BD Start BD Stop

S.R NO BD type Date Duration Area Equipment Problem Cause Action Taken Spare Used Attend By Remark
Time Time

variation of sealing pr. During pr. Setting of valve has been

1 0 9/5/2022 07:05:AM 07:11:AM 6 BP1 container sealing pressure not getting satyam press didn’t stop.
extrusion checked.found ok.

2 E/M 9/5/2022 07:20:AM 7:24 AM 4 BP1 Billet loader Billet loader limit switch problem limit switch problem
3 M/M 9/5/2022 10:45:AM 12:00 PM 75 BP1 PRESS Butt shear oil leakage SEAL DAMAGE CYLINDER CHANGE Banibrata Sarkar Changed by repaired cylinder
4 E/M 9/5/2022 11:20:AM 11:25:AM 5 BP4 Billet loader Billet loader auto fail, limit switch problem limit switch problem
5 M/M 9/5/2022 11:50:AM 12:00:PM 10 BP4 Puller Puller arm not open OIL LEVEL LOW OIL FILLING Banibrata Sarkar
Relief valve and dc valve
6 M/M 05/09/022 17:28PM 18:27PM 59 BP3 container sealing pressuer not getting relief and dc valve changed subhash
problem
mounting bolt changed and mounting
7 M/M 05/09/022 14:35PM 15:10PM 35 BP4 log pusher gearbox mounting bolt broken log stucked in HLS subhash
welding .
8 E/M 05/09/022 12:30AM 12:31AM 1 BP4 #1 Pump trip not informed
INFORMED BUT ELEVATOR
9 0 5-Sep 03:55AM 04:00AM 5 BP1 DUMMY ELVETOR DUMMY ELEVATOR PROBLEM DELEY TIME NILL NILL SATYAM
WAS FOUND OK.
9/6/2022
BRICK COME OUT FROM FURNACE WALL & ALL DAMAGE BRICK TAKEN OUT & HLF to be repair & one cover to
10 M/M 6-Sep 8:05AM 8:50AM 45 BP3 HLF FURNACE WALL DAMAGE Banibrata Sarkar
DOUBLE LOG SHIFT LOG ALINGMENT ON ROLLER be replaced
Billet loader auto fail due to
11 E/M 6-Sep 15:40:PM 15:50:PM 10 BP4 Billet loader Billet loader/cradle not working Not Informed
limit switch malfuction
Sensor malfunction, mounting
12 E/M 6-Sep 16:20:PM 16:28:PM 8 BP4 HLS HLS not working Not Informed
loose
P4 selector switch not working
Quenching tank overflowing
13 M/M 6-Sep 19:44:PM 19:52:PM 8 BP4 Quenching Pump Quenching/flood pump not working from press side as MCB was Subhash
problem occuring again & again
off in pump house
14 E/M 6-Sep 22:33PM 22:48PM 15 BP1 LHF BURNER NOT WORKING BURNER TRIP RESET BURNER RECTIFIED BY E/M
HOSE PIPE CHANGING WORK
1/2" X 2000 mm
1 ST LOADER HOSE PIPE REPLACE THE OLD HOSE PIPE WITH COMPLETED AT 3:48AM BUT
15 M/M 6-Sep 03:22AM 03:55AM 33 BP1 LOADER Billet loader CYLENDAR PIPE BROKEN HYDRAULIC SATYAM
LEAKAGE A NEW ONE PRESS STOP DUE TO TEMP
HOSE PIPE
LOW
16 E/M 6-Sep 03:55AM 04:25AM 20 BP1 LHF LHF Burner not working TEMP LOW BURNER TRIP RESET BURNER RECTIFIED BY E/M
EXTRUSION TAKES MORE
17 6-Sep 2:18 AM 02:29AM 11 BP1 OIL TEMP. HIGH THAN USUAL TIME DUE TO SATYAM press didn’t stop.
LOW BILLET TEMP.
PULLER DRIVE CHAIN
18 M/M 6-Sep 05:02AM 05:07AM 5 BP3 Puller CHAIN HAS REJOINT 5/8 CHAIN LINK SATYAM
DEALY DIE RUN WITHOUT PULLER BROKEN
9/7/2022
LIMIT SWITCH BASE
1 E/M 7-Sep 5 BP4 PRESS WORK BY E/M
10:35:AM 10:40:AM Die cassette not rotating BROKEN
EXTRUSION TAKES MORE ALL PARAMETERS OF PRESS HAVE Oil temp. fluctuating b/w 46-48
2 M/M 7-Sep 20:28:PM 20:38:PM 10 BP4 PRESS Oil temp. high time THAN USUAL DESPITE BEEN CHECKED AND FOUND SATYAM degree celcius
OF 3200 PSI. NORMAL.
3 M/M 7-Sep 02:02AM 02:07AM 5 BP1 LHF Log was not shifting inside hlf under observation. LOG SHIFT MANUALLY SATYAM ok.
4 M/M 7-Sep 6:35 AM 7:00 AM 25 BP4 HLS LOG CLAMP WELDING BROKEN welding done Satyam ok.
9/8/2022
1 8-Sep 07:00:AM 07:24:AM 24 BP4 HLS HLS auto cycle fail no supply in valve coil WORK BY E/M SATYAM ok.
chain lock 5/8
2 M/M 8-Sep 16 BP3 Puller Chain broken under observation. chain repair Banibrata Sarkar ok.
10:18:AM 10:34:AM duplex
GEAR BOX SPROCKET
3 M/M 8-Sep 04:34AM 04;40AM 6 BP3 Puller TENSION ROLLER INSTALLED ROLLER SUBHASH ok.
Puller not working TEETH WEARED OUT
4 M/M 8-Sep 5:21 AM 5:26 AM 5 BP4 PULLER Puller not working TENSION ROLLER OUT F FIX TENSION ROLLER ROLLER SUBHASH ok.
9/9/2022
1 M/M 9/9/2022 07:28:AM 07:40:AM 12 Puller not working Puller drive chain broken
2 M/M 9/9/2022 07:40:AM 07:50:AM 10 DEALY DIE RUN WITH OUT PULLER
AIR PIPE BROKEN HLF Billet loader air pipe Damaged part from pipe was cut-off &
3 M/M 9/9/2022 15:00:PM 15:10:PM 10 damaged due to excessive pipe joined again using pneumatic Satyam Ok
wear connector.
4 M/M 9/9/2022 21:28:PM 21:42:PM 14 Puller not working Wheel bearing damaged Satyam
9/10/2022
Billet kicker not working DUMY LODEAR PLET
1 M/M 10-Sep 06:05AM 06:22AM 17 BP1 BILLET LOADER ELEVATOR BROKEN WELDING AND ALLIGNMENT DONE RATNESH OK
BROKEN
2 M/M 10-Sep 7:00 AM 07:40PM 40 BP3 HLS HLS control OFF HMI Timer setting error RECTIFIED BY E/M
9/11/2022
1 E/M 11-Sep 12:15PM 12:21PM 6 BP3 LHF LHF Burner not working RECTIFIED BY E/M OK
2 E/M 11-Sep 12:21PM 12:26PM 5 BP3 LHF Log pusher not working RECTIFIED BY E/M OK
3 M/M 11-Sep 10:32AM 10:46AM 14 BP4 OIL TEMP. OIL TEMP HIGH DO TO SPEED SLOW OK
4 E/M 11-Sep 03:09AM 03:14AM 5 BP4 LOADER Billet loader auto fail LIMIT SWICH PROBLEM RECTIFIED BY E/M OK
9/12/2022
1 M/M 12-Sep 15:05pm 15:10PM 5 BP4 Press Oil Temp High Process delay
actual time of press stop due to
2 M/M 12-Sep 15:17pm 15:37pm 20 BP4 Press Oil Temp High
oil temp is 03:38 pm to 03:49 pm
3 M/M 12-Sep 16:00pm 16:13pm 13 BP4 Press Oil Temp High wrong entry
4 M/M 12-Sep 16:33pm 16:51pm 18 BP4 Press Oil Temp High 16:38pm - 16:49pm
5 M/M 12-Sep 17:59pm 18:13pm 14 BP4 Press ALL PUMP PRESSURE CHEAK Pump pressure checked Bijendar
Butt shear not working Butt shear movement slow in auto
M/M 12-Sep 02:10:AM 02:20:AM 10 BP1 Press Ratnesh
mode
Butt shear up/ Butt shear movement slow in auto
M/M 12-Sep 04:10:AM 04:20:AM 10 BP1 Press Ratnesh
down movement slow AUTO PRABLM mode
Butt shear movement slow in auto
M/M 12-Sep 06:05:AM 06:10:AM 5 BP1 Press Butt shear up/down movement slow Ratnesh
mode
M/M 12-Sep 03:28:AM 03:35:AM 7 BP3 Press Log pusher not working Valve jammed Valve checking done Ratnesh
9/13/2022
1 M/M 13-Sep 10:00:AM 10:05:AM 5 BP1 Press Butt shear not working
2 M/M 13-Sep 12:06:PM 12:16:PM 10 BP3 Press Seal break Harikesh Sir No maint problem observed.
Valve Changed Heat exchanger
3 M/M 13-Sep 12:32:PM 13:05:PM 33 BP3 Press Satyam changed/Extrusion line O ring
changed

