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A. MIQUET, D. CHARQUET
CEZUS, Centre de Recherches d’llgme acrers, 73400 Ugme, France
and
C.H. ALLIBERT
LTPCM, B.P. 44, 38401 St. Martm d’Heres, France
In the temperature range 750-lOSOT, the subsequent phase regtons are determined by n-ncrographrcal mvestrgatlon of
specimens heated m a temperature gradient. The phases are identified by microprobe analysis and electron dtffraction on
samples quenched after isothermal annealings. Four phase domams are found: a +Zr(Fe, Cr), up to 808”C, a + /3 +Zr(Fe, Cr),
from 808 to 845“C, a + B between 845 and 1008”C, /3 above 1008°C. From a dtlatometnc study, the utmost phase boundary
temperatures T, and Tj are found to be easily detected on samples prevtously annealed m the /3 state; T, and T, depend httle
on the heating rate. The Intermediate boundary temperature T,, as-determmed by dtlatometry, is always higher than the
equilibnum boundary. Supercooling, always present on cooling, shows some diffuston 1s involved in the transition mechamsm.
A strong texture effect, related to the initial state of the material, IS also detected by dilatometry.
experimental methods. According to results from the ter, 100 mm in length), wrapped in a Zr foil surrounded
literature, the phase transformations related to the a//3 by a W foil, is placed in a silica vessel sealed under
transition of Zr occur in the temperature range 750- vacuum. The vessel is placed in a resistance furnace
1000°C. In order to determine the number of phase providing a 20”/cm thermal gradient. A Pt-10 Rh/Pt
domains located between the a and /3 states, annealings thermocouple, enclosed in a gas-tight MO sheath can
are effected in the temperature gradient 750-1020°C. slide along the silica vessel. This equipment, maintained
The compositions of the phases present in each domain in argon atmosphere is heated for 24 h in the selected
are obtained by microanalysis of samples after isother- thermal gradient, then quickly cooled by water-
mal annealings. The temperatures of the various phase quenching.
boundaries are measured by dilatometry and compared The special device used for Zircaloy-4, which in-
with results deduced from isothermal annealings. volves silica encapsulation, prevents any contamination,
but induces a temperature discrepancy between thermo-
couple and sample. Consequently the results obtained
2. Experimental procedure by this method must be completed by isothermal an-
neahngs at well-defined temperatures.
2.1. Startmg alloys
2.3. Isothermal annealrngs
The initial alloy is sampled from a commercial prod-
uct prepared by vacuum arc-melting of the constituent Small samples wrapped in a Zr foil surrounded by a
elements followed by several arc-remeltings. After a first W foil are enclosed in a silica vessel sealed under
forging in the /3 phase domain, the ingot is worked m vacuum. The vessel is placed in a large steelblock heated
the temperature range corresponding to (a + in a resistance furnace. The temperature, measured by a
precipitates) then annealed at the same temperature. NiCr-NiAl thermocouple located in the steelblock, in
The imtial sample corresponds to an a recrystallized close contact with the vessel, is maintainted for 24 h.
structure containing an alignment of small precipitates. The vessel is cooled by water quenching.
The chemical composition is given in table 1; the accu-
racy of the analysis is evaluated at within 0.012% for Sn, 2.4. Characterizatton methods
0.003% for Fe and Cr and 0; however, due to the low
level of the alloying elements, the relative accuracy of On samples obtained by thermal gradient or isother-
this determination is rather poor. mal treatment, the various phases are observed by opti-
cal and scanning electron microscopies. The a and B
2.2. Heating In a temperature gradient phases are analysed with an electron microprobe. In the
case of the p phase, its transformation on quenching
A Zircaloy-4 bar is heated in a temperature gradient produces a leather-like structure consisting of a large
for a time long enough to permit the phase equilibria to number of thin precipitates at the edges of small a
be reached over the whole temperature range of the needles. The high temperature composition of /3 corre-
experiment. After quenching, the subsequent domains sponds to the overall composition of the leather-like
can be plotted from the microanalysis results of the structure observed at room temperature. This composi-
various phases detected along the bar. tion can be determined either by usmg an unfocussed
For Zircaloy-4, its high reactivity with 0 and N, microprobe (3pm) or by scanning a selected area (75
implies a special set-up: the sample (3.5 mm in dnune- pm X 75 pm) with a focus& probe. The precipitates,
Table I
Composition of the starting alloy (wt’k;)
Sn Fe Cr 0 C N Sl Hf
too small for microprobe analysis, are identified by the expansions of the specimen and the alumma push
EDAX in SEM using a 25 KV accelerating voltage. rod is detected by an electromagnetic sensor and re-
Their crystal structure is determined by electron diffrac- corded as a function of T.
