EMI 400 Top Drive System: List of Parts and Assemblies

List of Parts and Assemblies
EMI 400 Top Drive System
250TON EMI 400HP/50Hz
Unit 1318

DOCUMENT NAME: 880048 REV 0

LIST OF PARTS AND ASSEMBLIES EMI 400 TOP DRIVE SYSTEM
Tesco Corporation (“TESCO”) has made every effort to ensure that this document contains accurate
and current documentation for the TESCO top drive, however, the document is intended to be used
in conjunction with a complete training program and on-site supervision and TESCO does not
warrant or guarantee that the information contained herein is either complete or accurate in every
respect, and the reader hereby protects, indemnifies and holds harmless Tesco Corporation together
with its directors, officers, employees and agents from and against all liability for personal injury,
death or property damage to any person arising directly or indirectly from the use by the reader of the
information contained in the document.
This equipment was filled at the factory with TESCO ULTREX™ brand fluids and greases. To ensure
maximum performance and to avoid cross-contamination, we strongly recommend the continued
usage of TESCO ULTREX™ lubricants, unless otherwise specified.
TESCO ULTREX™ is a trademark and TESCO® is a registered trademark of Tesco Corporation.
© 2014 Tesco Corporation. All rights reserved.
Contact Information
Corporate Head Office
3993 W. Sam Houston Parkway No., Suite 100
Houston, Texas, 77043
USA
www.tescocorp.com
www.tescoparts.com
Telephone: (713) 359-7000
Fax: (713) 359-7001
After Market Sales and Service Contact

Toll Free North America: 1-877-TESCO-77
International: 713-359-7295
CONTACT: 1-877-TESCO-77 III WWW.TESCOCORP.COM

INTL: 713-359-7295 WWW.TESCOPARTS.COM
EMI 400 TOP DRIVE SYSTEM LIST OF PARTS AND ASSEMBLIES
Revision Information
Version Date Description of Changes

Rev 0 January 2014 Initial release of document for unit number
CONTACT: 1-877-TESCO-77 IV WWW.TESCOCORP.COM

TABLE OF CONTENTS
About This Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Top Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Hydraulic Power Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Hose Reel / Service Loop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Driller’s Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Torque Restraint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
CONTACT: 1-877-TESCO-77 V WWW.TESCOCORP.COM

This page has been left blank intentionally.
CONTACT: 1-877-TESCO-77 VI WWW.TESCOCORP.COM

SECTION 1: ABOUT THIS DOCUMENT

This chapter contains all the parts lists and the accompanying illustrations for the
250-EMI-400/50Hz top drive system.
Table 1-1: Where to Find More Information
For information on Refer to

system components overview System Description
• installation Installation Guide
• rig up
• commissioning
• pre-operational checklists
• rig out procedures
• setting torque and speed Operations Guide
• driller's panel functions and operating descriptions
• making connections
• drilling ahead
• tripping
• freeing stuck pipe
• load path inspections Maintenance Guide
• maintenance/service schedules
• component disassembly and reassembly
troubleshooting Troubleshooting Guide (where available)
• electrical schematics System schematics
• hydraulic schematics
• cooling schematics
• gearbox lubrication schematics
available options and spares TESCO Representative
CONTACT: 1-877-TESCO-77 WWW.TESCOCORP.COM


SECTION 2: TOP DRIVE


EMI400 TOP DRIVE, PART NUMBER 5013673 LIST OF PARTS AND ASSEMBLIES
EMI400 TOP DRIVE,

PART NUMBER 5013673
This chapter contains all the parts lists and the accompanying illustrations for the
EMI400 Top Drive, Part Number 5013673.
Document Number: PL-5013673

Rev Date Description of Changes
0 February 2012 Initial release of parts list manual
1 April 2012 Updated part illustrations
2 June 2012 Updated part illustrations
3 November 2012 Updated part illustrations
4 February 2013 Updated part illustrations
5 March 2013 Updated part illustrations
6 April 2013 Updated part illustrations
7 July 2013 Updated part illustrations
8 August 2013 Updated part illustrations
9 November 2013 Updated part illustrations
10 January 2014 Updated part illustrations
CONTACT: 1-877-TESCO-77 2-1 WWW.TESCOCORP.COM


