LM75-2013-103parts - 2019-LM75

LM
INTRODUCTION AND
GENERAL INFORMATION
The purpose of this Manual is to furnish the operator with detailed parts lists with
corresponding views to aid in ordering spare or replacement parts. Refer to the
separate operators and service manual for details on operating, maintaining and
servicing the drill.
Read this manual carefully before attempting to operate the drill.
BOART LONGYEAR Pty Ltd is backed by over 100 years of experience in the
design, manufacture and operation of Diamond Core Drilling Equipment. Many
of the accepted practices in use today were pioneered by BOART LONGYEAR.
To obtain the utmost in performance and life of the equipment, it should be given
regular care and operated in accordance with the instructions.
LIMITED WARRANTY
Consumables. Boart Longyear warrants for a period of one (1) year after the
date of shipment of the consumable products manufactured by it, or the
performance of related services, under the Contract, that such consumable
products are free from defects in materials and workmanship and such services
are performed in a professional and workmanlike manner; provided, however,
with respect to consumable products purchased through an authorized Boart
Longyear distributor, the warranty period shall commence on the date of
purchase by the end-user.
Capital Equipment. Boart Longyear warrants that the capital equipment

manufactured by it is free from defects in materials and workmanship for a
period equal to the lesser of (i) one (1) year after the date of shipment, or (ii) the
initial 1,000 operating hours. Boart Longyear warrants for a period of six (6)
months after the performance of related services that such services are
performed in a professional and workmanlike manner.
General Terms. Boart Longyear further warrants that, to the extent applicable,
as of the date of shipment or performance, all goods manufactured by it and
services performed shall conform to the written specifications agreed between
the parties. THIS IS BOART LONGYEAR‟S ONLY WARRANTY. BOART
LONGYEAR MAKES NO OTHER WARRANTY, INCLUDING WITHOUT
LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. As a condition to Boart Longyear‟s warranty
obligations, any goods claimed to be defective under the foregoing warranty
must be returned to the facility designated by Boart Longyear, which return shall
be made promptly upon Purchaser‟s discovery of the alleged defect. With
respect to consumable products purchased through an authorized Boart
Longyear distributor, the party making the warranty claim must also deliver to
Boart Longyear reasonable evidence of the date of purchase. Boart Longyear
shall perform its examination of the goods so returned by Purchaser and
shall report the results of its examination to Purchaser within thirty (30)
days following its receipt of such goods from Purchaser, or, if longer
time is required to complete such examination, within such time as
would be required through the exercise of reasonable diligence.
LIMITED WARRANTY continued
As a further condition to Boart Longyear‟s obligations hereunder for breach of

warranty, Purchaser shall offer its reasonable cooperation and assist Boart
Longyear in the course of Boart Longyear‟s review of any warranty claim. If
requested by Purchaser, Boart Longyear will promptly repair or replace at Boart
Longyear‟s expense goods that are non-conforming according to Boart
Longyear‟s warranty as set forth herein. All removal and installation of goods
shall be at Purchaser‟s expense. Boart Longyear reserves the right to reimburse
Purchaser for an amount equal to the purchase price of any defective goods in
lieu of providing repaired or replacement goods. Anything contained herein to
the contrary notwithstanding, in no event shall Boart Longyear be liable for
breach of warranty or otherwise in any manner whatsoever for: (i) normal wear
and tear; (ii) corrosion, abrasion or erosion; (iii) any goods, components, parts,
software or services which, following delivery or performance by Boart Longyear,
has been subjected to accident, abuse, misapplication, modification, improper
repair, alteration, improper installation or maintenance, neglect, or excessive
operating conditions; (iv) defects resulting from Purchaser‟s specifications or
designs or those of its contractors or subcontractors other than Boart Longyear;
(v) defects associated with consumable parts or materials, the lifetime of which is
shorter than the warranty period set forth in this Section; (vi) defects associated
with Purchaser‟s specifications or designs or those of its contractors or
subcontractors other than Boart Longyear; (vii) defects resulting from the
manufacture, distribution, promotion or sale of Purchaser‟s own products ; or (viii)
accessories of any kind used by the Purchaser which are not manufactured by or
approved by Boart Longyear.
Sourced Goods. If the defective parts or components are not manufactured by

Boart Longyear, the guarantee of the manufacturer of those defective parts or
components is accepted by the Purchaser and is the only guarantee given to the
Purchaser in respect of the defective parts or components. Boart Longyear
agrees to assign to the Purchaser on request made by the Purchaser the benefit
of any warranty or entitlement to the defective parts or components that the
manufacturer has granted to Boart Longyear under any contract or by
implication or operation of law to the extent that the benefit of any
warranty or entitlement is assignable.
SAFETY WARNING
Due to a wide variety of safety regulations existing throughout the world, Boart
Longyear Pty Ltd can only design its equipment to meet basic safety
considerations. The customer and/or operator is responsible for ensuring that
his Boart Longyear drill and accessories fully comply with all applicable local
safety and health regulations.
The customer is also responsible for taking the necessary safety precautions for
operating the drill and accessories in a safe manner. Boart Longyear Pty Ltd will
gladly assist the customer in this respect. Following the general safety practices
listed below will reduce exposure to potential hazards.
1. Read the Instruction Manual carefully and make sure you understand its
content and implications before you attempt to operate the equipment. If
you have any doubts or questions, particularly with respect to safety
matters, please call for assistance.
2. Make sure all precommissioning checks and adjustments have been

thoroughly carried out.
3. Do not change or alter the drill, its components, optional equipment or

accessories without PRIOR approval from Boart Longyear Pty Ltd.
Unauthorised alteration may void the warranty, render the equipment
unsafe, or result in decreased performance.
4. BEFORE operating any controls, be certain you know what function they
control.
Before attaching and/or raising a mast, always ensure that the drill is
properly stabilised (and anchored, if necessary). Take necessary
precautions regarding potential hazards (such as high-tension electrical
wire for example).
5. Use only replacement parts manufactured or approved by Boart

Longyear Pty Ltd. This includes such items as cables, gears,
hydraulic hoses and components, as well as all mechanical
parts.
SAFETY WARNING continued
6. Do not change any of the factory settings on the hydraulic systems

without fully understanding the system.
7. Do not exceed rated capacity.
8. Do not attempt repairs until you determine the cause of the problem.
Unless you know and correct the cause, your repairs will be useless.
9. Make a list of probable causes and check the simple ones first.
10. Do not attempt field repairs on complicated and/or precision-made parts

such as hydraulic pumps and motors. This may void your warranty.
complicated repairs should be made by qualified personnel in shops
equipped with proper tools.
11. If you do not fully understand the equipment and how it operates, do not
attempt adjustments or repairs. Call for assistance.
For additional information on training or start-up, contact your Boart Longyear

representative.
ORDERING PARTS
To help us expedite your order and assure correct replacement parts are
supplied please specify the following when placing your order:
1. Name, model and Boart Longyear serial number of the product, sub-
assembly or component for which the parts are ordered.
2. Boart Longyear part number and description of parts as shown in the

Parts Lists.
3. Quantity required for each line item.
4. Full shipping instructions
- when required?
- are partial shipments allowed?
- method of shipment? (ex: Air Parcel Post, Air Freight, etc.)
- will purchaser be responsible for insurance?
- prepaid or collect?
- full “send to” and “bill to” addresses.
5. Special instructions, if any.
** Note: All parts are priced F.O.B. our factory and separate charge will be
made for transportation and export packing.
RETURNING PARTS OR PRODUCTS
(whether for repairs, replacement or warranty)
Before returning parts or products to Boart Longyear, please obtain formal

authorisation, a Returned Memo Advise (RMA) number, and “ship-to” address
(back to Boart Longyear facility) from your Boart Longyear customer service
centre or representative. You will also need to submit a letter:
a) detailing the reason for requesting the return.
b) indicating the action desired.
c) specifying the quantity and Boart Longyear part numbers of the product(s)
concerned. Where applicable, the MODEL and SERIAL NUMBER are
necessary for proper and full identification.
d) citing the RMA number (if already assigned).
** Note: When returning parts or products, the purchaser is responsible for

prepaying any transportation, insurance, and/or delivery charges
to a place designated by BOART LONGYEAR.
INDEX
LM UNDERGROUND DRILL
STANDARD EQUIPMENT
1. SECTION A: 6. SECTION F:
STUB SHAFT:- ROD HOLDER ASSEMBLY
HYDRAULIC MODULE SLIDE ASSEMBLY INNER
PIPING GROUP ROD HOLDER MOUNTING BRACKET
2. SECTION B: 7. SECTION G:
ELECTRICAL GROUP CONTROL PANEL ASSEMBLY
CONTROL PANEL PIPEWORK
3. SECTION C: 8. SECTION H:
FEED FRAME ASSEMBLY INTERCONNECTING HOSES
CYLINDER ASSEMBLY
SHEAVE ASSEMBLIES
CARRIAGE ASSEMBLY
4. SECTION D: 9. SECTION I:
ROTATION UNIT ASSEMBLY ACCESSORIES
HYDRAULIC MOTOR PIPEWORK
5. SECTION E: 10. SECTION J:

CHUCK ASSEMBLY SPARE PARTS KIT
CYLINDER ASSEMBLY
LM GUIDE BUSH SET
BQ ROTATION UNIT
CONSISTS OF:-
DESCRIPTION PART No. ROTATION UNIT INSERT

GUIDE BUSH
BQ 600893 94563 - 2 OFF

AQ 600896 94565 - 2 OFF 94566 - 1 OFF
HQ ROTATION UNIT
CONSISTS OF:-
DESCRIPTION PART No. ROTATION UNIT INSERT

GUIDE BUSH
AQ, AW, AXWL 600870 56641 - 2 OFF 57525 - 1 OFF

BQ, AW CAS 600871 56639 - 2 OFF 57528 - 1 OFF
BW-UL, BDBGM
HQ, NW CAS 600864 56637 - 2 OFF
NCWL
56mm CAS
60mm ROD 600875 57644 - 2 OFF 57827 - 1 OFF
66mm CAS
84mm ROD, 86mm 600876 757641 - 2 OFF 57646 - 1 OFF
CAS
NQ, BW CAS, NXWL 600872 56638 - 2 OFF 57529 - 1 OFF
LM ROD HOLDER JAW SET
DESCRIPTION ROD HOLDER

SET PART No.
BQ HQ PQ
AQ 94683 58536 82864

BQ 94587 58504 82866
NQ 76mm CAS, NXWL, BW - - -
CASING - 58315 82868
HQ, NW CAS, NCWL - 58314 82863
AW CAS 94557 58504 82866
BW-UL 56mm CAS 94589 58504 82866
AXWL 94585 58536 -
AW - 58536 82864
BDBGM - 58504 -
42mm ROD - 58537 -
50mm ROD - 58535 -
60mm ROD & 66mm CAS - 58534 -
86mm - 58532 -
NW, NWY - 58533 -
PQ HWQ HW CAS - - 600860
LM CHUCK JAW SET
DESCRIPTION BQ CHUCK JAW HQ CHUCK JAW

SET PART No. SET PART No.
AQ 80567 82864
BQ 80568 82866
NQ - 82868
HQ, NW CAS, NCWL - 82863
AXWL 84966 82966
42mm ROD 89462 82964
50mm ROD 84968 82968
60mm ROD - 82972
66mm CAS - 82974
BW CAS, NXWL, 76mm CAS - 82978
86mm CAS - 82980
84mm ROD - -
NW, NWY - 82976
AW 80567 82864
AW CAS 80568 82866
BW-UL, 54mm CAS 84964 82870
BDBGM 80568 82866
LM FILTER ELEMENT
REPLACEMENT LIST
REPLACEMENT FILTER ASSEMBLY

ELEMENT ONLY COMPLETE
FILTER F1 602518 602517

CHUCK FILTER 56156 58025
HAND PUMP 82915 82940
FILTER SEAL KIT LIST
FILTER F1 86477
CHUCK FILTER 56160
LM NAMEPLATE
NAMEPLATE „FEED CYLINDER A‟ 94362**

NAMEPLATE „FEED CYLINDER B‟ 94363**
CONTROL PANEL COVER PLATE 84830**
NAMEPLATE „RAISE‟ 84875**
TO SELECT APPROPRIATE LANGUAGE FOR NAMEPLATES ADD 2 CHARACTER

SUFFIX AS LISTED BELOW TO THE BASIC PART No. (SEE ABOVE):
**
ENGLISH EN
SPANISH SP
PORTUGUESE PG
LM GUIDE BUSH
BQ ROD HOLDER
CONSISTS OF:-
DESCRIPTON PART No. ROD HOLDER

GUIDE BUSH
BQ 600893 94563 - 2 OFF

AQ 600892 94565 - 2 OFF
HQ & PQ ROD HOLDERS
DESCRIPTION PART No. ROD HOLDER

GUIDE BUSH
AQ, AW, AXWL 600861 56641 - 2 OFF

BQ, AW CAS 600862 56639 - 2 OFF
BW-ULM, BDBGM
HQ, NW CAS, NCWL 600864 56637 - 2 OFF
60mm ROD& 64mm ROD 600867 57644 - 2 OFF
84mm ROD, 86mm CAS 600868 57641 - 2 OFF
NQ, BW CAS, NXWL 600863 56638 - 2 OFF
PQ ROD HOLDER ONLY
PQ/HW CAS 600859 88814 - 2 OFF
INSERT-CARBIDE GRIPPER 29588
TO SUIT ALL CHUCK & ROD HOLDER JAWS
SECTION A
STUB SHAFT
BOART
LONGYEAR
STUB SHAFT ASSEMBLY

LM90 HIGH ALTITUDE
PART No. 3002778 ISSUE 2. EO.14376
ITEM DESCRIPTION PART No. QTY.

1 FRAME WELDMENT 3003698 1
2 TANK ASSEMBLY OIL ALUMINIUM 84767 1
3 MODULE HYDRAULIC 3001834 1
4
5 FILTER - IN LINE 602517 1
6 PANEL FILTER BAY 83958 1
7 HEAT EXCHANGER 602516 1
8 NIPPLE 1” BSPT HEX 93746 2
9 ELBOW 90° 1” BSPT F-F 69237 2
10 ELBOW 90° 1” BSPT M-F 65377 1
11 SPACER 180 X 40 X 6 602527 1
12 PUMP HYDRAULIC 140 cc/REV AXIAL PISTON 85697 1
13 CHAMBER ASSEMBLY PLENUM 84732 1
14 O-RING 2-3/4” X 3” X 1/8” 25975 1
15 CLAMP 2-1/2” SAE SPLIT FLANGE CODE 61 94317 1PR
16
17
18
19 PUMP HYDRAULIC 63 cc/REV GEAR 3000325 1
20
21
22 SCREW SET HEX HD M8-1.25 X 16 93029 5
23
24 PIPING GROUP 3002785 1
25 PANEL HYDRAULIC MODULE TOP 83956 1
26 BRACKET ACCUMULATOR MOUNTING 83373 1
27 ACCUMULATOR 0.35L 30 BAR 82931 1
28 HAND PUMP AND FILTER ASSEMBLY 84005 1
29 HOSETAIL 1-1/16” JIC X 3/4” ID HOSE F-M 56059 1
30 HOSE 3/4” ID 56054 1.6m
31 CLAMP HOSE 19 DIA 69125 4
32 HOSE 3/4” ID 56054 0.5m
33 HINGE HYDRAULIC MODULE PANEL 83960 1
34 PANEL ELECTRIC MOTOR SIDE 3003703 1
35 LATCH OVER CENTRE 83887 2
36 PANEL BULKHEAD COVER 83957 1
37 PANEL HYDRAULIC MODULE 3003704 1
38 PANEL TANK SIDE 3003705 1
39 PANEL ELECTRIC MOTOR SIDE 602036 1
40 CLIP ODDIE FASTENER 3069544 4
41 STUD ODDIE FASTENER 84083 4
42 WASHER ODDIE FASTENER 84084 8
43 WASHER CUP ODDIE FASTENER 84085 4
44 CABLE PANEL RETAINER 84070 1
45 PANEL MODULE SIDE 3003706 1
46 PANEL ELECTRIC MOTOR END 3002798 1
47 PIN PANEL LOCATION 83931 9
48 GROMMET RUBBER 8 ID X 12.7 OD 83932 9
3002778.doc
Page 1 of 2
BOART
LONGYEAR
STUB SHAFT ASSEMBLY

LM90 HIGH ALTITUDE
PART No. 3002778 ISSUE 2. EO14376
49 SCREW SET HEX HD M8-1.25 X 20 68861 9

50 WASHER SPRING 8 ID 93127 13
51 BOLT HEX HD M10-1.5 X 25 68885 2
52 NUT HEX HD M10-1.5 93115 7
54 WASHER FLAT 10 ID 93252 24
55 BOLT HEX HD M10-1.5 X 20 68884 21
56 BOLT HEX HD M8-1.25 X 30 68863 2
58 BOLT HEX HD M20-2.5 X 50 68987 4
61 NUT HEX NYLOC M10-1.5 93361 2
62 BOLT HEX HD 1/2” UNC X 1-1/4” 44530 4
63 WASHER SPRING 1/2” ID 44521 4
64
65 SCREW CAP SOC HD M12-1.75 X 30 93346 2
66 NUT HEX NYLOC M8-1.25 57401 4
68 BOLT HEX HD 1/4” UNC X 1-1/4” 44650 4
70
71
72 STOP RUBBER 84173 2
73 BOLT HEX HD M6-1 X 15 93397 9
74 NUT HEX M6-1 93113 5
76 NUT HEX M8-1.25 93114 6
77
78 SCREW HEX HD #10 UNF X 5/8” 83953 4
79 SCREW CAP SOC HD M12-1.75 x 20 3000482 4
OPTIONS
101 KIT SPARE PARTS STUB SHAFT c/w M4 VALVE 3001898
102 KIT SPARE PARTS FILTERS 602561
3002778.doc
Page 2 of 2
12 11 10 9 8 7 6 5 4 3 2 1
USED ON ITEM DESCRIPTION PART NO QTY
H 9 1 TANK OIL ALUMINIUM 84765 1 H
2 GASKET OIL TANK 83832 1

14 15 23
18 3 LID OIL TANK 3004159 1
4 GASKET INSPECTION COVER 84958 1
5 COVER INSPECTION 84953 1
17 8
6 EXTENSION PIPE 83869 1
7 BREATHER OIL TANK 83370 1
16 8 CONNECTOR REWORK 3003513 1

G G
9 SWITCH OIL LEVEL 3004088 1
10 GAUGE OIL LEVEL/TEMPERATURE 94383 1
22 11 PLUG 1/2"BSPT MAGNETIC 84597 1
12 WASHER SEAL 1/2 BSPP 59011 1
5 13 PLUG 1/2 BSPP HEX HEAD 88693 1
14 TEE 3/4" BSPT M-F-F 84959 1
4 15 ELBOW 3/4"BSPT M-F 65374 1
F 16 HOSETAIL 3/4"BSPT x 3/4" ID 56357 2 F
7 17 ELBOW 90DEG REWORK 94031 86987 1

18 ELBOW 90DEG 9/16" JIC x 1/4" BSPT 81215 1
6 19 WASHER FLAT 6 ID 93250 13
21 BOLT HEX HD M6-1 x 20 68838 9
19
22 BOLT HEX HD M6-1 x 30 68840 4
E
20 E
21
3
D D
C 10 C
12
B
13 B
DO NOT SCALE THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS,

MATERIAL
DISCLOSURES, AND DEVICES SHOWN OR DEFINED
IN THE PROPOSAL, DRAWINGS, OR SKETCHES
TANK ASSEMBLY OIL
UNLESS OTHERWISE SPECIFIED: BEARING THIS LEGEND, ARE SUBMITTED IN CONFIDENCE
LISTED LM45/55/75/90
1 ALL DIMENSIONS IN mm's WITH THE UNDERSTANDING THAT SUCH DESIGNS,
CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES,
PERMISSIBLE TOLERANCES ON AND DEVICES SHALL NOT BE UTILIZED IN WHOLE
DIMENSIONS: OR IN PART BY ANY PERSON FIRM OR
- 30/10/06 A1
CORPORATION WITHOUT THE PRIOR WRITTEN
DRILLED HOLE DIAM: 0.4 PERMISSION OF THE BOART LONGYEAR COMPANY SCALE DATE DRG SIZE
A 16/10/08 ADDED TO PLM MPretty SHEET 1 OF 1

A
11 A
GENERAL DIMENSION 0.4 DWN
13 30/10/06 14465 REDRAWN

BOART LONGYEAR WT DRG NO.
84767
ANGULAR DIMENSION 1
Boart Longyear Pty Ltd, Mitchell Park, South Australia.
ISSUE DATE EO No RELEASED FOR / REVISION
12 11 10 9 8 7 6 5 4 3 2 1
111 BOART
LONGYEAR
HYDRAULIC MODULE
LM45/55/75/90
PART No. 3001834 ISSUE B, ECN118728
1 ROTATION MANIFOLD DRAIN PORT TO DRAIN BLOCK

