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International Journal of Impact Engineering 46 (2012) 62e73

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International Journal of Impact Engineering


journal homepage: www.elsevier.com/locate/ijimpeng

An experimental and numerical study on how steel and polypropylene fibers


affect the impact resistance in fiber-reinforced concrete
A. Alavi Nia a, *, M. Hedayatian a, M. Nili b, V. Afrough Sabet b
a
Department of Mechanical Engineering, Bu-Ali Sina University, Hamedan, Iran
b
Department of Civil Engineering, Bu-Ali Sina University, Hamedan, Iran

a r t i c l e i n f o a b s t r a c t

Article history: In this paper, impact loading results from numerical simulations of plain concrete (PC) and fiber-
Received 5 January 2011 reinforced concrete (FRC) are compared with experimental testing data, which were based on
Received in revised form a testing procedure recommended by ACI committee 544. Concrete specimens were prepared with two
4 December 2011
waterecement ratios 0.36 and 0.46. Hooked-end steel fibers with an aspect ratio equal of 80 at 0.5% and
Accepted 24 January 2012
Available online 23 February 2012
1% volume fractions and polypropylene fibers at 0.2%, 0.3% and 0.5% volume fractions were used. Both the
numerical and experimental analysis results indicated that increasing the fiber volume fraction increased
the impact resistance of the concrete specimens. The impact resistance increase was greater for normal-
Keywords:
Fiber-reinforced concrete
strength than that for high-strength concrete. The results also demonstrated that steel fibers are more
Modeling effective at increasing impact resistance than polypropylene fibers.
Mechanical properties Ó 2012 Elsevier Ltd. All rights reserved.
Finite element analysis
Impact resistance

1. Introduction There are several test methods that evaluate the impact strength of
FRCs where the simplest method is the drop-weight test proposed
Both normal and high-strength concretes are brittle, where the by the ACI (American Concrete Institution) committee 544. Exper-
degree of brittleness increases as its strength increases. It is imental results from concrete specimens containing 0.1%e2%
generally accepted that the ductility of high strength concrete polypropylene fibers showed that the impact strength of concrete
(HSC) can be improved by adding various types of fibers to the increased both for the first crack and final fracture compared with
cement mixtures [1]. Due to an increasing use of FRC (fiber-rein- plain concrete [7]. Marar et al. [3] showed that for FRCs containing
forced concrete) in construction and military industries against 0.5%, 1%, 1.5% and 2% hooked-end steel fibers with aspect ratios of
impact loads, these concretes are important role in human life. 60, 75 and 83, the samples with a higher fiber content (in all of
Adding fibers to concrete increases its ductility, tensile strength, aspect ratios) had a higher impact strength; also for specimens
flexural strength and resistance against dynamic and impact loads with 2% fiber content and aspect ratios equal of 60, 75 and 83, the
[2,3]; furthermore, adding fibers reduces the possibility of spalling absorbed energies increased by 38, 55 and 74 times, respectively.
and scabbing failures, prevents crack propagation and extends the Using a drop hammer apparatus, Nataraja et al. [8] investigated the
softening region in the concrete matrix [4]. Steel and polypropylene impact strength of steel fiber-reinforced concrete with an aspect
fibers are the most useful fibers [5]. The aspect ratio (L/d) and ratio of 40 and two strength types, 30 MPa and 50 MPa. The results
volume fraction (Vf) are important fibers parameters in FRC. When showed that the impact strength of all of the samples for the first
cracks are initiated in FRC, the fibers bear the applied loads. When crack and final fracture increased as the volume fraction of fibers
the load increases, the fibers tend to transmit the excess stresses to increased. They found that a 0.5% fiber content led to the impact
the matrix. If these stresses exceed the fiber-matrix bond strength, resistances of the FRC sample at the first crack and final fracture
which in turn is influenced by fiber properties the fracture process increasing 3 and 4 (times greater) than the results from the plain
may lead to fibers pullout or rarely rupture of the fibers. Thus, fiber- concrete, respectively. These values were 7 and 10 for 50 MPa
reinforced concretes are more ductile than other concretes [6]. strength concrete. Song et al. [9] studied the impact resistance of
(HSC) and high strength fiber-reinforced concrete (HSFRC) with
a 1% volume fraction of hooked-end steel fibers with length of
* Corresponding author. Tel.: þ98 811 8257409; fax: þ98 811 8257400. 3.5 mm and aspect ratio of 48. The compressive strengths of the
E-mail addresses: alavi495@basu.ac.ir, alavi1338@yahoo.com (A. Alavi Nia). reference and fiber-reinforced specimens were 76 and 66 MPa,