LIST OF PARTS AND ASSEMBLIES EMI400 TOP DRIVE, PART NUMBER 5013673
TABLE OF CONTENTS
EMI400 Top Drive, Part Number 5013673 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 1
Top Drive, 12.47:1, 8-ft Link, 575V/50Hz, 250-EMI-400, English/Russia . . . . . . . . . . . . . . . . . . . . 2- 4
Gearbox, 12.47:1 Ratio, 250-EMI-400. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 6
Kit, Swivel Yoke, 8-ft Links, c/w Counterbalance, 250-EMI-400 . . . . . . . . . . . . . . . . . . . . . . . . . 2- 10
Kit, Bonnet & Gooseneck Installation, 250-EMI-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 14
Assembly, Washpipe, P-Series, EMI-400/EMI-450/EXI/HXI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 16
Kit, Motor Installation, EMI400, w 575V / 50Hz Blower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 18
Kit, Cooler, Gearbox Lubricant, EMI-400, F/WL 50Hz Blower . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 20
Kit, Electrical Installation, Motor, EMI-400, w/600V Blower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 22
Kit, Pipe Handler, 250-EMI-400. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 26
Rotary Seal Assembly, EMI-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 30
Nut, Load, 250-EMI-400 / 250-HXI-700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 32
Collar, Load, EMI / HXI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 34
Kit, Grabber Leg Installation, 250-EMI-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 36
Grabber, 9 in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 38
Piston/Cylinder Assembly, Grabber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 40
Kit, Torque Arrest, EMI 400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 42
Kit, Link Tilt Installation, EMI-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 44
Kit, Aux Hydraulics, 250-EMI-400, w/Gear Pump, Eng/Russian . . . . . . . . . . . . . . . . . . . . . . . . . 2- 46
Assembly, Grabber Lift Manifold, EMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 58
Kit, Intensifier, Grabber Box, EMI-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 60
Kit, Hoses, Hyd, Gearbox Lube & Open Loop, 250-EMI-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 62
Manifold/Enclosure Assy, 10-Stn, Gear Pump, EMI 400, Eng/Russian . . . . . . . . . . . . . . . . . . . 2- 72
Kit, Mechanical, 10-Stn Manifold, EMI-400, w/Gear Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 74
Kit, Temperature Switch, Gearbox. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 78
Kit, Mudsaver Valve Installation, EMI-400. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 80
Kit, Supplementary Fabrication, Top Drive, 8-ft Swivel, EMI 400 . . . . . . . . . . . . . . . . . . . . . . . . 2- 82
Shaft Assembly, Intermediate, Helical, 16T/62T, MK2, EMI-400 . . . . . . . . . . . . . . . . . . . . . . . . . 2- 85
Worm Slew Drive, Assembly, EMI 400. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 87
Kit, Electrical, 10-Station Manifold, EMI-400, w/Gear Pump, Eng/Russian . . . . . . . . . . . . . . . . 2- 89
Stand, Travel, F/Top Drive, with 8-ft Swivel Links, EMI 400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 91

TOP DRIVE, 12.47:1, 8-FT LINK, 575V/50HZ, 250-EMI-400, ENGLISH/RUSSIA


GEARBOX, 12.47:1 RATIO, 250-EMI-400




KIT, SWIVEL YOKE, 8-FT LINKS, C/W COUNTERBALANCE, 250-EMI-400

.




KIT, BONNET & GOOSENECK INSTALLATION, 250-EMI-400


ASSEMBLY, WASHPIPE, P-SERIES, EMI-400/EMI-450/EXI/HXI


KIT, MOTOR INSTALLATION, EMI400, W 575V / 50HZ BLOWER


KIT, COOLER, GEARBOX LUBRICANT, EMI-400, F/WL 50HZ BLOWER


KIT, ELECTRICAL INSTALLATION, MOTOR, EMI-400, W/600V BLOWER




KIT, PIPE HANDLER, 250-EMI-400




ROTARY SEAL ASSEMBLY, EMI-400


NUT, LOAD, 250-EMI-400 / 250-HXI-700


COLLAR, LOAD, EMI / HXI

Parts List
Part # 13392
Drawing # I-13392 Rev. 8 Refer: 1 Illustration
File # I-13392.xls Page 2 of 2
Drawing Title: Collar, Load, EMI
Item # Tesco # Qty Description

