Atlas Copco

Fluids and Lubricating Greases

Underground Rock Excavation (Nanjing)

PM No. 9852 3360 01a

2014-08
© Copyright 2014, Atlas Copco (Nanjing) Construction and Mining
Equipment Ltd., China
All product names used in these publications are trademarks of Atlas Copco and so are the property
of Atlas Copco. Any unauthorized use or copying of the contents or any part thereof is prohibited.
Illustrations and photographs may show equipment with ancillary equipment. Specifications and other
details are supplied without liability. Specifications and equipment are subject to change without
notice. Please consult the Atlas Copco Customer Center for specific information.

Original Instructions

Atlas Copco (Nanjing) Construction and Mining Equipment Ltd.

Nanjing, China
Contents

1 Lubricating Oils, Lubricating Greases and Coolants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Temperature Zones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Underground Drill Rigs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3.1 Lubricating Oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3.2 Lubricating Greases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3.3 Coolants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3.4 Contact Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4 Loading, Hauling & Dumping Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4.1 Lubricating Oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4.2 Coolants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.5 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.5.1 Lubricating Oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.5.2 Lubricating Greases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.5.3 Coolants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 Propellants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Diesel Fuel and Low Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3 Diesel Engines - Including Stage III. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.4 Stage III B Diesel Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

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 Fluids and Lubricating Greases
1 Lubricating Oils, Lubricating Greases and Coolants

1 Lubricating Oils, Lubricating Greases

and Coolants

1.1 Introduction
Atlas Copco fluids (oils, greases and coolants) are specifically made for Atlas Copco
equipment. Using these products creates optimal machine condition and minimizes
breakdowns. Correct grade selection of lubricating oils, lubricating greases and cool-
ants improves and extends the efficiency and service life of vehicle components.

In addition to these product recommendations, the following apply:

• Never mix lubricating oils, lubricating greases or coolants of a different type or

grade.
• Dispose of surplus oil in an environmentally-friendly manner, as recommended
by proper environmental authorities.
• If in doubt, contact your local Atlas Copco representative.

1.2 Temperature Zones

All fluids pertain to an intended temperature zone. The figure below displays three
different temperature zones and their respective temperature range.
1250 0309 83

Figure 1 Temperature Zones

Temperature Zone Temperature Range [°C] Temperature Range [°F]

Arctic -30 to 0 -22 to 32

Normal -10 to 30 14 to 86

Tropical 20 to 60 68 to 140

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Fluids and Lubricating Greases
1 Lubricating Oils, Lubricating Greases and Coolants

1.3 Underground Drill Rigs

1.3.1 Lubricating Oils

Boomer & Simba

Items Boomer Simba

B282/B281-DC15
B281-DC11

S364 ITH
H1254

H1354
K111X

XL3D

K41X

K102
K111

K41
Engine oil Engine 200/Engine 100

Reeling unit oil N/A Engine 200/Engine 100

Hydraulic oil Hydraulic 200/Hydraulic 220/Hydraulic 100/Hydraulic 120/Hydraulic 300

Compressor oil PAROIL S/PAROIL M/PAROIL S xtreme

Transmission gear oil Gearbox 250/Gearbox 150

Final drive/Hub gear oil Drive axle 300

Rock drill oil Rock Drill 100/COP Oil

Other Components
Component Specification

Cat Pump Hydraulic 300

Booster Compressor PAROIL S

High Pressure Water Pump (Simba W-series) Castrol Optigear BM320

BUT4 Boom Body Drive Axle 300

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 Fluids and Lubricating Greases
1 Lubricating Oils, Lubricating Greases and Coolants

1.3.2 Lubricating Greases

Note
Most components of the machine are lubricated with Grease 100. However, there
are some components that require special grease in accordance with the specifica-
tions below.

