PIC: BARRATHAN

Date: 24 Sep-21

CAPA

Measurement in
L1 L1 L2 L2 L3
minutes
`
N M N M N

MACHINE SPEED 70 69-70

OUTPUT / HRS - Exclude Budgeted Downtime HRS 4,200 4,170
FAT (Full avaialble
FAT OUTPUT PER DAY 50,400 50,040
Time) / day
OUTPUT PER HOUR - Actual HRS 3,666 3,633
OUTPUT / DAY - Actual Production @ Calculation HRS 44,000 43,600
Minutes 720 720
PUBLIC HOLIDAY 0 0
SCHEDULE TIME (ST) : Idle Time (Idle MAJOR ENG WORK 0 0
(FAT- IT) Time) / day SHUTDOWN (No prod. Due to…....) 0 0
Idle time 0 0
SCHEDULE TIME (ST) Minutes 720.00 720.00
i Breaktime 30.00 0.00
ii Change size 3.00 5.00
iii Change Kraft 4.00 4.00
iv Change Web 11.00 12.00
PDT (Planned Down v Change Ribbon 8.00 10.00
Time) _ Production vi Change Product 0.00 0.00
down time
vii Change Printmat 0.00 3.00
viii Line cleaning 3.00 9.00
OT (Operating Time) :
(ST - PDT - UDT )
viiii Line Clearance 2.00 7.00
TOTAL PDT Minutes 61.00 50.00
i Smart Date problem
ii Tucker problem
UDT - Engineering iii) markem
down time

TOTAL UDT 0.00 0.00

TOTAL OPERATING TIME (OT) Minutes 659.00 670.00

MS (Minor
i cutting adjustment (wallet stuck at cutting section) 0.000 15.000
Stoppage)
ii allignment adjustment 9 9
NOT (Net Operating
Time): OT - MS - SL
i others (collecting wallet)
SL (Speed Loss) 8 12
ii
TOTAL NET OPERATING TIME (NOT) Minutes 642.00 634.00
i Online rejects (Production) 6.000 3.000
VOT Defects & Scrap ii Final Pack rejects 5.000 3.000
(Valuable Operating
Time) : NOT - D/S iii

TOTAL VALUABLE OPERATING TIME (VOT) Minutes 631.00 628.00

No of Packaging
51200 50600
Packaging Capability
%
85.94 86.20

i Absenteesim

ii MC

OPERATORS

TOTAL OPERATORS

PER HOUR

PER SHIFT

PACKAGING OUTPUT
APACITY CALCULATION PER DAY

L3 L4 L4 L5 L5 L6 L6 L7 L7 L8 L8 L9 L9

M N M N M N M N M N M N M

70 70 74 72 72-73 73 71
4,200 4,200 4,440 4,320 4,350 4,380 4,260
50,400 50,400 53,280 51,840 52,200 52,560 51,120
3,250 2,983 3,366 3,916 4,100 3,850 3,883
39,000 35,800 40,400 47,000 49,200 46,200 46,600
720 720 720 720 720 720 720
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
720.00 720.00 720.00 720.00 720.00 720.00 720.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00
3.00 5.00 2.00 2.00 0.00 4.00 3.00
5.00 5.00 5.00 5.00 0.00 5.00 6.00
11.00 14.00 11.00 10.00 9.00 12.00 10.00
9.00 11.00 9.00 9.00 7.00 8.00 9.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00
2.00 5.00 0.00 0.00 2.00 5.00 0.00
4.00 7.00 3.00 3.00 2.000 4.00 4.00
5.00 6.00 5.00 1.00 2.00 4.00 3.00
39.00 53.00 35.00 30.00 22.00 42.00 35.00
0.00 0.00

0.00 0.00 0.00 0.00 0.00 0.00 0.00

681.00 667.00 685.00 690.00 698.00 678.00 685.00
30.000 40.000 40.000 9.000 0.000

21 30 25 15 25 12

8 16 4 15 4 8 6

622.00 581.00 616.00 660.00 685.00 645.00 667.00

32.000 38.000 38.000 3.000 3.000 6.000 6.000
31.000 30.000 30.000 2.000 3.000 5.000 2.000
1
559.00 513.00 548.00 655.00 679.00 634.00 659.00

49600 46400 49200 52800 54800 51600 53200

78.60 77.16 82.11 89.00 89.78 89.53 87.59

L10 L10 TOTAL

N M

74-75
4,470
53,640 515,880
4,200 36,847
50,400 442,200
720
0
0
0
0
720.00
0.00
0.00
3.00
10.00
8.00
0.00
0.00
1.00
1.00
23.00

0.00
697.00
0.000

10

682.00
2.000
3.000

677.00

54400

92.64