Technical information

Commissioning instructions

TopTronic® E solar module

TopTronic® E SOL

TopTronic® E control module

Hoval products may only be installed and commis-

sioned by appropriately qualified experts. These in-
structions are intended exclusively for the specialist.
Electrical installations may only be carried out by a
qualified electrician.

Subject to modifications | 4 212 605 / 02 - 08/16 EN

 TABLE OF CONTENTS

1. Bus terminating resistors........................................................................................................................ 3

2. Setting the addresses for the basic/controller modules (DIP switches)............................................... 3

3. Commissioning assistant........................................................................................................................ 5
3.1 Configuration of the bus system.........................................................................................................................................5
3.1.1 Setting the address of control modules..............................................................................................................................5
3.1.2 Devices on the bus............................................................................................................................................................7
3.1.3 General parameter settings................................................................................................................................................7
3.1.3.1 Explanation of the screen..................................................................................................................................................................7
3.1.3.2 Procedure for setting parameters.......................................................................................................................................................7
3.1.4 Overview of hydraulic applications Solar Module................................................................................................................8
3.2 Setting the parameters of the individual devices on the bus system..............................................................................12
3.3 General settings.................................................................................................................................................................12

4. Information............................................................................................................................................. 13

5. Malfunctions........................................................................................................................................... 14

6. Calibration of the room control module................................................................................................ 16

7. Notes on electrical connection.............................................................................................................. 16

8. Notes for installation............................................................................................................................. 16

2 4 212 605 / 02
 Hardware-Systemübersicht
BUS TERMINATING RESISTORS / ADDRESSING

The installation instructions described how to install and Room control

module easy
Room control
module comfort
wire up the individual basic/controller modules and their
expansions.

The commissioning instructions now explain what steps

are necessary for successful commissioning. The com- Control module ta
nc
e
is h)
missioning instructions refer to the commissioning assis- d
t gt
es en
tant that runs automatically on the TopTronic® E when it ng e l
Lo abl
(c
is started up for the first time and guides you through the
Busebene
Hoval CAN bus
complete commissioning.
Before switching on and starting the commissioning as-
Regler- Basic
module
Heating circuit
module
Buffer
module
Solar
Modul
Messwe
Modul
Module
sistant, check the following points and make any neces-
sary settings: Modul Modul
Erweiterung
Modul
Erweiterung
Modul
Erweiterung

RS485
Erweiterung
Modul- Heizkreis Universal Universal
erweiterung Activate
Modul terminating resistors
Modul Modul
• Set the bus terminating resistors Erweiterung Erweiterung Erweiterung
Universal Universal Fig. 03
Universal
• Addressing all modules with DIP switches (setting the
addresses of the control modules is only possibleFunktions-
after
automaten If the components of the bus system are ex-
switching on) clusively fitted in the same housing as the so-
lar module, there is no need to activate the
The commissioning assistant sets the addresses of the bus terminating resistors!
control modules and configures the entire plant. © Hoval / Nov-14 Regelsystem TopTronic® E

The correct functioning of the room control

module must be checked during commission-
ing. Calibration, if required, is described under
Point 6.
1. Bus terminating resistors
The bus terminating resistors must be activated on the
devices that are furthest apart from one another.
2. Setting the addresses for the basic/
controller modules (DIP switches)
The addresses of the individual modules are set using
the DIP switches on the circuit boards. Each module must
have a different address. The addresses do not neces-
sarily have to be set in consecutive sequence.
Address switch

DIP switch ON == bus ter-

minating resistor activated

Fig. 01

Fig. 04
Terminating resistor
The factory settings for the modules were se-
lected so that there is no need to change the
both DIP switches ON address settings, as long as no module oc-
== bus terminating curs twice in the bus system!
resistor activated
Fig. 02

4 212 605 / 02 3
 ADDRESSING

The solar module is delivered

with address 16!

