged. Remove parts which may cause flame due to the entry of spark beforehand, Repair attachments which are damaged, giving particular attention to the plated section of piston rod to protect it from sparks, and don't fail to cover the section with fire clothes. ENVIRONMENTAL ISSUES Engine should be started and operated in the place where air can be sufficiently ventilated. Industrial waste disposal The following parts follows the regulation. Waste oil, waste container Battery Asbestos parts Breathing dust that may be generated when handling components containing asbestos fibers raises danger of getting lung cancer. Don’t raise dust by compressed air and breath it. Parts to be handled with care Brake parte, gasket, ete. Precautions for handling hydraulic oil Hydraulic oil may cause inflammation of eyes. Wear goggles to protect eyes on handling it. When it has got in eyes ; Wash eyes with water until the stimulus is gone. When breathed dust Immediately see a doctor for medical advice. When it has adhered on skin ; Wash with coap and water. Others For spare parts, grease KOBELCO genuine ones. and oil, use2. ESCAPING PROCEDURE IN CASE OF EMERGENCY 2.1 WHEN CAB DOOR DOES NOT OPEN ; (1) Escape from the front window. (2) Escape from skylight. (3) When front window and skylight do not open The life hammer is always reserved on the rear left side of cab. Break the glass on the rear side of cab, and escape from there. AL Break the window glass with care to protect eyes, and don't fail to break the window on which label “Emergency exit” is stuck. 2.2 WHEN IT IS IMPOSSIBLE TO GO OUT FROM THE SOFT GROUND BY ITSELF ; (2) Towing by other machine There are holes to pass through shackle on the front and rear sides of track frame as in the right figure. Tow it with shackle and wire rope passing through those hoes. Wire dia ; 220(0.79")X 3m(9"10") or more AL Before starting towing, keep away from the wire rope between two machines, and move it slowly at low speed 2.3 WHEN SLEWING OPERATION IS UNAVAILABLE ; (Q)_ Releasing slewing parking brake When slewing parking solenoid and mechatro controller release command are not executed, switch slewing parking brake release switch placed in the panel on the rear side of seat to “Release lock” side. The sign "@"" is displayed on monitor panel, and the slewing parking brake is released, allowing slewing operation. However, move the machine to the safety place and repair it as soon as possible. And when operating in regular condition, the toggle switch should be set tothe “Normal” position. Fig, 2-1 Life hammer and “Emergency Exit” seal Fig. 2-3. Slewing parking brake release ewitch @3. INTERNATIONAL UNIT CONVERSION SYSTEM Introduction Although this manual uses the JIS unit system. If you need SI unit, international system of units. Given hereinunder are an excerpt of the units that are related to this manual 1. Etymology of SI Units French : Le Systeme International d’ Unités English: International System of Units 2. Construction of SI Unit System refer to following aie ft ipiemear] Peelanod Santo} nrante | rer ota re fase || [ress Beaved 1 Beved wae fs —_PE cen eat fanenttoe Shu [Prefixes of SI (o-th power of 10, where nis an integral) Table $5 (4) Derived Units bearing Peculiar Designations Table 3-4 QUANTITIES] DESIGNATION | SIGN] DERIVED UNIT Frequency [Hertz Hz, Force Newton, N Pressure, [Pascal Pa ‘Stress = 2 Energy \Joule a Work, Quantity of, Motive power, Electric powe Charge, Quantity of electricity Wace Potential Voltage, Blectromotive Quantity of — static electricity Capacitance vole \Farad F V=1d/C aWwia) TF=1CW Electric jrcmeers 15K temperature lor degree (1) Basie Units Muminance flux tx [iex=Temim* Table 3-1 QUANTITIES | DESIGNATION [sian (8) Prefixes of SI Length Meter Es Table Mass [Kilogram kg PREFIX TrowER. ae [Second oI DESIGNATION, sian] O"F® Current lAmpere [a Gigs G rT Thermodynamic [Kelvin K Mega- M 108 temperature Kilo- k 10° Gram molecule [Mol mol Hecto- h 10 Luminous intensity |Candela cd Deca- da 10 Deci- ay | coe 2) Supplementary Units Centi- 6 | ime Se 8. Milli m | i0-* sign Micro- fi e| 10s Plane angle Radian rad Nano- n | 10” Solid angle \Steradian or Pico |p| 107 () Unit Conversion Table (8) Derived Units of Basic Units Table 3-6 Table 3-3 “QUANTTIES|_JIs ‘Si [ REMARKS “QUANTITIES DESIGNATION [SIGN Mass ke (ke ‘Area [Square meter m Fore ket — |10N 9.807N Volume ICubic meter m? Torque kgm |10Nm | 9.807N-m Velocity [Meter per second mis Pressure | kgflem* |0.1MPa_| 0.098MPa Acceleration [Meter per second /second | mis* Motive power |PS__‘|0.7355kW Density [Kilogram per cubic meter_|kg/m Revolution [rpm |min“ [r/min(7) Unit conversion logarithmic chart FORCE IN=0.102k¢f to de 500 1.000 5,000, 10,000 20,000 Nem 1 n T T T T T 1 T T 1 5 10 50 100 500 1,000 2,000 kef Akgf=9.807N TORQUE IN-m=0.102kef-m 10 30300 , : 5,000 10,000. 20,000 N-m 1 T T T T T T 1 1 5 10 500 1,000 2,000 kgfim Tkgém=9.807N-m PRESSURE, IMPa=10.197kgf/em* o1 1 10 100 MPa 1 1 1 | T T T T 1 10 100 1,000 keflem? Ukgfiem*=0.098MPaKOBELCO wn" ssLFO2o1e SHOP MANUAL SKSOMSR or SPECIFICATION aa TABLE OF CONTENTS 1, NAME OF COMPONENTS ~~ 1 2, GENERAL DIMENSIONS ~ 2 3. WEIGHT OF COMPONENTS: 3 4. TRANSPORTATION DIMENSION AND WEIGHT 4 5. MACHINE LIFTING PROCEDURE 6 6. WORKING RANGE ssssssmnninnnnnnnnnnninnnnnnniinnnnnes § 7. LIFTING DIAGRAM 10 8. SPECIFICATIONS AND PERFORMANCE 18 9. CRAWLER pininnnininnnnnnnnnnnnnnnss Ye 10. BUCKET ~~ : eee 14 11. ENGINE SPECIFICATIONS “15 KOBELCO CONSTRUCTION MACHINERY CO.,LTD.Applicable Machines LFO1-00501 ~ Revision Date of Issue Remarks [ Firstedition [ February, 2001_[ SsLFo20184. NAME OF COMPONENTS ARM CYLINDER NN \ g00m BATTERY ‘SWING CYLINDER SLEWING MOTOR FUEL TANK || HYDRAULIC OIL TANK Z / MAIN sucxe? 4 ‘ [ / Ppo.mere ‘ / \suzU Euan ieee i ——— ENGINE openaton beg een commas | DOZER CYLINDER RUBBER CRAWLER SHOES (1 EACH SIDE} ‘COUNTERWEIGHT ENGINE RADIATOR J \ \ SWIVEL JOINT | ENGINE AIR CLEANER TRAVEL MOTOR2. GENERAL DIMENSIONS 2.1 3.72m (12ft-2in) Boom+1.8m (5ft-1 in) Arm-+0.28m* (0.37cuyd) Bucket Unit : mm (fin) 4.070 _ 570mm g_-2270mm 799 2,380mn(7'-10°) Zee a 45001177) 2asorm 5) | 2.320mm (7-7)3. WEIGHT OF COMPONENTS, Unit : kg (Ib) Machine complete (3.72m (12tt-12in) Boom+1.80m (5tt-11in) Arm-+0.28m® (0.37cu-yd) Bucket) 7,980 (17,590) 1. Upper frame assy (including the following :) 3,930 (8,660) 4.1 Counterweight 820 (1,810) 12 188 (410) 13 240 (529) 14 3% 66 (145) 1.5 Fueltank a 58 (130) 1.8 Slowing motor (including reduction unit 67 (148) 1.7 Control valve 70 (150) 4.8 Boom cylinder 3 93 (205) 1.8__ Pin (2 pes. for mounting boom) ra (31) seta 1.10 Pump 44 (97) 4.11 Radiator & Oil cooler 3 48 (108) 4.42 Swing eylinder % 59130) 4.13 _ Swing bracket 240 (530) 2. Lower frame assy (including the following :) 2,810 (6,190) 2.1 Slewing bearing 115 (254) 2.2 Travel motor (including reduction unit) 95 (210)X2 2.3 Upperrolier 4(9)X2 Lower roller 1 o Front idler 44 (97)X2 2.6 Track tension adjuster 28 (62)X2 2.7 Sprocket 27 (60)X2 2.8 Swivel joint 21(46) 29 _ Dozer blade _ : 280 (620) 2.10 Dozer cylinder 55 (120) 2.11 Rubber shoe [450mm (18in) width) 410 (900)x2 3. Aitachment 1,060 (2,840) (3.72m (12ft-12in) Boom-+1.80m (Stt-11in) Arm-+0.28m* (0.37cu-yd) Bucket) 3.1 Bucket assy 200 (441) 8.2 Arm assy (including the following :) 320 (705) Idler link Bucket link Pin (2pcs. for attaching bucket cylinder / 2pes. for attaching bucket) Boom assy (including the following 9 (20)x2 1787) 16 (40) 530 (1,170) Boom 390 (860) Arm cylinder 3% =~ 72.(160) Pin (Mounting arm + Mounting arm cylinder) 16 (35) 4. Lubricant and water (including the following :) 720 (400) 41 Hydraulic of 87 (192) 4.2 Engine oil 5 (11) 43 Fuel 83 (183) 44 Water S(t) NOTE : Numerical values marked indicate the dry weight.4. TRANSPORTATION DIMENSION AND WEIGHT © OVERALL DIMENSIONS OF A COMPLETE MACHINE ON A TRAILER Model 4.80m (Stt-11in) Arm + 450mm (18in) shoes tem width mm (ft-in) 2,320 (7'7") Weight kg (Ib) 7,980 (17,590) 6,760 mm (22'-2 Es > | 1,650 (5-57),) __| §) 2 3,800 mm (12°-6) 2,600 mm 4,200 mm “@-11) NOTE This illustration is for demonstration purposes only. Always, make sure to check actual dimensions after machine is loaded on trailer.