‘The HLV are glandless boiler circulating pumps. The m and pump are fully integrated into a pressure tight casing. ‘Tho glandless dosign (no shatt seal) makes this pump bost sulted for pumping of high temperature and high pressure liquids at zero leakage to the atmosphere. ‘The pump is driven by Tor'shima made high performance wet motor. The motor is three phase induction type filed with water using water tight special winding wire This pump is used mainly for circulation of water at high prossures and temperatures for which the use of shatt seals is technically andor economically inappropriate. Main fields of applications are boilers designed ‘or super critical pressure and sliding pressure operation and others like, Forced circulaion boller Once through boiler Controlled circulation boiler Combined circulation boiler Waste heat recovery boiler in steel works, etc Heating boiler for various process plants (Other various boilers for marine and land use High pressure and high temperature testing facilities Jokkaldo Electre Power Co, Lid Tomatau Atsuma Power Plan ‘600MM, Japan Kansai El \Wardha Power Company Put. Li. Nanko Power Plant KSK Thermal Power Plant ‘600MW, Japan 6x600MW, India BLOP Power Lid Map Ta Prut Power Pla 2X7OOMW, ThallandDesign This vertical pump is suspended and integrated into the boiler pipework and needs no external support. Furthermore, the pump and motor are not anchoraged and allow the pipework to move unristricted luring plant thermal transitions without any additional pipework loads or distortions. During overhauls, the pump casing can remain connected with the pipe line, The motor unit, together with the heat batriet and the impeller. can be pulled out of the casing after unscrewing the tieboks. Casing Pressure-tight motor casing is flanged onto the pump ‘casing. Both the pump and motor casing are designed and munufactured to full system design prossuro. Options of volute, annular or spherical casing designs are available in accordance with the customers specification and application, and contain single entry impellers, Bearings ‘The shaft is guided in two water lubricated plain bearings. The axial thrust develped within the pump is nominally Volute casing Annular casing hydrauliclly balanced with a small residual axial thrust being supported by a water lubricated segmental thrust bearing, Nozzle orientation Suction nozzle is arranged axially (end suction) and the discharge nozzle radially. The nozzle can be provided with flanges or welding stub ends. Driving motor ‘The driving motor and the pump form an integral unit. Spherical easing The stator and rotor are surrounded and flushed through by the fluid pumped within controlled temperature limits. The water content of the motor is, circulated by an auxiliary impeller in the motor through a heat-exchanger mounted outside the pump. ‘The motor losses are transmitted to a low pressure cooling fluid in this heat-exchanger. Heat barrier Avhear barrier is provided between the pump and the motor 0 as to prevent heat transfer from the hot pump to the cold motor, thereby protesting the moter's insulation of windings. of HLAV boiler exculating pure fed by automate welding machine.Sectional Drawing and List of Components Spherical Casing Pump & i010 (7220) (7231) yo1tt r311.2 1520 1710 2100 2300 3100 3500 3540 3840 3870 5020 5290 6610 6890 7140 7011 at10 132 8140 3182 3184 8330 9020.1 9020.2 60 7e1 7a 7e2 72 8340 saat Parts Name Pump casing Suction nuzzle Discharge nozzle Guide ring Guide ring Heat barrier Diftuser Shatt Impetter Plain beating Bearing bracket Thrust bearing case ‘Trrust bearing plate Thrust bearing segment ‘Casing wearing Bearing Sleeve Cooler Insulation Thermo well Fi Motor