DIP switch

Fig. 05

Addressing table:
DIP switch Addr. Factory setting DIP switch Addr. Factory setting
4 3 2 1 4 3 2 1
Off 1 TTE-WEZ / TTE-FW Off 9 TTE-HK/WW
On (TTE-WEZ No. 1) On

4 3 2 1 4 3 2 1
Off 2 TTE-WEZ Off 10
On (TTE-WEZ No. 2) On

4 3 2 1 4 3 2 1
Off 3 TTE-WEZ Off 11
On (TTE-WEZ No. 3) On

4 3 2 1 4 3 2 1
Off 4 TTE-WEZ Off 12 TTE-GLT (0-10V)
On (TTE-WEZ No. 4) On

4 3 2 1 4 3 2 1
Off 5 TTE-WEZ Off 13 TTE-MWA (M-Bus)
On (TTE-WEZ No. 5) On

4 3 2 1 4 3 2 1
Off 6 TTE-WEZ Off 14
On (TTE-WEZ No. 6) On

4 3 2 1 4 3 2 1
Off 7 TTE-WEZ Off 15 TTE-PS
On (TTE-WEZ No. 7) On

4 3 2 1 4 3 2 1
Off 8 TTE-WEZ Off 16 TTE-SOL
On (TTE-WEZ No. 8) On

Fig. 06

If there are several modules of the same type in the bus

system, the modules must have different addresses set
for them. Use the available vacant addresses for this!

4 4 212 605 / 02
 COMMISSIONING ASSISTANT

3. Commissioning assistant
The commissioning assistant guides you through the indi-
vidual steps for configuring a simple heating system cor-
rectly in the shortest possible time.
The following points must be carried out one after the other:
1. Configuration of the bus system
2. Setting the parameters of the individual devices on
the bus system
3. General settings (time, etc.)
4. Configuration of the room/control module

If a more complex plant is involved, it will be necessary

to make additional settings in the Service menu. Refer to Fig. 09
the instructions for customer service technicians for this
purpose! After that, enter the code of the particular user level (in
case of questions, please contact Hoval customer service).
The commissioning must always be carried
out on the control module that is allocated to
the controller module (or base module).

3.1 Configuration of the bus system

The commissioning assistant (Fig. 08) appears automat-
ically after the first start-up, or can be started manually
from the main menu (Fig. 07).

Fig. 10

3.1.1 Setting the address of control modules

The addresses of the control modules can only be set
after they have been switched on, and this determines
the allocation to the controller modules available in the
system; it has been defined so that entering the address
on the control module defines directly what its function is.

Fig. 07

Fig. 11

For example: the control module is allocated to the solar

Fig. 08 module with address 16.

The control module can also optionally be allocated to

It is necessary for the “Plant configuration” to be carried out
other modules. Refer to the addressing table (Fig. 06)
as a first step. Only after that is the “Room control module
and the allocation table (Fig. 12) for this.
configuration” started on each room/control module.

4 212 605 / 02 5
 COMMISSIONING ASSISTANT

Allocation table:

Setting example:
Control module for a solar module
1: Call up commissioning assistant
2: Enter address no. of control module
3: Select and acknowledge controller module type

Fig. 12

BM … control module

After the address of the control module has been set, all
devices are displayed on the bus system.

Other room/control modules on the bus sys-

tem are only detected after they have been
configured.

6 4 212 605 / 02
 COMMISSIONING ASSISTANT

3.1.2 Devices on the bus 3.1.3.2 Procedure for setting parameters

1. “Edit” (Fig. 15) brings you to the parameters of the
function.

1.
Fig. 13

If installed basic/controller modules are not displayed, Fig. 15

please check the following things:
The hydraulic application can be set here (see also
-- Address setting of all connected basic/controller
chapter 3.1.4).
modules (DIP switches)
2. Back to the starting screen (Fig. 16)
-- Wiring of the components (wiring diagram and con-
nection diagram)
-- Setting the terminating resistors (instructions for
customer service technicians)
-- CAUTION: Module expansions are not connected to
the Hoval CAN bus, and are thus not displayed here

If all basic/controller modules are available on the bus

system, they will be configured in the next step.
The hydraulic and/or function application is set on each
module for this purpose.