1 820155 1 Bushing,Load Collar,EMI/HXI
2 10328 1 COLLAR, LOAD
3 1115 1 FTG, GREASE, STRAIGHT, 1/4" NPT
4 Not used
5 3157 2 Nut,Hex,Jam,1/2"-13UNC,Gr2
6 0983 2 Screw,Cap,Hex Hd,1/2"-13UNCx1-1/2",Gr8,Pld

KIT, GRABBER LEG INSTALLATION, 250-EMI-400


GRABBER, 9 IN.


PISTON/CYLINDER ASSEMBLY, GRABBER


KIT, TORQUE ARREST, EMI 400

Detailed Bill of Material 730693 Rev A

Kit,Torque Arrest,EMI 400
Item Qty Units Part Number Description

1 1 EA 820114 Rev A Mount,Extend Frame,Machined,EMI 400
2 16 EA 3196 Washer,Lock,Helical Spring,Hi-Collar,3/4",Black
3 16 EA 14734 Screw,Cap,Skt Hd,3/4"-10UNCx1-3/4",Dr Hd,(3 hole)

KIT, LINK TILT INSTALLATION, EMI-400


KIT, AUX HYDRAULICS, 250-EMI-400, W/GEAR PUMP, ENG/RUSSIAN












ASSEMBLY, GRABBER LIFT MANIFOLD, EMI


KIT, INTENSIFIER, GRABBER BOX, EMI-400

Parts List
Part # 720993
Drawing # I-720993 Rev. 2 Page 2 of 2
File # I-720993.xls Refer: 1 Illustration
Drawing Title: Kit,Intensifier,Grabber Box,EMI400,EnsignUSA
1 0199 1 Fitting,Hyd,90°Elb,#6MJICx#6MORB
2 0337 2 Fitting,Hyd,Str,#6FJICx#4MJIC
3 1066 4 Washer,Lock,Helical Spring,3/8",Stl,Pld
4 1090073 1 Intensifier/Manifold Assembly,1:2.8 Ratio
spares:
4a 1090074 1 Valve,Shuttle,Cartridge,60-l/min@7-bar
4b 1090075 1 Valve,Check,Pilot Operated,Cartridge,25 l/min@500 bar
4c 1090076 1 Valve,Pressure Reducing,Cartridge,30-140 bar,40-l/min@7-bar
4d 1090077 1 Valve,Check,Pilot Operated,Cartridge,30-l/min@7-bar,15-psi Cracking Pressure
4e 1090078 1 Valve,Counterbalance,Pilot-Operated,3:1,60-l/min@22-bar,1-bar Cracking Pressure
4f 1090079 1 Intensifier,1:2.8 Ratio,8-l/min Inlet,0.6-l/min Outlet
5 12128 2 Fitting,Hyd,Tee,#6MJICx#6MJICx#6MORB-Br
6 1390002 1 Fitting,Hyd,Tee,#4MJICx#4MJICx#6MORB-Br
7 12256 1 Fitting,Hyd,Str,#4FNPTx#4FJIC
8 5128 1 Fitting,Hyd,Plug,Skt Hd,#6MORB
9 5763 1 Gauge,Liq Filled,0-6000psi/kPa,2.5"ODx1/4"MNPT,LM
10 960054 4 Screw,Cap,Hex Hd,3/8"-16UNCx4-1/2",Gr8,Pld,Dr Hd

