Se | Statistical Qual; ity Control a es ie =| SQic is a | collection.,an ce of inspection data lito sdver-the pmblems_ 1h related +o_qual ity control \ eu isu ahoay ndedied to use S@C methods. — | SQ0°4 consi. of thee: geneva _ackvies ad vm plomendation |! re Obe tives & Tmpostance of SAC i] bu t)| Peter specification achievement Tmpmve men ‘ Asteme telations . es. ap /-rework: aqeneraticn » Mo efficient utilization of equipments /Pachi » 6) De ea ce mem ly CS > ot Aa Ontoge. ° a 6 tomer! satisfaction | o pay 1.3) Tmpmvement in morale oft te fl Yr cat ape ne Bl © scanned with OKEN Scannertt | Assignable |. & Chance. COUSeS. Je krect my pitt potioll yyy ignablie (Causes ir bow Assia: cause is aniidente | specific couse .of Nariatian ina given pace oY meastnenment — pecs bmateral io Reecdcit! hcl Chance Cause) ne ih nih Wide Wake Mathes A part of the process, which are minor in level. Vey wei foeicer] sid Youd ar identical even if extreme. care is faken. ods ees vots variation gis vitiia walla A) \ Nariatio hi itselé. ame. period “pe Ame. —4) Matalin amaha, updos: pradatecl hdusing Ze Variation of parts produc uced ok ifferenct Periods of time- © scanned with OKEN ScannerPAGE No.: DATE: of Variational tal tis Weare Ui y'o) 1s) Poor main tenance . we ik (bra im ness of operator 8) Change in work 6a itiot Lg f (4 j $4 Wes of Data pliable dasa. tomtiounushdatad 1 aE ylhen a _secord ie madeaf ian —achta) hyn characteristic ,\ guich as dimensian in “mm the quality! i aid -to_be ur) 62: rockwell hardness 4) 243°) Lemperabure vA). 59.5 Fa etc. geecdato iia ce only the number 1) Casing having 2) Cac i_sheek © scanned with OKEN ScannerPAGE No.: eniral Redan sAlpis way dines One DF the chavatiell a7) Lo€. Astana bl of the sample dad (i no of. the observatisng: tends to w L. | ncentrate. inthe. centre 1 of) distAbution — known as central tendancy . 4 iid y yk Theta! are ithe ) ioays for ~sitpness ng Visio dseentrad lg ndancy. imo. ny Lith Arith metial smear, iene \ \ 2) Median och Wig Ast vil a) ae 1 |nithmet. cupnean, }+ average! vals Vt is averages) ofall: “the Nalues o€ ) Median. “Oofidle. ‘nglue 3 1 When all the iheoe aidnis Lace in_ascending or descending over, the imedian ~ is the _magnikude ok iddle obweivation |i © scanned with OKEN ScannerPAGE No.: DATE: 1 120 \ Woe iy ating number uy C ecliar = faye Value ( i iad aM ro 4 ibs bey = Byen!_numbér sta Pifrucy lice Average o£:¢ 0 a 6h wy Xt ne. fc Lot -ebsewations XX) 4 Mode A+ bTi isthe value that occurs (4 most Frequently ; ea QS vd B, O13 HD b J a > octurxs 4 hivnl iy | brite Madeis isi S L [unkooThe i cextentu-to iohich the data is scattered about: the nzone. of central sendancy is known as dispersion _ Ld peaguyes » OF » dispersion t= i7 \})_ Range (CRD soi rye 2) standard deyjation nes 3) Nariance. Ran AS absewer) value & ! rye value - $3. © scanned with OKEN ScannerPAGE No.: 1 DATE: Qnnallost valuc = layyest ‘value = Ais wi {yee Tavis thes youkl_mean. square of ‘Fe ‘obse i 5 Tih Xap cee EK _ NeVS pp K) E+ Cap sonra -- + Kn-%) ) slide Tyhst t dove i Maik ! i fe he S rx WG! This “is! sumscof quares af deviations fom the arithmetic “mean divi ded re \ of observation (or HG) jel As 6 isquave oh sandal delation, L Naviance) 2g? | a. { | cy) (varies en tA 2 The* universe 4s the cellecHon of xement values of. entixe 4 job © scanned with OKEN ScannerJ » 0% PAGE No.: DATE: / _ 120 Wands th AON AU ee SSHAS A sta i tT 3- T it "| et chac ein en Al ra Fp | | TA | Li Wiyidd es ai nu Hs KEG \ jbo she ih WT bo th Be iNpsodh Go whe Lc 4! WgaCharactex aor" | Figy nD curve. | ect —tn a Bequenty —< di silat if { in Crequency turve as shown in 4 the _Pmcess _ .wiYl be con idl to Ze “in control” 54. © scanned with OKEN ScannerPAGE No.: DATE: ct O° n te +abulated ast Areg | S07: 111) 68496 7. A eo iW ISA6 I duit Bernd Stet ca hy 139873 Hs [iy clo uel ihimtt O bbenl bata tre \ pe ue peli er Tt ed ND curve i= ' There are. na other _cuwes like positively os NEY b> Neqativer ( ©) Bimodaf stewed Seved? Or eoed © scanned with OKEN ScannerPAGE No.: DATE: ! Leatr uh Wt Ph i Ad iene | Ql te fe he Fh at ol ipl I Wir | mean i e> Different sp. 4 ame sp. same mean yanicey Rn fog) Frryhy os " f por (ula spe aficaton Limit. 