3.1.3 General parameter settings Fig. 16

2.
3.1.3.1 Explanation of the screen

3. Scroll to next function until all functions have been

5 edited (Fig. 17)
1
4. Scroll to next function group (Fig. 17); see chapter 3.2
2 6 for more information
3

4
4.

3.
Fig. 14

No.
1 “General” function group
- category via the entire controller system
2 General settings per basic/controller module
3 Bus address/name of the selected basic/ Fig. 17
controller module
4 Edit and configure the most important parameters All functions of a function group must be ed-
of the selected basic/controller module ited before it is permitted to scroll to the next
5 Scroll to next function group function group!
6 Scroll to next function

4 212 605 / 02 7
 COMMISSIONING ASSISTANT

3.1.4 Overview of hydraulic applications Solar Module

Functions that can be implemented

TopTronic® E solar module

TTE-SOL 1 collector 2 collectors Ext. HE 1 consumer 2 consumers 3 consumers 4 consumer Change- Shut-off
over unit device
Hydr. 1 x x
Hydr. 3 x x x x
Hydr. 5 x x x x x
Hydr. 7 x x x
Hydr. 9 x x x x
Hydr. 11 x x x x x
Hydr. 13 x x x x x x
Hydr. 15 x x x x
Hydr. 17 x x x x x
Hydr. 19 x x x x x x
Hydr. 20 x x x x x x x
Hydr. 21 x x x x x
Hydr. 22 x x
Hydr. 24 x x x x
Hydr. 26 x x x x x
Hydr. 28 x x x x
Hydr. 30 x x x x x
Hydr. 32 x x x x x x
Hydr. 34 x x x x x x
Hydr. 35 x x x x x x x
Hydr. 36 x x x x x
Hydr. 37 x x x x x x
Hydr. 38 x x x x x x x
Hydr. 39 x x x x x
Hydr. 40 x x x x x x
Hydr. 41 x x x x x x x

1 TKO1
3 TKO1
7 TKO1
22
TKO2 TKO1

TTE- TTE-
TTE- TTE- SOL SOL
SOL SOL

PS1 PS1 PSL1 PSL2

PS2 PS1
Dies ist ein
unerlaubter
Weg!
Gehen Sie
einen Schritt
zurück oder
löschen Sie
dieses Shape!
Sie haben die
Möglichkeit ein
neues Shape zu
nehmen!!!
hovhovalhoval
hovalhovalhova
lhovalhovalhov
alhovalhovalho
valhovalhovalh T1U
ovalhovalhoval T 2
T1U T1U T2U T1U T2U
hovalhovalhova
lhovalhovalhov
alhovalhovalho
valhovalhovalh
ovalhovalhoval
h U12

TopTronic® E solar module and 1 module expansion

5 TKO1
9 TKO1
11 TKO1

TTE- TTE-
TTE- TTE- SOL FE
SOL FE TTE- TTE-
SOL FE

PS1 PS1 PS1

TWVz TWVz
PWTz PSL2 PSL1

T1U T2U T2U T1U T3U T1U T2U

U12 U12
U23

8 4 212 605 / 02
 COMMISSIONING ASSISTANT

13 TKO1
15 TKO1

TTE- TTE-
TTE- TTE- SOL FE
SOL FE

PS1
Dies ist ein
unerlaubter
Weg!
Gehen Sie
einen Schritt
zurück oder
löschen Sie
dieses Shape!
Sie haben die
Möglichkeit ein TWVz
neues Shape zu PWTz
PSL3 PSL2 PSL1
nehmen!!!
hovhovalhoval
hovalhovalhova
lhovalhovalhov
alhovalhovalho
valhovalhovalh
ovalhovalhoval T2U T3U T1U
T3U T2U T1U
hovalhovalhova
lhovalhovalhov
alhovalhovalho
valhovalhovalh
ovalhovalhoval
h
U23