KIT, HOSES, HYD, GEARBOX LUBE & OPEN LOOP, 250-EMI-400










MANIFOLD/ENCLOSURE ASSY, 10-STN, GEAR PUMP, EMI 400, ENG/RUSSIAN


KIT, MECHANICAL, 10-STN MANIFOLD, EMI-400, W/GEAR PUMP




Kit,Mech,10-Stn Manf,EMI 400,w/Gear Pump

1 1 EA 16267 Valve,Dir Cntrl,Elec Oper,3P,4W,D03,5000psi
4 2 EA 2150 Cover Plate,D03
5 1 EA 590205 Rev A Manifold,10 Station,EMI 400
6 1 EA 770145 Rev C Enclosure,10 Station Manifold,T100
7 1 EA 11104 Nameplate,Tesco,Three Line,1-1/2" x 3"
8 4 EA 14948 Screw,Drive,2 GA x 3/16",Type U,18-8S
9 4 EA 5127 Fitting,Hyd,Plug,Hex Skt,#8 MORB
12 2 EA 4261 Fitting,Hyd,Plug,Skt,1/8"MORB
13 24 EA 13696 Screw,Cap,Skt But Hd,1/4"-20UNCx1/2"
14 8 EA 1037 Screw,Cap,Skt Hd,#10-24UNCx1"
15 32 EA 1038 Screw,Cap,Skt Hd,#10-24UNCx1-1/4"
16 2 EA 1502 Fitting,Hyd,Str,#8 MORBx#8 MJIC
17 2 EA 407 Fitting,Hyd,Cap,#8 JIC,Steel
19 16 EA 405 Fitting,Hyd,Cap,#6 JIC,Steel
21 2 EA 404 Fitting,Hyd,Cap,#4FJIC,Stl
22 4 EA 664 SEAL,STAT-O,BONDED,9/16"
23 1 EA 665 SEAL,STAT-O,BONDED,7/16"
24 1 EA 1985 Fitting,Tube,Str,#4Tubex#4MJIC-Blkhd,SS
25 3 EA 4047 Fitting,Hyd,Str,#4MNPTx#6MJIC-Blkhd
26 1 EA 4279 Fitting,Hyd,90°Elb,#6MJICx#6MJIC-Blkhd
27 2 EA 2122 Plug,Elec,Myers,1/2"
28 1 EA 11291 Fitting,Hyd,Plug,Skt Hd,#10MORB
910 7 HR LABOUR - MECH Labour - Mechanical
920 2 HR LABOUR - PAINT Labour - Paint
921 4.5 EA PAINT Painting/Blasting

KIT, TEMPERATURE SWITCH, GEARBOX

Detailed Bill of Material

730901 Rev A
Kit,Temperature Switch,Gearbox

1 1 EA 770167 Switch,Temp,Zone 1,60°F-198°F,SPDT,W/5FT Tube
2 2 EA 847 Connector,Cable,Str,1/2",SR,(0.310"-0.560")
3 1 EA 564 Elbow,Capped,Conduit,1/2" NPT,St
4 2 EA 3785 Nut,Lock,Elec,1/2",Stl
5 5 M 11106 Cable,Bostrig,600V,110°C,#18,4C
6 1 EA 2123 Ring,Sealing,Elec,1/2"
7 1 EA 845 Bushing,Elec,1/2",Plastic

KIT, MUDSAVER VALVE INSTALLATION, EMI-400


KIT, SUPPLEMENTARY FABRICATION, TOP DRIVE, 8-FT SWIVEL, EMI 400



SHAFT ASSEMBLY, INTERMEDIATE, HELICAL, 16T/62T, MK2, EMI-400


WORM SLEW DRIVE, ASSEMBLY, EMI 400


KIT, ELECTRICAL, 10-STATION MANIFOLD, EMI-400, W/GEAR PUMP, ENG/RUSSIAN


STAND, TRAVEL, F/TOP DRIVE, WITH 8-FT SWIVEL LINKS, EMI 400


SECTION 3: POWER MODULE


EMI 400 POWER MODULE, PART NUMBER 5017401 LIST OF PARTS AND ASSEMBLIES
EMI 400 POWER MODULE,

PART NUMBER 5017401
This chapter contains all the parts lists and the accompanying illustrations for the EMI 400
Power Module, Part Number 5017401.