tion patterns obtained by TEM observations of thin Zr alloys are able to dissolve a large amount of
slices. oxygen. As shown by the Zr-0 bmary phase diagram
Samples etched by the mixture (Glycerol 16 cm3 + [ 1I], a small increase of 0 content results in a sigmfi-
HF 2 cm3 + HNO, 1 cm3) are used for optical and cant shift of the a + /3/p boundary temperature. In
scanning electron microscopy. Unetched samples are order to check that the dilatometer atmosphere is really
used for microprobe analysis; Fe, Cr and Sn are mea- inert, several runs are performed on the same sample.
sured using a 15 KV accelerating voltage; the measured For each heating rate, the sample is heated up to
values are corrected by a computer program taking into 105O”C, mamtained for 15 mn at this temperature then
account the effects of atomic number (Z), absorption cooled down to room temperature; the same cycle 1s
(A) and fluorescence (F). For TEM, thin slices are repeated four times.
prepared by the electrolytic Jetting technique using a
mixture of 2-butoxyethanol 95 cm3 + methyl alcohol 10
cm3 + perchloric acid at room temperature 3. Phase equilibria results
Table 2
Composltlon of (I and /3 phases as a function of T
Sn Fe Cr Sn Fe Cr
tween the composition results determined by un- ever, the present work does not give more information
focussed microprobe or selected area analysis; more- either about the precise content or the crystal structure
over, the good consistency between the composition that is stable in the temperature range investigated.
results obtained by chemical analysis of the starting The results of microanalysis performed on thermal
mgot and microprobe analysis of the as-quenched /3 gradient alloys are in good agreement with those ob-
confirms the method is reliable for phase equilibria tained on the samples annealed in the corresponding
determination. phase domains. Moreover, a fair consistency is observed
The quantitative analysis of the precipitates by the for the phase compositions of the overlapping tempera-
EDAX system m SEM detects Cr, Fe and Zr; as shown ture regions of the different specimens. In all the sam-
by fig. 1, Cr and Fe seem in the same content range. The ples, a very small amount of Zr silicide precipitates was
electron diffraction patterns of these precipitates corre- detected by microanalysis. Due to their very low con-
spond to the two crystal structures of ZrCr,; the hexag- tent and their very low solubdity in Zr in the expen-
onal structure is found more often than the fee form. mental temperature range, their effect on the phase
The lattice parameters deduced from the electron dif- equilibria of Zircaloy-4 was not taken into account.
fraction patterns are: From the previous results, the phase domains in
Q Zircaloy-4 are:
a = 7.14 A for the fee structure
0 aZr solid solution + Zr(Fe, Cr), up to 808’C.
E E 85.:: } for the hcp structure aZr solid solution + Zr(Fe, Cr), + j3Zr solid solution
from 808 to 845°C.
Comparing the first value with the lattice parameters aZr solid solution + pZr solid solution
of fee ZrCr, (a = 7.21 A [ 121) and fee ZrFe, (a = 7.07 A from 845 to 1008°C.
[ 13]), the Fe and Cr contents in the precipitates can be /3Zr solid solution above 1008°C.
evaluated of the same order. Such a comparison is not The microstructures corresponding to the various do-
possible for the hexagonal form which does not exist for mains are presented on fig. 2. Some findings can be
ZrFe,; however, the significant decrease of the lattice deduced from a comparison of the composition results:
parameters of Zr(Fe, Cr), with respect to those of ZrCr, - In the a + Zr(Fe, Cr), region, Fe and Cr are con-
(a = 5.08, c = 8.28 A [5]) can be attributed to an tm- tained in the intermetalhc compound while Sn m dts-
portant substitution of Cr by Fe. solved in a.