9/14/2022
1 M/M 14-Sep 08:35AM 08:40AM 5 BP1 PRESS HLS not working
DEALY TIME DUO TO BUTT SHEAR NOT WO
2 M/M 14-Sep 12:00PM 12:30PM 30 BP1 PRESS
RKING PROPARLY
3 14-Sep 14:02PM 14:50PM 48 BP1 PRESS Butt shear not working/ Tapper cutting
4 14-Sep 14:50PM 15:00PM 10 BP1 PRESS Butt taper cutting/ burner problem
5 14-Sep 15:45PM 16:45PM 60 BP1 PRESS Butt shear not working
6 14-Sep 5:00 PM 5:10 PM 10 BP1 PRESS Butt shear not working
7 14-Sep 6:00 PM 6:05 PM 5 BP1 PRESS Butt taper cutting
8 14-Sep 6:10 PM 6:16 PM 6 BP1 PRESS Butt taper cutting
9 14-Sep 7:52 AM 7:55 AM 3 BP3 PRESS Puller not working
10 14-Sep 8:07 AM 8:10 AM 3 BP3 PRESS Puller not working
 Puller not working HOT SAW WAS NOT WORKING
11 M/M 14-Sep 4:48 PM 4:53 PM 5 BP3 PRESS POWER SUPPLY ISSUE RECTIFIED BY E/M BUT OPERATOR GAVE
WRONG DATA
MANIFOLD FILTER
12 M/M 14-Sep 6:28 PM 6:48 PM 20 BP3 PRESS CLEAN FILTER SATYAM OK
HLS not working CHOCKED
HLS pipe line oil leakage HLS loader hose pipe burst Hose pipe changed Delay due to die taking high
13 M/M 14-Sep 22:22:PM 22:30:PM 8 BP1 PRESS SATYAM pressureupto 239 bar and no
extrusion takes place. So die
change done & press starts
14 M/M 14-Sep 05:38:AM 05:42:AM 4 BP1 PRESS Butt taper cutting NA NA NOT INFORMED
15 M/M 14-Sep 06:05:AM 06:10:AM 5 BP1 PRESS DUMMY PUSHER NOT WORKING NA NA NOT INFORMED
9/15/2022
1 15-Sep 10:30AM 10:40AM 10 BP1 PRESS BURNER TRIP E/M RECTIFIED BY E/M
ROT DOWN NOT WORKING EXTRUTION DEA
2 15-Sep 11:03 AM 11:10 AM 7 BP1 PRESS E/M RECTIFIED BY E/M
LY
3 15-Sep 2:10 PM 2:21 PM 11 BP1 PRESS Dealy billet loader auto fail E/M RECTIFIED BY E/M
4 15-Sep 9:37 AM 9:42 AM 5 BP3 PRESS limit switch not working E/M RECTIFIED BY E/M
5 M/M 15-Sep 11:07 AM 11:15 AM 8 BP3 PRESS NEW AIR LINE CONNECTION SATYAM OK
air not come
6 M/M 15-Sep 11:32 AM 11:35 AM 3 BP3 PRESS run out limit switch not working E/M RECTIFIED BY E/M
GEAR BOX DRIVE CHAIN
7 M/M 15-Sep 3:10 PM 3:15 PM 5 BP3 PRESS FIX ROLLER RATNESH OK
Puller not working again& again problem ROLLER OUT
8 M/M 15-Sep 3:29 PM 3:35 PM 6 BP3 PRESS Puller not working again& again problem CHAIN TOO MUCH TIGHT CHAIN LOOSE RATNESH OK
9 M/M 15-Sep 3:54 PM 3:59 PM 5 BP3 PRESS Puller not working again& again problem NOT INFORM WRONG ENTRY
10 M/M 15-Sep 5:00 PM 5:05 PM 5 BP3 PRESS Puller not working again& again problem NOT INFORM WRONG ENTRY
11 M/M 15-Sep 8:14 AM 8:19 AM 5 BP4 PRESS Dummy block key tightened DUMMY LOOSE DUMMY TITENED RATNESH OK
PRESS STOP FOR DISMANTLING OF EXISTI
12 15-Sep 11:17 AM 11:33 AM 26 BP4 PRESS NEW AIR LINE CONNECTION
NG AIR LINE AND GIVING NEW AIR LINE
SPEED OVER LS PROBLEM/
13 E/M 15-Sep 4:32 PM 4:47 PM 15 BP4 PRESS E/M RECTIFIED BY E/M
LHF Burner not working
14 M/M 15-Sep 6:14 PM 6:30 PM 16 BP4 PRESS DIE SLIDE ALIGNMENT RE ALIGNMENT RATNESH OK
PROFILE STOCKED FINGER ADJUST LIMIT SWICH,RECTIFIED BY
15 E/M 15-Sep 6:32 PM 7:02 PM 30 BP4 PRESS RATNESH OK
LIMIT SWICH ADJUSTMENT E/M
Puller jaw not open
16 E/M 15-Sep 21:35:PM 21:43:PM 8 BP4 PRESS Billet loader auto fail Loadrer limit switch problem
9/16/2022
1 E/M 16-Sep 7:15 AM 7:32 AM 17 BP1 PRESS Press control off E/M RECTIFIED BY E/M
2 E/M 16-Sep 7:20 AM 7:35 AM 15 BP3 PRESS Sealing pressure not coming E/M RECTIFIED BY E/M
Sealing pressure not coming/
3 E/M 16-Sep 8:35 AM 8:55 AM 20 BP3 PRESS E/M RECTIFIED BY E/M
Sealing pressure not coming
4 E/M 16-Sep 19:57:PM 21:28:PM 91 BP3 PRESS break through problem E/M RECTIFIED BY E/M
5 E/M 16-Sep 21:30:PM 21:43:PM 13 BP3 PRESS BREAK Through problem E/M RECTIFIED BY E/M
9/18/2022
1 18-Sep 16:50:PM 16:54:PM 4 BP4 PRESS LHF temp low 4th zone burner not working