U12

17 19
TKO1 TKO1

TTE- TTE-
SOL FE
TTE- TTE-
SOL FE

PS1 PS1

TWVz
PSL3 PSL2 PSL1

T3U T2U T1U T4U T3U T2U T1U U34

U23

U12

20 21
TKO1 TKO1

TTE- TTE- TTE- TTE-

SOL FE SOL FE

PS1

Dies ist ein

SP unerlaubter
Weg!
Gehen Sie
einen Schritt
zurück oder
löschen Sie
dieses Shape!
Sie haben die
TWVz Möglichkeit ein
PWTz PSL4 neues Shape zu PSL3 PSL2 PSL1
nehmen!!!
hovhovalhoval
hovalhovalhova
lhovalhovalhov
alhovalhovalho
T4U U34 valhovalhovalh
T3U T2U T1U T4U T3U T2U T1U
ovalhovalhoval
hovalhovalhova
U23 lhovalhovalhov
alhovalhovalho
valhovalhovalh
ovalhovalhoval
U12
h

24 26 28
TKO2 TKO1 TKO2 TKO1 TKO2 TKO1
TTE- TTE- TTE- TTE- TTE- TTE-
SOL FE SOL FE SOL FE

PS2 PS1 PS2 PS1 PS2 PS1

WT

TWVz PSL2 PSL1 TWVz

PWTz

T1U T2U T2U T1U T2U T1U

U12 U12

4 212 605 / 02 9
 COMMISSIONING ASSISTANT

30 32
TKO2 TKO1 TKO2 TKO1

TTE- TTE- TTE- TTE-

SOL FE SOL FE

PS2 PS1 PS2 PS1

TWVz
PWTz

T2U T3U T1U T2U T3U T1U

U12 U12

U23 U23

34 36 TKO1

TKO2 TKO1

TTE- TTE- TTE- TTE-

SOL FE SOL FE

PS2 PS1
PS1
Dies ist ein
unerlaubter
Weg!
Gehen Sie
einen Schritt
zurück oder
löschen Sie
dieses Shape!
Sie haben die
Möglichkeit ein TWVz
neues Shape zu PWTz
nehmen!!!
hovhovalhoval
hovalhovalhova AV2 AV1
lhovalhovalhov
alhovalhovalho
T4U T3U KSPF
T2U T1U valhovalhovalh
ovalhovalhoval KSPF
T2U T1U
U34
hovalhovalhova
lhovalhovalhov
U23 alhovalhovalho
valhovalhovalh
U12 ovalhovalhoval
h

TKO1

37 38
TKO1

TTE- TTE-
SOL FE
TTE- TTE-
SOL FE

PS1 PS1

TWVz TWVz
PWTz
PWTz
AV3 AV2 AV1 AV4 AV3 AV2 AV1

T3U KSPF
T2U T1U T4U T3U KSPF
T2U T1U

39 40
TKO2 TKO1
TKO2 TKO1

TTE- TTE-
TTE- TTE- SOL FE
SOL FE

PS2 PS1 PS2 PS1

TWVz TWVz
PWTz PWTz

AV2 AV1 AV3 AV2 AV1

KSPF
T2U T1U T3U T2UKSPF T1U

10 4 212 605 / 02
 COMMISSIONING ASSISTANT

35
TKO2 TKO1

TTE- TTE- TTE-

SOL FE FE

PS2 PS1

TWVz
PWTz

T4U T3U T2U T1U

U34

U23

U12

41
TKO2 TKO1

TTE- TTE- TTE-

SOL FE FE

PS2 PS1

TWVz
PWTz

AV4 AV3 AV2 AV1

T4U T3U KSPF

T2U T1U

Refer to the customer service technician instructions for

further hydraulic functions.

Please note that a suitable module expansion

is required in many hydraulic applications.

If no suitable hydraulic application is available, a simi-

lar hydraulic function must be selected and adapted by
means of the hydraulic applications or function options of
the solar module.