0 August 2012 Initial release of parts manual
1 January 2014 Updates to parts illustrations


LIST OF PARTS AND ASSEMBLIES EMI 400 POWER MODULE, PART NUMBER 5017401
TABLE OF CONTENTS
EMI 400 Power Module, Part Number 5017401 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 1
Module, Power, 575VAC/50Hz, 250-EMI-400, c/w Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 5
Module, Power, 575VAC, 50Hz, 250-EMI-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 7
Panel, PLC, Module, Power, EMI-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 9
Panel, Distribution & Motor Control, 600V, 50Hz, EMI-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 13
Kit, Electrical Waterfall, 350-EXI-600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 15
Kit, Electrical, Miscellaneous, Power Module Building, English/Russian, EMI-400 . . . . . . . . . 3- 17
Building, Power Module, EXI-600/EMI-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 19
Wireway Conduits, Assembly, Power Module Building, EMI/EXI . . . . . . . . . . . . . . . . . . . . . . . . 3- 23


MODULE, POWER, 575VAC/50HZ, 250-EMI-400, C/W NAMEPLATE


MODULE, POWER, 575VAC, 50HZ, 250-EMI-400


PANEL, PLC, MODULE, POWER, EMI-400




PANEL, DISTRIBUTION & MOTOR CONTROL, 600V, 50HZ, EMI-400


KIT, ELECTRICAL WATERFALL, 350-EXI-600


KIT, ELECTRICAL, MISCELLANEOUS, POWER MODULE BUILDING, ENGLISH/RUSSIAN, EMI-400
Contact a TESCO representative for more information about part number 1280055 and its associated drawing.


BUILDING, POWER MODULE, EXI-600/EMI-400




WIREWAY CONDUITS, ASSEMBLY, POWER MODULE BUILDING, EMI/EXI








SECTION 4: HYDRAULIC POWER UNIT


LIST OF PARTS AND ASSEMBLIES HYDRAULIC POWER UNIT, PART NUMBER 5009528
HYDRAULIC POWER UNIT,

PART NUMBER 5009528
This chapter contains all the parts lists and the accompanying illustrations for the Hydraulic
Power Unit, Part Number 5009528.

0 September 2011 Initial release of parts manual

HYDRAULIC POWER UNIT, PART NUMBER 5009528 LIST OF PARTS AND ASSEMBLIES

TABLE OF CONTENTS
Hydraulic Power Unit, Part Number 5009528. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 1
Kit, Plumbing, HPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 4
Module, Hydraulic Power Unit, 575VAC/50Hz, 15HP, EMI/EXI/ESI . . . . . . . . . . . . . . . . . . . . . . . . 4- 7
Assembly, Auxiliary Pump, 575VAC, 50Hz, 15HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 9
Assembly, Tank, Auxiliary Hydraulic Oil, Mechanical/Electrical Building, Weldment, ECI . . . 4- 11
Kit, Electrical Installation, HPU, 50Hz, EMI/EXI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 13

KIT, PLUMBING, HPU



MODULE, HYDRAULIC POWER UNIT, 575VAC/50HZ, 15HP, EMI/EXI/ESI


ASSEMBLY, AUXILIARY PUMP, 575VAC, 50HZ, 15HP


ASSEMBLY, TANK, AUXILIARY HYDRAULIC OIL, MECHANICAL/ELECTRICAL BUILDING, WELDMENT, ECI


KIT, ELECTRICAL INSTALLATION, HPU, 50HZ, EMI/EXI




SECTION 5: HOSE REEL / SERVICE LOOP


HOSE REEL/SERVICE LOOP, PART NUMBER 730778 LIST OF PARTS AND ASSEMBLIES
HOSE REEL/SERVICE LOOP,

PART NUMBER 730778
This chapter contains all the parts lists and the accompanying illustrations for the Hose Reel/
Service Loop, Part Number 730778.

0 Jan 2009 Initial release of manual
1 Nov 2009 Add TESCO contact information to document footer
3 March 2012 Updated part illustrations


LIST OF PARTS AND ASSEMBLIES HOSE REEL/SERVICE LOOP, PART NUMBER 730778
TABLE OF CONTENTS
Hose Reel/Service Loop, Part Number 730778 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 1
Hose Reel/Service Loop, complete, 225-ft lg, EMI-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 4
Hose Reel, c/w Controls, 350-EXI-600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 8
Skid Assembly, Hose Reel, EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 10
Assembly, Hydraulic Motor Control, Hose Reel, D2P/D4P/D6P/ECI/EXI . . . . . . . . . . . . . . . . . . 5- 12
Service Loop, 225-ft lg, 250-EMI-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 14

