Typical and desired contact
pattern for a mechanical seal
Full contact on both mating
ring and primary ring surface
through 360°. Litle or no
measurable wear on either
seal ring
SYMPTOM,
POSSIBLE CAUSES
econdary seals nicked ar seratched on instalation
aged ar porou
5. Nota low emission seal or arrangement.
with seal manufacturer for proper materials
Heavy contact on the mating
fing pattern atthe inside
diameter of the seal. Fades
away to no visible contact at
the outside diameter of contact
pattern, Possible edge chipping
on the inside diameter of the
primary ring
SYMPTOM
when sha
POSSIBLE CAUSES
Thermal distortion
Deecon of mann oprimaryrng
snot fat
‘correct lapping
‘CORRECTIVE PROCEDURES
eck flatness of lapped parts
OBSERVATION
Heavy contact on the mating
ring pattern at the outside
ddiamotor of the seal. Fados
away to no visible contact at
the inside diamoter of contact
pattern. Possible edge chipping
on the outside diameter of
primary ring,
SYMPTOM,
Little or no leakage at high
pressure, Leaks steadily at -
low pressures, Am,
POSSIBLE CAUSES
1. Faces nt at de to pressure INA
2. Faces not fiat NA
Incorrect lapping
CORRECTIVE PROCEDURES ——_Cullacionofgrinaryring
k for over-pressurization ‘emmesture
2. Check flatness of lapped parts
OBSERVATION
‘Two large contact spots on
mating ring pattern fades away
botwoon contact areas. 340°
contact on primary ring,
‘SYMPTOM
Seal leaks steadily when shafts
rotating or stationary.
POSSIBLE CAUSES
1. Mechanical distortion,
2, Faces not flat
‘CORRECTIVE PROCEDURES
1. Check for gland plate distortion dus to over-tarquing of bots
2. Check squareness of parts used to hold mating ring in plac
3. Check seal chamber face flatness of split case pumps
4 Check the aland plate surface in contact wth the mating cing
Must be free of nicks and burrs. Surface must show full pattern
when blued with mating ring10N OBSERVATION
Mating ring shoves intermittent
‘contacting and non-contacting
areas. High spots are at each
bolt location, 360° contact on
primary ring.
SYMPTOM
Seal leaks steadily when shalt is
Uneven circumferantiat
contact spots on mating
ring, pattorn fades avray
between contact areas.
360° contact on primary ring.
SYMPTOM,
leaks steadily when shaft
i rotating or stationary rotating or stationary.
POSSIBLE CAUSES POSSIBLE CAUSES
1. Mechanical dsta 41 Mechanical distortion,
2. Faces not flat. 2. Faces not flat.
‘CORRECTIVE PROCEDURES ‘CORRECTIVE PROCEDURES
1. Check for gland plate distortion
‘due to over-torquing of bolts,
56 of parts
1. Check for gland distortion due to over-tarquing of
2. Change ta softer gasket materials between seal chamber
and gland plate
id mating ring in 3 Provide full face gasket contactor contact above centerline
ce Nainess of split case pumps. of bolts to prevent bending of gland plate
act with the mati
Must be nd burrs. Surface must show full pat
when blued with mating ring
een aur Oy
PT tact Beat ay
OBSERVATION
High wear of mating ring or Thermally distressed area
thermally distressed surface approximately 1/3 of the
{heat checking] through 340°.
High primary ring wear with
carbon deposits an atmosphere
side of seal. Possible edge
chipping of primary ring
SYMPTOM, SYMPTOM,
Seal leaks steadily when shalt is ‘Seal drips stealy when shaft is rotating or stationary.
fotating or stationary. Sound from Possible sound from flashing or face popping
contact pattern, Distressed
‘rea 180° from inlet of seal
flush. High primary ring wear
with possible carbon deposits
‘on atmosphere side of seat
flashing or face popping POSSIBLE CAUSES
POSSIBLE CAUSES 1. Sealed liquid vaporizing 180° from seat flush.
1, Sealed liquid vaporizing at seal interface. 2, Overloaded seat aces.
2, Overloaded seal faces, 3. Inadequate flush distriouted around seat faces.
‘CORRECTIVE PROCEDURES ‘CORRECTIVE PROCEDURES
1. Check seal chamber pressure for adequate v 1. Check seal chamber pressure for adequate vapor
pressure marain pressure margin
2. Check seal setting for proper working height 2. Check seal ceting for proper working height.
Check for proper running clearances between shaft 4. Check for proper running clearances between shaft
and primary ring at operating temperature. and primary ring at operating temperature,
jw flush system design; increase flush flow rate. 4
increase flush flow rate.
ow flush syst
Review details of seal selection, 5. Review details of seal selection
6 Use distributed flush design instead of singe po
ash,OBSERVATION
wear of the mating
ring. Primary ring has
‘grooved the mating ring
evenly through 360°.
SYMPTOM,
Seal drips steadily whan shaft
is rotating or stationary
POSSIBLE CAUSES
1. Poor lubrication from liquid being sealed, Common when
both seal faces are made of hard materials.
2, Abrasives are embeded in softer primary ring material.
‘CORRECTIVE PROCEDURES
1. Increase coating of s
CGheck procedures for lapping carbon primary ring
Do not use abrasives for lapping hard mating ring
ck for abrasive particles in the pumpage
4, Check for dead-ended seal chamber.
One or more patches of thermally
distressed surface {heat checking)
on mating ring. High primary
ring wear with possible carbon
doposits on atmosphere side of
seal. Most likely to occur on low
specific gravity liquids at high
speeds and pressures,
SYMPTOM
Seal drips steadiy when shalt
ating or stationary. Possible
und from flashing or face popping.
POSSIBLE CAUSES
Liquid vaporizing a seal
fnesiercle Sh eisgterlaratind sant races
CORRECTIVE PROCEDURES.
ck seal setting for
ck for proper running ce
chetrik psscure or coq Wop presale
ces between shaft and primary
4, Review flush system design; increase flush flow ra
5. Review details of seal selection
Use distributed flush design inst
ck for mat
of