© OVERALL DIMENSIONS OF BOOM Type! t- tem 3.72m (12ft-2in) Boom Length Height Width 3.B6X1 42X0.40, LXHXW. m (ft-in)} (12' 8" X4’ 8" X1" 4") Weight a (lo) 530 (1,170) © OVERALL DIMENSIONS OF ARM + BUCKET Type] __1.80m (Stt-1tin) Arm 2.07m (6f-9in) Arm -F Item 0.28m* (0.37cu- yd) Bucket 0.22m? (0.29¢u"yd) Bucket LengthHeightwidth 3,34X0.71X0.75 3.61X0.71X0.65 LXHXW, rm (ftsin) (10° 11" x2 4" x26") (117 10° 2" 4°x2'2") Weight kg (1b) 520 (1,150) 1540 (1,190) © OVERALL DIMENSIONS OF ARM a Type 4.80m (5t-14in) Arm 2.07m (6ft-9in) Arm Length Height Width 2.37X0,54X0,36, 2,64X0,53X0,36 LXHXW m (ftein) (oxox 2") 8x1 Xre) Weight kg (1b) 320 (705) 350 (770)@ OVERALL DIMENSIONS OF DOZER Length xHeight 4s SLE omen (5 (10-2) a 2.100 \/ \/ PLACE BLOCK BETWEEN EACH CABLE AND FRAME 5.2 LIFTING MACHINE (WITHOUT ATTACHMENT) TOOLS Tools name SIZE aTy Cabie (A) 220.0% 17.4m |. tee. Cable @) ae00xt4em | tpe Spreader bars ©) 4.3m 2pes. WEIGHT: 6,880 kg (15,170 Ib) SHOE: 450 mm (17.7) MODEL : SK80MSR / SK80CS CENTER OF GRAVITY Va PLACE BLOCK BETWEEN EACH CABLE AND FRAME ria) (30-2). 3.100% DO NOT USE THE COUNTERWEIGHT | | LIFTING EYES TO LIFTMACHINE. | |6. WORKING RANGE 6.1 BACK HOE ATTACHMENT Unit : mm (ftsin) ‘Attachment type] 1.80m (5ft-11in) Arm with 028m? (0:37eu-yd) 2.07m (6f-9in) Arm with 0.22m* (0.28cu-yd) hem Bucket Bucket ‘A Maximum digging reach 7,170 (23°6") 7,590 (24°11") ‘A’ Maximum reach at ground level 7,010 (23'0") 7.440 (24’5") % B Maximum digging depth 4,410 (14'6") 4,680 (15'4") %_C_Maximum digging height 6,770 (22'3”) 7,310 (24°0") 3 D_ Maximum dumping height 4,760 (15°7") 5,250 (175°) Minimum dumping height 2,080 (6'10") 1,950 (6°) F_ Maximum vertical wall digging depth 3,190 (10°6") 3.910 12°70") @ Minimum slewing radius 2,520 (8°3") 3,120 (10'3") 2 H_ Maximum eight minimum slewing as 5.440 (17°10°) 5,470 (17 11") x J Befeet level digging depth 3.970 (18 4,960 (14°4") 4 Horizontal digging |stroke 3,070 (10'1”) 23,160 (10°4") L | stroke at ground level inimum 2,380 (7°10) 2.710611") NOTE : Dimensions marked % do not include the height of the shoe lug.7. LIFTING DIAGRAM 7.4 LIFTING CAPACITIES RATED OBJECT HANDLING of this table structure WORKING CONDITIONS: { with no too} (bucket, clamshell. Ifobject handling is performed with tool installed, the weight of the tool shall be deducted from the values ~ with extended bucket cylinder. = ona compact or horizontal, level | ground Gas) = in complete swing of the upper KOBELCO CONSTRUCTION MACHINERY CO.,LTD. ARM (See the following table) BOOM (See the following table] | SKB0MSR CAPACITIES TABLE SHOE WIDTH4s0qma (RUBBER SHOE) AXIS LIFT POINT (AXIS) HEIGHT (m) COUNTERWEIGHT 820 kg WORKING CIRCUIT PRESSURE 29,420 kPa | HOLDING CIRCUIT PRESSURE 29,420 kPa | AXIS OF ROTATION sae OUTREACH (mm) => ‘THESE LOADS ARE VALID FOR THE HEIGHT OF THE CONSIDERED ZONE (Z.) FOR THE INTENDED OUTREACH [BOOM LENGTH 3.72 mi [aR] OUTREACH IN LENGTH LOADS Nig” oom roor san (nm) _ [OUTREACH] 75 | 30] 45 [60 [WAXREAGH T2>-|- [solero> — 180 | Lo=2:6 [21 | 2580, 2250] 1190 7a0_| 7806 ZEM) 23 | 4520 | 2310 | 1220) - | = 2] - | - [reo] eo] — zor | t=240 [21 [2220 2220/1170] 760 | TO VETIMI [23 [3990] 2270/1190 | - Ss TD? BOOM POINT TO HOOK POINT DISTANCE rzeror0c8P1 10RATED OBJECT HANDLING KOBELCO CONSTRUCTION MACHINERY CO. LTD i SKB0MSR CAPACITIES TABLE ‘SHOE WIDTH 450mm (TRIPLE GROUSER SHOE) axis LIFT POINT (Axis) WORKING CONDITIONS: = with no too! (bucket, clamshell. If object handling is performed with {ool installed, the weight of the too! shall be deducted from the values of this table ~~ with extended bucket cylinder. = on a compact or horizontal, leve! ground, ~ in complete swing of the upper structure BOOM (See the following table) COUNTERWEIGHT 820 k ARM (See the following table) = HEIGHT (m) RSS WORKING CIRCUIT | PRESSURE 29,420 kPa HOLDING CIRCUIT | ZA PRESSURE 29,420 kPa THESE LOADS ARE VALID FOR THE HEIGHT OF ‘THE CONSIDERED ZONE (Z.) FOR THE INTENDED OUTREACH BOOM LENGTH 3.72 mi 34 5 6 7 8 OUTREACH (m) => ARI OUTRERGR IN oe LOADS Vig” ecouroor econ im) [OOTRERCH TAI] 75 | 30] 45 | 60 [MAXREACH zt [= 160) 660] ——~ 180 | Lo=2.s6 [21 [560 [22701 1200 [ 700 | 770 6z5m) Pes [asto [paso [rzs0[ - | ~ Tat - | - | r480| 680 5 207 | to=240 [zi [aa20| 240) 1180] 760 | STOLE TIM [zs sono 80200 — | TD: BOOM POINT TO HOOK POINT DISTANCE LrzoToro09Ps uRATED OBJECT HANDLING s CAPACITIES TABLE SHOE WIDTH 600mm (TRIPLE GROUSER SHOE) WORKING CONDITIONS: ~ with no tool (bucket, clamshelt.) IM object handling is performed with tool installed, the weight of the tool shall be deducted from the values ofthis table. KOBELCO CONSTRUCTION MACHINERY C( KBOMSR AXIS LIFT POINT (AXIS) ARM (See the following table) __ HEIGHT (m) 1 t i vy La COUNTERWEIGHT 820 kg _ vz T ee 4 — with extended bucket cylinder. | = on a compact or horizontal, level ground ~ incomplete swing of the upper structure al y WORKING CIRCUIT PRESSURE 29,420 kPa HOLDING CIRCUIT | PRESSURE 29,420 kPa AXIS OF ROTATION j NIN | L 5 o +2? 3 4 3 67 6 OUTREACH (m) => ‘THESE LOADS ARE VALID FORTHE HEIGHT OF THE CONSIDERED ZONE (Z.) FOR THE INTENDED OUTREACH [BOOM LENGTH 3.72 m| ARM OUTREACH LeNoTH LOADS INkg””_Roov-cor vec {m) [OUTREACH (m)| 15 | 30 | 45 | 60 | MAXREACH zl- = pweolso[ —— sao | +218 [21 [2500 2960 | 1250) 620 | BOO (6 26m) [as fastolzerof2ro) - | zl - |= [veo] 26) 207 | wox2ao [zi [2220] 2520] 1250] 600 | 70016 Tim) (zxTaee0 Taa60; 1200] - | — D7 BOOM POINT TO HOOK POINT DISTANCE crzororetort 128. SPECIFICATIONS AND PERFORMANCE 8.1_ SPEED AND CLIMBING CAPABILITY Model ‘SKBOMSR / SKBOCS Item Slewing speed 12.5rpm, TRAVEL SPEED (1st speed/2nd speed) km/h 3.2/5.0 Gradeabilty sa(degree) 70 (35) 82 ENGINE Engine modet 'SUZU A~4JB1 Type Water-cooled 4-cycle direct injection type engine Number of cylinders—Bore Stroke Total displacement 4—93mmX 102mm (3.66inX4.02in) 2.77 100 (1680u-n) Rated output / Rotation speed .49.4KW (55PS) / 2,100rpm Maximum torque / Rotation speed 19.2kgf.m (139 Ibftt) / 1,600rpm Starter 2av /3,2kW Alternator 24V 130A, 8.3 HYDRAULIC COMPONENTS. Hydraulic pump Variable displacement axial piston+gear pump Hydraulic motor (slewing) Axial piston motor Hydraulic motor (travel) 2-speed axial piston motor Controt vaive 6-spool control valve Cylinder (Boom, Arm, Swing and Bucket) (ouuble action evindes} Oil cooler Air-cooled type 84 WEIGHT Unit: kg (by Fully equipped weight 7,980 (17,590) Upper structure 3,930 (8,660) Lower machinery (With 450mm (18in} rubber shoe) 2,810 (6,190) ptechmnent 1,080 (2,840) [Boome .80miSt-11n) Arm40.28m"(0.57cuyd) Bucket] 13,9. CRAWLER Ground Shape Shoe wiath mm (im) | Seer mn tla) | posure Rubber crawler 450 (18) 2920(7°7") | 0.96 (6.09) 10. BUCKET (Reference only) Hoe bucket Heaped ‘Outer with mm (ein) Number al] 1 avaaniy of wort capaci Stuck Wor W/O fap | mrteuyen |“ WiRLEe | WiRgRSMe | toot side cuter| face shove | kg Cb) i | | 03 a 200 028 ear) | G38) |750(26") 68028"), «| ves | ves | 290, | | “411. ENGINE SPECIFICATION 11.1. SPECIFICATIONS Model SK80MSR / SK80CS Engine model ISUZU A-4JB1 ‘Type ‘Number of cylinder~ Bore x Stroke Diesel, 4-cycle water-cooled, in-line, Direct injection 4~93mm(3.66in) x 102mm(4.02in) Total displacement 2,T71ee (169eu-in) Compression ratio 18.2 Rated out put 5OPS (40.4kW) at 2,100rpm Maximum torque 19.2kgfm (139 Ibf-ft) at 1,600rpm High idling 2,820+26rpm Low idling 1,000:20rpm Injection valve opening pressure 185kgfier! (2,632 psi) ‘Thermostat action Start 82U (180°F) / Pull open 95°C (203°F) Firing order Compression pressure 1-3-4-2 30kgtlem* (427 psi) at 200rpm Lubrication oil pressure Fuel injection timing 1741" before top dead point Valve clearance | Open Close . O.tmin (016°) | 24.5° before top | 655" alter bottom svee clearance) intake valve | in cold condition [ dead point dead point O-dmm (0.0167) | 54 before bottom | 26° after top Exhaust valve | in cold condition | dead point dead point. Starter capacity 3.2kWX24V Generator capacity (Alternator) 24304 Cooling fan drive method 2460 (17-7in) suction type seven fans V-belt drive, pulley ratio Crank / Fan= 1.12 Engine oil quantity Dry weight Full level 8.08 (2.1igal) Low level sensor actuation Oil filter, ete 240kg (630 Ib) Fuel consumption ratio 166g /PS «bb Allowable inclination Front / Rear and Right / Left : 35° Dimension (LX WH) 760mm X 620mm X 710mm (29.9in X24 4in X28 0in) Rotating direction Counterclockwise seeing from flywheel side 1511.2. ENGINE CHARACTERISTIC CURVE (ISUZU 4JB1) Condition to be measured : With fan and generator Without muffler and air cleaner Nem kefm 200 20 SHAFT TORQUE —— 19 180] |, SHAFT +8 ToRQUE a7 Ps|kw rot, 50 7 60. 