2 E/M 18-Sep 9 BP4 ROT CONVEYOR ROT CANVYER NOT WORK ROT manual cut E/M RECTIFIED BY E/M N/I
22:32:PM 22:41:PM ting deleytime/
3 18-Sep 04:40:AM 04:48:AM 8 BP4 PRESS Auto cycle fail /ALL PUMP TRIP NOTHING DOING NOTHING DOING SARKAR OK
4 M/M 18-Sep 06:30:AM 07:00:AM 30 BP4 HLF log not forwarded in chain broken CHAIN BROKEN CHAIN REPAIR SARKAR OK
9/19/2022
1 19-Sep 07:00:AM 07:28:AM 28 BP4 Log pusher not working
2 M/M 19-Sep 07:44:AM 10:27:AM 163 BP4 HLS billet clamp not working Ratnesh HLS billet clamp not broken
3 19-Sep 11:03:AM 11:05:AM 3 BP4 LHF billet heating delay
9/20/2022
RUNOUT
1 E/M 20-Sep 9:40 AM 9:48 AM 8 BP4
CONVEYOR
RUN OUT CONVEYOR NOT WORKING RECTIFIED BY E/M
E/M
2 E/M 20-Sep 12:44 AM 12:49 AM 5 BP4 DHO CRANE DIE LOADING CRANE NOT WORKING E/M RECTIFIED BY E/M
9/21/2022
1 21-Sep 12:40:PM 12:45:PM 5 BP1 Press Pump stop E/M & M/M Both team working
2 21-Sep 14:10:PM 14:56:PM 46 BP1 HLF LHF billet heating delay
3 M/M 21-Sep 17:20:PM 17:26:PM 6 BP1 Press Dealy butt shear problem Coil changed
LHF air circulation blower not working (AIR PRE Power failure compressor not
4 E/M 21-Sep 12:45:PM 12:54:PM 9 BP4 Press E/M RECTIFIED BY E/M
SSURE NOT COMING) started in auto mode
5 M/M 21-Sep 13:10:PM 15:15:PM 125 BP4 Stretcher Main stretcher not working RATNESH Cyld seal change
SHER RING MOUNTING
6 M/M 21-Sep 1:10 AM 1:31 AM 21 BP1 HLF WELDING DONE SUBHASH OK
HLS cylinder WELDING BROKEN WELDING BROKEN
HLS billet clamp not working / SHER RING MOUNTING
7 M/M 21-Sep 1:49 AM 2:26 AM 37 BP1 HLF REWELDING DONE SUBHASH OK
CLAMP WELDING WELDING BROKEN AGAIN
8 M/M 21-Sep 4:50 AM 4:56 AM 6 BP1 HLF HLS not working BILET NOT SHEAYR BILLET TEMP. LOW HOLD LOG FOR SOMETIME IN HLF SUBHASH
9/22/2022
1 M/M 22-Sep 10:27:AM 10:33:AM 6 BP3 PULLER Puller jaw not open JAW STUCK MANUALLY OPEN HARIKESH SIR OK :
2 E/M 22-Sep 10:55:AM 11:05:AM 10 BP3 HLF BURNER NOT WORKING E/M RECTIFIED BY E/M
Extrusion speed slow (delay
3 22-Sep 12:25:PM 12:32:PM 7 BP3 PRESS Extrusion speed slow (delay time) sarkar
time)
LHF Burner not working,Thermo couple bend pr
4 E/M 22-Sep 12:48:PM 13:05:PM 17 BP3 HLF NA NA NA NOT INFORMED
oblem
5 22-Sep 13:40:PM 13:45:PM 5 BP3 PRESS Extrusion speed slow NA NA NA NOT INFORMED
6 M/M 22-Sep 14:50:PM 14:55:PM 5 BP3 ROT blade LEAVER UP PIPING CHANGE Pneumatic pipe damaged Pneumatic pipe changed Ratnesh OK
7 M/M 22-Sep 16:00:PM 17:00:PM 60 BP3 PRESS Main ram oil leakage O Ring damaged O Ring Changed Ratnesh OK
9/23/2022
1 M/M 23-Sep 17:17:PM 17:22:PM 5 BP3 PRESS Puller not working Not working in auto mode
9 M/M 23-Sep 7:25 PM 8:28 PM 63 BP4 PRESS Puller not working Arm channel broken welding done OK
10 M/M 23-Sep 7:40 PM 7:52 PM 12 BP3 PRESS PULLER NOT WORKING E/M RECTIFIED BY E/M
11 M/M 23-Sep 8:30 PM 8:59 PM 29 BP3 PRESS PULLER NOT WORKING E/M RECTIFIED BY E/M
12 M/M 23-Sep 21:23:PM 21:35:PM 12 BP3 PRESS Puller not working PROBLEM AGAIN& AGAIN E/M RECTIFIED BY E/M
13 M/M 23-Sep 9:50 PM 10:00 PM 10 BP3 PRESS PULLER NOT WORKING E/M RECTIFIED BY E/M
14 M/M 23-Sep 10:30 PM 11:00 PM 30 BP3 PRESS PULLER NOT WORKING E/M RECTIFIED BY E/M SUBHASH RECTIFIED BY E/M(OK)
15 M/M 23-Sep 4:02 AM 4:05 AM 3 BP4 PRESS LHF billet heating delay BURNER TRIP ADJUST GAS AND AIR FLOW SUBHASH OK
9/24/2022
1 24-Sep 9:55 AM 10:09 AM 14 P3 Main Pump Extrusion speed issue RCA continue.. Proportional valve change Harikesh sir under observation
puller was not correctly
Rakesh/Santosh
2 24-Sep 10:10 AM 10:16 AM 6 P3 Puller Puller speed not ok. interperate with set valve of rectified by Elec.
sharma sir
moment.
pump n.1 pressure low pilot line chenge and extrusion pressure ok
3 24-Sep 15:22pm 3:35 PM 13 P3 Main Pump Extrusion speed issue ratnesh
2000psi setting
4 24-Sep 6:40 AM 6:44 AM 4 P4 press Auto cycle fail E/M rectified by Elec. OK
9/25/2022
1 25-Sep 4:10 AM 4:17AM 7 P1 HLF billet heating delay burner trip reset by oprator subhash
 ok
STRATCHER jaw plate welding broken and
2 25-Sep 4:03 AM 05:08AM 65 P-4 stratcher tail not working beam jam jaw welding and bolt tightness subhash
TAIL cylinder mounting bolt broken .