1A CONNECTOR 9/16” UNO X 1/2” OD TUBE M-F 93908 1
1B TUBE HYDRAULIC 1/2” OD 83898 1
1C TEE 1/2” OD TUBE UNION 56221 1
1D TUBE HYDRAULIC 1/2” OD 84951 1
1E ELBOW 90° 3/4” UNO X 1/2” OD TUBE M-F 94680 1
2 M4 A2 PORT TO ROTATION MANIFOLD B2 PORT

2A CONNECTOR 1-1/16” UNO X 3/4” OD TUBE M-F 58164 1
2B ASSEMBLY TUBE HYDRAULIC 3/4” OD - A2 PORT 3001832 1
3 ROTATION MANIFOLD B2 PORT TO BULKHEAD HEAD MOTOR B

3C CONNECTOR B/HD 1-1/16” JIC X 3/4” OD TUBE M-F 82917 1
4 M4 B2 PORT TO ROTATION MANIFOLD A2 PORT

4B ASSY TUBE HYDRAULIC 3/4” OD - B2 & B3 PORTS 3001837 1
5 ROTATION MANIFOLD A2 PORT TO BULKHEAD HEAD MOTOR A

6 ROTATION MANIFOLD CHUCK PORT TO BULKHEAD CHUCK

6C CONNECTOR B/HD 3/4’ JIC X 1/2” OD TUBE M-F 56233 1
7 ROTATION MANIFOLD PT5 TO GAUGE ISOLATOR PT5

7C ELBOW 1/4” OD TUBE UNION 94800 1
7D CONNECTOR 1/4” BSPP X 1/4” OD TUBE M-M 58051 1
7E WASHER SEALING 1/4” BSPP 94963 1
8 M4 A3 PORT TO FEED MANIFOLD A3 PORT

8B ASSY TUBE HYDRAULIC 3/4” OD - A3 PORT 3001833 1
9 FEED MANIFOLD A3 PORT TO BULKHEAD FEED CYLINDER A

3001834.doc
Page 1 of 1
222 BOART
LONGYEAR
HYDRAULIC MODULE
LM45/55/75/90
10 M4 B3 PORT TO FEED MANIFOLD B3 PORT

10B ASSY TUBE HYDRAULIC 3/4” OD - B2 & B3 PORTS 3001837 1
11 FEED MANIFOLD B3 PORT TO BULKHEAD FEED CYLINDER B

12 M4 P2 PORT
12A 3/8” BSPP PLUG + SEALING WASHER 3001277 1
13 M4 T2 PORT TO OIL TANK

13A WASHER SEALING 3/8” BSP 94715 1
13B NIPPLE 9/16JIC X 3/8BSPP 83405 1
13C HOSE ASSEMBLY 1/4” ID X 650 3071003 1
13D TEE 9/16” JIC F-M-M 0.6 ORIFICE IN BRANCH 3001851 1
13E REDUCER 9/16” JIC to 7/16” JIC F-M 33716 1
14 M4 M PORT TO ROTATION MANIFOLD M PORT

14A WASHER SEALING 1/4” BSPP 94963 1
14B NIPPLE 1/4” BSPP TO 9/16” JIC 82734 1
14C ELBOW 90° 9/16” JIC M-F SWIVEL 36998 1
14D HOSE ASSEMBLY 1/4” ID x 510 3001822 1
14E ELBOW 90° 9/16” UNO x 9/16” JIC M-M 36478 1
15 ROTATION MANIFOLD PT1 PORT TO GAUGE ISOLATOR PT1

15C CONNECTOR 1/4” BSPP X 1/4” OD TUBE M-F 58395 1
15D WASHER SEALING 1/4” BSPP 94963 1
16 ROTATION MANIFOLD PT2/V5Y PORT TO FEED MANIFOLD V5Y

16D CONNECTOR 7/16” UNO X 1/4” OD TUBE M-M 57423 1
17 ROTATION MANIFOLD FC1 PORT TO BULKHEAD FC1

17C CONNECTOR B/HD 7/16” JIC X 1/4” OD TUBE M-F 58163 1
18 ROTATION MANIFOLD V9A PORT TO CHECK VALVE CV4
3001834.doc
Page 2 of 2
333 BOART
LONGYEAR
HYDRAULIC MODULE
LM45/55/75/90

18C CROSS 1/4” OD TUBE UNION (CROSS 1) 94734 1
18D CONNECTOR 1/4” BSPP X 1/4” OD TUBE M-M 58051 1
18E VALVE CHECK 1/4” BSPP 58335 1
19 CHECK VALVE CV4 TO BULKHEAD PP7

19A CONNECTOR 1/4” BSPP X 1/4” OD TUBE M-M 58051 1
19B CROSS 1/4” OD TUBE UNION (CROSS 2) 94734 1
19C REDUCER 3/8” OD X 1/4” OD TUBE F-M 57321 1
19D CONNECTOR 9/16” JIC X 3/8” OD TUBE M-M 83437 1
19E TUBE HYDRAULIC 1/4” OD 83903 1
19F REDUCER 3/8” OD TUBE X 1/4” OD TUBE M-F 94727 1
19G CONNECTOR B/HD 9/16” JIC X 3/8” OD TUBE M-F 56588 1
20 V12 PRESSURE REDUCING VALVE P PORT TO BULKHEAD PP1

20A CONNECTOR 3/8” BSPP X 1/4” OD TUBE M-F 83408 1
20B WASHER SEALING 3/8” BSPP 94715 1
20C TUBE HYDRAULIC 1/4” OD 600046 1
20D TEE 1/4” OD TUBE UNION 94672 1
20F REDUCER 3/8” OD X 1/4” OD TUBE M-F 94727 1
21 CROSS 2 TO PILOT PRESSURE GAUGE (PT6)

21A HOSE TEST 2mm ID X 500 88503 1
22 FEED MANIFOLD V5Y PORT TO SELECTOR VALVE PT2 PORT

22A HOSE TEST 2mm ID X 350 86779 1
22B SEAL 1/4” BSPP O-RING TYPE 89293 1
23 ROTATION MANIFOLD V5X PORT TO FEED MANIFOLD V5X PORT

23A ELBOW 7/16” UNO X 1/4” OD TUBE M-F 58050 1
23C TEE 7/16” UNO X 1/4” OD TUBE M-F 58052 1
24 FEED MANIFOLD V5X PORT TEE TO SELECTOR VALVE PT3 PORT

24A TUBE HYDRAULIC 1/4” OD 83908 1
24B ELBOW 1/4” OD TUBE UNION 94800 1
24C CONNECTOR 1/4” OD TUBE UNION 58051 1
25 ROTATION MANIFOLD RH PORT TO BULKHEAD ROD HOLDER

3001834.doc
Page 3 of 3
444 BOART
LONGYEAR
HYDRAULIC MODULE
LM45/55/75/90

25E VALVE FLOW CONTROL 350 bar 3/8” BSPP 86540 1
25F TUBE HYDRAULIC 3/8” OD 86541 1
25G REDUCER 1/2” OD X 3/8” OD TUBE M-F 80959 1
25H CONNECTOR B/HD 3/4” JIC X 1/2” OD TUBE M-F 56233 1
26 V10 PILOT PORT TO SV3

26A CONNECTOR 1/8” BSPP X 1/4” TUBE M-F 82077 1
26B SEAL 1/8” BSPP O-RING TYPE 89292 1
26D CONNECTOR 9/16” JIC X 1/4” OD TUBE M-F 58046 1
27 SV3 TO BULKHEAD PP5

27A ELBOW 9/16” UNO X 3/8” OD TUBE M-F 94673 1
28 PP9 CROSS TO PRESSURE REDUCING VALVE R PORT

28B CONNECTOR 3/8” BSPP X 1/4” OD TUBE M-F 83408 1
28C WASHER SEALING 3/8” BSPP 94715 1
29 SV3 TO BULKHEAD PP9

29A TEE 3/8” OD TUBE F-F X 9/16” UNO M RUN 84494 1
29B REDUCER 3/8” OD X 1/4” OD TUBE M-F 94727 2
29D TEE 1/4 OD TUBE UNION 94672 1
29E CROSS 1/4” OD TUBE UNION 94734 1
30 SV3 TEE TO V8 PILOT PORT

30A REDUCER 3/8” OD X 1/4” OD TUBE M-F 94727 1
30D SEAL 1/8” BSPP O-RING TYPE 89292 1
31 FC4 BULKHEAD TO TANK

31A CONNECTOR B/HD 7/16” JIC X 1/4” OD TUBE M-F 58163 1
31C CONNECTOR 1/4” BSPT X 1/4” OD TUBE M-F 94690 1
32 FEED MANIFOLD FC2 PORT TO BULKHEAD FC2

32A TEE 7/16” UNO M X 1/4” OD TUBE F-F 58052 1
3001834.doc
Page 4 of 4
555 BOART
LONGYEAR
HYDRAULIC MODULE
LM45/55/75/90
33 FEED MANIFOLD FC3 PORT TO BULKHEAD FC3

33C CONNECTOR B/HD 7/16” X 1/4” OD TUBE M-F 58163 1
34 FEED MANIFOLD DRAIN V6 TO TEE ROTATION MANIFOLD DRAIN

34E REDUCER 1/2” OD x 3/8” OD TUBE M-F 80959 1
35 M4 A1 PORT TO BULKHEAD WIRELINE A

35A NIPPLE 3/4”BSPP X 3/4” JIC 58656 1
35B ELBOW 45° 3/4” JIC M-F SWIVEL 33748 1
35D NIPPLE BULKHEAD 3/4” JIC 31185 1
36 M4 B1 PORT TO BULKHEAD WIRELINE B

37 M4 A4 PORT TO BULKHEAD WATER PUMP A

37B ELBOW 45° 3/4” JIC M-F 33748 1
38 M4 B4 PORT TO BULKHEAD WATER PUMP B

38B ELBOW 45° 3/4” JIC M-F 33748 1
38D NIPPLE BULKHEAD 3/4’ JIC 31185 1
39 M4 WL1 (V1b) PORT TO BULKHEAD WL1

39A NIPPLE 1/4” BSPP x 9/16”JIC 82734 1
3001834.doc
Page 5 of 5
666 BOART
LONGYEAR
HYDRAULIC MODULE
LM45/55/75/90
39C HOSE ASSEMBLY 1/4” ID x 1250 3001823 1

40 M4 WL2 (V1a) PORT TO BULKHEAD WL2

40A NIPPLE 1/4” BSPP x 9/16”JIC 82734 1
40C HOSE ASSEMBLY 1/4” ID x 1220 3001824 1
41 M4 TEE PP2 (V2a) PORT TO BULKHEAD PP2

41A HOSE ASSEMBLY 1/4” ID x 1285 3001825 1
41B NIPPLE BULKHEAD 9/16” JIC 36516 1
42 M4 PP1 (V2b) PORT TO PRESSURE REDUCING VALVE REG PORT

42A ELBOW 90° 1/4” BSPP X 9/16” JIC M-M 83109 1
42B HOSE ASSEMBLY 1/4” ID x 1530 3001826 1
42C NIPPLE 3/8” BSPP X 9/16” JIC 83405 1
43 M4 PP6 ((V3a) TO FEED MANIFOLD PP6

43A ELBOW 90° 1/4” BSPP x 7/16” JIC M-M 83614 1
43C NIPPLE 7/16” UNO x 7/16” JIC M-M 35897 1
43D ELBOW 90° 7/16” JIC M-F SWIVEL 33214 1
44 FEED MANIFOLD PP3 PORT TO BULKHEAD PP3

44C REDUCER 3/8” OD X 1/4” OD TUBE M-F 94727 1
44D CONNECTOR BULKHEAD REWORK 600232 1
45 M4 PP4 (V3b) PORT TO BULKHEAD PP4

45E NIPPLE BULKHEAD REWORK 600233 1
46 M4 WP1 (V4b) PORT TO BULKHEAD WP1

46C NIPPLE BULKHEAD 9/16” JIC 36516 1
47 M4 WP (V4a) PILOT DRAIN TO FEED MANIFOLD DRAIN

47D NIPPLE 7/16” UNO x 7/16” JIC M-M 35897 1
3001834.doc
Page 6 of 6
777 BOART
LONGYEAR
HYDRAULIC MODULE
LM45/55/75/90
48 CROSS 1 TO BULKHEAD BOD

48B CONNECTOR B/HD 7/16” JIC X 1/4” OD TUBE M-F 58163 1
49 GAUGE ISOLATOR M PORT TO BULKHEAD GAUGE
49C ELBOW 90° 1/4” TUBE UNION 94800 1
49E CONNECTOR B/HD 7/16” JIC X 1/4” OD TUBE M-F 58163 1
50 GAUGE ISOLATOR T PORT TO TEE

50C ELBOW 90° 1/4” OD TUBE UNION 94800 1
51 GAUGE ISOLATOR L PORT TO DRAIN MANIFOLD

51C ELBOW 90° 1/4” OD TUBE UNION 94800 1
51E TEE 1/4” OD TUBE UNION 94672 1
51G CONNECTOR 7/16” UNO X 1/4” OD TUBE M-F 58047 1
53 FROM M4 PP2 (V2a) TO HEAD FLOAT MANIFOLD PP2

53B TEE F-M-M 9/16” JIC 38906 1
53C REDUCER F-M 9/16” JIC x 7/16” JIC 33716 1
53D ELBOW 90° 9/16”JIC M-F SWIVEL 36998 1
53E HOSE ASSEMBLY 1/4” ID x 1130 3070335 1
53F NIPPLE 7/16” UNO x 7/16” JIC 35897 1
53G ELBOW 90° 7/16” JIC M-F SWIVEL 33214 1
54 HEAD FLOAT MANIFOLD PP1 TO TEE PRESSURE REDUCING VALVE

P PORT
54A ELBOW 90° 7/16” UNO X 7/16” JIC M-M 37015 1
54B HOSE ASSEMBLY 1/4” ID X 940 88590 1
54C CONNECTOR 7/16” JIC X 1/4” OD TUBE M-M 88385 1
55 HEAD FLOAT MANIFOLD PP9 PORT TO HEAD FLOAT MANIFOLD PP9 TEE
55A CONNECTOR 7/16” UNO X1/4” OD TUBE M-M 57423 1
55B TEE 1/4” OD TUBE UNION 94672 1
3001834.doc
Page 7 of 7
888 BOART
LONGYEAR
HYDRAULIC MODULE
LM45/55/75/90
55D CONNECTOR 7/16” UNO X 1/4” OD TUBE M-F 58047 1
56 HEAD FLOAT MANIFOLD DRAIN TO FEED MANIFOLD V6 DRAIN TEE

56A ELBOW 90° 7/16” UNO X 1/4” OD TUBE M-F 58050 1
56C REDUCER 3/8” OD X 1/4” OD TUBE M-F 94727 1
58 CAP 7/16” JIC 40081 8

59 CAP 9/16” JIC 33862 13
60 CAP 3/4” JIC 33863 7
61 CAP 7/8” JIC 33864 2
62 CAP 1-1/16” JIC 40393 4
63 WASHER SEALING 1/4” BSPP 94963 1
64 ELBOW 90° 7/16” JIC X 1/4” BSPP M-M 83614 1
70 FROM BULKHEAD PPX MOTOR TO BULKHEAD PPX C.P.

70A CONNECTOR B/HD 7/16” JIC X 1/4” OD TUBE 58163 2
71 HEAD FLOAT MANIFOLD TEE PP9 TO CROSS PP9

72 M4 X PORT TO SHUTTLE VALVE SV40

72B NIPPLE 1/4” BSPP x 7/16” JIC 83409 1
72C ELBOW 7/16” JIC M-F SWIVEL 33214 1
72E ELBOW 90° 9/16” UNO x 7/16” JIC M-M 40237 1
73 ROTATION MANIFOLD X PORT TO SHUTTLE VALVE SV40

73A ELBOW 90° 7/16” UNO X 1/4” OD TUBE M-F 58050 1
73C CONNECTOR 9/16” UNO X 1/4” OD TUBE M-F 58046 1
74 SHUTTLE VALVE SV40 TO FEED MANIFOLD FC2 PORT TEE

75 CROSS 1 TO HEAD FLOAT MANIFOLD PP7 PORT

75B CONNECTOR 1/4” BSPP X 1/4” OD TUBE 58395 2
75D VALVE CHECK 210 BAR 1/4” BSPP 58335 1
3001834.doc
Page 8 of 8
999 BOART
LONGYEAR
HYDRAULIC MODULE
LM45/55/75/90
75D ELBOW 90° 7/16” UNO X 1/4” OD TUBE M-F 58050 1
76 PLUG ∅15.9 HOLE 58327 1

77
78 PP9 BLEED - TEE TO TEE ITEM 13

78A CONNECTOR 7/16” JIC x 1/4 OD M-M 88385 1
78B TEST HOSE 88692 1
79 INLET PORT ‘P’ M4 VALVE

79A ELBOW 90° M-M 1” BSPP x 1-1/16” JIC 3001831 1
79B CAP 1-1/16” JIC 40393 1
80 TANK PORT ‘T’ M4 VALVE

80A NIPPLE 1” BSPP x 1-5/16” JIC 82061 1
80B ELBOW SWEPT 90° M-F SWIVEL 1-5/16” JIC 33761 1
80C CAP 1-5/16” JIC 38483 1
81 LS PORT M4 VALVE
81B NIPPLE 1/4” BSPP X 9/16” JIC 82734 1
81D CAP 9/16” JIC 33862 1
82 PORT ‘T1’ M4 VALVE

82A NIPPLE 1-1/4” BSPP X 1-5/16” JIC 3001830 1
82B ELBOW 90° 1-5/16” JIC M-F SWIVEL 35899 1
82B CAP 1-5/16” JIC 38483 1
83 M4 ROTATION SECTION MB PORT TO ACCUMULATOR

83A ACCUMULATER 0.075LT 3002514 1
84 ROTATION MANIFOLD TANK PORT

84A NIPPLE 9/16” UN O-RING x 9/16”JIC 36465 1
84C CAP 9/16” JIC 33862 1
101 TRAY HYDRAULIC MODULE TRAY 84469 1

102 BRACKET GAUGE MOUNTING 83763 1
103 BRACKET M4 VALVE OUTLET 3001839 1
104 BRACKET M4 VALVE INLET 3001840 1
3001834.doc
Page 9 of 9
101010 BOART
LONGYEAR
HYDRAULIC MODULE
LM45/55/75/90
105 MANIFOLD ASSEMBLY DRAIN 84467 1
106 VALVE DIRECTIONAL CONTROL 4 BANK LOAD SENSE 3003591 1

107 BRACKET MANIFOLD MOUNTING 83200 1
108 MANIFOLD ASSEMBLY ROTATION CIRCUIT 84479 1
109 MANIFOLD ASSEMBLY FEED CIRCUIT 601244 1
110 GAUGE BOOST PRESSURE (PT7) 82938 1
111 GAUGE CP PILOT PRESSURE (PT6) 82939 1

112 VALVE GAUGE SELECTOR 58197 1
113
114 BOLT HEX HD M8-1.25 X 16 93029 6
116 NUT HEX M8-1.25 93114 2

117 SCREW CAP SOC HD M6-1 X 20 93235 4
118 NUT HEX NYLOC M6-1 93340 4
119 NAMEPLATE BULKHEAD PANEL 84481 1
122 BOLT HEX HD M10-1.5 X 20 68884 2

123 BOLT HEX HD M10-1.5 X 25 68885 8
124 BOLT HEX HD M10-1.5 X 30 68886 4
126 NUT HEX M10-1.5 93115 6
127 VALVE PRESSURE REDUCING 210/105 BAR 86536 1
200 OPTIONS
201 KIT SEAL VALVE 3001835 3001842
3001834.doc
Page 10 of 10
BOART
LONGYEAR
DRAIN MANIFOLD ASSEMBLY

LM45/55/75
PART No. 84467 ISSUE.4.
1 BLOCK DRAIN MANIFOLD 84466 1

2 PLUG 1-1/16” UNO 36596 1
3 PLUG 9/16” UNO 44195 2
4 NIPPLE 9/16” UNO X 9/16” JIC EXTENDED 33660 3
8 HOSETAIL 1-1/16” UNO X 3/4” ID HOSE 84268 1
84467.doc
Page 1 of 1
BOART
LONGYEAR
MANIFOLD ASSEMBLY
ROTATION CIRCUIT HYDRAULIC MODULE
LM45/55/75
1 BLOCK MANIFOLD ROTATION CIRCUIT 84478 1