0734-743X/$ e see front matter Ó 2012 Elsevier Ltd. All rights reserved.
doi:10.1016/j.ijimpeng.2012.01.009
A. Alavi Nia et al. / International Journal of Impact Engineering 46 (2012) 62e73 63

with the commercial name of carboxylic 110 M was used to adjust


Nomenclature the workability of the mixtures.

ACI American Concrete Institution 2.2. Mixing proportions


E absorbed energy
FRC fiber-reinforced concrete In this study, water-binder ratios of 0.46 and 0.36, steel fibers at
g gravity acceleration 0.5% and 1% volume fractions and polypropylene fibers at 0.2%, 0.3%
HSC high strength concrete and 0.5% volume fractions were used. Twelve mix proportions were
HSFRC high strength fiber-reinforced concrete prepared. The codes and materials specifications are listed in
M drop mass Table 2. Typically, code (W/C)0.46 PP 0.5 refers to an FRC mixture
n number of impacts with water-binder ratio of 0.46 containing 0.5% of polypropylene
PC plain concrete fiber.
PPFRC polypropylene fiber-reinforced concrete
SP Superplasticizer
2.3. Mixing procedure and specimens preparation
V impact velocity
W/C water to cement ratio
The mixing procedure, which was designed by trial and error,
Ec modulus of elasticity of concrete
was chosen as follows: the binder and fine aggregate were mixed
Wc specific weight of concrete
initially for one minute, and half the mixing water and Super-
fc0 compressive strength of concrete
plasticizer (SP) were mixed for two minutes. The coarse aggregate
nc Poisson’s ratio of concrete
and the remainder of the water were added and mixed for five
minutes. Finally, fibers were added to the mixture and mixed for
respectively. The results showed a 10% and 3% increase in impact five minutes. Each type of freshly mixed concrete was cast into
resistance of HSFRC and HSC, respectively. Bindiganavile et al. [10] cubic (100 mm) and cylindrical (100  200 mm) discs to be used in
investigated the effect of the loading rate on the performance of the compressive and splitting tensile strength tests, respectively.
FRC. They showed that for higher rates of loading, the impact Cylindrical (150  64 mm) discs were used in the impact tests.
resistance of the concrete with polypropylene fibers was higher
than with steel fibers. Ramakrishnan et al. [11] reported that steel 2.4. Compressive strength
fibers increased the impact resistance of FRCs up to six times
compared with the impact resistance of plain concrete. In several Compressive strength tests were performed on three 100-mm
investigations it was indicated that usage of fibers, especially steel cubic samples 28 days after the samples were mixed for each
fiber, improves impact resistance of concrete [12e15]. In the mixing plan. A 2000 KN ADR hydraulic press was used for the tests.
present paper, the impact resistances of specimens with steel and
polypropylene fibers were both experimentally and numerically 2.5. Splitting tensile strength tests
investigated. Furthermore, attempts were done to evaluate how the
weight and height of the drop hammer affected the results. The splitting tensile strength tests were done on two ɸ
100  200 mm cylindrical samples for each mixing plan.

2. Experiments 2.6. Impact tests

2.1. Materials properties Impact tests to determine the impact strength were performed
in accordance with the ACI committee 544 on six ɸ 150  64 mm
Ordinary portland cement (type 1) was used in this study. A cylindrical samples. The test procedure was as follows: a 4.54 kg
coarse aggregate with a maximum nominal size of 19 mm and drop weight was released from a height of 457 mm repeatedly that
a fine aggregate with a fineness modulus of 3.4 were used in the hit a steel ball with a diameter of 64 mm, which would come in
experiment. Polypropylene and hooked-end steel fibers were used; contact with the top surface of the concrete sample. The number of
their geometry and apparent shape are shown in Fig. 1 and their impact blows until the first crack appeared was recorded. The test
properties are listed in Table 1. A high-range water reducer agent then continued, and the number of impacts until complete fracture

Fig. 1. Geometry and apparent shape of fibers of (a) steel, (b) polypropylene.
64 A. Alavi Nia et al. / International Journal of Impact Engineering 46 (2012) 62e73

Table 1
Specifications of steel and polypropylene fibers.