9/26/2022
1 M/M 26-Sep 08:50:AM 09:40:AM 50 BP1 PRESS Oil leakage from main pump PIPE LINE O Ring damaged pipe open & o ring change Sarkar ok
26-Sep 10:30:AM 10:40:AM 10 BP1 Puller Puller control off
M/M 26-Sep 15:00:PM 16:18:PM 78 BP4 HLS HLS clemp cylender oil leakage Oil leakage Cyld Changed Ratnesh OK
26-Sep 17:50:PM 18:00:PM 10 BP4 PRESS AUTO REVERSE AND SEAL BREAK Informed & attende by electrical
E/M 26-Sep 20:55:PM 21:00:PM 5 BP4 Die change fail E/M RECTIFIED BY E/M
OK.
M/M 26-Sep 23:20:PM 23:35:PM 15 BP1 PRESS Main pressure not coming/zero PSI check RELIEF VALVE SETTING DONE. RATNESH

LHF Thermocouple not

E/M 26-Sep 23:49:PM 23:59:PM 10 BP4 HLF Billet temp low causes billet stuck at hls RECTIFIED BY E/M
working
E/M 26-Sep 02:29:AM 02:41:AM 12 BP3 HLF Thermocouple NOT WORKING Thermocouple bush out RECTIFIED BY E/M ,mnbvcxz
E/M 26-Sep 03:51:AM 03:56:AM 5 BP4 HLF Billet call auto fail E/M RECTIFIED BY E/M

E/M 26-Sep 04:00:AM 04:10:AM 10 BP3 HLF Thermocouple NOT WORKING Thermocouple clamp bolt loosenRECTIFIED
c BY E/M

M/M 26-Sep 04:20:AM 04:30:AM 10 BP3 PRESS Thermocouple cylinder issue. cyl.leakage air adjusted Satyam Under observation.
M/M 26-Sep 04:50:AM 05:10:AM 20 BP3 PRESS Sealing pressure not coming Container DC valve stuck. valve changing done. Satyam Ok.
9/27/2022
billet pusher cyl nipple & hose 1/2x1/2 nipple & 1/2 x
M/M 27-Sep 09:51:AM 10:11:AM 20 BP4 HLF oil leakage from billet pusher cyl
pipe damage
both change 1500mm hose pipe
Sarkar ok

E/M 27-Sep 12:52:PM 12:57:PM 5 BP4 Quenching Pump Quenching/flood pump not working Pump trip MCB down Rectified by elec.
Billet ejector cyl. Leakage press didnt stop it is a delay time
M/M 27-Sep 13:39:PM 13:43:PM 4 BP4 PRESS Billet inserter not working Subhash
E/M 27-Sep 13:58:PM 14:02:PM 4 BP3 Puller Puller not working Subhash Rectified by elec.
DC valve changed along with dummy
Billet inserter not working & dummy block changed also
M/M 27-Sep 14:12:PM 14:55:PM 43 BP4 PRESS Subhash
changed

E/M 27-Sep 14:20:PM 14:24:PM 4 BP3 Puller Puller not working Rectified by elec.
M/M 27-Sep 14:45:PM 14:53:PM 8 BP3 Press Extrusion speed variation,Production delay Pilot line changed Sarkar
Mian ram/ Pr. Gauge installation.
M/M 27-Sep 15:10:PM 15:13:PM 3 BP3 Press Sarkar
extrusion speed variation,press stop m/
m working press didnt stop it is a delay time.
M/M 27-Sep 16:02:PM 16:09:PM 7 BP4 HLS Billet ejector not working Subhash
Billet ejector cyl internal Seal changing done. ok.
M/M 27-Sep 17:00:PM 18:35:PM 95 BP4 Puller Billet ejector not working Subhash
leakage
E/M 27-Sep 20:36:PM 20:42:PM 6 BP4 Quenching Pump Quenching/flood pump not working Pump trip MCB down Rectified by elec.
pump was not giving discharge LVDT adjustment has been done Rectified by elec.
E/M 27-Sep 20:25:PM 20:40:PM 15 BP1 PRESS Main pump not working

Rectified by elec.
E/M 27-Sep 20:55:PM 21:00:PM 5 BP1 PRESS Main pump not working Main pump shifting problem ``
MAXIMUM EXTRUSION SPEED NOT Rectified by elec.
E/M 27-Sep 21:10:PM 21:25:PM 15 BP1 PRESS
GETTING Main pump shifting problem
E/M 27-Sep 00:02:AM 00:08:AM 6 BP1 PRESS Main pump not working Main pump shifting problem pump 1 & 2 stop working.
E/M 27-Sep 00:33:AM 00:35:AM 2 BP4 HLF HLF thermocouple stuck inside. Thermocouple clamp loose
9/28/2022
1 E/M 28-Sep 14:45:PM 14:50:PM 5 BP3 HLS Billet pusher not working Auto fail Subhas Okay
DUMMY SPOT PLET BROKEN New dummy stuck at dummy MS sheet welding
2 M/M 28-Sep 19:40:PM 20:00:PM 20 BP1 PRESS Subhas Okay
pusher
3 M/M 28-Sep 06:16:AM 06:45:AM 29 BP4 PRESS Abnormal sound from pump Oil suction filter cleaning Satyam Okay
9/29/2022
1 M/M 29-Sep 10:15 AM 11:25 AM 70 BP1 PRESS BILLET LODER NOT MOVE UPWARD CYLINDER LICKEGE PISTON ROD &SEAL CHANGE RATNESH OK
2 M/M 29-Sep 7:45 AM 8:10 AM 25 BP3 PRESS Dummy block changed DUMMY CRACK CHANGED DUMMY RATNESH OK
3 E/M 29-Sep 4:29 PM 4:45 PM 16 BP3 PRESS RAM SPEED DOES NOT IN CONTROL PUMP NOT WORKING RECTIFIED BY E/M
4 E/M 29-Sep 4:45 PM 5:00 PM 15 BP3 PRESS SPEED VARIATION PROB RECTIFIED BY E/M OK
5 M/M 8:20 PM 8:28 PM 8 BP3 PRESS DUMMY surface grinding EXTRA METAL IN DUMMY REMOVE METAL SUBHASH OK
6 M/M 29-Sep 8:20 AM 8:25 AM 5 BP4 PRESS HLS billet TEMP NOT OK SURFACE RATNESH OK
7 29-Sep 12:00 PM 12:07 PM 7 BP4 PRESS Puller tension not ok NOT INFORMED
PILLOW BLOCK CHANGED ANDDRIVE UCP-209 AND UC-
8 M/M 29-Sep 4:15 PM 5:45 PM 90 BP4 PRESS Puller not working PULLER JURKING PROBLEM SUBHASH OK
CHAIN CHANGED . 209
Not informed
9 29-Sep 21:54:PM 22:09:PM 15 BP3 HLF
Log not shiffting due to log shiffting valve stuck
Log melted inside HLF Wrong temp. data shown on Melted alloy taken out OK
10 E/M 29-Sep 22:15:PM 22:30:PM 15 BP3 HLF
control pannel
9/30/2022
Column11 Column15
Column1 Column2 Column3 Column6 Column8 Column9 Column12 Column13 Column14
Column4 Column5 Column10