2 VALVE SHUTTLE (SV1) AND (SV2) 94758 2
3 VALVE PRESSURE REDUCING 40 BAR (V9) 85300 1
4 VALVE PRESSURE REDUCING 140 BAR (V7) 82922 1
5 PLUG 9/16” UNO 44195 1
6 VALVE DIRECTIONAL CONTROL 4/2 WAY (V10) 94762 1
7 VALVE SHUTTLE (SV3) 58027 1
8 PLUG 5/16” UNO SOC HD 59332 5
9 PLUG 7/16” UNO 39201 1
15 PLATE SHUTTLE VALVE MOUNTING 83753 1
17 PLUG 9/16” UNO 44195 1
18 VALVE PRESSURE REDUCING 70 BAR 85301 1
84479.doc
Page 1 of 1
BOART
LONGYEAR
MANIFOLD ASSEMBLY
FEED CIRCUIT C/W HEAD FLOAT
HYDRAULIC MODULE LM45/55/75
1 BLOCK MANIFOLD HEAD FLOAT 600026 1

2 VALVE FLOW CONTROL (V20 & V21) 600027 2
3 BLOCK MANIFOLD FEED CIRCUIT 83361 1
4 VALVE DCV 4/3 WAY PILOT OPERATED (V5 & V6) 600478 2
6 VALVE DCV 4/2 WAY (V8) 94762 1
8 VALVE SHUTTLE 210 bar 15 L/min (SV40) 58027 1
9 BRACKET SHUTTLE VALVE MOUNTING 601626 1
13 PLUG 7/16” UNO 39201 6
14 PLUG 7/16” UNO SOC HD 87189 9
15 VALVE DCV CARTRIDGE (V22 & V23) 600028 2
16 KIT SEAL VALVE DCV (V5 & V6) 94810 2
17 PLUG 9/16” UNO 44195 1
18 SPACER VALVE (V6) 600031 1
601244.doc
Page 1 of 1
111 BOART
LONGYEAR
PIPING GROUP
STUB SHAFT ASSEMBLY
LM45/55/75/90
PART No. 3002785 ISSUE 5. EO14707
1 FROM PUMP DISCHARGE TO INLET PORT (P) M4 VALVE

1A CLAMP 1-1/4” SAE SPLIT FLANGE CODE 62 82022 1PR
1B BOLT HEX HD 1/2” UNC X 2” 44585 4
1C WASHER SPRING 1/2” ID 44521 1
1D O-RING 1-1/2” X 1/8” 23676 4
1E ELBOW 90° 1-1/16” JIC X 1-1/4” SAE FLANGE M SWEPT 83434 1
1F HOSE ASSEMBLY 3/4” ID X 900 3002357 1
2 TANK PORT IN MAIN VALVE BANK TO BOTTOM TEE FILTER INLET

2A HOSE ASSEMBLY 1” ID X 1450 64317 1
2B NIPPLE 1-5/16” JIC x 1” BSPP 82061 1
2C VALVE CHECK 1” BSPP F-F 82929 1
2D ADAPTOR 1-5/16” JIC x 1” BSPP F-M 85877 1
2E TEE 1-5/16” JIC M-F-M 32978 2
2F ELBOW 90° 1-5/16” JIC x 1” BSPP M-M 83004 1
2G REDUCER 1-1/2” BSPP x 1” BSPP M-F 87546 1
3 GEAR PUMP DISCHARGE TO TEE (UPPER) FILTER

4 FILTER OUTLET TO HEAT EXCHANGER INLET

4A REDUCER 1-1/2” BSPP x 1” BSPP M-F 87546 1
4B ELBOW 90° 1-5/16” x 1” BSPP M-M 83004 1
4C HOSE ASSEMBLY 1” ID X 400 602522 1
4D ELBOW 90° 1-5/16” JIC M-F SWIV 35899 1
4E NIPPLE 1-1/2” BSPP X 1-5/16” JIC 600641 1
5 HEAT EXCHANGER OUTLET TO PLENUM CHAMBER

5A NIPPLE 1-1/2” BSPP X 1-5/16” JIC 600641 1
5B ELBOW 90° 1-5/16” JIC M-F SWIV 35899 1
5C HOSE ASSEMBLY 1” ID X 1130 602523 1
5D ELBOW 45° 1-5/16” JIC M-F 33750 1
7 MAIN VALVE BANK ‘LS’ PORT TO PUMP COMPENSATOR

7A HOSE ASSEMBLY 3/8” ID X 620 3002358 1
7B TEE 9/16” JIC M-M-F 38906 1
7C NIPPLE 9/16” JIC X 9/16” UNO 36465 1
7D ELBOW 90° 9/16” JIC M-F SWIVEL 36998 1
8 PUMP COMPENSATOR TO GAUGE PORT PT4

8A REDUCER 9/16” X 7/16” JIC F-M 33716 1
8B ELBOW 45° 7/16” JIC F-M 33746 1
3002785.doc
Page 1 of 3
222 BOART
LONGYEAR
PIPING GROUP
STUB SHAFT ASSEMBLY
LM45/55/75/90
PART No. 3002785 ISSUE 5. EO14707
9 PUMP DRAIN PORT TO TANK

9A NIPPLE 1-1/16” UNO X 1-1/16” JIC 36463 1
9B HOSE ASSEMBLY 3/4” ID X 580 85539 1
10 PLENUM CHAMBER TO BOOST GAUGE PT7

10A ELBOW 45° 7/16” JIC M-F 33746 1
10B HOSE ASSEMBLY 2mm ID X 670 88502 1
11 PLENUM CHAMBER ASSEMBLY TO TANK

11A ELBOW 90° 2” SAE FLANGE X 2” HOSETAIL 84817 1
11B CLAMP 2” SAE SPLIT FLANGE CODE 61 35668 2PR
11C BOLT HEX HD M12-1.75 X 40 (PLENUM) 68920 4
11D WASHER SPRING 12 ID 93129 4
11E HOSE SUCTION 2” ID SUCTION SAE 100 R4 56327 0.38m
11F CLAMP HOSE 52-70 DIA S/S 600193 2
11G ELBOW 45° 2” SAE FLANGE X 2” ID HOSETAIL 84818 1
11H BOLT HEX HD 1/2” UNC X 1-1/2” (TANK) 44510 4
11I WASHER SPRING 1/2” ID 44521 4
12 GEAR PUMP SUCTION TO TANK

12A BEND 180° 1-1/2” SAE FLANGE X 1-1/2” HOSETAIL 85314 1
12B O-RING 1-7/8” X 1/8” 19678 1
12C HOSE SUCTION 1-1/2” ID SAE 100 R4 84816 0.365m
12D CLAMP HOSE 40-57 DIA S/S 600192 2
12E ELBOW 90° 1-1/2” SAE FLANGE X 1-1/2” HOSETAIL 83739 1
12F CLAMP 1-1/2” SAE SPLIT FLANGE CODE 61 34250 2PR
12G BOLT HEX HD 1/2” UNC X 1-1/2” (TANK) 44510 4
12H WASHER SPRING 1/2” ID 44521 4
12J BOLT HEX HD M12-1.75 X 35 (PUMP) 68919 4
12K WASHER SPRING 12 ID 93129 4
13 DRAIN MANIFOLD TO TANK

13A HOSE SUCTION 3/4” ID SAE 100 R4 84269 0.53m
13B CLAMP HOSE 22-38 DIA S/S 600191 2
14 TEE TO ACCUMULATOR (0.35L 30 bar)

14B NIPPLE 9/16” JIC X 1/2” BSPP 83402 1
3002785.doc
Page 2 of 3
333 BOART
LONGYEAR
PIPING GROUP
STUB SHAFT ASSEMBLY
LM45/55/75/90
PART No. 3002785 ISSUE 5. EO14707
15 MAIN VALVE BANK PORT T1 TO CHECK VALVE FILTER UNIT

15B ELBOW 90° 1-5/16” JIC M-F SWIV 35899 1
16 BULKHEAD ‘WP A’ PORT TO BULKHEAD ‘WP B’ PORT

16A TUBE ASSEMBLY HYDRAULIC 1/2” OD 86910 1
17 ROTATION MANIFOLD TANK PORT TO TANK
17A HOSE ASSEMBLY 3/8”ID X 455 53373 1
3002785.doc
Page 3 of 3
BOART
LONGYEAR
CHAMBER ASSEMBLY - PLENUM

LM45/55/75
PART No. 84732 ISSUE 4. EO14039
1 MANIFOLD WELDMENT 84733 1

2 VALVE ASSEMBLY CHECK 84715 1
3 O-RING 2-3/8” X 1/8” 20651 1
6 THERMOSTAT TEMPERATURE CONTROL 3002046 1

84732.doc
Page 1 of 1
BOART
LONGYEAR
VALVE ASSEMBLY CHECK

LM45/55/75 PLENUM CHAMBER
1 BODY CHECK VALVE 84807 1

2 RING SNAP INTERNAL 54 DIA 25417 1
3 POPPET SUCTION CHECK VALVE 84808 1
4 SPRING 84809 1
5 RETAINER SPRING CHECK VALVE 84810 1
6 POPPET RETURN CHECK VALVE 84811 1
8 NUT HEX CONE LOCK M10-1.5 84814 1
84715.doc
Page 1 of 1
PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING
HAND PUMP AND FILTER ASM

84005
1
5
11
7
6
8
2
4
9 10
12
13
14
15 3
Rev. A
PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING
HAND PUMP AND FILTER ASM

84005
ITEM QTY PART NO DESCRIPTION
1 1 3001337 PUMP, ROTARY HAND
2 1 84017 HANDLE ASM, HAND PUMP
3 1 601573 CATCH, PIN 20 DIA
4 1 3000122 BRKT, CATCH MOUNTING
5 1 82940 FILTER, HAND PUMP 10 MICRON
6 1 44566 C/SCR,HH 1/4-20 UNC X 1 GR8
7 2 5300763 C/SCR, SH M5-0.8x20 G12.9 ZP
8 1 5301154 WASHER, FLAT M6 ZP
9 2 5300935 WASHER, SPRING M5 ZP
10 2 5300927 NUT, HEX M5-0.8 G8.8 ZP
11 1 82133 ELBOW 90° 3/4 NPT X 3/4 HOSETAIL
12 1 58651 NIPPLE 3/4 NPTx 3/4 BSPP
13 1 83006 ELBOW 90 1-1/16JIC X 3/4BSPP
14 1 56059 HOSETAIL 1-1/16 JIC X 3/4 ID HOSE F/M
15 1 82915 ELEMENT, FILTER 10 MICRON
Rev. A
8 7 6 5 4 3 2 1
1 HANDLE, WELDMENT 84018 1
F APPLY LOCTITE 243 2 HINGE, BRACKET 84027 1 F
TO THREAD 3 C/SCR, SH M6-1.0x50 G12.9 ZP 5300789 1
2
E E
D D
FOR HANDLE AND NUT USE

EXISTING PUMP COMPONENTS
C C
1
B B

MATERIAL
HANDLE ASM, HAND PUMP
UNLESS OTHERWISE SPECIFIED:
ALL DIMENSIONS IN mm's
BEARING THIS LEGEND, ARE SUBMITTED IN CONFIDENCE
WITH THE UNDERSTANDING THAT SUCH DESIGNS,
REFER TABLE
PERMISSIBLE TOLERANCES ON CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES,
AND DEVICES SHALL NOT BE UTILIZED IN WHOLE
A DRILLED HOLE DIAM: 0.4

PERMISSION OF THE BOART LONGYEAR COMPANY SCALE NTS DATE 08-Aug-11 DRG SIZE A2 A
GENERAL DIMENSION 0.4 DWN IRW SHEET 1 OF 1
A 08AUG11 117648 REFER TO ECN ANGULAR DIMENSION 1 BOART LONGYEAR WT DRG NO.
84017
8 7 6 5 4 3 2 1
SECTION B
ELECTRICAL GROUP
BOART
LONGYEAR
ELECTRICAL GROUP
90Kw LV1 318-
318-415V 50Hz / 415-
415-460V 60Hz
PART No. 3003670 ISSUE A
1 MOTOR ELECTRIC 90KW LV1 3003672 1

2 HOUSING BELL 86306 1
3 COVER BELL HOUSING 84226 1
4 COUPLING FLEXIBLE 75 ID - SPLINE 600631 1
5 STARTER ASSEMBLY 90kW LV2 3003671** 1
6 BOLT HEX HD M20-2.5 x 45 68987 4
9 BOLT HEX HD M16-2 x 65 68957 8
11 NUT HEX M16-2 93117 8
12 BOLT HEX HD M10-1.5 x 30 68886 4
14 BOLT HEX HD M20-2.5 x 75 93084 4
15 BOLT HEX HD M10-1.5 x 20 68884 2
17 NUT HEX 3/8” BSW 82766 4
18 WASHER SPRING 3/8” ID 44520 4
19 WASHER FLAT 3/8” ID 44611 4
20 MOUNT VIBRATION STARTER 84201 4
21 BRACKET STARTER BOX MOUNTING 89169 1
**DESIGNATES APPROPRIATE LANGUAGE SUFFIX
3003670.doc
Page 1 of 1
SECTION C
700 Series Direct
FEED FRAME
BOART
LONGYEAR
FEED FRAME ASSEMBLY

1.8m DIRECT DRIVE
700H SERIES
PART No. 3000144 ISSUE A.
1 CHASSIS WELDMENT 3003963 1

2 CYLINDER HYDRAULIC 2-3/8” ID X 1800 STROKE 86932 1
3 BRACKET CYLINDER SUPPORT FRONT 87346 1
4 PLATE WEAR STRIP 600419 2
5 STRIP WEAR CYLINDER SUPPORT 86935 4
6 COVER WELDMENT 3000162 1
7 BRACKET RH COVER 3000244 1
8 BRACKET LH COVER 3000245 1
9 PIN SPRING 5 X 30 84046 2
10 CARRIAGE ASSEMBLY 601505 1
11 ROD SUPPORT ASSEMBLY 87352 1
12 SLIDE WEAR CYLINDER SUPPORT 87347 2
13 ASSEMBLY LINK 3001501 2
14 PIN COVER 87351 1
15 SLIDE STAINLESS STEEL 87888 2
18 NUT HEX HALF 1-1/8” UNF 83481 1
19 WASHER FLAT 1-1/8” ID 27636 2
21 NUT HEX NYLOC HALF 1-1/8” UNF 86669 1
23 BOLT HEX HD M12-1.75 X 35 68919 6
24 BOLT HEX HD M12-1.75 X 25 68917 4
25 BOLT HEX HD M6-1 X 20 68838 8
26 HOSE ASSEMBLY 3/4” ID X 600 3000342 1
28 WASHER SAFETY 12 ID 68062 20
29 NUT HEX M12-1.75 68800 2
31 ELBOW 90 1-1/16” JIC X 7/8” UNO M-M 36967 1
32
33
34 NAMEPLATE SERIAL NUMBER 17958 1
35 BRACKET CYLINDER SUPPORT REAR 3000465 1
36 ELBOW 90 1-1/16” JIC M-F SWIVEL 43072 1
37 BOLT HEX HD M8-1.25 X 12 83303 52
38 SHIM SET ROD HOLDER MOUNTING 600977 1
41 BRACKET CYLINDER CARRIAGE 3000464 1
42 PLATE RETAINING LINK 3000467 4
3000144.doc
Page 1 of 2
BOART
LONGYEAR
FEED FRAME ASSEMBLY

1.8m DIRECT DRIVE
700H SERIES
PART No. 3000144 ISSUE 14. EO14751
45 BRACKET DUMP CYLINDER MOUNT 3004010 1

46 BOLT HEX HD M16-2 X 40 68952 4
49 BOLT HEX HD M12-1.75 X 40 68920 2
OPTIONS
101 KIT SPARE PARTS FEED FRAME 3000258
102 KIT CONVERSION LINK ASSEMBLY 3001496
3000144.doc
Page 2 of 2
12 11 10 9 8 7 6 5 4 3 2 1
H H
6
9 14 30
HQ ROTATION HQ ROD HOLDER

8 UNIT (REF) MOUNTING
WIRELINE SHEAVE BRACKET (REF)
7 ASSY 3000161 (REF)
16 28
G G
11 17 24
14
17 29 48 49 2
26
17 23 48
F 34 F
1 10
15 16 28
20 37 27
31 36
M8 Bolts Item 37: Use
Loctite 262 (Stud Lock) Thickness as Reqd. to Align
E
38 Rod Holder Mounting Bracket E
with Rotation Unit
1
2
D D
4
12 35
Use Loctite 330 28 43
(Multibond)
13
41
22 28
C C
18 19
5
19 21
39 40
42 After Completing Carriage Adjustment
and with Cylinder Retracted/Closed:
Torque Nut - Item 21 - to 430 Nm (320 lbf/ft )
25 44
M6 Bolts Item 25: Use 3
B B
Loctite 262 (Stud Lock)
46 47
5
45

MATERIAL
FEED FRAME ASSEMBLY
SEE PARTSLIST 700 SERIES DIR. DRIVE 1.8m STROKE
A 30/09/08 ADDED TO PLM PERMISSIBLE TOLERANCES ON CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES,
3000144
14 14/03/08 14751 REFER EO 17/12/07 A1

DRILLED HOLE DIAM: 0.4 PERMISSION OF THE BOART LONGYEAR COMPANY SCALE NTS DATE DRG SIZE
A 13 17/12/07 14705 REFER EO GENERAL DIMENSION 0.4 DWN S. Olczyk SHEET 1 OF 2 A

12 21/08/06 14414 REFER EO
3000144
ANGULAR DIMENSION 1
12 11 10 9 8 7 6 5 4 3 2 1
12 11 10 9 8 7 6 5 4 3 2 1
USED ON
4205
H H
3071
5 12 (Chassis)
150
(To Edge of Wear Slide Item 12)
370
G G
1
DETAIL A
Scale 1:2
A
SEE
DETAIL A
555
F F
40
A 1800
70
SECTION A-A STROKE 58 503
E E
WIRELINE SHEAVE
ASSY 3000161 (REF)
D D
52
4276
HQ ROTATION HQ ROD HOLDER

UNIT (REF) MOUNTING
BRACKET (REF)
C C
808
Nom.
488
Nom.
130
B B
3071
Ref

MATERIAL
FEED FRAME ASSEMBLY
SEE PARTSLIST 700 SERIES DIR. DRIVE 1.8m STROKE
A 30/09/08 ADDED TO PLM PERMISSIBLE TOLERANCES ON CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES,
3000144
14 14/03/08 14751 REFER EO 17/12/07 A1

DRILLED HOLE DIAM: 0.4 PERMISSION OF THE BOART LONGYEAR COMPANY SCALE 1:8 DATE DRG SIZE
A 13 17/12/07 14705 REFER EO GENERAL DIMENSION 0.4 DWN S. Olczyk SHEET 2 OF 2 A

12 21/08/06 14414 REFER EO
3000144
ANGULAR DIMENSION 1
12 11 10 9 8 7 6 5 4 3 2 1
BOART
LONGYEAR
CYLINDER HYDRAULIC
2-3/8” ID X 1800 STROKE
1 CAP END 69705 1

2 NUT HEX CONELOCK 7/8” UNF 690121 1
3 GLAND 690009 1
4 SEAL PISTON 69707 1
5 O-RING 1” x 3/32” VITON 88438 1
6 PISTON HALF FRONT 690122 1
7 PISTON HALF REAR 690123 1
8 ROD PISTON 690101 1
9 BARREL 69723 1
10 CIRCLIP INT 48 X 1.75 69714 2
11 SLEEVE CUSHION 690127 2
12 O-RING 2-1/8” X 1/8” 25537 4
13 RING BACK UP 69833 4
14 SEAL ROD 69715 1
15 WIPER ROD 69716 1
16 CLAMP TOP 690136 1
18 BLOCK PORT 69828 1
19 BLOCK ASSEMBLY PORT 690129 1
20 O-RING 1-1/4” X 1/8” VITON 88432 2
22 BUSH 3070425 1
100 OPTIONS
101 SEAL KIT CYLINDER 85287
102 PISTON ROD ASSEMBLY 602503
CONSISTS OF ITEMS 2,4,5,6,7 AND 8
( TO BE ASSEMBLED BY ADELAIDE HYDRAULICS )
86932man.doc
Page 1 of 1
BOART
LONGYEAR
CARRIAGE ASSEMBLY
FEED FRAME DIRECT DRIVE
700 SERIES
PART No. 601505 ISSUE A. ECN116529
1 PLATE CARRIAGE TOP 601655 1

2 PLATE CARRIAGE SIDE 601656 2
3 WASHER FLAT 16 ID BLACK 59872 4
4 SLIDE WEAR 85575 4
5 CLIP TRIM PLASTIC 84546 8
6 BLOCK ADJUSTING 601658 2
7 BOLT HEX HD M8-1.25 X 20 68861 8
8 INSERT SIDE PLATE ADJUSTING SCREW 600439 4
9 LOCKNUT V-SLIDE 85059 4
10 SCREW ADJUSTING V-SLIDE 85060 4
11 BOLT HEX HD M16-2 X 25 68949 4
14 BLOCK MANIFOLD REAR 601659 1
15 BLOCK MANIFOLD FRONT 87356 1
16 NIPPLE 1-1/16” UNO X 1-1/16” JIC 36463 3
17 CAP 1-1/16” JIC 40393 4
20 NIPPLE GREASE M6-1 STRAIGHT 93363 4
22 BUSH 21 X 25 X 36 FLANGE 88689 1
23 BUSH 21 X 25 X 21 FLANGE 59644 2
24 PIN HINGE 88687 1
25 NUT HEX NYLOC HALF M16-2 68743 1
26 KEY 12 x 10 x 58 602026 4
27 PIN LATCH BOLT 59646 2
28 PIN COTTER 1/8” X 1-1/4” 44625 4
29 NUT HEX 5/8” UNC 82775 2
30 PLATE CLAMP 59645 2
31 BOLT LATCH 94889 2
OPTIONS
101 KIT SPARE PARTS CARRIAGE 601660
601505.doc
Page 1 of 1
BOART
LONGYEAR
SUPPORT ASSEMBLY ROD