From composition and structure results, the precipi- - In the a + Zr(Fe, Cr), + /3 domain, Sn is present in a
tates are identified as Zr(Fe, Cr),, in good agreement as well as j3; sigmticant amounts of Fe and Cr are
with results of Vandersande [4] and Versaci [6]. How- detected in p
- In the a + /3 region, Fe and Cr contents decrease on expect 0 to be present tn the a phase at low tempera-
heating when the Sn level increases in p ture.
- In /? as-quenched, the microprobe analysis agrees As shown by this representation (fig. 3). the p com-
quite well with the overall chemical analysis; only a position in Sn, Fe, Cr, lies between a and Zr(Fe, Cr),
slight discrepancy is observed for the Cr and Sn con- compositton: this fact indicates the p + a + Zr(Fe, Cr),
tents. reaction is eutectoid.
A sample representation of the evolutton of the phase
compositions on heating Zircaloy4 IS difficult because
of the large number of alloymg elements (Sn, Cr, Fe, 0).
Moreover, due to the low 0 content, Its analysis m each
phase 1s not possible. However, considering the sumlar The specific volume data reported in table 3 are
behavtour of Cr and Fe m Zr, we can attempt to plot deduced from the latttce parameters of pure Zr, ZrCr,
the com~sitlon changes as a f~c~on of Sn and (Cr + and ZrFe, measured by Goldak [ 141, Burgers 1151,
Fe) contents, between 790 and 1020°C. Besides the Rostoker [S], Hayes [ 121 and Rhines [13]. As already
identical behavtour of Cr and Fe, the schemattc diagram mentioned, the comparison of these data shows the a//3
plotted on fig. 3 assumes the constant compositton of transttton to occur with a volume contraction evaluated
Zr(Fe, Cr), and does not take into account the 0 effect. at 0.8%. Given the higher density of ZrCr, in the hcp as
A comparison of the Zr-0 and Zr-Sn binary phase well as in the fee structure and taking into account the p
diagrams [l l] shows the same effect of 0 and Sn, lattice parameter extrapolated at room temperature by
consequently, from a qualitative view point, one can Russell [ 161, one can evaluate the contraction related to
A Miquet et ul. / Sohd state phase equrhhnu of Zwculoy-4 137
Table 3
Specific volume data of the vtious phases
40
Table 5
Coefftcrents of hnear thermal expanston of A and B
Table 6
Lmear thermal expansrons of A, B and pure Zr
AL 810°C AL 10IO°C
- - Lsmeas ($+-), (~)~‘“”
( L I 1 ( L 1 2
talc. talc. talc.
A
Worked m a +Zr(Fe, Cr), +0.395 +o 16% -40 pm - 0.08% + 0.47%
B
Annealed m p +0.59’R, +0.16% - 130 pm -0 26% + 0.49%
Pure Zr +0 62% +o.ll% -0.28% +0.45!&
At 870°C [9]
Table 7
Heating rate effect on the transttton temperatures
for an isotropic matenal, shows the specimen gets al- intermetalhc precipitates at the edges. Nevertheless, the
most random orientation from /3 state annealmg. De- supercooling systematically evidenced by the dilatomet-
spite the large discrepancy between the A and B curves, nc cooling curves can be explained by the diffusion of
it can be noted that the overall hnear expansion at the solute elements which is reqmred for the formation
1010°C is in the same range. The values determmed on of a and Zr(Fe,Cr),, the composition of which are
Zircaloy-4 for the linear thermal coefficient of a and the different from the /? composition
a/P contraction are very close to the pure Zr values. The temperature discrepancies remarked on first
heating between the specimen quenched from the j3 and
3.3. Heatmg rate effect a + Zr(Fe, Cr), regions can also be attnbuted to a diffu-
sion phenomenon. In the as-quenched p samples, the
Experiments were performed using three different very small size of the precipitates and the large number
heatmg rates: 50, 150 and 400°C/h and two thermal of gram boundaries promote ready dissolution of the
cycles. The temperature of the various effects, measured Laves phase and rapid distribution of Fe and Cr m p by
on heating and cooling, are grouped in table 7. From gram boundary diffusion; similarly, the small size of the
these results, it 1s shown that: a platelets represents a short diffusion length: in this
- On second heating, the heating rate does not ngnifi- case, the various reactions occur on heating at tempera-
cantly affect T, and T,; a decrease m rate lowers T, and tures close to the equilibnum temperatures
brings it closer to the equilibnum results. On the contrary, the microstructure of the sample
- On first heating, a discrepancy is always observed annealed m the a + Zr(Fe. Cr), domam consists of rather
with the later heating results; however a decrease in large precipitates located inside large grains of a phase.