Boomer
Component Specification

General Grease Grease 100

Rock Drill COP Grease

Boom Grease Nipples Grease 100

Threaded Joints Molycote 1000, thread friction coefficient: 0.11 mm

Lift Console Grease Nipples Grease 100

Threaded Joints Molycote 1000, thread friction coefficient: 0.11 mm

Rotation Unit Grease 100

Simba
Component Specification

General Grease Grease 100

Rock Drill COP Grease

DHR Shell Gadus S3V 550 L1

Boom/ Grease Nipples Grease 100

Positioning Unit
Threaded Joints Molycote 1000, thread friction coefficient: 0.11 mm

Rotation Unit Grease 100

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Fluids and Lubricating Greases
1 Lubricating Oils, Lubricating Greases and Coolants

1.3.3 Coolants
Component Coolants

Cooling System, Diesel Engine Coolant 100

Air Conditioning R134a

1.3.4 Contact Grease

Component Specification

Electrical contacts Contact grease fortified with a high level of rust, corro-
• Contact grease should not be used on sealed water- sion and oxidation inhibitors
tight connectors NLGI Number: 1-2
• Contact grease may be used sparingly on sealed Drop Point: 200 ºC
non-watertight connectors Operating Temperature: -40 to 130 ºC
• Contact grease should be used on open connectors

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 Fluids and Lubricating Greases
1 Lubricating Oils, Lubricating Greases and Coolants

1.4 Loading, Hauling & Dumping Equipment

1.4.1 Lubricating Oils

Electrical and Diesel Scooptram

Product Electrical Scooptram Diesel Scooptram
EST1030

EST3.5
EST2D

ST3.5

ST2G
ST2D

ST2K
General Grease Grease 100

Upbox/Dropbox Gearbox N/A

100/170/
200

Gearbox Gearbox 150/250

Drive Axle Drive Axle 100/200/ Gearbox 170

Hydraulic Hydraulic 150

Engine N/A Engine 100/200

*Minimum requirements: Dexron 3

1.4.2 Coolants
Component Coolants

Air Conditioning R134a

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Fluids and Lubricating Greases
1 Lubricating Oils, Lubricating Greases and Coolants

1.5 Specifications
Atlas Copco fluids (oils, greases and coolants) are specifically made for Atlas Copco
equipment. The table below, shows the range of products developed for Atlas Copco
Underground Rock Excavation. If other fluids are used other than Atlas Copco flu-
ids, the minimum requirements listed in the table below must be met to ensure opti-
mal machine condition and to minimize breakdowns. Please refer to “Temperature
Zones” on page 3.

1.5.1 Lubricating Oils

Description Temperature Zone Biodegradable Viscosity Minimum Requirements

Engine 100 Normal/Tropical No 15W/40 API CJ-4

Engine 110 Normal/Tropical No 15W/40 API CJ-4

Engine 200 Arctic No 10W/40 API CJ-4

Engine 210 Arctic No 5W/40 API CJ-4

Hydraulic 100 Normal No ISO VG 46 Min VI 140,

DIN 51524 Parts 3 HVLP

Hydraulic 120 Normal Yes ISO VG 46 ISO 15380 HEES

Hydraulic 150 Normal No 10W/30 Wet Brake Discs Application, JDM-

J20C

Hydraulic 170 Normal No ISO VG 46 Min VI 160, Cinncinnati P-70

Hydraulic 180 Normal/Tropical No ISO VG 32 DIN 51524, Denison HF-0, -1. -2DIN

Hydraulic 200 Arctic No ISO VG 32 Min VI 140

DIN 51524 Parts 3 HVLP

Hydraulic 220 Arctic Yes ISO VG 32 ISO 15380 HEES

Hydraulic 230 Arctic No ISO VG 32 Denison HF-0, Cinncinnati P-68

Hydraulic 240 Normal/Tropical No ISO VG 46 Denison HF-0, Cinncinnati P-70

Hydraulic 300 Tropical No ISO VG 68 Min VI 140,

DIN 51524 Parts 3 HVLP

Rock Drill 100 Normal No ISO VG 100 ASTM 2783 min 200 kg

COP OIL All Yes - Contact Atlas Copco

Gearbox 100 Normal/Tropical No 80W/90 API GL-5

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 Fluids and Lubricating Greases
1 Lubricating Oils, Lubricating Greases and Coolants