Type of fiber Density (g/cm3) Tensile strength (MPa) Diameter (mm) Length (mm) Aspect ratio Modulus of elasticity (GPa)
Steel 7.8 1050 0.75 60 80 210
3
Polypropylene 0.91  10 350e400 0.022 12 545 4

Table 2
Mixing proportions.

Mix no. Sample code Water Cement Fine aggregate Coarse aggregate W/C Vf % Superplasticizer %

(kg/m3)
1 W/C 0.46 PC 177.1 385 920 884 0.46 0.0 0.6
2 W/C 0.46 PP 0.2 177.1 385 918 882 0.46 0.2 0.9
3 W/C 0.46 PP 0.3 177.1 385 916 881 0.46 0.3 1.1
4 W/C 0.46 PP 0.5 177.1 385 914 877 0.46 0.5 1.5
5 W/C 0.46 St 0.5 177.1 385 914 877 0.46 0.5 0.9
6 W/C 0.46 St 1.0 177.1 385 907 871 0.46 1.0 1.2
7 W/C 0.36 PC 162 450 912 876 0.36 0.0 1.1
8 W/C 0.36 PP 0.2 162 450 910 874 0.36 0.2 1.3
9 W/C 0.36 PP 0.3 162 450 908 872 0.36 0.3 1.5
10 W/C 0.36 PP 0.5 162 450 906 870 0.36 0.5 1.7
11 W/C 0.36 St 0.5 162 450 906 870 0.36 0.5 1.3
12 W/C 0.36 St 1.0 162 450 899 863 0.36 1.0 1.4

was recorded. From the tests, the energy absorption capacity of 0.46 St 1), the compressive and tensile strengths increased 14.4%
each specimen was calculated using Equation (1): and 62.1% compared with results of the plain concrete, respectively.
  The results indicate that steel fibers, due to their high tensile
Eimp ¼ mV 2 =2 : n ¼ mgh:n (1) strength, improved the tensile strength of the specimens more
effectively than polypropylene fibers. It is also clear from the figure
The variables, V, m, g, n and Eimp are the impact velocity, drop that the strength increase in concrete with a 0.46 waterebinder
mass, gravity acceleration, number of impacts and absorbed energy, ratio was greater than for the 0.36 ratio.
respectively. The test apparatus, test set up and dimensions are
shown in Fig. 2.
3.2. Impact tests results

3. Experimental results The number of blows needed until the initiation of the first crack
and the final fracture of PC as well as the FRC with different types
Experimental results reported in this section are average values and fibers content are shown in Fig. 5. As the results show, by using
of parameters obtained from several tests. steel fibers in the mixtures there was a conclusive increase in the
number of blows required for the first and final cracking compared
3.1. Compression and splitting tensile tests results with the reference values. As Fig. 5 shows, for both water-binder
ratios, the highest impact strength was achieved when 1% steel
The effect of the type and volume fraction of fibers on fiber content was used. The ratios of impact strengths of FRC to PC
compressive and tensile strengths of the concrete is shown in for the first crack and the final fracture are shown in Fig. 6.
Figs. 3 and 4. It is clear from Fig. 3 that in general, as the volume It is clear that the ratio of the impact strengths of FRC to PC for
fraction of fibers increased, the compressive strength increased. the first crack and the final fracture of samples increased as fiber
Fig. 4 shows that splitting tensile strength increased as the fiber content increased. This result is true for both the normal and high-
volume fraction increased. In a typical experiment mix code ((W/C) strength concretes but is more intense for the former. Furthermore,

Fig. 2. (a) Drop hammer apparatus, (b) specimen set-up and (c) impact tests instruments and dimensions.
A. Alavi Nia et al. / International Journal of Impact Engineering 46 (2012) 62e73 65

a 70
W/C = 0.46
b 6
W/C = 0.46
W/C = 0.36

Compressive Strength [MPa]


60
5 W/C = 0.36

Tensile Strength [MPa]


50
4
40
3
30
2
20

10 1

0 0

1
t1

5
3

5
2

C
PC

0.