4 212 605 / 02 11
 COMMISSIONING ASSISTANT

3.2 Setting the parameters of the 3.3 General settings

individual devices on the bus system As the next step, settings can be made in the system
After the basic settings of all functions under “General”, it is (sample screen Fig. 21). In most cases, it is sufficient to
possible to scroll to the other function groups (“Collector”, “So- check the suggested setting values!
lar storage tanks”, etc.) to set the other parameters there (1,
Fig. 18). The parameters are divided into the corresponding
function group and function with the specification on which
module (address) the function is located (see 2, Fig. 18).

“Edit” (3, Fig. 18) brings you to the parameters of the

function group.

2 Fig. 21

Depending on the individual requirement, one of five start

3
screen types can be set during commissioning. More in-
formation about this can be found in the “Optional start
screen” chapter in the TopTronic® E comfort operating
instructions.
Fig. 18

Fig. 19
1. In the same way as with the “Collector”, the param-
eter settings can be made for the remaining function
groups “Solar storage tanks” (Fig. 20) etc.
Fig. 22
Once configuration of the plant has been completed suc-
cessfully, start “Configuration room control module” on
each room control module.

Fig. 23
Fig. 20

More information about the parameters of the modules can

be found in the corresponding commissioning instructions.

12 4 212 605 / 02
 INFORMATION

4. Information
The info screen (1,Fig. 24) is used for a quick overview of
the plant - and can also be accessed using the button
on the home screen “top right”.

1.
1.

Fig. 24

A different number of information values are displayed

here depending on the user level. Statuses are displayed
in most of the functions (Fig. 25).

Fig. 25

Solar functions status

0 = Switched off
1 = Charging active
2 = Fault
3 = Warning / info

4 212 605 / 02 13
 MALFUNCTIONS
5. Malfunctions
Cod. Description
30 Bus interruption to automatic device
31 Bus fault heat generator 2
32 Bus fault heat generator 3
33 Bus fault heat generator 4
34 Bus fault heat generator 5
35 Bus fault heat generator 6
36 Bus fault heat generator 7
37 Bus fault heat generator 8
42 Bus fault remote control
50 Flow actual value deviation (VF1)
51 Flow actual value deviation (VF2)
52 Hot water actual value deviation
53 Pump speed does not match ctrler. spec.
54 Legionella prot. temperature not reached
55 Caution frost protection active
56 Ref. temp. circulation not reached
57 Max. circulation temperature exceeded
60 Flow temperature monitor heating circuit
61 External fault via digital input
68 Screed drying active
69 Cleaning necessary
70 Maintenance necessary
71 Error when charging from collector 1 on tank
73 Error when charging from collector 2 on tank
90 Fault heat generator 1
91 Fault heat generator 2
92 Fault heat generator 3
93 Fault heat generator 4
94 Fault heat generator 5
95 Fault heat generator 6
96 Fault heat generator 7
97 Fault heat generator 8
110 DHW sensor 2 (SF2), CW sensor (flow sensor inp.) 300 Ref. value > max. temperature in tank
111 Solar sensor DHW (TBU)
112 Circulation temperature
113 DHW charging flow sensor (SFx)
114 Heat generator sensor
115 DHW sensor (SF)
14
Cod. Description
146 Tank sensor bottom
147 Tank sensor top
149 Collector sensor 2
157 Collector flow sensor (TKV)
158 Collector return sensor (TKR)
159 Volumetric current
160 Additional tank sensor top (cert. DHW tank)
161 Plate heat exchanger sensor (decentral charging)
162 Plate heat exchanger sensor (central charging)
163 Bypass sensor
164 Pressure
172 TPR pump heat exch. primary return temperature
179 TUZ tank addition down temperature
180 TOZ additional tank sensor top
181 TPR pump heat exch. primary return temperature
182 TSRU tank return switchover
183 Flow sensor primary circuit
184 TSV pump heat exch. secondary flow temperature
185 TSR pump heat exch. secondary return temperature
187 Plant flow temperature (AVF)
193 Buffer discharge flow sensor (PEF)
194 Sensor thermostat 1
195 Sensor thermostat 2
196 Sensor thermostat 3
197 Sensor 1 differential control 1
198 Sensor 1 differential control 2
199 Sensor 1 differential control 3
200 Sensor 2 differential control 1
201 Sensor 2 differential control 2
202 Sensor 2 differential control 3
205 Outdoor sensor 2 (AF2)
255 No error
301 Max. temp. > prot. temperature in tank
302 Legionella prot. temp. > max. tank temp.
303 Tanks 1 & 2 have the same priority
304 Tanks 1 & 3 have the same priority
305 Tanks 1 & 4 have the same priority
4 212 605 / 02
 MALFUNCTIONS