PIUMP NO 2 SHIFTING PUMP NO 2 PILOT LINE GIVEN FROM

1 M/M 30-Sep 09:32:AM 09:42:AM 10 BP3 PRESS SPEED VARIATION PROB
PROBLEM PUMP NO 1 PILOT LINE
HARIKESH SIR OK

2 M/M 30-Sep 09:20:AM 09:25:AM 5 BP4 PULLER PULLER VIBRATION CHAIN TIGHT Sarkar UNDER OBSERATION
NOT INFORMED
3 30-Sep 2:14 PM 2:22 PM 8 BP1 PULLER LHF, log not forwarded in
NOT INFORMED
4 30-Sep 3:22 PM 3:28 PM 6 BP1 PULLER Die clamp sensor not working 3 TIME

SHIFTTING ram not working TIME DELAY PR NOT INFORMED

5 30-Sep 3:40 PM 3:46 PM 6 BP1 PULLER
ESS HOLD
NOT INFORMED
6 30-Sep 5:31 PM 5:35 PM 4 BP1 PULLER DIE SLIDE OUT IN RUN POSITION
PIN FIX INFORMED BUT PRESS NOT
7 M/M 30-Sep 2:20 PM 2:25 PM 5 BP4 HOT SAW CYLINDER PIN OUT RATNESH
Hot saw not working STOP
8 M/M 30-Sep 3:20 PM 3:25 PM 5 BP4 PRESS
DIE SLIDE NOT WORKING
BREAK TOO TIGHT LOOSE BREAK OK
9 M/M 30-Sep 4:30 PM 4:37 PM 7 BP4 PULLER RATNESH
Puller not working
E/M RECTIFIED BY E/M OK
10 M/M 30-Sep 6:12 PM 6:15 PM 3 BP3 PRESS
RAM SPEED DOES NOT IN CONTROL
MOTOR NOT STARTED RECTIFIED BY E/M
11 30-Sep 7:32 PM 7:45 PM 13 BP4 PRESS
Quenching/flood pump not working
MOTOR TRIP OK
12 30-Sep 8:05 PM 8:08 PM 3 BP4 PRESS RATNESH
Quenching/flood pump not working
Billet loader auto fail LOADER LIMIT SWICH WELDING DONE OK
13 M/M 30-Sep 8:40 PM 09:09PM 29 BP4 PRESS RATNESH
(DEALY) MOUNTING BOKEN
MOTOR TRIP RECTIFIED BY E/M OK
14 M/M 30-Sep 9:42 PM 9:48 PM 6 BP4 PRESS
Quenching/flood pump not working
limit switch cut off log shifted by manual operation
15 E/M 30-Sep 21:00:PM 21:08:PM 8 BP3 HLF log not shiffting ( valve stuck)
log pussher was not working so delay in billet Auto fails HMI Reset BY OPERATOR Rectified by
16 E/M 30-Sep 21:38:PM 21:41:PM 3 BP3 HLF
call. electrical
###
RELAY NOT WORKING RECTIFIED BY E/M Rectified by OK
1 E/M 1-Oct 10:40 AM 10:40 AM 8 BP1 PRESS
HLS REALY SHORT electrical

2 M/M 1-Oct 11:25 AM 11:30 AM 5 BP1 PRESS HLS BILLET LODER ALIGNMENT OUT / DELE ALLIGNEMENT NOT OK ALLIGNEMENT DONE
RATNESH
OK
Y TIM

3 M/M 1-Oct 3:44 PM 3:50 PM 6 BP1 PRESS DIE SLIDE MOVED , AGAIN & AGAIN ,I N RUN DIE SLIDE MOVEMENT ALLIGNEMENT DONE
SUBHASH
OK
NING POSITION IRREGULAR
OK
4 M/M 1-Oct 4:32 PM 5:05 PM 33 BP1 PRESS VALVE NOT WORKING VALVE CHANGE ALLIGENMENT SUBHASH
Die cassette locking fail
5 E/M 1-Oct 9:25 AM 9:35 AM 10 BP3 PRESS SPEED VARIATION PROB E/M RECTIFIED BY E/M Rectified by OK
6 M/M 1-Oct 4:53 PM 5:18 PM 25 BP3 PRESS thermocouple not working/ MOUNTING WELDING WELDING DONE electrical
SUBHASH OK
7 M/M 1-Oct 5:55 PM 6:12 PM 17 BP3 PRESS billet pusher VALVE change/ BROKEN
VALVE NOT WORKING VALVE CHANGE ALLIGENMENT SUBHASH OK
log pusher sensor not working/ E/M RECTIFIED BY E/M Rectified by OK
8 E/M 1-Oct 8:19 PM 8:22 PM 3 BP3 PRESS
electrical
9 E/M 1-Oct 01:25:AM 01:28:AM 3 BP3 HLF Log shiffting problem no supply in valve coil Log shifted manually E/M Rectification under process
10 E/M 1-Oct 02:42:AM 02:44:AM 2 BP3 HLF Log shiffting problem no supply in valve coil Log shifted manually E/M Rectification under process

###
1 M/M 2-Oct 09:01:AM 09:10:AM BP1 Runout ROT MOVEMENT NOT OK DELEY TIME

2 E/M 2-Oct 14:01:PM 14:23:PM BP3 RAM SPEED PROBLEM DELAY/0 RECTIFIED BY E/M E/M
NO MANUALY OPRATED WRONG BREAKDOWN ENTRY
3 2-Oct 14:34:PM 15:00:PM 26 BP1 HLF LOG NOT FORWARD BY OPRATOR AND
SUPERWISER
4 E/M 2-Oct 15:20:PM 15:20:PM 12 BP3 RAM SPEED VARIATION (DELAY) RECTIFIED BY E/M E/M
MAIN RAM NOT FARWERD ,DO TO LODER LS RECTIFIED BY E/M
5 E/M 2-Oct 15:41:PM 15:55:PM 14 BP1 E/M
PROB
HLS PUMP OIL LEAEGE FROM PUMP
6 M/M 2-Oct 16:12:PM 16:36:PM 24 BP1 HLS HYDRAULIC NIPPLE LOOSE O RING CHANGED AND NIPPLE TIGHT SUBHASH OK , WRONG ENTRY BY
FLANGE
HLF conveyor chain broken AND log
HLF O RING DMAGE
conveyor chain broken Chain attached and welding done on SUPERWISER
Ok
& coveyor roller's plummer roller's plummerblock mounting
7 M/M 2-Oct 02:55:AM 03:05:AM 10 BP1 HLF block mounting broken Ratnesh

WATER MOTOR TRIP Return pump's motor wire RECTIFIED BY E/M

8 E/M 2-Oct 05:25:AM 05:40:AM 15 BP1 Quenching E/M
found damaged (Wire burnt)

###
1 E/M 3-Oct 10;30 10:45 15 BP4 PULLER PULLER COLLIDED WITH HOT SAW SEANSOR MALFUNCTION ATTENDED BY E/M E/M
2 E/M 3-Oct 11:20 11:30 10 BP4 BILLET LOADER BILLET LOADER NOT GETTING UP RECTIFIED BY E/M E/M
RECTIFIED BY E/M LIMIT SWITCH ADJUSTMENT
3 E/M 3-Oct 12:11 12:18 7 BP4 PRESS PRESS SPEED NOT CONTROL E/M