Lubricating Oils (Continued)

Description Temperature Zone Biodegradable Viscosity Minimum Requirements

Gearbox 110 Normal/Tropical No 80W/90 API GL-5

Gearbox 150 Normal/Tropical No 30 TO-4

Gearbox 170 Normal No 90 Differential Lock, API GL-5 Limited Slip

Gearbox 180 Normal/Tropical No ISO VG 150 Flender BA 7300

Gearbox 200 Arctic No 75W/90 API GL-5

Gearbox 250 Arctic No 10W TO-4

Compressor LP-150 Normal/Tropical No ISO VG 32 Contact Atlas Copco

Compressor HP-350 Normal/Tropical No ISO VG 68 Contact Atlas Copco

Compressor 200 Arctic No - Contact Atlas Copco

PAROIL M All No - Contact Atlas Copco

PAROIL S All No - Contact Atlas Copco

PAROIL S xtreme All No - Contact Atlas Copco

Drive Axle 100 Normal/Tropical No 85W/140 API GL-5

Drive Axle 200 Arctic No 75W/140 API GL-5

Rotation Unit 100 All No ISO VG 460 ISO 12925-1

Rotation Unit 150 All No ISO VG 68 ISO 12925-1

Traction Gear 100 Normal/Tropical No ISO VG 220 ISO 12925-1

1.5.2 Lubricating Greases

Description Temperature Zone Biodegradable NLGI Minimum Requirements

COP Grease All No - Contact Atlas Copco

Grease 100 Arctic/Normal No 2 Lithium/Molybdenum and EP additives

Grease 110 Tropical No ASTM D4950-08 LB and Lithium Calcium

Grease 130 Tropical No Contact Atlas Copco

Grease 200 Arctic No 1 1/2 Contact Atlas Copco

1.5.3 Coolants
Description Temperature Zone Biodegradable Mixing Minimum Requirements

Coolant 100 All No 60/40 Antifreeze 402, CAT ECL

Coolant 150 All No 50/50 Antifreeze 402, CAT ECL

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 Fluids and Lubricating Greases
2 Propellants

2 Propellants

2.1 Introduction
This chapter contains recommendations regarding the fuel used with Atlas Copco
equipment. Fuel quality is a major factor determining engine performance, engine
life, and acceptable exhaust emission levels.

In addition to these fuel recommendations, the following apply:

• Dispose of surplus fuel in an environmentally-friendly manner, as recommended

by proper environmental authorities.
• If in doubt, contact your local Atlas Copco representative.

2.2 Diesel Fuel and Low Temperatures

At low temperatures, paraffin deposits in diesel can cause blockages, resulting in dis-
turbances in the fuel system. A special winter diesel should therefore be used in
ambient temperatures below 0 ºC.

2.3 Diesel Engines - Including Stage III

Atlas Copco diesel engines, up to and including Stage III, must be driven on com-
mercial diesel fuel, containing a sulphur content less than 0.5%. A higher sulphur
content will result in shorter oil-change intervals.

Diesel fuel should be used when using one of the following specifications:

DIN 51 601

BS 2869: A1 and A2

ASTM D 975-88; 1-D and 2-D

CEN EN 590 or DIN EN 590

NATO Code F-54 and F-75

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Fluids and Lubricating Greases
2 Propellants

2.4 Stage III B Diesel Engines

Atlas Copco Stage III B diesel engines must be driven on commercial diesel fuel
containing a sulphur content less than 15 ppm. A higher sulphur content will result
in shorter oil-change intervals.

Diesel fuel should be used when using one of the following specifications:

EN 590 (max. 5% biodiesel)

DIN 51628 (max. 7% biodiesel)

ASTM: D 975 1-D and 2-D

JIS K 2204 Grade 1 and Grade 2

NATO F-54 in accordance with EN 590

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