FEED FRAME LM55
1 BRACKET ROD SUPPORT 87360 1

2 ROLLER ROD SUPPORT 86948 1
3 NUT HEX THIN M20-2.5 93263 1
5 PIN SHEAVE 82591 1
6 BUSH 20 X 23 X 20 TEFLON COATED 86949 2
100 OPTIONS
101 KIT SPARE PARTS 88169
87352.doc
Page 1 of 1
BOART
LONGYEAR
LABEL ARRANGEMENT
FEED FRAME 700 SERIES
SPANISH VERSION
PART No. 600413SP ISSUE 2. EO11792
1 NAMEPLATE CYLINDER PORT A SPANISH 94362SP 1

2 NAMEPLATE CYLINDER PORT B SPANISH 94363SP 1
3 DECAL KEEP CLEAR SPANISH 600397SP 4
4 DECAL MOVING PARTS SPANISH 600396SP 2
(Not used if UDM fitted).
5 DECAL LIFTING POINT 600742 4
6 DECAL BOART LONGYEAR 700 SERIES 602332 2
600413sp.doc
Page 1 of 1
BOART LONGYEAR
700 SERIES
BOART LONGYEAR
700 SERIES
BOART LONGYEAR
700 SERIES
8 7 6 5 4 3 2 1
USED ON 3000144 3000427 ITEM DESCRIPTION PART NO QTY
1 BRACKET WELDMENT 3000163 1
A 2 BOLT HEX HD M12-1.75 x 65 68925 1
F
22 23 24 18 17 16 15 3 NUT HEX M12-1.75 68800 5
F

21 19
14
6 7 6 NUT HEX M20-2.5 93118 2
8 BEARING CYL ROLLER DBLE ROW 20 ID 66108 1
9 SHEAVE, WIRELINE 3000164 1
11
10 SHAFT WIRELINE SHEAVE 56438 1
E 3 4 5 E
11 NIPPLE GREASE M6-1 STR 93363 2
12 NUT LOCK BEARING M40-1.5 56450 2
13 WASHER 40 DIA 56451 1
REAR
14 PIN SHEAVE 3000165 1
COVER
20 15 WASHER FLAT 20 ID 93255 2
16 BEARING BALL 20 ID 59618 2
17 SPACER 22 x 27 x 28 3000166 1
D 12 19 BRACKET WELDMENT 3000168 2 D
20 BOLT HEX HD M12-1.75 x 30 68918 4

21 BOLT HEX HD M8-1.25 x 100 68877 1
13 22 WASHER SPRING 8 ID 93127 1
23 NUT HEX M8-1.25 93114 1
1
9 THE PART NUMBER OF AN OPTIONAL 'KIT SPARE PARTS
10 WIRELINE SHEAVE ASSEMBLY' IS 3000609.
C C
8
11
SNAP RING OF
6 7 BEARING ITEM 8
B
B B
3 4 5 2 A
SECTION A-A

MATERIAL
SHEAVE ASSEMBLY, WIRELINE
B 29/06/10 105492 REFER ECN UNLESS OTHERWISE SPECIFIED:
AS LISTED FEED FRAME 700 SERIES
A 01/10/08 ADDED TO PLM DIMENSIONS: AND DEVICES SHALL NOT BE UTILIZED IN WHOLE
OR IN PART BY ANY PERSON FIRM OR
A 3 04/12/07 14704 REFER EO DRILLED HOLE DIAM: ± 0.4

PERMISSION OF THE BOART LONGYEAR COMPANY SCALE 1:2 DATE 4/12/07 DRG SIZE A2 A
2 24/03/06 14365 REFER EO DWN S. Olczyk SHEET 1 OF 1
BOART LONGYEAR
GENERAL DIMENSION ± 0.4
1 01/07/97 12462 RELEASED WT DRG NO.
3000161
ANGULAR DIMENSION ± 1 °
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
ITEM DESCRIPTION PART NO QTY ITEM DESCRIPTION PART NO QTY
B
46 LABEL - CORRECT OPERATION - EXTENSION 3003684 1 1 BRACKET - R.H. COVER 3000244 1
47 ROD SUPPORT ASSEMBLY 87352 1 2 BRACKET - L.H. COVER 3000245 1
2
F 48 BOLT HEX HD M12-1.75 X 25 68917 4 3 SCREW SOC HD CAP M12-1.75 x 40 93919 6 F
32 31 30 B 5 BOLT HEX HD M12-1.75 x 35 68919 8
19 2 6 WASHER SPRING 12 ID 93129 12
7 NUT HEX M12-1.75 68800 2
BRACE SHOWN IN TRANSPORT 29 28 25 26 27 24 23 22 8 PIN - COVER HINGE 87351 1
POSITION. 9 WASHER FLAT 20 ID 93255 2
10 PIN SPRING 5 DIA x 30 84046 2
21 20 11 COVER WELDMENT 700 FEED FRAME 3003666 1
18
E 12 PIN - HINGE 602348 1 E
13 R-CLIP 20 DIA. SHAFT 66141 1
17 16 15 14
14 BOLT HEX HD M16-2 x 50 68954 8
A 45
17 NUT HEX M16-2 93117 8
A 17 16 15 14
13 12 34 35 18 EXTENSION WELDMENT 700 FEED FRAME 3003664 1
19 BRACKET - TWIN SHEAVE ASSEMBLY 3003665 1
11 20 SHEAVE - WIRELINE 600824 3

33 20 21 21 BEARING CYLINDRICAL ROLLER 66108 3
D D
22 SHAFT- WIRELINE SHEAVE 3003673 3
2 23 WASHER SPRING 20 ID 93131 3
22 44 25 28 29
48 6 47 24 NUT HEX M20-2.5 93118 5
25 NIPPLE 7/16" JIC x 1/8" NPT 37534 3
16 38 37 30 31 32 26 HOSE ASSEMBLY 1/4" ID x 6400 85760 2
46
27 ELBOW 90 DEG 7/16" JIC x 1/4" BSPP 83614 3
28 SOCKET 1/8" NPT 3070259 3
10 9 8 36 29 NIPPLE GREASE 1/8" NPT 16634 3
BRACE SHOWN IN WORKING 30 SCREW HEX HD M12-1.75 x 65 68925 3
C 36 C
POSITION 31 WASHER FLAT 12 ID 93253 14
7 6 5 4 3 2 1 32 NUT HEX NYLOC M12-1.75 57735 3
33 BRACKET - SHEAVE ASSEMBLY 600823 1
35 LOCKNUT M40-1.5 56450 2
39 24 40
FEED FRAME ASSEMBLY C 36 BRACE - HEAVY DUTY OUTER 3003674 2
P/N 3003604 or 37 WASHER - SHAFT RETAINING 3003166 2
P/N 3004761 C
2 38 BOLT HEX HD M16-2 x 30 68950 2
C-C
41 42 39 SCREW HEX HD M20-2.5 x 75 68993 2
B 40 JAW - PIPE CLAMP 3003686 2 B
41 CLAMP SCAFFOLD 94497 4
42 PIPE 40 NB HEAVY DUTY - 660 LG 3003694 2
43
43 PIPE 40 NB HEAVY DUTY - 2300 LG 3003693 2
44 HOSE ASSEMBLY 1/4" ID x 3795 53014 1
41 42 45 PIN SHAFT LOCKING 3546747 3
DO NOT SCALE THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS, MATERIAL

EXTENSION ASSEMBLY
WITH THE UNDERSTANDING THAT SUCH DESIGNS, AS LISTED 700 FEED FRAME
DIMENSIONS: AND DEVICES SHALL NOT BE UTILIZED IN WHOLE
A DRILLED HOLE
DIAM: +/-
PERMISSION OF THE BOART LONGYEAR COMPANY
SCALE 1:20 DATE 11/11/2005 DRG SIZE A2 A
2 13-02-08 14752 REFER EO GENERAL
+/- DWN S MULLER SHEET 1 OF 1
1 05-05-06 14329 RELEASED
DIMENSIONS
ANGULAR
+/-
BOART LONGYEAR DRG NO.
DIMENSION
Boart Longyear Pty Ltd, Mitchell Park, South Australia. 3003663
ISSUE DATE EO No. RELEASED FOR/ REVISION
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
ITEM DESCRIPTION PART NO QTY
1 BULKHEAD - UPPER HOSE 3003922 1
2 PLATE - LOWER BULKHEAD MOUNT 3003782 2
F REMOVE FRONT AND REAR MANIFOLDS. 3 BRACKET - LOWER BULKHEAD MOUNT 3003923 1 F
4 BULKHEAD - HOSE LOWER 3003768 1
5 BOLT HEX HD M10-1.5 x 35 GR8.8 68887 8
7 NUT HEX M10-1.5 93115 6
8 BOLT HEX HD M12-1.75 x 80 GR8.8 68928 2
10 NUT HEX M12-1.75 68800 2
E 12 KIT - BULKEAD HOSE AND FITTINGS 3003921 1 E
13 PLATE - BULKHEAD KEEPER 3003949 2
ITEM 12 NOT SHOWN.
TACK WELD ITEM 13 IN TWO PLACES ON
ASSEMBLY TO SUIT BULKHEAD FITTINGS.
2 HOLES M10x1.5 THRU DETAIL A

SIDE PLATE
60 130
D D
40
C C
3 4 8 9 10 11 1 5 6 5 6 7 2
DETAIL A TYP
6
B B
2580 210
DO NOT SCALE THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS, MATERIAL

KIT - BULKHEAD HOSES
WITH THE UNDERSTANDING THAT SUCH DESIGNS, AS LISTED 1.8m FEED FRAME
DIMENSIONS: AND DEVICES SHALL NOT BE UTILIZED IN WHOLE
A DRILLED HOLE
DIAM: +/-
SCALE 1:10 DATE 4/07/2006 DRG SIZE A2 A
2 10-8-06 14414 REFER EO 2
GENERAL
+/- DWN S MULLER SHEET 1 OF 1
1 5-7-06 14397 RELEASED
DIMENSIONS
ANGULAR
+/-
BOART LONGYEAR DRG NO.
DIMENSION
ISSUE DATE EO No. RELEASED FOR/ REVISION
8 7 6 5 4 3 2 1
SECTION D
HQ75 Hi Torque Mk 2
ROTATION UNIT
BOART
LONGYEAR
ROTATION UNIT
HQ75 HIGH TORQUE MK2
MOTOR SERIES 63 HD1D CONTROLLER
PART No. 602231 Issue B. ECN 124430
1 HOUSING - SEAL 601646 1

3 CLAMP GUIDE BUSH 56628 1
4 LABYRINTH BODY 601647 1
5 RING RETAINING 601498 1
6 BUSH 58600 1
7 SEAL OIL 4-3/16" X 5" X 1/2" 57531 1
8 COVER REAR 602318 1
9 PLUG REWORK 1-5/16" UNO SIGHT WINDOW 85154 1
10 NUT LOCK M110-2 57496 1
11 PLATE LOCKING - LOCKNUT 602079 1
12 GEAR DRIVEN 75T 602321 1
13 KEY 7 X 8 X 45 57535 4
14 ADAPTOR OIL SEAL 57346 1
16 O-RING 7-1/2" X 1/8" 56992 1
17 SEAL OIL 5-1/2" X 6-1/2" X 1/2" 57357 1
18 O-RING 4-3/4" X 1/8" 35613 1
19 O-RING 7-3/4" X 1/8" 57356 1
21 BEARING BALL 110 ID X 200 OD X 38W 89934 1
22 CIRCLIP INTERNAL 167 X 4 57365 1
24 SEAL OIL 160 X 200 X 12 600642 1
25 PLUG 5/16" UNO SOC HD 59332 6
26 PLUG 3/4" UNO HEX HD 39572 3
28 O-RING 4-7/8" X 1/8" 57498 1
29 RING BACK UP 4-7/8" X 5-1/8" 57499 1
30 O-RING 5-1/8" X 1/8" 57353 1
31 RING BACK UP 5-1/8" X 5-3/8" 57354 1
33 GEAR DRIVE 20T 86974 1
34 WASHER SPECIAL 86979 1
35 WASHER SPRING DISC 12 ID 94324 1
36 HOUSING REAR 602212 1
37 HOUSING MAIN 602404 1
39
40 RING BACK UP 6-1/4" X 6-1/2" 56989 2
41 O-RING 6-1/4" X 1/8" 56988 2
42 SHAFT AND ROTARY SEAL SET 602298 1
43 PLATE RETAINING REAR 602297 1
602231pl
Page 1 of 3
BOART
LONGYEAR
ROTATION UNIT
PART No. 602231 Issue B . ECN 124430
45 PLATE BLANKING 80512 1

47 ELBOW 90° 1/8” BSPT M-F 65972 1
48 BREATHER 1/8” BSPT M 602089 1
50 FLANGE MOUNTING 86973 1
51 BUSH 21 X 25 X 31.5 FLANGE 59749 1
52 BOLT HEX HD M12-1.75 X 35 68919 1
53 MOTOR HYD 107cc/rev A/PISTON SERIES 63 HD1D 601295 1
54 BOLT HEX HD M16-2 X 55 68955 4
56 PIPING GROUP (NOT SHOWN) 602718 1
57 BRACKET FILTER MOUNTING 602220 1
58 BOLT HEX HD M10-1.5 X 25 68885 3
60 FILTER HIGH PRESSURE 60 L/MIN 58025 1
61 BOLT HEX HD M6-1 X 20 68838 4
63 NIPPLE GREASE M6-1 93363 1
65 CYLINDER RETURN 602217 1
66 PISTON MAIN 602215 1
67 PISTON RETURN 88611 1
68 ADAPTOR HYDRAULIC 602218 2
69 CARRIER RACK 85586 1
70 RACK 602234 1
71 CYLINDER RACK ENGAGING 602219 1
72 PISTON RACK ENGAGING 88613 1
73 HOUSING SPRING 85088 2
74 CAP 1-5/16" JIC 38483 2
75 SCREW SHOULDER REWORK 85091 2
76 SPRING COMP 20 OD X 5 W X 44 LG 85089 2
77 O-RING 1-1/4" X 1/8" 20122 1
78 WIPER ROD 1" X 1-3/8" 602280 2
79 WIPER ROD 3/4" 88596 1
80 O-RING FOR 1-5/16" UNO THREAD 40253 5
81 O-RING FOR 1-5/8” UNO THREAD 33897 2
82 SEAL OIL 3/4" X 1" X 1/4” 602281 1
83 SCREW CAP SOC HD M10-1.5x35 93280 4
84 SPACER 191 X 199 X 8 600638 1
85 SEAL 1" X 1-1/4" X 1/4” 602279 2
86
87 SLEEVE RETAINING GUIDE BUSH 601499 1
88 CYLINDER MAIN 602216 1
602231pl
Page 2 of 3
BOART
LONGYEAR
ROTATION UNIT
PART No. 602231 Issue B . ECN 124430
89 WINDOW SIGHT 1/2" NPT 58201 1

90 SCREW CAP SOCKET LOW HEAD M10-1.5x30 602117 2
91 WASHER SAFETY 10 ID 16 OD 1.5W 94347 2
92 NIPPLE GREASE 90º M6-1 87171 1
93 REDUCER 3/4” BSPP x 1/2” BSPP M-F 86405 1
95 NIPPLE 9/16” JIC x 1/2” BSPP 83402 1
96 HOSE 3/8” ID x 395 LONG 84850 1
97 ELBOW 90° 9/16” JIC M-F SWIVEL 36998 1
98 NIPPLE 3/4” UNO x 9/16” JIC 39224 1
99 CAP DISPLACEMENT ADJUSTMENT 601177` 2
100 CAP ADJUSTMENT SCREW 601179 2
OPTIONS
101 SERVICE UNIT HQ 602424
103 KIT SPARE PARTS BREAKOUT DEVICE SEALS 3000544
602231pl
Page 3 of 3
BOART
LONGYEAR
ROTATION UNIT HQ SERVICE
PART No. 602424 Issue B. ECN116348
7 SEAL OIL 4-3/16” X 5” X 1/2” 57531 1

10 NUT LOCK BEARING M110-2 57496 1
13 KEY 7 X 8 X 45 57535 4
16 O-RING 7-1/2” X 1/8” 56992 1
17 SEAL OIL 5-1/2” X 6-1/2” X 1/2” 57357 1
18 O-RING 4-3/4” x 1/8” 35613 1
19 O-RING 7-3/4” X 1/8” 57356 1
22 CIRCLIP INTERNAL 167 X 4W 57365 1
24 SEAL OIL 200 X 160 X 12 600642 1
25 PLUG 5/16” UNO SOC HD 59332 8
28 O-RING 4-7/8” X 1/8” 57498 1
29 RING BACK UP 4-7/8” X 5-1/8” 57499 1
30 O-RING 5-1/8” X 1/8” 57353 1
31 RING BACK UP 5-1/8” X 5-3/8” 57354 1
36 COVER SERVICE UNIT HQ 86316 1
37 HOUSING MAIN 602404 1
40 RING BACK UP 6-1/4” X 6-1/2” 56989 2
41 O-RING 6-1/4” X 1/8” 56988 2
42 SHAFT & ROTARY SEAL SET 602298 1
43 PLATE RETAINING REAR 602297 1
56 PLUG 3/4” UNO 39572 2
84 SPACER 191 X 199 X 8 600638 1
96 O-RING 5/16”x7/16”x1/16” (NOT SHOWN) 58291 3
97 FITTING INSTRUCTIONS LOCKING PLATE 602099FI 1
ROTATION UNIT HQ
98 FITTING INSTRUCTIONS SHAFT TO RETAINING PLATE 602230FI 1
99 NUT HEX THIN M12-1.75 93116 3
100 FITTING INSTRUCTIONS LOCKING PLATE 602100FI 1
ROTATION UNIT HQ H/TORQUE
REFER DRAWINGS 601301, 601303, 601304, 601305, 601306, 602230 &
602231 FOR ASSEMBLY DETAILS.
602424.doc
Page 1 of 1
111 BOART
LONGYEAR
PIPING GROUP ROTATION UNIT

HQ HIGH TORQUE MK2
1 MANIFOLD ASSEMBLY 3001286 1

3 MANIFOLD BLOCK ‘CHUCK PRESSURE’ TO FILTER INLET

3A HOSE ASSEMBLY 3/8” ID x 915 LONG 56472 1
3B ELBOW 90º 3/4” JIC x 3/4” BSPP M-M 85351 1
4 MANIFOLD BLOCK ‘MOTOR DRAIN’ TO MOTOR DRAIN

4B ELBOW 90º 7/16” UNO x 9/16” JIC M-M 44302 1
4C ADAPTOR M18-1.5 x 7/16” UNO M-F 82458 1
4D WASHER SEALING M18 94336 1
5 MANIFOLD BLOCK ‘CHUCK DRAIN’ TO ROTATION UNIT CASE DRAIN

5B ELBOW 90º 9/16” JIC M-F SWIVEL 36998 1
5C NIPPLE 3/4” UNO x 9/16” JIC 39224 1
7 MANIFOLD BLOCK ‘ROD BOD PRESSURE’ PISTON MAIN CYLINDER

7A ELBOW 90º 7/16” JIC M-F SWIVEL 33214 1
7B HOSE ASSEMBLY 1/4” x 1000 LONG 3000033 1
7C TEE ‘REWORK 33676’ 0.8 ORIFICE 85755 1
8 MAIN CYLINDER TO RACK ENGAGING CYLINDER

8B ELBOW 90º 7/16” UNO x 7/16” JIC M-M 37015 1
9 MANIFOLD BLOCK PORT ‘B’ TO ROD BOD RELIEF PORT ‘B’

9B ELBOW 90º 7/16” JIC x 7/16” JIC F-M 33214 1
9C ELBOW 90º 7/16” UNO x 7/16” JIC M-M 37015 1
10 MANIFOLD BLOCK ‘ROD BOD RETURN’ TO ROD BOD RETURN CYLINDER

10B ELBOW 45º 7/16” JIC M-F SWIVEL 33746 2
10C ELBOW 90º 7/16” UNO x 7/16” JIC M-M 37015 1
602718.doc
Page 1 of 2
222 BOART
LONGYEAR
PIPING GROUP ROTATION UNIT

HQ HIGH TORQUE MK2
11 HD1D CONTROLLER TO POWER UNIT ‘ PPX’