40 ‘SHAFT OUTPUT 50. SHAFT 30 outeur *° 30. 20 \ ekWh giPSb 200 \ 260 20. oy 180 FUEL J-—_|Fuet CONSUMPTION RATE \ CONSUMPTION 204.160 RATE 70 200. 10. 140 23202 25pm 1201400160018 2200 0 ENGINE SPEED rpm Fuel consumption volume = Fuelconsumption rate_y psx toad factor (a) 10.835 1000 = —_166PSh__ essex g O.855kg/¢ x 1000gTRE =10.90-th @ : Standard load factor (0.60~0.70) Fuel consumption in regular operation oad factor : 0.60~0.70) 6.5~7.6€h 16KOBELCO ee gsL FO Bote SHOP MANUAL SKS8OMSR — ATTACHMENT DIMENSION —— TABLE OF CONTENTS 1. BOOM 1.1 Boom dimension 1 12 Boom maintenance standard 2 2. ARM 2.1 Arm dimension 7 4 2.2 Arm maintenance standard 3. BUCKET 3.1 Bucket dimension: 3.2 Bucket dimension 3.3 Detail dimension of lug section 8 3.4 Detail dimension of boss section 9 4, DOZER 4.1 Dozer dimension: eset seen 10 4.2 Dozer maintenance standard u 5. SWING 5.1 Swing bracket dimension ~~~ f ee 12, 5.2 Swing maintenance standard -~---rre~rnnrnnnnnmnnnnne 18 KOBELCO CONSTRUCTION MACHINERY CO.,LTD.Applicable Machines LFO1-00501 ~ Revision First edition Date of lasue February, 2001 Remarks S5LFO301E1. BOOM 1.1. BOOM DIMENSION view _Z Fig. 1-1 Boom dimension 27 Table 1-1 3.7m (122°) BOOM LF02B00002P 1 Unit : mm (tin) No Name Dimension ‘A [Boom length 3,718 (12'2") B | Boom foot width 360 (14.2") C |Boom end inner width 215 (8.46) D | Boom end outer width 315 (12.4") E_ | Height of boom cylinder rod pin 781 (30.7) F | Height of arm cylinder (head side) pin 1,085.5 (9°7") G | Distance between pins of boss R1,858.5 (6'1") H | Distance between pins of bracket R1,706.5 (5°7") I | Arm eylinder (head side) inner width 100 (3.94") __3_|Inner width of bracket on the arm (rod side) mounting section 100 (3.94") _ 1 | Boom foot pin dia. 60 (2.36") dz | Boom cylinder (rod side) pin dia 270 (2.76") ds |Pin dia. of arm end 260 (2.36") da [Arm cylinder (head side) pin dia. 260 2.36")1.2 BOOM MAINTENANCE STANDARD (1) Clearance of pin and bushing Fig. 1-2 Clearance of pin and bushing ‘Table 1-2 Unit : mm (in) Standard value Clearance Sym | tem — | Pinpart No. [>] Pim din. | Buobing1@ [Standard] imi] Sore |omedy %n dia.| colerance | tolerance | value | ewl | limit + 7.19} 7 | +010 a | ci (0.007) | A [Boom foot | LF02B01006P2} 954699) (0.0039) saw | | (0.0012) | 004) | Boom eylinder 275 | aos | B | ead side) | LF02B02008P1 | 2.9528) -_“o.G024)| 20 | 25. Rela ie) sos | ass, | @os | 1) Rene Boom evlinder| sco morongpr| 279, (20088) doe | 0.018) © | Rod side) | *70#B01026P1} (2.7559) +005! so ay | T (0.0020) | (20.004) sm cylinder | 60 ; a ead side) | YT02B02025P1| 3579} | 1 1 | 2% Marked pin ; Ground pin(2) Clearance in thrust direction SECTION C-C SECTION _D-D SECTION 8-8 Fig. 1-3. Clearance in thrust direction Table 1-3 Unit : mm (in) im adjusting Clearance ] Lene Eom Basic size | Shim adjusting cle cinder nee to Sec. "i Total ofboth sides) _fpntoleorede item mec tion sym} g. Standard [Repairatie|Servicel yg | engin v | -bot a value | lt | limit [No|Len | [Boom 360(14.2) | 0.5 (0.02) | 1.0 15 A-A\Boom foo Li a Pom [wing backer 36042) | erless | 0H | 0.06) p_plBomm cinder [Boom evtinder] || 950.70 | o6~10 | 20 | 25 | 45| a8 | | @iead side) _ [Swing bracket 1024.02) |(0.02~0.08) (0.08) | (0.10) | T” | 07.69) long [Boom cylinder [Boom eylinder 9570 | 06-20 | 30 | 40 |,,| 204 |adiustment Co Rod side) Boom 13 roo aoa (0.02~0.08)| 0.12) | 16 | * | eos) p-pfrmoinder [Armestinier 7 | 9567) | o6~10 | 20 | 25 |,,| 198 \Giead side) [Boom 700 @.04) 0.02~0.00] @.08) | 0.10) (7.80)2. ARM 2.1 ARM DIMENSION 1.8m N&B ARM (LF12800001F1) 1.8m N&B+EXTRA ARM (LF12800001F2) c 1.8m N&B+EXTRA LONG ARM (YT12B00013FC) a a2 ae 43 ny aaa, oo. >| fA 3 / I R ie Di D2} SECTION _A~A view _1 SECTION B~B Table 2-1 Unit: mm (ftin) Ne Name Dimension No. Name [_Dimension C [Arm length [1800 @11)] 2070 697) | L [Arm top end [180 7.097] — Distance between [A point R498 6 Boss w 7] = D |pins.ofbossand =P asa 19.0") | 2898 618°) | ait | 210.627") bracket [Booine | R495 (79.57) | N [Bracket inner wideh | 100 .947)) — Di [LD of bose 265 25), © [Bracket inner wid | 90 @547)| — D2 [LD of bose 260 2.36)| P |Linkdimension [4865 072] — D3 | LD of boss 275 @.957)| Q [Link dimension PSone) | B [Distance between of boss TRisiz5 (412")| R_| Height between pins ofboss | 35 (0.591)) — EA Pots eeeoceeae R240 (9.45") - di [Pin dia 60 (1.977)| = G [Beige tecween pins of boss | 496.7 (16.017) 7 2 [Pin dia. | 950 (1. = wa | Baigaebewens TApoine [35 5 gg | 8088 (2.15 | 48 [Pin dia 200 236)| — racket B point 2225 (&767)| a4 [Pin dia 260 @.367y) = I [Armopendwathiwithbacting| 180 (7.097) — a5 [Pin dia 250 87) | — K [Boss width [182 @38)[ 12.2 ARM MAINTENANCE STANDARD (1) Clearance of pin and bushing Fig. 2-2 Clearance of pin and bushing Table 2-2 Unit : mm (in) | Standard value Clearance No Item Pin part No. San Remedy Pin dia, | Buskine | standard | repanbe| Service Pin dia.| gtlerance | yjt@aee | vale | lea") “him FOIE |_FOIr } A |Arm point YR12B01019P1 oe {TPob87) 9.004) (0.0024) (-+0.0020)| (+0.008) = 0.09 FOIL | Bucket ink t | (0.60: (40.004) ‘Bucket side) | +0.21 tom (£0.08) i 0.0047) Hale lnk ction) | YT12B01018P1 Pees”) 0.1 [Am connection | 0 | [-+0.0020) 50.60% (2.9685) 21 | Bucket link | D | ddler link side) ome | : replace YT12B01019P1 FOIE] oI] 29 | 25 penis .| Bucket cylinder {-+0.6088) £0,004) | (0.08) | (0.2) peste D’| od side) $0.05 | +0.34 Pr 1od side? | toog | £0.05, | 5.488 g c-9.0020| 0.002) | Bucket cylinde | (009 [oreo ace, jucket cylinder | ae if E | Gowom side) |¥T2B01054P1 }—0.0035) "2509 “6.99 |<+0.0000)| (+0.011) Connecting roe toons F |partofarm | YT12B01037P1 {p,0079) (0.006) endlboom) 260 +0,0032)| (0.011 | “Arm ovina (2.3622) reel areal cylinder F \-+0.0098)| -+0.004) 3G | Rod side) ‘YT12B01055P1 | +005 | '+0.34 \-+0.0020)| (+0.013) %# Marked pin ; Ground pin(2) Clearance in thrust direction ra fi £3 £5, ua SECTION _A-A SECTION _C~C SECTION, E-E G~G SECTION B-B SECTION _D-D SECTION Fig. 2-3 Clearance in thrust direction SECTION F-F ‘Table 2-3 Unit : mm (in) Shim adjusting clearance] Tani few wer Sec-| Basic size | “(Total of both sides) fuckin ieorede, tion) ie TN Re ‘Standard [Repairable[Serviee[)y |] 2, [Remedy | ©. = | _value evet_| timit_|N°- ngth Arm 180 (7.09) | 1.0(0.04) 2.0 2.5 302 4A) Arm point [Bucket] L1aazc@ip]_orless | (0.08) |@.10)| ®1| @i.89) Link side = 302 aes eee Bucket) 127} 060.02) | 10 | 13 || aso \_¢| Idler link Arm 180 (TO) | orless | (0.04) | (0.06). 346 Cl (Arm connection) [Link side] L3[7 18) ees Bucket link Bucket link = | e4 246 peopl lor ink conection [iter ink site| LA} o6~10 |) 20 | 25 0.69) | sim | Bucket link Rod side [85 G.35) (0.02~0.04)| (0.08) (0.10) Aaja (Cylinder side) [Link side _|L4’[7 | =| Eng| Bucket cylinder [Bottom side] | 85.35)| 06~20 | 30 | 40 | >.) 168 (Arm side) Arm L590 (3.54) |(0.02~0.08)| (0.12) | (0.16) sy _| pop|Arm and boom — [Arm 210(8.27) | 0.60.02) | 10 | 15 | gq 328 connection Boom L6 [215 (6.46)|_or less (0.04) | (0.08) (22.91) c-c Arm cylinder Rod side . 