rate, with raises T, and lowers T, corresponds to a On heating, the dissolution of Zr(Fe, Cr), results in
change towards the equilibrium values. local supersaturation in Cr and Fe, maintained by the
- On cooling, a supercooling is always evidenced; it is lack of diffusion in a: the subsequent dissolution of the
not significantly affected by the different rates Laves phase is slowed down and (a + Zr(Fe, Cr),) state
1s maintamed at a temperature higher than the eqm-
3.4. Number of cycles effect libnum T,. Then j3, produced by the a + Zr(Fe, Cr),
reaction surrounds the a grains. The effect observed m
Four subsequent runs were performed on the same dllatometry at a temperature lower than T3 can be
sample using a 150”C/h rate: the various temperatures explained by the fast formation of a large proportion of
are measured with an accuracy of -t4”C, that is to say /3 phase; the disappearance of the small quantity of
in the same precision range as for the isothermal method. residual a, depending on the solute diffusion, occurs
The constant value of T3 illustrates the absence of 0 very slowly and cannot be easily detected.
pollution; this is confirmed by the constant 0 level
found by analysing the sample before dilatometry and
5. Conclusion
after three cycles
Concermng the sohd state phase eqmlibria of
Zlrcaloy-4 of well-defined composition, an examination
4. Discussion of the results obtamed from the different experimental
methods leads to the following conclusions:
Pure j? vrconium cannot be retained at low tempera- - The alloying elements Fe, Cr, Sn behave m Zircaloy-4
ture even by very rapid quenching; the transformation as in pure Zr.
from /3 to a generally results in the Widmannstltten Sn is present m the hcp a as well as in the bee p
structure characteristic of martensitic transformation phase.
For some Zr base alloys such as Zr-Nb or Zr-U, the . Fe and Cr, which do not dissolve in hcp a at low
large difference in composition bgtween a and /3 re- temperature, form the Zr(Fe, Cr), mtermetalhc com-
quires diffusion to be involved in the transformation pound.
mechamsm [ 16,181: in these cases, the p phase can be . All the addmon elements are m solid solution m the
totally or partially retained at room temperature. For bee B phase at high temperature.
Zircaloy-4, as shown by the foregoing results, the a + /3 - Four phase domains can be found on heating, namely:
regon is not very wide; the /? phase cannot be retamed . hcp aZr + Zr(Fe, Cr), up to T, = 808°C.
by cooling and the microstructure of the as-quenched /? hcp aZr + Zr(Fe, Cr), + bee j? Zr from T, = 808’C to
sample consists of small a platelets with some thin T2 = 845’C.
A Mlquet et al / Sold stute phase equtlrhna of Z1reulov-4 141
. hcp aZr + bee /3Zr between T, = 845°C and T3 = [4] J B Vandersande and L Bement, J Nucl Mater 52
1008°C. (1974) 115
. bee /3Zr above T, = 1008°C. [51 W Rostoker. J Metals 5 (1953) 304
- The boundary temperatures of the domams can be [61 R A Versacl and M Ipohorskl, J Nucl Mater 80 (I 979)
180
determined by dilatometry by heating specimens previ-
[71 G B Skinner and H L Johnston, J Chem Phys 21 (I 953)
ously annealed in the bee /3 state. The accuracy of these
1383
measurements is m the range *4”C for the two extreme
PI J Intrater, Trans. AIME 221 (1961) 567
effects T, and T3. It is not so good for Tz which is
191 P Lehr. Zr Monographie sur les m&aux de haute puretb,
always found to be higher by dilatometry than by Vol 2 (Masson, 1977) p 3 18
isothermal annealing [lOI J.P Langeron and P Lehr, Mem Scl Rev Met 56 (1959)
- By dlatometry, the lower temperatures recorded on 307
coolmg indicate a diffusion mechanism is involved m M Hansen and K Anderko, Constltutlon of Binary Al-
the bee j?/hcp OLtransformation of Zircaloy-4. loys (Mac Graw Hill, 1958)
117-l ET Hayes, A H Roberson and M H Davies. J Metals 4
(I 952) 304
[I31 F N. Rhmes and R W Gould, Advances m X-Ray Analy-
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