2)! Also useful or finding u Ne She Ax tou bites a4 \belowonspedérel! Limituls ta Foor 6 t Coveted OA es bevore ns act tt | Control Charts b ‘ OMY Gyptrols chart! is ithe most commonly sedis SQ@C -2tpalveinnel 21! vbyny Control Chart t's a gua. phical represervbatior ‘ ice itp isped 20 sti it) Procedure to _atiain /achiele statictal conto) i Ort 4} ‘ fe] ist co ally Lstontnl iculachieved. or nat 5S © scanned with OKEN ScannerPAGE No.: Classifirtion of Control Charts Lire bee a Noriable conbol charts Attribute Control Charts jv) al We eho adh hae) ae ood ocr seid tdi | 4 cn a Richarbie sy Richart jn Py sane, iy € y “Chart chart ) cede for Wii Te 3c vibes I isstnoeniae P chat. Lt is_also cA icalléd! ogi) cpr esige dit ilk Io. fis legno. oF defect in the ame. | © scanned with OKEN Scanner$$$ a §_. ALR chayt sz- a) s i % Proced urd. Phd i bi ab A i i Df Step Tis u.caltulete« average. Ca Parae.cP). aol tt! for aeach tamples: 1 bh i _}-84. 1a sample! comains fine. ctterns Ce ne 5) those dimensions axe %.,%2, pit Meme, Kee tend, b Kiel Wa hye th ha hohe + Kis $e! if ' ate gok bh nthe hh G\ulake Cortxol mits for 2 ¢haxt —___ Upper contro) timit R 2 vel R= Dak lower Contac) Iimmt R= LL A > VaR 56 © scanned with OKEN ScannerPAGE No. DATE: / if Estep iN = Plot % 4. Ri acharteL 4 Fork thart the central. | ile ton_~ t nould be. dav as bold! shorizonta) ine as x & the_upper Gil! lowdy! iconbb| limits should be Awwh as dotted horitentals lines ob the yaltulased » wdalues u/s { for_ ichdxt the central tine on cha be! dian: as solid” hostenta ne asp Khe _Uppe oe ontazo dbe Again as. dothed | horizol alulatéd! value é i faust falling ouside the Con*ro)} | Nanits): Wind tcared! iba Cross | yahereas , points falling Pace thes: rontrrol’ limits Gre. encircled, Draw confusion From contro) charts _ ‘When she. points | fall inside she ono ami eans that the, proce ions control caus oj) 4 = yun pf move! than: sight gonsectrtive 1} “points lon the dame side peither above, or_below the _centyal_line ; at birth J ‘ apt ‘ ie Fee 1s | ) A © scanned with OKEN ScannerPAGE No,: DATE: 1 120 AR | Process Capability whore eo ie tPe® < Tr tiardeinednas, the-tirtimumn_gprend of _a_specifiainmeasurement variation which “ov Y oil vinvelu de: 144+7 1h 'measurementis> fom the. —a pela 1 * (ist ack. Cth prada will be cannes ella -within_the toldance.? {imitss__ Process Capability® eS Sa CNatinal TTalerdnce) Lecause aspects Sibiewiie ee! lose: 2elou | Vo Find whether the _pracess_is_cipable_of 2)| To ine. ung oloé 3)| To determine “the yeasom ahy tHe (process is ind ou ) 5N To decide the! speci 'ca-tion lint: © scanned with OKEN ScannerPAGE No.: DATE : L 120 edure. Foy doin jose _corgial is a Lis Calculate’ ee heGT % 4 Range R xa earn avrg x4 Fe 2 R 1 Step 2+ pelea process Capability = 6 5 (Natur coy viel abe Tolerance ) f | sn Vertis tal 5 bln: a Step 4 = Caluhiate fected Tolerance | tect yd aig Gn sal Anion vo! oq [3 Tbh specitiatton: Tivos tude f sgt 2. La@hen boi Kran 262.5 i) 6. Kemi ia SS. _Spebihed.utrolexonce: =e HSS ac 5 Ih nce dora lop yardtarlor T Step. to asin renuNaturali:Talerancey 4 ecified ini Toleyam eh A Ki) oF 1.henastin rd) 2 onl Thens iconclusion => All: Seed geahidelac tiga. d voy ls itoill meet | the speci fication, a) ma atminyoic 65h (Kmox — Xmn) = 66 \ Specibed tolerance = Natura) Tolerance Tnoveace tolerance, _\imits to take Gre against minor shift of centring of process. © scanned with OKEN ScannerP= Chart !