0.

0.

0.

0.

0.
0.

0.

St
S

St
P

P
St
P
PP

PP

P
P

Fig. 3. Effect of the type and volume fraction of fibers on (a) compressive strength, (b) tensile strength of FRC and PC.

using steel fibers increased the impact strength more than when The results of solutions for optimizing the element size of (W/C)
using polypropylene fibers, which may be due to the longer length, 0.46 PC are plotted in Fig. 8. As the figure shows, the optimum
better bond of steel-concrete compared with polypropylene- number of elements for the sample was determined to be
concrete and larger tensile strength of the steel fibers [12]. 150,176.

4. Numerical simulations
4.3. Damage criterion
4.1. Material model for concrete
In the simulation, the Winfrith concrete material model was
Numerical simulations were carried out using version 971 LS- used to model the concrete samples. Based on the data from tests in
DYNA explicit software. In this software, there are many material ACI committee 544.IR for FRCs with volume fractions of fibers less
models for concrete. Based on [CEB’s recommendation], the type 84 than 2%, the modulus of elasticity and Poisson’s ratio were the same
Winfrith concrete material model which considers the strain rate as the values of plain concrete [7] because the behavior of the
effect is selected as the concrete material model. This material samples before the yield point are similar, and adding fibers to the
model has the ability to model impact and impulsive loads [16]. concrete matrix extends the softening region of concrete. Further-
more, based on the ACI committee 318 recommendation [17], the
4.2. Simulation procedure modulus of elasticity and Poisson’s ratio can be determined as
follows:
For the numerical simulation, the cylindrical concrete specimen, (
holder steel ring and spherical steel bar were modeled using their 33Wc1:5 fc00:5 for 90 < wc < 155
Ec ¼ (2)
actual dimensions. The drop weight was modeled as a prismatic bar 57000fc00:5 for Normal weigth concrete
with the same mass as the hammer (Fig. 7). The specimen and
hammer were modeled with hexagonal solid elements. The total 7
vc ¼ 4:5  10 Wc1:75 fc00:5 (3)
number of elements for the specimen was 150,176. The holder steel
ring, spherical ball and hammer were considered rigid and thus, where Ec is the modulus of elasticity (psi), Wc is the specific weight
their elements sizes had no effect on the solution. (lbf/ft3),fc0 is the compressive strength (psi) and nc is the Poisson’s
In order to verify the optimum number of the elements, the ratio of concrete.
problem was solved for different mesh sizes, and the number of Since no accurate model exists for FRC in LS-DYNA, the Add-
blows until the first crack was measured. When this value Erosion option was used as the failure criterion of the concrete
approached a constant, the mesh size was considered optimum. matrix [18]. This option has several failure criteria, each being
suitable for different materials. In this research, similar to [19,20],
the maximum principal strain was used as the failure criterion of
concrete.
Steel fibers in concrete improve both the concrete’s tensile
deformation capability and the critical crack opening, up to
10e30 mm [21]. Tai [19] and Liang et al. [20] found the maximum
principal strain in plain concrete and FRC to be 0.02 and 0.075,
respectively. Qian et al. [18] explained that the maximum principal
strain of SFRC can be four times greater than that of PC’s. Further-
more, the opening displacement of the critical crack in SFRC was
found to be two times greater than PPFRC [5]. In the impact
experiments, the test was stopped when the peripheral surface of
the sample contacts the adjacent base (Fig. 2(c)), and its maximum
displacement was 5-mm [22], therefore, the value of the maximum
principal strain for SFRC, PPFRC and PC was determined to be 0.07,
0.04 and 0.0175, respectively. The parameters values of the material
Fig. 4. Increase in compression and tensile strengths of FRC with different concrete model, which were determined from the tests, are listed in Table 3.
types and volume fractions of fibers compared with strength of the plain concrete. MSA value for all the samples was 19 mm.
66 A. Alavi Nia et al. / International Journal of Impact Engineering 46 (2012) 62e73

a 1000 b 1000
W/C = 0.46 - First Crack W/C = 0.36 - First Crack
800 800
W/C = 0.46 - Ultimate Crack W/C = 0.36 - Ultimate Crack

Number of Blows
Number of Blows
600 600

400 400

200 200

0 0

0
2

PC

0.
PC

0.