11A SEALING WASHER 94963 1
11B NIPPLE M14-1.5 x 9/16” JIC 94313 1
11C ELBOW 45º 9/16” JIC M-F SWIVEL 39268 1
11D CAP 9/16” JIC 33862 1
OPTIONS
101 KIT SPARE PARTS PIPING GROUP 3000038
602718.doc
Page 2 of 2
111 BOART
LONGYEAR
MANIFOLD ASSEMBLY
ROTATION UNIT HQ HIGH TORQUE
SIZE 107 SERIES 63 MOTOR HD1D CONTROLLER
PART No. 3001286 ISSUE.A. ECN117528
1 BLOCK MANIFOLD 3001230 1

2 VALVE SEQUENCE 88841 1
3 VALVE CHECK CARTRIDGE 3001228 1
4 POPPET 88338 1
5 GUIDE POPPET 82617 1
6 SPRING COMPRESSION 7.6 OD X 1.2W X 35 LG 94984 1
7 ELBOW 45° 7/16” UNO X 7/16” JIC M-M 33661 1
8 ELBOW 45° 3/4” UNO X 3/4” JIC M-M 29000 1
9 ELBOW 45° 7/8” JIC X 3/4” UNO M-M 58029 2
10 ELBOW 45° 1-1/16” UNO X 1-1/16” JIC 36445 2
11 ELBOW 90° 7/16” UNO X 7/16” JIC M-M 37015 1
12 ELBOW 90° 9/16” UNO X 9/16” JIC M-M 36478 1
13 NIPPLE 7/16” UNO X 7/16” JIC 35897 1
14 NIPPLE 9/16” UNO X 9/16” JIC 36465 2
15 NIPPLE 3/8”BSPP X 7/16” JIC 3001285 1
16 SCREW SET SOC M12-1.75 X 10 KCP 59058 1
17 PLUG 7/16” UNO 39201 2
18 PLUG 9/16” UNO 44195 1
19 ORIFICE 0.5 DIA (M6-1 X 12) 87188 1
20 CAP 7/16” JIC 40081 4
21 CAP 9/16” JIC 33862 3
22 CAP 3/4” JIC 33863 1
23 CAP 7/8” JIC 33864 2
24 CAP 1-1/16” JIC 40393 2
25 O-RING FOR 1-1/16” UN O-RING THREAD 33894 1
26 O-RING 1-5/16” X 1/8” 40252 2
27 PLUG 1/8”BSPP 3001278 1
3001286.doc
Page 1 of 1
111 BOART
LONGYEAR
KIT – HOSE SUPPORT BRACKET

HQ HIGH TORQUE ROTATION UNIT
PART No. 3003901 ISSUE 2. EO.14718
1 BOLT HEX HD M16-2 X 60 68956 2

2 BRACKET HOSE SUPPORT 602357 1
3 PLATE MOUNTING 602358 1
4 BOLT HEX HD M12-1.75 X 35 68919 2
5 WASHER SPRING 12ID 93129 2
3003901.doc
Page 1 of 1
SECTION E
CHUCK
111 BOART
LONGYEAR
CHUCK ASSEMBLY
HQ
PART No. 3001636 ISSUE A, ECN 112428
1 SUBPLATE CHUCK 80506 1

2 O-RING 5/16” X 1/16” 58291 6
3 CYLINDER ASSEMBLY 3001001 3
6 PLATE RETAINING FRONT 82845 1
8 O-RING 9-1/4” X 1/8” 35631 2
9 HOOD CHUCK 80508 1
*10 PLATE BLANKING ROTATION UNIT HQ 80512 1
*11 NUT HEX THIN M12-1.75 93116 3
100 OPTIONS
*ITEMS MARKED THUS NOT SHOWN ON DRAWING
3001636.doc
Page 1 of 1
111 BOART
LONGYEAR
CYLINDER ASSEMBLY
CHUCK - HQ
PART No. 3001001 ISSUE B ECN113108
1 CYLINDER CHUCK HQ 3000996 1

2 PISTON 3-3/4” ID CYLINDER CHUCK HQ 3000998 1
3 SEAL 3-3/8” x 3-3/4” x 3/16” 57649 1
4 SPRING COMPRESSION 19.5 OD x 2.5 W x 40 LONG 57361 6
5 SPRING COMPRESSION 14 OD x 1.8 W x 40 LONG 58574 6
6 CAP CYLINDER END HQ 3000997 1
7 O-RING 3-3/4” x 3-15/16” x 3/32” 83665 1
8 WIPER ROD1-3/8” x 1-11/16” 58575 1
9 CIRCLIP INTERNAL 100 x 3 3001002 1
10 NAMEPLATE, CAUTION SPRINGS LOADED 3002682 1
OPTIONAL:
101 KIT SPARE PARTS CYLINDER ASSEMBLY 89921
3001001pl.doc
Page 1 of 1
SECTION F
HQ ROD HOLDER
12 11 10 9 8 7 6 5 4 3 2 1

USED ON MODULE DRILL CHARTS
H 1 R-CLIP 10 SHAFT 94454 4 H
2 CAP 3/4 JIC 33863 1

3 ELBOW 90° 3/4 UN O-RING X 3/4 JIC M/M 36457 1
4 CLAMP - GUIDE BUSH 56628 2
5 BOLT HEX HD M16-2 x 40 68952 8
6 NIPPLE GREASE 90 M6-1 87171 2
G
7 WASHER SPRING 16 ID 93130 8 G
5 8 SCREW CAP SOC HD M8-1.25 x 20 93233 8

9 SLIDE ASSEMBLY INNER 3000231 1
10 BRACKET - ROD HOLDER MOUNTING 3000351 1
11 PIN 3000353 2
12 WEAR STRIP 56630 2
F F
6
E E
12
3
D D
4 2
6
10
C C
5 7
9 11 1 8
B B

MATERIAL
HOLDER ASSEMBLY ROD
AS LISTED HQ MK2 30 SPRINGS
3:4 22/09/06 DRG SIZE A1

A 2/10/08 ADDDED TO PLM DRILLED HOLE DIAM: 0.4 PERMISSION OF THE BOART LONGYEAR COMPANY SCALE DATE
A 6 28/11/07 14696 REFER EO GENERAL DIMENSION 0.4 DWN DWURST SHEET 1 OF 1 A

5 22/09/06 14439 REFER EO
3000352
ANGULAR DIMENSION 1
12 11 10 9 8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1

1 CYLINDER ASSEMBLY 3000230 1
2 HOUSING DISC SPRING 3000369 1
F 15 F
3 SLEEVE GUIDE 600269 1
4 PLATE RETAINING DISC SPRING 3000371 1
17
5 DISC SPRING 64x125x8 94617 30
6 PLATE ACTUATING DISC SPRING 94620 1
16 7 PLUG SPRING STACK 94622 1
8 BOLT-TEE SLIDE ROD HOLDER 58317 1
9 WASHER DISC LOCK 10 ID 58237 1
E 10 NUT HEX M10-1.5 93115 1 E

13 FLANGE RETAINING DISC SPRING HOUSING 3000370 1
14 WIPER ROD 63x75x6 3000372 1
15 PLATE LIFTING 3002672 1
16 NAMEPLATE WARNING SPRINGS UNDER LOAD 3002682 1
17 DECAL LIFT POINT 600742 1
D
2 3 11 13 1 D
DISC SPRINGS (ITEM 5) TO BE

LIBERALLY COATED WITH JAW SET (PN 58314)
MOLYBDENUM DISULPHIDE GREASE SHOWN FOR REFERENCE
DURING ASSEMBLY
C C
B B
REF
195
NOT ALL SPRINGS
14 4 HAVE BEEN SHOWN 5 7 6 8 10 9
656 REF

MATERIAL
SLIDE ASSEMBLY INNER
AS LISTED ROD HOLDER HQ MK2 30 SPRINGS
A DRILLED HOLE DIAM: ± 0.4

A 29/03/11 112088 REFER ECN GENERAL DIMENSION ± 0.4 DWN DWURST SHEET 1 OF 1
6 28/07/06 14411 REDRAWN IN ProE BOART LONGYEAR WT DRG NO.
3000231
8 7 6 5 4 3 2 1
6 5 4 3 2 1
1 SLIDE CYLINDER 3000229 1
2 PISTON 601418 1
D D
3 SEAL OIL 1-3/8" x 1-5/8" x 1/4" 600431 1
4 SEAL OIL 3-1/4" x 3-3/4" x 3/8" 601419 1
5 WIPER ROD 1-3/8" x 1-3/4" x 3/16" 94647 1
6 CIRCLIP INTERNAL 95 x 3 56542 1
7 NIPPLE BLEED 56741 1
8 PLUG 3/4" UNO 39572 2
4 OPTIONS:
6 7 3 5 2 1 8 KIT SPARE PARTS CYLINDER ASSEMBLY - PN 3000373
C C
195 REF
B B
323 REF TO BE PRESSURISED TO 21 MPa (3050 PSI)

MATERIAL
CYLINDER ASSEMBLY
AS LISTED ROD HOLDER HQ MK2 30 SPRINGS
DIMENSIONS:
A
DRILLED HOLE DIAM: ± 0.4 SCALE 1:2 DATE 27/07/06 DRG SIZE A3
A
A 29/03/11 112088 REFER ECN DWN D.WURST SHEET 1 OF 1

BOART LONGYEAR
GENERAL DIMENSION ± 0.4
5 28/07/06 14411 REDRAWN IN ProE ANGULAR DIMENSION ± 1 ° WT DRG NO.
ISSUE DATE EO No RELEASED FOR / REVISION 3000231D1

6 5 4 3 2 1
SECTION G
CONTROL PANEL
BOART
LONGYEAR
PANEL ASSEMBLY CONTROL

LM45/55/75
HD1D CONTROLLER
PART No. 3000004, ISSUE C, ECN119988.
1 PANEL WELDMENT CONTROL 3000005 1

2 GAUGE WATER PRESSURE 100 bar 94827 1
3 GAUGE PRESSURE 400 bar 94825 1
4 GAUGE PRESSURE 400 bar 63 DIA 84788 1
5 GAUGE PRESSURE 250 bar 63 DIA 84787 1
6 OIL UNIT PILOT 84202 1
7 SUBLATE VALVE MOUNTING 94427 4
8 VALVE PRESSURE REDUCING 82492 1
9 VALVE DIRECTIONAL CONTROL 80897 2
10 VALVE SHUT OFF 1/2” NPT 94429 1
11 VALVE FLOW CONTROL 59126 1
12 SCREW CAP SOC HD M6-1 X 20 ZP 5300783 14
13 WASHER SPRING 6 ID ZP 5300936 18
14 NUT HEX M6-1 ZP 5300928 14
15 SCREW CAP SOC HD M5-0.8 X 45 ZP 5300768 12
16 VALVE PRESSURE RELIEF 3070379 1
17 SCREW BUTTON HD M8-1.25 SS 3004843 2
18 WASHER FLAT 8 ID STAINLESS STEEL 3004844 4
19 WASHER SPRING 8 ID STAINLESS STEEL 3069770 2
20 SCREW CAP SOC HD M6-1 x 50 ZP 5300789 4
21 U-BOLT 94430 2
22 PIPING GROUP CONTROL PANEL 3000006 1
23 PLUG 9.5 HOLE NYLON 602320 8
24 PLUG 12.7 HOLE NYLON 58328 2
25 LABEL SET 84973 1
26 RIVET POP 2 X 9 S/S 84974 13
27 VALVE PILOT CONTROL 2 SPOOL 83245 1
29 SCREW CAP SOC HD M5-0.8 x 15 ZP 5300762 4
30 VALVE SHUTTLE 210 bar 58027 1
31 SCREW CAP SOC HD M6-1 x 45 ZP 5300788 2
32 NUT HEX NYLOC M6-1 ZP 93340 2
OPTIONS
101 STAND ASSEMBLY CONTROL 84825
FOR SPARE PARTS KIT, REFER 84917
3000004.doc
Page 1 of 1
BOART BOART
LONGYEAR LONGYEAR
111 BOART
LONGYEAR
PIPING GROUP
CONTROL PANEL LM45/55/75
PART No. 3000006 ISSUE B ECN 113309
1 FROM ‘P’ PORT DIRECTIONAL CONTROL VALVE ‘V1’ TO TEE No. 1

1A CONNECTOR 1/4" BSPP X 1/4" OD TUBE M-F 58395 1
1B WASHER SEALING 1/4" BSPP 94963 1
1C HYDRAULIC TUBE 1/4" OD 84887 1
1D TEE 1/4" OD TUBE UNION (Tee 1) 94672 1
2 FROM BULKHEAD ‘PP9’ TO ‘A’ PORT DIRECTIONAL CONTROL VALVE ‘V1’

2A CONNECTOR B/HD 9/16" JIC X 3/8" OD TUBE M-F 56588 1
2B REDUCER 3/8" OD TUBE X 1/4" OD TUBE M-F 94727 1
2D CONNECTOR 1/4" BSPP X 1/4" OD TUBE M-F 58395 1
2E WASHER SEALING 1/4" BSPP 94963 1
3 FROM BULKHEAD ‘TANK’ TO CROSS ‘T’ PORT DIRECTIONAL CONTROL ‘V1’

3D CROSS 1/4" OD TUBE UNION 94734 1
3E CONNECTOR 1/4" BSPP X 1/4" OD TUBE M-M 58051 1
3F WASHER SEALING 1/4" BSPP 94963 1
4 FROM BULKHEAD ‘PP3’ TO TEE ‘P’ PORT DIRECTIONAL CONTROL VALVE ‘V2’
4D TEE 1/4" OD TUBE UNION 94672 1
4E ADAPTOR 1/4" BSPP X 1/4" OD TUBE M-M 58051 1
5 FROM BULKHEAD ‘PP5’ TO ‘A’ PORT DIRECTIONAL CONTROL VALVE ‘V2’

6 FROM BULKHEAD ‘PP4’ TO TEE ‘T’ PORT DIRECTIONAL CONTROL VALVE ‘V2’
6D TEE 1/4" OD TUBE UNION 94672 1
6E CONNECTOR 1/4" BSPP X 1/4" OD TUBE M-M 58051 1
3000006
Page 1 of 6
222 BOART
LONGYEAR
PIPING GROUP
7 FROM BULKHEAD ‘FC1’ TO ‘P’ PORT PRESSURE REDUCING VALVE ‘V3’

7B HYDRAULIC TUBE 1/4" OD 84893 1
7C CONNECTOR 1/4" BSPP X 1/4" OD TUBE M-F 58395 1
7D WASHER SEALING 1/4" BSPP 94963 1
8 FROM BULKHEAD ‘FC2’ TO ‘A’ PORT PRESSURE REDUCING VALVE ‘V3’

8C TEE 1/4" OD TUBE UNION 94672 1
8D CONNECTOR 1/4" BSPP X 1/4" OD TUBE M-M 58051 1
9 FROM BULKHEAD ‘FC4’ TO ‘T’ PORT PRESSURE REDUCING VALVE ‘V3’

9C TEE 1/4" OD TUBE UNION 94672 1
10 FROM BULKHEAD ‘G1’ TO GAUGE ‘G1’

10C REDUCER 3/8" OD TUBE X 1/4" OD TUBE M-F 94727 1
10D FILTER 94834 1
10E HYDRAULIC TUBE 3/8" OD 84897 1
10F CONNECTOR 3/8” BSPT X 3/8" OD TUBE M-F 94669 1
10G ELBOW 90° 3/8" BSPT F-F 66461 1
11 FROM BULKHEAD ‘FC3’ TO TEE No.2

11C TEE 1/4” OD TUBE UNION (Tee 2) 94672 1
12 FROM TEE No.2 TO GAUGE ‘G3’

12A HYDRAULIC TUBE 1/4" OD 84899 1
12B ELBOW 90° 1/4" BSPT X 1/4" OD TUBE M-F 57108 1
12C SOCKET 1/4" BSPT HEX 83008 1
13 FROM TEE No.2 TO FLOW CONTROL VALVE ‘PORT A’

13B CONNECTOR 1/4" BSPP X 1/4" OD TUBE M-F 58395 1
3000006
Page 2 of 6
333 BOART
LONGYEAR
PIPING GROUP
14 FROM TEE TANK PORT PRESSURE REDUCING VALVE ‘V3’ TO FLOW

CONTROL VALVE PORT ‘B’
14A HYDRAULIC TUBE 1/4" OD TUBE 84901 1
14C WASHER SEALING 1/4" BSPP 94963 1
15 FROM CROSS TANK PORT DIRECTIONAL CONTROL VALVE ‘V1’ TO

TANK PORT PILOT OIL UNIT ‘V4’
15B ELBOW 90° 1/4" OD TUBE UNION 94800 1
15C CONNECTOR 1/4" BSPP X 1/4" OD TUBE M-M 58051 1
16 FROM TEE ‘P’ PORT DIRECTIONAL CONTROL VALVE ‘V2’ TO ‘PORT 1’

PILOT OIL UNIT ‘V4’
16C CONNECTOR 1/4" BSPP X 1/4" OD TUBE M-M 58051 1
16D WASHER SEALING 1/4’ BSPP 94963 1
17 FROM TEE ‘TANK’ PORT DIRECTIONAL CONTROL VALVE ‘V2’ TO

‘PORT 4’ PILOT OIL UNIT ‘V4’
17C CONNECTOR 1/4” BSPP X 1/4” OD TUBE M-M 58051 1
18 FROM BULKHEAD ‘PP2’ TO ‘PORT 3’ PILOT OIL UNIT ‘V4’

18D ELBOW 90° 1/4" OD TUBE UNION 94800 1
18E CONNECTOR 1/4" BSPP X 1/4”’ OD TUBE M-M 58051 1
19 FROM TEE No.3 TO ‘P’ PORT PILOT OIL UNIT V4

19A TEE 1/4" OD TUBE UNION - (Tee 3) 94672 1
19C ELBOW 90° 1/4" OD TUBE UNION 94800 1
3000006
Page 3 of 6
444 BOART
LONGYEAR
PIPING GROUP
20 FROM BULKHEAD ‘PP1’ TO PORT 2 PILOT OIL UNIT V4

20F ELBOW 90° 1/4" OD TUBE UNION 94800 1
20G CONNECTOR 1/4" BSPP X 1/4" OD TUBE M-M 58051 1
20H WASHER SEALING 1/4" BSPP 94963 1
21 FROM TEE 1 TO TEE 3

22 FROM BULKHEAD PP7 TO TEE 3

22D TEE 1/4" OD TUBE UNION - (Tee 5) 94672 1
23 FROM TEE ‘A’ PORT PRESSURE REDUCING VALVE V3 TO GAUGE G4

23B ELBOW 90° 1/4" BSPT X 1/4" OD TUBE M-F 57108 1
23C SOCKET 1/4" BSPT HEX 83008 1
24 FROM BULKHEAD TO ‘G2’ TO GAUGE ‘G2’

24C REDUCER 3/8" OD TUBE X 1/4" OD TUBE M-F 94727 1
24D CONNECTOR 3/8” BSPT X 3/8" OD TUBE M-F 94669 1
24E ELBOW 90° 3/8" BSPT F-F 66461 1
25 FROM BULKHEAD ‘RH1’ TO SHUT OFF VALVE V5

25C ELBOW 90° 1/2" NPT X 1/2" OD TUBE M-F 56473 1
26 FROM BULKHEAD ‘RH2’ TO SHUT OFF VALVE V5

26C ELBOW 90° 1/2" NPT X 1/2" OD TUBE M-F 56473 1
27 PLUG 1/4" BSPP HEX HD 94962 3

28 WASHER SEALING 1/4" BSPP 94963 3
3000006
Page 4 of 6
555 BOART
LONGYEAR
PIPING GROUP
31 CAP 7/16” JIC 40081 7

32 CAP 9/16" JIC 33862 10
33 CAP 3/4" JIC 33863 3
34 FROM TEE 4 TO RELIEF VALVE ‘V16’ PORT ‘P’ TEE (ORIFICE SIDE)
34B TEE REWORK 1/4” OD TUBE F-F-F 0.6 ORIFICE 3003826 1
34C CONNECTOR 1/4" BSPP X 1/4”’ OD TUBE M-M 58051 1
35 FROM RELIEF VALVE ‘V16’ PORT ‘P” TEE FRONT TO BULKHEAD ‘PPX’
35B CONNECTOR B/HD 7/16" JIC X 1/4" OD TUBE M-F 58163 1
36 FROM RELIEF VALVE ‘V16’ PORT ‘T’ TO CROSS ‘T’

PORT DIRECTIONAL CONTROL ‘V1’
36A CONNECTOR 1/4” BSPP X 1/4" OD TUBE M-F 58395 1
36B WASHER SEALING 1/4" BSPP 94963 1
37 FROM CROSS ‘T’ PORT DIRECTIONAL CONTROL VALVE ‘V1’ TO ‘T’