- ) Pothavba., is_an atbilute as ino: oF defectives in_su dis No» of fobs \inspected in slbgrouP - * Way lewlate i\-Pi_C Average. fraction de.fertive. )_ Pp = ‘Total No: vol detective in all subgroups Total No-of articles inspected in al) Sdp¢ a) Re wn Cas ven ue etsBilt BOB) ag Les Gace Te ap). n Ll aay bad 2) Brauo— contre chart. 4)| Cndusior! a S38 © scanned with OKEN ScannerPAGE No.: DATE: bv Of if wii a toineh then: part {ened { oto caw iP at aul averages Araceton, dhe cuive p- “No ‘of defectives in _a = No.0, fobs) inspected, sn all subgroups . fe EHP Wide os Lach 1 SEU ao ob oh [ i fo central Nines! Cn rs) © scanned with OKEN ScannerPAGE No.: DATE: Chor‘t_- a ef —— oC chalk bhi nln AL nk, defects in inspected unite 4) Ee ees jot eta + of C_thart is applicable if all samples or Ups! have \isame' number of artides I 120 ia: ie. Same sample sive. | i_¢1Gebs) . to YY) oh bas) a bslabh iG vdedie O | ii hsteps nto draerd chortyh 4 on! TD Rerdmdo: the cidatas om Dice Soa olla arte Se ae Jewry Peng) nil) Loeb wad thw 2bolab oro Wso 2) Ca\eulate’ central Mnlel t- tho hin Nowot defects: jnalk Sub: 5-4 © scanned with OKEN ScannerPAGE No.: DATE: >a i b 1s th "Ahned eirhilab iba cb- tha L {Th she Lisample: size yariesu rd Be! gota om, deaf of Heal pel 4 number _of defects found in_every item. aNerage 0. of artica) > wicparted! Total no-oF jebs- teddy Al) “sample | (Tera mor of samples 4 e, Centra) line Fors 1 -charts + U_= Tota) no-of defects found STotalimo’ oF “jobsipspecteds ‘Gon tro) =m es fon WU e"thart > 4) Col oulore Leos p+. 1G ea He dodny?- 23 Bei WY Ry in 5© sam le ~ Total Tovah; tems Cioks.), mae in yst nthe _similay_mannen-_Calaula: v sample 6) Plot the chart Dra the. Co ji © scanned with OKEN ScannerPAGE No.: DATE: tt | . pee gets pet) pa lege ; 6 - A 6ampling 11.614 an_ack of: paisinng cet) cola a ae -fomal|_sides*o: lom Jin_ia lot: for the redid of taki ns is i iY rejech'on of ahs ed_ox Pnansi Faz head tem. LOLs Economic ‘ip spection Gu souithel jowex’ number of: inspec: waspechor 5 ~ Decision 1 taken depends om number Df _ | defective found , ~Decision_is af lot acreptance or [ot rejection | -£ depends an ‘c’, hich is acceptance number , Slo © scanned with OKEN Scanner\ ble Sampling Plan iil |i! stb)! VY fe First gia 4 bon ingpacty sample taken fom 7 to @ lalby sample! glen iso Nylys! 4 : Z Th defectves')ido not exceeds c ,lotl is t \ be accepbel oi hppa gang — Th defectives \erceed Cp othe lotnisite/be rejected — Je defectives ave between cy 4 (Ca, then another Gample of No size is t be lected , — Tf number of defectives in Pirsb Go ssetond sample ooGombingd vate not taxied ig Co, loblaisiaccepted , i Sega pe ryejected pdok | yb Vatendet pDeva 7D) Muligle, Sampling Plan) — Tn multiple sampling , operation} is sted with Nike a Srpgleat sampling pled.) niin! —Then iF dedsion, could, not) be. taken about” acceptane or rejection, then next sample jis taken, — like thés samples, willbe, selected »more than two times, 6 every time acceptonce, 6 rejection number vill pe different-)) © scanned with OKEN ScannerPAGE No.: DATE: De 6) (-!Linith Hons) > ohday [Riaks’ ave. “Invelyed! sin sampling 11 o> Te ina be" passible! that “good lots aye: ‘rejected ¢ bad lots are accepted 39] Maybe dependent Upon inspector il) HY Selects ng annie important parameter of | Somplitig in pection. 