4 M/M 3-Oct 15:08 15:19 11 BP1 PRESS HYDRAULIC CYLINDER FIX PIN SATYAM
HLS billet LOADER POROBLM CALVIS PIN OUT OK
5 3-Oct 17:50 17:55 5 BP1
CRANE DIE LOADING CRANE PROBLEM NOT INFORMED

6 3-Oct 19:32 19:37 5 BP3 LHF LOG SHITING PROBLEM,LOGnot tiiied on conv
eyor NOT INFORMED
INVALID BREAKDOWN,VERY
7 3-Oct 22:03 22:08 5 BP3 PRESS LESS SEAL BREAK
seal break sealing pressure zero
Relief valve and dc valve VALVE CLEANING & FITTING DONE OK
8 M/M 3-Oct 22:08 23:40 92 BP3 PRESS problem VALVE RATNESH
sealing pressure zero
9 M/M 3-Oct 7:22 PM 8:26 PM 64 BP4 PRESS HLS clamp cylender oil leakage ROD SEAL REMOVE SEAL CHANGE SATYAM OK
ROD SEAL DAMAGE TOP CLAMP CYLINDER CHANGE OK
10 M/M 3-Oct 10:22 PM 11:15 PM 53 BP4 PRESS RATNESH
HLS clamp cylender oil leakage
11 M/M 3-Oct 12:40 PM 1:00 AM 20 BP4 PRESS Sealing pressure not coming Relief valve problem replace valve RATNESH OK
PRESSURE PROBLEM ADJUST RELIEF VALVE OK
12 M/M 3-Oct 2:04 AM 2:08 AM 4 BP4 LHF RATNESH
HLS billet cutting delay DO TO VALVE PROB,
13 M/M 3-Oct 3:55 AM 5:10 AM 75 BP1 PRESS Main pump oil leakage O- RING DAMAGE CHANGE O-RING O-RING RATNESH OK
14 M/M 3-Oct 5:30 AM 5:37 AM 7 BP1 HLS HLS not working POWER PACK FILTERT CLEAN FILTER RATNESH OK
JAAM
###
1 4-Oct 08:07:AM 08:17:AM 10 BP3 Main pump not working properly ( delay) NOT INFORMED NOT INFORMED
2 4-Oct 09:50:AM 10:15:AM 25 BP3 Main pump not working properly Speed not control, die fail
3 4-Oct 12:30:PM 12:37:PM 7 BP3 PRESS Main pump not working properly
Puller not working Brakes on, pressure not Ok
4 M/M 4-Oct 12:37:PM 12:42:PM 5 BP3 puller SATYAM
released
5 E/M 4-Oct 13:02:PM 13:11:PM 9 BP3 PRESS Main pump not working properly CARD NOT WORKING rectified by E/M E/M
6 E/M 4-Oct 14:15:PM 14:20:PM 5 BP3 PRESS Main pump trip E/M E/M
7 E/M 4-Oct 15:22:PM 15:35:PM 13 BP3 PRESS Main pump trip E/M E/M
8 E/M 4-Oct 7:28 PM 7:33 PM 5 BP3 HLF LOG shifting problem sensor not working rectified by E/M E/M
9 E/M 4-Oct 9:08 PM 9:13 PM 5 BP3 HLF LOG SHIFTING ARM PROBLEM LIMIT SWITCH PROBLEM rectified by E/M E/M
10 M/M 4-Oct 10:00 PM 11:00 PM 60 BP3 PRESS H.L.F. Shear oil leakageproblem SEAL DAMAGE CYLINDER CHANGE SATYAM OK
11 M/M 4-Oct 11:50 AM 11:57 AM 7 BP4 PRESS Dummy block changed
12 M/M 4-Oct 2:10 PM 3:20 PM 70 BP4 PULLER Puller not working DC MOTOR NOT WORKING CHANGE MOTOR SATYAM OK
13 E/M 4-Oct 12:06 PM 12:11 PM 5 BP4 PRESS HLS billet clamp not working LIMIT SWITCH PROBLEM rectified by E/M E/M OK
14 4-Oct 5:20 AM 5:24 AM 4 BP3 LHF Log shifting problem NOT INFORMED NOT INFORMED

###
BP1

1 M/M 6-Oct 12:00 PM 12:06 PM 6 BP1 Die Slide DIE SLIDE MOVEMENT
Oil leakage from cylinder IRREGULAR IN AUTO MODE DIE SLIDE VALVE CHANGE Sarkar OK
log clamp bottom ring welding broken and oil Press stopped from 13:51 pm to
2 M/M 6-Oct 13:40 pm 15:00 pm 80 BP1 HLS & Side cyl. Wear & tear welding done. Satyam
lekage from side cyl. 15:00pm

BP3
3 6-Oct 08:11:AM 08:17:AM 6 BP3 PUMP Main pump was not working properly. CARD PROBLEM rectified by E/M E/M
4 E/M 6-Oct 10:37:AM 10:53:AM 16 BP3 HLS Billet pusher sensor not working LIMIT SWICH PROBLEM rectified by E/M Sarkar Rectified by E/M
5 E/M 6-Oct 12:00:PM 12:09pm 9 BP3 HLS Low temp. Sarkar Rectified by E/M
6 M/M 6-Oct 13:30 pm 13:58pm 28 BP3 Press Oil leakage from Decompression line MAIN RAM O-RING DAMAGE O-ring changed Sarkar ok.
7 6-Oct 16:05pm 16:09pm 4 BP3 LHF low temp. Not informed
8 E/M 6-Oct 17:05 pm 17:25 pm 20 BP3 Press Oil temp high & Sealing Pr. Zero RC pump & sealing pump trip RC pump started Satyam Rectified by E/M
9 E/M 6-Oct 07:43PM 7:49 PM 6 BP3 LHF Billet CALL AUTO FAIL rectified by E/M E/M Rectified by E/M
10 E/M 6-Oct 8:05PM 8:10 PM 5 BP3 puller Main pump not working
Brake air line connector
11 M/M 6-Oct 8:21 PM 8:42 PM 21 BP3 Puller Puller stopped Connector changed Suraj Ok.
damage
BP4