HOSE REEL/SERVICE LOOP, COMPLETE, 225-FT LG, EMI-400



Hose Reel/Service Loop,Complete,225-ft lg,EMI 400

1 1 EA 720430 Hose Reel,c/w Controls,450 EMI
2 1 EA 730780 Rev A Service Loop,225-ft lg,EMI 400
910 8 HR LABOUR - MECH Labour - Mechanical
925 6 HR LABOUR - ELEC Labour - Electrical


HOSE REEL, C/W CONTROLS, 350-EXI-600


SKID ASSEMBLY, HOSE REEL, EMI

Parts List
Part # 8586
File # I-8586.xls Refer: 1 Illustration
Drawing Title: Skid Assy,Hose Reel,EMI
1 1009 6 Screw,Cap,Hex Hd,3/8"-16UNCx3/4",Gr8,Pld
2 1014 5 Screw,Cap,Hex Hd,3/8"-16UNCx1",Gr8,Pld
3 10632 11 Washer,Flat,Type A,Narrow,3/8",Hardened,Pld
4 1115 3 Fitting,Grease,Str,Short,1/4"MNPT
5 13299 1 Reel,Hose Reel,ECI
6 5884 1 Skid,Hose Reel,D2P/EMI
7 6515 1 Guard,Chain,Hose Reel,D2P/EMI
8 7135 11 Washer,Lock,Helical Spring,3/8",Alloy,Pld
9 5815 1 Reel,Electrical Cable,Hose Reel,D2P/EMI

ASSEMBLY, HYDRAULIC MOTOR CONTROL, HOSE REEL, D2P/D4P/D6P/ECI/EXI


SERVICE LOOP, 225-FT LG, 250-EMI-400



SECTION 6: DRILLER ’S PANEL


DRILLER’S PANEL, PART NUMBER 730777 LIST OF PARTS AND ASSEMBLIES
DRILLER ’S PANEL,
PART NUMBER 730777
This chapter contains all the parts lists and the accompanying illustrations for the Driller’s
Panel, Part Number 730777.

0 January 2009 Initial release of manual for Driller’s Panel, Part Number 730777
1 November 2009 Add TESCO contact information to document footer
2 November 2012 Update part illustrations for driller’s panel


LIST OF PARTS AND ASSEMBLIES DRILLER’S PANEL, PART NUMBER 730777
TABLE OF CONTENTS
Driller’s Panel, Part Number 730777. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 1
Driller’s Panel, 24VDC, 250-EMI-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 4
Kit, Miscellaneous, Driller’s Panel, 250-EMI-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6- 8