3 5 Selecking of amgling plan_max affect on pe conclu ion_of inspection. > Sameling Methods \- 1)| Simple seed random sampling te By the imple. random am pling method, th joh is having equal chance. _of being selectedl las_a_ sample from the population at equa) space [number / HIME et © scanned with OKEN Scanner\3) Stratified’ sample} sh Ul a ie n, strated sampling method | the /subg70 of population are rnade called | strata’ lh, fiat bg wip TAN HHL 4) Guster gampling 4 ho euy S16) Bik Gow, ofl Le Soho Populationniis divided into: clusters ‘then O roridom) psample- is iselected from iithese clusters . usr. a} 2pmeciols oJ. Ca 5) Two Stage sampling : | F When a lot vis, submitted \ Por}. inspe. 4300, one sample, lis; selected at random, in, Segond -stage_, Lob yo prequired) items, ‘are, geleated. 6pm, | ( b gaps p yity, 2kok bad Ab peter eget: agg | Yopnd Lo. 4S COM y Ml Wt ace eal pred y rite ta Towel cfeve tay 2D) De ie 14 vile A ha 1D. yp haley 4 1 . ns heeft Gilgen Hohn in ty He a fegierg Tybee glee tt t +b Al ¢ i Yee) bye pair del bo . j ; . | s ail quar take i sn} fa { ky. cer witb) tl { sid i i ! k ! 4 © scanned with OKEN ScannerPAGE No.: DATE: / 120 1) Chara teristies cued Co-abciave) OC curve bby! wd jooy Ll f ny Acceptance, cohabi ly ling Acceptance op 3 pris Bee | | Fecommg /- defective > = 0c curv. for an attribute sampling plan. is ‘a_aragh ok fraction defective against probability _o& a v= Bbave fig sishows Lan! vided ot “curve 1 for vet 3h dettives. he A teyeS) y Post AW lotus tabove defectives aye, with — +P 1] st probability, sfistoyhence 1 of Zero | otherwise trl) 2 pub aie {39 loolfur asniche boy ihveti : ! . ete exdldins the 'viéks! raha in asa’ [each ‘level of product quality, | Sle © scanned with OKEN ScannerActual OG yeurve bhi’) sOrty 1) i ' ta ro 4s risk. = Probability e i Rredue rejecbng good es lots 3 Tm 3 i \t a oN Consurners Risk= 3 a Probability of é S © TQ: PB accepting bad tar DiudARED ay 10) RAG UHTRP. 3 AS lots Process, overage , aarti units it p> j ity spPointinP ts Te Shades Jeteckives are ‘loot. \probabi lity vobiatceptance .isy) 07 2 Powe Q '- Tt indicates | cero percentage. defectives , ub % prob abi li of aceeprance+ Vs looy. ay AQL 1 AQL Is Aceptable quality level Te \ndi cates maximum number of defective s that consumer accepts . reality is nigh, 43 RAL /LTPD / LQ: Rejectarle. quality level ov bot Tolerance. Percent: defective / is; defectives, which Customer finds : definitely) unacceprtantel, Probability is lower. : Te fs aso called as Limiting qualit 63 TAL | Indifference | quality level is between AALS RAL Probability ot FQL Is Soy. © scanned with OKEN ScannerPAGE No.; Zones of 06 cue. J —b Acceptable Zone —_ ta is thal zone in which the. if - Not: Usi accepted by ivhe: austere eyeCbion | Zone ie TAS thal. zene. in ishich the, otis rejected | by the cusborney - DS Tndifreryents zoned Va is that. zone. in_tahich the lot may he accepted or rejected dep ending upon _sample_4_their_inspection. bir (CO — DATE: 1420 Al i X [Risks of ax nicuwes coy bi Ris’ ! Prod © j E Tt 's hak probability for a given sampling plan that a lo ot O be actepted , the qua lo ahich has designsted numerical value | 4 a i ij desi © scanned with OKEN Scanner* Aoa s re rm ie ae! a8 Aclae ft } [Ply ») Rog. mT bores the | overage qual ity 3 72 | ourgqoing products including all accepted 4 al) vejected lots jwhich have been Joo 7. inspected & ee eine by fon - defectnes { DACAL * Tt is maximum average percent defective in the. outgoing products. © scanned with OKEN Scanner2. PAGE No.: Assigrnent No. DATE: 120 what is statistical Quality Contoo) 2 Hate its benefits efine . C2 Mean Gv Mode. “iD Median e,_( (9 Standard deviation, je. ity 4 state how 4 chigved . ( Pracedure) S| State merits ¢ dementts of —dleeptance ampling : 6) Distinguish between | Nariable chart G Attubube chart Vs Ot: conve? Draw ideal o-c. ave . - 514 © scanned with OKEN Scanner d