12 6-Oct 8:28 AM 8:39am 11 BP4 LHF SARKAR

LHF Heating delay ADJUST GAS AND AIR FLOW OK
HLS clamp not open back side / delay
13 M/M 6-Oct 14:05 pm 14:09 pm 4 BP4 HLS Top clamp cyl. Leakage Satyam
time Press didn't stop. It's delay time
10/7/2022
1 7-Oct 09:18:AM 09:23:AM 5 BP3 Log pusher not working
2 7-Oct 07:51:AM 07:57:AM 6 BP4 Quenching/flood pump not working MCB TRIPP RESTART PUMP RATNESH OK
3 M/M 7-Oct 10:40:AM 10:44:AM 4 BP4 Puller ROT PULLER STUCK THE CHAIN COVER Satyam Play in arm while opening
4 M/M 7-Oct 13:47:PM 13:57:PM 10 BP4 Puller Puller Stuck with chain cover Arm overtravel Welding done at arm joint Satyam Play in arm while opening
MATRIAL STUCKED ON
5 M/M 7-Oct 9:35 PM 9:41 PM 6 BP4 DUMMY D/B stuck in cont.GRANDING DUMMY CLEAN SATYAM OK
DUMMY
10/23/2022
1 08:45am 08:50am 05 min BP1 HLS HLS not working
Pr. Relief valve change over and DC
2 M/M 13:45pm 14:30pm 45 min BP1 Press Main pump not working Oil heating valve change Subhash

wire rope removed and

3 M/M 15:55pm 16:00pm 05 min BP1 puller wire rope stuck with guide wheel Satyam
placed properly
Hot saw perform cutting E/M (santosh
EXTRUTION DEALY TIME sharma)
4 E/M 14:27:PM 14:33:PM 06 min BP3 HOT saw operations two times in single
( HOT SAW NOT WORKING)
run

Pneumatic cyl. 100 press started after die change

5 M/M 15:00pm 15:19pm 19 min BP3 hot saw stuck in forward position Satyam
HOT Saw Cyl. Leakage Cyl. Changed mm bore X 600mm
6 M/M 15:36pm 15:45pm 9 min BP3 Delay due to manual cutting operation stroke Satyam
7 12:30pm 12:35pm 5 min BP4 Puller Puller jaw not holding the profile Not informed
8 M/M 16:46pm 16:52pm 6 min BP4 HLS Log back pusher stuck valve stuck Satyam
valve has made free by manual operation
log lifted during shearing
operation and when pushed
9 M/M 18:45pm 19:20pm 35 min BP4 HLF log overlap inside hlf back,log overlaped to following log taken out from hlf manually Satyam
log

10/25/2022
1 25-Oct 7:03 AM 7:08 AM 5 min BP1 ROT ROT CANVYEAR NOT WORK
2 E/M 25-Oct 7:09 AM 7:19 AM 10 MIN BP1 HLS HLS auto cycle fail dealy time RECTIFIED BY E/M E/M
HLS AOTO FAIL DELEY TIME CLEMP CYLEN RECTIFIED BY E/M
3 E/M 25-Oct 8:09 AM 8:48 AM 39 MIN BP1 HLS E/M
DER LEAKEEJ
4 M/M 25-Oct 9:00 AM 10:23 AM 83 MIN BP1 PRESS PISTON SEAL SUMIT
CLEMP CYLENDER OIL LEAKEEJ ARRESTED PISTON SEAL DAMAGE SEAL CHANGE OK
5 E/M 25-Oct 11:55 AM 12:03 PM 8 MIN BP1 PRESS LIMIT SWICH PROBLEM FIX LIMIT SWICH E/M
HLS OIL PUMP TRIP / LS PROB, OK
RECTIFIED BY E/M
6 E/M 25-Oct 3:00 AM 3:15 AM 15 min BP3 PULLER
PULLER AUTO FAIL
7 M/M 25-Oct 5:50 AM 6:30 AM 40 MIN BP3 PRESS Dummy block changed OK
8 M/M 25-Oct 9:19 AM 9:21 AM 2 MIN BP4 LHF LHF temp PROBLEM ( DELAY ADJUST GAS AND AIR FLOW M/M OK
9 E/M 25-Oct 11:28 AM 11:31 AM 3 MIN BP4 PRESS DIE SLIAD NOT WORKING LIMIT PROBLEM RECTIFIED BY E/M E/M OK
10 7:00 AM 9:00 AM 120 Min BP4 ICS Door cylinder not working
11 E/M 16:29 Pm 16:33 Pm 04 Min BP4 Puller Puller jaw didnt open Auto fail Reset done by E/M
12 M/M 18:53 Pm 18:57 Pm 04 Min BP4 HLF LHF billet heating delay heat lost by melted cover Satyam
13 E/M 22:21 PM 22:26 PM 5 min BP4 Press PRESS AUTO FAIL RECTIFIED BY E/M
14 M/M 22:40 PM 22:44 PM 4 MIN BP4 HLS HLF BILLET HEATING DELAY
15 M/M 23:49 PM 23:54 PM 5 min BP4 Puller PULLER NOT WORKING
16 M/M 1:41 AM 1:50 AM 09 MIN BP4 HLF LHF door not open CLY NOT WORKING RECTIFIED BY M/M
17 M/M 1:50 AM 2:11 AM 21 MIN BP4 puller Puller not working RECTIFIED BY M/M WELDING WORK
18 E/M 5:02 AM 5:15 AM 13 MIN BP4 PRESS Die slide problem RECTIFIED BY E/M RECTIFIED BY E/M
19 M/M 6:49 AM 07:AM 11 MIN BP4 HLS Log back pusher stuck valve stuck VALVE CLEANING
10/26/2022
LOADER ALIGNMENT DONE + Die
1 M/M 26-Oct 1:54 PM 2:20 PM 26 min BP1 LOADER LODER ALIgnMENT OUT + AuTO FAIL ALIGNMENT OUT SATYAM OK( BOTH TEAM WORKING)
change done due to temp dwn.
2 M/M 26-Oct 9:09 9:14 5 MIN BP4 HLS HLS NOT WORKING pressure increased Pawan OK
3 M/M 26-Oct 10:000AM 10:04:AM 4MIN BP4 HLS Log pusher Not working log clamp cylinder leakage manually opration M/M ok
log removed and log
4 M/M 26-Oct 10:44AM 11:29AM 45MIN BP4 HLF Hlf log shifted inside
clamp programing done
Pawan ok
Log clamp cyl down breaks
5 M/M 26-Oct 12:44 PM 12:47 PM 3 MIN BP4 PRESS LOG PUSHAR NOT WORKING Log clamp logic modified Satyam Ok
auto
6 M/M 26-Oct 4:09 PM 4:11 PM 2 MIN BP4 PULLER Puller jaw not holding the profile NOT INFORMED
7 M/M 26-Oct 5:20 PM 5:35 PM 15 MIN BP4 LHF LHF NOT WORKING LHF COVER MELT COVER CHANGED SATYAM Press stopped for 12 min

billet conv. Thermocouple

guide rod cutting and sensor knot
8 E/M 26-Oct 20:19 Pm 20:25 Pm 06 min BP4 Thermocouple Billet trolly not working (dealy time ) sensor failed frequently due to Satyam Press didnt stop for it.
tightening done
loosen proxy