0.
0.

0.

1.
0.

0.

0.

1.

St

St
PP

PP

PP
St

St
PP

PP

PP
Fig. 5. Effect of concrete type and fiber on the number of blows needed for the first crack and final fracture in (a) normal-strength concrete and (b) high-strength concrete.

Fig. 6. The ratios of impact strengths of FRC with different types of fibers and volume fractions to that of PC (a) for the first crack and (b) for the final fracture.

4.4. Boundary and initial conditions 4.5. Simulation results

Two types of conditions were used in the model, boundary Three types of samples were simulated: plain concrete sample,
conditions and initial conditions. All the nodes of the lower base FRC with 0.5% polypropylene fibers and FRC with 0.5% steel fibers.
must prevent movement in Z-direction; and all the nodes of the The number of blows needed until the first crack initiation and the
holder ring must prevent movement in each direction. The initial final fracture are shown in Fig. 10, for normal and high-strength
condition was related to the drop weight, where its velocity must concretes. As shown the number of blows needed at the bottom
be 3 m/s at the moment it reaches the spherical ball. These surface until the first crack initiation was generally less than that of
conditions are shown in Fig. 9. the top surface; therefore, the first crack initiated at the bottom
surface.
The mechanism of the crack propagation and the crack-induced
fracture at the top and bottom surfaces of the PC and FRC samples at
four different time steps are shown in Figs. 11e13. One of the
benefits of the numerical simulation is the possibility of observing
where the first crack is initiated, which is a difficult task experi-
mentally due to the lack of instrumentation. This type of failure is
related to FEM 3D mesh which has no axial symmetry. The figures

50

40
Number of Blows

30

First Crack on Bottom Surfaces


20
First Crack on Top Surfaces
10

0
23400 41600 65000 93660 150176 192300 260000
Number of Elements

Fig. 8. Number of blows with the first crack vs. the number of elements of (W/C)0.46
Fig. 7. Finite element model of impact test. PC specimen.
A. Alavi Nia et al. / International Journal of Impact Engineering 46 (2012) 62e73 67

Table 3
Input parameters of the Winfrith concrete material model.

Material properties W/C 0.46 W/C 0.36

PC PP 0.5 St 0.5 PC PP 0.5 St 0.5


Density (kg/m3) 2413.5 2447.2 2440.1 2411.1 2414.9 2457.7
Compressive strength (MPa) 41.30 46.09 46.36 55.58 58.24 58.45
Tensile strength (MPa) 3.22 3.68 3.84 4.39 4.68 4.77
Elastic modulus (GPa) 32.13 33.94 34.04 37.28 38.16 38.23
Poisson’s ratio 0.19 0.21 0.21 0.23 0.24 0.24
Failure strain 0.0175 0.04 0.07 0.0175 0.04 0.07

show that adding fiber to the concrete changes how cracks form The experimental and numerical values of the absorbed ener-
and propagate. In PC samples, the initiation of cracks and the final gies at the first crack and final fracture for PC and FRC specimens
fracture occurred at the top and bottom surfaces simultaneously, are shown in Fig. 15. It is clear from this figure that numerical values
and a single diametric crack split the sample in two; alternatively, of absorbed energies are slightly smaller than those of experi-
in the FRC samples, the first crack was initiated from the bottom ments; because in tests cracks are usually observed when their
surface; then, secondary cracks were formed at the top surface, and width is sufficiently developed whereas in numerical simulations
the specimen split into four parts. they are detected at earlier stages. This, however, would have led to
numerical energies that are consistently lower than their corre-
sponding experimental values.
5. Comparison of the results and discussion Fig. 16 shows the ratio of impact strength of FRC to PC for the
first crack and final fracture of specimens in both ratios of the
The experimental and numerical values of the number of blows water-binder. The figure shows that the increase of impact strength
needed until the crack initiation and final fracture in both normal for normal-strength concrete was greater than that of high-
and HSC specimens are compared in Fig. 14. Fitted lines on the data strength concrete, which is due to a better distribution of fibers
points show an acceptable agreement between the numerical in the concrete matrix. Furthermore, steel fibers, due to their
results and experimental data. Differences between these results hooked-end and higher tensile strength, are more effective than
are attributed to the inability of the simulation to model how the polypropylene fibers and hence required more energy before
fibers are pullout and some approximations about the material fracture of specimens. Simulation results were in good agreement
parameters. with the experimental data, where the impact strength could be

Fig. 9. (a) Boundary conditions and (b) Initial conditions.