95 (3.74) | 0.6~2.0 30 | 40 et 186 Sl (arm side) rs LF 7006.94) |(0.02~0.08) (0.12) |(0.16)] °7} (7.32) 63. BUCKET 3.1 BUCKET DIMENSION (2) Hoe bucket Fig. 3-1 Bucket dimensional drawing 3.2 BUCKET DIMENSION Table 3-1 Unit: mm (ft-in) ‘Type Hoe bucket Capacit 028m O.STewva) Part No. ‘Y761B00001F1 290 (1.4) RI087_ 5") I 650_25.6") 2389.37") 182 (7.17) I 750 _(29.5") 350_@1.7") 566_@2.3") 190_(7.487) 10 188 (7.407) a1 B65 (2.567) a2 250 1.97") oe] :] ] cs] | oof col >3.3. DETAIL DIMENSION OF LUG SECTION le 1 Ne i Se jf DETAIL It ™ : @ 8 o-fE aT yy 4 ie wi = r4 7 T ° aes 4 _t DETAIL I DETAIL 1 i Fig. 8-2 Dimension of lug section Table 3-2 ‘Unit : mm (in) T ia 7 | £18 a | Bla a| 38 | § S , £| 5 (24) alee lse/% S Type of| Capacity | PartNo.of | 2 | | |e el s)/s}s]e/s]4 bucket |m(ewyd)) bucket =| 8 | €|E2/¢/ 2) 2/3) B/E) E/2 | zy; else /21 ele] 3] ele] 3 E( 2 s=|2| 4] ela] 4/3/32] 3 | 4a| 8B lw pi[elrie¢|[xlisal[mMin Hoe 7 250| 19 [62075{O65| 28 |O110/y4149| 19 [110] 28 |oo1 bucket |0.28 (0.87) YT61B00002P 2 |¢-57-) a 74890787 fo.56-}03159 .88°)| M20 | aasn)eaas-.20-a.58- | |3.4 DETAIL DIMENSION OF BOSS SECTION | 2c | g 8 8s | : 3) | 1 | | asso) | \ SECTION b-—___F_.| Fig. 3-3 Dimension of boss section, Table 3-3 Unit : mm (in) ‘Type of] Capacity Part No. Part No. bucket|m*cuyd)| of bucket ofboss | 24/ 2B] 2C | oD! E | F Jec[ uf Hoe | 028 s2.6| 54 |75.5+02|80.5/ 23 | a8 | 13 | 10 | 25 bucket | 0,37) [¥761B00002P1) 2418726880 | 05/9 35-yJaore-zonm (817) |0:9063)1.50-)08123} (0.304%4.1 DOZER DIMENSION 4. DOZER Fig. 4-1 Dozer dimension Table 4-1 Unit : mm (ft-in) LF51B00001F1 | LF51B00003F1 No. Name Standard | For 600mm 24-)sbaas A [Blade width 2,820 (7°7") ~ AY [Blade width - 2,494 (8'2.2-) B [Blade height 470 (185°) - C | Distance from dozer attaching pin center to cutting edge end | R1,375 (4° 6°) ~ Inner width of dozer attaching bracket 653. 25.7") _ - Distance from dozer attaching pin center to attaching pin D E | Width of dozer attaching bracket F | on dozer cylinder head side G | Attaching bracket inner width on dozer cylinder head side 1 | Dozer attaching pin dia. d2 | Attaching pin dia. on dozer cylinder head side 10 60 (2.36-) R933 (86.7°) 82 (823°) 250 (1.97") 270 (2.76")42 DOZER MAINTENANCE STANDARD A Mi0x16 | T=6.Tkgfim (48 Ibi) TS117kghm (85 Ibfft) ——T=11-Tkefem (85 Ibétt) [ M12 125 M12 125 X_La | 122x100 1.Tkefm VIEW _B VIEw_A a aaa poeeeee SECTION C—¢ Fig. 42 Dozer maintenance standard (2) Clearance of pin and bushing Table 4-2 Unit: mm (in) om] Pimper Standard value Clearance | ke tN in die. [Bushing i sirable] Service |emeds = = epee [im aia] in FREER | clearance | Hes] tint . Dozer cylinder | =0.06 | +0.25 | 40.1 A | od side) [¥T51B01004P1 | oq | (—o.0024)| «+0.0098) | (0.008) | Dozer cylinder 27519) 932 | +0.05 | +0.37 a B | Gead side) u (-0.0047)| oo020 | one) |1.2 (0.05) 2.0 [Renae =0.06 | +0.19 | #012 | rmore| (0.08) [ore 250 | (~o.0024)| 0.0078) | (0.005) C [Dozer foot | ¥751B01003P1 |, S685) “os | “v0.06 | ‘0.28 | | =00035)] eooo20 | coor | | (2) Clearance in thrust direction on the dozer cylinder installation section Table 4-3 Unit : mm Gin) T | Shim adjusting clearance] sym. ' Basic size (Total of both sides) eee eee a t | under neck to | Remedy tel arm] a Repairabie] Service ar | Size _| Standard |Renscle) Sti” pimblecr ed Dozer cylinder [Rod side 80 (.15) Tp, | 167 A-A\ Rod side) [Lower frame | +? [a2 (6.23) "sn Doser evinder [Heedade |, 80.15)| 1.0~20 [20(00s} 20 fy,, 167 [Sim B-Bi (Head side) [Dozer 12 F§2,.23) |(0.04~0.08)| or more| (0.12) 6.57) ee Dozer 60 (2.36) | 1168 CC[Dozer foot [Lower frame | +9 [63 2.48) ! l £3) (4.65)| u5. SWING 5.1 SWING BACKET DIMENSION Fig. 5-1 Swing bracket dimension Table 5-1 Unit : mm (in) No, Name Dimension A [Distance between swing center pin and boom foot pin 300 (8.94") B | Distance between boom foot pin and boom eylinder pin 365 (14.37-) C | Distance between boom foot pin and boom cylinder pin 365 (14.37~) D | Distance between swing center pin and ewing cylinder pin 826 (12.83°) EB ing cylinder pin 5 (11.61 F | Swing center inner width —_ dae FI | Swing center inner width 90.5 (3.56-) F2 | Swing center inner width 84.5 8.33") G | Boom foot inner width 360 (14.17°) H_| Inner width of boom cylinder attaching section 102 (4.02°) “D [Inner width of ewing cylinder attaching section 83 (8.27) 41 | Swing center pin dia 295 (8.74") 4 |Boom foot pin dia 260 (2.36-) 4s | Pin dia. of boom cylinder attaching section 75 (2.95-) ds | Pin dia. of ewing cylinder attaching section 210 2.76") B5.2 SWING MAINTENANCE STANDARD (1) Clearance of pin and bushing Fig. 5-2 Clearance of pin and bushing on swing section Table 6-2 Unit : mm (in) Syl Standard value | Clearance va Item Pin part No. Pin da. |Bushing a Standard | Repairable] Serves [Remedy bet [Pin dia qlrenca | olersbee'| “vaiwe™ | leet” "| “fini ‘Swing eylinder A | Rod side) LPO2BO1O1SP2 | oq £0,150 Jo26-0.0g | Swing oplinder 27850) — o.o60 | "0008 | G0 B | (Head side) |LFO2B01026P1 oom, 1s | 20. [esi ‘Swing center : t 0.090 | vo,080 (0.08) | (aos) |Pssbin © | Upper) LFO2B01010P2 | 95 | ¢-0.0035)| 0.0031) (0 a0 u ‘Swing center 3.7402) | +0.020 ad D | Gowen Lrozporonpe |°"4°?) | 0.0006 | °°? 13(2) Clearance in thrust direction WASHER 122.3 (0.08 To be instal the groove of this AT washer tothe lower side / WASHER, 1=2.3 (0.09") SECTION A-A SECTION B—B r=] PEs 3) b Le | SHIM 1=0.5 (0.02") SECTION C—C,D—D Fig. 5-3 Clearance in thrust direction Table 5-3 Unit : mm (in) | Shim adjusting clearance | T Sym. Basic size | (Total of both sides) ee eee cl Tem Sym. airable] Service | Unger neck 0 |Remedy a for] Size _| Standard [Ropes] Stic’ psboboraie Swing oylinder] Rod side 8015) | O6~09 | 20 | 25 | ¢,] 200 ‘Al Rod side) [Swing bracket_| 7 ["s3G.27) |@.02~0.06| (0.08) | 0.10) | | (7.87) |shim, ‘Swing cylinder | Head side 808.15) | 10~06 | 10 15 | gp] 155 [ment B-B) (Head side) [Upper frame | © [82.(3.28) |@.04~0.02)| (0.04) | (0.06) (6.10) {Swing center | Upper tame bracket) | 83(3.27) 157 |Rapace & CO (Upper) Swing bracket_| 19[90.5 (8.56)| 0.6(0.02)| 1.0 | 15 |*9| 6.18) [weser Swing center | Uppertrume backs | 823.28) | orless | (0.04) | (0.06) [>| 150 Shin, D-D Lower) Swing bracket | 14) 94.5 (3.33) (6.91) [iene 4KOBELCO ee ssLF 1 Tote SHOP MANUAL SK8SOMSR uL 12. TOOLS TABLE OF CONTENTS TIGHTENING TORQUES FOR CAPSCREWS AND NUTS ..... SCREW SIZE se TIGHTENING TORQUES FOR NUTS AND SLEEVES... PLUG . SPECIAL SPANNER FOR TUBE SPECIAL TOOLS este APPLICATION OF SEALANT AND ADH) SUCTION STOPPER COUNTER WEIGHT LIFTING JIG UPPER FRAME LIFTING JIG ENGINE MOUNTING PEDESTAL ‘TRACK SPRING SET JIG...... KOBELCO CONSTRUCTION MACHINERY CO., LTD.Applicable Machines LFO1-00501~ Revision Date of Issue First edition February, 2001 Remarks SSLF1101E K1. TIGHTENING TORQUES FOR CAPSCREWS AND NUTS. Tables 1-1 and 1-2 indicate tightening torques applicable to cases where no special note is given. Insufficient tightening may lead to a loosening or loss of bolts. Always tighten bolts to proper Overtightening of bolts may result in a twist-off torques. and a fracture under load. unit : kgfem (bf.ft) Table 1-1 Standard tightening torques for metric coarse screw threads Classification 487 I 7 109 Nominal size__|NoTubrication]Oil lubrication|No lubrication [Oil lubrication |No lubrication [Oil lubrication 0450.05 0.3820.0F 0980.1 0.83L0.08 L77+0.18 1520.15 ocRES (3.3404) | @70.8) | (71407) | (6.00.6) asi 1141) 1.09E0.11 0.92E0.0F 2440.2 2040.2 4320.4 3.6f04 MS8_ P=1.25 (7. 90 8) (6.70.7) (441) (323) (263) 3 Ba = M10 P=1.5 p2F02 183E0.18 40504 @ pent o £04 12.3£1.2 pie eaL 7 (ores) 1011) Got) 39506 SED 19.5=15 mis?) (43-4) 70x14) | (140=14) 9.0509] 19.5520 = woes WES M16 (65+7) (140414) (120+ 12) (25029) (21022) 12.427 | 27Et 23: 4945 41t4 Mis (909) gez) | oot | arozin | asotin | aooezo T75L1.7 4.7L 384 68L7 B726 ai0%12)_| Giox10) | 27029) one 49051) | (41043 22 1962.0 BES 9259 18 (170414) (14014) +: toes) (670465) (56058) 3023 24i3 b3r5 118=12 ‘96£10 20%22) | atoz22) | croton | casoes6) | (5087) | @90+72) 4454 36rd ‘96L10 8x8 T73E17 ] 140414 2029) | 26029) | 9072 | 6058) | (1300+120 | «woo0t100) 6056 ‘50: T31t13 Ti0+TT 235L24 T98E20 430243) | (a6ox36) | 5094) | (g00%80) | «700=170 | 14004140) 81z8 6827 T76=18 148215. 