DRILLER ’S PANEL, 24VDC, 250-EMI-400




KIT, MISCELLANEOUS, DRILLER ’S PANEL, 250-EMI-400


Parts List
Part # 730850
File # I-730850.xls Refer: 2 Illustrations
Drawing Title: Kit,Miscellaneous,Drillers Panel,EMI 400
1 0845 3 Bushing,Elec,1/2",Plastic
2 0847 3 Connector,Cable,Str,1/2",SR,(0.310"-0.560")
3 14574 1 Cord,Pgtl,Female,Drillers"C"DrawworkIL,#18,4C,2.8M
4 14575 1 Cord,Pgtl,Female,Drillers"D"MudPump IL,#18,4C,2.8M
5 14577 1 Cord,Pgtl,Female,Drillers"F"Brake Hdl,#18,4C,2.8M
6 14942 1 Cord,Pgtl,Male,COM/Power Cable"B",#16,4Pr,3.1M
7 16218 2 PLUG,SS,FOR 1/2"HOLE C/W NUT
8 16260 1 GUARD,HEATER,EXPANDED METAL,DRILLER PANEL
9 16417 1 DESICCANT,PACKET,WATER GUARD,3"X3",DBL SIDED TAPE
10 2123 3 Ring,Sealing,Elec,1/2"
11 2124 1 Ring,Sealing,3/4"
12 3785 3 Nut,Lock,Elec,1/2",Stl
13 3952 1 Connector,Cable,Str,3/4",SR,(0.500"-0.750")
14 3955 1 Locknut,3/4" w Hub
15 3960 1 Bushing,Plastic,Insulated,3/4"
16 4364 1 MOUNT WELDMENT,DRILLERS CONTROL PANEL
17 Not used
18 9375 2 Heater,Strip,50W,24V,Ø1
19 16296 A/R LANYARD,CLEAR,INSULATED,1/16,STEEL WIRE
20 14872 A/R CRIMPS,F/3/32 LANYARD CABLE,INSULATED
21 16293 A/R STUD,WELD,1/4-20UNC X 2 LG,SS
22 16297 A/R STUD,WELD,1/4-20UNC X 3/4 LG,SS
23 14208 A/R Screw,Cap,Hex Hd,1/4"-20UNCx3/4",304,SS
24 10634 A/R Washer,Lock,Helical Spring,1/4",Alloy,Pld
25 11467 A/R Washer,Flat,Type A,Narrow,1/4",Hardened,Pld
26 0960 A/R Nut,Hex,1/4"-20UNC,Gr8,Pld
27 9785 A/R Nut,Lock,Nylon,1/4-20UNC,GR8,Pld
28 16294 A/R Nut,Wing,1/4"-20UNC,Pld
29 15792 A/R Screw,Cap,Hex Hd,3/8"-24UNFx1-1/2",Gr8,Pld
30 7135 A/R Washer,Lock,Helical Spring,3/8",Alloy,Pld
31 0961 A/R Nut,Hex,3/8"-16UNC,Gr8,Pld
32 10632 A/R Washer,Flat,Type A,Narrow,3/8",Hardened,Pld
33 13890 A/R Washer,Lock,Helical Spring,M8,Plain
34 16291 A/R Resistor,100 Ohm,1/4W,5% Tol
35 14495 A/R Heatshrink,1/8" Clear x 4' Lg
36 16298 A/R Wire,GTF,600V,125°C,#14,1C,Red,Strand
37 16299 A/R Wire,GTF,600V,125°C,#14,1C,Blk,Strand
38 14554 A/R Wire,TEW,600V,105°C,#14,1C,Grn,Strand,Tinned
39 16096 A/R Lug,Elec,Crimp,Ring,#18-#14,Blu,1/4"
40 16295 A/R Lug,Elec,Crimp,Ring,#18-#14,Blu,#8

SECTION 7: TORQUE RESTRAINT


TORQUE RESTRAINT, PART NUMBER 5038438 LIST OF PARTS AND ASSEMBLIES
TORQUE RESTRAINT,
PART NUMBER 5038438
This chapter contains all the parts lists and the accompanying illustrations for the Torque
Restraint, Part Number 5038438.

0 January 2014 Initial release of manual


LIST OF PARTS AND ASSEMBLIES TORQUE RESTRAINT, PART NUMBER 5038438
TABLE OF CONTENTS
Torque Restraint, Part Number 5038438 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 1
Assy, Torque Restraint, 250-EMIS-400, Great Wall Drilling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 4
Assembly, Slider Bushing, 250-HXI-700, Great Wall Drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 5

ASSY, TORQUE RESTRAINT, 250-EMIS-400, GREAT WALL DRILLING

LIST OF PARTS AND ASSEMBLIES TORQUE RESTRAINT, PART NUMBER 5038438
ASSEMBLY, SLIDER BUSHING, 250-HXI-700, GREAT WALL DRILLING


LIST OF PARTS AND ASSEMBLIES ENGINEERING SIGN-OFF
ENGINEERING SIGN-OFF
This sign-off sheet indicates that this document has been approved for release by the
Engineering Department at TESCO.
Document Completed By Signature Date Signed
Edward Chan January 21, 2014
Document Reviewed/Approved Date Signed
©TESCO CORPORATION, 2014

ENGINEERING SIGN-OFF LIST OF PARTS AND ASSEMBLIES
©TESCO CORPORATION, 2014

EMI 400 Top Drive System: List of Parts and Assemblies

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EMI 400 Top Drive System: List of Parts and Assemblies

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List of Parts and Assemblies

EMI 400 Top Drive System

250TON EMI 400HP/50Hz

DOCUMENT NAME: 880048 REV 0

TESCO ULTREX™ is a trademark and TESCO® is a registered trademark of Tesco Corporation.