Fig. 10. Number of blows needed until the first crack initiation and the final fracture of different specimens: (a) Normal-strength concrete, (b) High-strength concrete.
68 A. Alavi Nia et al. / International Journal of Impact Engineering 46 (2012) 62e73

Fig. 11. Maximum strain contours in PC at 15, 25, 35 and 39 ms (from left to right).
A. Alavi Nia et al. / International Journal of Impact Engineering 46 (2012) 62e73 69

Fig. 12. Maximum strain contours in FRC with 0.5% polypropylene fibers content at 139, 146, 155 and 170 ms (from left to right).
70 A. Alavi Nia et al. / International Journal of Impact Engineering 46 (2012) 62e73

Fig. 13. Maximum strain contours in FRC with 0.5% steel fibers content at 308, 322, 338 and 360 ms (from left to right).
A. Alavi Nia et al. / International Journal of Impact Engineering 46 (2012) 62e73 71

a 500 b 500
W/C = 0.46-PC W/C = 0.46-PC
W/C = 0.46-PP 0.5 W/C = 0.46-PP 0.5
W/C = 0.46-St 0.5 W/C = 0.46-St 0.5

Number of Blows for First Crack

Number of Blows for Ultimate


400 W/C = 0.36-PC 400 W/C = 0.36-PC

Crack (UR) - Experimental


W/C = 0.36-PP 0.5 W/C = 0.36-PP 0.5

(FCR) - Experimental
W/C = 0.36-St 0.5 W/C = 0.36-St 0.5
Median Line Median Line
300 300

200 200

100 100

0 0
0 100 200 300 400 500 0 100 200 300 400 500
Number of Blows for First Crack (FCR) - Simulation Number of Blows for Ultimate Crack (UR) -
Simulation

Fig. 14. Number of blows needed for: (a) the first crack initiation, (b) final fracture of normal and high-strength concrete samples.

Fig. 15. Absorbed energy of concrete samples (a) at the first crack initiation, (b) at the final fracture.

increased up to ten times with the addition of 0.5% steel fibers. As polypropylene fibers were only two and four times for the first
an example, using 0.5% of steel fibers in concretes with 0.36 and crack and final fracture, respectively.
0.46 ratios of water-binder increased their strength at the first crack Fracture modes in the PC and FRC samples from the simulations
up to three and eight times and increased their final fracture three and experiments are compared in Fig. 17. The figure shows the
and ten times, respectively; whereas the increases for 0.5% different modes of fracture: diametric in PC, to radial in FRC and

Fig. 16. Increase in the impact strength of FRC with respect to the PC (a) at the first crack initiation, (b) at the final fracture.
72 A. Alavi Nia et al. / International Journal of Impact Engineering 46 (2012) 62e73

Fig. 17. Comparison of fracture modes of concrete specimens between the numerical and experimental methods.

SFRC, where it is seen more clearly in the SFRC. Differences in the waterecement; which meant the energy absorption capacity in
fracture modes between the tested and simulated specimens are FRC increased.
partly caused from the homogeneity assumption in the simulation: 4. Fracture of plain concrete occurred suddenly due to its brittle
the tested specimens were made from materials with different behavior, and the number of blows needed until the first crack
sizes and properties, which may change the crack propagation path. and final fracture were approximately equal.
5. A Winfrith concrete material model associated with the add-
erosion option and maximum principal strain was an appro-
6. Conclusions priate model for simulating of FRC behavior under impact loading.
6. The results of the numerical simulation showed a good
In this paper, experiments and numerical simulations were agreement with the experimental data; therefore, it seems that
performed to observe how different volume fractions of steel and the numerical method can predict tests results with an
polypropylene fibers added to a concrete matrix affect the impact acceptable accuracy.
strength. Tests were carried out using a drop hammer apparatus
based on the ACI committee 544, and simulations were performed References
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