31732 26627 (690458) 490+51)_| (1300+130) | 4100+110) | (2300230) | (1900200) 30510 BO zrzI3 | WEIS —- 409EAL | gaatsa (64065) _| (1600170) | 1400140) | (3000300 | (2500250 Table 1-2 Standard tightening torques for metric fine screw threads unit : kgfém (bf-ft) Classification 48T Les 10.9T_ ‘Nominal size [No Tubrication|Oil lubrication [No lubrication [Oil lubrication No lubrication [Oil lubrication TI5L011 25LOZ 4550-4 aiemeE=) as) (323) 4.9205 89503 atloet=ree ass) 4=7 B.720.9 15.7216 palaeree (637) (1012) 5 20E2 Trazl7 37=4 MI6_P=L.5 zi ado+14 | @20+12) | @70+29) 15.8216 41t4 34t3 T4E7 M20 a4o+i4) | (30029) (25022) (540451) (450443) wes | 707 38=6 12612 | — 10510 M24 P=2 230522) (10451) (42043) 91087) (760472) T4zE14 —|~ 11812 —]— 25526 | DizEDT sone) roxas) | @a02%e | aoootl0n | @s0te7 | as0et150) 109=11 9129 ‘23823 19820. 428243 eSE=s) 9080 | (66065) | 2700170) | 400140) | (g100+310) | 2600260)2. SCREW SIZE (1) Capscrew (2) Socket bolt B Table 2-1 Table 2-2 Table Noni) | Bam ~Nonitl | pam Nominal ] screw size screw size serew size @ [Tel Unified [Tool @ =| Tor size oeesirin | 20 size Mé__| 10 Ye20UNC | 11 M6 5 M8 18 Sie-18UNC| 13 M8 6 M10 Ww Se-16UNC | 14 Mio 8 Miz 19 Ae-14UNC | 16 Miz 10 any | @2 Yae1SUNC | 19 Mid 2 MI6 2 Se11UNC | 24 MIG 14 aa | @) _%410UNC |__29 0) 4 M20 30 ic | 33 M20 a (22) 32 1suNc | 38 M24 19 ‘M24 36 1 'e7UNC | 43 M30 22 27) (4) 1¥4-7UNC | 48 M36 27 M30 46 12-6UNC | _57 Maz 32 M36 55 Mae 36 Maz 65 MAS 70 a8 75 M86 85 (3) Set screw Oi) 120 Table 2-4 Mee 3 Nominal ies) | 100 screw size | P2™ M72 105 [Toot mie__|_110 Ot sie Mao | 118 M25 [1.27 a Ms 15. Ma 2 M5 25 M6 3 MB 4 M10 5 Miz 6 M16 8 M20 103. TIGHTENING TORQUES FOR NUTS AND SLEEVES Table 3 indicates standard tightening torques sleeves in FLARELESS JOINT may develop oil applicable to cases where no particular note is _ leaks through pipe connections. given. Always tighten nuts and sleeves to proper torques. Overtightening or undertightening of nuts and Table 3-1 , Working pressure | op nthiiese | OPPosing | Tightening torque Manufacturer’ ename | Kgf/ em (psi) Tam Gn) [fate GHEX)| __keém dbe-tt) TOX15 fa BEI (0.394X0.059) (36 ] 15X20 27 12E12 | (.591X0.079) f (879) 5 | 300 18X25 TELS Nippon AM.C. | (4270) (0.7090.098) ey (108411) | 22XS.0 36 22t22 (0.866X0.118) (159416) | WX, a WE28 (1.10X0.157) (200+20) 300 35X50 EAS eae (4270) (1.380.197) 55 (33033) ‘Table 3-2 SLEEVE NUT ea r Parts No, Tube cize | OPPOSing Parts al Ban | flats (HEX) Ihara Koatu_} Nippon A.M.C. B Ihara Koatu | Nippon AM.C. ZF 93806000 = 6 14 ZF93N06000 - 798308000 = 8 17__ | ZF93N08000 = 10 ZF93S10000 ZA93S10000 10 19 ZF93N10000 | ZA93N10000 12 293812000 = 12 22 ZF93N12000 = 15 ZF93S15000 ZA93S15000 15 27 ZF93N15000 | ZA93N15000 18 ZF93S18000 ZA93S 18000 18 32 ZF93N18000 | ZA93N18000 22 | zPe3s22000 | zA93s22000 22 36 | ZP9aN22000 | ZA9sN22000 28 | 293828000 | ZA93S28000 28 41 __ | ZP9aN28000 | ZA93N28000 32__| ZF93S82000 = 32 50__| ZF98N52000 = 35. 2ZF93S35000 ZA93S35000 35, 55 ZF93N35000 | ZA93N35000 38 ZF93S38000 | = 38 60 __| ZF93N38000 | aPLUG (1) Plug for hydraulic pipe joint mableied ‘Applicable 1) Cap nut cable] 7 Opposing fat oft, [CapnutpartsNo.|Teerew FT 6 _|zresrosoo0 —[Mi2x1.5] 14 | 14 \ 7 8_|zrssHosooo |Mi4xi5| 17 | 17 10_|2Feati0000__[Ma6x1.s| 17 | 19 12 _|zresHizooo |Misxi.6[ 19 | 22 | 15 _|2resHisoo0 __ |M22x1.6| 24 | 27 18__|zrastisooo [M26xi.5[ 27 | 32 J nf Xu 22 |2P8sH22000__[M30X1.5| 32 | 36 fa Twcrew\ H 28 [zPesHzs000 | Ms6xi.s| 38 | 41 Table 4-2 2 Plug ay fhe, | Plug parts No. 7 6 | 2F8sP06000 ZP83P08000, -— 4 10__|_ZF83P10000 | 12_| ZF83P12000 15_| ZP8aP15000 18_| ZF83P18000 Flareless 22 | 2F83P22000_ wanton | xu 28 [zr8sP28000_ 5) Nut Table 4-3 “Foe, | NutpartNo,| Drew | OPFOENE ne fF 6_|zF9sNoso00 _[M12x1.5 4 7 | 8 |ZrosNosooo [Miaxis | 17 \ 10_|ZF8sHi0000 |Miexi.5 | 19 ’ 12_|ZFean12000_[Miexi.5 | 22 — 15__|zr9snis000_ [22x15 27 18 _|ZP9sNis000 [M26xis | 32 22 _[ZFeaN22000_[Ms0x1.5 | 36 28 _|zFeaNzso00 |Msex15 | 41 32__|ZFeansz000_[Ma2xi.5 [50 35__[ZFeaNas000_[Masxi.5 | 55 38_|ZFeaNaso00 |Masxi.s | 60(2) Plug for hydraulic equipment 1) PF screw (3) Plug for ) flare hose cor Oring Table 4-4 PF Phu 0] Bmm 9] Norminal ook, [Plug parte No, B mm |0 ring parts No] Nerming PF 1/4 | ZE72x04000[ 19 | zpi2Po1100 [1B P11 PF 3/8 | 272x06000| 22 | ZD12P01400 | 1B_ P14 PF 1/2 | ZB72x08000| 27 | ZD12P01800 | 1B_ P18 PF 3/4 | 2672X12000| 36 | ZD12P02400 | 1B_ P24 PF1__| 2B72x16000[ 41_| ZD12P02900 [1B P29 Table 4-5 PT |Plug parts No.| B mm screw. Pra PT SS 2B82T04000 2882706000 2E82702000 | 6 8 PTA ‘2882708000 | 10 PT a4 ‘2882712000 14 PTI ‘2B82T16000 Priya PT112 Table 4-6 17 ‘282720000 | 22 ‘ZBs2T24000 | 22 PF screw ae Plug parts No.| Bmm PF v4 [2aaaz272eDi| 14 PF ais |zaaaze72e2| 17 PF 12 |2saazo72aDa| 22 Opposing “PF gia [244az2728D4| 27 Bk PF |244422728D5| 96 Table 4-7 obh, [Piueparte No| Emm | Fmm PF i [zaaazer29D1| 14 | 19 PF sis [asaza720D2| 17 | 22 Pri [2saszarz0p3| 23 | 27 PF aia [2saaze720D4| 27 | 36 Pri |244472720D5|_ 36 | 41 PF ial 244472729D6| 40 | 505. SPECIAL SPANNER FOR TUBE Table 5-1 ‘Applicable tube diameter | «HEX Peon Ge) | Part No. at Drawing of a special spanner mm (in) T 70276) | BOT) | Ae 16 PART-No. 22, 5 o6i0) ; sn) 24217160 | 2 « £ fom | HExe? | 3 12.7%) (0.500% ) 22(0.866) 202 4201.65) 18 i CHL Jee, e) 24217138 32 ond IOP PARTNOSHY [.n0) [=a ees © 12.7% (0.500°%88 | 48a. 7870) | 11.5(0.458) | Z PI | HExes 312.7% (0.500°%%% ) i 309 4.29) | 14.5(08571) | ae 28 > i ty 24217135 a | og ~PART-No. FAY Joses) | P a | Hexat 912.7%, (0.500°0%% ) soa) 109 4.20) een 28 aaa 24217281 46 ad PartNo. LEY | 55) exes 1.08: (0750: | 015 ssa | | 20.500.807) 32, | | Bt 2aniTas2| 50 (1.26) | | asb| PART-No. LEY | 5) | nexs0 cs0s:8t (07507, 0050 zosoary | 35 (2421T314 55 1.3) aa “PART-No, \dSn HEXSS 320 (0.787)6. SPECIAL TOOLS Table 6-1 No.| Tools name | Tools No. Shape [ Application $ 7 c [Allen wrench |, 5 E% Pump 1 Nominal B: 10 [2722410000 28 . suction Commercial tol length (1) ~ Cut length = Required length 4001.57") — 10039) = 300.18") | - 4 | Alt } el Allen wrench |, 3) Pump ‘2722414000 4 ? VNominal B: 141 install | { | Commercial tol length (1) — Cut length = Required length | | 56(2.20°) — 1049") = 45(1.77") Spanner one 3 2712432000 motor Nominal $ : 52 a AB port Commercial tol outer width (D) — Cut length = Required length 732.87") — 15051") = 602.36") | For slinging Plug lop: 4 ee |zE72x12000 te doin | For slinging the slewing Bye bolt 5 [Ese bolt _ |2s91co1000 rotor & Flare hoseTable 6-2 Tools name | Toole No. Shape Application For slinging the slewing Eye bolt as 7891000800 | motor & aS Flare hose “Ee MB. i ‘MS Bye bolt Flare hose 2F83P22000 Neda 23 eee MBX16. Reference nut |Reference | Additional threading a IBye bolt 2891000800 | MS Fe bole Nut 2F93N220007. APPLICATION OF SEALANT AND ADHESIVE (1) For general Table 7-1 Manufacturer Service Features Loctite ‘Three-bond #242 1360K Low strength ee #262 1374 Middle strength #271 1305 High strength aa #515 1215 Sealing (@) For specific location Table 7-2 No| Use | Manufacturer | ‘Name Equivalent ‘Application | | | ‘Three-Bond { Anti-seizure #1901 (MoSe type lubricant) | Cylinder | Loctite f#se09 #1216 gray } Giticone type _|Slewing motor |ess017 #1211 white} liguid gasket) | Siewing motor #211 #13038 Main pump | g pa | 4 #222 #1344N Main pum | loctite } } (Anaerobic adhesive) |e 2 #277 |s1907N Pilot valve & | Three-Bond | Loctite | hia ear | (High tack sealant) | Hydenuicolank: Hose Parmatex 98D [#1121 | #515 Cyano Bond PO~1 For slewing bearing : Seal Loctite (Cyanoacrylate instant glue) | ‘Three-Bond #12168. SUCTION STOPPER 8.1 COMPONENTS — No. NAME PARTS No. [Q°TY | SUCTION STOPPER ASSY |24100P978F4 | | | | 1 Rod 1 |Rop 2azorse6oD1 | 1 2 [NUT zxiecoso07 | 1 3 | COVER zaiaroi2ap4 | 1 4 |oRING 45791D8 1 2Nut 3 Cover FFA 4 Oring 82 DIMENSION 50 Fig. 8:1 Components of suction stopper (1.977) 8 74 2.91") a, | 2742.91") sy | Ms NUT _{|28 0.315") s| adhe 8 | ROSEoTT — || a ce bert RL I rm COVER fig. 8-2 Dimension of suction stopper 8.3 APPLICABLE MODEL emeen Tele Part No glg|e|e)2 a\a|8|2|% zaoopsara | 0|0/0]0]0 109. COUNTER WEIGHT LIFTING JIG Bracket for left side Bracket for right side oe 7 130(5.12 4 408(16, 208(16.1") al 18 1500581) so012.9¢°)| |_ 1540591") Fig. 9-1 Counter weight lifting bracket 4 1 + (oseary Material : Mild steel uw10. UPPER FRAME LIFTING JIG 6512.60) 600, DET 250. wary ose) een id go FIT 70. 