PORT PILOT CONTROL VALE ‘V17’
37B TEE 1/4" OD TUBE UNION (Tee 7) 94672 1
37C TUBE HYDRAULIC 1/4" OD 602351 1
37F CONNECTOR 1/4" BSPP X 1/4" OD TUBE M-F 58395 1
37G WASHER SEALING 1/4" BSPP 94963 1
38 FROM TEE 5 TO ‘P’ PORT PILOT CONTROL VALVE ‘V17’

38B CONNECTOR 1/4” BSPP X 1/4" OD TUBE M-F 58395 1
38C WASHER SEALING 1/4" BSPP 94963 1
39 FROM BULKHEAD ‘WL1’ TO No.1 PORT PILOT CONTROL VALVE ‘V17’

39A CONNECTOR BULKHEAD 9/16" JIC X 3/8" OD TUBE 56588 1
3000006
Page 5 of 6
666 BOART
LONGYEAR
PIPING GROUP
40 FROM BULKHEAD ‘WL2’ TO No.2 PORT PILOT CONTROL VALVE ‘V17’

40A CONNECTOR BULKHEAD 9/16" JIC X 3/8" OD TUBE M-F 56588 1
40C HYDRAULIC TUBE 1/4" OD TUBE 84926 1
41 FROM BULKHEAD 'WP1' TO SHUTTLE VALVE

41A CONNECTOR BULKHEAD 9/16" JIC X 3/8" OD TUBE M-F 56588 1
41D CONNECTOR 9/16" UNO X 1/4" OD TUBE M-F 58046 1
42 FROM SHUTTLE VALVE TO 3 POSITION SELECTOR VALVE SUBPLATE 'A'

42A CONNECTOR 9/16" UNO X 1/4" OD TUBE M-F 58046 1
43 FROM SHUTTLE VALVE TO 3 POSITION SELECTOR VALVE SUBPLATE 'B'

43A CONNECTOR 9/16" UNO X 1/4" OD TUBE M-F 58046 1
44 FROM 3 POSITION SELECTOR VALVE SUBPLATE 'P' TO TEE No.1

44A WASHER SEALING 1/4" BSPP 94963 1
45 FROM 3 POSITION SELECTOR VALVE SUBPLATE 'T' TO TEE 6

45A WASHER SEALING 1/4" BSPP 94963 1
3000006
Page 6 of 6
BOART
LONGYEAR
LABEL ARRANGEMENT
SPANISH VERSION
PART No. 3000007SP ISSUE 1. EO12454
1 PLATE COVER CONTROL PANEL SPANISH 3000008SP 1

2 DECAL PERSONNEL/HEARING PROTECTION 600398SP 1
SPANISH
3 DECAL BOART LONGYEAR 225mm 601453 2
3000007s.doc
Page 1 of 1
BOART
LONGYEAR
12 11 10 9 8 7 6 5 4 3 2 1
USED ON DRILL MODULE CHARTS ITEM DESCRIPTION PART NO QTY
H 1 SUPPORT ADJUSTABLE 602293 1 H

2 BASE STAND 5303760 1
G G
F F
1011
REF
1 C
E E
1167
REF
D
2 D
C C
830 MIN
REF
B B

MATERIAL
STAND ASSEMBLY
C 15/11/11 120310 REFER ECN C UNLESS OTHERWISE SPECIFIED:
REFER BOM CONTROL PANEL
PERMISSIBLE TOLERANCES ON
B 14/04/11 110728 REFER ECN B DIMENSIONS:
+0.5
NTS 17-09-1996 A1
A 17/03/11 ADD TO PLM DRILLED HOLE DIAM:
-0.0 PERMISSION OF THE BOART LONGYEAR COMPANY SCALE DATE DRG SIZE
A 6 13/05/03 14046 REFER ECO GENERAL DIMENSION 1 DWN I. DOBBIE SHEET 1 OF 1 A

5 17/09/96 11770 REDRAWN
BOART LONGYEAR WT 15.3 kg DRG NO.
84825
ANGULAR DIMENSION 1
12 11 10 9 8 7 6 5 4 3 2 1
111 BOART
LONGYEAR
KIT WATER PUMP

CONTROL PANEL
LM45/55/75
1 VALVE DCV 3 WAY 600357 1

2 VALVE PRESSURE REDUCING 25 bar 10 l/min 600629 1
3000016.doc
Page 1 of 1
3
2 4
1 5
0
1. Set Feed Pressure to suit formation being drilled. ,
2. Feed Control regulates bit penetration or hold back.
BOART BOART
LONGYEAR LONGYEAR
SECTION H
HOSE GROUP
BOART
LONGYEAR
HOSE GROUP INTERCONNECTING 9M

c/w PROTECTIVE SLEEVING – LM55/75/90
PART No. 3004937 ISSUE D. ECN117268
1 FROM POWER PACK ‘HEAD MOTOR’ PORTS ‘A’ & ‘B’ TO ROTATION UNIT
PORTS ‘MOTOR A’ & ‘MOTOR B’
2 FROM POWER PACK ‘FEED CYLINDER’ PORTS ‘A’ & ‘B’ TO FEED FRAME
PORTS ‘A’ & ‘B’
3 FROM POWER PACK ‘ROD HOLDER’ TO CONTROL PANEL ‘RH2’

3A HOSE ASSEMBLY 1/2” ID X 9000
RAWHIDE 2M RH27 AT ONE END 5006119 1
4 FROM CONTROL PANEL ‘RH1’ TO ROD HOLDER

5 FROM POWER PACK ‘CHUCK’ TO ROTATION UNIT ‘CHUCK’

6 FROM POWER PACK DRAIN MANIFOLD ‘ROTATION UNIT’ TO ROTATION

UNIT ‘MOTOR DRAIN’ & ‘CHUCK DRAIN’
7 FROM POWER PACK DRAIN MANIFOLD ‘CPD’ TO CONTROL PANEL ‘TANK’

8 FROM POWER PACK ‘GAUGE’ TO CONTROL PANEL ‘G2’

9 FROM POWER PACK ‘FC1’ - ‘FC4’ PORTS TO CONTROL PANEL

‘FC1’ - ‘FC4’ PORTS
9A HOSE ASSEMBLY 1/4’ ID X 9000
10 FROM POWER PACK PP1 - PP9, WP1, WL1 &WL2 PORTS TO CONTROL
PANEL PP1 - PP9, WP1, WL1 &WL2 PORTS

3004937.doc
Page 1 of 2
BOART
LONGYEAR

LM55/75 ROTATION UNIT C/W
PROTECTIVE SLEEVING
SERIES 63 MOTOR HD1D CONTROLLER
PART No. 3004937 ISSUE D. ECN117268
11 FROM POWER PACK ‘BOD’ TO ROTATION UNIT ‘ROD BOD RETURN’

12 FROM POWER PACK ‘PPX CP’ TO CONTROL PANEL ‘PPX’

13 FROM POWER PACK ‘PPX MOTOR’ TO ROTATION UNIT MOTOR PORT ‘X’
14 HOSE WRAP SPIRAL 90 DIA 83700 7M

15 HOSE WRAP SPIRAL 70.5 I.D. 3071181 10M
16 PLUG 7/16” JIC 33900 9
17 PLUG 9/16” JIC 33902 8
18 PLUG 3/4” JIC 33903 5
19 PLUG 7/8” JIC 33904 4
20 PLUG 1-1/16’ JIC 40392 8
3004937.doc
Page 2 of 2
BOART
LONGYEAR

PROTECTIVE SLEEVING
WATER PUMP LM55/75/90
PART No. 3004938 ISSUE C. ECN117268
1 POWER PACK WATER PUMP A & B PORTS TO WATER PUMP

2 CONTROL PANEL ‘G1’ PORT TO WATER PUMP

2A HOSE ASSEMBLY 1/4” x 12000 SLEEVED 5302054 1
3 MOTOR CASE DRAIN TO POWER PACK DRAIN MANIFOLD ‘WP’ PORT

4 PLUG 3/4” JIC 33903 4

5 PLUG 7/16” JIC 33900 1
6 PLUG 9/16” JIC 33902 2
NOTE
WP1 PILOT HOSE IS INCLUDED IN MAIN INTERCONNECTING
HOSE GROUP (3004937)
Page 1 of 1
3004938.DOC
111 BOART
LONGYEAR
HOSE GROUP – INTERCONNECTING - 9m

WIRELINE HOIST / POSITIONER
FROM POWER PACK WIRELINE PORTS A & B TO WIRELINE

HOIST OR POSITIONER A & B PORTS
2 PLUG 3/4” JIC 33903 4
CASE DRAIN LINE
3 HOSE ASSEMBLY 3/8 ID X 12000 52535 1
4 NIPPLE 1/4" BSPP x 9/16" JIC M-M 3069842 1
5 ELBOW 90° 9/16 JIC M/F SWIVEL 36998 1
NOTE
WL1 & WL2 PILOT HOSES ARE INCLUDED IN MAIN
INTERCONNECTING HOSE GROUP P/N 3004937
Page 1 of 1
SECTION I
OPTIONS
Face Mounting
BOART
LONGYEAR
MOUNTING ASSEMBLY FACE

FEED FRAME 700 / 1300 SERIES
1 PLATE FACE MOUNTING 89799 1

2 JOINT UNIVERSAL 56500 1
3 BOLT HEX HD M24-3 X 55 93615 2
5 PLATE FACE MOUNTING TWO POINT 600630 1
6 BOLT HEX HD M16-2 X 45 68953 4
600589.doc
Page 1 of 1
SECTION I
OPTIONS
Wireline Hoist
8 7 6 5 4 3 2 1
876.5 REF 1 ASSEMBLY WIRELINE HOIST 3003816 1
F 2 SPOOLING DEVICE 3003817 1 F
3 CABLE WIRELINE 6 DIA X 1000M 28035 1
ITEM 3 NOT SHOWN
E E
2
D D
C C
612 REF
B B
725.5 REF
PRIME AND PAINT ALL EXPOSED UNTREATED STEEL
SURFACES AFTER ASSEMBLY, UNLESS OTHERWISE
STATED, AS PER BOART LONGYEAR SPECIFICATION DO NOT SCALE THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS,
MATERIAL
HOIST ASM, LM W/LINE c/w
5004256. PAINT COLOUR TO MATCH MATING PARTS.
REFER TABLE SPOOLING DEVICE & 1000m x 6mm CABLE
WHEN FITTING CABLE, APPLY GENERAL PURPOSE GREASE PERMISSIBLE TOLERANCES ON CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES,
B DIMENSIONS: AND DEVICES SHALL NOT BE UTILIZED IN WHOLE
TO BARREL OF DRUM, THEN TO ENTIRE LENGTH OF CABLE .

A B 15-MAR-12 120770 REFER ECN B DRILLED HOLE DIAM: 0.4

PERMISSION OF THE BOART LONGYEAR COMPANY SCALE N.T.S. DATE 18-May-11 DRG SIZE A2 A
COVER WIRE ROPE WITH GREASEPROOF PAPER AND TAPE
IN PLACE FOR TESTING, STORAGE AND TRANSPORT. A 20-05-11 113969 REFER TO ECN GENERAL DIMENSION 0.4 DWN CAMBRIC SHEET 1 OF 1
1 20-09-06 14411 REFER EO
BOART LONGYEAR WT 420kg DRG NO.
3003974
ANGULAR DIMENSION 1
8 7 6 5 4 3 2 1
12 11 10 9 8 7 6 5 4 3 2 1
H 36 3 43 18 H
7 31 24
9
42
C
11
23
C 34
24 25 31 12
G G
4 10
28
23
37
10
F
19 F
40 3 41 45
39

1 BEARING DEEP GROOVE BALL 35 X 72 X 17 26888 1
2 CAP 3/4 JIC 33863 2
3 TEE 1/2 OD TUBE 56221 2
E 35 E
4 WASHER, SEALING 1/2 BSPP 59011 3
5 C/SCR, SH M8-1.25x25 G12.9 ZP 5300802 4 B
32
6 CIRCLIP EXT 35 X 1.5 68216 1 5
7 C/SCR, HH M10-1.5x50 G8.8 ZP 5300625 1 B
8 C/SCR, HH M12-1.75x35 G8.8 ZP 5300643 10 B
9 C/SCR, HH M12-1.75x50 G8.8 ZP 5300646 4 B 20

10 CONNECTOR 1/2 BSPP M 1/2 OD TUBE M/F 82201 3
11 SCREW, BUTTON SH M10-1.5x20 G12.9ZP 5301354 4 B
12 REDUCER 3/4" BSPP x 1/2" BSPP M/F 86405 2 27 33

13 NIPPLE 1/2" BSPP X 3/4" JIC 87805 2
D D
14 C/SCR, SH M6-1.0x12 G12.9 ZP 5300781 1 B
15 BRACKET W/MENT W/L HOIST MTG 88954 2

16 BAR TIE WIRELINE HOIST 88957 1
2
17 VALVE OVERCENTRE 1/2 BSPP 89088 1
18 GUARD WELDMENT WIRLINE HOIST 89370 1 1
19 PLATE WELDMENT - SIDE RH 89701 1
20 PLATE WELDMENT SIDE LH 89702 1 30
21 FLANGE BEARING 89705 1
22 GUARD DRUM SPINDLE 89706 1 13
23 ELBOW 90 1/2BSPP X 1/2OD M-F 89920 3 29
C C
24 NUT, HEX M10-1.5 G8.8 ZP 5300930 5 B
17
25 WASHER, SPRING M10 ZP 5300938 4 B
26 WASHER, SPRING M12 ZP 5300939 14 B
27 C/SCR, SH M8-1.25x45 G12.9 ZP 5300806 2 B
28 C/SCR, SH M8-1.25x50 G12.9 ZP 5300807 6 B 15

29 C/SCR, SH M8-1.25x20 G12.9 ZP 5300801 4 B
30 C/SCR, SH M8-1.25x16 G12.9 ZP 5300800 4 B 21

31 WASHER, FLAT M10 ZP 5301156 5 B 14
32 NIPPLE GREASE M6-1 STR 93363 1 6 REFER TO SPECIFICATION 3000899
16 B
B
33 WASHER, SAFETY 8mm NOM. ZP 5301713 6 B
22 38 FOR FASTENER TIGHTENING TORQUE FIGURES B
34 VALVE BALL 1/2" BSPP F-F 400BAR 94429 1
35 SHAFT DRUM WIRELINE HOIST 3000545 1
B PRIME AND PAINT ALL EXPOSED UNTREATED STEEL
36 NAMEPLATE - LANGUAGE FREE 3002699 1 8 26 SURFACES AFTER ASSEMBLY, UNLESS OTHERWISE
37 FLANGE MOTOR MOUNTING MGT315C 3003805 1 NOTE: STATED, AS PER BOART LONGYEAR SPECIFICATION
38 DRUM W/MENT W/LINE MGT315C MOTOR 3003806 1
B
FOR SPARE PARTS KIT, REFER 3004137 5004256. PAINT COLOUR TO MATCH MATING PARTS.
39 MOTOR HYDRAULIC ORBITAL 3003810 1
C 15-MAR-12 120770 REFER ECN DO NOT SCALE THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS,
MATERIAL
40 TUBE HYDRAULIC 1/2" OD 3003831 1 C DISCLOSURES, AND DEVICES SHOWN OR DEFINED
ASSEMBLY WIRELINE HOIST
B 17-Oct-11 119988 REFER ECN B UNLESS OTHERWISE SPECIFIED:
REFER
41 HYDRAULIC TUBE 1/2" OD 3003835 1 A 30/09/08 ADDED TO PLM PERMISSIBLE TOLERANCES ON CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES,
PARTS LIST MGT315C MOTOR
42 HYDRAULIC TUBE 1/2" OD 3003836 1 3 07/03/08 14608 REFER EO DRILLED HOLE DIAM: 0.4
PERMISSION OF THE BOART LONGYEAR COMPANY SCALE 3:10 DATE 03/08/07 DRG SIZE A1
A 43 HYDRAULIC TUBE 1/2" OD 3003837 1 2 03/08/07 14617 REFER EO DWN DPQ SHEET 1 OF 2 A
BOART LONGYEAR
GENERAL DIMENSION 0.4
44 HYDRAULIC TUBE 1/2" OD 3003838 1 1 28/04/05 14368 RELEASED WT DRG NO.

3003816
ANGULAR DIMENSION 1
45 HYDRAULIC TUBE 1/2" OD 3003841 1 ISSUE DATE EO No RELEASED FOR / REVISION
12 11 10 9 8 7 6 5 4 3 2 1
12 11 10 9 8 7 6 5 4 3 2 1
USED ON 3003816
H H
G G
F F
E E
D (583.5) D
(690.5)
R.H. ROPE OVERWOUND R.H. ROPE UNDERWOUND
C C
(612)
B B
L.H. ROPE OVERWOUND L.H. ROPE UNDERWOUND
C
WHEN FITTING CABLE, APPLY GENERAL PURPOSE GREASE
TO BARREL OF DRUM, THEN TO ENTIRE LENGTH OF CABLE .
COVER WIRE ROPE WITH GREASEPROOF PAPER AND TAPE
IN PLACE FOR TESTING, STORAGE AND TRANSPORT.
C 15-MAR-12 120770 REFER ECN C DO NOT SCALE THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS,
MATERIAL
ASSEMBLY WIRELINE HOIST
B 17-Oct-11 119988 REFER ECN B UNLESS OTHERWISE SPECIFIED:
- MGT315C MOTOR
A 30/09/08 ADDED TO PLM DIMENSIONS:
NTS 04-Apr-08 A1
3 07/03/08 14608 REFER EO DRILLED HOLE DIAM: 0.4 PERMISSION OF THE BOART LONGYEAR COMPANY SCALE DATE DRG SIZE
A 2 03/08/07 14617 REFER EO GENERAL DIMENSION 0.4 DWN DPQ SHEET 2 OF 2 A

1 28/04/05 14368 RELEASED
3003816
ANGULAR DIMENSION 1
12 11 10 9 8 7 6 5 4 3 2 1
12 11 10 9 8 7 6 5 4 3 2 1
USED ON
H 14 23 53 32 H
22
SEE DETAIL A
G REF: 3003816 G
36 18 29
5
29 19 37 41 31 15 20 16 21 30
F 35 40 F
B NOTE - ITEM 16
FOR 5mm WIRELINE CABLE, ORIENTATE ITEM 16 WITH
42 34 SMALL SPROCKET CLOSEST TO DRUM.
FOR 6mm WIRELINE CABLE, ORIENTATE ITEM 16 WITH
LARGE SPROCKET CLOSEST TO DRUM.
49 CHAIN TO BE FITTED TO SPROCKET CLOSEST TO DRUM.
ADJUST CHAIN TENSION USING ITEM 8 IDLER SHAFT.
49 RH LH DETAIL A 46 CHAIN AND SPROCKET DETAILS

E E
35 40
42 34
43 47
GUARD OMITTED
POP RIVET FOR CLARITY
51 52 4 47 3
TO SUIT
D D
B
50 24 35
C C
43
35 54 40
NOTE
B
ITEMS ARE SHOWN IN THE CENTRE B
OF THE TENSION RANGE
I.E. - CENTRE OF THE SLOT
39 38 28 53 8 35 40 6
USE LOCTITE 680
BETWEEN SHAFT AND BEARING
2 PLACES ON FINAL ASSY OF KIT TO HOIST DO NOT SCALE THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS,
MATERIAL
SPOOLING DEVICE
REFER SHEET 2 WIRELINE HOIST(MGT315C MOTOR)
B 15-MAR-12 120770 REFER ECN B DIMENSIONS:
1:4 29-Sep-08 A1
A 29/09/08 ADDED TO PLM DRILLED HOLE DIAM: 0.4 PERMISSION OF THE BOART LONGYEAR COMPANY SCALE DATE DRG SIZE
A 3 05/06/08 14805 REFER EO DWN EKOLEV SHEET 1 OF 2 A

REFER TO SHEET 2 OF 2 FOR TRAVELLING BLOCK ASSEMBLY 2 25/01/08 14729 REDERAWN IN PRO E
GENERAL DIMENSION 0.4
3003817
ANGULAR DIMENSION 1
12 11 10 9 8 7 6 5 4 3 2 1
12 11 10 9 8 7 6 5 4 3 2 1
1 SHAFT SPOOLING 89718 1
H H
2 BAR TIE 3000552 2
3 PLATE LHS SPOOLING DEVICE 3003818 1
4 PLATE RHS SPOOLING DEVICE 3003807 1
5 RETAINER - BEARING 89722 1
6 PLATE - COVER 89723 1
7 HOUSING ASSEMBLY 3000563 4
8 SHAFT WELDMENT-IDLER 89725 1
9 PIN - ROLLER 89726 2
10 ROLLER ASSEMBLY LONG 3000564 2
G G
11 ROLLER ASSEMBLY SHORT 3000565 1
12 BLOCK - TRAVELLING 89729 1
13 PLATE - COVER 89730 1
14 SPROCKET 22T - 3/8" PITCH 89733 1
15 SPROCKET 60T - 3/8" PITCH 89734 1
16 SPROCKET 15T/18T - 3/8" PITCH 89735 1
17 FOLLOWER - THREAD 89736 1
18 SCREW-ADJUSTING-LONG 89737 1
19 SCREW-ADJUSTING-SHORT 89738 1
F 20 CHAIN ROLLER 3/8" PITCH 89739 1 F
21 CIRCLIP EXTERNAL 19 X 1.2 81777 1