116 Outdoor sensor (AF) 306 Tanks 2 & 3 have the same priority
117 Heating circuit flow sensor (VFx) 307 Tanks 2 & 4 have the same priority
118 Plant flow or buffer sensor (AVF/PF)

119 Collector sensor (TKO) 308 Tanks 3 & 4 have the same priority

Switch-off threshold recharging >=

120 Buffer switch-off sensor (PF2) 309
(switch-on threshold recharging – HYS_TEMP_DFLT)
Switch-off thd. discharge >=
121 Solar sensor heating 310
(switch-on thd. discharge – HYS_TEMP_DFLT)
Switch-off thd. return flow increase >= (switch-on
122 Room air sensor 311
thd. return flow increase – HYS_TEMP_DFLT)
123 Heating circuit return sensor 312 Collector max. temp. > collector prot. temp.
Switch-off thd. collector pump >= (switch-on
124 Heat generator return sensor 313
thd. collector pump tank – HYS_TEMP_DFLT)
Switch-off thd. add. boiler disch. >= (switch-on
143 Heat generator flow and return sensor simultaneously 314
thd. add. boiler discharge – HYS_TEMP_DFLT)
145 Heat gen. flow sensor pre-ctrld. (flow 4-wy mixer) 315 No tank active, all types tank to 0
317 RT circ. (05-054) > tank max. temp. 1 (08-059)
319 RT circ. (05-054) > leg. prot. temp. (05-004)

1)
Controller malfunctions, automatic device malfunctions see corresponding FA instructions

4 212 605 / 02 15
 NOTES ON ELECTRICAL CONNECTION

6. Calibration of the 7. Notes on electrical connection

room control module
WARNING
Procedure:
Make sure that no cables are live before
1. Restart the affected display
starting wiring work.
-- Or by disconnecting and reconnecting it
The mains voltage connections on the left
2. Or, if this is not easy, the display can also be restarted
side and the entire lower connector strip car-
via parameter:
ries or might be carrying 230 volts. These ter-
-- Enter code level 3
minals are not allowed to be touched when
-- In the Service menu item, set parameter “04-045
live: potentially fatal electric shock hazard.
Command” of the affected TTE-BM under System →
General → All data points to the first value “Restart”
Bus connections and sensor lines must be in-
stalled separately from power current cables.
A qualified technician must install the electri-
cal supply to the equipment.

8. Notes for installation

• The electrical installation and protection must be in ac-
cordance with local regulations.
• The basic/controller modules and module expansions
must be left continuously connected to voltage so as to
ensure function is possible at any time.
Fig.: restart via parameter
• Mains switches on the supply side must thus be restrict-
ed to emergency or main switches that are normally left
-- During restart you are prompted to long press the
in operating position.
display (for approx. 5 seconds)
• Before commissioning, check whether all electrical
com­ponents have been connected correctly.

-- Then follow the guide to calibration of the display. A

stylus can be used to improve the accuracy.
-- When prompted to confirm whether you want to
reset the display,

click on “Cancel”.

Otherwise the display is reset to the factory setting

and must be commissioned (addressing etc.).

16 4 212 605 / 02
4 212 605 / 02 17
Responsibility for energy and environment