320, 6 esey (rey Fig. 10-1. Upper frame lifting jig 12 1 Tes Q'ty: 2 set Material : Mild eteel Mey 2.76711. ENGINE MOUNTING PEDESTAL 200_ Note) Hold the oil pan ary section of engine. 50, 21 20321 20 as (sar P0387 F fear) ese g | | ae F==-==9 RS Sis Material : Plywood or wooden plate Fig. 11-1 Engine stand 12. TRACK SPRING SET JIG Retainer nut Retainer plate Stand Hydraulic jack Base Fig. 12-1 Track spring set jig 13KOBELCO ow" osLF 1 Qote SHOP MANUAL SKSOMSR —— STANDARD MAINTENANCE —iGedl TIME TABLE TABLE OF CONTENTS 1, STANDARD MAINTENANCE TIME SCHEDULE FOR EXCAVATOR La 01 Attachment : 7 Ld 02 Cab & Guard 2s sssnnnsnemnnnn oe 12 03. Upper frame me 13 04 Travel system f : eens 16 06 Electric equipment »~~ feces LT 2. STANDARD WORKING TIME TABLE FOR THE MAINTENANCE OF ENGINE were Qe KOBELCO CONSTRUCTION MACHINERY CO., LTD.Applicable Machines a Ww 2) 3) 4 3 LFO1-00501~ PREFACE Working condition More than one, worker shall be Ist class service technician (having five years or more of field experience and having received training inthe operation of wheeled construction machines) iquipment : digs, tools, apparatuses and testers used in field service work shall be available commercially. The maintenance plant shall be equipped with a service shop, a crane and inspection apparatuses peceseary for Specific self inspection activities, lace ‘A flat land where work may be performed and to which a service car or a truck crane is accessible. Range of standard maintenance time Standard maintenance time=Direct maintenance time+Preparation time Direct maintenance time : Net time actually spent for maintenance Spare time ime needed to move machines for service, prepare safety operations, discuss work, and process the needs of the body. Extra time (not included in the standard service time) Repair time Machining, sheet metal, welding, melt cutting, folding and extracting bolts, servicing parts, and aantiny Ffemes excluded from service time because of uncertainty in time Receiving a machine into shop, transfer, delivery, inspection on completion, investigation of causes of faults, diagnosis, and inspection Time for ; field work, preparation of necessary parts before leaving for work, return for field work, waiting time because of user's convenience in the field, paper work after returning to shop, and preparation of bill special time : Work at early morning, at midnight and on holidays are to be calculated separately. Separate calculation : The operating time for service cars, trucks with a crane and crane trucks. Applicable machine for estimation of standard maintenance time Standard machine A well maintained and controlled machine with a standard combination of attachments which is used in a general environment. Revision Date of Issue Remarks First edition February, 2001_| SSLF1201E1. STANDARD MAINTENANCE TIME SCHEDULE FOR EXCAVATOR (1) Standard maintenance time schedule 1) Units of working time : 6 minutes=0.1 hour 2) Calculating method of standard maintenance time Maintenance time=Working timeX the number of workers (Working time=Maintenance time the number of workers) 8) When more than one operation is going on Add each standard service time. A pure time (readily started) is given except covers easily removed by hand. Assy works include the following works marked with black dot + 4) O/H: Basically the installing and removing operations are included. 5) Abbreviations in the table. (2) Classification of working code No. Group Remarks 01 Attachment |Indicates installing, 02 |Cab & Guard |removing, replacement 03 [Upper frame and overhaul. 04_|Travel system Electric [indicates the installing, og feauipments removing and replacement of single items BiG relation Indicates overhaul ofthe single engine. a (Materials prepared by manufacturer ) (8) Conditions for standard service time of the engine 1) Tools designated by B/G maker are used 2) Genuine parts are changed 3) Correct working procedures are observed AIC ; Air conditioner F hose ; Flexible hose + The time required for works specified ASSY ; Assy OM ; Over haul in this Chapter shows the total time ATT ; Attachment SOL; Solenoid fox maintenance BRG ; Bearing sw: CN Control valve = V Vs Cyl 5 Cylinder EG ; Engine Fork to eer Group Location wore | nie Remarks ee (00_[ Bucket relation [2 Reforence fr backer 01 | Backer assy [Detachiattach] Tpe. [Include adjustment. 08 02 | Bucket attaching and detaching positon | Preparation | 1 pe. o1 03 | «Bucket steaching pin [Detachiatach| 1 |Include locking of pin. on 04 | Bucket drive pin Detachiattach| 1 01 05. | Bucket sling and movement Preparation | 1 pe 0 06 | Bucket (inet) Ont | 1 pe. |Notindudestching and detaching. | 2.0, o7 | «Toots Replace | pe os os | +Side cuter Replace | pe 10 [00 | ‘pushing replace _| te os E [Tio [arm relation 3, Reference for arm B11 [arm anny [Detachvattach| pe To Z| oz | * Bekcephpe shine nding Preparation | 1 pe os 18 | «Bucket cylinder rod pin [Detachvattach| 1 pe. [Include locking of pin. 01 S| 14 | «Bucket cylinder head pin [Detach/attach) 1 pe. | Include locking of pin, Or 35 | «Bucket cylinder assy IDetachiattach} 1 po 1 16 | «Arm eylinder rod pin IDetach/atach| 1 pe. [Include locking of pin. 01 17 | Boom top pin [Detachlttach| 1 pe o1 18_| +Arm sling and movement Detach/ttach| 1 pe o1 30 [Boom relation a: Retorence for boom ai | Boom acer [Detachievach] 1 pe 10 82 | +Boom attaching and detaching position | Preparation | 1 pe 01 38 | +Boom eylinder temporary singing Preparation | 2 pe. | 01 24_| + Boom cvlinder rod pin Detachiattach| 1 _|Include locking of pin, on i-1‘Work tobe Group Location me tobe | Unis Remarks a6 | + Boom cylinder piping [Detachiacach] 1p 36. | + Arm & bucket piping Detachattach) 1 pe 31 | + Boom assy temporary slinging Detachaceach] 1 pe: 38 | © Boom foot pin |Detach/attach} 1 | Include locking of pin. 02 30 | + Boom ass slinging Detachattach) 1 pe on 40 | Arm eylindorataching and detaching __Detaclatiach| 1 pe 08 41 | + arm opinder piping Detachaitach) 1 pe. oa 42 ‘+ Arm cylinder head pin [Detachiattach) 1 | Include locking of pin. ol 4a | + Arm eytinder slinging loetacintiach) 1 pe oa 50 | Boom cylinder attaching and detaching |Detachlttach| 1 pe on 51 | + Boom csinder piping Detachittach] 1 oa 2 | + Boom cpinder head pin Detachettach| 1 pe. oa 58 | + Boom cylinder slinging Detacvauach| 1 oa 60 | Bucket cylinder | ont 1 3.0 ex | Pin bushing | opiace | 1 | inctude set 10 ae | 70 | Arm oylindar om | a 30 Bon | -Pinbushing | optace | ret inctude seat 10 El as | sBoom tinder om | 1 to $ [ce | Pin bushing Replace_| 1 _|insude sea Lo & [a0 [Swing portion [5. Reference for awing = [ar [Swing bracket asey [Detacattach] pe After removing boom oa Ss} se + Swing cylinder rod pin |Detach/attach| Ipc, ol 3 | + Swing bracket slinging Detachattach| pe on 84 | Swing coner pin Dewchasacs| 3 | on 85 | Swingylindr attaching and dotaching [Dotaehatiach| pe. |Afterremoving swing bracket.