22 CIRCLIP EXTERNAL 190 X 4 3070339 1
11 2 23 CIRCLIP EXTERNAL 20 X 1.2 87560 1
25 A
32 24 BOLT HEX HD M8-1.25 x 16 93029 4
26 NIPPLE GREASE 90 M6-1 87171 1
7 27
28
BEARING BALL 20ID X 42OD X 12W
BEARING FLANGE 25 ID Y-TYPE
89807
87557
2
2
E 29 NUT HEX THIN M24-3 59510 2 E
9 30 KEY 6 X 6 X 17 89877 1
31 KEY 7 X 8 X 25 89878 1
34 BOLT HEX HD M12-1.75 X 35 68919 4
12 36 BOLT HEX HD M12-1.75 x 90 68930 1
37 BOLT HEX HD M12-1.75 x 70 68926 1
10 38 BOLT HEX HD M10-1.5 x 25 68885 4
D D
40 BOLT HEX HD M8-1.25 x 20 68861 14
41 SCREW SET SOC HD M6-1 X 10 KCP 57609 2
WASHER SPRING 12 ID 93129 4
1
42
43 GUARD 602317 1
44 BOLT HEX HD M6-1 x 16 93397 4
46 SCREW SET SOC M8-1.25 x10 93120 2
47 GUARD TOP 3000555 1
C
7 17 48 WASHER FLAT 6 ID 93250 4 C
49 PLATE KEEPER 3000556 4

50 PLATE HINGE SPOOLING DEVICE 3000557 2
51 LATCH, O/CENTRE 83887 2
52 DECAL WIRELINE SHEAVE POSITION 3000558 1
53 GREASE NIPPLE 45 84630 2
26
B B
33 SECTION A-A OPTIONS

KIT SPARE PARTS - SPOOLING DEVICE 3000567
SECTION C-C
D-D

MATERIAL
SPOOLING DEVICE
13
A UNLESS OTHERWISE SPECIFIED:

LISTED WIRELINE HOIST(MGT315C MOTOR)
B 15-MAR-12 120770 REFER ECN DIMENSIONS:
1:1 29-Sep-08 A1
A 29/09/08 ADDED TO PLM DRILLED HOLE DIAM: 0.4 PERMISSION OF THE BOART LONGYEAR COMPANY SCALE DATE DRG SIZE
A 3 05/06/08 14805 REFER EO GENERAL DIMENSION 0.4 DWN EKOLEV SHEET 2 OF 2 A

2 25/01/08 14729 REDERAWN IN PRO E
3003817
ANGULAR DIMENSION 1
12 11 10 9 8 7 6 5 4 3 2 1
BOART
LONGYEAR
LABEL ARRANGEMENT
WIRELINE HOIST FREEWHEEL C/W SPOOLING DEVICE
SPANISH VERSION
PART No. 600234SP ISSUE.3.EO.12203
1 NAMEPLATE HOSE A / HOSE B SPANISH 89094SP 1

2 NAMEPLATE FREEWHEEL SPANISH 89403SP 1
3 NAMEPLATE RAISE SPANISH 84875SP 1
600234sp.doc
Page 1 of 1
BOART
LONGYEAR
FRAME ASSEMBLY
WIRELINE HOIST EXTENSION
PART No. 89562 ISSUE.4.EO12019
1 FRAME WELDMENT BASE EXTENSION 89584 1

2 BOLT HEX HD M16-2 X 65 59306 4
4 WASHER RECTANGULAR 18 ID 40 X 30 X 6 59487 4
5 PIN REWORKQUICK RELEASE Ø5/8” x 90 GRIP 89588 1
89562.doc
Page 1 of 1
• BOART
LONGYEAR
SHEAVE ASSEMBLY
WIRELINE

2 GUIDE WIRE 82598 1
4 PIN SHEAVE 82591 1
5 SPACER 22 x 27 x 58 82593 1
6 BEARING BALL 20ID 59618 2
8 SHEAVE WIRELINE 600824 1
9 SHAFT WIRELINE SHEAVE 56438 1
11 BEARING CYLINDRICAL ROLLER 20ID DOUBLE ROW 66108 1
12 BOLT HEX HD M12-1.75 x 65 68925 1
13 BOLT HEX HD M12-1.75 x 140 68936 1
14 BOLT HEX HD M16-2 x 50 68954 2
15 NUT HEX M12-1.75 68800 2
16 NUT HEX M16-2 93117 4
17 NUT HEX M20-2.5 93118 2
18 NUT LOCK BEARING M40-1.5 56450 2
26 SET SCREW HEX HD M16-2 x 60 93069 2
OPTIONS
601725.doc
Page 1 of 1
SECTION I
OPTIONS
Positioner Assembly
12 11 10 9 8 7 6 5 4 3 2 1
H 1 BASE WELDMENT 3003361 1 H

4
2 FRAME WELDMENT 3002314 1
20
3 PIN LYNCH 8 DIA 83806 1
4 ASSEMBLY DUMP CYLINDER 3003600 1

700 SERIES F/FRAME
CRADLE SHOWN. 5 CYLINDER TILT 3003601 1
29 REFER NOTES 6 FRAME WELDMENT 3003380 1
7 VALVE DIVERTER 3002323 1
9 8 CLAMP CRADLE SUPPORT 3002319 4

G G
9 CLAMP PLATE 3003865 12
10 GREASE FITTING 17273 2
11 ADAP, HYD 45 8 JIC - 8 JICX(F) 33748 2

33
12 CAP 3/4 JIC 33863 2
2
13 ADAP, HYD STR 8JIC 12ORB 36491 6
34 14 ADAP, HYD STR 6 JIC 8 ORB 39224 2
21 15 ADAP, HYD 90 8 JIC 39690 2
F 36 16 WASHER RECTANGULAR 59487 4 F
C 17 C/SCR, HH M10-1.5x70 G8.8 ZP 5300629 2

29
C 18 C/SCR, HH M16-2.0x30 G8.8 ZP 5300661 2
24
C 19 C/SCR, HH M16-2.0x45 G8.8 ZP 5300664 12
35
C 20 C/SCR, HH M16-2.0x55 G8.8 ZP 5300666 24
3 C 21 C/SCR, HH M16-2.0x75 G8.8 ZP 5300670 8
11 C 22 C/SCR, HH M16-2.0x100 G8.8 ZP 5300674 4
23 MOUNT FOOT HYDRAULIC CYLINDER 89557 2

E 14 E
24 PIN HANDLE 38 DIA X 125 GRIP 89944 1
13
C 25 C/SCR, HH M20-2.5x200 G8.8 ZP 5300708 2
5 C 26 NUT, HEX M16-2.0 G8.8 ZP 5300932 6
C 27 NUT, HEX M20-2.5 G8.8 ZP 5300933 2
12
C 28 WASHER, SPRING M10 ZP 5300938 2
23
17
29
D
28 31 NIPPLE GREASE M6-1 STR 93363 6 D
31
32 DECAL LIFT POINT 600742 12
7 10
8 33 DECAL BOART LONGYEAR 225mm 601453 2
15 SEE DETAIL A 34 LABEL POSITIONER LIFTING 3002698 1
35 NAMEPLATE, SELECTOR VALVE 3002752 1

22
25 36 DECAL, MULTIPLE WARNING 3002965 2
19 37 BRACE, F/FRAME POS 1050MM 58894 3

26
38 BRACE, F/FRAME POS 2100MM 58952 2
C C
16 39 COUPLER, SCAFFOLD DOUBLE 94497 4
29 40 HOSE ASM, 3/8"ID X 31.50" 89979 2
41 HOSE ASM, 3/8"ID X 87.99" 68451 2
18 NOTE:
APPROPRIATE CRADLE NEEDS TO BE ADDED TO POSITIONER ORDERS.
3003863 - CRADLE 700 SERIESFEED FRAME
3003874 - CRADLE 1300 SERIES FEED FRAME
32 FOR MULTI FIT CRADLE REFER POSITIONER ASSY 3003367
REFER TO SPECIFICATION 3000899 FOR OPTIONAL TURNTABLE REFER 3003612
B C
FOR FASTENER TIGHTENING TORQUE FIGURES FOR TOWING GROUP REFER 3003613 B
ADD GREASING LOCATION DECALS FOR KIT JACK ASSEMBLY REFER 3003634
C PRIME AND PAINT ALL EXPOSED UNTREATED STEEL FOR DUMP CYLINDER LUG POSITIONS
TO ALL GREASE NIPPLES SURFACES AFTER ASSEMBLY, UNLESS OTHERWISE REWORK 700 SERIES FEED FRAME 3003549
STATED, AS PER BOART LONGYEAR SPECIFICATION REWORK 1300 SERIES FEED FRAME 3003548
5004256. PAINT COLOUR TO MATCH MATING PARTS.
C FOR SPARE PARTS KIT, REFER 601926
MATERIAL
POSITIONER ASSEMBLY
6 29 26 1 27 30

REFER
ALL DIMENSIONS IN mm's WITH THE UNDERSTANDING THAT SUCH DESIGNS,
PARTS LIST 700/1300 FEED FRAME
DETAIL A
C 13-Oct-11 119988 REFER ECN C
DIMENSIONS:
B 18/05/10 REFER ECN 104847 17/12/07 A1

A A 31/10/08 ADDED TO PLM GENERAL DIMENSION 0.4 DWN E.KOLEV SHEET 1 OF 2 A

3 17/12/07 14713 REFER EO
3003866
ANGULAR DIMENSION 1
12 11 10 9 8 7 6 5 4 3 2 1
12 11 10 9 8 7 6 5 4 3 2 1
USED ON
H H
G G
F F
E E
(2200)
D D
(1010)
(775)
C C
B B
(1097) (3313)

MATERIAL
POSITIONER ASSEMBLY
REFER
ALL DIMENSIONS IN mm's WITH THE UNDERSTANDING THAT SUCH DESIGNS,
PARTS LIST 700/1300 FEED FRAME
C 13-Oct-11 119988 REFER ECN C
DIMENSIONS:
B 18/05/10 REFER ECN 104847 17/12/07 A1

A A 31/10/08 ADDED TO PLM GENERAL DIMENSION 0.4 DWN E.KOLEV SHEET 2 OF 2 A

3 17/12/07 14713 REFER EO
3003866
ANGULAR DIMENSION 1
12 11 10 9 8 7 6 5 4 3 2 1
12 11 10 9 8 7 6 5 4 3 2 1
H 1 MS PLATE 8mm - 2180 x 728 EJL204 1 H

2 MS PLATE 25mm - 1168 x 130 EJL204 2
12
3 MS PLATE 16mm - 2180 x 180 EJL204 2
4 MSPLATE 10mm - 525 x 118 EJL204 5

4 5 MS PLATE 10mm - 203 x 118 EJL204 4
6 MS PLATE 8mm - 225 x 44 EJL204 2
6 7 MS PLATE 16mm - 225 x 150 EJL204 1
8 MS PLATE 12mm - 402 x 65 EJL204 2

G 5 G
9 MS PLATE 25mm - 200 x 80 EJL204 4
7 10 MS ROUND Ø75 x 187 LG EJL200 2

5 11 MS ROUND Ø75 x 250 LG EJL200 2
12 MS PLATE 25mm - 125 x 105 EJL204 1

2 13 CLAMP BLOCK 3003864 12
14 RING LIFTING 1500 KG 88128 4
11
SEE DETAIL A
F F
E 60 E
MASK 4 PIVOT PINS (ITEMS 10 & 11)

AS SHOWN PRIOR TO PAINTING.
AFTER PAINTING APPLY RUST PREVENTATIVE DETAIL A
1 SCALE 0.400
COATING NATOLAN OR EQUIVALENT. B
D 10 D
4
9
4 13
C C
8 NOTES:
1. FULLY WELDED CONSTRUCTION.
2. WELDING TO BE IN ACCORDANCE WITH AS/NZS 1554.1:2004
10 2 (STRUCTURAL STEEL WELDING, PT1).
3. WELDS TO BE 6mm CONTINUOUS FILLET EXCEPT FOR ITEMS
14 10 & 11 (SEE NOTE 4) AND ITEM 14 (SEE NOTE 5).
See Note 5 4. WELDS FOR ITEMS 10, 11: ALL-ROUND 8mm CONTINUOUS FILLET.
5. LIFTING RINGS (ITEM 14) TO BE WELDED IN ACCORDANCE
WITH THE MANUFACTURER'S SPECIFICATION.
B 6. REMOVE ALL BURRS AND SHARP EDGES. B
9 A 7. PRIME AND PAINT ALL OVER, UNLESS STATED OTHERWISE,
AS PER BOART LONGYEAR SPECIFICATION 5004256
COLOUR, ALL OVER EXCEPT ITEM 14: GREY
11 COLOUR, ITEM 14: RED B

MATERIAL
CRADLE WELDMENT
LISTED 700 SERIES FEED FRAME
C 20/05/11 114109 REFER ECN 1:5 30/08/07 A1

DRILLED HOLE DIAM: ± 0.4 PERMISSION OF THE BOART LONGYEAR COMPANY SCALE DATE DRG SIZE
A B 09/08/10 106429 REFER ECN B GENERAL DIMENSION ± 1 DWN S. Olczyk SHEET 1 OF 4 A

A 05/07/10 105508 REFER ECN A
3003863
12 11 10 9 8 7 6 5 4 3 2 1
BOART
LONGYEAR
LABEL ARRANGEMENT
FEED FRAME POSITIONER LM45/55/75
SPANISH VERSION
PART No. 600409SP ISSUE.3.
1 NAMEPLATE A/B 601627 1

2 DECAL KEEP CLEAR SPANISH 600397SP 2
4 DECAL BOART LONGYEAR 225 mm 601453 2
600409sp.doc
Page 1 of 1
BOART
LONGYEAR
BOART
LONGYEAR
SECTION I
OPTIONS
Pump Assembly
8 7 6 5 4 3 2 1
USED ON 5000719 ITEM DESCRIPTION PART NO QTY
1 WATER PUMP, 35GPM W11 24821 1
19 15 3 9 11 7 2 MOTOR, HYD A2FM63 87075 1
F F
4 3 HOUSING BELL 3000239 1
4 COUPLING DRIVE 1-1/2 ID SPLINE 35 DIA 3000238 1
5 VALVE PRESSURE RELIEF 3546492 1
21
6 SKID WELDMENT 3000606 1
7 BAR LIFTING 5003597 1
22 8 NAMEPLATE 520/535/835 WATER PUMP 3003067 1
9 NAMEPLATE ROTATION ARROW 94375 1
E
30 E 10 C/SCR, HH M12-1.75x40 G8.8 ZP 5300644 4
E
1 E 11 C/SCR, HH M12-1.75x30 G8.8 ZP 5300642 4
C 32 E 12 C/SCR, HH M10-1.5x30 G8.8 ZP 5300621 8

13 BOLT HEX HD 5/8"UNC x 1" 44624 1
14 BOLT HEX HD 5/8"UNC x 1-3/4" 44514 2
37 15 BOLT HEX HD 1/2-13 UNC x 1-1/2 44510 3
E 16 WASHER, SPRING M12 ZP 5300939 8
E 17 WASHER, SPRING M10 ZP 5300938 8

C 33 18 WASHER SPRING 5/8" ID 44522 3
D 34 D
19 WASHER SPRING 1/2 ID 44521 3
E 20 NUT, HEX M12-1.75 G8.8 ZP 5300931 4

25 21 SCREW SET SOC M8-1.25 X 10 KCP 93120 2
22 WASHER SEALING M18 94336 1
23 INSERT 3/4 SAE CODE 62 X 7/8 JIC MALE 3000383 2
36 24 CLAMP 3/4"SAE CODE 62 SPLIT FLANGE (PAIR) 87621 2
26 25 REDUCER 2" NPT x 1-1/2" NPT M-F 26257 1
26 REDUCER 1-1/4" NPT x 1" NPT M-F 34083 1
C C
10 28 27 REDUCER 1" NPT x 3/8" NPT M-F 34080 1
28 NIPPLE 1" NPT 34061 1
16 35 29 NIPPLE 7/16" JIC x 3/8" NPT 39911 1
30 NIPPLE M18-1.5 X 9/16 JIC 83010 1
14 31 ADAPTOR 7/8 JIC X 3/4 JIC F/M 3000396 2
C 32 ADAP, HYD 90 6 JIC 6 JICF 36998 1
18 C 33 ADAP, HYD 90 8 JIC 39690 2

34 ELBOW 90 2" BSPT F-M 600889 1
B B
2 23 24 17 12 31 5 27 29 38 6 16 20 8 13 18 35 TEE 1" NPT F-F-F 34170 1
36 CAP 3/4 JIC 33863 2
NOTE:
E FOR SPARE PARTS KITS, REFER: 37 CAP 9/16" JIC 33862 1
SEE NOTES ON SHEET 2 102631 KIT, W11 SPARES 38 CAP 7/16 JIC 40081 1
36686 KIT, 435 BEAN W11 SPARES (included in 102631)
3543129 KIT, W11 BEAN PUMP LINER
DISCLOSURES, AND DEVICES SHOWN OR DEFINED MATERIAL PUMP UNIT ASSEMBLY
E 18-Oct-11 119988 REFER ECN E UNLESS OTHERWISE SPECIFIED:

AS LISTED 535/835 HYDRAULIC POWERED
D 09/06/11 115088 REFER ECN DIMENSIONS: AND DEVICES SHALL NOT BE UTILIZED IN WHOLE
A C 25/05/11 114272 REFER ECN DRILLED HOLE DIAM: 0.4

PERMISSION OF THE BOART LONGYEAR COMPANY SCALE NTS DATE 03/07/09 DRG SIZE A2 A
B 26/04/11 112348 REFER ECN GENERAL DIMENSION 0.4 DWN DW SHEET 1 OF 2
A 03/07/09 14835 REFER ECN
3000237
ANGULAR DIMENSION 1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
USED ON 5000719
F
350 F
BELL SHAFT WATER

SEE HOUSING
DETAIL A PUMP
E E
676
BEARING
DETAIL A
SCALE 1:2
D D
926 ~208 492 ~68
SEE DETAIL B
C B NOTES: C
1. RETAIN ORIGINAL SEAL REMOVED FROM COVER PLATE AND FIT IT TO THE BELLHOUSING ITEM 3.
2. REMOVE PAPER GASKET FROM THE PUMP. REPOSITION THE PUMP PINION SHAFT BEFORE
CONNECTING THE BELLHOUSING IF NEEDED. REPLACE THE PAPER GASKET WITH LOCTITE 515
DETAIL B (GASKET MAKER.)
D
3. APPLY COPPER BASED GEN. PURPOSE ANTI SEIZE COMPOUND (SUCH AS NEVER SEEZ) TO THREADS
OF ALL SCREWS, BOLTS AND NUTS.
4. USE STAINLESS STEEL POP RIVETS 1/4" x 3/16" (6 OFF REQD) TO ATTACH NAMEPLATES ITEM 8 & 9.
5. FOR RECOMMENDED SEATING TORQUES FOR SCREWS AND BOLTS REFER TO BOART LONGYEAR
SPECIFICATION 3000899.
B 6. BEFORE PAINTING MASK PUMP ID PLATE, DIRECTION AROW PLATE, SERIAL NO PLATE, AND THE B
UNIT AND BELLHOUSING NAMEPLATES.
7. PRIME AND PAINT ALL OVER AS PER BOART LONGYEAR SPECIFICATION 5004256; COLOUR: WHITE.
E 8. ALL IMPERIAL FASTENERS TO BE ZINC PLATED.