easing Stator laminations Stator coil Rotor core sheet Rotorbar Terminal box Stud bott Stud bolt Drain Low pressure cooling water inlet (or high pressure cooler) Low pressure cooling water cute (for high pressure cooler) Low pressure cooling water inet (for heat barrier) Low pressure cooling ws ult (or heat barron) Terminal unit Insulator HLAV M type HLAV C type J HLAV K type (7220) 13114 (7231) 1010 7E1 7011Volute Casing Pump HLV M type No._| Parts Name 1020 | Pump casing 1310. | Inetring 1520 | Heat barier 1540.1 | Intermediate wall 2100 | Shatt 2300 | Impeler 3100.1 | Plain bearing 3100.2 | Plain bearing 3500 | Bearng housing 3540 | Thrust bearing housing 3840 | Thrust bearing plate 3870.1 | Thrust bearing segment 3870.2 | Thrust bearing segment 5000.1 | Ring 020.1 | Casing wear ring 5042 | Flanged sleeve 5290.1 | Bearng sleeve 5290.2 | Bearing sleeve 6610 | Cooler 7140 | Thermo well 7220 | Suction nozzle 7231 | Discharge nozalo 7580 | Cyclone fiter 8110 | Motor easing 8120 | Cover for motor casing 8132. | Stator laminations 8140 | Stator coll 8182 | Rotor laminations 8186 | Rotorbar 8330 | Terminal box 8340 | Terminal unit 3341 | insulaor 9020.1 | Stud bolt 9020.2 | Stud bolt 9020.3 | Stud bolt 7E1 | Lowpressure cooling water Inlet (for high pressure cooler) 7A1 | Low pressure cooling water ‘outlet (for high pressure cool 7E2 | Lowpressure cooling water Inlet (for heat barrier) 72 | Lowpressure cooling water ‘outlet (fr heat barrier)Sectional Drawing and List of Components Annular Casing Pump No. to10 1310 1520 1540.1 1520.2 1710.41 i102 2100 2300.1 2300.2 3100.1 3100.2 3840 3870.1 3870.2 5000.1 5020.1 5020.2 5290.1 5290.2 8610 740 7220 7231 7580 ait0 8132 8140 182 5184 8330 9020.1 9020.2 TEA 7™ 7E2 72 361 Parts Name ¥ HLV M type Pump casing HLV H type Inet ing Mot are a0 HLV Z type Intermediate wal Intermediate wall 5020.1 Dittuser 15401 Diffuser 8020.2 Shaft 1710.1 7231 wan ses yi02 Plain bearing »> Plain bearing 73002 Bearing housing 1940.2 Trust Beating housing 5000.1 ‘Trust bearing plate Trust beating segment 744, —— Trt entra segment 50, I ng 3100.1 roy Casing wear ting 520011 | em Casing wear ring a | ene aie more a Thermo well bss Suction nozzle 2020.1 feo Discharge nozzle pS I Cyclone iter srae {>I Motor casing 1< L ator laminations \ -7e1 Stator coi ae + Rotorlaminations Rotor bar 31002 Terminal box 52002 ‘Stud bolt (v ‘Stud bolt 3500- Low pressure cooling water 9870.1 inlat (for high pressure cooler) 3840 Low pressure cooling water 9870-2 ‘outlet (for high pressure coCle®) go9q > Low pressure cooling water inlet (fr heat barrier) 3540- Low pressure cooling water ‘uit (for heat barter) ‘Terminal unit InsulatorTechnical Features Glandless design eliminates leakage completely. The use of high durabilty water-ubricated bearings liminates the need for other lubricants. By adopting an effective motor cooling circuit no injection of high pressure water from outside is required. (Only cooling water of low pressure is needed) Wetted coll motor ensures higher efficiency and rellabilty, compared with conventional canned motor. Maintenance free and highly reliable design of simple mechanism. Pullout system faciltates installation, overhaul, and inspection. Direot connection of the pump to the pipeline makes a foundation unnecessary and facilitates installations. In adaltion, the pump can follow freely the thermal expansion of pipe line. Extremely easy starting and shutting down operation. Vertical suspension type saves plant space. Optimised heat barrier design and compaciness of the unit assure smooth running, High voltage motor (~11kV) with amplo past delivery records saves cost of the power supply system, thus contributing to the whole plant economy. For