| 0.8 a6 | «Swing elinder hose Detachactach| 2 oz 87 | + Swingvtindor head pin etacrasacs| 2 | 01 83 | swing linger on 25 a0 | «Pin bushing Replace incude soa 10 tere noessary works Detachattach|_1 st | Panel asy @) 0 30 [Dozer portion 6. Reference for dozer 1 | Dover assy Decachvaitach] pe v8 a2 | + Dover cylinder hose Detachactah] 2 02 93 | + Donor eindr rod in [Dstachavach] 1 on 94 | + Dover attaching pin Ibotachatach) 2 02 5, | Dozer eyinder on | te 25 3¢_|_ + Pin bushing Replace | 1 set {include soa 10 10 | Cab relasion 1 [____[1. Reference for able 11 | Cab assy [Detacaiach] pe ry 12 | + Front lower gas, format Detacietac pa a 13 | + cab mounting bots, nuts dont) Detacivatacs place 02 | 4 | + crite on wat rear side etacratach| pe 02 E | is | crineon sat underside Detachataes| 2 pe on co) ue * Air-con duct |Detach/attach} 2 | 02 2) or | ‘onptrtorcuser gauge leas) fDetacatach| 1 a & | 18 | + Cab mounting bolts, nuts (rear side) __|Detachvattach| places) 02 19_| + cabsinging Detach/attachl pines o4 3 [a0 [Guard relation Te: Reference fr guard | 21. | Cover (1) [Detach/attach| 1 pe. 02 22 | + Cover) singing [petacwattach| 3 pe on 28. | Panel assy @) Ibetacttach| ape on {24 | cover assy 6) IDetacitach| ape a1Wake eet cro Leeson 2 | Uni omarke ———_ sstie 25 [Guantans a sacl a 26 | oun aes Dacitac| 3p oa 27 | Bonet ary (3) Detcdszach} pe 02 2 | + Bonnet any ainging etchnac] 9 oa 29 | com) etchect] 1c. | oa 30, | Bracket (44) |Detach/attach| 3 pe. | 1 31 | Guard assy (7) [Detach/ateach| 1 pe. on 22 | cove ne stchaceacs] 190 oa 29 | curd ase) pstcnaceaen) pe, 02 3 | 2 eumaaen pstcraeac) 9 oa B | as [oman @ Peter) 19, 0a 8 | 56 |e curd aay aogng betchaac|_1p6 oa 2 [ao Teme ston toss ee & | 41 [Cover ay [Detach/attach| 1 pe. Or m2 [coeres Pstacrrsach) 17, aa 8 | [come Dsactaac) 19. aa 44 | cover Dsacvaaeh) 9. oa 45 [Comer stachatact] 1 a 10_| com wacvavach_ 1p oa |_50_| Counter weight relation |5.Reference for counter weight, [a1 | counter weit assy sacs) Pe oa 82 | + Counter weight lifting jig |Detach/attach) | 01 59 | + counter weigh vomorary singing | Praparaton | 2pe. | oa | a4} counter ween mounting bale, betcha) 120 | 03 85 | sooner wight engine Ipeacrszac|_ 16. | oa 00” [Genta relation [or fi const an JDstacknwach| Toe [inci anime oa 02 _| + Emergency stop knob (control) cable | Replace | 1 pe. | O21 (a0 Tinake elation 1 [a Ruane ir Air clener 11 acl by astaacn] Te va 12 | +Hioe@ Dstachcach] 1 oa 13 | Hoe @ etches] 1 oa | Bienen shee | 1 oa 20” [haus selaion as mae | 2 | satin ay Dacre] Te va B | 22 | + uber |Detach/attach| 1 pe. on E | 2s | Scamp aes Detach) 13. oa & | 24 | + Gaskee Replace__|_1 pe. o1 (a0 [Ratio rian ia nsf a 3 [Radiator ay Deachanact) pe 3 g | 2 | soman a0) place | 198 02 S| ees 02 34 | + A/Ccondenser [Detach/attach| 3 pe. | 0.2 | 35 | «Stay [Detacwvattach) 1 pe 01 26 | Bracket Detchiatacs| 2 02 | at | ssubeank Detach]. oa | 35 | + ren gvara sacra] 198 oa | ae | Cater nn Gasiat--B9) scwcd] 1 02 40 | nacinormounsing tas moving fetanatch| 132 02 4 | Under cover beesnacch| 1 pe a 42_| + Hydraulic oi tank _~_suction stopper [Attach/detach| 1 pe. O2.] Work to be [Maintenance tame Group Location Work tobe | Unit Remarks ce 42, | + Hydraulic oi! piping coupling [Decachiattach] 1 pe | 08 44 | + Hydrate ol piping Decashactach| 1 pe oz 45 | + Water hose @sG-radiaton) Detahactach] 1 oz 46_| + Radiator iting or hosting Decachceach| 1 pe. | oz 30_| Fuel relation 10, Reference fr fel tank 61 | Fuel tank assy [Detaeh/attach| 1 pe. | 18 se | Fut Replace | 16. oz 53 | + Flo (water separator side) Detachittach] 2 on | + Winter separator Detachittac} 1 pe o 5 | «Tube Gank side) [Detachntach] 1 0 86 | scomminetrectetwewen ants ovwavewnal 1 ea 57 | + Fuel tank installing bolts [Detach/attach| 1 pe. oz 58 | + Tankatinging IDetacetach| 1 pe 02 ‘Other necessary works |Detach’attach| 1 pe. |Removing and installing guard 03 Removing and intaling tery) 02 G0 _| Hydrol oi tank vation 1, Rees frente tn] 61 | Hydraulic oi tank assy [Detachvatiach| Ipc. [After removing uel tank 38 62 | «tives tne sting nd nahing pon |Detachlttach| 1 pe a 43 | +Returnoi pine on tank uppercover _|Detaclttach| 1 pe | os 64 | + Howe on upper cover Detachttach| 1 pe | a 65 | + cover DDetachettach| 1 6 02 B | 65 | + Hydraulic oi Replace | 156 | oa E | 67 | + other necessary works [Detaehattach| 1 pc. |Muts crv studing tracketmoviment | 0.2 5 itipia en reeve mwa] 04 3 68 | + Pilotdrain hose |Detach/attach) 1 pe. | 02 69 | + Pump suction hse Detacetach| 1 os S| ro | «Mounting bolt [Detachlattach) pe | oz na | + Hydraulic ol tank slinging DDetachiettach) 3 pe | oe ze | + Return filter Replace | 1 o2 7a_| + Suction sitar tearing | 1 02 a0_| Pump ration [Aer removing counterweight 1 [Pump assy [Detachiattach] 1 pe 23 82 | + Hydravtic oi tank cover Detachlttach) 1 pe 03 83 | + Strsior & stopper Detachlateach| 1 pe 03 | | rine esata] ot 08 j 85 | + Guard [petaciatach| 2 pe 04 66 | + Pump singing lnetachatach| pe 04 | 87 | + clesning Gheaning | 3 pe 01 | ae | Svein fae | Oe 89 | Pump assy om | tpe 20 | Joter necnsary works Detachattach|_1set_|Counteroeight os [90 [Swing motor uni eatin ter removing boom | 91. | Swing motor assy |Detach/attach| 3 pe. | 18 | 92.) + Piping [Detachiattach] 1 set | | 06 93 | + Drain hose clamp ‘Detachlttach| 1 | o2 a4 | + Mounsng bole IDesacatsch| 1. | | os | 95 | + Unit stinging [Detachitiach] 1 pe. | oa 96_| + Cleaning and sealant Ciesning_| 1 at o2Crowe Lecation [ Wenktobe | oie [Remarks ——_(esienetie of | + Seine note om | te | 20 See om_| up | as 100 [ Sie int lion 10 Rens elt 101 | Soive in any foc] 1 [ater moving bce Te 102 | + Piping op pet ont Dstacnaac| et 03 103 | «Sapa scratch) 1 oa 108 | + cor stacnacach| 1 02 108 | din 6 tow eacncach| 1st 02 108 | Mounting tl Dstcwatach) 1st 02 107 | + Swivel naling stacey) 1 02 son | + cleaning Choaning | 10e on 100 | Swivel int ont | 140 removing an intaling oar 2.0 ther uenry won saci 1 se |Pront tach any 1s wacatach| 1a [Lower pining os ao [onda 15. Refrnc fr mal OW nat | + Mali OV any bsacienass] 1 [anerremoving gard ve 132 | White hn nme on mt CX conesig hoaDeacntac) at 02 naa | + Ping sachin] ast oa nat | Mounting tl Deeachatich| 3 set 02 115 | + Cleaning Cleaning | 1 set oz ther stnntey wos etevaach| te [cond os B [120 [atain control valve I 16, Reference for control valve & [121 [Min contro valve asey [Detachvatiach) 1 pe 1s | az0 | + aac upto por same of pe Priparnies | 2 os 2] as | -Pining Inetachatach| 1 set 08 124 | + Brak mounting tl tacltach| 15. oa 5 | 25 | + valve stinging [Detachlattach| 1 po on 125 | iin conte ave ay om | tae 50 Other essary was betachatsch| set [ours 0s sacra] se [Dany 02 lowtevaract| tae [Punank ay 1s utnetah| 1 et [Mai CX’ movement os 130 | Dozer control valve { opr 121 Cota any pwacvaacs] 08 182 | wre nw nneon Com Vom naw [Dtachntiac| et oa 123 | «Pine stchtach| et oa 184 | «Mounting tt Dsachach) at on 128 | + chaning Cleaning | 100 oa 196 | cons Vamp ont | ie ue 140 [Engine 1G) mounting lation 1a Rerene fr engine 1a Bnei aay peacoat enving pump rine] 18 a2 | sama cmmsoregosning ecmton [Detacaach| 176 02 uaa | Paul tow sacra} 1 a vat | + ote each] 150 04 vas | aouning te sacacach 1 pe 04 sas | + Ean sing scr] 1st oe vat | + claning Cleaning | 19 02 sas [agin cont | set Retr fr ninroa Location Work tobe | yy Remats sans tne Other necessary works [Detacb/ettach| 1 set |Removing and installing guard 05, Decacratiac| eet lnumomngtdiidharenatrvees | 04 Dexachauach| 1 et |Removingand insane pimp | 2.8 Detacietach| 1 set |Bonvine dieting deer oa Detacvatac| 1 et lemon an inating mutter | 0.4 g Detacatach| tet [Removing andiniatingrndiaor | _ 95 E [to [Giper tame T ference or upper ame 5 [ast | Urperframeasey [Dewchatach| 1 pe. [After removing ive joint to B| 92 | «mounting bre oetchatach| 1 set os 183 |» Upper Same singing Detachatiach| 1p. os & | ase | croning Cleaning | 1 pe oz 155 | + Sealant sooty | pe o2 Other necessary works Detachatiach| 1 set {cab 18 etachatinch| 1 set (Guard os etschatiach| 1st | counterweight oa etaetatach| 1st [oom 1s oo | Travel aaton 1. Reference or caver ot | track link assy Decacivatach our ae [Include adjusiment of tension | 10 2 | «ett atc en stn reparation [onesie on 08 | master pin Detaciatiach) onsite oa 04 | Track inkextending and winding __[Detachattach| onesie