9 E/M 26-Oct 22:23:PM 22:33:PM 10 min BP4 Quenching Quenching/flood pump not working pump main mcb trip so attend by e/m satyam
10 M/M 26-Oct 01:53:AM 02:00:AM 7 min BP1 PRESS DIE SLIDE ALLIGNMENT Alignment done Subhash
Extrusion pressure not coming/ Relief valve cleaning done
11 M/M 26-Oct 02:05:AM 02:33:AM 28 min BP1 PRESS Subhash
Extrusion pressure not coming
10/31/2022
Hot saw not working & Puller not working Oil leakage from hot saw hyd Hose pipe tightening done
1 M/M 31-Oct 07:25:AM 07:34:AM 9 Min BP4 Subhash
cyld line ok
2 M/M 31-Oct 10:02:AM 10:08:AM 6 Min BP4 Hot saw not working Belt broken Belt changed Satyam ok
3 M/M 31-Oct 18:56:PM 19:08:PM 12 Min BP4 Puller not working Puller drive chain broken Chain attached Ratnesh ok
Puller not working Wire rope entangled with ok
4 M/M 31-Oct 19:40:PM 19:49:PM 9 Min BP4 Ratnesh
support rollers
11/1/2022
1 E/M 01-NOB 12:03:PM 12:20:PM 17 Min BP1 COMPRESSOR AIR PROBLUM COMPRESSOR TRIP RECTIFIED BY E/M
2 E/M 01-NOB 13:32:PM 13:42:PM 10 Min BP1 COMPRESSOR AIR PROBLUM COMPRESSOR TRIP RECTIFIED BY E/M Ratnesh
3 E/M 01-NOB 13:30:PM 13:36:PM 06 Min BP3 COMPRESSOR AIR PROBLUM COMPRESSOR TRIP RECTIFIED BY E/M Ratnesh
4 E/M M/M 01-NOB 14:14:PM 14:20:PM 06 Min BP3 HLS AUTO FAIL SHEAR NOT WORKING RECTIFIED BY E/M
4 E/M 01-NOB 19:24:PM 19:29:PM 05 Min BP3 HLS SHEAR NOT WORKING HLS AUTO FAIL RECTIFIED BY BOTH E/M $ M/M Ratnesh
5 E/M 01-NOB 11:29:AM 11:35:AM 06 Min BP4 PRESS PRESS AUTO FAIL RECTIFIED BY E/M
6 E/M 01-NOB 12:01:PM 12:18:PM 17 Min BP4 COMPRESSOR AIR PROBLUM COMPRESSOR TRIP RECTIFIED BY E/M
7 E/M 01-NOB 12:20:PM 12:27:PM 07 Min BP4 PRESS LODER NOT WORKING MOTER TRIP RECTIFIED BY E/M Ratnesh
8 E/M 01-NOB 13:30:PM 13:45:PM 15 Min BP4 COMPRESSOR AIR PROBLUM COMPRESSOR TRIP RECTIFIED BY E/M Ratnesh
9 E/M 01-NOB 14:18:PM 14:24:PM 06 Min BP4 PRESS LODER NOT WORKING LODER L/S WELDING WORK RECTIFIED BY E/M
10 M/M 1-Nov 6:18 PM 6:25 PM 7 min BP1 PRESS DUMY ELIMTAR NOT WORK
11 M/M 1-Nov 12:20 AM 12:26 AM 6 MIN BP4 PULLER Puller jaw not holding the profile PULLY BEARING BASE BASE STRAIGHTING AND WELDING
12 M/M 1-Nov 2:35 AM 3:58 AM 83 MIN BP4 PULLER Puller not working BROKEN &ALIGNMENT SATYAM
11/2/2022
HLS not working/shear down problem HLS Log pusher sensor RECTIFIED BY E/M
1 E/M 2-Nov 12:35:PM 12:40:PM 5 Min BP1 HLS
malfunctioning
2 M/M 2-Nov 13:57:PM 14:02:PM 5 Min BP4 PULLER Profile stuck with puller jaw
3 M/M 2-Nov 14:41:PM 14:44:PM 3 Min BP4 PULLER Profile stuck with puller jaw (Dealy time )
Puller not working Arm operating cyld mounting Mounting made ready by welding
4 M/M 2-Nov 15:29:PM 15:58:PM BP4 Ratnesh
29 Min PULLER broken
5 M/M 2-Nov 15:58:PM 16:04:PM 6 Min BP4 PULLER Profile stuck with puller jaw
Rod welding done to prevent over travel
6 M/M 2-Nov 16:34:PM 16:41:PM BP4
7 Min PULLER Puller jaw not open of fingers while opening
7 M/M 2-Nov 12:45 AM 12:55 AM 10 min BP3 PRESS Dummy block key CHANGE metal was stuck in dummy clean dummy satyam ok
11/3/2022
1 M/M 3-Nov 08:36:AM 09:19:AM 43 Min BP4 PULLER Puller not working Puller arm welding broken Welding done Pawan
MACHENICAL MAINTANANCE / HLS log back pusher cyld Cyld changed
2 M/M 3-Nov 10:04:AM 11:09:AM BP3 HLS
65 Min HLS CYLINDER OIL LEKAGE leakage & rod bend Pawan
3 M/M 3-Nov 10:26:AM 10:50:AM 24 Min BP4 PULLER Puller not working
4 E/M 3-Nov 13:06:PM 13:24:PM 18 Min BP3 HLS Elec+ mech =SHEAR NOT DOWN PROBLEM HLS Auto fail again & again RECTIFIED BY E/M Log clamp limit switch not working
properly
5 M/M 3-Nov 14:38:PM 14:47:PM 9 Min BP4 PULLER Puller jaw not open (Dealy time )
Profile stucking with puller jaw Direction control valve changed
6 M/M 3-Nov 15:47:PM 15:50:PM 3 Min BP4
PULLER PULLAR NOT WORKING Ratnesh
7 M/M 3-Nov 16:42:PM 16:45:PM 3 Min BP4 PULLER Puller not working Finger's frame broken Welding done Ratnesh
8 M/M 3-Nov 18:55:PM 19:05:PM 10 Min BP4 PULLER Puller jaw not open Profile stucking with puller jaw
9 E/M 3-Nov 20:45:PM 20:56:PM 11 Min BP4 PULLER Puller jaw not open MCB Trip RECTIFIED BY E/M
10 M/M 3-Nov BP4 DUMMY CRACK REPLACE DUMMMY WITH OTHER SATYAM OK
23:22 0:11 49 MIN PRESS Dummy block changed ONE
JAW WAS NOT OPENING REDUCE PRESSURE AND PULLER OK
11 M/M 3-Nov 3:50 AM 3:55 AM 5 MIN BP4 PULLER SATYAM
Puller jaw not open SMOOTHLY LOAD
12 M/M 3-Nov 4:05 AM 4:13 AM 8 MIN BP4 PRESS Billet kicker not working RECTIFIED BY E/M E/M OK

16
4WE10 D3X/C W230 N9K4 4WE 6EX/G24 N9K4 4WE 6M6X/EG24 N9K4
(S-TYPE) (X-TYPE) (M-TYPE)

4WE10 J3X/C W230 N9K4 4WE 6J6X/EW110 N9K4 OWE 6E6X/EW230 N9K4
(J-TYPE) ( -TYPE) ( -TYPE)

E-TYPE SINGLE SOL. E-TYPE SINGLE SOL. E-TYPE SINGLE SOL.

E-TYPE SINGLE SOL. E-TYPE SINGLE SOL. E-TYPE SINGLE SOL.

M-TYPE SINGLE SOL. M-TYPE SINGLE SOL. M-TYPE SINGLE SOL.

M-TYPE SINGLE SOL. M-TYPE SINGLE SOL. M-TYPE SINGLE SOL.

4WE6 G6X/EW230 N9K4 ZDR 10 DP2-5X/754 M Z2FS 10-5-3X V (SERVO

(G-TYPE SINGLE SOL.) (SERVO VALVE ) VALVE )