large flow rates, spherical casings are used permitting high temperature change speeds and cyclic load changes thus contributing to high performance of the plant. Many pumps with high heads for one through bollers have been delivered throughout many years. Technical Data Size 40 t0 400mm (1 2/3 to 16in) Capacity Up to 6,840m'hh (80.1 10USgpm) Total Head Up to 320m (1,000) Operating Pres. : up to 33MPa (4,790ps)) Operating Temp. : up to 420°C (up to 788°F) Speed 2,900 f 1,450 / 3.500 / 1,750min* Motor Rating: up to 2,500KW Voltage upto kv Performance Range Pumps beyond the above range are also available, Capacity (USgpm) 199 1.090 100 7,000 Capacity (myn) Design Pressure & Temperature Pumps beyond the above range are also available. Design Temperature (F) 212 392 512626 700. 788 Ce NUC aT) Ganon Cee 5 ze Ce NAV Cans 200 300 330 375 Design Temperature ('C)JAPAN © Torishima Pump Mfg. Co., Ltd. oon5 1148 Miyat-co,Tekatuke cy, Osaka 560-9660 Japan @ Kyushu Torishima Co., Ltd oonn 9857-13, Ohara Kawa, Watagcho, Tatoo, Sega 640.0613 Japan Tol ¥81-95426-9081 | Fax: 48-854-269080, CHINA © Torishima Pump Mig. Co.,Ltd Bejing Ofice mmm R07, Bung 1, KUNSHA CENTER, No.6 Xan, Chaoyane Dstt Boling, PRChina 20100027 “Tol 95-1084682801 | Fax: +8610-4682000 © Torishima Pump (Tianjin) Co, Lt. annn No. Geox Rosa, Wugag Devetpmont Zone, Tan, cana P. HONG KONG Torishima (Hong Kong) Ltd. mmm LUstA, 21%, Tower, Bion Carr, 1 Wang Kwong Read, Koneon Bay Kowloon Hors Kong Tol 1852-27068 ax 18522794 2298 VIETNAM @ Torishima (Hong Ko Vietnam Offico mm No Bur Ts Xsan Seo, Hai Thang Ose, Haro), Socal Repulicof Viena Tol 44943-7800 | Fae: B44 90-7876 ) Lt SINGAPORE © Torishima Pump Mig. Co., Ltd. Singapore Office mm 50 si Crescent #0102 Us Teta, Singapore 408566 Tels S867 7-0923/ Fax: +65-67785000 © Torishima Service Solutions Asia Pte, Lt = Top Guan Road East, #02142, Emaypse Hu Singapore S08586 ——— Torishima Pump Global Network 0 goueaoauarens ° ° eo, oo ® INDONESIA @ PT, Torishima Guna Engineering ono satn Rewa Suu Timur No. Puogsaing ®PT.Torishima Guna Indonesia m= lan Ran Sums Ti Not Placing ineisnal Esato, POBox 160, Jnana, Pdonesia Tel: ¥62:21-460.2089 Fax 62-2060-9997 @ PT, Geteka Founindo mt LP Ayn Kaw AA2 Puogadung Insta Estate, Tol ¥82.21460.903 Fox 462.2168003957 INDIA @ Torishima Pumps India Pvt. Lid. mmm “Tower B 1106, Nilonnm Tones Secor? ioon-122602, ana, nas Tels so7t24-4730060 Fax! ¥91-1264728050 AUSTRALIA ® Torishima Australia Ply Ltd. mmm Tol 81-450700972 UAE. @ Torishima Service Solutions FZCO onan Pt ofan TP01080* Techno ParkJobel PO to. 37803 vba UAE, Ted #07 14-80-72ed Fax: 4971-4-860-7354 © Torishima Pump Mig. Co.,Ltd Middle East Office mm (fice No $01, Dene Tower, Dena Sree, [AINatyan Camp Ava, 20.801 53567, ‘300 Dn), UAE, Tel: #971-2-6743800 Fax 497126749801 QATAR Torishima Pump Mfg. Co.,Ltd Qatar Project Office ml ‘OcoNo.1, 1 lor, West Comer Canto, Saten Roadierige Ue, 20.80% 37027 Baha, star Tel #9744480-6916 | Fax: 874-440-6916 UK. @ Torishima Europe Ltd, mm Sunnyside Works, Gash Rs, Coataidge, ‘Tol 41256-89051 | Fae: +48:1298-702875. {@® Torishima Service Solutions Europe Ltd onan ‘Sonya Works, Greer Rs, Comrid, Seana UL 201 Ts s44296-442000 Fax: 41206702875 {@ Torishima Europe Projects Ltd. m Teri House, Brook ane, Wath, itive, England BATS AES SPAIN @ Torishima Europe Ltd. Madrid Office mt ‘Av, Fuont Nueva T2A Ea, Nensroy, 28703 ‘Sen Sebastan doles Reyes, Mead, span Teh. s3491-2866000/ ax +24-01-294-6901 USA. @ Torishima Pump Mfg. Co., Ltd US. Office mmm 100 Grove Steck Sute 217, Worcester Ma o‘aos2664 USA, "el +1$08-752-6600 Fax: 1-506-769-0276 CANADA @ Torishima Services Canada Inc. mm Calgary, beta TZ? 388, Canna Tol = 1409-705-1609, Engineering (Manufacturing