oa 05_| soe plate Replace _| 16 os 10 Upper ror relation a Retro upper oer 11 [Upper rotr assy [Deacvatach) 1 Afr removing track lnk rr 12_| Upper oer on | 1 10 20 | Lower roller elation Reon fr ower ler 21 | Lower role assy DDeecvariach| oz 22 | Lowerroller om_| i 10 § [oo [Pron str inion i fohrons fe fooler 3 [a1 | Prontidierasey eiaierach| ow si] ter removing tack ink 08 B | ae | Froncidier assy singing [Detach/attach| One se | 02 E | as | Frontidior assy Detaching | Onesie} 02 © | at fae any ont | onesie 10 25 | tater ajuser ay oft |onente|Replaceepring 2a 36_| + areas ylinder cotton ae os 10 | Sprecet 5: Referens or sprocket _[spreiee Replace _| Open After removing wack ink os 50_[ Travel mor sation i 8 Rafence fr teavel mote | Teavel motor assy One oe | Aer removing tack ink i 52 | Metorcover Detachatiac| One aide 53 | Hydeautie pining etachatiae) one aide si | «Motor mounting bat Decachatinc| Onesie 85 | Motor slinging esachatiach) on side a s6 | Motorleaning Cleaning [os wie oa 7 | travel motor ont |oneae 30 55_| Teavel reduction gear oni _|onesie| a0Group Losation Work tobe | ait Remarks “Se [| 60_| Swivel join relation i 61 [Pine on aie sine raved aide [Deachiaach] Fe os s2_| swivel spine OF _| 1p |Retert Upper seructre 100 ¢ __70_| Swine bearing fo tetmeaieg = [71 [swing bearing assy [Detachiavach] 1 pe. [After removing upper Frame 06 B | 12 | Swing bearing mounting bolt [Detachiattach} 3 pe 04 E |_10_| swing bearing singing Deiachattach]_1 pe. oz & [80 [Dozer relation ‘opr =| [Doser assy Decachiavach) 1 pe | os | a1 | + Dozer cylinder piping |Detach/attach| 1 pe. | 02 2 | «Doser cylinder singing escwatacs| 1 o2 63 | Dose slinging betscrttch| 2p 02 4_| Done Cinder on | a 20 Contatie Gr | Contaie PSS) Periae | o2 © | Gauge ctser Peplae | 02 CH | Airoodiioner Amplifier J Raster | 02 C5 | Power window controler (OPT) eptce | 02 Diode | a [ise a 02 De | Diode j mame | a 02 as | Diode | Repace | 2 a2 ot | Diode eplae | x | a2 as [Diese topiae | | a lec equipments | Ba | Fusebox Roce | ee as | 82 | Aterator eee 10 & | 22 | Hourmeer Replace | 1 02 B | 55 [rom Raplce | 1 oz E | 26 |ciartioher Ralce | 1 oz 2 | 27 |tonerane FMOPT Replace | 1 o2 Ber |runeatt neptce | 1 02 BB | 8 | speaker left (OPT) Replace | 1 | oz sg | F9 | Speaker igh Replae | 1 o2 © | B10 | Receiver dryer Replace 1 Include gas sealing. 0.3, | ban | aie compresor | reptce | 1 fahmmersemmeeot | gg Ex. | Hot water beter OPD) Replace | 1 Ligh I Ter) Boom wor igh Replace | 1 | Bulb 02 122 | Work ight ite Replace | 1 oe 129 | Boom ihe Replace | 1 o2 et] CAB work ight OPT) Rapte | 1 | o2 15 | CAB work ight OFT Replace | o2 Motor | Wit | Sarr moor Replace | 1 [oeakg mECT Fg x12 | Governor motor Replace | 1 [imuhesereesnmmaeat | 95 1 | Wiper motor Non sve w) Repine | 1 02 ick [Waster mote opine | 02 1-7Group Location Work obe | sie Remarks core 1 | Gabi any WT mor OF Bevin | os 16 | Power window lk motor (OPT) rosa | 1 | oz 161 | Power window lock motor (OPT) Replace | 1 o2 1s | sisi wiper motor (OPP) Roplece_|_1 o2 Proportional ale 1 [PSV] Po by-pass et proportional valve Foee | 1 EET] — [psv-c} travel sraiht proportional valve Replace | 1 20 |PSV-D] P1 neutral cut proportional valve Replace it 2.0, Relay Rl | Battery relay Replace Ta a2 9 | Giow lay Replace | 1 02 et [safety ay noplace | 1 frtonmenecmtinanny | 04 5 | Wiper motor ray Replace | 1 [ese Stenednmeewems” | 9g 6 | Washer moto lay Replace | 1 03 7 | Horn relay eplewe | 1 03 8 | Work ent reley Ropes | 1 03 9 | Wiper relay assy OPT) Replace | 1 03 Sense SET [ite pressure bucket desing) Replace | 1 aa go? [ROR BESET caer dumpy Replace | 1 a2 © | sea Pressure sensor dow pressureboom up) | Replace | 1 02 © | SE-4 | Pressure sensor (low pressure ; boom down) Replace 1 a2 5 | ses | Presure sensor dow pressure :ewing ef) | Replace | 1 02 B | se. | preseuresensor dow presur;ewing ight) | Replace | 1 02 5 ‘SE-7 | Pressure sensor (low pressure ; arm in) Replace 1 | 0.2 | se |prenure sensor ow pressure: arm out) | Replace | 1 | oz 5 | se |presure eonaor dow pressure; travel vin) | Replace | 1 [iihermesetimatacemtel 94 |s€20] Pressure sensor dow pressure: traveliot) | Replace | 2 [ipammgpreretinmanarsatel 9 8-13] Engine speed sensor replace | 1 fncoepetvmongsatinatag | 08 £-14| Engine water temperature sensor Replace | 1 | oa 58-15] Fuel sensor repince | 1 finduleputomevgsstntag | 038 8.16 Accel potentio replace | 0a 301 | Swing paring SOL eee | eae seem | sv.2 | cont single tow omiching SOL (OPT) | Replace | 1 fimtkeroimnsrenmmesd] 9.9 sv.s | 2apoedeavel SOL Replace | 1 [fathigrmentremmomernt] 9g 0s | vver lek SOL opine _|_1_[feigrocimaivermonee] 29 Switch Key ewich Ree | 02 Switch moe | 02 ‘2-speed travel switch Replace a | 02 Swing parking lous switch Replace | 02 gine water temperature witch Replace | 1 02 Engine oil pressure switch, Replace 1] 02 Chee’ air ilter itch Rela | | oa Horn witch Replace | 1 02 Lever lek ewe Replace | 03 Heater switch (OPT Replace | 02Group ‘Location Work to be} vit Remarks — <@ [BW.3| conditioner with Tepice | 02 & |sw-25| stytight wiper ewitch (OPT) | Replace | 2 oz E ow-aef Work tet swien OPP Replace | o2 war] contussnge tow select switch Replace | 2 o2 & |ew.as| opr, peat pressure svitch Replace | 1 [eehieomyeeetitinrmnt) gg ce [Sw-19] oPT. peat pressure witch @ Repent |) | ee eerie © |sw.20| xorn switch (R) (OPT) Replace 1 | oz‘This page is left blank for editing convenience. 1-102. STANDARD WORKING TIME TABLE FOR THE MAINTENANCE OF ENGINE Introduction 2, Special equipments not listed in this table This standard working time table provides time may be used for operation. required for maintenance (if the work is If such operations are performed, fill out reasons carefully carried out) under the following in the Claim Application Sheet in detail and condition : submit it to us, © Tools designated by us are used, (Note 1) Unit of maintenance time © Genuine parts are prepared. ‘The maintenance time is given in © Correct working procedures are observed. 6 minutes =0.1 hour in the decimal © The engine is mounted correctly to the system, machine. (Note 2) Applicable models 1. The working hours given in this table can not =45B1 SKS0MSR be applied because of special machine construction. T Work sine Work Mainte- i Location of work | wie | ame Location of work ‘pe | mance Engine body [ Valve ring mechanism Flywheel. [PaHSEE] 0.9, [Locker arm & shaft asay Detach &] 0.6 ‘eluding replacing of ring gear, oe Tel, overhauling rocker arm ‘Engine cushion rubber (both sides) Replace | 0.4 | Tappet Replace | 5.4 Drain plug Replace | 0.1] Tappet chamber cover [Peek] 04 Engine asey DEERE] 21.6 [Valve rocker stand [Rents | 04 TnL rel feng and elinda dy [| Peni ear casing cover ‘PERS 2 Sealing plug Replace | 0.2 | © Incl. replacement of gear | Cylinder block di a Detach & Sylinder black drain cock aay Replace | 0.1_[ Cam shat wae] ne Detach &] Piston & conn rod (2 evele) ‘steach | 11.2 | Incl replacement of bearing and tappet | Tnel replacing part 4 cele) 13.9 [intake exhaust eyetom L (Crank shaft rear ol seal Replace | 02 [air intake hose Replace | 08 Deva (Crank shat pulley eH E08 [Manito fastening bles heeighwen] 08 tinal replacement otfontose | Inlet anil Passel aa Oilpan [Retighten| 0.3 | Exhaust manifold Detach &] 0.7 Oil pan Dewach &| 0.9 | throttle valve assy Detach #1 og ‘incl overhaul fol pump ‘nel overhnl of throttle valve Crank casing & ofl pan Detach S| 2:3 [mtake shutter spring Replace | 0.1 Tp eal fo pan ane ao a Dela S| os (it pan level gauge guide tube Replace [ 0.1 | «nck overhaul of intake shutter ‘yinder head Inlet pie ar Peck | 02 Valve dearance ‘Adjust | 08 | Exhaust pipe adapt assy 02 Cylinder head cover Detach] os | wareatng system [ + Incl. retightoning cylinder head Oil Biter element cover Detach &! 0.8 Cylinder head assy Detach § 7.9 | + Toel replacement of relief valve | 7 SURE nee ad revicomont of Oi Br eement aries Tepe | 02 | Oil ter asey Daa" | 06