MATERIAL
PUMP UNIT ASSEMBLY
E 18-Oct-11 119988 REFER ECN E UNLESS OTHERWISE SPECIFIED:
AS LISTED 535/835 HYDRAULIC POWERED
D 09/06/11 115088 REFER ECN D DIMENSIONS: AND DEVICES SHALL NOT BE UTILIZED IN WHOLE
A C 25/05/11 114272 REFER ECN DRILLED HOLE DIAM: 0.4

B 26/04/11 112348 REFER ECN GENERAL DIMENSION 0.4 DWN DW SHEET 2 OF 2
A 03/07/09 14835 REFER ECN
3000237
ANGULAR DIMENSION 1
8 7 6 5 4 3 2 1
SECTION I
OPTIONS
Suction Hose
BOART
LONGYEAR
KIT WATER PUMP

SUCTION 6m
PART No. 3003055
3003055 ISSUE. A
1 COUPLER MALE CAMLOK 3069661 1

2 ADAPTOR CAMLOK 3069662 1
3 HOSE PVC SUCTION 6M 3069663 1
4 HOSETAIL 2"NPT x 2"ID M-M 66067 1
5 CLAMP HOSE 58-61MM 3069664 2
6 FOOT VALVE 2” BSPT F 602340 1
3003055.doc
Page 1 of 1
BOART
LONGYEAR
HOSE ASSEMBLY PRESSURE 9m

520 / 535 / 835 PUMPS
PART No. 65196-
65196-9 ISSUE A.
1 ADAPTOR 1” NPT F-M 3070344 1

2 REDUCER 1-1/4” NPT x 1” NPT M-F 34083 1
3 ELBOW 90° 1-5/8” JIC X 1” NPT M-M 33539 1
4 HOSE ASSEMBLY 1” ID x 9000 601987 1
5 NIPPLE 1-5/8” JIC X 1” NPT 39251 1
65196-9.DOC
SECTION I
OPTIONS
Towing Group
12 11 10 9 8 7 6 5 4 3 2 1
H 1 TOWBAR ASSEMBLY 3004595 1 H

2 SUPPORT CONTROL PANEL 3000247 1
4 3 3 AXLE ASSEMBLY - LM55/75/90 3004586 1

4
6 4 TYRE & RIM, 5 STUD 16" 3004585 2
5 GUIDE - SUPPORT LEG 3004588 1
5 6 LEG SUPPORT 3004587 1
7 PIN Ø20 84043 1
8 PIN LYNCH 8 DIA 83806 1

G
7 8 B 9 C/SCR, HH M16-2.0x90 G8.8 ZP 5300673 1
G
B 10 WASHER, FLAT M16 ZP 5301158 2

17 1 2 11 NUT HEX NYLOC M16-2 58224 1
B 12 C/SCR, HH M20-2.5x100 G8.8 ZP 5300698 2
B 13 C/SCR, HH M20-2.5x210 G8.8 ZP 5300709 4

12 14 15 16 B 14 WASHER, FLAT M20 ZP 5301159 6
B 15 WASHER, SPRING M20 ZP 5300941 6
F 13 14 15 16 B 16 NUT, HEX M20-2.5 G8.8 ZP 5300933 6 F
B 17 DECAL CAUTION CRUSH POINT 3003054 2
B 18 DECAL LIFT WITH CARE 3003069 2

3
18 12 14 15 16 4 NOTES:
AXLE ITEM 3 CAN BE LOCATED IN 2 POSITIONS TO SUIT THE CENTRE
OF GRAVITY OF THE POWER PACK.
- FOR LM55/75 FITTED WITH 250 FRAME SIZE ELECTRIC MOTOR,
9 10 11 POSITION AXLE 999 FROM REAR BOW (AS SHOWN.)
- FOR LM90 DRILL FITTED WITH 280 FRAME SIZE ELECTRIC MOTOR,
E E
POSITION AXLE 950 FROM REAR BOW.
D D
1121 REF
C C
655 REF
1088 REF
SEE NOTES 4
(999 OR 950)
B B
1324 REF 2600 REF
3884 REF
A 16/12/08 ADDED TO PLM DO NOT SCALE THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS,

MATERIAL
TOWING GROUP
5 10/01/08 14722 REFER EO UNLESS OTHERWISE SPECIFIED:
SEE TABLE POWER PACK LM 55/75/90
4 22/11/07 14692 REFER EO DIMENSIONS:
3 20/11/07 14690 REFER EO 1 : 10 13/08/07 A1

A 2 23/08/07 14632 REFER EO GENERAL DIMENSION 0.4 DWN CAW SHEET 1 OF 1 A

B 04/07/11 115208 REFER ECN 1 14/08/07 14620 RELEASED
3004529
ANGULAR DIMENSION 1
ISSUE DATE EO No RELEASED FOR / REVISION ISSUE DATE EO No RELEASED FOR / REVISION
12 11 10 9 8 7 6 5 4 3 2 1
SECTION I
OPTIONS
Miscellaneous
111 BOART
LONGYEAR
HOOK SET HOSE

(OPTIONAL EQUIPMENT)
PART No. 3000024 ISSUE.1. EO 12311
1 HOOK - HOSE 88174 6
3000024.doc
Page 1 of 1
SECTION J
SPARE PARTS KITS
KIT, SPARE PARTS
BEAN W1122B PUMP
Dwg 36686
sheet 1 of 1
Rev A
ITEM PART QTY DESCRIPTION
1 79321 6 SEAL, OIL
2 79103 3 CYLINDER, STEEL BACKED, CERAMIC
3 75070 3 GASKET, CYLINDER
4 75071 24 GASKET, CYLINDER HEAD
5 79324 6 SEAT, VALVE (MUD TYPE)
6 26157 6 BALL, VALVE
7 75069 12 GASKET, VALVE COVER
8 79606 12 PACKING, PLUNGER CUP
9 75012 3 NUT, PLUNGER
10 79327 3 “O”-RING, PACKING
Printed in Canada © 1995 Boart Longyear Inc.

BOART
LONGYEAR
KIT SPARE PARTS

CHUCK ASSEMBLY HQ
PART No. 81076 ISSUE A, ECN 112428
1 O-RING 5/16” X 1/16” 58291 6

2 O-RING 9-1/4” X 1/8” 35631 2
81076.doc
Page 1 of 1
BOART
LONGYEAR
KIT – SPARE PARTS

LM CONTROL PANEL ASSEMBLY
PART No. 84917 ISSUE 1
1 GAUGE CIRCUIT PRESSURE 94825 1

2 GAUGE FEED PRESSURE 84787 1
3 GAUGE WATER PRESSURE 94827 1
4 GAUGE HOLD BACK PRESSURE 84788 1
84917.doc
Page 1 of 1
BOART
LONGYEAR
KIT SPARE PARTS

ROD SUPPORT ASSEMBLY
LM55
1 BUSH 20 X 23 X 20 86949 2
88169.doc
Page 1 of 1
BOART
LONGYEAR
KIT SPARE PARTS PIPING GROUP

ROTATION UNIT HQ55/75 HIGH TORQUE
SERIES 63 MOTOR HD1D CONTROLLER
PART No. 601225 ISSUE.4. E012594

3 ADAPTOR M18-1.5 X 7/16” UNO M-F 82458 1
4 WASHER SEALING M18 94336 1
6 CONNECTOR 1/2” BSPP X 1/2” OD TUBE M-F 82201 1
7 HYDRAULIC TUBE 1/2” OD 87760 1
8 ELBOW 90° 9/16” UNO X 1/2” TUBE M-F 94680 1
9 HOSE ASSEMBLY 1/4’ ID X 830 601234 2
10 TEE REWORK 7/16” UNO M X 7/16” JIC M-M 85755 1
12 HOSE ASSEMBLY 1/4’ ID X 1080 601409 1
13 ELBOW 45° 9/16” JIC M-F SWIVEL 39268 1
601225.doc
Page 1 of 1
BOART
LONGYEAR
KIT SPARE PARTS

CARRIAGE ASSEMBLY
PART No. 601660 ISSUE 1.
1 SLIDE WEAR 85575 4

2 TRIM CLIP PLASTIC 84546 8
4 BUSH 21 X 25 X 21 FLANGE 59644 2
5 BUSH 21 X 25 X 36 FLANGE 88689 1
7 INSERT SIDE PLATE ADJUSTING SCREW 600439 2
601660.doc
Page 1 of 1
BOART
LONGYEAR
KIT SPARE PARTS FILTERS

LM45/55/75
PART No. 602561 ISSUE.1. EO12124
1 ELEMENT FILTER 10µm OIL (F1) 602518 1

2 ELEMENT FILTER 10µm (HAND PUMP) 82915 1
3 ELEMENT FILTER 10µm 60L/min (CHUCK) 56156 1
4 KIT SEAL FILTER (F1) 86477 1
5 KIT SEAL FILTER (CHUCK) 56160 1
602561.doc
Page 1 of 1
111 BOART
LONGYEAR
KIT SPARE PARTS

FEED FRAME 1.8m DIRECT DRIVE
700H SERIES
PART No. 3000258 ISSUE.3. EO 13575
2 STRIP WEAR CYLINDER SUPPORT 86935 4

3 HOSE ASSEMBLY 3/4”ID x 510 86927 1
4 HOSE ASSEMBLY 3/4”ID x 600 3000342 1
5 NUT HEX NYLOC HALF 1-1/8”UNF 86669 1
6 KIT SEAL CYLINDER 85287 1
3000258.doc
Page 1 of 1
BOART
LONGYEAR
KIT SPARE PARTS

ROD HOLDER ASSEMBLY HQ MK2
PART No. 3000355 ISSUE 3. E012853
1 PIN 3000353 2
2 R-CLIP 10 SHAFT 94454 4
3 STRIP WEAR 56630 2
5 NIPPLE GREASE 90° M6-1 87171 2
3000355.doc
Page 1 of 1
BOART
LONGYEAR
KIT SPARE PARTS

CYLINDER ASSEMBLY
ROD HOLDER HQ MK2. - 30 SPRINGS
PART No. 3000373 ISSUE 2. EO13636
1 PISTON 601418 1
2 SEAL OIL 1-3/8” X 1-5/8” X 1/4” 600431 1
3 SEAL PISTON 3-1/4” x 3-3/4” x 3/8” 601419 1
4 WIPER ROD 1-3/8” x 1-3/4” x 3/16” 94647 1
3000373.doc
Page 1 of 1
111 BOART
LONGYEAR
KIT SPARE PARTS

BREAKOUT DEVICE SEALS
ROTATION UNITS LM30 / BQ / HQ / HQ MK2
PART No. 3000544 ISSUE 3. E.O 13808
1 O-RING 1-1/4” X 1/8” 20122 1

3 O-RING FOR 1-5/16” UNO THREAD VITON 87654 7
REPLACEMENT FOR O-RING 40253
FOR BREAK-OUT DEVICES ON CURRENT LM30, BQ AND HQ MK2 ROTATION UNITS.

(RECTANGULAR SECTION SEALS). USE THESE SEALS ON LM30 AND BQ BOD
CYLINDERS THAT HAVE A GROOVE MACHINED ON THE OUTSIDE FOR
IDENTIFICATION.
4 WIPER ROD 3/4” X 1” 88596 1
5 SEAL 1” X 1-1/4” X 1/4” 602279 2
6 WIPER ROD 1” X 1-3/8” X 3/16” 602280 2
7 SEAL OIL 3/4” X 1” X 1/4” 602281 1
FOR BREAK-OUT DEVICES ON EARLY LM22, LM30, BQ AND HQ ROTATION UNITS.

(SQUARE SECTION SEALS).
8 WIPER ROD 1” X 1-1/4” 85093 2
9 SEAL OIL 1” X 1-1/4” X 1/8” 85689 2
10 SEAL OIL 3/4” X 1” X 1/8” 88597 1
PLUS ITEM 4 ABOVE
11 O-RING 3-1/8" X 1/8" VITON (LM30) 87503 1

12 O-RING 1-1/8" X 1/8" VITON (LM30) 87650 1
13 O-RING 1-3/8" X 1/8" VITON (LM30) 87653 3
3000544.doc
Page 1 of 1
111 BOART
LONGYEAR
KIT SPARE PARTS

SPOOLING DEVICE - WIRELINE HOIST
PART No. 3000567 ISSUE 1. EO12789
1 ROLLER ASSEMBLY LONG 3000564 2

2 ROLLER ASSEMBLY SHORT 3000565 1
3 FOLLOWER THREAD 89736 1
4 CHAIN ROLLER 3/8” PITCH 89739 1
5 LINK CONNECTING 3/8” PITCH 81390 2
6 BUSH 1” x 1-1/4” x 1” PLASTIC 3000566 6
8 NIPPLE GREASE 90° M6-1 87171 1
9 BEARING BALL 20 ID x 42 OD x 12 W 1 SHIELD 89807 2
10 BEARING FLANGE 25 ID Y-TYPE 87557 2
11 NIPPLE GREASE 45° M6-1 84630 2
3000567.doc
Page 1 of 1
BOART
LONGYEAR
KIT SPARE PARTS

ROTATION UNITS
HQ MK2 & HQ HT MK2
PART No. 3000572 ISSUE. 4 EO 14407
5 RING RETAINING 601498 1

6 BUSH 58600 1
7 SEAL OIL 4-3/16” X 5” X 1/2” 57531 1
17 SEAL OIL 5-1/2” X 6-1/2” X 1/2” 57357 1
18 O-RING 4-3/4” X 1/8” 35613 1
24 SEAL OIL 200 X 160 X 12 600642 1
28 O-RING 4-7/8” X 1/8” 57498 1
29 RING BACK UP 4-7/8” X 5-1/8” 57499 1
30 O-RING 5-1/8” X 1/8” 57353 1
31 RING BACK UP 5-1/8” X 5-3/8” 57354 1
40 RING BACK UP 6-1/4” X 6-1/2” 56989 2
41 O-RING 6-1/4” X 1/8” 56988 2
48 BREATHER 1/8” BSPT M 602089 1
51 BUSH 21 X 25 X 31.5 59749 1
77 O-RING 1-1/4” X 1/8” 20122 1
78 WIPER ROD 1” X 1-3/8” 602280 2
79 WIPER ROD 3/4” X 1” 88596 1
82 SEAL OIL 3/4” X 1” X 1/4” 602281 1
85 SEAL OIL 1” X 1-1/4” X 1/4” 602279 2
89 WINDOW SIGHT 1/2” NPT 58201 1
96 O-RING 5/16”x7/16”x1/16” (NOT SHOWN) 58291 3
KIT BREAK OUT DEVICE SEALS 300544 1
3000572.doc
Page 1 of 1
111 BOART
LONGYEAR
KIT SPARE PARTS

INNER SLIDE
ROD HOLDER HQ MK2
PART No. 3000608 ISSUE.1 EO.12853
1 DISC SPRING 64 x 125 x 8 94617 30

2 BOLT TEE SLIDE 58317 2
3 WASHER DISC LOCK 10ID 58237 2
4 NUT HEX M10-1.5 93115 2
5 WIPER ROD 63 x 75 x 6 3000372 1
3000608.doc
Page 1 of 1
111 BOART
LONGYEAR
KIT SPARE PARTS

WIRELINE SHEAVE ASSEMBLY
FEED FRAME 700H SERIES
PART No. 3000609 ISSUE.1. EO 12853
1 BEARING CYLINDRICAL ROLLER 20 ID D/ROW 66108 1

3 BEARING BALL 20 ID x 72 OD x 19W 59618 2
4 SPACER 22 x 27 x 31 3000166 1
3000609.doc
Page 1 of 1
111 BOART
LONGYEAR
KIT SPARE PARTS

WIRELINE SHEAVE ASSEMBLY
FEED FRAME 700H SERIES
PART No. 3000609 ISSUE.1. EO 12853
1 BEARING CYLINDRICAL ROLLER 20 ID D/ROW 66108 1

3 BEARING BALL 20 ID x 72 OD x 19W 59618 2
4 SPACER 22 x 27 x 31 3000166 1
3000609.doc
Page 1 of 1
111 BOART
LONGYEAR
KIT SPARE PARTS

STUB SHAFT ASSEMBLY
LM45/55/75/90 FITTED WITH M4-15
SERIES 1X AND 2X
PART No. 3001898 ISSUE 2. EO14577
1 BREATHER OIL TANK 83370 1

2 GAUGE PRESSURE 4 bar 1/4” BSPP 82938 1
3 GAUGE PRESSURE 60 bar 1/4” BSPP 82939 1
4 VALVE ASSEMBLY - MAIN RELIEF 84345 1
5 VALVE ASSEMBLY - SERVICE PORT RELIEF 3001900 1
6 VALVE ASSEMBLY – LOAD SENSE RELIEF 3070608 1
7 SEAL KIT M4-15 VALVE 3001842 1
8 O-RING 1-1/2” x 1/8” 23676 2
9 O-RING 2-3/4” x 1/8” 25975 1
10 O-RING 1-7/8” x 1/8” 19678 1
11 FERRULE SET 1/4” OD TUBE 58202 10
3001898.doc
Page 1 of 1
111 BOART
LONGYEAR
KIT SPARE PARTS

INTERCONNECTING HOSE GROUP – 6M
PART No. 3003954 ISSUE 1. EO.14409
1 HOSE ASSY ½” ID X 6000 94419 1

2 HOSE ASSY ¾” ID X 9000 58721 1
3 HOSE ASSY ½” ID X 9000 58727 1
4 HOSE ASSY ½” ID X 6000 93529 1
5 HOSE ASSY ¼” ID X 6000 93528 1
6 HOSE ASSY 3/8” ID X 6000 51805 1
7 HOSE ASSY ½” ID X 9000 59137 1
8 HOSE ASSY ¼” ID X 9000 58735 1
9 HOSE ASSY ¼” ID X 9200 602204 1
3003954.doc
Page 1 of 1
111 BOART
LONGYEAR
KIT SPARE PARTS

FEED FRAME POSITIONER (H/DUTY)
PART No. 3003956 ISSUE 1. EO.14409
1 HYDRAULIC CYLINDER SEAL KIT 690095 1

2 HOSE ASSY 3/8” ID X 800MM 89979 1
3 HOSE ASSY 3/8” ID X 2235MM 68451 1
4 PIN HANDLE POSITIONER CYLINDER 3002434 1
3003956.doc
Page 1 of 1
BOART
LONGYEAR
KIT SPARE PARTS

WIRELINE HOIST (MGT 315C) - FREEWHEELING
PART No. 3004137 ISSUE.1. EO 14457

2 FLANGE BEARING 89705 1
3 TUBE HYDRAULIC 1/2” OD 300381 1
3004137
Page 1 of 1

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LM

Read this manual carefully before attempting to operate the drill.

Capital Equipment. Boart Longyear warrants that the capital equipment

As a further condition to Boart Longyear‟s obligations hereunder for breach of

Sourced Goods. If the defective parts or components are not manufactured by

2. Make sure all precommissioning checks and adjustments have been

3. Do not change or alter the drill, its components, optional equipment or

5. Use only replacement parts manufactured or approved by Boart

6. Do not change any of the factory settings on the hydraulic systems

7. Do not exceed rated capacity.

10. Do not attempt field repairs on complicated and/or precision-made parts

For additional information on training or start-up, contact your Boart Longyear

2. Boart Longyear part number and description of parts as shown in the

3. Quantity required for each line item.

4. Full shipping instructions

5. Special instructions, if any.

Before returning parts or products to Boart Longyear, please obtain formal

a) detailing the reason for requesting the return.

b) indicating the action desired.

d) citing the RMA number (if already assigned).

** Note: When returning parts or products, the purchaser is responsible for

5. SECTION E: 10. SECTION J:

DESCRIPTION PART No. ROTATION UNIT INSERT

BQ 600893 94563 - 2 OFF

DESCRIPTION PART No. ROTATION UNIT INSERT

AQ, AW, AXWL 600870 56641 - 2 OFF 57525 - 1 OFF

DESCRIPTION ROD HOLDER

AQ 94683 58536 82864

DESCRIPTION BQ CHUCK JAW HQ CHUCK JAW

REPLACEMENT FILTER ASSEMBLY

FILTER F1 602518 602517

FILTER SEAL KIT LIST

NAMEPLATE „FEED CYLINDER A‟ 94362**

TO SELECT APPROPRIATE LANGUAGE FOR NAMEPLATES ADD 2 CHARACTER

DESCRIPTON PART No. ROD HOLDER

BQ 600893 94563 - 2 OFF

HQ & PQ ROD HOLDERS

DESCRIPTION PART No. ROD HOLDER

AQ, AW, AXWL 600861 56641 - 2 OFF

STUB SHAFT ASSEMBLY

ITEM DESCRIPTION PART No. QTY.

STUB SHAFT ASSEMBLY

ITEM DESCRIPTION PART No. QTY.

49 SCREW SET HEX HD M8-1.25 X 20 68861 9

102 KIT SPARE PARTS FILTERS 602561

2 GASKET OIL TANK 83832 1

16 8 CONNECTOR REWORK 3003513 1

7 17 ELBOW 90DEG REWORK 94031 86987 1

DO NOT SCALE THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS,

A 16/10/08 ADDED TO PLM MPretty SHEET 1 OF 1

13 30/10/06 14465 REDRAWN

ITEM DESCRIPTION PART No. QTY.

1 ROTATION MANIFOLD DRAIN PORT TO DRAIN BLOCK

2 M4 A2 PORT TO ROTATION MANIFOLD B2 PORT

3 ROTATION MANIFOLD B2 PORT TO BULKHEAD HEAD MOTOR B

4 M4 B2 PORT TO ROTATION MANIFOLD A2 PORT

5 ROTATION MANIFOLD A2 PORT TO BULKHEAD HEAD MOTOR A

6 ROTATION MANIFOLD CHUCK PORT TO BULKHEAD CHUCK

7 ROTATION MANIFOLD PT5 TO GAUGE ISOLATOR PT5

8 M4 A3 PORT TO FEED MANIFOLD A3 PORT

9 FEED MANIFOLD A3 PORT TO BULKHEAD FEED CYLINDER A

ITEM DESCRIPTION PART No. QTY.

10 M4 B3 PORT TO FEED MANIFOLD B3 PORT