© 2014 Tesco Corporation. All rights reserved.

After Market Sales and Service Contact

CONTACT: 1-877-TESCO-77 III WWW.TESCOCORP.COM

Version Date Description of Changes

CONTACT: 1-877-TESCO-77 IV WWW.TESCOCORP.COM

About This Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

CONTACT: 1-877-TESCO-77 V WWW.TESCOCORP.COM

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SECTION 1: ABOUT THIS DOCUMENT

Table 1-1: Where to Find More Information

For information on Refer to

CONTACT: 1-877-TESCO-77 WWW.TESCOCORP.COM

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CONTACT: 1-877-TESCO-77 WWW.TESCOCORP.COM

SECTION 2: TOP DRIVE

CONTACT: 1-877-TESCO-77 WWW.TESCOCORP.COM

This page has been left blank intentionally.

CONTACT: 1-877-TESCO-77 WWW.TESCOCORP.COM

EMI400 TOP DRIVE,

Document Number: PL-5013673

CONTACT: 1-877-TESCO-77 2-1 WWW.TESCOCORP.COM

This page has been left blank intentionally.

CONTACT: 1-877-TESCO-77 2-2 WWW.TESCOCORP.COM

CONTACT: 1-877-TESCO-77 2-3 WWW.TESCOCORP.COM

TOP DRIVE, 12.47:1, 8-FT LINK, 575V/50HZ, 250-EMI-400, ENGLISH/RUSSIA

CONTACT: 1-877-TESCO-77 2-4 WWW.TESCOCORP.COM

CONTACT: 1-877-TESCO-77 2-5 WWW.TESCOCORP.COM

GEARBOX, 12.47:1 RATIO, 250-EMI-400

CONTACT: 1-877-TESCO-77 2-6 WWW.TESCOCORP.COM

CONTACT: 1-877-TESCO-77 2-7 WWW.TESCOCORP.COM

CONTACT: 1-877-TESCO-77 2-8 WWW.TESCOCORP.COM

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CONTACT: 1-877-TESCO-77 2-9 WWW.TESCOCORP.COM

KIT, SWIVEL YOKE, 8-FT LINKS, C/W COUNTERBALANCE, 250-EMI-400

CONTACT: 1-877-TESCO-77 2-10 WWW.TESCOCORP.COM

CONTACT: 1-877-TESCO-77 2-11 WWW.TESCOCORP.COM

CONTACT: 1-877-TESCO-77 2-12 WWW.TESCOCORP.COM

CONTACT: 1-877-TESCO-77 2-13 WWW.TESCOCORP.COM

KIT, BONNET & GOOSENECK INSTALLATION, 250-EMI-400

CONTACT: 1-877-TESCO-77 2-14 WWW.TESCOCORP.COM

CONTACT: 1-877-TESCO-77 2-15 WWW.TESCOCORP.COM

ASSEMBLY, WASHPIPE, P-SERIES, EMI-400/EMI-450/EXI/HXI

CONTACT: 1-877-TESCO-77 2-16 WWW.TESCOCORP.COM

CONTACT: 1-877-TESCO-77 2-17 WWW.TESCOCORP.COM

KIT, MOTOR INSTALLATION, EMI400, W 575V / 50HZ BLOWER

CONTACT: 1-877-TESCO-77 2-18 WWW.TESCOCORP.COM

CONTACT: 1-877-TESCO-77 2-19 WWW.TESCOCORP.COM

KIT, COOLER, GEARBOX LUBRICANT, EMI-400, F/WL 50HZ BLOWER

CONTACT: 1-877-TESCO-77 2-20 WWW.TESCOCORP.COM

CONTACT: 1-877-TESCO-77 2-21 WWW.TESCOCORP.COM

KIT, ELECTRICAL INSTALLATION, MOTOR, EMI-400, W/600V BLOWER

CONTACT: 1-877-TESCO-77 2-22 WWW.TESCOCORP.COM

CONTACT: 1-877-TESCO-77 2-23 WWW.TESCOCORP.COM

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CONTACT: 1-877-TESCO-77 2-25 WWW.TESCOCORP.COM

KIT, PIPE HANDLER, 250-EMI-400